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Channel Isolated Thermocouple Input Module User`s Manual

1. 5 5 3 1 5 3 2 5 3 3 5 4 Common utility package operations 7 Operation overview 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 5 10 Starting the Intelligent function module utility 000000000000000000000000000000000000000000000000000000000 5 12 Initial Setting 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 5 14 5 5 Auto Refresh Settings 5 16 5 6 Monitoring Test 5 18 5 6 1 5 6 2 Monitor test lt 5 e 18 Offset gain
2. 6 4 5 Switch Setting for Intelligent Function Module 7 4 6 Offset Gain Setting 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000006 9 4 7 Cold Junction Temperature Compensation with without Setting eeeeee eee eee eee ree eee 15 5 1to5 23 5 1 5 2 Installing and Uninstalling the Utility D 3 5 2 1 5 2 2 5 3 Utility Package Operation 7 Utility Package Functions 1 Handling precautions 3 Operating
3. 5 8 2 7 Disconnection state monitor signal XC has turned eeeeeee esee 3 5 8 2 8 Measured temperature value cannot be readeeeeeeeeeee eese ee ee ee eee eese eoo 8 5 8 2 9 Measured temperature value is abnormal eeeeeeeeeee eee ee ee eee oo ee eee eoo eoe esee e 8 G 8 2 10 Checking the Q68TD G H01 status using GX Developer system monitor eeeee eee ee eee eB 7 APPENDIX App 1 to App 45 Appendix 1 Differences between Q68TD G H01 and Q64TD Q64TDV GHe eeeeee eee ee eee eee App 1 A 8 Appendix 2 Usual Operation Limits and Superheated Operating Limits eeeeee eee eee eee eroe eee App 2 Appendix3 Allowable Temperature Differences sseeeeeee eee eese e ee eese e e ADD 3 Appendix 4 Thermal Electromotive Force Chart eeeeeee eee ee eee ee ee eee eee eee ee oe sese soseceeeeesseeeesese ADD 4 Appendix 4 1 Standard Thermal Electromotive Force of B eeeeeeee eee eee ee eee eee eee esee App Appendix 4 2 Standard Thermal Electromotive Force of R eeeeeeee eee eee ee
4. G _ Compliance with the EMC and Low Voltage Directives eeeee ee ee eee ee eee eee eee eene eee eee oe eee oeeeeeeseseeeee 10 About the Generic Terms and Abbreviations 0000000000000000000000000000000000000000000000000000000000000000000000000c0c06 1 1 Product Lineup 1 1 CHAPTER1 OVERVIEW 1 1to1 3 1 1 Features 2 CHAPTER2 SYSTEM CONFIGURATION 2 1to2 7 2 1 Applicable SYSTEMS 2 E 1 2 2 About Use of the Q68TD G H01 with t
5. 0 Instruction Execution symbol condition Command G OGSTOR G OGSTOR Un 5 D Command GP OGSTOR GP OGSTOR Un S D Table App 9 Set data list Device Description Setting range Data type Un Start number of the module 0 to FEH Binary 16 bits E Within the range of the 1 Start number of the device in which control data is stored Device name specified device Device that is turned ON 1 scan on completion of dedicated Within the range of the D instruction processing n Bit specified device D 1 also turns ON at an abnormal completion 1 When executing the GOGLOAD instruction specify the device designated in S Do not change the data read with the G OGLOAD instruction If itis changed normal operation cannot be guaranteed App 40 Appendix 5 Dedicated Instruction Appendix 5 4 G P OGSTOR APPENDIX MELSEC A eres Table 10 Control data 1 2 Device Item Set data Setting range Set by 5 System area Stores the status when the instruction 2 5 1 Completion status lt 0 Normal completion Other than 0 Abnormal completion 5 2 4 System area x3 Syst S 4 CH1 Factory default
6. Personal computer Programmable controller CPU 3 amp 3 amp A Intelligent function module parameters c B Data saved by Make text file dB Lg aa A M I ivi p Figure 6 1 Correlation chart for data created with the utility package 5 9 5 3 Utility Package Operation 5 3 1 Common utility package operations UTILITY PACKAGE CONFIGURATOR TI MELSEC Q series z w gt amp GX Developer screen le_project sanple_project LD Edit mode MAII Window Help 1 Check program 4 Confirm project memory size H Merge data gram Check parameter L Transfer ROM gt 5 Delete unused comments Clear all parameters 5 memory card gt ES Start ladder logic test 2 Le Set TEL data gt 5 Intelligent Function utility Utility list Qo Customize keys Change display color Options Tools Intelligent function utility Start 2 Screen for selecting a target intelligent function module Intelligent function module utility C MELSEC Gppw TI 4 5 Intelligent Function module parameter Online Tools Help 0 Select target intelligent function module Start 1 0 No Module type 0000 Thermocouple Input Module rm Module model name a GEBTD G HO1 2 ui m Parameter setting module A Intelligent function
7. App Appendix 4 3 Standard Thermal Electromotive Force of S eese eee ee eee eee eee eee eee eeesse eese App 12 Appendix 4 4 Standard Thermal Electromotive Force of eeeeee eee ee eee ee App 16 Appendix 4 5 Standard Thermal Electromotive Force of E eese eee ee eee eee eee eese eee e eese esee App 20 Appendix 4 6 Standard Thermal Electromotive Force of J eeeeeee eee eee eee ee eee eee eee App 23 Appendix 4 7 Standard Thermal Electromotive Force of T eee eee eee eese esee eoe eesee esee App 27 Appendix 4 8 Standard Thermal Electromotive Force of N eeeeeeee eese eee ee App 29 Appendix 5 Dedicated Instruction ss eeeeeee ee ee eee eese eoo sese ss sosseessssceseesesseseeeses ADD 33 Appendix 5 1 Dedicated Instruction List and Available Device eseeeeeeeee eese eee eee eee eee eee eee ee eese App 33 Appendix 5 2 G P OFFGAN eeeeeeeeceeee cese eoe eese ooo eo eo esses e eso so so eese ese ssssces eese eee sessesseseeeeee ADD Appendix 5 8 G P OGLOAD eeeeeeeeeee eee ee eene eo so en eee eese eee osse so eese eee ssssscse eee eeeseesesseseeeeee ADD 36 Appendix 5 4 G P OGSTOR eeeeeeeee ee eee ee esee ee eo eo sees eese eso so so eese
8. _ F Factory default offset gain values sseeseeeeeeeseeeees 3 48 Function Version 00000000000000000000000000000000000000000 2 6 G GX Configurator TI 2 4 5 1 GX Developer _ G P OFFGAN eeeeeeeeseseesesoeececeeceeseseesesse 34 eeeeeeee ee ee een eo oo o eese esee eee eee eees ADp 36 G P OGSTOR eeee ee ee eee eene eee ee e eese eee eeeees 40 H Handling Precautions 0 0000000000000000000000000000000000 4 1 HAN information e eeeeceeeeeece 8 8 Index 1 I ice bath Initial Setting INStallation 5 3 Intelligent function module parameter 5 8 Signals 3 17 M measured temperature value eeeeeeee ee eee eee 3 33 Mode switching setting 3 45 Module Detail Informa
9. POINT If the buffer memory values compared with the reference table are not proper save and restoration of the user range cannot be executed g Before executing module control resumption follow the flowchart in Section 4 6 and make offset gain setting the device test of GX Developer Perform mode switching by making the setting of the mode switching setting Un G158 Un G159 and turning Operating Condition Setting Request Y9 from E Note that if module control is resumed without offset gain setting being made z8 operation will be performed with the default values T N 2 Dismounting of module e z a After choosing Diagnosis Online module change on GX Developer to enter the E Online module change mode double click the module to be changed online to display the Online module change screen System Monitor Installed status Base ul Base Module 5 MasterPLC gt L Main base ore Une o aeseuceu e El 25 Oo Soe m Parameter status 1 0 Address o 10 System monitor 0 1 2 Online module change Intelli None rsu Q25PHCPU gent pply 16pt 16pt UTILITY PACKAGE GX CONFIGURATOR TI Status Module system error Module error Bl Module warning Module change b Click the button to enable a module change Online module change
10. Table 3 8 Buffer memory assignment 2 6 Addresses Description Default value Read Write 23H 35 CH4 Gain temperature setting value 0 RIW 2 24 36 CH5 Offset temperature setting value 0 R W 5 25H 37 CH5 Gain temperature setting value 0 R W 26H 38 CH6 Offset temperature setting value 0 R W 27H 39 CH6 Gain temperature setting value 0 28H 40 CH7 Offset temperature setting value 0 R W 29 41 CH7 Gain temperature setting value 0 R W 3 2AH 42 CH8 Offset temperature setting value 0 R W 5 2 43 CH8 Gain temperature setting value 0 RIW2 3 2CH 44 JD 45 System area 2EH 46 _ Warning output enable disable setting FFFFH RIW2 e 2FH 47 Warning output flag Process alarm 0 R E 30H 48 Warning output flag Rate alarm 0 R 31 49 Disconnection state monitor flag 0 R n 32H 50 CH1 Scaling value 0 R 33H 51 CH2 Scaling value 0 R 34H 52 CH3 Scaling value 0 R 35 53 4 Scaling value 0 R m 36H 54 CH5 Scaling value 0 R 37H 55 CH6 Scaling value 0 R 38 56 CH7 Scaling value 0 R 5 39H 57 CH8 Scaling value 0 R ono 3AH 58 Scaling valid invalid setting OOFFH RIW2 3BH 59 T to to System area 3DH 61 2 62 CH1 Scaling range lower limit value 0 R W lt 63 CH1 Scaling range upper limit value 0 R W d 40H 64 CH2 Scaling range lower limit value 0 R W 58 41H 65 CH2 Scaling range upper limit value 0 R W 42H 66 CH3 Scaling ran
11. ADD 40 Appendix 6 External Dimension Diagram eeeeeeeeeeeeeeeee ee ee eee eee eee oo o eese eee scesecsceeeeesesese see 45 INDEX Index 1 to Index 3 Compliance with the EMC and Low Voltage Directives A 10 When incorporating the Mitsubishi programmable controller into other machinery or system and ensuring compliance with the EMC and Low Voltage Directives refer to Chapter 3 EMC and Low Voltage Directive of the User s Manual Hardware for the CPU module The CE logo is printed on the rating plate of the programmable controller indicating compliance with the EMC and Low Voltage Directives In addition to make the product comply with the EMC and Low Voltage Directives refer to Section 4 4 1 Wiring precautions About the Generic Terms and Abbreviations Unless otherwise specified this manual uses the following general terms and abbreviations Abbreviation general terms Description of the terms Q68TD G H01 Abbreviation of Q68TD G H01 channel isolated thermocouple input module Generic product name for the SWnD5C GPPW E SWnD5C GPPW EA SWnD5C GX Developer GPPW EV and SWnD5C GPPW EVA n is 4 or greater A and V denote volume license product and upgraded product respectively Generic term for thermocouple input module setting and monitor tool GX Configurator TI GX Configurator TI SW1D5C QTIU E Generic term for
12. y 0 Normal Data for b8 to b15 is fixed to 0 1 Disconnection 5 When the operating condition setting request Y9 or the error clear request YF is turned ON the disconnection state monitor flag is cleared 6 The relationships between the disconnection state monitor flag and conversion enable disable are indicated below Table 3 12 Relatinships between the disconnection state monitor flag and conversion enable disable setting Connection state Conversion enable disable setting Disconnection state monitor flag Conversion enabled c OFF Conversion disabled Without disconnection b zs Conversion enabled ON E Conversion disabled OFF With disconnection Conversion enabled ON M Without connection Conversion disabled OFF 3 39 3 4 Buffer Memory 3 4 14 Disconnection state monitor flag Un G49 3 SPECIFICATIONS MELSEC IA series EIPOINT 1 Always select disable for any channel that thermocouple or compensation conductor is not connected Setting it to enable turns the disconnection state monitor flag Un G49 to des For measured temperature values to be stored when the disconnection state monitor flag Un G49 turns to 1 any of Up scale the maximum value of measured temperature range 5 of measured temperature range Down scale the minimum value of measured temperature range 596 of measured temperature range or Give
13. 3 Intelligent function module parameter a This represents the data created in Auto refresh setting and they are stored in an intelligent function module parameter file in a project created by GX Developer OVERVIEW Project Program m Parameter PLC Parameter Network Parameter CONFIGURATION SYSTEM Intelligent Function Module Parameter 6 Steps 1 to 3 shown in Figure 5 1 are performed as follows 1 From GX Developer select Project Open project Save Save as 2 From the module selection screen of the utility select File Open file Save file 3 From GX Developer select Online Read from PLC Write to PLC Intelligent function module parameters Or from the module selection screen of the utility Online Read from PLC Write to PLC SPECIFICATIONS PROCEDURES BEFORE SETUP AND OPERATION 2 wE Se 25 a5 gt 212 PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 3 Utility Package Operation 5 8 5 3 1 Common utility package operations UTILITY PACKAGE GX CONFIGURATOR TI 2156 Q series 4 Text files a A text file can be created by clicking the button on the initial setting Auto refresh setting or Monitor Test screen The text files can be utilized to create user documents GX Developer GX Configurator T
14. System 5 39 CH5 User range settings gain value System CH5 User range settings thermal EMF S 40 System offset value L S 41 CH5 User range settings thermal EMF u System offset value H CH5 User range settings thermal EMF S 42 System gain value L S 43 CH5 User range settings thermal EMF System gain value H 5 44 CH6 Factory default offset value System 5 45 6 Factory default gain value System S 46 CH6 User range settings offset value System 5 47 CH6 User range settings gain value System CH6 User range settings thermal EMF S 48 System offset value L CH6 User range settings thermal EMF S 49 System offset value H CH6 User range settings thermal EMF S 50 System gain value L S 51 CH6 User range settings thermal EMF u u System gain value H 5 52 CH7 Factory default offset value System 5 53 CH7 Factory default gain value System S 54 CH7 User range settings offset value System 5 55 7 User range settings gain value System CH7 User range settings thermal EMF S 56 System offset value L CH7 User range settings thermal EMF S 57 System offset value H CH7 User range settings thermal EMF S 58 System gain value L 5 59 CH7 User range settings thermal EMF x u Sy
15. Confirm that the channel change completion flag XB is turned ON Turn OFF the channel change request YB Do you want to adjust other channels NO v 1 Turn ON the user range write request YA v Confirm that the offset gain setting mode status flag XA is turned OFF v Turn OFF the user range write request YA Is the ERR LED on 2 Switch to normal mode C 4 SETUP AND PROCEDURES BEFORE OPERATION M eL 26 fel 1 When inputting a value using such as a standard DC voltage generator or using without cold junction temperature compensation on actual use set it to without cold junction compensation 2 The mode switching normal mode to offset gain setting mode to normal mode method is indicated below Table 4 5 Mode switching method d 3 2 a of this Dedicated instruction G P OFFGAN section Setting the mode switching setting Un G158 Un G159 and turning from 2 b of this OFF to ON the operating condition setting request 9 section 2 Intelligent function module switch setting Section 4 5 2 After setting the intelligent function module switch reset or turn from OFF 2 c of this E u to ON the programmabel controller CPU section 28 3 For the conversion enable disable setting of unused channels or channels not executing the offset gain setting alway
16. 50 20 99 20 as Un G48 Rate alarm 95 58 98 ss Qs 5 98 58 SF 5 98 58 99 58 Re Re Tz E gx g Tz Tz iz iz Se Ps Se Se rz rz 5 5 55 55 OE LOELSE LOE GEL GE 5 0 Normal 1 Alarm ON 2 5 c a E zz zt oo o 2 ae N aam 2 o r4 E 3 4 Buffer Memory 3 38 3 4 13 Warning output flag Process alarm Rate alarm Un G47 Un G48 3 SPECIFICATIONS MELSEG eres 3 4 14 Disconnection state monitor flag Un G49 1 The disconnection state monitor flag of the corresponding channel turns to 1 when the disconnection state of the thrmocouple or compensation conductor is confirmed 2 Disconnection state monitor is executed on conversion enabled channels only 3 Disconnection state can be checked on each channel 4 If disconnection state is confirmed on any of conversion enabled channels the disconnection state monitor signal XC turns ON For a channel where disconnection state is confirmed a value based on the disconnection state conversion setting Un G164 Un G165 is stored in the measured temperature value Un G11 to Un G18 Conversion of the channels not disconnected is continued b15 614 b13 b12 611 b10 b9 b8 b7 b6 bd b4 b3 b2 b bO 0 0 0 0 0 0 0 0 CH8 CH7 CH6 5 CH4 CH3 2 CH1
17. 6 10 6 3 Programs Used on Remote I O Network MELS 6 3 1 Program example when utility package is used ECLA series 1 Operation of GX Developer a Setting of CPU parameters Network type First No Network No MNET H remote master 0000 1 Total number of slave stations 1 Mode Online Network range assignment OVERVIEW CONFIGURATION SYSTEM StationNo 1 M station gt station M station R station X Points Stat End Points Stat End Points Stat End Points Stat End 258 0100 otrr 256 0000 oore 256 0100 256 0000 StationNo Transfer SB Random cyclic Transferl Transfer2 Transfer3 Transfer4 Transfer Transfer6 A E 5 D 9 3 9 PLC side Dev name Points Stat End Points Stat iB 512 512 TransferSw 0000 Radomcydic f 2 Operation of utility package Perform operation on the remote station side a Initial setting Refer to Section 5 4 Set the initial settings of CH1 to CH3 Refer to Section 6 3 3 for the settings CH1 Initial setting Module information Module type Thermocouple Input Module Start 120 No 0000 Module model name Q68TD G HO1 Setting item Conversion enable disable setting Averaging processing selection Tim
18. App 4 time count moving average time constant setting 3 32 TROUBLESHOOTING eeeecece eee ee eo eoe eee 8 1 U User range settings offset gain values sseseeseeeees 3 48 User range write request 2 2 Usual Operation Limits App 2 UTILITY PACKAGE 0 5 1 W Warning output enable disable setting 3 37 Warning output flag 3 39 Warning output function 3 11 Warning output signal 2 2 Wiring Precautions 4 5 Write to PLC 5 13 Index 2 n a z iu a a lt Index Warranty Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales repre
19. Disconnection state For values to be stored in the measured temperature value UN G11 to Un G18 in the case of disconnection any of Up scale the maximum value of measured temperature P range 5 of measured temperature range Down scale the minimum value of Section 3 2 2 conversion setting function measured temperature range 5 of measured temperature range or Given value be selected This function determines whether to use cold junction temperature compensation Cold junction temperature Use this function to measure temperatures at high accuracy when the cold junction compensation with without temperature compensation accuracy 1 cannot be taken as a margin of error Section 4 7 setting function The cold junction temperature compensation accuracy can be improved by disabling the cold junction temperature compensation and providing a precision ice bath externally Cold junction temperature compensation resistor This function detects a disconnection of connected cold junction temperature compensation disconnection detection resistor function 1 Process alarm When measured temperature value exceeds the preset range a warning is output Warning output function 2 Rate alarm Section 3 2 3 When the change of measured temperature value exceeds the preset change a warning is output Scaling function Offset gain setting function This function can convert a measured temperature
20. Module type Module model name _ refresh Monitor test module selection screen Online Monitor test Enter the start I O No in hexadecimal en 2 Command buttons 52 Delete Deletes the initial setting and auto refresh setting of the selected module Exit Ends the Intelligent function module utility 9 2 i e 3 ES 5 3 Utility Package Operation 5 12 5 3 3 Starting the Intelligent function module utility UTILITY PACKAGE GX CONFIGURATOR TI 3 Menu bar a File menu MELSEC 8 Intelligent function module parameters of the project opened by GX Developer are handled 22 Intelligent function module utility Close parameters Delete parameters Exit b Online menu Open parameters Reads a parameter file PH ud ems Save parameters Saves the parameter file Delete parameters Deletes the parameter file Exit Ends the intelligent function module utility 1779111737779 ome 1 Close parameters Closes the parameter file any data are modified a opon paramers emo dialog asking for file saving will appear Monitor Test Activates the Select monitor test module screen Read from PLC Reads the intelligent function module parameters from CPU module Write to PLC Writes the intelligent function module parameters to the CPU module POINT 1 Saving intelligent fun
21. System 5 23 CH3 User range settings gain value System CH3 User range settings thermal EMF S 24 System offset value L 25 CH3 User range settings thermal EMF _ _ System offset value H CH3 User range settings thermal EMF S 26 System gain value L S 27 User range settings thermal EMF u u System gain value H 5 28 Factory default offset value System 5 29 4 Factory default gain value System 5 30 User range settings offset value System 5 31 CH4 User range settings gain value System CH4 User range settings thermal S 32 System offset value L 33 CH4 User range settings thermal EMF System offset value H CH4 User range settings thermal EMF gain value L System CH4 User range settings thermal EMF 35 System gain value H 1 Setting is not necessary If setting is made the offset gain values will not be read properly Appendix 5 Dedicated Instruction App 37 Appendix 5 3 APPENDIX Table App 7 Control data 2 2 1 ELSEG Eseries Device Item Set data Setting range Set by S 36 CH5 Factory default offset value System 37 CH5 Factory default gain value System 9 5 38 CH5 User range settings offset value
22. n 7 3 When restoring the offset gain values of the user range setting use the data saved in this area to set the corresponding area of the module that the data are restored 4 Buffer memory saving recording procedure for online module change 1 Turn OFF then ON the operating condition setting request Y9 PROCEDURES BEFORE SETUP AND OPERATION 2 Compare the values of the factory default offset gain values or the user range settings offset gain values Un G190 to Un G253 to the values in the range reference table For the range reference table refer to Section 7 4 3 When the values are proper record the factory default offset gain values or user range setting offset gain values UTILITY PACKAGE GX CONFIGURATOR TI 5 For details of the online module change refer to CHAPTER 7 3 POINT This area is not used for the offset gain setting For the offset gain setting refer to Section 4 6 PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 4 Buffer Memory 3 48 3 4 25 Factory default offset gain values User range settings offset gain values Un G190 to Un G253 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC TA eries CHAPTER4 SETUP AND PROCEDURES BEFORE OPERATION 4 1 Handling Precautions 1 Do not drop or give a strong impact to the case 2 Do not remove the printed circuit board of the module from the case Doing so may cause a failure 3 from enter
23. 1 oro men Q68TD G H01 ONLINE MODULE CHANGE TROUBLESHOOTING 6 2 Programs Used in Normal System Configuration 6 5 6 2 1 Before creating a program 6 PROGRAMMING MELSEG eres 6 2 2 Programming example using the utility package 1 Device list Table 6 2 Device list Device Function D1 D11 CH1 Measured temperature value D2 D12 CH2 Measured temperature value D3 D13 CH3 Measured temperature value D4 Disconnection state monitor flag D5 Error code MO to M2 Conversion completion flag M10 Disconnection state monitor flag Module READY XC Disconnection state monitor signal Q68TD G H01 X YO to X YF XF Error flag YF Error clear request x10 Measured temperature value read command Tp ene 10 X10 to X1F X11 Disconnection state reset signal X12 Error reset signal Y20 to Y2B Error code display BCD digits QY10 X20 to Y2F 2 Operating the utility package a Initial setting see Section 5 4 Set the initial settings of CH1 to CH3 Refer to Section 6 2 3 for the settings CH1 Initial setting Module information Module type Thermocouple Input Module Start No 0000 Module model name Q68TD G H01 Setting item Setting value Conversion enable disable setting Enable Averaging processing selection Sampling Time Count Moving average Time constant setting Sampling No setting Time 128
24. Module change b Click the button to enable a module change Online module change Operation Target module 1 0 address 000H Module name QE8TD G H01 Module change execution Installation confirmation Status Module control restart Change module selection completed Status Guidance Please turn off signal of the changed module when you change the intelligent function module The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off remove the connector and dismount the module E POINT Always dismount the module If you execute mounting confirmation without dismounting the module the module will not start properly and the RUN LED will not be lit 7 19 7 3 Online Module Change Procedure 7 3 4 When user range setting is used and initial setting was made with GX Configurator TI other system ONLINE MODULE CHANGE 3 Mounting of new module a Mount a new module to the same slot and install the connector i tc gt b After mounting the module click the j button and make sure that the o RUN LED is lit Module Ready X0 remains OFF Online module change Operation Target module Module change execution 1 0 address 000H Installation confirmation gt fo Status E Module control restart Changing module 8 Status Guidanc
25. F4 E lt m n 7 error code70L1 occurs Then the error flag turns ON and the operation is carried out with the setting before the error occurrence 2 Select enable for the warning output enable disable setting Un G46 When disable is selected the settings of rate alarm warning detection period Un G126 to Un G133 take no effect PROCEDURES BEFORE SETUP AND OPERATION 3 4 21 CHU rate alarm upper lower limit values Un G134 to Un G149 1 Set a changing range for a measured temperature value on each channel UTILITY PACKAGE GX CONFIGURATOR TI 2 Settable range is 32768 to 32767 3276 8 to 3276 7 and set it in units of 0 1 C Example When setting the rate alarm upper limit to 30 store 300 into the buffer memory PROGRAMMING 3 To activate the setting turning ON OFF the operating condition setting request Y9 is required 4 For details of rate alarms refer to Section 3 2 3 ONLINE MODULE CHANGE TROUBLESHOOTING 3 4 Buffer Memory 3 44 3 4 20 CH rate alarm warning detection cycle Un G126 to Un G133 3 SPECIFICATIONS 3 45 3 4 22 MELSEC 8 Mode switching setting Un G158 to 159 Used to change between the normal mode and offset gain setting mode The mode can be changed without resetting the programmable controller CPU 1 Set the value of the mode to be switched to 2 After setting the value turn
26. Q00CPU Q01CPU Q02CPU Q02HCPU QO6HCPU QCPU Q mode Q12HCPU Q25HCPU Q12PHCPU Q25PHCPU Q12PRHCPU Q25PRHCPU QO2UCPU QO3UDCPU Q04UDHCPU Q06UDHCPU QnPHCPU Generic term for Q12PHCPU Q25PHCPU Cold junction temperature Generic term for Resistance Temperature Detector RTD used for cold junction compensation resistor temperature compensation Pt100 is used Personal computer IBM or compatible computer with DOS V Generic term for the following Microsoft Windows Vista Home Basic Operating System 6 Microsoft Windows Vista Home Premium Operating System Windows Vista Qu Microsoft Windows Vista Business Operating System Microsoft Windows Vista Ultimate Operating System Microsoft Windows Vista Enterprise Operating System Generic term for the following Windows XP Microsoft Windows XP Professional Operating System Microsoft windows XP Home Edition Operating System Product Lineup The product lineup is given in the table below Type Product Quantity Q68TD G H01 channel isolated thermocouple input module 1 Q68TD G H01 Cold junction temperature compensation resistor RTD 1 SW1D5C QTIU E GX Configurator TI Version 1 Single license product CD ROM 1 SW1D5C QTIU EA GX Configurator TI Version 1 Volume license product CD ROM 1 A 11 1 OVERVIEW CHAPTER OVERVIEW MELSEC 8 This user s manual provides the specifications handl
27. Stores the status when the instruction 2 t 5 1 status System lt 0 Normal completion Other than 0 Abnormal completion 2 en System area S 4 1 Factory default offset value System S 5 1 Factory default gain value System 5 6 1 User range settings offset value System 5 7 1 User range settings value System 2 CH1 User range settings thermal EMF 5 8 System offset value L CH1 User range settings thermal EMF S 9 System offset value H CH1 User range settings thermal EMF S 10 System gain value L CH1 User range settings thermal EMF S 11 System gain value H 5 12 CH2 Factory default offset value System S 13 CH2 Factory default gain value System S 14 CH2 User range settings offset value System 5 15 CH2 User range settings gain value System CH2 User range settings thermal EMF S 16 System offset value L 17 2 User range settings thermal _ _ System offset value H 2 User range settings thermal EMF S 18 System gain value L S 19 CH2 User range settings thermal EMF _ System gain value H 5 20 Factory default offset value System 5 21 CH3 Factory default gain value System S 22 CH3 User range settings offset value
28. Table 5 1 Utility Package GX Configurator Tl Function List 1 2 a Reference Function Description d section 1 Make initial setting for operating the Q68TD G H01 channel by channel Set the values of the items which require initial setting Conversion enable disable setting Rate alarm warning detection period Averaging processing selection Rate alarm upper limit value Time count moving average time constant setting Rate alarm lower limit value Warning output enable disable setting Process alarm Scaling range lower limit value Initial Thermocouple type Scaling range upper limit value eating Process alarm lower lower limit value Scaling valid invalid setting Section 5 4 Process alarm lower upper limit value Scaling width lower limit value Process alarm upper lower limit value Scaling width upper limit value Process alarm upper upper limit value Disconnection state conversion setting Warning output enable disable setting Rate alarm Conversion setting for disconnection state value 2 The data for which initial setting has been completed is registered in the parameters for the programmable controller CPU and automatically written to the Q68TD G H01 when the programmable controller CPU changes to the RUN status 1 Setthe automatically refreshed Q68TD G H01 buffer memory channel by channel Conversion completion flag Setting range Automatic Measured temperature value Warning output flag refresh Err
29. Module change execution 3 TAE Module name Q68TD G HO1 Installation confirmation Status Module control restart Changing module Status Guidance The module can be exchanged Please press the Execute button after installing a new module PROCEDURES BEFORE SETUP AND OPERATION 4 Operation check To make an operation check click the tass button to cancel control resumption UTILITY PACKAGE GX CONFIGURATOR TI Online module change Operation Target module Module change execution 1 0 address 0009 Module name Q68TD G H01 Installation confirmation Status f Module control restart 5 Change module installation completion PROGRAMMING Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel 5 a e ies TROUBLESHOOTING 7 3 Online Module Change Procedure 7 6 7 3 1 When factory default is used and initial setting was made with GX Configurator Tl ONLINE MODULE CHANGE MELSEG Q series b Click the button to leave the Online module change mode MELSOFT series GX Developer The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module chan
30. 4 Settable range is shown below Table 3 9 Settable range Processing method Setting value 2 p e Time average 1280 to 5000 5 4 to 500 times 5 Moving average 2 to 60 times 9 Primary delay filter 320 to 5000 1 1 The values can be set in units of 1ms however the processing is carried out in units of 320ms 3 POINT When a value out of the above setting range is written to a channel an error error code 200 300 310 320 occurs on the channel Then the error flag XF turns ON and the conversion processing is executed with the setting before the error occurrence PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 4 Buffer Memory 3 32 3 4 3 CH time count moving average time constant setting UnYG1 to UnYG8 3 SPECIFICATIONS 33 3 4 4 MELSEC 8 Conversion completion flag Un G10 3 4 5 1 The conversion completion flag turns to 1 when conversion for the conversion enabled channel is completed For averaging processing the flag turns to 1 after the first averaged value is stored into the measured temperature value Un G11 to Un G18 The conversion completion flag XE turns ON when conversion for every conversion enabled channel is completed 2 By turning ON the operating condition setting request
31. A 1 1 R rate alarm upper lower limit values ssesseseeseeseeee 3 44 rate alarm warning detection cycle sseeseseeseeseeses 3 44 Read from PLI Qeecccccccececececececeeeeececcececececccce 5 13 RUN LED 4 3 5 Sampling processing 3 0 Scaling function 3 5 scaling range upper lower limit 3 42 Scaling valid invalid setting eee e ee ee 3 41 scaling 0 3 _ scaling width upper lower limit values seeeseeeeeeeee 3 42 Setting range offset gain setting soeressessssessesee 3 34 Setting range thermocouple type 3 34 Setup and Procedures before Operationessseeseeees 4 2 Superheated Operating Limits e App 2 Switch Setting for Intelligent Function Module 4 7 system 8 7 Temperature conversion system eeeeeee eee eee eee e 3 6 Text ececcccccccccccccccccccccccccccccccccccccccccccoses 5 O Thermal Electromotive Force
32. N W ra O ta c Not mountable Mountable 9 a aay aez tar Slot Slot Slot aoe No 0 1 No 2 m g a Uf WML UTILITY PACKAGE GX CONFIGURATOR TI 3 Support of the multiple CPU system The function version of the first released Q68TD G H01 is C and it supports multiple CPU systems When using the Q68TD G H01 in a multiple CPU system refer to the QCPU user s manual Function Explanation Program Fundamentals first PROGRAMMING a Intelligent function module parameters Write intelligent function module parameters to only the control CPU of the Q68TD G H01 4 Compatibility with online module change The Q68TD G H01 is compatible with online module change from the initial product with function version C Refer to CHAPTER 7 ONLINE MODULE CHANGE TROUBLESHOOTING 2 1 Applicable Systems 2 3 2 SYSTEM CONFIGURATION 2 4 MELSEC TA cries 5 Supported software packages Relation between the system containing the Q68TD G H01 and software package is shown in the following table GX Developer is necessary when using the Q68TD G H01 Table 2 3 Compatible software and software version Software Version Developer GX Single CPU system Version 7 or later Q00J Q00 Q01CPU Multiple CPU system Version 8 or later Q02 Q02H Q06H Single CPU system Version 4 or later Q12H Q25HCPU Multiple CPU system Version 6 or later
33. Turns OFF error clear request YF 1 6 2 Programs Used Normal System Configuration 6 2 3 Program example when utility package is not used 6 MELSEC S1 6 3 Programs Used on Remote Network 1 System configuration OVERVIEW Remote master station Network No 1 Remote I O station Station No 1 QJ71LP21 25 QX10 X20 to X2F QY10 Y30 to Y3F CONFIGURATION SYSTEM QY10 X Y120 to X Y12F QX10 X Y110 to X Y11F Q68TD G H01 X Y100 to X Y10F QJ72LP25 25 SPECIFICATIONS 2 Switch setting conditions for the intelligent function module Table 6 4 Switch setting conditions for the intelligent function module Cold junction temperature Thermocouple type Offset gain setting compensation H1 1 Factory default CH2 Thermocouple K YES CH3 setting CH4 to CH8 PROCEDURES BEFORE SETUP AND OPERATION Not used Based on the setting conditions given in the above set switches 1 to 5 Select the I O assignment tab on the Parameter setting screen and click Switch setting to set the values shown in the following table UTILITY PACKAGE GX CONFIGURATOR TI Table 6 5 Switch settings for the intelligent function module Switch No Setting value Switch 1 0000 CH1 to CH3 Thermocouple CH4 to CH8 Default Switch 2 0000 Switch 3 0000 CH1 to CH3 Factory default setting CH4 to CH8 Default Switch 4 0000
34. User range settings offset value 0 E1 225 User range settings gain value 0 R W E24 226 CH5 User range settings thermal EMF offset value L 0 227 5 User range settings thermal EMF offset 3 4 228 5 User range settings thermal EMF value L 0 RW E54 229 User range settings thermal EMF gain value H E6 230 CH6 Factory default offset value 0 R W E74 231 CH6 Factory default gain value 0 R W E84 232 CH6 User range settings offset value 0 233 CH6 User range settings gain value 0 R W EA 234 CH6 User range settings thermal EMF offset value L 235 CH6 User range settings thermal EMF offset value H EC 236 CH6 User range settings thermal EMF value L 0 RIW ED 237 CH6 User range settings thermal EMF gain value H 3 29 3 4 Buffer Memory 3 4 1 Buffer memory assignment 3 SPECIFICATIONS MELSEC A Table 3 8 Buffer memory assignment 6 6 Addresses Tout Description Default value Read Write z EE 238 CH7 Factory default offset value 0 RW x gt EF 239 CH7 Factory default gain value 0 Rw 9 240 CH7 User range settings offset value 0 R W F1 241 CH7 User range settings gain value 0 R W F24 242 CH7 User range settings thermal EMF offset value L 0 F3 243 CH7
35. lt m n 7 5 Disconnection state monitor signal XC a The thermocouple input circuit of the conversion enabled channel turns ON the disconnection state monitor signal XC when any input signal line including the thermocouple is disconnected To identify the disconnected channel check with the disconnection state monitor flag UnG49 In addition conversion update for the conversion enabled channels stops PROCEDURES BEFORE SETUP AND OPERATION b For measured temperature values to be stored when the disconnection state monitor signal XC turns ON any of Up scale the maximum value of measured temperature range 5 of measured temperature range Down scale the minimum value of measured temperature range 5 of measured temperature range or Given value can be selected refer to Section 3 2 2 UTILITY PACKAGE GX CONFIGURATOR TI c Removing the cause of disconnection and turning ON the error clear request YF turns OFF the disconnection state monitor signal XC d When the line connection is recovered the temperature conversion value update is restarted regardless of the disconnection state monitor signal XC reset PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 3 I O Signals Transferred to from Programmable Controller CPU 3 20 3 3 2 signal details 3 SPECIFICATIONS 3 21 MELSEC 8 6 Warning output signal XD a The warning outpu
36. 1 4 1 Handling Precautions SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q series 4 2 Setup and Procedures before Operation OVERVIEW C Module mounting Mount the Q68TD G HO01 the specified slot EMEN _ Wiring Connect the thermocouple and cold junction tempearture compensation resistor to the terminal block and wire the terminal block to the Q68TD G H01 Refer to Section 4 4 2 Intelligent function module switch settings Perform settings using GX Developer Refer to Section 4 5 CONFIGURATION SYSTEM SPECIFICATIONS Use factory default settings gt Use user range settings Use user range settings Offset gain setting If user range settings are used perform the offset and gain settings Refer to Section 4 6 a a 0 a 2 Q m Q e a a p 5 ia D e SETUP AND x On ul No 1 Use the utility package os lt 25 Et IZ YES Initial setting and automatic refresh setting The program can be simplified if the utility package is used for setting Refer to CHAPTER 5 Z Programming and debugging Create and check the sequence program E ul al 5 a E 29 ax 55 2 o o T 7 ul m 5 4 2 Setup and Procedures before Operation 4 2 4 SETUP AND PROCEDURES BEFORE OPERATION 4 3 Part Names The
37. 130 5 Rate alarm warning detection period 0 R W z 83H 131 CH6 Rate alarm warning detection period 0 R W 5 84 132 CH7 Rate alarm warning detection period 0 85 133 CH8 Rate alarm warning detection period 0 RIW 2 86H 134 CH1 Rate alarm upper limit value 0 R W 87H 135 CH1 Rate alarm lower limit value 0 R W 88 136 2 Rate alarm upper limit value 0 R W 2 89H 137 CH2 Rate alarm lower limit value 0 R W E 8AH 138 CH3 Rate alarm upper limit value 0 R W 29 8 139 CH3 Rate alarm lower limit value 0 RIW 2 3 8CH 140 CH4 Rate alarm upper limit value 0 R W 8DH 141 CH4 Rate alarm lower limit value 0 RW 2 8EH 142 CH5 Rate alarm upper limit value 0 2 E 8FH 143 CH5 Rate alarm lower limit value 0 R W 90 144 CH6 Rate alarm upper limit value 0 RIW2 g 91H 145 CH6 Rate alarm lower limit value 0 RIW2 92H 146 CH7 Rate alarm upper limit value 0 RIW2 of 93H 147 CH7 Rate alarm lower limit value 0 RIW 2 94 148 CH8 Rate alarm upper limit value 0 R W 5 95H 149 CH8 Rate alarm lower limit value 0 R W 2 96H 150 Soe to to System area 5 g 9DH 157 Mode switching setting 0 RIW2 e 160 ore to to System area 2 163 E A4H 164 Disconnection state conversion setting CH1 CH4 1111 RIW2 5 165 Disconnection state conversion setting CH5 CH8 1111 RIW2 58 A6H 166 CH1 Conversion setting for disconnection state value 0 ATH 167 CH2 Conve
38. 70H 112 CH5 Process alarm upper lower limit value 12000 R W 71H 113 CH5 Process alarm upper upper limit value 12000 RIW 2 72H 114 CH6 Process alarm lower lower limit value 2000 RIw2 73H 115 CH6 Process alarm lower upper limit value 2000 R W 74H 116 CH6 Process alarm upper lower limit value 12000 R W 75H 117 CH6 Process alarm upper upper limit value 12000 R W 76H 118 CH7 Process alarm lower lower limit value 2000 R W 77 119 CH7 Process alarm lower upper limit value 2000 R W 78H 120 7 Process alarm upper lower limit value 12000 R W 79H 121 CH7 Process alarm upper upper limit value 12000 R W 122 CH8 Process alarm lower lower limit value 2000 R W 7BH 123 CH8 Process alarm lower upper limit value 2000 R W 7CH 124 CH8 Process alarm upper lower limit value 12000 R W 7DH 125 CH8 Process alarm upper upper limit value 12000 R W 126 1 Rate alarm warning detection period 0 RIW 2 7FH 127 CH2 Rate alarm warning detection period 0 R W 80H 128 CH3 Rate alarm warning detection period 0 R W 81H 129 Rate alarm warning detection period 0 3 4 Buffer Memory 3 4 1 Buffer memory assignment 3 SPECIFICATIONS MELSEC A caries Table 3 8 Buffer memory assignment 4 6 Addresses Description Default value Read Write 82
39. C 1850 5 140 5 7 270 to 1300 C 1378 5 C 348 5 C 4 When Given value 2H is selected set a value for the conversion setting for disconnection state value Un G166 to Un1G173 in units of 0 1 The value set the area is stored in the measured temperature value Un G11 to Un G18 when disconnection state is confirmed PROGRAMMING 5 Confirming a disconnection state takes up to 11s During the period the measured temperature value keeps dropping and the value changes to the conversion setting for disconnection state value when disconnection state is confirmed ONLINE MODULE CHANGE 6 Obtaining a normal mearued temperature value after the recovery of disconnection takes up to 11 seconds Temperature conversion restarts 11 seconds after the recovery of disconnection and normal measured temperture value is stored into buffer memory Then the conversion completion flag Un G10 turns to 1 TROUBLESHOOTING 3 2 Function List 3 10 3 2 2 Disconnection state conversion setting function 3 SPECIFICATIONS 3 11 MELSEC 3 2 3 Warning output function 1 Process alarm a Warning occurrence b When the detected measured temperature value is higher than or equal to the process alarm upper upper limit value or lower than or equal to the process alarm lower lower limit value and falls in the warning output range section a warning oc
40. M103 1 00 KY 01 A 02 4 03 04 SB20 T100 T101 T102 T103 T104 Ar Jr Mr wc NO M100 1 M103 SET M101 7 NO M100 X20 X100 i PLS 7 M101 RST M101 RST M103 1 M102 HOV H8 D1000 1 Conversion enable disable setting Mov KO D1001 1 CH1 sampling processing mov K1280 D1002 1 CH2 time count averaging setting K1280 D1003 CH3 time count averaging setting H410 01024 1 Averaging processing specification M102 X109 Y109 1 gt KO gt _ 7P RENTO J K1 HO 01000 25 200 1 Write to buffer memory 6 14 6 3 Programs Used on Remote Network 6 3 2 Program example when utility package is not used 6 3 Programs Used on Remote I O Network X109 Y109 M200 201 1 SET Y109 X109 Y109 RST Y109 RST M102 X21 X100 Z J1 K2 K1 HO K10 010 K4 M300 M300 M301 D10 0 011 Di D10 1 012 2 010 2 s D13 D3 SM400 2 REMFR Ji K4 HO K49 D8 K1 M320 ap DNE Processing at disconnection status confirmation X22 X10C SET Y10F X10F 2 J K5 HO K19 05 K1 M330 M330 M331 Mr 800 05 K3Y30 X23 X10F ft SET Y10F Y10F X106 X10F Mr RST Y10F MCR NO 1 1 1 1 1 1 MELSEC el Turns ON operating condition setting request Y9 Turns OFF operating condition setting request Y9 Read of conversion completi
41. Module ready X0 a If the module is in the normal mode at power on or resetting of the programmable controller CPU this signal turns on to start conversion processing as soon as it gets ready for conversion b When this signal is off in the normal mode conversion processing is not performed In the offset gain setting mode conversion processing is performed if this signal is off CONFIGURATION SYSTEM This signal turns off when The module is in the offset gain setting mode The Q68TD G H01 is in a watchdog timer error 1 1 if program operation is not completed within the intended time due to errors such as hardware fault of the Q68TD G H01 The RUN LED of the Q68TD G H01 goes off when a watchdog timer error occurs 7 F4 E lt m n 7 2 Operation condition setting completion flag X9 a When the following settings are changed this signal is used as an interlock condition to turn ON OFF the operation condition setting request Y9 Conversion enable disable setting Un GO Time Count Moving average Time constant setting Un G1 to Un G8 Averaging processing selection Un G24 Un G25 Warning output enable disable setting Un G46 Scaling valid invalid setting Un G58 Scaling range upper lower limit value Un G62 to Un G77 Scaling width upper lower limit value Un G78 to Un G93 Process alarm up
42. S 26 CH3 User range settings thermal EMF m ste gain value L 5 27 User range settings thermal EMF E System gain value H 5 28 Factory default offset value System 5 29 Factory default gain value System 5 30 CH4 User range settings offset value System 5 31 User range settings gain value System S 32 CH4 User range settings thermal EMF ste offset value L d S 33 CH4 User range settings thermal System offset value H CH4 User range settings thermal EMF gain value L m m System 5 35 CH4 User range settings thermal EMF Sisi stem gain value H y Appendix 5 Dedicated Instruction App 41 Appendix 5 4 OGSTOR APPENDIX Table App 10 Control data 2 2 ELSEG ories Device Item Set data Setting range Set by 5 36 CH5 Factory default offset value System S 37 CH5 Factory default gain value System 5 38 CH5 User range settings offset value System 5 39 CH5 User range settings gain value System CH5 User range settings thermal EMF S 40 System offset value L S 41 CH5 User range settings thermal EMF u E System offset value H CH5 User range settings thermal EMF S 42 System gain value L S 43 C
43. Select input Monitoring Setting range Enable Disable Execute test 7 3 Online Module Change Procedure 7 3 3 When user range setting is used and initial setting was made with GX Configurator T other system 1 16 OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING 5 a e ies TROUBLESHOOTING ONLINE MODULE CHANGE MELSEG Q series 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to j button to resume redisplay the Online module change screen click the control The FROM TO instruction for the module resumes Online module change Operation Target module 1 0 address O00H Module name Q68TD G HO1 Module change execution Installation confirmation Status Module control restart E Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute b The Online module change completed screen appears MELSOFT series GX Developer X Online module change completed 7 3 4 When user range setting is used and initial setting was made with GX Configurator TI other system i
44. T 2 ul am a E 8 1 Error Code List 8 3 8 TROUBLESHOOTING MELSEG 8 2 Troubleshooting 8 2 1 RUN LED is extinguished Table 8 2 RUN LED is extinguished Check Item Remedy Confirm that the supply voltage of the power supply module Check that power is supplied ONDE is within the rated range A Calculate the current consumption of the CPU I O intelligent Check that the capacity of the power supply module is function and other modules loaded on the base unit and sufficient make sure that the power supply capacity is enough Reset the programmable controller CPU and verify that it is lit If the RUN LED does not light even after doing this the module may be malfunctioning Contact the nearest Check for a watchdog timer error distributor or branch office with a description of the problem Check whether the modules are loaded normally on the base Check the module loading status unit 15 a module change enabled during an online module Refer to CHAPTER 7 and take corrective action change 8 2 2 RUN LED flickers Table 8 3 RUN LED flickers Check Item Remedy a Reset the switch 4 in the intelligent function module switch Check whether the module is in the offset gain setting mode setting of GX Developer to set to the normal mode Refer to Section 4 5 or not 8 2 3 ERR LED flickers Table 8 4 ERR LED flickers Che
45. The auto refresh settings become effective by performing STOP STOP RUN operations for the CPU module turning the power OFF and then ON or resetting the CPU module after writing the intelligent function module parameters to the CPU module The auto refresh settings cannot be changed from sequence programs However processing equivalent to auto refresh can be added using the FROM TO instruction in the sequence program 5 17 5 5 Auto Refresh Settings 5 UTILITY PACKAGE GX Configurator Tl MELSEC Q series 5 6 Monitoring Test 5 6 1 Monitor test screen 5 Purpose Start buffer memory monitoring testing I O signal monitoring testing offset gain settings refer to Section 5 6 2 and pass data refer to Section 5 6 3 from this screen Operating procedure Monitor test module selection screen Start No Module type Module DZ model name MoritsuTest 20 Enter the start I O numbers in hexadecimal The screen can also be started from System monitor of GX Developer Version 6 or later 2 Refer to the GX Developer Operating Manual for details E o Setting screen m Fai i a 5 Curent value Setting value 2 5 Operating condition setting completion fag 5 tase S User range write request uu c n Channel change completion flag Channel change request Disconnection state monitor signal Warring output signal
46. Un G166 to Un G173 b When this signal turns ON the disconnection state monitor signal XC and the warning output signal XD turn OFF c For the ON OFF timing refer to the field of the operating condition setting completion flag X9 10 User range write request YA a In offset gain setting mode 1 This signal turns ON when registering the adjusted value of offset gain setting to the flash memory 2 For the ON OFF timing refer to the field of the offset gain setting mode status flag XA For offset gain settings refer to Section 4 6 b In normal mode 1 This signal turns ON when the user range is restored 2 For the ON OFF timing refer to the field of the offset gain setting mode status flag XA For user range restoration refer to CHAPTER 7 11 Channel change request YB a This signal turns ON when changing the channel for executing the offset gain setting b For the ON OFF timing refer to the field of the channel change completion flag XB For the offset gain setting refer to Section 4 6 3 23 3 3 Signals Transferred to from Programmable Controller CPU 3 3 2 I O signal details 3 SPECIFICATIONS als AG 12 Error clear request YF a This signal turns ON when clearing the error flag XF and the disconnection state monitor signal XC However the setting value error of the intelligent function module switch setting cannot be cleared Correct the settin
47. and click the _ Executetest_ button 3 Determine the gain value Select Request in the Setting value field for Channel change request setting and click the _ Executetest_ button Select Invalid in the Setting value field for Gain setting channel setting and click the _ Executetest_ button OVERVIEW c To set the offset gain for more than one channel repeat steps 1 to 3 CONFIGURATION SYSTEM 5 Write the offset gain setting values to the module Write the offset gain settings to the module after completing the settings for all channels using the user range setting Note that if settings are written while offset gain settings are incomplete the status at that point will be written to the module a Write to the Q68TD G H01 Select Request from the Setting value field for User Range Write Request and click the Executetest button 6 Confirm execution of write and exit After confirming that the indication of the Current value field for Offset gain Setting Mode Status Flag changes from Completed to Writing select OFF from the Setting value field for User Range Write Request and click the _ Executetest_ button SPECIFICATIONS PROCEDURES BEFORE SETUP AND OPERATION oO c Error handling Confirm that the ERR LED for the Q68TD G H01 is off If the ERR LED is lit click on Close check the error code on the monitor screen and then perform the offset gain setting
48. button The indication in the Current value field changes from OFF to Request c Set OFF in the Setting value field for Operating condition setting request setting and click the _ Executetest_ button The indication in the Current value field changes from Request to OFF 4 Adjustment of the offset and gain values a Adjust the offset setting value 1 Select the offset setting Select Offset setting in the Setting value field for Offset setting channel setting and click the _ Executetest_ button Set the offset value Enter the desired value into the Setting value field for CHO Offset temperature setting value and click the _ button Determine the offset value Select Request in the Setting value field for Channel change request setting and click the _ button Select Invalid in the Setting value field for Offset setting channel setting and click the _ Executetest_ button w Adjust the gain setting value 1 Select the gain setting Set Gain setting in the Setting value field for Gain setting channel setting and click the _ Executetest_ button 5 21 5 6 Monitoring Test 5 6 2 Offset gain setting operation function version C or later UTILITY PACKAGE GX Configurator Tl MELSEC IA series 2 Set the gain value Enter the desired value into the Setting value field for CHO Gain setting value
49. conversion processing is performed When a light level error occurs conversion processing is performed by the settings that were operated normally last time D z o Table 8 1 Error code list 1 2 5 Error Code Description Decimal The thermocouple type is set with a value other than 0 to 7 Set correct parameter value the parameter setting r4 100 Middle in the intelligent function module switch setting un of GX Developer Refer to Section 4 5 iri indicates the channel number set incorrectly Switch power then on again If the error recurs the arz 111 Middle A hardware error of the module E 220 module have failed Consult the Mitsubishi office S E z Set 0 for the intelligent function module switch 5 in the E Qu The setting of the intelligent function module switch 5 is 00 0 112 Middle parameter setting of GX Developer Refer to Section 4 5 Perform the offset gain setting again for all of the other than 0 channels that use the user range settings 490 Middle An invalid value is set in the offset gain setting If the error occurs again the module may be i The number of the error channel can not be identified malfunctioning Please consult your local Mitsubishi representative explaining the detailed description of UTILITY PACKAGE GX CONFIGURATOR TI the problem Perform the offset gain setting again for all of the
50. eres Appendix 4 Thermal Electromotive Force Chart Appendix 4 1 Standard Thermal Electromotive Force of B Type B JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature C CC App 4 Appendix 4 Thermal Electromotive Force Chart Appendix 4 1 Standard Thermal Electromotive Force of B APPENDIX JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Temperature C Appendix 4 Thermal Electromotive Force Chart Appendix 4 1 Standard Thermal Electromotive Force of B aS 26 el series Unit uV Temperature c APPENDICES INDEX App 5 APPENDIX MELSEG eres JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC 10007 10018 10030 10041 10053 10064 10076 App 6 Appendix 4 Thermal Electromotive Force Chart Appendix 4 1 Standard Thermal Electromotive Force of B APPENDIX MELSEG eres JIS C1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature C c 10099 10111 10122 10134 10215 10226 10238 10249 10331 10342 10354 10365 10447 10458 10470 10482 10563 10575 10586 10598 APPENDICES 10679 10691 10703 10714 10796 10808 10819 10831 10913 10924 10936 10948 11029 11041 11053 11064 11146 11158 11169 11181 INDEX 11263 11275 11286 11298 11380 11392
51. set temperature of 900 0 C with an E type thermocouple connected Value type Set Reference value of user range settings thermal Reference value of user range settings offset 5 temperature EMF offset gain value gain value Offset value 200 0 C 8825 uV 8825 90909 x 32767 3180 Gain value 68787 90909 x 32767 24793 900 0 68787 uV TROUBLESHOOTING 7 4 Range Reference Table 7 32 ONLINE MODULE CHANGE T 33 MELSEC 8 7 5 Precautions for Online Module Change The following are the precautions for online module change 1 Always perform an online module change in the correct procedure A failure to do so can cause a malfunction or failure 2 If an online module change is made with the user range setting the accuracy after that will fall to about less than 1 3 of the accuracy before that Re set the offset gain values as necessary 7 5 Precautions for Online Module Change 8 TROUBLESHOOTING al m This chapter explains the natures of errors which may occur during use of the Q68TD G 2 H01 and troubleshooting 5 8 1 Error Code List 2 If an error occurs during write or read of data to or from the Programmable controller CPU 2 0 the Q68TD G H01 writes the corresponding error code to the address Un G19 re The error level has a middle level Module error and light level Module worming 29 When a middle level error occurs
52. 1 Online module change completed 7 3 5 When user range setting is used and initial setting was made with sequence program other system is available 1 Conversion disable a Set conversion enable disable setting Un GO for all channel conversion disable and turn Operating Condition Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag Un G10 turn off Operating Condition Setting Request Y9 Device test Bit device Device Close jE z Hide history FORCE FORCE OFF Toggle force _Hide ho Word device buffer memory Device Buffer memory Module 0000 Hex Address 0 w Setting value FF 16 bit integer Program Label reference program Execution history Device Setting condition Force ON FF Module start 0 Address O H Force OFF 7 3 Online Module Change Procedure 7 22 7 3 5 When user range setting is used and initial setting was made with sequence program other system OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING 5 a e ies TROUBLESHOOTING ONLINE MODULE CHANGE MELSEC series 2 Dismounting of module a After choosing Diagnosis Online modul
53. 11403 11415 11497 11509 11520 11532 11614 11626 11637 11649 11731 11743 11754 11766 11848 11860 11871 11883 11965 11977 11988 12000 12082 12094 12105 12117 12199 12211 12222 12234 12316 12327 12339 12351 12433 12444 12456 12468 12549 12561 12572 12584 12666 12677 12689 12701 12782 12794 12805 12817 12898 12910 12921 12933 13014 13026 13037 13049 13130 13142 13153 13165 13246 13257 13269 13280 13361 13373 13384 13396 13476 13488 13499 13511 13591 13603 13614 13626 13706 13717 13729 13740 13820 Remark Sooo ooo occ ooo Standard contact temperature is 0 C Appendix 4 Thermal Electromotive Force Chart App 7 Appendix 4 1 Standard Thermal Electromotive Force of B APPENDIX MELSEG eres Appendix 4 2 Standard Thermal Electromotive Force of Type R JIS C1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC Temperature Temperature CC CC 0 App 8 Appendix 4 Thermal Electromotive Force Chart Appendix 4 2 Standard Thermal Electromotive Force of R APPENDIX JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Temperature CC Appendix 4 Thermal Electromotive Force Chart Appendix 4 2 Standard Thermal Electromotive Force of R LS AG el series Unit uV Temperature c APPENDICES INDEX App 9 APPENDIX MELSEG eres JIS C16
54. 32320 32400 32965 33045 33126 33207 33772 33852 33933 34014 34579 34660 34741 34822 35387 35468 35549 35630 36196 36277 36358 36439 37005 37086 37167 37248 37815 37896 37977 38058 38624 38705 38786 38867 39434 39515 39596 39677 40243 40324 40405 40486 41053 41134 41215 41296 41862 41943 42024 42105 42671 42751 42832 42913 43479 43560 43640 43721 44285 44367 44448 44529 45093 45174 45255 45335 45900 45980 46064 46141 46705 46785 46866 46946 47509 47590 47670 47751 48313 48393 48474 48554 49116 49196 49276 49356 49917 49997 50077 50157 50718 50798 50878 50958 51517 51597 51677 51757 52315 52395 52475 52555 Appendix 4 Thermal Electromotive Force Chart App 21 Appendix 4 5 Standard Thermal Electromotive Force of E APPENDIX MELSEC 8 Type E JIS C1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC CC 700 53112 53192 53272 53351 53431 53510 53590 53670 53749 53829 700 710 53908 53988 54067 54147 54226 54306 54385 54465 54544 54624 710 720 54703 54782 54862 54941 55021 55100 55179 55259 55338 55417 720 730 55497 55576 55655 55734 55814 55893 55972 56051 56131 56210 730 740 56289 56368 56447 56526 56606 56685 56764 56843 56922 57001 740 750 57080 57159 57238 57317 57396 57475 57554 57633 57712 57791 750 760 57870 57949 58028 58107 58186 58265 58343 58422 58501 58580 760 770 58659 58738 58816 58895 58974 59053 59131 59210 59289 59367 770 780 59446 59525 59604
55. 35354 35394 35435 35718 35758 35798 35839 36121 36162 36202 36242 36524 36564 36604 36644 36925 36965 37006 37046 37326 37366 37406 37446 37725 37765 37805 37845 38124 38164 38204 38243 38522 38561 38601 38641 38918 38958 38997 39037 39314 39353 39393 39432 39708 39747 39787 39826 40101 40141 40180 40219 40494 40533 40572 40611 40885 40924 40963 41002 41276 41315 41354 41393 41665 41704 41743 41781 42053 42092 42131 42169 42440 42479 42518 42556 42826 42865 42903 42942 App 18 Appendix 4 Thermal Electromotive Force Chart Appendix 4 4 Standard Thermal Electromotive Force of K APPENDIX MELSEG JIS C1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature c 43211 43250 43288 43327 43595 43633 43672 43710 43978 44016 44054 44092 44359 44397 44435 44473 44740 44778 44816 44853 APPENDICES 45119 45157 45194 45232 45497 45534 45572 45610 45873 45911 45948 45986 46249 46286 46324 46361 46623 46660 46697 46735 INDEX 46995 47033 47070 47107 47367 47404 47441 47478 47737 47774 47811 47848 48105 48142 48179 48216 48473 48509 48546 48582 48838 48875 48911 48948 49202 49239 49275 49311 49565 49601 49637 49674 49926 49962 49998 50034 50286 50322 50358 50393 50644 50680 50715 50751 51000 51036 51071 51107 51355 51391 51426 51461 51708 51744 51779 51814 52060 52095 52130 52165 52410 52445 52480 52515 52759 52794 52828 52863 53106
56. 4 1 Buffer memory assignment 3 SPECIFICATIONS 3 31 MELSEC 8 3 4 2 Conversion enable disable setting Un GO 1 You can make setting to enable disable temperature conversion on each channel 2 Specifying unused channels as disable prevents unnecessary disconnection state monitoring 3 The default values are set to disable for all channels b15 b14 b13 b12 b11 610 59 b8 b7 b6 b5 b4 b3 b2 bl bO o CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 0 Conversion enabled Data for b8 to b15 are fixed to 0 1 Conversion disabled Example b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b bO OO Oo Oo oe 8s a a Bow a a Channels 1 and 2 are enabled for conversion 4 To activate the setting turning ON OFF the operating condition setting request Y9 is required 3 4 Buffer Memory 3 4 2 Conversion enable disable setting Un GO 3 SPECIFICATIONS MELSEC Aeres 3 4 3 CHO time count moving average time constant setting Un G1 to Un G8 OVERVIEW 1 Set the time count moving average or time constant for primary delay filter for each channel that is specified for averaging processing 2 The default value is set to 0000n 3 To activate the setting turning ON OFF the operating condition setting request Y9 is required CONFIGURATION SYSTEM 3
57. 59682 59761 59839 59918 59997 60075 60154 780 790 60232 60311 60390 60468 60547 60625 60704 60782 60860 60939 790 800 61017 61096 61174 61253 61331 61409 61488 61566 61644 61723 800 810 61801 61879 61958 62036 62114 62192 62271 62349 62427 62505 810 820 62583 62662 62740 62818 62896 62974 63052 63130 63208 63286 820 830 63364 63442 63520 63598 63676 63754 63832 63910 63988 64066 830 840 64144 64222 64300 64377 64455 64533 64611 64689 64766 64844 840 850 64922 65000 65077 65155 65233 65310 65388 65465 65543 65621 850 860 65698 65776 65853 65931 66008 66086 66163 66241 66318 66396 860 870 66473 66550 66628 66705 66782 66860 66937 67014 67092 67169 870 880 67246 67323 67400 67478 67555 67632 67709 67786 67863 67940 880 890 68017 68094 68174 68248 68325 68402 68479 68556 68633 68710 890 900 68787 68863 68940 69017 69094 69171 69247 69324 69401 69477 900 910 69554 69631 69707 69784 69860 69937 70013 70090 70166 70243 910 920 70319 70396 70472 70548 70625 70701 70777 70854 70930 71006 920 930 71082 71159 71235 71311 71387 71463 71539 71615 71692 71768 930 940 71844 71920 71996 72072 72147 72223 72299 72375 72454 72527 940 950 72603 72678 72754 72830 72906 72981 73057 73133 73208 73284 950 960 73360 73435 73511 73586 73662 73738 73813 73889 73964 74040 960 970 74115 74190 74266 74341 74417 74492 74567 74643 74718 74793 970 980 74869 74944 75019 75095 75170 75245 75320 75395 75471 75546 980 990 75621 75696 75771 75847 75922 75997 76072 76147 76223 76298 990 100
58. Conversion completion ag Eror flag Flash ROM setting Detaile Curent value display oO Monitoring Cannot execule lest Make test file Stop monitor 2 wE Se 25 a5 gt 212 D Offset Gain Setting Z z CH1 Monitor test CH1 Offset gain setting Module information Module information S Module type Thermocouple Input Module Start 1 0 No 0000 Module type Thermocouple Input Module Start 1 0 No 0000 n Modulemodelname QEBTD G HOT Module Setting tem Current value Setting value Setting item Current value Setting value Conversion enable disable setting Disable Activate the offset gain selling mode Averaging processing selection Sampling Set the cursor on Ulfset gain setting mode T Sa a TA in Mode switching setting and click Execute Test Sampling D Time 1280 to 5000ms Please check the Mode switching setting status Count 410 500 Moving average 2 to 60 display in Offset gain setting mode Primary deley fiter 320 to 5000 ETORT Diset gain seting mode a Conversion completion flag Converting or Not used Made switching setting status Measured temperature value Please make Co
59. G P OGSTOR instruction ______ JON Completion device D completion 1 don ero SSS Status display device OFF fee Normal completion at completion D 1 1 scan Conversion 1 completion flag XE OFF 1 When the G P OGSTOR instruction is executed conversion is not performed After the completion device D turns ON conversion starts the conversion value is stored into the buffer memory and the conversion completion flag XE turns ON c When the offset gain values are restored the reference accuracy falls to about less than 1 3 times of the previous accuracy 2 Operation error In any of the following cases an error occurs and the corresponding error code is stored into the completion status area S 1 Table App 11 Dedicated instruction error list Error code Case resulting in operation error 161 G P OGSTOR instruction was executed in the offset gain setting mode 162 The G P OGSTOR instruction was executed consecutively The G P OGSTOR instruction was executed for the model that 163 differs from the model for which the G P OGLOAD instruction had been executed Appendix 5 Dedicated Instruction App 43 Appendix 5 4 G P OGSTOR APPENDIX MELSEG eres 3 Program example The following program is designed to read the offset gain values of the Q68TD G H01 converter module mounted in the position of I O number X YO
60. GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 2 2 About Use of the Q68TD G H01 with the Q12PRH Q25PRHCPU 2 5 2 SYSTEM CONFIGURATION MELSEC 2 3 How to Check the Function Version Product Information and Software Version This section describes how to check the function version and product information of the Q68TD G H01 and the GX Configuration TI software version 1 Checking the function version and product information of the Q68TD G H01 a Checking at the SERIAL field of the rating plate located on the side of the module MITSUBISHI MODEL Function version SERIAL 090710000000000 C i i Relevant regulation standards 4 ga MITSUBISHI ELECTRIC MADE IN JAPAN b To check the function version and product information using the GX Developer See Section 8 2 10 of this manual POINT The serial No on the rating plate may be different from the serial No displayed on the product information screen of GX Developer The serial No on the rating plate indicates the management information of the product The serial No displayed on the product information screen of GX Developer indicates the function information of the product The function information of the product is updated when a new function is added 2 6 2 3 How to Check the Function Version Product Information and Software Version SYSTEM CONFIGURATI
61. Make test file End setup Cancel c Write of intelligent function module parameters refer to Section 5 3 3 The intelligent function module parameters are written to the remote I O station Perform this operation on the parameter setting unit selection screen 3 Program example X21 X100 0 2 REMFR Ki Ki HO K10 010 KI M300 J Read of conversion completion flag W300 up mE Di 1 Read of CH1 measured temperature value D10 1 w2 D2 1 Read of CH2 measured temperature value ir 2 MOV W3 D3 1 Read of measured temperature value 35 ara Mov w4 K1M20 1 Read of disconnection state monitor flag sot i Processing at disconnection status 1 Processing at CH1 disconnection confirmation status confirmation X22 X106 42 1 SET Y10F 1 Turns ON error clear request YF X23 X10F 45t 1 800 5 K3Y30 J Outputs error code in BCD SET Y10F Turns ON error clear request YF Y10F X106 X10F 51 RST Y10F Turns OFF error clear request YF f M En X POINT To write the intelligent function module parameters set the target remote I O station from Online Transfer setup on GX Developer They can be written by Directly connecting GX Developer to the remote I O station Connecting GX Developer to another device such as a CPU module and passing through the network 6 12 6 3 Programs Used on Remote Network 6 3 1 Program example when
62. Q series 4 7 Junction Temperature Compensation with without Setting The Q68TD G H01 can execute the following two different cold junction temperature compensations by setting the inteligent function module switch setting switch 4 to whether to carry out the cold junction temperature compensation using the cold junction temperature compensation resistor RTD or not 1 Executing cold junction temperature compensation with the cold junction temperature compensation resistor RTD set to with cold junction temperature compensation Cold junction temperature compensation is possible by connecting the supplied cold junction temperature compensation resistor RTD and setting it to with cold junction temperature compensation Always connect the supplied cold junction temperature compensation resistor RTD to the terminal block For connection refer to Section 4 4 2 Q68TD G H01 Object whose temperature s to be measured SSS SSS a Terminal block Compensation conductor 2 Executing cold junction temperatuer compensation externally set to without cold junction temperature compensation Use this function to measure temperatures at high accuracy when the cold junction temperature compensation accuracy 1 C of supplied cold junction temperature compensation resistor RTD cannot be taken as a margin of error Connecting a cold junction temperature compensation resistor RTD to
63. Ready turns from OFF to ON Note that initial setting processing will be executed if there is a sequence program that makes initial setting when Module Ready X0 turns ON When the normal mode is switched to the offset gain setting mode all channels set to temperature conversion disable Set the channels where offset gain setting will be made for conversion enable and turn ON the operating condition setting request Y9 3 When the offset gain setting mode is switched to the normal mode restore the normal mode status prior to switching to the offset gain setting mode and start temperature conversion 2 2 Operation error No errors 3 Program example The following program is designed to switch the Q68TD G H01 converter module mounted in the position of I O number X YO to X YF to the offset gain setting mode when M10 is turned ON and to return it to the normal mode when M10 is turned OFF Switches to offset gain setting mode 10 Stores setting of dedicated K d Das B D1 instruction G OFFGAN into D1 uo 01 Dedicated instruction Performs processing for offset gain setting Switches to normal mode LN Stores setting of dedicated MOVP K ko 0 instruction into D1 G CFFGAN UD 01 Dedicated instruction G DFFGAN XOA Performs processing for normal mode _ END Appendix 5 Dedicated Ins
64. SETUP AND OPERATION oO Explanation of items 1 Items Model side Buffer size Displays the buffer memory size of the setting item that can be transferred fixed at one word Model side Transfer word count Displays the number of words to transfer the CPU device from the head device fixed at one word Transfer direction indicates that data are written from the device to the buffer memory gt indicates that data are loaded from the buffer memory to the device PLC side Device Enter a CPU module side device that is to be automatically refreshed Applicable devices are X Y L ST D W R and ZR When using bit devices X Y M L or B set a number that can be divided by 16 points examples X10 Y120 M16 etc Also buffer memory data are stored in a 16 point area starting from the specified device number For example if X10 is entered data are stored in X10 to X1F _ wE Oz E Qg amp 5 gt 22 PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 5 Auto Refresh Settings 5 16 UTILITY PACKAGE GX Configurator Tl 2156 Q series 2 Command buttons Make text file Creates a file containing the screen data in text file format End setup Saves the set data and ends the operation Cancel Cancels the setting and ends the operation The auto refresh settings are stored in an intelligent function module parameter file
65. Single CPU system Q12PH Q25PHCPU Version 7 10L or later Version 1 24AA or later Multiple CPU system Q12PRH Q25PRHCPU Redundant system Version 8 45X or later 2 3UD Single CPU syst E POSARE Version 8 48A or later Q04UDH QOGUDHCPU Multiple CPU system If installed in a MELSECNET H remote station Version 6 or later 2 1 Applicable Systems 2 SYSTEM CONFIGURATION MELSEC e 2 2 About Use of the Q68TD G H01 with the Q12PRH Q25PRHCPU OVERVIEW Here use of the Q68TD G H01 with the Q12PRH Q25PRHCPU is explained N 1 Dedicated instruction The dedicated instruction cannnot be used 2 Configurator TI GX Configurator Tl cannot be used when accessing the Q12PRH Q25PRHCPU via an intelligent function module on an extension base unit from GX Developer Connect a personal computer with a communication path indicated below z E lt o LL 2 e SYSTEM o o a E 3 23 Main base unit s a il Bas E E ra S ta 2 arz 286 Extension base unit aw 5 feo 000 Configurator TI cannot be used Direct connection to use the CPU Connection through an intelligent function module on the main base unit Through Ethernet module MELSECNET H module or CC Link module UTILITY PACKAGE
66. Un G48 b2 Warning output signal XD 3 2 Function List 3 2 3 Warning output function 3 SPECIFICATIONS MELSEC IA series c Set the rate alarm upper limit lower limit values in units of 0 1 C for the measured temperature range Setting range is 32768 to 32767 3276 8 C to 3276 7 C i Initial value is set to O i d For the rate alarm warning detection period set it by the number of conversion periods Setting range is 1 to 6000 times 3 Calculation method of the rate alarm warning detection period is below Rate alarm warning detection period z8 Setting value of the rate alarm warning detection period x Conversion period T 320ms Example 1 When setting the rate alarm warning detection period to 150 times with sampling processing Rate alarm warning detection period 150 times x 320ms 48000ms 48s Example 2 When setting the rate alarm warning detection period to 150 times with 10 times of count average for the averaging processing Rate alarm warning detection period 150 times x 10 times x 320ms 480000ms 480s F4 E lt m n 7 PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 2 Function List 3 14 3 2 3 Warning output function 3 SPECIFICATIONS MELSEC TA eries e Rate alarm is effective to monitor a change of measured tempe
67. User range settings thermal EMF offset value H 2 ES F4 244 CH7 User range settings thermal EMF gain value L 3 1 2 2 3 oz F5 245 CH7 User range settings thermal gain value H b F6 246 CH8 Factory default offset value 0 Rw 3 F7 247 8 Factory default gain value 0 R W F8 248 CH8 User range settings offset value 0 Rw 7 F9 249 CH8 User range settings gain value 0 R W 5 FA 250 CH8 User range settings thermal EMF offset value L 3 0 RW 5 m FB 251 CH8 User range settings thermal EMF offset value H n FC 252 8 User range settings thermal EMF gain value L 3 0 FD 253 CH8 User range settings thermal EMF gain value H ra 1 Indicates whether reading from and writing to a sequence program are enabled E Read enabled W Write enabled 2 Data must be written to buffer memory under the interlock conditions buffer memory write g Z conditions of the following signals a Operating condition setting Buffer memory wfite condition Y9 x9 mov ow H Write 222 sc MR request setting request completion flag 3 This area is related with the user range save restore function and allows users to re set the offset gain values easily in the case of online module change UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 4 Buffer Memory 3 30 3
68. With cold junction temperature compensation Normal mode Switch 5 0000 0 Fixed PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 6 3 Programs Used on Remote Network 6 9 MELSEC 81 3 Program conditions a The followings are used for the temperature conversion method of each channel CH1 Sampling processing CH2 Time averaging 1280ms CH3 Primary delay filtering Time constant 1280ms b CH1 uses the disconnection monitor function c If a write error occurs the corresponding error code appears in BCD 4 Device list Table 6 6 Device list Device Function W1 D1 CH1 Measured temperature value W2 D2 CH2 Measured temperature value W3 D3 CH3 Measured temperature value WA Disconnection state monitor flag W5 Error code D10 Conversion completion flag M20 Disconnection state monitor flag X20 Initial setting request signal Measured temperature value read command Ae input signal QX10 X20 to X2F X22 Disconnection status reset signal X23 Error reset signal to Error code display BCD 3 digits QY10 X30toX3F X100 Module READY X10C Disconnection state monitor signal Q68TD G H01 X Y100 to X X10F Error flag Y10F Y10F POINT For details on the MELSECNET H remote I O network refer to the Corresponding MELSECNET H Network System Reference Manual Remote I O Network
69. Y9 the flag returns to the default value of 0 and it turns to 1 after conversion 1 completed 015 b14 b13 b12 611 b10 b9 b8 b7 06 55 b4 b3 b2 61 0 0 0 0 0 0 0 0 CH8 CH7 CH5 CH4 CH3 CH2 CH1 0 During conversion or unused Data for b8 to b15 are fixed to 0 1 Conversion completed measured temperature value Un G11 to Un G18 1 The thermal EMF value input from the thermocouple is converted into a temperature value to detect a temperature 2 The value of the measured temperature to the first decimal place is multiplied by 10 and the result is stored into buffer memory in 16 bit signed binary The second decimal place and on are rounded down 3 The default value is set to 0 for all channels Example 1 At the measured temperature value of 123 025 C 1230 is stored b15 614 b13 b12 611 b10 b9 b8 b7 b6 bd b4 b3 b2 b bO 0 0 0 0 0 1 0 0 1 1 0 0 1 1 1 0 Example 2 At the measured temperature value of 123 025 C 1230 is stored b15 b14 b13 b12 611 b10 b9 b8 b7 b6 bd b4 b3 b2 b bO 1 1 1 1 1 0 1 1 0 0 1 1 0 0 1 0 3 4 Buffer Memory 3 4 4 Conversion completion flag Un G10 3 SPECIFICATIONS als AG 3 4 6 Error code Un G19 1 Error code that is detected by the Q6
70. a e ies TROUBLESHOOTING ONLINE MODULE CHANGE MELSEC series 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor WO Address 0 10 20 Powel Intelli None None rsu gent 16pt 16pt 16pt ri If the following error screen appears click the button dismount the module and mount a new module MELSOFT series GX Developer dj 7 5 7 3 Online Module Change Procedure 7 3 1 When factory default is used and initial setting was made with GX Configurator TI ONLINE MODULE CHANGE MELSEC e series c After confirming that the RUN LED of the module has turned off remove the external wiring and dismount the module OVERVIEW 3 POINT Always dismount the module If you execute mounting confirmation without dismounting the module the module will not start properly and the RUN LED will not be lit CONFIGURATION SYSTEM 3 Mounting of new module a Mount a new module to the same slot and install the external wiring b After mounting the module click the j button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change peration Target module 1 0 address 000H SPECIFICATIONS
71. be detected only when the switch setting 4 of the intelligent function module is set to with cold junction compensation CONFIGURATION SYSTEM Table 3 6 Disconnection detection of cold junction temperature compensation Cold junction temperature Connection state E i Error flag with without setting RTD with I OFF 7 F4 E lt m n 7 without Without disconnection S lt 9 with ON RTD EI without OFF PROCEDURES BEFORE SETUP AND OPERATION With disconnection past with ON without OFF UTILITY PACKAGE GX CONFIGURATOR TI Without connection 3 When disconnection of cold junction temperature compensation is detected conversion for every conversion enabled channel stops For the measrued temperature value at cold junction temperature compensation resistor disconnection the value before disconnection is held PROGRAMMING 4 Conversion processing does not restart even after the disconnection of the cold junction temperature compensation register is recoverd To restart the conversion processing turn ON then OFF the error clear request YF ONLINE MODULE CHANGE TROUBLESHOOTING 3 2 Function List 3 16 3 2 4 Cold junction temperature compensation resistor disconnection detection function 3 SPECIFICATIONS 3 3 MELSEC 8 I O Signals Transferred to from
72. c 2 2 5 12 5 C 1700 to 1820 3 2 3 50 t006 fe 3 0 to 300 2 2 5 0 4 12516 300 to 1600 c 2 2 0 C 0 3 C 9 5 C 1600 to1760 C fe i 3 0to0 fe rm 3 s 0 to 300 2 2 5 C 0 4 C 12 5 C 300 to 1600 c 2 2 0 C 0 3 C 9 5 C 1600 to1760 C fe os 0 do c 3 270to 200 a 3 2 Larger value of 0 5 Larger value of 0 06 and 200 to 0 C 11 0 K 0 5 of measured temperature 0 2 of measured temperature 2 Larger value of 0 25 and Larger value of 0 06 c and to 1200 9 0 C 0 5 of measured temperature 0 02 of measured temperature 1200to1370 fe M 3 270to 200 fe D o 3 12 Larger value of 0 5 and Larger value of 0 06 and 200 to 0 8 5 C 0 5 of measured temperature 0 15 of measured temperature 2 Larger value of 0 5 Larger value of 0 06 and 0 to 900 C 6 75 C 0 25 of measured temperature 0 02 of measured temperature 900 to1000 el ud 3 210 to 40 C A EE 3 3 Larger value of 0 5 and Larger value of 0 06 c and J 40 to 750 2 e 5 625 C 0 25 of measured temperature 0 02 of measured temperature 750 to 1200 lt _ B o 3 270to 200 C ee o 3 12 Larger value of 0 5 and Larger value of 0 06 and 200 to 0 C
73. channels that the error occurred Middle An invalid value is set in the offset gain setting If the error occurs again the module may be ien L1 indicates the channel number where an error occurred malfunctioning 9 Please consult your local Mitsubishi representative explaining the detailed description of the problem 12 Liaht The G P OGSTOR instruction was executed in the offset Do not execute the G P OGSTOR instruction in the S i 1 gain setting mode offset gain setting mode G P OGSTOR instruction was executed Execute the G P OGSTOR instruction only once for 162 Light consecutively one module At the time of offset gain setting a set value was written to At the time of offset gain setting write a set value only ui the flash memory 26 or more times once at one time The G P OGSTOR instruction was executed for the model s Execute the G P OGLOAD and G P OGSTOR that differs from the model for which the G P DOGLOAD az 2 instructions for the same model zt 1631 Light instruction had been executed oo Execute the G P OGLOAD instruction first then The G P OGSTOR instruction had been executed before G P OGSTOR instruction the G P OGLOAD instruction was executed The average time setting value set in Un G1 to Un G8 is 2001 Light outside the range of 1280 to 5000ms 1 indicates the channel number set incorrectly Reset the average time setting
74. condition setting request Y9 after setting this area is required 4 Program example with a condition of the following is below Scaling range 100 C to 500 C lower limit value 1000 upper limit value 5000 Scaling width 0 to 100 lower limit value 0 upper limit value 100 X10 UOY rHov HOFE 658 Sets onl scaling function to enable UO i roy K 1000 662 Sets CH1 scaling range lower limit value UON Hov K5000 663 Sets CH1 scaling range upper limit value UON Hov 678 Sets CH1 scaling width lower limit value Lo OV Hov K100 679 Sets CH1 scaling width upper limit value Turns ON operating condition SET seting request 9 b RST Y9 Turns OFF operating condition 1 setting request Y9 END 1 3 41 3 4 Buffer Memory 3 4 16 Scaling valid invalid setting Un G58 3 SPECIFICATIONS als AG 3 4 17 scaling range upper lower limit values Un G62 to UnG77 1 Set the scaling range of the measured temperature value for each OVERVIEW channel in units of 0 1 C 2 The default value is set to 0 3 Settable scaling range is 32768 to 32767 4 To activate the setting turning ON OFF the operating condition setting request Y9 is required CONFIGURATION SYSTEM 3 POINT 1 When the measured temperature is out of the range that is set by the upper lower
75. condition setting request Y9 is required 5 For details of process alarm refer to Section 3 2 3 4 POINT 1 When the settings below are applied an error error code 6 occurs Then the error flag XF turns ON and the operation is carried out with the setting before the error occurrence Setting a value out of the above settable range Setting a value that does not satisfy the following condition Process alarm lower lower limit value lt lower upper limit value lt upper lower limit value lt upper upper limit value 2 When disable is selected for the warning output enable disable setting Un G46 the settings of process alarm upper lower limit value Un G94 to Un G125 take no effect 3 43 3 4 Buffer Memory 3 4 19 CH process alarm upper lower limit values Un G94 to Un G125 3 SPECIFICATIONS als AG 3 4 20 CHO rate alarm warning detection cycle Un G126 to Un G133 1 Set the number of conversion cycle times to check a change in the measured temperature value for each channel OVERVIEW 2 Settable range is 1 to 6000 times 3 The default value is set to 0 CONFIGURATION 4 To activate the setting turning ON OFF the operating condition setting request Y9 is required SYSTEM 5 For details of rate alarm refer to Section 3 2 3 3 POINT 1 For the channel that a value out of the above setting range is set an error
76. configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q68TD G H01 When control resumption is executed Module READY turns ON and initialization is performed If the sequence program performs initialization only 5 one scan after RUN initialization is not performed F 2 When used on remote I O network 29 Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence 2 program performs initialization only one scan after a data link start of the remote network initialization is not performed _ 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to 3 redisplay the Online module change screen click the button to resume p control The FROM TO instruction for the module resumes 25 Soe Online module change m g a Operation Target module 1 0 address 000 Module name Q68TD G HO1 Module change execution Installation confirmation Status Module control restart p Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted UTILITY PACKAGE GX CONFIGURATOR TI Please confirm the parameter setting and wirin
77. could be greatly affected such as in aircraft medical applications incineration and fuel devices manned transportation equipment for recreation and amusement and safety devices shall also be excluded from the programmable controller range of applications However in certain cases some applications may be possible providing the user consults their local Mitsubishi representative outlining the special requirements of the project and providing that all parties concerned agree to the special circumstances solely at the users discretion Microsoft Windows Windows and Windows Vista are registered trademarks of Microsoft Corporation in the United States and other countries Pentium is a registered trademark of Intel Corporation in the United States and other countries Other company and product names herein are either trademarks or registered trademarks of their respective owners SPREAD Copyright C 1996 Farpoint Technologies Inc SH NA 080699ENG B Channel Isolated Thermocouple Input Module User s Manual Q6BTD G HO1 U SY E MODEL 13 7204 SH NA O80699ENG B 080 1 MEE afa MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for ser
78. following explains the part names of the Q68TD G H01 ories Q68TD G H01 1 p RUNS 3 2 gt ERRE Connector gt Connector terminal terminal number number 1 n B1 00 00 oo oo oo 00 oo oo oo oo oo 00 00 oo oo oo oo A20 00 20 Q68TD G 1 Table 4 2 Part names Number Name Description Displays the operating status of the Q68TD G H01 On Normal operation 1 RUN LED Flashing During offset gain setting mode Off 5V power supply interrupted watchdog timer error occurred or online module change enabled Displays the error status of the Q68TD G H01 On Error 2 ERR LED Flashing Error in switch settings Switch 5 of the intelligent function module has been set to a value other than zero Off Normal operation Displays the warning status of the Q68TD G H01 On Warning process alarm rate alarm occurring Refer to Section 3 4 13 3 ALM LED Flashing Checking a disconnection status Off Normal operation 4 3 4 3 4 SETUP AND PROCEDURES BEFORE OPERATION aL 26 fel Table 4 3 Signal name Terminal Terminal Signal name Signal name number number A1 CH1 1 CH1 2 B2 2 1 v 2 B1 A3 CH2 B3 CH2 2 o o B2 A4 B4 2 e B3 A5 CH3 B5 CH3 5
79. limit value of the scaling range the value set in the upper or lower limit F4 E lt m n 7 value of the scaling width is stored into the scaling value Un G50 to Un iG57 2 Select enable for the scaling enable disable setting Un G58 When disable is selected the settings of scaling range upper lower limit value Un G62 to Un G77 take no effect 3 For the channel for which the same value is set for the upper limit and the lower limit an error error code 910 occurs Then the error flag turns ON and the operation is carried out with the setting before the error occurrence PROCEDURES BEFORE SETUP AND OPERATION 3 4 18 scaling width upper lower limit values Un G78 to UnG93 UTILITY PACKAGE GX CONFIGURATOR TI 1 Set a width for scaling conversion on each channel 2 The default value is set to 0 3 Settable scaling range is 32768 to 32767 PROGRAMMING 4 To activate the setting turning ON OFF the operating condition setting request Y9 is required 3 POINT 1 When disable is selected for the scaling enable disable setting Un G58 the settings of scaling width upper lower limit value Un G78 to Un G93 take no effect 2 For the channel for which the same value is set for the upper limit and the ONLINE MODULE CHANGE lower limit an error error code 910 occurs Then the error flag turns ON and the opera
80. model QCPU QUSHERE Q12HCPU Programmable Q25HCPU controller CPU Q12PHCPU Process CPU Up to 64 Q25PHCPU On Q12PRHCPU Redundant CPU Up to 53 x Oe Q25PRHCPU E QO02UCPU Up to 36 E l Q03UDCPU 58 Universal model QCPU O O Q04UDHCPU Up to 64 QO6UDHCPU O Applicable x N A 1 Limited within the range of I O points for the CPU module PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 2 1 Applicable Systems 2 1 2 SYSTEM CONFIGURATION MELSEC 8 b Mounting to MELSECNET H remote I O station The following shows the mountable network modules No of mountable modules and mountable base unit of the Q68TD G H01 module Power shortage may occur depending on the combination with other mounted modules or the number of mounted modules When mounting modules pay attention to the power supply capacity When the power shortage occurs review the combination of modules to be mounted Table 2 2 Applicable network module and No of modules Base unit Main base unit of remote I O Extension base unit of station remote I O station Up to 64 Applicable network module No of modules QJ72LP25 25 QJ72LP25G QJ72LP25GE QJ72BR15 O Applicable x N A 1 Limited to the range of the number of I O points in the network module Remark 0 0 000090000000000 000 00 9000000000009 9000000 0000009000000009099 The Basic
81. model QCPU cannot create the MELSECNET H remote network 2 Restrictions on mountable slot position The Q68TD G HO01 has restrictions on mountable slot position The following describes the restrictions of the slot position when mounting the Q68TD G H01 with a combination of the power supply module and the base unit For the slot that the Q 68TD G HO1 cannot be mounted leave the slot open or mount a module other than the Q68TD G H01 When using the Q68TD G H01 on the remote I O station the restriction is the same as for the main base unit When failing to comply with the following restrictions the accuracy might not be in the specification range Restrictions Power supply module Q61SP Q61P A1 Q61P A2 No restrictions No restrictions Q61P Q62P Q63P gs Mount the module to I O slot No 1 or No restrictions Q63RP later b Q64P Mount the module to I O slot No 1 or Mount the module to I O slot No 2 or Q64RP later a later c 2 1 Applicable Systems 2 SYSTEM CONFIGURATION aL 2G Q a Not mountable Mountable 4 e Slot Slot Slot No 0 No 1 No 2 Power f supply CPU OVERVIEW 2 E z n 2 26 b Not mountable Mountable RS Slot Slot Slot No 0 No 1 No 2 o
82. module parameter Start 1 0 No Module model name Initial setting Auto refresh a Ws e Available 8 ul iu o 5 X wE Ow 50 Initial setting Autoreftesh Delete 5 Enter Start I O No and select 5 Refer to Section 5 3 3 Module type Module model name z2 212 gt D 20 Initial setting Auto refresh Initial setting screen Auto refresh setting screen Initial setting Auto refresh setting Module information E z Module pe Thermocouple Inout Module Start 70 No 0000 Module information Module model name Q68TD G HO1 Module type Thermocouple Input Module Start No 0000 lt FEPETET EUER Module model QBBTD G HO1 m CH1 Initial setting CH1 Initial setting 9 CH2 Initial setting CH2 Initial setting prs Module side Module side Transfer PLC side L oa Setting Buffer size Transfer diection Device CH4 Initial setting CH4 Initial setting Conversion completion flag CHS Initial setting CHS Initial setting CH1 Measured temperature value CHS Initial setting CHE Initial setting CH2 Measured temperature value CH7 Initial setting CH Initial setting CH3 Measured temperature value CH4 Measured temperature value CH5 Measured temperature value a Details Measured temperature value E Move to sub window CH Measured
83. of the currently set range is stored the measured temperature value Un G11 to Un G18 F4 E lt m n 7 4 When Given 2 is selected the setting value of the conversion setting for disconnection state value Un1G166 to Un1G173 is stored in the measured temperature value Un G11 to Un G18 5 The default value is set to Down scale PROCEDURES BEFORE a z 250 b15 to b12 b11 to b8 b7 to b4 b3 to bo amp Un G164 Disconnection state Gea conversion setting CH1 to CH4 CH4 CH3 CH2 CH1 Un G165 Disconnection state conversion setting CH5 to CH8 CH8 CH7 CH6 CH5 UTILITY PACKAGE GX CONFIGURATOR TI Measured temperature value when Setting confirming disconnection state value Down scale Given value 6 To activate the setting turning ON OFF the operating condition setting request Y9 is required PROGRAMMING 7 For details of disconnection state conversion setting refer to Section 3 2 2 ONLINE MODULE CHANGE TROUBLESHOOTING 3 4 Buffer Memory 3 46 3 4 23 Disconnection state conversion setting Un G164 Un G165 3 SPECIFICATIONS MELSEC 8 3 4 24 Conversion setting for disconnection state value Un G166 to Un G173 1 When Given value 2 is set in the disconnection state conversion setting Un G164 Un G165 if disconnection state is confirmed the value set in this ar
84. setting operation function version C or later eeeee eee eee eee eee eee eee eee eoe eee 5 21 A 7 5 6 3 Online Module Change refresh data 0000000000000000000000000000000000000000000000000000000000 5 23 CHAPTER6 PROGRAMMING 6 1to6 15 6 1 Programming Procedure 2 6 2 Programs Used in Normal System Configuration eeeeee eee ee eee ee ee ee eee eee eee eee ee 3 6 2 1 Before creating a program eeeeeeeeeee eee ee ee eee ee ee e eo ee eoe esee esse osos esee esos sse ss sees eseeesesesseeeee 6 2 2 Programming example using the utility package eeeeeee eee eee ee eee eee e e ee eee eee eee eoe eee eee ee eee 6 2 3 Program example when utility package is not USEC eee eee ee ee e eee eee ee ee eee esese eee B 6 3 Programs Used on Remote Network e eeeeeceeeeeeeeee eo ee ee eoe eee o eo esee eese eoo soceseeeeeeeeeeeseec ee 6 3 1 Program example when utility package is Used e eeeeeeeeee eee eee eee ee eee ee ee eee eee eee ee eee ese eese G 11 6 3 2 Program example when utility package is not USEC eeeeeeeeeeeeeeeeeee eee e eee eee esee ee ee ese e eee G 13 CHAPTER7 ONLINE MODULE CHANGE 7 1to7 33 7 1 Online Module Change Conditions 0
85. signal to an intelligent function module from the programmable controller CPU Writing data into the system area or outputting a signal for prohibited to use may cause a malfunction of the programmable controller system N CAUTION Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that may cause malfunction INSTALLATION PRECAUTIONS N CAUTION Use the programmable controller in the environment conditions given in the general specifications in the Users Manual for the CPU module Failure to do so may cause an electric shock fire malfunction or damage to or deterioration of the product While pressing the installation lever located at the bottom of the module fully insert the module fixing projection into the fixing hole in the base unit to mount the module Incorrect module mounting may cause a malfunction failure or drop of the module In an environment of frequent vibrations or impacts secure the module with screws The screws must be tightened within the specified torque range If the screw is too loose it may cause a drop or malfunction Excessive tightening may damage the screw and or the module resulting in a drop or malfunction Be sure to shut off all phases of the external power supply used by the system before mounting o
86. table lists the Q68TD G H01 functions Table 3 3 Function list MELSEC 8 Item Description Refer To Temperature conversion This function allows temperature data to be imported by connecting a thermocouple Section 3 4 5 function Temperature data are 16 bit signed binary 2700 to 18200 and stored into buffer memory 1 Sampling processing A temperature input value is converted one by one on each channel and a measured temperature value is output after every conversion 2 Averaging processing a Time average Temperature conversion is averaged by time on each channel and an averaged Temperature conversion value 1s stored sve b Count average Section 3 2 1 Temperature conversion is averaged by count on each channel and an averaged value is stored c Moving average Measured temperature values which are taken at every sampling interval for the specified number of times are averaged 3 Primary delay filter Measured temperature values are smoothed by a preset time constant This function specifies whether temperature conversion is enabled or disabled on each Conversion enable disable nn channel Section 3 4 2 Conversion time is 320ms 8channels Mheunceouple type This function sets the type of thermocouple on each channel Section 4 5 selection function Disconnection monitor function This function checks the disconnection of the connected thermocouple on each conversion enabled channel Section 3 4 14
87. temperature value E CHE Measured temperature value ES EA BE oo Make test file __Make tent Refer to Section 5 4 Refer to Section 5 5 9 E ae 7 a o r4 E 5 3 Utility Package Operation 5 10 5 3 2 Operation overview UTILITY PACKAGE GX CONFIGURATOR TI MELSEC el series Online Monitor Test Selecting monitor test module screen Select monitor test module Select monitor test module Start No Module type omo Module model name Q68TD G HO1 Module implementation status Start 1 0 No Module model name Monitor Test I Select a module to be monitored tested Monitor Test screen Monitor Test Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model Setting item Curent value Setting value Module ready Operating condition setting completion flag Operating condition setting request Offset gain setting mode status flag User range write request Channel change completion flag Channel change request Disconnection state monitor signal Warning output signal Conversion completion flag Error flag Flash ROM setting Details Current value Monitoring display Cannot execute test Make text file Stop monitor Refer to Section 5 6 5 41 5 3 Utility Package Operation 5 3 2 Op
88. the G P OGLOAD instruction is completed and turns OFF in the next END processing END processing END processing END processing processing MELSEC IA series Sequence program Execution completion of the G P OGLOAD instruction ON G P OGLOAD instruction OFF Lo Completion device D nnn ON Abnormal amp Status display device OFF i Normal completion at completion 1 scan 2 Operation error No errors 3 Program example The following program is designed to read the offset gain values of the Q68TD G H01 converter module mounted in the position of I O number X YO to X YF when M11 is turned ON Control data setting MIT SET MI2 Offset gain value read MI2 GP OGLOAD uo D100 M20 GP OGLOAD RST 20 0 M21 Performs processing at abnormal completion END Appendix 5 Dedicated Instruction App 39 Appendix 5 3 G P OGLOAD Dedicated instruction APPENDICES INDEX APPENDIX MELSEG Appendix 5 4 G P OGSTOR Restores the offset gain values of the user range setting stored in the CPU to the Q68TD G H01 converter module Table App 8 Available device List Usable devices Internal device Link direct device Intelligent Set data Syst Fil et data System user ile Rmi GE register module ZO mcm
89. the terminal block is unnecessary By providing a precision ice bath externally the thermoelectromotive force generated atthe tip of the thermocouple can be led to this module without any change improving the cold junction temperature compensation accuracy Object whose temperature Q68TD G H01 id Terminal block is to be measured Conductor Compensation conductor Thermocouple 4 15 4 7 Cold Junction Temperature Compensation with without Setting 4 SETUP AND PROCEDURES BEFORE OPERATION aL 2G Q 3 POINT The ice bath is designed to connect the thermocouple compensation conductor and conductor in the pot whose internal temperature is controlled to be 0 c Hence the thermoelectromotive force at the contact portion of the thermocouple compensation conductor and conductor will be OmV preventing the generation of extra thermoelectromotive force which can cause errors OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS gt a a 0 a 2 Q m Q e a a p 5 ia e UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 4 7 Cold Junction Temperature Compensation with without Setting 4 16 UTILITY PACKAGE GX CONFIGURATOR TI MELSEC CHAPTERS UTILITY PACKAGE CONFIGURATOR TI 5 1 Utility Package Functions Table 5 1 shows a list of the utility package functions
90. to X YF when M11 is turned ON Control data setting Hi Offset gain value restoration GP 0GSTCR D100 M30 Dedicated instruction GP OGSTOR 13 App 44 Appendix 5 Dedicated Instruction Appendix 5 4 G P OGSTOR APPENDIX al e6 Q Appendix 6 External Dimension Diagram APPENDICES a68TD G Hot RUN i TALM ped i t 99 2 i m por es ond 9 Q68TD G ce ue Ae EE Y Hot 90 3 54 47 1 85 137 5 39 L274 1 08 Unit mm in Appendix 6 External Dimension Diagram App 45 INDEX A Accu racy 0 0000000000000000000000000000000000000000000000000 3 1 Allowable Temperature Differencesessseeseeseeses App 3 ALM LED eeeeecceceee 4 3 Auto Refresh Settings 5 1 Averaging processing 3 6 Averaging processing selection eeseeeeee eee 3 35 B Buffer Memory 00000000000000000000000000000000000000000 3 25 C Channel change completion flag 3 20 Channel change request 2 2 cold junction temperature compensation resistor 4 6 Cold junction temperature compensatio
91. value to within 1280 to 5000ms 9 2 e 9 T 2 ul am 2 E 8 1 Error Code List 8 1 8 TROUBLESHOOTING Error Code Decimal MELSEC 8 Table 8 1 Error code list 2 2 Description The averaging count setting value set in Un G1 to Un G8 is Reset the average count setting value to within 4 to 500 300 Light outside the range of 4 to 500 times dis imes O indicates the channel number set incorrectly The moving average count setting value set in Un G1 to Un UM Reset the moving average count setting value to within eximit Light G8 is outside the range of 2 to 60 times NP 2 to 60 times indicates the channel number set incorrectly The time constant setting value for the primary delay filter e Light set in Un G1 to Un G8 is outside the range of 320 to Reset the time constant setting value to within 320 to i 528 9 5000ms 5000ms indicates the channel number set incorrectly 7 Gain value Offset value lt 0 1 4001 Light i ie ue ep value c Check the voltage at the thermocouple input terminal L1 indicates the channel number where an error occurred Gain temperature setting value Offset temperature Reset the offset gain temperature setting value Un 4101 Light setting value lt 0 1 c G28 to Un G43 of the channel number where an error L1 indicates the channel number where an error occurred
92. 0 33969 34008 34047 34319 34358 34396 34435 34707 34746 34785 34823 35095 35134 35172 35211 35482 35521 35560 35598 35869 35908 35946 35985 36256 36294 36333 36371 36641 36680 36718 36757 37027 37065 37104 37142 37411 37450 37488 37527 37795 37834 37872 37911 38179 38217 38256 38294 38562 38600 38638 38677 38944 38982 39020 39059 39326 39364 39405 39440 39706 39744 39783 39821 40087 40125 40163 40201 40466 40504 40542 40580 40845 40883 40920 40958 41223 41260 41298 41336 41600 41638 41675 41713 41976 42014 42052 42089 42352 42390 42427 42465 42727 42764 42802 42839 43101 43138 43176 43213 43474 43511 43549 43586 Appendix 4 Thermal Electromotive Force Chart App 31 Appendix 4 8 Standard Thermal Electromotive Force of N APPENDIX MELSEG eres JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature C Cc 43846 43884 43921 43958 44218 44255 44292 44329 44588 44625 44662 44699 44958 44995 45032 45069 45326 45363 45400 45437 45694 45731 45767 45804 46060 46097 46133 46170 46425 46462 46498 46535 46789 46826 46862 46898 47152 47188 47224 47260 47513 Standard contact temperature is 0 0606000000000000000000000000000000000000000000000000000 App 32 Appendix 4 Thermal Electromotive Force Chart Appendix 4 8 Standard Thermal Electromotive Force of N APPENDIX MELSEC A eres Appendix 5 Dedi
93. 0 76373 1000 22 Appendix 4 Thermal Electromotive Force Chart Appendix 4 5 Standard Thermal Electromotive Force of E APPENDIX MELSEC IA series Appendix 4 6 Standard Thermal Electromotive Force of J Type J JIS C1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV APPENDICES Temperature Temperature INDEX Temperature Temperature Cc 0 50 202 253 303 354 405 558 711 762 814 865 916 1019 1071 1226 1277 1329 1381 1433 1537 1589 1641 1693 1745 1797 1849 1902 1954 2059 2111 2164 2216 2269 2322 2374 2427 2480 2585 2638 2691 2744 2797 2850 2903 2956 3009 3116 3169 3222 3275 3329 3382 3436 3489 3543 3650 3703 3757 3810 3864 3918 3971 4025 4079 4187 4240 4294 4348 4402 4456 4510 4564 4618 4726 4781 4835 4889 4943 4997 5052 5106 5160 5269 5323 5378 5432 5487 5541 5595 5650 5705 5814 5868 5923 5977 6032 6087 6141 6196 6251 6360 6415 6470 6525 6579 6634 6689 6744 6799 6909 6964 7019 7074 7129 7184 7239 7294 7349 7459 7514 7569 7624 7679 7734 7789 7844 7900 8010 8065 8120 8175 8231 8286 8341 8396 8452 8562 8618 8673 8728 8783 8839 8894 8949 9005 9115 9171 9226 9282 9337 9392 9448 9503 9559 9669 9725 9780 9836 9891 9947 10002 10057 10113 10224 10279 10335 10390 10446 10501 10557 10612 10668 Appendix 4 Thermal Electromotive Force Chart App 23 Appendix 4 6 Standard Thermal Electromotive Force of J APPENDIX MELSEG eres Type J JIS C1602 1995 Conform to
94. 0 to 5000 Count 4 to 500 Moving average 2 to 60 Primary delay filter 320 to 5000 Process alarm warning output enable disable setting Disable Thermocouple type K This setting is for checking the Process alarm setting value range and is not actually set in the Module Details Select input Setting range Sampling Time ms Count Moving average Make text file End setup 6 6 6 2 Programs Used in Normal System Configuration 6 2 2 Programming example using the utility package PROGRAMMING MELS EG Q series b Auto refresh setting Refer to Section 5 5 Set the measured temperature values error codes and disconnection state monitor flags of CH1 to CH3 Auto refresh setting 5 Module information Module type Thermocouple Input Module Start No 0000 Module model name Q68TD G H01 5 Module side Module sid PLC sid Setting item Bisa sco Transfer 3 Transfer Davies 5 word count s 2 Cae ERT 3 34 Eg CH1 Measured temperature value 1 gt 2 Oeorg wae CH3 Measured temperature value l CH4 Measured temperature value Ed m CH5 Measured temperature value Measured temperature value 1 2 CH Measured temperature value m 8 Measured temperature value n o n 0 Make text file End setup Cancel rm Write of intelligent function module parameters Refer to Section 5 3 3 m Write the in
95. 00000000000000000000000000000000000000000000000000000000000000000000000000006 im 2 7 2 Online Module Change OperatiOnseeseeee eee ee 7 3 7 3 Online Module Change Procedure eeeeeee ee eee eee eee ee eoe eee eee eese e eese so soses eese eeeesssseess e 7 7 3 1 When factory default is used and initial setting was made with GX Configurator Tl 7 3 2 When factory default is used and initial setting was made with sequence program 9 7 3 3 When user range setting is used and initial setting was made with GX Configurator Tl other system is available 13 7 3 4 When user range setting is used and initial setting was made with GX Configurator Tl other system is unavailable e eeeeeee ee ee ee eee ee eene ee eo eee eee eene eoo en eee eese esos oso ses esee ee eeeesseso 7 17 7 3 5 When user range setting is used and initial setting was made with sequence program other system is available eeeeeeeee e ee eee e eee no ee eee eee eo eene eee eese esee o soseso eese eeesssesese 7 _ 22 7 3 6 When user range setting is used and initial setting was made with sequence program other system is unavailable e eeeeee eee ee eee ee ee ee o ee eee eee eee oo o ee eee eee oe ooo e esee eee oeeesesesee ee 7 27 7 4 Refere
96. 02 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC 10124 10255 10387 10519 10652 10785 10918 11052 11186 11321 11456 11591 11727 11863 12000 12137 12274 12411 12549 12687 12825 12961 13103 13242 13381 13521 13660 13800 13940 14081 14221 14361 14502 14643 14784 14925 15066 15207 15348 15489 15630 15772 15913 10 Appendix 4 Thermal Electromotive Force Chart Appendix 4 2 Standard Thermal Electromotive Force of R APPENDIX MELSEG eres JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature C c 16040 16054 16068 16082 16181 16196 16210 16224 16323 16337 16351 16365 16464 16478 16492 16506 16605 16619 16633 16647 APPENDICES 16746 16760 16774 16789 16887 16901 16915 16930 17028 17042 17056 17071 17169 17183 17197 17211 17310 17324 17338 17352 INDEX 17451 17465 17479 17493 17591 17605 17619 17633 17732 17746 17760 17774 17872 17886 17900 17914 18012 18026 18040 18054 18152 18166 18180 18194 18292 18306 18320 18334 18431 18445 18459 18473 18571 18585 18599 18613 18710 18724 18738 18752 18849 18863 18877 18891 18988 19002 19015 19029 19126 19140 19154 19168 19264 19278 19292 19306 19402 19416 19430 19444 19540 19554 19567 19581 19677 19691 19705 19718 19814 19828 19841 19855 19951 19964 19978 19992 20087 20100 20114 20127 2
97. 0222 20235 20249 20262 20356 20369 20382 20396 20488 20502 20515 20528 20620 20633 20646 20659 20749 20762 20775 20788 20877 20890 20902 20915 21003 21015 21027 21010 Ooo occ oor Standard contact temperature is 0 C e 0 060600 000000 00 000 00 00000000000000000 0000000000000000000000909 Appendix 4 Thermal Electromotive Force Chart App 11 Appendix 4 2 Standard Thermal Electromotive Force of R APPENDIX MELSEG eres Appendix 4 3 Standard Thermal Electromotive Force of JIS C1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature Temperature Temperature CC 0 App 12 Appendix 4 Thermal Electromotive Force Chart Appendix 4 3 Standard Thermal Electromotive Force of S APPENDIX JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Temperature CC Appendix 4 Thermal Electromotive Force Chart Appendix 4 3 Standard Thermal Electromotive Force of S aS 26 el series Unit uV Temperature c APPENDICES INDEX App 13 APPENDIX MELSEG eres JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature C CC App 14 Appendix 4 Thermal Electromotive Force Chart Appendix 4 3 Standard Thermal Electromotive Force of S APPENDIX MELSEG eres JI
98. 080699ENG B 5 2 2 Section 5 3 2 Section 5 3 3 Section 5 6 1 Section 5 6 3 Section 7 3 1 Section 7 3 3 Section 7 3 4 Addition Section 2 2 Japanese Manual Version SH 080698 B This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2007 MITSUBISHI ELECTRIC CORPORATION INTRODUCTION Thank you for purchasing the MELSEC Q series Programmable Controller Before using the equipment please read this manual carefully to develop full familiarity with the functions and performance of the Q series Programmable Controller you have purchased so as to ensure correct use Please forward a copy of this manual to the end user CONTENTS SAFETY PRECAUTIONS e 1 REVISIONS eesececeee ee ee eee eee eo eo ee ee 5 INTRODUCTION eesececese eese eee eee eo eo esee
99. 20 21159 21198 21237 21276 21315 21354 610 620 21393 21432 21471 21510 21549 21588 21628 21667 21706 21745 620 630 21784 21823 21862 21901 21940 21979 22018 22058 22097 22136 630 640 22175 22214 22253 22292 22331 22370 22410 22449 22488 22527 640 650 22566 22605 22644 22684 22723 22762 22801 22840 22879 22919 650 660 22958 22997 23036 23075 23115 23154 23193 23232 23271 23311 660 670 23350 23389 23428 23467 23507 23546 23585 23624 23663 23703 670 680 23742 23781 23820 23860 23899 23938 23977 24016 24056 24095 680 690 24134 24173 24213 24252 24291 24330 24370 24409 24448 24487 690 30 Appendix 4 Thermal Electromotive Force Chart Appendix 4 8 Standard Thermal Electromotive Force of N APPENDIX als AG JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature c 24527 24644 24919 24959 24998 25037 25312 25351 25391 25430 25705 25744 25783 25823 26098 26137 26176 26216 APPENDICES 26491 26530 26569 26608 26883 26923 26962 27001 27276 27316 27355 27394 27669 27708 27748 27787 28062 28101 28140 28180 INDEX 28455 28494 28533 28572 28847 28886 28926 28965 29239 29279 29318 29357 29632 29671 29710 29749 30024 30063 30102 30141 30416 30455 30494 30533 30807 30846 30886 30925 31199 31238 31277 31316 31590 31629 31668 31707 31981 32020 32059 32098 32371 32410 32449 32488 32761 32800 32839 32878 33151 33190 33229 33268 33541 33580 33619 33658 3393
100. 200 CH2 User range settings offset value 0 R W C9 201 CH2 User range settings gain value 0 R W 202 CH2 User range settings thermal EMF offset value L CB 203 CH2 User range settings thermal EMF offset value H 204 2 User range settings thermal EMF value L 0 R W 205 CH2 User range settings thermal EMF gain value H 206 Factory default offset value 0 R W CF 207 CH3 Factory default gain value 0 R W DO 208 CH3 User range settings offset value 0 R W D1 209 CH3 User range settings gain value 0 RW D2 210 User range settings thermal EMF offset value L 0 RW D3 211 CH3 User range settings thermal EMF offset value H D4 212 CH3 User range settings thermal EMF gain value L 3 RAW D5 213 CH3 User range settings thermal EMF gain value H D6 214 CH4 Factory default offset value 0 7 215 CH4 Factory default gain value 0 RW 08 216 CH4 User range settings offset value 0 R W D94 217 CH4 User range settings gain value 0 DA 218 CH4 User range settings thermal EMF offset value L 0 RW DB 219 CH4 User range settings thermal EMF offset value H DC 220 User range settings thermal EMF gain value L BA DD 221 CH4 User range settings thermal EMF gain value H DE 222 CH5 Factory default offset value 0 R W DF 223 CH5 Factory default gain value 0 EO 224
101. 25 12862 12899 12937 390 400 12974 13011 13048 13085 13122 13159 13197 13234 13271 13308 400 410 13346 13383 13420 13457 13495 13532 13569 13607 13644 13682 410 420 13719 13756 13794 13831 13869 13906 13944 13981 14019 14056 420 430 14094 14131 14169 14206 14244 14281 14319 14356 14394 14432 430 440 14469 14507 14545 14582 14620 14658 14695 14733 14771 14809 440 450 14846 14884 14922 14960 14998 15035 15073 15111 15149 15187 450 460 15225 15262 15300 15338 15376 15414 15452 15490 15528 15566 460 470 15604 15642 15680 15718 15756 15794 15832 15870 15908 15946 470 480 15984 16022 16060 16099 16137 16175 16213 16251 16289 16327 480 490 16366 16404 16442 16480 16518 16557 16595 16633 16671 16710 490 500 16748 16786 16824 16863 16901 16939 16978 17016 17054 17093 500 510 17131 17169 17208 17246 17285 17323 17361 17400 17438 17477 510 520 17515 17554 17592 17630 17669 17707 17746 17784 17823 17861 520 530 17900 17938 17977 18016 18054 18093 18131 18170 18208 18247 530 540 18286 18324 18363 18401 18440 18479 18517 18556 18595 18633 540 550 18672 18711 18749 18788 18827 18865 18904 18943 18982 19020 550 560 19059 19098 19136 19175 19214 19253 19292 19330 19369 19408 560 570 19447 19485 19524 19563 19602 19641 19680 19718 19757 19796 570 580 19835 19874 19913 19952 19990 20029 20068 20107 20146 20185 580 590 20224 20263 20302 20341 20379 20418 20457 20496 20535 20574 590 600 20613 20652 20691 20730 20769 20808 20847 20886 20925 20964 600 610 21003 21042 21081 211
102. 3253 13310 13366 13423 13480 13537 13595 13652 270 280 13709 13766 13823 13881 13938 13995 14053 14110 14168 14226 280 290 14283 14341 14399 14456 14514 14572 14630 14688 14746 14804 290 300 14862 14920 14978 15036 15095 15153 15211 15270 15328 15386 300 310 15445 15503 15562 15621 15679 15738 15797 15856 15914 15973 310 320 16032 16091 16150 16209 16268 16327 16387 16446 16505 16564 320 330 16624 16683 16742 16802 16861 16921 16980 17040 17100 17159 330 340 17219 17279 17339 17399 17458 17518 17578 17638 17698 17759 340 350 17819 17879 17939 17999 18060 18120 18180 18241 18301 18362 350 360 18422 18483 18543 18604 18665 18725 18786 18847 18908 18969 360 370 19030 19091 19152 19213 19274 19335 19396 19457 19518 19579 370 380 19641 19702 19763 19825 19886 19947 20009 20070 20132 20193 380 390 20255 20317 20378 20440 20502 20563 20625 20687 20748 20810 390 400 20872 400 Remark eee Standard contact temperature is 0 060600000000000009000000000009000000000000000000000000000009909 App 28 Appendix 4 Thermal Electromotive Force Chart Appendix 4 7 Standard Thermal Electromotive Force of T APPENDIX MELSEC A series Appendix 4 8 Standard Thermal Electromotive Force of N Type N JIS C1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV APPENDICES Temperature Temperature INDEX Temperature Temperature Cc Cc Appendix 4 Thermal Electromotive Force Chart App 29 Appendix 4 8
103. 4 64948 65006 65064 65121 65525 65583 65641 65699 66102 66160 66218 66275 66679 66737 66794 66852 67255 67313 67370 67428 67831 67888 67946 68003 68406 68463 68521 68578 68980 69037 69095 69152 69553 Standard contact temperature is 0 060600000000000000000000000000000000000000000000000000900 App 26 Appendix 4 Thermal Electromotive Force Chart Appendix 4 6 Standard Thermal Electromotive Force of J APPENDIX MELSEC IA series Appendix 4 7 Standard Thermal Electromotive Force of T Type T JIS C1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV APPENDICES Temperature Temperature INDEX Temperature Temperature Cc Cc Appendix 4 Thermal Electromotive Force Chart App 27 Appendix 4 7 Standard Thermal Electromotive Force of T APPENDIX MELSEC 8 Type T JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC Cc 200 9288 9341 9395 9448 9501 9555 9608 9662 9715 9769 200 210 9822 9876 9930 9984 10038 10092 10146 10200 10254 10308 210 220 10362 10417 10471 10525 10580 10634 10689 10743 10798 10853 220 230 10907 10962 11017 11072 11127 11182 11237 11292 11347 11403 230 240 11458 11513 11569 11624 11680 11735 11791 11846 11902 11958 240 250 12013 12069 12125 12181 12237 12293 12349 12405 12461 12518 250 260 12574 12630 12687 12743 12799 12856 12912 12969 13026 13082 260 270 13139 13196 1
104. 4 while holding down the Ctrl key 6 Click _ Executetest_ to execute write operation Once writing has been completed the value that was written will be displayed in the present value field g 060 600000000 00000000000000000009000000000000000009000 0 0000009 2 f 5 g 5 6 Monitoring Test 5 20 5 6 1 Monitor test screen UTILITY PACKAGE GX Configurator Tl M 2156 el series 5 6 2 Offset gain setting operation function version C or later Perform the offset gain setting operation in the following sequence 1 Display the Offset gain setting screen Display the CHr1 Offset gain setting screen of the channel where offset gain setting will be made using the operation described in Section 5 6 1 2 Switch to the offset gain setting mode Note Do not perform this operation when the setting has been changed to the offset gain setting mode Set Offset gain setting mode in the Setting value field for Mode Switching Setting and click the amp xueies button The indication in the Current value field of Mode Switching Setting Status changes to Offset gain setting mode 3 Enable the Conversion enable disable setting a Set Enable in the Setting value field for Conversion enable disable setting and Click the Executetest_ button b Set Request in the Setting value field for Operating condition setting request setting and click the _
105. 5 Error code MO to M2 Conversion completion flag M10 Disconnection state monitor flag Module READY XC Disconnection state monitor signal Q68TD G H01 X YO to X YF XF Error flag YF Error clear request x10 Measured temperature value read command input signal QX10 X10 to Y1F X11 Disconnection state reset signal X12 Error reset signal Y20 to Y2B Error code display BCD digits QY10 Y20 to Y2F 2 Program example XO X9 Y9 UON MOV HOF8 60 Conversion enable disable setting UOY mov K1280 G2 CH2 time count averaging setting UON HOV K1280 G3 CH3 time count averaging setting UOV HOV H410 G24 Averaging processing specification Turns ON operating condition Y9 setting request Y9 X9 7 Turns OFF operating condition RST Y9 setting request Y9 X10 X0 UOV 610 KINO Read of conversion completion flag MO M10 UOY Read of CH1 measured 611 01 1 temperature value Nn wit MOV uo D2 1 Rean of CH2 measured 4 emperature value M2 M12 UOV 2 Read of CH3 measured ay 813 1 temperature value SH400 HOV dd 1 Read of disconnection state H monitor flag T Processing at disconnection Processing at CH1 disconnection status confirmation status confirmation X11 YOF Turns ON error clear request YF X12 XOF UON BCD 619 K3Y20 Outputs error code in BCD SET YOF Turns ON error clear request YF YOF XOF Mr RST YOF
106. 53140 53175 53210 53451 53486 53520 53555 53795 53830 53864 53898 54138 54172 54206 54240 54479 54513 54547 54581 54819 54852 54886 Remark ESSERE Standard contact temperature is 0 C Appendix 4 Thermal Electromotive Force Chart App 19 Appendix 4 4 Standard Thermal Electromotive Force of K APPENDIX MELSEG eres Appendix 4 5 Standard Thermal Electromotive Force of E Type E JIS C1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature Temperature Temperature CC CC 0 App 20 Appendix 4 Thermal Electromotive Force Chart Appendix 4 5 Standard Thermal Electromotive Force of E APPENDIX als 26 JIS C1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature c 13421 13495 13569 13644 14164 14239 14313 14388 14912 14987 15062 15137 15664 15739 15815 15890 16420 16496 16572 16648 APPENDICES 17181 17257 17333 17409 17945 18021 18098 18175 18713 18790 18867 18944 19484 19561 19639 19716 20259 20336 20414 20492 INDEX 21036 21114 21192 21270 21817 21895 21973 22051 22600 22678 22757 22835 23386 23464 23543 23622 24174 24253 24332 24411 24964 25044 25123 25202 25757 25836 25916 25995 26552 26631 26711 26790 27348 27428 27507 27587 28146 28226 28306 28386 28946 29026 29106 29186 29747 29827 29908 29988 30550 30630 30711 30791 31354 31434 31515 31595 32159 32239
107. 6 0 0 596 of measured temperature 0 1 of measured temperature 9 Larger value of 0 5 and Larger value of 0 06 C and 0 to 350 C 2 625 C 0 25 of measured temperature 0 02 of measured temperature 350to400 C i eee 3 270 to 200 C e cc db 2 e e eH 3 2 Larger value of 0 5 and Larger value of 0 06 C and 200 to 0 11 0 C N 0 5 of measured temperature 0 2 of measured temperature 9 Larger value of 0 5 and Larger value of 0 06 C and to 1250 c 9 375 C 0 25 of measured temperature 0 02 of measured temperature 1250 1300 lt fe i ee 3 3 1 Performance Specifications 3 SPECIFICATIONS M 65 AG 1 value entered from the thermocouple is outside the measured temperature range given the table it is handled as the maximum minimum value of the measured temperature range 2 The accuracies only in the temperature ranges of Class 1 to 3 shaded areas in JIS C1602 1995 apply 3 Temperature measurement can be executed but accuracy is not guaranteed Zz e o ae 26 ao F4 E lt m n 7 PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 1 Performance Specifications 3 4 3 SPECIFICATIONS 3 2 Function List The following
108. 8TD G H01 is stored OVERVIEW 2 For details of error codes refer to Section 8 1 3 4 7 Setting range thermocouple type Un G20 UnG21 1 This area is for checking the thermocouple type of the Q68TD G H01 which is set in the intelligent function module switch settings 1 and 2 The setting value of thermocouple type is stored into the area indicated CONFIGURATION SYSTEM below for each channel 3 15 to b12b1 to b8 b7 to b4 b3 to bo range CH1 to cw CH3 ee CH1 5 D range 5 to CH8 cng ont GHG HP 2 Setting value for each thermocouple type is shown below Table 3 10 Thermocouple type and setting value PROCEDURES BEFORE a z Thermocouple K m a Thermocouple E 1H Thermocouple J 2H Thermocouple T 3H CNN Thermocouple B 4H d Thermocouple R 5H Thermocouple 6 gt g Thermocouple N 7H 5 EI 3 4 8 Setting range offset gain setting Un G22 1 This area is for checking the offset gain setting of the Q68TD G H01 which is set in the intelligent function module switch setting 3 0 is stored for factory default and 1 is stored for user range setting PROGRAMMING b15 b14 b13 b12 b11 b10 b9 b8 b7 06 bd b4 b3 b2 bi 0 0 0 0 0 0 0 0 CH8 CH7 CH6 CH5 CH3 CH2 CH1 0 Factory default setting Data for b8 to b15 are fixed to 1 User range
109. C c 36071 36131 36191 36252 36675 36736 36797 36858 37284 37345 37406 37467 37896 37958 38019 38081 38512 38574 38636 38698 APPENDICES 39132 39194 39256 39318 39755 39818 39880 39943 40382 40445 40508 40570 41012 41075 41138 41201 41645 41708 41772 41835 INDEX 42281 42344 42408 42472 42919 42983 43047 43111 43559 43624 43688 43752 44203 44267 44332 44396 44848 44913 44977 45042 45494 45559 45624 45688 46141 46205 46270 46334 46786 46851 46915 46980 47431 47495 47560 47624 48074 48138 48202 48267 48715 48779 48843 48907 49353 49417 49481 49544 49989 50052 50116 50179 50622 50685 50748 50811 51251 51314 51377 51439 51877 51940 52002 52064 52500 52562 52624 52686 53119 53181 53243 53304 53735 53796 53857 53919 54347 54408 54469 54530 54956 55016 55077 55138 55561 55622 55682 55742 56164 56224 56284 56344 56763 56823 56883 56942 57360 57419 57479 57538 57953 58013 58072 58131 58545 58604 58663 58722 59134 59193 59252 59310 59721 59780 59838 59897 60307 60365 60423 60482 60890 60949 61007 61065 61473 61531 61589 61647 62054 62112 62170 62228 62634 62692 62750 62808 63214 63271 63329 63387 Appendix 4 Thermal Electromotive Force Chart App 25 Appendix 4 6 Standard Thermal Electromotive Force of J APPENDIX MELSEG eres Type J JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature C Cc 63792 63850 63908 63966 64370 64428 64486 6454
110. Channel Isolated Thermocouple Input Module MITSUBISHI Manual 1 m senmes series Mitsubishi Programmable Controller Q68TD G H01 GX Configurator TI MELSEE Q SW1D5C QTIU E SAFETY PRECAUTIONS Read these precautions before use Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly The instructions given in this manual are concerned with this product For the safety instructions of the programmable controller system please read the User s Manual for the CPU module In this section the safety precautions are ranked as DANGER and CAUTION 6 DANGER Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury CAU TION Indicates that incorrect handling may cause hazardous conditions resulting in medium or slight personal injury or physical damage Note that the NCAUTION level may lead to a serious consequence according to the circumstances Always follow the precautions of both levels because they are important to personal safety Please keep this manual accessible when required and always forward it to the end user DESIGN PRECAUTIONS Do not write data into the system area of the buffer memory of intelligent function modules Also do not use any prohibited to use signals as an output
111. Display format HEX Cc Error History The display sequence of the error history is from the oldest error The latest error is displayed in the line as under H w Information 8 2 Troubleshooting 8 7 8 2 10 Checking the Q68TD G H071 status using GX Developer system monitor OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE 9 2 e 9 T 2 ul am a E 8 TROUBLESHOOTING MELSEG 3 H W information a H W LED information The LED ON status is displayed Table 8 11 LED ON status LED name Status 1 RUN LED 0000 Indicates that LED is unlit 2 00014 Indicates that LED is lit Alternate indication between 0000 and 00011 Indicates that 3 LED flickers b H W SW information The status of the intelligent function module switch setting is displayed Table 8 12 Switch setting status for intelligent function module No Switch setting for intelligent function module RANGE1 Switch 1 RANGE2 Switch 2 RANGE3 Switch 3 MODE Switch 4 Switch 5 Information Module Module Name Q68TD G H01 Product information 090710000000000 C LED Information SW Information i Stop monitor 8 8 8 2 Troubleshooting 8 2 10 Checking the Q68TD G H01 status using GX Developer system m
112. FICATIONS als AG 3 Primary delay filter By a preset time constant measured temperature value of which excessive noise is smoothed is output Depending on the time constant the degree of smoothness changes 3 Time constant is the time until the measured temperature value reaches to 63 2 of the steady state value The relational expression between the time constant and measured temperature value is shown below When n 1 20 0 58 When n 2 3 At e 2 Yn 1 4 1 When gt 3 7 Yn 1 ee yn Yn 1 At TA Yn Current measured yn Measured temperature value before temperature smoothing P Yn 1 Preceding measured yn 1 Preceding measured temperature ans temperature value value before smoothing DER n Number of sampling times At Conversion time 320ms TA Time constant s Conversion completion flag becomes 1 when n gt 2 Setting range of time constant is 320 to 5000ms When setting a value out of the setting range an error error code 320 occurs UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 2 Function List 3 8 3 2 1 Temperature conversion system 3 SPECIFICATIONS MELSEG eres Example 1 Measured temperature value when the temperature input value is changed from 25 0 to 26 0 When the time constant setting is 3200ms 3 2s the measure
113. H5 User range settings thermal EMF _ System gain value H 5 44 CH6 Factory default offset value System S 45 CH6 Factory default gain value System S 46 CH6 User range settings offset value System 5 47 CH6 User range settings gain value System CH6 User range settings thermal EMF S 48 System offset value L S 49 CH6 User range settings thermal System offset value H CH6 User range settings thermal EMF S 50 System gain value L S 51 CH6 User range settings thermal EMF System gain value H 5 52 CH7 Factory default offset value System 5 53 CH7 Factory default gain value System 5 54 CH7 User range settings offset value System 5 55 7 User range settings gain value System CH7 User range settings thermal EMF S 56 System offset value L 5 57 CH7 User range settings thermal EMF System offset value H CH7 User range settings thermal EMF S 58 System gain value L 5 59 CH7 User range settings thermal EMF System gain value H 5 60 CH8 Factory default offset value System 5 61 CH8 Factory default gain value System S 62 CH8 User range settings offset value System 5 63 8 User range settings gain value System CH8 User range settings thermal EMF S 64 System offset val
114. H8 IF og 3 Program conditions 1 a The followings are used for the temperature conversion method of each channel CH1 Sampling processing 6 CH2 Time averaging 1280ms CH3 Primary delay filtering Time constant 1280ms b CH1 uses the disconnection monitor function c If a write error occurs the corresponding error code appears in BCD PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 6 2 Programs Used in Normal System Configuration 6 3 6 PROGRAMMING MELSEC TA 6 2 1 Before creating a program Perform the following steps before creating a program 1 Wiring of external devices Install the Q68TD G H01 into the base unit and wire the type thermocouple to CH1 to CH3 For details refer to Section 4 4 2 Connection diagram G68TD G H01 RUN Relay terminal block CH1 Thermocouple CH2 Thermocouple CH3 Thermocouple 6 4 6 2 Programs Used in Normal System Configuration 6 2 1 Before creating a program 6 PROGRAMMING MELSEG eres 2 Intelligent function module switch setting Based on the setting conditions given in Section 6 2 2 make the intelligent function module switch settings OVERVIEW a Each switch setting 1 Switch 1 Switch 2 Thermocouple type setting lt Switch 2 gt lt Switch 1 gt 101 JO CH8CH7CH6 CH5 CH3 CH2 CH1 1 to CH3 Thermocouple
115. IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature CC 10779 10834 10890 10945 11334 11389 11445 11501 11889 11945 12000 12056 12445 12500 12556 12611 13000 13056 13111 13167 13555 13611 13666 13722 14110 14166 14221 14277 14665 14720 14776 14831 15219 15275 15330 15386 15773 15829 15884 15940 16327 16383 16438 16493 16881 16936 16991 17046 17434 17489 17544 17599 17986 18041 18097 18152 18538 18594 18649 18704 19090 19146 19201 19256 19642 19697 19753 19808 20194 20249 20304 20359 20745 20800 20855 20911 21297 21352 21407 21462 21848 21903 21958 22014 22400 22455 22510 22565 22952 23007 23062 23117 23504 23559 23614 23670 24057 24112 24167 24223 24610 24665 24721 24776 25164 25220 25275 25331 25720 25775 25831 25886 26276 26332 26387 26443 26834 26889 26945 27001 27393 27449 27505 27561 27953 28010 28066 28122 28516 28572 28629 28685 29080 29137 29194 29250 29647 29704 29761 29818 30216 30273 30330 30387 30788 30845 30902 30960 31362 31419 31477 31535 31939 31997 32055 32113 32519 32577 32636 32694 33102 33161 33219 33278 33689 33748 33807 33866 34279 34338 34397 34457 34873 34932 34992 35051 35470 35530 35590 35650 24 Appendix 4 Thermal Electromotive Force Chart Appendix 4 6 Standard Thermal Electromotive Force of J APPENDIX als AG JIS C1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature
116. Intelligent Function Module Switch Settings Thermocouple type settings Thermocouple K 0 Switch 1 CH1 to CH4 p Thermocouple E 1 Thermocouple J 2 ir a Thermocouple T 3 Thermocouple type Thermocouple B 4 settings Thermocouple R 5 Switch 2 CH5 to CH8 Thermocouple S 6 Thermocouple N 7 H Setting a value other than 0 to 7 results in an error _ CH8 CH7 CH6 CH5 Offset gain setting mode b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 bd b4 b3 b2 b Switch 3 0 0 0 0 0 0 0 0 CH8 CH7 CH6 5 4 CH2 CH1 us 0 Factory setting Fixed to 0 1 Users range setting a Fixed to 0 Switch 4 With cold junction temperature compensation 1 to FH Without cold junction temperature compensation Normal mode 1to offset gain setting mode Switch 5 0 Fixed 2 1 Setting any value within the setting range will provide the same operation When the setting range is 1 to FH set 1 for example 2 Setting a value other than 0 results in an error 4 T 4 5 Switch Setting for Intelligent Function Module 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q series 2 Operating procedure Start the settings with GX Developer assignment setting screen a I O assignment setting screen Set the following for the slo
117. MODULE CHANGE 7 2 Online Module Change Operations MELSEC 8 The following gives the operations performed for an online module change Table 7 1 Online module change operations CPU operation Executed Not executed X Y refresh FROM TO Dedicated Device Initial instruction Monitor instruction test setting i test parameter User operation 1 Conversion disable Turn OFF all Y signals that were turned ON by a sequence program 2 Dismounting of module Operate GX Developer to start an online module change Y Click the Execution button of GX Developer to make the module dismountable Y Dismount the corresponding module Y 3 Mounting of new module Mount a new module v After mounting the module Intelligent function module operation Module is operating as usual Y Module stops operating RUN LED turns off Conversion disabled v XIY refresh resumes and the module starts RUN LED turns on Default operation click the Execution button of GX Developer Operation check before control start 4 Operation check Click the Cancel button of GX Developer to leave the online mode Y Conduct an operation test on the new module using Device test of GX Developer or Monitor test of GX Configurator gt X0remains OFF When there are initial
118. Memory 3 25 3 4 1 Buffer memory assignment eee ee e ee ee eee eee eee eese esee eene eee ee eoo sessosesessesessessssseees 3 25 3 4 2 Conversion enable disable setting UnXGO eee eee e eene ee eo oe eee seseseeseseeeee 3 31 3 4 8 time count moving average time constant setting UnXG1 to UnYG8 eee e 9 3 32 3 4 4 Conversion completion flag UN G10 eee ee eee ee eoe ee eee oe eoe seoeeeeseseeees 3 33 3 4 5 measured temperature value UnXG11 to UN G18 eeeeeeee eee eee eee 3 33 3 4 6 Error code UM G19 eeeeee eese eee ee eene ee eee eon ono non esee sesso eese esee esee eee eseeeeeseeeeeee 3 3 4 7 Setting range thermocouple type UnXG20 UnXG21 eeeeeee eee ee ee eee ee ee eee eee eee e eee see eeee 3 A 6 3 4 8 3 4 9 3 4 10 3 4 11 3 4 12 3 4 13 3 4 14 3 4 15 3 4 16 3 4 17 3 4 18 3 4 19 3 4 20 3 4 21 3 4 22 3 4 23 3 4 24 3 4 25 CHAPTER4 SETUP AND PROCEDURES BEFORE OPERATION Setting range offset gain setting UN G22 e eee ee e e ee eee een een ee eee eese eee eee sees eseesse 3 Averaging processing selection UnG24 Un G25 ee eee eene ee eee ees
119. Number of I O points 16 points assignment Intelligent 16 points occupied External wiring 40 connection system Applicable wire size 0 3mm AWG 22 External device connection connector A6CON4 option Internal current 0 49A consumption 5 VDC 3 1 3 1 Performance Specifications 3 SPECIFICATIONS als 26 e Table 3 1 List of performance specifications Weight 0 16kg Outline dimensions 98 H x 27 4 W x 90 D mm 1 Calculate the accuracy in the following method g Accuracy 7 conversion accuracy temperature characteristic x operating ambient 6 temperature variation cold junction temperature compensation accuracy An operating ambient temperature variation indicates a deviation of the operating ambient temperature from the 25 5 range Example When using the thermocouple B refer to Section 3 1 2 with the operating ambient temperature of 35 and the measured temperature of 1000 the accuracy is as follows 2 5 0 4 35 30 1 5 5 o 2 The conversion speed is a period that a temperature measurement value is stored into the buffer E u memory during sampling processing Regardless of the number of conversion enabled channels a 28 temperature measurement value is stored into the buffer memory every 320ms addition storing a temperature measurement value into the buffer memory is
120. ON These functions are limited to between the modules of the same model 11 Utility package for ease of setting The optional utility package GX Configurator T is available Though it is not required to use the utility package the utility package allows you to make initial setting and automatic refresh setting on screen reducing sequence programs and facilitating the checking of the setting and operating statuses 1 1 Features 2 SYSTEM CONFIGURATION MELSEC Aeres CHAPTER2 SYSTEM CONFIGURATION 2 1 X Applicable Systems OVERVIEW N This section describes applicable systems 1 Applicable modules and base units and No of modules a When mounted with a CPU module The table below shows the CPU modules and base units applicable to the Q68TD G H01 and quantities for each CPU model Depending on the combination with other modules or the number of mounted z E lt o LL 2 e SYSTEM modules power supply capacity may be insufficient Pay attention to the power supply capacity before mounting modules and if the 2 power supply capacity is insufficient change the combination of the modules 5 Table 2 1 Applicable CPU module and No of modules Applicable module Base unit Q00JCPU Up to 16 9 Basic model QCPU Q00CPU mi Up to 24 Q01CPU Q02CPU Zag T Q02HCPU 5 igh Performance hee
121. ON MELSEC e 2 Checking the software version of GX Configurator TI The software version of GX Configurator TI can be checked GX Developer s Product information screen OVERVIEW Operating procedure N GX Developer gt Help Product information Product information Programming and Maintenance tool GX Developer Version 8 55H SW8D5C GPPW E COPYRIGHT C 2002 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED z E lt o LL 2 e SYSTEM This Product is licensed to Name MITSUBISHI Company MITSUBISHI ELECTRIC CORPO ProductlD List of version information on Add in software SPECIFICATIONS GX Configurator TI Version1 2444 SW1D5C QTIU E COPYRIGHT C 2000 MITSUBISHI ELECTRIC CORPORATION ALL lt Software version RIGHTS RESERVED Warning This product is protected by copyright law and intemational treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extension possible under the law PROCEDURES BEFORE SETUP AND OPERATION In the case of GX Developer Version 8 UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 2 3 How to Check the Function Version Product Information and Software Version 2 7 3 SPECIFICATIONS CHAPTER3 SPECIFICATIONS 3 1 Perf
122. ONFIGURATOR TI 8 Error Flag XF a The error flag XF turns ON when a writing error occurs b To clear the error code turn ON the error clear request YF 9 gt Executes Q68TD G H01 5 Executes in sequence program 3 Error code Un G19 z Error occurrence S 1 X m Error flag ybi B 29 s lt gt ZI Error clear request YF og 2 o o ae n a c E 3 3 Signals Transferred to from Programmable Controller CPU 3 22 3 3 2 signal details 3 SPECIFICATIONS MELSEG eres 9 Operating condition setting request Y9 a This signal is turned ON when enabling the following setting contents Conversion enable disable setting Un GO Time Count Moving average Time constant setting Un G1 to Un G8 Averaging processing selection Un G24 Un G25 Warning output enable disable setting Un G46 Scaling valid invalid setting Un G58 Scaling range upper lower limit value Un G62 to Un G77 Scaling width upper lower limit value Un G78 to Un G93 Process alarm upper lower limit value Un G94 to Un G125 Rate alarm warning detection period Un G126 to Un G133 Rate alarm upper lower limit value Un G134 to Un G149 Disconnection state conversion setting Un G164 Un G165 Conversion setting for disconnection state value
123. PENDIX MELSEG eres Appendix 4 4 Standard Thermal Electromotive Force of Type K JIS C1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature Temperature Temperature CC 0 App 16 Appendix 4 Thermal Electromotive Force Chart Appendix 4 4 Standard Thermal Electromotive Force of K APPENDIX JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Temperature C Appendix 4 Thermal Electromotive Force Chart Appendix 4 4 Standard Thermal Electromotive Force of K aS 26 el series Unit uV Temperature CC APPENDICES INDEX App 17 APPENDIX MELSEG eres JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature C Cc 24905 24948 24990 25033 25330 25373 25415 25458 25755 25797 25840 25882 26179 26221 26263 26306 26602 26644 26687 26729 27025 27067 27109 27152 27447 27489 27531 27574 27869 27911 27953 27995 28289 28332 28374 28416 28710 28752 28794 28835 29129 29171 29213 29255 29548 29589 29631 29673 29965 30007 30049 30090 30382 30424 30466 30507 30798 30840 30881 30923 31213 31255 31296 31338 31628 31669 31710 31752 32041 32082 32124 32165 32453 32495 32536 32577 32865 32906 32947 32988 33275 33316 33357 33398 33685 33726 33767 33808 34093 34134 34175 34216 34501 34542 34582 34623 34908 34948 34989 35029 35313
124. PROGRAMMING Operation Target module Module change execution 1 0 address OOOH 4 TU Module name Q68TD G H01 Installation confirmation Status Module control restart Change module selection completed Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module 5 a e ies TROUBLESHOOTING 7 3 Online Module Change Procedure 7 2 8 7 3 6 When user range setting is used and initial setting was made with sequence program other system ONLINE MODULE CHANGE MELSEG Q series If the following error screen appears the user range cannot be saved Click the i button and perform the operation in Section 2 and later MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off remove the connector and dismount the module E POINT Always dismount the module If you execute mounting confirmation without dismounting the module the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount a new module to the same slot and install the connector b After mounting the module click the j button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change Operation Target modul
125. PU module the initial setting is made effective by either 1 or 2 1 Cycle the RUN STOP switch of the CPU module STOP gt RUN STOP RUN 2 With the RUN STOP switch set to RUN turn off and then on the power or reset the CPU module When using a sequence program to write the initial settings when the CPU is switched from STOP to RUN the initial settings will be written So ensures that programming is carried out to re execute the initial settings 5 15 5 4 Initial Setting UTILITY PACKAGE Configurator Tl MELSEC Q series 5 5 Auto Refresh Settings Purpose Configure the Q68TD G H01 s buffer memory for automatic refresh OVERVIEW Operating procedure Start No Module type Module model name __ Auto refresh Setting screen Auto refresh setting CONFIGURATION SYSTEM Module information Module type Thermocouple Input Module Start No 0000 Module model name Q68TD G HO1 Module side Module side PLC side L Setting item Buffer size Transfer Device word count Conversion completion flag CH1 Measured temperature value 2 Measured temperature value CH3 Measured temperature value CH4 Measured temperature value CH5 Measured temperature value Measured temperature value CH Measured temperature value CH8 Measured temperature value SPECIFICATIONS Make text file End setup Cancel PROCEDURES BEFORE
126. Programmable Controller CPU This section describes the I O signal assignment and signal functions 3 3 1 I O signal list Programmable controller CPU lt Q68TD G H01 Programmable controller CPU Q68TD G H01 The following are the I O signals of the Q68TD G H01 The I O numbers X Y given in this chapter and later assume that the first number of the Q68TD G H01 is set to 0 Table 3 7 I O signal list Input Signal Output Signal Signal Direction Signal Direction YO Module ready x1 Y1 X2 Y2 X3 Y3 X4 Y4 Reserved X5 Y5 X6 Y6 XT YT X8 Y8 X9 Operating condition setting completion flag Y9 Operating condition setting request XA Offset gain setting mode status flag YA User range write request XB Channel change completion flag YB Channel change request XC Disconnection state monitor signal YC XD Warning output signal YD Reserved XE Conversion completion flag YE XF Error flag YF Error clear request POINT 3 17 The reserved signals marked used by the system and are unavailable for the user Should they be turned on off in a sequence program we cannot guarantee the functions of the Q68TD G H01 3 3 Signals Transferred to from Programmable Controller CPU 3 3 1 I O signal list 3 SPECIFICATIONS als AG 4 3 3 2 I O signal details The following are details of the Q68TD G H01 signals OVERVIEW 1
127. S 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature C c 14373 14385 14397 14409 14494 14506 14518 14530 14615 14627 14639 14651 14736 14748 14760 14773 14857 14869 14881 14894 APPENDICES 14978 14990 15002 15015 15099 15111 15123 15135 15220 15232 15244 15256 15341 15353 15365 15377 15461 15473 15485 15497 INDEX 15582 15594 15606 15618 15702 15714 15726 15738 15822 15834 15846 15858 15942 15954 15966 15978 16062 16074 16086 16098 16182 16194 16205 16217 16301 16313 16325 16337 16420 16432 16444 16456 16539 16551 16563 16575 16658 16670 16682 16694 16777 16789 16801 16812 16895 16907 16919 16931 17013 17025 17037 17049 17131 17143 17155 17167 17249 17261 17272 17284 17366 17378 17390 17401 17483 17495 17507 17518 17565 175577 17600 17612 17623 17635 17682 17693 17717 17728 17740 17751 17798 17809 17832 17844 17855 17867 17913 17924 17947 17959 17970 17982 18027 18039 18061 18073 18084 18095 18140 18152 18174 18185 18196 18208 18252 18263 18285 18297 18308 18319 18362 18373 18395 18406 18417 18428 18471 18482 18503 18514 18525 18535 18578 18588 18609 18620 15630 18641 18682 18693 coco oor Standard contact temperature is 0 C e 0 060600 000000 00 000 00 00000000000000000 0000000000000000000000909 Appendix 4 Thermal Electromotive Force Chart App 15 Appendix 4 3 Standard Thermal Electromotive Force of S AP
128. Standard Thermal Electromotive Force of N APPENDIX MELSEC TA cries Type N JIS 1602 1995 Conform to IEC584 1 1977 IEC 584 2 1982 Unit uV Temperature Temperature C CC 190 5585 5618 5650 5683 5716 5749 5782 5815 5847 5880 190 200 5913 5946 5979 6013 6046 6079 6112 6145 6178 6211 200 210 6245 6278 6311 6345 6378 6411 6445 6478 6512 6545 210 220 6579 6612 6646 6680 6713 6747 6781 6814 6848 6882 220 230 6916 6949 6983 7017 7051 7085 7119 7153 7187 7221 230 240 7255 7289 7323 7357 7392 7426 7460 7494 7528 7563 240 250 7597 7631 7666 7700 7734 7769 7803 7838 7872 7907 250 260 7941 7976 8010 8045 8080 8114 8149 8184 8218 8253 260 270 8288 8323 8358 8392 8427 8462 8497 8532 8567 8602 270 280 8637 8672 8707 8742 8777 8812 8847 8882 8918 8953 280 290 8988 9023 9058 9094 9129 9164 9200 9235 9270 9306 290 300 9341 9377 9412 9448 9483 9519 9554 9590 9625 9661 300 310 9696 9732 9768 9803 9839 9875 9910 9946 9982 10018 310 320 10054 10089 10125 10161 10197 10233 10269 10305 10341 10377 320 330 10413 10449 10485 10521 10557 10593 10629 10665 10701 10737 330 340 10774 10810 10846 10882 10918 10955 10991 11027 11064 11100 340 350 11136 11173 11209 11245 11282 11318 11355 11391 11428 11464 350 360 11501 11537 11574 11610 11647 11683 11720 11757 11793 11830 360 370 11867 11903 11940 11977 12013 12050 12087 12124 12160 12197 370 380 12234 12271 12308 12345 12382 12418 12455 12492 12529 12566 380 390 12603 12640 12677 12714 12751 12788 128
129. TING 5 2 Installing and Uninstalling the Utility Package 5 6 5 2 2 Operating environment UTILITY PACKAGE GX CONFIGURATOR TI M 156 Q series 5 3 Utility Package Operation 5 3 1 Common utility package operations 1 Control keys Special keys that can be used for operation of the utility package and their applications are shown in the table below Table 5 6 Available control keys Key Application E Cancels the current entry in a cell Sc Closes the window Tab Moves between controls in the window m Used in combination with the mouse operation to select multiple cells for test execution Deletes the character where the cursor is positioned Delete When a cell is selected clears all of the setting contents in the cell Back Deletes the character where the cursor is Space positioned 1 gt Moves the cursor Moves the cursor one page up Moves the cursor one page down Down Enter Completes the entry in the cell 2 Data created with the utility package The following data or files that are created with the utility package can be also handled in GX Developer Figure 5 1 shows respective data or files are handled in which operation 5 7 5 3 Utility Package Operation 5 3 1 Common utility package operations 5 UTILITY PACKAGE CONFIGURATOR TI MELSEC IA series
130. TOR instruction Dismount new module from the other system mount it to the slot from where the old module was dismounted in the original system and install the connector 4 e After mounting the module click the j button and make sure that the Es RUN LED is lit Module Ready X0 remains OFF ine SOR Online module change d 2 5 Operation Target module Module change execution 1 0 address 000H d z Module name Q68TD G H01 Installation confirmation Status Module control restart Changing module Status Guidance The module can be exchanged UTILITY PACKAGE GX CONFIGURATOR TI Please press the Execute button after installing a new module Cancel PROGRAMMING 5 a e ies TROUBLESHOOTING 7 3 Online Module Change Procedure 7 24 7 3 5 When user range setting is used and initial setting was made with sequence program other system ONLINE MODULE CHANGE MELSEC TA series 4 Operation check To make an operation check click the __ carei _ button to cancel control resumption Online module change MELSOFT series GX Developer 4 System Monitor MasterPLC gt cas Powe Q25PHCPU Riket VN d Referring to 1 enable the conversion of the channels to be used and monitor the Measured temperature value Un G11 to Un G18 to check that proper conversion has been made 7 25 7 3 Online Module C
131. W 08H 8 8 Time Count Moving average Time constant setting 0 R W 09H 9 System area OAH 10 Conversion completion flag 0 R OBH 11 CH1 Measured temperature value 0 R OCH 12 CH2 Measured temperature value 0 R 13 CH3 Measured temperature value 0 R OEH 14 4 Measured temperature value 0 R OFH 15 CH5 Measured temperature value 0 R 10H 16 CH6 Measured temperature value 0 R 11H 17 CH7 Measured temperature value 0 R 12H 18 CH8 Measured temperature value 0 R 13H 19 Error code 0 R 14H 20 Setting range Thermocouple type CH1 CH4 0 R 15H 21 Setting range Thermocouple type 5 8 0 R 16H 22 Setting range Offset gain setting CH1 CH8 0 R 17H 23 System area 18H 24 Averaging processing selection CH1 CH4 0 R W 19H 25 Averaging processing selection 5 8 0 R W 1AH 26 Offset gain setting mode Offset specification 0 R W 1BH 27 Offset gain setting mode Gain specification 0 R W 1 28 CH1 Offset temperature setting value 0 R W 1DH 29 CH1 Gain temperature setting value 0 RIwW 2 1EH 30 CH2 Offset temperature setting value 0 RIW 2 31 2 Gain temperature setting value 0 RIW 2 20H 32 CH3 Offset temperature setting value 0 R W 21H 33 CH3 Gain temperature setting value 0 R W 22H 34 CH4 Offset temperature setting value 0 R W 3 25 3 4 Buffer Memory 3 4 1 Buffer memory assignment 3 SPECIFICATIONS MELSEC A eres
132. alue 00000000 00000000 0000 00000000 Flash ROM setting Details Current value Monitoring display Hexadecimal input Make text file 0000 FFFF Setting range Stop monitor Execute test 2 User range saving a Change the Setting value field of Online Module Change read request to Request and click the _ amp ueres button When read is completed the values are displayed in the Current value fields of Factory default offset gain value User range settings offset gain value User range settings offset gain thermal EMF value b Compare the values with those in the range reference table and take a note of the values if they are correct Refer to Section 7 4 for the range reference table 3 User range restoration a Set the noted values into the Setting value fields of CHO Factory default offset gain value User range settings offset gain value User range settings thermal EMF offset gain value b Select all the Setting value fields of CHO Factory default offset gain input value User range settings offset gain value User range settings thermal EMF offset gain value and click the Execute test button When write is completed the set values are displayed in the Current value fields of them c Change the Setting value field of online module change write request to Request and click the _ Execut
133. alue The rate alarm warning detection period Un G126 to Un Reset the rate alarm warning detection period UnV 700 Light G133 is outside the range of 1 to 6000 times e ma 6126 to Un G133 to within 1 to 6000 times 1 indicates the channel number set incorrectly z Middl Wire disconnection of the cold junction temperature Check wiring status of the cold junction temperature iddle cow compensation resistor is detected compensation resistor The setting value in the scaling range upper lower limit value Un G62 to Un G77 or scaling width upper lower limit Reset the scaling range upper lower limit value Un 9101 Light value Un G78 to Un G93 indicates that Lower limit G62 to Un G77 or scaling width upper lower limit value Upper limit indicates the channel number set incorrectly 8 1 Error Code List Un G78 to Un G93 8 TROUBLESHOOTING MELSEC A eres POINT 1 The code of the first error found by the Q68TD G H01 is stored when two or more errors occur g 2 The error marked by 1 can be cleared by turning on the error clear request 5 3 The error code161 marked by 2 can not stored in the error code Un G19 It is stored in the completion status area S 1 of the G P OGSTOR instruction zo a 56 E o D Soe Gee UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE 9 2 e 9
134. aused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 6 Product application 1 In using the Mitsubishi MELSEC programmable controller the usage conditions shall be that the application will not lead to a major accident even if any problem or fault should occur in the programmable controller device and that backup and fail safe functions are systematically provided outside of the device for any problem or fault 2 The Mitsubishi programmable controller has been designed and manufactured for applications in general industries etc Thus applications in which the public could be affected such as in nuclear power plants and other power plants operated by respective power companies and applications in which a special quality assurance system is required such as for Railway companies or Public service purposes shall be excluded from the programmable controller applications In addition applications in which human life or property that
135. cated Instruction Appendix 5 1 Dedicated Instruction List and Available Device 1 Dedicated instruction list The following table lists the dedicated instructions that can be used with the Q68TD G H01 converter modules Table App 1 Dedicated instruction list m Reference Instruction Description section Switches to the offset gain setting mode Appendix 5 2 Switches to the normal mode Reads the offset gain values of the user range setting to G P OGLOAD Appendix 5 3 the CPU Restores the offset gain values of the user range setting G P OGSTOR stored in the CPU to the Q68TD G H01 converter Appendix 5 4 module 3 POINT When the module is mounted to a MELSECNET H remote station the dedicated instructions cannot be used 2 Available devices The following devices are available for the dedicated instructions Table App 2 Available devices Internal devices ZR 1 Word device bit designation be used as bit data Word device bit designation is done by designating Word device Bit No Designation of bit numbers is done in hexadecimal For example bit 10 of DO is designated as 00 However there can be no bit designation for timers T retentive timers ST and counters C Appendix 5 Dedicated Instruction App 33 Appendix 5 1 Dedicated Instruction List and Availab
136. ck Item Remedy Check whether the switch 5 of the intelligent function module Set 0 for the switch 5 of the intelligent function module switch switches is other than 0 setting of GX Developefor Refer to Section 4 5 8 2 4 ERR LED is lit Table 8 5 ERR LED is lit Check Item Remedy Check the error code and take the action given in Section 8 1 Check for an error 8 4 8 2 Troubleshooting 8 2 1 RUN LED is extinguished 8 TROUBLESHOOTING als 2G el series 8 2 5 ALM LED flickers Table 8 6 ALM LED flickers a Check Item Remedy 5 n Check the disconnection state monitor signal XC and take Check for wire disconnection the action given in Section 8 2 7 z 8 2 6 ALM LED is lit 5 oz Table 8 7 ALM LED is lit ae Check Item Remedy Check for a warning output Check the warning output flag Un G47 Un G48 2 8 2 7 Disconnection state monitor signal XC has turned on E o Table 8 8 Disconnection state monitor signal XC has turned on R Check Item Remedy Check whether the thermocouple or compensation conductor Connect the thermocouple and compensation conductor is connected incompletely not correctly m N Make continuity check the thermocouple compensation Check the connected thermocouple compensation ge conductor cable and change the thermocouple a Ws conductor or cable for wire disconnection i C comp
137. ction module parameters in a file Since intelligent function module parameters cannot be saved in a file by the project saving operation of GX Developer save them on the shown module selection screen for intelligent function module parameter setting 2 Reading writing intelligent function module parameters from to a programmable controller using GX Developer Intelligent function module parameters can be read from and written into a programmable controller after having been saved in a file Set a target programmable controller CPU GX Developer Online gt Transfer setup When the Q68TD G H01 is installed to the remote I O station use Read from PLC and Write to PLC 3 Checking the required utility While the start I O is displayed on the Intelligent function module utility setting o Screen may be displayed for the model name This means that the required utility has not been installed or the utility cannot be started from GX Developer Check the required utility selecting Tools Intelligent function utility Utility list in GX Developer 5 13 5 3 Utility Package Operation 5 3 3 Starting the Intelligent function module utility 5 UTILITY PACKAGE GX Configurator Tl MELSEC 8 5 4 Initial Setting Purpose m tr Make initial setting for operating the Q68TD G HO01 on each channel o Refer to Section 5 1 for the initial setting pa
138. ctory setting Sequence program Section 7 3 2 User range setting Configurator TI Present Section 7 3 3 User range setting GX Configurator TI Absent Section 7 3 4 User range setting Sequence program Present Section 7 3 5 User range setting Sequence program Absent Section 7 3 6 7 3 1 When factory default is used and initial setting was made with GX Configurator TI 1 Conversion disable a Set conversion enable disable setting Un GO for all channel conversion disable and turn Operating Condition Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag Un G10 turn off Operating Condition Setting Request Y9 Device test Bit device Device Close fre zi Hide history FORCEON FORCEOFF Toggle force ide tity Word device buffer memory Device Buffer memory Module statl O 0000 Address 0 v v Setting value FF 16 bit integer Program Label reference program Execution history Device Setting condition Y3 Force Module start 0 Address D H FF Force OFF 7 3 Online Module Change Procedure 7 4 7 3 1 When factory default is used and initial setting was made with GX Configurator Tl OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING 5
139. curs When a warning occurs it is notified by storing 1 in the bit position corresponding to the channel of the warning output flag process alarm Un G47 and turning ON the warning output signal XD and the ALM LED Warning clearance After a warning occurrence when the temperature value falls lower than the process alarm upper lower limit value or rises higher than the process alarm lower upper limit value and returns to within the setting range the warning is cleared When the warning is cleared 0 is stored in the bit position corresponding to the channel of the warning output flag process alarm Un G47 The warning output signal XD turns OFF only when all channels return to within the setting range 5 Warning output range section Temperature Warning output range section Warning Include occurence Warning Upper upper limit value Upper lower limit value Nw Warning CH1 measured clearance temperature Lower upper limit value 2 _ temperature Lower lower limit value Warning Uu clearance 1 Process alarm upper limit value Un G47 b0 CH1 Process alarm lower limit value Un G47 b1 CH2 Process alarm upper limit value Un G47 b2 Warning output signal XD 3 2 Function List 3 2 3 Warning output function 3 SPECIFICATIONS MELSEC A c Settab
140. d temperature value changes as indicated below At 3200ms 3 25 after the temperature input value is changed to 26 0 C the measured temperature value reaches 63 2 of the value when sampling processing is selected Temperture input value Measured temperature value 26 2 262 o 26 0 260 5 2 25 8 258 3 8 o 25 6 256 E 2 254 254 3 5 25 2 252 25 0 250 0 3200 Elapsed time ms Example2 Measured temperature value when the change of temperature input value is a waveform with ringing The changes of measured temperature values when the time constant setting is 2240ms 2 24s 1280ms 1 28s or the moving average processing is 4 times are shown below Measured temperature value Time constant setting 1280ms Temperature input value Measured temperature value Measured temperature value Moving average processing 4 times Time constant setting 2240ms 26 2 262 g 26 0 260 gt g E 25 8 258 pe o 2 25 6 256 o 5 254 254 3 5 o 8 252 252 e z 25 0 250 0 Elapsed time ms 3 9 3 2 Function List 3 2 1 Temperature conversion system 3 SPECIFICATIONS MELSEC A 3 2 2 Disconnection state conversion setting function 1 For values to be stored in the measrued temperature value Un G11 to Un G18 when disconection state is confirmed corresponding bit of the d
141. dotted area is a common program 4 13 4 6 Offset Gain Setting Processing normal mode END 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q series b When switching the mode using the the mode switching setting Un G158 Un G159 and the operating condition setting request Y9 z Switch to the offset gain setting mode WS UO Sets 4144u to buffer memo 6 V U0 Sets 964 to buffer memo uov MS sm address 159 Turns ON operating condition E SET 13 setting request Y9 g v9 ipa RST Y9 Turns OFF operating condition setting request Y9 o 2 Switches to normal mode ap NS UO 4 Sets 964 to buffer memory 5 H964 6158 dl address 158 E Uo LL MV 44 659 buffer memory b n 0 4 Turns ON operating condition pH n setting request Y9 4 X9 r Turns OFF operating condition u 2 If 4t LST setting request Y9 9 XOA Es Processing normal mode n 5 a e a z lt n 2 E 2 When switching the mode by making intelligent function module switch setting Only the common program is necessary UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 4 6 Offset Gain Setting 4 14 4 SETUP AND PROCEDURES BEFORE OPERATION 2156
142. e Module side Setting item Buffersize Transfer word count Conversion completion flag CH1 Measured temperature value 2 This one row is counted as one setting m Blank rows are not counted 5 CH5 Measured temperature value 3 Count up all the setting items on this screen add the total to the number of settings for other intelligent function modules to get grand total SIS Make text file o 2 o o ae N E aam 2 o c 5 2 Installing and Uninstalling the Utility Package 5 4 5 2 1 Handling precautions UTILITY PACKAGE GX CONFIGURATOR TI 5 2 2 MELSEC Operating environment This section explains the operating environment of the personal computer that runs GX Configurator Tl Table 5 4 Operating environment of personal computer Description Installation Add i n target Add in to GX Developer Version 4 English version or later E Computer Windows based personal computer CPU ESTE Refer to the following table Operating system and performance required for personal computer memory Hard disk For installation 65 or more space For operation 10 MB or more Display 800 x 600 dots or more resolution Operating system 2 3 4 Microsoft Windows 95 Operating System English version Microsoft Windows 98 Operating System English version Microsoft Windows Millen
143. e Module change execution 1 0 address E Module name Q68TD G H01 Installation confirmation Status Module control restart Changing module Status Guidance The module can be exchanged Please press the Execute button after installing a new module Cancel 4 Operation check a To make an operation check click the Cancel ___ button to cancel control resumption Online module change Operation Target module Module change execution address 000H 8 xn Module name Q68TD G HO1 Installation confirmation Status f Module control restart b Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel 7 29 7 3 Online Module Change Procedure 7 3 6 When user range setting is used and initial setting was made with sequence program other system ONLINE MODULE CHANGE MELSEC Q series b Click the button to leave the Online module change mode MELSOFT series GX Developer Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again OVERVIEW 1 The online module change mode is stopped d c Click the Close button to close the System monitor
144. e The module can be exchanged Please press the Execute button after installing a new module e e o lt o o n 7 4 Operation check c make an operation check click the as button to cancel control m resumption 250 ng Online module change E Operation Target module m x Module change execution 1 0 address 000 e Module name Q68TD G H01 Installation confirmation Status Module control restart Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute UTILITY PACKAGE GX CONFIGURATOR TI Cancel b Click the button to leave the Online module change mode PROGRAMMING MELSOFT series GX Developer The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again 5 a e ies TROUBLESHOOTING 7 3 Online Module Change Procedure T 20 7 3 4 When user range setting is used and initial setting was made with GX Configurator T other system ONLINE MODULE CHANGE MELSEC series c Click the 0 button to close the System monitor scr
145. e Count Moving average Time constant setting Sampling No setting Time 1280 to 5000ms Count 4 to 500 Moving average 2 to 60 Primary delay filter 320 to 5000 Process alarm warning output enable disable setting Disable Thermocouple ty type This setting is for checking the Process alarm setting value range and is not actually set in the Module Setting value Enable Sampling K Make text file Details Select input Setting range Sampling Time ms Count Moving average End setup 6 3 Programs Used on Remote Network 6 3 1 Program example when utility package is used SPECIFICATIONS PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 6 11 MELSEC 8 b Automatic refresh settings Refer to Section 5 5 Set the CH1 to CH3 temperature measurement values and error code Auto refresh setting Module information Module type Thermocouple Input Module Start No Module model name Q68TD G HO1 Module side Module side Setting item Buffer size Transfer word count pmememmmm E CH1 Measured temperature value CH2 Measured temperature value PLC side Transfer DEUS Measured temperature value a
146. e change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor Re Powe pply Q25PHCPU hen tastes Te ey None None Q25PHCPU pply 16pt H amp pt Cit Ch et Ch tant monittar Stop monitor If the following error screen appears the user range cannot be saved Click the button and perform the operation in Section 7 3 6 2 c and later MELSOFT series GX Developer 4 7 23 7 3 Online Module Change Procedure 7 3 5 When user range setting is used and initial setting was made with sequence program other system ONLINE MODULE CHANGE 2G e c After confirming that the RUN LED of the module has turned off remove the connector and dismount the module POINT 8 Always dismount the module If you execute mounting confirmation without dismounting the module the module will not start properly and the RUN LED will not be lit 50 3 Mounting of new module 55 Mount the dismounted module new module to the other system Using the instruction save the user range setting values to the CPU device Refer to Appendix 4 3 for the G P OGLOAD instruction 2 z c Using the G P OGSTOR instruction restore the user range setting set values to the module Refer to Appendix 4 4 for the G P OGS
147. e esee eee sesesseeeeee 3 35 Offset gain setting mode UnXG26 Un G27 eeeeeeeeeeee eese eee ee ee eee eese eee ee ose sscseeeeeeeesesess 3 36 CH offset gain temperature setting value UN G28 to UN G43 eeeeeee ee eee ee ee ee eee ee ee eee ee eee 3 36 Warning output enable disable setting UN G46 eeeeeeeeee eee ee eee eee eee eo e eee eee eee ee eeesc ee 3 Warning output flag Process alarm Rate alarm UN G47 Un G48 eeeeeeee eee eee eene 3 38 Disconnection state monitor flag UnXG49 eeeeeeeeee ee e ee ee eee eee e eee eee ee eee 3 39 CH scaling value UnG50 to Un G57 eeeeeeeeeee eee ee e eee eee eoe o e ese sssseeeeeeseeseees 3 Scaling valid invalid setting UnXG58 e eee ee eee eee eene eee e ee 3 1 CH scaling range upper lower limit values UnXG62 to UnXG77 eeeeee ee eee ee ee ee eee ee eee 3 42 CH scaling width upper lower limit values UnXG78 to 9 ee ee eee ee ee 3 42 CH process alarm upper lower limit values UnXG94 to Un1G 125 e eee eee eene CH rate alarm warning detection cycle UnXG126 to Un1G 133 eeeeeee ee eee ee ee ee eee eene eee 3 CH rate alarm upper lower limit values UnXG134 to UnG 149 e eeeeeeee ee ee eee ee eee eene eee ee Mode switching settin
148. e test_ button Make sure that the indication in the Current value field of online module change write request changes from Request to OFF on completion of write 5 23 5 6 Monitoring Test 5 6 3 OMC Online Module Change refresh data 6 PROGRAMMING MELSEC IA series z This chapter describes Q68TD G H01 programs When applying any of the program examples introduced in this chapter to the actual 5 system verify the applicability and confirm that no problems will occur in the system control 5 50 wn 5 E orz z pps e 28 z T 20 iz 58 2 en 29 TROUBLESHOOTING 6 PROGRAMMING MELSEG eres 6 1 In the following procedure create a program that will execute the thermocouple input of the Q68TD G H01 Start Use the utility package NO Conversion enable disable setting t Averaging process selection Perform averaging processing NO YES Count average Time average Moving average count Initial settings Auto refresh setting Time constant Select any of them Refer to Section 6 2 2 Section 6 3 1 YES Perform warning output NO Warning output enable disable Process alarm upper lower limit values Initial settings Rate ala
149. ea is stored in the CHO measured temperature value Un G11 to Un G18 When Up scale 0 or Down scale 1 is set in the disconnection state conversion setting the settings of this area take no effect 2 Setting range is from 32768 to 32767 0000 to FFFFu Setting in units of 0 1 C Example set it to 0 3 Store 3 3 The default value is set to 0 4 To activate the setting turning ON OFF the operating condition setting request Y9 is required 3 47 3 4 Buffer Memory 3 4 24 CH Conversion setting for disconnection state value Un G166 to Un G173 3 SPECIFICATIONS als AG lA cries 3 4 25 Factory default offset gain values User range settings offset gain values Un G190 to Un G253 OVERVIEW 1 This area is related to the user range save restore function to re set the offset gain easily at online module change 2 When the offset gain setting values of the user range setting are restored the data to be used are stored The data are stored saved in the following cases When writing initial setting by the utility CONFIGURATION SYSTEM When setting the operating condition Y9 turns from OFF to When writing the offset gain values in the offset gain setting mode YA turns from OFF to ON 1 The data are not saved when setting values have been written to the mode switching setting area Un G158 and Un G159 F4 E lt m
150. een System Monitor Poti o Unmo rsu unti pply ng Q25PHCPU d On the refresh data screen of GX Configurator Tl set the prerecorded values and make a OMC refresh data write request Refer to Section 5 6 3 e Monitor the Measured temperature value Un G11 to Un 18 to check that proper conversion has been made CH1 Monitor test Setingrange Enable Disable Start monitor 7 21 7 3 Online Module Change Procedure 7 3 4 When user range setting is used and initial setting was made with GX other system ONLINE MODULE CHANGE MELSEC 8 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the button to resume control The FROM TO instruction for the module resumes Online module change Operation Target module Module change execution 1 0 address 000 3 rd Module name Q68TD G HO1 Installation confirmation Status lt Module control restart H Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer
151. en and click the i Excuetes button to stop conversion i Monitor the Conversion Completion Flag Un G10 and confirm that conversion has stopped Monitor Test Module information g Module type Thermocouple Input Module Start 120 No 0000 Module model name Q68TD G HO1 20 26 Setting item Current value Setting value nO Channel change completion flag Channel change request Disconnection state monitor signal Warning output signal Conversion completion Error flag Error clear request Monitor test CH1 Moritor test CH2 Monitor test CH2 Monitor test E CH3 Monitor test CH3 Monitor test o CH4 Monitor test CH4 Monitor test 5 Flash ROM setting Details Current value Monitoring N display Cannot execute test Make text file Stop monitor a 250 tar Soe c If the saved buffer memory contents are not yet prerecorded record them in the nas following procedure 1 Display the refresh data screen of GX Configurator Tl gt 2 Make refresh data read request Refer to Section 5 6 3 ut o 3 Compare the current values of the following OMC refresh data with those of 95 range reference table make sure those are proper values ze ea Refer to Section 7 4 for the range reference table 58 Factory default offset value CHO Factory default gain value User range settings offset value User range settings value User range sett
152. ensation conductor or cable if its wire is disconnected E ES Check the channels which are set to conversion enable and Check whether the channel where no thermocouple is the channels where thermocouples are connected and set to connected is set to conversion enable conversion enable correctly 8 2 8 Measured temperature value cannot be read UTILITY PACKAGE GX CONFIGURATOR TI Table 8 9 Measured temperature value cannot be read Check Item Remedy Check whether the conversion enable disable setting Un Set it for conversion enable in sequence program or GX G0 of the used channel has been set for conversion disable 1 Check whether the programmable controller CPU is set for Set the programmable controller CPU for RUN STOP g E 2 9 2 e 9 T 2 ul am a E 8 2 Troubleshooting 8 5 8 2 5 ALM LED flickers 8 TROUBLESHOOTING 8 2 9 MELSEC TA Measured temperature value is abnormal Table 8 10 Measured temperature value is abnormal Check Item Remedy Check whether the connected thermocouple or compensation conductor differs from the setting Set the thermocouple type connected to the switch 1 or 2 in the intelligent function module switch setting of GX Developer Check whether the connected thermocouple or compensation conductor is connected reversely Connect the thermocouple or com
153. ep it away from high voltage cables and circuits which include high frequency waves such as an inverter s load circuit Not doing so will cause the module more susceptible to noises surges and inductions 3 The following wiring is required for the product to comply with the EMC and Low Voltage Directives AD75CK In a control panel Q68TD G H01 A6CON4 Strip off the Relay i outer sheath terminal ad pum ee block Fee 20 7 87 to 30cm 11 81 inch a Use shielded cables for every external wiring and use the AD75CK cable clamp to ground to the panel AD75CK can ground four cables together when using cables with outer diameter of about 7mm b For wiring between A6CONA and a relay terminal block use shielded cables to ground to the panel In addition keep the wiring distance within 3m c Before touching the relay terminal block always touch the grounded metal to discharge the electricity charged in the body 4 5 4 4 Wiring 4 4 1 Wiring precautions 4 SETUP AND PROCEDURES BEFORE OPERATION als e6 4 4 2 External wiring 1 Wiring procedure gt y tr 1 For wiring set a relay terminal block to outside E 2 Connect the thermocouple and the compensation conductors to the relay terminal block 3 When setting the Q68TD G H01 to With cold junction temperature H H H o compensatio
154. equest YQA User range write request YOB Channel change request Setting item Current value CHT Factor default offset value Setting value 000 CH1 Factory default gain value 0000 CH1 User range settings offset value 0000 CH1 User range settings gain value CH1 User range settings thermal EMF offset value 0000 00000000 ICH User range settings thermal gain value 00000000 CH2 Factory default offset value 0000 CH2 Factory default gain value 0000 CH2 User range settings offset value CH2 User range settings gain value 0000 0000 CH2 User range settings thermal offset value 00000000 Flash ROM setting Curent value display Make text file Stop monitor 5 19 Details Cannot execute test Flash ROM setting Curent value modi display Make text file Stop monitor Details Hexadecimal input Monitoring Setting range 0000 FFFF Execute test 5 6 Monitoring Test 5 6 1 Monitor test screen UTILITY PACKAGE GX Configurator Tl MELSEC IA series Explanation of items 1 Items gt Setting item Displays signals and buffer memory names i Current value Monitors the I O signal states and present buffer memory values Setting value Enter or select the data to be wri
155. eration overview UTILITY PACKAGE CONFIGURATOR TI MELSEC Q series 5 3 3 Starting the Intelligent function module utility Purpose Starting the Intelligent function module utility from GX Developer activate the screen for selecting a module to set intelligent function module parameters From this screen the screen for configuring initial setting auto refresh of the Q68TD G H01 and the screen for selecting a module to be monitored tested can be started OVERVIEW Operating procedure Tools Intelligent function utility Start CONFIGURATION SYSTEM Setting screen 22 Intelligent function module utility C MELSEC Gppwit 8 lt Intelligent Function module parameter Online Tools Help Select a target intelligent function module Start No Module type 0000 Thermocouple Input Module 7 SPECIFICATIONS Module model name Q68TD G HO1 X Parameter setting module Intelligent function module parameter Start Module model name Initial setting Auto refresh Available PROCEDURES BEFORE SETUP AND OPERATION Auto refresh Delete Explanation of items _ wE Oz E Qg amp 5 gt 22 1 Activation of other screens a Initial setting screen Start No Module type Module model name litis setting 2 Auto refresh setting screen 9 Start No
156. ertently be pulled resulting in damage to the module and or cables or malfunctions due to poor cable connection When disconnecting the external wiring cable connected to the module do not pull it by holding the cable part Disconnect the cable with connector with holding the connector plugged into the module Pulling the cable part with the cable still connected to the module may cause a malfunction or damage to the module and or cable Always place the thermocouple at least 100mm 3 94inch away from the main circuit cables and AC control lines Fully keep it away from highvoltage cables and circuits which include high frequency waves such as an inverter s load circuit Not doing so will cause the module more susceptible to noises surges and inductions Do not place a module near the equipment that generates magnetic noise STARTING AND MAINTENANCE PRECAUTIONS CAUTION Do not disassemble or modify the modules Doing so could cause failure malfunction injury or fire Be sure to shut off all phases of the external power supply used by the system before mounting or removing the module Not doing so may cause damage to the module In the system where a CPU module supporting the online module change is used and on the MELSECNET H remote I O stations modules can be replaced online during energizing However there are some restrictions on replaceable modules and the replacement procedures are predetermined for each modu
157. et in GX Configurator When intelligent function modules Maximum number of parameter settings Initial setting Auto refresh setting 512 256 Q02 Q02H Q06H Q12H Q25HCPU 512 256 Q12PH Q25PHCPU 512 256 Q12PRH Q25PRHCPU 512 256 020 2048 1024 QO3UDCPU Q04UDHCPU QO6UDHCPU MELSECNET H remote I O station 512 256 are installed to Q00J Q00 Q01CPU SPECIFICATIONS 4096 2048 For example if multiple intelligent function modules are installed to the remote I O station configure the settings in GX Configurator so that the number of parameters set for all the intelligent function modules does not exceed the limit of the remote I O station Calculate the total number of parameter settings separately for the initial setting and PROCEDURES BEFORE SETUP AND OPERATION 5 for the auto refresh setting ut a The number of parameters that can be set for one module GX Configurator Tl is as e LE shown below ro Eu Az Table 5 3 Number of parameter settings that can be set for one module ES Target module Initial setting Auto refresh setting Q68TD G H01 6 Fixed 24 Max Example Counting the number of parameter settings in Auto refresh setting 2 Auto refresh setting Module information e Module type Thermocouple Input Module Start 1 0 No 0000 Module model Q68TD G HO1 Module sid
158. etting adjustment is registered 2 See Section 4 6 regarding the offset gain settings Executes Q68TD G H01 gt Executes in sequence program OFF Module ready Offset gain setting mode status flag XA zT zT User range write request YA b In normal mode 1 This signal is used as an interlock condition to turn ON OFF the user range write request YA when the user range is restored 2 Refer to CHAPTER 7 for the user range restoration mee Executes in Q68TD G H01 Executes in sequence program ON Module ready X0 Offset gain setting mode status y flag XA lt ii Y i User range write request YA 3 3 Signals Transferred to from Programmable Controller CPU 3 3 2 I O signal details 3 SPECIFICATIONS als AG 4 Channel change completion flag XB a This signal is used as an interlock condition to turn ON OFF the channel change request YB when changing the channel for the offset gain setting OVERVIEW b For offset gain setting refer to Section 4 6 Executes Q68TD G H01 Executes in sequence program Offset gain setting mode offset gain specification Un G26 Un G27 CONFIGURATION SYSTEM a Channel change completion d flag XB Channel change request YB F4 E
159. executed on every channel one by one Refer to Section 3 2 1 3 The Q68TD G H01 does not have the disconnection detection function However the disconnection monitor function is available to select a measured temperature value ona disconnection occurrence from either Up scale the maximum value of measured temperature range 5 of measured temperature range Down scale the minimum value of measured temperature range 5 of measured temperature range or Given value refer to Section 3 2 2 Checking a disconnection status takes up to 11s F4 E lt m n 7 PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 1 Performance Specifications 3 2 SPECIFICATIONS 2 Usable Thermocouples and Conversion Accuracies The following table explains the usable thermocouples and conversion accuracies Table 3 2 Usable thermocouples and conversion accuracies ELSEC el Usabl Conversion Accuracy Temperature Characteristic Max Temperature Thermo Measured Temperature R le At operating ambient Per operating ambient Error at Ambient cou ics temperature 25 5 temperature variation of 1 Temperature 55 0toeoDc e 3 600 to 800 2 3 0 C 13 0 C B 0 4 800 to 1700
160. f the measured temperature 200 C or more but less than 167 C 167 C or more but less than 40 3 class 1 5 of the measured temperature 2 5 C 40 C or more but less than 375 375 or more but less than 800 C 1 class 1 5 C 0 4 of the measured temperature 40 or more but less than 333 333 C or more but less than 900 C 200 C or more but less than 167 C 167 C or more but less than 40 C 2 class 3 class 2 5 C 0 75 of the measured temperature 1 5 of the measured temperature 2 5 C 40 or more but less than 375 375 or more but less than 750 1 class 1 5 C 0 4 of the measured temperature 40 or more but less than 333 333 C or more but less than 750 C 40 or more but less than 125 125 or more but less than 350 2 class 1 class 2 5 C 0 75 of the measured temperature 0 5 C 0 4 of the measured temperature 40 or more but less than 133 133 or more but less than 350 C 200 c or more but less than 67 C 67 C or more but less than 40 C 2 class 3 class 1 C 0 75 of the measured temperature 1 5 of the measured temperature 1 C 600 c or more but less than 1700 c 2 class 0 25 of the measured temperature 600 or m
161. g UnG158 to 159 eeeeeee eee ee e ee ee eene o eee eee eee eee eese se esee eeeseeee 3 45 Disconnection state conversion setting UN G164 UN G165 eeee ee ee eee ee ee ee eee 3 CH Conversion setting for disconnection state value UN G166 to Un1G173 eee 47 Factory default offset gain values User range settings offset gain values UM G190 to UnG253 eeeeeeeeee ee e ee ee eene ee ee esee esessssecscseeeeeeeee 3 48 4 1to4 16 4 1 CHAPTERS UTILITY PACKAGE GX CONFIGURATOR TI Handling Precautions 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000c 1 4 2 4 3 4 4 4 4 1 4 4 2 Setup and Procedures before Operation 00000000000000000000000000000000000000000000000000000000000000000000090 2 Part Names 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 3 Wiring 5 Wiring precautions 5 External wiring
162. g etc and execute Cancel b The Online module change completed screen appears PROGRAMMING MELSOFT series GX Developer L 1 Online module change completed 5 a e ies TROUBLESHOOTING 7 3 Online Module Change Procedure 7 12 7 3 2 When factory default is used and initial setting was made with sequence program ONLINE MODULE CHANGE MELSEC Q series 7 3 3 When user range setting is used and initial setting was made with GX Configurator TI other system is available 1 Conversion disable Set conversion enable disable setting Un GO for all channel conversion disable and turn Operating Condition Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag Un G10 turn off Operating Condition Setting Request Y9 Device test Bit device Device Close Fra Hide hist FORCEON FORCEOFF Toggle force _Hide iste Word device buffer memory C Device z Buffer memory Module 0000 Hex Address 0 w HEX Setting value FF 16 bit integer v Set Program Label reference program 7 Execution history Setting condition Y8 Force Module start 0 Address 0 H FF Y8 EMI Force OFF ean Clear 2 Dismounting of module a After choosing Diagnosis Online module change on GX De
163. g value OVERVIEW 6 For the ON OFF timing refer to the filed of the disconnection state monitor signal XC and the error flag CONFIGURATION SYSTEM F4 E lt m n 7 PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 3 Signals Transferred to from Programmable Controller CPU 3 24 3 3 2 I O signal details 3 SPECIFICATIONS 3 4 Buffer Memory 3 4 1 Buffer memory assignment ories This section describes the assignment of the Q68TD G H01 buffer memory POINT Do not write data from system area or sequence program to the buffer memory area where writing is disabled Doing so may cause malfunction Table 3 8 Buffer memory assignment 1 6 Addresses o Description Default value Read Write 00 0 Conversion enable disable setting OOFFH R W 01H 1 CH1 Time Count Moving average Time constant setting 0 R W 02H 2 CH2 Time Count Moving average Time constant setting 0 R W 03H 3 CH3 Time Count Moving average Time constant setting 0 R W 04H 4 CH4 Time Count Moving average Time constant setting 0 R W 05H 5 CH5 Time Count Moving average Time constant setting 0 R W 06H 6 CH6 Time Count Moving average Time constant setting 0 R W 07H 7 CH7 Time Count Moving average Time constant setting 0 R
164. gain setting in the offset gain setting mode OVERVIEW 2 Select a channel for adjusting the offset value in Un G26 and a channel for adjusting the gain value in Un G27 3 Setting multiple channels at the same time is possible however set offset and gain separately select 0 in either Un G26 or Un G27 When both offset and gain are set at the same time an error error code 500 occurs CONFIGURATION SYSTEM 4 For details of the offset gain setting refer to Section 4 6 615 b14 b13 b12 b11 b10 59 Un G26 F4 E lt m n 7 Un G27 Gain specification CH8 CH7 CH6 CH5 CH4 CH3 CH2 CH1 Data for b8 to 615 are fixed to 0 1 Setting channel 0 disable 8 g n SETUP AND OPERATION 3 4 11 offset gain temperature setting value Un G28 to Un G43 1 Specify with 16 bit signed binary for each channel 2 Set a value in units of 0 1 C UTILITY PACKAGE GX CONFIGURATOR TI 3 When turning ON the channel change request YB in the offset gain setting mode the measured temperature value is corrected to the written value of this area 3 POINT 1 High accuracy is ensured for the offset and gain temperature setting values when the minimum and maximum temperatures of the operating range are used to compensate errors 2 Set the offset and gain temperature setting values while reading the measured temperature value 3 A
165. gain value User range settings thermal offset gain value OMC Refresh data read request Refresh data write request E m oz 28 000 oO 2 wE Se 25 a5 gt Az PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 5 1 Utility Package Functions 5 2 UTILITY PACKAGE GX CONFIGURATOR TI 2156 Q series 5 2 Installing and Uninstalling the Utility Package For how to install or uninstall the utility package refer to Method of installing the MELSOFT Series included in the utility package 5 2 1 Handling precautions The following explains the precautions on using the GX Configurator TI 1 For safety Since GX Configurator TI is add in software for GX Developer read Safety Precautions and the basic operating procedures in the GX Developer Operating Manual 2 About installation The GX Configurator Tl is add in software for GX Developer Version 4 or later Therefore GX Configurator Tl must be installed the personal computer that has already GX Developer Version 4 or later installed 3 Screen error of Intelligent function module utility Insufficient system resource may cause the screen to be displayed inappropriately while using the Intelligent function module utility If this occurs close the Intelligent function module utility GX Developer program comments etc and other applications and then start GX Developer and Intelli
166. ge MELSOFT series GX Developer e 7 15 7 3 Online Module Change Procedure 7 3 3 When user range setting is used and initial setting was made with GX other system ONLINE MODULE CHANGE MELS c Click the Close button to close the System monitor screen System Monitor Installed status LE J MasterPLC gt Q25PHCPU Parameter status va Address 925 Status Module system error EJ Module error Module change Module warning Base Base Module Main base System monitor Online module change EG Q Ra d Monitor the CHO Measured temperature value Un G11 to Un G18 to check that proper conversion has been made CH1 Monitor test Module information Module type Thermocouple Input Module Module model Q68TD G H01 Start 1 0 No 0000 Setting item Conversion enable disable setting Averaging processing selection Current value Setting value Time Count Moving average Time constant setting Sampling 0 Time 1280 to 5000ms Count 4 to 500 Moving average 2 to 60 Primary delay filter 320 to 5000 Conversion completion flag Measured temperature value Value rounded off to 1 decimal place x 10 Thermocouple type Flash ROM setting Current value display Make text file Stop monitor Details
167. ge and restart the control of the module again Installed status MasterPLC gt Main base Powe Unmo rsu unti ng Q25PHCPU SE RE ENCORE ot Jm Parameter status 1 Mode 1 0 Address C System monitor 0 Online module change Powe rsu Q25PHCPU Status El Module system error EJ Module error Module warming monit El Module change Close d Monitor the Measured temperature value Un G11 to Un G18 to check that proper conversion has been made CH1 Monitor test Module information Module type Thermocouple Input Module Start No Module model name Q68TD G HO1 Setting item Current value Conversion enable disable setting Averaging processing selection Time Count Moving average Time constant setting Sampling 0 Time 1280 to 5000ms Count 4 to 500 Moving average 2 to 60 Primary delay filter 320 to 5000 Conversion completion flag Measured temperature value Value rounded off to 1 decimal place x 10 m Flash ROM setting Details Current value Monitoring display Select input Make text file Stop monitor 7 7 7 3 Online Module Change Procedure 7 3 1 When factory default is used and initial setting was made with GX Configurator Tl ONLINE MODULE CHANGE MELSEC Q series 5 Resumption of c
168. ge lower limit value 0 R W 43H 67 CH3 Scaling range upper limit value 0 RIW2 44H 68 Scaling range lower limit value 0 RIW2 2 45 69 Scaling range upper limit value 0 RIW2 lt 46 70 CH5 Scaling range lower limit value 0 R W 3 47H 71 CH5 Scaling range upper limit value 0 R W 48 72 Scaling range lower limit value 0 R W 49H 73 CH6 Scaling range upper limit value 0 R W 4AH 74 CH7 Scaling range lower limit value 0 R W 4 75 7 Scaling range upper limit value 0 R W S 4CH 76 8 Scaling range lower limit value 0 R W 22 4DH 77 8 Scaling range upper limit value 0 R W 66 4EH 78 CH1 Scaling width lower limit value 0 R W 79 CH1 Scaling width upper limit value 0 RIW2 50H 80 CH2 Scaling width lower limit value 0 R 51H 81 CH2 Scaling width upper limit value 0 R W 2 52 82 Scaling width lower limit value 0 R W 3 4 Buffer Memory 3 26 3 4 1 Buffer memory assignment 3 SPECIFICATIONS 3 27 Addresses Table 3 8 Buffer memory assignment 3 6 Description M Eseries Default value Read Write 53H 83 CH3 Scaling width upper limit value 0 R W 54H 84 CH4 Scaling width lower limit value 0 R W 55H 85 Scaling width upper limit value 0 R W 56H 86 CH5 Scaling width lower limit value 0 R W 57H 87 CH5 Scaling wid
169. gent function module utility again 4 To start the Intelligent function module utility a In GX Developer select QCPU Q mode for PLC series and specify a project If any other than QCPU Q mode is selected for PLC series or if no project is specified the Intelligent function module utility will not start b Multiple Intelligent function module utilities can be started However Open parameters and Save parameters operations under Intelligent function module parameter are allowed for one Intelligent function module utility only Only the Monitor test operation is allowed for the other utilities 5 3 5 2 Installing and Uninstalling the Utility Package 5 2 1 Handling precautions 5 UTILITY PACKAGE CONFIGURATOR TI aL 2G e 5 Switching between two or more Intelligent function module utilities When two or more Intelligent function module utility screens cannot be displayed side by side select a screen to be displayed on the top of others using the task bar OVERVIEW P MELSOFT series D 22 Intelligent Function m 22 Intelligent Function m 6 Number of parameters that can be set GX Configurator TI The number of parameters that can be set by the GX Configurator for an intelligent function module installed in the CPU module and in a remote station of the MELSECNET H network system is limited CONFIGURATION SYSTEM Table 5 2 Maximum number of parameters that can be s
170. h as switches for powering off each of the external power supply and external devices connected to the module to be replaced online After the module has failed data may not be saved properly Referring to Section 3 4 23 therefore prerecord the data to be saved Factory default offset gain value User range settings offset gain value User range settings thermal EMF offset gain value in the buffer memory It is recommended to perform an online module change in the actual system in advance to ensure that it would not affect the other modules by checking the following Means of cutting off the connection to external devices and its configuration are correct Switching ON OFF does not bring any undesirable effect Do not mount remove the module onto from base unit more than 50 times IEC 61131 2 compliant after the first use of the product Failure to do so may cause the module to malfunction due to poor contact of connector Note The dedicated instruction cannot be executed during an online module change When using the dedicated instruction to execute save restoration therefore execute save restoration in the other system If the other system is unavailable execute restoration by performing write to the buffer memory If the module is mounted on the remote I O station execute save restoration in the other system mounted on the main base unit Save restoration cannot be executed in the other system mounted on the re
171. h for the installed module are restarted Please confirm the parameter setting and wiring etc and execute b The Online module change completed screen appears MELSOFT series Developer X Online module change completed 7 31 7 3 Online Module Change Procedure 7 3 6 When user range setting is used and initial setting was made with sequence program other system ONLINE MODULE CHANGE MELSEC A caries 7 4 Range Reference Table The range reference tables are given below i E Address Decimal e i o iind Digital value for offset value set prior to 190 198 206 214 222 230 238 246 Factory default offset value shipment Reference value 38224 Digital value for value set prior to z 191 199 207 215 223 231 239 247 Factory default gain value shipment Reference value FR9BA 5 Digital value for user set offset value Refer to 192 200 208 216 224 232 240 248 User range settings offset value 3 2 02 m 193 201 209 217 225 233 241 249 User range settings gain value mds Seton 194 202 210 218 226 234 242 250 User range settings thermal EMF offset value L Thermal EMF for user set offset set 195 203 211 219 227 235 243 251 User range settings thermal EMF offset value temperature
172. hange Procedure 7 3 5 When user range setting is used and initial setting was made with sequence program other system ONLINE MODULE CHANGE MELSEC e series e Since the new module is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q68TD G H01 When control resumption is executed Module READY turns ON and initialization is performed If the sequence program performs initialization only 5 one scan after RUN initialization is not performed F 2 When used on remote I O network 29 Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence 2 program performs initialization only one scan after a data link start of the remote network initialization is not performed _ 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to 3 redisplay the Online module change screen click the 2 button to resume p control The FROM TO instruction for the module resumes 25 Soe Online module change m g a Operation Ta
173. he Q12PRH Q25PRHCPU ees eee eee esses en senses 2 5 2 3 How to Check the Function Version Product Information and Software Version 2 G CHAPTER3 SPECIFICATIONS 3 1to3 48 3 1 Performance Specifications 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 3 1 3 2 Function List 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000900 3 5 3 2 1 Temperature conversion system e eeeeeeeeeeeee e ee ee eee eee eee eee esee ees ee sesso eese eeeesesesecsee eese 3 G 3 2 2 Disconnection state conversion setting function eeeeeeeee esee ee eee eee eee ee e eee eee eee eeeeesecss eee 3 10 3 23 Warming output function eee ee osseeeeesceeeeeeseseeee 3 11 3 24 Cold junction temperature compensation resistor disconnection detection function essesseese 3 16 3 3 Signals Transferred to from Programmable Controller CPU e 3 17 3 3 1 signal 5 3 17 3 3 2 signal details 00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 3 18 3 4 Buffer
174. ing instructions programming procedures and other information of the Q68TD G H01 channel isolated thermocouple input module referred to as the Q68TD G H01 which is designed to use with the MELSEC Q series CPU module referred to as the programmable controller CPU The Q68TD G H01 is a module designed to convert thermocouple input values from outside the programmable controller into 16 bit signed binary measured temperature values and 16 bit signed binary scaling values ratios Programmable controller CPU Buffer memory Initial setting instruction Set data Measured temperature value Measured temperature value Scaling value scaling value reading FROM instruction Measured temperature value Scaling value Q68TD G H01 Cold junction temperature compensation channel Channel 1 Temperature measurement Channel 8 Refer to Section 3 4 15 for details of the scaling values Resistance temperature detector input by cold junction temperature compensation resistor RTD Thermocouple input Thermocouple input 1 OVERVIEW MELSEC eries 1 1 Features 1 Channels isolated Q68TD G H01 is channel isolated modules OVERVIEW 2 8 channels of temperatures measured by one module One Q68TD G H01 module can measure temperatures of 8 channels It can also convert the detected temperature values into scaling value
175. ing the module Failure to do so may cause a fire failure or malfunction Be careful to prevent foreign matters such as cutting chips or wire chips 4 A protective film is attached to the module top to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Be sure to remove it for heat dissipation before system operation 5 following ranges Connector fixing screw and fixing screws of the module within the Insufficient tightening torque could result in short failure or malfunction Table 4 1 Tightening torque Screw location Tightening torque range Module fixing screw M3 1 0 36 to 0 48Nem Connector fixing screw M2 6 screw 0 20Nem 1 The module can be easily mounted to a base unit using the hook on the upper part of the module However it is recommended to secure it with the module fixing screws when used in an environment where constant vibrations may occur 6 When mounting the module to the base unit insert the module fixing projection into the fixing hole in the base unit and mount the module with using the hole as a supporting point Incorrect module mounting may cause a malfunction failure or drop of the module 7 Always make sure to touch the grounded metal to discharge the electricity charged in the body etc before touching the module Failure to do so may cause a failure or malfunctions of the module 4
176. ings thermal EMF offset value User range settings thermal EMF gain value 4 Record current values of refresh data 7 POINT If the buffer memory values compared with the reference table are not proper save and restoration of the user range cannot be executed Before executing module control resumption make offset gain setting in the GX Configurator Tl Refer to Section 5 6 2 Note that if module control is resumed without offset gain setting being made operation will be performed with the default values 5 a e Lu z ies TROUBLESHOOTING 7 3 Online Module Change Procedure 7 18 7 3 4 When user range setting is used and initial setting was made with GX Configurator T other system ONLINE MODULE CHANGE MELSEG Q series 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor Installed status Base Base Module MasterPLC gt UnmojUnmoj funti H01 ng Q25PHCPU 16pt Parameter status 1 0 Address System monitor Online module change Powe Intelli None rsu Q25PHCPU gent pply 16pt 16pt Status BE Module system error Module error Module warning
177. initial setting was made with sequence program ONLINE MODULE CHANGE MELSEC Q series b Click the button to enable a module change Online module change Operation Target module Module change execution 1 0 address OOH OVERVIEW Module name Q68TD G HO1 Installation confirmation Status Module control restart Change module selection completed Status Guidance Please turn off signal of the changed module when you change the intelligent function module CONFIGURATION SYSTEM If the following error screen appears click the 4 button dismount the module and mount a new module MELSOFT series GX Developer SPECIFICATIONS The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off remove the connector and dismount the module PROCEDURES BEFORE SETUP AND OPERATION 3 POINT Always dismount the module If you execute mounting confirmation without dismounting the module the module will not start properly and the RUN LED will not be lit UTILITY PACKAGE GX CONFIGURATOR TI 3 Mounting of new module a Mount a new module to the same slot and install the external wiring b After mounting the module click the j button and make sure that the RUN LED is lit Module Ready X0 remains OFF PROGRAMMING Online module change Operat
178. ion Target module Module change execution 1 0 address OOOH 4 Module name Q68TD G H01 Installation confirmation Status Module control restart a Changing module Status Guidance 5 a e ies The module can be exchanged Please press the Execute button after installing a new module TROUBLESHOOTING 7 3 Online Module Change Procedure 7 10 7 3 2 When factory default is used and initial setting was made with sequence program ONLINE MODULE CHANGE MELSEC series 4 Operation check To make an operation check click the _ _ button to cancel control resumption Online module change MELSOFT series GX Developer d System Monitor eee bey Q25PHCPU iO Addess 10 20 ensior ension ba Be ee d Referring to 1 enable the conversion of the channels to be used and monitor the Measured temperature value Un G11 to Un G18 to check that proper conversion has been made 7 11 7 3 Online Module Change Procedure 7 3 2 When factory default is used and initial setting was made with sequence program ONLINE MODULE CHANGE MELSEC e series e Since the new module is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not 1 Normal system
179. irming that the RUN LED of the module has turned off remove the Deg connector and dismount the module POINT Always dismount the module If you execute mounting confirmation without dismounting the module the module will not start properly and the RUN LED will not be lit UTILITY PACKAGE GX CONFIGURATOR TI 3 Mounting of new module a Mount the dismounted module and new module to the other system b Using the G P OGLOAD instruction save the user range setting values to the CPU device Refer to Appendix 4 3 for the G P OGLOAD instruction PROGRAMMING c Using the G P OGSTOR instruction restore the user range setting values to the module Refer to Appendix 4 4 for the G P OGSTOR instruction d Dismount a new module from the other system mount it to the slot from where the old module was dismounted in the original system and install the connector 5 a e z ies TROUBLESHOOTING 7 3 Online Module Change Procedure 7 14 7 3 3 When user range setting is used and initial setting was made with GX Configurator T other system ONLINE MODULE CHANGE MELSEG 9 e After mounting the module click the 201 button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module line module change 4 Operation check a To make an operation check click the __ c button to cancel control resumption Online module chan
180. isconnection state monitor flag Un G49 turns to 1 any of Up scale the maximum value of measured temperature range 5 of measured temperature range Down scale the minimum value of measured temperature range 5 of measured temperature range or Given value can be selected Setting is available for each channel OVERVIEW CONFIGURATION SYSTEM 2 This function is effective for only conversion enabled channels 3 When up scale 0H or down scale 1H is set an up scale value the maximum value of measured temperature range 5 of measured temperature range or down scale value the minimum value of measured temperature range 5 of measured temperature range of the individual range is stored F4 E lt m n 7 Table 3 4 Temperature measured value when disconnection state is confirmed Measrued temperature value when Measured Thermocouple type disconnection is detected Setting value temperature range PROCEDURES BEFORE SETUP AND OPERATION Thermocouple K 0 270 to 1370 C 1452 0 C 352 0 C Thermocouple E 1 270 to 1000 C 1063 5 C 333 5 C Thermocouple J 2 210 to 1200 C 1270 5 C 280 5 C _ Thermocouple 3 270 to 400 C 433 5 303 5 ut Thermocouple B 4 0 to 1820 1911 0 C 91 0 Thermocouple 5 50 to 1760 C 1850 5 C 140 5 C gt 3 Thermocouple S 6 50 to 1760
181. it value 5000 5 Scaling width 0 to 100 lower limit value 0 upper limit value 100 a Scaling value 100 0 x E s 0 76 666666 Fractional portion is rounded off 5000 1000 E 77 Stores into buffer memory address 50 8 2 i 3 ES 3 4 Buffer Memory 3 40 3 4 15 CH scaling value Un G50 to Un G57 3 SPECIFICATIONS MELSEG eres POINT 1 If the upper limit value is less than the lower limit value in the settings of the CHO scaling range upper lower limit values UnXG62 to Un G77 or the CHO scaling width upper lower limit values Un G78 to UnYG93 it will not result in an error and the scaling value will be output using the above calculation expression 2 If the measured temperture is outside the range set by the upper lower limit values of the scaling range the value set in the upper or lower limit value of the scaling width is stored into the buffer memory 3 4 16 Scaling valid invalid setting Un G58 1 This area is for selecting whether to enable or disable the scaling function for each channel 2 The default value is set to disable for all channels b15 b14 b13 b12 b11 b10 b9 b8 b7 06 bd b4 b3 b2 b 0 0 0 0 0 0 0 0 8 CH7 5 CH4 CH3 2 CH1 0 Data for b8 to b15 is fixed to 0 1 Invalid 3 To activate the scaling function turning ON OFF the operating
182. jV unit Refer to 5 196 204 212 220 228 236 244 252 User range settings thermal EMF gain value L Thermal EMF for user set gain set temperature 197 205 213 221 229 237 245 253 User range settings thermal gain value uV unit Refer to 6 1 Compare the factory default offset value with the reference value 3B22H 5 E 2 Compare the factory default gain value with the reference value F89BH m 3 Compare the user range settings offset value with the value obtained E from the following expression 286 ads User range settings thermal 90909 x 32767 E9 m Digital value Dig EME offset value uV 4 Compare the user range settings value with the value obtained from the following expression User range settings thermal Digital value EMF gain value 4V UTILITY PACKAGE GX CONFIGURATOR TI 90909 32767 5 Compare the user range settings thermal EMF offset value with the value of the thermal electromotive force chart Refer to Appendix 3 corresponding to the user set offset set temperature 6 Compare the user range settings thermal EMF offset value with the value of the thermal electromotive force chart Refer to Appendix 3 corresponding to the user set gain set temperature PROGRAMMING 7 Example M When offset gain setting is made at the offset set temperature of 200 0 C and the gain a
183. le For details refer to the chapter of the online module change in this manual Do not mount remove the module onto from base unit more than 50 times IEC 61131 2 compliant after the first use of the product Failure to do so may cause the module to malfunction due to poor contact of connector Do not touch the connector while the power is on Doing so may cause malfunction Switch off all phases of the externally supplied power used in the system when cleaning the module or retightening the terminal or module mounting screws Not doing so may cause failure or malfunction of the module If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damages to the screws and or the module resulting in the module falling out short circuits or malfunction Always make sure to touch the grounded metal to discharge the electricity charged in the body etc before touching the module Failure to do so may cause a failure or malfunctions of the module DISPOSAL PRECAUTIONS N CAUTION When disposing of this product treat it as industrial waste REVISIONS The manual number is given on the bottom left of the back cover Oct 2007 SH NA O80699ENG A First printing Correction SAFETY PRECAUTIONS CONTETS About the Generic Terms and Abbreviations Section 2 3 Section 3 4 1 Section 4 1 Section 5 2 1 Section Jan 2008 SH NA
184. le Device APPENDICES INDEX APPENDIX MELSEG Appendix 5 2 G P OFFGAN Switches the mode of the Q68TD G H01 converter module Normal mode to offset gain setting mode offset gain setting mode to normal mode Internal device Link direct device Intelligent Constant Set data System user File JEN function register register module ZO mcm m Table App 3 Available device list Usable devices Instruction Execution symbol condition Command G OFFGAN G OFFGAN Un S Command 4 GP OFFGAN GP OFFGAN Un S Table App 4 Set data list Device Description Setting range Data type Un Start I O number of the module 0 to FEH Binary 16 bits Mode switching 0 Switching to normal mode S 1 Switching to offset gain setting mode 0 1 Binary 16 bits The setting of any other value results in switching to offset gain setting mode App 34 Appendix 5 Dedicated Instruction Appendix 5 2 G P OFFGAN APPENDIX MELSEC IA series 1 Function Switches the mode of the Q68TD G H01 converter module Normal mode to offset gain setting mode the offset gain setting mode status flag XA turns ON Offset gain setting mode to normal mode the offset gain setting mode status flag XA turns OFF 3 POINT 1 When the offset gain setting mode is switched to the normal mode Module
185. le range and default value differ according to the thermocouple type Set it in unit of 0 1 C z Table 3 5 Settable range and default value of process alarm Default value 5 Process Process Process Process Thermocouple alarm alarm Settable temperature range upper upper type Accuracy guarantee range lower limit limit z value value 3 Thermocouple K 2000 12000 2700 to 13700 2000 to 12000 28 Thermocouple E 2000 9000 2700 to 10000 2000 to 9000 Thermocouple J 400 7500 2100 to 12000 400 to 7500 3 Thermocouple T 2000 3500 2700 to 4000 2000 to 3500 Thermocouple B 6000 17000 0 to 18200 6000 to 17000 2 Thermocouple R 0 16000 500 to 17600 0 to 16000 g Thermocouple S 0 16000 500 to 17600 0 to 16000 Thermocouple 2000 12500 2700 to 13000 2000 to 12500 n 5 d When time average or count average is specified process alarm processing is executed for each preset time or count When other temperature conversion system sampling processing moving average or primary delay filter is specified process alarm processing is executed at every sampling time PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 3 2 Function List 3 12 3 2 3 Warning output function 3 SPECIFICATIONS 3 13 MELSEC 8 2 Rate alarm a b Warning occurrence When the measured tempe
186. les NA Mis i speed with the less number of channels For monitoring application such as monitoring a Control applications for temperature Available for temperature monitoring a temperature or monitoring application Appendix 1 Differences between Q68TD G H01 and Q64TD Q64TDV GH App 1 APPENDICES INDEX APPENDIX MELSEC TA cries Appendix 2 Usual Operation Limits and Superheated Operating Limits Old symbol reference Component symbol Wire diameter mm Usual operation limit JIS 1602 1995 Superheated operating limit Note The usual operation limit refers to the temperature limit of the air in which the module can be continuously used The superheated operating limit refers to the limit of temperature at which the module can be used in a short period of time in unavoidable cases App 2 Appendix 2 Usual Operation Limits and Superheated Operating Limits APPENDIX MELSEC IA series Appendix 3 Allowable Temperature Differences Component symbol Measured temperature 40 C or more but less than 375 375 or more but less than 1000 1 class Conform to IEC584 2 JIS 1602 1995 Allowable difference 1 5 C 0 4 of the measured temperature 40 or more but less than 333 333 C or more but less than 1200 c 2 class 2 5 C 0 75 o
187. lways set the offset and gain temperature setting values to satisfy the following conditions An error occurs if the conditions are not satisfied Condition 1 Within the input enabled range Condition 2 Gain temperature setting value offset temperature setting value gt 0 1 c By executing the user range write request YA the offset and gain temperature setting values are stored into the flash memory of the Q68TD G H01 and the values are not erased at power off PROGRAMMING ONLINE MODULE CHANGE E TROUBLESHOOTING 3 4 Buffer Memory 3 36 3 4 10 Offset gain setting mode Un G26 Un G27 3 SPECIFICATIONS 3 37 MELSEC eries 3 4 12 Warning output enable disable setting Un G46 1 Select whether to enable or disable warning output of process alarm or rate alarm for each channel 2 The default value is set to disable for all channels 615 b14 b13 b12 b11 b10 59 Rate alaram setting Process alarm setting v 0 Enable 1 Disable 3 To activate the warning output enable disable setting turning ON OFF the operating condition setting request Y9 is required 3 4 Buffer Memory 3 4 12 Warning output enable disable setting Un G46 3 SPECIFICATIONS als AG 3 4 13 Warning output flag Process alarm Rate alarm Un G47 Un G48 1 When a detected temperature is out of the setting range of the process alarm upper lower limi
188. mmon to a b and c z In this example the I O numbers for the Q68TD G H01 are X YO to X YF Table 4 6 List of devices 5 MO Channel selection M1 Offset setting 2 Gain setting Channel change instruction o M4 Offset gain setting value write command to module 2 5 Mode switching c M6 Channel conversion enabling DO Channel designation storage device D1 Offset gain temperature setting value D2 Dedicated instruction G P OFFGAN setting storage device 5 5 E gt a a 0 a 2 Q m Q e a a Zz e ia e SETUP AND UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 4 6 Offset Gain Setting 4 12 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC TA eries a When switching the mode using dedicated instruction G P DOFFGAN The following program example is for switching to the offset gain setting mode with the dedicated instruction G P OFFGAN and changing the channel for the offset gain setting then writing the offset gain values to the Q68TD G H01 and then switching to the normal mode Switches to offset gain setting mode 5 Stores setting value MOV 02 of dedicated instruction G OFFGAN to D2 Dedicated instruction n G OFFGAN UO 02 1 Enables conversion for channels for executing offset gain setting M5 HG UON E
189. mote station ONLINE MODULE CHANGE MELSEC IA series 7 1 Online Module Change Conditions The CPU MELSECNET H remote I O module Q68TD G H01 GX Developer and base unit given below are needed to perform an online module change 1 2 3 4 CPU The Q12PHCPU or Q25PHCPU is needed For precautions for multiple CPU system configuration refer to the Process CPU User s Manual Function Explanation Program Fundamentals MELSECNET H remote I O module The module of function version D or later is necessary GX Developer GX Developer of Version 7 10L or later is necessary GX Developer of Version 8 18U or later is required to perform an online module change on the remote station Base unit a When the slim type main base unit 5 is used an online module change cannot be performed b When the power supply module unnecessary type extension base unit Q5LIB is used online module change cannot be performed for the modules on all the base units connected Remark SESS The function version of the Q68TD G H01 has been C from the first release supporting an online module change 7 1 Online Module Change Conditions 7 2 OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING 5 a e ies TROUBLESHOOTING ONLINE
190. n connect the cold junction temperature compensation resistor E RTD which is supplied with Q68TD G H01 to the relay terminal block o 4 Use A6CON4 to wire between the relay terminal block and Q68TD G H01 Ae Q68TD G H01 Compensation Relay Connector 2 conductors terminal block A6CON4 2 5 z 5 S 5 lt 2 8 E a Cable 1 4 Es S 2 5 E 280 5 lt E 5 BES a 5 F H X ES EI 1 Always use shielded cabled In addition always ground the shield 2 Always use shielded compensation conductors In addition always ground the shield 3 When setting the Q68TD G H01 to With cold junction temperature compensation lt always connect the cold junction temperature compensation resistor RTD 4 When connecting the RTD always connect the terminals between RTD and RTD 3 Q E Q ae a o c 4 4 Wiring 4 6 4 4 2 External wiring 4 SETUP AND PROCEDURES BEFORE OPERATION 2156 Q series 4 5 Switch Setting for Intelligent Function Module The settings for the intelligent function module are performed using the I O assignment settings for GX Developer 1 Setting item Intelligent function module switch has switches 1 to 5 The setting is executed with 16 bit data When not setting the intelligent function module switch the default of switches 1 to 5 is 0 Table 4 4
191. n resistor disconnection detection function 3 16 Cold Junction Temperature Compensation With Without setting 1 Conversion 3 3 Conversion completion flag 3 22 3 33 Conversion enable disable setting sssssesseseeseeses 3 31 Conversion setting for disconnection state value 3 47 D Disconnection state conversion setting 3 46 Disconnection state conversion setting functione 3 10 Disconnection state monitor flag sessesseseeseeeesees 3 30 Disconnection state monitor signalessssssesseseeeees 3 20 E Error clear request 3 24 Error COC 3 34 Error Code List _1 Error Flag 3 22 ERR LED 4 3 External Dimension Diagram App 45 External Wiring
192. n value can be selected Refer to Section 3 2 2 After checking the disconnection state when the connection is recovered updating the measured temperature value is restarted 3 For wiring of thermocouple and compensation conductor refer to Section 4 4 4 For troubleshooting of checking disconnection state refer to Section 8 2 7 OVERVIEW 2 CONFIGURATION SYSTEM F4 E lt m 1 n 7 3 4 15 scaling value Un G50 to Un G57 1 The measured temperature value within the scaling range set in the scaling range upper lower limit values Un G62 to Un1G77 is scaled to the scaling width set in the scaling width upper lower limit values Un G78 to Un1G93 and the result is stored PROCEDURES BEFORE SETUP AND OPERATION 2 The following is how to caluculate the scaling value Scaling value scaling width upper limit value scaling width lower limit value x measured temperature value scaling range lower limit value UTILITY PACKAGE GX CONFIGURATOR TI m ES scaling width lower limit value scaling range upper limit value scaling range lower limit value Example To scale a temperature to percent When the CH1 measured temperature value of 360 C measured temperature value 3600 is scaled at the following settings Scaling range 100 to 500 lower limit value 1000 upper lim
193. na B5 A6 E B6 Lu 2 o 0 B6 A7 o B7 A7 CH4 B7 CH4 9 8 B8 wy ae A9 B9 8 29 p A10 a o B10 A9 CH5 B9 CH5 A11 o o B11 uw 26 A12 a o B12 A10 B10 A13 o o B13 11 CH6 B11 CH6 A14 o B14 A15 L1 Bis A12 B12 7 ete A13 CH7 B13 CH7 5 A18 a 5 B18 A14 B14 z A19 a B19 1 CH8 B1 CH8 5 A20 a B20 2 E z LU 16 B16 ES Seen from the front A17 B17 4 of the module A18 B18 E A19 B19 RTD A20 RTDG B20 RTD For actual wiring refer to Section 4 4 2 External Wiring a a 0 a 2 Q m Q e a a p 5 ia e SETUP AND UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 4 3 Part Names 4 4 4 SETUP AND PROCEDURES BEFORE OPERATION 2156 Q series 4 4 Wiring The following explains the wiring precautions and module connection example 4 4 1 Wiring precautions External wiring that is less susceptible to noise is required as a condition of enabling a highly reliable system and making full use of the capabilities of Q68TD G H01 1 Use separate cables for the AC control circuit and the external input signals of the Q68TD G H01 to avoid the influence of the AC side surges and inductions 2 Always place the thermocouple at least 100mm away from the main circuit cables and AC control circuit lines Fully ke
194. nables conversion for IN wove HOFE 60 channel for executing offset gain setting SET Y9 Turns ON operating condition setting request Y9 p RST 9 Turns OFF operating condition setting request Y9 Sets channel for offset gain setting MS NO Stores channel for executing it po offset gain setting to DO Sets channel for offset setting and offset setting value M2 Di Stores offset temperature setting value CI Writes offset temperatuer setting value MOV Do Specifies offset setting channel MOV K0 en Sets 0 to buffer memory address 27 Sets channel for gain setting and gain setting value M2 z JA 1 HOV K5000 Di Stores gain temperature setting value UON Wri NOV DI 629 rites temperature setting value UO MOV 626 Sets 0 to buffer memory address 26 U0 Specifi NOV DO 627 pecifies channel for gain setting value Changes channels for offset gain setting M3 Turns ON channel change SET YOB it request YB X0B RST YOB Turns OFF channel change request YB Registers result of offset gain setting in module M Turns ON user range write 1 SET request YA XOA RST YOA Turns OFF user range write request YA Switches to normal mode Stores setting value of V MV 02 dedicated instruction G OFFGAN to D2 Dedicated instruction G OFFGAN UO 02 1 The program the
195. nce Table 0000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 7 32 7 5 Precautions for Online Module Change 0 000000000000000000000000000000000000000000000000000000000000000000000 T 33 CHAPTER8 TROUBLESHOOTING 8 1to8 8 8 1 Error Code List 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000c0ccc0 E 1 8 2 Troubleshooting 00000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000c0ccc0 4 8 2 1 RUN LED is 8 4 8 22 RUN LED fliCKers eeeeeeceeeee ee ee eee esses eee eese eeesesssssececececssesececececccce 8 23 ERR LED flickers eeeececeeceeeee ee ee ee eese ee ee ee eese esesseeseeeeessesceeeeeceeecececeeeee 8 24 ERR LED is ee ee eee e eee eee eeeeeeessesseeesesessssssececececssssececececeece 8 25 ALM LED flickers 5 8 26 ALM LED is lit e eeeeeeeeeeeeeeeee
196. nditions are satisfied Gain value offset value gt 0 1 c Set the offset temperature setting value and gain temperature setting value within the range where the following conditions are satisfied Gain temperarure setting value offset temperature setting value gt 0 1 C When the user range write request YA is turned ON consistency check for offset value and gain value and offset temperature setting value and gain temperature setting value is executed If an error occurs on any channel offset gain values are not written to the module Check the value of error code UnG 19 and take an appropriate measure Then execute offset gaing setting again Offset gain setting can be exectued on multiple channels at the same time however set the offset and gain separately Setting the offset and gain for channels at the same time results in an error and the ERR LED turns on The module READY XO turns from OFF to ON when the offset gain setting mode is switched to the normal mode by the setting of the dedicated instruction G P OFFGAN or mode switch settings UnXG158 UnG159 Note that initial setting processing will be executed if there is a sequence program that will execute initial setting when the module READY turns ON 4 6 Offset Gain Setting 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC A eres 2 Program examples a The program in dotted area of a is co
197. nium Edition Operating System English version Microsoft Windows NT Workstation Operating System Version 4 0 English version Microsoft Windows 2000 Professional Operating System English version Microsoft Windows XP Professional Operating System English version Microsoft Windows Vista Home Basic Operating System English version Microsoft Windows Vista Home Premium Operating System English version Microsoft Windows Vista Business Operating System English version Microsoft Windows Vista Ultimate Operating System English version Microsoft Windows Vista Enterprise Operating System English version Install GX Configurator TI in GX Developer Version 4 or higher in the same language GX Developer English version and GX Japanese version cannot be used in combination GX Developer Japanese version GX English version cannot be used in combination GX Configurator TI is not applicable to GX Developer Version or earlier At least 15GB is required for Windows Vista Resolution of 1024 x 768 dots or more is recommended for Windows Vista 5 2 Installing and Uninstalling the Utility Package 5 2 2 Operating environment UTILITY PACKAGE CONFIGURATOR TI aL 26 fel Table 5 5 Operating system and performance required for personal computer Operating system Perfo
198. nversion enable disable setting enable gt Value rounded off to 1 decimal place 10 and please tum on Operating condition setting request and tum it off Error code z Thermocouple ype Conversion enable disable setting Disable Flash ROM setting Details Flash ROM setting Details 5 5 Current value Monitoring Current value Monitoring display Select input Select input Make test file Selling range Make test file Selling range Enable OFF Disable Request o 2 Stop monitor Execute test Stop monitor Execute test o N iva c 5 6 Monitoring Test 5 6 1 Monitor test screen 5 18 UTILITY PACKAGE GX Configurator TI MELSEG iQ series X Y Monitor test Module information Module type Thermocouple Input Module Module modelname Q68TD G HO1 X Y Monitor Test Start 1 0 No 0000 Online Module Change refresh data Module information Module type Thermocouple Input Module Module model name Q68TD G HO1 OMC refresh Start 1 0 No 0000 Setting item Current value Setting value X00 Module ready x09 Operating condition setting completion flag X0A Offset gain setting mode status flag change completion flag X0C Disconnection state monitor signal XOD Warning output signal XOE Conversion completion flag XOF Error flag Y09 Operating condition setting r
199. occurred Reset the contents of offset gain setting Offset The offset gain channels were set at the same time during 500 Light specification Un G26 and offset gain setting Gain offset and gain value settings or both were set to 0 specification Un G27 When the channel change request YB is turned ON the setting status is in the following either status Check the measurement range and reset the offset The offset temperature setting value or gain temperature pH gain temperature setting value Un G28 to Un G43 setting value of the specified channel is set outside the oa 510 Light within the range measured range Check wire disconnection or specify the channel for The disconnected channel or the channel for conversion os conversion enable disable is specified O indicates the channel number set incorrectly The process alarm upper lower limit value Un G94 to Un G125 is set contradictorily indicates the channel number set incorrectly A indicates the following status 0 The lower lower limit value is lower than the T Reset the process alarm upper lower limit value Un Light measurement range Coast icq 1 The upper upper limit value is higher than the PM measurement range 2 Lower lower limit value gt Lower upper limit value 3 Lower upper limit value gt Upper lower limit value 4 Upper lower limit value gt Upper upper limit v
200. offset value System S 5 1 Factory default gain value System 5 6 1 User range settings offset value System 5 7 CH1 User range settings value System 2 8 8 CH1 User range settings thermal EMF System ste offset value L 4 S 9 CH1 User range settings thermal EMF a _ System offset value H 10 CH1 User range settings thermal EMF Konten ste gain value L d S 11 CH1 User range settings thermal EMF _ System gain value H 5 12 CH2 Factory default offset value System 5 13 CH2 Factory default gain value System 5 14 CH2 User range settings offset value System 5 15 CH2 User range settings gain value System S 16 CH2 User range settings thermal EMF San ste offset value L y 5 17 2 User range settings thermal EMF System offset value H 5 18 2 User range settings thermal EMF ean ste gain value L 5 19 2 User range settings thermal E System gain value H 5 20 Factory default offset value System 5 21 CH3 Factory default gain value System S 22 CH3 User range settings offset value System 9 9 y 5 23 CH3 User range settings gain value System S 24 CH3 User range settings thermal EMF TS ste offset value L 5 25 User range settings thermal System offset value H
201. on flag Read of CH1 measured temperature value Read of CH2 measured temperature value Read of CH3 measured temperature value Read of disconnection state monitor flag Processing at CH1 disconnection status confirmation Turns ON error clear request YF Read of error code Outputs error code in BCD Turns ON error clear request YF Turns OFF error clear request YF 6 15 6 3 2 Program example when utility package is not used OVERVIEW CONFIGURATION SYSTEM SPECIFICATIONS PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 7 ONLINE MODULE CHANGE MELSEC 8 CHAPTER7 ONLINE MODULE CHANGE When changing a module online carefully read the QCPU User s Manual Hardware Design Maintenance and Inspection Online module change This chapter describes the specifications of an online module change 1 Perform an online module change by operating GX Developer 2 Toen sure ease of offset gain re setting there is a user range save restoration function that is performed by executing the dedicated instruction or read write from to buffer memory POINT 1 2 3 4 Perform an online module change after making sure that the system outside the programmable controller will not malfunction To prevent an electric shock and malfunction of operating modules provide means suc
202. onitor APPENDIX APPENDIX Appendix 1 MELSEC A Differences between Q68TD G H01 and Q64TD Q64TDV GH 1 Differences Item Q68TD G H01 Q64TD Q64TDV GH Number of channels 8 channels 4 channels 4 channels Conversion speed 320ms 8channels 40ms channel 20ms channel x 3 Disconnection detection function NO However disconnection monitor function is available YES YES Instantaneous power failure Instantaneous power failure Disconnection 40ms x Number of 20ms x Number of detection time conversion enabled conversion enabled Disconnection channels channels x 3 detection function Instantaneous power failure Instantaneous power failure Disconnection 40ms x Number of 20ms x Number of recovery time conversion enabled conversion enabled channels channels x 3 Time taken until the disconnection state i Within 115 monitor signal turns on Time taken until Disconnection temperature monitor function ja conversion is restarted when 11s recovered from the disconnection status Cold junction temperature compensation YES NO NO resistor disconnection detection function Micro voltage input NO NO YES Restrictions on orn mountable slot position Restrictions s exist Refer to Section 2 1 2 2 Application Q68TD G H01 Q64TD Q64TDV GH Used to measure a temperature in a relatively fast Used to connect many thermocoup
203. ontrol a After choosing Diagnosis Online module change on GX Developer to button to resume OVERVIEW redisplay the Online module change screen click the control The FROM TO instruction for the module resumes Online module change Operation Target module 1 0 address 000 Module name Q68TD G H01 Module change execution Installation confirmation Status f Module control restart Change module installation completion CONFIGURATION SYSTEM Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears SPECIFICATIONS MELSOFT series GX Developer 1 Online module change completed PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING 5 a e ies TROUBLESHOOTING 7 3 Online Module Change Procedure 7 8 7 3 1 When factory default is used and initial setting was made with GX Configurator Tl ONLINE MODULE CHANGE MELSEG Q series 7 3 2 When factory default is used and initial setting was made with sequence program 1 Conversion disable Set conversion enable disable setting Un GO for all channel conversion disable and
204. or code Disconnection state monitor flag Section 5 5 setting CHLI Scaling value 2 The values stored the Q68TD G H01 buffer memory where automatic refresh setting was made are automatically read or writhen when the END instruction of the programmable controller CPU is executed Monitors and tests the buffer memory and I O signals for the Q68TD G H01 Module ready Channel change request Operating condition setting completion flag Disconnection state monitor signal Operating condition setting request Warning output signal Offset gain setting mode status flag Conversion completion flag User range write request Error flag Channel change completion flag Error clear request 1 CHO Monitor test Conversion enable disable setting Warning output enable disable setting Rate alarm Averaging processing selection Rate alarm warning detection period Monitor Time count moving average time constant setting Warning output flag Rate alarm lower limit value test Conversion completion flag Warning output flag Rate alarm upper limit value Section 5 6 Measured temperature value Rate alarm upper limit value Error code Rate alarm lower limit value Thermocouple type Disconnection state monitor flag Warning output enable disable setting Process alarm Scaling value Warning output flag Process alarm lower limit value Scaling valid invalid setting Warning output flag Process alarm upper limit value Scaling range lower limi
205. ore but less than 800 800 c or more but less than 1700 c 3 class 4 C 0 5 of the measured temperature 0 or more but less than 1100 1 class 1 C 0 or more but less than 600 C 600 or more but less than 1600 2 class 1 5 C 0 25 of the measured temperature 0 or more but less than 1100 0 or more but less than 600 C 600 or more but less than 1600 1 class 2 class 1 C 1 5 C 0 2 of the measured temperature 40 or more but less than 375 375 or more but less than 1000 1 class 1 5 C 0 4 of the measured temperature 40 or more but less than 333 333 C or more but less than 1200 c 2 class 2 5 C 0 75 of the measured temperature 167 C or more but less than 40 c 200 c or more but less than 167 C 3 class 1 5 of the measured temperature 2 5 Note The allowable difference refers to the maximum allowable limit for the difference between the resultant temperature of a conversion from thermal electromotive force using a standard thermal electromotive force chart and the temperature at temperature detector contact The greater value of C or will take effect for the allowable difference Appendix 3 Allowable Temperature Differences App 3 APPENDICES INDEX APPENDIX MELSEG
206. ormance Specifications The following are the performance specifications of the Q68TD G H01 1 Performance specification list Table 3 1 List of performance specifications MELSEC 8 Item Specifications Number of channels 8 channels Temperature conversion 16 bit signed binary 2700 to 18200 Output value Scaling value 16 bit signed binary Standard with which thermocouple conforms Usable thermocouples and conversion accuracies Cold junction temperature compensation accuracy JIS C1602 1995 IEC 60584 1 1995 IEC 60584 2 1982 Refer to 2 1 0 C Accuracy Depends on the formula listed in 1 Resolution B R S N 0 3 K E J T 0 1 C Conversion speed 320ms 8 channels 2 Number of analog input points Dielectric EN Isolation Specific isolated area withstand method voltage Between thermocouple input and Transformer 500VACrms for 1min programmable controller power supply isolation Isolation specifications Transformer Between thermocouple input channels isola 1000VACrms for 1min isolation 8 channels cold junction temperature compensation channel module Isolation resistance 500VDC 10MQ or more Between cold junction temperature compensation channel and No insulation programmable controller power supply Disconnection detection Not available 3 Maximum number of 50 000 writes for Flash memory
207. ory C Device zi Buffer memory Module start 1 0 0000 vj Address 0 vj uEx v Setting value FF fie bit integer Program Label reference program xl Execution history Device Setting condition Force Module start Address O H FF Y9 Force OFF b If the saved buffer memory contents are not yet prerecorded record them in the following procedure 1 Turn Operating Condition Setting Request Y9 form OFF to ON 2 Compare the current values of the following buffer memory with those of the range reference table make sure those are proper values Refer to Section 7 4 for the range reference table CHO Factory default offset value Un G190 1 Factory default gain value Un G191 1 CHO User range settings offset value Un G192 1 User range settings gain value Un G193 User range settings thermal EMF offset value Un G194 Un G195 User range settings thermal EMF gain value Un G196 Un G197 1 Only the buffer memory address of channel 1 is given on the above Refer to the Section 3 4 1 Buffer memory assignment for the buffer memory address of other channels 3 Record the buffer memory values 7 27 7 3 Online Module Change Procedure 7 3 6 When user range setting is used and initial setting was made with sequence program other system ONLINE MODULE CHANGE MELSEC Q series
208. own at left then set switches 1 to 5 The switches can easily be set if values are entered hexadecimal Change the entry format to hexadecimal and then enter the values lt Switch setting for 1 0 and intelligent function module 5 uj e 2 o Cancel 9 4 5 Switch Setting for Intelligent Function Module 4 8 4 SETUP AND PROCEDURES BEFORE OPERATION 4 6 Offset Gain Setting Execute offset gain settings in the following procedure When the factory shipped setting is used offset gain setting is not necessary If the utility package is installed execute the offset gain setting according to the procedure in Section 5 6 2 1 Setting procedure Check the disconnection state monitor flag Un G49 and identify the channel for the disconnection Then review the wiring of the channel and turn YF from ON to OFF 2 1 M C START i With the intelligent function module swich setting set the input type setting value to a type for executing error compensation In the cold junction temperature compensation setting set it to with cold junction temperature compensation 1 y Switch to the offset gain setting mode 2 Check that RUN LED is flashing to indicate the offset gain setting mode Set the conversion enable disable setting Un GO of the channel for e
209. pensation conductor correctly Check for noise in the thermocouple input Check influence from the ground and adjacent devices and take action to prevent noise Check the cold junction temperature compensation resistor for making cold junction temperature compensation for wire disconnection or disconnection from the relay terminal block Check that the cold junction temperature compensation resistor is connected to the relay terminal block and there is continuity and if not connect or change the cold junction temperature compensation resistor Check whether the cold junction temperature compensation yes no setting is correct Set the switch 4 to the correct position in the intelligent function module switch setting of GX Developer Refer to Section 4 5 Check whether conversion is made with the other thermocouple set after setting of the offset gain value Make offset gain setting again after changing the thermocouple Check whether wiring between the module and terminal block is correct The module was mounted in the limited position in the system using the power supply module of the Q63P Q63RP Q64P or Q64RP Check that wiring between the module and terminal block is performed correctly Refer to Section 2 1 2 Restrictions on mountable slot position in which the module can be installed POINT The module may be faulty if the measured temperature values cannot be read after proper correc
210. per lower limit value Un G94 to Un G125 Rate alarm warning detection period Un 126 to Un G133 Rate alarm upper lower limit value Un G134 to Un G149 Disconnection state conversion setting Un G164 Un G165 PROCEDURES BEFORE SETUP AND OPERATION UTILITY PACKAGE GX CONFIGURATOR TI Conversion setting for disconnection state value Un G166 to Un G173 6 When the operation condition setting completion flag X9 is OFF conversion processing is not carried out an 22 2 u 3 E 3 3 I O Signals Transferred to from Programmable Controller CPU 3 18 3 3 2 signal details 3 SPECIFICATIONS MELSEC 8 c The operating condition setting completion flag X9 turns OFF in the following status When the operating condition setting request Y9 is ON Executes in Q68TD G H01 Executes in sequence program Module ready X0 h M Operating condition EN 2 s setting completion flag X9 i Operating condition setting request Y9 Conversion enable disable Conversion disabled Conversion enabled setting Un GO Conversion completion flag XE 3 Offset gain setting mode status flag XA a In offset gain setting mode 1 This signal is used as an interlock condition to turn ON OFF the user range write request YA when the value at completion of offset gain s
211. perature compensation is possible by connecting the supplied cold junction temperature compensation resistor and enabling the cold junction temperature compensation Resistance temperature detector Pt100 is used for cold junction temperature compensation resistor PROGRAMMING ONLINE MODULE CHANGE 8 Error compensation by offset gain value setting Error compensation can be made by setting offset and gain values on each channel As the offset and gain values you can make selection from user range setting and factory default setting TROUBLESHOOTING 1 1 Features 1 2 1 OVERVIEW MELSEC 8 9 Warning output function a Process alarm warning output A warning can be output when the input range set by the user is exceeded Upper limit value and lower limit value can be set for each channel and a setting to have a difference hysteresis between warning output and warning clear is also possible b Rate alarm warning output By setting a changing rate a warning can be output when the changing rate is exceeded 10 Online module change You can perform a module change without stopping the system Further inheritance of offset gain settings to the new Q68TD G HO01 after online module change and transfer of offset gain settings to the other Q68TD G H01 mounted on the other slot can be performed by executing the dedicated instructions G OGLOAD G OGSTOR or performing write to buffer memory and turning the Y signal
212. r removing the module Failure to do so may cause damage to the product In the system where a CPU module supporting the online module change is used and on the MELSECNET H remote I O stations modules can be replaced online during energizing However there are some restrictions on replaceable modules and the replacement procedures are predetermined for each module For details refer to the chapter of the online module change in this manual Do not directly touch any conductive part or electronic part of the module Doing so may cause a malfunction or failure of the module WIRING PRECAUTIONS N CAUTION Always ground the shielded cables for the programmable controller There is a risk of electric shock or malfunction For wiring and connection properly press crimp or solder the connector with the tools specified by the manufactures and attach the connector to the module securely Be careful to prevent foreign matter such as dust or wire chips from entering the module Failure to do so may cause a fire failure or malfunction WIRING PRECAUTIONS N CAUTION A protective film is attached to the module top to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Be sure to remove it for heat dissipation before system operation Be sure to place the cables connected to the module in a duct or clamp them If not dangling cables may swing or inadv
213. rage c Conversion is executed for preset number of times and the total value excluding the maximum and the minimum values is averaged and stored in the buffer memory The processing time is below Processing time set count x 320 ms Setting range of count average is 4 to 500 times When setting a value out of the setting range an error error code occurs Example When six channels channels 1 2 3 4 5 6 are enabled for conversion and the count averaging is set to 5 times the average value is output for every 1600 ms 5 x 320 1600 ms Moving average Measured temperature values which are taken at every sampling interval for the specified number of times are averaged and stored in the buffer memory The latest measured temperature value can be obtained because the averaging processing is executed moving for each sampling period Moving average processing when setting is 4 times Measured temperature value 16000 4 Sampling time 320ms Buffer memory gt 1st storage Y J gt 2nd storage gt temperature value gt 3rd storage 0 A Time ms Conversion completion flag turns to 1 Data transition in buffer memory 1st storage 2nd storage 3rd storage gt 4 4 4 3 2 Function List 3 2 1 Temperature conversion system 3 SPECI
214. rameter types This initial setting makes sequence program setting unnecessary Operating procedure Start No Module type Module model name tial setting E uc LE Setting screen c Initial setting Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q68TD G H01 2 Setting item Setting value Initial setting CH1 Initial setting m CH2 Initial setting CH2 Initial setting n CHG Initial setting CH3 Initial setting 0 CH4 Initial setting CH4 Initial setting CHE Initial setting CH5 Initial setting CHE Initial setting CHE Initial setting E CH Initial setting CH Initial setting o orz Ze Ge fe Details E Be Move to sub window In 9 E Qoo oO Make text file End setup Cancel Explanation of items _ wE Oz E Qg amp 5 gt 22 1 Setting contents Set whether temperature conversion is enabled or disabled and the temperature conversion method for each channel 2 2 Command buttons lt Make text fle Creates a file containing the screen data in text file format End setup Saves the set data and ends the operation Cancel Cancels the setting and ends the operation m 2 5 2 e 2 5 4 Initial Setting 5 14 UTILITY PACKAGE GX Configurator Tl 2156 el series POINT Initial settings are stored in the intelligent function module parameters After being written to the C
215. rature value is monitored at every rate alarm warning detection period and the changed portion from the preceding value is larger than or equal to the rate alarm upper limit value or smaller than or equal to the rate alarm lower limit value a warning occurs When a warning occurs it is notified by storing 1 in the bit position corresponding to the channel of the warning output flag rate alarm Un G48 and turning ON the warning output signal XD and the ALM LED Warning clearance After a warning occurrence when the changed portion of the measured temperature value falls lower than the rate alarm upper limit value or rises higher than the rate alarm lower limit value and returns to within the setting range the warning is cleared When the warning is cleared 0 is stored in the bit position corresponding to the channel of the warning output flag rate alarm Un G48 Rate alarm CH1 measured warning temperature Measured 4 eel value temperature P value CH2 measured temperature value a gt Rate alarm Time warning a detection j j Change of period Rate alarm measured upper limit temperature value value C X Change of CH2 Change of measured CH1 emperature value Rate alarm gers a lower limit ops value Y gt Time CH1 Rate alarm upper limit value Un G48 b0 CH1 Rate alarm lower limit value Un G48 b1 CH2 Rate alarm upper limit value
216. rature values within a limited range 1 Setting example of the rate alarm upper limit lower limit values for monitoring that a measured temperature value rises within the specified range measured temperature value A Rate alarm upper limit value 20 0 C 10 0 C x Rate alarm lower limit value gt Time 2 Setting example of rate alarm upper limit lower limit values for monitoring that a measured temperature value drops within the specified range Change of measured temperature value Rate alarm upper limit value 10 0 C 20 0 C x Rate alarm lower limit value Time 3 Setting example of rate alarm upper limit lower limit values for monitoring that a measured temperature value changes within the specified range Change of 4 measured temperature value Rate alarm upper limit value 10 0 C 0 10 0 Rate alarm lower limit value 3 15 3 2 Function List 3 2 3 Warning output function Time 3 SPECIFICATIONS als AG e 3 2 4 Cold junction temperature compensation resistor disconnection detection function 1 When the connected cold junction temperature compensation resistor is disconnected an error error code 800 occurs Then the error flag XF turns ON and the ERR LED tunrs on to notify the error OVERVIEW 2 Disconnection of the cold junction temperature compensation can
217. reset OVERVIEW b When averaging processing is performed this signal also turns ON when the converted measured temperature value is stored into buffer memory after completion of averaging processing c The conversion completion flag XE varies as described below depending on whether the operating condition setting completion flag X9 has turned ON or OFF 1 When the operating condition setting completion signal X9 has turned ON stop conversion Temperature conversions for the enabled channels are started After the measured temperature values are stored into buffer memory the conversion completion flag Un G10 for corresponding channel turns ON The conversion completion flag XE is turned ON after the temperature conversion values of all conversion enabled channels are stored into buffer memory CONFIGURATION SYSTEM F4 E lt m n 7 2 When the operating condition setting completion flag X9 has turned OFF conversion stop The conversion completion flag Un G10 of all channels are turned OFF The conversion completion flag XE is turned OFF Note that if conversion is stopped the measured temperature values stored in buffer memory are held at the data immediately before the stop PROCEDURES BEFORE SETUP AND OPERATION d The conversion completion flag XE does not turn ON when all channels are disabled for conversion UTILITY PACKAGE GX C
218. rget module Module change execution 1 0 address 000H Module name Q68TD G H01 Installation confirmation Status Module control restart Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute UTILITY PACKAGE GX CONFIGURATOR TI Cancel b The Online module change completed screen appears PROGRAMMING MELSOFT series GX Developer w Online module change completed 5 a e ies TROUBLESHOOTING 7 3 Online Module Change Procedure Ts 26 7 3 5 When user range setting is used and initial setting was made with sequence program other system ONLINE MODULE CHANGE 2156 Q series 7 3 6 When user range setting is used and initial setting was made with sequence program other system is unavailable 1 Conversion disable a Set Disable in the conversion enable disable setting Un GO for all channels and turn Operating Condition Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag Un G10 turn off Operating Condition Setting Request Y9 Device test Bit device Device Close Hide history FORCE ON FORCE OFF Toggle force Word device buffer mem
219. rm warring detection period neren to Rate alarm upper lower limit values Section 6 2 2 lt Set depending on necessity gt Section 6 3 1 k YES Output a scaling value y Set the scaling range setting Procedure to judge Measured temperature value disconnection status monitor Set the disconnection state conversion setting Up scale Down scale Disconnection state monitor signal eu vane Gom Disconnection state monitor flag lt Select of them gt i ET DAE NEEE ES Y Operating condition setting request Y9 processing Measured temperature value read End 6 2 6 1 Programming Procedure 6 PROGRAMMING 6 2 MELSEC A eres Programs Used in Normal System Configuration Program examples given here are based on the following system configuration and using i conditions 1 System configuration QCPU Q68TD G H01 X YO to X YF CH1 gt Thermocouple B m 25 CH2 ae Thermocouple CH3 Thermocouple QY10 Y20 to Y2F QX10 X10 to X1F 2 2 Switch setting conditions for the intelligent function module n Table 6 1 Switch setting conditions for the intelligent function module Cold junction Thermocouple type Offset gain setting temperature compensation CH1 2 5 CH2 Thermocouple K Factory default setting YES ES 5 Dea CH3 D A O CH4 to Not used T e C
220. rmance required for personal computer CPU Windows 95 Pentium 133MHz or more 32MB or more Windows 98 Pentium 133MHz or more 32MB or more Windows Pentium 150MHz or more 32MB or more Windows NT Workstation 4 0 Pentium 133MHz or more 32MB or more Windows 2000 Professional Pentium 133MHz or more 64MB or more Windows Professional Service 1 or more Pentium 300MHz or more 128MB or more 5 Windows XP Edition Service Pack1 or more Pentium 300MHz or more 128MB or more T Windows Vista Home Basic Pentium 1GHz or more 1GB or more Windows Vista Home Premium Pentium 1GHz or more 1GB or more Windows Vista Business Pentium 1GHz or more 1GB or more Windows Vista Ultimate Pentium 1GHz or more 1GB or more Windows Vista Enterprise Pentium 1GHz or more 1GB or more n i 5 POINT 1 The functions shown below not available for Windows XP Windows P Vista A d E If any of the following functions is attempted this product may not operate EE normally b 22 Start of application in Windows compatible mode Fast user switching Remote desktop Large fonts Details setting of Display Properties oO Also 64 bit version Windows XP and Windows Vista are not supported 2 Use a USER authorization or higher in Windows Vista _ wE Oz E Qg amp 5 gt Az PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOO
221. rsion setting for disconnection state value 0 R W A8H 168 CH3 Conversion setting for disconnection state value 0 R W 9 169 Conversion setting for disconnection state value 0 R W 170 CH5 Conversion setting for disconnection state value 0 RIW2 z ABH 171 CH6 Conversion setting for disconnection state value 0 R W 172 CH7 Conversion setting for disconnection state value 0 R W ADH 173 CH8 Conversion setting for disconnection state value 0 R W AEH 174 to to System area ud 189 BE 190 CH1 Factory default offset value 0 RW BF 191 CH1 Factory default gain value 0 Rw z z 192 CH1 User range settings offset value gt 0 R W C1 193 CH1 User range settings gain value 0 R W C24 194 CH1 User range settings thermal EMF offset value L 0 g C3 195 CH1 User range settings thermal EMF offset value H 9 C4 196 1 User range settings thermal EMF gain value L RW C5 197 CH1 User range settings thermal EMF gain value H 2 3 4 Buffer Memory 3 28 3 4 1 Buffer memory assignment 3 SPECIFICATIONS MELSEG eres Table 3 8 Buffer memory assignment 5 6 Addresses TOM Description Default value Read Write 198 CH2 Factory default offset value 0 R W C7 199 CH2 Factory default gain value 0 R W C8
222. s ratios 3 Setting of conversion enable disable Ei Conversion enable disable setting for each channel is possible Disabling conversion 58 for unused channels prevents unnecessary disconnection state monitor on unused channels 2 4 Thermocouples conforming to JIS Standards usable E You can use eight different thermocouples K E J T B R S N conforming to the JIS Standards The types of thermocouples can be selected for each channel E 5 Disconnection monitor function E Disconnection of thermocouple or compensation conductor can be checked on each d channel by the disconnection state monitor flag E By selecting from Up scale maximum value of measured temperature range 5 of EN measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value for the disconnection state conversion setting disconnection state can be checked by the measured temperature value 6 Selection of sampling processing time average processing count average processing moving average processing and primary delay filter As a conversion processing method sampling processing time average processing count average processing moving average or primary delay filter can be selected for each channel UTILITY PACKAGE GX CONFIGURATOR TI 7 Cold junction temperature compensation by cold junction temperature compensation resistor Cold junction tem
223. s again 2 wE Oc Se Qg a5 gt 212 6 Switch to the normal mode Set Normal mode in the Setting value field of Mode Switching Setting and click the Execute test button to perform write On completion of write the indication in the Current value field of Mode Switching Setting Status changes to Normal mode 2 8 8 2 29 2 5 u 3 E 5 6 Monitoring Test 5 22 5 6 2 Offset gain setting operation function version C or later UTILITY PACKAGE GX Configurator TI MELSEC 5 6 3 Online Module Change refresh data Perform operation in the following sequence to save restore the user range 1 Switch to the OMC refresh data screen Perform the operation in Section 5 6 1 to display the OMC refresh data screen OMC Online Module Change refresh data Module information Module type Thermocouple Input Module Start No 0000 Module model name Q68TD G H01 Setting item Current value Setting value CH1 Factory default offset value CH1 Factory default gain value CH1 User range settings offset value CH1 User range settings gain value CH1 User range settings thermal EMF offset value CH1 User range settings thermal EMF gain value CH2 Factory default offset value CH2 Factory default gain value CH2 User range settings offset value CH2 User range settings gain value CH2 User range settings thermal EMF offset v
224. s set it to disable If all channels are set to enable the disconnection state monitor flag Un G49 turns to 1 for the channel that is not connecting the thermocouple 4 Buffer memory address of channel 1 only is indicated in the chart For buffer memory address of other channels refer to Section 3 4 1 Buffer memory assignment n 7 gt a a 0 a 2 Q m Q e a a p 5 ia e SETUP AND UTILITY PACKAGE GX CONFIGURATOR TI PROGRAMMING ONLINE MODULE CHANGE TROUBLESHOOTING 4 6 Offset Gain Setting 4 10 4 SETUP AND PROCEDURES BEFORE OPERATION 4 11 POINT MELSEC 8 1 Execute the offset gain settings in the actual operating status 2 Offset value and gain value are stored in the Flash memory of the Q68TD G 3 5 H01 by turning ON the user range write request YA and the values are not erased at power off To prevent unnecessary write to Flash memory an error error code 162 occures if writing is performed 26 times continuously Execute the offset gain setting within the measured temperature guarantee range refer to shaded area of Section 3 1 2 Table 3 2 If the setting exceeds the measrued temperature guarantee range resolution and accuracy may not be within the ranges of the performance specifications Set the offset and gain values within the ranges where the following co
225. s unavailable 1 Conversion disable a Set Disable in the Setting value field of Conversion Enable Disable Setting on the Monitor Test screen of GX Configurator Tl and click the _ Execute test Execute test button CH1 Monitor test Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q68TD G H01 Setting item Current value Setting value Conversion enable disable setting Averaging processing selection Time Count Moving average Time constant setting Sampling 0 Time 1280 to 5000ms Count 4 to 500 Moving average 2 to 60 Primary delay filter 320 to 5000 Conversion completion flag Measured temperature value Value rounded off to 1 decimal place x 10 Thermocouple type Flash ROM setting Details fite Current value Monitoring display Select input Make text file Setting range Enable Disable onitor Stop monitor Execute test 7 17 7 3 Online Module Change Procedure 7 3 4 When user range setting is used and initial setting was made with GX Configurator TI other system ONLINE MODULE CHANGE MELSEC Q series b After making sure that Disable is displayed in the Current value field of Conversion Enable Disable Setting set Request in the Setting value field of Operation Condition Setting Request on the Monitor scre
226. screen System Monitor Installed status CONFIGURATION SYSTEM MasterPLC gt Main y Q25PHCPU SPECIFICATIONS Parameter status Mode 70 Address System monitor Online module change rsu Q25PHCPU pply PROCEDURES BEFORE SETUP AND OPERATION Status Module system error Module error ii Module warning BH Module change d Choose Online Debug Device test on GX Developer and set the values prerecorded in Section 2 to the buffer memory e Turn the user range write request YA from OFF to ON to restore the user set values to the module After confirming that the offset gain setting mode status flag XA is ON turn OFF the user range write request YA UTILITY PACKAGE GX CONFIGURATOR TI f Referring to 1 enable the conversion of the channels to be used and monitor the Measured temperature value Un G11 to Un G18 to check that proper conversion has been made PROGRAMMING Since the new module is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not g 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of
227. sentative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure tha
228. setting ONLINE MODULE CHANGE TROUBLESHOOTING 3 4 Buffer Memory 3 34 3 4 6 Error code Un G19 3 SPECIFICATIONS MELSEG eres 3 4 9 Averaging processing selection Un G24 Un G25 1 Select sampling processing or averaging processing time average count average moving average and primary delay filter for each channel 2 The default value is set for sampling processing for all channels b15 to b12 b11 to b8 b7 to b4 63 to Un G24 Averaging processing selection CH1 to CH4 CH4 CH3 CH2 CH1 Un G25 Averaging processing selection CH5 to CH8 CH8 CH CH6 CH5 3 To activate the setting turning ON OFF the operating condition setting request Y9 is required 4 Settable range is shown below Table 3 11 Processing method and setting value Processing method Setting value Sampling processing OH Time average 1H Count average 2H Moving average 3H Primary delay filter 4H Example When setting count average time average primary delay filter and sampling processing for channels 1 2 and 4 respectively set the Un G24 to 0412H X POINT When setting a value out of the setting range sampling processing is selected 3 35 3 4 Buffer Memory 3 4 9 Averaging processing selection Un G24 Un G25 3 SPECIFICATIONS als AG 3 4 10 Offset gain setting mode Un G26 Un G27 1 Select a channel for adjusting the offset
229. setting parameters operation is performed according to the initial setting parameters at this point Y Module operates according Perform user range restoration processing by write to buffer memory at this point Operation check completed 5 Resumption of control Operate GX Developer to to test operation v Module Ready turns ON i Start is made when turns resume the online module change mode and click the Execution button to resume control from OFF to ON Operation is performed according to the initial setting sequence 1 Access to the intelligent function module device UL GI is included 2 In the absence of the operation marked 2 the operation of the intelligent function module is the operation performed prior to that 753 7 2 Online Module Change Operations ONLINE MODULE CHANGE al e6 e 7 3 Online Module Change Procedure There are the following online module change procedures depending on whether the user range setting has been made or not whether the initial setting of GX Configurator TI has been made or not and whether the other system exists or not Table 7 2 Online module change procedures Range setting Initial setting Other system Reference section Factory setting GX Configurator TI Section 7 3 1 Fa
230. stem gain value H 5 60 CH8 Factory default offset value System 5 61 CH8 Factory default gain value System 5 62 CH8 User range settings offset value System 5 63 8 User range settings gain value System CH8 User range settings thermal EMF S 64 System offset value L 65 CH8 User range settings thermal EMF u System offset value H CH8 User range settings thermal EMF yes gain value L m gt System CH8 User range settings thermal EMF 67 7 System gain value H App 38 1 Setting is not necessary If setting is made the offset gain values will not be read properly Appendix 5 Dedicated Instruction Appendix 5 3 G P OGLOAD APPENDIX 1 Functions a Reads the offset gain values of the user range setting of the Q68TD G H01 converter module to the CPU b There are two types of interlock signals for the G P OGLOAD instruction the completion device D and the status display device at completion D 1 1 Completion device Turns ON in the END processing of the scan where the G P OGLOAD instruction is completed and turns OFF in the next END processing 2 Status display device at completion Turns ON and OFF depending on the completion status of the G P OGLOAD instruction Normal completion Stays OFF and does not change Abnormal completion Turns ON in the END processing of the scan where
231. sured measured measured temperature temperature temperature temperature temperature temperature temperature value value value value value value value PROCEDURES BEFORE SETUP AND OPERATION 1 Sampling processing Measured temperature value that is measured at every 320ms of sampling period is stored in the buffer memory 2 Averaging processing Averaging processing requires at least 2 times of conversion processing excluding the maximum and the minimum values After the first averaging processing is completed the conversion completion flag Un G10 becomes 1 UTILITY PACKAGE GX CONFIGURATOR TI a Time average Conversion is executed for a period of set time and the total value which excludes the maximum and the minimum values is averaged and stored in the buffer memory The number of processing times within the set time is below PROGRAMMING Number of processing times set time 320 Setting range of time average is 1280 to 5000ms When setting a value out of the setting range an error error code 200 occurs ONLINE MODULE CHANGE Example When six channels channels 1 2 3 4 5 6 are enabled for conversion and the set time is 2000ms measurement is executed for six times and the average value is output 2000 320 6 25 times Drop the fractional part TROUBLESHOOTING 3 2 Function List 3 6 3 2 1 Temperature conversion system 3 SPECIFICATIONS MELSEC 8 b Count ave
232. t could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages c
233. t in which the Q68TD G H01 is mounted The type setting is required set other items as needed Type Select intelli Model name Enter the module model name Points Select 16 points Start XY Enter the start I O number for Q68TD G H01 Detail setting Specify the control PLC for the Q68TD G H01 It is unnecessary to set the Error time output mode or H W error time PLC operation mode since these settings are invalid for the Q68TD G H01 OVERVIEW CONFIGURATION SYSTEM Q parameter setting PLC name PLC system PLC file PLC RAS Device Program Bootfile 1 0 assignment 120 Assignment Slot T Model name Points Stary PLC x Intelli v G68TD G HO1 32points SPECIFICATIONS Switch setting 00007 poeu Detailed setting 4 444 4 lt 4 ha O TR i m Assigning the 120 address is not necessary as the CPU does it automatically M Leaving this setting blank will not cause an error to occur eee Base mode 2 5 C Auto amp Detail 12 Slot Default On G ettir Or Import Multiple CPU Parameter Read PLC data 28 ER Multiple CPU settings Defaut Check End Cancel 25 20 b Switch setting for intelligent function module screen Click on Switch setting on the I O assignment setting screen to display the screen sh
234. t signal XD turns ON when a process alarm or rate alarm is detected 1 Process alarm This signal turns ON when the process alarm is enabled and a measured temperature value exceeds the preset range of the process alarm upper lower limit value Un G94 to Un G125 in a conversion enabled channel For every conversion enabled channel the signal automatically turns OFF when the measured temperature value returns to within the setting range and the ALM LED also turns off 2 Rate alarm This signal turns ON when the rate alarm is enabled and the change of measured temperature value exceeds the preset range of the rate alarm upper lower limit value UnXG134 to Un G149 a conversion enabled channel For every conversion enabled channel the signal automatically turns OFF when the change of measured temperature values return to within the setting range and the ALM LED also turns off Shei Executes in Q68TD G H01 Warning output flag Un G47 Un G48 0 occurrence X 0 i lt process alarm rate alarm Si 1 i Warning output 4 signal XD 3 3 Signals Transferred to from Programmable Controller CPU 3 3 2 I O signal details 3 SPECIFICATIONS MELSEC IA series 7 Conversion completion flag XE a The conversion completion flag XE turns ON when the measured temperature values of all conversion enabled channels are stored into buffer memory after power on or hardware
235. t value Process alarm lower lower limit value Scaling range upper limit value Process alarm lower upper limit value Scaling width lower limit value Process alarm upper lower limit value Scaling width upper limit value Process alarm upper upper limit value Disconnection state conversion setting Conversion setting for disconnection state value 5 1 Utility Package Functions UTILITY PACKAGE CONFIGURATOR TI aL 26 fel Table 5 1 Utility Package GX Configurator Tl Function List 2 2 Function Description Rererence section z 2 Offset Gain Setting z Mode switching setting CHLI Gain setting channel setting 5 switching setting status CHLI Gain setting value CHLI Thermocouple type CHLI Channel change request CHLI Offset setting channel setting CHLI Offset temperature setting value CHLI Offset setting value 3 X Y Monitor Test Xn0 Module ready Yn9 Operating condition setting request Eg 7 Xn9 Operating condition setting completion flag YnA User range write request gt XnA Offset gain setting mode status flag YnB Channel change request Section 5 6 lest XnB Channel change completion flag YnF Error clear request XnC Disconnection state monitor signal XnD Warning output signal 2 XnE Conversion completion flag E XnF Error flag n 4 OMC refresh Factory default offset gain value CHLI User range settings offset
236. t value Un G94 to Un G125 or rate alarm upper lower limit value Un G134 to Un G149 the warning output flag for corresponding channel turns to 1 OVERVIEW 2 For both process alarm and rate alarm whether the warning is for the upper limit value or lower limit value can be checked for each channel CONFIGURATION SYSTEM 3 When the measured temperature value or the change of measured temperature value returns to within the setting range the flag is automatically reset 4 If a warning is detected on any of the channels that are enabled for conversion and warning output of process alarm or rate alarm the warning output signal XD turns ON F4 E lt m n 7 5 The warning output flag is cleared when the operating condition setting request Y9 is turned ON b15 b14 b13 b12 b11 PROCEDURES BEFORE SETUP AND OPERATION Un G47 Process alarm CH8 lower imit value CH8 upper imit value CH7 lower imit value CH7 upper imit value CH6 lower imit value CH6 upper imit value CH5 lower imit value CH5 upper imit value CH4 lower imit value CH4 upper imit value CH3 lower imit value CH3 upper imit value CH2 lower imit value CH2 upper imit value CH1 lower imit value CH1 upper imit value ormal larm ON gt 2 UTILITY PACKAGE GX CONFIGURATOR TI c E 5 m 5 i 5 59 50 82
237. telligent function module parameters to the CPU module Perform this 8 operation on the parameter setting unit selection screen lt 8 5 Pom DO 3 Programming example X10 UOY JH i wov 610 KINO Read of conversion completion flag Ox MO M10 50 Read of CH1 measured temperature mov D1 D11 1 value lt o n M11 uov 012 pd of CH2 measured temperature 2 2 50 Read of CH3 measured temperature VE WV D3 013 6 Nov 04 KIM10 Read of disconnection state monitor flag Wy Processing at disconnection Processing at CH1 disconnection E status confirmation status confirmation X11 5 t S YOF 1 Turns ON error clear request YF 9 a X12 XOF it BCD 05 K3Y20 1 Outputs error code in BCD Pp a YOF J Turns ON error clear request YF YOF XOF ul f RST YOF Turns OFF error clear request YF 2 gt 1 A 9 Ax 55 o 2 T 7 ul a 5 c 6 2 Programs Used Normal System Configuration 6 2 2 Programming example using the utility package 6 7 PROGRAMMING MELSEC TA eries 6 2 3 Program example when utility package is not used 1 Device list Table 6 3 Device list D1 CH1 Measured temperature value D2 CH2 Measured temperature value D3 CH3 Measured temperature value D4 Disconnection state monitor flag D
238. th upper limit value 0 R W 58H 88 CH6 Scaling width lower limit value 0 R W 59H 89 CH6 Scaling width upper limit value 0 R W 90 CH7 Scaling width lower limit value 0 RIW 2 5BH 91 CH7 Scaling width upper limit value 0 R W 5CH 92 8 Scaling width lower limit value 0 R W 5DH 93 8 Scaling width upper limit value 0 R W 94 CH1 Process alarm lower lower limit value 2000 RIW 2 5FH 95 CH1 Process alarm lower upper limit value 2000 R W 60H 96 CH1 Process alarm upper lower limit value 12000 R W 61H 97 CH1 Process alarm upper upper limit value 12000 R W 62H 98 CH2 Process alarm lower lower limit value 2000 RIW 2 63H 99 CH2 Process alarm lower upper limit value 2000 RIwW 2 64H 100 CH2 Process alarm upper lower limit value 12000 R W 65H 101 CH2 Process alarm upper upper limit value 12000 R W 66H 102 CH3 Process alarm lower lower limit value 2000 R W 67H 103 CH3 Process alarm lower upper limit value 2000 68 104 CH3 Process alarm upper lower limit value 12000 R W 69H 105 Process alarm upper upper limit value 12000 R W 6AH 106 CH4 Process alarm lower lower limit value 2000 RIW2 6BH 107 CH4 Process alarm lower upper limit value 2000 R W 6CH 108 CH4 Process alarm upper lower limit value 12000 RIw 2 6DH 109 4 Process alarm upper upper limit value 12000 R W 6EH 110 CH5 Process alarm lower lower limit value 2000 R W 6FH 111 CH5 Process alarm lower upper limit value 2000 R W
239. the Q68TD G H01 When control resumption is executed Module READY turns ON and initialization is performed If the sequence program performs initialization only one scan after RUN initialization is not performed 5 a e ies TROUBLESHOOTING 7 3 Online Module Change Procedure T 30 7 3 6 When user range setting is used and initial setting was made with sequence program other system ONLINE MODULE CHANGE 2156 Q series 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence program performs initialization only one scan after a data link start of the remote I O network initialization is not performed 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the control The FROM TO instruction for the module resumes 4 button to resume Online module change Operation Target module Module change execution 1 0 address Ue 3 e Module name Q68TD G HO1 Installation confirmation Status Module control restart 7 Change module installation completion Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refres
240. the operating condition setting request Y9 from OFF to ON to shift the mode 3 When the mode is switched this area is cleared to zero and the operating condition setting completion flag X9 turns off After making sure that the operating condition setting completion flag X9 has turned off turn off the operating condition setting request Y9 Table 3 14 Mode to be switched to and setting value Setting Value Mode to Be Switched to Buffer memory address 158 Buffer memory address 159 Normal mode 09641 4144H Offset gain setting mode 4144H 09641 EIPOINT If the value written is other than the above mode switching is not performed and only the operating condition is changed 3 4 Buffer Memory 3 4 22 Mode switching setting Un G158 to 159 3 SPECIFICATIONS als AG 9 3 4 23 Disconnection state conversion setting Un G164 Un G165 1 Select the value to be stored in the measured temperature value Un G11 to Un G18 when disconnection state is confirmed OVERVIEW 2 When Up 0 is selected upscale the maximum value of the measured temperature range 5 of the measured temperature range of the currently set range is stored in the measured temperature value Un G11 to Un G18 CONFIGURATION SYSTEM 3 When Down scale 1 is selected Down scale the minimum value of the measured temperature range 5 of the measured temperature range
241. tion B 7 Module ready J Monitor test 5 13 Offset gain setting eecccecscccccccccccceececeececeee 5 27 Offset gain setting mode 3 365 Offset gain setting mode status flag 3 19 offset gain temperature setting value 3 36 Online Module Change refresh 5 23 ONLINE MODULE 7 1 Operating condition setting request 3 23 Operating environment eecccccccccccccccccccccscscscscse 5 5 Operation condition setting completion flag 3 18 P PART NAMES eeeecece eee ee ee 4 3 process alarm upper lower limit 3 43 Product Information 2 C Product Lineup A 1 PROGRAMMING e eeeeee eee ee eee ee ee ee eee G1 Q QCPU Q mode 00000000000000000000000000000000000000 A 11 Q68TD G H01 00000000000000000000000000000000000000000
242. tion is carried out with the setting before the error occurrence TROUBLESHOOTING 3 4 Buffer Memory 3 42 3 4 17 CH scaling range upper lower limit values Un G62 to Un G77 3 SPECIFICATIONS MELSEG eres 3 4 19 CHO process alarm upper lower limit values Un G94 to Un G125 1 Following four stages can be set process alarm upper upper limit value upper lower limit value lower upper limit value and lower lower limit value 2 Set the range of measured temperature value for each channel in units of 0 1 C 3 Settable range and default value differ according to the thermocouple type Table 3 13 Process alarm settable range and default value Default value Process Process Process Process alarm alarm alarm alarm Thermocouple Settable temperature range lower lower upper upper type Accuracy guarantee range upper lower upper lower limit limit limit limit value value value value Thermocouple K 2000 12000 2700 to 13700 2000 to 12000 Thermocouple E 2000 9000 2700 to 10000 2000 to 9000 Thermocouple J 400 7500 2100 to 12000 400 to 7500 Thermocouple T 2000 3500 2700 to 4000 2000 to 3500 Thermocouple B 6000 17000 O to 18200 6000 to 17000 Thermocouple R 0 16000 500 to 17600 0 to 16000 Thermocouple S 0 16000 500 to 17600 0 to 16000 Thermocouple N 2000 12500 2700 to 13000 2000 to 12500 4 To activate the setting turning ON OFF the operating
243. tive actions have been taken according to the above check items Consult the nearest representative or branch 8 2 Troubleshooting 8 2 9 Measured temperature value is abnormal 8 TROUBLESHOOTING 8 2 10 MELSEC 8 Checking the Q68TD G H01 status using GX Developer system monitor When the Q68TD G H01 detail information is selected GX Developer system monitor error code can be checked 1 Operating GX Developer Diagnostics System monitor Select Q68TD G HO01 _ Module s Detailed Information 2 Module Detail Information a Checking the function version and product information The function version and product information of the Q68TD G H01 is displayed in the product information field b Checking the error code The error code stored in the error code Un G19 of the Q68TD G H01 is displayed in the Present Error field When the EnorHistoy button is pressed the contents displayed in the Present Error field are displayed in the No 1 field Product information First 5 digits Module s Detailed Information Module Module Name Q68TD G HO1 Product information 090710000000000 Function version 1 0 Address 0 Implementation Position Main Base 05151 Module Information Module access Possible 120 Clear Hold Settings Fuse Status Noise Filter Setting Status of 1 0 Address Verify Agree Input Type Remote password setting status Error Display Present Error No Error
244. to CH8 Default value CONFIGURATION SYSTEM 2 Switch 3 Offset gain setting b15 614 b13 b12 611 b10 b9 b8 b7 b6 b5 b4 b3 b2 b b0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Y CH8 CH7 CH6 CH5 CH3 CH2 CH1 The information for b8 to b15 is fixed to 0 SPECIFICATIONS to CH3 Factory default setting to CH8 Default value 3 Switch 4 With Without cold junction temperature compensation Mode setting lt Switch 4 gt 1 0 H Fixed at 0 PROCEDURES BEFORE SETUP AND OPERATION All channels With cold junction temperature compensation All channels Normal mode 4 Switch 5 Use prohibited 0 fixed lt Switch 5 gt UTILITY PACKAGE GX CONFIGURATOR TI Fixed at 0 value other than 0 is set to Switch 5 an error occurs b Write the settings in a to the Q68TD G H01 On the GX Developer s Parameter setting screen select the I O assignment tab click Switch setting and make settings of switch 1 to 5 on the screen shown below PROGRAMMING Switch setting for I O and intelligent function module Input format HEX Type Modelname Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Slot mu
245. truction App 35 Appendix 5 2 G P OFFGAN APPENDICES INDEX APPENDIX M Appendix 5 3 G P OGLOAD ELSEC el Reads the offset gain values of the user range setting of the Q68TD G H01 converter module to the CPU Table App 5 Available device List Usable devices Internal device Link direct device Intelligent 7 Index Constant Set data System user File JO O function register register module 20 mcm 0 Instruction Execution symbol condition Command G OGLOAD G OGLOAD Un S D Command GPOGLOAD GP OGLOAD Un S D Table App 6 Set data list Device Description Setting range Data type Un Start I O number of the module 0 to FEH Binary 16 bits NE Within the range of the S Start number of the device in which control data is stored specified device Device name Device that is turned ON 1 scan on completion of dedicated m Within the range of the D instruction processing M specified device D 1 also turns ON at an abnormal completion App 36 Appendix 5 Dedicated Instruction Appendix 5 3 G P OGLOAD Bit APPENDIX MELSEC A eres Table App 7 Control data 1 2 Device Set data Setting range Set by 5 5 System area
246. tten into the buffer memory for test operation 5 2 Command buttons gt value Displays the current value of the item selected This is used ispla gt to check the text that cannot be displayed in the current value 22 field However in this utility package all items can be displayed in the display fields WWE Creates a file containing the screen data in text file format 2 5 Start monitor monitor Selects whether or not to monitor current values Execute test Performs a test on the selected items To select more than one item select them while holding down the key Close Closes the currently open screen and returns to the previous screen E 258 060 606000000000000 000000000000000000000000000000000009 9 3E The following describes an example where sampling processing for the selection 626 test operation is changed to a 10 time averaging processing setting 1 Set Averaging in the setting value field for Sampling Averaging processing selection 2 Set Count in the setting value field for Time Count averaging selection 3 Click the setting value field for Time Count averaging setting select 4 After entering the number of times press the key At this point nothing has been written to the Q68TD G H01 oO 2 wE Se Qg a5 gt 212 5 Select the setting value fields that were specified in steps 1 to
247. turn Operating Condition Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag Un G10 turn off Operating Condition Setting Request Y9 Device test Bit device Device Close X Hide history FORCE ON FORCE OFF Toggle force Word device buffer memory C Device gt Buffermemory Module 1 0 0000 Hex Address fo Setting value FF 16 bit integer v Set Program Label reference program Execution history Setting condition Module start 0 Address 0 H 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor Installed status Base 0 1 Base Module MasterPLC gt Main base Unmo D G unti H01 Q25PHCPU 1 Parameter status Mode 0 Address 10 20 System monitor 2 0 1 Online module change Powe Intelli None None rsu Q25PHCPU gent pply 18pt 18pt 16pt Status Module system error Module error Module warning Module change 7 9 7 3 Online Module Change Procedure 7 3 2 When factory default is used and
248. ue L 5 65 CH8 User range settings thermal EMF m u System offset value H 8 User range settings thermal EMF S 66 E System gain value L 8 User range settings thermal EMF S 67 System gain value H App 42 Appendix 5 Dedicated Instruction Appendix 5 4 G P OGSTOR APPENDIX MELSEC IA series 1 Functions a Restores the offset gain values of the user range setting stored in the CPU to the Q68TD G H01 converter module APPENDICES b There are two types of interlock signals for the G P OGSTOR instruction the completion device D and the status display device at completion D 1 1 Completion device Turns ON in the END processing of the scan where the G P OGSTOR instruction is completed and turns OFF in the next END processing INDEX 2 Status display device at completion Turns ON and OFF depending on the completion status of the G P OGSTOR instruction Normal completion Stays OFF and does not change Abnormal completion Turns ON in the END processing of the scan where the G P OGLOAD instruction is completed and turns OFF in the next END processing END processing END processing END processing END processing Sequence program 4 1 2Il Execution completion of i the G P OGSTOR instruction i ON OFF o
249. utility package is used MELSEC 8 6 3 2 Program example when utility package is not used 1 Operation of GX Developer Setting of CPU parameters F gt Network type MNET H remote master i First No 0000 Network No 1 Total number of slave stations 1 Mode Online Network range assignment 5 M station gt station M station lt A station p 2 StationNo 1 StationNo e Refresh parameters Link side PLC side E o Dev name Points Stat End name Points Stat E TransferSB 58 52 000 se 0000 TransferSw 5 512 0000 Random cyclic 1 T 4 4 m Random 5 Transferl Transfer2 0000 Transfer3 0000 o id Transfer4 lt B Transfer S Transfer6 Ono s 28 z T 20 iz 58 2 gt gt 5 TROUBLESHOOTING 6 3 Programs Used on Remote I O Network 6 13 6 3 2 Program example when utility package is not used 2 Program example MELSEC 8 847 K4 T100 Master station baton pass status check 849 K3 T101 2 Master station data link status check Remote station baton pass status check nt T Td y Remote I O station data link status check 60 T10 h 3 y Remote station parameter communication status check SB20
250. value into a preset range ratio and import it into buffer memory This function compensates an error of measured temperature value Section 3 4 15 to Section 3 4 18 Section 3 4 11 Section 4 6 Online module change 3 5 A module change is made without the system being stopped 3 2 Function List CHAPTER 7 3 SPECIFICATIONS als AG 3 2 1 Temperature conversion system Temperature measurement timing within conversion period is below F Temperatures of CH1 to CH8 are measured one by one for 40ms per channel regardless of the conversion enable disable setting Un GO When the temperature of a channel is measured if the conversion enable disable setting UnXGO of the channel is set to Enable the measured temperature value is stored in measured temperature value Un G11 to Un G18 When the setting is set to Disable the measured temperature value is not stored z Regardless of the number of conversion enabled channels measured temperature values ze are stored in the buffer memory at every 320ms 28 Conversion processing when setting CH1 CH2 and from CH4 to CH8 to Enable and CH3 to Disable is below Conversion period 320ms F4 E lt m n 7 DP 1 Pd P pP 4 Updates Updates No processing Updates Updates Updates Updates Updates CH1 CH2 for CH3 CH4 CH5 CH6 CH7 CH8 measured measured measured measured mea
251. veloper to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor Installed status r Base 1 Base Module MasterPLC gt Main base G unti H01 Q25PHCPU 16 ETTA m 200000000 Parameter status Mode 7 System monitor Online module change Status Module system error Module error Module warning BE Module change 7 13 7 3 Online Module Change Procedure 7 3 3 When user range setting is used and initial setting was made with GX Configurator TI other system ONLINE MODULE CHANGE MELSEC Q series b Click the 1 button to enable a module change Online module change Operation Target module gt Module change execution 1 0 address 000H E P Module _ QB8TD G HO1 o Installation confirmation Status Module control restart Change module selection completed Status Guidance z Please tum off Y signal of the changed module when you change the g intelligent function module 5 25 LE 28 If the following error screen appears the user range cannot be saved 2 z and later S o B MELSOFT series GX Developer o The target module didn t respond The task is advanced to the installation confirmation mi e n orz 285 NET c After conf
252. vice transaction permission Specifications subject to change without notice
253. xecuting the offset gain setting to enable and turnY9 from ON to OFF 3 YES Is the disconnection state monitor signal XC ON Enter the value to be used as a offset value in the termocouple or standard DC voltage generator to channel for adjusting Set the offset setting channel the offset gain setting mode Offset specification Un G26 Set the offset gain setting mode Gain specification Un G27 to 0 Write the temperature setting value digital equivalent to the analog input value to the CHU offset temperature setting value Un G28 4 of the channel to be adjusted v Turn ON the channel change request YB Confirm that the channel change completion flag XB is turned ON Turn OFF the channel change request YB Y Enter the value to be used as gain value in the termocouple or standard DC voltage generator to channel for adjusting 4 6 Offset Gain Setting Ll el Set the gain setting channel the offset gain setting mode Gain specification Un G27 Set the offset gain setting mode Offset specification Un G26 to 0 Write the temperature setting value digital equivalent to the analog input value to the CH gain temperature setting value Un G29 4 of the channel to be adjusted Turn ON the channel change request YB

Channel Isolated Thermocouple Input Module User`s Manual

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