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4700 Series Flat Panel Industrial PCs User Manual for the 4715T

1. 1 2 3 4 5 6 7 8 46 4700 Off Off Off Off Off Off Off Off H8 Program Mode Mode JP2 JP3 JP7 JP8 Normal Mode A A B B Programming Mode B B Inverter Control Jumpers Inverter Brightness Control Range Setting LCD Voltage Range JP4 12 1 Display 0 3 5 VDC 15 Display 0 3 5 VDC A Inverter OFF Signal Polarity Display Type Function JP5 12 1 Display Low Inverter OFF A 15 Display Low Inverter OFF A Invert ON OFF Signal Drive Voltage Function JP6 Drive 5V A ON OFF Drive 12V 70 144813 APPENDIX F BACKPLANE JUMPER SETTINGS 4 Slot PCI Backplane Jumper Settings Jumper Position Function J1 A CMOS OK Note 1 B Clear CMOS J2 A ROM ROM Site PIN 30 SA 17 For a 32 Pin NVRAM B ROM RAM Site PIN 30 45V For 28 Pin NVRAM Note 1 The CMOS Clear function is not available on 4700 amp 4700 products 71 144813 B Index AC power cable ConsIrUCUnmgu Suha aba 18 Access keyboard port n 7 AIM3 ERES 66 un 10 Battery tete ter 45 Cable communication cable interface 30 5 u p e RR RIO a 29 eR ERR 9 COM connector 63 Connectors AIM3 aa 63 parallel portrini tome ttti 62
2. e e e eem ed epe e un eed 48 FRONT PANEL FRAME sc 49 Chemicals Compatible with 4715T Frame 49 Chemicals Not Compatible with 4715T Frame a 49 Chemicals Compatible with all 4715 Frames ccccccscssssssvssssssssssssssessssssesvessscssssssesnessscsnessssssesssssearesssseneenscsseeseees 50 FRONT PANEL OVERLAY 51 Chemicals Compatible with Overl y t eai a et titii ee iae 51 Compatible Cleaning Agents for Overlay 51 Chemicals Not Compatible with Overlay eese 51 CHAPTER 5 TROUBLESHOOTING 52 DIAGNOSTIC TESTING ree aede aum dde etra aceite eren 52 Create Diagnostic Disk i ei d Ue eei tc etii qan EH PVC E a 52 Prepare the System aa aa aan nanum ama n ed eiae a nain ile nien ned 52 RUNNING THE VESTS a euntis etant eon nai nac 54 Windows 2000 eene eene 55 Windows XPG Reinstallation 5 etr tede pete eere eee ge e Noh FER 55 INSTALLING DRIVERS u itte tates dece aaa 56 Video DrIYerS a a rere Hane ah rei iid
3. Note to be employed when using UPS type power supply containing RS 232 monitoring capability VGA Connector The following table lists the signal definitions for the VGA DB 15 connector Table C 9 VGA Connector Pinout Pn Sea Pm Signal s Fuses voC ie s 65 144813 B Appendix D AIM4 Jumper Settings APPENDIX D AIM4 CONTROLLER JUMPERS The following tables show the position and function of the controller jumpers Note Indicates factory default position Clear CMOS Settings JP1 Description 1 2 Normal Operation 2 3 Clear CMOS Settings CPU Voltage Select JP22 Voltage Select CPU 1 2 1 8V 400MHz FSB 1 3Ghz Celeron M 2 3 1 5V 533MHz FSB 2 0Ghz Pentium M LCD Setup Settings LCD Power Select LCD Panel JP9 LCD Voltage 12 1 AU Optronics 1 2 3 3VDC 15 AU Optronics 1 2 3 3VDC Node Box Configuration 1 2 3 3VDC Note 5VD operation is available when JP9 is in position 2 3 LCD Mode Selection Operating Mode JP10 2 3 6 Bit Compatibility 1 2 8 Bit Compatibility Note Only specific LCD panels support these features 66 144813 B Appendix D AIM4 Jumper Settings Normal Reverse Scan Select JP11 Scan Mode 2 3 Normal Scan 1 2 Reverse Scan Note Only specific LCD panels support these features LCD Resoluti
4. A TUS TT 989 ALT TAB DeL J CS am mj PF13 SS EG L 2 i 2 3 F Srey J 415 6 Es rss M E Fe eA ge era gt 57 cT PF20 ENTER JE JE JE ull 8 PM J re J Fe J f Keyboard mouse and USB ports Mouse Figure 1 2 4715KPM T Front Panel The 4715KPM T features function keys on either side of the flat panel display PF1 PF20 function keys below the display 1 20 a numeric keypad window keys a cursor control keypad diagnostic LEDs industrial mouse keyboard and USB ports All keypad keys are reprogrammable except the F A key and all function keys are relegendable See Chapter 3 for more details 1 All keypad keys can be programmed to perform any function necessary 2 You are able to create your own custom keypad inserts to reflect any reprogramming you may have done 6 144813 B 4700 Series Flat Panel Industrial PC Chapter 1 Introduction Table 1 2 4715KPM T Front Panel Feature Description Front Panel The front panel has four components a display strengthened glass covering the display a frame in which the display and the glass are mounted and the polyester overlay attached to both the glass and the frame The 4715KPM T has a 15 TFT LCD flat panel The strengthened glass
5. If you have a touch screen driver that has been factory installed you will also receive pre loaded and at no extra charge Windows 2000 and Windows XP Professional touch screen drivers Note If you ordered a system pre loaded with an operating system the touch screen driver was pre installed You must install the corresponding touch screen driver software if you change the operating system The touch screen drivers are located on the Document and Support Library CD under DRIVERS TOUCHSCREEN TOUCH BASE Choose the PS 2 driver Miscellaneous Drivers Refer to your operating system and peripheral manuals for information on installing drivers related to these items Note If you ordered a system with Windows pre loaded you may have to purchase and install an external parallel port CD ROM drive or order your system with a CD ROM drive pre installed to be able to install Windows drivers The Windows operating system ships only on CD ROM 57 144813 B Appendix Technical Specifications Hardware Specifications Characteristic Mechanical Height Width Depth Weight Electrical Passive Backplane Available Power for expansion by user Mounting Flat Panel Agency Approvals Regulatory Compliance Table 1 lists the hardware specifications for the 4715T and 4715 Table 1 Hardware Specifications Specification 4715 4715T 12 62 16 59 7 64
6. Panel entate nea ane 8 d qan e te ib nita 10 Panel 11 UNPACKING THE SYSTEM exe E De 12 QUICK STARTUP aaa pa i u aap ia ay 12 CHAPTER 2 INSTALIA TION 13 INSTALLATION OVERVIEW nuan a ea US 13 SYSTEM CUTOUT DIMENSIONS sassa 15 rette me paene du is 15 POWER MANAGEMENT A LS siehe er e ise ere em eed p ette 16 System OP mne ate nda ct HA 16 EyxcesstivesHeQtU uapa kaa eite eaaet tea 17 FlectricalNOISQ SS otiose te tutta it 17 Line Voltage Stoeb qa eite ette emnt eid 17 AC Pow r Cable ida e naa du ed ande mE 18 INSTALLING INTERNAL HARDWARE OPTIONS a 19 DRAM and Additional DRAM Dual Inline Memory Modules DIMMs 19 POT PCI sent OA ed dle 19 USING Ac TOUCH SCREEN cee ee 20 Installing Touch Screen Driyeri J iae isyan 20
7. When additional cards are added it is the customer s responsibility to ensure that the cards chosen meet operating conditions for Class and Division 2 Hazardous Locations Additions and or modifications without express consent from UL and or Pro face will void Hazardous Locations compliance It is the responsibility of the customer to ensure that the product is properly rated for the location in which it is to be installed If the intended location does not presently have a Class Division and Group rating then users should consult the appropriate authorities having jurisdiction in order to determine the correct rating for that Hazardous Location In accordance with Federal State Provincial and Local regulations all Hazardous Locations installations should be inspected by the appropriate authority having jurisdiction prior to use Only technically qualified personnel should install service and inspect these systems Warning In order to maintain a safe condition do not attach an external keyboard or mouse to the rear ports when the unit is operating in a hazardous environment Refer to the control drawing on page 31 for information on the front USB and keyboard ports Safety Agency Approval The Pro face systems have the following approvals e Underwriters Laboratories Inc UL 1604 Standard for Safety Electrical equipment for use in Class I and Class II Division 2 and Class II hazardous classified locat
8. 6 64 1 00 25 Ib Front Panel Front Panel overall behind front panel front panel protrusion 100 240 VAC 19 36 VDC 250 watts Four available expansion slots one 1 2 length PCI two 94 length one length PCI or ISA 50 60 Hz 3 3 V 4 00A maximum 45V 4 00A maximum _5 V 160mA maximum 12 V 3 00A maximum 12V 240mA maximum 4715 4715KPM T 13 97 Front Panel 19 00 Front Panel 7 64 overall 6 64 behind front panel 1 00 26 Ib front panel protrusion 1 0A maximum 3 5A maximum 250 watts 43 3 V 4 00A maximum 5 4 00A maximum 5 V 160mA maximum 12 V 3 00A maximum 2 240mA maximum Panel Mount or 19 rack with optional filler plate 15 active color display 15 active color display UL UL cUL cUL 508 Listed 1604 Listed CSA C22 2 No 142 Listed CSA C22 2 No 213 Listed 47 CFR Part 15 Class A EN55022 Class A IMMUNITY 61000 6 2 SAFETY EN60950 HARMONICS EN61000 3 2 Class A FLICKER EN61000 3 3 58 144813 B 4700 Series Flat Panel Industrial PC Appendix Technical Specifications Environmental Specifications Table 2 Environmental Specifications lists the environmental specifications for the 4715T and 4715 Characteristic Temperature Operating Non operating Humidity Operating Non operating Altitude Operating Non operating Vibration 5 to 2000 Hz Operating Non
9. DO NOT force the boards or apply uneven pressure 6 Secure the board by installing the screw through the hole in the board s metal plate and into the top of the track 7 Replace the top back cover Using a Touch Screen Pro face Xycom s touch screen complies with environmental specifications and maintains a NEMA 4 seal when panel mounted The touch screen Monitor Mouse driver emulates a Microsoft PS 2 mouse Installing the Touch Screen Driver In order to use the touch screen on your KPMT monitor you must install the proper driver on the computer hooked to your monitor For computers running Windows 2000 or XP you will be installing the driver touchbase_windows exe This driver can be found in the Drivers Touchscreen folder on the Documentation and Support Library CD that shipped with your monitor The default setting is serial mode 1 Create a folder named Touch on your desktop or in the root directory of your C drive and unzip the files into the folder 2 You will see three folders called Disk1 Disk2 and Disk3 These folders were created so that you can make 3 floppy disks to use for installing the touchscreen driver If you prefer to install the driver from the Hard Disk then copy the contents from Disk1 Disk2 and Disk3 into a single folder e g Copy Disk2 and Disk3 into Disk1 3 Select the folder with the driver files in it then click on the file setup exe and follow the directions
10. UV gylcol alcohol mixtures very good found unaffected in its performances with regard to time temperature and stress good found acceptable in normal exposure long terms exposure may result in minor loss of properties higher temperatures may result in major loss of properties e fair found marginal only for short exposures at low temperatures or when loss of mechanical properties is not critical Chemicals Not Compatible with 4715T Frame The following chemicals are known not to be compatible with the 4715 front panel frame Table 4 2 Chemicals Not Compatible with the 4715 Frame Phenols Oxidizing acids Partly halogenated Fully haolgenated hydrocarbons hydrocarbons Alkalis 49 144813 B 4700 Series Flat Panel Industrial PC Chemicals Compatible with all 4715 Frames Chapter 4 Maintenance Table 4 3 should be used only as a guide Specific testing should be conducted to verify that the unit s finish would meet the demands of extreme environments Table 4 3 4715 Front Panel Frame Chemical Compatibility Sulfuric 50 CHEMICAL H CHEMICAL H C CHEMICAL H C Alkalies Acetic 10 P Ammonium Hydroxide P P Alcohols E Acetic Glacial Calcium Hydroxide P Aliphatic Hydrocarbons G G Benzene
11. 144813 B 4700 Series Flat Panel Industrial PC Chapter 4 Maintenance Front Panel Overlay The 4715 front panel polyester overlay may be adversely affected by combinations of chemical environments temperature and stress For this reason material that may come in contact with the 4700 unit should be carefully evaluated under end use conditions for compatibility Chemicals Compatible with Overlay The 4715 front panel overlay withstands more than 24 hours of exposure to the chemicals listed in Table 4 4 without visible change Table 4 4 Front Panel Overlay Chemical Compatibility Methyl ethyl ketone Dioxan Phosphoric acid lt 30 Hydrochloric acid lt 10 Nitric acid lt 10 Sulphuric acid lt 10 Ethanol Acetaldehyde Fluorochlorohydrocarbons Cyclohexanol Aliphatic hydrocarbons Perchloroethylene Glycol Petrol 1 1 1 Trichloroethane Isopropanol Toluene Trichloroethylene Glycerine Xylene Ethylacetate Methanol Benzene Diethyl ether 280 lt 30 Sodium hypochlorite lt 20 Acetone PENG acid SOU Hydrogen peroxide lt 25 Potassium carbonate Washing powders Fabric conditioner Ammonia lt 2 Caustic soda lt 2 Alkalicarbonate Bichromate Potassium ferrocyanide ferricyanide Cutting oil Diesel oil Linseed oil Paraffin oil Blown castor oil Silicone oil Turpentine substitute Compatible Cleaning Agents for Overlay The following list contains known cleaning agents and household
12. 240 V AC 50 60 Hz outlet See Chapter 2 Creating an AC Power Cable Turn on power to the unit via an outlet power switch if applicable The system will boot up into the operating system Install application software via the CD ROM or the network 12 144813 B Chapter 2 Installation This chapter offers detailed installation instructions and outlines the options for the 4700 units It also includes the guidelines for preparing your unit for installation and use Installation Overview Warning For Hazardous Locations installation review the Localions Installation section in this chapter before startup The rugged design of the 4715 unit allows it to be installed in most industrial environments The system is generally placed in a NEMA 4 4X 12 enclosure to protect against contaminants such as dust and moisture Metal enclosures also help minimize the effects of electromagnetic radiation that nearby equipment can generate Read the following sections carefully to be sure that you are complying with all the safety requirements 1 Select a NEMA rated enclosure and place the unit to allow easy access to the system ports see other sections in this chapter and Appendix A e assure a NEMA 4 seal choose an approved enclosure that has a 14 gauge minimum 0 075 in 1 9 mm thick steel or 0 125 in 3 2 mm thick aluminum front face e sure to account for the unit s depth when choosing the dept
13. 3 Locate the battery holder and remove the coin cell battery 46 144813 B 4700 Series Flat Panel Industrial PC Chapter 4 Maintenance bes Ris 4 Immediately apply electrical tape to the old battery all sides in order to prevent shorting the battery The battery may still have charge and a short may cause fire or explosion Do not dispose of the battery with standard waste Contact your local waste disposal agency for the address of the nearest battery deposit site 5 Install the new battery as indicated below Note position of sign TO RE ASSEMBLE THE 4700 SERIES COMPUTER 1 Install the rear chassis top cover 4715 five 6 screws TO SETUP THE CMOS MEMORY 1 Plug QWERTY keyboard into the Keyboard port on the side of the 4715 series computer 2 Apply power to the 4715 series computer The same ERROR and WARNING messages should appear as before battery replacement This is because the CMOS memory must be setup ERROR 0271 Check Date and Time Settings Warning 0251 System CMOS Checksum Bad Default Configuration Used 47 144813 B 4700 Series Flat Panel Industrial PC Chapter 4 Maintenance Press lt 1 gt to Resume lt F2 gt to Setup Press the QWERTY keyboard F2 function key to enter CMOS Memory SETUP The SYSTEM TIME and SYSTEM DATE fields are located at the top of the MAIN tab screen Use the UP and DOWN arrow keys on the keyboard to move from field to field Use t
14. 3 1 Main Menu showing first level pull down menus Exit closes any open files and exits the utility ESC can also be used for this purpose ESC works for exiting the other menus as well Files Menu When you choose Files a pull down menu will display the following choices Open Close Save Save As Delete and Exit The following table describes these menu commands Open Close Save Save As Delete Exit Command Table 3 1 Files Menu Description Opens file that contains a macro set for the keypad and loads the contents into memory Any macro set in memory is overwritten Once loaded the macro set is available to edit view teach or download to the keyboard controller Clears the macro set from memory and closes the file from which the set came Copies the macro set from memory back into its original file The original file contents are overwritten Creates a new file under the specified name and copies the macro set from memory into it For example to define different sets of codes save each set under a different name and download the one you wish to use Deletes a file Returns to the Main Menu 35 144813 B 4700 Series Flat Panel Industrial PC Chapter 3 Keypad Ulility Program You can save files containing keypad macro sets a macro for each key on disk and then load them into memory to view edit teach or download to the keyboard controller Some of these files may be included in the
15. 56 Video Expansion uo 56 a rede 57 Miscellaneous ha a S a 57 APPENDIX TECHNICAL SPECIFICATION S 58 HARDWARE SPECIFICATIONS tegi oye a dte de ep entire eeepc peres 58 ENVIRONMENTAL SPECIFIC ATIONS intelli de Gd eoe ente e eie 59 APPENDIX B BLOCK DIAGRAM AND 4 LAYOUITLA 60 AIMA CPU BOARD EAYOUT m Du n ue eee eee eg LE Ee 60 APPENDIX C PINOUTS c 61 KEYBOARD PORT GONNECTOR Hee ibt 61 MOUSE PORT CONNECTOR Se S dev e do dede aee 61 FOUR USB 08 1 2225 00 6 teri pes pd se ede 62 PARALLEL PORT CONNECTOR LPT1 62 SERIAL PORT CONNECTORS 2 teg teme te e ee eee 63 er tede uen e need e EM 63 2 more v oda meni peius 64 COMIS a lectos tte Pul 64 QOM 4 ans Cre iere esl ism iM WI 65 144813 4700 Series Flat Panel
16. 65 Dual 05 62 61 RII 61 serial Ort ect eet ie eta 63 Control drawing Hazardous Locations 31 Custom logo sun pa 21 Cutout 15 Definitions class and 5 27 Class 27 Class 27 Division 1 locations 27 Division 2 locations 28 5 sus casna asa cime tent 29 um mcd 28 DIMM set nas ue 19 Displays 5 7 Documentation 12 19 Driver 72 TOUCH Sereen S pinion a aya 20 Drivers inistalling 56 miscellaneous 57 t uclr EE oes 57 ea 56 Dual Inline Memory Modules 19 as TENES DM ERIS MEUS 11 43 filter replacement 43 Features uvam du 3 Standard enu soir ml a RID 1 Front panel 3 05 aede e
17. Calibrating the Touch SCre nas na eni a ia d aetate 21 CUSTOM EOGO Fc ce e ute Hee tate ate dete vost em tue 22 CREATING CUSTOM KEYPAD INSERTS rto ert ced e e et eo 22 HAZARDOUS LOCATIONS INSTALLATION 25 Safety Agency Appty l italie teitie aee iei ett ate e eg tires 25 Definitions a Su aa tetto a der teo deeft de tte 27 Cl ss LEoCatlons ee et ter e u DP e HO eI MI TR Due 27 Class AI Eoc tiong ine e et E ovr aan dL nec 27 Division tete via e itia i ver EE D Ote 27 Division 2 Locations ien ib eat re 26 GROUPS iiie RC Gate m Rd qe aha siapa 28 Enclosures is enigma ee vn nues 29 t aqa yoktu kisqa hd tt a uhu kukta beku 29 Cable Connections ek 29 Communication Cable Interfaces eite ipie Ue e pea HA e Ide ce Pepe neige reddes 30 Hazardous Locations Control Drawing 31 Operation and Maintenance itte etaed epp aai dtque mp t 32 CHAPTER 3 KEYPAD UTILITY PROGRANMN 33 LOADING THE KEYPAD UTIDIPY U u n a sS S S
18. Observe the following practices e Separate ground wires P E or Protective Earth from power wires at the point of entry to the enclosure To minimize the ground wire length within the enclosure locate the ground reference point near the point of entry for the plant power supply e electrical racks or chassis and machine elements should be Earth Grounded in installations where high levels of electrical noise can be expected The rack chassis should be grounded with a ground rod or attached to nearby Earth structure such as a steel support beam Each different apparatus should be connected to a single Earth Ground point in a star configuration with low impedance cable Scrape away paint and other non conductive material from the area where a chassis makes contact with the enclosure e In addition to the ground connection made through the mounting bolt or stud use a one inch metal braid or size 8 AWG wire to connect between each chassis and the enclosure at the mounting bolt or stud The power supply on 4715 models provides up to 250 watts of output power throughout the system s temperature range The power available for expansion is limited as shown in Table 2 1 16 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation Table 2 1 Available Expansion Current Voltage 4715 models 3 3 VDG 4 0A 5 0 VDG 4 0 5 0 VDG 160 12 0 VDC 3 0A 12 0 VDC 240mA Excessive Hea
19. Pro face suggests that you accept all of the defaults 4 Calibrate the touchscreen following the directions in the next section Caution It is recommended that you keep all default setting when installing the driver 20 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation The touch screen drivers are located on the Document and Support Library CD which is shipped with you unit Drivers can also be downloaded from http www profaceamerica com Calibrating the Touch Screen You need to calibrate the touch screen in the following cases cursor does not follow the movement of your finger e You adjust the size of the video image or change the video mode For computers running Windows 2000 or XP Before calibrating your touch screen Pro face strongly recommends altering the following default settings in the calibration program 1 Go to START PROGRAMS UPDD SETTINGS 2 Click on the Calibration tab 3 Set the Calibration points to 25 4 Set the Margin Percentage to 1 Note If the Margin Percentage is set to 0 the calibration may not be correct at the edges of the screen causing the cursor to jump unexpectedly 5 Click on the Settings tab 6 Set the Averaging to 0 7 Click Apply You are now ready to calibrate your touch screen Follow the instructions found in the following applet to calibrate the touch screen START PROGRAMS UPDD CALIBRATE Note The tou
20. Purchase order number or repair order number Make sure the front panel assembly is properly attached to the unit Attach failure information to the unit to speed processing Place the unit securely in its original packaging or an equivalent heavy duty box Mark the RMA number on your purchase order and on the outside of the box Send the unit to the address given when you receive your RMA number 48 144813 B 4700 Series Flat Panel Industrial PC Chapter 4 Maintenance Front Panel Frame The front panel frame for all 47157818 made of powder coated aluminum The key ingredients are pure polyester TEPIC G titanium oxide barium sulfate leveling agent and carbon black Material that may come in contact with the 4715 unit should be carefully evaluated under end use conditions for compatibility See Table 4 1 Table 4 2 and Table 4 3 for a list of compatible and incompatible chemicals Chemicals Compatible with 4715T Frame Table 4 1 should be used only as a guide Specific testing should be conducted to verify that the unit s finish would meet the demands of extreme environments Table 4 1 4715 Front Panel Frame Chemical Compatibility Aliphatic Alcohols Ketones Esters hydrocarbons Aromatic Inorganic acids Organic acids Ethers hydrocarbons Detergents Waxes heavy oils Greases non reactive Petrol cleaners organic esters Cooling liquid Brake fluid heavy Oils unsaturated aliphatic
21. XP shipped with systems preinstalled with Windows XP This document is devoted to the reinstallation of your Windows XP operating system and drivers utilizing the XP CD provided with your Pro face Xycom industrial computer If you want to install a new operating system or reinstall a current operating system refer to the Windows XP Professional CD ROM shipped with systems preinstalled with Windows XP Professional Note This procedure assumes that the computer hard disk drive has been completely corrupted or replaced 55 144813 B 4700 Series Flat Panel Industrial PC Chapter 5 Troubleshooting Warning This procedure will destroy data that may exist on the hard disk drive Installing Drivers This section describes how to install the drivers associated with the system Note For further assistance contact Pro face technical support at 734 944 0482 or support profaceamerica com Video Drivers Video drivers are on the Documentation and Support Library CD included with the documentation kit For the AIM4 system choose the video driver for your operating system from the following directory on the Documentation and Support Library CD DRIVERS AIM4 Note the video driver is part of the Intel chipset Video Expansion This section deals with the hardware expansion capability of the video controller chip in DOS applications Note It is not necessary to read this section if you are a Windows or OS 2 u
22. button Adjustment increases the brightness and the left button decreases the brightness See Chapter 3 Keypad Utility for detailed instructions on programming the keypad 7 144813 B 4700 Series Flat Panel Industrial PC Chapter 1 Introduction I O Panel m Mee I E k ROD e BS PESE jo 2a E 8 e ES EE Figure 1 3 4715 System I O Panel 8 144813 B 4700 Series Flat Panel Industrial PC Chapter 1 Introduction Feature Parallel Port COM Ports Keyboard Port Mouse Port Video Port USB Ethernet Ports Removable Compact Flash access Table 1 3 4715 System I O Panel Description The parallel printer port LPT1 is a DB 25 pin female connector This port provides a standard PC compatible printer interface COM1 2 and 3 by default are configured for RS232 COM1 can be reconfigured for RS485 or RS422 with jumpers For more information see jumper details in Appendix D The keyboard port is a PS 2 stacked mini DIN so a PC AT keyboard can be attached at the side of the unit The keyboard port on the side of the unit is the lower connector Warning To maintain a safe condition do not use an external keyboard and or mouse port when the unit is operating hazardous environment The mouse port is a PS 2 stacked mini DIN that allows y
23. covering the display is intended to withstand normal operating conditions In the event of damage to the glass the overlay will protect the user from any glass shards For more information about the frame or the overlay see Chapter 4 Maintenance Diagnostic LEDs Following is a description of the LEDs and their meanings Power GREEN when the system has power Disk GREEN when the computer is accessing the disk drive COM GREEN when there is communication activity on one of the serial ports Input GREEN when the unit has a touch screen LED gets brighter when a touch input is detected or a key is pressed Fault YELLOW when a configuration error exists During power up the BIOS checks the hardware configuration against the configuration stored in the CMOS memory Port Access The 4715KPM T features front panel access to a PS 2 keyboard mouse port and a USB 1 1 port These front access connections on the 4715KPM T are nonincendive circuits and may be used safely in Class Division 2 Groups B amp D and Class Division 2 Groups F amp G applications Please refer to the Hazardous Locations control drawing on page 31 74 Key Keypad The 4715KPM T keypad features Alpha numeric and control keys 40 relegendable function keys All keys re programmable Integrated Mouse The 4715KPM T feature a 2 button integrated mouse Brightness These buttons adjust the brightness of the backlights The right
24. display and the glass are mounted and the polyester overlay attached to both the glass and the frame The 4715T has a 15 TFT LCD flat panel The strengthened glass covering the display is intended to withstand normal operating conditions In the event of damage to the glass the overlay will protect the user from any glass shards For more information about the frame or the overlay see Chapter 4 Maintenance Following is a description of the LEDs and their meanings Power GREEN when the system has power Disk GREEN when the computer is accessing the disk drive COM GREEN when there is communication activity on one of the serial ports Input GREEN when the unit has a touch screen LED gets brighter when a touch input is detected or a key is pressed Fault YELLOW when a configuration error exists During power up the BIOS checks the hardware configuration against the configuration stored in the CMOS memory These buttons adjust the brightness of the backlights The right button increases the brightness and the left button decreases the brightness 5 144813 B 4700 Series Flat Panel Industrial PC Chapter 1 Introduction 4715KPM T Front Panel Diagnostic LEDs Brightness
25. form factor The 4715T is an Industrial PCs with a touch screen display The 4715KPM is an Industrial PC with a display integrated keypad and integrated mouse The 4715KPMT is an Industrial PC with an integrated keypad integrated mouse and touch screen display A 4700 system includes e four slot ISA PCI backplane which accommodates Four 9 0 max expansion cards three PCI amp one PCI or ISA e Flat panel display 15 1024x768 XGA TFT The front panel of the unit is sealed to NEMA TYPE 4 4X 12 UL 50 and IP65 IEC 60529 standards and is protected by an impact resistant shield The processor board combines all the functions of a complete PC AT compatible computer on a single industrially hardened circuit board Refer to the AIM4 CPU manual for more information on processor and hardware features The system s modular design allows easy access to expansion boards switches power supply flat panel display and disk drives Standard Features The 4700 unit comes standard with the following AIM4 CPU Board e Four serial COM ports with three external ports configured as RS 232 and one configurable as either RS 232 or RS 422 or RS 485 The fourth port is an internal header only and defaulted as disabled e Parallel port e VGA port e SATA HD controller for up to 2 drives 1 144813 B 4700 Series Flat Panel Industrial PC Chapter 1 Introduction Intel Socket 478 Celeron M or Pentium M option
26. outside air is not brought into the enclosure unless a fabric or other reliable filter is used This filtration prevents conductive particles and other harmful contaminants from entering the enclosure Do not select a location near equipment that generates excessive electromagnetic interference EMI or radio frequency interference RFI Examples of these types of equipment are high power welding machines induction heating equipment and large motor starters Place incoming power line devices such as isolation or constant voltage transformers local power disconnects and surge suppressers away from the system The proper location of incoming line devices keeps power wire runs as short as possible and minimizes electrical noise transmitted to the unit Make sure the location does not exceed the unit s shock vibration and temperature specifications Install the unit in the rack or panel in such a way as to ensure that it does not cause a hazard from uneven mechanical loading Incorporate a readily accessible disconnect device in the fixed wiring on permanently connected equipment Avoid circuit overloading of the supply circuit 14 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation System Cutout Dimensions 4715T 4715KPM T 170 334 52 13 457 11 61 4 465 12 314 457 367 21 EL 0 157 232 59 3 857 12 085 306 96 8 088 208 36 a
27. products that are compatible with the 4700 front panel overlay If you want to use a cleaning agent that is not listed below contact the appropriate manufacturer for compatibility Ariel Domestos Downey Fantastik Formula 4096 Jet Dry Lenor Persil Vim Vortex Windex Wisk Chemicals Not Compatible with Overlay The following chemicals and household products are known to be non compatible with the 4715 front panel overlay Benzyl alcohol Concentrated caustic solution Concentrated mineral acids Lemon juice Methylene chloride Tomato juice Tomato ketchup High pressure steam over 212 F 100 C 51 144813 Chapter 5 Troubleshooting Diagnostic Testing If you suspect that you are having hardware problems with your 4715 series you can use the Pro face diagnostic utility to check out the PC s various ports and subsystems The diagnostic utility is on the Documentation and Support Library CD included with your unit Create Diagnostic Disk The first task is to create a diagnostic diskette The following steps can be done on any computer with a CD ROM drive and a floppy drive 1 2 3 Create a DOS bootable diskette Create a temporary folder on the computer hard drive There 15 self extracting zip file on the Documentation and Support Library CD located in DRIVERS Computer Diagnostics 99290 001 DOS xydiag Run that program and extract the files to the temporary folder you just created Copy the ext
28. stiffener behind the front panel Failure to do so may result in an inadequate panel seal due to flexure of the front panel material between the stud mounts Tighten the nuts on the mounting studs to 25 inch pounds The requirements for enclosure fittings conduit and wiring vary according to the specific rating of the location and the type of flammable or combustible material involved Those requirements are beyond the scope of this document and it is the responsibility of the customer to ensure that their installation is compliant with codes and regulations that apply to their specific location Reference NFPA 70 Article 500 for specific regulations in the United States Power Switch The 4715 series do not have a power switch The amount of input power required by this system classifies the power switch as an incendiary device because the voltage and current across the make break device are capable of creating a spark Hazardous Locations regulations require that a power switch rated for ordinary locations may be used if it is located in an area specified as non hazardous However limits in cable length between the workstation and the power switch may apply Otherwise the switch must be compliant with Class I Division 1 requirements intrinsically safe These switches are built in a manner that prevents the possibility of a spark when contacts are made or broken Use suitable UL listed and or CSA Certified Class I Division 1 switches
29. utility package for use in reconfiguring the keypads for different software packages and as templates for defining completely new keypad macro sets Macros Menu Note You must have a macro file in memory before the Macros Menu is available To load a macro file select the File Open menu When you select Macros a keypad type pull down menu is available This pull down menu provides the following choices Function Keys Alpha Keys and Exit Table 3 2 explains the commands in the Macros Keypad Type menu Table 3 2 Macros Keypad Type Menu Command Description Function Keys Selects the function keys on the keypad to view edit or teach Alpha Keys Selects the alpha keys on the keypad to view edit or teach Exit Returns to the main menu After choosing which keys you want to work with Function or Alpha another pull down menu becomes available This macros edit menu displays the following choices Exit View Teach and Edit Table 3 3 explains the commands in the Macros Edit menu Table 3 3 Macros Edit Menu Command Description Returns to the Main Menu Lets you view but not edit the macro for the selected key When View is chosen the Exit option is displayed on the menu bar and a graphic representation of the chosen keypad is shown To return to the Macros Menu select Exit from the View Menu To select a key to view use the arrow keys to position the cursor on the desired key and press ENTER The mac
30. 4 Front panel frame chemical compatability 49 chemical incompatability 49 Front panel overlay chemical compatability 51 chemical incompatability 51 Fuse replacement 43 Hard drive setup 11 Heat excessiVe umu a uu u 17 I O Panel ts 8 9 EE Neo 11 Installation DRAM usa 19 hazardous locations 25 internal hardware 19 operating systems 55 PC AT and PCI boards 19 Installing P 56 Jumper settings CPU board 66 ah 70 71 c NRI WE erras 61 Keyboard port 7 9 144813 SCarkieO0dleS gt uyum a uha OE 40 keypad inserts creating CUSTOM riisi epiek aniani aapea 22 Keypad Inserts 23 Keypad utility Download menu 38
31. 4700 Series Flat Panel Industrial PCs User Manual for the 4715T 4715KPM amp 4715KPMT Models 2006 XYCOM AUTOMATION LLC Printed in the United States of America 4700 Series Flat Panel Industrial PC Revision Record Revision Description Date A Manual Released 9 06 B Name change correct where applicable with document 4 07 Part Number 144813 A Trademark Information Xycom and Xycom Automation are trademarks of Xycom Automation L L C Xycom Automation L L C now is referred to as Pro face through a D B A The Pro face name and logo will replace the Xycom name and logo on all documents where possible Pro face is a trademark of Digital Electronics Corporation Brand or product names are trademarks or registered trademarks of their respective owners Intel and Pentium are registered trademarks and Celeron is a trademark of Intel Corporation Windows Windows NT and Windows XP are registered trademarks of Microsoft Corporation in the U S and in other countries Copyright Information This document is copyrighted by Xycom Automation L L C Xycom and shall not be reproduced or copied without expressed written authorization from Xycom Automation L L C The information contained within this document is subject to change without notice Pro face does not guarantee the accuracy of the information United States FCC Part 15 Subpart B Class A EMI Compliance Statement NOTE This equipment has been tested and found to comply w
32. 5 085 129 16 17 40 685 17 400 441 96 314 20 250 98 35 14 HOLES Figure 2 1 4715T amp 4715KPM T System Cutout Dimensions inches mm ae 144813 4700 Series Flat Panel Industrial PC Chapter 2 Installation Power Management The following paragraphs explain the system power the power supply and the effects of excessive heat electrical noise and line voltage variation of the 4700 unit System Power Power Supply Using isolation transformers on the incoming AC power line to the system is always a good practice An isolation transformer is especially desirable in cases in which heavy equipment is likely to introduce noise onto the AC line The isolation transformer can also serve as a step down transformer to reduce the incoming line voltage to a desired level The transformer should have a sufficient power rating units of volt amperes to supply the load adequately Proper grounding is essential to all safe electrical installations Refer to the relevant Federal State Provincial and local electric codes which provide data as to the size and types of conductors color codes and connections necessary for safe grounding of electrical components The code specifies that a grounding path must be permanent no solder continuous and able to safely conduct the ground fault current in the system with minimal impedance minimum wire required is 18 AWG 1 mm
33. 70 31 144813 4700 Series Flat Panel Industrial PC Chapter 2 Installation Operation and Maintenance The systems have been designed for compliance with relevant spark ignition tests However please note that the workstation front panel contrast adjustment tactile switches and keyboard connector are the only make break components intended to be exercised by the operator in the course of normal operation Warning In order to maintain a safe condition never use an external keyboard or mouse connected to side ports when the unit is operating in the presence of a hazardous environment Use of the front panel USB or keyboard mouse ports is safe only if the control drawing criteria is satisfied as indicated on the control drawing on page 31 and if the device is approved for use in the classified Hazardous Location With respect to Hazardous Location installations always observe the following rules 1 Always install the workstations within an enclosure suitable for the specific application General purpose enclosures may be acceptable for Class I applications but are never acceptable for Class II applications Type 4 IP 65 enclosures are recommended even when not required by regulations 2 If present keep enclosure doors or openings closed at all times to avoid the accumulation of foreign matter inside the workstation 3 Never subject the unit to any installation or service procedures unless power has been removed an
34. A QS Daqu ham senes SPSS Sun a g Y 33 WSING THE KEYPAD UTIEITY heo eee e ete 34 RE 34 MAIN MENU l 9 34 jns 35 ji 144813 B 4700 Series Flat Panel Industrial PC Table of Contents Files Menu anual n nn 35 EN 36 Upload Menus eit eR qe beet te ie eee 38 Download Mens i R REBAR is BOR Simus 36 Utilities Menu a ana aa anan aka annua aec e 39 ueniet eat eben niii st 39 KEYPAD SCAN CODES titer ete eee e e date boreal 40 CHAPTER 4 MAINTENANCE 6 ees sooo ssa serine oaa e ero Ee pin eoe p ae pesa e 43 GENERAL PREVENTIVE MAINTENANCE 4 43 Replacement ue Un o ID UE usss 43 Fan Filter Replacement o adeb a eec saved 43 RECOMMENDED HARD DRIVE PREVENTIVE 44 SYSTEM BATTERY REPLACEMENT c csssccesssseeesesneeecsnceeeessnaeceseseeeessseeeesssaeecseaeeeesesaeeeesueeesseaeeseseaseeeseneeessueeeens 45 PRODUGTAREPAIR PROGRAM sien eerte
35. ExIUImenu uer ERE Res 35 Files menu cepe tibns 35 Macros Keypad Type Menu 36 MENU 34 Upload 38 USING EH 34 Utilities 39 Keypad Utility Program 33 WEDS eS h Sed Ge 5 7 Line voltage variation 17 CUSTOM x tote cro detegere tee ppt 21 43 battery 45 43 44 9 61 Noise 17 Parallel port connector 62 PC AT installation and PCI boards 19 Pinouts COM 1 inicr ende 63 COMO 64 65 Dual USB connector 2 keyboard connector 61 mouse connector 61 parallelport 2 cte re 62 VGA 65 Ports nb ts dei sini ee 2 9 Rn 9 61 mOUsSe 9 61 parallel a Ree 9 62 PRINTS ese h
36. F11 PF20 insert has the same dimensions 23 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation 2X R 100 R2 5 1 300 33 0 FRONT V7 7 7 7 a 312 7 9 940 1 0 10 a 1 037 26 3 10 PLACES MATERIAL 007 178 THICK POLYESTER ALL DIMENSIONS IN INCHES mm Figure 2 6 4715 KPM T Keypad Insert with Dimensions F1 F20 24 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation Hazardous Locations Installation Pro face designed the 4715 series to meet the requirements of Class I and II Division 2 Hazardous Locations applications Division 2 locations are those locations that are normally non hazardous but could become hazardous due to accidents that may expose the area to flammable vapors gases or combustible dusts These systems have been designed as non incendiary devices They not intrinsically safe and should never be operated within a Division 1 normally hazardous location when installed as described here Nor should any peripheral interface device attached to these systems be located within Division 1 locations unless approved and or certified diode barriers are placed in series with each individual signal and DC power line Any such installations are beyond the bounds of Pro facedesign intent Pro face accepts no responsibility for installations of this equipment or any devices attached to this equipment in Division 1 locations Note
37. F31 F40 ALT F1 F10 END LEFT START and EXPLORE keys are available 42 144813 B Chapter 4 Maintenance The 4715 series is designed to withstand the harsh environment of the factory floor Routine maintenance can help keep your system in good operating condition Preventive maintenance consists of several basic procedures that will greatly reduce the chance of system malfunction Schedule preventive maintenance along with the regular equipment maintenance to minimize down time General Preventive Maintenance Here are some preventive measures you can take Clean the display screen using a non residue cleaner such as a mild window cleaning solution or CRT screen cleaner Take care not to scratch the screen face Clean or change the fan filter periodically to ensure that the air circulating in the unit is clean Wash the filter with warm water and dish soap and let it air dry Do not scrub the filter and do not reinstall it into the unit until it is completely dry Base your maintenance schedule on the type of environment the system is in 1 if the area is dusty you should schedule maintenance more often than if it is a dry clean area Check the filter often to determine if it needs to be changed ahead of schedule Remove dust and dirt from PC components If dust builds up on heat sinks and circuitry an obstruction of heat dissipation could cause the unit to malfunction If dust reaches the electronic boards a sh
38. Industrial PC Chapter 1 Introduction Additional standard features 4715KPM T models 40 relegendable function keys 80 with the F A function Numeric PC control and alpha keypads Windows start menu and pop up menu keys Integrated mouse Nonincendive front panel USB and PS 2 keyboard mouse ports Optional Features Following are optional available features Touch screen resistive technology Higher capacity SATA hard drives and solid state drives Various processor speeds Preinstalled Microsoft Windows 2000 or Windows XP Professional 2 5 Dual SATA Drives 9000 USBF USB floppy requires Windows 2000 or XP 9000 USBFKA front access NEMA sealed USB floppy and keyboard port requires Windows 98 2000 or XP 3 144813 B 4700 Series Flat Panel Industrial PC Chapter 1 Introduction Front Panels The 4700 series has a NEMA 4 4X 12 and IP65 sealed front panel The panel protects the system s interior when the system is properly panel mounted 4715 Front Panel Brightness Adjustment Diagnostic LEDs Front Panel Frame Display Glass Overlay Figure 1 1 4715T Front Panel 4 144813 B 4700 Series Flat Panel Industrial PC Chapter 1 Introduction Table 1 1 4715T Front Panel Feature Front Panel Brightness Adjustment Diagnostic LEDs Description The front panel has four components a display strengthened glass covering the display a frame in which the
39. Industrial PC Table of Contents NGA CONNECTOR g S e eer Vn Pe u ES 65 APPENDIX D AIM4 CONTROLLER JUMPERS 66 CLEAR CMOS SETTINGS Xu yutuku e and at 66 MR LEER 66 LCD POWER SELECT 66 ECD MODE SELECTION e ee dere tala re a IU 66 NOTE ONLY SPECIFIC LCD PANELS SUPPORT THESE FEATURES a 66 NORMALU REVERSESCAN SEEECTI EE e E E ATE E 67 NOTE ONLY SPECIFIC LCD PANELS SUPPORT THESE FEATURES 67 ECD RESOEUTION rere Haec beet e tete reo RE oS 67 CRITE CD SELECT ests icto re eee eese enia tenete eden 67 SATA Mode Select ie n i RR pu 67 IDE1 CONNECTOR MASTER SLAVE MODE c cccccccsssssssscecccecessssssceeccccesesssseeececeesenssseeeeeccecsessseeeeeceesessssaeeeeeeesens 67 J5 CONNECTOR CDROM MASTER SLAVE 2 222 244000000000000000000000000000000000000 68 IDE CONNECTOR VOLTAGE SELECT 68 P2 COMM 1 CONNECTOR MODE CONFIGURATION 68 COMM CONFIGURATION JU
40. MPER 68 2 RS 422 485 TERMINATOR CONFIGURATION cccsssssscccccesessssssceeccecesessseeeececesssssseeeececeseessseeeeeecesenesaeeeeeeesns 69 P2 COMM L EXTERNAL VOLTAGE SELECT idiot S u EINER q ads 69 P2 COMM RS 485 TRANSMIT GATING 69 EXTERNAL RESET ENABLE COMM 3 69 APPENDIX E TSKAM JUMPER amp SWITCH SETTINGS 70 TSKAM BOARD 1 PART NUMBER 143913 00 1 n nasse enne teint nasse nena 70 SWil KEYPAD MAPPING aw EEA eRe 70 PROGRAM etre eet t tes 70 APPENDIX BACKPLANE JUMPER SETTINGS 71 iv 144813 B Chapter 1 Introduction Product Overview The 4700 series of flat panel Industrial PCs combines Intel Celeron or Pentium M processor with a flat panel display to offer a powerful compact package for the factory floor and other harsh environments These PCs feature an open architecture to meet a wide variety of applications that require both a powerful PC and a durable industrial enclosure The system integrates a computer card cage mass storage display and power supply in a reliable industrial
41. P2G 1 2 2 3 2 3 2 1 2 2 3 2 3 Comm Configuration Jumper JP8 Comm 1 Communication Mode 1 2 RS 485 2 3 RS 422 68 144813 B 2 RS 422 485 Terminator Configuration Appendix D AIM4 Jumper Settings Jumper RS 422 Mode RS 485 Mode Terminator Terminator Terminator Terminator Out In Out In JP5 2 3 1 2 2 3 1 2 JP7 2 3 1 2 Note 1 Note 1 Note 1 not used Insert in factory default position P2 Comm 1 External Voltage Select JP3 Output Voltage at P2 Pin 9 1 2 5VDC Output 2 3 12VDC Output Note Either 5VDC or 12VDC will appear on P2 Pin 9 when jumpered for RS 422 or RS 485 P2 Comm 1 RS 485 Transmit Gating Options Transmit Enable JP4 JP6 DTR Active 1 2 3 4 DTR Inactive 1 2 1 2 RTS Active 2 3 3 4 RTS Inactive 2 3 1 2 Auto Turn Around Note 1 5 6 Note 1 Jumper not used Insert in factory default position External Reset Enable Comm 3 JP12 Description 1 2 External AIM4 Reset Active 2 3 Normal Operation 69 144813 B Appendix D AIM4 Jumper Settings APPENDIX E TSKAM JUNPER amp SWITCH SETTINGS TSKAM Board 1 Part Number 143913 001 The following tables indicate the jumper and switch settings for the TSKAM SW1 Keypad Mapping Map Selection SW1 Positions
42. Please refer to Figure B 1 in Appendix AIM4 CPU Board Layout lithium battery is identified by the BT1 designation TOOLS REQUIRED 1 Philips Screwdriver for 6 Philips screws 2 Electrical tape to tape the old battery after removal 3 QWERTY keyboard to restore CMOS memory settings after replacing the lithium battery ESD WARNING Protective measures against electrostatic discharge ESD must be taken when working inside of any computer Failure to do so may result in permanent damage to electrical components within This damage may be immediate or latent final computer failure may occur at a later date Be sure to make consistent skin to metal contact with the computer chassis when making contact with any electrical assemblies or components TO GAIN ACCESS TO THE BATTERY AND REPLACE 1 Remove power from the 4700 series computer If installed in a panel the computer must be removed and placed screen down on a bench To work on the computer on the bench you must first place a soft clean cloth on the clean surface of the bench in order to prevent scratches to the display overlay or touch screen If the computer includes a front panel mouse then be sure to prop up the bottom edge of the front panel with a soft object in order to prevent damage to the panel mouse controller Do not rest the face of the computer on the mouse controller 2 Remove the top cover of the rear chassis 4715 five 6 screws
43. Sulfonic 10 Potassium Hydroxide P P Aromatic Hydrocarbons G F Benzoic E E Sodium Hydroxide P P Chlorinated Hydrocarbons P N Boric E E Acid Salts Ketones F P Butyric 100 Aluminum Sulfate E E Ethers P Chloracetic 10 Ammonium Chloride Esters Chromic 5 Gasoline Citric 10 Iron Chloride Carbon Tetrachloride G G Fatty Acids E E Nickel Chloride E E Organics 0 2 Fluosilicic Zinc Chloride E Aniline Formic 90 P P 0 Benzene F P Hydrobromic 20 Barium Sulfide E E Formaldehyde 37 G G Hydrochloric 20 Sodium Bicarbonate E E Phenol 5 G F Hydrocyanic E E Sodium Carbonate E F Mineral Oils E E Hydrofluoric 20 P P Sodium Sulfide E F Vegetable Oils E E Hypochlorous 5 Trisodium Phosphate G F Chlorobenzene F Lactic 5 F P NeutralSalts 25 E Calcium Chloride E E Nitric 5 F F Magnesium Chloride E E Nitric 30 P P Potassium Chloride E E Oleic E E Sodium Chloride E Oxalic E E Phosphoric F Ped G Key Stearic E E F P P N Sulfuric 8096 Tannic E no attack N rapidly attacked F some attack but useable in some instances C cold 70 F 21 1 C G appreciably no attack H hot 180 82 2 C or boiling point of solvent P attacked not recommended for use and nitrate and sulfate
44. age note 2 Note 1500 termination resistors be connected across transmit or receive lines by inserting jumpers 5 and 7 Refer to Appendix D 63 144813 B COM2 Appendix C Pinouts The following table lists the signal definitions for the COM2 DB 9 connector COM3 Table C 6 2 Connector Pinout Pin Signal DCD2 RXD2 TXD2 DTR2 GND DSR2 RTS2 CTS2 O N O OI RI2 The following table lists the signal definitions for the COM3 DB 25 connector Table C 7 COM3 Connector Pinout Pin Description Pin Description 1 CHASSIS GND 14 NC 2 TXD3 15 3 RXD3 16 NC 4 RTS3 17 5 53 18 6 DSR3 19 NC 7 GND 20 DTR3 8 DCD3 21 NC 9 22 RI3 10 NC 23 NC 11 PB_RESET 24 NC 12 25 13 Note The P1 connector contains a remote system reset option The reset jumper 64 144813 B Appendix Pinouts JP1 shall be in position 1 2 in order to activate the Reset function The RESET pin shall be switched to GND to reset the entire board COM4 The following table lists the signal definitions for the COM4 DB 9 connector Table C 8 COM4 Connector Pinout Pin Signal DCD4 DSR4 RXD4 RTS4 TXD4 CTS4 DTR4 RI4 GND NC O N O OI G
45. and provide 360 degree protection about the interface wires The cable shield braid must be terminated directly to the metal connector shell ground drain wires alone are not adequate Protective measures for power and interface cables as described within this manual must be applied Do not leave cables connected to unused interfaces or disconnected at one end Changes or modifications to this device not expressly approved by the manufacturer could void the user s authority to operate the equipment EMC compliance is in part a function of PCB design Third party add on AT XT peripheral PCB assemblies installed within this apparatus may void EMC compliance FCC CE compliant PCB assemblies should always be used where possible Pro face can accept no responsibility for the EMC performance of this apparatus after system integrator user installation of PCB assemblies not manufactured and or expressly tested and approved for compliance by Pro face It is the responsibility of the system integrator user to ensure that installation and operation of such devices does not void EMC compliance i 144813 B Table of Contents CHAPTER T INPRODUCTION u l W de bua S cen Vea u S SSS Si S 0 RSS 1 PRODUCT OVERVIEW tede taie i m ipi eges ehe AAs 1 STANDARD FEATURE S 1 OPTIONAL FEATURES enaa 3 Front Panels RR NES RII BE EEE BRR 4
46. ation components may occur Note This warning does not apply to the front panel keyboard and USB interface connectors These connections are nonincendive circuits Please refer to the Hazardous Locations control drawing on page 31 30 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation Hazardous Locations Control Drawing Warning The following control drawing applies to front panel ports only Class I Division 2 Groups and D and Class Division 2 Groups F and G Hazardous Classified Locations Pro face Xycom Model 4715KPM T m Nonincendive Field Front Panel USB and Wiring Apparatus PS2 Ports see note 1 Notes 1 Nonincendive Circuit Parameters USB Port Pins 1 to 4 PS 2 Port Pins 3 to 4 Voc 5 VDC 5 VDC lsc lso 3 3 C4 10 uF C4 10 uF La 16 uH La 4 uH 2 Selected Nonincendive Field Wiring Apparatus shall satisfy the following Nonincendive Field Wiring Pro face Xycom Models 4612KPM Apparatus and KPMT And Models 4715KPM and KPMT Vmax gt Voc Imax gt Isc Ci Cable lt a Li Leable lt La 3 If the electrical parameters of the cable are unknown the following values may be used Capacitance 60 pF ft Inductive 0 20 uH ft 4 Nonincendive Field Wiring must be installed in accordance with Article 501 4 B 3 of the National Electrical Code ANSI NFPA
47. ble for installation within Division 1 locations Note Electrical equipment cannot be installed in Division 1 locations unless they are intrinsically safe installed inside approved explosion proof enclosures or installed inside approved purged and pressurized enclosures 27 144813 4700 Series Flat Panel Industrial PC Chapter 2 Installation Division 2 Locations Division 2 locations are listed below e Class I volatile flammable liquids or flammable gasses are handled processed or used but confined within closed containers or closed systems from which they can escape only in cases of accidental rupture or breakdown of such enclosures or systems or in case of abnormal operation of equipment e Ignitable concentrations of Class I vapors or gasses are normally prevented by positive mechanical ventilation but which may become hazardous due to mechanical failure of those ventilation systems e Location is adjacent to a Division 1 location e Class II combustible dust is not normally in the air in quantities sufficient to produce explosive or ignitable mixtures Dust accumulations are normally insufficient to interfere with normal operation of electrical equipment or other apparatus Combustible dust may be in suspension in the air as a result of the following malfunctioning of handling or processing equipment combustible dust accumulations on or in the vicinity of electrical equipment may be ignitable by abnormal op
48. board Connector Pinout Pin Signal 1 KB DATA 2A NC GND 4A 5VFUSE 5A KB_CLK 6A NC Mouse Port Connector The following table lists the signal definitions for the PS 2 mini DIN mouse port connector Table C 2 Mouse Connector Pinout Pin Signal 1B MOUSE DATA 3B GND 4B SVFUSE 5B MOUSE_CLK 6B NC 61 144813 B Appendix C Pinouts Four USB Connector USB1 The following table lists the signal definitions for each of the four USB connectors Table C 3 Four USB Pinout Pin Description 1 5VFUSE 2 USBPO 3 USBPO 4 GND Parallel Port Connector LPT1 The following table shows the signal definitions for the DB 25 Parallel port connector Table C 4 Parallel Connector Pinout Pin Signa 22 GND 11 24 GND 13 3 21 jop 62 144813 Appendix Pinouts Serial Port Connectors RS 232 RS 422 and RS 485 are supported by AIM4 COMI The following table lists the signal definitions for the 1 DB 9 connector Table 5 COM1 Connector Pinout RS 232 RS 422 RS 485 Pin Signal Pin Signal Pin Signal 1 DCD1 1 TXD note 1 1 DATA note 1 2 RXD1 2 TXD note 1 2 DATA note 1 3 TXD1 3 NC 3 NC 4 DTR1 4 NC 4 NC 5 GND 5 GND 5 GND 6 DSR1 6 RXD 6 NC 7 RTS1 7 RXD 7 NC 8 CTS1 8 NC 8 NC 9 RI1 9 Voltage note 2 9 Volt
49. ch screen and controller is a matched pair calibrated at the factory If touch screen and controllers are interchanged calibration may be needed Note When using a PS 2 mouse with the touch screen driver the following applies Only the Microsoft two button mouse functionality is supported Extra features on the mouse are not supported and will not function 21 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation Custom Logo You have the option to place a custom label on the unit Refer to Figure 2 4 for the dimensions and recommended requirements for a customized label Once a customized label is procured place the new label over the Pro face Xycom label 0 06 1 52 0 81 20 57 4 Places Your Logo On Entire Surface 2 25 57 15 NOTE All dimensions in inches Recommended material 0 007 0 176 thick polyester with 3M 468 adhesive on far side Figure 2 4 Logo Label Dimensions Creating Custom Keypad Inserts You can customize your keypad with keypad inserts Refer to Figure 2 5 and Figure 2 6 for insert dimensions and installation for the 4715 22 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation pm 889 17 3 291 7 4 680 17 3 1 10 PLACES 916 23 3 i 10 PLACES 8 87 250 8 p 1 0 2X R 100 7 5 Figure 2 5 4715KPM T Keypad Inserts with Dimensions PF1 PF10 Note The P
50. d Filter The filter can be replaced or removed for cleaning See Chapter 4 for details on the fan filter assembly Note Filter should only be replaced with UL94HF 1 rated filters 11 144813 B 4700 Series Flat Panel Industrial PC Chapter 1 Introduction Unpacking the System When you remove the system from its shipping container verify that you have the parts listed below Save the box and inner wrapping in the event you need to reship the unit 4715 series computer Documentation kit which includes e Power connector 10 32 hex nuts for panel mounting with the studs Cable clamp and screw for strain relief of power cord Documentation and Support Library CD ROM e Operating System Recovery Media or operating system installation disk CD ROM Quick Startup This section gives you the steps to get the system up and running without explaining the capabilities and options Warning Remove power from the unit and disconnect the power cord before making any adjustments to the inside or outside of the computer Warning For Hazardous Locations installation review Hazardous Locations Installation in Chapter 2 before startup To prepare the system for use perform the following steps l 2 3 Attach optional keyboard to the keyboard port Attach other optional equipment following the instructions in Chapter 2 Attach the power cord from the power receptacle to a properly grounded 100
51. d the area is known to be non hazardous This includes the installation or removal of power cables communication cables or removal of the rear cover of the unit 4 Only technically qualified service personnel should perform all installation and service These workstations are designed to require no service in the course of normal operation by an operator 32 144813 B Chapter 3 Keypad Utility Program The keypad utility program allows users to redefine any or all of the keypad keys on the unit with new scan codes using utility software You must use an external full stroke PC AT keyboard to access the utility This chapter explains how to load the keypad utility and details how the program s pull down menus work Also included in this chapter are the default keypad scan codes Note Your external full stroke PC AT keyboard cannot be redefined by running the keypad utility Note The keypad switch arrays are disabled while the keypad utility is running Loading the Keypad Utility Note Pro face s keypad utility will only run under DOS 3 2 or better The keypad utility will not run in a Windows environment The keypad utility is on the Documentation and Support Library CD that shipped with your computer You will find the self extracting zip file Keypad Utility 1 1 142606 001 in the folder DRIVERS Keypad Software Keypad Utility 1 1 142606 001 If your computer is running DOS revision 3 2 or bett
52. dings in some of the menus where Exit can be chosen to exit this menu To begin using the keypad utility type kp3util at the prompt for the floppy drive when no DOS is available or the subdirectory you created earlier The program will bring up the main menu Open the def4612 pkm file in the main menu to program the keypad This file contains the default keypad settings for the 4700 series Changes to the default file should be saved to a new file with the pkm extension If you do not open a file the macros pull down menu will not be available Note If you make any changes to your keypad and want to set it back to the default settings open the pkm file for your unit e g def4612 PKM for 4715KPM from the File Open menu and then download it from the download menu Caution Do not save any changes to the default files Main Menu Table 3 1 shows the Main Menu screen The functions of the pull down menus are described in the following sections Note Exit and Download do not have pull down menus 34 144813 B 4700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Note Use F1 to access the menu bar options in the kp3util program Exit Files Macros Upload Download Utilities Open Function Keys KP Cil Version Factory Default Close Alpha Keys Exit Exit Save Save As Delete Exit Company Name Utility MAIN L Arrow R Arrow Enter Exit Figure
53. er create a subdirectory on your hard drive for the files and extract the files from the disk into that subdirectory To run the utility go to the subdirectory and type kp3util at the DOS prompt If your computer is not running DOS you will need to extract the files onto a DOS bootable diskette The diskette is then inserted into the floppy drive You will need to reboot your computer for the computer to access the program To run the utility type kp3util at the DOS prompt 33 144813 B 4700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Using Keypad Utility Startup The keypad utility uses a menu bar and pull down menu system All menu bars are displayed across the top of the screen Pro face Xycom KP3 Utility and the current menu titles are shown at the bottom of the screen see Figure 3 1 A full stroke keyboard is needed to enter keystrokes while recording a new key macro editing an existing macro or entering utility commands You can redefine all keys on the keypads except the F A Function Alpha key While the utility is running the keypads are disabled Dialog boxes appear for user prompts and to display error and user advice messages Any keys used specifically in each menu are shown at the bottom of each screen see Figure 3 1 Two keys allow you to exit the menus ESC moves to the previous menu or out of the utility from the Main Menu Flreturns to the current menu hea
54. eration or failure of electrical equipment Groups electrical equipment that is approved for use in Hazardous Locations must include a group rating Various flammable and combustible substances are divided into these groups as a function of their individual maximum experimental safe gap MESG explosion pressure and ignition temperature Component temperatures and the potential for spark based upon voltage current and circuit characteristics within electrical equipment will determine what the equipment group rating will be A device approved for installation within Class I Group locations may also be used in Groups B C or D Note Approved Class equipment may not be suitable for Class installations Class includes Groups A C and D Class Il includes Groups and G 28 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation Enclosures The systems are designed for installation within a clean and dry enclosure for both ordinary and hazardous locations The front panel meets the requirements of UL and CSA Type 4 4X and 12 enclosures The enclosure used for Class I Hazardous Locations should have a minimum rating of Type 12 NEMA 12 IP 5X However Type 4 IP 6X enclosures are strongly recommended Panel flatness and rigidity are important if a proper panel seal 15 to be maintained If non metal type enclosures such as plastic or fiberglass are to be used install a rigid metal
55. es rated 80 C or better Figure 2 2 4700 AC Power Connector Perform the following steps to construct and attach the cable 1 Cut wire cable to the desired length 2 Strip 0 25 inch 6 mm of insulation from the end of the conductor wire No bare wire should be exposed when the cable is connected to the workstation 3 Tin the wire ends with solder if using stranded wire This will keep the wire from fraying Warning When inserting the wire ends of the power cable into the block plug be sure there is no exposed wire Trim the wire ends of the cable or cut a new cable if necessary Figure 2 3 Internal View of a 4700 AC Power Connector 4 Insert the three wire ends of the power cable into the hole of the connector plug Bend the Protective Earth ground PE wire the neutral N wire and the line L wire around the corresponding screw Be sure that no bare wires are exposed 18 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation 5 Tighten the three screws above the wires to hold them firmly in place Warning Never tighten the three screws of the block plug when the cable is connected to a power source The screws are conductive and have contact with the cable wire 6 Use the screw provided to secure and strain relief the power cable inside the connector Plug the power cable into the power supply located on the side of the unit Install the plug retainer bracket over the plug
56. h of the enclosure 2 Create a cutout in the enclosure Figure 2 1 and in System Cutout Dimensions sure to place the unit at a comfortable working level e sure the area around the cutout is clean and free from metal burrs 3 Mount the unit in an upright position and properly secure the unit into the panel e Tighten the fourteen 10 nuts to 25 inch pounds 2 8 Newton meters 28Kgf cm 4 Construct a power cable following the instructions in AC Power Cable in this chapter 13 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation Attach one end of the power cord to the power receptacle on the unit and the other end to a properly grounded 100 240 50 60 Hz outlet Turn on power to the system The system will boot up the installed operating system Install the application software via a floppy drive CD ROM the network See Appendixes for jumper configuration considerations pin outs and technical specifications Additional aspects to take into account when mounting your 4700 unit Consider locations of accessories such as AC power outlets and lighting interior illumination and windows for installation and maintenance convenience Prevent condensation by installing a thermostat controlled heater or air conditioner To allow for maximum cooling avoid obstructing the airflow Place any fans or blowers close to the heat generating devices If using a fan make sure that
57. he Click OFF choice is not supported To select a key to define use the arrow keys to position the cursor on the desired key and press ENTER After you select a key the utility records every keystroke made on the external full stroke keyboard The keystrokes are saved in a macro assigned to the chosen key As the keystrokes are entered they are displayed using the chosen format ESC stops recording and returns you to the Teach Menu so you cannot record the ESC key However ESC can be included in a macro by using the editor Changes made to the macros in the Teach Menu are not programmed until you select Download Displays a graphic representation of the keypad in memory and a menu bar displaying Exit and Click OFF Exit returns to the Macros menu Click OFF is not supported To select a key to edit use the arrow keys to position the cursor on the desired key and press ENTER edit mode the macro is displayed as two lines The top line displays the macro in either hex or decimal format and is the line in which the editing takes place The bottom line displays the macro in ASCII format this line is not user configurable The bottom line keeps track of which part of the macro being edited and is updated by the utility as editing takes place The insert delete and cursor control keys on the full stroke keyboard are active for editing When a key is selected from the Edit Macro option the menu bar displays the following choices Ex
58. he TAB key to move between the HH MM SS and MM DD Y YYY sub fields to enter the present time and date Press the QWERTY keyboard F10 function key to SAVE AND EXIT Lithium battery replacement is now complete The computer should boot with no error or warning messages Product Repair Program Pro face s Product Repair amp Customization Department PR amp C restores equipment to normal operating condition and implements engineering changes that enhance operating specifications Pro face tests products returned to Pro face with the standard Pro face test diagnostics Follow the steps below to prepare the unit for shipment 1 405 104 cr 42 Obtain Return Merchandise Authorization number for your unit visiting the Pro face RMA Request web page and fill out the online request form http www profaceamerica com rma If you cannot fill out the online form there is an RMA Request Form Document that can be downloaded and either E mailed support profaceamerica com or Faxed 734 429 1010 to the Pro face Customer Support Team If you have difficulty then please call the Pro face Customer Support Team at 734 944 0482 Please have the following information Company name shipping and billing address Type of service desired product repair or product exchange e Product model number part number quantity serial number s and warranty status e Failure mode and failure systems
59. in hazardous locations These switches are available from a wide number of sources It is the responsibility of the customer to ensure that the power switch selected for their installation has the correct Hazardous Locations rating for the location in which it is installed Cable Connections Division 2 Hazardous Location regulations require that all cable connections be provided with adequate strain relief and positive interlock Never connect or disconnect a cable while power is applied at either end of the cable 29 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation Communication Cable Interfaces All communication cables should include a chassis ground shield This shield should include both copper braid and aluminum foil The D sub style connector housing should be a metal conductive type e g molded zinc and the ground shield braid should be well terminated directly to the connector housing Do not use a shield drain wire The outer diameter of the cable must be suited to the inner diameter of the cable connector strain relief in order to ensure that a reliable degree of strain relief is maintained Always secure the D Sub connectors to the workstation mating connectors via the two screws located on both sides Warning Never connect or disconnect the communication cables while power is applied at either end of the cable This may result in an incendiary spark Permanent damage to the workstation communic
60. ings 70 71 switch settings 70 71 144813 B Using the Keypad Ultility 34 Video drivers 2 orient 56 Utility Batch Mode 39 Video expansion 56 VOGA 60nmnegtor u 65 9 74 144813 144813 Automation LLC Canada Sales 905 607 3400 Pro face 734 429 4971 Northern Europe Sales 44 1604 790 767 734 429 1010 Southern Europe Sales 39 011 770 53 11 x http www profaceamerica com 75 144813 B
61. ions UL Listed File E180970 25 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation e Underwriters Laboratories Inc UL 508 Industrial Control Equipment UL Listed File E107636 e Canadian Standard Association Specification C22 2 No 213 M1987 Non incendiary electrical equipment for use in Class L Division 2 hazardous locations cUL Listed File 180970 e Canadian Standards Association Specification C22 2 No 142 CUL Listed File E107636 Warning Suitable for use in Class I Division 2 Groups A B C and D and Class Il Division 2 Groups F and G Hazardous Locations or non hazardous locations only Warning Explosion Hazard Substitution of components suitability for Class Class II Division 2 Avertissement Risque d Explosion La substitution de composants peut rendre ce materiel inacceptable pour les emplamements de classe Division 2 Warning Explosion Hazard Do not disconnect equipment unless the power has been switched off or the area is known to be non hazardous Avertissement Risque d Explosion Avant deconnecter l equipment coupler le courant ou s assurer que l emplacement est designe non dangereux Warning Explosion Hazard When in Hazardous Locations turn off power before replacing or wiring modules 26 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation Avertissement R
62. isque d Explosion Dans les situations hasardees couper la courant avant de remplacer ou de cabler les modules Definitions The following Class and Division explanations are derived from Article 500 Sections 5 and 6 of the United States National Fire Protection Agency National Electric Code NFPA 70 They are not complete and are included here only for a general description for those not familiar with generic hazardous locations requirements Persons responsible for the installation of this equipment in Hazardous Locations are responsible for ensuring that all relevant codes and regulations related to location rating enclosure and wiring are met Class I Locations Class locations are those in which flammable gases or vapors are or be present in the air in quantities sufficient to produce explosive or ignitable mixtures Class II Locations Class locations are those that are may become hazardous because of the presence of combustible dust Division 1 Locations A Division 1 location 5 one in which flammable or ignitable gasses vapors or combustible dusts and particles can exist due the following conditions e Normal operating conditions e Because of repair maintenance conditions leakage or mechanical failure or abnormal operation of machinery or equipment or e Combustible dusts of an electrically conductive nature may be present in hazardous quantities Note Pro face systems are not suita
63. it Cut Copy Paste Codes Hex and Insert Overtype The macro for the chosen key is also displayed To access the menu bar use F1 Use the Insert key on your full stroke external keyboard to toggle between insert and overtype mode Edit Copy Cut deletes a sequence of scan codes from the macro To select a section to cut 1 Place the cursor on the first character to cut 2 Press F1 to access the menu bar choices and select cur 3 Press ENTER Cut should still be highlighted but the cursor will appear on the Edit line Move the cursor to the last character to cut and press ENTER The last character of every macro is the end of the macro EOM and cannot be deleted Copy duplicates a sequence of scan codes from the macro into memory To select the section to copy 1 Place the cursor on the first character to copy Press F1 and select Copy 2 Press ENTER Copy should still be highlighted but the cursor will appear on the Edit line 3 Move the cursor to the last character to copy and press ENTER The copied item does not appear on the screen until you select Paste 37 144813 4700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Table 3 3 Macros Edit Menu Command Description Edit Paste Paste inserts a sequence of scan codes which were saved in memory using Copy into the macro To paste a sequence of scan codes that were previously copied position the cursor where you
64. ith the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user s expense For European Users WARNING This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures INSTALLATION Electromagnetic Compatibility WARNING The connection of non shielded equipment interface cables to this equipment will invalidate FCC EMI and European Union EMC compliance and may result in electromagnetic interference and or susceptibility levels which are in violation of regulations applying to the legal operation of this device It is the responsibility of the system integrator and or user to apply the following directions relating to installation and configuration All interface cables must include shielded cables Braid foil type shields are recommended Communication cable connectors must be metal ideally zinc die cast backshell types
65. l Industrial PC Chapter 3 Keypad Utility Program Table 3 6 Default Keypad Keycodes 4715KPM T F A Key LED Off Function Mode F A Key LED On Alpha Mode Description Make Break Codes of Key Equivalent Codes Equivalent Codes PF18 lt 110A FO 0A FO 11 PF19 gt 1101 FO 01 FO 11 F A SPACE SPACE 29 FO 29 SPACE FO 29 EA SPACE mar down arr E012E072 EOFO72E0F012 down E012E072 EO FO 72 EO 12 7B a 7B FO 7B FO 7B ENTER ENTER 5A FO 5A ENTER FO 5A END END E0 12 069 0 069 EO FO 12 END 0 12 069 EO FO 69 EO FO 12 41 144813 4700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Table 3 6 Default Keypad Keycodes 4715KPM T F A Key LED Off Function Mode F A Key LED On Alpha Mode Description Keyboard Make Break Codes Keyboard Make Break Codes of Key Equivalent Codes Equivalent Codes Left Start Mouse click 12 EO 1F EO FO 1F EO FO 12 E0 12 EO 1F E0 1F EO FO 12 windows start menu Explorer Mouse click 12 EO2F EO FO2F EO FO 12 EO 12 E0 2F E0 FO 2F EO FO 12 windows pop up menu 1 Use the keyboard buttons located on the left side of the keyboard i e the buttons normally used with the alpha keys 2 Use the keyboard buttons located on the right side of the keyboard i e the buttons normally used with the numeric keys NOTES e F11 F20 SHIFT F1 F10 e F21 F30 CTRL F1 F10 e
66. mandatory for Hazardous Location installations 7 Once the power cable and other optional interface cables are installed the installation is complete Note When disconnecting the power cord from the unit be sure to completely loosen the two securing screws on the retainer bracket Installing Internal Hardware Options Remove the top back cover to install internal hardware options Caution Turn off the unit before installing internal hardware Warning Installation of expansion boards may void safety and or EMC compliance DRAM and Additional DRAM Dual Inline Memory Modules DIMMs You can order the 4715 system CPU factory configured for many configurations of DRAM The system has two 240 pin DDR2 DIMMs that support 512 1GB and 2GB options The maximum amount supported is 2GB You can reconfigure the DDR2 capacity by changing the DDR2 DIMMs on your board For more information refer to the AIM4 CPU manual PC AT and PCI Boards 1 Check that the memory and configuration of the board you want to install does not conflict with the CPU and I O memory maps in your AIM4 CPU board manual 2 Remove the top back cover 19 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation 3 Remove the screw attaching the blank I O plate to the frame from the desired slot 4 Slide the PC AT expansion board into the corresponding 5 Push the board into the backplane connectors Caution
67. me gt A11 rights reserved Diagnostic Tests Sequence Selection Menu 1 xx WILL pause on error Auto select tests Save setup to file Quit and exit to DOS 5 SINGLE PASS test mode 6 Deselect all tests 7 8 Extract setup from a file Return to previous screen RAM Test Video Interface Test Video RAM Test Speaker Port Test Extended RAM Test LPT1 Printer Port Test Real Time Clock Test LPT2 Printer Port Test COM1 Serial Port Test Hard Drive Interface COM2 Serial Port Test Drive Interface COM3 Serial Port Test Floppy Drive Interfac COM4 Serial Port Test Floppy Drive Interfac Math Coprocesso est Keyboard Keypad Tests Video Adjustments Test Test Selected ENTER START TESTING Use the letters to move the cursor and select deselect or use the arrow keys to move then use th SPACE key to select deselect a test or function Figure 5 2 Main Menu Note Please read the DIAG TXT file on the diagnostics disk for detailed information about the tests Note Avoid repeated running of any hard disk diagnostic utility if you use the Solid State Flash drive option The Flash drive has a limited number of writes to each logical sector Repeated writes from a diagnostic utility will prematurely shorten the life of the drive 54 144813 B 4700 Series Flat Panel Industrial PC Chapter 5 Tr
68. n time related to hard drive failure Pro face believes it is important to keep our customers informed to offer alternative solutions and to provide all of our customers with the excellent service they deserve Any questions regarding this issue may be directed to our support center at support profaceamerica com Note Pro face recommends frequent backups of your hard drive especially before beginning preventive maintenance procedures 44 144813 B 4700 Series Flat Panel Industrial PC Chapter 4 Maintenance System Battery Replacement The 4715 series AIM4 CPU board includes a coin cell type lithium battery that maintains computer configuration date and time information when input power 15 removed from the system If the AIM4 CPU board battery life is ended then the 4715 series computer will no longer maintain the configuration information date or time and the battery will need to be replaced In this case the following types of error messages will be displayed on the screen at start up time ERROR 0271 Check Date and Time Settings Warning 0251 System CMOS Checksum Bad Default Configuration Used Press lt 1 gt to Resume lt F2 gt to Setup BATTERY SPECIFICATIONS Part Number CR2032 Voltage 3V Nominal Capacity 220 mAh This battery must be a UL Recognized component BATTERY LIFETIME Battery current is not consumed while input power is applied to the AIM4 CPU board However electrolyte l
69. on JP13 JP14 JP15 JP16 Display Size LCD Resolution 1 2 1 2 2 3 2 3 15 1024 X 768 1 2 1 2 2 3 1 2 17 1280 X 1024 1 2 1 2 1 2 2 3 12 800 X 600 1 2 1 2 1 2 1 2 19 1600 X 1200 1 2 1 2 1 2 2 3 N A Node Box Operation CRT LCD Select JP17 Display Select 1 2 CRT amp LCD 2 3 CRT Only Node Box Configuration HDD CDROM Settings SATA Mode Select JP18 HDD Mode 1 2 Reserved 2 3 IDE Mode IDE1 Connector Master Slave Mode JP19 IDE Master Slave Select 1 2 Master 2 3 Slave Note Affective only when drive is physically jumpered for Cable Select 67 144813 B Appendix D AIM4 Jumper Settings J5 Connector CDROM Master Slave Mode JP20 CDROM Master Slave Select 1 2 Master 2 3 Slave Note 1 1 2 Slave 2 3 Master Note 2 Note 1 Affective only when CDROM is programmed for Cable Select Mode 2 Affective only when CDROM is programmed for Reverse Cable Select Mode IDE1 Connector Voltage Select JP21 IDE1 Voltage Select 1 2 Flash 3 3VDG 2 3 HDD etc 5VDC Comm Port Settings P2 Comm 1 Connector Mode Configuration Jumper RS 232 Mode RS 422 Mode RS 485 Mode JP2A 1 2 2 3 2 3 2 1 2 2 3 2 3 2 1 2 2 3 2 3 JP2D 1 2 2 3 2 3 2 1 2 2 3 2 3 2 1 2 2 3 2 3 J
70. on volatile memory with the new 38 144813 B 4700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program macros which become the new key definitions for the keypad After the download 18 complete the system will prompt the user to cycle power Utilities Menu When the Utilities menu is selected two choices are displayed Factory Default and Exit Table 3 5 explains these choices Table 3 5 Utilities Menu Command Description Factory Default Reprograms the keypad macros to the factory default settings After completion the system will need to be power cycled Exit Returns to the Main Menu Utility Batch Mode The Utility Batch Mode can be used to reprogram keypads on multiple units with the same customized keypad macros This feature is useful because it allows you to do the reprogramming without having to enter the full keypad utility for each individual unit After you have programmed the first keypad macros you will need to create a DOS bootable diskette to run the Utility Batch Mode You will need to extract files from the Documentation and Support Library CD ROM to for the diskette The necessary files can be found in the folder DRIVERS Keypad Software Keypad Utility 1 1 142606 001 Save the following files from the CD ROM to the root directory on your DOS bootable diskette e H8flash exe e KP3util exe e H fload mot e pkm codes pkm e symbols pkm e download dld Then inse
71. operating Shock Operating Non operating Table A 2 Environmental Specifications Specification 0 to 50 C 32 to 122 F 20 to 60 C 4 to 140 20 to 80 RH non condensing 20 to 80 RH non condensing Sea level to 10 000 feet 3 048 m Sea level to 40 000 feet 12 192 m 0 006 0 15mm peak to peak displacement 1 0g maximum acceleration 0 015 0 38mm peak to peak displacement 2 5g maximum acceleration 15g peak acceleration 11 msec duration 1 2 sine wave 30g peak acceleration 11 msec duration 1 2 sine wave Consistent with internal component specifications These values are with solid state hard drives and not rotating media drives 59 144813 B Appendix B AIM4 Layout Appendix B Block Diagram and AIM4 Layout Figure B 1 shows the layout of the AIM4 CPU board layout AIM4 CPU Board Layout 006S243 00 110 ES Vi EH LEE LU ML 1C06720938 XYcoM 1 IMMER E _ 5243 V1 0 Figure B 1 AIM4 CPU Board Layout w Jumper amp Connector Locations 60 144813 B Appendix C Pinouts Appendix C Pinouts This appendix provides the pinouts for the keyboard mouse LPT1 1 COM2 USB and VGA connectors NC indicates No Connection Keyboard Port Connector The following table lists the signal definitions for the keyboard connector It is a standard PS 2 compatible connector Table C 1 Key
72. ort circuit could occur Check the connections to I O modules especially in environments where vibration could loosen the connections Check to see that all plugs sockets terminal strips and module connections are solid Remove unnecessary articles such as drawings or manuals from the unit They can obstruct airflow and create hot spots which cause the system to malfunction Do not place noise generating equipment near the 4700 unit Fuse Replacement The 4715 unit has no accessible fuse Return the unit to the factory for fuse replacement Fan Filter Replacement To change the fan filter remove the grill and filter as illustrated in Figure 4 1 and replace the filter Then snap the assembly back into position Note Filter should only be replaced with UL94HF 1 rated filters 43 144813 B 4700 Series Flat Panel Industrial PC Chapter 4 Maintenance Figure 4 1 Fan Assembly Caution Do not operate the 4715 without a fan filter Dust build up could cause the unit to malfunction Recommended Hard Drive Preventive Maintenance Pro face has recognized that hard drive failures may begin to increase an average of four to five years into the life of most computers used in industrial applications Therefore it is our recommendation as a preventive maintenance measure that all hard drives used in these types of applications be replaced at a two year interval to avoid any dow
73. oss through the crimp seal will typically occur at the rate of approximately 0 5 per year at 20 degrees C 68 F This rate will increase with higher temperatures The AIM4 CPU board will consume approximately 6 uA of battery current when power is removed from the motherboard At this rate the battery will last approximately 4 2 years in storage at 21 degrees C 70 F This represents 100 duty cycle or input power off time Example Battery Capacity 220 mAh IC Current Drain 6 uA Battery lifetime 0 22 aH 6 X 10 36 666 hours 4 2 years When input power is off at the rate of 12 hours per day continuously the battery life should be approximately double the 100 duty cycle time or 8 4 years at 21 degrees C 50 duty cycle When input power is off at the rate of 16 hours per day the lifetime should be approximately 12 6 years 33 duty cycle However the electrolyte loss through the crimp seal may reduce the 33 duty cycle lifetime somewhat Battery lifetime is inversely proportional to the temperature of the battery At elevated temperatures the battery life will be decreased BATTERY REMOVAL 45 144813 B 4700 Series Flat Panel Industrial PC Chapter 4 Maintenance Caution There is danger of the new battery exploding if it is incorrectly installed Only technically qualified personnel should perform battery replacement and disposal Please note the disposal instructions as described in this section
74. ou to attach a mouse at the side of the unit Warning To maintain a safe condition do not use an external keyboard and or mouse port when the unit is operating in a hazardous environment The video port is a 15 pin D sub VGA connector at the side of the unit This connector supports any standard VGA connection Both the LCD flat panel and video port are active as a default at boot time if video display devices are connected to them The Universal Serial Bus USB is a four high connector One Ethernet port is an on board 10 100 BASE 45 connector with LEDs and one port is an on board 10 100 1000 BASE RJ 45 connector with LEDs This allows external access to Type or Type Il Compact Flash for solid state storage media 9 144813 B 4700 Series Flat Panel Industrial PC Chapter 1 Introduction Back Panel Hard drive access CD ROM drive Floppy drive Flash Power connector and bracket Figure 1 4 4715 System Back Panel 10 144813 B 4700 Series Flat Panel Industrial PC Chapter 1 Introduction Power Panel Power Connector Fan amp Filter Figure 1 5 4715 Side Panel with Fan Filter and Power Connector Table 1 4 4715 Power Panel Feature Description Power Connector This is a three pin connector Refer to the special Hazardous Locations Installation instructions later in this chapter Product ID Label The product ID label is located on the bottom panel Fan an
75. oubleshooting The 4715 series CPU ships with either Windows 2000 or Windows XP Professional operating system If you need to reinstall an operating system refer to the appropriate section below If you want to change operating systems you will need to use the manufacturer s instruction manual Note If you need to reinstall the Windows 2000 or Windows XP Professional operating system you must have an internal CD ROM drive or an external parallel port CD ROM drive Windows 2000 Reinstallation If you need to reinstall the Windows 2000 operating system refer to the Pro face Xycom Workstation Recovery Media Software Installation Instructions for Microsoft Windows 2000 shipped with systems preinstalled with Windows 2000 This document is devoted to the reinstallation of your Windows 2000 operating system and drivers utilizing the Recovery Media provided with your Pro face Xycom industrial computer If you want to install a new operating system or reinstall a current operating system refer to the operating system s manual for directions Note This procedure assumes that the computer hard disk drive has been completely corrupted or replaced Warning This procedure will destroy data that may exist on the hard disk drive Windows XP Reinstallation If you need to reinstall the Windows XP operating system refer to the Pro face Xycom Workstation Software Installation Instructions For Microsoft Windows
76. racted files onto the DOS bootable diskette This diskette will be inserted directly into the 4700 unit s floppy drive Prepare the System Before starting the system tests perform the following steps 1 4 Place the CPU board jumpers and switches to the factory set positions Refer to Appendix D for these settings Plug the female end of the AC power cable into the side of the unit and the male end into a properly grounded outlet Connect the serial loopback connector s and the printer cable to the appropriate connectors and connect a PC AT or PS 2 keyboard Figure 5 1 illustrates the wiring necessary for the loopback connection Default the CMOS setup to the factory settings After completing all of the preceding steps the 4715 unit is ready for diagnostic testing Follow the directions in the Running the Tests section of this chapter 52 144813 B 4700 Series Flat Panel Industrial PC Chapter 5 Troubleshooting 1 2 4 5e Com 1 RS 232 Serial Loopback Connections 2 5 232 Serial Loopback Connections Figure 5 1 Serial Loopback Connections 53 144813 B 4700 Series Flat Panel Industrial PC Chapter 5 Troubleshooting Running the Tests To run the diagnostic tests insert the DOS bootable disk you created into drive A Turn on the computer and the diagnostics program will boot up Figure 5 2 shows the Main Menu screen for the program Copyright xxxx lt Company Na
77. ro is displayed as two lines ASCII and code The ASCII line displays each keycode as the keys it represents on the full stroke keyboard Special labels are used for certain keys e g Spc for space bar UAr for up arrow and bk for the break code prefix The code line is displayed in either Hex or decimal There is a one to one correspondence between the ASCII and code lines While viewing the macro the menu bar displays two options Exit and Hex Decimal To access the menu bar use F1 Exit returns to the View Menu Hex Decimal toggles between displaying the macro in hex or decimal format When Hex is chosen the keycodes are displayed as hexadecimal value scan codes When Decimal is chosen the keycodes are displayed as the decimal equivalent of the hex codes For example the macro abc would be displayed as 1C FO 1C 32 FO 32 21 FO 21 in 36 144813 B 4700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Table 3 3 Macros Edit Menu Command Teach Edit Edit Cut Description hex and 28 240 28 50 240 50 33 240 33 in decimal Allows you to record up to 105 keystrokes in a macro When Teach is selected a graphic representation of the keypad currently in memory displays Menu bar choices are Exit ASCII and Click OFF To access the menu bar use F1 As usual Exit returns you to the Macros menu ASCII specifies the format to display the keystrokes as they are entered ASCII is the default setting T
78. rt In particular the AC cables and switch wiring should not be in the same conduit with all communication cables Line Voltage Variation The unit s power supply is built to operate with an input voltage range of 100 240VAC while still allowing the system to function within its operating margin As long as the incoming voltage is adequate the power supply provides all the logic voltages necessary to support the processor memory and I O In cases in which the installation is subject to unusual AC line variations use a constant voltage transformer to prevent the system from shutting down too often However a first step toward the solution of the line variations is to correct any possible feed problem in the distribution system If this correction does not solve the problem use a constant voltage transformer 17 144813 B 4700 Series Flat Panel Industrial PC Chapter 2 Installation The constant voltage transformer stabilizes the input voltage to the 4700 unit by compensating for voltage changes at the primary in order to maintain a steady voltage at the secondary When using a constant voltage transformer check that the power rating 15 sufficient to supply the unit AC Power Cable power cable must be created to supply power to the unit The following materials are needed Athree position power connector supplied e A power cable with three 18 1 0 mm 16 1 3 mm or 14 1 6 mm AWG solid or stranded copper wir
79. rt the diskette into the unit you want to reprogram and reboot it At the DOS prompt type the kp3util pkm to run the reprogramming function This utility can be used on as many units as necessary Note The file is the macro file you saved in the earlier step The indicates the name you selected for the file 39 144813 B 4700 Series Flat Panel Industrial PC Chapter 3 Keypad Utility Program Note The download dld file was created after the last keypad programming process This includes both new programming and reprogramming the keypad to the factory default settings Keypad Scan Codes utility s default keypad keycodes are listed in the following table Table 3 6 Default Keypad Keycodes 4715KPM T F A Key LED Off Function Mode F A Key LED On Alpha Mode of Key Equivalent Codes Equivalent Codes F21 14 05 F0 05 F0 14 A F22 14 06 F0 06 F0 14 F23 14 04 F0 04 F0 14 F24 140 FO 0C 14 F25 14 03 03 14 F26 14 0B FO FO 14 F27 14 83 FO 83 FO 14 F28 14 0A FO 0A FO 14 F29 14 01 FO 01 FO 14 F30 14 09 FO 09 14 12 05 FO 05 FO 12 12 06 FO 06 FO 12 12 04 FO 04 FO 12 12 0C F0 0 F0 12 12 03 F0 03 F0 12 1208 F0 F0 12 1283 F0 83 F0 12 12 0A FO 0A 12 12 01 FO 01 FO 12 F20 F20 12 09 FO 09 FO 12 PF11 F31 11 05 FO 05 FO 11 l FO 12 FO 4C 12 FO 12 1246 F0 12 F0 46 40 144813 4700 Series Flat Pane
80. s up to 2 0GHz video controller 4 MB system video RAM up to 32 MB available e PCllocal bus IDE controller for CD DVD drives and CF options Two 240 DDR2 DIMMs that support 256MB 512 MB 1GB and 2GB options e Four USB 2 0 ports One USB 1 1 port front panel keypad units only e Two Ethernet ports One port is an on board 10 100 BASE and the other port is is 10 100 1000 BASE T 400 533MHZ front side bus depending on the Celeron M or Pentium M processor type e Flash BIOS e 6 42 mounting depth maximum for all 4700 models e Flat panel active color TFT display e 15 1024x768 4715s e Four AT bus expansion slots Three 34 length PCI One 34 length PCI slot or ISA slot Side 5 2 keyboard port and mouse port Status LEDs e Power e Disk COM Input e Fault e CD ROM rear access e Removable SATA 40 GB hard drive s rear access e Compact Flash interface rear access Microsoft Windows operating system option e 100 240 VAC 50 60 Hz Auto switching AC power supply e Legacy USB keyboard and mouse support i e PS 2 mouse and keyboard not required e Legacy USB floppy CDROM and mass storage device support e All 4700 front panels meet NEMA 4 4X 12 and IP65 specifications when panel mounted e UL and cUL Listed for use in Class I and Class II Division 2 hazardous locations Groups A B C D F and G 2 144813 B 4700 Series Flat Panel
81. ser and do not plan to run DOS applications Unlike a CRT monitor a flat panel display has a fixed horizontal and vertical resolution There are many DOS video modes whose resolution is less than that of a flat panel display In order to more efficiently make use of the flat panel display s active area it is necessary to employ an expansion technique which stretches the lower resolution information to fill the higher resolution of the display For example DOS defaults to VGA video mode 3 This is an 80 column 25 row text only screen whose effective resolution is 640 dots x 400 scan lines Because of this the 1024 x 768 display of the system will be partially filled by the 640 x 400 resolution of this particular mode The expansion function built into the scaler chip Pro face adds uses lower resolutions that will better utilize the display by stretching the information in an attempt to fill the display 56 144813 B 4700 Series Flat Panel Industrial PC Chapter 5 Troubleshooting Operating systems such as Microsoft Windows 98 and Windows NT use display drivers to handle the different flat panel displays Here expansion is not necessary since there 15 a specific driver for each resolution display Expansion does not add any resolution to the existing information it simply stretches the information to better fit the display Text and graphic screens can look somewhat grainy from the process of expansion Touch Screen Drivers
82. t 9 73 VIGO NO Erud et 9 Power aas D 16 Power connector eese 11 Power receptacle 11 Power Supply 5 a 16 Power SWItCh 3 29 Preparing the system 13 Preventive maintenance 43 battery gya uu Bam i 45 general 5 cato o E 43 De a 44 Printer port ett eee vens 9 Product repair program 48 Reinstalling Windows 2000 55 Windows XP de 55 Returning the unit eene 48 Safety agency approval 26 Serial port connectors 63 Serial BAM 9 Setup information hard 11 Startup QUICK E 12 System 32 32 System components ies 4 System 16 Testing 5 52 54 Touch screen drivers 57 Touch screens beds 21 driver eet ort 20 TSKAM jumper sett
83. t The units withstand temperatures from 0 to 50 C and are fan cooled To keep the temperature in range the cooling air of the system must not exceed 50 C Allocate proper spacing between internal components installed in the enclosure Electrical Noise Electrical noise 5 seldom responsible for damaging components unless extremely high energy or high voltage levels are present However noise can cause temporary malfunctions which can result in hazardous machine operation in certain applications Noise may be present only at certain times may appear at widespread intervals or in some cases may exist continuously Noise commonly enters through input output and power supply lines and may also be coupled through the capacitance between these lines and noise signal carrier lines This usually results from the presence of high voltage or long close spaced conductors When control lines are closely spaced with lines carrying large currents the coupling of magnetic fields can also occur Use shielded cables to help minimize noise Potential noise generators include switching components relays solenoids motors and motor starters Refer to the relevant Federal State Provincial and local electric codes which provide data such as the size and types of conductors color codes and connections necessary for safe grounding of electrical components It is recommended that the high voltage and low voltage cabling be separated and dressed apa
84. want the text to appear and then press F1 Select Paste and then press ENTER Codes displays a table of keys and their scan codes in Hex See the Codes section in this chapter for a complete code listing Hex Decimal toggles between displaying the scan codes in Hex and Decimal formats I O allows the user to insert text or type over text in the code s Use the Insert key on your full stroke external keyboard to toggle between insert and overtype mode Note The 4715KPMT do not support the programming of special functions such as caps lock Number lock or scroll lock Upload Menu Use the Upload Menu to access the keypad version As illustrated in Table 3 4 the choices in this menu are Keypad Version and Exit Table 3 4 Upload Menu Keypad Commands the keyboard controller to send its Version firmware revision number Exit Returns to the Main Menu Download Menu Note Download contains no options If you select Download any macro set previously programmed is overwritten Caution The macros set in memory should be saved before downloading If the set is not saved all changes will be lost Download should be used only after all the keypad keys have been programmed and saved to a pkm file Selecting Download prior to saving changes will result in a loss of all keypad macro programming When you select Download the program creates a download file called download dld and loads the keypad controller s n

4700 Series Flat Panel Industrial PCs User Manual for the 4715T

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