ECOsine Active Harmonic Filters Schaffner
Contents
1. ECOsine Active provides Reliability Eliminates all relevant disturbance patterns in the power lines Cost savings Avoids reduces wear on electrical loads and over heating of cables and transformers Efficiency Prevents losses due to production downtimes Flexibility Constantly adapts to the network topology m Fast response time Compensates disturbances before they can cause damage Economy Lowers energy cost through reduced reactive power demand Compact dimensions Requires very little space compared to traditional solutions Ruggedness Provides protection according to P54 Plug and play Simple installation and intuitive operation Headquarters Schaffner EMV AG 4542 Luterbach Switzerland T 41 32 681 66 26 F 41 32 681 66 41 sales schaffner com www schaffner com China Schaffner EMC Ltd Shanghai T 86 21 6813 9855 cschina schaffner com Finland Schaffner Oy T 358 19 357 271 finlandsales schaffner com France Schaffner EMC S A S T 33 1 34 34 30 60 francesales schaffner com Germany Schaffner EMV GmbH T 49 721 56910 germanysales schaffner com Schaffner Jacke GmbH T 49 2951 6001 O buerensales schaffner com Schaffner Jacke GmbH Nuertingen Branch T 49 7022 21789 0 nuertingensales schaffner com Italy Schaffner EMC S r l T 39 02 66 04 30 45 italysales schaffner com Japan Schaffner EMC K K T 81 3 5712 3650 japansales schaffner com Singapore Schaffner EM2. SA EA ii ECOsine Active Harmonics compensation in real time SC pi EN a The compact fast and flexible solution for better Power Quality energy efficiency and reliability www myecosine com The Schaffner Group is the international leader in the development and production of solutions which ensure the efficient and reliable operation of electronic systems The Group s broad range of products and services includes EMC EMI components harmonic filters and magnetic components as well as the development and implementation of customized solutions Schaffner components are deployed in energy efficient drive systems and electronic motor controls in wind power and photovoltaic systems rail technology machine tools and robotics as well as power supplies for numerous electronic devices in sectors such as medical technology or telecommunications Schaffner provides on site service to customers around the world through an efficient global organization and makes ongoing investments in research development production and sales to system atically expand its position as leader on the international market A global one stop shop EMC EMI filters PCB filters IEC inlet filters Power entry modules DC filters Single phase filters Three phase filters Three phase neutral line filters Open frame filters EMC EMI chokes Feedthrough filters and capacitors Automotive components Customized solutions Pow
3. lt 1700m h lt 2800m h lt 3300m h lt 3600m h Noise level 65dBA 68dBA 68dBA 70dBA 70dBA 70dBA 1m 63dBA 63dBA 69dBA 69dBA 70dBA 70dBA 70dBA Up to the 50th order 1 000m derating up to 4 000m 1 100m 50HZ 380V AC 15 415V AC 10 dle 3 3 wire 380V AC 15 480V AC 10 60Hz 480V AC 10 4 wire 380V AC 15 415V AC 10 50HZ 380V AC 15 415V AC 10 Mains frequency 47 to 63HZ 50HZ or 60HZ 5 Response time 300us Controller topology Digital with FFT analysis Current limitation Nominal current Current transformer 100 5 to 50 000 5 Dimensions 3 wire 360x590x290 360x590x290 468xX970x412 468x970x412 800x2000x600 w x h x d Height plus socket 200mm standard mm 4 wire 415x840x300 415x840x300 468x1460x412 468x1460x412 depth including heat exchanger 760mm Weight 3 wire 47kg 47kg 105kg 105kg 415kg 415kg 415kg 4 wire 70kg 70kg 145kg 145kg 495kg 495kg 495kg Protection class Standard IP20 optional IP54 IP54 Approval CE UL CE UL gt SS 1 Peak value 3 Derating up to 55 C 2 K 5 UL only for 3 wire types 2 Derating up to 40 C 1 2 K 4 Other voltage on request 6 Available as non UL FN 3420 xxx 480 3 and as UL listed version FN 3420 xxx 480 3 UL ECOsine Active uses intelligent digital technology Its flexibility is obvious as it can be connected to the power line on the load or grid
4. side with numerous current transformer ratios Once configured with just a few clicks the present line current will be permanently measured and all harmonics and phase displacements actively compensated To do this ECOsine Active calculates the appropriate compensation currents within microseconds which are then generated and fed into the network Fully digital control and fast high performance computing makes it possible Plug and play 3 simple steps to better power quality D Wiad 45a 1a ETa gt E o a i More details can be found in the 5 a ECOsine Active user manual ECOsine Active 11 AHF Viewer supports monitoring on a PC Commissioning as well as the selection and setting of individual parameters are very user friendly in all ECOsine Active versions thanks to a multi language menu based control panel and display These steps can also be conveniently per formed via a PC connection using the AHF Viewer software package The current network status can optionally be retrieved online and adjustments made in remote operation either via RS485 or Ethernet TCP IP Your partner for individual power quality The Schaffner worldwide customer support network is available to assist you in finding the most suitable solution for optimum power quality in your installation and facilities Throughout all phases from consultation to network analysis and planning right up to implementation and after sales support
5. C Pte Ltd T 65 6377 3283 singaporesales schaffner com TIISCHAFFNeF energy efficiency and reliability Spain Schaffner EMC Espana T 34 618 176 133 spainsales schaffner com Sweden Schaffner EMC AB T 46 8 5792 1121 swedensales schaffner com Switzerland Schaffner EMV AG T 41 32 681 66 26 sales schaffner ch Taiwan Schaffner EMV Ltd T 886 2 87525050 taiwansales schaffner com Thailand Schaffner EMC Co Ltd T 66 53 58 11 04 thailandsales schaffner com UK Schaffner Ltd T 44 118 9770070 uksales schaffner com USA Schaffner EMC Inc T 1 732 225 9533 Toll free 1 800 367 5566 usasales schaffner com To find your local partner within Schaffner s global network please go to www schaffner com 690 898C Druckerei Suhr AG October 2009 2009 Schaffner EMC Specifications are subject to change without notice The latest version of the data sheets can be obtained from the website All trademarks recognized Schaffner is an ISO registered company Its products are designed and manufac tured under the strict quality and environ mental requirements of the ISO 9001 and ISO 14001 standards This document has been carefully checked However Schaffner does not assume any liability for errors or inaccuracies
6. IEEE 519 1992 and D A CH CZ ECOsine Active is the easiest way to comply with these standards and limits i MAL Y Pak jews ee eee el eS Po a r PT AO IA i Aa es HE e b A a Ea ee 3 i Ja aS ee gg iH P p ME at a poa e F T i a i HF i ee ee ee 10 ECOsine Active Technical specifications FN 3420 3 wire 30 480 3 50 480 3 100 480 3 120 480 3 200 480 3 250 480 3 300 480 3 FN 3430 4 wire 30 400 4 120 400 4 200 400 4 250 400 4 300 400 4 Rated comp 30A 50A 100A 120A 200A 250A 300A current 30 90A 60 180A 100 300A 120 360A 200 600A 250 750A 300 750A Switching frequency 16kHZz Overload capability 75A for 10ms 125A for 10ms 150A for 10ms 250A for 10ms 250A for 10ms 500A for 10ms 625A for 10ms 750A for 10ms Cooling type Forced air cooling Forced air cooling internal liquid cooling 40 C 30 C 40 C 30 C 23 40 C Up to 5 units Interfaces Modbus RTU RS485 Modbus TCP IP Ethernet IES lt 900W lt 1300W lt 2200W lt 2500W lt 5000W lt 6000W lt 7500W lt 950W lt 1800W lt 3000W lt 3000W lt 5500W lt 6300W lt 8500W coer lt 350m h lt 550m h lt 1400m h lt 1400m h lt 2600m h lt 3100m h lt 3400m h requirement speed control led fan lt 400m h lt 600m h lt 1700m h
7. ction facilities like those found in the automotive industry The cabinet version comes with forced air cooling as well as internal liquid cooling for the power electronics with an inte grated water air heat exchanger This is hi tech in a compact package di dl o Minimal time to repair thanks to a modular design MTTR lt 15 minutes The ready for connection industrial cabinet unit with its modular design and IP54 protection class is especially advantageous and convenient The individual modules can be easily accessed and removed from the front of the cabinet An MTTR value of less than 15 minutes with an MTBF value of up to 100 000 hours provides for the fastest service times and long maintenance intervals Integrated heat exchanger water air Control electronics controller with a well lit energy saving display and large range of view Filter unit DC bus with power semiconductors Forced air cooling Fuse block fuses can be individually removed from the holder Self sealing hydraulic quick disconnect Control electronics are easy to remove Modules filter unit and power element Liquid cooling can be disconnected quickly Modules can be popped out towards the can be released from the front with just a and without any spilling using quick front few bolt plug connections release couplings 8 ECOsine Active ECOsine Active offers an intelligent solution for man
8. ent For protection class requirements up to IP54 both wall and cabinet installation are possible Not only space saving it is also economical in terms of power loss with only 1500W With a response time of under 5300 us in ultra fast mode it is also possible to optimally compensate dynamic loads This compact filter offers convincing technical features and an excellent mechanical design A higher power level can be easily attained by paralleling up to 5 units ECOsine Active 30 60A 4 wire The solution for building technology This ECOsine Active version mitigates harmonics also on the neutral wire and is particularly qualified for the reliable compensation of 3rd and triple harmonics up to the 50th order Low audible noise emissions make it the perfect solution for building technology banking data centers and hospitals ECOsine Active 100 120A The standard for 3 and 4 wire technology is always the perfect fit Only slightly larger and heavier than their little brothers the 100 120A unit can deal with twice the current It is E g the perfect solution for those who need more performance O y a a right from the beginning and want to centrally connect it Ms to their consumers UF a Cr 19 K r H ECOsine Active 200 250 300A The industrial model is a real power pack With up to 300A of compensating current this filter remains fully capable for the highest requirements and for large produ
9. er Quality products Line reactors dv dt reactors and filters Sine wave filters Harmonic filters Regen reactors and filters Transformers Customized solutions ECOsine Active 3 Consumers of electricity often suffer from poor power quality in their supply lines Reliability and efficiency are assessed as being important to business operation This includes reliable operation of machines manufacturing systems and office equipment Nevertheless this is frequently not the case and often there is no obvious reason despite the use of UPSs and back up generators Distribution lines and networks cannot be fully utilized High percentage of energy losses in the power lines Increased wear and limited system availability Downtime for equipment and systems Power quality problems in the internal power network are often the reason Measurements and network analysis can detect the root cause of the problem ECOsine Active eliminates harmonics and reduces the cost for reactive power Whether for machinery welding equipment variable frequency drives or electric motors Almost all non linear consumers nowadays can cause substantial voltage distortion Voltage distortion A 20 frequent occasional 0 Tt cc TA 0 10 20 30 40 50 60 70 80 90 Use of power electronics A clear tendency worldwide Voltage distortion increases along with the increasing use of power electronics Har
10. h the IP54 protection class ECOsine Active is resis tant to dust and other environmental influences Numerous options The ECOsine Active range covers specifications from 30 to 300A and 400 to 480V in either 3 or 4 wire technology Adaptive ECOsine Active compensates for individual disturbance patterns in a targeted manner and automatically adapts to changing network topologies Harmonics caused by non linear loads are reliably compensated for with ECOsine Active and the THD is reduced Fc avi A A ASAS THODC 4 3 5 7 911315 t 18 21 23 2 23 04 07 08 5127 2304 S0Hz30 UVE ENSOI6O 23 04 07 00 26 31 RIOU S0Mz 30 WWE EMS0I60 Without ECOsine Active With ECOsine Active Harmonics and reactive power stress the Reactive power and harmonics are actively electrical installation and lead to problems compensated thus ensuring better power quality 6 ECOsine Active 10 i TA pa A TaJ fi pon i df un Y l W j TAS Mia S ee lt eg 4 e y o Ja active FET L iy KT Mischa a a ps T tll Jl eta T P f y f gt j go k Cp ECOsine Active 30 50A 3 wire The compact and easy to install filter The smallest ECOsine Active version is ideal for the reliable compensation up to the 50th harmonic as well as reactive power in a targeted manner Thanks to its compact dimensions and low weight this filter can be easily installed in any environm
11. monic currents up to the 50th harmonic and expensive reactive power ECOsine Active eliminates both direct and reliable This improves power quality and reduces cost Savings in reactive power can be easily calculated However cost reduction due to less wear on equipment less troubleshooting or even prevented production downtime are more difficult to quantify Studies show that this amounts to billions in damages each year ECOsine Active is thus a good investment for all areas with system perturbation problems 4 ECOsine Active LN A vw PES an Er ll Ni AG BH ECOsine Active digital technology offers great benefits As the latest generation of active harmonic filters ECOsine Active offers numer ous additional advantages compared to traditional technology Faster smaller and more performance This makes power quality easier Power line supply Schaffner ECOsine Active Compensation current Load Ultra fast ECOsine Active responds to disturbances in less than 300us and eliminates them before they can cause damage Super compact The smallest 50A filter is handy small and easy to install and also the 300A cabinet unit provides the highest performance in the most compact package Optimized for maintenance Thanks to its design the central modules in the 200 to 300A industrial models can be removed in less than 15 minutes MTTR Suitable for industrial use Wit
12. y applications There is a wide range of companies and institutions that can clearly improve the power line quality of manufacturing systems or office facilities using ECOsine Active On the one hand this filter can be factored in during the planning and implementation phase of new systems On the other hand ECOsine Active is also an intelligent solution for existing installations and facilities with power quality problems Automotive industry Oil and gas exploration Variable frequency drives Building automation Paper mills Water wastewater Cement industry Ship propulsion treatment Data and banking centers sm Steel industry Welding equipment Elevators Tunnel ventilation Wind turbines m HVAC installation m Uninterruptible power Machines and automation supplies UPSs ECOsine Active the best harmonic filter money can buy Most countries already have strict standards and limits for harmonic injection Companies and facilities that consume energy are forced to monitor their internal power lines and ensure compliance with these limits In critical cases the energy provider may cut the power Using ECOsine Active detected deviations can be reduced and brought back into the tolerance range again This provides much confidence The following standards specify limits for harmonics in networks units EN 61000 2 2 EN 61000 2 4 EN 61000 3 2 EN 61000 5 12 EN 61000 3 3 as well as EN 50160 TOR D2
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