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Leica iCON grade iCP42 User Manual

1. Terrace offset Locking the slope You can move the terrace vertically but not the whole reference surface as is the case with vertical offset This is practical when building up a road bank with fixed levels l Select Configure model Enter the distance the terrace is to be moved NJ Use the Back key to return to run mode Press Tools When moving the terrace downward the entered value must be negative There are two ways to lock a slope setting when working with a String line model Above the element over which the blade s reference point Is currently positioned Lock the slope for a specific element by choosing the element s code Remember that the element must be coded when creating the string line model in order for this function to be available In run mode press Lock to lock the slope The key CUT ines turns green when the function is activated 20 923 m The slope above the current element will automat ically be locked if none of the settings below are adjusted The slope setting for the selected code will be locked if the function is activated in the settings Elevation 32 461 m Refer to Locking slope for an element using a code page 85 for more information Locking slope for an element using a code Check the Use box If the box is left unchecked Select a code for the element to be locked at Use the Back key to return to run mode Press Tools S Target 3
2. 3 3 Setting a Reference Height 27 3 4 Using the MUS1300 Tri Sonic Sensor 29 3 4 1 Installation and Set Up Tri Sonic Sensor 33 3 4 2 Operation with the Tri Sonic Sensor 35 3 4 3 Swap Function 38 3 5 Using the Laser Sensor 39 3 6 SP14 Sensor l 3 7 3 8 3 9 3D Sensors Setting the Value for Gain and Deadband Sensor Calibration Wizard 4 3D Run Mode 4 1 4 2 4 3 4 4 4 5 4 6 4 4 8 4 9 4 10 4 11 4 13 4 14 4 15 4 16 4 17 4 18 3D Run screen GPS Storing Points Auto logging function Avoidance zones Vertical Offset Blade reference point and hydraulic control point Selecting Blade reference point and Hydraulic control point Blade wear compensation Screen Settings Other Settings Working with Terrain Models TIN Models 4 11 1 Guide Line 4 11 2 Hold Slope Working with MBS Volume Calculation Model 4 12 1 Selecting a Guide Line 4 12 2 Holding Slopes Working with String Line Models Monitor Screen Transferring Files via USB Selecting Projects and Reference Models Localisation Settings Coordinate Systems ICON telematics 5 ICON gps 80 Dal iCON grade iCP42 Table of Contents The ICON gps 80 GNSS receiver 43 45 48 55 55 57 58 64 67 69 70 72 73 74 74 76 79 79 80 89 90 91 93 98 100 100 ICON grade iCP42 Table of Contents 6 6 Care and Transport 107 6 1 General Notices 107 6 2 Transport 107 6 3 Storage 108 6 4 Cleaning and Drying 108 7 Sa
3. Leica ICON grade 1CP42 User Manual FILL a Ao o 2M S Arret 28 oom A On 62 glevanio mU A aey ow Version 1 2 gt English when it has to be right Seica Geosystems ICON grade iCP42 Introduction 2 Introduction Purchase Congratulations on your purchase of the ICP42 AW Product identification The iCP42 is an ideal tool for increasing productivity tn all aspects of the construction earthmoving industry This manual contains important safety directions as well as instructions for setting up the system and operating it Refer to 7 Safety Directions for further information Read carefully through the User Manual before you switch on the product To ensure safety when using the system please also observe the directions and instructions contained in the User Manual and Safety Handbook issued by the e Machine manufacturer and e System manufacturer The type and serial number of your products are indicated on the label on the base of the unit Enter the model and serial number in your manual and always refer to this information when you need to contact your agency or Leica Geosystems authorised service workshop Type ICP42 Serial No Symbols The symbols used in this manual have the following meanings Type A Danger A Warning A Caution Se Description Indicates an imminently hazardous situation which if not avoided will result in death or serious injury
4. Check that the cradle on off switch is put into off position 2 Check that the iCP42 is readily snapped into the cradle 3 Check that the cradle LEDs are operating normally e The top led should blink to show that messages are being transmitted from the CAN bus over the IR link e The middle LED should blink to show that messages are being received from the CAN bus over the IR link e The bottom LED should remain on to show that the cradle has sufficient power Commissioning The iCP42 is powered in the following way e Induction based power through the backside of the iCP42 facing the cradle Operation 3 1 Pre power up checks State of the machine Before the system is powered up please check the state of the machine to make sure that it Is configured to function correctly Check and set When To learn how see Mast perpendicular to wheel For Graders without mast 3 1 2 Mast orientation base Slope sensor and for Dozers every time the blade changes attack angle pitch No articulation and circle side Every time a job is to be made 3 1 3 No Articulation circle shift on Grader with a single elevation sensor center shift or wheel lean on cross slope sensor on a Grader Grader Turn Grader blade cushioning Every time you want to use _ 3 1 4 Grader blade cush off automatic controls ona ioning off Grader Dozer blade square Every time you begin a job 3 2 Select the Input Source with a sing
5. Hold the slope for a specific element by choosing the element s code Remember that the element must be coded when creating the MBS in order for this function to be avail able In run mode press Lock to hold the slope The key Tues turns green when the function is activated The slope above the current element will automat ically be held if none of the settings below are adjusted The slope will be held for a certain code If acti vated See Holding slope for an element using a Elevation 32 462 m code page 81 for more information a an Holding slope for an 1 element using a code 2 Check the Use box If the box is left unchecked Select a code for the element to be locked in Lock Use the Back key to return to run mode Press Tools 2 Target 3 9 Select Configure model vation 32 462 m the slope setting for the element above the blade s current positioned will be locked with code Selecting a layer 1 NJ Press Tools Select Configure model Select Top layer or Bed in Active layer CUT FILL Use the Back key to return to run mode values will point towards an active layer ICON grade iCP42 3D Run Mode 81 ICON grade iCP42 3D Run Mode 82 Selecting conditions The angle of the outer slopes and levels of the bed will vary depending on the terrain the for outer slope and machine is working in The steepness of the slope and other design elements are deter level of
6. Indicates a potentially hazardous situation or an unintended use which tf not avoided could result in death or serious injury Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate Injury and or appreciable material financial and environmental damage Important paragraphs which must be adhered to In practice as they enable the product to be used in a technically correct and efficient manner Trademarks e GSM is a trademark owned by the GSM Association All other trademarks are the property of their respective owners Validity of this manual This manual applies to the ICON grade iCP42 To use the ICP42 efficiently it s inalienable to refer to the manual provided together with the software running on the ICP42 ICON grade iCP42 Introduction ICON grade iCP42 Table of Contents 4 Table of Contents In this manual Chapter Page 1 Product Overview 7 Lai Product Description and Features 7 1 2 Container Contents 10 2 Commissioning 11 P Installation 11 2 2 Installation a SIM Card USB Stick 13 2 3 Inspection Prior to Commissioning 14 2 4 Commissioning 14 3 Operation 15 5 1 Pre power up checks 15 Bell Best operation practice for Grader Systems 16 3 2 Mast orientation 17 3 1 3 No Articulation circle center shift or wheel lean on Grader 18 3 1 4 Grader blade cushioning off 20 3 1 5 Blade rotation on Dozer 21 3 2 Select the Input Source 23
7. Target 0 0 mn Elevation 0 038 m STA Dist CL View a Kero Bj Distance mode ref point in center Auto logging OFF Time mode ref point in center Ss Actual 5 5 gt Target 0 0 Elevation 0 al m STA Dist CL Design 0 000 m Fix 0 01 Time mode ref point in center Auto logging OFF 62 Wi Preview B Help models a Active models Type Point log file Model flo A On otf Points shown in the menu Help models Actual 5 5 gt Target 0 0 za Elevation 0 al m STA Dist CL Design 0 000 m Fix 0 01 Time mode ref point in center Auto logging ON None mode Ss Actual 5 5 gt Target 0 0 Elevation 0 038 m eS oe a ee None mode Auto logging is disabled You can now use store point options Refer to 4 2 Storing Points for further information Ss Actual 5 5 FILL gt Target 0 0 gt 0 038 m Elevation 0 038 m iCON grade iCP42 3D Run Mode 63 ICON grade iCP42 3D Run Mode 64 4 4 Description of avoid ance zones Options in avoidance zones Avoidance zones Avoidance zones are areas you can specify to give a visual alarm when entered In an avoidance zone no guidance nor automatic control is possible For avoidance zones the following characteristics apply e An avoidance zone is a geo file that is created in ICON office e The avoidance zone must be a closed polygon e The avoidanc
8. cheaper material can be used outside the taper Activating the special 1 Press Tools Rae ee slope 2 Select Configure model vation 32 462 m ICON grade iCP42 3D Run Mode 87 ICON grade iCP42 3D Run Mode 88 3 Check the Use special slope Dox Observe that the information about the tapered Slope must be added when creating the line model in order for the function to work properly 4 Use the Back key to return to run mode 4 14 Monitor Screen General information In the monitor screen you can see useful information for controlling the system and for trouble shooting This information includes GPS status skyplot map with satellite coverage grade coordinates system information etc Selecting Monitor 1 Press Tools Se Actual oer CUT a Target 3 1 screen 2 Select Monitor screen n0 923 m vation 32 461 m w v Ext 3 There are several pages in the monitor screen Use the and arrows to toggle between them 4 Use the Back key to return to run mode iCON grade iCP42 3D Run Mode 89 ICON grade iCP42 3D Run Mode 90 4 15 Transferring Files via USB Transferring data to You can transfer the Example trm reference model from a personal computer for example Test Project desktop PC or notebook to a test project using an USB stick 1 The USB stick must have a folder named in and Removable Disk F One named out under the USB stick root 5 ii 2 Insert the USB stick into the PC
9. follow their instructions ICON grade iCP42 Safety Directions 113 ICON grade iCP42 Safety Directions 114 N Warning N Warning N caution During dynamic applications there is a danger of accidents occurring if the user does not pay attention to the environmental conditions around for example obstacles excavations or traffic Precautions The person responsible for the product must make all users fully aware of the existing dangers Inadequate securing of the work site can lead to dangerous situations for example in traffic on building sites and at industrial installations Precautions Always ensure that the work site is adequately secured Adhere to the regulations governing safety and accident prevention and road traffic If the accessories used with the product are not properly secured and the product is subjected to mechanical shock for example blows or falling the product may be damaged or people may sustain injury Precautions When setting up the product make sure that the accessories for example tripod tribrach connecting cables are correctly adapted fitted secured and locked in position Avoid subjecting the product to mechanical stress N Warning If the product Is improperly disposed of the following can happen e f polymer parts are burnt poisonous gas are produced which may impair health e f batteries are damaged or are heated strongly they can explode and cause poisoning Du
10. 80 receiver with the Main menu gt Settings gt Instruments internal radio l Select Internal Radio as RTK device The RTK message is automatically detected 2 Select the brand of the RTK base sensor If it is a Leica Base you can select Auto detect 3 Enter the settings by pressing the button 4 Set the correct radio channel 5 Enter the radio protocol used 6 Enter which mode for the connection base ID is used 7 Exit the settings page by pressing the button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings All settings that are done are immediately applied into the receiver K Ask the site supervisor about the radio connection details used ICON grade iCP42 iCON gps 80 101 ICON grade iCP42 iCON gps 80 102 Operating the iCON gps The settings for the selected ICON gps 80 profile can be found at 80 receiver with Main menu gt Settings gt Instruments external radio 1 Select External Radio P2 as RTK device The RTK message is automatically detected 2 Select the brand of the RTK base sensor If it is a Leica Base you can select Auto detect 3 Enter the settings by pressing the W button 4 Set the correct baud rate of the external radio 5 Enter flow control ON OFF 6 Enter which mode for the connection base ID is used 7 Exit the settings page by pressing the button You will be
11. 9 2 Select Configure model vation 32 462 m the slope setting for the element above or below the blade reference point will be locked Lock on code iCON grade iCP42 3D Run Mode 85 ICON grade iCP42 3D Run Mode 86 Parallel offset when An element can be moved in parallel from the locked locking an element element Observe that this is not the same as vertical offset where the reference surface Is moved vertically up or down 1 Press Tools 2 Select Configure model 3 At Parallel offset enter the distance the locked element is to be moved in parallel 4 Use the Back key to return to run mode Selecting a layer When creating a line model it is possible to add information about which build up layers are available for the model and their thicknesses If this Information is available it is possible to choose which layer the calculations will be based on 1 Press Tools 2 Select Configure model 3 In Active layer select which capping layer you wish to work with CUT FILL values refer to the selected layer 4 Use the Back key to return to run mode Using special slopes Special slopes are used for minimising the consumption of expensive material You can use a cheaper material The slope of the special slope is set when you create the string line model In the example below the surface layer is in blue and the bed Is in pink Special slope is not activated Special slope is activated
12. CQ value in run mode 4 Exit the settings page by pressing the button You will De asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings 6 6 1 General information Periodic checks 6 2 Transport in the field Transport in a road vehicle Shipping Care and Transport General Notices Servicing the system only requires a minimum of time All electronic components are enclosed in robust housings to safeguard them against mechanical damage If any 1CP42 components are subjected to severe impact be sure to check for proper oper ation prior to performing any work with the system Transport When transporting the equipment in the field always make sure that you carry the product in its Original transport container Never carry the product loose in a road vehicle as it can be affected by shock and vibration Always carry the product in its transport container and secure it When transporting the product by rail air or sea always use the complete original Leica Geosystems packaging transport container and cardboard box or its equivalent to protect against shock and vibration ICON grade iCP42 Care and Transport 107 ICON grade iCP42 Care and Transport 108 6 3 Product 6 4 Product Cables and Plugs Damp products Storage Respect the temperature limits when storing the equipment particularly in summer if the equipm
13. a new technology in machine automation It improves smoothness obtained with GPS PowerTracker and laser reference sensors In addition the dozer can be operated with increased speed compared to a system without SP technology z The SP Technology can only be used on Dozers with the Control Box iCP42 together with PowerBox ICON gps 80 or PowerTracker z The SP Technology MUST be turned off when using the SP14 sensor together with a laser or sonic sensor Enabling the SP14 SP functionality can be enabled or disabled in the tech mode Sensor SH Main gt Sensor config gt SP14 config ICON grade iCP42 Operation 41 ICON grade iCP42 Operation 42 Benefits from using the SP14 Sensor For a system with GPS SP technology results in greater smoothness increased operation speed and a system that is more robust against poor GPS coverage For a system with PowerTracker SP technology results in greater smoothness increased operation speed and a system that is more robust against losing the prism in case of the beam being interrupted 3 7 How to set 3D sensor type 3D Sensors Select 3D Height press the left or right sensor key once and then press the Adjust function key to enter the adjust menu Note that it s only the current selected sensor in either left or right side that is adjusted If the 3D system is configured to indicate which sensor is currently in use select AUTO If not then select either TRAC
14. a single elevation sensor you Centershift and wheel must make sure that the machine is not articulated and that there is no side shift applied lean to the circle The front wheels must be upright not leaned Okay Articulated Circle center shifted Wheel leaned Wheel lean introduces an error in the reading from the mainfall sensor Articulation and circle Centershift introduce unmeasured blade rotation Operating with wheel lean circle centershift or articulation can cause inaccuracy in the cross Slope being cut ICON grade iCP42 Operation 19 ICON grade iCP42 Operation 20 3 1 4 Blade cushioning off Grader blade cushioning off Using a Grader s blade cushioning device at the same time as the blade is being automatically controlled by the system results In poor automatic control performance Make sure that blade cushioning if installed is turned off before working with automatic controls 3 1 5 Blade rotation on Dozer Dozer blade rotation For Dozer systems that use a cross slope sensor you must make sure that the blade is with cross slope sensor square to the machine not rotated Dozer blade square Dozer blade rotated Operating with a rotated blade can cause inaccuracy in the cross slope being cut When driving on a surface that has 0 cross slope and 0 long slope the blade can be rotated freely The bigger cross slope and long slope you are working with the bigger the error on a rotated blade w
15. asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings K Ask the site supervisor about the radio connection details used Operating the ICON gps The settings for the selected ICON gps 80 profile can be found at 80 receiver using NTRIP Main menu gt Settings gt Instruments 1 Select NTRIP as RTK device The RTK message is automatically detected 2 Select the brand of the RTK base sensor If it is a Leica Base you can select Auto detect 3 Enter the settings by pressing the W button 4 Enter the PIN code of the SIM card The symbol indicates a correct PIN code and the symbol i indicates an incorrect PIN code You have three attempts before the SIM card must be unlocked by the PUK code 5 Enter the APN settings provided by the SIM card provider e APN e User name e Password ICON grade iCP42 iCON gps 80 103 ICON grade iCP42 iCON gps 80 104 6 Press the KE and EE arrows to change pages 7 Select the reference network used by the RTK service 8 Enter the NTRIP server details e Server e Port e User name e Password 9 Select the mount point used The mount point list can be retrieved by pressing List 10 Exit the settings page by pressing the button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings K Ask the SIM card provider for data connectio
16. guide line and storing points refer to this point In the graphics this point ts illustrated with a yellow cross e Hydraulic control point left blade edge centre of the blade or right blade edge Height difference and target cross slope for automatic blade control are taken below this point In the graphics this point ts illustrated with a yellow triangle 4 7 Selecting Blade reference point and Hydraulic control point Selecting Blade refer This functionality moves the reference model vertically up or down This setting is applicable ence point and to both single and dual antenna solutions Hydraulic control point 1 Press Tools 2 Select Blade Settings MS Targat ry 0 Offset 0 440 m vation 32 462 m 32 eais m fen a ICON grade iCP42 3D Run Mode 69 ICON grade iCP42 3D Run Mode 70 4 8 Description Single antenna solution 3 At Blade Ref point select Left Mast or Right 4 At Hydraulic control point select Left Centre or Right 5 The button opens up a help text explaining the functionalities 6 Return to run screen by pressing MGS Blade wear compensation It is possible to adjust the blade height as the blade wears down This can De done either by manually measuring the blade height and enter the value or automatically by placing the blade over a point with known height and let the system calculate the value 1 Press Tools 2 Select Blade Settings gt Actual 5 6 gt T
17. is controlled by ultrasonic By pressing F2 SWAP the actual target slope will be inversed The SWAP function can also be activated by pressing the up key on both external multi switches simultaneously Requirements Two Tri Sonic sensors must be connected and the system must be in Grader mode Move the Grader to a flat level ground Set the moldboard level with the machine Select slope on left side and sonic on right side Choose ground mode for the Tri Sonic Manually set the cross slope of the blade to level Set the height for the right sonic by pressing and holding F4 SEEK for 2 sec Press F2 SWAP and the sensors will switch sides 7 Set the height for the left sonic by pressing and holding FA SEEK for 2 sec The machine Is now ready for the final grade following the previously pass Om NWN It is possible to have different heights and mode settings for the two Tri Sonic sensors 3 5 Using the Laser Sensor The laser sensor is used to measure the elevation of the blade This is done by measuring the distance from where the laser beam is hitting the laser and the centerline on the laser sensor Laser Sensor When the laser sensor detects a laser beam this is indicated on the display by a red line through the laser icon If at some point the laser beam is lost while the control panel is set in auto mode it will give a beep and a red cross will appear with a text message saying laser
18. length units etc can be found in Settings gt Other in the main menu Option Data IO Description Modem settings and viewing data on ports Locale Settings for languages units etc Display Advanced run mode settings such as background colour in run mode point size cross hair size hide machine view In run mode etc Grid setup Settings for handling grid models modification models Services Reset Logging Calibrate Advanced ICON telematics settings Reset the configurations machine settings Instrument settings etc are removed Projects are left intact Activate logging for trouble shooting CS gt This is not a function for logging of points Calibrate the touch screen Consult support personnel before calibrating the screen ICON grade iCP42 3D Run Mode 73 ICON grade iCP42 3D Run Mode 74 4 11 Working with Terrain Models TIN Models 4 11 1 Guide Line How to select a Guide There are two ways to select a Guide line when working with a terrain model line e froma file in LIN format e graphically by touching the screen from a file in GEO format Selecting a Guide line 1 Press Tools Ines 2 Select Guide line options p UN os D 0 440 m vation 32 462 m 32 eel m Select Guide line from file 1 Check the box to the right of Guide line 2 In the drop down list select the file with the rele vant guide line 3 By entering a value for Horiz offset th
19. on the bracket tilt the bracket and tighten the knob again gt wal N caution System Components can protrude from the machine which could lead to bodily injury and or product damage Precautions Exercise caution in operation to avoid striking any objects or persons near the working area 3 4 2 Operation with the Tri Sonic Sensor iCP42 system flexibility Multifunctional and multitask iCP42 system can be operated in various combinations for the most demanding job requirements Mount the Tri Sonic Mount the Tri Sonic to the appropriate height for its maximum performance according to the reference used The sensing range shows the mimimum and maximum values possible wherever it can be achieved to obtain the range of best perfomance Sensing range Reference Sensing Range Best Performance String 15 36 inch 38 91 cm 24 inch 60 cm Edge 15 36 inch 38 91 cm 24 inch 60 cm Flat Ground 15 99 inch 38 250 cm 24 inch 60 cm ICON grade iCP42 Operation 35 ICON grade iCP42 Operation Reference ground Reference stringline DTT OLED 36 a Side View b Ground ene eer tal KX inno a Side View b String Reference edge a Side View b Edge Setting up the Tri
20. window opens on the screen where you can 3 adjust the vertical offset vation 31 962 m root E ev Ext 4 The CUT FILL values in the upper corners refer to CUT S Target 2 9 cur the offset surface In the cross section view it is 9 000 m illustrated by a blue line 5 The green line represents the original surface level Offset 0 440 m Elevation 32 462 m aaa ICON grade iCP42 3D Run Mode 67 ICON grade iCP42 3D Run Mode 68 Vertical offset keys Key Description aly Equals an offset of 10 cm 3 Equals an offset of 1 cm 03 Equals an offset of 1 mm 003 The vertical offset is set so that the current CUT FILL values for the blade refer ence point is zero therefore the reference model moves to the blade B On the panel you can adjust the vertical offset using the e buttons Each button press equals an offset of 1 cm 03 If external switches are connected to the system the vertical offset can be adjusted with the green buttons Each button press corresponds to a vertical displacement of the surface as configured in the 2D part of the system F6 gt Enter gt Settings menu 4 6 Blade reference point and hydraulic control point Blade reference point There are two different points on the blade that functionalities relate to that are selectable and hydraulic control e Blade reference point Left blade edge below the mast or right blade edge Distance to point
21. KER or GPS from the menu Once Auto GPS Tracker is selected it is required to EXIT from this menu for the change to take effect and then re enter the menu to adjust gains Gains need to be set for both GPS or Tracker depending on which sensor is used If AUTO is selected the iCP42 will use the gains set in the Tracker and GPS settings Use the right arrow key to enter the gains settings Refer to chapter 3 8 Setting the Value for Gain and Deadband for configuring Gains ICON grade iCP42 Operation 43 ICON grade iCP42 Operation 44 To select 3D Slope Press the left or right sensor key once and then press the Adjust function key to enter the adjust menu Note that it s only the current selected sensor in either left or right side that is adjusted Set gains for 3D Slope as explained in chapter 3 8 Setting the Value for Gain and Dead band 3 8 Adjust the gain and deadband Deadband Se Setting the Value for Gain and Deadband To adjust the gain and deadband of each of the sensors complete the following steps 1 Press the left or right key once and then press the Adjust function key to enter the adjust menu Note that it s only the current selected sensor in either left or right side that is adjusted 2 Use the Q or key to scroll through the settings 3 Use the or key to change the value 4 To exit the adjust menu press the menu key The deadband controls the precise motion of machine hydraul
22. MHz 900 MHz 1800 MHz 1900 MHz UMTS WCDMA HSDPA HSUPA 800 MHz 850 MHz 900 MHz 1900 MHz 2100 MHz Receive diversity Optimised for diversity on 800 850 900 1900 and 2100 MHz OUEPUL power Type Output power dBm WLAN EGSM 900 GSM 850 Power Class 4 GSM 1800 1900 Power Class 1 1 W 30 dBm EDGE Power Class E2 for 850 900 0 5 W 27 dBm EDGE Power Class E2 for 1800 1900 0 4 W 26 dBm Antenna WLAN Gain 2dBi at 2 4GHz HSPA Gain 2dBi at 2 4GHz ICON grade iCP42 Technical Data 123 ICON grade iCP42 International Limited Warranty Software License Agreement 124 9 International Limited Warranty Software Licence Agreement International Limited Warranty Software License Agreement This product is subject to the terms and conditions set out in the International Limited Warranty which you can download from the Leica Geosystems home page at http www leica geosystems com internationalwarranty or collect from your Leica Geosystems distributor The foregoing warranty is exclusive and is in lieu of all other warranties terms or conditions express or implied either in fact or by operation of law statutory or otherwise including warranties terms or conditions of merchantability fitness for a particular purpose satisfac tory quality and non infringement all of which are expressly disclaimed This product contains software that is preinstalled on the product or that is supplied to you on a data
23. Sonic When setting the Tri Sonic sensor over a reference string curb or previous pass the best performance will be achieved when the sensor is positioned square to the reference not turned or leaning Setup over a curb When setting the Tri Sonic sensor over a curb it is generally recommended to use the GROUND mode and use the flat surface of the gutter as the reference as shown here Setup over an EDGE Use of the curb edge as a reference requires extra care be taken to ensure a proper distance and control of iCP42 system Unlike a string or a flat surface a curb edge can present some special problems It is best that this mode be used only by experienced operators Over any reference It is important to rotate and roll the blade of the Grader to Its approximate working position before setting and adjusting the Tri Sonic sensor the blade edge and the reference ICON grade iCP42 Operation 37 ICON grade iCP42 Operation 38 3 4 3 Set up and operation Level 1 ee Level 2 Swap Function The swap function allows the operator to quickly and easily swap sensors turn the machine around and grade in the opposite direction by following the previously pass There are two levels to the swap function available e Level 1 Swap the cross slope by inversing the actual target cross slope For example 2 3 gt 2 3 e Level 2 Swap the cross slope by inversing the actual target cross slope and swap the side of the Grader that
24. arget 2 9 Offset 0 440 m vation 32 eais m l 2 Mm NWN Manually Enter the measured value at Blade wear Return to run screen by pressing HG Automatically Place the blade on a point on the ground with known elevation Adjust the blade cross and long slopes to be 0 Press Calibrate The blade wear is automatically calculated Return to run screen by pressing HG Dual antenna solution 1 NJ Press Tools Select Blade Settings ICON grade iCP42 3D Run Mode gt Actual 5 6 gt Target 2 9 Offset 0 440 m vation 32 462 m EE ev 71 ICON grade iCP42 3D Run Mode 72 Manually 1 Enter the measured values at Blade wear Left and Blade wear Right 2 Return to run screen by pressing GH Automatically 1 Adjust the blade to zero cross slope 2 Press Calibrate 3 The values for Blade wear Left and Blade wear Right are automatically calculated using the GPS positions 4 Return to run screen by pressing HG 4 9 Screen Settings Background brightness Background brightness and theme like colours of the and theme keys can be adjusted in Tools gt Themes in the main menu 1 Select a Theme from the list 2 Adjust the screen s background lighting using the Brightness slider E When the brightness is set to max the backlight on the on panel buttons is turned off 4 10 Other Settings Other settings Other settings such as language
25. ark the machine on a flat hard and level surface preferably a paved road or similar This will facilitate turning the machine around and proper machine alignment If the machine is already aligned properly and is ready for calibration skip ahead by pressing Skip F2 To start select Next ICON grade iCP42 Operation 49 ICON grade iCP42 Operation 50 Sensor Calibration Straighten the machine s front wheels and articulation This ensures correct values for 3 step calibrating the mainfall sensor Select Next when complete Back Skip Next Sensor Calibration Centre the machine link bar It must then be set in its centred position for proper Cross 4 step Slope calibration Select Next when complete ho Back Skip Next Sensor Calibration Centre the Blade Sideshift ensuring the distance from the machine base to the blade tip 5 step is the same on both sides This is important for the measurements in the next step Select Next when complete A _ Back Skip Next Sensor Calibration Rotate the blade so that the distance from the swivel to each blade tip Is the same This ensures that the blade is perfectly perpendicular to the axis along the machine 6 step This is important for the correct calibration of the rotation sensor Select Next when complete ICON grade iCP42 Operation 51 ICON grade iCP42 Operation 52 Sensor Calibra
26. beam lost Laser Sensor and To use the laser sensor with a manual mast for controlling the elevation of the blade manual mast complete the following steps 1 Select the laser sensor on one of the sides 2 Place the cutting edge of the blade at the desired height 3 Move the mast up or down until the laser sensor detects the laser beam Continue to move the mast until the indication led s on the laser sensor is showing a green line 4 Press the left key to set the machine in Auto Mode 5 When the control panel is in Auto Mode the machine will start to move the raise lower hydraulic cylinders so that the laser beam always is in the center of the laser sensor ICON grade iCP42 Operation 39 ICON grade iCP42 Operation 40 Laser Sensor and To use the laser sensor with a power mast for controlling the elevation of the blade MPM700 Electric Mast complete the following steps l 2 Place the cutting edge of the blade at the wanted height 3 4 Press the or key to tell the mast in which direction it should start to seek The Select the laser sensor in one of the sides Enter SEEK mode mast will now move in the given direction until the laser sensor detects the laser beam and has it in the center of the sensor 5 Press the left key to set the machine in Auto Mode The and keys can now be used to move the mast up or down and thereby changing the elevation reference 3 6 SP14 Sensor Introduction The SP sensor Is
27. bed mined when creating the MBS If the blade Is positioned above the MBS reference surface the outer slopes will be calcu lated under a CUT condition sloping upwards If the blade is under the reference surface the outer slopes will be calculated for the FILL condition sloping downwards 1 Press Tools CUT z Target 3 9 2 Select Configure model vation 32 462 m 3 For Condition choose between Fill Soil Rock Userl or User2 The angle of the outer slopes and the level of the bed will vary depending on the selected option 4 If the Shaft box is checked the outer slopes will be calculated under the FILL condition even when the blade is above the MBS s reference surface This is useful when building up a road Dank and you want to fix the outer slopes to point down wards 5 Use the Back key to return to run mode 4 13 Working with String Line Models gt Actual 5 6 lt Target 2 9 Selecting a guide line l Press Tools 2 Select Guide line options 7 vation 32 462 m 3 Check the box to the right of Guide line 4 Select guide line as Centre line Closest element or Horizontal intersection 5 By entering a value for Horiz offset the line will move horizontally 6 Press Match to set the horizontal offset to the blade reference point s current distance from the Guide line 7 Use the Back key to return to run mode iCON grade iCP42 3D Run Mode 83 ICON grade iCP42 3D Run Mode 84
28. bled Only Dozer Grader Use external buttons 1 Mark the check Dox if you want to use external buttons e The external button can be used to log single points in Manual mode You can also press directly on the icon on the screen to log a single point e f you choose Distance or Time you can also enable disable auto logging by pressing the external Dutton once You can also press directly on the icon on the screen to enable and disable the auto logging It is also possible to use two other external buttons Toggle and Switch see in the installa tions manual how to install external buttons Measure points 1 Select how you want to measure points e Left e Center e Right e Combination of all above e Ref reference point on bucket cannot be used in combination Examples of settings Below you will find screens that show examples of how the auto logging can be setup Ss Actual 5 5 Ss Actual 5 5 Target 0 0 FILL Target 0 0 0 038 m Elevation 0 038 m Elevation 0 038 m mi TT Vir CC nae Manual mode ref point in center Combination of Left and Right Distance mode ref point in center The auto logging function will start logging points for every 1 m the machine Is moved The distance between the log points can be selected After the points have been logged you can enter the Help models to see the points ICON grade iCP42 3D Run Mode 61 ICON grade iCP42 3D Run Mode Actual 5 5 gt
29. carrier medium or that can be downloaded by you online pursuant to prior author isation from Leica Geosystems Such software is protected by copyright and other laws and its use is defined and regulated by the Leica Geosystems Software License Agreement which covers aspects such as Dut not limited to Scope of the License Warranty Intellectual Property Rights Limitation of Liability Exclusion of other Assurances Governing Law and Place of Jurisdiction Please make sure that at any time you fully comply with the terms and conditions of the Leica Geosystems Software License Agreement Such agreement is provided together with all products and can also be referred to and downloaded at the Leica Geosystems home page at http www leica geosystems com swlicense or collected from your Leica Geosystems distributor You must not install or use the software unless you have read and accepted the terms and conditions of the Leica Geosystems Software License Agreement Installation or use of the software or any part thereof is deemed to be an acceptance of all the terms and conditions of such License Agreement If you do not agree to all or some of the terms of such License Agreement you may not download install or use the software and you must return the unused software together with its accompanying documentation and the purchase receipt to the dealer from whom you purchased the product within ten 10 days of purchase to obtain a full refund of the
30. d in conjunction with accessories from other manufacturers for example field computers personal computers two way radios non standard cables or external batteries Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the product they meet the strict requirements stipulated by the guide lines and standards When using computers and two way radios pay attention to the infor mation about electromagnetic compatibility provided by the manufacturer Disturbances caused by electromagnetic radiation can result in erroneous measurements Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by very intense electromagnetic radiation for example near radio transmitters two way radios or diesel generators Precautions Check the plausibility of results obtained under these conditions N Warning Radios N Warning If the product is operated with connecting cables attached at only one of their two ends for example external supply cables interface cables the permitted level of electromagnetic radiation may be exceeded and the correct functioning of other products may be impaired Precautions While the product Is in use connecting cables for example product to external battery product to computer must be connected at both ends Use of product wi
31. d safety experts must be contacted before working in hazardous areas or in close proximity to electrical installations or similar situations by the person in charge of the product Responsibilities Leica Geosystems AG hereinafter referred to as Leica Geosystems is responsible for Supplying the product including the user manual and original accessories in a completely Safe condition Manufacturers of non Leica Geosystems accessories Person in charge of the product N Warning N Warning N Warning The manufacturers of non Leica Geosystems accessories for the product are responsible for developing implementing and communicating safety concepts for their products and are also responsible for the effectiveness of those safety concepts in combination with the Leica Geosystems product The person in charge of the product has the following duties e To understand the safety Instructions on the product and the instructions in the user manual e To be familiar with local regulations relating to safety and accident prevention e To inform Leica Geosystems immediately if the product and the application becomes unsafe e To ensure that the national laws regulations and conditions for the operation of radio transmitters are respected The person responsible for the product must ensure that It is used In accordance with the Instructions This person is also accountable for the training and the deployment of personnel who use the
32. e in Denmark 20XX CE X Power 12 24 V DC 6A max ICON grade iCP42 Technical Data 120 S Technical Data 8 1 ICON grade iCP42 Technical Data 0 The iCP42 is designed to operate from standard vehicle power systems at 12 V 24 V DC check to ensure proper connection and polarity INSETEMEnE POFtS Name Description SIM card port e 1x SIM card support e This port is located at the base of the instrument USB port e 1x USB 2 0 port e This port is located at the base of the instrument HSPA Modem e HSPA modem for GPRS GSM EDGE HSPA UMTS communication e This port is housed within the instrument WLAN e WiFi IEEE 802 1 a g controller e This port is housed within the instrument Length mm Height mm Thickness mm Weight 1 8 kg Instrument dimensions Power External supply voltage cradle Nominal voltage 24 V DC Range 20 V 28 V Power consumption 1 1 A 24 V cradle and ICP42 Antennas e x WIFI antenna reverse SMA connector e 1 x HSPA antenna reverse SMA connector Environmental specifi Temperature cations Type Operating temperature C Storage temperature C Instrument 25 to 55 40 to 85 Protection against water dust and sand Type Protection Instrument IP56 IEC 60529 Humidity Type Protection Instrument Max 95 non condensing The effects of condensation are to be effectively counteracted by peri odically drying out the instrument Gene
33. e line will be moved horizontally at the given value 4 Press Match to set the horizontal offset at the Same distance as the blade s perpendicular distance to the Guide line Select Guide line by touching the screen 1 Check the box to the right of Linework 2 In the drop down list select the file containing the Linework 3 Press Pick polyline 4 On the touch screen select the line that is to be used as a Guide line 5 Press Go to activate the selected Guide line and return to run mode ICON grade iCP42 3D Run Mode 75 ICON grade iCP42 3D Run Mode 76 4 11 2 Possibilities to hold a slope Hold Slope This functionality requires a centre line being selected in the reference model settings There s two ways to hold the cross slope in a terrain model e From centre line a A gp E l i f a Hold slope distance from centre line b b Centre line The slope Is calculated between two points 25 cm on each side of the Hold slope distance in the current cross section e User defined a The slope is constant and inter sects the centre line at the same height as the reference model intersects It b Centre line Enter Hold slope 1 Press Tools PETI TA options 2 Select Hold slope options LAS M ee v Offset 0 440 m vation 32 462 m From centre line 1 Select From centre line as Hold slope mode 2 Specify the distance from which the slope should be held See From cen
34. e will start an automatic search for the laser beam If the laser sensor is out of beam the operator can select in which direction the mast should start moving to look for the laser beam using the and keys The mast will then start moving in that direction until the laser sensor has the beam centered If the mast during a seek reaches Its top or bottom limit it will automatically switch moving direction and continue to seek for the laser beam until it is found or it hits the next end point 3 4 Using the MUS1300 Tri Sonic Sensor Using Tri Sonics The Tri Sonic can also measure the horizontal distance to a Stringline and therefore it can be used to control the sideshift on a grader To do that complete the following steps 1 Place the machine so that the Tri Sonic is above ground the edge or stringline The sensor needs an edge or string to follow before it can control the sideshift 2 Move the blade to the working position 3 Move the Tri Sonic to a good working height This is approximately 60 cm above the reference 4 Select the Tri Sonic on the same side as where it is placed on the machine 5 Enter the Tri Sonic menu First press the Z key then press the Adjust function key iCON grade iCP42 Operation 29 ICON grade iCP42 Operation 30 Select between the different modes e Ground Mode e Edge Mode e Stringline Press the or key to toggle between the modes Once selected press the lt key Following screen
35. e zone geo file must be placed in the project K The Avoidance zone geo file must not contain points lines that are not closed lines with radius or lines that intersect In the avoidance zone menu you will find various options You will have to make selections according to how you want to use avoidance zones Below you will find a description of the options in avoidance zones Type 1 Select Avoidance zones model on the drop down list Model 1 Select the avoidance zone in the drop down list you want to use and mark the check box On Off You will now see the selected model in Active models Selected model is shown tn Active models Examples Below you will find screens that show examples of how the avoidance zone can look in the panel Ss Actual 5 5 gt Target 3 8 So mel m Elevation 31 962 m Avoidance zone in front of the machine ICON grade iCP42 3D Run Mode 65 ICON grade iCP42 3D Run Mode 66 The next screen shows that the machine has entered the avoidance zone and a warning will pop up on the screen and an alarm will sound When the machine is out of the avoidance zone the warning and sound will stop Elevation 31 962 m a eS Rev O e The machine has entered the avoidance zone 4 5 Vertical Offset em This function moves the reference model vertically up or down Vertical offset 1 Press Tools a Target 4 0 CUT 5 2 Select Vert offset a Sar ee 1808 O 3 A
36. ent is inside a vehicle Refer to 8 Technical Data for information about temperature limits Cleaning and Drying e Blow off dust e Usea clean soft lint free cloth for cleaning If necessary moisten the cloth with water or pure alcohol Do not use other liquids these may attack the polymer components Keep plugs clean and dry Blow away any dirt lodged in the plugs of the connecting cables Dry the products at a temperature not greater than 40 C 108 F and clean them Do not repack until everything is completely dry Description 7 2 Permitted use Adverse use Safety Directions General The following directions should enable the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards The person responsible for the product must ensure that all users understand these direc tions and adhere to them Intended Use e Determine the position of a dozer grader blade or excavator bucket e Calculate the distance between the blade bucket and a reference model surface line or point e Automatic adjustment of a dozer grader hydraulic system in order to match the blade to the reference model e Use of the product without instruction e Use outside of the intended limits e Disabling safety systems e Removal of hazard notices e Opening the product using tools for example screwdriver unless this is specifically permitted for c
37. ertain functions e Modification or conversion of the product e Use after misappropriation e Use of products with obviously recognizable damages or defects e Use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems ICON grade iCP42 Safety Directions 109 ICON grade iCP42 Safety Directions 110 N Warning N Warning 7 3 Environment Z Danger 7 4 Manufacturer of the product e Inadequate safeguards at the work site for example working on roads e Controlling of machines moving objects or similar monitoring application without addi tional control and safety installations Adverse use can lead to Injury malfunction and damage It is the task of the person responsible for the equipment to inform the user about hazards and how to counteract them The product is not to be operated until the user has been instructed on how to work with it Unauthorised modification of building and constructions machines by mounting or installing the product may alter the function and safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction Is avail able ask machine manufacturer for instructions before mounting or Installing the product Limits of Use Suitable for use in an atmosphere appropriate for permanent human habitation not suitable for use in aggressive or explosive environments Local safety authorities an
38. fety Directions 109 Zal General 109 1 2 Intended Use 109 yE Limits of Use 110 7 4 Responsibilities 110 7 5 Hazards of Use 112 7 6 Electromagnetic Compatibility EMC 116 7 7 FCC Statement Applicable in U S 118 8 Technical Data 120 8 1 ICON grade iCP42 Technical Data 120 8 2 Conformity to National Regulations 122 9 International Limited Warranty Software License Agreement 124 General Power Supply and Communication ICON grade iCP42 Product Overview Product Overview Product Description and Features The iCP42 has a key pad and touch screen for user input The display is a 7 wide screen and has state of the art brightness making it possible to use in sunny environments The rugged IP56 enclosure Is designed for harsh environments For utmost reliability in harsh and dusty environment no connecting cables or power supply plugs are used at the iCP42 gt Cradle will be used as a short form for MMB1300 cradle throughout this manual The iCP42 is wirelessly powered over the cradle via Induction Data are transferred wirelessly via IR between the MMB1300 cradle and the iCP42 The iCP42 has WLAN hardware support for future use On the bottom of the iCP42 are connectors for SIM card and USB ICON grade iCP42 Product Overview 8 ICON grade iCP42 iCP42_001 f Keypad f Reverse SMA Connectors 7 LCD wide screen display g Ventilation cap WIFI an
39. he centre of the blade Press the Test button to adjust the value so that it corresponds to the below distances For example during 2 seconds of movement the blade should move 8 cm for 3D cross slope on Dozer Sensor Dozer Grader 2D and 3D cross slope 8 cm 14 cm Sideshift Grader only Enter the Tri Sonic or 3D height adjust menu Press the Test button to adjust the value so that it corresponds to the below distances 2D and 3D sideshift 13 cm ICON grade iCP42 Operation 47 ICON grade iCP42 Operation 48 3 9 Sensor Calibration Wizard Enter the Sensor Cali In order to maintain the correct calibration of the sensors the Sensor Calibration Wizard bration Wizard should be run periodically due to blade wear This should also be done when changing the blade wear edges or changing tires on a grader as this will change the mainfall slope This is done by entering the calibration wizard Menu gt Calibration gt Sensor Calibration and following the on screen Instructions Sensor Calibration Select the Sensor Calibration Follow the on screen instructions to calibrate each sensor 1 step The following example is for graders but the dozer sensor calibration Is similar A a a Main gt Calibration Warning Screen Sensor Calibration 2 step If any sensors are not installed or not connected a warning screen will appear Warming Rotation sensor not present Exit Skip Next P
40. i i 3 Create a folder in the in folder of the USB stick D and name it Test C out 4 Copy the Example trm file from the PC and paste it into the Test folder on the USB stick 5 Remove the stick from the PC 6 Insert the USB stick into the panel It can take up to 10 seconds for the USB stick to work 7 Go to Tools gt Data transfer in the main menu 8 Press USB Sync 9 Press OK when the transfer is complete 10 You can now work with the Example trm reference model 4 16 er Selecting a project Selecting a reference model Selecting Projects and Reference Models Reference models localisations coordinate systems etc are stored in a project To select a project go to Settings gt Projects Select a Project from the list Or As the Settings menu can be password protected you can also select a project in Projects in the main menu Preselected reference models and localisa tions will automatically be activated Select a Project from the list You can select a reference model in Settings gt Surface 1 Select Reference type 2 Select Reference 3 If you are working with a terrain model you can activate and select a Centre line Locked slopes with terrain models will relate to this line ICON grade iCP42 3D Run Mode 91 ICON grade iCP42 3D Run Mode 92 Viewing help models in the graphics window Background images help models can be shown in plan view Help models are a visual to
41. ic over any reference The support may differ according to the machine and reference In case of large differences in temperature between the storage and working environments allow 30 minutes for the sensor to adapt to the working environment prior to operation While ground and curb scanning the Tri Sonic should move longitudinally for the averaging of the scanned values For Stringline and Edge the Tri Sonic should be placed at an angle of 90 to the reference with the face plate orientated to back of the machine a Working direction b stringline ICON grade iCP42 Operation 33 ICON grade iCP42 Operation Stringline and Edge sensing Mounting the Tri Sonic on the support 34 For stringline sensing the Tri Sonic must be positioned across the reference wire The Auto matic Side Shift control of the Tri Sonic will keep the sensor always over the reference using the hydraulics of the third valve section to regulate the Blade in and out Normal operation 1 Release the clamping screw on the support 2 Insert the round centering pivot on the top of the sensor housing vertically into the support 3 Rotate the sensor to the required sensing mode refer to previous page 4 Lock the centering pivot of the sensor with the clamping screw Edge operation For sensing Edges It is required to tilt the sensor toward the Edge as shown on the picture Slacken the knob
42. ics These values do not corre spond to accuracy but only to hydraulic speeds These values should not be confused with overall machine performance and or precision The automatic hydraulic calibration will set the dead band values and these should NOT be changed Default values Laser Cross slope Tracker Sideshift ICON grade iCP42 Operation 45 ICON grade iCP42 Operation 46 Gain This is the scaling of hydraulic speeds for each of the sensors To enter Gains select the Lower Left or Lower Right Duttons to open up the available sensors Select appropriate sensor and then the or key depending on left or right side to enter the Adjust Menu The automatic hydraulic calibration will calculate the optimal gain values It Is recommended not to change these values Elevation Press the Test button to adjust the value so that it corresponds to the below distances For example during 2 seconds of movement the blade should move 13 cm for GPS Sensor Dozer Grader Laser Sonics Tri Sonics GPS 13 cm 13 cm Tracker 7 cm 7 cm Second laser for cross slope This should be measured 1 5 meters from the centre of the blade Press the Test button to adjust the value so that it corresponds to the below distances For example during 2 seconds of movement the blade should move 8 cm for a laser sensor controlling tilt Laser 8 cm 2D and 3D cross slope sensor This should be measured 1 5 meters from t
43. ill De ICON grade iCP42 Operation 21 ICON grade iCP42 Operation 22 Dozer blade rotation For Dozer systems that use a Dual GNSS or Dual Laser Sensor you can rotate the blade with Dual GNSS or Dual just like you want to Laser Sensor Dozer blade rotated on a Dual GNSS or Dual Laser Sensor system 3 2 Select the Input Source Sensor selection iCON grade iCP42 Operation 1 Push the left or right key to open the sensor selection menu Following screen appears 23 ICON grade iCP42 Operation 24 2 Use the A Lv keys to scroll through the available sensors a If the sensor is connected and active it will show up in black b If it s not connected or inactive it will show in red Po LOA 2 2 _ M _ Seek Swap So A M Seek 3 Highlight the sensor that Is going to be used and exit the sensor selection menu by pressing or lt 4 The chosen sensor is Indicated by a small icon in the upper corner of the display and by an icon shown on the blade in relation to the actual placement of the sensor Example a b z 0 0 1 04 2 1 O a Laser indication b Cross Slope A cross slope is selected in the right side and in the left side a laser sensor is selected 25 iCON grade iCP42 Operation ICON grade iCP42 Operation 26 Dual GNSS When you want to setup the 2D system to run in Dual GNSS mode please follow the instruc tions below 1 Push the left or
44. iption of display GE SIFIPSS SISOS ISIS ISIS SIU UI UU UI UU _ _ N h i J k d e f m g n XY JI iCP42_008 a The blade s actual cross slope and the design cross slope The symbol to the left indicates the cross slope direction b Cut fill value for the left blade edge Blue at fill green within tolerance and red at cut c Zoom buttons Touching the screen shows the buttons d Blade reference point cross and Hydraulic control point triangle Select point location under Tools gt Blade settings e Switch between 2D 3D mode in the plan view f Blade reference point s stationing in the centre line g The blade reference point s distance to the centre line h Distance to guide line Line selection depends on active reference ICON grade iCP42 3D Run Mode 55 ICON grade iCP42 3D Run Mode i Cut fill value for the right blade edge Blue at fill green within tolerance and red at cut j Guide line viewed as a dashed blue line in the cross section view k Centre line viewed as a dashed black white line in the cross section view Elevation of blade reference point m GPS statu
45. ist on the left Select the CSD file from the list on the right For local transformations check the box on the right specify if the TPF file is stored in the global or project folder in the list on the left Select the TPF file from the list on the right If a geoid model is used by the TPF file check the box on the right specify if the Geoid file is stored in the global or project folder in the list on the left Select the geoid file from the list on the right Observe that the geoid file must be stored in the global folder Refer to Transferring a geoid model to the system page 97 for more information iCON grade iCP42 3D Run Mode 95 ICON grade iCP42 3D Run Mode 96 PowerBox Localisation in the receiver using TRFSET DAT It is possible to transfer a Leica localisation file transformation set trfset dat and its accompanying geoid models gem and correction grids csc to the Leica PowerBox The localisation must then be selected in the machine control software as per the instructions below The PowerBox must be connected and plugged in to the power supply No localisation in ICON 3D is used when using the PowerBox to transform the coor dinates l Transfer the TRFSET DAT file to the current project for example via USB 2 Go to Settings gt Instruments 3 Press the settings key to the right of Sensor in the upper Dox 4 Go to page 4 of this screen using the or Ls arrows 5 Select TRFSET Use l
46. key to create a new coordinate file ICON grade iCP42 3D Run Mode 57 ICON grade iCP42 3D Run Mode 58 4 3 Auto logging function Using Auto logging 1 To use the auto logging function you must be in run screen and have a fix position 1 Press Tools gt FILL Target 5 6 FILL x 0 050 m A s 0 070 m 0 048 m 2 Select Store point options y vation 31 962 m 3 Go to the second page 2 2 by pressing the right E arrow on the top of the screen Options in Auto logging In the auto logging menu you will find various options You will have to make selections according to how you want to use auto logging Below you will find a description of the options that can be set in auto logging Options that can be set in auto logging Measure by 1 Select between the four options in the drop down list e Distance point s are logged by distance e Manual e None e Time point s are logged by time interval Point file 1 Create a new point file by pressing the Add button or 2 Select an already created file in the drop down list ICON grade iCP42 3D Run Mode 59 ICON grade iCP42 3D Run Mode 60 Point prefix l Enter the prefix for the points you will log The prefix will be shown in the file when It Is opened Show points in plan view 1 Mark the check box if you want to see the logged points in the plan view Record in auto 1 Mark the check box if you want to have logging started when auto is ena
47. le elevation sensor cross slope sensor ona Dozer ICON grade iCP42 Operation 15 ICON grade iCP42 Operation 16 3 1 1 Best operation practice for Grader Systems Tips for best perfor Below you will find a list of things that will help achieve the best results when operating a mance Grader system e Ensure that mast is perpendicular to the wheelbase or use a mast slope sensor e Keep the circle centered under the gooseneck e Do not lean the wheels e Do not articulate the machine e Where possible move the machine In one direction only do not turn around e Where possible set the blade rotation and leave it in the same position e Where possible run with the slope sensor trailing not leading 3 1 2 Mast orientation Mast orientation For Dozers and Graders without mast slope sensor you must make sure that the mast Is at the as measured position that is the position the mast or masts were in during the mast measure up On a Dozer this means that the mast should not be mechanically sloped If for some reason the mast Is actually mechanically sloped a new mast measure up must be done On a Grader the blade should be tipped back towards its end stop if that was the original measure position ICON grade iCP42 Operation 17 ICON grade iCP42 Operation 18 3 1 3 No Articulation circle center shift or wheel lean on Grader Articulation circle For Grader systems that rely on the cross slope sensor and
48. lematics homepage ICON sync synchronizes the files on the machine with E those on the ICON telematics server meaning that new design files are synchronized to the machine control software and survey files from the machine control software are synchronized to the server 1 In the machine control software go to Tools gt Remote sync 2 When done press OK Remote Support iCON ICON view activates remote viewing controlling of the screen from the iCON telematics view server meaning that support personnel can share the same screen as the operator 1 In the machine control software go to Tools from the main menu 2 Press Share screen 3 When screen is shared a pop up will inform of this Press OK 4 When done press the same button again to exit ICON view ICON grade iCP42 3D Run Mode 99 ICON grade iCP42 iCON gps 80 100 5 ICON gps 80 5 1 The iCON gps 80 GNSS receiver Description The ICON gps 80 receiver is a high performance on machine GNSS receiver and must be connected via CAN to work Refer to the installation manual for how to properly install it ICON 3D automatically detects if an ICON gps 80 unit Is connected The first time an ICON gps 80 unit is detected by ICON 3D it will prompt you to name it and configure it CS gt All coordinate systems are handled by localisation files lok in iCON 3D Operating the ICON gps The settings for the selected ICON gps 80 profile can be found at
49. n details and the person in charge of NTRIP account for details on the RTK connection Changing the GNSS The settings for the selected ICON gps 80 profile can be found at antenna Main menu gt Settings gt Instruments 1 Press the RJ and EY arrows to change pages 2 In the antenna list select the GNSS antenna connected to the receiver 3 Exit the settings page by pressing the button You will be asked to save the settings Press Yes if the settings are correct Pressing No will undo the settings If the system is used on an Excavator Wheel Loader or dual GNSS bulldozer please follow the procedure below 1 Check the Dual GPS check box 2 Enter the GPS Dir Correction This value is calculated when calibrating the machine 3 Select the Ref antenna This is the dual GNSS antenna connected to the receiver ICON grade iCP42 iCON gps 80 105 ICON grade iCP42 iCON gps 80 106 Selecting GLONASS and __ The settings for the selected ICON gps 80 profile can be found at changing CQ value Main menu gt Settings gt Instruments 1 Press the JR and Ey arrows to change pages 2 To select deselect using GLONASS for the position calculations on this machine use the Use GLONASS check box 3 To decrease increase the Coordinate Quality CQ value enter the new value into the Max CQ field A higher value means that ICON 3D will accept a lower coordinate quality before warning about too high
50. nstructions may cause harmful interference to radio commu nication However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and the receiver e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user s authority to operate the equipment Labelling ICON grade iCP42 gt N OJS K A cS Yz Y IX r NA O OL CA iCP42_006 Labelling Cradle iCP41_009 ICON grade iCP42 Safety Directions iCP42 3D Panel Dozer Grader w C C P N 797045 S N XXXXX TYPE MMB1300 P N 764910 S N XXXXXXXX Leica Leica Geosystems AG CH 9435 Heerbrugg Made in Denmark 20XX CER Power 12 24 V DC 6A max eca Leica Geosystems AG CH 9435 Heerbrugg Mad
51. ocalization in PowerBox 6 Press Send trfset to upload the TRFSET file to the PowerBox 7 Select the appropriate localisation from the Transformation list Observe that available options in the list are read from trfset dat stored in the PowerBox CS gt If the localisation is performed in the machine control software Transformation must be set to WGS84 Transferring a geoid Geoid models must be stored in the global folder model to the system Upgrade files with geoid models and coordinate systems can be found on the USB memory supplied with the system or downloaded via ICON telematics l Create a folder on a USB stick and name it Sa Removable Disk F system You can use any USB stick 2 Copy the DAT file and paste It into the system iO m folder C out In the machine control software go to Tools gt Tam system About gt Upgrade Press USB Select the appropriate DAT file from the list Press OK Follow the instructions on the screen UW NOUD iCON grade iCP42 3D Run Mode 97 ICON grade iCP42 3D Run Mode 98 4 18 er Remote file transfer ICON sync ICON telematics ICON telematics allows for remote version upgrading remote file transfer remote screen sharing controlling and live monitoring of the machine s position for fleet tracking This functionality requires an ICON telematics license For more detailed information on how to setup iCON telematics visit the ICON te
52. ol only and cannot be used for calculations Several help models can be viewed at the same time Examples of help models include road shoulders power cables etc To select a help model go to Settings gt Help models 1 Select the Type of file 2 Select the Model you wish to view 3 Check the On Off box to activate the help model Dwe dxf models can also be used as an ordinary help model Select the dwg dxf model like an ordinary help model All models in Active models can be viewed in the plan view In run mode K Avoidance zones are set here Refer to 4 4 Avoidance zones for further information 4 17 S Using localisation in iCON 3D LOK format Using predefined coor dinate systems Localisation Settings Coordinate Systems A localisation is the transformation from global to a local coordinate system and is carried out in ICON 3D When using the PowerBox the localisation can be done directly in the PowerBox When using ICON gps 80 localisation must be done in ICON 3D l Transfer the LOK file to the current project for example via USB 2 Go to Settings gt Localisation 3 Select the appropriate Localisation from the list If a geoid model is used by the LOK file it should be saved in the global folder Refer to Transferring a geoid model to the system page 97 for more infor mation Several national regional coordinate systems are preinstalled l Go to Settings gt Localisati
53. on gt Predefined 2 Select Country region and Coordinate system 3 To use a geoid model check the Use Geoid model box and select the appropriate file The geoid model must be stored in the global folder Refer to Transferring a geoid model to the system page 97 for more information iCON grade iCP42 3D Run Mode 93 ICON grade iCP42 3D Run Mode 94 Local transformation in 1 Transfer the TPF file to the current project for ICON 3D TPF format example via USB 2 Go to Settings gt Localisation gt Old SBG formats first page 3 Select Country region and Coordinate system that the TPF file was created in 4 Select the correct Transformation file TPF 5 If a geoid model was being used when the TPF file was created check the Use Geoid model box and select the correct file The geoid model must be stored in the global folder Refer to Transferring a geoid model to the system page 97 for more information Coordinate systems in 1 the old formats GTR CSD GRD TPF 2 Transfer coordinate system files to the current Go to Settings gt Localisation gt Old SBG Go to page 2 of this screen using the or Specify whether the GTR file is stored in the project for example with USB formats first page arrows global folder or project folder in the list on the left Select GTR file from the list on the right Specify whether the CSD file is stored in the global or project folder in the l
54. product and for the safety of the equipment in use Unauthorised modification of machines by mounting the product may alter the function and Safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction is avall able ask machine manufacturer for instructions before mounting the product This product may be installed on building machinery only by an appropriately trained and qualified specialist ICON grade iCP42 Safety Directions 111 ICON grade iCP42 Safety Directions 112 7 5 N Warning N caution N Warning N Warning Hazards of Use Only Leica Geosystems authorised service workshops are entitled to repair these products Installing near mechanically moving machine components may damage the product Precautions Deflect the mechanically moving machine components as far as possible and define a safe installation zone Beware of inadequate steering if machine is defective like after a crash or other damaging events or alterations to the machine Precautions Periodically perform control measurements and field adjustments on the machine as speci fied in the User Manual While working construction and grading should be checked by appropriate means for example spirit level tachymeter before and after important meas uring tasks While steering or navigating the machine accidents may occur due to a the operator not paying attention to the s
55. purchase price ICON grade iCP42 International Limited Warranty Software License Agreement 125 Original text Printed in Switzerland 2014 Leica Geosystems AG Heerbrugg Switzerland 798812 1 2 0en Leica Geosystems AG Heinrich Wild Strasse CH 9435 Heerbrugg Switzerland when it has to be right eca Phone 41 71 727 31 31 www leica geosystems com Geosystems
56. radle l C 2 Then snap the iCP42 onto the cradle by pressing it towards the cradle iCP42_003 iCON grade iCP42 Commissioning 11 ICON grade iCP42 Commissioning 12 2 Turn iCP42 on To turn the iCP42 on and off use the power switch on the right side of the cradle This is the master switch for the entire system CS Removing the iCP42 will also turn off the power CS gt To release the iCP42 simply press the release key at the bottom of the cradle and pull the iCP42 towards you and then lift it up iCP42_005 2 2 Installation a SIM Card USB Stick Insert and remove a Follow the step by step instructions to install a SIM card USB Stick SIM card USB Stick step by step CS To remove the SIM card USB Stick place the instrument on a stable surface first Then follow the following instructions in reverse order iCP42_007 1 K Place the instrument onto a stable surface Not illustrated Step Description i Rotate the ring to the left 2 Pull the ring to open the protection cap iCON grade iCP42 Commissioning 13 ICON grade iCP42 Commissioning 14 2 3 Inspection 2 4 Power supply Step Description 3 Orientate the SIM card as illustrated 4 Insert the SIM card into the card slot and push it in until it locks in place 5 Insert the USB Stick into the USB slot and push it in until it locks in place Inspection Prior to Commissioning 1
57. ral Input and buttons CPU Chipset VGA and Audio e 4 buttons on each side of the display e ADLIink ETX667 423 e 6 function buttons under the display e Intel Celeron M 1Ghz 1Mb L2 e Navigation Menu Enter and ESC buttons NXP Ipc2300 microcontroller Memory The assignment of these buttons can vary e SDRAM SO DIMM depending on the software running on IDE port the ICP42 e Compact FLASH iCON grade iCP42 Technical Data 121 ICON grade iCP42 Technical Data 122 8 2 Conformity to National Regulations Conformity to national e FCC Part 15 applicable in US regulations e Hereby Leica Geosystems AG declares that the iCP42 is in compliance with the essential requirements and other relevant provisions of Directive 1999 5 EC For the declaration of conformity please contact your Leica Geosystems distributor CE Class 2 equipment according European Directive 1999 5 EC R amp TTE for which following EEA member states apply restrictions on the placing on the market or on the putting into service or require author ization for use e France e Italy e Norway if used in the geographical area within a radius of 20km from the centre of Ny lesund e The conformity for countries with other national regulations not covered by the FCC part 15 or European directive 1999 5 EC has to be approved prior to use and operation Frequency band Type WLAN HSPA Frequency band MHz 2412 2483 5 GSM GPRS EDGE 850
58. right key to open the sensor selection menu The following screen appears 3D Height 2 Choose 3D Height as input source 3 Press F4 Adjust D Not present 4 Use the A Lv keys to select Dual GPS 3 3 Inspection Manual mode Seek mode Setting a Reference Height When a sensor is selected the control panel automatically uses the last set reference height for that sensor There are two ways to change the reference e Manual mode e Seek mode Use the A 4 Vv keys to change the reference height up or down Press the LA and LV keys simultaneously to enter the seek mode In seek mode the screen shows the current sensor value of the selected sensor Pressing both keys simultaneously again exits the seek mode Or press or F4 for seek mode 4 b Gi z While in Seek Mode the height values at the top of the 104 screen will be green K If both keys are pressed and held for more than three seconds the control panel will take the current sensor value and store as the new reference height While holding these buttons the key will change from Seek to 0 0 Once the new reference height has been set the height values at the top of the screen will Seek Swap Reset Seek change back to black ICON grade iCP42 Operation 27 ICON grade iCP42 Operation Automatic detection of the laser beam 28 For systems with a MPM70O0 Electric Mast entering seek mod
59. rning corrosion or environmental contamination e By disposing of the product irresponsibly you may enable unauthorised persons to use It in contravention of the regulations exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination Precautions The product must not be disposed with household waste Dispose of the product appropriately in accordance with the national regulations in force in your country Always prevent access to the product by unauthorised personnel Product specific treatment and waste management information can be received from your Leica Geosystems dealer ICON grade iCP42 Safety Directions 115 ICON grade iCP42 Safety Directions 116 7 6 Description N Warning N caution N caution Electromagnetic Compatibility EMC The term Electromagnetic Compatibility is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and electrostatic discharges are present and without causing electromagnetic disturbances to other equip ment Electromagnetic radiation can cause disturbances in other equipment Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed There is a risk that disturbances may be caused in other equipment if the product is use
60. s on the right e CQ precision for PowerBox ICON gps 60 and iCON gps 80 e DOP for other receivers n Reference model s design s height under the blade reference point Description of buttons 56 Button Description a These buttons correspond to a vertical offset up or down of 1 mm Opens a window showing the internal grading system No 2D settings can be made in this mode Close the window by pressing F5 Opens the internal grading system full screen The system is still in 3D mode GPS or total station Settings can be made to the internal grading system Close the full screen by pressing F6 4 2 Storing Points Storing points 1 Press Tools gt Target 5 6 FILL 2 Select Store point options cae _ vation 31 962 m 3 Select the Coordinate file you wish to store the measured Points In LASON 4 Enter a Point name Point numbers automatically 1 increase by one when a point has been stored i 5 Press Measure to store the blade reference D point Measure The colour of this key corresponds to the position geerssass lesee quality The key is green when the position quality is good and red when it is low In the latter case the function can t be used 6 Check the Show in run window box to use the Measure key directly in run mode E Pressing this key will bring up the selected coordinate file in the plan view as a help model Measured points are displayed in plan view W Press this
61. s will appear by pressing the up 7S or down lt x Enter key to toggle between the screens a A oy Tri Sonic M Tri Sonic a oy Tri Sonic ESC ESC ESC bid A ncm bild n ncm f fay Tri Sonic Tri Sonic Tri Sonic 2s Revert ESC ESC 2s Revert ESC Stringline describes the window where the Tri Sonic will work within certain range All readings outside of this range will be ignored Sideshift works only with the Edge and Stringline modes Go to the Sideshift menu option and set it to Yes Press both and keys simultaneously to set the control panel in seek mode Check that the height is approximately 60 cm Press both and keys simultaneously or press seek function key and keep them pressed for three seconds to set the reference height 10 Press the right key to set the machine in Auto Mode O CON Oo ICON grade iCP42 Operation 31 ICON grade iCP42 Operation 32 11 Press the Side A M function key to enable the automatic sideshift control eae OFS 1 A auto rrauToaa auto ii 1 9 Seek Swap So A M Seek 3 4 1 Mounting the Tri Sonic Sensor ee The direction of move ment of the Tri Sonic sensor Installation and Set Up Tri Sonic Sensor The Tri Sonic can be installed quickly and easily with the simplest of tools Mount a support in a suitable location that is adjustable for height and lateral motion This will enable setting up of the Tri Son
62. tenna h SIM card connector IR Port for data transfer i USB 2 0 connector HSPA antenna j Cover for communication ports Do not cover the IR Port for data transfer as this can lead to a transfer interruption Both the HSPA and the WiFi antenna are not attached to the iCP42 when delivered To store the ICON grade iCP42 inside the transport case both antennas must be detached N Warning This product may be installed on building machinery only by an appropriately trained and qualified specialist N Warning Unauthorised modification of machines by mounting the product may alter the function and Safety of the machine Precautions Follow the instructions of the machine manufacturer If no appropriate instruction is avall able ask machine manufacturer for instructions before mounting the product ICON grade iCP42 Product Overview ICON grade iCP42 Product Overview 1 2 Container Contents 10 Container for instru ment and delivered accessories iCP42_ 002 d a iCON grade iCP42 b User Manual c WiFi antenna d HSPA antenna e Transport case f USB memory stick 2 Commissioning 2 1 Installation Installation informa The iCP42 is ready to use when delivered from factory no installation procedure is needed tion To get the iCP42 started complete the following steps 1 Snap iCP42 onto cradle To connect the iCP42 to the cradle 1 Put the 1CP42 on the holding hooks in the z N bottom of the c
63. th radio devices Electromagnetic fields can cause disturbances in other equipment in installations in medical devices for example pacemakers or hearing aids and in aircraft It can also affect humans and animals Precautions Although the product meets in combination with radio devices recommended by Leica Geosystems the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed or that humans or animals may be affected e Do not operate the product with radio devices in the vicinity of filling stations or chemical installations or In other areas where an explosion hazard exists e Do not operate the product with radio devices near medical equipment e Do not operate the product with radio devices in aircraft ICON grade iCP42 Safety Directions 117 ICON grade iCP42 Safety Directions 118 7 7 Applicability N Warning N Warning FCC Statement Applicable in U S The grayed paragraph below is only applicable for products without radio This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate frequency energy and if not installed and used in accordance with the i
64. tion Mark the positions of the wheels on the ground and place the blade gently on solid blocks 7 step or other solid reference ensure the blade has not rotated or sideshift has been altered Select Next when complete a Back Skip Next Sensor Calibration The rotation sensor will automatically calibrate while at the same time collecting Mainfall 8 step and Cross Slope data Select Next when complete Calibrating Rotation Sensor 314 Back Skip Next Sensor Calibration Turn the machine around and place the blade gently on the same blocks or reference as 9 step before ensuring that the blade is not rotated or sideshift has altered Align the wheels using the markings from the previous step This is important for the correct measure ment of the Mainfall and Cross Slope values Select Next when complete a Back Skip Next Sensor Calibration The Mainfall and Cross Slope sensors will now De automatically calibrated 10 step Select Next when complete Calibrating Mainfall amp Slope Sensors 267 Save Exit iCON grade iCP42 Operation 53 ICON grade iCP42 Operation Sensor Calibration The calibration routine is complete 11 step Save the calibrated values and exit the wizard by pressing Save To exiting the wizard without saving press Exit Calibration complete Save Exit 54 4 3D Run Mode 4 1 3D Run screen GPS Control Box Descr
65. tre line page 76 for more information 3 Press Match to automatically set the slope at the distance from the centre line where the blade s reference point Is 4 Return to run screen by pressing BEN ICON grade iCP42 3D Run Mode 77 ICON grade iCP42 3D Run Mode 78 User defined 1 Select User defined as Hold slope mode 2 Specify a constant slope See User defined page 76 for more information 3 Return to run screen by pressing GS Ys Actual 5 6 lt Target 3 0 4 Press Lock in run screen to hold slope according PET to the settings made 0 312 m Offset 0 440 m Elevation 32 462 m M o J 4 12 Working with MBS Volume Calculation Model 4 12 1 Selecting a Guide Line gt Actual 5 6 lt Target 3 0 Selecting a guide line 1 Press Tools 2 Select Guide line options 3 Check the Dox to the right of Guide line 4 Select guide line as Centre line Closest element or Horizontal intersection 5 By entering a value for Horiz offset the line will move horizontally 6 Press Match to set the horizontal offset to the blade reference point s current distance from the Guide line 7 Use the Back key to return to run mode ICON grade iCP42 3D Run Mode 79 ICON grade iCP42 3D Run Mode 80 4 12 2 Hold the slope Holding Slopes There are two ways to hold the slope when working with an MBS Above the element that the blade is currently positioned over
66. urroundings persons ditches traffic etc or b malfunctions of a system component interference etc Precautions The operator assures that the machine is operated guided and monitored by a qualified user e g driver The user has to be able to take emergency measures for example an emergency stop N Warning The absence of instruction or the Inadequate imparting of instruction can lead to Incorrect or adverse use and can give rise to accidents with far reaching human material financial and environmental consequences Precautions All users must follow the safety directions given by the manufacturer and the directions of the person responsible for the product N caution Watch out for erroneous measurement results if the product has been dropped or has been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perform the field adjustments indicated in the user manual particularly after the product has been subjected to abnormal use and before and after important operations Z Danger Because of the risk of electrocution it is very dangerous to use poles and extensions in the vicinity of electrical installations such as power cables or electrical railways Precautions Keep at a safe distance from electrical installations If it is essential to work in this environ ment first contact the safety authorities responsible for the electrical installations and

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