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2. 42 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 14 General specification X 45 15 Ordering information ENEE 46 16 Warranty IIR 48 17 Installation Drawing 49 17 1 Mechanical Installation Drawing EE E 49 17 2 Electronic Connection Drawing n a 5 50 17 3 Duct Mounting Drawing C C 51 174 Collecting Cone Drawing T 52 17 5 Mounting Bolt Assy Drawing Nee 53 17 6 Mounting Bracket Drawing T H RTT REPERI 54 feet de lei a EE 55 18 1 China GB Ex and PA eee eee eene 55 18 2 Korea KTL P 58 18 3 European ATEX e e eene 59 18 4 International IEQ m eem e e ee eee eee eene 61 i8 5ATEX Name E 63 19 6 UL AE EE EE 64 18 7 Sensor Cartridges Label eee eene 65 19 Cross Interference and Cross Calibration A 66 19 1 Cross Interference Table for Toxic and Oxygen c 66 19 2 Cross Calibration Flammable Gas Detector 67 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 4 Introduction The Sensepoint XCD Exceed comprises a gas detector transmitter and
3. Q3ANHdS3H JYV d do QNV SN9IS3QO SIN3IVd 40 LO3dS3 NI SLHOIH NY AdLsVd HO ATIOHM Y4HLIS Q329n09d38 i8 LON ISAW QNV ALI SOLATVNY TI3MA3NOH 20 ALlH3dOHd JHL SI LI IVILN3OIJNOO SI 9NIMVSHG SIHL LS zzvi Z 6 29 681 esto 21 906 cl 081 joH Bununo N long ALV1d SNILNNOW LONG H 51 ISH WALI Qv9einv ONISN Q31VH3N39 N338 SV GVO A8 d3ivV da 38 AINO ISAW NV INSNNOO SI I mu TZv09T00 SPXCDHMANEN Issue 2 Sensepoint XCD Technical Manual 17 4 Collecting Cone Drawing
4. 3 This equipment and any acocptable variabon thereto are soeafied in the schedule to this cerphcate and the test report therein referred bo ET beng an Appeowed Certficatian Body in accordance with Article 33 of the Industrial Crty and Heath Law and Are 27 of Enforcement Ordinance Artcl 6 of Detaled Enforcement Regulanon of the Law confirms that the apparatus has been found to comply with the following Kontan Srandards Presidential Decree No 2003 18 Ministry of Late are has successfully met the examination and test requirements recorded in ona report ra ee RTL Text Report Me 1454169 2005 5 The code for the electric apparatus i Ex d OC T6 0 T 65 T amp The equipment may be marked Designated Mark specified in Artkie 46 7 of Detailed Enforcement Regulation af the Industrial Safety amp Health Law d The waldy of this certificate is until 23 orl 2013 sepul 24 June 2008 Approved by Jun gu Kang Page 1 1 FP251 03 152 718 Af SAY utu Em 22 13 http www KH re Mr 58 Sensepoint XCD Technical Manual 18 3 European ATEX ATEX For Transmitter 10 11 12 Issued 31 October 2008 Page 1 of 2 Certificate Number Baseefa08ATEX0222 EC TYPE EXAMINATION CERTIFICATE Equipment or Protective System Intended for use in Potentially Explosive Atmospheres Directive 94 9 EC EC Type Examination Baseefal8ATEXO0222 Certificate Number Equipment or Protective System A Type XCD Transmitter Manufacturer
5. AYU ZTV TV ONY Q3AV IaSIG ZlY 13431 NOILVELNAONOO ACGOW ANAW OL NENLaY OL a ASN ANY NOILOV GSYINOAY OL ADNVHO OL NOILOV INHV IV GaYINOAY LOATAS INHV IV GSYINOAY LOATAS OL A V ASN ONIHSV 14 A V ASN S3HSV I4 NOILVELNAONOO Ol AV ASN SNIHSV d TIV43 HO TVA HO ASH JUON HLIM GSAV1dSIC ZIY e 3A31INHV TW LN3HHfo ASH JUON HLIM GSAV1dSIC L TV GNV_ G3AVIdSIG NOOI Z TV INHV IV NV SAIS TIIM IHA31 NOLLVH INHONOO GSYINOAY OL ADNVHO OL A V ASN S3HSV lH NOILLVH IN3ONOO L 13441 INHV IV IN3YYND ANY GSAV1dSIG NOODI HIV wy EE 40193130 3H HO LINT LV MO TH8 ONIHSV14 NOCH CILIJIHNI AV IdSId NO ONIOV3U Wad 2dHO N3TIV4 SVH NOILVH LN3ONOO QNV SVO LSAL dNNE AlddV SNIHSV 14 LAdLNO HLIM GSAV1dSIC SVO LN3HHRO UN ACON TVIWHON OI M 20 LON OG ONINHVM NOLLVHIN3ONOO SVO Hun E MN e 3GON nN3NW OL SNYNLSY LINN J i IVAH3LNI 3ONVHO OL A Y STT ana 7Y9 daauinoau 193138 JSN ONIHSV 1d TVAH31LNI NOLLVHSITVO OL A Y ASN SONIHSV I3 TIV 1N3HHfO HLIM Q3AVTdSIG Au WO HO P97 ON ONY GSAVI1dSIq anp AMI NOLLONN4 1HOGV ISN NNIN 13A31 Vui aaulno3u OL 3DNVHO OL ung SIHL WOUS LIX3 OL LNYM NOA A A Y ASN S3HSV 14 00v INSHYNO 30404 A LNSYYNO JHL SLINSNVHL LINN L10V33Q NOCH Z HLIM GSAVI1dSIG 9103 d 39 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 13 3 Sensor Gas Selection NOTE This Configuration option is not available for XCD units with EC sensors 13 3 1 Sensor Selection Select Sensor
6. 3 02 1 8 50 62 76 95 GG 40 50 61 76 96 6 33 41 50 78 98 5 26 33 40 50 63 79 100 4 21 26 32 40 50 63 80 ER 21 26 32 40 50 64 81 2 25 81 39 50 64 1 25 31 39 50 Note These settings must only be used with a calibration gas concentration of 50 LEL Table 12 Calibration span setting 3 If a sensor is to be used to detect a gas other than that for which it was calibrated and there is no intention to use an equivalent calibration gas to re calibrate the sensor then the required correction factor may be obtained from Table 13 The reading shown on the gas detector controller or transmitter display should be multiplied by this number in order to obtain a more accurate gas concentration result Sensor calibrated to Sensor used to detect detect 8 Cu gt 4 3 2 e 8 1 00 1 24 1 52 1 89 2 37 2 98 3 78 4 83 f 0 81 1 00 1 23 1 53 1 92 2 40 3 05 3 90 6 0 66 0 81 1 00 1 24 1 56 1 96 2 49 3 17 5 0 53 0 66 0 80 1 00 1 25 1 58 2 00 2 55 4 0 42 0 52 0 54 0 80 1 00 1 26 1 60 2 03 3 0 34 0 42 0 51 0 64 0 80 1 00 1 27 1 62 EN 0 26 0 33 0 40 0 50 0 63 0 79 1 00 1 28 T 0 21 0 26 0 32 0 39 0 49 0 62 0 78 1 00 Table 13 Correction factors 68 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 Notes 1 Since catalytic sensors require oxygen for correct operation a mixture of gas in air should always be used for calibration purposes 2 Assuming average performance of the sensor the sens
7. 7 Refit the Display Module and Cover CO Note Ensure that none of the wires in the terminal area cause an obstruction when refitting the Display Module Ensure that the socket on the Display Module is fully engaged in the Display Module Connector on the Terminal Module 8 Switch On external power to the detector 9 All the display icons text numbers are displayed for 3 seconds 0088 O Kb R bn Ls 10 A start up sequence will then be displayed similar to the one shown in Diagram 15 24 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 Note For a full description of each screen shown in Diagram 15 please refer to Section 13 3 Review Mode of this Manual 8088 ORMA 8888 ame gt dt Ly EEC EESE GAS gt rRNS SPRn 8 00 cOD m l x Mo a d j P ll EESE SN La 5 S00 M Bira LU n UD e L Luo Diagram 15 Normal Start up procedure For the CO sensor version 11 The warm up countdown of 60 seconds depending on the gas type is then displayed 12 Normal Monitoring Mode is then resumed 25 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 10 Response Check and Calibration It is recommended to periodically carry out a gas response check on the Sensepoint XCD to ensure correct operation This may be done in two ways 1 Asimple Response Check often referred to as a BUMP TEST is a test using calibration gas applied
8. DOWN UP Switch Switch Diagram 2 Sensepoint XCD Display and Magnetic Switches 4 2 Flammable Toxic Oxygen Gas sensors The Sensepoint XCD transmitter is designed to work with a variety of gas sensors for detecting flammable gases Sensepoint XCD sensors use NDIR infrared and electro catalytic technologies In addition the Sensepoint XCD transmitter is designed to work with a wide range of toxic gas sensors Sensepoint XCD sensors for monitoring toxic gas oxygen use electro chemical cell ECC technology Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 Diagram 3 Sensepoint XCD Flammable Toxic and Oxygen Sensor Cartridge 4 3 Accessories A range of accessories are available to allow use of Sensepoint XCD in a wide variety of applications These including mounting brackets maintenance tools weather housings flow housing collecting cone duct mounting kit and sensor junction boxes Standard Weather Protection The Standard Weather Protection P N SPXCDWP is designed to protect the sensor from changes in environmental conditions This is recommended to be fitted to a Sensepoint XCD sensor for outdoor exposed applications supplied with XCD kit Pipe mounting bracket The Pipe Mounting Bracket P N SPXCDMTMB is an optional accessory and may be used to allow the Sensepoint XCD to be installed onto a dedicated mounting post or existing structure at the desired locatio
9. F to 149 F Long term operation at this range may cause decline in sensor performance Contact Honeywell Analytics for any additional data or details Certification GB Ex d IIC T4 GB3836 1 amp 2 2000 PA CCCF Pending KTL Ex d IIC T6 40 C to 65 C UL Class I Division 1 Groups B C and D Class I Division 2 Groups B C amp D Class Il Division Groups E F amp G Class II Division 2 Groups F amp G 40 C to 65 C European ATEX Ex Il 2 GD Ex d IIC Gb T6 Ta 40 C to 65 C Ex tb IIIC T85 C Db IP66 International IEC Ex I 2 GD Ex d IIC Gb T6 Ta 40 C to 65 C Ex tb IIIC T85 C Db IP66 IP Rating IP66 in accordance with EN60529 1992 Operating 40 C to 65 C 40 F to 149 F IR 20 C to 50 C 4 F to 122 F Temperature Note The detector display may become illegible at temperatures below 40 C but the detector continues its gas monitoring p function The display is not damaged and recovers when the temperature rises back above 20 TC WAS Continuous 20 90 RH non condensing Intermittent 10 9996 RH non condensing Cora rn 90 110kPa Pressure Ser 25 C to 65 C 13 F to 149 F onditions 45 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 15 Ordering information Part Number Description Sensepoint XCD transmitter and sensor KIT ATEX IECEx AP ADC12 and M20 Entry SPXCDAAMFX ATEX IECEx AP approved Methane CAT 0 100 LEL 20 to 100 LEL 10 LEL with ADC12 M20 Entry
10. N S Nid MG XeWd Z SSEJO XVIN OQ SUOAZE HL PPD duet Lp0v3L00 ON Durweiq 011005 Jed se j je1sui pue esn o solid enuey qox Julodasuas peay 69009 VSN 11 e1tusujoour ou son jeuy jjem ouoH OO 1uiodesues j om ouoH SEH TY A8 a31vadf 38 AINO LSNW ANY HOLVELSATI 380QV ONIGSN q31V83N39 N338 SVH LNAWNOOT SIHL 1903d 38 NI SLHOI TIV A 1LdVd YO AIOOHM YSHLIS Q39fQ OuddH dq LON LSNW CNV OUT SOMAIVNY TISMASNOH JO Ald3dOdd SHL SI LI IIL N3dIJNOO SI ONIMVEC SIHL VOWALOOE 63 SPXCDHMANEN Issue 2 Sensepoint XCD Technical Manual int XCD UL Name Plate 18 6 Sensepo LHS ONIMVHG ONILVY wg og suyu 9je d OWEN TN qoy luiod su s IN3WLYYd3Q NOLVOIJILH3O OL 3JSN333449 LAOHLIM QALLIIWH3d NOILVOIJIQGON ON LONGOYd OUT V dO LYVd SWYO4S Will SIHL L 30 L00013 LOOK laa Nouv NIPAT NICAT NIPA NIAT NIAT NIAT NIPA T LII NOISIASY HONSLNASHONALNAS ZONE 3ON3 IN3S 39NVHO 39NVHO 39NVHO 3AOIN3H 39NVHO SIVG 80 AVW O eo 1nr ec 80 03 60 60 NVP 90 60 NVP SL GON 60 NVP ZC w v Lali ete tris j 3NON gen N38NNG 3wos Iv HSIN eiado ui uayM pesojo y daay Buluaedo 810J8q ainsojoua y jo seuoui gL uyum Dun jeas e eAeu 1snu suni pnpuop uon ynoJro Ajddns wo 1ueuudinbe eui 12euuoosiq seiayd SOW Y SNOPIeZEH Jo deu 34 eonpei 0 9NINHVAM N S Nid 299 OL 2 0p quiej OVADSZOvsGxe sDuneug Ae
11. SPXCDAAMRX ATEX IECEx AP approved Methane IR 0 100 LEL 20 to 100 LEL 10 LEL with ADC12 M20 Entry SPXCDAAMO1 ATEX IECEx AP approved Oxygen 25 0 Vol with ADC12 M20 Entry SPXCDAAMHX ATEX IECEx AP approved Hydrogen Sulfide 0 50ppm 10 0 to 100 0ppm 1ppm with ADC12 M20 Entry SPXCDAAMCX ATEX IECEx AP approved Carbon Monoxide 0 300ppm 100 to 1000ppm 100ppm with ADC12 M20 Entry SPXCDAAMG1 ATEX IECEx AP approved Hydrogen 0 1000ppm with ADC 12 M20 Entry SPXCDAAMB1 ATEX IECEx AP approved Carbon Dioxide IR 0 2 00 VOL with ADC12 M20 Entry Sensepoint XCD transmitter and sensor KIT ATEX IECEx AP LM25 and M20 Entry SPXCDALMFX ATEX IECEx AP approved Methane CAT 0 100 LEL 20 to 100 LEL 10 LEL with LM25 M20 Entry SPXCDALMRX ATEX IECEX AP approved Methane IR 0 100 LEL 20 to 100 LEL 10 LEL with LM25 M20 Entry SPXCDALMO1 ATEX IECEx AP approved Oxygen 25 0 Vol with LM25 M20 Entry SPXCDALMHX ATEX IECEx AP approved Hydrogen Sulfide 0 50ppm 10 0 to 100 0ppm 1ppm with LM25 M20 Entry SPXCDALMCX ATEX IECEx AP approved Carbon Monoxide 0 300ppm 100 to 1000ppm 100ppm with LM25 M20 Entry SPXCDALMG1 ATEX IECEx AP approved Hydrogen 0 1000ppm with LM25 M20 Entry SPXCDALMB1 ATEX IECEX AP approved Carbon Dioxide IR 0 2 00 VOL with LM25 M20 Entry Sensepoint XCD transmitter and sensor KIT ATEX IECEx AP 316SS and M20 Entry SPXCDASMFX ATEX IECEx AP approved Methane CAT 0 100 LEL 20 to 100 LEL 10 LEL
12. Set Relays Display 5Et Ri SEL SENS SPXCDHMANEN Issue 2 Description Execute zero span calibration Set calibration gas level After zero the option exists to proceed with span calibration or return to the Menu Select the type of sensor from the sensor list This menu is only available for flammable IR sensor Select the type of gas from the list This menu is only available for flammable IR sensor Set measuring range Select inhibit current Set timeout option 5 minute increments Enable disable password Set password Default no password Select 0000 Set calibration interval 30 to 365 days User configurable option to display warning Execute a bump test to check gas response of the sensor Force analogue output to test functionality of GD control system during system commissioning Set alarm 1 alarm 2 levels functionality and operation none falling rising oet relay 1 2 3 type alarm 1 alarm 2 fault and inhibit and action energized de energized 36 Sensepoint XCD Technical Manual Relay Operation E J pP r Set Location E Loc Set Temperature Unit tta se l IC Check Alarm functions EE De Al rm Quit O E Y n L an m SPXCDHMANEN Issue 2 Configure relay on delay time relay off delay time and latch non latch Set location or TAG number Change temperature display unit C Celcius or F Fahrenheit Simulate alarm situation to check
13. Terminal Module Point x2 Locking Seal Grub Sock screw ensor Socket closure Plug In Sensor Cartridge Sensor Retainer Locking Grub screw Diagram 1 Exploded View 6 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 4 1 Transmitter The transmitter enclosure has three threaded entries The two cable conduit entries either side of the upper part of the transmitter housing are for connecting the power source signal output and relay contacts to associated signalling equipment The bottom entry allows direct connection of the sensor socket There is a mounting plate incorporated into the transmitter housing allowing for various mounting configuration options A local LCD provides gas type concentration alarm and operating status The display provides numerical bar graph and icon information Diagnostic information may also be displayed when the transmitter is interrogated using a magnet The transmitter cover has a glass window which allows use of the Magnetic Wand to activate the three user interface magnetic switches that are located on the front of the display module The magnet also enables a non intrusive one man calibration and configuration facility for the Sensepoint XCD Magnetic Magnetic Wand MENU ENTER activation Icon Switch Calibration Icon Full Scale Test Pass Icon Warning Bar Graph Fault Icon Gas Type nhibit Icon Gas Reading Alarm Icon Measuring Units Magnetic Magnetic
14. The marking of the equipment or protective system shall include the following amp H GD Ex d HC Gb T6 Ta 40 C to 65 C Ex tb HIC T85 C Db IP66 This certificate may only be reproduced in its entirety without any change schedule included Baseefa Customer Reference No 5989 Project File No 08 0201 This certificate is granted subject to the general terms and conditions of DR J Baseefa It does not necessarily indicate that the equipment may be used in particular industnes or circumstances WR DiSPenieLzA Baseefa R S SINCLAIR Rackhead Business Park Staden Lane Buxton Derbyshire SK17 8RZ DIRECTOR Telephone 44 0 1298 766600 Fax 44 0 1298 766601 On behalf of e mail info baseefa com web site www baseefa com Baseefa Baseefa is a trading name of Baseefa Lid Registered in England Mo 4305578 Registered address as above 99 SPXCDHMANEN Issue 2 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 ATEX for Sensor Certificate Number Baseefa08ATEX0316X Baseefa Issued 9 March 2009 Page 1 of 2 Un a A 10 11 12 EC TYPE EXAMINATION CERTIFICATE Equipment or Protective System Intended for use in Potentially Explosive Atmospheres Directive 94 9 EC EC Type Examination Baseefa0SATEX0316X Certificate Number Equipment or Protective System A Type XCD Gas Sensor Head Manufacturer Honeywell Analytics Inc Address 405 Barclay Boulevard Lincolnshire IL 60069 USA This equipm
15. earth ground loops Take care when handling sensors as they may contain corrosive solutions Do not tamper with or in any way disassemble the sensor Do not expose to temperatures outside the recommended ranges Do not expose sensors under storage conditions to organic solvents or flammable liquids At the end of their working life replacement electrochemical sensors for oxygen and toxic gas must be disposed of in an environmentally safe manner Disposal should be according to local waste management requirements and environmental legislation Alternatively old replaceable sensors may be securely packaged and returned to Honeywell Analytics clearly marked for environmental disposal Electrochemical sensors should NOT be incinerated as this action may cause the cell to emit toxic fumes Refer to the local or national regulations relative to the installation at the site For Europe see EN60079 29 2 EN60079 14 and EN61241 14 14 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 6 1 Transmitter Wiring Caution All electrical connections should be made in accordance with any relevant local or national legislation standards or codes of practice The Sensepoint XCD transmitter may be wired in either Current SOURCE or Current SINK configuration These two options are offered to allow greater flexibility in the type of control system that it can be used with SOURCE SINK is selectable via the switch located on the back side of the di
16. euoz sse O 4 sdnoJs Z uoisiAIQ SSe J 3 sdnoJ5 UOISIAIG SSe 2 A gt d o g sdnoid Z834 uoisIAIq SSEJO Yassi AluO SDIEZEH uoisojdx3 590us e21199 3 oi 01 se SUOI8207 SnopJezeH ui esn 104 10 29 oq Seo 69009 YSN TI e1usujo2ur 9ul son jeuy jjom ouoH a2X 1uiodesues jjeow ouoH TV A8 d3lvadn 38 AINO LSNW ANY YOLVELSNTI 3800V ONIGSN Q31V83N39 N338 SVH LNAWNOOT SIHL I LVOMNALOOE 64 SPXCDHMANEN Issue 2 Sensepoint XCD Technical Manual 7 Sensor Cartridges Label 18 2 G0V3 008 d mg 1 001 Bien FYV 1HOINAdOO me erm EE EE SE LLL l l l l buiMelq OMY awa eenig fO HO AIOOHM N3Hll3 q3ond OuddH 3d LON LSNW ON eqe1 ebpuie 10suag sJ OD SOILATVNY TI3MA3NOH GIN a JO AlMH3dOHd JHL SI U WIL 80 dd3s amp h HunHN38 ONIMVHG 3v29 H3giNnNLHvd 30N34343H HSINIJ NSCISNOO SI SNIMVHQ SIHL INAWLYVd3d NOLLVOI3ILH39 OL 39N38323H INOHLIM I3 LLIAH3d NOILVOISIGOW ON LONdOud 3l1dl1dd39 V dO L1dVd SINHO3 WALI SIHL ejojg anss 9po Wd JJW JO 1094 JAW JO 492 3009 X3NddNS Jequinu eouenbes NNNNMMAAdddllS N S YIdAVX3 YIANNN IIe JequinN UOISIA9H Q3SI9H3N3 NJHM NNNNMMAAdddilS N S eu 31Vuvd3S LON OQ 5NINHVM e Josueg e qesodsig Xv0L0 80 SV8 X39431 X91 0X3 1v8oejeeseg qox 1urodesues O e q5 0 9 01 O 0b PL OL 1 a Quy sonAjeuy jj m uoH TY Ag d31vadn 38 ATNO LSNW ANY sOLVH LSfITTI 3800V HS OG 0V3
17. sets the identity of the type of mV sensor attached to the XCD when XCD does not detect the sensor type automatically when sensor type is detected by XCD automatically the current sensor type can be confirmed in this menu The available mV sensors NDIR Infrared CO 0 2 Vol NDIR Infrared Methane 0 100 LEL Catalytic 0 100 LEL Selecting v will move the operator to the Select Sensor screen The first screen displays the currently configured sensor To select a new mV sensor use A V to move through the list then use v to make the selection or discard the selection and return to menu mode by using abort function If type of sensor is changed calibration prompt will appear to ask if you want to perform calibration If the sensor type is not changed it means that XCD has detected the sensor type automatically and a user does not need to configure the sensor type manually Diagram 15 Sensor Selection 13 3 2 Gas Selection Use SEL gAS to set the target gas for sensors capable of detecting multiple gases The available gases 40 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 Ir 1 CO Ir 3 mEt Cb 1 Str1 to Str8 FLM Gas selection is dependent on the type of sensor attached to the XCD If Ir 1 Ir 3 sensor is attached then a user can only select CO mEt gas respectively But when Cb 1 sensor is attached to the XCD a user can select the gas from Str1 1 to Str8 8 For more information on s
18. with 316SS M20 Entry SPXCDASMRX ATEX IECEx AP approved Methane IR 0 100 LEL 20 to 100 LEL 10 LEL with 316SS M20 Entry SPXCDASMO1 ATEX IECEx AP approved Oxygen 25 0 Vol with 316SS M20 Entry SPXCDASMHX ATEX IECEx AP approved Hydrogen Sulfide 0 50ppm 10 0 to 100 0ppm 1ppm with 316SS M20 Entry SPXCDASMCX ATEX IECEx AP approved Carbon Monoxide 0 300ppm 100 to 1000ppm 100ppm with 316SS M20 Entry SPXCDASMG1 ATEX IECEx AP approved Hydrogen 0 1000ppm with 316SS M20 Entry SPXCDASMB1 ATEX IECEX AP approved Carbon Dioxide IR 0 2 00 VOL with 316SS M20 Entry Sensepoint XCD transmitter and sensor KIT UL ADC12 and 3 4 NPT Entry SPXCDUANFX UL approved Methane CAT 0 100 LEL 20 to 100 LEL 10 LEL with ADC12 3 4 NPT Entry SPXCDUANRX UL approved Methane IR 0 100 LEL 20 to 100 LEL 10 LEL with ADC12 3 4 NPT Entry SPXCDUANO UL approved Oxygen 25 0 Vol with ADC12 3 4 NPT Entry SPXCDUANHX UL approved Hydrogen Sulfide 0 50ppm 10 0 to 100 0ppm 1ppm with ADC12 3 4 NPT Entry SPXCDUANCX ULapproved Carbon Monoxide 0 300ppm 100 to 1000ppm 100ppm with ADC12 3 4 NPT Entry SPXCDUANG1 UL approved Hydrogen 0 1000ppm with ADC 12 3 4 NPT Entry SPXCDUANB1 UL approved Carbon Dioxide IR 0 2 00 VOL with ADC 12 3 4 NPT Entry Sensepoint XCD transmitter and sensor KIT UL 316SS and 3 4 NPT Entry SPXCDUSNFX UL approved Methane CAT 0 100 LEL 20 to 100 LEL 10 LEL with 316SS 3 4 NPT Entry SPXCDUSNRX ULapproved Methan
19. 3 Seal Fittings should be located each within 6 inches of the wiring entrance If using an anti seize compound the threads should be thinly coated with an approved silicone free compound e g petroleum jelly To reduce the risk of ignition of hazardous atmosphere de classify the area or disconnect the equipment from the supply circuit before opening the detector enclosure Keep assembly tightly closed during operation Never attempt to open a junction box enclosure or replace refit the sensor in potentially hazardous atmospheres while power is still applied to the transmitter The detector must be earthed grounded for electrical safety and to limit the effects of radio frequency interference Earth ground points are provided inside and outside the unit The internal grounding shall be used as the primary equipment ground The external terminal is only a supplemental bonding connection where local authorities permit or require such a connection Ensure that all screens instrument earth clean earth wiring is earthed grounded at a single point either at the controller or detector BUT NOT BOTH to prevent false readings or alarms that may occur due to potential earth ground loops Take care when handling sensors as they may contain corrosive solutions Do not tamper with or in any way disassemble the sensor Do not expose to temperatures outside the recommended ranges Do not expose sensors under storage conditions to organic solvents or fla
20. 955 8208 detectgas honeywell com Asia Pacific Honeywell Analytics Asia Pacific 508 Kolon Science Valley I 187 10 Guro Dong Guro Gu Seoul 152 050 Korea Tel 82 0 2 2025 0300 Fax 82 0 2 2025 0329 analytics ap honeywell com Technical Services HAexpert honeywell com www honeywell com Please Note While every effort has been made to ensure accuracy in this publication no responsibility can be accepted for errors or omissions Data may change as well as legislation and you are strongly advised to obtain copies of the most recently issued regulations standards and guidelines This publication is not intended to form the basis of a contract Issue 2 02 2009 3001M5001 2 EMEAI SPXCDHMANEN 2009 Honeywell Analytics Honeywell
21. C 4 F 507 122 0 40 V VA 0 80 V VA A Rising Alarm Y Falling Alarm NOTES Performance figures are taken at 20 25 C 1 measured using a sample humidity of 5096 RH applicable between 10 and 90 of full scale 2 measured using test units calibrated at 50 of full scale 3 measured at 1000cc min for Methane CAT 500cc min for O Toxic and Methane Carbon Dioxide IR with calibration cup SSKCAL Response time T90 may increase when operating in lower temperature conditions or when gas is introduced with the Weather Protection accessory SPXCDWHAP fitted Methane IR sensor is calibrated and linearised only for Methane Should it be exposed to other HC then non linear response is expected For linearised operation other than Methane contact HA for alternate parts Flammable CAT and Methane IR is calibrated at the factory 5 0 LEL Methane 2 5 Vol This calibration enables 100 functional test prior to dispatch This calibration does not remove need for calibration amp test as part of commissioning at site For gases other than Methane the unit has to be calibrated at site using target gas Data represents typical values and system conditioning may be required to achieve stated result Contact HA for details Extended operating temperature range of 40 C to 65 C 40 F to 149 F for all sensor except for IR and H2 EC sensors with an accuracy of 30 of applied gas from 20 C to 40 C 4 F to 40 F and 55 C to 65 C 131
22. Oc v S A0 z J9MOg OdAZE 9L L JOMOd Od Avc uonounj VON JeuiuuJo SNOI LO3NNOO H3 LLINSNVH L 0989 01 D 0r que 91 OII P X3 11M NOLLVOIJILLH3O H3LLINSNVHI GOX 8 qaadiAO amp 8d 38v YALLINSNVYL AHL NI SINIOd HldV3 IVNH3 IX3 ANV TVNH3ANI LINGNOO HO 318V9 SQNV 19 a31VIHdOHddV ONISN Q3A3IHOV 38 AVN N33H98S dO ALINNILNOO SLNIOd B Z Q3MOTIV LON 38V SLNIOd HIH AIdILINW 9 SdOO ANNOYS GIOAV OL SV OS LINGNOO HO UNV N33H9 6 VIA Q3193NNOO 38 Q If1OHS SLNIOd HLYVA OML ON S wyo Z gt 38 OL 3ONVISIS3H dOO1 AlddNS H3MOd F suluo 00 gt 38 OL JONVLSISSY dOO1 VU OZ v Xe N MS Od SIJOAZ 9I FOVLIOA SNI LVH3dO 09X Z sKp 9eM uM auis vUOZ y 94M oO oO e 17 2 Electronic Connection Drawing Sensepoint XCD Technical Manual EE QJ uim 49 041002j s e 8H YUM YUIS vulOZ r SIM S IIVL3QO IVOINHO3L HOJ IVAHNVIN NOILONYLSNI OL 2220 SALON sKo 9M UM 904N0S VUOC v 94M Jeuuusupaj 49 043u023 s e 8H YUM 924n0S yulOZ r DIM WO A8 QI3iv dn 38 AINO ISAW NV QVOO NY ONISN Q3Ivd3N39 N338 SVH INJAQ 900 SIHI T TZv09T00 90 SPXCDHMANEN Issue 2 Sensepoint XCD Technical Manual 17 3 Duct Mounting Drawing addy NICAT TZVODT
23. XCD configuration menu system Access to the Sensepoint XCD transmitter s configuration menus system is via the Magnetic Activation Tool 8 1 Display Screen The Sensepoint XCD display features an LCD with Numeric and bar graph gas concentration data alpha numeric warning and status indication a target for magnetic switch activation and the UP DOWN ESC ENTER zones for remote configuration The LCD is also backlit with hi intensity multi colour LED indicator to show NORMAL ALARM and FAULT status During normal operation the instrument display shows a steady GREEN backlight During Low and High Gas Alarm it displays a flashing RED backlight During Fault condition the instrument display shows a flashing YELLOW backlight The screen is visible through the window of the transmitter s cover The display shows the gas concentration both graphically and numerically range units alarm fault status etc Note The detector display may become sluggish in sub zero temperatures and possibly unclear at temperatures below 40 C but the detector continues its gas monitoring function The display is not damaged and recovers when the temperature increases Bar Graph d Test Pass Icon Proportional DC NFS Full Scale ina CA Gas Reading N E l N 26 Vol Diagram 11 Example of a O Transmitter Display screen Normal Operation 21 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 8 2 System Status Disp
24. alarm settings such that upper alarm should not exceed user configured scale and lower alarm should be equal to or greater than lower alarm limit The sensor is switched off Make sure that there is no flammable W 05 to prevent it from being gas in the air and use v to clear when deteriorated within limits detector For Toxic replace sensor For Flammable IR cycle power to detector replace sensor Note W 04 and W 05 are only for flammable catalytic bead sensors For other gases gas reading will blink on the LCD instead of the over range warning Alarm setting needs to be TUS configured Table 5 Fault and Warning List 34 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 13 Menu s and Advanced Configuration 13 1 Abort Function In Review Mode or Configuration Mode the user can escape one step back from the current position using the Abort Function To do this the user must activate the Enter switch for more than 3 seconds with the Magnetic Wand Switching between each pair of modes or between menus and sub menus are shown in the following table Activate Enter switch for more than 3 seconds Review Mode Monitoring Mode nile in Review Mode Activate Enter switch for more than 3 seconds Configuration Mode Monitoring Mode while navigating menus in the Configuration Mode Configuration Mode Configuration Activate Enter switch for more than 3 seconds sub menu Mode main menu while in a sub
25. every detectable type of hydrocarbon gas in a calibration ready certified and verifiable form Therefore it is possible to carry out a cross calibration using another hydrocarbon gas air mixture When the Sensepoint XCD Combustible LEL sensor is to be calibrated with a gas which is different to the gas or vapour to be detected the following cross calibration procedure may be followed Caution Where the user calibrates any sensor using a different gas responsibility for identifying and recording calibration rests with the user Refer to the local regulations where appropriate Notes 1 Table 11 lists a selection of hydrocarbon compounds and states a reference figure or star Rating according to the reaction they produce in relation to other hydrocarbons 2 An eight star 8 gas produces the highest output while a one star 1 gas produces the lowest output No Gas Lat Rating Fe 3 Benzene 3 8 Oydonexme 3 9 Cyclohexanone zi 67 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 Tetra hydrafuran Table 11 Star Rating of Gases To cross calibrate the SG16B flammable gas detector catalytic bead 1 Obtain the star rating for both the calibration test gas and the gas to be detected from Table 11 2 These values may then be used in Table 12 to obtain the required calibration span setting when a 5096 LEL test gas is applied to the detector Calibration Gas 8 7 Er Ei 4
26. menu Table 6 Transmitter menu switching 13 2 Configuration Mode The table below shows the functions available via the configuration menu that can be displayed on the transmitter and accessed using the Magnetic Wand The instrument will show the main Menu when the Enter switch is activated with the Magnetic Wand and held for at least 3 seconds The Menu is password protected to prevent any unauthorized changes The password is initially disabled and the default password is 0000 If the default password is changed to other than 0000 then the password is enabled automatically and requested when entering Configuration Mode With the Menu showing the following functions can be performed calibration bump test sensor selection and configuration of parameters such as measuring range calibration gas level calibration interval inhibit current inhibit timeout alarm setting relay setting password change location setting temperature unit reading force analogue output and alarm function checks While in Configuration mode the output current of the transmitter is inhibited to prevent false alarms Names displays and descriptions for each menu item in Configuration Mode are shown in the following table 35 Sensepoint XCD Technical Manual Menu Set Calibration Select Sensor Select Gas Set Range Configure Inhibit Set Password Set Calibration Interval Bump Test Force Current Set Alarms
27. to the sensor via the nozzle of the Weather Protection or using the Sensepoint XCD Gassing Cap If a BUMP TEST is done via the Weather Protection nozzle it may be necessary in windy conditions to increase the flow rate of the test gas by a further 1 LPM OR to shelter the weather protection from the wind 2 A full gas calibration of the sensor as described in the following section using ONLY the Sensepoint XCD Gassing Cap Part No SSKCAL 10 1 Zeroing and span calibration Caution Before initial calibration allow the detector to stabilize for 30 minutes after applying power When in zeroing and span calibration mode the current output from the detector is inhibited default 2mA to avoid false alarms For Flammable gas calibration use a calibration gas concentration of between 25 LEL and 75 LEL to ensure that the required accuracy can be attained For Hydrogen Sulfide type sensors refer to section 10 1 2 before conducting zero and span calibration To calibrate the detector use an appropriate span gas cylinder constant flow regulator AND the Sensepoint XCD Gassing Cap see section 4 7 The flow rates used for calibration gas are as follows 0 5 to 1 0 Flammable IR 0 4 to 0 6 CO IR 0 4 to 0 6 0 5 to 1 0 A compressed air cylinder 20 996 Vol oxygen should be used to perform the zero calibration if the area where the detector is located contains any residual amount of the target gas If no residual gas is present then t
28. 0 0 9 ONIGSN Q3 1V83N39 N338 SYH LNAWNOOG SIHL 65 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 19 Cross Interference and Cross Calibration 19 1 Cross Interference Table for Toxic and Oxygen This below table shows the relative cross sensitivity of the Sensepoint XCD to other gases Gas Type indicated the XCD sensor type fitted to the XCD Gas Type Applied indicates the gas that may be applied to that sensor and the resulting Reading Q E Ammonia 5 mm 9 mens Carbon Dioxide 8000 pm o PomHS Chlorine os pm o PmHS Ethylene 10 pm O PmHS MS Hydrogen 10 pm 9 meng Nitrogen Monoxide 25 pm o PmHS Nitrogen Dioxide 3 pm o maus SulrDixde 2 pom o PmHS Acetone 109 pom o meo Aene 4 pom 89 mco Ammonia 10 pm O meo Chlorine 2 pm 90 ppmGO co Hydrogen 25 pm O meo epes 20 pom o ppmGO Nitrogen Monoxide 50 pom 8 ppmGO SulrDixde 5 pom o map Ha Nitrogen Dioxide 5 pm 9 men Chlorine 1i pm 0 map Hydrogen Chloride 5 pom o pmi 66 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 19 2 Cross Calibration Flammable Gas Detector For greater accuracy a catalytic gas detector should be calibrated using a certified gas air mixture equal to 5096 LEL of the actual target gas intended to be monitored However it is not always practical to obtain
29. 0l SS9 LC VId3Iu INSWLYVdad NOILVOIJILH3O OL 320N38333M LNOHLIM Q3lllWM3d NOILVOIJIOON ON LONGONd G3l318932 v A0 LYVd SWNO4 Will SIHL I i 986 y T OC oO 96 vL Lt M 8 ora UC G eL de H9 SZ 1XgIN 69 Sz Lagu 090 53 17 5 Mounting Bolt Assy Drawing IIoM QUOH L6 pan dE cus case 45 01109 00 SPXCDHMANEN Issue 2 Sensepoint XCD Technical Manual 17 6 Mounting Bracket Drawing 40 ps gu s UU 01 i e Oddy NICA C NICA C NICA PPS Ehe Q3AN3S3M JAY LHOhAdOO j Buieiq SpeeJn 900 Juv S3nvA 34n1X3L JOVAYNS 00 y8 ieee F 3O
30. 1 8 1 Display Screen Qe 21 8 2 System Status EE 22 8 3 Magnetic Wand Activation o M OEROPERRPDERIOR TNI 23 8 4 Operation Mode Structure UPC PPP TT RP 23 9 First time Switch on Commissioning Geet dee g 24 10 Response Check and Calibration EE EE 26 10 1 Zeroing and span calibration 26 10 2 Zeroing and span calibration of Hydrogen Sulfide sensors 06 29 11 General Maintenance 30 11 1 Operational Life EE 30 12 Servicing P 31 12 1 Sensor replacement DEESSET 31 12 2 Replacing Modules within the Transmitter Keeser Ee 33 12 3 Faults and Warnings per 34 13 Menu s and Advanced Configuration M Sn 35 13 1 Abort Function de e ee ee e d deeg E ele d EE e e Ee aa E ee te 35 13 2 Configuration Mode T ENNEN EE EES WE Ne BENENNEN NEE dree 35 13 2 1 Configuration mode operation table EE 38 13 3 Sensor Gas Selection eH pcr RR 40 13 3 1 Sensor Selection EE 40 13 3 2 Gas Selection T EL 40 13 4 Review Mode T e
31. 31vV1S 3SIMJ3H10 SS3INn dilvlS SSIMYSHLO SSFINN M0138 WILNAIGISNOD SI 9NIMVMQ SIHL 80 AON S0 Nag NYG wm 1808 FH Sddivisaiw sa S3SI3AITIIN NI SNOISN3NIG TW Q34193ds Sv 38 OL S3ONvH3TOI N3AINVd30 NOIIVOIJILJ39 OL 39N3N3438 nOHIIM G3lliNddd NOILVOIJIGON ON LONdOdd adidd349 V dO LYVd SWNHOJ WII SIHL V 00 88 _ a cec BN 0 0l p Le3 cues B Kee SAS p ss q a 00 VID cae SE T T VV UN JOIN ONISN 3 OVO A8 dilv d n 18 1v83 N3 9 N33 AINO LSA g SV 1N3 NV Nn90Q SI LLZVOCTOOE 52 SPXCDHMANEN Issue 2 Sensepoint XCD Technical Manual NICA CINICA C NICAT NICAT NICA C oyyy DNIWgOO pue bus eA 7900 voll SH OL ONY DY un We dav SaN VA 3901X31 3 9V3905S D yl 9 8 QNv SN9SIS3Q SLNALVd 4 SC vi W OJAN3S3M 3NV LHOIMAdO MN Bueuo eBueu J9useM SOVVH 0 150 sc 80 Nnt vz 80 1nt 0 80 9nv Tz 80 NON SO V H S d L MWInONV MO ATIOHM M3Hll3 d32ndONd3 3NOI 38 LON LSAW SLHOIY IV AUdud GNV GLI SOLLA IVNV LT ONILWId N31JV AlddV ONY uu 0 az SIN l IIMAJNOH JO AlN3dOMd JHL S O31VIS 3SIMM3HIO SSIINN Q31VIS JSIMYSHLO SS3TNn MOT38 VILN3OIJNOO SI 9NIMYSO S SSYLAWITIA NI SNOISNJNIQ TIY qall JJdS SV 38 OL S 39ONV831
32. 6 21 64368180 Shanghai 200233 China Email info nepsi org cn Fax 0086 21 64844580 56 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 China PA Certification h fE A ER OX a B tip dei Wa gt H w ay H 3 X Hz Eu P PATTERN APPROVAL CERTIFICATE OF THE MEASURING INSTRUMENTS OF THE PEOPLE S REPUBLIC OF CHINA E Honeywell Analytics AP ARG CHAE ARSE at MHK F lirm 2 R Es E A BL THE According to the Law on Metrology of the People s Republic of China and the relevant regulations the pattern of measuring instruments applied for pattern approval have been approved H ras A APRS Name and type of the measuring instruments ARM CSensepoint XCD MLAE CO 0 500 uL L CH 0 100 LEL E BRKFPABRAS CO CH HHA VE ak AIA RE URN IHR The technical specifications of the measuring instruments are described in the pattern registration list RECKEN The mark and identification numbers of the pattern apprcval FE RT pn 1 ir EO 2 UC 188 PA T lt 2008 0285 zu BS SS ft WE A HERBI v ear An cum Ny Approval signature Approval authority V lt gt RS A EH H oo v Approval date 57 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 18 2 Korea KTL ktl CNL CERTIFICATE OF APPROVAL Ths certificsle on for the equipment 1537VDC Max SW 2 Manufactured and submited for cerbfzabion By Honeywell Am 508 Kolon Seenoe Valeyil 187 70 Guro Dong Gur Gu Seoul 152 050 Korea
33. Am Sensepoint XCD GE Ex dII CTA PE ze 3001EG026 3001EG027 t Bi E RS KC ft BJ E SS EE He FU E GE P s e amp GB 3836 1 2000 GB 3836 2 2000 ERE 43 8m Az db uE B 22 EH ES AA Az HB ans ENA e jk FRSARSERRAROGRSRIEMG I TES S REEE VE p HIE A 1415163635 MAAR mr to Pte A Zk UE zB MA SUA MAME SS P mA R Hb ETTA 035 iit www nepsi org cn FRiE 0086 21 64368180 ibe 200233 Email info nepsi org cn fH 0086 21 64844580 99 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 China GB Ex English Version EXPLOSION PROTECTION CERTIFICATE CONFORMITY Cert No GYJ081072X This is to certify that the product Gas Detector manufactured by Honeywell Analytics AP Address 508 Kolon Science Valley I 187 10 Guro dong Guro Gu Seoul 152 050 Korea which model is Sensepoint XCD Ex marking Ex d II CT4 product standard drawing number 3001EG026 3001EG027 has been inspected and certified by NEPSI and that it conforms to GB3836 1 2000 GB3836 2 2000 This Approval shall remain in force until 2913 07 24 Special conditions for safe use specified in the attachment I to this Remarks a certificate Director lt lt be National Supervision and inspection Centre for Explosion Protection and Safety of instrumentation Issued Date 2008 07 25 R This Certificate is valid for products compatible with the documents and samples approved by NEPSI 103 Cao Bao Road http www nepsi org cn Tel 008
34. Arrangement Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 5 Installation WARNINGS Sensepoint XCD is designed for installation and use in Zone 1 or 2 hazardous areas in many countries including Europe and e Class 1 Division 1 or 2 area applications in North merica Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned Access to the interior of the detector when carrying out any work must only be conducted by trained personnel Before carrying out any work ensure local regulations and site procedures are followed Appropriate standards must be followed to maintain the overall certification of the detector Care should be taken when removing and refitting the Sensepoint XCD plug in Sensor to the Sensor Socket so that damage to the connection pins can be avoided For installations where conduit is used and the sensor is mounted directly to the Sensepoint XCD there must be a Seal Fitting installed for each of the cable gland entries within 18 inches of the Sensepoint XCD For installations where the sensor will be mounted remotely from Sensepoint XCD an additional Seal Fittings will be required One at each of the conduit entries for the power signal relay contact Xe quin and one at the sensor wiring entrance The total distance of the location of these Seal Fittings is 18 inches e g If all 3 gland entries are to be used 3 Seal Fittings should be located each w
35. HIV3M JdAL SVO NO SQN3d3a YJJNWNN LYVd O 318VNWINV14 OIXOL ZO 8 HOSN3S 1331S SS3TNIV1S 91 V Jodi LHVvO HOSN3S ON 2 AH LN3 318VO LdN v 10 OZN OML 8 H3LLIINSNVH L 14 OIXOL ZO V H3LLIINSNVH I QOX L 1S7 Wl Ill 4000 vd dD v Oe S9 OL Oo 0r Quel OO st LO rz v 021 m 2610 1 ma zoro OL 8L LS 081 H G6 8EO ZSr 9 v91 gs8 8 sec 699 0 Z1 pejuno A edid IEIUOZUOL OMAQUO MG XeWd Od SHOAZE 9I 91 All p X3 11M E 2400 80 SV8 X303l ccc0X3 lVv8oejeeseg 99dl qd Oo S81 OIII di xg Oo S9 01 Do Or 1 91 AD Oll p X3 ao z II X31V 2 VSO MN 1 NOILVOIJILH3O SNOGHYVZVH II SS91 1L3MOVH8 ONILNNOW O SS9I 3odiH LHVO HOSN3S 8 SSOLE SCW1 2LOQV H3LLINSNVH IL V TVIH3LVN 6x20 L3MOvH8 ONILNNOW a 4 LV 901 Sr 9 791 Dug L H3 LLINSNVH I V p luno Aj DG LHOI3M Z did ISO 66XLOZXY9L 3ZIS NOILVOI3IO3dS Qv25 AG Q3lv d 38 AINO ISAW NV UN OI ONISA Q3lVH3N39 N338 SVH IN3ARn20Q SIH I unus TZpODTOOE 49 Zt0ST008 S8 OL ONV DO un Juv S30 WA 3301X31 39Vv3sf buiMeJq uonej je3su ONY GO TY 3JAON 8888 Sd OL SI ONIMVHO SIHL 9NIVId MilJV AlddV ON O31VIS 3SIMM3HIO SSFINN S3S13NIT
36. Honeywell Analytics Address 405 Barclay Boulevard Lincolnshire IL 60069 USA This equipment or protective system and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to Baseefa Notified Body number 1180 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment or protective svstem has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in confidential Report No GB BAS ExTR08 0149 00 Compliance with the Essential Health and Safety Requirements has been assured by compliance with IEC60079 0 2007 EN60079 1 2007 EN 61241 1 2006 except in respect of those requirements listed at item 18 of the Schedule If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule to this certificate This EC TYPE EXAMINATION CERTIFICATE relates only to the design and construction of the specified equipment or protective system Further requirements of the Directive apply to the manufacturing process and supply of this equipment or protective system These are not covered by this certificate
37. IIN NI SNOISN3AIG TY l S 3903 dMVHS A 80 GZ 91 y vl 9 8 SvIn9Nv ON L A dS SV i8 310 SNIQ 10 SSFINN M0138 OL SJONVYS 1 93dS3S JS38 Juv LHOlMHAdOO V SNOIS3Q HO ATI ON Li N3IVd dO TV AUdvd Ole JHLIS G49ONdOYNd sy V all SOWAIVNY INO d4dO0dd 3 SI LI NU JQIHNOO SI ONIMVYC SIHL SPXCDHMANEN Issue 2 dx quiodesueg LIL 8006 96 9 N38 N 3G IN3ALMVd3O NOILIVOIJILH3O OL LNOHLIM Q31IIAM3d NOILVOIUI onaoNd Q3lJiiH3O Y JO IV 3 ON A lH SI Aejay WOO SATH tl AE ON AH El Aejay ON ZAIH cl Aejay WOO cATd LL Aejay ONCATIH Ol e oH ON FHATH 6 Aejay WOO LATH 8 Aejay ON IAT Z e aH aal 9 wwo jeiiBiq ddl G wwo IEUD qat y wwo IEUuDg jeuDis JOMO VW
38. IR SPXCDNPTP 3 4 NPT Plug SPXCDM20P M20 Plug SPXCDMANCD Instruction manual CD SPXCDNADP 3 4 NPT to M20 Adaptor SPXCDWP Weather Protection SPXCDMAG Magnet SPXCDSRLS Sensor Retainer with locking screw SPXCDAKS Allen key for stopper SPXCDHWES Hex wrench for earth screw SPXCDEBS Earth Bracket and Screws gt D o sl s lt m o o Q D O D go U gt S O 2 RV RV e e Ee S D RV DA N Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 16 Warranty statement All products are designed and manufactured to the latest internationally recognized standards by Honeywell Analytics under a Quality Management system that is certified to ISO 9001 As such Honeywell Analytics warrants its products against defective parts and workmanship and will repair or at its option replace any instruments which are or may become defective under proper use within 12 months from date of commissioning by an approved Honeywell Analytics representative or 18 months from date of shipment from Honeywell Analytics whichever is the sooner This warranty does not cover disposable batteries or damage caused by accident abuse abnormal operating conditions or poisoning of sensor Defective goods must be returned to Honeywell Analytics premises accompanied by a detailed description of any issue Where return of goods is not practicable Honeywell Analytics reserves the right to charge for any site attendan
39. Jq uonej e3su dx quiodesueg N38 SILL N 50 ve 3uv SANTWA 3unixal FOVAYNS Logg Gett AEN J 31VG Gddv NICA C NICA CINICA C NICA C NICA C NICA C qeq 80 Nnt sz 80 1nt Z0 80 1nt 60 80 5nv eT 80 120 20 60 934 60 OTO O 3903 dWVHS 80106 S31O0H 193dS34 NI SLH IY NY AdLsVd ANY sana TI 3AOW3M 8 O 0 0 O 0 0 o J3NSSI v qd S qd 3 3 Z L F MIN MO ATIOHM amp 3HLI3 Q390ngO3d3s ww p O JNON 38 LON LSNW ON Q17 SOLLATVNV 8888 Sd OL SI ONIMVAC SII GIN ERR VIMH 31VIN uu GZO dd QNUWid M313V AlddV ONY uu LO T dd SWIG TIAMASNOH dO ALddadOdd AHL SI LI IVILN3GIJNOO SI ONIMVAYC SI GSLVIS ASIMYSHLO SS3 O3IvIS SSIMYSHLO SS3INn MOT138 S3HI3ATTIIN NI SNOISN3AIQ TIY 3131943dS SV 38 OL S3ONV 101 SINI4 IN3AINHVd3O NOI INOHLIM Q3 INY4d NOI Jfigosd Caldas V dO Javd SAMHOJ VOIdl1ld39 Ol dqONd434344 VOIJIGON ON WII SIHL OO I 31OH 0S 8 v 0g 8 7 4 LV 901 los L 08 OS L 08 13M0Vu8 ONILNNOW 3dld Of11ld LdN PI 40 OZN ONISQOH J3OOHd H3
40. L and returns to configuration mode ja dee dee PASS Fa 8 If using zero air turn it off Zeroing is complete and saved 9 The display shows SPAn with YES flashing SPAR SPAR YES he 10 If span calibration is required use v proceed to the next step If span calibration is not required use AW to select No and v to return to configuration mode 27 SPXCDHMANEN Issue 2 Sensepoint XCD Technical Manual SPAN CALIBRATION 11 The display shows the current calibration span gas concentration while flashing the f icon Use AW to change the calibration span gas concentration and W when required span calibration level is set rf gt COU 13 Connect the regulator to the span gas cylinder 14 Apply the span gas to the sensor using the Sensepoint XCD Gassing Cap see section 4 7 for description The live gas reading is displayed When the reading is stable use Vv to confirm span calibration 15 If the sensor has been replaced the following display may be shown SEnS SEnS r EPL r EPL YES o 16 Use A V to select YES if the sensor has been replaced or No if it has not been replaced 17 f the span calibration is successful the instrument will briefly display SPAn PASS if fails SPAN FAIL displayed and returns to configuration mode Note the calibration due warning counter is reset after a successful calibration See section 12 3 for further details o
41. NVHO nan oubli Sov i L O QNV SN ISJA SIN3lVd 40 53903 daVHS 0O g00 g S3I0H 193dS3M NI SLH9IM TV AlLMVd 3ivO e0 e33 10 eo onv ez e0 NON 0 ONY saana TIV JAOWSY 800 I GE e _ T L NvIDnONV YO ATIOHM 3HLI3 Qa3ondgosd3s JNSSI V I c 8888 S8 OL SI 9NIMVHG SIHL ww t O JNON 18 LON LSAW ANY GL SOILATVNV uu GZO dd i e eJg Bununo j ONIWId H9LN Alddv QNv WHY UD dQZ zm TI3MA3NOH 20 AlN3dONd JHL SI LI 3L I I Q31vIS SSIMYSHLO SSJINN Q31vVIS 3SIMM3HIO SSFINN MOT38 WILNIGISNOD SI 9NIMVMQ SIHL VO mme OTESfSwiiaivn SINIJ S3SI3AITIIN NI SNOISN3NIG TIV Q3423dS Sv 38 OL SIONVYFIOL N3ALMVd3O NOIIVOIJILH3O OL 39N38333 NOHLIM G3ALLINYSd NOIIVOIJIGON O Londosd QO3lJl4M39 V dO LYVd SNYOS WII SIH OO OO O T O T 54 GVO A8 00940 38 AINO ISAW NV lH ON JOIN ONISN Q31V43N39 N338 SVH IN3A0900 SI dei OS80dCTOOE Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 18 Certification 18 1 China GB Ex and PA China GB Ex Chinese Version Gi b m amp du ot GYJ081072X ga EJ b ARR SEC RZ EJ di 5 AO P h Hett 508 Kolon Science Valley I 187 10 Guro dong Guro Gu Seoul 152 050 Korea E X R PA SUKTA ES mu
42. OILVH INHONOO As ISN Wl IV GaunOau LSal LS SVO IN3HHO 3INVN SVO OL SNIHSV d l IV pue QHAV IdSIG 9104 LINN SYNLVYAdWAL GAYINDAY AGOW NNAW OL SNYNLAY LINN Ol 39NVHO OL A V ASN SNIHSV 14 do HO O HLIM Q3AV IaSIG dW E 6 E d 3dON NNIN 13S 38 NYO SH310VHVHO OL SNYNLSAY ATIVOILVNOLNV cL IANWIXVW ONIH LS JO 1S3H LINN NOLL 39IML SH319VHVHO 13S ANY H310VHVHO LXAN OL SAOW OL 907 SIOHM MOHS OL LH3TOL LHOIH w ASN ONIHLS NOILVOO1 LNSYYNO JO les S3AON SNIHLS JHL ONIH1S H310VHVHO s IHL SDNVHO OL A ISN NOLLVOO MIN Q3AVdSId 207 ONIHIS NOILYOOT JHL JO SH310VHVHO y LSHI4 HLIM G3AV1dSIG 207 AVISO ddO AV 138 GSYINOAY OL ADNVHO OL A V ASN S3HSV l4 AWIL 43H4O AV 13H LN3HHf1D ANY Q3AV IaSIG 33O AH NOLLOV AV 13H Q3ulno3u 3DHV 1 AV 13H Q3uino3u NOILdO HO LV 1 Qaalinogg AGOW NNAW OL SNYNLAY LINN OL ADNVHO OL A V ASN S3HSV d ON 40 SAA ANY GSAV1dSIC HOI AV IT3G NO AV T3H OHIO OL ADNVHO OL A V ASN SdHSV lH AWIL NO AV 13H IN3YYND ANY G3AV1dSIC NO AH dO AM 33OW NNIN OL SNYNLIY LINN OL 3ONVHO OL A Y JSN S3HSV134 OL 3ONVHO OL A Y JSN S3HSV 14 PA 603 Jo u33p ONG Q3AV IdSIQ T 10 JUU z1V L TV ONY G3AV1dSIGd EH JEE NOLLOV AVIS dauino3u L3OHV L AV 3H aauinoag NOLLOV AV 13H GSHINDAY OL 39NYHO OL A Y AND GSYINOAY OL 39NVHO AM ISN S3HSV 14 61U3 10 ud3p ANY Q3AV 1dSIQ ZU OL A Y JSN S3HSV 1 114 10 Geen E E lo 13 10 UJAP cb ald 6103 Jo u33p ONG GAAVI1dSIC HU 10 JUU z1V L1V ONY GSAV1dSIC Lu S
43. OOE NICA CINICA CINICA CINICA C NICA T vell S8 OL QNV SY WN NI 5 Bulmeiq JONVH M N SUD dM DO 99 HS PPV usu ppy pue x31v ppv jeur IO jdv S3n wA 3301X31 JOV4YNS ppy 31va 80 1nt 70 80 1nt 60 80 5nv ET 80 20 c0 60 834 60 3903 dag NV s ng TIY SAOWSY DuiMeJq uone ejsu 3n ssl d Ai d 3 8888 S8 OL SI ONIMVSQ SIHL dx 1uiod su s e JILL NO J1VOS 3AlHVd3Q NOILVOIJIIN329 OL 30N3N3438 NOHLIM Q3LLIWM3d NOILVOIHIQON ON LONGONd Q3lJiH3O V 40 lNvd SWY04 WALI SI oH Bununoyy p6E 0 OLD v pzz v 0212 6 001 ERR ONUVId M3ldv Aldd GNV Q31VIS 3SIMJ3HlO SSFINA S3MI3AITIIN NI SNOISNJAIQ TIV SINI4 Oe So ooco T 8 o tl GZ 91 vl 084 80104 SalOH T L X YVINONY ww y 0 JNO uu SCO0 T dd uu UD dg O3lv1S 3SIMJ3 Z SNI O SS3INn MO138 Q3l4l93dS SV 38 OL S3ONY3 3101
44. Technical Manual Honeywell mir EE ensepoint XCD Gas Detector Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 1 Safety Ensure that this Operating Manual is read and understood BEFORE installing operating maintaining the equipment Pay particular attention to Warnings and Cautions All document Warnings are listed here and repeated where appropriate at the start of the relevant chapter s of this Operating Manual Cautions appear in the sections sub sections of the document where they apply WARNINGS Sensepoint XCD is designed for installation and use in Zone 1 or 2 hazardous areas in many countries including Europe and for Class 1 Division 1 or 2 area applications in North America Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned Access to the interior of the detector when carrying out any work must only be conducted by trained personnel Before carrying out any work ensure local regulations and site procedures are followed Appropriate standards must be followed to maintain the overall certification of the detector For installations where conduit is used and the sensor is mounted directly to the Sensepoint XCD there must be a Seal Fitting installed for each of the cable gland entries within 18 inches of the Sensepoint XCD The total distance of the location of these Seal Fittings is 18 inches e g If all 3 gland entries are to be used
45. VA YW LIGIHNI LN3HHTOO ONIHSV TJ NOOI 2 HLIM GSAVI1dSIC quui 3SNVd I1N3a3aald LOATAS OL A Y ASN S3HSV d J9NVH LN3HHfo 8 Q3AV 1dSIG GU 3ONVH L1N3HHf10 ONILVOIGNI HdvH9 HV8 Sensepoint XCD Technical Manual Arv q3SNVHO SI 39NVU dl IVO d39NVHO SI 3SNVt dl JI MSV OL GSAV1dSIC SSA V2 AdAL SVO HLIM Q3AV IdSIG VG q35NVHO SI 3dAL SVO dl ONY ON 10343 OL a V DEn HO dd3oOud OL ISN NOLLVHSI IVO PORSA SAN I SN3S INHOJH3d OL LNVM MON NOA JI 19313S OL A V ASN G3AV IdSIG KEE AGOW NNAW OL NYNLAY ANY ON e pis A au TEE SVS LINauadala zSV6 WOU OL INYM MON NOA LOATAS OL A V ASN Q3AV 1dSIGQ 13S ASY OL Q3AV IdSIG SAA VO AdAL HOSN3S HLIM dJAVIdSId SudsS Q39NVHO SI AdAL HOSN3S dl NNAW OL SNYNLAY LINN 9 SNIO38 NMOGLNNOO NOLLVHSITVO NVdS 3qON ANAW OL Min Zu l LON dl lv 013Z 96 gt Ke F GE Ta one 1HYLS OL a QNV NOLLVHLNAONOD Be niai Pus YO 41 GSAVIdSIC SSvd 013Z AIGVLS V9 A SVO J NYHI OL A Y SN A SI 9NIOV3H N3HM ISN ANY SVO OH3Z A OI3AV IdSIG IV3 NVdS TIY4 JI GSAVI1dSIG Fund 8 NVdS WNHO H3d OL INYM 13s SSVd MO 41 318V1S ONIGVSY N3HM ISN ANY HAN IdSId NO9I amp ANY ONIHSV 14 MON NOA 3l MSV OL ONIHSV1J A lddV SAV 1dSIQ NOO ONIHSV l4 SVO NVdS A 1ddV dSAV1dSIG NOCH ONIHSY 1H NOLLVH LN3ONOO 39V SVO SJA ONY Q3AV1dSId NVdS ONY NOLLVHIN3ONOO OZ AWN SVO CNV NOLLVH IN3ONOO LNSAYHND 3INVN SVD nu u peJinbeJ ay woz 1uBi 0 e Wo1 ejqei oU u suononjjsur pue uorme
46. a choice of sensors for detecting flammable gas toxic gas and oxygen The construction of Sensepoint XCD allows it to be used in hazardous area locations it may also be used in other areas not classified as hazardous As well as a comprehensive range of Sensepoint XCD sensors a wide range of existing Honeywell Analytics sensors may be used with the Sensepoint XCD transmitter to detect a broader range of target gases please contact Honeywell Analytics for further details The transmitter features a display and three programmable relays for controlling external equipment e g alarms sirens valves or switches The transmitter provides an industry standard 3 wire 4 20mA source or sink output for connection to a dedicated gas detection control system or PLC Calibration and maintenance is carried out using a Magnetic Wand this allows a single user to undertake routine maintenance without needing to access internal components Sensepoint XCD is suitable for use in Zone 1 or 2 hazardous areas International or Class Division 1 or 2 area applications North America Sensepoint XCD comprises of the main parts as shown below Field Cable Conduit Entries EExd Plu x2 Certification Label Display Module NC P Integral a e GU plate A Ve ew Ee nip WE ore M d E S A 1 p r Li MEM Hh 4 l UN Ni CEN SA See Internal Earth EU KG wm Point ZE i k p if x External Earth
47. ce where any fault is not found with he the equipment Honeywell Analytics shall not be liable for any loss or damage whatsoever or howsoever occasioned which may be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party This warranty covers instrument and parts sold to the Buyer only by authorized distributors dealers and representatives as appointed by Honeywell Analytics The warranties set out in this clause are not pro rata i e the initial warranty period is not extended by virtue of any works carried out there under In no event will Honeywell Analytics be liable for any incidental damages consequential damages special damages punitive damages statutory damages indirect damages loss of profits loss of revenues or loss of use even if informed of the possibility of such damages Honeywell Analytic s liability for any claims arising out of or related to this product will in no case exceed the order value To the extent permitted by applicable law these limitations and exclusions will apply regardless of whether liability arises from breach of contract warranty tort including but not limited to negligence by operation of law or otherwise 48 SPXCDHMANEN Issue 2 Sensepoint XCD Technical Manual 17 Installation Drawing 17 1 Mechanical Installation Drawing 40 L 1HS Zt051 UU GZ 91 vl Q3AM3S3H 3NV LH9lMAdOO LL S8 OL QNV OY un NI c buiMe
48. cialist knowledge of gas dispersion experts having knowledge of the process plant system and equipment involved safety and engineering personnel The agreement reached on the location of detectors should be recorded 5 2 Mounting the transmitter The Sensepoint XCD transmitter has an integral mounting plate consisting of four mounting holes on the transmitter body The transmitter may be fixed directly to a surface mounting or to a horizontal or vertical pipe structure 40 0 80 0mm 1 6 to 3 1 inches in diameter cross section The Pipe Mounting Bracket accessory optional accessory may be used for this purpose indt 80 A 2 EH I ee x iy M20 entries for 2 ATEX IECEx AP Versions and 3 4 NPT 5 cable conduit entries es N on UL CSA versions M25 l Ul CJ CJ All dimensions are shown in mm 164 99 Diagram 4 Outline and mounting dimensions 11 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 Diagram 5 Mounting arrangements To mount the Sensepoint XCD transmitter to a Vertical or Horizontal pipe structure use the optional XCD Mounting Kit and following procedure 1 2 3 Fit the four spring wash
49. d for issue on behalf of the IECEx R S Sinclair Certification Body Posilion Managing Director Signature for printed version DS Z Lb SSES roli ox 1 This certificate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official ECEx Website Certificate issued by Baseefa Rockhead Business Park Staden Lane Buxton rbyshire SK17 9RZ United Kingdom Baseefa 61 SPXCDHMANEN Issue 2 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 IEC Ex for Sensor IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com Certificate No IECEx BAS 08 0104X issue No 0 Certificate history Status Current Date of Issue 2009 03 09 Page 1 of 3 Applicant Honeywell Analytics 405 Barclay Boulevard Lincolnshire llimais 60069 United States of America Electrical Apparatus A Type XCD Gas Sensor Head Optional accessory Type of Protection Flameproof and Dust Marking Ex d IIC T amp Ta 40 C to 65 C Gb Ex tb IIIC T85 C Db IP6X A21 Approved for issue on behalf of the IECEx R S Sinclair Certification Body Position Managing Director NS Y Signature E for printed version 3 Date LO gt 1 This certif
50. e IR 0 100 LEL 20 to 100 LEL 10 LEL with 316SS 3 4 NPT Entry 46 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 SPXCDUSNO1 UL approved Oxygen 25 0 Vol with 316SS 3 4 NPT Entry SPXCDUSNHX UL approved Hydrogen Sulfide 0 50ppm 10 0 to 100 0ppm 1ppm with 316SS 3 4 NPT Entry SPXCDUSNCX UL approved Carbon Monoxide 0 300ppm 100 to 1000ppm 100ppm with 316SS 3 4 NPT Entry SPXCDUSNG1 UL approved Hydrogen 0 1000ppm with 316SS 3 4 NPT Entry SPXCDUSNB1 UL approved Carbon Dioxide IR 0 2 00 VOL with 316SS 3 4 NPT Entry Replacement sensor cartridge SPXCDXSFXSS Methane CAT 0 100 LEL 20 to 100 LEL 10 LEL SPXCDXSRXSS Methane IR 0 100 LEL 20 to 100 LEL 10 LEL SPXCDXSO1SS Oxygen 25 0 Vol only SPXCDXSHXSS Hydrogen Sulphide 0 50ppm 10 0 to 100 0ppm 1ppm SPXCDXSCXSS Carbon Monoxide 0 300ppm 100 to 1000ppm 100ppm SPXCDXSG1SS Hydrogen 0 1000ppm only SPXCDXSB1SS Carbon Dioxide IR 0 2 0096 VOL only Accessories S3KCAL Calibration cap SPXCDCC Collecting cone for use with lighter than air gases SPXCDDMK Duct mounting kit SPXCDHMANEN Hard Copy Manual in English SPXCDMTBR Pipe Mounting bracket inc fixings and hex wrench set SPXCDSDP Sunshade Deluge Protection SPXCDDMT Replacement display module O2 amp Toxic SPXCDDMF Replacement display module FL amp IR SPXCDTMO Replacement terminal module O2 SPXCDTMT Replacement terminal module Toxic SPXCDTMF Replacement terminal module FL amp
51. e Relay 3 14 RLY3 COM Common Default Fault 15 RLY3 NO Normally Open Table 1 Transmitter terminal connections 16 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 6 3 Power The Sensepoint XCD transmitter requires a power supply from the controller of between 16Vdc and 32Vdc Ensure that a minimum supply of 16Vdc is measured at the sensor taking into account the voltage drop due to cable resistance The maximum loop resistance in the field cable is calculated as follows R loop V controller V detector min detector Example The controller is supplying a nominal 24Vdc V sontroner the detector minimum allowable voltage is 16Vdc V detector min therefore the maximum allowable voltage drop between the controller and detector is 8Vdc this means a voltage drop of 4V in each core ve core and ve core 20V wrt Controller OV 24V 1 16Vimin l gt 4V OV wrt Controller OV Diagram 8 Power Connection Power consumption of the detector is 5 0W The current required to drive the detector at the minimum voltage is I P V 5 0 16 312 5mA I detector So the maximum field cable loop resistance R loop 8 0 31 26 Ohms or 13 Ohms per core allowing for component variations losses etc The following tables show the maximum cable distances between the controller and transmitter assuming a voltage drop of 4V in each core and for different cable parameters T
52. e procedure in 10 1 1 To zero the sensor use a compressed air cylinder of 20 996 Vol oxygen not Nitrogen Do not use background air 2 Apply the gas to the sensor for three minutes before using Vv to confirm the zero calibration 3 If a span calibration is to be performed the span calibration gas should be applied to the sensor immediately after the zeroing procedure Do not allow the sensor to return to ambient air conditions between steps 2 and 3 4 Apply the span gas for two minutes before using v to confirm the span calibration 29 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 11 General Maintenance WARNINGS Access to the interior of the transmitter when carrying out any work must only be conducted by trained personnel Care should be taken when removing and refitting the Sensepoint XCD plug in Sensor Cartridge to the Sensor Socket so that damage to the connection pins can be avoided Before carrying out any work ensure local regulations and site procedures are followed Appropriate standards must be followed to maintain the overall certification of the sensor and transmitter To reduce the risk of ignition of hazardous atmosphere de classify the area or disconnect the equipment from the supply circuit before opening the transmitter enclosure Keep assembly tightly closed during operation Never attempt to open a junction box enclosure or replace refit the sensor in potentially hazardous atmospher
53. ely old replaceable sensors may be securely packaged and returned to Honeywell Analytics clearly marked for environmental disposal Electrochemical sensors should NOT be incinerated as this action may cause the cell to emit toxic fumes Refer to the local or national regulations relative to the installation at the site For Europe see EN60079 29 2 EN60079 14 and EN61241 14 Only assessed for ATEX for ignition hazards This equipment is designed and constructed as to prevent ignition sources arising even in the event of frequent disturbances or equipment operating faults NOTE The control card must have a suitably rated fuse 10 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 5 1 Mounting and location Caution The location of gas detectors should be made in accordance with any relevant local and national legislation standards or codes of practice Always replace sensors With a sensor of the same type Gas detectors should be mounted where a potential hazard of gas is most likely to be present The following points should be noted when locating gas sensors e When locating detectors consider the possible damage caused by natural events e g rain or flooding e Consider ease of access to the gas detector for functional testing and servicing e Consider how escaping gas may behave due to natural or forced air currents Note The placement of gas detectors should be determined following the advice of experts having spe
54. ent or protective system and any acceptable variation thereto is specified in the schedule to this certificate and the documents therein referred to Baseefa Notified Body number 1180 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment or protective system has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in confidential Report No GB BAS ExTR08 0220 00 Compliance with the Essential Health and Safety Requirements has been assured by compliance with IEC 60079 0 2007 EN 60079 1 2007 EN 61241 1 2004 except in respect of those requirements listed at item 18 of the Schedule If the sign X is placed after the certificate number it indicates that the equipment or protective system is subject to special conditions for safe use specified in the schedule to this certificate This EC TYPE EXAMINATION CERTIFICATE relates only to thc design and construction of the specified equipment or protective system Further requirements of the Directive apply to the manufacturing process and supplv of this equipment or protective system These are not covered by this certificate The marking of the equipment or protective system shall include the following E I2 GD E
55. ers then the plain washers to the M8 x 80mm SS316 bolts Pass the four bolts through the four mounting holes of the transmitter housing Note If the XCD sunshade is to be used then fit the sunshade and the two locking bolts and washers to the M8 x 80 bolts Place the transmitter housing against the mounting position and fit the two U channel mounting bars the other side of the Pipe Structure Secure bolts to the threaded holes of the U channel mounting bars Tighten the four bolts securely but do not over tighten until the transmitter housing cannot be moved by hand on its mounting position Note For further details of installation please see section 17 12 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 5 3 Installing the sensor The XCD gas sensor cartridge plugs into the XCD Sensor Socket Sensor Socket Weather Protection Plug In Sensor Cartridge Sensor Retainer Locking Grub Screw Diagram 6 Installing the Sensor WARNINGS Care should be taken when removing and refitting the Sensepoint XCD plug in Sensor to the Sensor Socket so that damage to the connection pins can be avoided If using an anti seize compound the threads should be thinly coated with an approved silicone free compound e g petroleum jelly Take care when handling old sensors as they may contain corrosive solutions Take care when removing or replacing the Sensor Retainer as there may be sharp edges present o
56. es Take care when handling sensors as they may contain corrosive solutions Do not tamper with or in any way disassemble the sensor Do not expose to temperatures outside the recommended ranges Do not expose sensors under storage conditions to organic solvents or flammable liquids At the end of their working life replacement electrochemical sensors for oxygen and toxic gas must be disposed of in an environmentally safe manner Disposal should be according to local waste management requirements and environmental legislation Alternatively old replaceable sensors may be securely packaged and returned to Honeywell Analytics clearly marked for environmental disposal Electrochemical sensors should NOT be incinerated as this action may cause the cell to emit toxic fumes Honeywell Analytics recommends that gas detectors are tested and re calibrated on a six monthly basis or according to site practice For remote Flammable or Toxic sensors are used with the XCD Transmitter please refer to the individual sensor manuals for specific recommended calibration periods 11 1 Operational Life The pellistors used in the Catalytic flammable gas sensor can suffer from a loss of sensitivity when in the presence of poisons or inhibitors e g silicones sulphides chlorine lead or halogenated hydrocarbons The pellistors are poison resistant to maximize the operational life of the Catalytic flammable sensor A typical operating life subject to the p
57. f setting a calibration due warning 4 B SPA SPAN I PR55 FR IL 18 The display alternates between Purg gAS and the gas reading to indicate that the unit is expecting the span gas to be removed from the sensor 28 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 Pur S 955 19 Promptly switch off the calibration span gas and remove the Sensepoint XCD Gassing Cap from the sensor to allow the gas to disperse 20 When the reading falls below 50 of the calibration gas level the display indicates a countdown up to 180 seconds dependant on gas type Pur S 45 21 When the countdown is finished the calibration procedure is complete 22 The instrument returns to the Set CAL menu Activate the A or W switch to select another menu or select QuIT to return to normal monitoring mode SEL CAL Gu it Note Remember to always replace the Weather Protection and other accessories 10 2 Zeroing and span calibration of Hydrogen Sulfide sensors Hydrogen Sulphide sensors can be affected by extreme humidity changes A sudden increase in ambient humidity can result in a short term positive drift in the instrument s reading A sudden decrease in ambient humidity can result in a short term negative drift in the instrument s reading These are most likely to be noticed during calibration with dry or cylinder gas When calibrating Hydrogen Sulphide cartridges the following should be taken into account while following th
58. following procedure requires the Transmitter Cover to be removed while carrying out supply voltage checks Therefore the appropriate permits to work should be sought in preparation Prior to carrying out any HOT WORK ensure local and site procedures are followed Ensure that the associated control panel output actuation is inhibited so as to prevent false alarms Caution The following procedure should be followed carefully and only performed by suitably trained personnel Note Calibration is mandatory before the detector can be used for gas monitoring Refer to Section 10 1 Calibration for the proper procedure 1 Remove the transmitter housing cover and detach the display unit by lifting the semi circular handle and pulling the assembly directly away from the termination module without twisting it 2 Configure the detector s analogue output signal configuration for Current SINK or Current SOURCE operation using the selector switch located on the back of the display module The default setting is Current SOURCE Check that all electrical connections are terminated correctly as per section 6 4 Switch On the external power supply to the transmitter at the safe area gas detection controller or PLC 5 Using a Digital Multi Meter DMM check the Supply Voltage at the terminals 1 24V and 2 OV this should be a minimum supply voltage of 16Vdc Maximum supply voltage is 32V DC 6 Switch Off the external power to the detector
59. he risk of false signal variation Controller Clean Instrument Earth Screen CP Star Ground Earth Point d m Cable to Transmitter Cable outer sheath Cable inner sheath Diagram 9 Controller Grounding Transmitter Controller fm mm mmm e mm mmm mm mmm mm mm ei Power amp Signal I EarthScreen si at T Diagram 10 System grounding 18 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 The Earth Screen of the field cable should be tied to Earth or connected to Ground at one point only It is common practise to adopt a STAR EARTH connection regime where all instrumentation Screens are connected at one common point The Screen at the other end of the cable should be parked or terminated into a blank terminal The following diagrams show how to install the wire into the ground screw of the enclosure Loosen the bolt Insert cable Fasten the bolt d WI 6 6 Ground Terminal Wiring Internal Ground connection Utilize the shield of the wiring cable recommended in the wiring instructions For connection to this terminal Twist the shield wire to avoid stray shield wires Loosen the screw sufficiently and wrap the wire around the screw in a U shape Raise the clamp and place the wire between the clamp and ground base lower the clamp and tighten the screw to 6 9lb in torque External Ground Connection If required by local authority Utilize a No 14 AWG copper Stranded or Solid wire Loosen
60. he background air can be used to perform the zero calibration Contact your Honeywell Analytics representative for details of suitable calibration kits To calibrate the detector follow the procedure below Note the Oxygen sensor does not require a zeroing procedure Background air 20 9 Vol oxygen can be used to span the oxygen sensor in place of a compressed air cylinder 20 996 Vol oxygen For oxygen sensors only do parts 1 4 12 13 if compressed air cylinder is used 14 17 and 22 of the procedure below 26 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 ZERO CALIBRATION 1 If the ambient air is NOT considered reliable to use to set the ZERO then remove the weather protection and fit the Gassing Cap accessory see Section 4 3 onto the sensor and apply a clean source of zero gas or compressed air 2 To access the calibration menu hold the end of the magnet over the switch located at the top center of the detector display v for at least 3 seconds and then remove 3 The display will indicate the first configuration mode menu SEt CAL SEE LAL 4 Put the magnet over the v switch again and move to enter the Calibration menu 5 The display will show the current gas reading and the icon flashes soo m rn L LI fi e 6 When the zero gas reading is stable use v to confirm zero calibration 7 If successful the display shows ZEro PASS if not successful the display shows ZEro FAI
61. he tables are examples only and actual cable parameters and source power supply voltage for the application should be used to calculate the maximum cable distance allowed at the installation site Typical cable data Maximum Cable length L Cable size Cable resistance Feet cross sectional area O km O mi 0 5mm2 20AWG 353 1158 1 0mm2 17AWG 195 31 4 666 2185 1 5mm2 16AWG 12 7 20 4 1023 3356 2 0mm2 14AWG 10 1 16 3 1287 4222 2 5mm 2 13AWG 8 0 12 9 1621 5318 nearest equivalent Table 2 Maximum cable distances 17 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 6 4 Cabling The use of industrial grade suitably armoured field cable is recommended For example screened 3 cores plus screen 9096 coverage suitably mechanically protected copper cable with a suitable M20 explosion proof gland or 34 NPT steel conduit with 0 5 to 2 5 mm2 20 to 18 AWG conductors Ensure the cable gland is installed correctly and fully tightened All unused cable conduit entries must be sealed with a suitable certified sealing plug one plug is supplied 6 5 Cable and Earth Ground regimes Effective Earth Ground bonding is important to ensure good EMC and RFI immunity The following diagrams show examples of how to earth ground bond the cable at enclosures The same principles apply to conduit installations These bonding techniques provide good RFI EMC performance Earth ground loops must be avoided to prevent t
62. icate and schedule may only be reproduced in full 2 This certificate is not transferable and remains the property of the issuing body 3 The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website Certificate issued by Baseefa Rockhead Business Park Staden Lane Buxton Derbyshire SK17 9RZ United Kingdom Baseefa 62 qa3Ad3 s3d8 3uv 1H9I8AdOD ON SNOIS3 SIN3lVd 20 40 LEOV3 LOOE m DES NIAC INIA NICAT NIPA NIPA P EE M3N ONIMHVIN IGSDNVHO d39NVHO 1499 dav 1799 adv SPXCDHMANEN Issue 2 Sensepoint XCD Technical Manual 5 Sensepoint XCD ATEX Name Plate 18 80 AVIN 9L HIH NZ ONIMVHd 31V9S SEW OWEN XALY ss uwa waw eorom pns ness el qox lulodesuas 1v gj9 3j 3 l UIUJG Q Sseuyolu uinum 311 ANON INAWLYVd3d NOILVOIJILH3O OL 39N3H323H INOHLIM Q3 LLINBH3d NOILVOISIGOW ON LONdOud G lIdlLd39 v dO LYVd SWYO4 W3LI SIHL ww Up uideg Buruoi3 e 3d020 H32IldedfIg 921S enss 9p02 Hed OIN JO JE9A ance 499M Jequinu eouenbeg ul NNNMMAAdddll N S yew0 OU jenas Z Apog u out Aq uaAID si jeAoudde jeje pebueuo aq Ajuo ued pue DuiweJp ejnpauos x3 v ue SI SIU SALON 91 SNS p08r9 SIF VIg31VIN HSINI4 p INAS3Yd SI dH3HdSOlNLV SVO 3AISO ldX3 NV N3HM V 2100 80 SV8 X30941 eoc0XalVv80 jeeseg Mei 99d qd 3 S81 l 4 X3 E gt 9 S9 01 9 0r 1 91 q9 Oll p X3 qS Il
63. ification of the detector Care should be taken when removing and refitting the Sensepoint XCD Sensor Cartridge to the Sensor Socket so that damage to the connection pins can be avoided For installations where conduit is used and the sensor is mounted directly to the Sensepoint XCD there must be a Seal Fitting installed for each of the cable gland entries within 18 inches of the Sensepoint XCD The total distance of the location of these Seal Fittings is 18 inches e g If all 3 gland entries are to be used 3 Seal Fittings should be located each within 6 inches of the wiring entrance If using an anti seize compound the threads should be thinly coated with an approved silicone free compound e g petroleum jelly To reduce the risk of ignition of hazardous atmosphere de classify the area or disconnect the equipment from the supply circuit before opening the detector enclosure Keep assembly tightly closed during operation Never attempt to open a junction box enclosure or replace refit the sensor in potentially hazardous atmospheres while power is still applied to the transmitter The detector must be earthed grounded for electrical safety and to limit the effects of radio frequency interference Earth ground points are provided inside and outside the unit Ensure that all screens instrument earth clean earth wiring is earthed grounded at a single point either at the controller or detector BUT NOT BOTH to prevent false alarms due to
64. istributor agent or Honeywell Analytics Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 3 Table of contents 1 Safety EE EE EE EE EE EE Ee 2 2 Information 5 PP 3 3 Table of contents CP u waku patu sau uw wana hay anay o 4 4 Introduction EE 6 4 1 Transmitter MT 7 4 2 Flammable Toxic Oxygen Gas el lu wl EE 7 4 3 Accessories nr 8 5 Installation NE TR RENE EE ee 1 0 5 1 Mounting and location EE 11 5 2 Mounting the transmitter O 11 5 3 Installing the Tejal e uM 13 6 Electrical connections tege ee Ee EE 14 6 1 Transmitter Wiring n EEMmM 1 5 6 2 Terminal connections Cr c 1 6 6 3 Power SEET 1 7 6 4 Cabling EE 1 8 6 5 Cable and Earth Ground regimes EEN 18 6 6 Ground Terminal Wiring E 19 7 Default configuration 20 8 Normal Operation eege deeg 2
65. ithin 6 inches of the wiring entrance If using an anti seize compound the threads should be thinly coated with an approved silicone free compound e g petroleum jelly To reduce the risk of ignition of hazardous atmosphere de classify the area or disconnect the equipment from the supply circuit before opening the detector enclosure Keep assembly tightly closed during operation Never attempt to open a junction box enclosure or replace refit the sensor in potentially hazardous atmospheres while power is still applied to the transmitter The detector must be earthed grounded for electrical safety and to limit the effects of radio frequency interference Earth ground points are provided inside and outside the unit Ensure that all screens instrument earth clean earth NU is earthed grounded at a single point either at the controller or detector BUT NOT BOTH to prevent false alarms due to earth ground loops Take care when handling sensors as they may contain corrosive solutions Do not tamper with or in any way disassemble the sensor Do not expose to temperatures outside the recommended ranges Do not expose sensors under storage conditions to organic solvents or flammable liquids At the end of their working life replacement electrochemical sensors for ox ygen and toxic gas must be disposed of in an environmentally safe manner Disposal should be according to local waste management requirements and environmental legislation Alternativ
66. itivity information in Tables 11 To 13 is normally accurate to or 20 Working Example If the target gas to be detected is 0 100 LEL Ethylene and the only calibration gas available to re calibrate the sensor is Methane at 5096 LEL concentration the procedure is as follows 1 Look up the star rating for each gas in Table 11 Gas No 14 Ethylene z 5 Gas no 18 Methane 6 2 Then look up the span settings for a 50 LEL calibration gas in Table 12 by selecting the row of figures next to the 6 in the calibration gas column Select the figure in the 5 column of the gas to be detected section The figure is 62 3 This means that during re calibration the span gas setting on the gas detector transmitter or controller should be set to 62 LEL to give an accurate measuring scale for 0 100 LEL Ethylene when using 50 LEL Methane as the calibration gas Please contact your local Honeywell Analytics sales or service distributor or regional office should further clarification or additional information be required 69 Find out more www honeywellanalytics com Contact Honeywell Analytics Europe Middle East Africa India Life Safety Distribution AG Wilstrasse 11 U31 CH 8610 Uster Switzerland Tel 41 0 44 943 4300 Fax 41 0 44 943 4398 gasdetection honeywell com Americas Honeywell Analytics Inc 405 Barclay Blvd Lincolnshire IL 60069 USA Tel 1 847 955 8200 Toll free 4 800 538 0363 Fax 647
67. itting the Sensepoint XCD plug in Sensor Cartridge to the Sensor Socket so that damage to the connection pins can be avoided 32 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 12 2 Replacing Modules within the Transmitter Two replaceable module assemblies are located within the transmitter housing The Display Module and the Terminal Module The Display Module is simply removed by unplugging it from the Terminal Module this procedure is done during normal installation To replace the Terminal Module use the following procedure 1 Unscrew and remove the Transmitter Cover 2 Lift the handle and un plug and remove the Display Module 3 Unplug the connection terminals and lift them clear of the Terminal Module 4 Unplug the connector for the XCD sensor 5 Loosen and remove the three cross headed screws that secure the Terminal Module to the Transmitter housing 6 Carefully lift the Terminal Module from the transmitter housing 7 Fit the new Terminal Module using the above procedure in reverse order 33 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 12 3 Faults and Warnings The table below provides details of possible error Message The unit has not been calibrated for the configured calibration interval W 01 Calibration needed Calibration is necessary due to change of sensor gas type W 02 Transmitter Temperature Use Y to clear when within limits limits exceeded Re configure
68. joy ME XeWd Od SIOAZE 91 pL epoo dusel esf 01 104g enuen d OX Julodasuas peay JASE Suoneoo snopiezey ZH gIl dnog euoz sseiO A A Q O g sdnoJ5 est uolsiAIq sse O 3A4jssW luO SpJezeH uoisojdx3 yous e21199 3 9114 0 se suoljeo07 SnopJezeH ul aen JO 1019918 1 seo 69009 VSN TI e11sujoour 2u1 sonA euy jem ouoH a2x 1uiodesues jjeow ouoH CH 14 4 sdnoijs5 Z Uu0ISIAIG SSBID in 5 4 3 SAND uoIsIAIQ sse O ap SC vL 9 vi og Q3AN3S38 32V LHOIMAdOD ONY SN9IS3Q SLN3LVd A0 lO3dS3H NI SLHOlH TV Age MO ATIOHM 33HLlI3 Q39ndO3d33 38 LON LSNW ANY QL1 SOLLATVNV uu GZ O F dd uu Oo T dn Z SNG TISMA3NOH 4O ALlM3dONd 3HL SI LI GALVLS 3SIWJ3H1O SSTINN MO DU IVLILN3GIJNOO SI 9NIMVHG SIHL q3i93dS SV 38 Ol S30NV33101 IL Sa OL NV OY un NI 38V SIMA 3301X31 39v38ns S3903 d VHS NV S3308 TY JAONSY 801059 T ANIIONN ww O 3NON So o o cooooco 74 8888 Sg Ol SI ONIMVYC SIHL 9NUVId S3lV AVN ANY Q3lVIS ASIMYSHLO SSFINN S34I3AITIIN NI SNOISNANIG TI Hc 3 1VOS UIU1A Bully jeas e aAEU 1snui suni jinpuo ur i eisado ui u uA pesojo Ayp d y x Buiuedo 810J8q n110 Ajddns uo1t jueuudinbe y 19euuoosiq seJeud SOW Y snopJezeH JO xsu u1 eonpaJ OU 9NINHVM N S N d 2399 OL 23 0p que OvAOSzOVsxe sDuneg Aey M xeuild Od SHOAZE 9L YL epoo due sn 01 JOLY enuen qox 1urodesues pe y SUOIJe20 snopJezeH zH gl dnog
69. lay indications current output and relay states for various operational conditions are shown in the following table For further details of error messages and trouble shooting see section 12 3 System Status Sas em Jourrent output Back Curent output r az T Fam Lem l F XX Fault fault number Circuit or sensor 0 1 0 mA Yellow with fault icon error 2 flashing blinking System Fault 0015m A Note In the event of processor failure the watchdog will automatically reset the system for recovery MESS Green with fault icon system status T concentration Gas concentration 4 20 mA Red 1 alarm icon flashing concentration 4 20 mA Hed 2 alarm icon flashing Full scale icon Red Over range and reading 22mA mE flashing blinking ll 1 Inhibit icon dependent 2 or 4mA on Menu depending on Inhibit command If configuration Green any relay is set Note Steady to inhibit relay 2 or 17 4mA for then inhibit relay Oxygen version will be activated Table 4 System status Note 1 For Oxygen A1 relay will not be activated because AL1 is configured to activate above 23 5 Vol in Rising Alarm configuration 2 For Oxygen A2 relay will not be activated because AL2 is configured to activate below 19 5 Vol in Falling Alarm configuration 22 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 8 3 Magnetic Wand Activation The magnetic wand is used as a tool to allow the
70. mmable liquids At the end of their working life replacement electrochemical sensors for oxygen and toxic gas must be disposed of in an environmentally safe manner Disposal should be according to local waste management requirements and environmental legislation Alternatively old replaceable sensors may be securely packaged and returned to Honeywell Analytics clearly marked for environmental disposal Electrochemical sensors should NOT be incinerated as this action may cause the cell to emit toxic fumes Refer to the local or national regulations relative to the installation at the site For Europe see EN60079 29 2 EN60079 14 and EN61241 14 Only assessed for ATEX for ignition hazards This equipment is designed and constructed as to prevent ignition sources arising even in the event of frequent disturbances or equipment operating faults NOTE The control card must have a suitably rated fuse 2 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 2 Information This manual is for use with the Sensepoint XCD range transmitters only The Start up Surge In rush current is dependant on the type of power supply used The typical start up current for Sensepoint XCD is less than 800mA Measure the start up current using the specific power supply before installation to ensure suitability for your application Honeywell Analytics can take no responsibility for installation and or use of its equipment if not done so in accordance with
71. n Magnetic wand The magnetic wand P N SPXCDMAQ is used as a tool to allow the user to communicate with the Sensepoint XCD transmitter for the purpose of configuration calibration and interrogating system status supplied with XCD kit Gassing Cap The Gassing Cap P N S3KCAL is an optional accessory that may be temporarily fitted to the sensor in place of the Weather Protection for Gas Response checking during commissioning and routine maintenance Sensepoint XCD Technical Manual Collecting cone The Collecting Cone P N SPXCDCO is an optional accessory that may be fitted to the Weather Protection The collecting cone is designed for use with lighter than air Sunshade Deluge Cover The XCD Sunshade Deluge Cover P N SPXCDSDP is an optional accessory that may be fitted to the integral mounting plate This accessory is designed to protect XCD from overheating in exposed hot and arid climates particularly offering additional protection from thermal shock in Tropical Environments SPXCDHMANEN Issue 2 Duct mounting kit The Duct Mounting Kit P N SPXCDDMk is an optional accessory that is designed for applications to allow the monitoring for the presence of gas inside a Heating Ventilation or Air Conditioning HVAC duct is required Typical Mounting
72. n the adjoining threads The equipment is designed and constructed as to prevent ignition sources arising even in the event of frequent disturbances or equipment operating faults Only assessed for ATEX for ignition hazards To install the XCD Sensor Cartridge to the XCD Sensor Socket 1 Remove the weather protection if fitted from the sensor 2 Use a 1 5mm Allen key hexagonal wrench included to loosen the Locking Grub ocrew on the Sensor Retainer 3 Unscrew and remove the Sensor Retainer 4 Remove the XCD Sensor Cartridge from its packaging and plug it into the XCD Sensor Socket taking care to align the sensor pins with the connector 5 Refit the Sensor Retainer and tighten the Locking Grub Screw 6 Refit the weather protection as required to the XCD sensor 13 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 6 Electrical connections WARNINGS Sensepoint XCD is designed for installation and use in Zone 1 or 2 hazardous areas in many countries including Europe and Class 1 Division 1 or 2 area applications in North America Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned Access to the interior of the detector when carrying out any work must only be conducted by trained personnel Before carrying out any work ensure local regulations and site procedures are followed Appropriate standards must be followed to maintain the overall cert
73. nt Current output 4 20mA Source or Sink 20 0 1 0 mA Fault refer to table 5 section 12 3 for further details 4 0 mA to 20 0 mA Normal gas measurement 2 0 mA or 4 0 mA 17 4 mA Inhibit during configuration user settings 22 0 mA Maximum over range Terminals 15 x screw terminals suitable for wire diameter 0 5mm to 2 5mm 20AWG to 13AWG Relays 3 x 5A 9250VAC Selectable normally open or normally closed switch and energized de energized programmable Communication RS485 Modbus RTU Pending Construction Epoxy painted aluminium alloy or 316 Stainless Steel Weight Aluminium alloy 1 7kg 316 Stainless Steel 3 7kg Pole or wall mounting 2 x M20 for ATEX IECEx AP Approval or 2x3 4NPT for UL Approval Detectable Gases amp Performance See notes below User Selectable Full Default User Selectable Default Cal Response Operating Temperature Default alarm points i Time T90 Accuracy Scale Range Range Cal Gas Range Point Electrochemical Sensors 25 0 V V only 25 0 v v n a 20 9 V V Fixed 209 vv 30 lt 0 5 vol Catalytic Bead Sensors 30 to 70 of Flammable 1 to 8 20 to 10096 LEL 100 LEL 10 LEL selected full scale 50 LEL lt 1 5 LEL 557 131 20 LELA 40 LELA Infrared Sensors range Methane 20 to 100 LEL 100 LEL 10 LEL 50 LEL lt 40 lt 1 5 LEL 20 C A F 50 C 122 F 20 LELA 40 LELA Carbon Dioxide 2 00 Vol only 2 00 V V na 1 00 V V lt 0 04 Vol 20
74. resence of poisons inhibitors is 36 months The NDIR infrared flammable gas sensor is not affected by the above mentioned poisons and therefore has a longer life span A typical operating life is 5 years Typical life of a toxic gas sensor is dependant on the application frequency and amount of gas exposure Under normal conditions 3 monthly visual inspection and 6 monthly test re calibration the XCD Oxygen and other toxic sensors have an expected life equal to or greater than 24 months Refer to section 12 for sensor replacement procedures 30 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 Caution Oxygen deficient atmospheres less than 626 V V may result in inaccuracy of reading and performance 12 Servicing WARNINGS Take care when handling sensors as they may contain corrosive solutions Do not tamper or in any way dis assemble the sensor Do not expose to temperatures outside the recommended range Do not expose sensor to organic solvents or flammable liquids Care should be taken when removing and refitting the Sensepoint XCD plug in Sensor Cartridge to the Sensor Socket so that damage to the connection pins can be avoided At the end of their working life replacement electrochemical sensors for oxygen and toxic gas must be disposed of in an environmentally safe manner Disposal should be according to local waste management requirements and environmental legislation Alternatively old replaceable sensors ma
75. splay module accessible by removing the display module during installation commissioning see section 9 Controller Detector XCD Source 3 Wire 4 20mA Source Controller Detector XCD Sink 3 Wire 4 20mA Sink Note Terminate cable screen at detector or controller not both 15 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 6 2 Terminal connections Note Ensure that none of the wires in the terminal area cause an obstruction when refitting the Display Module Ensure that the socket on the Display Module is fully engaged in the Display Module Connector on the Terminal Module Ground Earth Point Terminal Block Terminal Block Power amp Signal for Relays ov RLY1 COM 4 20mA L wo CON r MC ZR TxD ogen CON L Display Module NO Alignment Pin Display Module Locator Connector Note Terminal Sensor Blocks are Connector plug socket type and may be removed to ease wiring Diagram 7 Terminal module Terminal Module Gonnections Terminal Number Marking Connection Description 1 24V VE Supply 16 32VDC Controller Connections 2 OV VE Supply OVDC 3 4 20mA Current Output Signal 4 COM Drain MODBUS RTU 5 CR MODBUS B R5485 Pending 6 RxD MODBUS A 7 RLYT NC Normally Closed Programmable Relay 1 8 RLY1 COM Common Default A1 g RLY1 NO Normally Open 10 RLY2 NC Normally Closed Programmable Relay 2 11 RLY2 COM Common Default A2 12 Hi Y2 NO Normally Open 13 RLYS NC Normally Closed Programmabl
76. t ve in Configuration Mode Password ro Disabled A bsc ME disabled If changed then password rm Location 0000 Optional feature to identify the location or User s Tag Tag Number number of the XCD Temperature C Option to have C or F Alarm relays automatically reset when reading falls within alarm thresholds If relay configured to LATCH then relays must be reset using the Magnetic Wand VI CH Ss CH Al Cl o 3 gt N O 3 gt o O 3 gt la lt lt N 2 c c D D o o o o D D 2 2 o o O O Q Q D D O O D D 2 2 Q Q 2 2 Table 3 Default configuration Gas Name Default Range Lower Alarm Lower Alarm Higher Alarm Higher Alarm Type Type 25 0 VOL 19 5 Vol Falling 23 5 Vol Hydrogen Sulfide 50 0ppm 10 0ppm 20 0ppm Carbon Monoxide 300ppm 100ppm 200ppm Hydrogen 1 000ppm 200ppm Rising 400ppm Rising Flammable IR 100 LEL 20 LEL Rising 40 LEL Rising 0 isi 0 isi lammable CAT 100 LEL 20 LEL 40 LEL Carbon Dioxide IR 2 00 Vol 0 40 Vol 0 80 Vol For details of how to change the configuration of the Sensepoint XCD please refer to section 13 20 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 8 Normal Operation Sensepoint XCD is supplied configured and ready for use according to the Default Settings table shown above However these setting may be tailored to a specific application requirement using the Sensepoint
77. talled LI LI LI LI Pour A Power Power voltage cd uni L LLL Temperature t Fe Internal Transmitter Temperature C LL PERH Peak conc n Maximum concentration detected up to now LI pom A Test Result CE SE There is no fault detected PASS Table 8 Transmitter menu descriptions Note Power voltage and internal transmitter temperature may be different from actual value due to measuring accuracy and internal heating components 43 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 Menu Switch Review iso Monitoring Mode Abort Mode Auto end to cycle S W Version Test Result 2 second delay d d del second delay SRS Version Peak Reading 2 second delay 2 second delay EEPROM Version Temperature 2 second delay 2 second delay Gas Type Supplied input voltage 2 second delay 2 second delay Measuring Range Location 2 second delay 2 second delay Calibration Gas Level Alarm Setting 2 second delay 2 second delay Calibration Due Diagram 17 Review Mode 44 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 14 General specification Sensepoint XCD Transmitter 3 wire 4 20mA gas detector transmitter for use with directly installed flammable and toxic gas sensors For the protection of personnel and plant from flammable and toxic gas hazards Input Voltage Range 16 to 32Vdc 24Vdc nominal Max Power Consumption Max 5 Watts at 24Vdc see section 2 regarding maximum in rush curre
78. tar rating please refer to section 19 2 The current configuration of the XCD is displayed and by using the v switch to enter SEL gAS menu To select a flammable gas use A V to move through the list then use v to make the selection or abort function to discard the selection and return to menu mode If type of gas is changed calibration prompt will appear to ask if you want to perform calibration Diagram 16 Gas Selection 41 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 13 4 Review Mode The instrument will enter Review mode when the Enter switch is activated with the Magnetic Wand and held for around one second Names displays and descriptions for each review item in Review Mode are shown in the following table Item name Display Description I C Software version BEC S W version of transmitter I SRS version 3r5 i S W version of SRS watch dog EEP version CEP i EEPROM parameter version i Gas 3 VG Gas type LL rhinS Measuring range n A user selected measuring range 3 UI LI oom Calibration level SP fin Calibration gas level d LU Calibration due D Estimated time to next calibration OU LI soars HE E HL d Alarm 1 died pa Alarm settings for Alarm 1 nmn I CC TU Pek S00 I Alarm 2 _ A ic aam S Le _ Alarm settings for Alarm 2 d ri SE 42 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 I LOC TP PSP Location nnnn Location in which the transmitter is ins
79. the alarm system without gas present at the sensor Return to Monitoring mode Table 7 Transmitter menu descriptions Menu Switch gt 3 Seconds Inhibit mA O P Set Calibration lt y sese see j Configure Inhibit T SR Set Cal Interval ab Monitoring Configuration Mode Quit ESC command Auto quit after no activity of timeout Abort Release mA O P ese m son rayon satan per Unit m Inhibited Note Select Sensor and Select Gas menus are only available for flammable IR sensors Diagram 14 Configuration Mode 37 SPXCDHMANEN Issue 2 AGOW NNAW OL SNHf L38 LINN AGOW NNAW OL NYNLAY ANY ON LOATAS OL A V ASN HO qd339Odd OL a ASN SONILL3S WOU IV QON ANIN OL SNH LEH LIND iow OL LNVM MON NOA A ew OL SNIHSV 14 SAA ANY Q3AV IdSIG Il 1 BEEN Q3 LIS8IHNI ATLN3NVIAH3d SI LNdLNO 0 OL 13S Al LNOJAWIL MAN 13S OL A Y JASN SSHSV14 SSLNNIW qOlH3d LNOAWIL LIGIHNI LNSYYND ONIHSV14 NO2I 2 HLIM Q3AV dSIG JUN ON LOATAS OL A V ASN HO OT OHd OL a ASN NOILVYEIIVO INHOdH3d OL LNVM MON NOA al 4SV OL ONIHSV l4 SAA ANY GSAV1dSIC ACOOSSVd dO 1843u LAS ANY LISIC LXAN OL SAOW OL A ASN QHOMSSVd IN3uHfO JO LIOIG ist 193138 OL V ASN SNIHSV 14 AGCOOSSVd AHL AO NOOI 39V ld LIDIG LSYla HLIM Q3AV IdSIG SSVd NOISH3A N39AXO VUE AL HO Z HO SOIXOL Vulp HO 2 SNIVA M N 19313S OL A Y ASN S3HSV 13 ANI
80. the appropriate issue and or amendment of the Operating Manual The reader of this Operating Manual should ensure that it is appropriate in all details for the exact equipment to be installed and or operated If in doubt contact Honeywell Analytics for advice The following types of notices are used throughout this Operating Manual WARNING Identifies a hazardous or unsafe practice which could result in severe injury or death to personnel Caution Identifies a hazardous or unsafe practice which could result in minor injury to personnel or product or property damage Note Identifies useful additional information Every effort has been made to ensure the accuracy of this document however Honeywell Analytics can assume no responsibility for any errors or omissions in this document or their consequences Honeywell Analytics would greatly appreciate being informed of any errors or omissions that may be found in the content of this document For information not covered in this document or if there is a requirement to send comments corrections about this document please contact Honeywell Analytics using the contact details given on the back page Honeywell Analytics reserve the right to change or revise the information supplied in this document without notice and without obligation to notify any person or organization of such revision or change If information is required that does not appear in this document contact the local d
81. the screw sufficiently to enable wrapping the wire around the screw in a U shape Raise the clamp and place the wire between the clamp and ground base lower the clamp and tighten the screw to10 4lb in torque 19 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 7 Default configuration The Sensepoint XCD transmitter is supplied with the following default configuration Function Value Setting ARdiomalcassardinado Gencor toe XCD recognizes the XCD sensor cartridge according Sensor Type YP to the gas type within its own sensor family i e mV EC or O 0 1 Fault refer to table 5 section 12 3 for details 17 4mA Inhibit during configuration user settings Signal output For Oxygen 2 0 mA or 17 4 mA O mA to 20 0 mA Normal gas measurement 2 0 mA Maximum over range Lower alarm level A Relay 1 De energized Energizes on alarm Contact Normally Open NO Closes on alarm Higher alarm level Alarm Relay 2 De energized Energizes on alarm Contact Normally Open NO Closes on alarm 1mA Detector Fault Fault Relay nergized De energizes on alarm Contact Normally Open NO Closes on alarm REES Signal output inhibited during menu use Inhibit ane nae If any relay is set to inhibit relay then inhibit relay will 2 0 mA default or 17 4 mA i F r Oxvae n be activated yge No inhibit timeout The detector waits for a button ress before returning to the previous state setting EES SSES Ge period can e set congue Inhibi
82. user to communicate with the Sensepoint XCD transmitter Communication with the XCD is achieved by positioning the Magnetic Wand at one of three different positions on the front glass window of the Sensepoint XCD transmitter Activation of the switches is verified by observing the Magnetic Wand Activation Icon on the LCD display Hold the Magnetic Wand in position for up to 2 seconds 9 Hold the Magnetic Wand in position for 3 seconds or more e bv kk SS D 8888 me OO Oe ii D l m m Li 8 4 Mode Structure Sensepoint XCD has 3 operating modes 1 Monitoring mode is the normal operating status while XCD measures and displays gas concentration The fault warning status is periodically checked relay contacts are activated according to the configuration 2 Configuration mode this mode allows parameters relating to the configuration of the Transmitter functions to be changed according to specific needs This mode can be protected by a password mechanism to prevent unauthorised changes being made 3 Review mode allows the user to view the current configuration settings Monitoring Configuration Review Mode Mode Mode Diagram 12 Mode Structure Further details of the information available and configuration options for the Sensepoint XCD can be found in Section 13 of this manual 23 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 9 First time switch on Commissioning WARNING The
83. uuojul BY MOJ O J 49 ue 0 pue nuaw p uinb 1 y 199J8s o AW esf uunjoo puey Ys eu ui uMous aJe snu w u seDueuo uoneanDijuoo yew pue snuaui y ejeDi eu djay o MOJ9q 9 qe eui esf Swee 8s ej JUBADIA oi peiigiuui si 41019818p oU JO 1u841no 1ndino out pow uoneanDiuo ul 9 uA pejqesip si y Huiuesw 0000 9 Jes s paomssed y Ajeniu s4ejeuieJed BuibDueuo woy jeuuosjed pezuoujneun JU A 1d oj pa129ejoud puomssed eq ued epoui uoneJnBiuo aaow u u pue spuooes Ses je 10 YOUMS YILNI 24 1940 Joubew y DIOU spow uoneunDiuo 9jeAnoe O 219 plowssed e jas sHunjes Aejas sDunjes uuej e 3noeuun Juano 1igiuur JeAJO UI uoneJqi eo I A seD uoineaqijeo abues ayeos jn se uons sjejeurejed nBijuo5 pue uomneJdqieo woad 0 jesn eui Smoje epoui uoneanDijuo qe uonejedo epoui uoneanBiyuoo LZzEL 38 SPXCDHMANEN Issue 2 Sensepoint XCD Technical Manual Uoneqipeo injsseoons e Jaye Iesel Ajjeoiyewoyne si jejunoo Duiuew enp uomeJqieo u 1OSU S Jl qeuuuuej uy Den s jun u u uA lqISIA pue ejqejreAe luo s nueui siu SJnOU pz JO Sseoxe ui spoued JO pe19MOd un Yd JI 10 09 9p eui ejeJqi eo ey ginpeooid Bulosez ep diys Wun Josues ueD xo ue tu Dou 10 99 p v seunpeooJd uoneJqieo ueds pue oaz Doigiep JO LOL uono s o Joen AGOW ONIHOLINOIN OL SNYNLAY ANY 3GON NNAW SLINO AHSV14d NOOI TV ANY NOOI gt HV TV 39404 OL ACGOW NNAW OL SNYNLAY LINN QNV Q3AV IdSId N
84. x d IIC T6 Ta 40 C to 65 C Gb Ex tb IIIC T85 C Db IP6X A21 This certificate may only be reproduced in its entirety without any change schedule included Baseefa Customer Reference No 5989 Project File No 08 0261 RE a A k d 4 This certificate is granted subject to the general terms and conditions of EN Baseefa It does not necessarily indicate that the equipment may be used in particular industries or circumstances Baseefa R S SINCLAIR Rockhead Business Park Staden Lane Buxton Derbyshire SK17 9RZ erecta Telephone 44 0 1298 766600 Fax 44 0 1298 766601 n venait o e mail info baseefa com web site www baseefa com Baseefa Baseefa is a trading name of Baseefa Ltd Registered in England No 4305578 Registered address as above 60 Sensepoint XCD Technical Manual 18 4 International IEC IEC Ex for Transmitter IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www iecex com Certificate No IECEx BAS 08 0072 issue No 0 Certificate history Status Current Date of Issue 2008 11 10 Page 1 of 3 Applicant Honeywell Analytics 405 Barclay Boulevard Lincolnshire llimois 60069 United States of America Electrical Apparatus A Type XCD Transmitter Optional accessory Type of Protection Flameproof Marking Ex d IIC Gb T6 Ta 40 C to 65 C Ex tb IIIC T85 C Db IP66 Approve
85. y be securely packaged and returned to Honeywell Analytics clearly marked for environmental disposal Electrochemical sensors should NOT be incinerated as this action may cause the cell to emit toxic fumes Caution The following procedure should be followed carefully and only performed by suitably trained personnel A fault condition will be signalled by the detector if the sensor is removed with the unit under power 12 1 Sensor replacement The Flammable Catalytic and Toxic ECC sensor cartridge that are used with the Sensepoint XCD Sensor Socket have no serviceable parts When they have reached the end of their operational life simply replace the cells 31 Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2 Sensor Socket Sensor Cartridge Weather Protection Sensor Retainer Locking Grub Screw Diagram 13 Sensor Replacement To replace the plug in sensor of a Sensepoint XCD Sensor Socket use the following procedure 1 Important Remove the Power from the Sensepoint XCD Transmitter 2 Remove the Weather Protection or other accessories from the sensor socket thread 3 Loosen the Locking Grub Screw and unscrew the Sensor Retainer 4 Carefully pull the old Sensor from the sensor socket without twisting 5 Fit the new Sensor in its place 6 Calibrate sensor WARNING Ensure that the same Gas Type and Range of Sensor is fitted in place of the old Sensor Care should be taken when removing and ref

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