Application note explaining how to control a PWR box with OMRON
Contents
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6. 250 1 CJ1W PRM21 PROFIBUS Device Setup Master Setup Parameters Slave Area m 1 CJ1W PRM21 PROFIBUS Device Setup Master Setup Bus Parameters ye Area Error Log D marrer L3 M 9 pro 2 Bo iy Ad amp 1Nu Mi AB u al Change Change PLC i CPU Type Name Network Driver Moda PLC CPUT PLC us Connection j Device Descelline Total Program rea Size e Name ENJ i M ettings CJIM Settings Read Only ing Network Type Network Type Baud Rate 9600 4 Ls Expansion Memory Toolbus Settings r Toolbus Settings v in Make Default 2 Timer Clock T OK Cancel Help OK Cancel Make Default Annuler Aide Annuler Aide User Administrator O E 1035 3 pro User Administrator E 10 36 OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 The Slaves must be added the same way For each IRS slave it is necessary to configure the Profibus DP address must be the same on the wheels in the IRS cabinet and on the Profibus Configurator A specific protocol must be selected for each slave CX Profibus 2 IRPC12 60 Configu
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8. v PROEIRLIS Maste Add Device Delete Device Rename Go Online fio Offline Upload Parameters Download Parameters Channel Functions Offline Parameter Online Parameter Zompare 4 Observe Diagnosis Additional functions gt Export to HTML Properties Error Log 10 10 09 2007 User Administrator E E 1032 OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 Em 8 zm File Edit View Device Tools Window Help E 8 x Alla aj Ll MyNetwork 1 CITw PRM21 PROFIBUS Master Device Setup Master Setup Bus Parameters Slave Area OK 1 lt Cane Communication Help Settings Station Address Unit Number Device Information OMRON Corporation Description Firmware Version Ident Number 0 8 Error Log User Administrator D marrer 5 Bo Pr amp 1N Mi 2 Co Ra u 1033 59 pro In the configuration Panel it is necessary to check the following information version for the PLC CPU here CJM1 11 Which COM interface to use to connect the Master through the CPU here 5 MEIE Unnamed CX Profibus NN 1 niela A s 8 nela ARa 21 151 MyNetwork ES MyNetwork 1 CJTw PRM21 PROFIBUS Master S 1 CJTw PRM21 PROFIBUS Master 2 5 1 12 50 2
9. uonaes 15414 9022 00 By El SE BNOS 3544 oway p gt aaow 85 103 2 5 4 00000 sbumes 5 wun pue 01 68 p4oA 1544 LOZE 41 911 97 El 1531 WH3d sul 5 824nos 42414 EE i C TUM UN 4 10 ERER STR SP EXE ET dan s A f xe soor Jid 219 gd xie Boiga N LJ Guru 2 0 SHI i 0 0 NOIS33A VLA 2 OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 PART 2 ELECTRICAL INTEGRATION AND AUTOMATION 24 OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 Standard design of the electrical power supply Main switch of the machine 24 Digital Digital 24V mcu Input output 24VDC L4 H OV v 24 71 0 424V ME a D o PWR IRS PWR or IRS PWR or IRS Oven up to 10 Lamps Oven up to 10 Lamps Oven up to 10 Lamps www olicorp ch OLICORP BETA VERSION DOCUMENT 0 0
10. 22 OMRON Corporation PRT1 COM V1 1 1333 12 03 OMRON Corporation OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 Import GSD Files 7 PRODUCTION burgos TECHNIQUE O v4 00 H8 PwR24 B Hardware 12 13 OLICO594 GSD Bureau Fichier GSD Date de modification 20 06 2007 08 12 Taille 2 16 Mes documents OLICO594 GSD M Favoris r seau Generic GSD DTM files 0 B Configure the Network Use the Add device command to add the PLC 8 Unnamed CX Profibus Device Catalogue AT jl el Ita CL p EMAER 20020912 LOMRON Comoran u wae SmartSlice 1 0 0 2006 07 03 OMRON Corporation _________ owowreriscm 20080222 0 7 OLICORP Select Device xj Device Vendor C200H W PRM21 1 04 1998 10 01 OMRON Corp CJTw PRM21 PROFIBUS DP V1 V2 xx 2006 05 29 OMRON Corg CITw PRM21 PROFIBUS Master V1 xx 2006 05 29 OMRON Corg CSTw PRM21 PROFIBUS DP V1 V2 xx 2006 05 29 OMRON Corp CSTw PRM21 PROFIBUS Master V1 xx 2006 05 22 OMRON Corp BETA VERSION DOCUMENT 0 0 2 Help Cancel 7 The configuration command is used to configure the PLC os Unnamed CX Profibus File Edit View Device Tools Window Help oela Alla
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12. 10 09 2007 Architecture of the automation program 26 OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 Program example 075
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14. N THE OMRON PLC AND THE IRS OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 NETWORK SETTINGS Hardware used in the example IRS 10 or 12 Firwmare 5 X PLC Omron CJ1M CPU 11 Master Module Omron CJ1W PRM21 24DC supply 350 mA for the IRS Cable RS232 for Omron PLC programation SCY CN217 Cable RS232 Null Modem for IRS configuration OLICORP Hybdrid Profibus Cable equipped with 089 on one side for the connection PLC IRS Ref WO 10 1 Diagrams for the Programming cables a FG 0 TOO RDO F T C o Omron PLC SCY OLICORP IRS 10 12 CN217 NULL MODEM WO10 1 SG JA TYPE CONN B9 FEMALE Pin out DB9 Male side G D G D D DB 9 MALE DB 9 FEMALE 1 3 Oooo OOOO 8 Profibus DP Cable 24DC supply for the IRS WO10 1 PLC programming cable OMRON SCY CN217 OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 First Step Installing the PLC The PLC PRM21 Master must set according to Omron Spec In our example 21 is set as Slot ID 0 using the wheel on the front The IRS is connected to the PRM21 via a profibus cable Reminder If it necessary to build a specific Profibus cable the pin out on the master is the following Pin 8 Channel A Green cable Pin 3 Channel B Red Cable At the first boot the ERC led of the PRM21 master wi
15. OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 IRS POWER CONTROLER FOR IR OVENS IRS10 and 512 PROFIBUS AND AUTOMATION EXAMPLE WITH OMRON PLC CJ1M and PROFIBUS MASTER VERSION PRM21 OLICORP Zurlinden 6 CH 1207 Geneve Switzerland Ph 41 22 309 15 40 41 44 355 38 20 Local support is available WorldWide heck on www olicorp ch OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 DOCUMENT OVERVIEW roges CUP 3 relevant european 4 Bo E M 4 4 CE eee taie M LM DEMNM M V 4 NAR NG 4 Profibus standard compliance C 4 Safety and SECUTI ASPECTS eaea 5 vile qc 5 SAO E 5 PART 1 SETTING THE COMMUNICATION BETWEEN THE OMRON PLC AND THE IRS NETWORK SETTINGS riscia a a E E EE 7 Hardwa
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17. er and has Notwork ID 5 IRS uses the IRSPWR STD SHORT protocol The Profibus Configurator program from OMRON has given the following information to us output datagram is 13 words long and has 1 word from address 3200 and 12 words from address 3201 input datagram is 5 words long and starts at address CIO 3300 By using the protocol description in IRS technical manual it is possible to associate this information with the basic parameters to be sent or received to from the Irs NOTE THAT HIGH AND LOW ORDER BYTES IN WORDS ARE INVERTED IN PLCs WITH RESPECT TO MOTOROLA 32b PROCESSORS So on the PLC bits 8 15 correspond to Byte 0 of IRS And bits 0 7 correspond to Byte 1 of IRS 5 OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 Data sent from PLC to IRS IRS Byte 0 IRS Byte 1 PLC Byte 1 PLC Byte 0 POWER LAMP 1 POWER LAMP 2 POWER LAMP 3 POWER LAMP 4 POWER LAMP 5 POWER LAMP 6 POWER LAMP 7 POWER LAMP 8 POWER LAMP 9 POWER LAMP 10 POWER LAMP 11 Square Vrms SD Supply default OH Overheat CO Cut Out OV Oven On OL Overload PNR Power nor reached DL Dead Lamp V Vrms2 At this point the communication between the IRS and the PLC is effective and one can easily use these data areas to control the IRS from the PLC Testing the IRS control with the Omron PLC In this example it has been decided to use the IRSPWR STD SHORT protocol Using the SHORT version of the protocol is a grea
18. es the Profibus DP compliance label and is listed by the PNO organization under reference IRPC1012 with id number 0594Hex gt gt gt be OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 Safety and security aspects Symbols This symbol means that failure to take note of the information given in this manual may have serious consequences for the safety of the personnel or may result in electrocution This symbol means that failure to take note of the information given in this manual may have serious consequences for the installation lead to incorrect operation of the product or may damage the product Safety The installation configuration commissioning and maintenance of the IRS products must only be carried out by personnel qualified and trained to work with low voltage electrical equipment in an industrial environment The front door should not be opened except by competent technicians when connecting or disconnecting the device Electrical isolation must be ensured between the equipment and the power supply In both off and on modes the IRS regulator doesn t ensure isolation from the power supply One should pay attention to the fact that electrical shock may occure when touching the lamps or the cables coming from the IRS It is thus recommended to turn off the power supply 400 V within 2 sec following the end of regulation OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 PART 1 SETTING UP THE COMMUNICATION BETWEE
19. ible to Download the configuration to the PLC and the master using the download command 170 D XomronXProfibusX RS PER 1 0 CX Profibus Ci gt al c B WM CJ TW PHM21 PROFIBUS Master o 5 IBPCI2 60 Downloading Parameters The process is finished All LEDs should be green on Master PRM21 the ERC turns to green The BF may be orange if there is a missing component on the network Onthe IRS the Profibus Green LED should turn green rer 44 P 114 27 2 gt Z eil 19733 EET NEXU TETTETETT If NOT Try to reboot PLC and IRS Check cabling Check Profibus Adresses Reload configuration 14 OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 PLC SETTINGS AND DATA ACCESS Tools For the automation programming we are using CX programmer OMRON Version 7 0 OLICORP Supervisor 10 1 to cross check the information sent to the IRS by the PLC and to store the lamps configuration and running options in the IRS IRS Data Access from PLC When setting the network we have selected the following information MASTER is on slot 0 Master has profibus ID 1 IRS Slave is connected to the Mast
20. ll turn red because the PLC and Master have not been configured yet Second step configuring the network The purpose of this step is to send the required information about the network structure to the PLC Type of Master List of slaves present on the network and their associated protocols Profibus addresses of master and slaves To do so we use the OMRON CX PROFIBUS 1 0 software which will transfer this information the master module through the PLC See the following pictures to follow the configuration process A Import OLICORP GSD file in the system wi Unnamed CX Profibus Device Catalogue 5 Vendors 8 2 Groups H a Protocols 1338 10 01 H C200Hw PRT21 91 0 2000 04 20 me CJTw PRM21 PROFIBUS V2 xx 2006 05 29 me CJ1W PRM21 PROFIBUS V1 xx 2006 05 29 OMRON Corporation OMRON Corporation OMRON Corporation OMRON Corporation CPM14 PRT21 1 0 2002 03 12 OMRON Corporation 1 21 1 0 2000 04 20 OMRON Corporation cstw PAM2t PROFIBUS V2 sx 2006 05 29 OMRON Corporation CSTw PRM21 PROFIBUS V1 xx 2006 05 29 OMRON Corporation F150 PRT V1 0 2002 01 14 OMRON Corporation js GRT1 PRT SmartSlice 1 0 V 1 0 2006 07 03 OMRON Corporation IRPC12 60 3 3 2007 06 20 DLICORP technologies Gen ve OMRON CJTw PRT 21 V2 2 2004 11 25 OMRON Corporation PRT1 SCUT1 V34 2005 02
21. ration Elf MyNetwork EE 1 PROFIBUS Master i Module Configuration Identifier _ 798 0 04 0 0 0 N PR OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 The system automatically associate the input Output datagram with a specific CIO address the PLC memory D XomronxXProfibusMRS PERM PF 1 0 cpr CX Profibus 21 15 MyNetwork ba dm 2 2 60 in the next step to the content of these addresses to When writing the automation program 1 CJ1W PRM21 PROFIBUS Master Configuration IRPC12 60 5 words input 5 words input 33001 5 words input 3302 5 Adobe Reade IRS 1 4 4 one will have to refer exchange data with the IRS system Pow B Eres a See technical documentation of IRS to find the datagrams description of the Byte 119 2 Pact Okbyteccetent Sm oe Se ul ee eee ___ __ et __ __ op 1 Mii SEM 1 Byte 4 and 5 BL Dead Lamp byte Byte 6 9 qnm byte content Square Vine 4 he IPS 13 1 bii per larap The b te 1 the FS detects a led tual OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 At this point it is poss
22. re used in the 7 IESE SLD INstaling 8 Second step configuring the 8 PLC SETTINGS AND DATA ACCESS 15 dy poe c PR 15 IRS xata Access TOES reciba erre 15 Data Sent MOM PEC AO URS 16 Data MRS OPEC 16 Turning lamps on with the Omron 16 PART 2 ELECTRICAL INTEGRATION AND AUTOMATION 24 Standard design of the electrical power supply ener nnn 25 Architecture of the automation program nennen nnne n nnn n nnn nn 26 Program exaimple cen code cess ee Puro desides ov ra VUELO 27 OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 DOCUMENT OVERVIEW How to configure the MASTER Controller Using CX PROFIBUS Master Addressing Slave GSD loading Slave addressing Loading the configuration into master Where to find the IRS data in the PLC memory Integrating the system Starting the oven on a machine with the PLC Schematics of the power supply Setting the lamps configuration with OLICORP Software and storing it into
23. t simplification for the PLC program but it requires a pre configuration of the IRS to store permanently the lamps configuration in the ROM memory of the IRS 16 OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 STEP 1 Storing the lamps configuration in the IRS using the SUPERVISOR or PWR24COM programs Connect a PC were SUPERVISOR program is running to the IRS using the null modem cable Start the SUPERVISOR and go to hardware settings menu Set the lamps voltage and nominal power and save it by clicking update Reboot the IRS Note During this step one can also configure the running modes and options of the IRS For more information refer to SUPERVISOR user s manual PWR24 Hardware Settings Voltage and nominal power of the lamps Click update to save to ROM Memory 27 ON A 007 ON Bues ON WON 2001 L E Dum 3NAS suzo apop 14554 104 CG 888998 MN uonyeinbyuey sdweq 2 22 20637881 apui Iv 195 0 io pou Er m 5 GE jc gt
24. the IRS ROM memory yea program architecture Sending the set points to the IRS with the PLC CX Programmer Prog example Turning oven ON with the PLC OLICORP BETA VERSION DOCUMENT 0 0 10 09 2007 CE relevant european directives Low Voltage compliance The IRS products carry the CE mark in compliance with the essential requirements of the European Low Voltage Directive 73 23 EEC of 19 2 73 amended by the directive 93 68 EEC of 22 7193 IRS products installed and used compliance with the procedures described in the present document meet the essential requirements of the European Low Voltage Directive EMC compliance The IRS products are compliant with the EMC requirements with respect to the European directives 89 336 EEC of the 05 03 89 amended by the 91 263 EEC 92 31 EEC 93 68 EEC 93 97 The enforcement of this directives is done by standards EN60204 EN50081 2 and EN50081 3 EM compliance has been certified by an approved EMC testing laboratory Certificates are available upon request More details about EM compliance are given later in this document CE Label By fulfilling the requirements of the Low voltage and EMC regulations the IRS products are compliant with the CE directives CSA CUS Marking The IRS products CSA UL compliance has been investigated by the CSA laboratories in Toronto Canada May 2007 File number 1871799 Profibus standard compliance The IRS carri
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