FC-UHF User`s Manual
Contents
1. Intensity 100 3 Fixed light Off 5 Reconnecting voltage hysteresis 1 0 V 7 Flasher serial number Individual 9 Photocell override time out 1 Da 12 LED Nominal Current 0 75 A B Timer functions seasonal lights 1 Off period Of 3 Off period end date June 1 C PV Charger functions 1 Cutout voltage 3 Boost charge hysteresis o O Copyright 2005 Sabik LED 155 User Manual 1 A PSM d Appendix B LEDFLASHER Analogue Measuring and Status Partameter Unit Flasher Battery voltage loaded V 2 Battery voltage unloaded V 3 Lamp illumination time counter 1 h 4 Flasher Real Time Clock 5 Photocell Day Night indicator 6 Photocell level V Charger Charging status 2 Solar Panel Charging current mA 3 Charged Ah s Ah 4 Temperature XE Alarm Self Diagnostics Error Code Copyright 2005 Sabik LED 155 User Manual 17 ATS M d IALA Appendix C LEDFLASHER TECHNICAL SPESIFICATIONS FLASHER FEATURES Input voltage Output Intensity Range Output LED current Output control Standby current Flash character Synchronizing Time accuracy Connection terminals Galvanic insulation Protection Programming Programmoble settings onitoring onitorable measurements rogramming devices Error signal Charging signal Photocell Solar Regulator Ampere hour counter p Temperature sensor Serial communication Processor Temperature rang Design features Dim2. Order U on Pin 1 Ground on Pin 2 Sync Out on Pin 3 Lantern ground on Receptacle PE A corresponding supply cable with the matching Schaltbau termination is also available has to be ordered separately Copyright 2005 Sabik LED 155 User Manual 5 2 5 GSM Remote Monitoring The lantern can be supplied with a builtin Smartlink Remote Terminal Unit RTU with integrated GSM modem Only GSM SIM card needs to be added to enable the lantern to be a fully featured remote monitoring that can send status reports to end user or and WebSCADA using GSM Short Message Service SMS The option is only available with the LEDFlasher 2 6 Optical Feedback System OFBS The lantern can be supplied with an integrated OFBS unit that enables optical feedback monitoring of the LED s If the LED intensity degrades when the LED s are aging the OFBS system will be able to detect this and report back the level of degradation Also if the LED s fails in one sector the OFBS system will note this and report back to flasher The OFBS unit is a standalone microcontroller unit with integrated firmware At the end of the assembly of the lantern each lantern is calibrated at the factory As a part of the calibration procedure the starting value for each optical sensor is stored individually in the OFBS unit memory When flashing night time the OFBS feedback level is reported back to flasher continuously When operator wants to check the intensity le
3. lantern Normal Mode When the Programmer Mk 2 is connected to the lantern the unit will automatically read the lantern configuration and display the settings to the user In the default mode only the most commons settings are displayed Flasher functions Default Unit Intensity 100 2 Photocell Threshold Level 2 5 V S Flashing Character ISO 2 las The settings can be modified and stored back to the lantern where they will be stored in the EEPROM of the LEDFlasher O Copyright 2005 Sabik LED 155 User Manual 11 5 2 Lantern Advanced Settings With the Programmer Mk 2 you can also access the advanced setting by pressing the dotkey three times When in Advanced mode all the LEDFlasher parameters can be modified The table below outlines all the settings available in the lantern A Flasher functions Default Unit 1 ntensity 100 2 Synchronising offset delay O S 3 Fixed light Off 4 Minimum battery voltage 9 V 5 Reconnecting voltage hysteresis 1 0 V 6 Photocell threshold level 25 V 7 Flasher serial number Individual 8 Photocell override Off 9 Photocell override time out 1 Day 10 Sync Out Error Out Sync Out 1 Language 12 OFBS Minimum Level OE 3 LED Nominal Current 0 75 A B Timer functions seasonal lights Off period Of 2 Off period start date Jan 1 3 Off period end date June 1 C PV Charger functions 1 Cutout voltage 14 4 V 2 Cutin voltage charging reconnecting voltage 13 8 V 3 Boost charge
4. which also is located on part 3 the LED printed circuit board inside the lens When testing the photocell operation it is important to cover the entire lens for example with a carton box in order to completely black out the photocell There is a software controlled delay of approximately 30 seconds in the lantern before it switches from daytime mode to night operation meanwhile the cover should not be removed otherwise the lantern resets the delay counter Copyright 2005 Sabik LED 155 User Manual 9 ei x E 150 9001 4 SETTING POWER AND INTENSITY The lantern intensity can be adjusted from default 100 intensity down to 15 intensities by means of serial communication The default factory setting is 100 intensity If a lower intensity is required the intensity should be adjusted by means of programming the lantern The control of the intensity is by means of Pulse Width Modulation PWM and the LED s are always supplied with a nominal current that is 750 mA per tier The LED nominal current should not be altered by the user only available in Programmer Mk2 advanced mode as a mean of adjusting the intensity instead the Intensity setting should be altered In the table below you can find the various standard settings and the corresponding LEDFlasher Intensity set value required for the LED intensity Standard Lens Wide lens Ww Maximum 6 4W 125 80 5W 100 64 AW 80 dl 3W 60 38 2W 39 25 Green Power
5. LED 155 LED Navigation Lantern User Manual Rev 1 42 LEDFlasher 19 1 2005 Copyright 2005 Sabik LED 155 User Manual DOCUMENT REVISION HISTORY Revision Date Comments Made By 1 41 January 19 2005 Default cable type changed some other minor changes LBM 1 4 March 22 2004 Luminous intensity values updated LBM 1 40 December 9 2003 Updated to LEDFlasher LBM 1 3 October 10 2002 Updated revision LBM 1 00 June 6 2002 Initial document LBM Copyright 2005 Sabik LED 155 User Manual 2 CONTENT Ti GENERAL Sin initie ld ainia ti ndlr tee ile ait lilas dades 4 2 Delivery Configuration 2 1 Lantern Base 2 2 Lantern Controller s 2 3 GES Oyn a e aa A OA 2 4 Cable O dt E EA EARN 2 5 GSM Remote Monitoring 2 6 Optical Feedback System OFBS 20 2 7 Sl A LENS 4h D S Ra ca An es ne re ri 6 9 LANTERN DESIGN Sn fate a ish en en Re Marlin 8 A SETTING POWER AND INTENSITY cocinada Gatita didnt dis E aeei aie 10 5 PROGRAMMABLE SETTINGS OF LANTERN iii 11 5 1 Setting up lantern Normal Mode 5 2 lantern Advanced S ltings s iaiia EEEE TRR 6 TROUBLESHOOTING AND MAINTENANCE niisiis iiine arran a 13 6 1 ERROR LED CODES FLASHER SELF DIAGNOSTIC RED LED 13 6 GENERAL LAYOUT DRAMIN G pehee eearri LR nn t nat duds dl finish dis ts 14 Zi WIRING DIAGRAM contratas lala aa iia 14 7s NWIRING DIAGRA Mii Aid 15 Appe
6. Standard Lens Wide Lens Ww Intensity cd Intensity cd Maximum W 138 90 5W 116 87 AW 93 69 3W 70 52 2W 46 34 Red Power Standard Lens Wide Lens W Intensity cd Intensity cd Maximum 6 6W 122 80 6W 111 73 5W 94 63 AW 76 5l 3W 58 38 2W 37 25 Yellow Power Standard Lens Wide Lens W Intensity cd Intensity cd Maximum 6 6W 90 70 OW 82 63 5W 69 54 AW 56 44 3W 42 32 2W 27 22 Copyright 2005 Sabik LED 155 User Manual 10 5 PROGRAMMABLE SETTINGS OF LANTERN The lantern functions are controlled by the LEDFlasher intelligent flasher unit that also incorporates a builtin solar panel charger allowing for up to 100W s of solar panels to be connected directly to the lantern Configuration of flasher is by means of serial communication to the flasher The serial port of the flasher is located under the green cap between the two cable glands or quick connectors depending on lantern versions Data connector For configuration the PC Interface software ProgLED or the new portable Programmer Mk 2 unit can be used For further details about using these configuration tools refer to the appropriate instruction manuals for these devices NOTE The LEDFlasher ONLY works with the new Programmer Mk 2 portable unit The old Programmer is NOT compatible with the new LEDFlasher By default the Programmer Mk 2 only displays the standard settings in the lantern that needs to be set prior to installation 5 1 Setting up
7. ade in Lexan polycarbonate and enables a vertical divergence which is equal to or higher than the standard 85mm lenses and much higher than the existing 155 lanterns age In addition to this the lens has light emission from the edges of the lens which is distributed evenly upwards thus enabling the lantern to have the capability of being observed from high ships passing close to the lantern Copyright 2005 Sabik LED 155 User Manual 7 3 LANTERN DESIGN The lantern consists of Description Top cover in alumini LEDFlasher Optional Unit GPS Data Connector to f Optional Extemsion Lantern Body alumini Unit Lantern base in alum Fresnel Lens LED ring Lens Gasket 2 pcs SO Y Os Un E GN O Copyright 2005 Sabik inium Synchro or Smartlink GSM asher c w cover Lantern venting Gore PTFE membrane LED 155 User Manual Mounting of bird spikes Optional IrDA unit Encreases focal height Polycarbonate Lexan Including photocell Other design features details Top cover is mounted with 6 pcs 1Omm bolts Lens centering is by dual O ring gaskets LED PCB is connected to heat sink using special thermal film GAP PAD The color code of the lantern can be found on the top blind plug The exact number of LED s varies depending on color The lantern has a builtin photocell
8. d spikes Service Call e Check the cables e Check the flasher diagnostic requires configuration device e Check and register the battery voltage e Check the physical condition of the battery and replace if damaged 6 1 ERROR LED CODES FLASHER SELF DIAGNOSTIC RED LED Error LED codes are initiated when there are failures i only one error code can be shown at any time PROM Failure Program Failure EEPROM Failure Short Circuit Battery Low ot in use Lamp Failure N Oor eoo 1 LED on O LED off 111110 101000 101110 110000 100000 000000 101000 n the system The codes are flashed in order of priority since two short eclipses five flashes short flash long flash three long flashes one flash three flashes two flashes The LED flashing frequency is one second therefore the total LED message period is 12 seconds O Copyright 2005 Sabik LED 155 User Manual 13 150 9001 L_ LALA 6 GENERAL LAYOUT DRAWING Mounting Flange Small Mounting Flange Large Copyright 2005 Sabik LED 155 User Manual 14 WIRING DIAGRAM gt ter y O Copyright 2005 Sabik LED 155 User Manual 15 Appendix LEDFLASHER 6 28 Configuration Parameters A Flasher functions Default Valve Unit 1
9. ensions Firmware Copyright 2005 Sabik 9 28 volt DC Programmable at steps of 1 min 15 of full intensity ax 2 0 ampere 100 duty cycle PWM at 125 Hz ess than 1 0 mA daytime Any desired light character all IALA and any non standard Max lashes in group 20 max length of flash 325 seconds min flash length 0 10 seconds Synchronizing port standard Automatic configuration to Master or Slave Running light flipflop or other special settings available 0 01 pieces screw terminals silver coated brass gt 2 Mohm to case Protected against reverse polarity and short circuit All parameters user programmable 9 pieces Builtin Data transferred by serial communication 12 values analogue and status indicators PC computer or Field Programmer Mk2 Flashing indicator red LED 7 different codes Green indicator LED turns on when solar panel circuit in operation Built In or external Programmable in 50 steps from 10 to 1 000 lux max 8 ampere 5 accuracy Builtin Accuracy 2 C 4800 baud asynchronous 8 bit 4 MHz controller 40 C 60 C Fully enclosed Galvanic insulated shell of black anodized aluminum 36 mm x 82 mm weight 340 g On FLASH ROM Can be upgraded via serial communication LED 155 User Manual 18
10. hysteresis 0 5 V 4 Temperature compensation 30 mV C Copyright LED Nominal Current Setting is depending on number of tiers For the LED 155 the default setting is 0 75 ampere per tier and this value should not be altered OFBS Optical FeedBack System only applies if the OFBS sensor is installed in the lantern Sync Out Error Out alters the function of the Sync Out terminal on flasher In the default mode the flasher sends a Sync pulse to the Sync Out when flashing When configured to Error Out the Sync Out pin will act as a logical alarm output that can be connected to a third party remote monitoring system Digital Input 2005 Sabik LED 155 User Manual 12 6 TROUBLESHOOTING AND MAINTENANCE The unit is designed to be maintenance free except for battery replacement and lens cleaning However to maintain a good light output and long lifetime it is advisable to go through the following list upon a service call to the lantern General Maintenance e Cleaning the metal parts of the lantern and checking for any leakage e Cleaning and checking of the lens usage of solvents prohibited e Check that the light turns on off and that the intensity appears to be normal The photocell is located inside the optical lens so the easiest way to activate the lantern is to cover the lens and wait for a minimum of 30 seconds the flasher has a built in delay e AILLED s have the same intensity e Check and if necessary replace the bir
11. ilable for the lantern When ordering it is recommended that it is clearly indicated in the order the lantern configuration 2 1 Lantern Base The lantern can be supplied with two types of bases 3 holes equally distributed a 150mm diameter for 85mm lantern replacement 4 holes equally distributed a 200mm diameter for 155mm lantern replacement 2 2 Lantern Controller The default controller is the SmartFlasher for LED s also called the LEDFlasher This is a new controller replacing the previous standard SmartFlasher and LEDDriver which has been the standard controller in previous LED lanterns When ordering the lantern with the SmartFlasher the LED 155 User Manual 1 31 applies 2 3 GPS Sync Unit For synchronizing lanterns using GPS signal a GPS Sync Unit is available for the lantern The GPS receiver is installed inside the lantern body and the GPS antenna is installed on the top of the LED 155 lantern hat For more information about the GPS Sync Unit please refer to the unit s own manual The GPS option is only available with the LEDFlasher 2 4 Cable Options The lantern is supplied with a 1 5 meter 3 1 wire PUR cable as standard Upon request the lantern can also be supplied with a 3 1 polarity quick connector produced by Schaltbau The details of this connector are Type Schaltbau M14 black with cover M1D black M 1E 4P PE 4 pin PE 4 x Pin 1 58C 1 5 Au or Ag 1 x Receptacle CB 1 58C 1 5 Au or Ag Pin
12. ndix Anne mit tte nn A AA nes 16 Appendix A a ets en tests 17 APP A O E IE E ae 18 O Copyright 2005 Sabik LED 155 User Manual 3 1 GENERAL The LED 155 lantern is a new LED replacement for the standard 85mm and 155mm marine lanterns The design is characterized with high efficiency mechanically robustness and compatibility with signal standards LED 155 is designed upon the Finnish MPV 3 LED lantern which is capable of handling the ice pressure conditions in the Baltic Sea region without additional ice protection Whereby the new lantern is very sturdy and will endure considerable impact before destroyed The lantern can be delivered with up to three optical heads lenses and LED rings ess Standard Duplex Triplex The Input voltage range for the lantern is 9 to 28 volts DC and the intensity will remain constant within the input voltage range This enables nominal light output at a 3 volt lower input voltage compared to standard 12 V marine lamps which starts reducing intensity as soon as the input voltage drops below 12 volt The lantern is supplied with a standard 4 wire cable 3 1 The wires are permanently marked with the following labels B Battery Positive B Battery Negative PV and PE The PV signal is the negative signal from the solar panels Wiring diagram is attached to the end of this document Copyright 2005 Sabik LED 155 User Manual 4 2 Delivery Configuration There are a number of options ava
13. vel of the LED s he can then access the reading from the lantern by Programmer The LED actual level is reported back in the lantern Status list as a percentage of original 100 2 7 Standard or Wide Lens The lantern can be supplied with two different vertical divergences standard or wide The standard lens is used on lantern for fixed locations and on buoys with reasonable high stability and with less current The wide lens is designed for usage on all floating stations in high current locations The nominal vertical divergences for the lenses are listed in the table below Lens Divergence 50 of Divergence 10 of peak Intensity peak Intensity Standard 6 10 Wide 10 20 The maximum luminous intensity and power consumption for each optical head tier of the lantern is Standard Lens Luminous Intensity and max Power Consumption Colour Standard Duplex Triplex Green 120 cd 6W 240 cd 12W 360 cd 18W Red 120 cd 6W 240 cd 12W 360 cd 18W White 100 cd 6W 200 cd 12W 300 cd 18W Yellow 90 cd 6W 180 cd 12W 270 cd 18W Copyright 2005 Sabik LED 155 User Manual Wide Lens Luminous Intensity and max Power Consumption Colour Standard Duplex Triplex Green 90 cd 6W 180 cd 12W 270 cd 18W Red 80 cd 6W 160 cd 12W 240 cd 18W White 80 cd 6W 160 cd 12W 240 cd 18W Yellow 70 cd 6W 140 cd 12W 210 cd 18W The optical lens is m
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