SE1100 - Servo2Go
Contents
1. Feature Specification Maximum Voltage Current 15 A 300 V Insulation Resistance 100 GQ Wire AWG 12 26 stranded 14 26 solid Stripping Length 310 inches Withdrawal Force Meets UL 486 Torque 7 inches per pound 22 Specifications SE1100 board layout 11 C coll voltage sss 16 connecting expansion boards14 15 connection sinking driver 14 sourcing driver 15 connectors quick release 21 contact ratings relays sit 16 D dimensions a iere 20 F f atur s mre 10 FUSES T 16 H headers T eadem 1 13 4 installation SE1100 expansion boards 14 User s Manual L LED Sete ant 10 N noise transients 10 ete 16 quick release connectors 21 R relay CONLFOL tante datis 10 S sample programs 175 1100 18 11005 8 software SETTOO 18 specifications quick release connectors 22 relays xiu enr ue 16 51100205 20 Index 3 24 Index 020 SCHEMATICS User s Manual Schematics2. to DC to 521700 DCIN D to U2 GND use vdriver lib duse eziobll7 lib main unsigned long t VDInit hits watchdog periodically eioBrdInit 0 initialize board while 1 t MS_TIMER printf on n while 5 TIMER t lt 10001 outport 0x4100 1 outport 0x4100 3 outport 0x4100 5 outport 0x4100 7 t MS_TIMER printf off n while 5 TIMER t lt 10001 outport 0x4100 0 outport Ox4100 2 outport Ox4100 4 outport Ox4100 6 18 Software Reference SE1100 APPENDIX A SPECIFICATIONS User s Manual Specifications 19 SE1100 Relay Expansion Board Figure 1 SE1100 Dimensions Table A 1 SE1100 Specifications 2 A 99909099 m zan M Gers ees m m m C LL mn ANJ oS 0 38 5 Qi 0 825 0187 4 21 0 47 lt gt 0 175 typ 4 4 gt 3 85 gt 97 8 TR sa ingnananannncnzanansenananr T
3. SE1100 Relay Output Boards User s Manual 019 0050 010621 A SE1100 User s Manual Part Number 019 0050 010621 A Printed in U S A 2001 Z World Inc All rights reserved Z World reserves the right to make changes and improvements to its products without providing notice Notice to Users Z WORLD PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITI CAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS UNLESS A SPECIFIC WRITTEN AGREEMENT REGARDING SUCH INTENDED USE IS ENTERED INTO BETWEEN THE CUSTOMER AND Z WORLD PRIOR TO USE Life support devices or systems are devices or systems intended for surgical implantation into the body or to sustain life and whose failure to perform when properly used in accor dance with instructions for use provided in the labeling and user s manual can be reasonably expected to result in significant injury No complex software or hardware system is perfect Bugs are always present in a system of any size In order to prevent danger to life or property it is the responsibility of the system designer to incorporate redundant protective mechanisms appropriate to the risk involved Trademarks Dynamic isa registered trademark of Z World Windows isa registered trademark of Microsoft Corporation PLCBus is a trademark of Z World Hayes Smart Modem is registered trademark of Hayes Microcom puter Products Inc Z wWORKLD Z World Inc Telephone 530 757 3737 2900 Spafford St
4. TT T U TU TU y yr uj TU U U T Feature Board Size 2 835 x 3 85 1 32 72 0 mm x 97 8 mm x 33 5 mm Specification Operating Temperature 40 C to 70 C Relays 20 Specifications Humidity 5 to 95 noncondensing Input Voltage and Current 24 V DC 80 mA 4 SPDT relays 6 3A at 250 V AC or 6 3A at 24 V DC SE1100 Quick Release Connectors The SE1100 comes equipped with quick release connectors that allow for quick connection disconnection Figure A 2 illustrates the connectors and provides their dimensions Table A 2 provides the specifications e Dimensions in j millimeters lt 12 6 2 5 gt lt 5 0 gt nx 50 5 8 6 0 7 15 5 2 9 B a Quick Release Female Connector Dimensions in millimeters 6 8 35 gt 2 5 lt gt lt 5 0 gt 1 0 n x 501 gt 12 0 gt 1 F u b Quick Release Male Connector 3 5 3 85 Figure A 2 Quick Release Connectors User s Manual Specifications 21 Table 2 Quick Release Connectors Specifications
5. coil switching on the relay Pin 3 is the normally open contact Pin 4 is the normally closed contact Each relay is protected by 6 3 A fuse on pin 1 To help eliminate transients a resistor capacitor pair 1s attached between pin 1 and pin 3 on each relay An LED is connected in line with the coil on each relay and lights up when current passes through the coil 6 3 A fuses because the size of the traces on the printed circuit boards limits the current through each relay to 6 A Althought the relays are rated at 10 A they are protected with Header J1 is used to connect external devices to the relays Figure 2 5 illustrates the pinouts for the relay connection pins on header J1 1 12 normally closed JI 69 69 69 6969 6969696069 normaly open 6 OMC 0 OMC OM Relay 3 Relay 2 Relay 1 Relay 0 Figure 2 5 Relay Connection Pins 16 Getting Started SE1100 3 CHAPTER 3 SOFTWARE REFERENCE User s Manual Software Reference 17 There are no software drivers unique to the SE1100 expansion boards Since the SE1100 is driven by the digital outputs of the host controller it is connected to the drivers associated with the host controller s digital outputs will operate the relays on the SE1100 The following sample program shows how to use the SE1100 with Z World s BL1700 controller Y 17SE1100 C ETI to
6. board indicate the status of the relays When an LED is on the relay associated with that LED is energized When an LED is off the relay is in a default state The default state is for the common terminal to be connected to the normally closed terminal The onboard linear regulator provides the regulated 5 V to all the logic elements The relays and the LEDs are driven with the unregulated DC input voltage Altogether the SE1100 draws approximately 80 mA from the DC power supply input when all the relays are turned on 10 Overview SE1100 Hi m s o m MGGSSSSS gt C20 R9 U1 09 82 Ro 07 H C Driver Opto L3 R20 823822 L m is LL 24825 LO R21 R13 816 R33 Relay 3 R92 Relay 2 Relay 1 29 0 Relay 0 15 R28 LT Ri4 R27 R8 R6 R4 R2 08 5 F3 ce 2 ca 1 2 Figur
7. cessor AJ For documentation from Zilog refer to the following texts Z180 MPU User s Manual Z180 Serial Communication Controllers Z80 Microprocessor Family User s Manual Knowledge of basic architecture for controllers with a Rabbit 2000 processor For documentation from Rabbit Semiconductor refer to the eo following texts Rabbit 2000 M Microprocessor User s Manual Rabbit 2000 Microprocessor Designer s Handbook User s Manual About This Manual v Acronyms Table 1 lists and defines the acronyms that may be used in this manual Table 1 Acronyms Acronym Meaning EPROM Erasable Programmable Read Only Memory EEPROM Electronically Erasable Programmable Read Only Memory LCD Liquid Crystal Display LED Light Emitting Diode NMI Nonmaskable Interrupt PIO Parallel Input Output Circuit Individually Programmable Input Output Programmable Reload Timer Random Access Memory RTC Real Time Clock SIB Serial Interface Board SRAM Static Random Access Memory UART Universal Asynchronous Receiver Transmitter Icons Table 2 displays and defines icons that may be used in this manual Table 2 Icons Meaning Icon Meaning Refer to or see L Note Please contact Ti p Tip w ju A Caution A High Voltage Factory Default vi About This Manual SE1100 Conventions Table 3 lists and defines the typographical conventions that may be used i
8. e 1 2 51100 Relay Expansion Board Layout User s Manual Overview 11 12 Overview 00 2 2 GETTING STARTED User s Manual Getting Started 13 Connecting SE1100 to a Z World Controller Connect the SE1100 to the digital outputs of any Z World controller through the quick release connector J3 Figure 2 1 shows the pinout RET 1 RELO REL1 REL2 REL3 RET 2 GND o a 9 2 3 4 5 6 7 8 The four relays are optically isolated from the digital outputs on the host controller RETI provides a return for RELO and REL1 RET2 provides a return for REL2 and REL3 93 E Q S Figure 2 1 J3 Screw Terminal Addresses High Current Sinking Driver Connection 1 Wire 1 and RET2 on J3 to on the host controller K is connected to the DC power supply on the host controller K should not exceed 25 V 2 Connect the four high current outputs from the host controller to RELO RELI REL2 and REL3 on 3 3 GND and DC on J3 may either be connected to a separate 24 V power supply or they may be connected to GND and DC on the host controller Figure 8 2 illustrates a typical SE1100 connection to a host controller with sinking high current outputs Controller K GND RET 1 OUT 01 RELO OUT 02 REL1 OUT 03 REL2 OUT 04 REL3 RET 2 Sinking p Outputs GND SE1100 Figure 2 2 Connecting SE1100 to Control
9. ler with Sinking High Current Outputs 14 Getting Started SE1100 High Current Sourcing Drivers or TTL CMOS Connection 1 Wire RET1 and RET2 on J3 to GND on the host controller A K is connected to the DC power supply on the host controller K should not exceed 25 V 2 Connect the four high current outputs or the TTL CMOS outputs from the host controller to RELO REL1 REL2 and REL3 on J3 3 GND and DC on J3 may either be connected to a separate 24 V power supply or they may be connected to GND and DC on the host controller Figure 2 3 illustrates a typical SE1100 connection to a host controller with sourcing high current outputs Controller DC KE K GND OUT 01 RELO OUT 02 REL1 OUT 03 REL2 OUT 04 REL3 RET2 Saati Bd Outputs GND SE1100 Figure 2 3 Connecting SE1100 to Controller with Sourcing High Current Outputs User s Manual Getting Started 15 SE1100 Configuration The SE1100 board holds four high power relays Each SE1100 relay has the following specifications 3 2 Standard coil voltage 24 V DC 1 Configuration SPDT Contact ratings a Coil Actuation 10 A at 24 V DC 5 1 Voltage 24 v DC or 120 V AC 4 5 7 A at 250 AC resistive maximum Figure 2 4 Relay Circuit Pin 1 is the common Pin 5 goes to a high voltage high current driver on the relay board Pin 2 is for the actuation voltage Turning on the driver allows current to flow through the
10. n this manual Example Table 3 Typographical Conventions Description while 01 Italics Edit lt gt alble Courier font bold indicates a program a fragment of a program or a Dynamic C keyword or phrase Program comments are written in Courier font plain face Indicates that something should be typed instead of the italicized words e g in place of filename type a file s name Sans serif font bold signifies a menu or menu selection An ellipsis indicates that 1 irrelevant program text is omitted for brevity or that 2 preceding program text may be repeated indefinitely Brackets in a C function s definition or program segment indicate that the enclosed directive is optional Angle brackets occasionally enclose classes of terms A vertical bar indicates that a choice should be made from among the items listed Pin Number 1 A black square indicates J1 pin 1 ofall headers a 2 Measurements All diagram and graphic measurements are in inches followed by millime ters enclosed in parenthesis User s Manual About This Manual vii viii About This Manual SE1100 CHAPTER 1 OVERVIEW Chapter 1 gives an overview of the SE1100 relay board and its specific features User s Manual Overview 9 Z World s SE1100 expansion boards provide a simple way to add relays to a control system built around a Z World controller These relay output b
11. oards can be connected to the digital outputs of any Z World controller The SE1100 adds expansion capability even to boards without a Z World PLCBus interface The SE1100 s four SPDT relays are high power relays The relays are optically isolated and have fuses and filters to protect them from noise and transients Each relay has an LED indicator to help with system mainte nance Figure 1 1 illustrates a system of expansion boards mounted on a DIN rail and connected to a controller Chapter 2 Getting Started provides instructions and illustrations for connecting the SE1100 relay board to a controller s digital outputs Features The SE1100 relay board is designed to interface to the digital outputs of any Z World controller The board s four relays have a 6 3 A fuse con nected to the common pin for overcurrent protection In addition to the fuses a snubber circuit across the common and the normally open normally closed pins suppresses voltage spikes across the contacts All of the signals from the four SPDT relays are brought out to header J1 The interface voltage has a range of 5 V to 24 V A 24 DC supply is needed to power the relays When driving the relays with high voltage drivers an SE1100 can be located up to 15 m 50 feet from the controller The opto isolation between the controller and the relays provides an extra level of assurance to guard against noise from high voltage transients The LEDs on the relay
12. reet Facsimile 530 753 5141 Davis California 95616 6800 Web Site http www zworld com USA E Mail zworld zworld com SE1100 TABLE OF CONTENTS About This Manual Chapter 1 Overview 9 Features secs ie sh i a o enin a 10 Chapter 2 Getting Started 13 Connecting an SE1100 to a Z World 14 SE1100 Configuration ss 16 Chapter 3 Software Reference 17 Appendix A Specifications 19 SE1100 Relay Expansion Board 20 Quick Release Connectors essere 21 Index 23 Schematics User s Manual Table of Contents iii iv Table of Contents SE1100 THis MANUAL This manual provides instructions for designing a controller system that uses relay boards Instructions are also provided for using Dynamic C functions Assumptions Assumptions are made regarding the user s knowledge and experience in the following areas e Ability to design and engineer the target system that is controlled by a controller with analog to digital conversion expansion boards Understanding of the basics of operating a software program and editing files under Windows on a PC Knowledge of the basics of C programming Q Fora full treatment of C refer to the following texts The C Programming Language by Kernighan and Ritchie C A Reference Manual by Harbison and Steel Knowledge of basic Z80 assembly language and architecture for controllers with a Z180 micropro
Download Pdf Manuals
Related Search