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1. P a z A oe D H ji CH Em tra SS ols ali ef A 92 F001 F20 F232 F41 F242 F25 3 ce S C mn ED ET CH 0O 0O 0O O 0O Oo oO O 0O O 0O OOOO O0 OC ER eae sl Sib o o Geen esoe desse St Pa R EECHER S S m JL El ICH CH unn 2 0 un g7 CHERCHE 009539090290 LI Wiring and Jumper Placement for T6200D Channels 1 26 31 and 32 Discrete Input with Excitation from Controller This wiring and jumper T6200D Controller b Discrete Input placement is for discrete O 24 Vde 5 mA On Off inputs The RS excitation gt DH n oo Controller supplies 24 Open Collector Contact Ti j VDC power for the input ranas Factory H EEN Default Refer to Figure 2 6 e Circuit 8 S o Common Hardware Installation Maintenance Isolated Discrete Input This wiring and jumper placement is for discrete On Off inputs The discrete inputs are isolated from other circuits and the external power for the input is either 18 32 Volt AC or DC Refer to Figure 2 5 Frequency Input This wiring and jumper placement is for a frequency pulse preamplifier input with the Controller supplying the power Channel 22 31 and 32 T6200D Controller O Con
2. D The headers may vary from input output group to group All the headers are oriented the same way within one group A group is where all consecutive inputs outputs have the same configuration options For example channels one through eight are in the same group 3 9 Hardware Installation Maintenance Signal Wiring Ge Integral Termination Panels 3 10 Individually shielded wires are not required except for frequency inputs Twisted pairs and overall cable shields are recommended Each multipair cable should contain a few pairs of spare wires Shields and unused conductors should be terminated to ground at Controller end only Refer to appropriate Wiring and Jumper Placement The following general guidelines apply to all signal wiring discussed in the following paragraphs Wire size range for the terminal panel is 26 16 AWG stranded recommended wire size range is 18 14 AWG Wire size range for the remote I O terminal is 26 14 AWG stranded recommended wire size range is 18 14 AWG All wiring should be multi stranded annealed copper with insulation that meets the requirements of all applicable electrical codes Keep all wire runs as short and direct as possible Long wire runs are vulnerable to picking up stray electrical noise Use care when running signal wiring near to or crossing conduit or wiring that su
3. E ETHERNET ENET 10BASE T g 16200 C REMOTE I O BACKPLANE ES noen T6200 REMOTE I O TERMINATION PANEL ics triplex ajo DEE 2 GG DeSoSo05 fcn 1 DP lee HD D ID due el helle keck kee 27 belsch bis ANALOG INPUT DISCRETE INPUT ANALOG ANALOG Oaa ANALOG INPUT DISCRETEINPUT DISCRETE OUTPUT IN OUT OUTPUT Ion T82000 DISCRETE INPUT DISCRETE OUTPUT PONE 0O 062785 35 381 0 d OROS assy sozess 100 mon Remote O Termination Panel Hardware Installation Maintenance Redundant Remote I O Backplane 16200 REMOTE I O TERMINATION PANEL D ics triplex 781 ax Gi DI uj 13 14 15 16 17 18 19 Sc zz za zql2s z6 27 20 29 30 31 32 ANALOG INPUT DISCRETE INPUT ANALOG ANALOG IEN DISCRETEINPUT DISCRETE OUTPUT IN OUT OUTPUT
4. so REQUIRED IF OPTIONAL HMI 6200 OPERATOR INTERFACE INSTALLED 3 21 Hardware Installation Maintenance Redundant Network with PRIMARY ETHERNET HUB SECONDARY ETHERNET HUB UPLINK Multiple T6200 a Ho Hog Eolio Controllers and a Redundant Workstations ea n 330ft mox cable length per segmen prena WCC IC ENETI D i j REQUIRED IF OPTIONAL HMI 6200 OPERATOR INTERFACE INSTALLED FIGURE 3 17 Redundant Network with Multiple T6200 Controllers Mounted in a T6200R Subrack and Redundant Workstations PRIMARY HUB a a ra BLU BLU A ENE 3 er e WISS NW ENET1 ENET2 F OPTIONAL SECOND HMI 6200 REPLACE HUB WITH UNMANAGED ETHERNET SWITCH IF MORE THAN 3 22 Hardware Installation Maintenance Non Redundant Network with om o Single Dual T6200 SE Controller and aon Single Eyes Workstation REQUIRED IF OPTIONAL HMI 6200 OPERATOR INTERFACE INSTALLED WORKSTA
5. dee EEN ga ees ite E L Ethernet 2 Hub Ethernet 1 Huo gt Ethernet Hub Shelf Figure 3 5 shows the internal power distribution for the T6200 Unit Automation System Connect 26 Vde 18 32 Vdc power to the 26V PRI Primary terminals and to the 26V SEC Secondary terminals There is a jumper W1 on the T6200 Termination Panel that connects the minus side of the 26 volt supply to earth ground This jumper may be cut if the power source is referenced to earth ground somewhere else in the system 3 7 Hardware Installation Maintenance Termination Primary Control Board Operator Interface Panel PRI PWR 2A TAN SE RED Internal Power Distribution 26V me PRI Vv 26VDC 26V Power In _ __ 26V lt lt 2A SEC Vv Backup Control Board GND D 2A 26V SEC PWR GE T6200R Subrack Electrical Power Connection Once the T6200R Subrack is mounted plug the included external power supply s DC power cord into the matching power jack on each of the Ethernet Hub s rear panel The Ethernet Hub shelf may be removed to connect the power Plug each of the power supply s transformers into an AC receptacle that is six feet two meters or less away The green Pwr LED should light up Refer to the guidelines in T6200 Controll
6. Variables in the editor are sorted by groups Each group is marked with a gray header in the variable list The or icon on the left of the group header can be used to expand or collapse the group The pre configured Application Tag Variable database consists of generic tags h Pd Pd FB Pd_High Ps etc As mentioned before it is recommended that this generic tag structure be retained and that custom tag requirements be accommodated by simple graphic labels on the Operator Interface not database tag changes refer to Section Six of this manual Tags Variables may have local global or peer scope Global tags include all tags which are specifically created as global and all loop names Local tags belong to one loop and are automatically created from within that loop Peer tags are global as well Peer tags are however not part of Variable Editing but are handled by the Peer to Peer EXPORT and IMPORT functions see FBD Function Editing Each of these functions provides for nine Tags 3 real 3 boolean 3 integer T6200 FBD Function Editing On the FBD Main Window press the me button to open the program loop list Straton for MICON K_B7501 Program list Program Loop File Edit View Build Tools Window Help List 3 Ce 4 Ba E ALM_LINEUP Alarm Mat Disc Access First Scan AS_CALC Anti Surge Calculation AG PD Anti Surge PID AS2_PID Anti Surge PID STG 2 AS_TRO Anti Surge Output
7. e While tag names are NOT case sensitive both uppercase and lowercase characters should be used to make tag names more clear Make sure that No DRAG is set before working with any screen see screen lower right hand corner DRAG status Enable DRAG strike Ctrl gt D on keyboard only if you need to move reposition objects on the screen HMI 6200 Operator Interface Surge Curve Screens EE e Surge Curve Op Point Display X Y Map SLL Configuration below Ee ES Ee Uess Lass if STL elt Surge Curve Configuration The Surge Limit Line SLL is arranged in a lookup table format with linear vector interpolation Up to 20 points can be defined The X points define the domain input Hp sim The Y points define the range output Q2 sim Click on Edit Mode Enable check Drag the surge points to the desired position or use the Up Down buttons to position the surge points Weal ols oat ID X Y ww ID X Y ww Bes SE e down Co Down Edition Mode Enabled E Edition Mode Enabled SCL Bias offset ON o AEO v a mmmmmmmmmmam elt ie 6 25 HMI 6200 Operator Interface Custom Graphic Screens While the pre defined operating displays that are provided with the HMI 6200 operator interface meet the needs of some users many still wish to create displays that are specific to their respective unit operations Like the pre defined displays user defined graphic displays are constructed via the Web Studio
8. 100 Lower limit of setpoint 0 Current setpoint value Setpoint ramp rate limit 100 Target setpoint value Current batch state from sequence control function Length of time minutes in current batch state while not held Time of day counter May be converted to engineering units seconds minutes using the T_ time conversion expression functions A 5 Reserved Words Data Structures and Expressions The Controller uses certain character strings words with predefined meaning for tags or functions configuration The following is a list of these reserved words ABS ACOS ACTIVE_FLG AI AI TC AI_ TEST ALARM ANALOG_LOGIC AO ARRAY ASIN ATAN AVG BATCH_SWITCH BIAS C_FLG CD CGAIN CI CONSTRAINT COS COSH COUNTER CP CRATE CRESET CUTOFF DAD_RESET DEAD_TIME DEAD_TIME_DELAY DEADBAND DEF DEG DELAY DEV DEV_BAR DI DO ERB ERR EVERY EXP EXTEND FILTER GAIN GOTO GOTO_MODE GOTO_TIMED H_FLG HOLD_TIME HOURS IF INF INTERLOCK_ALARM ISZERO LABEL LATCH LEAD_LAG LET LN LOCAL_ONLY LOG LOOKUP M_FLG M_RESET MANUAL_RESET MANUAL_STATION MAX MEAN MEDIAN MGT MID MIN MODE MODE_INTERLOCK MOTOR_CONTROL MOVING_AVERAGE MSV MULTL STAIR DI NAN NOP OPHILM OPLOLM OUT PERIOD PI32 PID PID_A_B PID_A_R PID_CASCADE PID_GAP PID_R_B POLY POS PRESS_A PRESS_G PRIMARY_FLG PRIORITY PULSE PULSER PV R_FLG RAD RATE RATE_LI
9. 2 2 Input Output Circuit Description Input Output Circuit Description ach control board in the T6200 Controller incorporates the uP memory communications and I O ircuitry Separate I O modules are not required Analog Voltage Inputs Up to 20 channels in the T6200 C Controller can be configured with field changeable jumpers for voltage inputs In reference to Figure 2 1 the input amplifier does not have galvanic isolation but it appears to have it in most applications because of its high common mode voltage and its high input resistance The 100 volt transient absorbers on each input will allow up to 100 volts dc or 75 volts ac rms sine wave continuously or up to 104 volts impulse voltage to enter the amplifier The amplifier will continue to operate with up to 200 volts on its inputs Each input has a separate input amplifier The output of each of these amplifiers passes to the analog switch Only one of these inputs is selected at one time The selected signal continues to the programmable gain amplifier PGA The microprocessor selects the optimum gain setting for the PGA The possible input full scale ranges that can be selected are 0 625 1 25 2 5 5 and 10 volts Inputs may be either polarity The voltage input configuration can be used as a current input by putting a resistor between the and input terminals Use a 250 ohm resistor for a 4 to 20 milliampere loop and a 100 ohm resistor for a 10 to 50 milliamp
10. 3 A i NI foe D if o S Eis w a x Se dell Redundan H A BAKID possfoos mem C REMOTE I O BACKPLANE BD E 9 mm W 052785 35 DADA OF OB OB assy soz z i d de D PRI Z o fano av ics triplex JET Sec ke a i S LT E Se T comm or cowe 100 REV AO SE EE Ss ES dok o ae SE ne ermination Specifications T6200C and T6200D i Remote Termination Ke el Panel Physical ies tipi S ge le IL Dimensions KE _ ee Re 128 Sab 997 ll 3 4 5 6 7 8 9 10 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 logo Ed d SF beer anavoc eur G t RISGRETE ae Te oury t6200D DISCRETE INPUT DISCRETE OUTPUT DECREE DO d LF Front View T6200C and T6200D i SA Redundant Integral potas Termination Panel Physical Dimensions EZ RHO ES Ri ANALOG INPUT
11. Transmitter output may be referenced to common 3 13 Hardware Installation Maintenance Discrete Inputs with Excitation from Controller This wiring and jumper T6200C Controller placement is for discrete On Off inputs The Controller supplies 24 VDC power for the input Refer to Figure 2 6 Discrete Input tL 24 Vdc 5 mA 1 excitation Alternate Open Collector Contact Transistor Circuit Common Isolated Discrete Inputs This wiring and jumper placement is for discrete On Off inputs The discrete inputs are isolated from other circuits and the Geer SC external power for the input SCH is either 18 32 Volt AC or DC Refer to Figure 2 5 T6200C Controller 1 Contact Discrete Input Optically coupled Polarity Arbitrary Wiring and Jumper Placement for T6200C Channels 17 22 31 and 32 Discrete Inputs with Excitation from Controller T6200C Controller Discrete Input This wiring and jumper placement is for discrete 24 Vdc 5 mA On Off inputs The Retr SE SH Controller supplies 24 Open Collector X Contact VDC power for the input Transistor Factory Circuit Peu Refer to Figure 2 6 Common Isolated Discrete Inputs This wiring and jumper placement is for discrete T6200C Controller On Off inputs The E i 1 H Contact discrete inputs are isolated BEE EE TT from other circuits and the
12. das em common Transmitter output may be referenced to common Analog Voltage Inputs This wiring and jumper placement is for voltage inputs Refer to Figure 2 1 3 12 T6200C Controller o es b DC Voltage Input Isolated from common Power Source DC Voltage a a Transmitter 3 Transmitter output may be referenced to common Hardware Installation Maintenance Wiring and Jumper Placement for T6200C Channels 9 16 Two Wire Transmitter This wiring and jumper placement is normally used with isolated two wire transmitters where the transmitter power is supplied by the Controller Refer to Figure 2 3 Analog Current Input This wiring and jumper placement is normally used with four wire current transmitters when the power is not supplied by the Controller Refer to Figure 2 2 Analog Voltage Input This wiring and jumper placement is for voltage inputs Refer to Figure 2 1 Power Source Power Source T6200C Controller 43 24 Vde Supply 4 20 mA Two Wire Transmitter Isolated mA Input reference to common through resistor O SHLD Factory Default T6200C Controller EN ife e v mA Input G8 20 mA Isolated from Transmitter common a o Transmitter output may be referenced to common T6200C Controller tfo o DC Voltage Input Oe DC Voltage Isolated from Ep Transmitter common a o
13. 18 V to 32 V Polarity Optically elle Arbitrary coupled 1 external power for the cone input is either 18 32 Volt AC or DC Refer to Figure 2 5 Hardware Installation Maintenance Frequency Inputs This wiring and jumper T6200C Controller placement is for a frequency pulse preamplifier input with Frequency Pulse y Preamplifier or other the Controller supplying Discrete Device the power Channel 22 31 and 32 0 25KHz only for oy Channels 22 31 amp Discrete Outputs with Internal Power This wiring and jumper placement is for discrete T6200C Controller On Off outputs The 24 Vdc Controller supplies 24 5 Saboly VDC power for the 20 Discrete mA max load Load 20 AA 7 Example Entrelec RB 3 E sue pen Collector 131 010055 23 relay Transistor Refer to Figure 2 7 Discrete Outputs with External Power This wiring and jumper placement is for discrete TGS Gon wale On Off outputs The SC Discrete Output power source less than 38 lt 0 25 A Ee VDC is external The Bowel Souraa SCH discrete load is 0 25 Amp lt 38 Vdc 1 max Refer to Figure 2 8 Circuit Common Wiring and Jumper Placement for T6200C Channels 23 26 3 16 Two Wire Transmitter This wiring and jumper placement is normally used with isolated 4 20 mA two wire transmitters Two Wire where the transmitter Transmitter Isolated power is supplied by the Controller Refer t
14. 2 RS 232 RS 485 Configuration Note RS 485 is not multidrop Refer to Figure 3 8 Figure 3 9 or Figure 3 10 for appropriate COMM 1 and COMM 2 connector location Note Non Redundant Dual Remote I O Backplane Figure 3 10 has only COMM 1 for the Primary and Second Control Board Refer to Figure 3 26 for COMM 1 and COMM 2 connector pin assignments Pin f Signal NC NC TD SG SG RD NC NC Serial Communication Connector RS 232 COMM RS 485 SIGNAL GND COM Pree SIGNAL GND COM o n RS 232 COMM RS 485 Pin 1 Pin 8 D d OO PS GO M Software Installation Software Installation The Micon OPC Server Compact Disc 2 Install The Packet Driver Software 2 Install the MICON OPC Server and Related Components 5 Ethernet Addresses 7 4 1 Software Installation In tructions for the installation of the MICON OPC Server and a sample OPC Client software on crosoft Windows XP The Micon OPC Server Compact Disc The MICON OPC compact disc contains the Micon OPC Server a sample OPC Cliente The setup program for the MICON OP Server software and the sample OPC Client software are located in the MICON folder Create a directory C MICON on the installation computer Note that the MICON folder must be in the root directory of the C drive IMPORTANT NOTE If you plan to use the IEC 61131 based graphical configurator from MICON called Straton for MICON then you MUST install that package before insta
15. Constant expressions can be used in all languages for assigning a variable with a value All constant expressions have a well defined data type according to their semantics If you program an operation between variables and constant expressions having inconsistent data types it will lead to syntactic errors when the program is compiled Below are the syntactic rules for constant expressions according to possible data types There are only two possible boolean constant expressions They are reserved keywords TRUE and FALSE DINT 32 bit default integer 32 bit integer constant expressions must be valid numbers between 2147483648 to 2147483647 DINT is the default size for integers such constant expressions do not need any prefix You can use 2 8 or 16 prefixes for specifying a number in respectively binary octal or hexadecimal basis REAL Single precision floating point value Examples TRUE FALSE 123456 16 abcd 0 0 1 002E3 BooVar 1 1a2b nn Real constant expressions must be valid number and must include a dot If you need to enter a real expression having an integer value add 0 at the end of the number You can use F or E separators for specifying the exponent in case of a scientist representation REAL is the default precision for floating points such expressions do not need any prefix Below are some examples of valid constant expressions TRUE boolean expression FALSE boolean expression DIN
16. Group Double click Maintenance enter the Password and the Group Account window will open Group Account Security Group Account Window E Ka J p m az Maintenance Group SSC dd CEV In this window you enable disable the Maintenance Group operations and you set the range levels Verify that the Security Levels and Access are defined in accordance with your application requirements Operations Group Double click Operations enter the Password and the Group Account window will open Group Account Operations ei Security m Delete Group Account Window p p p Operations Group a E E Ej E E a In this window you enable disable the Operations Group operations and you set the range levels Verify that the Security Levels and Access are defined in accordance with your application requirements 6 28 User Account Windows Devl Man Opl FIGURE 6 27 Log On Window HMI 6200 Operator Interface Users Double click the User Account labels of the Security System window enter the Password and the individual User Account windows will open User Account j xj User New Devi DI Password Security Group Development S In these windows you create and maintain accounts for application users Verify and if needed re define the application users that will be in each group in the Group Account list Users can also be accessed
17. Hp OU loop Press_DePress Successfully compiled the Press_DePress loop Building application data lt 346 BOOL SINT 1 INT 659 DINT REAL 1 LINT LREAL 1 TIME 17 STRING CRC 342f7982 gt Successfully compiled entire project The output file is named c micon K_B 7501 Relocating code Refer to OPC Server Configuration File Interface for information on downloading the MLP protocol file to the T6200 controller Configuration T6200 Variable Alarm amp Tuning Settings Enter verify all settings amp make sure that they comply with the requirements of your application Ensure that these settings are defined in the Straton for MICON FB Program and Variable List Setting apply to each compression stage Table T1 Anti Surge Variables Initial Settings Init Value Description K Co Efficient R2 R1 Za Zs 1 A 2 Enter K value from M C Tool M_ pr FBset M_pr Fallback Value k 1 K Pe FB on PsITs Fail Verify with M C Tool SAFEh SAFE P Fallback Value if Suction Press XTMR fails Verify with M C Tool Flow Co Efficient for Q display from M C Tool Inlet Compressibility indication used in K and Q calculations Bierenger eee E EE Table T2 Anti Surge and Incipient Surge Fallback FB Alarm Values and Limits Ps Suction Pressure T e Pa Discharge Pressure T T Suction Temp Flow h Suct or Disch Table T3 Anti Surge and Incipient Surge Proces
18. IP address can be automatically assigned to this computer If your network does not automatically assign IP addresses ask your network administrator for an address and then type it in the space below 7 Obtain an IP address automatically Pade Sunet Mask Execution Environment Open the Execution Environment window click on the Execution Environment icon on the Web Studio Execution Toolbar or select Execution Environment from the Project menu Execution Environment x Target Application Import Target Station Local Connect fT E Network iP 161 021 m 5 ne ale SerialPort com zj Infrared Install system files r Only newer files Close Target Tab Click on the Network IP radio button Enter the IP address of the Operator Interface which is displayed in the title bar of the Remote Agent window on the Operator Interface Make sure that the first three digits of the IP address of the Development Computer exactly match the first three 6 35 FIGURE 6 37 Execution Environment Application Tab Send to Target HMI 6200 Operator Interface Sending to Target Pop up below Status Application updated below 6 36 HMI 6200 Operator Interface digits of the Operator Interface s IP address Then press Connect The Status line will confirm the connection as shown above Note After completion of application downloading do not forget to return the radio button
19. It may also be set to false by the user s configuration Boolean When true host write tag commands are rejected unless local is true in the command Note the host must have local on to turn LOCAL_ONLY off This tag may be controlled by the LOI to prevent inadvertent updates by the central operator Real Manual reset as calculated so far during this scan It is A 4 Integer Real Real Boolean Real Real Real Real Boolean Real Boolean Real Real Real Real Real Real Real Real Integer Real Integer Data Structures and Expressions initialized at the start of each scan from the loop auxiliary M_RESET Loop operating mode auxiliary 0 Manual 1 Automatic 2 Cascade PID manual reset auxiliary The tag name of the value passed from the last scanned step Manual flag This loop is in automatic or cascade mode but was not on the previous scan Loop output high limit auxiliary Loop output low limit auxiliary Loop analog output auxiliary Loop scan time auxiliary This controller is installed in the primary position Loop process variable auxiliary Reset flat This is the first scan of this loop since power up reset or new configuration Ratio auxiliary for PID ratio and bias subfunctions The actual time in seconds since this loop was last scanned Loop span This is used to convert process value to a fraction in the PID algorithm Upper limit of setpoint
20. Naming a Variable To change the name of the variable enable the modification mode in the grid and move the cursor to the selected name cell Then press ENTER or hit the first character of the new name Name is entered in a small box Hit ENTER to validate the name or ESCAPE to cancel the change A variable must be identified by a unique name within its parent group The variable name cannot be a reserved keyword of the programming languages and cannot have the same name as a standard or C function or function block A variable should not have the same name as a program or a user defined function block The name of a variable should begin by a letter or an underscore _ mark followed by letters digits or underscore marks It is not allowed to put two consecutive underscores within a variable name Naming is case insensitive Two names with different cases are considered as the same Configuration Variable Data Type and Dimension To change the type and dimension of the variable enable the modification mode in the grid and move the cursor to the appropriate cell and press ENTER Each variable must have a valid data type ICS TRIPLEX supported data types are BOOL DINT STRING and REAL Do not use other data types as they will not be compiled for ICS TRIPLEX controllers Variables of STRING data type are only used for the LET_REAL LET_INT and LET_BOOL function blocks Arrays of these basic data types can also be created by entering a d
21. OUTP rat re eae Ri Rt Ri DISCRETE INPUT OUTPUT ANALOG INPUT ANALOG INPUT DISCRETE INPUT ANALOG OUTPUT rot ot Eil a Bt N Q RA Bi zl at EI g Note The Redundant Integral Termination Panel Is used primarily for Standalone or Demo Applications 9 9 Specifications Hinged Front Plate ent A optional 483mm optional T6200R ore ip Subrack Physical Dimensions et e DEN e Ce A V a T ETHERNET HUB CONDARY 9 10 Data Structures and Expressions Appendix A Data Structures and Expressions Tags 3 Reserved Words 6 Labels 7 Data Types 7 Logical Operations 7 Arithmetic Operations 8 Relational Operations 8 Unary Operations 8 Expression 9 Truth Tables 11 Logic Evaluation Rules 11 Boolean Logic Rules 11 Data Structures and Expressions ePlalelLler eo ala lL ler m fe es hae SCH Se e ll Zeches SES A 2 Data Structures and Expressions Tags Tags are user or factory defined symbols or code names Tags are assigned to system variables and are used to access and or alter the value or status of a variable or it may be used just as a reference to an item such as a table Tag
22. Security and the individual point security access on those screens Do not forget to review Object Properties for security access Security level entry of critical buttons with commands configured to turn on off equipment and of critical pre set calculation fallback values 6 29 HMI 6200 Operator Interface Communications OPC Communication The Web Studio OPC Client module communicates with the MICON OPC Server module using the OPC Data Access Standard The Tag Names passed between the OPC Client and Server are defined under OPC in the Comm tab Workspace X FIGURE 6 28 E DN Project Compre 1 app E Drivers Gy opc Workspace Window OPE 1 General Comm Tab OPE 2 AAO Ore 3 Stage 1 OPE 4 Stage 2 OPE 5 Stage 3 5 Ore 6 Stage 6 Selection of OPC Sheets OPC Worksheets Double click on the desire OPC item GEN AI AO Stage to open the OPC Client worksheets OPCCLOO1 0PC Ss zeg P A Description Server Identifier Disable OPC Worksheet General MICON Shell w GENeral Parameters Read Update Rate met Percent Deadband Status ae a See Remote Server Name ones 2 v g i _ gt Tag Name Hem Sca 1 i R7501 ACK Screen 7 nn ae Ze 3 ACKHORN R7501 ACKHORN Screen 4 ACKLT R 501 ACKLT Screen 5 ACKPA R7501 ACKPA Screen fe ep R7501 C_SD Screen 7 DePress_On R7501 DePress_On Screen 8 Dr ON R7501 DR_ON Screen g LU _ Abort R7501 LU_ABORT Always 10 LU Inn R
23. and Description The configurator enables you to freely enter for each variable two strings that describe the variable The Tag is a short comment that can be displayed together with the variable name in graphic languages The Description is a long comment text that describes the variable To change the tag or description of a variable enable the modification mode in the grid and move the cursor to the corresponding cell Then press ENTER to enter the new text Variable Properties The configurator enables you to embed in the application code extra information for each variable Run the Edit Properties when a variable is selected in the grid to edit its properties in a separate box You also can set the View Properties menu option to display variable properties in one more column in the grid Publishing properties Select the Publishing tab to enter the pieces of information you want to embed in the target application and publish for extra embedded software For each variable you can embed its symbol a numerical tag a number between 1 and 65535 8 9 Configuration a profile name a list of OEM defined properties The list of properties is entered in the grid at the bottom of the box and corresponds to the selected profile Refer to OEM instructions for further description of available profiles To change a value in the property list double click on a line or hit the first character of the value Press ENTE
24. back Recipes and Reports Facilitates assessment of unit performance Easy creation of reports without programming tool Load recipes and retrieve values in XML format HMI 6200 Operator Interface Event Information Processing The following describes the information structure for alarm and alert handling and for trend and historical recording Alarm and Alert Definition The T6200 includes comprehensive detection and notification of alarms and alerts Alarms are defined as conditions which require user acknowledgement alerts are records of actions conditions for which operator acknowledgement may or may not be specified Ack is configuration selectable Alarm and Alert Detection For reliability and speed of response alarm and alert detection and processing takes place in the control module of the T6200 All alarms and alerts are time stamped upon detection Deterministic Alarming Deterministic alarms alerts are generated by comparing the performance of combinations of discretes and or variables against pre defined limits of alarmable conditions of operations Practically unlimited logic math selection functions are provided in the control module of the T6200 to allow for simple or sophisticated alarm alert interlocking Deterministic alarm configurations serve basically two purposes 1 they can be used to advise or take action based on the nature of alarm combinations or 2 deterministic alarming can also be used t
25. balance The pump would stop when the level in the tank reaches the desired level The controller is made up of several elements Figure 7 1 represents a simplified digital controller showing the most common elements Figure 7 1 A Simplified Feedback Controller in a Process Loop Control Primer User s Process Controller Calculator Comporator Operator input The input block represents the input signal conditioning circuits The setpoint is the controller s reference The setpoint is usually set by an operator but sometimes the setpoint is the output of another controller The comparator compares the input and setpoint and the difference is called the error This error is passed on to the calculator The expression for the error is 7 1 where c controller input e comparator error r controller setpoint In an analog controller the calculation is done continuously In a digital controller the calculations are done on a predetermined interval called the scan time This scan time is fast enough that the result is the same The calculator performs the proportional plus integral plus derivative PID algorithm The P I D is called the mode of the controller The controller may use one or more of these functions ie P I PI PD or PID the D and DI are not normally used A process controller that can perform all three modes is called a PID controller even if it is not using all three modes Control Prim
26. by selecting the User option under Insert on the Main Menu Bar Password Button Opens the User Password window in which you can define a password for the user The pre defined User Password is 64266 Guest User After you initialize Web Studio a default user is logged on the Guest user If no user is logged on or the current user has logged off Guest user is automatically logged on Thus the Guest group has default privileges Since the installation parameters of the Guest group leave all tasks enabled you should change it and set as few privileges as you want for a start up procedure Log On Log Off This utility is used to log on or off For development purposes you can log on or off by selecting Logon under Project on the Main Menu Bar The Log on off feature on the HMI 6200 operator interface is provided by the Log on off button using the Web Studio Scripting Language function on the Miscellaneous screen Misc scr The pre defined Log On password is 64266 Current user dev1 User Name Cancel Password Log Off Security System Review Setup Before beginning to verify change the security system it is important to have the groups and users you want to configure in mind You need to define the rights that each group has in your environment Each group has a range for the level in Development and Runtime You should carefully review the Security of all operation maintenance engineering screens Screen Attributes
27. capacity control application Launch the FBD Configurator Workbench On your computer Desktop click on the Straton for MICON Icon and select the folder in which your T6200 compressor configuration file generated by the FBD programming tool resides The configurator home page will pop up Click on the desired file FIGURE 8 8 Create an empty project Browse the disk to open an existing project Open a recent project Straton for MICON C Data straton K 67501 C Data straton K_555_Tk5 Home Page C Data straton K_B7501_B C Data straton B_GAS1 c pena demonstration project Cancel Help The main window control panel than provides the commands of the Workbench S Straton for MICON U_200_STD1 File View Build Tools Windows Help FIGURE 8 9 Window Commands of the Workbench 8 24 Configuration T6200_FBD Variable Editing Variable Editing On the FBD configurator Main Window press the E button to call up the Variable Editor FIGURE 8 10 Hi Straton for MICON K_B7501 Variables EEK Fie Edit View Build Tools Window Help Sia Ss ee xja em DAttrib Init value T Description Discharge Pressure Low Alarm Stg 1 Discharge Pressure High Alarm Stg 1 Discharge Pressure Fallback Stg 1 Discharge Pressure Low Alarm Stg 2 Discharge Pressure High Alarm Stg 2 Discharge Pressure Fallback Stg 2 Suction Temp High Alarm Grott E Variable Editing
28. connected to The Filter requirements of the analog input signal if any The alarm Priorities The alarm Group selection Access to Discretes To change the logic statue of a virtual discrete VDI or internal switch IS via the Operator Interface the VDI or IS has to be configured as accessible This also applies to Alarm and Line Up configuration fecess to Aarm and LU Discretes 8 29 FIGURE 8 18 Loop Variables Configuration T6200 PID FB amp Variables Loop Variable Editing On the FBD configurator Main Window press the m button to call up the Variable Editor Straton for MICON K_B7501 Variables Seles File Edit View Build Tools Window Help 2 Hai x el2eR Name DAttrib Init value T Description 1000 00 0 0 600 0 Loop Parameter Adaptation Verify the loop parameters to make sure that they meet the requirements of your application Check the following PID Tuning Constants CGAIN CRESET CRATE Enter proper settings for each loop Loop Scan Time PERIOD Except for special requirements AS_PID select 0 30 seconds Loop Scan Priority PRIORITY Except for special requirements leave default setting Ratio Value of PID block Ratio Except for Ratio requirements select 0 Bias Value of PID block Bias Except for Bias requirements select 0 Loop Span Limits SPANLO and SPANHI Enter desired Span limits for each loop Setpoint Limits SPHILM and SPLOLM Ent
29. each MODBUS unit Units may be numbered from one to 247 according to the MODBUS specification The optional lt unit tag gt is reserved for the future reporting of off line unit alarms Most of the polling parameters lt poll parm gt apply only to MODBUS masters The specific syntax depends upon the lt protocol gt selection The lt points gt define global tags and assign MODBUS addresses to them in the current unit and port Once an address is specified tags will be assigned successive addresses until a new starting address is specified Multiple tags may not be assigned to a single address Use a comma to separate point tag names only if a break in polling messages is required there otherwise separate tag names with a space The values of tags can be shared with the reserve controller over the backup link prefix the tag name with amp to include it in backup data sent from the active to the reserve controller Subsequent tags will also be sent to backup until a comma delimiter or a new address MODBUS lt coil input nr gt specify the corresponding remote data type Coils and inputs are discretes which can only be assigned to U 32 Boolean tags Input and holding registers are sixteen or thirty two bit integers which can be assigned to any data type If no data type is otherwise specified for a controller tag it defaults to the type of the remote point 00001 09999 Coils 10001 19999 Discrete inputs 30001 39999 Input reg
30. in input mode so you can immediately enter the name of the variable select its type and fill other description fields At any moment you can hit the SPACE bar when the grid is active in order to switch on or off the input mode Quick Search You can use commands of the Edit menu to find and replace texts in the diagram Alternatively you can use the Quick Search box in the status bar gal P4_Man This feature can be used in any window Simply click on the edit box enter the text you want to search and press ENTER key You also can press the small icon for searching the next occurrence of the searched text 8 15 Rec_Flo_ Recycle Blowoff Valve gt 3 and Driver ON Gaphic Flow nit value Description A Expr_Stat_Flo_ STRIN Stat_ Flow to Tie Line Enabled Graphic Flow Indication CHE Stat_Flo_l BOOL Flow to Tie Line AS_Lp_Out gt 3 and Driver On Grapt D cv Configuration Miscellaneous Workbench Features Build Project Press this button in the main window or press F7 key to build the project When managing or editing programs F7 key is also available define define define deftine define OFF Ech ALARM E TWOP I The project must be built compiled before it is simulated or downloaded to the target The compiler runs in a separate window where compiling messages are reported If compiling errors occur just double click on an error message for opening the correspondin
31. line Technical Reference and User Manual under the Help tab for detailed instructions Tag Database The T6200 is delivered with a pre configured Application Tag database These tags are shown declared under the Tag List and Datasheet View of the Database tab The pre configured Application Tag database consists of generic tags It is recommended that this generic tag structure be retained and that custom tag requirements be accommodated by simple labels on faceplates etc not database tag changes HMI 6200 Operator Interface Class Tags Loop tags PV SP Out Mode are defined in a tag format called classes This permits a high degree of encapsulation When a class type tag is created it does not contain a single value but a set of values associated with the loop When a new loop is created it is recommended to follow the pre defined class type definition Database Exercise In the development computer Workspace window select the Database tab Click the Application Tags folder to expand it and double click the Datasheet View line to open the database worksheet FIGURE 6 18 z GC DN Project Compre 1 app Application Tags Workspace Window j 5 Datasheet view Database Tab H Tag List 225 selection of Cl Classes Application Tags Shared database Internal Tags EI Security S Event Settings Note that the database was updated during the development tags appear as they are created and empty spaces ar
32. number of bits ranges from 15 to 16 or 32 A negative number of bits specifies left alignment When a non zero number of bits is specified the h al values default to the range of the register field so that if they are not overridden H aL is the resulting conversion range however H alone specifies conversion scale factor When lt bits gt is zero h al default to 1 0 so that the register is treated as an integer The H aL ah al values default to 1 0 1 0 when not otherwise specified If H L hf Urs not specified then the default data type remains integer When lt bits gt is 32 two registers are joined the first lower numbered register is the most significant half The engineering unit conversion is as follows EU H reg Equation 1 Scale Factor Conversion EU un De Equation 2 Conversion to Engineering Units Tags are defined in the usual way with the exception that the sequence Ju or turns on or off access by the host rather than the single character or which is all that is required in other contexts Tags are not separated by commas a Comma marks the end of a MODBUS master polling block Example 1 PORT 5 9600 E81 RS 232 MODBUS RTU SLAVE OFFSET 0 UNIT 1 01 C1100 C1101 C1102 41 H1100 CH110101 CH110102 CH110103 CH110201 CH110202 LOOP LP1 END Example 2 PORT 5 9600 N81 R2 232 MODBUS RTU MASTER RETRY 10 0 750 3 5 UNIT 23 RETRY 10 3 01 COILS_23 01 32
33. permits field application optimization Design Structure The Operator Interface is an embedded PC It is independent of the T6200 Controller and it communicates with the T6200 Controller via Ethernet The T6200 Controller consists of three physical parts the control board s single or redundant the controller housing and the termination panel Refer to Figure 1 1 The termination panel may also include a remote termination panel for the I O connections The control boards are a single printed circuit board design The board contains the microprocessor circuitry the memory chips the communication interfaces and the input output conditioning components Primary and backup control boards are identical T6200 Unit Controller Product Overview D Ics triplex aL isc triplex Analog and Discrete Input Output 1 4 Analog inputs can be either current or voltage High common mode 200 Volts amplifiers are utilized Each input has a separate input amplifier Also each two wire transmitter input 4 20mA is provided with a separate internal 24 volt regulator Analog outputs source up to 20 milliamperes to the user s receiver load Most discrete inputs are opto isolated refer to specificati
34. registers which may be polled to poll succeeding values B 3 Modbus Interface RS 232 RS 485 lt m bits gt Maximum number 1 2000 of coils or inputs to poll with one message lt m regs gt Maximum number 1 125 of registers to poll with one message OFFSET Difference between point number and on the wire address Modicon specifies 1 PRIORITY Unit priority scan Default priority is 1 Place only a small number of high priority points at priority zero RETRY Retry count and optional interval Interval defines the expected response time of the unit Table 1 Polling Parameter Values The default polling parameters are Wei 3 GAP 0 0 MAX 16 10 OFFSET 1 RETRY 10 1 PRIORITY 1 The lowest numbered priorities take precedence over higher numbered priorities In order to insure that all points cannot possibly be scanned as frequently as specified the priority scan is cascaded Whenever a priority level is completed at lease one poll will be performed at the next level even if it is already time to poll a higher priority block lt unit gt UNIT 1 247 lt unit tag gt lt poll parm gt points gt lt points gt lt address gt lt scale gt lt tag def gt lt address gt lt coil input nr gt lt scale gt 4 gt lt bits gt HL LE hL UI lt bits gt 15 16 32 Table 2 UNIT Directive The UNIT directive introduces
35. remotely browse OPC servers OPC Proxy DLLs lt is safe to upgrade these components on computers running OPC clients servers or both Please exit any OPC client or server applications Figure 4 11 Setup Complete Setup Complete Window Setup has finished copying files to your computer Before you can use the program you must restart Windows or your computer C No will restart my computer later Remove any disks from their drives and then click Finish to complete setup Ethernet Addresses Edit or create a file C MICON devlist txt using Notepad or some other text editor In this file add one line for each T6200 Controller s Ethernet addresses as follows 4 7 Figure 4 12 devlist txt Notepad Window Figure 4 13 T6200 PRI ID and BAK ID 4 8 Software Installation Primary Control Board Ethernet Address E Backup Control Board Ethernet Address UC254 00 08 9A D2 05 02 00 0D 9A D2 05 02 UC255 00 08 9A D2 06 02 00 0D 9A D2 06 02 L BAK ID from UO Backplane PRI ID from I O Backplane T6200 Controller Name The strings are separated by acomma The first string is the name for the T6200 Controller The second string is the Ethernet address for the primary control board and the third string is the Ethernet address for the backup Make sure there is a comma at the end of each line There can be only one Controller per line Refer to Figure 4 12 The Controller s lis
36. texts can be entered anywhere Click in the diagram and drag the text block to the desired position The text area can then be selected and resized SS Insert connection line In this mode the mouse is used to wire input and output pins of the diagram objects The line must always be drawn in the direction of the data flow from an output pin to an input pin The STRATON FBD editor automatically selects the best routing for the new line You can change the default routing by inserting corners on lines see below You also can drag a line from an output pin to an empty space In that case the editor automatically finished the line with a user defined corner so that you can continue drawing the connection to the desired pin and force the routing while you are drawing the line Insert corner In this mode the mouse is used for inserting a user defined corner on a line Corners are used to force the routing of connection lines as the FBD editor imposes a default routing only between two pins or user defined corners Corners can then be selected and moved to change the routing of existing lines B Insert network break In this mode the mouse is used for inserting a horizontal line that acts as a break in the diagram Breaks have no meaning for the execution of the program They just help the understanding of big diagrams by splitting them in a list of networks D Insert label In this mode the mouse is used for inserting a label in the d
37. the Controller run diagnostics on a continuous basis These routines continuously check the status of critical device functions to detect failures If a failure is detected an alarm is activated to inform the operator and the backup unit is enabled Configuration Security The T6200 Controllers maintain identical configuration at all times At startup when both control boards are powered up the backup control board s memory is always cleared and the active control board transfers the configuration to the backup control board through the backup serial link if it has a backup control board During operation runtime if new configuration is downloaded to active control board it automatically goes to both the primary and the backup control board Thus configuration integrity is achieved and there are no mismatches Uninterrupted communication and control is provided by automatically transferring all configuration and communications of the active control board to the backup redundant control board There is a complete transparency in the redundant control board Apart from notification of failure there is no change in the operator interface Controller Redundancy The T6200 Controller redundancy concept allows the user to simply plug in a backup control board side by side with the primary control board The user has no installation or cable connection requirements Termination panel data links enable the backup to copy the input output a
38. the factory for additional information 8 33 FIGURE 8 24 Compilation Message Errors detected Compilation Message No Errors Configuration T6200 Project Build Project Compilation On the configurator Main Window press the amp the project if any changes are made to the configuration button to re build The project must be built compiled before it is converted to the MLP language file and then downloaded to the T6200 controller via the OPC server The compiler runs in a separate window where compiling messages are reported If compiling errors occur just double click on an error message for opening the corresponding program at the appropriate location The compiler also provide commands to Clean the project This command deletes all files created during the last compiling Note When basic configuration changes are made to applications it is recommended to Clean the project and then press the project compilation button again Project with compilation errors SS Straton for MICON U_200_STD1 Build File Edit View Build Window Help ei Loading application symbols Demo Mode run time execution limited to 15 minutes LOOP_1 LOOP_1 13 50 Output pin not connected LOOP_1 13 57 Output pin not connected Error s detected Project without compilation errors SURGEC4P Successfully compiled the SURGECAP loop SHOW Hp OU Successfully compiled the SHOW
39. the status of the watchdog timer The LED is illuminated when the microprocessor is properly toggling the watchdog timer Ethernet 1 Yellow This LED will flash when data is being transmitted or received on Ethernet 1 Ethernet 2 Yellow This LED will flash when data is being transmitted or received on Ethernet 2 Communication 1 Green This LED will flash when data is being transmitted or received on COMM 1 or backup communication Communication 2 Green This LED will flash when data is being transmitted or received on COMM 2 OUT Outputs Red This LED illuminates when the outputs are inhibited This condition normally occurs during power up The backup control board cannot be active if this LED is illuminated Push to Activate Switch Backup Control Board Primary lt Control Board Push to Activate Switch If the primary board has a configuration in its memory it will start the loop processing If the primary boards do not have configuration the outputs will remain in their power up reset condition At startup the backup board s memory is always cleared and the primary board transfers the configuration to the backup board through the backup serial link During runtime operation if a new configuration is downloaded it automatically goes to the active board If the active board is the primary board the backup board s memory is cleared and the primary board 5 5 T6200 Controller Operation transfers t
40. to trigger an action upon a change in tag value such as special trend on incip on In the Trigger column one must configure a tag that will be used to trigger the event when the change in value has occurred Event Trigger Time Date Tag Express 1 Clock Si 00 00 05 TagTrend not TagTre 2 Clock z 00 00 01 counter counter 1 3 Change counter showclock 0 T l Change counter counter 0 5 Change E Incip_On DisableTrd notIncip_ 6 Clock 00 00 01 countert counter 1 7 Change counter1 Incip_On 0 8 Change counter1 counter1 0 HMI 6200 Operator Interface Graphic Displays Configuration Graphics Configuration Screen The HMI 6200 graphics software is a runtime only version of the workstation PC graphics All configurations of graphic displays are made using a workstation PC and then downloaded to the HMI 6200 P PC Operator Interface Once in run time mode the user is able to execute all runtime functional dynamics that have been added defined during configuration Powerful HMI Visualization A complete set of drawing and animation tools is furnished One can create graphic objects and build displays using any combination of drawing tools boxes lines circles text etc save the graphic objects in a library add expressions and animation Dynamic Object Animation Considering the small P PC size operator interface footprint it is important to provide high performance animation effects based on d
41. 10Base T Ethernet connections ENET1 and ENET2 with standard RJ 45 connectors to facilitate control network communication Refer to Figure 3 8 Integral Termination Panel Figure 3 9 Redundant Remote I O Backplane or Figure 3 10 Non Redundant Dual Remote I O Backplane for connector location and Figure 3 12 for Ethernet ENET1 and ENET2 connector pin assignments Note on Figure 3 10 Non Redundant Dual Remote I O Backplane ENETI on the Primary Control Board is referenced as ENET1P and ENET2 is referenced as ENET2P ENET1 on the Second Control Board is referenced as ENET1S and ENET2 is referenced as ENET2S Ethernet ENET1 and ENET2 Connector Pin Assignments Hardware Installation Maintenance TXD TXD Lint RXD Maa NC Pin 1 Pin 8 NC RXD NC NC o JO Om PS Go M Network Cabling Ethernet is used as the high speed wire media to provide the control network communication capabilities for the T6200 Controller systems Typically the control network is an isolated Ethernet network that provides communication between the T6200 Controller and workstations It uses Ethernet hubs and or switches for communication connections Use Ethernet category five Cat 5 cables for the Ethernet network cables The maximum cable length from the T6200 Controller to the hub switch is 10 ft 3 m The maximum cable length from the hub switch to any other node is 330 ft 100 m for longer distances fiber optic cables are required Non Red
42. 153 The ideal controller would work to make it s input equal to the setpoint In this example the controller stabilizes with a difference between the input and the setpoint of 0 153 This is called the offset This offset can be eliminated by using proportional and integral action together as described later 7 7 Control Primer Integral I Action __ Integral Control Action Step input 1 a Sinusoid input Ny e fe ol AN The integral action also called reset action has a dynamic response The controller output response may not have the same shape as the controller error response as it does in proportional action Refer to Figure 7 4 The controller error is integrated over time The integral time also called the reset time is the time constant of the controller Integrator where e error signal m manipulated output R integral time Lat integration with respect to time The advantage of the integral action is that it does not have the offset problem that the proportional action has The disadvantage is that it has a lag causing it to have a slower response time than the proportional action Derivative D Action 7 8 The derivative action also called rate control also has a dynamic response but is the inverse of integral action This action takes the derivative of the controller error with respect to time refer to Figure 7 5 Derivative action is not used by itself It is normally use
43. 32 11 DI_23 01 32 32 41 COUNT 0 01 SPEED_SP SPEED_PV 16 100 SPEED_CMD 12 1200 1000 0xFFF0 0x3330 TEMP END ACCESS SPEED_SP Allow operator to send a new speed from host LOOP L1 END B 5 B 6 Register scaling is as follows Modbus Interface RS 232 RS 485 REG SYMBOL DATA EU VALUE TYPE D 10040 0X8000 1 COUNT INT o 100 32768 2 SPEED_SP REAL o 10 327 68 3 SPEED_PV REAL o 10 327 68 4 SPEED_CMD REAL 0 0 0015 50 0008 5 TEMP REAL 0 950 3816 1075 0305
44. 32 T6200 Export Import Definition 33 T6200 Project Build 34 T6200 Variable Alarm amp Tuning Settings 35 MICON OPC Server Start up 39 MICON OPC Server Initialization 40 OPC Server Screens and Fields 41 OPC Server Configuration File Interface 44 8 2 Preface Configuration The T6200 Unit Automation System is configured by selecting pre programmed control functions to satisfy the control requirements There are more than 100 different control functions that reside in the library of each controller A function is a software routine that performs a given control task Most functions may be used more than once within a configuration A good knowledge of the compressor turbine and the process and a clear idea of what the turbomachinery requirements are will be helpful in developing the controller configuration 8 3 Configuration Configuration Studio The Studio manages all aspects of the control configuration including configuration reports Based on a modular approach to system configuration Configuration Studio allows you to create and maintain control strategies in the T6200 controller You will be able to choose either Text File Configuration or Graphical Function Block Diagram FBD Configuration You can select the configuration format that is appropriate for your process requirements Control strategy development with graphical configuration is visually more intuitive making it easier for first time users
45. 6200 Operator Interface Two power sources 0 5 V maximum The ICS TRIPLEX T6200 concept provides 100 redundancy with plug in automatic backup and bumpless transfer 9 5 Specifications Characteristics Performance Microprocessor Two Motorola MC68EN302 Architecture 16 32 bit processor 16 32 bit Data and Address Registers 56 Instruction Types Operations on five Main Data Types Memory Mapped I O 14 Addressing Modes Clock Frequency 25 MHz Memory EPROM One CMOS EPROM 256K x 16 RAM Two CMOS SRAMs 512K x 8 each with board mounted capacitor for seven days backup Ethernet 1 and Ethernet 2 Type IEEE 802 3 1OBASE T Carrier Data Rate 10Mbps Connector RJ 45 Media Type 10Mbps UTP Media Max Length 100 meters 328 feet Protocol Ethernet OPC Optional Interface Comm 1 and Comm 2 To HMI 6200 Operator Interface to Ethernet 1 only Type RS 232 RS 485 Software Selectable Data Rate RS232 20Kb s Max RS 485 38 4 Kbaud Max Connector RJ 45 Media Type RS 232 1 shielded pair RS 485 1 shielded pair Media Max Length RS 232 15 2 meters 50 feet RS 485 1 2Kmeters 4000 foot Optional Interface MODBUS RS 232 or RS 485 on Comm 2 only NOTE RS 485 is not multidrop Table 9 2 T6200 Controller Environmental Specifications Characteristics Performance Operating Temperature 32 to 122 F 0 to 50 C Up to 140 F 60 C intermittent Storage Temperature 40 to 185 F 40 to 85 C Relative Humidity 5 98 RH non condensing 9 6 Vib
46. 7501 LU_INIT Screen 11 LU Leh R 501 LU LCH Screen 6 30 HMI 6200 Operator Interface OPCCLOO3 0PC Description Server Identifier Disable OPC Worksheets E 1 MICON Shell ir Stage 1 Parameters Read Update Rate ms Percent Deadband Status 0PCStatus Remote Server Name Toe Tag Name Hem Sca a 4 ASOAuto R7501 AS_Auto Sereen 2 AS 0 Cas R7501 AS_Cas Screen 3 AS 0 Dev R7501 AS_DEV Screen 4 AS 0 DevOn R7501 AS_DevOn Screen 5 AS 0 G_BF1 R7501 AS_G_BP1 Screen 6 AS 0 Lp_Out R7501 AS_Lp_Out Screen 7 AJO Man R7501 AS_Man Always 8 ASIOLNCas R7501 AS_NCas Always g AS 0 Out_Trc R7501 AS_Out_Trce Screen up AS 0 Out_TrRef R7501 4S_Out_TrRef Screen un ASIN PINKI R74N1 AS PIN Tunina Intenral Screen Tag Name 53 Fan FAL Screen 54 FB_Com 0 R7501 FB_Com Screen S n EBI R7501 h_FB Always ep h_Low 0 R7501 h_Low Always 57 h_Min 0 R7501 h_Min Always 58 hd 0 R7501 hd Always 59 Hpi R7501 Hp Screen 60 Hp_Lo 0 R7501 Hp_Lo Screen 61 Hp sin R7501 Hp_sim Screen 62 hsll 0 R7501 hsil Screen 63 hsPY 0 R7501 hsPV Screen 64 Iw Gm R7501 1GV_C Screen pe nen H R7501 Incip_High Screen Verify that all dynamic tags required by the HMI 6200 Operator Interface are listed under Tag Name and are associated with the correct OPC Server item Also make sure that tags are not selected as Scan Always unless the specific tags
47. A GE K_VALVE_DEV MICON Compressor Valve Devia TH K_VALVE_LIN MICON Valve Linearization functi LATCH MICON Latch function 0 LEAD_LAG MICON Lead_Lag function S IFT RANI MICON I et Statement far hoolea Press the F1 key when a block is selected to have help about its function input and output pins In selection mode you also can double click the mouse on a block of the diagram to change its type and set the number of input pins if the block can be extended Selecting variables and instances Symbols of variables and instances are selected using the variable list that can be used in the variable editor Selecting variables is available from all editors In FBD diagrams double click on a variable box or a FB instance name to select the associated variable Selection of an associated variable Configuration Straton for MICON K_B7501 ariable selection BOOL Surge Count exceeds 3 Warning Stg Surge_Test BOOL Surge Test Status Bypass All AS_Man All Stages Expr_Rec_Flo_ STRIN AG L Ent Recycle Flow Enabled Graphic Flow Indication V A V AA EI dq You can simply enter a symbol or constant expression in the edit box and press OK You also can select a name in the list of declared object or declare a new variable by pressing the Create button When you press Create a new variable is added to the selected group with default name and attributes The variable grid is turned
48. Control Boards T6200 C Active and Standby Current Outputs T6200 Controller Operation Bo T00 mi SECH EE 1 Control Board co SS N h ie i LJ troller Hi ing Current Output of od gt Active Control Board Active Curent Output to Fleld Curent Output of Stand by Control Board oo gt Stand by System Start up 5 4 When power is first applied the T6200 Controller forces the analog outputs to zero and the discrete outputs to open Next the T6200 Controller starts the self test and flashes the COMM LEDs After the self test has been successfully completed the primary board will become active The OUT LED will illuminate on the backup board during this wait period There must be a board in the primary position when running the Controller Definition program in A S VIEW If the T6200 Controller does not have a primary board when power is first applied the backup board outputs will remain in their power up reset condition T6200 Controller Operation Control ACT Active Green This LED shows the Active Standby status Board LEDs TOP of the Controller When illuminated the Controller is Active and controls the outputs When a backup Controller is used either primary or backup can be active but not both of them Normal Green The LED shows
49. E RS 232 el B 2 T6200 MODBUS Functions Supported cece eee eee eee eee eter eee a eee ee eens eee eeeeeeeeeeaeeaeenes B 2 T6200 MODBUS Confiouraton cece cette ee eee ee ee ere eee eee eter eee ea eae eae aaa nanenane B 3 T6200 User s Guide Product Overview Section One Product Overview Design Structure 3 Analog and Discrete Input Output 4 Line Power and Transmitter Power 5 System Security 5 On Line Diagnostics 6 Configuration Security 6 Controller Redundancy 6 Dual Non Redundant Controller 6 Product Overview Product Overview l The T6200 Controller is made up of two parts The Operator Interface and the T6200 Controller The Operator Interface with the Windows CE platform enables complete interaction with the T6200 Controller Through the touch screen and LCD display users can change setpoints outputs start stop devices scroll through tends or acknowledge alarms The T6200 Controller functions as a multiapplication Controller or intelligent RTU capable of performing all data acquisition continuous control batch control logic control and RTU requirements Each T6200 Controller includes 999 function blocks in which ontrol logic functions can reside The integral input output I O section of each T6200 Controller accommodates 32 I O points The large library of functions over 100 and the practically unlimited number of blocks allow for pre configuration of a wide variety of strategies by the factory and
50. If you decide to import to your local library the library items embedded in the archive you will have to confirm the copy in case of an overwrite You can select in which library you want to put imported library elements Note that it is not possible to overwrite in the import library an item currently defined in another library 8 17 8 18 Configuration Function Block Diagram FBD A Function Block Diagram is a data flow between constant expressions or variables and operations represented by rectangular blocks Operations can be basic operations function calls or function block calls The name of the operation or function or the type of function block is written within the block rectangle In case of a function block call the name of the called instance must be written upon the block rectangle such as in the example below The data flow may represent values of any data type All connections must be between input and outputs points having the same data type In case of an analog alarm such as ALARM_XM ALARM_FB see below etc the input to the function block is a real value and the output is a boolean connection GasPress_FB The following is an example of alarm management MGT functions with suppression of process alarms SuppPA The connections consist of Real Boolean and Integer data The data flow must be understood from the left to the right and from the top to the bottom It is possible to use labels and j
51. Interface Dynamic Trending Module The HMI 6200 trend capability provides for viewing of real time and historical data A trend display format with up to six plots is included Trend Configuration The contents of the Trend and the Trend History display are defined by trend window templates as shown below Object Properties Hint Trend Trigger second C History Horizontal Scale On Li Update a Se Vertical Scale Border Color my Curve type Orientation xt v Left Right v Background I Horizontal Scale Scale Visible Grid Number of Labels amiens RA m Color m Ka Scale String Format Fonts Horizontal axis Eons DD MM YY HH MM SS MSS 0 0167 Vertical Cursor C Enable Position 0 100 Color Date Time output iy Hours before ne Tag Max Cursor value e 100 Ps 300 Pd 500 Hp 50000 TN 6000 Ce CN WE AG Du TC diet AS_Out_TiRef 1 2 6 7 6 8 HMI 6200 Operator Interface HMI 6200 Operator Interface Trend Display The trend display is presented in the popular strip chart recorder format On Line Trend Display 06 20 2004 06 20 2004 14 43 24 14 44 25 L h Flow E Hp Head Ps Press GN Driver O Pd Press C Td Temp 0a Historical Tend Display The Trend History display provides for a comprehensive means of viewing process and calc
52. Jon T6200D DISCRETE INPUT DISCRETE OUTPUT DISCRETE DO INPUT REV Ao Zd D OR assy sozsss 100 mo Primary Terminatio 16200 Non Redundant Dual Remote dt Backplane T6200 REMOTE I O TERMINATION PANEL ics triplex D OO Ee HD 9 ID duh vheldeckt ANALOG INPUT DISCRETE INPUT DISCRETEINFUT DISCRETE QUTPUT DISCRETE INFUT DISCRETE OUTPUT 3 11 Hardware Installation Maintenance Wiring and Jumper Placement for T6200C Channels 1 8 Two Wire Transmitter This wiring and jumper placement is normally used with isolated two wire transmitters where the transmitter power is supplied by the Controller Refer to Figure 2 3 T6200C Controller 24 Vde Supply 4 20 mA Two Wire Transmitter Isolated E Factor reference to De ac common through resistor SHLD Analog Current Inputs This wiring and jumper placement is normally used with four wire current transmitters when the power is not supplied by the Controller Refer to Figure 2 2 T6200C Controller ES Power 4 20 mA l ah ose Source Transmitter
53. MIT RATIO RECIPE SCAN_TIME SCANNING SELECT SEQUENCE_CONTROL SEQUENCES4 SGN SGNAL_SWITCH The user cannot use these words as tag names or labels in the Controller SIN SINH SP_CUR SP_RATE SP_TARG SPAN TC SPHILM SPLOLM SQRT STATE STATE_TIME SWITCH_MODE T_DAY T_HR T_MIN T_MS T_MSI T_SEC TAN TANH TCI TEMP_C TEMP_F TIME_DELAY TIMER TOD TOD_DATE TOD_LOCAL TOTAL TOTALIZE TPO TRACE TVEC VALVE_CONTROL VC_ACCESS WDI Data Structures and Expressions Labels Labels are user defined symbols or code names Labels are assigned to configuration steps and are used as step address references for GOTO function or steps that are to be accessed from other functions Labels must be unique within one loop but a label can be used in more than one loop within the Controller or system Labels should have from 1 to 16 alphanumeric and or underscore _ characters Labels cannot contain spaces blanks or other symbols The first character of a label cannot be a dash or number Both upper and lower case letters are accepted but A S VIEW will convert lower case letters to upper case for processing Data Types There are four data types used by the T6200 Controller REAL Real numbers are the most common and that have a fractional component They can assume any 32 bit IEEE floating point value Examples 12 45 345 592 0 021 INTEGER Integers are numbers that do not have a fractional component Their value ca
54. Microsoft Windows NT XP 2000 Refer to Software Installation Section Four of this manual for installation instructions Installing the Straton for MICON configurator includes the following three steps a Install the WIBU software by running the program WIBU WkRt Int exe on the installation CD On most screens use the default options b Then run the program Straton Setup exe on the Installation CD and follow the prompts By default the program will install in the folder C Program Files Straton for MICON A group titled Straton for MICON will be created in the Start Menu gt Programs menu Before running the program is necessary to enter the license code The license code is available on the installation CD in a file called license txt c To enter the license code run the License program from the Start Menu gt Programs gt Straton for MICON program group Enter the license code provided in the license txt file Finally to run the Configurator select the Straton for MICON option from the same location Configuration File Interface The Configuration File Interface of the OPC Server permits to interact with the pre defined configuration file The Configuration File Interface task allows for uploading downloading compiling executing preserving halting and deleting of the T6200 controller configuration file Controller T6200 Tag Database The T6200 is delivered with a pre confi
55. N ics triplex User s Guide T6200 Compressor Anti Surge and Capacity Controller Issue 1 May 2004 Copyright 2004 ICS Triplex Contents of this manual may not be reproduced in any form without the written permission of ICS Triplex Printed in the United States of America Specifications are subject to change without notice A S VIEW MOPS and T6200 are trademarks of ICS Triplex Information furnished by ICS TRIPLEX is believed to be accurate and reliable However no responsibility is assumed by ICS TRIPLEX for its use T6200 USER S GUIDE ICS Triplex p n 9001 0220 Issued May 2004 ICS Triplex Inc 4325 West Sam Houston Pkwy North Suite 100 Houston Texas 77043 1219 USA Phone 713 353 2400 Fax 713 353 2401 www icstriplextmc com T6200 User s Guide TABLE OF CONTENTS SECTION 1 PRODUCT OVERVIEW Design SUUCIUIGS cra aaa iaaa pane dei sate deere aa need eaase haat 1 3 Analog and Discrete Input Output ceeeceeceeeeteeceeeee ceececeaecaeeeeaecaeeaeeeceeeaecaeeaeeeceesaesaseaeaesaeeaseeeesaneaseaseeeaeeas 1 4 Line Power and Transmitter Power 1 5 System SCCUMY EE 1 5 On Line Deppen herein eid eee ed dene aidan alain 1 6 Ve e lee TEE 1 6 Controller Redundancy cccceesceececeeeceeseeeceeeseceeeaeseee caeeeseecaececsacaeseesaeeesaceesiesaeeaeeesaseaeeeseseeseseataeseesaneesentats 1 6 Dual Non Redundant Controller cece cence eee eee eee eee eee ee eter eeeeeseeeeeaeea
56. NNEN ENEE ENEE AEAEE ENKEN 7 9 Proportional Plus Derivative PD Action 0 eceeeee eect etree eee eee e een eee etna neat nea aeaee nea eeeea eas 7 10 Proportional Plus Integral Plus Derivative PID Achon eee eee eee eeeeseeaeeaeeaeeaeaeea eens 7 11 Interactive and Non Interactive Control 7 12 lege zess Mee Eeer goe ABER Nee beeen ee eege e EE 7 13 Cascade Controlin aeiaaeeao VEER EENS ede Hadas ees 7 14 Ratio Control EE 7 16 BE Trule alo mea E she E E E A E A 7 16 T6200 User s Guide SECTION 8 CONFIGURATION EE 8 3 elle e IR e DEE 8 4 Running the FBD Configurator Workbench AAA 8 4 Function Block Diagram FBD Editor 8 10 Miscellaneous Workbench Features 8 16 Adaptation of Pre Defined Configuration cccceccecee cececeeecceeseeeceeesecaeeaeeeceeaesaeeaeeeceeaesaseaeeeseeeaeeetaeeeseeeaees 8 22 MICON OPC Server Start Up ccccccececesseecceeseeeeeeeceeeee ceeeeaecaeeaeeecaeeaecaeseeaesaeeaeeseeeaesaeeassesaesaeeeseeeseesaeeeseataes 8 39 SECTION 9 SPECIFICATIONS APPENDIX A DATA STRUCTURES AND EXPRESSIONS RR Le EE A 3 FROSGIVEC VV ONS EE A 6 Re A 7 KIC BM AY EE A 7 Logical OPSratons EE A 7 tel ele Ee A 8 Relational Operation EE A 8 ary OPS EE A 8 EXPIOSSION EE A 9 Pruthi Fable EE A 11 Logic Evaluation RUSS cccccccesseccsesseeeceecceeeeeeceeaeeecee ceeeeeaeaeceesaeseseesaeeesesaeeaesaceesaecaseaseesaesesaseaeaeseetaesaseataes A 11 Boolean Logic RUIES EE EE A 11 APPENDIX B MODBUS INTERFAC
57. NPUT ANAL DISCRETE OUTPUT We T62000 DISCRETE INPUT DISCRETE OUTPUT T6200 Controller Electrical Power Wiring The guidelines below should be followed when wiring the power to the T6200 Controller The maximum wire size is 16 AWG stranded All wiring should be multi stranded annealed copper with insulation that meets the requirements of all applicable electrical codes AC power wiring should be run in a separate conduit from the T6200 Controller power and the T O The stripped portion of the wire should be 3 16 5 mm long Wires should be inserted in the clamp type terminals until they touch the internal stops The terminal screw should be tightened while holding the wire in place Check for proper clamp pressure with a gentle tug on the wire Electrical power should be provided from a redundant highly reliable dedicated 26 Vdc power source Power consumption is 15 watts for the T6200 Controller and 15 watts for the Operator Interface not including field devices The T6200 Controller has redundant 26 Vdc power supply connections 3 6 T6200R Subrack Mounting Dimensions Hardware Installation Maintenance Mounting Hole 4 4mm Hinged Front Plate g ER 16200 S 24 ao mE 111 ies E
58. Object Toolbar and by importing symbols from the Library EEA oem S ICH E o I dh I dib ell wll gee ge ef eg Les e 7 Overview Graphic Stage Graphics Screens Custom Graphics generated from pre defined examples tal Le TY a MMMMMMMMMMMM TT Ster The Overview screen on left hand side above is customized to provide a key variable type graphical representation of the actual multi stage CO compressor application The Stage graphic screen on right hand side above is configured to show the individual compressor stages One graphic screen is provided for each stage Control of process equipment should be built into the graphic displays so that an operator can select Loops etc and command the equipment associated with it By providing users with graphical illustrations of the equipment control is simplified and easier to understand It is however recommended that several steps requiring confirmation and authorization of control be used to minimize the chance of accidentally actuating equipment Carefully consider the Object Properties such as Confirm and Password and evaluate if Security see Configuration of the Security System should be enabled for the screen and or specific control variables points 6 26 HMI 6200 Operator Interface Configuring the Security System Workspace Window Task Tab Selection of Security Security Group Account Window Development Group The Security folder allow
59. Opening Programs 6 Copying Programs 6 Moving Programs 6 Description 6 Variable Editor 7 Creating New Variables 7 Variable List Active Grid 7 Sorting Variables 8 Naming a Variable 8 Variable Data Type and Dimension 9 Attributes of a Variable 9 Initial Value of a Variable 9 Variable Tag and Description 9 Variable Properties 9 Function Block Diagram FBD Editor 10 Using the FBD toolbar 10 FBD variables 11 FBD comments 11 FBD corners 11 FBD network breaks 11 Drawing FBD connection lines 11 Selecting FBD variables and instances 12 Viewing FBD diagrams 12 Moving or copying FBD objects 13 Inserting FBD objects on a line 13 Resizing FBD objects 14 Selecting function blocks 14 Selecting variables and instances 14 Quick Search 15 Miscellaneous Workbench Features 16 8 1 Configuration Build Project 16 Definitions 16 Cross references 16 Export Import Projects 17 Function Block Diagram FBD 18 Loop Program Configuration 19 Program Organization Units 19 Data Types 20 Variables 20 Groups 20 Data type 20 Naming a variable 20 Constant expressions 21 Adaptation of Pre Defined Configuration 22 T6200 FBD Configuration File Verification 24 Launch the FBD Configurator Workbench 24 T6200_FBD Variable Editing 25 T6200 FBD Function Editing 25 T6200 Loop Organization 26 T6200 Analog Input FB 27 T6200 Discrete Input FB 29 Access to Discretes 29 T6200 PID FB amp Variables 30 T6200 Analog Output Definition
60. R to validate a value or ESCAPE to cancel the change Function Block Diagram FBD Editor The FBD editor is graphical tool that enables you to enter and manage Function Block Diagrams according to the IEC 61131 3 standard The editor supports advanced graphic features such as drag and drop object resizing and connection lines routing features so that you can rapidly and freely arrange the elements of your diagram Using the FBD toolbar The vertical toolbar on the left side of the editor contains buttons for all available editing features Push the wished button before using the mouse in the graphic area Selection In this mode you cannot insert any element in the diagram The mouse is used for selecting objects and lines select tag name areas move or copy objects in the diagram At any moment you can press the ESCAPE key to go back to the Selection mode Loi Insert Block In this mode the mouse is used for inserting blocks in the diagram Click in the diagram and drag the new block to the wished position The type of block that is inserted is the one currently selected in the list of the main toolbar Insert variable In this mode the mouse is used for inserting variable tags Variable tags can then be wired to the input and output pins of the blocks Click in the diagram and drag the new variable to the desired position ol Insert comment text In this mode the mouse is used for inserting comment text areas in the diagram Comment
61. T 32 bit integer DINT integer in hexadecimal basis 0 expressed as a REAL number 1002 expressed as a REAL number in scientist format Below are some examples of typical errors in constant expressions 0 and 1 cannot be used for booleans basis prefix 16 omitted 8 21 Configuration Adaptation of Pre Defined Configuration 8 22 The T6200 C or T6200 D controller is delivered as a pre configured package in Function Block Diagram format System Requirements The T6200 configuration file utilizes the MICON OPC Configuration Studio interface as the configuration upload and download utility and the Straton for MICON FBD programming tool To develop adapt an application with the Configuration Studio software the following hardware and software is recommended as a minimum for the Host computer IBM compatible computer with an Intel compatible processor Windows NT XP 2000 operating system 128 MB of RAM 200 MB of free hard disk space CD ROM drive only for initial setup Ethernet connection for downloading applications Installing the OPC Server The installation CD is used to install the MICON OPC Server The OPC Server runs on Microsoft Windows NT XP 2000 Refer to Software Installation Section Four of this manual for installation instructions Installing the Straton for MICON Configurator Workbench The installation CD is used to install the STRATON configuration tool The development environment runs on
62. TION HM E PRIMARY ETHERNET HUB SECONDARY ETHERNET HUB f LINK NK PRIMARY HUB 1 SECONDARY HUB 1 J af zE aol Redundant Network with Multiple Dual T6200 Controller and Redundant Workstations T6200R Subrack Ethernet The Ethernet Hubs on the T6200R Subrack are usually connected as shown in Figure 3 17 If the workstation is not part of an existing network connect the workstation to port eight on the hubs Set the Up Link switch to Normal To connect the hubs to an existing network set the Up Link switch to Up Link and connect existing network to port eight The Operator Interface is usually connected to port seven on Ethernet 1 Hub 3 23 Internal Ethernet Power J6 Connector for Operator Interface Hardware Installation Maintenance Operator Interface Installation Ethernet Power Cable Installation The Operator Interface Ethernet Power cable is routed thru the center of the T6200 Controller housing and plugged into connector J6 inside the Controller on the Termination Panel or I O Backplane Refer to Figures 3 20 and 3 21 The Ethernet cable carries the 10Base T Ethernet communications and the 26Vdc power from the T6200 Controller Refer to Figure 3 22 for conn
63. Tags AICON OPC Server Filename fU_200_STD jo Delete Download Compile Upload Execute Preserve Halt IV Enable time download Status Download File starting session Download File command successful Execute File file U_200_STD command successful JV Allow writes to tags I Lock device list I Lotus Messages Clear St Bufsize 14 124 Controller ler Ei Reports Alarm Summa Self Test Status Function Values Interrupt Trace Get Report Password Set Password To l Elapsed time 7996 ms Configuration File Interface Password Code to reset password B Most of the functions supported by the new window are self explanatory The MOPS will provide a list of controllers in the list box This list will contain only those controllers that have responded to queries from the MOPS or have sent in their heartbeat message to the MOPS at some time Just because a controller is displayed in the list does not imply that the MOPS will be able to communicate with it The controller could have gone off line after it had sent some heartbeat messages to the MOPS In such a case an interaction with that controller will timeout and the MOPS will display a time out error in the status box on the Configuration File Interface dialog box The Update Tags button should be utilized to get the latest list of tags from a controller into the MOPS database If a user changes t
64. Transformation Cap PD Capacity Control STG 1 JE t fi GIS Select the desired loop to view the function blocks 8 25 Configuration T6200 Loop Organization Function Block Arrangement The Function Blocks are organized from left to right and from top to bottom to confirm to the data flow Although it is possible to use labels and jumps to change the default data flow execution it Function Block is recommended to arrange the function blocks in a logical left to right top to bottom manner in Arrangement order to facilitate configuration documentation and analysis with Execution Numbers Click Tools and Execution Order to view and verify the numbering sequence of the functions to assure that they confirm with the desired data flow sequence m Straton for MICON K_B7501 AS DI File Edit View Build Tools Window Help BiG eBex 22 y rk Multiply Di CIE Feti Surge Controller PID High Select with Incipient Surge Loop AS Valve Closing Rate Initialized by LU Leh AS_PID_FDBK AS A Sur Loop in AUTO Flag Loop in CAS Flag Loop in Not CAS Warming Switch Loop to MAN for h_FB or Compressor SD Selection 56 33 dh E 8 26 Function Block Name and Type FIGURE 8 14 AI Function Block Configuration Function Blocks The name of the operation or function or the type of function block is written within the block rectangle such as K_sll below In case of a function bloc
65. Tuning_Integral typically preset at 20 repeats min IS_CGAIN m IS_PID Tuning_Proportional Gain is typically set at 0 20 IS_CRESET a IS_PID Tuning_ Integral typically preset at 15 repeats min Table T6 Decoupling Name Init Value Description DC_LeadT Decoupling Lead Time in Seconds DC_Ampl PY Decoupling Signal Amplitude Recycle Blowoff Valve change 0 1 DC_ Rate Decoupling Signal Rate Recycle Blowoff Valve Rate of change and Pressure Rate Constraint Settings Ps_RC_Set Suction Pressure Rate Constraint units sec Alt Pd PR h constraint Table T7 Loadshare Efficiency Settings LSE_SP_Rate an Efficiency Setpoint Ramp Rate Setting LSE_SPHILM Efficiency Setpoint High Limit LSE_SPLOLM Efficiency Setpoint Low Limit Table T8 Capacity Control Settings Cap_CGAIN Cap_PID Tuning_ Proportional Gain is typically set at 0 40 Cap_CRESET Cap_PID Tuning Integral typically preset at 10 repeats min Cap_D_Hi Cap PID Deviation Alarm High eng units Cap_D_Lo Cap PID Deviation Alarm Low eng units LU_Lch_P Initialization SP Value Ps Pd PR after LineUp Latch Option Table T9 Other Loops Turbine OL SV etc Control Settings Name Init Value Description ooo T y WE EECH EEGENEN a a 8 37 8 38 Configuration Note The above settings do not cover all applications Specific applications may require Overload PID settings Valve Motion Error Detection settings Persistent Recy
66. a controller is automatically altered by some variable or controller other than an operator Controller B in Figure 7 12 is an illustration of a controller used in a cascade application The master controller maintains the master variable at its desired level by adjusting the setpoint of the slave controller 7 14 Control Primer Figure 7 12 Cascade Control Used to Control Tank Level Controller i Controller A B 7 15 Control Primer The basic advantage of cascade control is that the faster slave controller can correct its process disturbance before the influence is felt by the master variable thus enabling faster control action Adding cascade control can however also de stabilize the master control if the process delays in the slave control are not much shorter five times or more than those in the master control It follows that the time constant must be faster in the slave control than the master control If these two conditions are not satisfied the master control will be less stable than it would be without cascade control Ratio Control A ratio controller is used to maintain a relationship ratio between two variables Ratio controllers are mostly applied to flow loops An example of this is shown in Figure 7 13 The controller is controlling the flow in one line and its setpoint is from the flow in the other line The setpoint has a multiplier that is used to control the ratio A Controller Used to Control the Rat
67. ancel Select Network Component Type zl Click the type of network component you want to install S Client A Service Description protocol is a language your computer uses to communicate with other computers Open the Locate File window 4 4 Select Browse Figure 4 6 Locate the ndisnt folder on the installation CD n Select OK Software Installation Select Network Protocol ei x Click the Network Protocol that you want to install then click OK If you have Select Network A an installation disk for this component click Have Disk Protocol Window Network Protocol Network Monitor Driver Have Disk Cancel Install From Disk x Install From Disk H Insert the manufacturer s installation disk and then Window e make sure that the correct drive is selected below Cancel Copy manufacturer s files from A ndisnt Browse Windows will select OEMSETUP INF in the File name field as shown in Figure 4 7 Select Open to install the NDIS3P2K INF driver The Virtual Packet Driver will be highlighted as shown in Figure 4 8 Select OK to complete the driver installation Install the MICON OPC Server and Related Components Install the MICON OPC Server and related components Execute the file MICON Setup exe on the CD Double click MICON folder located in the root directory of the CDROM drive D
68. ast time in the minimized mode then it will start up again in the minimized mode If MOPS was shut down maximized on the desktop then it reads the registry for the window co ordinates and starts up at the same location on the desktop Enabling disabling of time download and Refresh rate are described below When MOPS is started up it reads a file C ICS Triplex devlist txt for Ethernet addresses for the controllers The devlist txt file is a simple ASCII text file contains three fields and must be formatted as follows lt dev_name gt lt primary Ethernet address gt lt secondary Ethernet address gt CR LF Multiple records can be added on separate lines with one record for each device The commas delimiting each field and the carriage return and line feed delimiting each record are not optional An example file for an installation with five controllers would be as follows U200_5 0 54 19 0B 00 02 0 19 be 1a 0 02 R100 00 86 46 f8 06 02 00 9a 46 f8 06 02 R101 00 62 af 3f 00 2 0 2 be 4c 0 02 R103 00 42 1B 5 0 4 00 62 20 5 0 4 U201 00 53 21 8 0 2 00 95 1e 5 0 2 RCMB 00 12 ef 6b 0 02 00 02 af 3f 0 2 No additional headers or footers are required in the file If a controller comes alive with its memory cleared while the MOPS is running on a PC on the same network the MOPS will initialize that controller s device name All controllers that are alive on the network when the MOPS is started will be polled by the MOPS for their ta
69. ating errors detected by the compiler or aligning objects in the diagram At any moment you can use the commands of the View menu for zooming in or out the edited diagram You also can press the and keys of the numerical keypad for zooming the diagram in or out Configuration Moving or copying FBD objects E Press this button or press ESCAPE before selecting objects The FBD editor fully supports drag and drop for moving or copying objects To move objects select them and simply drag them to the desired position To copy objects you may do the same and just press the CONTROL key while dragging It is also possible to drag pieces of diagrams from a program to another if both are open and visible on the screen At any moment while dragging objects you can press ESCAPE to cancel the operation Alternatively you can use classical Copy Cut Paste commands from the Edit menu When you run the Paste command the editors turns in Paste mode with a special mouse cursor Click in the diagram and move the mouse cursor to the desired position for inserting pasted objects Inserting FBD objects on a line The FBD editor enables you to insert an object on an existing line and automatically connect it to the line This feature is available for all objects having one input pin and one output pin such as variable boxes 8 13 Configuration Resizing FBD objects fei Press this button or press ESCAPE before selecting obje
70. ble from the main window When you minimize a window it is hidden but remains in the list of open windows All windows include in their status bar a small box that enables searching for a text in the contents of the window 8 5 Configuration Defining Programs Loops BC Press this button in the main window to open the program list The program list enables you to declare and manage the programs loops of your application It shows the list of all programs according to their execution order in the target Creating Programs Press this button in the toolbar for creating a new program loop Renaming Programs Each program is created with a default name You can change it by clicking on its name or by pressing F2 and directly enter the new program name in the list It is possible to enter a description at this time The description must follow the program name and be entered between and separators For instance MyProgram this is my program Alternatively you can run the Rename command from the File menu to enter the program name and its description through a dialog box Programs must have unique names The name cannot be a reserved keyword of the programming languages and cannot have the same name as a standard or C function or function block A variable should not have the same name as a declared variable The name of a program should begin by a letter or an underscore _ mark followed by letters digits
71. cle Blowoff Valve Motion Error Detection etc settings Turbine drivers require settings for startup shutdown sequences critical speed settings etc see configuration examples of turbine driven compressors Configuration MICON OPC Server Start up The MICON OPC server MOPS is used to interact with the T6200 controllers for Configuration and Operator Interface purposes Although most of the following description is related to communication setup and explanation of OPC server screens and fields that are not directly associated with control configuration it is helpful to understand the full functionality of the OPC server If you are already familiar with the basic functionality of the MICON OPC server you can directly proceed to the OPC Server Configuration Interface section MOPS can be started up in two ways The manual mechanism involves executing the application mlpcomm2d exe which must have been installed on the hard drive when the OPC server was installed Automatic startup of MOPS occurs when an OPC client tries to make a connection to MOPS and MOPS is not already running on the computer The automatic startup occurs even if the connection request from the OPC client comes over a network from a remote computer When MOPS starts up it reads the registry where it has saved the following parameters window location window minimization enable disable downloading of time and the refresh rate in seconds If MOPS was shut down the l
72. connected to The Output signal type 1 4 20 mA The Output display indication AC Dis 0 Direct indication air to open 1 Reverse indication air to close The Lower bound in percent for the output OPLOLM Normally 0 The Upper bound in percent for the output OPHILM Normally 100 The max Decreasing Rate in per sec OPNR M Normally 100 The max Increasing Rate in per sec OPPR M Normally 100 The Recall of the old output value Recall O Start with zero 1 Start at old value 2 Same as PID in this loop default Configuration T6200 Export Import Definition Export and Import Block Editing Export amp Import Blocks Peer tags are handled by the Peer to Peer EXPORT and IMPORT functions Each of these functions provides for nine Tags 3 real 3 boolean 3 integer The Period entry of the Export function defines the frequency at which to transfer the Tags The Controller connection of the Import function requires a Variable input with the real Controller Tag All Peer tags are global Provision for SP Initialization and Loop in MAN Warning Initiate SP and Loop in MAN Blocks For operation convenience Line Up functionality initialization of Setpoints after process start up is typically desired Also Loop in MANual warning is often requested There are many other function blocks that facilitate process unit and plant operations Contact ICS TRIPLEX s application engineers at
73. controls available in the Main Window FIGURE 8 2 S Straton for MICON SSComp Wy oi xj File View Build Tools Windows Help DG 2 EI kees w bat Sy Controls 123 4 5 6 7 8 Main Window 1 Always On Top Click on this button to set the main window as always visible 2 Create a New Project Start with a new empty project 3 Browse the disk for opening an Existing Project Select its location on the disk 4 Open the list of Programs for defining the structure of the Application 5 Open the Variable Editor 6 List of open windows This control acts as a taskbar for focusing open windows 7 Build Press this button to run the compiler to build the application code 8 Language ICS TRIPLEX configuration is based on the Function Block Diagram language Windows Se All windows have this button in their toolbar for restoring the main window This command is also available from the Window menu All windows have in their View menu commands for displaying or hiding the toolbar the menu when the menu is hidden it can be displayed from the system menu of the window the status bar the information pane pane on the left that provides information amp help links about the tool All windows can be freely moved or resized The software retains memory of the position and size of each window for each project Display options are also restored when a window is re opened The list of open windows is always availa
74. cts When an object is selected small square boxes indicates you how to resize it with the mouse Click on the small square boxes for resizing the object in the desired direction d e EE ont execute this program if bCommand is FALSE le GE ALENT TET EAM A TTT MA Not all objects can be resized The following table indicates possible operations Variable Horizontally and vertically Block Horizontally Labels and jumps Horizontally Comment area In all directions Resizing a variable box vertically enables you to display together with the variable name its tag short comment text its description text The variable name is always displayed at the bottom of the rectangle location description tag name Selecting function blocks When inserting a new block in the diagram you must first select its type in the list of the main toolbar The list of available blocks is sorted into categories The All category enables you to see the complete list of available blocks D 2 K_DECOUPLE MICON Compressor Anti D E a K_DECOUPLE MICON Compressor nti Surge a Project LE Hp Gm MICON Compressor Simplified Po gomer LK hell MICON Compressor Surge Line F Function Block Comparisons LEM o MICON Compressor Polytropic E MICON_ Compressor 42 K_SP_HOVER MICON Compressor Setpoint Ho MICON_General EE K_SSPIKE MICON Compressor Surge Spike Selection Widow GE K_TSO MICON Compressor Persistent
75. d control diagnostics surge Count AEM Reset Scnt DS KK Load Share Se ou op on 1 op z SR Operation Status Display Selon Le Dia Load Sh LS FPISimOp V i oe Load Share Diagnostic Display Loop Tuning e EE SS IS incip Sro Pj0 20 1 20 0 Cap Pad P1035 130 Barac joo JAmpio 0 Kos T Turbine w P 0 25 5 0 Loop Tuning Display Entry HMI 6200 Operator Interface oH ca J ie Ce Process Status Display FS ES ae Pe Cn ee aM np Fi K A Mu Rist P CELT M Er como a ae ac SE AR oadshare Bias E CH j Load Efficiency Diagnostic Display ERKA a CTS 9 LineUp amp interlock Overview LULch LUAb LU Off SPT SCnt gt 3 SSp Activ Reset SCnt EEST h FB Ps FB Im FB FB C WELO SspLeh SSpVop Srg Test AS Loop Val DP ot LS eg AO1Track SSp Dev LU TSO RC Prag incipLoop IS Man IS Overr DIE SM LSEn pa LogBP OK LSE Loop J STIET Cp Man Ps Min Pd High Driver St Dr Interlocks SWAN ert ESD Purge OK Driver Misc ce Interlock Display Adaptation of Pre Defined Displays The general HMI 6200 operator interface consists of preformatted displays structured into overview s graphics face plates trend etc These displays are The user is provided with an operator 6 21 6 22 HMI 6200 Operator Interface interface that allows for easy customization and adaptation to the specific process plant configuration Besides adaptation at the
76. d to make tag names more clear For internal processing lower case letters are converted to upper case therefore on line Tag monitoring will show all upper case letters Global Tags Variables Global Tags Variables or Tags for short are assigned to system variables and can be used accessed anywhere within the system network Each tag must be unique and must end with a period example AIN_10 Local Tags Local Tags are defined in the firmware and consist of two parts the loop tag a Global Tag and a tag such as PV SP_TARG DEV etc For example the Local Tag for the Process Variable PV of a loop whose tagname is LOOP_1 is LOOP_1 PV Local Tags such as PV SP_CUR SP_LTARG DEV RATIO BIAS OUT MODE CGAIN CRESET CRATE MANUAL_RESET PERIOD SCAN_TIME exist in each loop Peer to Peer Tags Peer to Peer tags use the Controller Tag a double colon followed by the Global Tag For example C0001 AIN_15 or CO01 DI_23 Labels Labels are not tags they are user defined symbols or code names that are assigned to configuration steps and are used only as address reference for go to or read access functions When changing adding configuration make sure that any and all new Tags are defined 8 23 Configuration T6200 FBD Configuration File Verification The following relates to the pre configured Straton for MICON Function Block Diagram FBD configuration file for a T6200 multi stage anti surge and
77. d with proportional action or with proportional plus integral action This action is normally in the controllers output stage rather than in the calculator Control Primer Figure 7 5 Derivative D Control Action Step input Ce Ramp input Differentiator e ARI Sinusoid input Wi DM g m e D g Li where D derivative time d dt differentiation with respect to time e error signal m manipulated output Proportional Plus Integral PI Action Adding proportional and integral action in the same controller eliminates the offset of the proportional action and improves the response time compared to just the integral action along 7 9 Control Primer Referring to Figure 7 6 the output responds to the step input immediately and then integrates to a stable output an Proportional Plus Integral PI Control Action Proportional port Ke et CTR proportional port 1 Integral m Kk e gt ledt port where e error signal K proportional gain m manipulated output R integral time Lat integrotion with respect to time Proportional Plus Derivative PD Action The advantage of adding derivative action to other actions in the controller is that it has a lead that can be used to compensate for lag in the process Figure 7 7 Adding this lead will improve the loop response time A disadvantage is that derivative action over responds to process noises and high frequencies and is not ea
78. dapter ID should be effected only when the MICON OPC Server is not running on the computer Ethernet Address This text box displays the six byte Ethernet address for the adapter chosen for communications with the controllers Once again the Ethernet address field cannot be changed by the user without changing the Adapter ID item in the registry Settings This box tells the MOPS the refresh rate to use in the refresh mode when reading tag values from the ICS TRIPLEX controllers The ICS TRIPLEX controllers support a mode in which a tag list is sent to controllers by a host device such as the MOPS Once such a tag list has been sent to the controllers they automatically send the values for those tags to the host at the refresh rate This is called the refresh mode The ICS TRIPLEX controllers support multiple refresh taglists one for each host This allows for MOPS to be running on multiple computers at the same time MOPS checks the destination address of all packets from the controllers and processes only those packets destined for its computer Settings ICS TRIPLEX controllers receive time of day information from host computers If a SPARC based A S View system is present on the network then MOPS s Time Download capability should be disabled On any network only one computer MOPS or SPARC should be enabled for time download to controllers Settings If it is desired to disallow OPC clients to write new values to tag
79. e a specific binary value into a register Modbus Interface RS 232 RS 485 T6200 MODBUS Configuration The T6200 supports communications with foreign devices using the MODBUS communications protocol The user interface is through global tags which reside in the T6200 configured as remote tags The T6200 communications port may be configured for MODBUS as a Master or a Slave device using the PORT command The data points configured with tag names and optional scaling for REAL data points The following table describes the format of the PORT command for MODBUS communications configuration PORT lt port gt lt ll def gt lt protocol gt lt unit gt lt port gt 1 lt Il def gt lt baud gt lt parity gt lt d bits gt lt stop gt lt line type gt lt baud gt 2400 4800 9600 19200 38400 lt parity gt N O E lt d bits gt 7 8 lt stop gt 1 2 lt line type gt RS232 RS 485 lt protocol gt MODBUS RTU ASCII lt MB role gt lt MB_role gt MASTER SLAVE lt poll parm gt The PORT directive introduces the MODBUS configuration As a MODBUS master the T6200 will poll the port for current data As a MODBUS slave it will respond with the same data on the port The logical link definition lt ll def gt specifies the baud rate parity None Odd Even number of data bits must be 8 for RTU number of stop bits and electrical line type The protocol
80. e and confirm that you want to delete the processing of the file click Yes on the confirm pop up The Status window see Status following right side display will advise Do NOT serve tags from this controller until you re execute the same or an equivalent file on this controller and Deleted File Configuration File Interface Controller ID Rio SSS D Get Directory Update Tags Filename u_200_STD Delete Download Compile Upload Delete Download Compl el Execute Preserve Tags from this controller have NOT been removed from the OPC Server s database Do NOT serve tags from this controller until you re execute the same or an equivalent L file on this controller r Reports C Alam Summary C Self Test Status C Function Yalues Interrupt Trace Get Report m Password Set Password To OK command successful Configuration File Interface Controller ID mo SSS D Get Directory Update Tags Filename U_200_STD Download Compie Upload Enecute Preserve Halt Status Do NOT serve tags from this controller until you re execute the same or an equivalent file on this controller Delete File file U_200_STD command successful G r Reports C Alarm Summary Self Test Status C Function Values Interrupt Trace Get Report m Password Set Password To OK Note for applications with basic configuration file changes de
81. e new setting to take affect Because the Web Pages Display information from the application through the Web Server the Runtime System the Web Server and the TCP IP Server need to be running to view the Web Pages HMI 6200 Operator Interface Once all the settings are correct turn on the Web Server then run the application With both of these running you should be able to use Internet Explorer to connect to the application By selecting the URL http lt the IP address of the unit where the web server is running gt lt path from the server to the web page directory gt lt application screen name gt html A prompt for a username and password will appear enter one of the username and passwords from the security section Once the screen appears you can interact with the application Example UAM Report screen on line data exported to Internet Explorer e hifp 47 6 1 0 Bafvuam_report_htm Microsoft internet txplq Fic Edit deu Favorites Teob Help UAM Report eck J ed RS 3 A Search Favovitss W Mediz SES i Addresa http 15 1 3 83 uam_repor html e rk Real Time Web Data Report 3 Surge Data Captuie Report Suct h EEG zuer Ps MA T E Disch Pd HERBI Ti E SCD Time BM E c ERR SWAN BEET SWAN RED SWAN CER 6 33 HMI 6200 Operator Interface Downloading the Updated Application FIGURE 6 34 Button Log On Off and CEViewSD on Misc Screen 6 34 After the adaptation
82. e present as a result of deletions For this database exercise example we add define a discharge temperature tag and associated alarm tags We need to configure the Application Datasheet as follows in order to fill in the field click on the field after the last defined tag and type the data On line 64 Name type Td_a Array Size type 3 four stage compressor 0 3 Type click V and select Real Description type Td Absolute Deg R or K Web Data click V and select Local or Server On line 65 Name type Td_FB Array Size type 3 Type click V and select Boolean Description type FALLBACK Disch Temp Web Data click W and select Local or Server Repeat the data entry on line 66 as shown below to define the high temp alarm 64 Tda 3 Real 65 Td_FB 3 Boolean FALLBACK Disch Temp Application 66 Td_High 3 Boolean Bei Alarm Hi Disch Temp Datasheet Analog Input configuration We have created an additional analog input with High and FB alarms now expand the Tag List folder to verify the database addition you have created Note that during the screen development when you type in a nonexistent tag Web Studio will prompt you to check if you desire to create a new tag if you accept it will create a window which permits to create the tag 6 23 6 24 HMI 6200 Operator Interface Changing Expanding Screens Before changing and or expanding screens you should consider the pre defined structure of t
83. eaeeesaeaesaeeasaeeassaneesensaes 5 8 VE e ele e Wu TEE 5 8 SECTION 6 HMI 6200 OPERATOR INTERFACE E L t ete a reece 6 2 Overview of HMI 6200 Features c ceccccccceseeeceeeeeeeee caeeeeeaeeecsecaecessacaeseesaeeeseaeaesessaceeseecaeseeeasaeeesaeeateesneeaeas 6 4 Event Information PDroceseimg ceeeeeecaeeeecaeaecaecaeeeseesaeeeeeecaeeaesaseeeaesaseaseeeasaesensaeeeseeeaees 6 6 Display LA VOUt EE 6 15 General Display Description 6 18 Graphic Displays Contfouraton caeceeeaeneceeeeecaeeaeseseeeaecaseaeaeseeeaeeeseasaeseesaeeseesaneaeeaseesiess 6 21 HMI Example Single Stage Compresenr ceeeeeseeeeseeseeeeeecaeeeeeaeeeeeesaeeeesaeeesaesaseaseesaeeaesaseesaeeesaeas 6 22 Adaptation of Pre Defined Displays cceccceccececeesee ceeeeceeeeeeeceeeaecaeeeeeecaeeaeeecaeeaesaseeeaesaseaeeeseeeseetaeeaseneiess 6 25 SUrge Curve Goreeng E EE 6 29 Custom Graphic Gcreens ceaeeeeaecaeeeeeecaeeaeeeseeaeeeseaeaecaesaseesensaseesieeeseesaesaeeaseeeess 6 30 Configuring the Security System ccceceeecceseeeceeeeeeee caeceeeaeaeceecaeeeeaeaeseesaeeeseesaeeeesaseesaesaseeeeeseeeeseneaeeaseesees 6 31 COMMUNICATIONS EEN 6 34 Downloading the Updated Application ccceccseccee ceceeieecceceeeeeecaecaecaeeeseesaeceesaeeesesaeeeesataesaesaneesaneeseataes 6 38 SECTION 7 CONTROL PRIMER Proportional P ele TEE 7 4 Integral een EE 7 8 Derivative D ACO EE 7 8 Proportional Plus Integral Pl Achon sekEKNENKNEENREENEKR NEEN ENKER E
84. ector J6 pin assignments Operator Interface Internal Ethernet Power Cable Installation Operator Interface J6 Connector Pin Assignments Operator Interface Attachment to T6200 Chassis Hardware Installation Maintenance d TXD TXD RXD 26V PRI 26V SEC RXD COM COM AAA Pin 1 Pin 8 DJ OO PS Go M Operator Interface Attachment to T6200 Chassis The Operator Interface is attached to the T6200 Chassis by four screw collars The Operator Interface is installed by placing the two top screw collar slots at the rear of the case over the two top screw collars The case should be angled slightly out at the bottom Once the top screw collars align thru the top screw collar slots the case can be straightened vertically and then slide down until it stops on the case slots edge Refer to Figure 3 23 The Operator Interface may be removed by pulling the Latch Release Pull located at the bottom right of the case at the same time sliding the case up then away from the T6200 Chassis 3 25 FIGURE 3 24 Standalone T6200 Controller Operator Interface Ethernet Crossover External Cable Connection Hardware Installation Maintenance Standalone T6200 Controller Operator Interface Ethernet External Cable Connection For Standalone T6200 Controller applications where no communications to other controllers or workstatio
85. eeaees 1 6 SECTION 2 INPUT OUTPUT CIRCUIT DESCRIPTION Analog Voltage Inputs Zant aa aiana an aia wal adi inl aan All e ee 2 3 Analog Current Inputs rnini aaa aa edd ei nll ened aliens 2 4 Analog Current e tte EE 2 4 Isolated Discrete le EE 2 6 Discrete Inputs with Excitation from Controller AAA 2 6 Discrete e le 2 8 Discrete Outputs with Internal Power 2 8 Discrete Outputs with External Power EE 2 9 e nele Ae e 2 9 SECTION 3 HARDWARE INSTALLATION MAINTENANCE Site Selection Considerations cecesecaeeaeceecsaesaecneceseaesaecaessaeeassaesescaeeauaeseescaeeaeeaeeesaas 3 3 eelere EEN 3 3 T6200 Controller Mounting A 3 4 T6200 Controller Electrical Power Wiring AA 3 6 T6200R Subrack Electrical Power Connection ceccecesscsscesececeeecsesaecaeceecesecaecaeseeseaesaecaesnesesesausaeeaneatens 3 8 Input Output Hardware Configuration ccccsccccceeecsee ceececeeceeseeceeeeecaeceeeeceeeaecaseaeeeseeaesaseeseesesateeeaseeseetaees 3 9 Signal WANG EE 3 10 Wiring and Jumper Placement for T6200C Channels 8 3 12 Wiring and Jumper Placement for T6200C Channels 9 16 00 eee seeeeeeeeseeeeeeeseeeesenesaeesannesaeeeeeaeee 3 13 Wiring and Jumper Placement for T6200C Channels 17 22 31 ANd 2302 3 14 Wiring and Jumper Placement for T6200C Channels 23 28 3 16 Wiring for T6200C Channels 24 20 3 17 Wiring and Jumper Placement for T6200D Channels 1 26 31 ANd 30 3 17 Wiring for T6200D Channels 24 20 E 3 19 Ethernet Communica
86. efore the operation The result is real Multiply divide add subtract compare lt gt lt gt If either operand is real or fuzzy both are converted to real otherwise both operands are converted to integer The result is the same as the converted operands A 9 Data Structures and Expressions Modulo Both operands must be scalar If either is fuzzy or Boolean an error is reported The operands are converted to integer The result is integer AND amp OR Exclusive OR Both operands are converted to the same data type in reference to the table below e if either operand is fuzzy the operation is fuzzy e real with real is fuzzy otherwise Boolean e integer with Boolean is Boolean e integer with integer is the bit wise operation on both integers 0 oJ 1aTe ia Operand 2 R F 1 B R Real R F F B B F Fuzzy F F Je deh FF I Integer I BEI PR B Boolean B B F B PR AND OR and XOR Operation and Result Data Types The result is the type of the converted operands Assignment The right operand is converted and stored into the type of the left operand The value of the expression is the right operand Sequence Used to separate multiple expressions the value of the left operand is discarded The value of the expression is the right operand Only if The right operand is evaluated and converted to Boolean If the right operand is logically true the left operand i
87. eger on 32 bits from 2147483648 to 2147483647 REAL Single precision floating point stored on 32 bits STRING Variable length string with declared maximum length of 255 characters Variables All variables used in programs must be first declared in the variable editor Each variable belongs to a group and must be identified by a unique name within its group Groups A group is a set of variables A group identifies the variables local to a program Below are the possible groups GLOBAL Internal variables known by all programs in this project PROGRAMxxx All internal variables local to a program the name of the group is the name of the program Data type Each variable must have a valid data type It must be a basic data type Refer to the list of available data types for more information Naming a variable A variable must be identified by a unique name within its parent group The variable name cannot be a reserved keyword of the programming languages and cannot have the same name as a standard or C function or function block A variable should not have the same name as a program The name of a variable should begin by a letter or an underscore _ mark followed by letters digits or underscore marks It is not allowed to put two consecutive underscores within a variable name Naming is case insensitive Two names with different cases are considered as the same 8 20 BOOL Boolean Configuration Constant expressions
88. ents Open Collector Contact Transistor Circuit 2 Common Ethernet Communication Network The T6200 Controller uses IEEE 802 3 10Base T Ethernet communication network Ethernet uses the Carrier Sense Multiple Access Collision Detect CSMA CD datalink protocol which employs a broadcast method for communicating with nodes When a station senses that the network is idle and it is ready to send it transmits its data packets to the network Since all nodes hear the data each node checks to see if the packet is intended for it The station that matches the destination address in the packet is the one that responds The collision detection part of CSMA CD tells nodes to halt transmission if a collision is detected and to try again later at a randomly determined delay period Network Security The T6200 Controller incorporates automatic control redundancy to insure process equipment operation in the event of failure Redundant network components can further enhance overall system security by maintaining communications in case of certain device malfunction and by allowing online repair of faulty components With proper redundancy implementation an Ethernet network can detect when a particular path cannot pass data and then automatically switch to a backup path Refer to T6200 Equipment Selection and Planning Guide for more information on network security Ethernet Network Connectors The T6200 Controller includes two individual IEEE 802 3
89. er Proportional P Action The proportional action has a linear response The controller output response will have the same shape as the controller error response but the amplitude may be different and it may also have an offset Refer to Figure 7 2 Sometimes the proportional action is expressed in percentage and is called proportional band PB The expression for proportional band is PB 100 K b 7 2 where b output bias in K controller gain 7 5 7 6 SS Proportional P Control Action Step input Sinusoid input i S Control Primer Zb A Se Algebraic e operation e Ny m Ke b Ke i where b output bias t e K m error signal proportional gain manipulated output The advantages of the proportional action are itis simple easy to tune and has a rapid response The disadvantage is that it has an offset Using the expression in Figure 7 2 and substituting e with expression 7 1 yields the expression for m the manipulated output m K r c b 7 3 Figure 7 3 is an example of how the offset can be shown by repeatedly solving for the manipulated controller output m in expression 7 3 Let the setpoint r change from 0 to 0 23 gain K 0 5 bias b 0 and c my dl Proportional P Control Action Offset Example Control Primer 0 25 Setpoint r 0 2 0 15 Level 0 1 Output m 0 05 Time The offset is r c 0 23 0 077 0
90. er Electrical Power Wiring above and Figure 3 6 and connect AC power wiring to each of the 26 Vdc Power Supplies The 26 Vdc power to the T6200 Controllers and Operator Interface is usually prewired as shown in Figure 3 6 T6200R Subrack Power Wiring FE f 3 8 Hardware Installation Maintenance Input Output Hardware Configuration FIGURE 3 7 T6200C Control Board There are several different ways the hardware can be configured for each input output Refer to Section Two Input Output Circuit Description for details on each configuration The different configurations are achieved by the placement of jumpers shorting bars on a multi pin headers located on the printed circuit board Each channel has a separate header and can be configured independently To access the jumpers R Unplug the optional front panel Operator Interface Carefully slide the printed circuit board out the front of the chassis When facing the component side of the printed circuit board with the LEDs on the left the headers jumpers will be at the right Pin one on the headers will be as shown in the illustrations Pin one also has a square pad on the circuit side of the printed circuit board Refer to Figure 3 7 for T6200C Refer to Figure 3 11 for T6200D Beieiefcugfen sf sf iuref ivief espkiEieis eei eis iere eiei ig eeler Q GES QOu00 Ta ee
91. er desired settings for each loop Setpoint Rate Limit SP_RATE Enter desired settings for each loop Configuration PID Function Block Editing On the configurator Main Window press the ag button to open the Program Loop List then click on the PID block in the selected loop FIGURE 8 19 GEB E GC PID Properties P PA aid Mee Zeedb Z e D Ke PID FB Configuration Balancing 0 A Balancing 0 _ Set point SP non balancing 0 SP CRetion 1 Action Direct control action 0 Reverse co 4 es A Ap Recall 0 Z Recall 0 Past mode recall after power up No fType 1 A Type 1 Non interactive PID 0 Interactive Derivative 0 A Derivative 0 Derivative on Py change 0 Deriva Ee A Algorithm 0 Positional algorithm 0 Incremental nthm 0 E EE a EE GetoomttGbl non balancing 0 SP balancing and ramp 1 SP tracking 2 Deviation Alarm Block Editing Dag 2 E ERR ALARM_DEV Properties D Hp S OL a Name Description DEV Alarm Properties f D Hi Limit HH Limit Real Eng Value for Hi Hi Deviation Alarr 222222 a 02222 Limit H 10 0 Limit Real Eng Value for High Deviation Alarn Limit_L 10 0 Limit Real Eng Value for Low Deviation Alarr Lmg LL Limit Real Eng Value for Lol o Deviation Alar Priority_HH 0 Priority for Hi Hi Deviation Alarm No Alarm 0 1 Priority_H 1 Priority for High Deviation Alarm No Alarm 0 Priority_L 1 Priority for Low Deviation Alarm No Alarm 0 L Priority_LL D Pri
92. ere loop 2 3 Analog Voltage Input Input Output Circuit Description Termination Primary Control Board Panel 1A 200 Volt lt lt vas Common mode Analog Amplifier Swi witch Programmable 100V a Gain Amplifier i A To ADC lt NP E EN Analog Voltage Input C Backup Control Board 1A 200 Volt Geen Common mode Analo ifi g Amplifier Switch Programmable 100V j Gain Amplifier To ADC lt lt nu 4 100V H Analog Current Inputs The current input is similar to the voltage input with 250 ohm resistor across the amplifier inputs Field changeable jumpers are used to select between voltage or current input The maximum continuous input current is 20 mA and 40 mA momentary Refer to Figure 2 2 Also the gain is increased in the PGA by a factor of two when a backup control board is present to compensate for the decrease in voltage that the additional 250 ohm resistor will cause When an isolated two wire 4 to 20 milliampere transmitter is used the circuit shown in Figure 2 3 may be used In this configuration a separate internal 24 volt voltage regulator is used for each transmitter Each voltage regulator has thermal reverse voltage and short circuit protection In this arrangement one end of the 250 ohm resistor is connected to circuit common The two wire 4 20 mA represents the standard analog input jumper selection Analog Current Outputs 2 4 The T6200 Controller can be co
93. es on line and if that controller has been defined in MOPS s device database then that controller s tags are automatically requested and added to the database If a controller comes on line after MOPS has been started and if it did not exist in MOPS device database then that controller s tags are added to MOPS s database only if the controller has been initialized with a valid ID name Such a controller is also added to MOPS s device database devlist txt so that all future startups of MOPS automatically upload this controller s tag list Note that this functionality assumes that the checkbox titled Lock Device List is not checked The various fields and buttons on this screen are described in the following sections Refresh Rate Enable Time Download Allow writes to tags Configuration OPC Server Screens and Fields Ethernet Adapter The MOPS communicates with the ICS TRIPLEX controllers through the Ethernet adapter This text box displays the ID of the adapter used for communications with the controllers This field cannot be changed during run time If your computer has more than one Ethernet adapter and the controllers are on a network which is connected to an adapter which does not have the ID of zero 0 then you will need to configure MOPS to point to the correct adapter ID This can be done by using the registry and changing the Adapter ID key in the MICON OPC Server group in the registry This change in A
94. escription 12 bits 1504A 10 4A Specifications Characteristics Performance Number of Inputs Signal Type Input Voltage Range Input Resistance Input Isolation Input Protection Internal Power for Inputs Frequency Range Discrete Outputs On Off Number of Outputs Output Type Maximum Output Current Internal Power Source Controller Field Connections Signal Inputs Outputs Internal Term Panel Remote Term Panel Power Supply Communication Power Supply Input Voltage Range Input Power Redundancy Input Voltage Ripple Redundancy Up to 16 T6200 C Up to 32 T6200 D On off status monitoring 0 4 V ac dc Off 18 32 V ac dc On 4 7kO Opto isolated when configured for external power 100 V transient absorbers 24 Vdc 0 1 kHz channels 9 16 0 25 KHz channels 22 31 amp 32 T6200 C 0 1 kHz channels 1 21 23 30 0 25kHz channels 22 31 amp 32 T6200 D Up to 8 T6200 C Up to 28 T6200 D Open drain collector transistor 0 25 A continuously 1 A momentarily externally powered 20 mA continuously 100 mA momentarily internally powered Separate 24 Vdc regulator for each channel Each has thermal reverse voltage and short circuit protection Clamping type terminal blocks for 16 AWG 1 5mm7 Clamping type terminal bocks for 14 AWG 2 5mm Clamping type terminal blocks for 16 AWG 1 5mm RJ 45 Connector 18 32 Vdc 15 W not including field devices or HMI
95. folder icon to access the COMPR_ 1 folder Click the COMPR_ 1 folder and click File and Delete The Confirm Folder Delete pop up window with the text Are you sure you want to remove the folder COMPR_ 1 and all its contents will appear Press Yes and close the pop up The COMPR_ 1 folder will be deleted Close the window The Remote Agent window as it was previously positioned will appear Network Window TCP IP Properties IP address Execution Environment Target Tab Connect Disconnect HMI 6200 Operator Interface Development Computer Arrangement Make sure that the operator interface is properly connected to the development computer Network TCP IP Properties Adaptation Setting gt Control Panel gt Network You will need to change the IP address on the development computer only if the first three digits of the development computer s IP address do not exactly match the first three digits of the Operator Interface s IP address By default the Operator Interface will come up with the IP address of 16 1 0 21 zix E Configuration Identification Access Control The following network components are installed NDIS 1394 Net Adapter YT NetBEUI gt Intel R PRO 100 VE Network Connection 3 TCP IP gt Dial Up Adapter 7 TCP IP gt Intel R PRO 100 VE Network Connection TCP IP Properties 2 x Bindings l Advanced l NetBIOS l DNS Configuration Gateway WINS Configuration IP Address An
96. formation is being requested from followed by two colons in front of the tag for the information that is being requested For example a Controller with a tag name of UC254 and an analog input with the tag FT254 the input could be accessed by a different Controller by requesting the following tag UC254 FT254 A 3 Data Structures and Expressions Tags assigned by the firmware their data types and their descriptions are listed in a Table Al Reserved Tags Tag Data Description Type Boolean This controller is controlling the process It is not a reserve controller Real Bias auxiliary for PID ratio and bias subfunctions Real Derivative gain as calculated so far during this scan It is initialized at the start of each scan from the loop auxiliary CRATE Real Loop proportional gain auxiliary Real Integral gain as calculated so far during this scan It is initialized at the start of each scan from the loop auxiliary CGAIN Real Proportional gain as calculated so far during this scan It is initialized at the start of each scan from the loop auxiliary CGAIN Real Loop derivative gain auxiliary Real Loop integral gain auxiliary Real Loop deviation auxiliary Real Length of time the sequence control function is held in Minutes the current batch state FNC 40 Boolean Horn flag This Boolean is set true whenever an alarm becomes active and is reset to false when the acknowledge button is pressed
97. g lists The tag definitions received from each controller will be added to the MOPS database and MOPS will serve these tags to OPC clients 8 39 8 40 FIGURE 8 26 OPC Server Main Screen Configuration MICON OPC Server Initialization When MOPS starts up the following screen is displayed MICON OPC Server Wee sell Ethernet Adapter jo Ethernet Address fe 80 46 16 da 79 Settings IV Enable time download Refresh Rate E secs IV Allow writes to tags WriteT ag Limit 2000 T Lock device lit J Save status msgs V Enable SOE Status Messages Clear Status Logout Requesting status from R100 fequests sent Waiting for responses Received MLP_RPT_ID Requesting tags from controllers that are alive Requesting tags from R100 Tags from this controller added to database All controllers polled for tags User logged in successfully Configuration File Interface Add Controller Broadcast Time Password Code to reset password Reset password On startup MOPS always tries to connect to the controllers defined in the devlist txt file If it is able to get a response from a controller it requests the tags available in that controller This process is repeated for each controller in the database At the end of the startup sequence MOPS s database is initialized with the tags available in all controllers that are alive and responding to queries After startup if any controller com
98. g program at the appropriate location The compiler also provide commands to Clean the project This command deletes all files created during the last compiling Set the compiling options You can setup the compiling options by using the Build Compiling Options menu command Definitions The compiler supports the definition of aliases An alias is a unique identifier that can be used in programs to replace another text Definitions are typically used for replacing a constant expression and ease the maintenance of programs Three levels of definitions are provided common to all the projects installed on your machine global to all programs of a project local to one program Common and global definitions can edited from the Tools menu of the STRATON main window Local definitions can be edited from the Tools menu of program editors Definitions are entered in a text editor Each definition must be entered on one line of text according to the following syntax define Identifier Equivalence comments Below are some examples FALSE redefinition of FALSE constant 3 14 numerical constant bLevel gt 100 complex expression Bis You can use a definition within the contents of another definition The definition used in the other one must be declared first Below is an example 14 ET EE Note The use of definitions may disturb the program monitoring and make error reports
99. ge span High Engineering Unit GE The Analog Input function shown above processes the field analog signal and converts it to engineering units The output of each function is called the Main Signal Value MSV Program Organization Units An application is a list of programs Programs are executed sequentially within the target cycle according to the following model 8 19 Configuration Begin cycle exchange I Os execute first program Los execute last program wait for cycle time to be elapsed End Cycle Programs are executed according to the order defined by the user The number of programs in an application is limited to 255 Programs must have unique names The name cannot be a reserved keyword of the programming languages and cannot have the same name as a standard or C function or function block A program should not have the same name as a declared variable The name of a program should begin by a letter or an underscore _ mark followed by letters digits or underscore marks It is not allowed to put two consecutive underscores within a name Naming is case insensitive Two names with different cases are considered as the same Data Types Below are the available basic data types Although Straton supports more data types use only the following three data types when creating configurations for the ICS TRIPLEX controllers BOOL Boolean bit can be FALSE or TRUE stored on 1 byte DINT Signed int
100. gured Application Tag database The pre configured Application Tag database consists of generic tags Ps Pd AS_PID Cap PID AO_01 etc It is recommended that this generic tag structure be retained and that custom tag requirements be accommodated by simple graphic labels on faceplates etc not database tag changes at the Operator Interface level refer to Section Six of this manual Configuration Changing Adapting the T6200 Configuration Before changing the configuration file you should consider the pre defined structure of the T6200 application Also make sure to take the following T6200 database Syntax Rules into account For new applications you can use an existing application saving it under different names Database Updates Additions Recommendation For most applications there are no update or addition requirements of the pre defined Tags If updating changing Application Tags or Labels is required keep the following syntax rules in mind e Although the maximum Tag and Label length is 16 characters Tags and Labels should be as short as possible typically not exceeding 12 characters e Tags and Labels must begin with a letter They can be composed of letters numbers and the underscore _ character They cannot contain spaces blanks e The Tag or Label name must be different from the Function Compilers Reserved Tag names e While Tag names are NOT case sensitive both uppercase and lowercase characters should be use
101. he application screens For new screens you can use existing screens including the Standard screen saving it under different names To update change an existing screen insert change the objects in the window between the header and footer It is not recommended to change the header or footer arrangement itself The standard header and footer was used as template for all application screens The footer area includes a single line alarm object that displays the latest active alarm The individual objects that make up graphics faceplates etc on the application screens are taken from the pre configured objects in the Library Database Updates Additions Recommendation For most applications there are no update or addition requirements of the pre defined Tags that are stored in the Application Database Or in other words the pre defined generic Application Database does not have to be changed in most cases user tags are accommodated by tag labels not database tags drawn with the screen editors A N characters If updating changing Application Tags is required keep the following syntax rules in mind e Although the maximum Tag length is 32 characters Tags should be as short as possible typically not exceeding 12 characters e Tags must begin with a letter They can be composed of letters numbers and the underscore character _ e The tag name must be different from the Web Studios reserved internal tag names and math functions
102. he T6200 can act as either a MODBUS master or slave In the master mode the T6200 can accommodate up to 2500 PLC points This interface is a standard T6200 feature which does not require any special hardware or software The standard RS 232 or RS 485 electrical interface COMM2 is used between the communucation ports for Modbus devices The serial interface operates in the half duplex mode at a selectable data rate from 2400 to 38 400 bits per second IMPORTANT NOTE Although the T6200 supports the RS 485 signal levels electrical interface the software drivers on the communications ports of the T6200 do not support addressing of multiple devices Hence if the RS 485 mode of operation is selected care should be taken to ensure that only one other device in addition to the T6200 is connected on the communication link T6200 MODBUS Functions Supported B 2 The following T6200 Modbus functions are supported 01 Read Discrete Output Status Obtains current status ON OFF of a group of discrete outputs 02 Read Discrete Input Status Obtain current status ON OFF of a group of discrete inputs 03 Read Setpoints Analog Outputs Loop Auxiliaries Alarms etc Obtain current binary value in any group of holding registers 04 Read Analog Input Values Obtain current binary value in any group of input registers 05 Modify Discrete Output Status Force Discrete Outputs to a state of ON or OFF 06 Modify Analog Values Register Groups Plac
103. he configuration file that was executing on a controller then the user MUST get the latest list of tags available on that controller FIGURE 8 28 MICON OPC Server Configuration File Directory Information Configuration When the user tries to update the tags available in the MOPS database using the Update Tags button then the MOPS will force the user to shutdown the OPC interface of the MOPS This is done because OPC clients can get confused if the tags that are being served to them are changed at run time It is strongly recommended that all OPC clients be disconnected from the MOPS before trying to change the MOPS tag database The Configuration File Interface window also allows a user to upload reports from a controller Simply select the radio button of the report of interest and then click on the Get report button to upload the report All reports are stored on the C drive in the folder NICS Triplex The filename corresponds to the report uploaded All reports should be viewed using Wordpad instead of Notepad as the report files are easier to view in Wordpad Finally the Configuration File Interface window allows a user to change the password utilized by MOPS Simply enter the password in the corresponding text box and click on the Set password button The new password becomes effective immediately It is strongly recommended that the Configuration File Interface windo
104. he configuration to the backup board through the backup serial link The standby primary board s memory cannot be cleared during runtime operation without removing the board To transfer a configuration from a backup board to a primary board the primary board must be removed unplugged and reinstalled clearing the memory at the same time see Replacing Control Boards below The primary board with cleared memory will then request a configuration transfer from the active backup board Replacing Control Boards In a system with redundant boards the backup board can be activated to allow removal of the primary board without upsetting the system Depressing the PUSH TO ACTIVATE switch will activate the backup board The NORmal LED must be illuminated and the OUT LED must not be illuminated before the board can be activated When the backup board is active it transmits a Backup Active alarm to the host on the Ethernet This alarm cannot be cleared as long as the backup board is active After the backup board has been activated the primary board may be removed by pulling on the handle on the front of the board to unplug it The memory must be cleared in the replacement board To clear the memory plug in the replacement board and depress the PUSH TO ACTIVATE switch for one or more seconds within the first three seconds The OUT LED will illuminate for a few seconds while it gets the configuration from the backup board and then compiles it After
105. he operator interface must be ergonomically table to the user While this may seem to be a fairly easy goal to achieve with Menu Bar interfaces a number of elements come into play with a process ironment that must be brought into proper relationship with the operator elements access prevention of accidental value entry value setting accuracy etc ay architecture is flexible yet clean and simple in appearance and interacts with the same manner The windows menus etc are consistent looking and behaving re formatted type display hides the complex window access procedure and to a point where a virtually untrained person can easily navigate between displays ve means of interacting with the process vides for simple operator interaction Direct touch or a pen stylus are used for en panel computers 12 1 15 etc inch screen size several displays can be grouped screen grouping is accomplished by right clicking the Group Screen on the Screen tudio software HMI 6200 Operator Interface Overview of HMI 6200 Features A standard option of the T6200 Unit Automation System is to incorporate an integral 5 7 inch P PC based full featured human machine interface HMI 6200 This Operator and Engineering Interface Software offers Standard and Customized Screens On Line Operation and Control On Line and Remote Diagnostics Alarm and Event Management Critical Event Archiving Trend and Historian OPC Compliant Clien
106. hin the controller Non interactive control is when functions are independent Interactive action is illustrated in Figure 7 9 In this illustration tank B is being drained and this in turn influences the level in tank A Non interactive action is illustrated in Figure 7 10 In this illustration tank B is being drained and tank A is being drained into tank B Changing the drain rate in tank B in this case does not influence the level of tank A Interactive Control Action When tank B is drained tank A will be affected 7 12 Control Primer Deadtime The interval of time between the input of a change to a process and the beginning of a detectable response in the process is called the deadtime For the step input illustrated in Figure 7 11 the deadtime is the time between the step input and the first indication of a change on the output 7 13 Control Primer Non Interactive Tank A Control Action When tonk B is droined tank A will not be affected Deadtime TI deadtime Ka SEN l l Deadtime Deadtime is not the same as lag An example showing the difference is an empty garden hose connected to a water faucet When the water faucet is turned on there is a delay before any water reaches the other end of the hose This delay is called the deadtime Lag is the time the first drop of water reaches the end of the hose until its reaches maximum flow Cascade Control Cascade control is where the setpoint of
107. iagram A label is used as a destination for jump symbols see below Insert jump In this mode the mouse is used for inserting jump symbols in the diagram A jump indicates that the execution must be directed to the corresponding label having the same name as the jump symbol Jumps are conditional instructions They must be linked on their left side to a Boolean data flow D Configuration FBD variables All variable symbols and constant expressions are entered in FBD diagrams using small boxes Press the following button in the FBD toolbar for inserting a variable tag Insert variable In this mode the mouse is used for inserting variable tags Click in the diagram and drag the new variable to the desired position Double click on a variable tag to open the variable selection box and either select the symbol of the desired variable or enter a constant expression Variables tags must then be linked to other objects such as block inputs and outputs using connection lines You can resize a variable box vertically in order to display together with the variable name its tag short comment text its description text The variable name is always displayed at the bottom of the rectangle tag description location name FBD comments Comment text areas can be entered anywhere in a FBD diagram Press the following button in the FBD toolbar for inserting a new comment area Insert comment text In this mode the mouse is used for in
108. ialog box Press the ENTER key when the grid is inactive to open the variable setting box When the active grid is active the name of the selected column is displayed in bold characters The text of selected cell or if empty is marked in bold yellow characters E Straton for MICON K_B 501 Variables File Edit View Build Tools Window Help REI 2 08 Init value Description Driver Start Stop Command SIMULATION ONLY Polytropic Head Stg Polytropic Head Low Alert Stg t Polytropic Head Stg Polytropic Head Low Alert Stg 2 e 107 7569 Flow Co Efficient from MC Tool for Q Dis Stg l 191 8389 Flow Co Efficient from MC Tool for Q Dis Stgi 2 Volumetric Flow Compr Inlet Stg l Volumetric Flow Low Alert Stg l Volumetric Flow Compr Inlet Stgi 2 Q2_Lo Volumetric Flow Low Alert Stg 2 LU nt Initiate Line Up Condition SIMULATION Ch At any time you can drag with the mouse column separators in the main grid header for resizing columns Sorting Variables At any moment you can sort variables of a group according to their name type or dimension For that you simply need to 1 move the cursor to the header of the group 2 click on the name of the wished column The configurator always keeps the original order of declared variables in order to allow safe On Line change Each time you insert a new variable or expand collapse a group the original sorting is re applied
109. igure 2 9 Backup Control Board Voltage Regulator with short circuit protection 1A 24 VDC Active from Figure 2 9 Latch Output from RS Microprocessor Inhibit from Figure 2 9 Input Output Circuit Description Discrete Outputs with External Power In reference to Figure 2 8 the discrete transistor output with an external power source can sink up to 0 25 amperes continuously and one ampere momentarily The maximum voltage that can be applied continuously is 38 volts DC The return CH of the external power source must be connected to the input or power terminal of the T6200 Controller Termination Primary Control Board Panel 1A lt lt Active from Figure 2 9 G Latch of a VU Output from Discrete Output a 7 M RS Microprocessor with External FS Inhibit from Figure 2 9 Power lt 0 25A d External Power Source lt 38V Backup Control Board A 7 Active from Figure 2 9 IL Latch 100V P Output from iA RS Microprocessor lt lt N Inhibit from Figure 2 9 Active Standby Logic The active standby logic determines which control board primary or backup is active and if the outputs are active Only one control board can assume the active role at any given time Refer to Figure 2 9 The inhibit signal is true when the control board is not active and the system fail signal is true The inhibit signal when true w
110. ill reset the analog outputs to zero and reset the discrete output latches causing the output transistors to open The only time the inhibit signal can be true in a primary control board that does not have a good control board in its backup position is the first 0 2 second after power is first applied This will allow the outputs to reset on power up and to freeze the outputs if the system fail signal should become true when the control board is active and must remain active 2 9 Active Standby Logic 2 10 Input Output Circuit Description Termination Primary Control Board Panel lt lt J 4 Power U Active TET Reset S LED Inhibit lt lt lt L lt System Fail OUT LED _ i 4 E Activate S SEN lt lt Backup Control Board U Reset P Inhibit System Fail Activate AANE Hardware Installation Maintenance Hardware Installation Maintenance Site Selection Considerations 3 Access Considerations 3 T6200 Unit Automating System Mounting 4 T6200 Controller Electrical Power Wiring 6 T6200R Subrack Electrical Power Connection 8 Input Output Hardware Configuration 9 Signal Wiring 10 Wiring and Jumper Placement for T6200 C Channels 1 8 12 Wiring and Jumper Placement for T6200 C Channels 9 16 13 Wiring and Jumper Placement for T6200 C Channels 17 22 31 and 32 14 Wiring and Jumper Placement for T6200 C Channels 23 26 16 Wiring for T6200 C Channels 27 30 17 Wi
111. imension for the variable in the Dim column The starting index for an array is zero 0 This means that to refer to the first element of an array MyArray in your configuration you must enter the string MyArray 0 Note that although the ICS TRIPLEX Graphical Configurator supports arrays the MICON OPC Server does not support arrays Any such array variables will not be accessible in a Windows HMI via the MICON OPC Server Attributes of a Variable Each variable have an attribute displayed in the corresponding column of the grid For each internal variable you can select the Read Only Otherwise the attribute column of an internal variable is empty To change the attribute of an internal variable enable the modification mode in the grid and move the cursor to the selected attribute cell Then press ENTER to set or reset the Read Only attribute Initial Value of a Variable A variable may have an initial value The value must be a valid constant expression that fits to the data type of the variable The initial value is displayed in red if it is not a valid expression for the selected data type To change the initial value of a variable enable the modification mode in the grid and move the cursor to the selected init value cell Then press ENTER to enter the new value Array variables cannot be initialized in the configurator To initialize individual array elements values must be assigned in the configuration Variable Tag
112. io of Flow Damping The damping in the process system is the reduction of energy causing amplitude of the oscillation of the process loop to reduce Figure 7 14 is an example of an under damped process loop and Figure 7 15 is an over damped loop Response Curve for an Under Damped Response 7 16 Control Primer Output Time 7 17 Control Primer Figure 7 15 Response Curve for an Over Damped Response Output Time A process loop with a loop gain of one would oscillate continuously The oscillation can be stopped by reducing the gain of the loop Reducing the gain also increases the damping The most common damping used in the process industry is 1 4 amplitude damping refer to Figure 7 16 A proportional type controller with a gain of 0 5 would be 1 4 amplitude damped Figure 7 16 Damping Response Curve for a L Amplitude Damping E pee Output Time These are straight forward examples of various types of control choices there are many more The best choice will depend on the process characteristics and the control objectives eg hold a level very close to setpoint or let it drift up and down while holding the flow out of the tank as consistent as possible 7 18 Configuration Section Eight Configuration Preface 3 Configuration Studio 4 Running the FBD Configurator Workbench 4 The Main Window 5 Windows 5 Defining Programs Loops 6 Creating Programs 6 Renaming Programs 6
113. isplays ess Operation and Process Status Displays Operation indication is structured to quickly and accurately determine process status and to allow for fast response Diagnostic Displays The unit maintenance functions can be supported by diagnostic displays which provide the user with a flow chart type view of the control loops Analog and Discrete I O Displays The I O displays provide a summary of the analog and discrete point values Each rectangle includes the abbreviated point name and the value Equipment Condition Displays Condition display s can be provided to illustrate status Interlock ESD status etc and pertinent values of the process equipment Detail Display s Displays for calculation and fall back value settings are typically included to provide an overview of key parameters Reports and Recipes Reports can be created without needing any special programming tool like VB etc Using the report workstheet and the scheduler reports can be custom designed and scheduled for display and transmission The recipes module worksheet is used to create load and delete recipes Recipes in this case means a group of tags that have their values saved and retrieved like a database The values can be retrieved from the ASCII file in standard format or the XML format 6 15 Workspace Window Task Tah Scheduler Configuration Example for Incip Initiated Trending HMI 6200 Operator Inte
114. isters 40001 49999 Holding registers Table 3 lt coil input nr gt Since the first digit of lt coil input nr gt specifies the MODBUS data type intervening leading zeros may be omitted For example 00001 may be written 01 for the first coil and 40001 may be written 41 for the first holding register Modbus Interface RS 232 RS 485 Boolean tags may be defined in a remote register block Such tags are packed into register s least significant bit first A comma between Boolean tags will force the start of a new register When the register is written by the remote device all of the Boolean tags will be updated Conversely if any Boolean is modified the whole register will be written The lt scale gt modifier provides for the automatic conversion of engineering unit scales between the remote points and the local tag values Scaled tags are real and all real tags are scaled Without scaling remote register point default to integer values with scaling remote register points default to real values Register points may be treated as signed or unsigned and fewer than sixteen significant bits may be either left or right justified within the register Signed or unsigned registers are ce ep specified by the leading or which introduces the lt scale gt modifier Register width and alignment is specified by the optional a Ja lt bits gt field The
115. k call the name of the called instance must be written upon the block rectangle Raw Surge Control Line SP Convert O2 sim corto hsll SAF Eh on Ps ER K_hsll Q2sim bail Ps_a K 0 8612113 The data flow may represent values of any data type All connections must be between input and outputs points having the same data type T6200 Analog Input FB Analog Input Block Editing hd Discharge Flow Onfice OP Droe hue Z Al Al Properties AAA i a ANAS a Ss SSS Bo Name e Desom Channel 1 Channel number 1 16 amp Type 20 Signal type 4 20mA 20 Cancel Filter 0 0 Input digital filter time in s Linearization 0 Linearization type Linear SpanLO 0 0 Range span Low Engin SpanHl 1000 Range span High Engin di ill A gt S ER a i te hd AN Channel number 1 16 23 26 17 22 27 32 not allowed as Al Analog Input Parameter Adaptation Verify all AI parameters to make sure that they meet the requirements of your application The Channel number to which the analog input is connected to The Input signal type 20 4 20 mA The Filter requirements of the analog input signal if any The Linearization Linear or Square Root do not select square root for h or hd inputs The Transmitter range of analog input in Engineering Units If special linearization oscillation monitoring etc is required specify AI_C in place of AI 8 27 Config
116. l Download Compile Upload Preserve Halt command successful Download File starting session Download File command successful Execute File file U_200 STD command successful Yv Filename Status Reports C Alarm Summary Self Test Status C Function Values Interrupt Trace Get Report ooo a1 Set Password To OK Do not forget to click Update Tags on the Configuration File Interface window if you made changes in the database of the newly downloaded and executed file Click Yes on the following pop up Update Tag Pop Up MICON OPC Server Q This controller has tags in the database Would you like to delete the existing tags and replace them with an updated list of tags from the controller No 8 47 Configuration 8 48 Specifications 9 2 Specifications EE a a EE ms Specifications e following electrical characteristics Table 9 1 are valid at 25 C after a warm up period of at ast 20 minutes unless otherwise stated Important Note The termination panel of the T6200 accommodates 32 I O points The 32 I O points in the T6200 Controller are jumper selectable on a point per point bases as follows T6200C 8 are Analog Input Only 4 are Analog Output Only 8 are Analog Input or Discrete Input 5 are Discrete Input or Discrete Output 3 are Discrete Input Frequency Input or Discrete Output 4 are Analog Input
117. lay s access Face Plate display access Trend Historian display access Miscellaneous display access Footer eu Oe 6 12 HMI 6200 Operator Interface UAM displays access Alarm Summary History display access Alert Summary History display access 6 13 HMI 6200 Operator Interface General Display Description 6 14 Home Display Lag The Home display typically provides for an overview presentation of the compressor performance with an at a glance identification of off normal and alarm conditions The operator can select directly subdisplays Graphics Face Plates Diagnostics and Operation etc from this display to bring details into view Graphic Display s IS While pre defined custom graphic displays meet the need of most users many still may wish to create additional displays that are specific to their respective TMC operations The displays normally consist of graphical symbols bar graphs and alphanumeric information They represent real time database information graphically and allow for user specific actions and control From the graphic display s the operator can also directly select sub displays Face Plates Operation and Process Status Diagnostics etc Face Plate Displays M These displays show PID face plates and process control parameters associated with the displayed loops Anti Surge Incipient Surge Capacity Load Share I O Overview Direct go to buttons
118. leted file is completely different file than the file to be downloaded After a file is deleted and before proceeding with Download of a new file it is recommended to clear the memory of the controller board This is accomplished by removing and re seating the control board s and then immediately during the first 3 seconds depressing the Push to Activate button for two 2 seconds or more 8 46 FIGURE 8 30 Configuration File Interface Left Side Window Download Controller File Right Side Window Execute Controller File Download and Execute a Controller File Configuration Click on Download The Status window see Status following left side display will advise that Download File is starting and that the Download File command was successful Click on Execute and confirm that you want to execute the processing of the file click Yes on the confirm pop up The Status window see Status following right side display will advise Execute File Configuration File Interface Controller ID Get Directory Update Tags Ei Filename Download File starting session Download File command successful J 7 r Repos C Alam Summary Self Test Status C Function Values Interrupt Trace Get Report oo In Set Password To OK command was successful Configuration File Interface ES Controller ID SA e Get Directory Update Tags U_200_STD Dee
119. llers are used by the pfocess industries as well as other industries They are usually used among other things to improve aceuracy efficiency safety environmental and to automate ie when the controller takes action it bast a way to measure the result and then modify the action Most of these controllers are used in a clos d loop with negative feedback Sometime they are used in an open loop n h feedback control the output of the controller could be used to regulate a process usually by controlling a valve and the input to the controller monitors the same process and compares it to a reference normally called the setpoint If an error exists the output of the controller will change the process to correct the error In a typical feedforward control the input to the controller would be from a point ahead of the process being controlled The controller by measuring this disturbance would try to predict the required changes to the process and make them Feedback is either positive or negative Positive feedback tries to produce an unbalance condition causing instability In an application where a pump is used to fill a tank and positive feedback was used in the controller the controller is intended to control the level of a tank by turning the pump on and off Ina condition where the pump was on and the level was above the desired level the pump would continue to run overfilling the tank With negative feedback the controller works to restore
120. lling the MICON OPC Server Install The Packet Driver Software Open the Network Connections window Right click My Network Places icon located on the desktop Figure 4 1 Select Properties 4 2 Software Installation EE My Network Places Desktop Window Open the Local Area Connection Properties window Right click Local Area Connection Figure 4 2 Select Properties 3 Network Connections Network Connections Window LAN or High Speed Internet Local Area Connection LAN or High Speed Internet Wizard LG New Connection Wizard bei Network Setup Wizard Open the Select Network Component Type window x Select Install Figure 4 3 Open the Select Network Protocol window Select Protocol Figure 4 4 Select Add Open the Install From Disk window Select Have Disk Figure 4 5 4 3 ae Local Area Connection Properties Window __l Select Network Component Type Window Software Installation JL Local Area Connection Properties zl General Authentication Advanced Connect using Sai Inte 82559 Fast Ethernet LAN on Motherboard This connection uses the following items Client for Microsoft Networks wi e Internet Protocol TCP IP Install l Propertie Description T Show icon in notification area when connected OK C
121. lt protocol gt is MODBUS RTU or ASCII Hex RTU is a binary protocol which uses a 16 bit Cyclic Redundancy Check CRC algorithm to verify data integrity In this mode parity is usually not required ASCII Hex protocol uses an LRC check algorithm The characters are ASCII and may be easily displayed on a terminal The MODBUS role lt MB_role gt is either MASTER or SLAVE In the master role the T6200 polls the foreign unit s In the slave role the T6200 is polled by the foreign master it responds as one or more MODBUS units In the master role polling parameters lt poll parm gt may be specified here and on the unit statement lt poll parm gt 0 1 60 EXCEPTION lt e bits gt GAP lt g bits gt lt g regs gt MAX lt m bits gt lt m regs gt OFFSET 0 1 PRIORITY 0 2 RETRY 0 99 TT 0 60 The polling parameters lt poll parm gt determine the polling characteristics of a MODBUS master as well as the possible offset between point addresses and on the wire addresses OFFSET Only OFFSET and EXCEPTION apply to MODBUS slaves Polling interval in seconds lt e bits gt Exception handling control flags 2 Exception on bad poll address 4 Limit response quantity to poll quantities 8 No response on bad poll address lt g bits gt Number of unused coils or inputs which may be polled to poll succeeding coils or inputs lt g_regs gt Number of unused holding or input
122. m The break line is drawn on the whole diagram width No other object can overlap a network break Break lines can then be selected and moved vertically to another location Drawing FBD connection lines Configuration Press this button before inserting a new line o The configurator enables you to terminate a connection line with a boolean negation represented by a small circle Connection lines must always be drawn in the direction of the data flow from an output pin to an input pin The FBD editor automatically selects the best routing for the new line Connection lines indicate a data flow between the following possible objects Connection lines can also be entered when in the seclection mode by bringing the cursor close to the output of a block variable When the cursor is close enough the arrow cursor of the selection mode automatically changes to four inward pointing triangles When it does so the user can start entering a connection line To select an existing line on a FBD simply hold down the CTRL key and click on the line This will turn the solid line into a dotted line and select it for other operations Loi Block Refer to the help on the block for the description of its input and output pins and the expected data types for the coherency of the diagram Variable Variable can be connected on their right side to initiate a flow or on their left side for forcing the variable if it is not read only The flow must fi
123. marked with a gray header in the variable list The or icon on the left of the group header can be used to expand or collapse the group Straton for MECH K B7501 Variables DER File Edt view Build Tools Window Help SIE Dim Attrib Init value Tag T502 00 Tight Shut Of STG 2 IO Lo BOOL Tight Shut Off Latch STG 2 TSO2_Timer BOOL Tight Shut Off TSO_Leh BOOL Tight Shut off latch Declaration of Variables TS0_Timer BOOL Tight Shutoff Timer Un Ld Comp BOOL UnLoad Compressor Un_Ld TMR BOOL Un Load Timer VA100 REAL SCL x 1 04 Stg l VA200 REAL SCL2 x 1 04 Stoft MAC REAL SCL5 x 1 04 Stg 5 A600 REAL SCLB x 1 04 Stygt Za Average Compressibility used in K calculation Stg l z Creating New Variables Hit INSERT key in the variable editor to create a new variable in the selected group The variable is added at the end of the group Variables are created with a default name You can rename a new variable or change its attribute using the variable editing grid Variable List Active Grid EI Press this button or hit SPACE bar to enable or disable changes to the active grid The variable editor enables you to enter directly each piece of information in the cells of an active grid The active grid can be activated or disabled at any moment 8 7 FIGURE 8 4 8 8 Variable Editor Active Grid Configuration When the active grid is disabled modifying a variable is done through a d
124. more complex It is recommended to restrict the use of definitions to simple expressions that have no risk to lead to a misunderstanding when reading or debugging a program Cross references The Cross Reference tool enables you searching for declared variables in the whole application It can also be used as a powerful navigation tool for editing changes in the application programs Configuration Run the Cross References from the Tools menu in the main window or in editors Search in all programs The Cross Reference tool enables you to search for a text in all programs To do that just enter the searched text in the edit box and hit enter You also can use the drop down list to get a text already searched The text is searched in all the programs of the project Occurences are listed in the Cross Reference list You can double click on an occurrence to open the program at the appropriate location At any moment you can run the File Find in files menu command to update the list Listing unused variables Use the File List Unused command to display the list of declared variables that are not used in the programs of the application This command is particularly useful when cleaning a project Find replace in all programs The File Replace in files command enables you to replace a text in all the programs of the application The cross reference tool provides a visual interface for replacing texts and enables you to
125. n range from 2 147 483 648 to 2 147 483 647 Examples 5 38 1053 BOOLEAN Boolean variables are two state logic variables that has either a value of one or zero Examples Discrete Input Discrete Output Internal Switch FUZZY Fuzzy numbers are real numbers between zero and one and they are used with logic operands AND OR and XOR Examples 0 1 0 2 0 99 Logical Operations amp AND A amp B OR AIB A Exclusive OR A B NOT A 2 Only if A B Arithmetic Operations A 7 Relational Operations Addition Subtraction Multiplication Division Exponentiation Sequence comma Modulo Assignment Data Structures and Expressions 2 5 5A A 3 6 3 ZEN 3 5 A 9 8 A B Operator Description Example _ Equal to Not equal to Less than Greater than Less than or equal to Greater than or equal to A B A lt gt B A lt B A gt B A lt B A gt B The relational operator cannot be so grouped eg a lt b lt c is not valid but atb c is valid The assignment and sequence operators have the value of the right operand eg A B C means copy B to A then copy C to B Z 3 A B C then A B C Unary Operations A 8 Z 3 A B C then A B C Operator Description _ Example _ Convert to real Convert to fuzzy Convert to integer Convert to Boolean Negation A amp A A IA A Expression Data Structures and Expressions Mathematical and logic expressions are a valid series of constants va
126. napped onto a user supplied standard 35 mm DIN rail T6200R Subrack Mounting Each T6200R Subrack Housing accommodates up to six redundant T6200 Controllers The subrack may also include two power supplies Operator Interface and two Ethernet hubs Refer to Figure 3 4 for T6200R Subrack mounting dimensions The subrack should be mounted in a EIA standard 19 inch rack Refer to Section Nine Specifications for more detailed physical dimensions Hardware Installation Maintenance Ei le T6200 Mounting Dimensions H H RH P E Ek e BEEN EC aeree 2 aa IO Les iere Redundant Remote O Backplane Rear View SS Screw 2 ar HOUSING side m 4 30 109 2 7469 2 68 68 1 72 44 MIN T6200 Controller i E ee Panel Cutout OPERATOR INTERFACE gt Dimensions o J PANEL CUTOUT 5 44 138 5 95 151 5 50 139 1 ei ai 1 375 35 Remote I O Terminal Panel Mounting Dimensions Hardware Installation Maintenance 1 le gt s s 1 le 9 po zafre aa ralis ie heelen D ANAL T6200C ANALOG INPUT AOTAN 0G INPUT DISCRETE I
127. ncip On LSC DriverSt Compressor Graphic Screens provide for visual overview and for control Graphic Overview Display Control 6 18 Compressor FacePlate Screens and Aux Displays provide for traditional operation convenience MEER WER Ke LS PID BackUp Pump St Lube Oil Display Control 10 HMI 6200 Operator Interface CEA A MEE Eff Ratio A 7 9 000 Si Seal Gas Display Control 6 19 HMI 6200 Operator Interface From operator displays to maintenance screens to engineering displays the HMI 6200 covers the full interface spectrum This color LCD display represents an HMI with full DCS SCADA capabilities It provides a complete window on the process by which one can operate control maintain and manage the process unit eC CCE Runnin tad Interlocks Compressor Driver Display provides for Turbine Status Indication Turbine Sto Speed EZ Underspeed Overspeed Fuel Rate RER Avg EGT SEN Max EGT T Interlocks Driver Status Display LZ aN We CN ESI R 6 20 Quench Control Overload Control Suction Control all on one display Lube Oil 7 Seal Gas oe Ssrgtest snare Quench amp Overload Face Plates GS Fad ra CT Op Help Interlocks SimPr Dia AS ESPs SEER EEN interlock FE EERH VEER Beer anor Driver Star BERE Siop Surge Line Joc ERE FIGURE 6 17 Maintenance Screens facilitate process an
128. nd control configuration of the primary control board and to assume virtually immediately the input output and control functions in case of a primary malfunction Each control board contains in addition to the input output functions an extensive library of control algorithms Thus the T6200 Controllers can be configured as totally stand alone intelligent controllers or RTUs This minimizes dependency on communications resulting in high reliability Dual Non Redundant Controller The T6200 Dual Non Redundant Controller concept allows the user to have two independent controllers a primary and a second controller in one chassis thereby reducing the required panel space by half With this option two T6200 C Controller cards or two T6200 D Controller cards or a T6200 C and a T6200 D Controller card may be plugged into a single chassis Two Remote I O Termination Panels one for the primary controller and one for the second controller are required with this concept The Dual Non Redundant Controller option should only be used when controller redundancy is not foreseen as a requirement 1 6 Input Output Circuit Description Input Output Circuit Description Analog Voltage Inputs 3 Analog Current Inputs 4 Analog Current Outputs 4 Isolated Discrete Inputs 6 Discrete Inputs with Excitation from Controller 6 Discrete Outputs 8 Discrete Outputs with Internal Power 8 Discrete Outputs with External Power 9 Active Standby Logic 9 2 1
129. nfigured from four to eight current outputs The current output will source from 0 to 20 milliamperes to the user s receiver load The receiver must share the same circuit common as the T6200 Controller The maximum receiver resistance is 1000 ohms In reference to Figure 2 4 the digital to analog converter DAC receives a digital value from the microprocessor and converts it to an analog voltage The voltage to the current converter combined with transistor Q1 and the 50 ohm resistor converts the voltage to a current signal The output of the primary and backup control boards are connected together on the Controller termination panel The output is only enabled in the active control board The diode is used to block the current from the active control board Analog Current Input Two Wire Transmitter Input 4 20 MA Input Two Wire Transmitter Input Input Output Circuit Description Termination Primary Control Board 200 Volt Panel a SE Common mode Amplifier aged Programmable E Gain Amplifier Ha To ADC lt lt Backup Control Board 1A 200 Volt Common mode Amplifier Ana Programmable Gain Amplifier DY T A gt To ADC lt lt So Termination Primary Control Board Panel Voltage 1A 24 VDC Regulator with e short circuit 100V protection Analog 1A Switch Programmable Gain Amplifier lt lt 21 To AD ec Si OADE lt lt br l
130. ns are required the T6200 Controller ENET1 connector may be connected directly to the OI Operator Interface connector with a short Ethernet crossover cable ICS Triplex p n 6009 0030 eliminating the necessity of an Ethernet hub Refer to Figure 3 24 Hardware Installation Maintenance Firmware Changes T6200 EPROM Placement Firmware is the software operating system and function library that has been programmed into an EPROM erasable programmable read only memory Should it become necessary to update the firmware or install a custom firmware in the field the EPROM will have to be replace To change the EPROM Carefully slide the control board out the front of the chassis Use an Amp 44 pin PLCC extraction tool number 82159 1 to remove the EPROM from the socket The EPROM is the 44 pin IC with a label Refer to Figure 3 25 Install the new EPROM The EPROM is keyed with a notch on one corner This notch must be in the same orientation as the notch on the EPROM socket while plugging the EPROM into the socket Replace the control board Load configuration 3 27 Hardware Installation Maintenance Serial Communication Connection The T6200 includes two individual RS 232 RS 485 serial port connections COMM 1 and COMM 2 with RJ 45 connectors to facilitate serial communication COMM 1 and COMM 2 are software configurable for either RS 232 or RS 485 See Appendix C Modbus Interface RS 232 for COMM 1 and COMM
131. o Figure 2 3 Current Inputs This wiring and jumper placement is normally used with four wire current transmitters when Power 4 20 mA the power is not supplied Source Transmitter by the Controller Refer to Figure 2 2 Transmitter output may be referenced to common Analog Voltage Inputs This wiring and jumper placement is used for voltage input Refer to Figure 2 1 Power DC Voltage Source Transmitter Transmitter output may be referenced to common Analog Current Outputs 0 20mA 4 20mA Analog current outputs Refer to Figure 2 4 4 20 mA or 0 20 mA Receiver Isolated Hardware Installation Maintenance T6200C Controller ts 24 Vdc Supply mA Input reference to common through resistor O SHLD Factory Default T6200C Controller e mA Input Isolated from common O SHLD T6200C Controller tfo o o DC Voltage Input o Isolated from D common o SHLD T6200C Controller O mA Output Circuit Common D ei O SHLD Hardware Installation Maintenance Wiring for T6200C Channels 27 30 Analog Current Outputs 0 20mA 4 20mA T6200C Controller Analog current outputs Refer to Figure 2 4 Channels 27 30 do not have jumper placements O mA Output 4 20 mA or 0 20 mA Receiver Isolated _ Circuit Common Piers T6200D Control Board
132. o disregard alarms events that are merely further effects of a fault that has already been recognized Two examples of combinational alarms would be Do not generate a low flow alarm if a corresponding pump is turned off Alarm on deviation of a process signal from a trip point only if the rate of change or another variable exceeds specification at the same time that certain valves are fully open and a feed pump is off Alarm and Alert Suppression Alarm and alert processing can be suppressed at the control module level The configured suppression may be for specific alarm alert points or groups and is normally process condition related Notification of suppression is provided via alarm cutout attributes Alarm and Alert Notification The HMI 6200 operation interface provides several features for notification of alerts and alarms These include HMI display audible annunciation and optional control triggering 6 5 HMI 6200 Operator Interface Alerts Summary Display Historical Alarm and Alert Display The Alarm Alert History display provides for means of viewing past Alarm and Alert events Historical data can be retrieved with convenient date time selection buttons Alarms History Display From Day To Day Year CO Month i 6 a 7 2004 BEE _ Today JES 6 6 Trend History Definition Windows Trend Points Configuration Window Compressor App HMI 6200 Operator
133. of the pre defined displays is completed connect the development computer to the controller operator interface via a direct HMI Crossover Ethernet cable or via the controllers Primary Ethernet connection T6200 rear termination panel Ethernet 1 If the connection is made through the Primary Ethernet at the controller termination panel make sure that the T6200 control board s is unplugged and that the connection from the termination panel is made direct to the development computer using a standard Ethernet cable HMI 6200 operator interface Arrangement Select the Miscellaneous Screen click on the button on the Header of the operator interface display Log Off and press the CEViewSD CE View Shutdown grayed out before Log Off confirmation button on lower right area of the screen The operator interface will exit the CE View program and display a Remote Agent window FRR mht InterLocks Diagnostic Flow Charts D AS Diagnostic Flow Charts D Cap Loop Tuning FB T Stg Loop Tuning FB C Stg Curve Configuration Pressure Depressure P Stag Security and Control Sa Sma ol Remote Agent Window The user needs to move the Remote Agent window down only if he cannot see the information that he wants to see Typically this will be required in order to expose the My Computer and T6200 Configuration icons Delete existing COMPR_ 1 Folder Double click the My Computer icon and then double click the IPSM
134. ons The sample rate resolution of one millisecond provides for first out sequence of events capability Three of these inputs can be TABLE 1 1 Input Output Channel Assignments Product Overview configured as frequency pulse inputs Discrete outputs are transistor configurations A separate internal 24 volt regulator is supplied for each input output The internal I O section of the Controller accommodates 32 I O points Refer to Table 1 1 for I O channel assignment information Analog T6200C Analog or Discrete Analog Analog Discr Input Discrete WO IW Output vo Input T6200D Discrete I O Discrete Discr Input UC Channels 22 31 and 32 can also be configured as a frequency pulse input Channel 32 can also be configured as a frequency pulse output The process signals supported by the T6200 Controllers are e Analog Inputs 4 20 mA 20 mA 10 Vdc internally or externally powered e Analog Outputs 4 20 mA 0 20 mA Discrete Inputs On Off contacts internally or externally powered Discrete Outputs internally or externally powered Pulse Inputs up to 25 kHz Line Power and Transmitter Power The T6200 Controllers operate on 26 Vdc power The T6200R subrack supplies redundant AC to DC power supplies or the 26 Vdc can be obtained from any other reliable power source Terminal blocks are provided on the termination panel for primary and secondary redundant 26 Vdc power input Power for field transmit
135. or Analog Output T6200D 25 are Discrete Input or Discrete Output 4 are Discrete Input Only 3 are Discrete Input Frequency Input or Discrete Output Refer to Table 1 1 in Section 1 for I O channel assignment information 9 3 Specifications Table 9 1 T6200 Controller Electrical Characteristics T6200 C module Characteristics Performance Analog To Digital Conversion Accuracy Non Linearity Resolution Noise Programmable Gain Amplifier Gain Settings Accuracy G 1 2 4 8 16 Analog Inputs Number of Inputs Signal Types Voltage Current Common Mode Rejection Common Mode Protection Input Res Voltage Mode Current Mode Analog Outputs Number of Outputs Signal Type Output Load Resolution Accuracy Non Linearity Discrete Inputs On Off T6200C only 0 2 of full scale 0 05 of full scale 12 bits sign 0 1 of full scale T6200C only 1 2 4 8 and 16 0 05 0 05 0 10 0 15 0 15 T6200C only Up to 20 625 mVdc 1 2 Vdc 2 5 Vdc 5 Vdc and 10 Vdc auto ranging 2 5 mAdc 5 mAdc 10 mAdc and 20 mAdc auto ranging 80 dB 60 Hz When configured as an isolated input 100 V transient absorbers 800 kQ differential and 400 kQ common mode 250 Q 0 0 04 differential and 400 kQ common mode When configured as an isolated input T6200C only 4to8 0 20 4 20 mAdc current sourcing 0 350 Q Larger resistance may be used see I O Circuit D
136. or underscore marks It is not allowed to put two consecutive underscores within a name Naming is case insensitive Two names with different cases are considered as the same Opening Programs Press Enter or double click on a program to open it with the FBD editor e When a program is open it is marked with a small red sign in the list An open program cannot be renamed or deleted 8 6 Copying Programs Use the File Copy command for duplicating the selected program Copy cannot be used for erasing an existing program You must enter a new name for the destination of the copy Moving Programs Commands of the Edit menu allows you to move a program in the list Remember that the order shown in the list directly corresponds to the execution order of programs at run time Description Each program may have a multi line description text You can edit this text by running the Edit Description command This command is also available when you edit the program Configuration Variable Editor E Press this button in the main window to open the variable editor The same button is available in all program editing windows The variable editor is a grid tool that enables you to declare all variables of the application Variables in the editor are sorted by groups global variables variables local to a program Please refer to the description of variables in the language reference for a more detailed overview Each group is
137. ority for Lo Lo Deviation Alarm No Alarm 0 Deadband 20 Alarm Deadband in Engineering Units if negati Group 10 This Alarm s Group Number used by alarm mar Mat D Alarm Management Clear Auto ACK and Suppi DAS 1 Suppress Dev Alarm in manual mode or on swi e i gt Limit Real Eng Value for Hi Hi Deviation Alarm 3999999 to 9999999 PID Parameter Adaptation Verify all PID and DEV alarm parameters to make sure that they meet the requirements of your application AO FB Configuration Configuration T6200 Analog Output Definition Analog Output Block Editing Droe dyed tide tA A AD AO Properties K NNN Si Kc SAAS e Ale N Value Description Chan 27 Channel number 23 30 1 22 amp 31 32 not allowe Type 1 Channel type 0 gt 0 20m4 1 gt 4 20m AS_Out_IrRef Arack_Ret AS_Out_Tre Arack 4 AU Dr 1 Allows reverse operation for air to close 0 gt GE OPLOLM 0 0 Lower bound in percent for the output alype OPHILM 100 0 Upper bound in percent for the output ZA0_Dis 1 OPNALM 5 Maximum decreasing rate of change in percent PLOD D OPPRLM 10 Maximum increasing rate of change in percent VPHILME 100 0 Recall 2 Recall the old value of the output after power PNRLNE5 gt Dessen e o Analog Output Parameter Adaptation Verify all AO parameters to make sure that they meet the requirements of your application The Channel number to which the analog output is
138. ouble click Setup exe The setup program will copy various files to your hard disk drive and copy the OPC Server and related files to a directory of your choice Then the setup program will proceed to install the OPC Data Access components This will open the InstallShield Self extracting EXE window Figure 4 9 4 5 Software Installation Select Yes This will open the Readme Information window Figure 4 10 Select Next This will open the Setup Complete window Figure 4 11 Select Finish Locate File 2 x see Look in gt Ethernet Driver E b m Locate File Window File name OEMSETUP INF Files of type i Cancel x Click the Network Protocol that you want to install then click OK Select Network Protocol Window Network Protocol Virtual Packet Driver A This driver is not digitally signed Tell me why driver signing is important G Cancel InstallShield Self extracting EXE x This will install OPC Data Access 2 0 Components for NT Do you wish to continue InstallShield Self extracting EXE Window 4 6 Readme Information Figure 4 10 Readme Information Window Software Installation Information This installation will add standard OFC Data ccess 2 0 components for NT Automation interface Allows YB and other OLE Automation clients to access OPC data access servers OPC Server Browser component Allows clients to
139. pplies power to motors solenoids lighting horns bells etc Avoid bringing signal wiring into junction boxes which contain other wiring AC power wiring should be run in a separate conduit from the signal wiring The stripped portion of the wires should be 5 16 8 mm long Wires should be inserted in the clamp type terminals until they touch the internal stops The terminal screw should be tightened while holding the wire in place Check for proper clamp pressure with a gentle tug on the wire T6200 C T6200 D ENET1 T6200C ENET2 EHA in ENET1 T6200D ENET2 TERMINATION J TERMINATION PANEL PANEL 2000 2000 ics triplex ics triplex MADE IN U S A MADEINU S A TB1 KOR Ri Ri SK Lilli ot Rt S wwe at 1ot 10 es 2 WE EZ vat hal Sta DISCRETE INPUT OUTPUT DISCRETE INPUT St Bt B aed Ri DISCRETE INPUT OUTPUT S ANALOG INPUT OUTPUT DISCRETE INPUT OUTPUT WE Ri SNIS rot DEEN ot at rotin ANALOG INPUT 5 N4 Re N N iS Ne B N B r t en ET 2 D A ET 1 Ri N ANALOG INPUT DISCRETE INPUT tat rat a DISCRETE INPUT DISCRETE OUTPUT o B SIS N N ANALOG OUTPUT lgl at at Sat B a4 8 o d ul 2 Y AGND E sec g 502931 100 REV CO AVIS Redundant Remote I O Termination Panel Dual Non Redundant Remote I O Pi Termination Panel 1 0 Cable
140. ration Chemical Resistance EMI RFI Specifications 5 Hz 60 Hz 01 inch X Y Z axes excursion Protection against traces of H2S SO salt sand and dust is provided Complies with Federal Communications Commission Docket 20780 Meets German VDE 0875 and British Standard 727 Note The T6200 controller is designed for stand alone and multi unit T6200R 19 Subrack mounting Table 9 3 T6200C T6200D Unit Controller Mechanical Specifications Characteristics Performance T6200C T6200D Unit Controller with HMI 6200 Operator Interface Weight Height Width Depth Type T6200C T6200D Remote Termination Panel Weight Height Width Depth Type T6200R Subrack with 6 T6200C T6200D Power Supplies Ethernet Hubs and HMI 6200 Operator Interface Weight Height Width Depth Type 5 1 lb 2 3 kg 5 95 151 mm 4 30 109 mm 16 98 431 mm 1 8 DIN 5 44 139mm x 2 68 68 mm cutout 0 59 Ib 268 g 3 45 88 mm 7 75 197 mm 2 40 61 mm DIN Rail Mounted 42 5 lb 19 4 kg 10 5 267mm ANSI Standard 19 483 mm ANSI Standard 19 88 505 mm Europac 9 7 T6200C and T6200D Controller Module Physical Dimensions T6200C and T6200D Remote LUC Backplane Physical Dimensions 9 8 Specifications ics triplex Ern Ie i Ce GE H a H H iar z
141. rehensive GUI Based on WEB Studio the graphical user interface offers object oriented easy to use graphics User defined and pre defined graphic displays Used to monitor and control a TMC process Pre defined displays include Home Graphics Face Plates AIN AO DIN DO Alarm Summary Alert Summary Trend Historical Trend Scripting language including math expressions statistic and logical functions module activation functions etc Build hierarchies and networks of displays Displays real time amp historical data Translation Tool for multi language operation Time Scheduled Tasks Provides time based user defined operations Event types Reports Recipes Calculations data logs match logic functions or any program Scheduling intervals from seconds to years Quickly defined and interactive Schedules application programs Alarms and Alerts Processing Provides comprehensive alarm reporting SOE sequence of events capabilities Individual or multiple alarm acknowledgements Remote Ack acknowledge User definable priorities User definable status colors start ack norm Archive storage and call back Real Time and Historical Trending All data base points may be selected for trending Selectable plot scales time spans colors grid sizes Up to 8 plots per window Selectable curve type X t X Y Save On Trigger or Save on Tag Change selection Archive storage and call
142. require continuous scanning such as Alarm Alert related tags Tag Names are obtained from the Database double click on Tag Name column To associate the Tag Name to the OPC Server item right click on the item column and hit OPC Browser This enables you to browse all the OPC Server configured items If the T6200 connection is not already established it will open the OPC Server link 6 31 Application Datasheet Database Tab Web Data selection Project Settings Web Tab 6 32 HMI 6200 Operator Interface WEB Communication Web Studio allows you to save your application screens in HTML format and export them to Internet Browsers Internet Explorer You need to set the parameters in the Web tab in the Program Settings dialog window and save the screens which you desire for Web communications as HTML menu File Save as HTML Caution The Web Pages generated by the Save As HTML function are independent of the screen file they were generated from As such if you make a change to the Display Screen that change will not appear on the Web page until you again Save As HTML Any tags which are used to display data or input commands need to have their web settings changed to server in order to communicate over the web Select Application Tags in the Database and verify the Web Data column Neme AraySie Tye Description pmao fo Bomen bi Jeer f SSS bm Boolean A ver The computer where the HTML files are stored Page Server m
143. rface Workspace x gl Project K_SS5_TG app CH Alarms ZS 1 Alarms Group 2 Alerts Group ZS 3 UAM Messages Sq Trend 1 Gen Trend 2 UAM Trend 3 Surgec Trend Sy Recipes Z Recipe1 SLL Hp values E Reports CH Math ei 1 Startup Math aw 2 SCL graph calc 2 3 TURBINE STARTUP TAGS S E Scheduler Di ES Tasks Wi Cor am Scheduler Critical and control related timed tasks normally reside in the T6200 control module s However timed tasks for reports supervisory recipes trend and math are typically handled by the HMI 6200 Scheduler module The timed task module scheduler supports reports logs recipes and general actions math and logic functions It provides for the scheduling definition and detection of timed tasks The tasks may be scheduled to execute automatically once or any number of times at fixed intervals as pre defined by the user The Clock event is used to trigger actions based on regular time intervals such as timers and counters The base time minimum of 100 ms is set in the Time column In the Tag column one must configure the tag that will receive the result from the expression configured in the Expression column The Disable field can be used to prevent an expression in the line from being executed The Calendar event is used to trigger actions on a scheduled time Also it is possible to specify a fixed date for an event in the Date column The Change event is used
144. riables and functions that can be connected by operation symbols to describe a desired computation Order of Operations When an expression contains more than one operation the Controller performs the operations in the following order of precedence from highest to lowest 1 Exponentiation 6 Exclusive OR 2 Multiplication division and modulo 7 OR 3 Addition and subtraction 8 Assignment 4 Comparison 9 Only if 5 AND 10 Sequence Data types and other unary operations are performed as required in the expression If there is a tie expressions are evaluated left to right except exponentiation To force a different order of operations you can supply parentheses in an expression You can also use parentheses simply to improve the readability of expression even if the parentheses do not change the order in which the Controller would normally perform the operations Spaces between tags variables constants and or operators are optional and will be ignored during expression operations The bracket and brace characters are used by the ARRAY function and cannot be used to change the order of an expression operation Examples Valid Expressions Invalid Expressions A B A B 2 D A B A B C 2 B 6 2 4 A B 3 6 3 Data conversions are custom to the needs of each operator and the data types of its operands Exponentiation Both operands must be real fuzzy or integer They are converted to real b
145. ring and Jumper Placement for T6200 D Channels 1 26 31 and 32 17 Wiring for T6200 D Channels 27 30 19 Ethernet Communication Network 19 Network Security 19 Ethernet Network Connectors 19 Network Cabling 20 Non Redundant Network 20 Redundant Network 21 T6200R Subrack Ethernet 23 Operator Interface Installation 24 Firmware Changes 27 Serial Communication Connection 28 3 1 3 2 Hardware Installation Maintenance Hardware Installation Maintenance ite Selection Considerations The T6200 Controller requires following conditions during normal operation 32 to 122 F 0 td 50 C 5 to 96 Relative humidity Protection from direct contact with water chemicals and conductive dust Protection from exposure to sulfur compounds acid other corrosive or reactive vapors or fumes dust and lint For estimating heat load requirements the T6200 Controller dissipates a maximum of 10 BTU hr or 24 KGM CAL Hr to the inside of the control panel Access Considerations There are very few restrictions on the mounting position of the T6200 Controller The following should be taken into consideration a All electrical power and input outputs are connected on the rear termination panel Because as many as 70 conductors and four cables can be terminated to each T6200 Controller adequate wireway space should be provided The T6200 Controller is operated from the front of the unit with switches on the bottom The Opera
146. rity for Low FB Alarm No Alarm 0 Urgent Deadband 2 Alarm Deadband in Engineering Units if negati Group 13 This Alarm s Group Number used by alarm mar Ts Mat 0 Alarm Management Clear Auto ACK and Suom Analog Input Alarm Parameter Adaptation Verify all alarm parameters to make sure that they meet the requirements of your application The alarm Limit settings The alarm Priorities The alarm Deadband settings for transmitter XM alarms make sure to enter a Deadband The alarm Group selection The alarm Management Mgt if there is any conditional suppression requirement 8 28 Configuration T6200 Discrete Input FB Discrete Input Block Editing FIG U R E 8 1 7 n e n eL m y DI A fa w Z DI Properties G F Zou A rap CS d Value Description SS DI Function Block renee A Chan 32 Channel number 0 gt internal DAD negative e a Filter 10 Number of input readings to be inclusively OR fem A Alarm 1 Defines tag value which generates an alarm am 7 PRI 1 Alarm priority Rit A Group 14 Alarm group number used by management anc Broup t4Z A ABE i gt n 222222 m Z222 m E Channel number 0 gt internal DAD negative gt invert h w discrete input channels allowed as DI Discrete Input and Alarm Parameter Adaptation Verify all DI parameters to make sure that they meet the requirements of your application The Channel number to which the discrete input is
147. s XM Alarm Limits for Compressor wane Seite Max HH LoL Mn Ps Suction Pressure O J tif T T y Pa Discharge Pressure T CT eS E EE i ae EE RES ES SSES Flow h Suct or Disch i eS EN SS Recommended Alarm Levels Ps High Low Min Pd High Low Ts High Td High h Low Min Incip_SG High Table T4 Anti Surge Op Tracking and Surge Spike Settings Name Init Value Description SP_Hv_Thr Seege Setpoint Hover Op Tracking Enable above SCL Surge Control Line SP_Hv_Mgn Setpoint Hover Op Tracking Margin track to Op Point 8 35 SP_Hv_Dec SSP_Ampl SSP_Rate SSP_SCL_Offset SSP_Valve_Offset Configuration Setpoint Hover Op Tracking Dec Rate inches or mm H20 per minute Surge Spike Amplitude Threshold hsPV inches or mm H20 a Surge Spike Dec Rate Threshold hsPV inches or mm H20 per second La of SCL Surge Control Line increment per number of Surge Spikes of Recycle Blowoff Valve increment per number of Surge Spikes Configuration Table T5 Anti Surge and Incipient Surge PID Tuning Settings Name Init Value Description Bias Man To Bias Addition to SCL Surge Control Line Enter from HMI AS_V_SluC AS Valve Recycle BV Slew Closing Rate typically set at 1 per sec AS_G_BP1 PY Adapt Gain Break Point lt SCL Slope m1 gain increase if below BP1 AS_CGAIN AS_PID Tuning_Proportional Gain is typically set at 0 20 AS_CRESET AS_PID
148. s evaluated and its resulting value is discarded The value of the expression is the right operand Truth Tables NOT OR A A 1 0 0 0 1 1 AND XOR A B A amp B A 0 0 0 0 0 1 0 0 1 0 0 1 1 1 1 1 Logic Evaluation Rules Commutative Property A amp B B amp A AIB BIA Associative Property A amp B amp C AKB amp C AI BIC AIB IC Distributive Property A amp BIC A amp B I A amp C Al B amp C AIB amp AIC Absorptive Property A amp AIB Al A amp B A Boolean Logic Rules Expression Result 0 el 0 A n A amp 1 A A amp A A A amp a 0 Alo A All AIA N ALA s A amp A AIB A AIA A amp B EN Data Structures and Expressions B AIB 0 0 1 1 0 1 1 1 B AB 0 0 1 1 0 1 1 0 DeMorgan s Theorem A amp B amp C A1 BI C AIBIC A amp B amp C XOR Identity A B A amp B A amp B A B A B A B A amp B I A amp B Theorems A amp 0 0 A amp l AI0 A All 1 A amp A A A amp A 0 AIA A Al A Data Structures and Expressions Modbus Interface RS 232 RS 485 Appendix B MODBUS Interface RS 232 RS 485 Preface 2 T6200 MODBUS Functions Supported 2 T6200 MODBUS Configuration 3 Preface Modbus Interface RS 232 RS 485 MODBUS Interface RS 232 RS 485 The MODBUS communication link permits the T6200 to converse with DCS SCADA systems from other vendors or to interface data from a variety of PLCs T
149. s on controllers then this check box must not be checked 8 41 Configuration Settings WriteTag Limit The number entered in this box decides how many tags can be written to per second 8 42 Lock Device List Controller Configuration Settings To prevent MOPS from adding controllers automatically to the device list check this box As described above if this box is not checked then MOPS will automatically add to the device list file any controllers which do not already exist in its database and which are found on the network Status message window and Clear Status button The window with the vertical scroll bars will display all status messages received from all ICS TRIPLEX controllers on the network This window can be cleared by simply clicking on the Clear Status button Add This button allows a user to add a controller to the MOPS device database file devlist txt As described above the user can create the devlist txt file using a text editor MOPS also provides an automatic method for creating this file and adding controllers to the file Simply click on the Add Controller button then press the button on the controller which makes it send its identification information on the Ethernet then enter the name to be used for that controller and click on OK The controller will be added to the MOPS device database and its tags will be requested and added to the MOPS tag database Broadcast Time This but
150. s should have from 1 to 16 alphanumeric and or underscore _ characters Tags cannot contain spaces blanks or other symbols The first character of a tag cannot be a dash or number Both upper and lower case letters are accepted but A S VIEW will convert lower case letters to upper case for processing Tags assigned to variables by the user are global and can be accessed from any Controller or Operator Interface within the system network Tags in the firmware are assigned at the factory in each Controller These tags are local to the loop and cannot be accessed from outside of the loop that they are assigned to without the user assigning a prefix to the tag A tag can be assigned by the user to only one variable within a system network and cannot be assigned to another variable in a different loop or Controller A tag assigned in the firmware can be accessed from outside of the loop by adding an extension to the user assigned loop tag and separating them with a period For example in a loop where the user has assigned FIC254 as the tag for the loop the firmware assigned tag PV process variable can be accessed from outside the loop via using the tag FIC254 PV Tags are also used for one Controller to access the value or status of a variable from a different Controller via the peer to peer communication When a Controller makes a request for access to a tag from a different Controller it must put the tag name of the Controller that the in
151. s you to define Groups and Users as well as their access privileges to Web Studio tools and to the application Through the Database tab you can tailor Groups and Users to your security needs Workspace a x E Project U_200 APP H 0 Application Tags Il Classes H Shared database Internal Tags B E Security a Groups Development Guest Maintenance i Operations Sy Users i Devt oo Guest oo Maint i Opt Password is pre defined as the Main Password You will need to enter the password each time you access the Security System so it is mandatory that your remember it To change the Main Password contact the factory Development Group Double click Development enter the Password and the Group Account window will open Group Account EI Group Account Development D HESS Security Level Development Security Level Runtime fF wl p wb Delete Runtime Access IV Start App IV Close App IV Database Spy write IV Task switch enabled Engineering Access IV Project Settings IV Drivers Data Sources IV Network Configuration IV Create modify tags IV Create modify screens IV Create modify task sheets IV CreateUser enabled In this window you enable disable the Development Group operations and you set the range levels Verify that the Security Levels and Access are defined in accordance with your application requirements 6 27 HMI 6200 Operator Interface Maintenance
152. selection from Network IP to Local Execution Environment Application Tab Once the connection is confirmed select the Application Tab and press the Send To Target button This command sends the new revised application to the HMI 6200 operator interface Make sure that the destination folder has IPSM Compr_ 1 as its value If you have created this folder on the Operator Interface then make sure you delete it before clicking on the Send to Target button Sending To Target Application Update Completion The Status line will confirm that the Application was updated with success see below Execution Environment Note After completion of application downloading do not forget to select the Target tab press Disconnect and to return the radio button selection from Network IP to Local Running the Application After the new revised application has been successfully downloaded to the HMI 6200 operator interface lunch it by pressing the Start button on the Remote Agent window Control Primer Section Seven Control Primer Proportional P Action 5 Integral I Action 8 Derivative D Action 8 Proportional plus integral PI Action 9 Proportional plus derivative PD Action 10 Proportional plus integral plus derivative PID Action 11 Interactive and Non interactive Control 12 Deadtime 13 Cascade Control 14 Ratio Control 16 Damping 16 7 2 Control Primer Control Primer Contro
153. serting comment text areas in the diagram Comment texts can be entered anywhere Click in the diagram and drag the text block to the wished position Double click on the comment area for entering or changing the attached text When selected comment texts can be resized FBD corners Corners are used to force the routing of connection lines as the FBD editor imposes a default routing only between two pins or user defined corners All variable symbols and constant expressions are entered in FBD diagrams using small boxes Press the following button in the FBD toolbar for inserting a corner on a line Insert corner In this mode the mouse is used for inserting a user defined corner on a line You can drag a new line from an output pin to an empty space In that case the editor automatically finished the line with a user defined corner so that you can continue drawing the connection to the wished pin and force the routing while you are drawing the line Corners can then be selected and moved to change the routing of existing lines FBD network breaks Network breaks can be entered anywhere in a FBD diagram Breaks have no meaning for the execution of the program They just help the understanding of big diagrams by splitting them in a list of networks Press the following button in the FBD toolbar for inserting a new break Insert network break In this mode the mouse is used for inserting a horizontal line that acts as a break in the diagra
154. skip some replacements Use the following buttons when replacing texts in files oa Finds the next occurrence of the searched text in the current file Replace the found text and search for the next occurrence Replace all the occurrences of the searched text in the current file and continues searching in the next file 44 Skip the current file and continues searching in the next file Stops the search sequence All replaced occurrences are listed in the report box Notes You must close open programs before running the global Find Replace command Texts cannot be replaced in the programs currently open for editing Depending on your license Global Replace feature may not be available Export Import Projects The Workbench enables you to archive projects for exchanging them An archive is a unique compressed ZIP file that contains all the files of a project Use the commands of the File menu in the main window to save the project to a ZIP file or open a project from a ZIP file When you export a project you can select to embed in the archive the definition of the library elements function blocks referenced in the project It is recommended to check this option if you are using custom functions or blocks that may not be installed on other machines When you import a ZIP archive the program builds a new project where the archive is decompressed You can select the name of the created project and its location on the disk
155. sy to use or tune It s application is usually restricted to processes with large lags such as temperature control of a large volume Proportional Plus Derivative PD Control Action Derivative port Proportional part Proportional port Derivative part Proportional part D Romp input Ke ei de m K e D at Derivative port where D derivative time d dt differentiation with respect to time e error signal K proportional gain m manipulated output 7 10 Control Primer Proportional Plus Integral Plus Derivative PID Action Proportional plus integral plus derivative action is a combination of all three actions Figure 7 8 It is the most complicated type of controller and does not have many practical applications It has good control ability fast response time and no offset but is very difficult to tune oo Proportional Plus Integral Plus Derivative PID Control Action Proportional g por 7 Integral part Derivative port Interactive and Non interactive Control Derivative port m k e t fed d Control Primer Integrol port proportional part de dt where D derivative time d dt differentiation with respect to time e error signal K proportional gain m monipulated output R integral time La integration with respect to time Interactive control action is when action of one function influences the action of other functions wit
156. t lt EH ie Backup Control Board 1A 24 VDC voltage Regulator with i Re short circuit 100V protection Analog 1A Switch Programmable Gain Amplifier lt lt Ne Aen 250 1 To ADC lt lt 9 OHM t X2 Wo lt lt Go 2 5 Analog Current Output Input Output Circuit Description Termination Primary Control Board Panel ied to lt lt A urrent oN Converter From Microprocessor 125mA Ne Analog Inhibit from Figure 2 9 Current Output B ii i Active from Figure 2 9 Primary Control Board Voltage to lt lt 4 25 2V Current Converter DAC a From Microprocessor Reset Inhibit from Figure 2 9 Active from Figure 2 9 H Isolated Discrete Inputs The T6200 C Controller can be configured for up to 16 isolated discrete inputs The T6200 D Controller can be configured for up to 28 isolated discrete inputs in addition to the four internally power discrete inputs The resistor in series with the input is used to limit the maximum current to less than 6 5 milliamperes In reference to Figure 2 5 the resistor across the opto isolator is used to increase the minimum input current to greater than one milliampere The opto isolator provides electrical isolation between inputs and other circuits Each input is protected with fuses A 100 volt transient absorber is provided on each input terminal to prevent arcing between conductors on the circuit board The maximum voltage
157. t Server Architecture Unit Asset Condition Management UAM HMI 6200 Microcontroller Intel StrongARM SA1110 microprocessor 32 MB Flash Memory 64 MB SDRAM Memory Integrated LCD controller Ethernet connectivity CompactFlash slot Card Speaker Database Management Object oriented database Fill in the blank definitions Data accessible system wide Standard Environment Based on Microsoft s DNA architecture Industry standard operating system Windows CE Distributed COM XML technology True Multi User Capabilities Supports multiple P PC s and workstations Networkable on popular local and wide area nets Web enabled to serve HTML pages over the Web with real time data Allows sub division of process responsibilities to different users Business Interoperation Unit control can be integrated into a total plant business system Integrates TMC Unit Control and Business Asset technology Imports and exports real time data and reports in XML Protected data ownership and security 6 3 6 4 HMI 6200 Operator Interface OPC Client Server The build in CE OPC Server is compatible with the StrongARM processor Enables communication with control modules Open systems OPC link Server identifier Configurable data update rate If an operator interface other than the HMI 6200 is selected make sure that the OPC server is compatible with its processor Comp
158. t the data type of the variable ol Jump a jump must be connected on its left side to a Boolean data flow Selecting FBD variables and instances Press this button or press ESCAPE before any selection To select the name of the declared variable to be attached to a graphic symbol you must be in Selection mode Simply double click on the tag name gray area The following types of object must be linked to valid symbols Block If it is a function block you must specify the name of a valid declared instance of the corresponding type Variable Must be attached to a declared variable Alternatively a variable box may contain the text of a valid constant expression Label Must have a name The name must be unique within the diagram lei o E gt gt Jump must have the same name as its destination label Symbols of variables and instances are selected using the STRATON variable list that can be used as the STRATON variable editor You can simply enter a symbol or constant expression in the edit box and press OK You also can select a name in the list of declared object or declare a new variable by pressing the Create button Viewing FBD diagrams The diagram is entered in a logical grid All objects are snapped to the grid You can use the commands of the View menu for displaying of hiding the points of the grid The x y coordinates of the mouse cursor are displayed in the status bar This helps you loc
159. tact Discrete Input Power Source Optically H WW Polarity B 18 V to 32 V Arbitrary coupled o oo ac dc 1 T6200D Controller Frequency Pulse Preamplifier or other Discrete Device o d Discrete 0 25KHz only for Input Channels 22 31 amp 32 SHLD Circuit Common Discrete Output with Internal Power This wiring and jumper placement is for discrete On Off outputs The Controller supplies 24 VDC power for the 20 mA max load Load example Entrelec RB 131 010055 23 relay Refer to Figure 2 7 T6200D Controller 24 Vde Supply s o Discrete A Load lt 20 mA d R Discrete Output _ Open Collector Transistor Discrete Outputs with External Power This wiring and jumper placement is for discrete On Off outputs The power source less than 38 Vdc is external The discrete load is 0 25 Amp max Refer to Figure 2 8 T6200D Controller Discrete Discrete Output S Load Open Collector lt 0 25A Transistor H Power Source lt 38 Vdc Circuit O Common Hardware Installation Maintenance Wiring for T6200D Channels 27 30 Discrete Inputs with Excitation from Controller These channels are for T6200D Controller placement is for discrete Discrete Input 24 Vdc 5 mA On Off Inputs only The excitation Controller supplies 24 Alternate VDC power for the input Refer to Figure 2 6 Channels 27 30 do not E have jumper placem
160. ted in this file will be the only one s that the MICON OPC Server will communicate with at runtime E devlist txt Notepad Ioj x File Edit Format View Help UC254 00 08 94 02 05 02 00 00 94 D2 05 02 UC255 00 08 94 02 06 02 00 00D 94 D2 06 02 The T6200 Controller name must be a unique name and should have from one to 16 alphanumeric dash and or underscore _ characters The name cannot contain spaces blanks or other symbols The first character of a name cannot be a dash or number Both upper and lower case letters are accepted The PRI ID and BAK ID numbers on the T6200 Controller I O Backplane is used to build the Ethernet addresses Refer to Figure 4 13 Add 00 in front of each number add between every other digit and add 02 to the end T6200 C J8 I O 052785 ASSY 50 0D9A D206 7 089A D206 BAK ID PRI ID 2004 aie sec S ICS triplex ENET S MADE IN U S A eng E SY J12 Ow T6200 Controller Operation Section Five T6200 Controller Operation Push to Activate Switch 5 System Start up 6 Replacing Control Boards 6 Loading Controller Configuration 8 Watchdog Timer 8 5 1 5 2 T6200 Controller Operation T6200 Controller Operation The redundant T6200 Controller consists of two identical control boards primary and backup and one tefmination panel Refer to Figure 5 1 The primary control board is always on the left and the backup is always on
161. ters I Ps field switches etc is distributed through the T6200 Controller eliminating separate input output power supplies and circuitry Both power supplies operate continuously If one unit fails it is not necessary to switch to the other power supply Both of the 26 Vdc sources are diode isolated in the T6200 Controller to prevent the failure of one from affecting the other The supplies feed redundant power distribution traces on the termination panel System Security The Controller maximizes its reliability and availability by a design incorporating complete redundancy of memory intelligence communication and power The redundancy includes total process input output circuitry backup And since each termination panel can accommodate both the primary and backup control boards the architecture allows for simple plug in of the redundant control board No wiring or cabling is required for redundant configurations The integral backup communication link of each unit assures that both control boards primary and backup maintain the same data base Each control board has its own on line sophisticated 1 5 Product Overview diagnostics and also monitors the status of the other control board which provides for a reliable transfer and redundancy scheme On Line Diagnostics The T6200 Controller has on line diagnostics designed to identify failures quickly On all primary and backup operator interfaces highways local communications
162. than text file configuration The Function Block Diagram FBD Configurator is based on the Straton for MICON programming tool a flexible IEC 61131 3 environment Straton for MICON 1EC61131 3 Development Environment Straton for MICON FIGURE 8 1 Graphical Configurator Home Page Create an empty project Browse the disk to open an existing project Ze Open a recent project C Datasstraton K_B7501 C Data straton K_SS5_Tk5 C Data straton K_B7501_B C Data straton B_GAS1 C Open a demonstration project Cancel Help F Don t show this box next time Running the FBD Configurator Workbench When you launch the FBD Workbench from Windows a box appears and guides you through the main possible options as shown above You can Select the Create option to start with a new empty project Select the Browse option for opening an existing project you will have to select its location on disk Select the Open a Recent Project option to open an existing project 8 4 Configuration The Main Window The Main Window is a control panel that groups main commands of the Workbench and provides all shortcuts for managing other Windows E From any window you can press this button to restore and focus the main window The main window enables you to control the whole application Minimizing restoring or closing the main window acts on all windows Below are the main
163. that can be applied continuously is 38 volts dc or 30 volts ac rms sine wave Discrete input channels 22 31 and 32 can be used as frequency inputs with input frequencies up to 25 kHz Other discrete inputs can be used as frequency inputs with input frequencies up to 500 Hz Discrete Inputs with Excitation from Controller 2 6 The discrete input is similar to the isolated discrete input above without the isolation The input is internally powered In this configuration a separate internal 24 volt regulator is provided for each dry contact input Each voltage regulator has thermal reverse voltage and short circuit protection The regulator supplies up to five milliamperes A contact closure between and terminals will activate the input Refer to Figure 2 6 The internally powered discrete input represents the standard discrete input jumper selection The T6200 Controller has a minimum of four internally powered discrete inputs Input Output Circuit Description Termination Primary Control Board Panel 1A lt lt _s Do Input to n N E Microprocessor Isolated Discrete ax 3 R Input RS H 4 7K 100V Backup ControlBoard ee Do gt Input to oo fs Microprocessor 1 8K Se 1A lt lt Qe WA H 4 7K 100V Termination Primary Control Board lt NS on Discrete Input with ae voltage _ 24 VOC p Miio Excitation from AM Regulator Microprocessor Vv 1 8K N Con
164. the OUT LED goes off depress the PUSH TO ACTIVATE switch to activate the primary board Each Controller model has a different mechanical key to prevent the incorrect model from being plugged into the termination panel Plug in the replacement Controller The NORmal LED will not illuminate for a few seconds while it gets the configuration from the Backup Controller and then compiles it After the NORmal LED illuminates depress the PUSH TO ACTIVATE switch to activate the Primary Controller When replacing a Controller that does not have a backup and the application process is shutdown the Controller can just be unplugged and the matching replacement board plugged in its place If the replacement board has an undesirable configuration it can be cleared by depressing the PUSH TO ACTIVATE switch for more than one second within the first three seconds after the Controller has been plugged in A new configuration can be down loaded from the host Loading Controller Configuration 5 6 If a Controller is unplugged or power is removed long enough for the capacitor that is used to keep the RAM alive to discharge usually about one week the above process will have to be repeated T6200 Controller Operation Watchdog Timer The microprocessor toggles the watchdog timer at least once every 100 milliseconds If the watchdog timer is not toggled within this time period the watchdog timer will reset the microprocessor If the board is on standby
165. the outputs will be disabled If the board is active control will be transferred to the backup board If there is no backup board or if the OUT LED is illuminated the outputs will remain at the condition before the watchdog timer reset the microprocessor If the microprocessor does not start after being reset the watchdog timer will continue to reset the microprocessor every 1 6 seconds If the microprocessor does restart in a redundant system the board will remain in the standby mode If there is no backup board the primary board will resume the active mode 5 7 5 8 T6200 Controller Operation HMI 6200 Operator Interface HMI 6200 Operator Interface Preface 2 Overview of HMI 6200 Features 3 Event Information Processing 5 Display Layout 11 General Display Description 14 Graphic Displays Configuration 17 HMI Example Single Stage Compressor 18 Adaptation of Pre Defined Displays 21 Surge Curve Screens 25 Custom Graphic Screens 26 Configuring the Security System 27 Communications 30 Downloading the Updated Application 34 HMI 6200 Operator Interface Preface 6 2 To be effective in pleasing and comf today s well accept controller based en such as instant alar The HMI 6200 dis every application i The prompting and simplifies operatio It provides an intui The touch screen p contact with the sc For lager size touc on each screen Thi menu of the WEB small 5 7 P PC size footprint t
166. the right Nofmally the primary board is the active board and the backup board is the standby board These roles may be reversed When the backup board is active it transmits a Backup Agtive alarm to the host The active board controls both the analog and discrete outputs to the field The analog and discrete outputs are disabled on thefstandby board Refer to Figure 5 2 When the outputs are required to feedback as inputs the outputs of the active board are used in both boards A primary board without a backup is always active The active and standby boards have the same inputs and configuration Push to Activate Switch A PUSH TO ACTIVATE switch SW1 is located at the front of each control board at the bottom Refer to Figure 5 3 The switch has three functions g Used to activate a standby Controller The NORMAL LED must be illuminated before this Controller can be activated If the Controller is activated the redundant Controller will be deactivated automatically R This switch can also be used to clear all the configuration in the Controller memory This can be accomplished only during the first three seconds when the Controller is being powered up by depressing the switch for one second or more R Each time this switch is depressed the Controller identification number will be transmitted to the host over the Ethernet communications This may be used when adding a Controller to the network 5 3 T6200 Primary and Backup
167. time of system set up some display configuration is usually done later on System Requirements The HMI 6200 operator interface is based on Web Studio To develop adapt an application with Web Studio software the following hardware and software is recommended for the Host computer IBM compatible computer with an Intel compatible processor Windows NT XP 2000 operating system 128 MB of RAM 200 MB of free hard disk space MS Internet Explorer 4 0 or higher CD ROM drive only for initial setup Ethernet connection for downloading applications Installing Web Studio The installation CD is used to install InduSoft Web Studio The development environment runs on Microsoft Windows NT XP 2000 the CEView runtime environment which is downloaded to the HMI 6200 operator interface comes pre installed on the runtime workstation The Web Studio provides the tools needed to adapt the pre formatted HMI 6200 operator interface to the customer s specific application Refer to InduSoft Web Studio installation instructions Screen Editing and Configuration The screen editor permits to change the pre defined ICS TRIPLEX screens and create new screens and dialogs The configuration task allows for changing any element in the configuration including the database An emulation of the revised extended application can be run and tested on the development computer before downloading it to the HMI 6200 operator interface Refer to the on
168. tion Network cceeseeeseseeseescascaesaeseeseaecaesaeseseaseaesaescaseaseaesaseaeseseaseas 3 19 Network SEGUY seiga aaa Ass ins atess dos aa aiar aaa a Eana oE ana ae sensi jos de A aaO aa dene tenia 3 19 Ethernet Network Connechors A Q719 ING twork Cabling EE 3 20 Non Redundant NetWork sasaecseccaesaesaecaeseesaesaesaeseseaesaesaeseeseascaseescaseaesaeseeseataas 3 20 Redundant NGIWOMNK sc iisisecdineecexetecgal Zeg e gdee geg ddedeueesataleseadeds EEN dE d ege ve dd 3 21 T6200R Subrack Ethernet cccccccccccssssssccsecsesseesee ce ceeseeseseeeeeeseeseeseaseeeseeseasseseesaeseeseaseeeseeseaseeseessaseasaes 3 23 Operator Interface Installation cccccccccscescesceccsseeseese ceessececseceeceseeseeseeeeesaeeaesaeessesseeseseeesaeeeseseessieneeeeseaee 3 24 lun Eer TEE 3 27 Serial Communication Connechon ceccceeeecccceeessceceesssseeuauseseesueeseseuuessessaeessseeusssaeeaseseeess 3 28 T6200 User s Guide SECTION 4 SOFTWARE INSTALLANTION The Micon OPC Server Compact Dier EE 4 2 Install the Packet Driver Software ccecccssesssessteeeese ceseesceeseeceescaeeaecaeseeseaseaecaeseaecaseasseescaecaeesserseaeeaeeateteags 4 2 Install the Micon OPC Server and Related Componermts A 4 5 See AGCKESSOS ee getesselt eessen de 4 7 SECTION 5 T6200 CONTROLLER OPERATION Push to Activate Switch A 5 5 System Slant e EE 5 6 Replacing Control Boarde AAA EE 5 6 Loading Controller Corfouration ceeeeeecaceaecaeseceecaeeaeeeceeeaesassaeaesas
169. to displays of Operation Status Diagnostics Interlocks Tuning are provided Alarm Summary Display Je The alarm summary display identifies and summarizes all new alarm points along with other acknowledged alarm points It lists time of occurrence and description The display shows 16 alarms per page A scroll bar is used to access all alarms Alarm priority and filter as well as the message color are defined during configuration creation of the alarm worksheet The Alarm History display allows for dissemination diagnostics of historical alarm conditions This display includes convenient date and time selection Alert Summary Display E In order to provide segregation between alarms and alerts events a separate alerts group is included Operation and function of this display is identical to the alarm summary display HMI 6200 Operator Interface Trend Display l El The trend module displays analog and discrete points on trend of any tagged system variable The trend display can contain up to six variables plots continuously updated Plot colors scale Min Max Cursor Value and time span are selectable Curve type can either be X t or XY One can store the trend points in a history file for data collection and display The historian module includes a dead band for data storage reduction and incorporates save on Trigger or Tag Change selection The Trend History display also contains time and date selection Miscellaneous D
170. ton on the main screen allows a user to force the MOPS to send out a time message to all controllers on the network Controllers utilize the time when reporting status messages and alarms to the host Reset Password Some of the functionality of MOPS is protected with a password If the user forgets this password then it will be necessary to reset the password to the factory default value To reset the password enter the reset code in the corresponding text box and click on the Reset password button If the reset code entered is valid the password will be reset to the factory default value To obtain the reset code call ICS TRIPLEX at 713 353 2400 8 43 FIGURE 8 27 Configuration File Interface Window 8 44 Configuration OPC Server Configuration File Interface With the MICON OPC started up and displayed on your PC screen click on Configuration File Interface This button allows a user to interact with the ICS TRIPLEX controllers Most of the interaction with the controllers tends to be related to the configuration files for the controllers The MOPS allows a user to download compile execute preserve halt and delete configuration files on the controllers It is assumed that the user has created a configuration file on his PC using a text editor Clicking on the Configuration button brings up the following window Configuration File Interface j x Controler ID z Get Directory Update
171. tor Interface slides up 0 5 in 12 mm to remove 3 3 Hardware Installation Maintenance The control boards slide out the front of the unit To ensure a proper viewing angle the Controller should be installed approximately 64 inches 1 6 m above the floor Outdoor installation is not recommended However for outdoor installations the face of the Controller should be shielded from direct sunlight since bright light produces a poor display contrast T6200 Controller Mounting 3 4 T6200 Controller Mounting Figure 3 1 provides mounting dimensions for the T6200 Controller Dimensions are shown in inches mm Remove Operator Interface by pushing up and pulling out at the bottom Disconnect cable from Operator Interface Use the two Phillips head screws and clamps to mount the T6200 Controller in the user s panel When the T6200 Controller is positioned properly hand tighten both clamps in place Note Do not exceed 15 in lbs 17 cm kgs of torque on panel clamp screws The panel cut out dimensions as well as the Operator Interface front outline dimensions are shown in Figure 3 2 The T6200 Controller would normally be mounted in a vertical position Figure 3 3 provides mounting dimensions for the optional Remote I O Termination Panel The I O cable that connects the T6200 Controller to the Remote I O Termination Panel is 6 ft 2m long Dimensions are shown in inches mm The Remote I O Termination Panel can be s
172. troller S d 4 7K f 4 Backup Control Board 1A lt lt NS on GE 24 VDC nput to Voltage d re Regulator S gt Microprocessor E 1 8K N 4 7K 2 7 Discrete Outputs The T6200 C Controller can be configured for up to eight discrete outputs The T6200 D Controller can be configured for up to 28 discrete outputs A 100 volt transient absorber is connected on each terminal to protect the output transistor and to prevent arching between conductors on the circuit board Each Input Output Circuit Description terminal is protected with a one ampere fuse The output transistor in the standby not ACTIVE control board is always open Discrete output 32 can be used as frequency output with output frequencies up to 10 kHz Other discrete outputs can be used as frequency outputs with output frequencies up to 100 Hz Discrete Outputs with Internal Power In reference to Figure 2 7 a separate internal 24 volt voltage regulator is provided for each output Each voltage regulator has thermal reverse voltage and short circuit protection The regulator can supply 24 Vdc power for a load up to 20 milliamperes continuously and 100 milliamperes momentarily FIGURE 2 7 Termination Primary Control Board Panel 1A 24 VDC SE EN SE short circuit Discrete D t E Output with 1A Internal Power T 100V Active from Figure 2 9 Latch LOAD lt 20 mA Output from 2 8 Microprocessor a Inhibit from F
173. ulated data over periods of time Historical data can be retrieved with convenient date time selection buttons 6 9 FIGURE 6 7 Trend History Date Time Selection 6 10 Silas Li Lee Set Date Set Time IS do don ifia da 17 natn em em Le pr el ei e Now SIS SIS S S 0 Ch Fow Pa Hp Head EI Ps Press N Driver CO Pd Press CI Td Temp Os HMI 6200 Operator Interface HMI 6200 Operator Interface Display Layout Preformatted displays provide the basic operations interface for compressor turbine control continuous process control batch sequence control SCADA alarms trends etc Information is presented in an easily understood manner The operational displays are organized into a structural hierarchy consisting of overview s graphics face plates etc Displays are called up through a simple menu bar procedure In addition to the menus the user is provided with go to display buttons to allow for customized window selection Besides the configuration at the time the systems is set up some configuration is normally done later on such as building additional graphics Analysis of process conditions is fully supported A standard trend display real time and historian trend alarm and alert indication real time and historical and diagnostic displays allow for quick process analysis and situation correction Reports and Recipe screens and the ability to retrie
174. umps to change the default data flow execution Configuration Loop Program Configuration A configuration consists of one or more loops programs A loop is a group of Function Blocks that are executed sequentially from the left to the right and from the top to bottom The minimum PID loop configuration is shown in the Function Block diagram below E Straton for MICON K_B7501 AS CLC DA File Edit View Build Tools Window Help H GH D Bic Le EZ Multiply OI D E E Raw Surge Control Line SP SAF Eh on Ps ER pias to SCL FB PERCENT_S K 0 8612113 Setpoint Hower The allowable argument names and values depend on the function The Properties of the function may be shown as part of the function block or may be hidden by re sizing the block Right click on the function and select the Properties option to show details of the function properties see below Double clicking in the gray area of the function block will also bring up the properties window for that function block LOOOORLY ACCEL FIGURE 8 7 SR SAAN frag M Zeep j Description Loop Configuration Ze 7 Channel z Channel number 1 16 ER above and CFilter 0 0 Type 20 Signal type 4 20mA 20 0 10V 10 Function Properties Ainearization 07 Filter 0 0 Input digital filter time in seconds 0 SpanlO 3 00 4 Linearization 0 Linearization type Linear 0 Square spanHl 3 oo A SpanLO 3 00 Range span Low Engineering Unit E A SpanHl 3 00 Ran
175. undant Network Non Redundant Network with Single T6200 Controller and Single Workstation The basic simplex network consists of a hub and Cat 5 cables that connect to each node The T6200 Controllers have redundant Ethernet ports as a standard feature whether they contain simplex or redundant control boards When installing a simplex network using Ethernet 2 port is optional Refer to Figure 3 13 for a single T6200 Controller and Figure 3 14 for multiple T6200 Controllers Non Redundant Network with Multiple T6200 Controllers and Dual Workstations Hardware Installation Maintenance ETHERNET HUB HUB 1 Se LIT ee REQUIRED IF OPTIONAL HMI 6200 OPERATOR INTERFACE INSTALLED Redundant Network Redundant Network with Single T6200 Controller and Redundant Workstations Network redundancy for communication security is provided by a secondary hub and cables that establish a secondary network identical to the primary network The secondary network is connected to the redundant communications port of each workstation and Controller and is connected to a separate hub switch Refer to Figure 3 15
176. uration Transmitter and Fallback Alarm Block Editing COELLRY IPELE E D Le A E CH L D ho ALARM_XM Properties 7 4 Bi Value Description A Z Ae Limit_Max Limit Real Eng Value for Max Level HHF SE R Ta Limit HH Limit Real Eng Value for Hi Hi Level Alar 4 ome fi Limi Limit Real Eng Value for High Level Alar PERI Be Lirnit_L 25 0 Limit Real Eng Value for Low Level Alarm Limit LL 20 0 Limit Real Eng Value for Lo Lo Level Alan Limit_Min 15 0 Limit Real Eng Value for Min Level LLL Priority Ma D Priority for Max HHH Level Alarm No Alar Priority_HH D Priority for Hi Hi Level Alarm No Alarm 0 L Priority H 0 Priority for High Level Alarm No Alarm 0 L Priority_L 1 Priority for Low Level Alarm No Alarm 0 U ID Priority_LL 1 Priority for Lo Lo Level Alarm No Alarm 0 Priority_Min 1 Priority for Min Level LLL Alarm No Alarm Deadband 2 Alarm Deadband in Engineering Units if nes Gren 10 This dlarm s Grown Number breed hi alarni ALARM_FB Properties FIGURE 8 16 Name Yalue Description Ep ome Properties FB_Value_Max 300 00 Fallback Value Real Eng Value for Max FB FB_Limit_Max 1000 0 Fallback Limit Real Eng Yalue for Max FB Al ER Lmt Mm 5 0 Fallback Limit Real Eng Value for Min FB Ale FB_Value_Min 100 0 Fallback Value Real Eng Value for Min FB A Priority_Max 1 Priority for Lo Lo FB Alarm No Alarm 0 Urgen Priority_Min 1 Prio
177. ust be a WEB Server HTTP Server driver and the computer where the application is running Data Server should have a fixed IP address Note the Page Server and the WEB Server can but do not have to be the same computer For T6200 the Page and WEB Servers are both contained in the operator interface i x Identification Options Runtime Desktop Web Preferences Web Data Data Server IP Address Send Period ms 192 168 1 5 1000 URL frees 92 168 1 5 JW Disable Remote Client Commands M Enable ToolTips J Enable File Compression Pasun Log J Enable FileName Cancel To be able to view your web pages you must first configure the web setting These can be found in the Project Settings window under the Web tab see above First you need to input the Data Server IP Address this is the IP address where the application is running Next you need to enter the URL in the following format http lt the IP address of the unit where the web server is running gt lt path from the server to the web page directory gt Once these two fields are correct click the ok button Then go to Tools on the menu bar and select Verify application if you have any windows open in the development system Studio will demand you close them before verifying the application Caution If you change any of the web information under the Project Settings you will need to Re Verify the application for th
178. ve values in XML format facilitate the assessment and correlation of unit performance Ss Operational Pe Display Hierarchy GRAPHI GRAPHIG D 2 Face Plates REPORT ia E RECIPE 1 N Operation Process Displays Status Diagnostic Aux displays The HMI 6200 is designed to facilitate operation at all levels It allows simplified access to the controls provides a logical display format and incorporates methods for easy interaction with the process Operation and management may call up displays from many different unit areas for a concise picture of unit and plant pipeline performance The HMI 6200 also supports engineering functions in the creation and scheduling of reports and recipes Status displays diagnostic flow charts tuning indication and other user defined auxiliary displays enable rapid situation correction 6 11 HMI 6200 Operator Interface HMI 6200 Header and Footer Template The Web Studio screen editor allows you to create a variety of windows and dialogs which feature user inputs by screen selection and touch pad The following relates to the HMI 6200 s process display access formats that are pre defined by a standard Header and Footer template Graphic display of a Column with Top and Bottom Reflux 209 Pre defined Header and Footer template described below BE ral fa Ci i ae Header Next gt and Last 4 Home display access Graphic disp
179. w be closed during normal conditions so that unauthorized users do not have access to the configuration files on the controllers OPC Configuration File Interaction Exercise Click on the Configuration File Interface button of the MICON OPC server window On the Configuration File Interface window click on Controller ID Arrow and select a controller example R100 Click on Get Directory to verify the status File Size State of the selected controller Configuration File Interface Controller ID R100 Filename JU_200_STD Directory Information File Size State U_200_STD 27410 Running memory used 293552 unused memory 593208 4 Controller len 12 194 SN 8646F806 F Password Set Password To K Configuration File Interace Password Code to reset password 8 45 FIGURE 8 29 Configuration File Interface Left Side Window Halt Controller File Right Side Window Delete Controller File Configuration Halt and Delete a Controller File Click on Halt and confirm that you want to halt the processing of the file click Yes on the confirm pop up The Status window see Status following left side display will advise that Tags from this controller have NOT been removed from the OPC Server s database Do NOT serve tags from this controller until you re execute the same or an equivalent file on this controller Click on Delet
180. ynamic real time links The dynamic action tool offers rotation animation analog color flash etc Summary of Graphic Features High Performance Object based Graphics Powerful Display Creation Tools Dynamic Animation Import Popular Display Formats Extensive Symbol Library Built in Math Expressions and Calculations S File Edit View Insert Project Tools window Help 2000 Apps 2 S Mmg um vi w fe ka G e e gt OF 4 zeie Eam HRH a SIT Kl Home sc a El LU_Interlock scr Kl Main scr Kl Misc scr a 3 Gas St amp SimOp scr al SiMOpHelp scr ol SimPr scr Kl T_Start_Autoldle scr a T_Start_AutoNIdle scr Ea T_Start_FastStart scr al T Start Manbccel sc Kl zart Modezel sc Kl start Settirgs sr Kl Trends al TrendH scr El Tuning Loop scr S D A Hire HOSE see a U JA Kd L i Li IERT CR 6 17 HMI 6200 Operator Interface HMI Example Single Stage Compressor The following shows an example of a T6200 Compressor Unit HMI for single stage centrifugal machines The HMI is designed to facilitate operation at all levels It permits simplified access to the unit provides a logical display hierarchy and a choice of navigation for easy interaction with the process EE FA a CT ed a mi operation Process Compressor Home Screens display the Performance Map and process values at a glance 10255 56 hs K 401 _i

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