Installation Guide- AnyBus
Contents
1. Installation Guide AnyBus Communicator Rev 1 40 DOC ABC IG Date 2001 10 25 HMS INDUSTRIAL NETWORKS AB PHONE 46 35 17 29 00 PIELEFELTSGATAN 93 95 FAX 46 35 17 29 09 S 302 50 HALMSTAD e mail info hms networks com SWEDEN web www hms networks com A j fi f i Y G 2 P j ij J f I j j A 4 Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 Table of Contents Genera LIO MA IOMA A EA AAA AA EA EEE E 2 A installation items checa id a hh he 2 LD Produc Ove EW renen 50554 o35o4 e820 AS RE aie AA eee 2 POPU er Reene y yy cut tos st ts tad ee phe Tah deem AS eee 2 Z General GeScCriplions iD IAEA aaa 3 J PC conas stop and PC Can le ws cias ss iran sa A aa a Soa oa 3 22 SUIDEME LW OLK COMME CIO ui ado iaa bai Bes 4 Ze OW Cl COMMC CIOL 24 Nu nsec Temas Duo aha OA a suyu a GS Ae dl ce q s BRIERE ARE A 4 2 4 Additional installation information 4 3 Fieldbus specific descripti0NS ooooooooooooooocc rosso 5 SPOILER lie 5 SelB P Liscay E Qa ak a A Seater aes 5 321 2 PONDUS CONNE CIOL ahs 6 5 eaaa A on a ha eee ee ae ee oe tae re ee rs are 6 SL Pronus Con oua Oe m uuu Z sns a E eae ek Bare ee dialed We acess 6 SAN Bl A o A A O a a RN 6 SN BED St tai de dd dede divo td ciedad do sashka Za sau dans bod 6 5222 DEVICe NEL CONNEC COR rta a rt nose wet a SORE ale ees 7 2 DEVICE NEY conti Ur2. RS232 Rx data input to PC RS232 Tx data output from PC Not connected Not connected 7 Not connected Female connector on the PC cable Not connected Not connected Table 1 9 pin DSUB pin description Pin Description fe Signal ground 20 Signal ground 1 2 RS232 Rx data input to AB C 4 ES RS232 Tx data output from AB C L Modular 4 4 connector Table 2 Modular 4 4 connector Figure 2 PC cable 3 HMS INDUSTRIAL NETWORKS AB Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 2 2 Sub network connector The following table describes the connector used to connect serial devices to the AB C and all directions are stated with respect to the AB C 1 e RS232 Rx means data input to the AB C Description maw rr Ground RS422 Rx RS422 Rx Female connector on the RS485 RS422 Tx AnyBus Communicator 9 RS485 RS422 Tx Table 3 Sub network connector pins 2 3 Power connector 24 V Power connector Power connector sockel Figure 3 Power connector on the AB C 2 4 Additional installation information eUse 60 75 or 75 C copper CU wire only eThe terminal tightening torque of 5 7 lbs 1n HMS INDUSTRIAL NETWORKS AB 4 Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 3 Fieldbus specific descriptions 3 1 Profibus DP 3 1 1 LED s The 6 LED s can be used to monitor the product status The LED s are numbered 1 to 6 acc
3. 2001 09 04 1 General information 1 1 Installation items check list e AnyBus Communicator AB C part no AB7000 e AnyBus Communicator Configuration Pack art no 017620 including AB C Configurator installation program AbcCon on the AB C Resource CD also available for download on www hms networks com AB C User Manual on the AB C Resource CD also available for download on www hms networks com Cable for connecting a PC to the AB C e Fieldbus cable with connector for connecting a fieldbus to the AB C Sub network cable with DSUB9 male connector for connecting serial devices to the AB C Power cable connected to a 24 V 10 power supply 1 2 Product overview The figure below illustrates the connectors and switches situated on the AB C The AB C illustrated in Figure 1 below is a Profibus DP version E Flebdbws connector Figure 1 AnyBus Communicator overview 1 3 Further Reference Further information about the product is available in the AB C User Manual and the fieldbus appendices on the AB C Resource CD HMS INDUSTRIAL NETWORKS AB 2 Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 2 General descriptions 2 1 PC connector and PC cable The AbcCon Windows Configurator Tool is used to configure and monitor the AB C with a PC Your PC can be con nected to the AB C PC comnector through a PC cable The following tables describe the pin configuration of the PC cable Description
4. 214107 CE mark Certified according to European standards unless otherwise is stated EMC Emission According to EN 50081 2 1993 Immunity According to EN 61000 6 2 1999 System requirements for the Configurator software Pentium 133 MHz or higher 10 MB free space on hard drive 8 MB RAM Win95 98 NT 2000 ME Internet Explorer 4 01 SP1 HMS Industrial Networks AB assumes no responsibility for any errors that may appear in this document The infor mation in this manual is subject to change without notice and should not be considered as a commitment by HMS Industrial Networks AB The product warranty is valid if the instructions in this Installation Guide and the User Manual are followed correctly ANYBUS is a registered trademark of HMS Industrial Networks AB All other trademarks are the property of their respective holders For more information about the AnyBus Communicator please refer to the AnyBus Communica tor User Manual For support visit the HMS website www hms networks com or contact Europe Sweden Germany Phone 46 0 35 17 29 22 Phone 49 721 96472 0 e mail support hms networks com e mail ge supportO hms networks com Japan North America Phone 81 45 478 5340 Phone 1 773 404 2271 e mail jp supportO hms networks com Toll free number 888 8 ANYBUS e mail us support hms networks com 19 HMS INDUSTRIAL NETWORKS AB
5. 31 Date 2001 09 04 3 4 3 3 Termination CANopen uses standard CAN termination on the first and last node on the network The termination resistor should be 120 ohm This should be connected between CAN_H and CAN_L on the bus Note that the termination is only used when the AnyBus S module is the first or last node on the bus 3 5 Modbus Plus 3 5 1 LED s The 6 LED s can be used to monitor the product status The LED s are numbered 1 to 6 according to Figure 12 The LED label on the product Figure 13 states the meaning of each LED The indication and status of each LED 1s described further in the tables below 1 z a _ 5 6 Figure 12 LED numbers Note If the Device status LED is flash ing in a sequence starting with one or more red flashes please note the sequence pattern and contact the HMS support department support hms net works com Figure 13 LED label The AnyBus C Modbus Plus module has two fieldbus specific and two standard stacked indication LED s The functionality of these LED s is described below LED no Indication Description ERROR This LED is indicating that the communication is not OK Table 22 AB C Modbus Plus LED s 13 HMS INDUSTRIAL NETWORKS AB Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 LED no Indication Description 2 Green MBP Active This diagnostic flashes in different patterns depending on the modules health Indicating dif
6. Not running Green Running Red Stopped Table 14 LED 5 Subnetwork Status LED 6 Indication Description DEVICE STATUS LED Off Power off Flashing red green Configuration missing Green Initialising Flashing green Running Table 15 LED 6 Device Status LED 3 3 2 RJ 45 connector Description Positive Transmit Data Negative Transmit Data Positive Receive Data No connection No connection Negative Receive Data No connection No connection Protective earth Table 16 RJ45 Ethernet connector 3 3 3 Configuration 3 3 3 1 Node address The hatch on the side of the AB C covers the configuration switches A small screwdriver can be inserted at the top of the hatch in order to remove it When removing the hatch please be cautious Do not touch the circuit boards and the components The Ethernet MAC ID is permanent and cannot be changed by the user The IP address is configured at the initializa tion of the module For more information about how to set the IP address for the module please refer to the AnyBus S Ethernet Modbus TCP fieldbus appendix 3 3 3 2 Termination The Ethernet module uses twisted pair cables and do not need an external terminator HMS INDUSTRIAL NETWORKS AB 10 Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 3 4 CANopen 3 4 1 LED s The 6 LED s can be used to monitor the product status The LED s are numbered to 6 according to Figure 1
7. be cautious Do not touch the circuit boards and the components The AB C PDP module is equipped with two rotary switches for setting the node address The address can be set within the range 1 99 The left switch closest to the fieldbus connector 1s the switch that sets the first of the two dig 1ts Of the address tens whilst the right switch closest to the LED s 1s used to set the second digit of the address ones 3 2 DeviceNet 3 2 1 LED s The 6 LED s can be used to monitor the product status The LED s are numbered 1 to 6 according to Figure 6 The LED label on the product Figure 7 states the meaning of each LED The indication and status of each LED 1s described further in Table 6 Note If the Device 1 Ed status LED is flash O O ing in a sequence starting with one or O O more red flashes please note the 1 Nw STATUS 2 Mop NW STATUS sequence pattern 3 NOT USED and contact the 4 NoT USED HMS support 5 SUBNET STATUS department 6 DEVICE STATUS support hms net DeviceNet works com Figure 6 LED numbers Figure 7 LED label HMS INDUSTRIAL NETWORKS AB 6 Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 Description Indication Network status Off Green Red Flashing green Flashing red Status Not powered not online Link OK online connected Critical link failure Online not connected Connection time out Module status Off No power Red Unrecoverab
8. 0 The LED label on the product Figure 11 states the meaning of each LED The indication and status of each LED 1s described further in the tables below Note If the Device status LED is flash ing in a sequence starting with one or more red flashes 3 1 STATE IND please note the 2 BUS IND sequence pattern 5 3 NOT USED and contact the 4 POWER HMS support 5 SUBNET STATUS department 6 DEVICE STATUS supportO hms net Figure 10 LED numbers c Q Nopen ee fas Figure 11 LED label LED number 3 is not used on the AB C CANopen module Colour Frequency Description Green Module in Pre Operational state Module in Prepared state STATE INDICATION Green Module in Operational state Red 1 Az Bus initialisation failed Table 17 LED 1 State indication LED 2 Colour Frequency Description Bus off error passive EATON Green Steady on e Rea THe One o Of Power off or module not initialised Table 18 LED 2 Bus indication LED 4 Colour Frequency Description POWER Module has power Table 19 LED 4 Power 11 HMS INDUSTRIAL NETWORKS AB Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 3 4 2 D SUB connector Connector pin Signal Description INOCENCIO CAN_L CAN_L Bus line dominant low 1 2 3 4 5 CAN_GND CAN ground e OO 5 PON OOOO rene OO J CO CAN_SHLD Optional CAN Shield K J ax Optional ground 6 7 8 9 CAN_H CAN_
9. AL NETWORKS AB Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 When a switch is in the ON or Closed position the modules interprets it as a logic l 3 2 3 1 Node address Switches 3 to 8 are used to set the node address Switch 3 is the MSB and switch 8 is LSB Address sw 3 sw 4 sw 5 sw 6 sw 7 sw 8 sup ae ma Tasa ss Gi E Table 8 Node address settings 3 2 3 2 Baudrate There are three different baudrates for DeviceNet 125k 250k 500kbit s Choose one of them by setting dip switch 1 and 2 before configuring Baud rate bits sec sw 1 sw 2 Reserved Table 9 Baud rate settings 3 2 3 3 Termination DeviceNet uses termination resistors at each physical end of the bus The termination resistor should be 121 ohm This should be connected between CAN_H and CAN_L on the bus HMS INDUSTRIAL NETWORKS AB 8 Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 3 3 Ethernet 3 3 1 LED s The 6 LED s can be used to monitor the product status The LED s are numbered 1 to 6 according to Figure 8 The LED label on the product Figure 9 states the meaning of each LED The indication and status of each LED is described further in the tables below O O Note If the Device status LED is flash 3 4 ing in a sequence starting with one or 3 5 6 more red flashes 1 STATUS please note the 2 MB TCP CONN sequence pattern and contact the 3 LINK i HMS sup
10. C off from the DIN rail push the AB C downwards and out from the DIN rail as to make 1t snap off from the DIN rail Figure 14 B Figure 14 How to use the AB C with a DIN rail The succeeding steps are Connect the fieldbus cable Connect the serial subnetwork cable Connect the power cable and apply power Connect a PC using the PC cable and start the configuration tool program the AbcCon Configure the AB C using the AbcCon and download the configuration For a pre configured AB C steps 5 and 6 can be omitted DN ps a 19 HMS INDUSTRIAL NETWORKS AB 16 Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 This page is intentionally left blank 17 HMS INDUSTRIAL NETWORKS AB Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 This page is intentionally left blank HMS INDUSTRIAL NETWORKS AB 18 Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 6 Technical specifications Operating temperature 5 C to 55 C Humidity 5 to 95 non condensing Dimensions 120 mm x 75 mm x 27 mm Lx W x H Power supply Power 24V 10 Maximum power consumption is 280 mA on 24V Typically around 100 mA Mechanical Plastic housing with snap on connection to DIN rail UL This unit is open type listed by the Underwriters Laboratories UL The certificate is valid when the unit is installed in a switch cabinet or equivalent The certification has been documented by UL in file E
11. H Bus line dominant high Reserved gt j CAN_V Optional CAN external power supply Table 20 D SUB connector 3 4 3 Configuration 3 4 3 1 Node address The hatch on the side of the AB C covers the configuration switches A small screwdriver can be inserted at the top of the hatch in order to remove 1t When removing the hatch please be cautious Do not touch the circuit boards and the components The network node address is set with two rotary switches on the option board ADDRESS_HIGH and ADDRESS_LOW or with the FIELDBUS_SPECIFIC_INIT telegram during startup of the module Possible node address 1f you use the dip switches are between 1 99 in decimal format The node address is calculated in the following way Node address ADDRESS_HIGH 10 ADDRESS_LOW 1 Note Pdo 3 8 only have default cobid s if the node address is less than 64 Note The node address cannot be changed during operation 3 4 3 2 Baudrate The baudrate is configured with one decimal rotary switch or with the FIELDBUS_SPECIFIC_INIT telegram dur ing start up See table below for supported baudrates Switch setting Baudrate Not available 10 kbit s 20 kbit s 50 kbit s 125 kbit s 250 kbit s 500 kbit s 800 kbit s 1 Mbit s Not available Table 21 Baudrate switch settings Note The baudrate can not be changed during operation HMS INDUSTRIAL NETWORKS AB 12 Installation Guide AnyBus Communicator Rev 1
12. al a tase bw odo baa nade bs whe eee NA 7 O UNO de ACCESS AA A Do Gea She BS Ae tes tae AS te a ass 8 S O SAGA a da e eo Ba ee E E 8 A Ke a o AA o O a ae ARO 8 S S UE u OS a ta toca masa 9 A LD ras ai ip sao ii i ususqa yams o DATA a a 9 os AAA A A Q SS y ae eA eee Beare mt 10 COMISIONES Sas s 10 A nuna Sa 2 pik aq adn a Gea la hoy Sa zb Rush co GG 10 KL TENIDO A A A y a ao 10 A CANON AS TA A di Ree Boas he Sel dis 11 A A E 11 32 D SUB Connectors di A AA A td Aaa 12 9 43 COMMCUTAUON a 52 4353 de a A A aie ees os 12 Deo INOUE ad TES Set sisa be SO Buel ESAS Gee a eh oe Ge eh ks 12 s Oo J AUS a sich elas dade Soe to eS ate dae wi eae or hard healed eu antea d 12 5 O Torn inqio u cate ke Gidea te ee a kaqa RN 13 Oe Dy OES dl AO A eae BS eters ew See ate Ea avin ey epee nel essa ns aes edn S S u oR sa 13 IRELU D Ga ace ee oo a cise AP EE eRe a 13 3 532 DS UB CONNEClOL fxs on ot awh ii De ere ce BA oe Se OES cares iaa 14 es es OMI OUT AO eet A yg So ee eed ate ae Peete aes 14 9 95 Node ID Address dis a adas Sinn dint od iw Se Sees Ae ee eee eA Oo eee 14 33 32 SOuUrCE ID Address Zin dd tea dhl to ia dde ts Sock 15 4 Windows software installation erence nono cece 16 5 Instructions for using the AB C with a DIN rail 16 6 Technical specications 6048505 dt ewe oe ewe sO eee ee ewa tikes 19 HMS INDUSTRIAL NETWORKS AB Installation Guide AnyBus Communicator Rev 1 31 Date
13. ferent Node Status Flash every 160 ms This node works normal receiving and passing token Flash every 1 s This node is in MONITOR_OFFLINE state 2 flashes off 2 s This node is in MAC_IDLE never getting token state 3 flashes off 1 7 s This node is not hearing any other nodes 4 flashes off 1 4 s This node has heard a valid packet that has a duplicated node address sent from another node on the network using the same Node ID 2 e 2 Active solid MBP Init This LED indicating if the peer interface is initia green lised Table 22 AB C Modbus Plus LED s 3 5 2 D SUB connector D SUB Name Table 23 D SUB connector 3 5 3 Configuration 3 5 3 1 Node ID Address S1 The hatch on the side of the AB C covers the configuration switches A small screwdriver can be inserted at the top of the hatch in order to remove it When removing the hatch please be cautious Do not touch the circuit boards and the components The Node ID on the Modbus Plus node is set before power on Any change of Node ID during power on is not valid until next power cycle The address is set in binary format The Node address is also configurable with the fieldbus specific mailbox messages HMS INDUSTRIAL NETWORKS AB 14 Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 1 MSB 2 3 4 5 6 LSB Function Node address set to 3 p EIN Jj T j J Table 24 Switch settings for Node ID Note The node address cann
14. le fault Green Device operational Flashing red Minor fault Newt Off Subnet status Power off Flashing green Not running Green Running Red Stopped Device status Off Power off Flashing red green Configuration missing Green Initialising Flashing green Running Table 6 DeviceNet LED s LED 3 2 2 DeviceNet connector Description CAN L Shield di acc terminal Table 7 5 pin plugable screw terminal on the AB C DeviceNet module 3 2 3 DeviceNet configuration The hatch on the side of the AB C covers the configuration switches A small screwdriver can be inserted at the top of the hatch in order to remove 1t When removing the hatch please be cautious Do not touch the circuit boards and the components In a DeviceNet network each node in the network has a Mac ID the address in the network The Mac ID is a num ber between 0 and 63 Each node s Mac ID has to be unique since it is used to address the node In a DeviceNet network it is also possible to configure the Baudrate the following baud rates is possible to use in a network 125 250 and 500 kbit sec All nodes in the network have to communicate with the same baudrate On the AB C DeviceNet module it is possible to set the Mac ID and the Baud rate with a physical DIP switch Dip 1 and 2 are used to configure the Baud rate and dips 3 to 8 are used to configure the node address Mac ID Dip 1 is the most significant bit on the dipswitch 7 HMS INDUSTRI
15. ording to Figure 4 The LED label on the product Figure 5 states the meaning of each LED The indication and status of each LED is described further in Table 4 Note If the Device status LED is flash ing in a sequence starting with one or more red flashes please note the sequence pattern and contact the HMS support department supportO hms net Figure 4 LED numbers works com Figure 5 LED label Description Indication Status Online Green Module is online Turned off Module is not online Offline Module is offline a off Module is not offline Flashing red 2 Hz Error in user parameter data Subnet status Off Power off Flashing green Not running Green Running Red Stopped Rowe Flashing red 4 Hz Error in initialisation 6 Device status Off Power off Flashing red green Configuration missing Green Initialising Flashing green Running Fieldbus diagnostics Flashing red 1 Hz Error in configuration Turned off No diagnostics present Table 4 Led descriptions 5 HMS INDUSTRIAL NETWORKS AB Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 3 1 2 Profibus connector Pin Name Function T C CCC AA C e C a C COMMON LIC A CI L Table 5 9 pin DSUB connector 3 1 3 Profibus configuration The hatch on the side of the AB C covers the configuration switches A small screwdriver can be inserted at the top of the hatch in order to remove it When removing the hatch please
16. ot be changed during operation 3 5 3 2 Source ID Address S2 The AnyBus S Modbus Plus module uses one source ID address from 1 64 to configure what node it will extract the global data from sent during the token pass The amount of extracted data 1s set by the initialisation which will be described later The Source address 1s also configurable with the fieldbus specific mailbox messages along with the GDB offset The address is set in binary format 2 6 Function LSB Source ID address set to 3 Source ID address set to 63 OFF Source ID address set to 64 Table 25 Switch settings for Source ID Note The source address cannot be changed during operation 15 HMS INDUSTRIAL NETWORKS AB Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 4 Windows software installation To install the AbcCon simply run setup exe and follow the instructions on the screen The setup exe file is available for download on www hms networks com or provided in the ABC Configuration Pack art no 017620 together with the PC cable 5 Instructions for using the AB C with a DIN rall 1 Snap the AB C on the DIN rail In figure 10 1t 1s demonstrated how the AB C should be snapped on and removed from the DIN rail To snap the AB C on to the DIN rail first press the AB C downwards to compress the spring on the DIN rail and then push the AB C against the DIN rail as to make it snap on Figure 14 A To snap the AB
17. port 4 ACTIVITY 9 SUBNET STATUS 6 DEVICE STATUS department supportO hms net ETHERNET works com Figure 8 LED numbers ModBus TCP Figure 9 LED label LED 1 Colour Frequency Description Green 1 Hz Indicates that the used IP address not is set by the values on the dip switches STATUS a The Ethernet MAC address is not correct The module will not be able to initialize Please contact your supplier The module failed to load Ethernet configuration from the FLASH Red AH Internal error Please contact your supplier Table 10 LED 1 Status LED Colour Frequency Description Modbus TCP Green Indicates the number of Modbus TCP connections that are established Connection to the module The LED flashes to indicate the number of connections LED Ex If three connections are established then this LED flashes three times then off for a short period then flashes three times again and so on Table 11 LED 2 Modbus TCP connection LED Colour Frequency Description Steady on Indicates that the module is connected to an Ethernet network Table 12 LED 3 Link LED LED 4 Colour Frequency Description ACTIVITY LED Gen f Flashes from green to off when a packet Is received or transmitted Table 13 LED 4 Activity LED 9 HMS INDUSTRIAL NETWORKS AB Installation Guide AnyBus Communicator Rev 1 31 Date 2001 09 04 Indication Description SUBNET STATUS LED Off Power off Flashing green
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