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Installation & Operating Instructions

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1. Boiler Feed operating Time profile Probe Time pie cleaning mode feed switching with enable time with start time without switched off time control with enable time with start time Startfinish Start only probe 1 only probe 2 only probe 3 19 2 8 1 Operator level Pressing the Menu button changes to the Operator level and Ser vice level Fig 48 Fig 48 The Arrow buttons select the Operator level the Choose button confirms the choice Fig 49 Fig 49 On the Operator level use the Arrow buttons to select the required sub menu Fig 50 the Choose button confirms the choice Adjusting the boiler cleaning see section 2 8 1 1 time see section 2 8 1 2 feed operating mode see section 2 8 1 3 time profile feed see section 2 8 1 4 probe switching see section 2 8 1 5 Fig 50 Note The menu items Feed operating mode Time profile feed and probe switching are only shown if a feed or probe switching function is provided and activated on the service level The menu item or sub menu item is exited by pressing the Back button Fig 51 or after a delay of 45 seconds Fig 51 20 eed operatina mode Time profile feed Probe zuitchina peratina mode qDuahofile feed zuitchina 2 8 1 1 Boiler cleaning Resetting the cleaning request Boiler temperature After boiler cleaning has been performed section 3 1 boiler clean ing must be confirmed so t
2. without time control or switched off Feed without control or No setting is possible here in the Time profile feed menu item if the without time control or switched off setting is active in the Feed operating mode menu item see section 2 8 1 3 Fig 92 The menu item or sub menu item is exited by pressing the Back button Fig 92 or after a delay of 45 seconds Fig 92 30 2 8 15 Setting probe switching Boiler temperature If BIoWIN is equipped with a fully automatic pellet feed it is pos je sible to set here which probe is used for sucking pellets from the 42 pellet storage room There are four different setting options Operating phases automatic removal from all 3 probes automated switching only probe 1 removal from only probe 1 no switching only probe 2 removal from only probe 2 no switching only probe 3 removal from only probe 3 no switching n 1 L s gt e NN P d M Fig 93 CANA di s v S Note If Pellet feed system operation with 2 probes is set in the service level the option of Removal from only probe 3 is not dis played here ADJ Pressing one of the six buttons switches the lighting and display O porong phases on Fig 93 Info Press the Menu button Fig 94 Boiler temperature Fig 94 Confirm the selected menu item Operator level by pressing the Choose button Fig 95 Fig 95 The arrow buttons select the pro
3. Assembly By working through these steps in reverse order Knurled screws Flap Proximity switch with telltale Fig 137 Switching off BioWIN Fig 138 Removing the knurled Fig 139 Feed unit flap screws 3 11 Pellet storage room or storage container BioWIN Premium and Exclusiv When entering the pellet storage room or storage container do not stand on the pellets around the suc tion probe Before filling the pellet storage room or storage container check the following whether the storage room is free of foreign bodies whether a lot of dust has settled on the floor over time Please note A layer of dust on top of the pellets is normal because dust present migrates to the surface when the pellets gush out during removal whether pellets have swelled up against the wall if the storage room is not fully dry Tip 1 Pellet dust is totally organic and can therefore be disposed of as organic waste Tip 2 Leading pellet suppliers recommend fully emptying the storage room every 2 3 years You can deacti vate automatic changeover between the three suction probes using the InfoWIN see section 2 8 1 4 This allows you to fully empty the storage room for one probe i e 1 3 of the storage room You can then continue heating with the other two suction probes If you perform this task every year with a dif ferent want you will replace your entire supply of pellets every 3 years 44 Troubleshooting The B
4. Press the ON OFF button on the InfoWIN panel the lighting and display are switched on the signal lamp lights green and a self test is performed see also section 2 5 2 After a successful self test and if a setpoint is transferred by the system control the BIoWIN automatically starts operation 2 Set both manual switches to the Automatic O position 3 Setthe operating mode switch on the REG standard control unit RAM 786 to Automatic operation 2 The REG standard control unit RAM 786 installed in the living area is used to operate the system set the desired temperature and operating times please refer to the separate Operating instructions The time must also be set on the InfoWIN see section 2 8 1 1 This time is used for the time control of the pellet feed and for automatic heating surface cleaning ON OFF button InfoWIN Operating mode switch Automatic operation REG standard control RAM 786 Manual switch for heating Manual switch for hot water tank OF Fig 106 BioWIN with REG standard control Switching off 1 Set Standby ak operating mode on the REG standard control unit installed in the living area 2 If the boiler has been out of service for an extended period during the summer months press the ON OFF button on the InfoWIN unit N The anti freeze function is not active when the boiler is shut off Chimney sweeper function This is operated using the InfoWIN
5. Pressing the Yes button saves the changed Feed operating mode Fig 74 The display shows Saving parameter value for a few sec onds Fig 75 and then changes back to the previous level Fig 76 The menu item or sub menu item is exited by pressing the Back but ton Fig 76 or after a delay of 45 seconds 26 Fig 75 2 8 1 4 Setting the time profile feed The Time profile feed menu item displays the corresponding set ting option depending on the setting in the Feed operating mode menu item see section 2 8 1 3 Setting With enable time see page 29 Setting With start time see page 28 Setting Without time control or switched off see page 30 Pressing one of the six buttons switches the lighting and display on Fig 77 N Fig 77 Es yi c Nee ES e Y Press the Menu button Fig 78 Fig 78 Confirm the selected menu item Operator level by pressing the Choose button Fig 79 Fig 79 The arrow buttons select the Time profile feed sub menu Fig 80 Fig 80 Confirm the selected sub menu Time profile feed by pressing the Choose button Fig 81 Fig 81 27 with start time A time can be set here in the Time profile feed menu item for filling the reserve supply container if the with start time setting is active in the Feed operating mode menu item see section 2 8 1 3 The reserve supply container is filled every day at the set time Inter
6. Vorarlberg Carinthia Tel 0 62 12 23 41 264 E mail info at windhager com Vienna Lower Austria Burgenland Styria Tel 01 869 43 28 340 or 01 869 43 28 450 Tel 01 869 43 28 670 Spare parts Fax 01 865 13 81 Fax 01 865 13 81 Tel 43 0 62 12 23 41 268 Technical assistance for Vienna Lower Austria Burgenland Styria Tel 01 869 43 28 560 Fax 43 0 62 12 42 26 E mail kundendienst at windhager com Germany Windhager Zentralheizung GmbH Windhager Zentralheizung GmbH D 86405 Meitingen D 04509 Delitzsch Deutzring 2 Heinrich Rudolf Hertz Str 2 Tel 49 0 82 71 80 56 0 Tel 49 0 3 42 02 7 23 0 Fax 49 0 82 71 80 56 30 Fax 49 0 3 42 02 7 23 30 E mail info 9 de windhager com E mail info 9 de windhager com Customer service western and southern Germany Customer service northern and eastem Germany Fax 49 0 82 71 80 56 30 Tel 49 0 3 42 02 7 23 0 E mail wds de windhager com E mail wdo de windhager com Switzerland Windhager Zentralheizung Schweiz AG CH 6203 Sempach Station Industriestrasse 13 Tel 41 0 41 46 94 69 0 Fax 41 0 41 46 94 69 9 Spare parts 41 0 41 46 94 69 0 E mail info 9 ch windhager com Regional customer service BAU UND BETRIEB for German speaking Switzerland Tel 41 0 41 46 94 69 6 E mail info 9 ch windhager com 52 Subject to technical modifications AW bersetzt aus 023715 07 vor 06 2003
7. does not open a Check the air choke press the Reset button b Inform Windhager Customer Service or a heating technician Boiler enters burnout mode however the blower does not run Switch on emergency heating OFF switch 48 Troubleshooting 4 4 AL messages Code Display on InfoWIN Boiler sensor defective AL 076 Check the boiler sensor and connections Press reset Thermocontrol sensor defective AL 078 Check the thermocontrol sensor and connec tions Press reset Switch buffer sensor defective AL 114 Check the switch buffer sensor and connec tions on the cascade module No flame formation in control mode AL 128 Clean boiler and burner Press reset Safety temperature shut down AL 133 Check the system and filling pressure Press Release button on boiler Cause remedy The boiler switches to burnout mode a Press the Reset button If the malfunction recurs immediately after a short period or recurs at regular intervals contact Windhager Cus tomer Service or your heating technician b Renew the boiler sensor inform Windhager Customer Service or a heat ing technician The boiler switches to burnout mode a Press the Reset button If the malfunction recurs immediately after a short period or recurs at regular intervals contact Windhager Cus tomer Service or your heating technician b Renew the thermocontrol sensor inform Windhager Customer Service or a heating tec
8. 921AJ8S 9U 104 4 For the service technician 4 11 Connection diagram for air intake exhaust flap The air intake exhaust flap is directly connected to the main PCB see basic circuit diagram 4 8 at plugs X4 motor and X14 limit switch See section 4 6 1 Parameters Flue gas thermostat or Air intake exhaust flap Air inFake exhaust flap with limit switch Limit switch Motor llesceeed ezceckccl ldl cecccud Kx EN X500 9 XA o A2 UIS 20 min AT B1 45 3 externa XA internal low voltage 3 2 1 Xh Automatic firing device B O O 6 o xte Legge extra low voltage a Air inFake exhaust flap without limit switch X500 XA o A2 16 118 MEN X 20 min All NB1 15 3 externa XA internal low voltage TEE Automatic firing device O O O O O O X14 1 2 3 4 5 6 extra low voltage a 093182 01 4 12 Connection diagram for flue gas thermostat The flue gas thermostat is directly connected to the main PCB see basic circuit diagram 4 8 at plugs X4 motor and X14 limit switch See section 4 6 1 Parameters Flue gas thermostat or Air intake exhaust flap Flue gas thermostat B2 external internal low voltage PCB Firing Automat extra low voltage 47 093311 00 Subject to technical modifications AWP vor Ubersetzt aus 023834 06 WARRANTY The warranty requires that the boiler and related accessories be properly installed and started by Windhager Customer Service or Customer Se
9. De O e led eut Eat Sg Ae ia AR ye BAR ERE olo Za at e cta dant NO oF LES a O APPONERE 40 Sr NC OS a bb oe ws das da O roda bs O Boy eee Oe dare a EE 40 ES A O CE 40 AS MS ta OR or ME DIOS OU SS AA SII AA AA A e oa 41 Es InftowWINplus basic Sendspace as a uc beds 42 4 8 Basic BioWIN XL circuitry a rm pine eee orien Aw SRE re ei Race eae es dcs ides EI e tege 44 4 7 BIOWIN XL connection dlagra tm A A A A AA AA 45 4 10 BioWIN XL pellet feed connection diagram with mixer for buried tadnk o ooooooooomooo o 46 4 11 Connection diagram for air intake exhaust flap 00 0 eee nnn 47 4 12 Connection diagram for flue gas thermostat 0 0 ccc n 47 Watanabe 48 The Clean Air Act 1993 and Smoke Control Areas Under the Clean Air Act local authorities may declare the whole or part of the district of the authority to be a smoke control area It is an offence to emit smoke from a chimney of a building from a furnace or from any fixed boiler if located in a designated smoke control area It is also an offence to acquire an unauthorised fuel for use within a smoke control area unless it is used in an exempt appliance exempted from the controls which generally apply in the smoke control area The Secretary of State for Environment Food and Rural Affairs has powers under the Act to authorise smokeless fuels or exempt appliances for use in smoke control areas in England In Scotland and Wales this power rests with
10. Feed operating modem menu item is switched off without time control Select this if the feed noise suction turbine cannot be heard or is not disruptive in the living area This mode guarantees the fewest possible feeds because the reserve sup ply container is always run to empty Functional description The pellet feed is automatically switched on at any time as soon as the reserve supply container is empty with start time Select this if you want the feed to start at the same time every day Functional description The reserve supply container is filled every day at the set time see page 28 Interim fills are also per formed if the filling amount is not sufficient for 24 hours with enable time Select this if the feed noise suction turbine can be heard or is disruptive in the living area Functional description The pellet feed is enabled during a time period that can be set see page 29 The reserve supply con tainer is automatically refilled full at the end of the enable time Tip A complete fill sucks in about 25 kg of pellets The pellets required during the blocked time must not exceed this value Burning duration with 50 kg pellets BioWIN Burning duration at nominal output BW 100 time profile feed corresponding to this selected menu item can O It is only ever possible to select one menu item at a time The then be set in section 2 8 1 3 The arrow buttons select the required sub menu Fig 73
11. Ministers in the devolved administrations for those countries Separate legislation the Clean Air Northern Ireland Order 1981 applies in Northern Ireland Therefore it is a requirement that fuels burnt or obtained for use in smoke control areas have been authorised in Regulations and that appliances used to burn solid fuel in those areas other than authorised fuels have been exempted by an Order made and signed by the Secretary of State or Minister in the devolved administrations Further information on the requirements of the Clean Air Act can be found here http smokecontrol defra gov uk Your local authority is responsible for implementing the Clean Air Act 1993 including designation and supervision of smoke control areas and you can contact them for details of Clean Air Act requirements The Windhager BIoWIN 350 450 and 600 pellet boilers have been recommended as suitable for use in smoke control areas when burning wood pellets 1 Important initial information for the Technician 1 Importantinitialinformationforthe Technician 1 1 Safety precautions The boiler and related accessories are state of the art and meet all applicable safety regulations Your boiler and all accessories operate using 230 V AC electric current Improper installation or repair can pose the danger of life threatening electric shock Installation may be performed only by appropriately qualified technicians Caution symbols Please take careful
12. Next boiler cleaning Display of the operating time in hours remaining until the next boiler clean ing Fig 34 Note The operating time remaining until the next boiler cleaning depends on the operating method and is constantly recalculated Therefore there may be deviations from the normal operating hours 2 42 Operating hours The total number of burner operating hours is displayed Fig 35 2 73 Total pellet consumption The total amount of pellets consumed is displayed in tonnes Fig 36 Note The Total pellet consumption is a calculated value and can differ from the actual value by 15 16 Boiler NO Mina phases Fellet total consumption 1 30 2 74 Flue gas temperature This function displays the current flue gas temperature Fig 37 The flue gas temperature is measured directly on the flue outlet It may therefore deviate from a standard measurement 2 75 Boiler temperature setpoint The display indicates the boiler temperature setpoint as calculated by the con trol system This setpoint is used to control the burner Fig 38 2 76 Current boiler output The current boiler output is displayed in 96 The boiler output modulation mode can be set from 30 96 to 100 96 Fig 39 2 47 Switch buffer temperature The switch buffer temperature is not displayed for an individual BioWIN boil er The current switch buffer temperature is only displayed for a Bio
13. The boiler should preferably be installed on a non combustible hearth of a size and construction that is in accordance with the provisions of the current Building Regulations Approved Document J The clearance distances to combustible material beneath surrounding or upon the hearth and walls adjacent to the hearth should comply with the guidance on the separation of combustible material given in Building Regulations Approved Document J and also in these boiler instructions If the boiler is to be installed on a combustible floor surface it must be covered with a non combustible material at least 12mm thick in accordance with Building Regulations Approved Document J to a distance of 30 cm in front of the boiler and 15 cm to each side measuring from the door of the combustion chamber Combustion air supply In order for the boiler to perform efficiently and safely there must be an adequate air supply into the room in which the boiler is installed to provide combustion air The provision of air supply to the boiler must be in accordance with current Building Regulations Approved Document J An opening window is not appropriate for this purpose Connection to chimney All the boilers have a flue gas connector that allows connection to either a masonry chimney or a prefabricated factory made insulated metal chimney in accordance with the instructions This connection should never be reduced in diameter to lower than that of the flue gas connector of
14. XL connection diagram 00 67 1 60 Duij3auuo uauM abpiJq aJlM DAQUIDJ 7 SalJ0SSa22e JdO AX 20 Qq jEuluJo UTE UI No fD CU t Buij3 IMs agodd Josuas aDejjo MO eJ4JX3 UuJa ul uJaJxa SX J8BuiuJg uoiJ3auuo HIM zr ir rrizz u31I MS JiQ Aduabsawa pun Buiysjims sojow IVA 0 z aejjon 07 L1 NX G N NX n JO S JVA Occ Ajddns Jamod 45 97 power supply 230 VAC Low voltage 230 VAC Connection for buried tank mixer Mx PE Mx PE oder Connection 3 x 400 V 50 Hz external feeder cable must emergency Off switch Connection 230 V 50 Hz be laid by an electrician L extern intern line Suction turbine novac connection terminal XS Information 2 ARTS dps te eate e A eor Ba sd IS nnect the changeover unit Cable for limit switch extra low voltage min 3 x 0 5 mm no earth we recommend using a shielded cable if the cable is longer than 5 m Cable for changeover unit motor low voltage 4 x 1 5 mm Extra low voltage sensor 1849 321AJ8S BY UO S 3Q ISNW Jaxiul e YM uone4dedg uJl91s s paaj jayjad jo ed suajawesed 9y uoinoes ees f heat IN IM unm Terminal block XV opt accessories Pemove wire bridge when connecting 093150 00 yue paling 0j Ip uo1 2 uu0 paaj 191 9d 1X NIMO 4 0L 7 U1IM wespe JoXIUuu UEI21IUQ228
15. boiler will be higher Recommended fuels The boiler is designed to burn only specialized either compressed wood pellets or wood chips which are detailed in the main instruction book Under no circumstances should you attempt to burn any other type of fuel General Maintenance It is important that any glass or other decorative surfaces are kept clean using the appropriate cleaning materials and techniques as to not damage the internal or external finishes of the boiler Spare Parts For more information on obtaining spare parts please revert to the specific page of the manufacturer s original instruction manual or contact details provided HETAS Ltd Approval This appliance has obtained HETAS Ltd approval for burning either compressed wood pellets or wood chips as specified in the main instruction manual Approval does not cover the use of other fuels either alone or mixed with the recommended fuel nor does it cover instructions for the use of other fuels Contact Details Windhager UK Tormarton Road Marshfield South Gloucestershire SN14 8SR T 01225 892211 E info windhager co uk Version 1 224 January 2015 Table of contents 13 Start up and maintenance essel ee ee hh nnns 4 j OXEME U SO Bc PrCT O E 4 LS Flling the pellet Store e mail ee oe ded id ee wee i ee Soe are io c 5 1 6 Sources of danger 2 cc uade tra estos pos tear eee ee eae eh ae dilo dk oben dios oo eee
16. button Fig 142 exits the actuator test arar Fig 142 If you wish to call WINDHAGER Customer Service or your customer service PARTNER due to a malfunction please first make a note of the following data from the rating plate Model Factory number Year of manufacture Fault or alarm message The rating plate is located on the front of the control panel under the cladding cover Fig 143 Rating plate at var ns Fig 143 Rating plate 45 Troubleshooting 4 1 No display on InfoWIN Display on InfoWIN Cause remedy a No electricity check the cable to the device and the building fuse No display b No electricity device fuse blown check and replace if necessary see LED not lit up Fig 144 Boiler is off cannot be switched on with the c Mains power plug loose or poorly or not connected together during instal ON OFF button lation check and connect together firmly if necessary Fig 144 d Inform Windhager Customer Service or a heating technician 4 2 N messages Display on InfoWIN Cause remedy Boiler continues to heat until the remaining fuel quantity has been consumed a BIoWIN Klassik without feed Re fill fuel Fill fuel into the fuel container see section 2 3 IN 581 Integral fuel hopper is almost empty BioWIN Premium Exklusiv with feed Re fill pellets Feed is switched off in feed operating mode see section 2 8 1 3 In Feed operating mode menu item set
17. e dr o 5 Operation 2 1 Functional description functional elements and operating controls oooooooooo 6 2 2 Check before initial start up ccc cceeeviawiedcenctakteedetetedtuend siden HE CE E REP dep arg 9 2 3 Filling the reserve supply container amp sszekeskekeclaecLa kc daras eds Ghee he vee we emt 9 2A on M 10 2 6 Operaliid MOES 24222 seta des pue es eee eee bro beet eee hee eee bea oes 11 26 Operating phas sS 22624 o504054540444 5050068 ke oe bay oe hoes 603952229 96222 ee tee nase 15 27 dto texis au ard terit Aseen AER de henendie th abnacesetetee neat Rud 3 3 dr ee 16 WEE iUo case steeds odes Soe bee oe eee Da dio aa ee eee es 18 2 9 Heating system operation esas aos og banc RE os UR docu Sox Up RADAR cR bowed de a bende Rd ona tees 34 Care cleaning and maintenance 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 9 3 10 3 11 Overview of intervals between cleaning maintenance cee cee ees 37 Cleaning heating surfaces BioWIN Klassik and Premium eleee nnne 38 Emptying the ash pan BioWIN Klassik and Premium 0 000 c cece eee eee eee eee 38 Emptying ash container BioWIN Exklusiv 0 0 000 c cc eee Rt i 39 Combustion chamber baffle plate thermocontrol sensor een 40 siUgdi die M een 41 Blower wheel blower box RR RR RR RR RR RR eR hr 42 ExDauste pipeto TUE oiu oos
18. for auger tube Lever for cleaning heating surfaces Cone removal tool Baffle plate Cladding door Down chute Auger motor Burner pot Ash pan Fig 5 BioWIN Premium without combustion chamber door and with open cladding door Operation 2 1 3 BioWIN Exklusiv Version as BioWIN Premium but in addition with fully automatic heating surface cleaning and ash removal Fully automatic heating surface cleaning A motor moves the heating surface cleaning system vertically and the heating surfaces remain clean Fully automatic ash removal During fully automatic ash removal the ash is transported out of the combustion chamber and the heating sur faces in the side ash container under the supply container using a motor and auger Pellets only have a low ash content approx 0 5 96 The container therefore only needs emptying 1 4 times a year Level indicator for Fully automatic water tank pellet feed InfoWIN operating unit Inspection cover top Inspection cover bot Cladding cover at tom front Cladding cover Pellet reserve supply at rear container MES modules Safety thermostat Cleaning brush for boiler temperature Safety thermostat for auger tube Spatula Cone removal tool Baffle plate Down chute Cladding door Burner pot Auger motor Ash deflector Ash container Fig 6 BioWIN Exklusiv without combustion chamber door and with open cladding door 2 2 Check before initial start u
19. interface 2 4 6 Buffer In principle a pellet boiler system does not need a buffer A guaranteed minimum heat consumption is required e g fita consumer circuit that cannot be blocked off or do not fit thermostat valves on all radiators Exceptions If the total heating requirements of the building according to the NORM M 7500 or EN 12831 calcu lation are less than 50 96 of the boiler s nominal output we would recommend integrating a buffer in the system This means that the BioWIN XL loads the buffer with a return hold up group 2 For the installer 2 4 7 Heating water Attention N The chemical composition of the heating water must conform with local legislation and meet the directives guidelines and standards e g ONORM H 5195 VDI 2035 SWKI BT 102 01 Applicable for Austria excerpt from ONORM H 5195 a According to NORM M 5195 2010 edition the condition of the heating water must be checked every 2 years by a heating technician in order to avoid corrosion and sediment accumulation in the heating system b The pipe lines and heating appliances should be thoroughly rinsed before the boiler is connected c To protect the boiler from contamination from the heating system installation of a dirt trap is required in old or existing systems 5with maintenance cocks installed in the return line d If oxygen diffusion or sludge build up cannot be prevented the system must be segregated by means of a heat exchang
20. ma Scd E Euch den drid aia ion Oe Se ORE dd Bor Goa di Ge io 43 Waer tank level E rC 43 Cleaning supply container BioWIN Klassik Premium and Exclusiv and feed unit flap BioWIN Premium and Exclusiv l l 44 Pellet storage room or storage container BioWIN Premium and Exclusiv 44 roubleshooting 4 1 No display on InfoVVIN 4 63 2 43 5359 m RE om irlanda de RO goce ram ann eh ead 46 G2 information messages 2 cun uide ins dana pa ora e cd Reed a 46 ES Sul Messages IomqcieusESe EGMEIG44 SS ees eue weet s Gees ereoe RE URN Ex een EV Sd 46 4 4 Alarm messages 32242 44 9 cr ation 48 Declaration of conformit Guarantee and warranty limitations Important information for system operators Dear Heating System Owners We would like to congratulate you on your new environmentally friendly boiler system With the purchase of this high quality product by WINDHAGER ZENTRALHEIZUNG you have selected a system that provides more comfort and optimised fuel consumption while utilising an environmentally friendly means of saving resources Your boiler was manufactured under strict ISO 9001 certified standards was subjected to extensive tests and all its components are recyclable On the following pages we have provided specific information and important tips regarding system operation unit functions and cleaning Please pay close attention to these instructions Familiarity with
21. no solid fuel boiler installed or if this is not operating but only the accumulator tank is active In this case first set the oper ating mode switch on the WVF module to relay test 2 or on the BUL module to relay test 1 see WVF or BUL module operating manual Pressing one of the six buttons switches the lighting and display on Manual operation starts if the Manual operation chimney sweeper function button is pressed for more than five seconds Fig 16 This sets the boiler temperature to the setpoint fixed for manual opera tion standard value 60 C The current automatic setting is not affect ed by this The lighting is switched off after the lighting timer has counted down 10 min the function or display remains unchanged Pardal Oper ation Boillern temperatur M flashes 7 Operating EA The various operating phases are displayed here including Burner in operation Burner OFF etc Press for 5 HUP seconds Pressing the Cancel button or Manual operation chimney sweep er function button terminates the function Fig 22 The boiler returns to automatic operation Manual operation Ereg Temp tem pera abi M flashes A Operating Loan Fig 17 Setpoint adjustment for manual operation Manual operation 4 By pressing the or button the display switches to the setpoint adjustment mode Fig 18 Using the or button can change the pe ees setpoint in 1 K steps T
22. note of the following symbols in these Installation instructions Attention Ignoring the warnings identified can lead to personal injury Information aD Ignoring the warnings identified can lead to malfunction of or damage to the boiler or heating system NN Note 9 The blocks of text highlighted provide information and tips for operation 1 2 Flue A properly dimensioned flue is required for optimum functioning of the combustion system Calculation of the dimensions must follow EN 13384 1 See the technical data section for the values required for this calculation Please note that in the lower performance range flue gases may be below 90 C Hearths should therefore be connected to thermally insulated flues meeting thermal transmittance coefficient Group requirements according to DIN 18160 Part 1 or other appropriate officially approved moisture resistant exhaust systems The flue gas system must display at least the following classification Temperature class T400 2 nominal operating temperature 400 C Soot fire resistance class G flue gas system with soot fire resistance Corrosion resistance class 2 Suitable for unprocessed wood fuels We would recommend fitting an energy saving intake regulator for problem free operation This will largely prevent moisture in the flue and losses resulting from down time will be reduced draught interruptions If you have a feed pressure flue draught of more than 0 20 mbar the en
23. plug for auger motor Mount empty fill level switch on bottom left of hopper with 4 TT screws M5 x 12 Fig 32 and full fill level switch at top rear of hopper with 4 TT screws M5 x 12 Fig 33 4x e os 38 Fig 32 Mounting empty fill level switch on bottom left of hopper with 4 TT screws Fig 33 Mounting full fill level switch to top rear of hopper with 4 TT screws 2 For the installer Fitright side panel part 4 at bottom position in cut out in base Fig 34 Thread InfoWINplus cable into side panel as shown in Fig 35 and press in strain relief Strain relief Fig 34 Fitting right side panel Fig 35 Threading InfoWINplus cable into side panel Thread InfoWINplus cable through opening beside control panel Fig 36 For connection in control panel see section 3 1 3 Secure side panel at top with 3 self tapping screws Fig 37 Fig 36 Fitting right side panel view from below Fig 37 Threading InfoWINplus cable into side panel Fitvertical centre panel part 21 Fig 38 remove 2 x prefitted TT screws at bottom Fig 39 Fig 38 Fitting vertical centre panel Fig 39 Removing prefitted TT screw 2 For the installer Secure vertical centre panel at top with 2 self tapping screws Fig 40 and at bottom with previously removed 2 TT screws M5 x 12 Fig A1 2x M5 x 12 Fig 40 Securing centre panel at top with 2 Fig 41 Secur
24. section 2 5 2 After a successful self test and if a setpoint is trans ferred by the system control the BioWIN automatically starts operation 2 Set the operating mode switch es on the MES control module s to Automatic operation The system oper ation setting temperatures and operating times is performed using the analogue or digital user module installed in the living area for more details please refer to the MES and user module instructions ON OFF button InfoWIN operating unit Digital user module FB 5210 Operating mode switch Analogue user module FB 5410 O For operation of the MES and related user modules please see their respective Operating instructions Switching off 1 Set the operating mode to Standby O using the analogue or digital user module installed in the living area 2 If the boiler has been out of service for an extended period during the summer months press the ON OFF button on the InfoWIN unit N The anti freeze function is not active when the boiler is shut off Chimney sweeper function This is operated using the InfoWIN unit see section 2 5 6 Emergency operation In the event the system control fails selecting the Manual operation mode using the MES control module M and InfoWIN unit see section 2 5 5 will activate emergency operation to maintain heat and hot water 34 2 9 2 BioWIN with REG standard control Switching on automatic operation 1
25. switch Fig 22 MAA Fig 22 Connecting 3 pin plug for proximity switch 2 For the installer Fit2 TT screws M8 x 16 about 1 3 of the way into the side of the integral fuel hopper Fig 23 Fitintegral fuel hopper part 16 with inserted screws into the 2 lugs at the top and tighten screws Fig 24 25 Secure integral fuel hopper below at front with 1 x M10 nut Fig 26 Fig 23 Inserting screws by approx 1 3 Fig 24 Fitting the integral fuel hopper Fig 29 Tightening 2 TT screws at top Fig 26 1 nut at bottom of integral fuel hopper Remove 1 TT screw M8 x 16 from the floor plate Fig 27 and use them to mount the one support attached to the side of boiler on the floor plate X 7 Note 9 First secure the one support to the fuel hopper at the top with 1 TT screw M8 x 16 and then attach to the floor plate with 1 TT screw M8 x 16 Fig 28 2x M8 x 16 Fig 27 Removing 1 TT screw Fig 28 Attach support first to hopper and then to floor plate 2 For the installer Screw hopper to auger tube flange plate with 6 x M8 U washers and 6 hexagon screws M8 x 25 Fig 29 Attention Ensure well fitting seal 6 each of U washer M8 M8 x 25 Fig 29 Fitting auger with 6 U washers and 6 hexagon screws Connect auger motor plug Fig 30 31 Empty fill level switch Plug for auger motor Fig 30 Plugs for auger motor and fill level switch Fig 31 Connecting
26. up and the feed is blocked Extend the enable time for the feed in the Feed operating mode menu item see section 2 8 1 3 or operate with start time or without time con trol The boiler does not operate a Flap not shutting clean flap see section 3 10 It must be making full contact with the feed unit Telltale on proximity switch of feed unit must light up brightly when flap is closed Press the Reset button b Mains plug on feed unit is loose or not snapped in connect up plug firmly Fig 144 c Fill level switch proximity switch in the reserve supply container defec tive inform Windhager Customer Service or a heating technician d Inform Windhager Customer Service or a heating technician Emergency operation Switch off the feed unit see section 2 8 1 3 Fill the reserve supply container with pellets by hand boiler is allowed to continue operating without feed Boiler and burner are still operating The pellet boiler must be cleaned see sections 3 2 to 3 6 Following cleaning cleaning must be confirmed on the InfoWIN operator level see section 2 8 1 1 Blower plug Feed unit mains plug Mains power plug Fig 144 Plug rear of control panel 47 Troubleshooting 4 4 AL messages Display on InfoWIN Cause remedy Ash removal motor no longer moves or no longer reaches the end posi tion boiler switches to burnout mode AL 005 AL 006 AL 016 AL 037 AL 06
27. 00 C boiler enters burnout mode Induced draught fan is switched off immediately a Check the water level or pressure in the heating system re fill bleed the air b Air in the heating system bleed air c The heat pump or boiler feed pump is sticking or is defective start pump manually or have it repaired Once the boiler water temperature falls below 90 C remove the cover press the Release button of the safety thermostat B7 firmly Fig 145 If the malfunction occurs after a short period or recurs at regular inter vals contact Windhager Customer Service or your heating technician 49 Troubleshooting Cover of safety thermosta Device fuseT 6 3A Cover of safety thermostat auger tube OMM EUM m Ni e Fig 145 BioWIN control panel cladding raised combustion chamber door open 4 4 AL messages Display on InfoWIN Cause remedy Boiler enters burnout mode and transports pellets into combustion chamber a Check level in water tank see section 3 9 if there is no water in the tank burn back safeguard triggered inform Windhager Customer Ser vice Excess temperature on auger tube AL 135 Chede level in watertank Press release b Check the burner remove all pellets from the burner pot button behind comb chamber door c Open combustion chamber door remove the cover from the safety thermostat auger tube press the Release button firmly see Fig 145 If the ignition does not functi
28. 00 96 output Fig 21 The lighting is switched off after the lighting timer has counted down 10 min the function or display remains unchanged Only the lighting is switched on when the button is first pressed The operating time is reset to 45 min when the Manual operation chimney sweeper function button is pressed again Fig 21 The chimney sweeper function ends when the Cancel button is pressed Fig 22 B 42 automatically after about 45 minutes me DIN BB Fig 22 2 5 7 Shut down procedure teehee The boiler is switched off Fig 23 Fig 23 14 2 6 Operating phases 2 6 1 Standby During this operating phase the controls do not transmit requests for heat The burner is switched off and the boiler temperature setpoint is 0 C Fig 24 After an hour in standby mode the display is shut down fully only the green LED is lit up The display is switched back on by pressing a button or when there is a heating requirement 2 6 2 Purging The Induced draught fan runs the combustion chamber of the BioWIN is flushed through with fresh air This phase can last several minutes before the burner fires Fig 25 2 6 3 lgnition phase The Induced draught fan runs pellets are transported into the burner pot and are ignited When flame formation is detected the system switches over to flame stabilisation Fig 26 2 6 4 Flame stabilisation Following the ignition procedure even combus
29. 2 AL 071 Ash removal defective Ash removal defective or sticking Cleaning the burner pot Press reset Auger conveyor motor defective Auger conveyor motor defective Press reset Induced draught fan defective Clean blower wheel and clean blower box Press reset Pellet feed flap does not open after feeding Check the flap in the feed unit Press reset Air intake exhaust flap defective Air intake exhaust flap defective or not opening Check flap Press reset Safety emergency switch open Check switch position of safety emergency switches a Burner contamination close combustion chamber doors press reset button once the alarm message is rectified clean the burner pot as described in section 3 6 The glow ignition is located in the primary air tube so avoid shak ing the burner pot violently risk of breakage If the alarm message remains active clean the burner pot as described in section 3 6 Note Grate plate at top can only be raised and removed when closed If the grate plate is not fully closed scrape off residue in burner top with spatula screwdriver and vacuum Close combustion chamber door press reset button if the alarm message remains in place repeat the process or inform Windhager Customer Service or a heating technician Grate plate not inserted correctly or check correct installation position see section 3 6 Motor for ash removal defective inform Windhager Customer Servic
30. Customer Service or the customer service partner Switch off the BioWIN with the ON OFF button on the InfoWIN Fig 126 and wait until the display has gone out Fold up complete control panel Fig 127 Disconnect the blower plug Fig 128 p v2 0 5 E WW ud m ui d Fig 126 Switching off BioWIN Fig 127 Folding up control panel Fig 128 Disconnecting the blower plug Unscrew four wing nuts from the blower box and raise the complete blower unit Fig 29 Clean fly ash with a vacuum cleaner Raise blower box at front and take out Fig 130 Vacuum top parts of coasting surface or use a cleaning brush to clean them Fig 131 E i Fig 129 Unscrewing blower unit Fig 130 Taking out blower box Fig 131 Cleaning the coasting sur faces Clean the blower wheel using a spatula Fig 132 Assembly By working through these steps in reverse order Insert blower box Mount the blower unit Important Tighten the wing nuts diagonally across so that the blower cover makes a good seal Connect the blower plug Raise locking arm for control panel Fig 133 and fold down control panel M PH Fig 132 Cleaning the blower wheel Fig 133 Loosening locking arm 42 Care cleaning and maintenance 3 8 Exhaust pipe to flue Check the exhaust pipe to the flue for dirt and clean at least once a year 3 9 Water tank level Regularly check the water tank level an
31. For the service technician 4 6 Service level System parameters start up or actuator test can be displayed modified and or performed on the Service level Information Only trained service personnel may perform system modifications on the Service level Structure on the Service level Language selection Boiler MB InfoWINPLUS basic SMS ELG Ethernet settings see section 4 4 Update Software Update Firmware Display contrast Menu Operator level Settings on the operator level see BioWIN XL Operating Manual Information level Service level Reserved for trained service personnel only see operating instructions for BioWIN XL Parameters Start up Actuator test Fuel quantity auger conveyor Induced draught fan Auger conveyor Auger conveyor Feed 3 4 Pumping time ignition phase Hysteresis burner ON Ash removal Maximum value of set temperature Ignition element Set temperature ext heating requi Ash removal rement Heating surface cleaning Type of pellet feed system Suction turbine Operating time of suction turbine Probe switching Profile ash removal Boiler heater pump Correction of cleaning interval Input X14 5 Limits for blower speed Minimum operating time with buffer Full service Flue gas min temperature MES Module see separate instructions for InfoWIN Master operation Settings Install display module Boiler no Language selecti
32. LHEIZUNG Technik GmbH J n Yol K Edition Johann Thalmaier Board of Directors 51 Guarantee and warranty limitations The guarantee and warranty limitations require that the boiler and related accessories be properly installed and started up by WINDHAGER Customer Service or Customer Service PARTNER otherwise the manufacturer s guar antee will not be honoured Malfunctions resulting from improper operation or adjustment as well as use of poor or not recommended fuel types are not covered by the guarantee and warranty Further the warranty shall be void if equipment other than those provided by WINDHAGER are installed The special warranty restrictions for your system are avail able in the Warranty Conditions folder supplied with your boiler environmentally friendly and economical operation of your system We recommend that you obtain a O Start up and regular maintenance following the terms of the Warranty Conditions will assure safe maintenance service contract Austria Headquarters Regional customer service Windhager Zentralheizung GmbH Salzburg Upper Austria Tyrol Vorarlberg Carinthia A 5201 Seekirchen Tel 0 62 12 23 41 267 Tel 0 62 12 23 41 266 Tel 0 62 12 23 41 263 Tel 0 62 12 23 41 269 Anton Windhager Str 20 Fax 0 62 12 45 04 Fax 0 62 12 45 04 Fax 0 62 12 45 04 Fax 0 62 12 45 04 Tel 43 0 62 12 23 41 0 Fax 43 0 62 12 42 28 Technical assistance for Salzburg Upper Austria Tyrol
33. O UY O dd xoelq uMoJq ai CO 9 Pu Ajdwa xue x O L E do O S lt I mans JohaAUo gt 7 A HU 0 110 C ONO OT O O 3d Bulyse ap u3jl s jui O E bed E o O N O 7 esop Buiyse ap ND yayms LO O Z zi jajes Joop x lt O E i ad d e qjuaurms a uou I IS ZIS u A CEES MM CA 5 O da jeuJajxa x a 4 N O ER 5 NEM O N Q Ll Z E 5 za O 7 uado Bulyse ap NS O LO S a a 6 ILS uolfisod yayims qu AN O Mo t E O AP E i l YA 1 i OLS jurod OJaz Q34IMS jui gt lt O ze LO amp buyayms H Ead ELS E TI ONY 7 e 0 Z X NJ Jeuie4uoj O o oSX c 6 C ON N 44H PPMS piu E NO1 ar ne IVA OEZ an5 3 N x Ajddns Jamod Ml x 6 5 buno O O O 1 w w E EN o OSX Y 3 5 L 6 B 2 2 a el i MM SM LA I BAp I IS O O te eae Z tt A i22 M I 7 is i SE Bs i AER a PAPAT a fU u I I N N CQ m o o Y I i uy m com coa 298 OO O 5 y cu N c Fd mm 5 0 A Ili 22 O c S x x ma gt o 5 P l v fU wu Un ie a f x lt p x c I I x lt U34I S 440 a Ajuabsawa A qn zz vn O val asnj uuw Z Ajddns Jamod Jesu t x lt e 7 XZE mM SH 2 NE a I XZE 3 3ZX L1 a a _ ammm a a Al E Xstb C ge 2 eC N T L bw Suction turbine Xstb N Z M Limiter Bla Ignition eleme L1 XN C XN C XN C conveyor screw 100 K1 safety temperature 44 093144 02 earth bar For the service technician 4 9 BioWIN
34. WIN cas cade system with 2 or 3 BioWINs Fig 40 2 48 Display module software version The current software version of the display module InfoWIN is displayed Fig 41 2 79 Firing automate software version The current software version of the firing automate main PCB is displayed Fig 42 2 710 Boiler model With an individual BIoWIN boiler the boiler model is always displayed and O is always displayed as the boiler Fig 43 With a BioWIN cascade system with 2 or 3 BioWINs the boiler model and boiler name of the pellet boiler are displayed Fig 43 Boiler 0 1st boiler Boiler 1 2nd boiler Boiler 2 3rd boiler 17 Fig Fig Fig Fig Fig Fig Fig 37 38 39 40 41 42 43 2 n 8 M e n u Q u i d e Boiler temperature 6 Pressing the Menu button changes the menu display to the Oper 42 ator level or the Service level Fig 44 Operating phases Use the arrow buttons to select the Operator level or Service level Fig 45 and confirm with the Choose button Fig 46 The menu item or sub menu item is exited by pressing the Back button Fig 47 or after a delay of 45 seconds Fig 44 Only trained service personnel may perform system mod ifications on the Service level Fig 45 Fig 46 Fig 47 18 Menu structure Menu Service level Operator level reserved for trained service personnel only
35. WOOD PELLETS Installation Instructions BIOWIN XL Wood pellet boiler Output Range 35 45 60 kW 7 indh HEAT WITH VISION 0120 15 9093212 06 7 windhager HEAT WITH VISION USER MANUAL FOR INDEPENDENT PELLET or CHIP FIRED BOILERS SUPPLEMENTARY INSTALLATION INSTRUCTIONS FOR THE UK MARKET TO BE READ IN CONJUNCTION WITH THOSE IN THE INSTRUCTION BOOKLET READ THE INSTRUCTION BOOKLET AND THESE SUPPLEMENTARY INSTRUCTIONS CAREFULLY BEFORE INSTALLATION These instructions together with those in the instruction booklet cover the basic principles to ensure the satisfactory installation of the boiler although detail may need slight modification to suit particular local site conditions In all cases the installation must comply with current Building Regulations Local Authority Byelaws and other specifications or regulations as they affect the installation of the boiler If any guidance contained within this manual contradicts advice given in the main instruction manual then the most stringent advice must apply It should be noted that the Building Regulations requirements may be met by adopting the relevant recommendations given in British Standards BS 8303 BS EN 15287 1 2007 as an alternative means to achieve an equivalent level of performance to that obtained following the guidance given in Approved Document J Please note that it is a legal requirement under England and Wales Building Regulations that the installatio
36. actory before delivery as per the order Selection yes with MESplus system control no no MESplus system control SMS Setting to define whether remote switching by text message is possible Factory setting is set in the factory before delivery as per the order Selection yes with remote switching no noremote switching ELG Ethernet Update Software Update Firmeware These functions are not yet available 43 Language selection Deutsch English Francaise Italiano v choose back A Fig 130 Boiler Pellets Wood Heating oil No v save back A Fige 127 MB Yes No v save back A Fig 128 SMS Yes No v save back A Fig 129 For the service technician 4 8 Basic BioWIN XL circuitry ATI 4 al gt Z c 3 t 2 z 2 a z E ojojoj gt lt x x gt Cs NS S x w o NI PES JOW JOJOW J3MOJQ mC z B Y QJ 5 EV MH 1X dW4 Sue ld ZN gt Lu See a 3d A c a Sd S N ues UND o j 406 neup uoijang uU31IIMS aJnsSaJd s N E Y 1 ONO 2 5 Josuas dway seb anjj gt E 1 uej ME JaSUugpuo NE f 5 C E eo JOsuas oJjuo2oulJau N O dd U L O lt i Mads sosuas AN x Z x J0 8AU02 Jajoq 1 C 1 J3 10 ONO J 00 J8110q 5 daa o sapun aJnjeJaduiaj m A0L 0 Bojeue E O x lt m O 1 825 gls aND 1eH O 5 AS EH Q dd fis O AISMIAXZ NIMOIg FORE TER OT ET 1VV sojoW O r O X qm O AISPIX3 NIMOI Ac O m uH vojow dej amejul siy S3
37. ail info dfr windhager com 7 windhager HEAT WITH VISION Windhager BioWIN Pellet central heating boiler Windhager M Operating Manual 7 windhager HEAT WITH VISION USER MANUAL FOR INDEPENDENT PELLET or CHIP FIRED BOILERS SUPPLEMENTARY OPERATING INSTRUCTIONS FOR THE UK MARKET TO BE READ IN CONJUNCTION WITH THOSE IN THE INSTRUCTION BOOKLET READ THE INSTRUCTION BOOK AND THESE INSTRUCTIONS CAREFULLY BEFORE USING THE BOILER WARNING NOTE Properly installed operated and maintained this stove will not emit fumes into the dwelling Occasional fumes from de ashing and re fuelling may occur However persistent fume emission is potentially dangerous and must not be tolerated If fume emission does persist then the following immediate action should be taken a Open doors and windows to ventilate the room and then leave the premises b Letthe fire go out c Check for flue or chimney blockage and clean if required d Do not attempt to relight the fire until the cause of the fume emission has been identified and corrected If necessary seek expert advice The most common cause of fume emission is flueway or chimney blockage For your own safety these must be kept clean at all times IMPORTANT NOTES General Before lighting the boiler check with the installer that the installation work and commissioning checks described above have been carried out correctly and that the chimney h
38. al heat load Volume concentration of CO 9 1 13 5 3 13 8 kg s 0 0089 0 0215 0 0118 0 0274 0 0155 UJ z os e e E 18 20 0 9 Flue gas mass flow rate rated load m Flue gas temperature rated load TW Average between two cleaning intervals PW Necessary feed pressure 9 Flue gas connection diameter 150 150 0 0358 154 e 4 5 Technical data General BioWIN XL pellet boiler Boiler class according to EN 303 5 NENNEN NIME 0583 06 066 Boiler water volume t__ 120 Water side resistance AT 20K bar 6 8 10 8 18 5 AT 10K 24 7 39 5 67 5 Boiler temperature control range 60 85 Max operating pressure kW kW L bar bar L 208 kg mm mm W A Dimensions W x D x H 1220 x 1000 x 1800 Installation dimensions 780 x 980 x 1800 Electrical power consumption of pellet feed Automatic pellet feed Net weight of fully assembled boiler 700 Transport weight of boiler part 480 1748 Maximum current consumption pellet feed AA Values from type test Testing office TUV SUD Munich test report no H C4 1190 00 11 and H C5 1190 00 11 Firing efficiency Rated load 9 93 1 91 8 92 5 100 gA Part load i 94 7 92 8 94 0 Boiler efficiency Rated load nw 21 2 90 1 Flue gas temperature Rated load 141 164 156 Part Load 89 9 97 Electrical power consumption of pellet boiler 2186 Ignition process 409 Heating mode Rated load 103 122 156 Part load 43 53 63 Idle operation 33 4
39. as been swept clean is sound and free from any obstructions As part of the boilers commissioning and handover the installer should have shown you how to operate the boiler correctly Do not light the boiler if there is a possibility that any part of the heating system may be frozen Please make sure the ash pit door and the hopper lid charging door are firmly closed at all times whilst the boiler is in operation In the event of the appliance failing to light after the initial ignition light up process please switch off the appliance immediately and contact a qualified engineer for resolution of the issue Please do not attempt to re light the boiler until the issue has been signed off by the engineer CO Alarm Your installer should have fitted a CO alarm in the same room as the appliance If the alarm sounds unexpectedly follow the instructions given under Warning Note above Version 1 22 January 2015 windhager HEAT WITH VISION Boiler Access Access to the boiler should be restricted for children aged and or infirm persons by way of a lockable door to the room in which the boiler is installed Chimney cleaning The chimney should be swept at least twice a year It is important that the flue connection and chimney are swept prior to lighting up after a prolonged shutdown period Where the chimney is believed to have a served an open fire installation it is possible that the higher flue gas temperature from a closed a
40. attachment Pipe clamp for earthing the filling and return air lines Y 100 mm and attaching them to the wall Pipes and bends natural aluminium for extending the filling and return air pipes 100 mm Pellet storage rooms Sheet steel tank with volume of 2 3 to 9 6 Fabric tank with volume of 2 1 to 6 1 t 2 For the installer 2 2 Minimum clearances Attention Follow the installation guidelines for boiler rooms All dimensions in mm A min 871 Md E cL Minimum room height 1900 mm B min 600 o O S c m B min 100 E A min 122 A Distance from edge of base Fig 4 B Distance from edge of cladding BIoWIN XL view from above 2 For the installer 2 3 Dimensional sketches Front view Side view All dimensions in mm 1583 1473 1400 1970 1393 1280 693 170 Fig o BIoWIN XL pellet boiler i emm Boiler feed 5 4 pipe fission Pellet feed 50 mm pipe oss Boiler return 5 4 pipe Eus Reverse air flow 50 mm pipe b pm Thermal valve sensor 1 2 sleeve ios Boiler temperature sensor gt adds Safety device 1 2 pipe A ee Supply air for operation independent of room air End Discharge 2 4 System The boilers are designed and approved as heat generators for hot water heating systems with permissible flow temperatures of up to 90 C The maximum flow temperature is factory set at 75 C They may
41. be installed only in sealed systems 2 4 1 Standards The following standards should be followed According to EN 12828 specifications the following must be installed a A closed expansion tank b A reliably functioning safety valve installed at the highest point of the boiler or at a non closable line c A manometer d A low water cut off A low water cut off is not required for systems providing up to 300 kW nominal thermal output if it can be ensured that a lack of water in the system will not result in excess heating The boilers are equipped with an electronic temperature regulator and a type tested safety temperature limiter If the boiler is above the radiators then a low water cut off must be installed 2 For the installer e An automatic device for dissipating heat which will prevent the maximum permitted operating temperature from being exceeded The built in thermal safety device should always be used with the thermal discharge safeguard ONORM B 8131 2 4 2 Heating circuits A motorised mixing valve is always required for the BioWIN XL in order to protect the boiler and one must be fitted in each heating circuit A feed contact thermostat FK 001 must be installed for underfloor circuits 2 4 3 Circulation pump Since 2013 in Europe new circulation pumps are required to fulfil minimum energy efficiency requirements Ple ase refer to the Energy Efficiency Index EEI 2 4 4 Return temperature The return f
42. be switching sub menu Fig 96 Boiler cleanina Time Fig 96 Confirm the selected probe switching sub menu by pressing the Choose button Fig 97 Fig 97 31 The arrow buttons select the probe switching Fig 98 ibm i Urdu probe z nda probe 3 Pressing the Yes button saves the changed probe switching Fig 99 The display shows Saving parameter value for a few sec onds Fig 100 and then changes back to the previous level Only probe 2 Fig 101 Only probe 7 Fig 99 Fig 100 The menu item or sub menu item is exited by pressing the Back button Fig 101 or after a delay of 45 seconds Fig 101 32 2 8 2 Service level System parameters start up and actuator test can be displayed performed and or modified on the Service level Changes on the Service level may be performed only by O trained service personnel directions for setting see the BioWIN Installation instructions Fig 102 Fig 102 The menu item or sub menu item is exited by pressing the Back but ton Fig 104 or after a delay of 45 seconds Fig 104 33 Service level oniu for trained Service personnel Hoctuator test 2 9 Heating system operation 2 9 1 BioWIN with MES system control Switching on automatic operation 1 Press the ON OFF button on the InfoWIN panel the lighting and display are switched on the signal lamp lights green and a self test is performed see also
43. behind the baffle plate Fig 119 Assembly Thermocontrol sensor By working through these steps in reverse order Fig 117 Switching off BioWIN Fig 118 Cleaning the baffle plate Fig 119 Cleaning the thermocontrol sensor 3 6 Burner pot Do not open the combustion chamber door during operation Always switch the boiler off first with the ON OFF button and wait until burnout mode has finished It is essential to let the boiler cool down before cleaning Before cleaning with a vacuum cleaner check that there are no longer any embers in the combustion residue gt gt If the level of combustion residue in the burner pot is more than 4 cm above the grate plate perform cleaning as follows Lift out the cone using the removal tool Figs 120 122 124 Usethe spatula to scrape off the deposits from all sides of the cone however in particular on the underside Vacuum out the burner pot remove the primary air pin and carefully clean the holes with a small screw driver or drill bit if necessary holes must be clear Lift the grate plate from below using the removal tool and remove it Figs 121 123 135 scrape off ash residues from the top and bottom of the grate plate and from the hole in the middle using the spatula to clean it Use the spatula to scrape the edges out clean all round the inside of the burner pot at the bottom All sec ondary air holes must be clear clean them with a small screwdri
44. contents Table of contents 1 Important initial information for the Technician eee eee rre nnne 4 121 Safety precautions estres oben ite nde RR iia ele ON Bee oe eee Sa ds 4 AMA ZU TM maces estan spe SS oes ae 4 Io DOME LOOM e226 eee ii a Bae eee ee ad eee ee eee eh heer eh oe ee 5 I5 PLEO aE ici a dd o dt o a d At eot dd caia 9 2 For the Installer accio rodar iaa 6 21 Scope ot delivery packaging i42 ri A Aa 6 SS A A AA A ASA AN TEPORE 6 21 2 UNA AC COSS ORCS te ss aay eres eae e Aci ded dee Mek ee sh tole oet legate ist a 6 22 MInIMUIMClGabanGeS iio eed ee Ded ato eta ee Pea Oe Cis Selva uoa tito bs Kus dio Oda eee 7 2 9 Dimensional SKetehES iu oce cP es paier en ac pe aed hashed abr 8 Zs yS AAA A A A E E LEM 8 BTN MIR 2 a O E E M 8 224 2 Be Cle UII RS sae usa ava rede dee Maha ae A eet nto maces Sa aby Geddes Mow Boa qd doc wee whaler OP EE o ale Rees a 7 PE o gt liso IS AAN PETIT 9 Pils MRO LOT Veta MS A RON 9 24 3 Operator WII externa Control WIEN bunner ony eriari aea tee Qut tl Rena tette Ste a Meda 9 SOAM LUNETTES TT EET TQ TIR UM rcr RC mr 9 Ze O A b dla e ee a rh S UICE ee Bw EORR U WE EUER RE die EPI rd 10 2 4 8 Water side resistance pressure loss 10 MEM CI ra a A cae ee 10 2 Operan ito ora los ii a A A A A 11 Zo L OPeratina ma suendentiv Or Lie roon air adri Eb I aA PIS les bie 11 2 6 Inhstattatlon Sequehlte csse uie DERE a ae obi EE p
45. d A SEEDS S C Ms 13 2 7 Setting up preparing for installation lllleeeeeeeeeeee rn 13 2 8 Instauatlofi oes eise on E RS Die ebUme Poesia tite s eias tes us eee Edd ee aes 14 2 9 Installing the exhaust pipe lllllleeeleeeeeee ehh rn 27 2 10 Installing the thermal discharge safeguard ooocococc nne 28 2 11 Initial start up and operating InStructi0NS oocccccccn rrr 28 Je FOF trie electrician add as 29 3 1 Electrical connections di pu meris o XP REPRE REP EE ARE LU ed mid 29 Oe Vell POWER ULSA En e RE ERI RS A Eum PEE eb ER e I PA 30 Sole JJbeniig amdotasimdadme corro Balla a Selatan up ae e tur ax dx ER PP e eU etn as 30 3 1 3 Connecting the InfoWINplus cable to the control panel ooooooooooococcca sees 3 9 14 Electrical Connection Tor MES Control changeover UNT a usos cani qox be Et E Eb a n 91 Table of contents amp For the service technician 5 2 mr eeRIaR RA EEYRRERERGA RR EE sees REA 32 4 1 Start up and operating INStructi0NS occcccconnnnn rrr 32 4 2 Service and repai WOFK id dev LE ERGO Ea qa dO ameet led ies 32 4 3 Checking and servicing the thermal discharge safeguard llli leere 32 4 4 Technical data for calculating the flue gas system acc to EN 13384 1 0 0 0 oooooooooooomoooo 33 4 5 Mechnical Gata Geheldl soo sour LETS I e ie de ead dalled ee eee ee pedales dert 33 AE e SE LVIC PA E LU d REM NE GG ae Cake en D p ee 34
46. d top up with water if necessary Water level must not fall below the min mark Fig 136 To fill the water tank slide up front cladding on the feed unit and remove Fig 134 Remove plug from water tank and top up Figs 135 136 Assembly By working through these steps in reverse order Water tank Water tank plug min mark Fig 134 Removing the cladding Fig 135 Water tank plug Fig 136 Filling water container 43 Care cleaning and maintenance 3 10 Cleaning supply container BioWIN Klassik Premium and Exclusiv and feed unit flap BiowIN Premium and Exclusiv It is necessary to clean the reserve supply container and or flap in the feed unit if too much dust has collected or there are foreign bodies in the reserve supply container Cleaning and or checking the feed unit flap Switch off the BioWIN with the ON OFF button on the InfoWIN Fig 137 and wait until the display has gone out Open the cladding door Place a container for the pellet at the front Remove both knurled screws and carefully take off the bottom inspection cover Pellets may gush out depend ing on how high a level of them there is Fig 138 Remove pellets and dust using from reserve supply container Remove dust in feed unit and on flap check flap for ease of movement Fig 139 Full surface of flap must make contact with feed unit Telltale on proximity switch must light up brightly when flap is closed
47. directly on a non flammable surface and does not require special foundations If foundations have been provided we recommend that they should be made according to the boiler dimensions to ensure that the four set screws make contact properly Remove 2 x transport screws at front and back Fig 7 Remove transport protection and transport bracket Fig 8 and 9 Remove crate and unscrew floor plate of integral fuel hopper Fig 10 Fig 7 Removing transport screws Fig 8 Removing transport protection lar I x Fig 9 Removing transport bracket Fig 10 Remove crate and unscrewing floor plate of integral fuel hopper 2 For the installer 2 8 Installation The cladding of the BIoWIN XL comprises the following parts AA Rear wall VA cere Floor plate ad Cladding cover er Integral fuel hopper support Deuda Intake fitting AA Integral fuel hopper caos Right side panel see Left side panel Seen Hinges AAA Integral fuel hopper cladding cover o MET Cladding door cover P i salar Top right fuel hopper cladding TRUM InfoWINplus e Nm Centre panel vertical A Cladding door right Lo Hand guard bracket ee Base panel Lo Side anti contact protection TOC act Centre panel horizontal 27 E Ash wedge BioWIN XL 350 only ot Cladding door left PO cq Top and bottom cone parts BioWIN XL 350 IZ suse Auger tube rotary feeder unit DG A Top and bottom cone parts BioWIN XL 450 600 Le Access ramp 2 For th
48. e or a heating technician Limit switch defective inform Windhager Customer Service or a heat ing technician Boiler enters burnout mode Induced draught fan is stopped immediately a Press the Reset button If the malfunction recurs immediately after a short period or recurs at regular intervals contact Windhager Cus tomer Service or your heating technician b Renew the auger conveyor motor inform Windhager Customer Ser vice or a heating technician The actual speed is different from the nominal speed The boiler switch es to burnout mode a The blower wheel and blower box are dirty clean see section 3 7 Press the Reset button b Blower plug is loose or not snapped in connect up plug firmly Fig 144 c Renew the Induced draught fan motor inform Windhager Customer Service or a heating technician No pellet feed is possible The boiler does not operate a Flap in feed unit not opening automatically clean flap and check for ease of movement see section 3 10 Press the Reset button b Feed unit suction turbine no longer switching off disconnect mains plug from feed unit see installation instructions in Service and repair work section Inform Windhager Customer Service or a heating tech nician Emergency operation Switch off the feed unit see section 2 8 1 2 Fill the reserve supply container with pellets by hand boiler is allowed to continue operating without feed External air choke optional
49. e disconnections OVE regulation The boiler is pre wired and internally fused with a T 6 3 A fine wire fuse to protect against short circuit By special order the MES modules including boiler sensor will be installed in the control panel and wired at the factory Fig 82 if there are more than 3 modules they are installed in the wall mount casing accessory MES 004 and need to be electrically wired on site Maximum MES module switching capacity Relay outputs 230 VAC 6 A 2 A inductive 50 HZ WVF and solar modules with X1 X2 contact Solid state relay 230 V AC 1A The electrical power is dependent upon the number of modules installed in the unit that is the number of actua tors powered pumps mixing valves etc In areas with increased power surge risk e g lightning strikes in regions prone to storms we recommend installation of an appropriate surge protector Fuse T 6 3A MES module Control panel Fig 81 Control panel Information Electrical cables must not touch heating and exhaust pipes nor must they come in contact with no ninsulated boiler components They are to be sufficiently braced and provided with a protective tube All electrical connections are located in or behind the control panel The control panel is set up on 2 levels control panel top part and control panel bottom part The control panel top part contains the BioWIN XL main board while the control panel bottom part contains the connecti
50. e exhaust line particularly after 1 m length should be insulated in order to prevent or minimise con densation ll g 27 2 For the installer 2 10 Installing the thermal discharge safeguard a The thermal discharge safeguard non return valve and cleaning T piece must still be accessible after instal lation b The drain must be visible in order to check the function therefore use a discharge funnel c It must not be possible to block the connection manuall Connection in accordance with EN 303 5 Minimum connection pressure of the thermal safety device 2 bar Pressure reducing valve only with CW connection of more than 6 bar Sa IE Pm Dirt trap E O gt Josien Thermal discharge safeguard opens at approx 95 C 1 2 3 l E i Die ceca aces Cleaning T piece l M n E NN Discharge funnel aso Immersion sleeve for the sensor of the thermal discharge safeguard Boiler return Boiler feed zh pij Fig 80 Thermal safety device connection 2 11 Initial start up and operating instructions Windhager Customer Service or the customer service partner will start up the boiler first of all and will familia rise the customer with the system operation and cleaning of the boiler with reference to the operating manual The following preconditions mu
51. e installer Fitfloor plate part 14 attached to integral fuel hopper for transport see Fig 10 on left side Fig 12 13 Fig 12 Attaching the floor plate Fig 13 Attaching the floor plate Align the boiler and floor plate with the set screws horizontally or slightly inclined toward the rear Fig 14 Remove support for integral fuel hopper part 15 from boiler by removing transport attachments cable ties Fig 15 EEEN Integral fuel hopper support Auger tube Fig 14 Aligning boiler Fig 15 Boiler aligned with floor plate Unscrew auger tube rotary feeder part 12 with transport attachments sheet metal brackets from boiler Fig 16 and remove transport attachments Fig 17 Fig 16 Unscrewing transport attach Fig 17 Unscrewing transport attach ments from boiler ments from rotary feeder 2 For the installer Screw auger tube rotary feeder to boiler with 2 hexagon screws M10 x 20 Fig 18 19 Attention Ensure well fitting seal between rotary feeder and boiler M10 x 20 Act ime st Fig 18 Mounting auger tube rotary feeder Fig 19 Auger tube rotary feeder unit mounted unit Slide sensor for auger tube safety thermostat together with sensor guard Fig 20 into sensor holder as far as it will go Fig 21 Fig 20 Sensor and sensor guard Fig 21 Inserting sensor and sensor guard into holder on auger tube Connect 3 pin plug for rotary feeder proximity
52. e or a heating technician nections Press reset AL 187 b Connect the firing automate inform Windhager Customer Service or a heating technician Internal communication error The boiler switches to burnout mode Internal error occurred ErrorCode 188 xxx Current TablelD 4 xxx If the malfunction occurs after a short period or recurs at regular inter vals contact Windhager Customer Service or your heating technician A reset is performed automatically after 1 minute if this error occurs AL 188 Combustion chamber door opened The boiler switches to burnout mode during operation Close the outer door Door may only be opened if the burner is switched off Press the Reset button AL 195 Door is not allowed to be opened unless the burner is switched off Close the door Failure to observe this point may result in components in the combus Press reset tion chamber be damaged due to peaks in temperature 50 Declaration of conformity for the BioWIN pellet boiler series Issued by WINDHAGER ZENTRALHEIZUNG Technik GmbH Anton Windhager Strasse 20 A 5201 Seekirchen Subject of the declaration BioWIN pellet boiler series in the configuration variants BWK BWP BWE The appliances comply with the requirements in the following documents 98 37 EC Machinery Directive EN 303 5 ee EN 60335 1 73 23 EEC Low Voltage Directive EN 61000 6 1 89 336 EEC EMC Directive EN 61000 6 3 Seekirchen 28 3 2006 WINDHAGER ZENTRA
53. ed as a condensing appliance the low flue gas temperature results in condensation occurring within the flue Any chimney flue system must therefore be able to withstand the effects of condensate and operate under wet conditions designation letter W In addition it should be soot fire resistant and able to withstand the corrosive effects of flue products generated by solid fuels designation G and 3 respectively If installation is into an existing masonry chimney then it will require re lining with a liner meeting the specification described above Existing concrete or clay lined chimneys are not suitable for this boiler and must be lined as described above All installations must be in accordance with Building Regulations Approved Document J Any existing chimney must be clear of obstruction and have been swept clean immediately before installation of the lining system Where the chimney is believed to have previously served an open fire installation it is possible that the higher flue gas temperature from a closed appliance may loosen deposits that were previously firmly adhered with the consequent risk of flue blockage It is therefore recommended that the chimney be swept a second time within a month of regular use after installation If there is no existing chimney then any new system must be to the designation described above and in accordance with Building Regulations Approved Document J Version 1 22 January 2015 f windhager A s
54. er e If antifreeze is used a minimum volume of 25 antifreeze is required otherwise corrosion prevention is not guaranteed 2 4 8 Water side resistance pressure loss BioWIN XL 350 450 600 DFlow rate m h H ES EH Bap f H Bb T RHN a E ES mH EP F i EE oo EM mx 1 2 3 4 5678910 20 30 405060 80 100 70 90 Pressure loss mbar Diagram 1 2 5 Combustion air An adequate supply of combustion air is absolutely essential The combustion air must be free from pollutants gases vapours and dusts otherwise malfunctions and increased wear e g corrosion may occur Information Malfunctions or complaints occasioned by inadequate combustion air will not be covered by the guarantee 2 For the installer 2 5 1 Operating with room air Combustion air supply directly from the installation room The combustion air is drawn directly by the device from the installation room therefore the installation room has to be adequately ventilated The combustion air should be fed to near the boiler Attention N The configuration of the entire system must comply with the requirements of regional legislation applicable regulations standards and guidelines Applicable for Austria excerpt from ONORM H 5170 The area of the free minimum cross section must be 2 5 cm per kW of the boile
55. ergy saving intake regulator must be fitted According to TRVB H118 a deflagration flap combi energy saving intake regulator with explosion flap EEX must be fitted in the connecting piece exhaust pipe or in the flue inside the boiler room Our recommendation Fit the exhaust pipe upward to the flue with U bolts and provide an opening for cleaning Insulate the exhaust pipe to avoid low flue intake temperatures Information Frequently overhauling existing systems involves over sized flue cross sections or flues not desi gned for low temperature operation We recommend an evaluation by the local building inspector before installing the boiler system In this way appropriate modifications can be made to the flue before system installation see technical data for flue calculation values 1 Important initial information for the Technician 1 3 Boiler room Attention N The configuration of the entire system must comply with technical fire protection requirements in accordance with the applicable regulations standards and guidelines The minimum clearances for connections cleaning and maintenance must be complied with see section 2 2 Minimum clearances Sufficient ventilation of the set up area must be assured See 2 5 Combustion air Information The boiler must only be installed in a dry frost free location 1 4 Fuel storage The pellets must be stored in a dry place in order to achieve trouble free operation with op
56. ery packaging 2 1 1 Boiler The boiler is supplied on a wooden pallet covered with a plastic sack Fig 3 The cladding parts are in a separate cardboard box Cleaning tools are packed in the combustion chamber and the ash chamber In addition the pellet feed unit is packed in several cardboard boxes 2 1 2 Optional accessories Accessories for boiler MES system control motorised mixing valve mixer groups heating distributor thermal discharge safeguard stainless steel flue acces sory combi energy saving intake regulator with explosion flap EEX EZR for Germany Accessories for fully automatic pellet feed Fully automated changeover unit with without fire protection col lars including 3x suction probes Fully automated changeover unit with without fire protection unit including 8x suction probes and masonry feed through Fastening clips for delivery hose pack of 6 Delivery hose with flexible earth leads DN 50 25 m supply and return air hoses Connecting piece for return air hose Accessories for storage room 1790 Fig 3 Installation dimensions BioWIN XL Filling coupling set NW 100 mm 2 Storz A couplings with 0 5 m pipe incl fastening material with blockable blind covers Z brackets 2x 2 m incl bolts and dowels for storage room door Plastic baffle plate 1500 x 1500 x 2 mm incl fastening material for storage room Fire protection collars 2x incl masonry
57. ews Fig 51 Fit hopper cladding at top right part 21 Fig 52 secure at front and side with 1 self tapping screw in each case Fig 53 and Secure at the rear with 2 prefitted TT screws M5 x 12 Fig 54 Fig 51 Securing rear wall with 4 selftap Fig 92 Mounting hopper cladding at top ping screws right Fig 53 Securing hopper cladding at front Fig 94 Securing rear hopper cladding and side with self tapping screws with 2 TT screws Fit cover of integral fuel hopper part 20 secure with 2 self tapping screws at front Fig 55 and Secure at the rear with 2 prefitted TT screws M5 x 12 Fig 56 2x Fig 959 Securing cover of integral fuel hopper Fig 56 Securing reserve supply container at front with 2 self tapping screws cover at rear with 2 TT screws 22 2 For the installer Remove cladding door cover part 6 from cladding door remove 4 self tapping screws Fig 57 push cover back and lift off Fig 58 Fig 57 Demounting cladding door cover Fig 58 Pressing back and lifting off clad removing screws ding door cover Fitboth door hinges part 5 top and bottom in cladding door part 9 with 2 countersunk screws each Fig 59 Mount cladding door part 9 with hinges on right side panel part 4 using 2 countersunk screws and insert InfoWINplus cable through opening Fig 60 2x 2x MA x 16 Fig 59 Fitting both hinges on cladding door Fig 60 Mounting cladding door w
58. f an actual flue calculation Pellet boiler BioWIN XL 350 600 a ene ven engi 15 m each 90 bend reduces induction length by 1 m Air intake Querschnitt Zuluft Pun diameter 150 mm or technically equivalent cross section TET DN 160 Combustion air line ab Seal integrity min 0 1 m h at 0 1 mbar temperature resistance 95 C Air intake ilo commercially available plastic drain pipes with correctly inserted seal Max length 3 m only pipes with minimum classification acc to EN 1851 1 T200 H1 D V2 L xxxx G xx are to be used Shaft head Tested wind protection fixture or design in accordance with DIN V 18160 1 Fig 6 Configuration as equal pressure system Air flue gas system induction opening for air intake and opening for flue gas discharge are within a sketch Fig 5 square with a max edge length of 0 5 m Required accreditations for solid fuels moisture resistant Swinging draught flap Energy saving intake regulators or explosion flaps are not allowed to be installed in the living explosion flap area Comply with the statutory regulations and directives 1 The boiler s nominal total output is the sum of the nominal outputs of all heat generators installed in the same boiler installation room Connecting piece Flue gases 2 For the installer Hearth with flue gas blower to DIN 18897 1 type FX 2x for connection to a pressure equal air flue gas system Examples of models Air flue system with pa
59. geover unit The connection to the terminal blocks screwless cage spring type terminals should be made using fine wire PVC sheathed cables Fig 88 89 For connection diagrams for the suction turbine and changeover unit see section 7 4 MES connection plan can be found on control panel Information aD Be sure to note the separate wiring of the extra low voltage line sensor and low voltage line 230 VAC Fig 89 Extra low vol Cable duct tage sensor Low voltage 230 V ACIC Low voltage 230 V AC Cable duct Extra low vol tage sensor Fig 87 Control panel bottom part with Fig 88 Cable ducts rear view terminal blocks 31 4 For the service technician 4 Forthe service technician 4 1 Start up and operating instructions The Windhager Customer Service or customer service partner will start up the boiler and will familiarise the cus tomer with the system operator and cleaning of the boiler Start up and maintenance are part of the guarantee requirements of the warranty conditions see also section 2 11 We recommend that you obtain a maintenance service contract 4 2 Service and repair work Service and repair may be performed only by appropriately qualified technicians Attention After the emergency shut off switch trips the boiler and accessories are not completely without power When replacing system components pumps mixing valves etc prevent all power input e g by removing the mains
60. hat the operating time until the next boil er cleaning is restarted O Without cleaning boiler cleaning must not be reset Pressing one of the six buttons switches the lighting and display on Fig 52 y Fig 52 Ne O gt ax Y Press the Menu button Fig 53 Fig 53 Confirm the selected menu item Operator level by pressing the Choose button Fig 54 Fig 54 The arrow buttons select the Boiler cleaning sub menu Fig 55 Fig 55 Confirm the selected Boiler cleaning sub menu by pressing the Choose button Fig 56 Fig 56 21 Pressing the Yes button resets the boiler cleaning Fig 57 The display shows Saving parameter value for a few seconds Fig 58 and then bind d ia ae changes back to the previous level Fig 59 men Fig 57 Fig 58 The menu item or sub menu item is exited by pressing the Back z button Fig 59 or after a delay of 45 seconds Time profile feed Probe zxuitchina mec Fig 59 22 2 8 1 2 Setting the time Boiler temperature This time is used for the time control of the pellet feed and for auto EE matic heating surface cleaning Operating phases If the BIoWIN is operated with an MES control the time is auto matically adopted from the module and the time set here is over written If the BioWIN is operated with REG standard control the time must be set here too Fig 60 Pressing one of the six butto
61. he temperature set in this mode is not per manently saved The original set temperature is used once manu al operation ends Fig 18 After pushing the Heturn button Fig 19 or after waiting 45 sec Manual operation onds the screen returns to its previous display Set temperatur ae flashes 7 0 Fig 19 13 2 5 6 Chimney sweeper function This function aids the performance of legally required emissions testing Note The chimney sweeper function cannot be started in solid fuel buffer mode The chimney sweeper func tion must not be started if an installed solid fuel boiler is operating heated up The chimney sweeper function may be started if there is no solid fuel boiler installed or if this is not operating but only the accumulator tank Is active In this case first set the operating mode switch on the WVF module to relay test 2 or on the BUL mod ule to relay test 1 see WVF or BUL module operating manual A short press of the Manual operation chimney sweeper function button switches on the lighting and display Pressing the button again starts the chimney sweeper function Fig 20 The boiler temperature Is set to approx 60 C for 45 min himen Tunc E mile a min x flashes 4 2 ee Mas The various operating phases are dis played here including Burner in oper ation Burner OFF etc Fig 20 Pressing the corresponding menu button enables the boiler to be operated with 30 or 1
62. hed on otherwise press the ON OFF button on the InfoWIN unit Select Manual operation on the InfoWIN unit see section 2 5 5 Set both manual switches e and Ha to the Manual operation position 36 Care cleaning and maintenance Clean the boiler cladding and keyboard foil with a moist cloth as needed In the event of heavy soiling use soapy water or diluted suds do not use strong cleaners or sharp cleaning instruments A clean boiler saves fuel and protects the environment Therefore always clean your boiler as required Your Windhager expert PARTNER can provide you with a practical cleaning set comprising High quality vacuum cleaner magnetic flashlight gloves apron This will enable you to clean more quickly and conveniently 3 1 Overview of intervals between cleaning maintenance The BioWIN is equipped with a cleaning and ash removal interval display The Clean boiler and burner clean ing request is displayed on the InfoWIN and must be reset after cleaning ash removal has finished see sec tion 2 8 1 1 A clean boiler saves fuel and protects the environment Therefore always clean your boiler as required when the cleaning and ash removal request is displayed The cleaning and ash removal intervals may be reduced or extended depending on the pellets used e g ash proportion the power consumed by the heating system frequently switching on and off and the boiler size of the BioWIN 10 to 26 kW Ann
63. hnician The boiler switches to burnout mode a Check the switch buffer sensor and connections on the cascade module b Renew switch buffer sensor inform Windhager Customer Service or a heating technician The flame goes out in modulation mode The boiler switches to burnout mode a Clean the burner and the boiler Check the exhaust pipe to the flue and clean it if necessary Press the Reset button Burner component e g grate disc not inserted correctly after clean ing check installation position Check the ash container see section 3 4 and cover are in the correct posi tion and are sealed danger of inleaked air Press the Reset button An excessive amount of dust in the pellets is emptying the auger How ever in the intervening period pellet feed may have been started Empty the reserve supply container completely see section 3 10 and remove the dust The alarm message AL 171 may light on up to 2 occa sions until the boiler starts operating again Acknowledge with the Reset button Auger conveyor jammed due to a foreign body clean the reserve sup ply container see section 3 10 and remove the foreign body through the opening above the auger refill the reserve supply container The alarm message AL 171 may light on up to 2 occasions until the boiler starts operating again Acknowledge with the Reset button f Inform Windhager Customer Service or a heating technician Boiler temperature is above 1
64. ice partner are part of the guar antee requirements of the enclosed guarantee limitations Note During the first few weeks after start up condensation can occur in the combustion chamber ash pan and on the heating surfaces This has no effect on the function and service life of the boiler 1 4 Functional test EN 12828 and NORM B8131 require that the function of the system and related safety equipment be checked and certified yearly by a qualified technician installer heating system contractor At two year intervals the heating water condition must be checked ONORM H 5195 1 by a heating expert installer see FireWIN installation instructions Heating water this is to prevent corrosion and sediment accu mulation in the heating system and boiler For systems using more than 1 500 litres of water e g systems with accumulator tanks this inspection is required on an annual basis In the event of repair work requiring a change of water in the heating system the heating water is to be checked within 4 to 6 weeks after such work Corrosion and sediment resulting from improper heating water are not covered by the guarantee and warranty Important information for system operators 15 Filling the pellet store The pellet flue connected stove must be switched off correctly at least 15 minutes before the store is filled Fig 2 Press the ON OFF button Never switch off using the emergency OFF switch Pressing one of the
65. ig 111 and wait until the display has gone out Pull handle on ash container out until stop is reached so that the side openings in the ash container are sealed Fig 112 Loosen the bottom right bracket fastener Fig 113 slide container slightly to the left and pull out Figs 114 115 Emptying ash container Fig 116 Assembly Refit container by working through these steps in reverse order Important Slide ash container handle all the way back in When reinstalling the ash container and cover check they are in the correct position and are sealed danger of inleaked air Fig 114 Moving container slightly to Fig 115 Taking out container Fig 116 Emptying ash container the left 39 Care cleaning and maintenance 3 5 Combustion chamber baffle plate thermocontrol sensor ON OFF button and wait until burnout mode has finished lt is essential to let the combustion chamber Do not open the combustion chamber door during operation Always switch the boiler off first with the AN cool down before cleaning Switch off the BioWIN with the ON OFF button on the InfoWIN Fig 117 and wait until the display has gone out Raise baffle plate at rear and guide it out at a downwards pointing angle Fig 118 Taking out the baffle plate and removing fly ash If necessary remove fly ash from the thermocontrol sensor The thermocontrol sensor is located in the com bustion chamber
66. ignition phase min max BioWIN XL BW350 BW 450 BW 600 190 290 s 230 330 s 160 260 s Fig 100 Hysteresis Burner ON Hysteresis Burner ON Actual value Switching hysteresis for burner control min max Factory setting oK Setting range 0 20K Fig 101 37 4 For the service technician Maximum value of set temperature This is the maximum setpoint achievable in normal heating operation Factory setting T L Setting range 60 85 C Set temperature ext heating requirement This is the set temperature for external heating requirement Factory setting 70 C Setting range 35 85 C Type of pellet feed system Setting for whether operation is without feed system with 2 or 8 probes or with mixer buried tank Factory setting without feed system The following settings are available For changeover unit with 3 probes Suction turbine with 2 probe Suction turbine with 3 probe For changeover unit with 8 probes Suction turbine with 4 probe Suction turbine with 6 probe Suction turbine with 8 probe For buried tank with mixer Suction turbine with mixer Operating time of suction turbine Factory setting 120 sec Einstellbereich 90 240 sec Profile ash removal This setting can be used to adjust the removal of ash from the burner pot for different levels of pellet quality Factory setting Stage 1 very low proportion of ash very high proportion of ash possibly formation
67. im fills are also performed if the filling amount is not suf ficient for 24 hours Factory setting feed start time Start 20 00 Fig 82 Pressing the or buttons changes the time in 1 min steps Fig 82 Pressing the Yes button saves the changed time Fig 83 The dis play shows Saving parameter value for a few seconds Fig 84 and then changes back to the previous level Fig 85 Fig 83 Fig 84 The menu item or sub menu item is exited by pressing the Back Boiler cleanina button Fig 85 or after a delay of 45 seconds Time Fig 85 28 with enable time The start and end of the enable time can be set here in the Time profile feed menu item if the with enable time setting is active in the Feed operating mode menu item see section 2 8 1 3 Factory setting feed enable time Start 07 00 End 22 00 Fig 86 The arrow buttons select the Start or End times to be changed Fig 86 Confirm the selected time by pressing the Choose button Fig 87 Fig 87 Pressing the or buttons changes the time in 15 min steps Fig 88 Fig 88 Pressing the Yes button saves the changed time Fig 83 The dis play shows Saving parameter value for a few seconds Fig 90 and then changes back to the previous level Fig 91 Fig 89 Fig 90 29 The menu item or sub menu item is exited by pressing the Back button Fig 91 or after a delay of 45 seconds Fig 91
68. in accordance with the requirements of the latest issue of BS 7671 Commissioning and handover Ensure all parts are fitted in accordance with the instructions On completion of the installation allow a suitable period of time for any fire cement and mortar to dry out before lighting the boiler Once the boiler is under fire check all seals for soundness and that the boiler and water system are operating correctly Ensure that the flue is functioning correctly and that all products of combustion are vented safely to atmosphere via the chimney terminal On completion of the installation and commissioning ensure that the operating instructions for the boiler are left with the customer Ensure to advise the customer on the correct use of the appliance and warn them to use only the recommended fuel for the boiler Advise the user what to do should smoke or fumes be emitted from the boiler The customer should be advised about restricting access to the boiler by children aged and or infirm people Important Note n the event of the appliance failing to light after the initial ignition light up process please switch off the appliance immediately and contact the manufacturer for guidance Please do not attempt to re light the boiler until the issue has been resolved Contact Details Windhager UK Tormarton Road Marshfield South Gloucestershire SN14 8SR T 01225 892211 E info windhager co uk Version 1 224 January 2015 Table of
69. in the course of installation then please seek specialist guidance and use appropriate protective equipment Metal Parts When installing or servicing this boiler care should be taken to avoid the possibility of personal injury BOILER PERFORMANCE Refer to the main instruction manual for details of the boiler s performance PREPARATORY WORK AND SAFETY CHECKS IMPORTANT WARNING This boiler must not be installed into a chimney that serves any other heating appliance There must not be an extractor fan fitted in the same room as the boiler as this can cause the boiler to emit fumes into the room Chimney In order for the boiler to perform satisfactorily the chimney height must be sufficient to ensure an adequate draught of approximately 15 Pa so as to clear the products of combustion and prevent smoke problems into the room NOTE A chimney height of not less than 4 5 metres measured vertically from the outlet of the boiler to the top of the chimney should be satisfactory Alternatively the calculation procedure given in EN 13384 1 may be used as the basis for deciding whether a particular chimney design will provide sufficient draught The outlet from the chimney should be above the roof of the building in accordance with the provisions of Building Regulations Approved Document J Because the boiler runs at high efficiencies the temperature of the flue gases is at times lower than conventional solid fuel appliances Although it is not class
70. indhager Customer Service or a heating technician Emergency operation Switch off the feed unit see section 2 8 1 3 Fill the reserve supply container with pellets by hand boiler is allowed to continue operating without feed 46 Troubleshooting 4 3 FE messages Display on InfoWIN Cause remedy Probe switching defective Check the changeover unit Press reset Flue gas temperature sensor defective Check the flue gas temperature sensor and connections Integral fuel hopper empty Time programme blocking feed Change enable time in menu operator level Pellet feed flap does not close Check the flap and switch in the feed unit Press reset Remove ash Confirm cleaning Remove ash clean boiler if necessary con firm cleaning No pellet feed is possible The boiler does not operate Press the Reset button If the fault reoccurs after a reset inform Windhager Customer Service or a heating technician Emergency operation Switch off the feed unit see section 2 8 1 3 Fill the reserve supply container with pellets by hand boiler is allowed to continue operating without feed It is not possible to display the flue gas temperature No effect on operation Replace the flue gas temperature sensor inform Windhager Customer Ser vice or a heating technician Feed is outside the enable time Enable time for the feed has been set too short which means the pellets in the reserve supply container are used
71. ing centre panel at bottom self tapping screws with 2 TT screws Fithand guard bracket part 22 fasten to vertical centre panel with 2 self tapping screws Fig 42 Fig 42 Fit hand guard bracket with 2 self tapping screws Fit horizontal centre panels part 10 secure each panel with 4 self tapping screws Fig 43 Mount base panel part 9 with 2 self tapping screws Fig 44 Fig 43 Securing both centre panels with 4 Fig 44 Securing base panel with 2 selftap self tapping screws each ping screws 20 2 For the installer Remove prefitted TT screw at rear Fig 45 Slide side anti contact protection plate part 23 into guide slot from the back Fig 46 and secure with the previously removed TT screw M5 x 12 Fig 47 and 2 self tapping screws at the front Fig 48 y Fig 45 Removing prefitted TT screw Fig 46 Sliding anti contact protection plate into guide slot Fig 47 Securing anti contact protection Fig 48 Attaching anti contact protection plate plate with TT screw at front with 2 self tapping screws Fitleft side panel part 18 at bottom position in cut out in base Fig 49 Secure the side panel to the hopper at the top rear using 1 prefitted TT screw M5 x 12 Fig 50 M5 x 12 Fig 49 Fitting left side panel Fig 90 Securing left side panel to hopper at top rear with 1 TT screw 21 2 For the installer Fitrear wall part 1 secure with 4 self tapping scr
72. ingle wall metal fluepipe is suitable for connecting the boiler to the chimney but is not suitable for use as the complete chimney The chimney and connecting fluepipe must have a minimum diameter of 150 mm and its dimension should be not less than the size of the outlet socket of the boiler Any bend in the chimney or connecting fluepipe should not exceed 45 90 bends should not be used Combustible material should not be located where the heat dissipating through the walls of fireplaces or flues could ignite it Therefore when installing the boiler in the presence of combustible materials due account must be taken of the guidance on the separation of combustible material given in Building Regulations Approved Document J and also in these boiler instructions If it is found that there is excessive draught in the chimney then a draught stabiliser should be fitted in the chimney above the chimney above the flue pipe connection Fitting of a draught stabiliser will affect the requirement for the permanent air supply into the room in which the boiler is fitted in accordance with Approved Document J see also combustion air supply Adequate provision e g easily accessible soot door or doors must be provided for sweeping the chimney and connecting fluepipe Hearth The hearth should be able to accommodate the weight of the boiler and its chimney if the chimney is not independently supported The weight of the boiler is indicated in the brochure
73. ings see sections 4 6 1 4 6 4 Settings v choose back A The menu item or sub menu item is exited by pressing the Parameters back button or by waiting 10 minutes Fig 97 Start up Actuator test Settings v choose back A Fig 97 36 4 For the service technician 4 6 1 Parameters The following parameters can be selected with the arrow buttons then confirmed using the choose button Number of burner starts Fuel quantity auger conveyor Delivery time ignition phase Hysteresis Burner ON Maximum value of set temperature Settemperature ext heating requirement Type of pellet feed system Operating time of suction turbine Profile ash removal Correction of cleaning interval Flue gas thermostat or air intake exhaust flap Limits for blower speed Minimum operating time with buffer Number of burner starts Number of burner starts 1 350 The number of burner starts of the BIoWIN XL is displayed Fig 98 Fuel quantity auger conveyor Fuel quantity Auger conveyor The calculated fuel quantity actual value and the range is displayed in kg h Actual value 19 5 kg and can be adjusted Range 21 0 kg Correction 0 Tra BW 35074507600 Factory setting 21 kg h 5 kg of range v choose back A Fig 99 Factory setting 21 kg h 19 30 kg h Factory setting 0 Delivery time ignition phase Delivery time ignition phase E EE Actual value Fuel quantity in the
74. ioWIN pellet boiler is self monitoring during operation All deviations from normal operation are displayed on the InfoWIN by information fault or alarm messages lf one of these messages appears the LED lights up red an information fault or alarm symbol flashes an information code is displayed along with a brief descrip tion in full text Fig 140 Pressing the nfo button Fig 140 displays the related information text Fig 140 To exit the information text menu press the Back button Fig 141 or wait 45 seconds and the information fault or alarm message is dis played again Fig 140 With almost all messages it is necessary to press the Reset button after rectifying the cause of the informa tion fault or alarm message In these cases Reset is displayed in the menu line Fig 140 If Reset is not displayed in the menu line the boiler starts operating again automatically after the cause of the information fault or alarm message has been rectified Pressing the Test button changes to the actuator test immediately This function is only intended for trained serv ice personnel directions for setting see the BioWIN installation instructions N All safety functions are deactivated during the actuator test Brief description Information text Flashing symbol i lower uwheel and blower box 1 H induced drauaht fan defective LED red Information code Fig 140 Fig 141 Pressing the Back
75. ith hin ges on right side panel Thread InfoWINplus cable into door Fig 61 Mount InfoWINplus part 8 on cladding door cover part 6 with a saw tooth ring for earthing Fig 62 and 3 nuts Fig 63 Fig 61 Threading in InfoWINplus cable Fig 62 Fit saw tooth ring under one nut earthing 23 2 For the installer 3x Fig 63 Mounting InfoWINplus on cladding door cover Screw earth cables to cover with saw tooth ring between cover and earth Fig 64 and connect 4 pin plug for InfoWINplus cable 5 pin plug remains unconnected Fig 65 Fig 64 Attaching earthing cables and saw Fig 65 Connecting InfoWINplus plug and tooth ring to cover attaching earthing cables Mount cladding door cover on door again with 4 self tapping screws Fig 66 Fig 66 Reattaching the cladding door cover 24 2 For the installer Place the cone in the burner pot Fig 67 Fitthe ash wedge BioWIN XL 350 only on the burner pot in the right hand corner making sure the limit stop is behind the screw head Fig 68 BioWIN XL 350 BioWIN XL 450 600 Ash wedge Limit stop Screw head Cone Fig 67 Fit cone and ash wedge with BioWIN XL Fig 68 Fit cone and ash wedge with BioWIN 350 only in on burner pot XL 350 only in on burner pot Close cladding door and turn key a quarter turn to the right to lock Fig 69 Fig 69 Closing the cladding door and lo cking with the key Mount lef
76. low temperature increase installed as standard means that BIoWIN XL can be operated with a return temperature down to min 20 C No external return flow temperature increase is required Exception Systems with a buffer in which the buffer is loaded directly from BioWIN XL with a return hold up group 2 4 5 Operation with external control with buffer only The following requirements must be satisfied for this interface Minimum boiler temperature and start up relief The consumer pumps heating circuit and domestic water pumps may only be switched on at a boiler tempera ture of more than 50 C if the burner is on and must be switched off at a boiler temperature of less than 45 C Pump lag time A lag time of at least 10 min must be observed for all consumer pumps and a minimum heat consumption must be ensured during the burnout phase Die anlagenspezifischen Einstellungen sind so zu wahlen das die Laufzeit des Kessel im Durchschnitt min 1 5 Stunden betr gt k rzere Laufzeiten f hren zu st rkerer Verschmutzung des Kessels und gr erem Verschleif3 a Heating requirement setpoint specification with 2 point controller The 2 point controller switches the burner ON OFF with a potential free contact via the external heating re quirement interface of the BioWIN XL b Heating requirement setpoint specification with analogue interface The controller passes the external boiler temperature setpoint via the analogue 0 10 V
77. n is displayed on the Menu line Full text display illuminated display Signal lamp LED Operation green or Malfunction red Boiler temperature Manual operation and Chimney sweeper function ON OFF button Operating phases are dis played here including Standby Burner OFF etc Assignment of buttons to their specific function Menu line Menu buttons Fig 7 InfoWIN The various operating modes are displayed on InfoWIN together with the corresponding operating phases The following operating modes exist OFF ON with self test lighting ON lighting OFF Pellet feed Solid fuel buffer mode The individual operating modes also Manual operation have different operating phases Chimney sweeper function Shut down procedure The following operating phases exist Standby display OFF Purging Ignition phase Flame stabilisation Modulation mode Burnout Burner OFF Switch off heat generator 10 Operation 2 5 Operating modes 2 5 1 OFF mode The boiler is switched off when in OFF mode The display and all buttons with the exception of the ON OFF button do not function The LED on the InfoWIN does not light up Fig 8 Fig 8 OFF mode 2 5 2 ON mode lighting ON self test lighting OFF Press the ON OFF button lighting and display are switched on and the self test starts automatically Fig 9 Self test Sensors switches and motors are checked during the self test Afte
78. n of the boiler is either carried out under Local Authority Building Control approval or is installed by a Competent Person registered with a Government approved Competent Persons Scheme HETAS Ltd operate such a Scheme and a listing of their Registered Competent Persons can be found on their website at www hetas co uk CO Alarms Building regulations require that whenever a new or replacement fixed solid fuel or wood biomass appliance is installed in a dwelling a carbon monoxide alarm must be fitted in the same room as the appliance Further guidance on the installation of the carbon monoxide alarm is available in BS EN 50292 2002 and from the alarm manufacturer s instructions Provision of an alarm must not be considered a substitute for either installing the appliance correctly or ensuring reqular servicing and maintenance of the appliance and chimney system HEALTH AND SAFETY PRECAUTIONS opecial care must be taken when installing the boiler such that the requirements of the Health and Safety at Work Act are met Handling Adequate facilities must be available for loading unloading and site handling Fire Cement Some types of fire cement are caustic and should not be allowed to come into contact with the skin In case of contact wash immediately with plenty of water Version 1 224 January 2015 7 windhager HEAT WITH VISION Asbestos This boiler contains no asbestos If there is a possibility of disturbing any asbestos
79. ns then confirmed and started using the choose button The actuators are switched off again after 1 minute A self test is started at the end of an actuator test Induced draught fan nduced draught fan Auger conveyor Ash removal Ignition element Ash removal Heating surface cleaning Suction turbine Probe switching Air intake exh flap Boiler pump 4 6 4 Settings This sub menu contains the following settings Install display module Language selection Temperature format Time format Date format Weight 40 Auger conveyor Ash removal Ignition element Ash removal Heating surf cleaning v choose back A Fig 114 Suction turbine Probe switching Air intake exh flap Boiler pump v choose back A Fig 119 Install display module Language selection Temperature format Time format Date format Weight v choose back A Fig 116 4 For the service technician Install display module Is not needed with an individual BioWIN XL boiler only needs to be used with a cascade system see Planning and assembly instructions for pellet cascade Language selection The InfoWINplus can show the display texts in various languages The language required can be selected in this sub menu Temperature format All temperatures are displayed in the chosen format e g 30 6 C or 87 0 F Factory setting C Selection C und F Time format The time is displayed in the chosen forma
80. ns switches the lighting and display on Fig 60 Press the Menu button Fig 61 Fig 61 Confirm the selected menu item Operator level by pressing the Choose button Fig 62 Fig 62 Confirm the selected Time sub menu by pressing the Choose button Fig 63 LL Probe zuitchina Fig 63 Set time uw The arrow buttons set the required time Fig 64 Fig 64 23 Pressing the Yes button saves the changed time Fig 65 The dis play shows Saving parameter value for a few seconds Fig 66 and then changes back to the previous level Fig 67 Fig 65 Fig 66 The menu item or sub menu item is exited by pressing the Back button Fig 67 or after a delay of 45 seconds Time profile feed Probe zuitch Fig 67 24 2 8 1 3 Setting the feed operating mode This menu item sets whether the feed is switched off or whether the feed should fill the pellet boiler with or without time control Pressing one of the six buttons switches the lighting and display on Fig 68 Fig 68 Press the Menu button Fig 69 Fig 69 Confirm the selected menu item Operator level by pressing the Choose button Fig 70 Fig 70 The arrow buttons select the Feed operating mode sub menu Fig 71 Fig 71 Confirm the selected sub menu Feed operating mode by press ing the Choose button Fig 72 Fig 72 2b The factory setting for the
81. o the value set on the sticker 0 7 To do this unfasten 2 screws turn the orifice orifice fully open 0 and retighten the screws Sticker with fac tory setting Loosen 2 SCrews turn orifice Fig 77 Mounting the intake fitting Fig 78 Setting the orifice in the intake fitting to the value on the sticker Fit cladding cover part 2 Fig 79 For installation of the hoses and installation notes see installation instructions for suction turbine and changeo ver unit Fig 79 Fitting the cladding cover 2 9 Installing the exhaust pipe a Install the exhaust pipe upward to the flue 45 is the ideal angle Maximum exhaust pipe length 3 m Information aD Any section of this exhaust line that only rises slightly up to 30 or is horizontal is not allowed to be more than 1 m in length b Avoid 90 bends 45 bends are better c Make the flue connection at 45 if possible d Do not push the exhaust pipe too far into the flue e Do not seal the exhaust pipe completely into the flue Connection with flexible exhaust pipe inlet into the flue The Induced draught fan can cause sound transmissions that create noise pollution f The BioWIN XL is a low pressure boiler and this means that the flue gas system needs to meet the N1 seal integrity requirement according to EN 1856 1 and EN1856 2 Please ensure a sufficient immersion depth when fitting e g when using Windhager stainless steel flue systems The entir
82. of slag Information Restore factory settings for each delivery of pellets 38 Maximum value of set temperature Actual value min max Fig 102 Set temperature ext heating requirement Actual value min max Fig 103 Type of pellet feed system without feed system Suction turbine with 2 probe Suction turbine with 3 probe Suction turbine with 4 probe Suction turbine with 6 probe v choose back A Fig 104 Type of pellet feed system Suction turbine with 8 probe Suction turbine with mixer v choose back A Fig 105 Operating time of suction turbine Actual value min 90 sec max 240 sec Fig 106 Profile ash removal Stage 0 Stage 1 Stage 2 v save back A Fig 107 4 For the service technician Correction of cleaning interval The cleaning interval is basically dependent on the proportion of ash in the pel lets and the profile ash removal This adjuster can be used to extend or shorten the cleaning interval by 50 96 The standard setting is a cleaning interval determined by testing Factory setting 0 Setting range 50 Attention If too long a cleaning interval is selected the ash container may overfill Flue gas thermostat or Air intake exhaust flap This adjuster can be used to change the flue gas thermostat function factory setting to air intake exhaust flap Factory setting Flue gas thermostat With air intake exha
83. on Temperature format Time format Date format Weight Function 1 Only displayed when an MESplus control is present and this has been adjusted by a trained service technician in the basic settings 34 4 For the service technician Service level Boiler temperature Pressing the Menu button Fig 92 shows the Operator le vel Service level Information level and MES Module in the display Fig 93 42 Operating phases Info Menu Fig 92 Use the arrow buttons to select the Service level sub Operator level menu Fig 93 Service level Information Level MES Module v choose back A ANDE Fig 93 HS Press and hold the choose button for 5 seconds Fig 94 Operator level The display shows Service level only for trained service Service level personnel Fig 95 Information level MES Module v choose back A Press for 5 Fig 94 seconds 5s wy ae U Service level only for trained service personnel Press for 5 Fig 79 seconds 5s m HE 1 Only displayed when an MESplus control is present and this has been adjusted by a trained service technician in the basic settings 35 4 For the service technician Select the required item Parameters Start up Actua Parameters tor test or Settings and confirm by pressing the choose Start up button Fig 96 Actuator test For further sett
84. on first time AL 171 press the Reset but ton pellets in the auger conveyor will have been damaged due to the higher temperature No flame formation when heating up Heating up procedure is cancelled a Clean the burner pot see section 3 6 empty the ash pan or ash con tainer see section 3 3 Confirm cleaning see section 2 8 1 1 Press the Reset button An excessive amount of dust in the pellets is emptying the auger How ever in the intervening period pellet feed may have been started Empty the reserve supply container completely see section 3 10 and Maximum heating time exceeded remove the dust The alarm message AL 171 may light on up to 2 occa sions until the boiler starts operating again Acknowledge with the Clean burner pot Press reset Reset button AL 171 Auger conveyor jammed due to a foreign body clean the reserve sup ply container see section 3 10 and remove the foreign body through the opening above the auger refill the reserve supply container The alarm message AL 171 may light on up to 2 occasions until the boiler starts operating again Acknowledge with the Reset button d Ignition defective inform Windhager Customer Service or a heating technician The boiler switches to burnout mode No communication with firing automate a Check the connection cable or InfoWIN plug connection to the firing Check linkage of firing automate and con automate inform Windhager Customer Servic
85. on terminals screwless cage spring type terminals for connecting the MES control and changeover unit The 230 V AC power supply mains plug is on the rear of the control panel 29 3 For the electrician 3 1 1 Power supply 230 V AC Remove the right cladding cover Fig 83 The mains plugs for the unit and the suction turbine are on the rear of the control panel Fig 84 We recommend using fine wire PVC sheathed cables e g HO5VV F YMM J with a 3 x 1 5 mm nominal cross section Blower plug Suction turbine Mains mains plug power plug Fig 83 Mains plugs for unit and suction turbine Fig 82 Removing the cladding cover view from rear 3 1 2 Opening and closing the control panel Loosen 1 screw on top of control panel cover and take off cover Fig 85 Control panel top part folded up until it engages in lock at side Fig 86 Control panel top part Lock Fig 84 Loosening screw at front and re Fig 85 Folding up control panel top part moving control panel cover To close the control panel top part again loosen the side lock and fix again with screw at front 30 3 For the electrician 3 1 3 Connecting the InfoWINplus cable to the control panel Route InfoWINplus cable into control panel at rear right fix with cable ties and connect plug and earthing ter minal Fig 87 Fig 86 Routing and connecting InfoWINplus cable 3 1 4 Electrical connection for MES control chan
86. operation with optimum combustion and at maximum efficiency Important information for system operators 13 Start up and maintenance Please permit Windhager Customer Service or have one of our customer service PARTNERS put your new boil er into service In this way all functions of the new unit will be thoroughly checked you will also benefit from the detailed information provided by the system installer Installation by a qualified technician as well as the maintenance required by the guarantee limitations and undertaken by WINDHAGER Customer Service or a cus tomer service partner will guarantee the optimal use and service life of your boiler system This is the only way to assure the benefits of this technologically advanced boiler and guarantee safe environmentally friendly and energy saving system operation The following preconditions must be met before you order the initial start up 1 Boiler installed correctly 2 System fully wired up electrically 3 System rinsed filled and vented heat consumption must be possible 4 Boiler connected to domestic water and filled 5 Sufficient quantity of fuel available pellets split logs oil or gas 6 The customer must be present during start up The initial start up cannot be carried out if any of these points are neglected The customer will be charged for any unnecessary costs arising as a result Start up and maintenance by WINDHAGER Customer Service or a customer serv
87. ot Ash pan Fig 4 BioWIN Klassik without combustion chamber door and with open cladding door Operation 2 1 2 BIoWIN Premium Version as BioWIN Klassik but in addition with fully automatic pellet feed The pellet feed uses a maintenance free suction turbine to fill the BioWIN reserve supply container fully auto matically with pellets from a pellet storage room or storage container The pellet feed is switched on by the lower fill level switch proximity switch in the reserve supply container or at the end of the enable time or the beginning of the start time and runs for as long as the reserve supply container is full Filling is not started if the boiler is in heating operation or the feed has been blocked by the control unit not during the enable time e g at night If the boiler is operating when filling is necessary the boiler switches to burnout mode Switching between suction probes 1 2 and 3 is fully automatic The system changes to the next suction probe after the reserve supply container has been filled a certain number of times This means the storage room is evenly emptied to a large extent Level indicator for water tank Fully automatic pellet feed InfoWIN operating unit Cladding cover at Inspection cover top front Inspection cover bot tom Cladding cover Pellet reserve supply at rear container MES modules Safety thermostat for boiler temperature Cleaning brush Safety thermostat Spatula
88. p a System pressure heating water pressure The system must be filled and vented With the system cold pressure should be at least 1 0 bar maximum 1 8 bar If you have any questions your installer will gladly answer them b Ventilation Please make sure the boiler room is well ventilated The air supply must be as free of dust as possible c Flue Please have the chimney sweep check the flue and if necessary clean it d Water tank For level check in water tank for burn back safeguard see page 43 2 3 Filling the reserve supply container 2 3 1 BioWIN Klassik Manual filling Open reserve supply container cover and fill reserve container up to max 1 cm below the edge Close the cover 2 3 2 BioWIN Premium and Exklusiv fully automatic filling The reserve supply container is filled by the fully automatic pellet feed WINDHAGER Customer Service or the customer service PARTNER will perform the first fill start up take the boiler and its pellet supply into service and familiarise the customer with the operation and cleaning of the boiler with reference to the Operating Man ual 2 4 InfoWIN The InfoWIN is an indication and operation unit on the boiler It consists of a large full text display an ON OFF button with an LED signal lamp indicating Operation green or Malfunction red a button for manual operation chimney sweeper function as well as four individual menu buttons The function of each menu butto
89. power plug Please note Disconnect the mains power plug before opening the control panel for service or repair purposes Remove the cladding cover Fig 89 Disconnect the mains power plug from rear of control panel Fig 90 Blower plug Suction turbine Mains mains plug power plug Fig 89 Removing the cladding cover Fig 90 Disconnecting mains power plug 4 3 Checking and servicing the thermal discharge safeguard Please inform your customer Attention The function of the thermal discharge safeguard must be checked once a year by a technician and the amount of limescale in the thermal safety device must be checked If there is limescale in the thermal safety device then it must always be removed Press the red cap against the valve Fig 91 gt Water must flow out into the funnel Little outflow at funnel Limescale in thermal safety device pump li mescale remover e g formic acid through the thermal safety device Thermal discharge safeguard dripping Clean the seal on the pis ton and valve seat If the seal is damaged gt Replace the piston Note There is no need to remove the fitting for this purpose Fig 91 Thermal discharge safeguard pressing red cap against valve 32 4 For the service technician 4 4 Technical data for calculating the flue gas system acc to EN 13384 1 BioWIN XL pellet boiler EODD BW350 BWA5O i symbols max min Nominal thermal output 10 0 45 0 Nomin
90. ppliance may loosen deposits that were previously firmly adhered with the consequent risk of flue blockage It is therefore recommended that the chimney be swept a second time within a month of regular use after installation In situations where it is not possible to sweep through the boiler the installer will have provided alternative means such as a soot door After sweeping the chimney the boiler flue outlet and the flue pipe connecting the boiler to the chimney must be cleaned with a flue brush Periods of Prolonged Non Use If the boiler is to be left unused for a prolonged period of time then it should be given a thorough clean to remove ash and unburned fuel residues Empty the hopper of unburned fuel To enable a good flow of air through the appliance to reduce condensation and to avoid door seals becoming stuck and subsequently damaged leave the filling hatch and combustion chamber doors slightly ajar These actions will reduce the possibility of unnecessary damage and corrosion Extractor fan There must not be an extractor fan fitted in the same room as the boiler as this can cause the boiler to emit smoke and fumes into the room Aerosol sprays Do not use an aerosol spray on or near the boiler when it is alight Use of operating tools Always use the operating tools provided when handling parts likely to be hot when the boiler is in use Chimney Fires If the chimney is thoroughly and regularly swept chimney fires should not occu
91. r However if a chimney fire does occur turn off the boiler immediately and isolate the mains electricity supply and tightly close the doors of the boiler This should cause the chimney fire to go out If the chimney fire does not go out when the above action is taken then the fire brigade should be called immediately Do not relight the boiler until the chimney and flueway have been cleaned and examined by a professional Permanent air vent The boiler requires a permanent and adequate air supply in order for it to operate safely and efficiently In accordance with current Building Regulations the installer may have fitted a permanent air supply vent into the room in which the boiler is installed to provide combustion air This air vent should not under any circumstances be shut off or sealed Version 1 224 January 2015 7 windhager HEAT WITH VISION USER OPERATING INSTRUCTIONS Please read the important notices given above before referring to the main instruction book for detailed operating instructions Frequency of cleaning ash and residues from combustion chamber and ash box The owner is required to regularly carry out this cleaning operation and the frequency will depend on the heating load When first put to use the boiler should be checked on a daily basis and experience will show how often this will eventually be required Remember also that during the main heating season the cleaning interval will shorten as the load on the
92. r a successful self test the display shows an operating phase and the boiler water temperature standard display The LED con trol lamp lights up green and the desired functions can be select ed using the buttons Fig 10 Fig 9 Self test If the self test was unsuccessful an information message e g infor mation fault alarm is displayed see sections 4 3 and 4 4 Boiler temperature 42 Operating phases Fig 10 Standard display Lig hting ON OFF Boiler temperature The display lighting switches off automatically after 10 min Fig 42 11 Pressing one of the six buttons switches the lighting on again for 10 min O ee InfoWIN identifies and stores the various operating modes and c LE A states Once the system is switched on other operating modes may b 3 WM also be displayed instead of the standard display such as manual g operation solid fuel or accumulator tank operation malfunctions Fig 11 Display lighting ON are also displayed These operating modes and states are described later in these instructions 11 2 5 3 Pellet feed Pellet feed burnout Pellet feed from the storage room into the reserve supply container has been requested Combustion is stopped Pellet transport into the burner pot is stopped the Induced draught fan continues to run until all the remaining pel lets have been burned and the burner pot has cooled down Fig 12 Pellet feed in operation The pellet feed is in ope
93. r s nominal total output The opening to the outdoors for combustion air should be designed as follows the flow of air must not be restricted in any way by the weather e g snow leaves the free cross section area remains the same when taking the cover grille discs etc into consideration Applicable for Germany excerpt from the Firing Ordinance September 2007 For hearths with a nominal output of not more than 35 kW in total that are dependent on surrounding air supply of combustion air will be sufficient providing that every installation rooms has an opening that vents to the atmos phere with an unobstructed cross section of at least 150 cm or two openings of 75 cm each or pipes leading outside with a technically equivalent cross section 2 5 2 Operating independently of the room air Combustion air supplied from ventilation draught in the flue The combustion air is drawn in through an unobstructed ventilation draught in the chimney Fig 6 The openings for the intake air and the flue gas are only allowed to be located with a square with a 500 mm side length This ensures that the same air pressure always prevails in the openings even in very windy conditions Only flue gas systems that have been tested and approved for solid fuel applications may be used In the BioWIN XL 350 600 the air intake pipe can be connected directly without accessories The lengths stated are only a guideline and should not take the place o
94. rallel Air flue system with concentric supply supply air flue layout air flue layout em Pellet boiler esoo Combustion air line intake air e Connecting piece flue gas RM Air flue gas system Detail X Y Opening shaft head in accordance with DIN V 18160 1 A lero flue gas diameter HU spacing of opening E TA sais spacing of dispersion plate J SENN protrusion of dispersion plate d PME Flue gases Duc Combustion air intake air Requirements Requirements H gt 2 x Dh H gt Dh hA min 10 cm hA min 10 cm e 0 cm to 8 cm e 0 cm to 8 cm Fig 6 Sketch of ventilation draught in flue The connection for the connecting piece on the chimney should be designed such that the condensate is prevented from flowing from the chimney back into the connecting piece Please note for Germany Only chimneys with general technical approval classified as W3G according to DIN V 18160 Part 1 may be used 2 For the installer 2 6 Installation sequence a Transport boiler to installation site and remove transport protection see section 2 7 b Fit side integral fuel hopper and cladding see section 2 8 c Fit exhaust pipe see section 2 9 2 7 Setting up preparing for installation Transport boiler to installation site on wooden pallet Tip The rear transport bracket is intended for clamping to a barrow Fig 9 The boiler can be installed
95. ration Pellets are supplied from the storage room into the reserve supply container The burner is locked Fig 13 2 5 4 Solid fuel buffer mode If the BioWIN pellet boiler is combined with a solid fuel boiler or an accumu lator tank the WVF or BUL module integrated in the control panel automati cally switches over between pellet and solid fuel buffer mode Combustion of the BioWIN is stopped when the WVF or BUL module sends the request to switch over to solid fuel buffer mode Fig 14 Following this the system switches over to solid fuel buffer mode and the BioWIN burner is locked Fig 15 If the pellet boiler is switched off using the ON OFF button on the InfoWIN an automatic switchover to solid fuel buffer mode is performed in conjunction with a WVF module Once the InfoWIN unit is switched on the pellet boiler can be locked out for a maximum of 15 minutes due to switch over delays This is displayed by InfoWIN Fig 15 After an hour in solid fuel buffer mode the display is shut down fully only the green LED is lit up The display is switched back on by pressing a button or when there is a heating requirement 12 42 Fig 12 Fig 14 Fig 15 2 5 5 Manual operation Note Manual operation cannot be started in solid fuel buffer mode Manual operation must not be started if an installed solid fuel boiler is operating heated up Manual operation may be started if there is
96. rvice Partner otherwise the manufacturer s warranty will not be honored Malfunctions resulting from improper operation or adjustment as well as use of poor or not recommended fuel types are not covered by the warranty Further the warranty shall be void if equipment other than those provided by Windhager are installed The special warranty restrictions for your system are available in the Warranty Conditions folder supplied with your boiler Start up and regular maintenance following the terms of the Warranty Conditions will assure safe environmentally friendly and economical operation of your system We recommend that you obtain a maintenance service contract Production montome k Type lested ME ni minimi Austria Windhager Zentralheizung GmbH A 5201 Seekirchen bei Salzburg Anton Windhager Str 20 Tel 43 0 62 12 23 41 0 Fax 43 0 62 12 42 28 E mail info dat windhager com Germany Windhager Zentralheizung GmbH D 86405 Meitingen bei Augsburg Deutzring 2 Tel 49 0 82 71 80 56 0 Fax 49 0 82 71 80 56 30 E mail infoldde windhager com Switzerland Windhager Zentralheizung Schweiz AC CH 6203 Sempach Station bei Luzern Industriestrasse 13 Tel 41 0 41 46 94 69 0 Fax 41 0 41 46 94 69 9 E mail infoldch windhager com France Windhager Chauffage Central SAS 1 rue du Maire Georges Baruch Z A C Nord du Rosenmeer F 67560 Rosheim Tel 33 0 3 88 81 82 17 Fax 33 0 3 88 95 81 85 E m
97. s in the basic settings The display switches to the basic settings when Version Boiler temperature Fig 124 is displayed and the button shown in Fig 124 is pressed for 5 seconds 4 2 Version is displayed if the R button is pressed for 5 seconds on a standard Operating phases display Fig 125 Info Menu if the InfoWINplus was de energised and then switched on The following settings are available in the basic settings Language selection HS MB SMS ELG Ethernet Version V3 00 Update Software 25 9 2013 Update Firmware Press for PENE 5 seconds Language selection Deutsch No No No No Ethernet v choose back A 42 4 For the service technician Language selection The InfoWINplus can show the display texts in various languages The language required can be selected in this sub menu Boiler Setting to determine what kind of boiler the InfoWINplus controls e g wood or pellet boiler or whether it is solely used as master operation is set in the factory before delivery as per the order Pellets BioWIN BioWIN XL FireWIN VarioWIN usw Wood LogWIN SilvaWIN usw Heating oil JetWIN EcoWIN NO No boiler e g for MultiWIN simply master operation for remote switching Factory setting Selection MB Master operation Setting to define whether MESplus system control is present Factory setting is set in the f
98. section 3 10 Storage room storage container see section 3 11 37 Care cleaning and maintenance 3 2 Cleaning heating surfaces BioWIN Klassik and Premium Optimum efficiency is achieved when the heating surfaces are cleaned as often as possible using the cleaning lever Note In the BioWIN Exklusiv this cleaning is undertaken fully automati cally several times a day The cleaning lever should be moved back and forth several times before emptying the ash pan at the latest Fig 107 Fig 107 Actuating lever for cleaning heating surfaces 3 3 Emptying the ash pan BioWIN Klassik and Premium Do not open the combustion chamber door during operation Always switch the boiler off first with the ON OFF button and wait until burnout mode has finished Switch off the BioWIN with the ON OFF button on the InfoWIN Fig 108 and wait until the display has gone out Open the combustion chamber door turn the ash pan handle anti clockwise Fig 109 Take out ash pan Fig 110 and empty Assembly Slide in ash pan and turn handle clockwise until stop is reached Close the combustion chamber door switch the BioWIN back on with the ON OFF button Fig 108 Switching off BioWIN Fig 109 Turning handle to the left Fig 110 Removing ash pan 38 Care cleaning and maintenance 3 4 Emptying ash container BiowIN Exklusiv Switch off the BioWIN with the ON OFF button on the InfoWIN F
99. six buttons firstly switches just the lighting and display on The boiler is only switched off when the button is pressed for the 2nd time Wait until burnout mode has finished not indicated on the dis play and open the combustion chamber doors During filling negative pressure is created in the pellet store and this can cause burn back in the pellet boiler Therefore the boiler must be stopped from operating during the filling procedure Tip To prevent negative pressure arising in the pellet boiler remove the inspection cover Fig 3 and leave open during the filling process Inspection cover Fig 2 Switching off BioWIN Fig 3 Opening inspection cover during the filling process 1 6 Sources of danger 1 6 1 Power failure or if the blower is not running combustion chamber door A self test is performed following a power failure during combustion and Do not open the combustion chamber door there is an increased risk of deflagration when opening the AN then operation is continued automatically 1 6 2 Burner pot that the pellets will not be ignited optimally Too much low temperature carburisation gas will be gen Never fill the burner pot with pellets by hand Excessive combustion material in the burner pot means AN erated and this can lead to deflagration 2 1 Functional description function elements and operating controls The BioWIN pellet boiler and the Modular Energy System MES or the REG standard control combine
100. st be met before you order the initial start up 1 Boiler installed correctly 2 System fully wired up electrically 3 System rinsed filled and vented heat consumption must be possible 4 Hot water tank connected to domestic water and filled 5 Water tank filled with water see operating manual 6 Sufficient quantity of fuel available pellets split logs oil or gas 7 The customer must be present during start up The initial start up cannot be carried out if any of these points are neglected The customer will be charged for any unnecessary costs arising as a result Start up and maintenance by Windhager Customer Service or a customer service partner are part of the gua rantee requirements of the enclosed guarantee limitations 28 3 For the electrician 3 For the electrician 3 1 Electrical connections The boiler and related accessories are designed to be installed only in dry areas protection type IP 10 Installation of electrical components may only be performed by a qualified technician The regulations and speci fications of OVE VDI SEV and local ordinances must be followed Attention The mains connection must be protected against short circuit with a 13 A delayed action fuse Onsite the technician must install an all pole disconnection with at least a 3 mm contact gap at the mains access point Current operated r c d or frequency conversion protection switches are considered all pol
101. t e g 14 12 or 02 12 PM Factory setting 24h Selection 24hor12h Date format The date is displayed in the chosen format e g Wed 17 02 2010 or Wed 02 17 2010 Factory setting DD MM YYYY Selection DD MM YYYY MM DD YYYY Weight The weight is displayed in the chosen format e g 6 5 kg or 14 3 lbs Factory setting t kg Selection t kg or tn sh lbs 4 6 9 Display if an MESplus module is installed connected or uninstalled disconnected Installation of MESplus modules 41 Start installation procedure Please press LON button on auto matic firing device briefly Fig 117 Language selection Deutsch English Francaise Italiano v choose back A Fig 118 Temperature format choose back A Fig 119 24h v choose back A Fig 120 Date format DD MM YYYY MM DD YYYY choose back A choose back A Fig 122 Installation procedure active Animated symbol Fig 123 4 For the service technician 4 7 InfoWiNplus basic settings The basic settings are used to set whether the InfoWINplus controls a wood or pellet boiler or whether it is solely used as master operation switch the master operation functions on and off activate deactivate remote switching by text message The basic settings are undertaken in the factory before delivery as per the order Information Only trained service personnel may perform modification
102. t cladding door part 12 on integral fuel hopper Fig 70 Attach access ramp part 14 for ash container with 2 prefitted TT screws M5 x 12 Fig 71 Windhager F 2x M5 x 12 Fig 70 Fitting left cladding door Fig 71 Attaching access ramp with 2 TT screws M5 x 12 29 2 For the installer Slide in the ash container Fig 72 Push the ash container slightly to the right and slide the handle all the way in Fig 73 Fig 72 Sliding in the ash container Fig 73 Pressing the container slightly to the right and sliding the handle all the way in Closing the bracket fastener Fig 74 Close left cladding door and turn key a quarter turn to the left to lock Fig 75 Fig 74 Closing the bracket fastener Fig 79 Closing the cladding door with the key Install the hanger with the instructions folder and cleaning and operating implements on a wall in the boiler room Fig 76 Supplied as standard pre Folder containing instructions 2 7 Cleaning brush S MCN Spatula 3 Key a Down chute cleaning tool E Hanger for installation on the wall 4 PP E Suction tube for cleaning the primary air tube in the burner pot 9 6 Fig 76 Mounting hanger with instructions folder cleaning and operating implements 26 2 For the installer Mount intake fitting part 3 on rear of boiler with 4 self tapping screws and connect both pressure hoses Fig 77 Set the orifice in the intake fitting t
103. the boiler In some cases it may be necessary to fit an adapter in the connection pipe to increase the diameter to the required minimum diameter of 150 mm for burning wood fuel in accordance with UK regulations Any connections should be made gas tight and sealed with a suitable sealing agent such as fire cement Connection to the central heating system The boilers may be installed on either open vented or sealed fully pumped systems and a double feed indirect cylinder to BS 1566 is necessary where there is a combined hot water and central heating system Please ensure that a gravity heat leak radiator towel rail or equivalent is used to dissipate heat in the system when the pump is off if required Version 1 22 January 2015 7 windhager HEAT WITH VISION The central heating system must be in accordance with BS EN 14336 2004 Heating Systems in Buildings Installation and commissioning of water based heating systems BS EN 12828 2003 Heating Systems in Buildings Design of water based heating systems BS EN 12831 2003 Heating Systems in Buildings Method for calculation of the design heat load and BS 6880 1988 Parts 1 to 3 Code of Practice for low temperature hot water heating systems of output greater than 45kW where appropriate Electrical connections The installation of any electrical services during the installation of this boiler and the associated heating system must be carried out by a registered competent electrician and
104. the material in this document will allow you to enjoy long term operation of the unit We wish you all the best with your WIND HAGER boiler Cordially WINDHAGER ZENTRALHEIZUNG 1 1 Safety precautions The boiler and related accessories are state of the art and meet all applicable safety regulations Your boiler and all accessories operate using 230 V AC electrical current Improper installation or repair can pose the danger of life threatening electrical shock Installation may be performed only by appropriately qualified technicians Caution symbols Please take careful note of the following symbols in this Operating Manual N Ignoring the warnings identified can lead to personal injury O Ignoring the warnings identified can lead to malfunction of or damage to the boiler or heating sys tem 1 2 Fuel The boilers are designed to burn the following fuels Pellets according to NORM M7135 or DIN plus Significant criteria based on the standards are as follows Diameter 6 mm Length 80 between 15 30 mm mooth surface Density at least 1 1 kg dm3 Residual moisture content max 10 nena Tore Ln in water free condition Ash content max 0 5 Abraded particles max 2 3 Chemical synthetic binding agents are strictly prohibit No impurities from varnish or paint residues etc ed The pellets must be stored in a dry place so that they can be transported without problems and in order to achieve trouble free
105. timum combustion and at maximum efficiency The pellets can be stored in bulk in a storage room sheet steel tank fabric tank or a buried tank The requirements for pellet storage are defined in ONORM M7137 for Austria or the Firing Ordinance FeuV for Germany See the separate planning documents for planning information about pellet storage Maximum transport length or height for a pellet feed system These max values require a stable power supply min 220 V under load The suction turbine must be in the same room as the pellet boiler The distance between the pellet boiler and the suction turbine must not exceed 3m Fig 2 Max distance of 25 m between furthest away probe and pellet boiler with max total height difference of 1 8 m Max distance of 15 m between furthest away probe and pellet boiler with max total height difference of 2 8 m Max distance of 10 m between furthest away probe and pellet boiler with max total height difference of 4 5 m Total height difference Sum of lengths of all rising pipes Attention N The pellets must be transported carefully into and out of the storage room so as to maintain good pellet quality Furthest away probe Storage room Boiler room BIoWIN XL Suction turbine Changeover unit Suction pipe from BIoWIN XL to suction turbine Max length 3 m Fig 2 Storage room heating room view from above 2 For the installer 2 Forthe installer 2 1 Scope of deliv
106. tion is established and then the system switches over to modulation mode Fig 27 2 6 5 Modulation mode The burner is in modulation mode The output is infinitely varied between 30 96 and 100 Fig 28 2 6 6 Burnout Combustion is stopped Pellet transport into the burner pot is stopped the Induced draught fan continues to run until all the remaining pellets have been burned and the burner pot has cooled down Fig 29 2 6 7 Burner OFF There is a heating requirement from the control system but the boiler tem perature actual value is higher than the boiler temperature setpoint This means combustion is stopped and the burner is switched off Fig 30 19 Fig 24 Fig 25 Fig 26 Fig 27 Fig 28 Fig 29 42 Fig 30 2 7 Information text Pressing the nfo button calls up the most important BioWIN infor mation Fig 31 The arrow buttons select and display sub menus Fig 32 Press ing the Back button Fig 33 or waiting 45 seconds returns to the standard display Fig 31 The following information texts exist Next boiler cleaning in about h Operating hours h Total pellet consumption t Flue gas temperature C Boiler temperature setpoint C Current boiler output 96 Switch buffer temperature Display module software version Firing automate software version Boiler model Figs Fig 33 2 41
107. to with enable time with start time or without time control BioWIN Klassik without feed Fill fuel into the fuel container see section 2 3 Integral fuel hopper empty l l E IN 582 Integral fuel hopper empty Top up pellets BioWIN Premium Exklusiv with feed Burner is locked Feed is switched off in feed operating mode see section 2 8 1 3 In Feed operating mode menu item set to with enable time with start time or without time control Boiler and burner are still operating Remove ash E g Confirm cleaning Note indicating that the pellet boiler must be cleaned in the next 50 oper IN 590 ating hours see sections 3 2 to 3 6 Remove ash clean boiler if necessary con l Following cleaning cleaning must be confirmed on the InfoWIN operator firm cleaning level see section 2 8 1 1 Combustion chamber door open IN 595 Combustion chamber door is open burner Close the combustion chamber door locked 4 3 FE messages Code Display on InfoWIN Cause remedy No pellet feed is possible The boiler does not operate a No pellets at the suction probe Set probe switching to automated or select another probe see section 2 8 1 5 Press the Reset button Feed is not sucking any pellets b Feed hose blocked at the cyclone intake or entry to the changeover unit FE 238 Check pellet supply in storage room and clear it Press the Reset button feed hose Press reset c Inform W
108. to form a perfect unit The BIoWIN automatically fires when the control system signals a heating requirement Follow ing purging safety function ignition starts and the pellet metering auger switches on The burner pot is auto matically filled with pellets When flame formation has been detected thermocontrol sensor the boiler enters flame stabilisation mode and then control mode modulation mode and keeps to the specified boiler temper ature setpoint between 60 C and 75 C The boiler enters burnout mode if the heat consumed drops below the minimum nominal thermal output or no heating requirement is signalled by the control system The blow er continues to run until the burner pot has cooled down 2 1 1 BioWIN Klassik The reserve supply container is loaded by hand The heating surfaces are cleaned manually using the cleaning lever The cleaning residues from the heating surfaces and the combustion residues from the burner pot drop into the ash pan Level indicator for water tank Cover for pellet reserve supply InfoWIN operating unit container Cladding cover at Inspection cover top front Inspection cover bot tom Cladding cover Pellet reserve supply at rear container MES modules Safety thermostat for boiler temperature Cleaning brush Safety thermostat Spatula for auger tube Lever for cleaning heating surfaces Cone removal tool Baffle plate Cladding door Down chute Auger motor Burner p
109. ual maintenance is required in addition to cleaning This is performed by WINDHAGER Customer Service or the customer service PARTNERS and is a prerequisite of the guarantee limitations Note for cascade installations installation with 2 or 3 BioWINs When cleaning only the boiler that is actually going to be cleaned need be shut down the other boiler s may continue to operate Sito Ene BioWIN Klassik BioWIN Premium BioWIN Exklusiv ash removal intervals Operate the heating surface cleaning lever Empty ash container Frequent use of the lever increases efficiency see section 3 2 see section 3 4 Display Empty the ash pan Check the combustion see section 3 3 Clean boiler and chamber and burner pot burner Check the combustion chamber and burner pot clean if necessary clean if necessary see sections 3 5 and 3 6 Information 580 Note The burner only needs cleaning after every Fault 390 3 4 cleaning requests see sections 3 5 and 3 6 Confirm boiler and burner cleaning Confirm boiler and burner cleaning see section 2 8 1 1 see section 2 8 1 1 Blower wheel blower box see section 3 7 Blower wheel blower box see section 3 7 Exhaust pipe to flue see section 3 8 Exhaust pipe to flue see section 3 8 Water tank level see section 3 9 at least once per heating season 9 Water tank level see section 3 9 Supply container and feed unit flap Reserve supply container see section 3 10 see
110. unit see section 2 5 6 Emergency operation If the system control fails setting the two manual switches on the boiler control panel and using the button on the InfoWIN unit see section 2 5 5 will activate emergency operation to maintain heat and hot water 35 How to switch to emergency manual operation H 1 eating emergency operation There must be power to the boiler The unit is switched on otherwise press the ON OFF button on the InfoWIN unit Select Manual operation on the InfoWIN unit see section 2 5 5 3 Set the manual switch to the Heating manual operation e position Also set the motorised mixing valve to manual operation and select the desired flow temperature The boil er temperature will be maintained at the selected temperature 60 to 75 C Exercise caution if you have under floor heating Emergency operation of boiler reservoir with feed pump 1 There must be power to the boiler The unit is switched on otherwise press the ON OFF button on the InfoWIN unit Select Manual operation on the InfoWIN unit see section 2 5 5 3 Set the manual switch to the Hot water tank manual operation Ka position Once the desired hot water temperature has been reached set the manual switch to the Hot water tank auto matic operation O position Emergency operation of boiler reservoir with charging valve 1 There must be power to the boiler The unit is switc
111. ust flap setting Factory setting Operating time 300 sec Setting range 30 600 sec Information The set operating time should be twice as long as the actual ope rating time of the Air intake exh flap Limits for blower speed mown wo wo wo A ium sm eiiam vam an Maximum 750 950 2000 2400 1000 1300 2500 2700 950 1250 2400 2700 Minimum operating time with buffer This function is not yet available 39 Correction of Cleaning interval Actual value min max Fig 108 Flue gas thermostat or Air in Flue gas thermostat Air intake exh flap v choose back A Fig 109 Air intake exh flap Operating time min max Fig 110 Limits for blower speed Minimum 1100 rpm 2600 rpm v choose back A Fig 111 Minimum operating time with buffer Actual value min 0 min max 180 min back Fig 112 4 For the service technician 4 6 2 Start up The auger conveyor and the feed can be selected on the Start up level with the arrow buttons then confirmed or selected using the choose button A self test is started at the end of the start up Auger conveyor Auger conveyor The auger conveyor can be switched on for 6 minutes Feed Depending on the set feed system the feed and each probe incl purging can be V choose back A started up Fig 113 4 6 3 Actuator test The following actuators can be selected with the arrow butto
112. ver or drill bit if necessary Remove combustion residues from the burner pot and the grate with a spatula and clean with a vacuum cleaner Vacuum the ash out of the primary air tube in the middle of the burner pot The glow ignition is located in the primary air tube so avoid shaking the burner pot violently risk of N breakage 40 Care cleaning and maintenance BioWIN 100 BioWIN 150 BioWIN 210 260 Fig 120 BioWIN 100 Fig 121 Removal tool Guide groove for the lock in the burner pot Cone Primary air pin Grate plate Secondary air holes Lock for cone Burner pot N CON oO1 BW Fig 124 BioWIN 210 260 Fig 125 Assembly Insert the grate plate making sure the projection opening of the grate plate projects through the driver of the driving rod and rests fully on the bottom grate plate Figs 121 123 125 Place the cone into the burner pot using the removal tool The groove in the cone must project into the lock of the burner Figs 120 122 124 Important Before inserting the primary air pin once again vacuum out the primary air tube in the middle of the burner pot Make sure there is no debris in the tube damage to the ignition element Insert the primary air pin on lock 2 note anti twist device 41 Care cleaning and maintenance 3 7 Blower wheel blower box The blower is automatically checked and cleaned as part of the maintenance by WINDHAGER

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