C Controller Module User`s Manual (Hardware)
Contents
1. 2 3 Checking base unit specifications Checking base unit specifications unit specifications en 2 4 Conforming the C Controller system to the EMC and Chapter Sees Low Voltage Directives Mounting the module Mounting the module module Section4 1 4 1 Wiring the power supply module Checking part names of power supply module Section4 6 4 6 Checking I O module specifications and connection a 5 methods 1 To conform the C Controller module to the EMC Directive it must satisfy the criteria for the noise immunity standards of the Ethernet and RS 232 cables 1 Ethernet cable Use shielded twisted pair cables as the twisted pair cables connected to the 10BASE T 100BASE TX interface connectors for the C Controller module For the shielded twisted pair cables strip part of the outer cover and earth the exposed shield section to the ground on the widest contact surface as shown in the following 1 d Shielded twisted pair cables Shield 2 RS 232cable For the RS 232 cable to be pulled out of the control panel always earth the shield section of the shielded cable as shown below a Earth the shield of the shielded cable as near the C Controller module as possible taking care so that the earthed cables are not induced electromagnetically by the cable to be earthed b Take appropriate measures so that the shield section of the shielded cable from which the outer cover was partly removed for exposur2. 2 The bending radius near the connectors reference value R2 should be four times as long as the cable s diameter or more when connecting the RS 232 cable Ethernet is a trademark of Xerox Co Ltd in the United States CompactFlash is a trademark of SanDisk Corporation Other company names and product names used in this document are trademarks or registered trademarks of respective owners 23 7 Transportation Precautions When transporting lithium batteries be sure to treat them based on the transportation regulations 7 1 Applicable Model The lithium battery used for the C Controller module is classified as shown in the table below Battery for Q series Q6BAT Lithium battery Non dangerous goods 7 2 Transportation Guidelines Products are packed properly in compliance with the transportation regulations prior to shipment When repacking any of the unpacked products to transport it to another location be sure to observe the IATA Dangerous Goods Regulations IMDG Code and other local transportation regulations For details please consult your transportation company 24 Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and
3. 57 57 to 150Hz 57 to 150Hz 4 49m min Shock resistance Conforming to JIS EA 3502 IEC eoe 131 2 147 m s 3 times in each of 3 directions X Y Z Operating ambience ss Nocorrosivegases sd corrosive ss Nocorrosivegases sd Operating altitude 2000m 6562ft max Installation location Inside control panel Overvoltage Mt Il max category Pollution level a ae a ae 1 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category II applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V 2 This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used Pollution level 2 is rated when only non conductive pollution occurs A temporary conductivity caused by condensing can be expected occasionally 3 The storage ambient temperature is 20 to 75 C if the system includes the AnS series modules 4 The operating ambient humidity and storage ambient humidity are 10 to 90 RH if the system includes the AnS series modules 5 Do not use or store the C Controller module under pressure higher than the atmospheric pressure of altitude Om Doing so can cause a malfunction For use in a pressurized environment please c
4. Do not connect the outputs of multiple power supply modules in parallel Doing so can heat the power supply modules causing fires or failures Crimp or press fit the external connectors with a specified tool or solder it correctly Refer to the I O Module User s Manual for the tools Incomplete connection can cause a short circuit fire or malfunction A 4 STARTUP AND MAINTENANCE PRECAUTIONS DANGER Do not touch the terminals while power is on Doing so could cause malfunction Correctly connect the battery Also do not charge disassemble heat place in fire short circuit or solder the battery Mishandling of the battery can cause overheating or cracks which could result in injury and or fires Be sure to shut off all phases of the external power supply before cleaning or retightening the terminal screws Failure to do so may result in an electric shock module failure or malfunction If they are too loose it may cause an accidental drop of the module short circuit or malfunctions If too tight it may cause damage to the screws and or module resulting in an accidental drop of the module short circuit or malfunctions When controlling a running C Controller module data modification by connecting a personal computer to the C Controller module create an interlock circuit on user programs so that the whole system functions safely all the time This must be also done when performing any other controls e
5. PostalBag No 2 South Africa Rydalmere N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 aMITSUBISHI ELECTRIC CORPORATION HEAD OFFICE 1 8 12 OFFICE TOWER Z 14F HARUMI CHUO KU 104 6212 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
6. between 10BASE T and 100BASE TX and between full duplex and half duplex communication modes according to the hub When connecting to the hub that does not have the auto negotiation function set the hub to operate in the half duplex communication mode 20 5 2 RS 232 Connection RS 232 cables are used for connection to RS 232 interfaces 1 RS 232 connector specifications Signal direction ae Signal name C Controller abbreviation pd module modem Request To Send gt CS CTS Clear To Send CI RI Ring Indicator 2 RS 232 interface connector The C Controller module uses the following RS 232 interface connector 9 pin D sub Female fixing type Use either of the following products as a connector shell for the connection cable on the C Controller module side e 3M Plug type 8209 6009 Shell type 3702 2209 M2 6 e Tyco Electronics AMP K K Plug type 747904 2 Shell type 747515 or 174469 2 e Connector fitting screw M2 6 3 RS 232 cable Use the RS 232 compliant cable which length is 15m or less Recommended cable 7 0 127 OP HRV SV Specify the number of pairs in O For 13 pairs specify 7 0 127 13P HRV SV Oki Electric Cable Company Limited 4 Precautions for wiring RS 232 cables Precautions for wiring RS 232 cables are shown below a Ground the RS 232 Cable shield to a single point b Use any of the connector shells indicated in 2 on the C Controller module side of the RS 232
7. cable c Connect the external device according to its specifications d For the bending radius of the connection cable refer to Chapter 6 e Do not short the FG signal and SG signal lines of the RS 232 connection cable When the FG signal and SG signal lines are connected inside the external device do not connect the FG signal line to the C Controller module POINT In RS 232 connection a communication error may occur due to noise generated from the devices other than the C Controller system depending on the installation environment In the environment where cables are susceptible to noise include the retry processing in the user program 22 6 External Dimensions on jj QO6CCPUY H01 RUN EJ Leone cF CARD O EJerr CH2 SD RD EE Eejuser PULL v 0 SD RD CH1 10BASE T 1 100BASE TX CF CARD rir 98 3 86 cHel RS 232 i 89 3 3 52 53 0 21 a a oje Cable diameter M f om peaseT L x4 10 CF CARD j lt a C Ls R22 Z B ay Nn Unit mm in 1 The bending radius near the connectors reference value R1 should be four times as long as the cable s outside diameter or more when connecting the twisted pair cable
8. for connection to 1OBASE T 100BASE TX interfaces Use the twisted pair cable that meets IEEE802 3 10BASE T 100BASE TX standards a For 100Mbps Either of the following 1 and 2 can be used 1 Unshielded twisted pair cable UTP cable Category 5 2 Shielded twisted pair cable STP cable Category 5 b For 10Mbps Either of the following 1 and 2 can be used 1 Unshielded twisted pair cable UTP cable Category 3 4 5 2 Shielded twisted pair cable STP cable Category 3 4 5 POINT During the high speed communication 100Mbps via 100OBASE TX connection a communication error may occur due to high frequency noise generated from the device other than C Controller module depending on the installation environment When configuring the network system take the following measures on the C Controller module side to eliminate the effect of high frequency noise 1 Wiring e Keep the twisted pair cables away from the main circuit or power cables e Make sure to place the twisted pair cables in a duct 2 Cable e In the environment where the cable is susceptible to noise use the shielded twisted pair cable STP cable 3 Retry processing e In the environment where cables are susceptible to noise include the retry processing in the user program 4 10Mbps communication e Connect the 10Mbps compatible device to C Controller module and then transmit data at transmission speed of 10Mbps 2 Hub The C Controller module discriminates
9. the module with the fixing hole as a supporting point Incorrect loading of the module can cause a malfunction failure or drop When using the C Controller module in the environment of frequent vibrations tighten the module with screws Tighten the screws in the specified torque range Undertightening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module Connect extension cables to the connectors of the base unit and the extension module correctly After connection check them for looseness Poor contact could cause an input or output failure Be sure to set the Compact Flash card by pressing it into the Compact Flash card slot Confirm it is completely set Poor contact may lead to malfunctions Completely turn off the externally supplied power used in the system before mounting or removing the module Not doing so could result in damage to the product Do not directly touch the module s conductive parts Doing so could cause an operation failure or give damage to the module A 3 WIRING PRECAUTIONS lt SDANGER Completely turn off the externally supplied power used in the system when wiring Failure to do so could result in an electric shock malfunction or damage to the product Before energizing or operating the system after wiring be sure attach the terminal cover supplied with the product Failure
10. 2 2 Performance Specifications cscisescassidceeacencatesossystaenisanSiiecearbbdacedase Wiaceeusecas 4 3 Mounting and Installation cores cesta aia Et acta Qk tt eae eae 6 3 1 Handling PreCautlons is i cir te ao ici ote el Ale iia due oleh ole d 6 Se Failsafe Circuse etree Gath seated ehhh raha ued cel E R 7 4 Parts Names and Functions fsx icnsstucttvensostccceeutin tet anal ecaheiicchvertiouicsdteDeabes base 14 4 1 Parts Names ane PUNCHONS ssscctud eerie ese edssceesiaet Meucee dt cceee 14 4 2 LED Indicator Specifications sues ctce secs aiasatunudetidarsnes ta saouelararimianamdetaragy 16 4 2 1 In normal operation mode When the MODE LED is lit green ccsseeceeeeeeeeeesseeeeeseeeeeeees 16 4 2 2 In hardware self diagnostic operation mode When the MODE LED is lit Orange ccseecececeeeeeeeeeeeeeeeaeeeees 17 4 3 SWITCH Operation ss isiernonn rs ectepas aise a a a A a e 18 4 3 1 RUN STOP MODE switch operation ssssseeseseseseeeseeesrrerrnnr rn rrrrernne 18 4 3 2 RESET SELECT switch operation ssssssssesnerrerrrerrerreessrrsrrnnrrrernne 19 A AA WV AATA o EA E tthe tare eA EEE DEAE A EA E A 20 5 1 10BASE T 100BASE TX Connection ccceceeeee cece ee ceeeeee eee eeeeneeees 20 Dee One OL GOMMOCHOM de 0 sana becca E EAEE E AERE EATER 21 6 External DIMENSIONS ehr p a e a aa a aa aa adara 23 7 Transportation Precautions sesseesseeeeesersttnrtrrtrrtrrtrssrsrrtntrnttrtrrerrennnre nne 24
11. 7A Applicable Modeli crannan A a ea 24 7 2 Transportation Guidelines sssseesessseentrrtrrrtrrtrsrrssrrnn rr rrrrtrrereere renane 24 A 8 About Manuals The following manuals are also related to this product If necessary please place an order referring to the table below Related Manuals Manual Number C Controller Module User s Manual This manual explains the features specifications SH 080555ENG functions and troubleshooting of the C Controller module 13JR81 Sold separately QCPU Q mode CPU Module User s Manual Hardware This manual provides the specifications and other IB 0800061 information of power supply modules base units and I O 13JUL96 modules Sold separately QCPU User s Manual Hardware Design Maintenance and Inspection This manual provides the specifications of the CPU a modules power supply modules base units extension cables memory cards and others Sold separately A 9 1 Overview 1 About this manual The C Controller module installation and wiring to other devices are described in this manual This manual explains the C Controller module Refer to the QCPU Q mode CPU Module User s Manual Hardware for the details of the C Controller system listed below When referring to the manual read the CPU module as the C Controller module and the PLC as the C Controller system tem Reference to related manual Checking power supply module specifications Section 2 3
12. 9 GERMANY Korea HAN NEUNG TECHNO Co LTD Tel 49 2102 486 0 1F Dong Seo Game Channel Bldg U K Mitsubishi Electric Europe B V UK 660 11 Deungchon dong Kangsec ku Branch Seoul Korea Travellers Lane Hatfield Herts AL10 Tel 82 2 3660 9552 8XB UK Singapore Mitsubishi Electric Asia Pte Ltd Tel 44 1707 276100 307 Alexandra Road 05 01 02 Italy Mitsubishi Electric Europe B V Italian Mitsubishi Electric Building Singapore 159943 Branch Centro Dir Colleoni Pal Perseo Ingr 2 Tel 65 6473 2308 Via Paracelso 12 20041 Agrate B Thailand F A Tech Co Ltd Milano Italy 898 28 29 30 S V City Building Office Tel 39 039 6053344 Tower 2 Floor 17 18 Rama 3 Road Spain Mitsubishi Electric Europe B V Spanish Bangkpongpang Yannawa Branch Bangkok 10120 Carretera de Rubi 76 80 Tel 66 2 682 6522 08190 Sant Cugat del Valles Indonesia P T Autoteknindo SUMBER MAKMUR Barcelona Spain JI Muara Karang Selatan Block a Utara Tel 34 93 565 3131 No 1 Kav No 11 Kawasan Industri France Mitsubishi Electric Europe B V French Pergudangan Jakarta Utara 14440 Branch Tel 62 21 663 0833 India Messung Systems Put Ltd 2o ROU Vard Gee roe eich ona Electronic Sadan NO 111 Unit No15 Nanterre Cedex France M I D C BHOSARI PUNE 41 1026 India TEL 33 1 5568 5568 Tel 91 20 712 2807 South Africa Circuit Breaker Industries LTD Australia Mitsubishi Electric Australia Pty Ltd Tripswitch Drive Elandsfontein Gauteng 348 Victoria Road
13. MITSUBISHI C Controller Module User s Manual Hardware QO6CCPU V HOT Thank you for buying the Mitsubishi programmable logic controller MELSEC Q Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MELSEG Q MODEL Q06CCPU V H01 U HW J Mitsubishi Programmable MODEL Logic Controller CODE 13JP63 IB NA 0800306 B 0506 MEE 2004 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Always read these instructions before using this product Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly In this manual the safety instructions are ranked as DANGER and CAUTION N Indicates that incorrect handling may cause hazardous DANGER conditions resulting in death or severe injury l l Indicates that incorrect handling may cause hazardous CAUTION conditions resulting in minor or moderate personal injury N or physical damage Note that the Z CAUTION level may lead to a serious consequence according to the circumstances Always follow the instructions of both levels because they are important to personal safety Please keep this manual in a safe place for future reference and also pass this manual on to the end user DESIGN PRECAUTIONS DANGER Provide a safety circuit outside the C Controll
14. ams and establish corrective procedures for communication failure between the external device and the C Controller module NCAUTION Do not install the control wires or communication cables together with the main circuit or power wires or bring them close to each other Keep a distance of 100 mm 3 94 inch or more between them Not doing so could result in malfunctions due to noise When controlling a lamp heater or solenoid valve using an output module large current approximately ten times greater than in normal conditions may flow when the output is turned ON from OFF Take preventive measures such as replacing the module with the one having sufficient rated current When the C Controller system is powered ON OFF the control output may not be supplied normally for a little while because of the delay time and rise time difference between the C Controller system power supply and the external power supply for the control target especially in DC In the case of a DC output module for example when power is applied to the external power supply first and then the C Controller system power supply the DC output module may temporarily generate false output at power on of the C Controller system Therefore it is necessary to configure a circuit in which power is applied to the C Controller system first Also erroneous operations may be performed when the external power supply or C Controller module is faulty To prevent the erro
15. drop is detected Create a program so that Ym is turned ON by the QBF_Y_Out_BitEx function when the Built in battery error status of the QBF_ReadStatusEx function turns to 1 battery error occurrence 2 Turning ON Yn at start of the user program Create a program so that Yn is turned ON to release interlocks at start of the C Controller module user program 3 Starting system processing after XM turns ON and the DC input signals is established after the DC input signal establishment time elapses Create a program so that the system processing is executed when the DC input signal establishment time elapses after XM has turned ON this can be confirmed by the QBF_X_In_BitEx function The DC input signal establishment time is a time from when RA2 turns ON until the DC input signal is established 100 Set the time to 0 5 s However when a voltage relay is used as RA2 it is not necessary to set the DC input signal establishment time in the user program 3 Fail safe measures against C Controller system failure Failure of the C Controller module is generally detected by the self diagnostic function However if an I O control part is faulty the failure may not be detected by the C Controller module In such a case all the I O may turn ON or OFF depending on the failure and normal operation and safety of the control target may not be ensured Though Mitsubishi products are manufactured under strict quality control the C Controller syste
16. e is earthed to the control panel on an increased contact surface A clamp may also be used as shown in the following In this case however apply a cover to the inner surface of the control panel which comes in contact with the clamp when painting a section Recommended clamp fitting Mitsubishi AD75CK Note The method of earthing by soldering a wire onto the shield section of the shielded cable as shown below is not recommended The high frequency impedance will increase and the shield will be ineffective Shield cable Wire Solderless terminal 2 Included parts The following tables list the parts included with the C Controller module C Controller Module QO6CCPU V HO1 141 This Manual eee es ae 3 Generic terms and abbreviations used in this manual Unless otherwise specified this manual uses the following generic terms and abbreviations to explain the QO6CCPU V H01 C Controller module Generic term abbreviation G Gontroler modul Abbreviation for the Q06CCPU V H01 C Controller module C Controller system Generic term for systems where the C Controller module is mounted 2 Specification 2 1 General Specifications The following indicates the general specifications of the C Controller module 5 to 95 RH non condensing re el eS Vibration resistance JIS B 3502 vibration 57 to 57 to 150Hz 9 9 8mis each 7 IEC SES 035mm directions continuous Ce OO1inch for 80 vibration
17. er module to ensure that the entire system will operate safely even if an external power failure or C Controller module failure occurs Failure to do so could result in accidents due to erroneous output or operation 1 For an emergency stop circuit protection circuit and interlock circuit that is designed for incompatible actions such as forward reverse rotation or for damage prevention such as the upper lower limit setting in positioning any of them must be provided outside the C Controller module 2 When the C Controller module detects the following conditions it will disable the output Y from the user program and writing to buffer memory in the case of both a and b and turn off all outputs for b Whether to hold or clear all the outputs is set by a parameter a The overcurrent protector or overvoltage protector of the power supply module is activated b An error such as a watchdog timer error is detected by the self diagnostic function of the C Controller module If an error occurs in I O control parts and the C Controller module cannot detect the error all the outputs may turn ON Provide a fail safe circuit or a preventive mechanism outside the C Controller module so that machines will operate safely in such a case For fail safe circuit examples refer to Section 3 2 in this manual A 1 DESIGN PRECAUTIONS DANGER 3 Output could be left on or off when there is a fault in an output module relay or tra
18. er supply module For AC DC Power supply Transformer Transformer y 5i Fuse Fuse 4 Lg RUN STOP circuit C Controller DC Started when RA1 module power control start output of C Controller module turns ON 3 Fuse User program RAT RAS mmr mc STOP eH SW Voltage relay is recommended RA2 lo XM Output module L r Ym Low battery alarm Lamp or buzzer Turns OFF by ERR due to stop error MC xy an Interlock circuit as necessary Output by ERR contact OFF Provide external interlock circuits Power OFF of equipment for conflicting operations such as he the case of an emergency a forward rotation and reserve rotation or a stop caused by a limit switch and for parts that could damage the machine or cause accidents if no interlock were used The power ON procedure is as follows For AC DC 1 Turn ON the power Set the C Controller module to RUN When the DC power is established RA2 goes ON RA2 s ON turns XM ON and processing starts in the user program when the DC input signal is established 100 5 Turn ON the start switch 6 When the magnetic contact MC comes ON the output equipment is driven by the user program 2 3 4 11 1 Perform programming to execute the following operation at start of the C Controller module 1 Turning ON Ym when battery voltage
19. g operating status change status control or operations instructed from the computer In these controls especially the one performed from an external device to a C Controller module in a remote location some C Controller side problem may not be resolved immediately due to failure of data communications To prevent this create an interlock circuit on user programs and establish corrective procedures for communication failure between the external device and the C Controller module A 5 STARTUP AND MAINTENANCE PRECAUTIONS CAUTION Do not disassemble or modify the modules Doing so could cause malfunction erroneous operation injury or fire Perform the online operations during system operation especially program modification forced output or operation status change shall be conducted after reading the manual carefully and ensuring the safety Operation mistakes could cause mechanical damage or accidents Completely turn off the externally supplied power used in the system before mounting or removing the module Not doing so could result in module failure or malfunction Do not mount remove the module onto from the base unit more than 50 times IEC61131 2 compliant after the first use of the product Doing so may cause malfunction Use any radio communication device such as a cellular phone or a PHS phone more than 25cm 9 85 inch away in all directions of the C Controller module Not doing so can cause ma
20. ion and reverse rotation i For AC DC Power supply Transformer Transformer 0000 Fuse Fuse U Ai C Controller DC module power Fuse User program Voltage relay is recommended ao 1 EAE e Output module Low battery alarm Output module Lamp or buzzer P Power to output equipment i Ym ea Lamp MC eee switched OFF when the STOP MA Turns ON at start of signal is given Yn C Controller module In the case of an emergency o RAI user program stop or a stop caused by a limit switch Lo l Output module MC MC a A E 1 1 H Power to output equipment switched OFF when the STOP signal isgiven In the case of an emergency stop or a stop caused fp Gare A fic by a limit switch For AC DC 1 Turn ON the power 2 Set the C Controller module to RUN 3 When the DC power is established RA2 goes ON 4 RA2 s ON turns XM ON and processing starts in the user program when the DC input signal is established 100 5 Turn ON the start switch 6 When the magnetic contact MC comes ON the output equipment is driven by the user program 1 Perform programming to execute the following operation at start up of the C Controller module 1 Turning ON Ym when battery voltage drop is detected Create a program so that Ym is turned ON by the QBF_Y_Out_B
21. itEx function when the Built in battery error status of the QBF_ReadStatusEx function turns to 1 battery error occurrence 2 Turning ON Yn at start of the user program Create a program so that Yn is turned ON to release interlocks at start of the C Controller module user program 2 Perform programming to execute the following operation at start up of the C Controller module 1 Turning ON Ym when battery voltage drop is detected Create a program so that Ym is turned ON by the QBF_Y_Out_BitEx function when the Built in battery error status of the QBF_ReadStatusEx function turns to 1 battery error occurrence 2 Turning ON Yn at start of the user program Create a program so that Yn is turned ON to release interlocks at start of the C Controller module user program 3 Starting system processing after XM turns ON and the DC input signals is established after the DC input signal establishment time elapses Create a program so that the system processing is executed when the DC input signal establishment time elapses after XM has turned ON this can be confirmed by the QBF_X_In_BitEx function The DC input signal establishment time is a time from when RA2 turns ON until the DC input signal is established 100 Set the time to 0 5 s However when a voltage relay is used as RA2 it is not necessary to set the DC input signal establishment time in the user program 2 System design circuit example when using ERR contact of pow
22. lf diagnostic For the hardware self diagnostic function refer to the C operation mode Controller Module User s Manual 1 In a multiple CPU system configuration reset CPU No 1 2 Before resetting close all running user programs in the C Controller module Resetting the module while running any user programs may corrupt the user programs and data files For details refer to the C Controller Module User s Manual 3 Perform this operation only when a file is not being written to the Compact Flash Card Unmounting the Compact Flash Card with the RESEET SELECT switch during file writing to the Compact Flash Card may corrupt the data on the Compact Flash Card or cause a file system error When removing the Compact Flash Card during file writing perform the stop processing of access to the Compact Flash Card For the access stop processing refer to the C Controller Module User s Manual 4 When the SELECT position is held in either of the following states unmounting is not executed e When no Compact Flash Card has been installed e When the Compact Flash Card has already been unmounted In normal operation mode 2 SELECT 19 5 External wiring 5 1 10BASE T 100BASE TX Connection Sufficient safety precautions must be taken when installing the 1OOBASE TX and 10BASE T networks Consult a specialist when connecting cable terminals or installing trunk line cables etc 1 Twisted pair cable Twisted pair cables are used
23. lfunction Do not drop or give an impact to the battery installed to the module Doing so may damage the battery causing the battery fluid to leak inside the battery If the battery is dropped or given an impact dispose of it without using Before handling the module touch a grounded metal object to discharge the static electricity from the human body Not doing so can cause the module to fail or malfunction DISPOSAL PRECAUTIONS CAUTION TRANSPORTATION PRECAUTIONS CAUTION When transporting lithium batteries make sure to treat them based on the transport regulations Refer to Chapter 7 for details of the relevant models A 6 Revisions The manual number is noted at the lower right of the top cover Print Date_ Manual Number Nov 2004 IB NA 0800306 A First edition Jun 2005 IB NA 0800306 B Partial Correction Section 2 1 3 2 4 3 2 This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2004 MITSUBISHI ELECTRIC CORPORATION A 7 CONTENTS Ti OVEMVIEW noana a ate de ocala E bie Sila iis Stare allan etced uh 1 Ze DPS CHIC ANON ainen a a a a 3 2 1 General Specifications wacescer cS hares Sates eet caret Bec ilies case 3
24. ller module are shown below Front view Front cover opened QO6CCPU Ho1 T RUN O Move cr caro I Elerr CH2 SD RD J user PULL v 2 a eE mE aE CH1 10BASE T 100BASE TX CH1 10BASE T 100BASE TX l CF CARD CF CARD H fo o M o cHal o 2 RS 2331 o o o o chl RS 234 Put your finger here to open the front cover Side view 14 Name SSC iio Indicator LEDs Refer to Section 4 2 for the indicator LEDs Connector used to connect the C Controller 10BASE T 100BASE nodule to 10BASE T 100BASE TX TX interface connector RJ45 The C Controller module determines 10BASE T or 100BASE TX depending on the target device olee ret aaa connector module to RS 232 oa TR e TS TORT switch switch switch switch ontroller module Slot used for installing the Compact Flash Card into the C Controller module A dummy Compact Flash Card is factory installed Used for protecting the standard ROM files and 8 Battery backing up the battery backed up RAM data and the clock data For connection of the battery lead wire 9 Battery connector pin The lead wire is shipped disconnected from the connector to prevent battery consumption 1 Keep the du
25. m may fail for unspecific reasons To prevent mechanical damage and or accidents in that case please configure a fail safe circuit outside the C Controller module The following shows a system example and a fail safe circuit example gt ue 53 4s 5 5 5 gt 5 5 5 5 2 os 2 gt 2 2 2 2 2 Be Bo ll 2o 52 2 EF amp amp 5 Sejl 3 Well ee So 2 ale des O T Z O O O O 50 60 16 16 16 16 16 50 16 16 16 16 8 EJOE points points points points points E points points points points y O Y80 to a i Y8F Output module for fail safe purpose 1 The output module for fail safe purpose should be loaded in the last slot of the system Y80 to Y8F in the above system lt Fail safe circuit example gt On delay timer T1 2 gt User program Y800 1s Off delay timer External load des Fil Y810 0 5s 0 5s Y8FO 24V 0 OV l paVDC C Controller module Output module 3 T1 T2 ano oYo mo 2 Create a program so that Y80 alternates between ON and OFF at intervals of 0 5 s Use the QBF_Y_Out_BitEx function to turn Y80 ON OFF 3 Y80 repeats turning ON and then OFF at 0 5s intervals Use a no contact output module transistor in the example shown above 4 Parts Names and Functions 4 1 Parts Names and Functions The part names of the C Contro
26. mmy Compact Flash Card in a safe place after replacing it with an actual Compact Flash Card so that it can be used again in the future when the Compact Flash Card is removed 2 Operate the RUN STOP MODE switch and RESET SELECT switch by hand Using a screwdriver or any other tool can cause a failure 4 2 LED Indicator Specifications QO6CCPU V Ho1 RUN EJ Move CF CARD J JERR CH2 SD RD J USER ER SEEE E CH1 10BASE T 100BASE TX 4 2 1 In normal operation mode When the MODE LED is lit green Change the operation mode by the switch Refer to Section 4 3 LED indicator LED status Description The C Controller module is in the RUN status On Output Y from user program and writing to buffer memory are enabled CE The C Controller module is in the STOP PAUSE status Output Y from user program and writing to buffer memory are disabled On Normal operation mode VxWorks runnin MODE On Hardware fault occurred or during reset O O O Flashin Shutdown completed g Refer to the C Controller Module User s Manual ERR Flashing Stop error occurred O O O O ff n ff n ff Can be controlled by the user program USER QBF_ControlLED function Flashing n ff n ff n ff f On __ Reterto tne Controler Module Users Manual Refer to the C Controller Module User s Manual Or __ fReterto tne Controler Module Users Manual CF CARD Refer
27. neous operations from resulting in entire system failure and from a viewpoint of fail safe system operation configure circuits outside the C Controller module for the areas that will lead to mechanical damage and or accidents due to erroneous operations emergency stop circuit protective circuit interlock circuit etc A system design circuit example based on the above viewpoint is shown on the next page 1 System design circuit example when not using ERR contact of power supply module For AC Power supply 009 orir ansformer l7 Fuse C Controller module RUN STOP circuit Lo 9 Started when RA1 control start output of User program prog C Controller module turns ON START SW RAI We MG STOP SW Input module eo o Q l Output module eee ree Yn r lt module user program RA1 Low battery alarm Lamp or buzzer MC Interlock circuits as necessary Provide external interlock circuits for conflicting and for parts that could damage the machine or cause accidents if no interlock were used The power ON procedure is as follows For AC 1 Turn ON the power 2 Set the C Controller module to RUN 3 Turn ON the start switch 4 When the magnetic contact MC comes ON the output equipment is driven by the user program Turns ON at start of C Controller operations such as forward rotat
28. nsistor So build an external monitoring circuit that will monitor any output signal that could cause serious accidents f load current more than the rating or overcurrent due to a short circuit in the load has flowed in the output module for a long time it may cause a fire and smoke Provide an external safety device such as a fuse Create the circuit so that the external power supply will turn on after the C Controller system is powered on Turning on the external power supply first could result in accidents due to erroneous output or operation For each station s operating status in the event of a data link error refer to the corresponding data link manual Not doing so could result in erroneous output or operation When controlling a running C Controller module data modification by connecting a personal computer to the C Controller module create an interlock circuit on user programs so that the whole system functions safely all the time This must be also done when performing any other controls e g operating status change status control or operations instructed from the computer In these controls especially the one performed from an external device to a C Controller module in a remote location some C Controller side problem may not be resolved immediately due to failure of data communications To prevent this create an interlock circuit on user programs and establish corrective procedures for communication failure bet
29. ontact your sales representative 6 When installing a commercially available Compact Flash Card into the C Controller module please follow the lower specifications of either the C Controller module or Compact Flash Card 2 2 Performance Specifications This section explains the performance specifications of the C Controller module Specifications Hardware specifications User file capacity a 6M bytes alae ue Compact Depends on the Compact Flash Card used Flash Card max 1G bytes Work RAM for OS driver user 32M bytes program execution Battery backed up RAM 128k bytes ate of writes to standard Max 100 000 times to the same area 10BASE THOOBASETX OO OC SCS S nterface 10BASE T Communication method Data transmission speed 10Mbps Transmission method Number of cascaded stages Max 4 stages Maximum segment length r ae automatically recognizes 10BASE T 10BASE TX ee a a Communication method Synchronization method Transmission speed Transmission distance Parity check Transmission control Flow control RS CS control performed not performed 7 0 127 OP HRV SV outside diameter 8 5mm or longer Recommended cable Oki Electric Cable Company Limited Specify the number of pairs in D Connector applicable to external wiring 1 The C Controller module differentiates 10BASE T and 100BASE TX according to the target device 2 Distance between the hub and node 9 pin D sub Male fixing type 4 Compact Fla
30. r to the C Controller Module User s Manual STOP 1 Output Y and writing to buffer memory etc from the lt lt Module monitor gt gt tab of the is Controller setting utility are executable 4 3 2 RESET SELECT switch operation RESET SEL CD Operation Reset is canceled Return the RESET SELECT switch to the center position The module starts up in either of the following operation modes depending on the RESET 7 RUN STOP MODE switch position RESET position 1 In the case of the RUN STOP position the module canceled restarts from the OS and system software and starts up in the normal operation mode The MODE LED is lit green 2 In the case of the MODE position the module starts up in the hardware self diagnostic operation mode The MODE LED is lit orange When the switch is held in the SELECT position the Compact Flash Card is unmounted 4 1 Hold the RESET SELECT switch in the SELECT position When unmounting is started with the switch held in the SELECT position the CF CARD LED of the C Controller module flashes At this time keep holding the SELECT position When the unmounting is completed the CF CARD LED stops flashing and turns off After the CF CARD LED has turned off release the switch from the SELECT position Unmounting is not complete if the switch is released from the SELECT position before the CF CARD LED turns off In hardware Used by the hardware self diagnostics function se
31. s a fault in an output module relay or transistor So build an external monitoring circuit that will monitor any output signal that could cause serious accidents f load current more than the rating or overcurrent due to a short circuit in the load has flowed in the output module for a long time it may cause a fire and smoke Provide an external safety device such as a fuse Create the circuit so that the external power supply will turn on after the C Controller system is powered on Turning on the external power supply first could result in accidents due to erroneous output or operation For each station s operating status in the event of a data link error refer to the corresponding data link manual Not doing so could result in erroneous output or operation D DANGER When controlling a running C Controller module data modification by connecting a personal computer to the C Controller module create an interlock circuit on user programs so that the whole system functions safely all the time This must be also done when performing any other controls e g operating status change status control or operations instructed from the computer In these controls especially the one performed from an external device to a C Controller module in a remote location some C Controller side problem may not be resolved immediately due to failure of data communications To prevent this create an interlock circuit on user progr
32. sh Card Number orioasame caas OO S Number of I O points number of points accessible to 4096 points X Y0 to FFF actual I O modules Year month day hour minute second day of week automatic leap year detection Clock function Saal accuracy Daily error 10 89 to 8 64 seconds 0 to 55 aC 4 Daily error 4 32 to 5 25 seconds 25 C Permissible momentary stop time Depends on the power supply module 5V DC internal current consumption Sat x 27 a x 89 00 3 A TYPE Il card is not available I O cards such as a modem card are not available 4 Error of 0 5 to 0 5 seconds may further be produced at power on 3 Mounting and Installation 3 1 Handling Precautions This section explains the handling precautions for the C Controller module CAUTION Use the C Controller module in an environment that meets the general specifications shown in this manual Using this C Controller module in an environment outside the range of the general specifications could result in an electric shock fire erroneous operation and damage to or deterioration of the product While pressing the installation lever located at the bottom of module insert the module fixing tab into the fixing hole in the base unit until it stops Then mount the module with the fixing hole as a supporting point Incorrect loading of the module can cause a malfunction failure or drop When using the C Controller module in the environmen
33. shing Indicates the location of RUN Error location the error that occurred by indication execution of Mode 1 to 3 Flashing Mode 1 in execution ERR LED off Mode 2 selected Mode 2 ERR LED flashing Indicates the location of CF CARD Error location the error that occurred by indication execution of Mode 1 to 3 Flashing Mode 2 in execution ERR LED off Mode 3 selected Mode 3 On ERR LED flashing Indicates the location of CH2 SD RD Error location the error that occurred by indication execution of Mode 1 to 3 Flashing Mode 3 in execution ERR LED off Default setting mode Default setting selected mode Error On ERR LED flashing Error occurred during eee location e execution of Default indication setting mode Flashing Default setting mode in execution Hardware self diagnostic error 4 3 Switch Operation 4 3 1 RUN STOP MODE switch operation STOP MODE RUN OD The C Controller module is operating In normal operation mode Output Y from user program and writing to buffer memory are enabled In hardware For the hardware self diagnostic self diagnostic operation function refer to the C Controller mode Module User s Manual Operation of the C Controller module is stopped Switching RUN to STOP turns off all outputs Y Output Y from user program and writing to buffer memory are disabled Used by the hardware self diagnostics function MODE For the hardware self diagnostic function refe
34. t of frequent vibrations tighten the module with screws Tighten the screws in the specified torque range Undertightening can cause a drop short circuit or malfunction Overtightening can cause a drop short circuit or malfunction due to damage to the screw or module Connect extension cables to the connectors of the base unit and the extension module correctly After connection check them for looseness Poor contact could cause an input or output failure Be sure to set the Compact Flash card by pressing it into the Compact Flash card slot Confirm it is completely set Poor contact may lead to malfunctions Completely turn off the externally supplied power used in the system before mounting or removing the module Not doing so could result in damage to the product Do not directly touch the module s conductive parts Doing so could cause an operation failure or give damage to the module 1 The casing of the C Controller module is made of resin Do not drop it or not apply strong shock to it 2 Do not remove the printed boards of the module from the casing Doing so may cause a failure 3 Tighten the module fixing screws within the following range Screw location Tightening torque range 0 36 to 0 48Nem Module fixing screw normally not required M3 screw 1 The module can be easily secured to a base unit by the hook on the module top However it is recommended to fix it with the module moun
35. ting screws in a place of high vibration and or shock 6 3 2 Fail safe Circuit D DANGER Provide a safety circuit outside the C Controller module to ensure that the entire system will operate safely even if an external power failure or C Controller module failure occurs Failure to do so could result in accidents due to erroneous output or operation 1 For an emergency stop circuit protection circuit and interlock circuit that is designed for incompatible actions such as forward reverse rotation or for damage prevention such as the upper lower limit setting in positioning any of them must be provided outside the C Controller module 2 When the C Controller module detects the following conditions it will disable the output Y from the user program and writing to buffer memory in the case of both a and b and turn off all outputs for b Whether to hold or clear all the outputs is set by a parameter a The overcurrent protector or overvoltage protector of the power supply module is activated b An error such as a watchdog timer error is detected by the self diagnostic function of the C Controller module If an error occurs in I O control parts and the C Controller module cannot detect the error all the outputs may turn ON Provide a fail safe circuit or a preventive mechanism outside the C Controller module so that machines will operate safely in such a case 3 Output could be left on or off when there i
36. to do so could result in an electric shock CAUTION Be sure to ground the FG and LG terminals to the protective ground conductor Not doing so could result in an electric shock or erroneous operation Prevent foreign matter such as dust or wiring debris from entering the module Failure to do so could cause fires damage or erroneous operation When wiring check the rated voltage and terminal layout Connecting a power supply of a different voltage rating or incorrect wiring may result in a fire or failure Connect the Ethernet and or RS 232 cables to the corresponding connectors of the C Controller module properly Tighten the terminal screws with the specified torque If the terminal screws are loose it could result in short circuits or erroneous operation Tightening them too much may cause damages to the screws and or the module resulting in short circuits or malfunction Be sure to place the communication and power cables into a duct or fasten them using clamps Failure to do so may damage the module or cables by pulling a dangling cable inadvertently or cause the module to malfunction due to poor contact When disconnecting the communication and power cables from the module do not pull a cable part by hand Loosen the screws on the connection part first before removing the cable If a cable is pulled while being connected to the module it may cause the module to malfunction or damage the module and cables
37. to other duties For safe use e This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi e This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc Hong Kong Ryoden Automation Ltd 500 Corporate Woods Parkway Vernon 10th Floor Manulife Tower 169 Electric Hills IL 60061 Road North Point HongKong Tel 1 847 478 2100 Tel 852 2887 8870 Brazil MELCO TEC Rep Com e Assessoria China Ryoden Automation Shanghai Ltd Tecnica Ltda 3F Block5 Building Automation Rua Correia Dias 184 Instrumentation Plaza 103 Cao Bao Rd Edificio Paraiso Trade Center 8 andar Shanghai 200233 China Paraiso Sao Paulo SP Brazil Tel 86 21 6120 0808 Tel 55 11 5908 8331 Taiwan Setsuyo Enterprise Co Ltd Germany Mitsubishi Electric Europe B V German 6F No 105 Wu Kung 3rd RD Wu Ku Branch Hsiang Taipei Hsine Taiwan Gothaer Strasse 8 D 40880 Ratingen Tel 886 2 2299 249
38. to the C Controller Module User s Manual Compact Flash Card being unmounted by the Flashing RESET SELECT switch Refer to the C Controller Module User s Manual CH2 SD RD CH2 side RS 232 interface sending or receiving data Data not transmitted Ni Being connected at 100Mbps Being connected at 10Mbps CH1 side 10BASE T 100BASE TX interface sending SD RD em riasning or receiving data Data not transmitted 1 All LEDs turn off while the module is reset 2 When a system watchdog timer error has occurred the RUN LED and MODE LED turn off and the ERR LED flashes 3 For the bus interface function details refer to the C Controller Module User s Manual 4 2 2 In hardware self diagnostic operation mode When the MODE LED is lit orange For the hardware self diagnostic function refer to the C Controller Module User s Manual Change the operation mode by the switch Refer to Section 4 3 On Hardware Hardware self diagnosticmode si Hardware self diagnosticmode si mode being reset When all LEDs but the MODE LED turn off it indicates that the self diagnostic test has not been executed yet or is normally completed An error has occurred when the mode Mode 1 Mode 2 Mode 3 Default setting mode selected by SELECT operation was Flashing executed The error location can be confirmed by the ON OFF status of the following LEDs RUN CF CARD CH2 SD RD USER ERR LED off Mode 1 selected Mode 1 ERR LED fla
39. ween the external device and the C Controller module When setting up the system do not allow any empty slot on the base unit If any slot is left empty be sure to use a blank cover QG60 Otherwise in the short circuit test or when an overcurrent or overvoltage is accidentally applied to the external I O section internal parts of the module may be flied CAUTION Do not install the control wires or communication cables together with the main circuit or power wires or bring them close to each other Keep a distance of 100 mm 3 94 inch or more between them Not doing so could result in malfunctions due to noise When controlling a lamp heater or solenoid valve using an output module large current approximately ten times greater than in normal conditions may flow when the output is turned ON from OFF Take preventive measures such as replacing the module with the one having sufficient rated current A 2 INSTALLATION PRECAUTIONS CAUTION Use the C Controller module in an environment that meets the general specifications shown in this manual Using this C Controller module in an environment outside the range of the general specifications could result in an electric shock fire erroneous operation and damage to or deterioration of the product While pressing the installation lever located at the bottom of module insert the module fixing tab into the fixing hole in the base unit until it stops Then mount
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