User-Manual - Schilling Marking
Contents
1. n Schilling Marking Systems www marking systems de gt Ei In Grubenaecker 1 D 78532 Tuttlingen PS info marking systems de TTE User Manual Marking Systems GmbH SM 1 1 0 30 H P MEMORY PROGRAMMING SERIALIZATION STEP FIRST SCREEN STEP Nr 0 INSERT PWM 15 BAR 0 0 NUMBERING enter NUMBERING WRITE THE DESIRED PROGRAMMING ENTER SECOND SCREEN CHARACTER HEIGHT 5mm CHARACTER WIDTH 100 CHARACTER DISTANCE 100 CHARACTER SLANT 90 DEGREES WRITING DIRECTION 0 DEGREES HORIZONTAL X AXIS POSITION 3mm Y AXIS POSITION 24mm THIRD SCREEN DOTS DISTANCE 0 4 mm NEEDLE UPSTROKE TIME 10msec REMARKS ABOUT PRESSURE 0 0 REMARKS ABOUT PWM 15 REMARKS ABOUT DISTANCE 10 mm FOURTH SCREEN NEEDLE MOVING SPEED 99 FONT ISO 3098 1 JUSTIFICATION RIGHT FIFTH SCREEN NUMBER OF REPETITIONS 1 DELTA X 0 0 DELTA Y 0 0 MIRRORING X NO MIRRORING Y NO CHARACTERS DISTANCE PROPORTIONAL GO AHEAD IN PROGRAMMING IN RELATION TO THE MARKING NEEDS NOTE IT IS NOT NECESSARY TO COMPLETE THE PROGRAMMING SEQUENCE IT IS POSSIBLE TO EXIT BY ENTER WHEN OTHER DEFAULT PARAMETERS ARE NOT TO BE MODIFIED Page 27 of 40 n Schilling Marking Systems www marking systems de gt Ei In Grubenaecker 1 D 78532 Tuttlingen PS info marking systems de TTE2. eine LL User Manual Marking Systems GmbH SM 1 1 0 30 H MICRODOT PORTABLE STAMPER PORTABLE version 5 110 30 STAND ALONE version SM 110 30 HP C 1 of 40 www marking systems de lt X Ee 49 0 7461 9472 20 PA info marking systems de Schilling Marking Systems GmbH inGrubenaecker 1 D 78532 Tuttlingen S 49 0 7461 9472 0 con mrt User Manual Marking Systems GmbH SM 1 1 0 30 H Index General warnings wwe wg wok m RU RR RR TR 4 0 HF P ue th amp ES Ere RR E 5 OM IL lO UFO Speci riCa lOD 52343 90 9 ae x0 6 Section 1 Introduction 1 A high performance marking Systeli s eueae e Ww Od mmo 8 Ze MC ari pu IO don do wn te ede de ee die eh 2 CO Europain d ER dr d Section 2 Installation 1 General rules tor seas Ee 10 95955 oy A ses im Se ale 10 Oe COMM Ki da XOU the Ds I ae C Ae e pe we RAE D Re Li Da BRISCUELC CONC Oe Der UP de Oe ae ee ae 2 D Pneumatic CCION eg xe ase de EP TE o ee A 11 CON CCI gtk mite de 11
3. ARROWS Keys FORWARDS and BACKWARDS make the slider moving sideways to select parameters and functions By keys UP and DOWN you choose one of the possible solutions proposed for the position already selected by said arrows or proposed numerical values may be increased or decreased ENTER It confirms the desired choice In the machine there are two memories zero memory to program and modify the marking cycle with the various texts and parameters e The filing memory to store the different marking cycles for a total of 100 cycles for max of 512 Kb performed in memory zero The word STEP identifies any single job making up the complete marking cycle STEP may be a TEXT a DATE a NUMB serial numbering and option a DRAW or a PAUSE Page 33 of 40 d Schilling Marking Systems GmbH c www marking systems de gt Ei In Grubenaecker 1 D 78532 Tuttlingen 5 x 5 info marking systems de TTE User Manual Marking Systems GmbH SM 1 1 0 30 1 TURNING THE STAMPER First make electrical connection Before switch on the power feeder and then the marking head It is recommended that the cable Marking Head Feeder is never disconnected when the feeder is switched on When turning the machine on it is necessary to enter the PASSWORD which is available on three levels MARC programmable enabling all operations JOB programmable allowin
4. 1 D 78532 Tuttlingen 5 2 d info marking systems de User Manual Marking Systems GmbH SM 1 1 0 30 H P 12 OPERATOR INTERFACE FOR SM 110 30 HP POWER ON SWITCH ON THE STAMPER VISUALIZATION FOR ABOUT 3 SEC INSERT PASSWORD MARC PROGRAMMER JOB OPERATOR MP456 DIRECT READING Push ENTER Page 23 of 40 www marking systems de P 5 info marking systems de n Schilling Marking Systems GmbH Z In Grubenaecker 1 D 78532 Tuttlingen S 749 07461 9472 0 p 49 017461 9472 20 ZAK Marking Systems GmbH User Manual SM 110 30 HP FUNCTIONS IN MAIN MENU FN FIRST SCREEN MEMORY PROGRAMMING MEMORY MANAGEMENT MEMORY VISUALIZATION PRODUCTION CONTROL DEFAULT PARAMETERS PASSWORD MANAGEMENT DIAGNOSTIC FUNCTIONS DEFAULT PARAMETERS CHARACTER HEIGHT 5mm CHARACTER WIDTH 100 CHARACTERS DISTANCE 100 CHARACTER SLANT 90 DEGREES WRITING DIRECTION 0 DEGREES HORIZONTAL X AXIS POSITION 3mm Y AXIS POSITION 24mm DOTS DISTANCE 0 4 mm SECOND SCREEN SECOND SCREEN THIRD SCREEN FOURTH SCREEN FIFTH SCREEN SIXTH SCREEN SEVENTH SCREEN S chilling Marking Systems GmbH Grubenaecker 1 D 78532 Tuttingen Ce 49 027461 9472 0 49 0 7461 9472 20 24 NEEDLE UPSTROKE TIME 10msec REMARKS ABOUT PRESSURE 0 0 REMARKS ABOUT PWM 15 REMARKS ABOU
5. F 12 OPERE IO EDU cra E ees E ee E ae 12 toy l2 lil Testo Por IUDOULIONS L9 5552 eS ee rrr dle Section 3 Stamper use Le acere sho ash ome oes 14 Be Pete deus See ae ee 16 2 Definition Of default parameters sss aie ie ci 17 Ae Werte TON ranar naea eee ee ee 18 Oe 5 MIMS taste Shoe eee ee Ge SSeS 18 Gy Dire Se ee Oe ee ee E Roya Oe aay PP 19 Pedre AA CONNIE mcer auc 20 Fe Marking POSL b edo eed ee we eS 21 PO a acu ue wer Oe Sm 21 66 JO Cin Rue EC aede E DE die ci 22 IZ Operator lI berrace Xor 0 H oem oa 23 Grape PIEOQESNG 34 Section 4 Practical instructions for jobs programming L Tarning ue Can er Olas ed Rub oe er UP A n 34 Progr AN co te ie gh ee ev es ete ee ee 34 wu Memory Meta lige u a wr 90
6. STEP of a JOB the STEP is completely discarded and will not be memorised Keys NUMERICAL 0 9 used in cases of programming of numerical parameters and in programming the text to be marked Key FULL STOP Page 19 of 40 www marking systems de P 5 info marking systems de soos Schilling Marking Systems GmbH in Grubenaecker 1 D 78532 Tuttingen 87 49 00746194720 449 0 7461 9472 20 4 5 TE User Manual Marking Systems GmbH SM 110 30 HP used in the case of programming of decimal parameters numerical and in programming the text to be marked Key Space used in programming of alphabetical parameters and for example as a space bar as a separator Keys ALPHABETICAL A Z used in the programming of alphabetical parameters Keys U and A with accented letters umlaut two points up used in the programming of textual and marking contents Key SHIFT TOGGLE selection of type of text Capital and lower case letters By default this always starts in lower case letters Key FN functions Each time this key is touched all menus can be seen ESC returns to main page Key CTRL CONTROL You can use as alternative to the FN key CTRL Q MEMORY PROGRAMMING CTRL W MEMORY MANAGEMENT CTRL E MEMORY VISUALIZATION CTRL R PRODUCTION MANAGEMENT option CTRL T DEFAULT PARAMETERS CTRL Y PASSWORD MANAGEMENT CTRL U DIAGNOSTIC Key Alt Pushing this key you c
7. feeding cable which has an earthed plug The power supply is a preset device to function with a wide range of power the lowest tension is 90 VAC while the maximum tension is 264 VAC it has an automatic range without changing tension therefore the m c can function with standard tensions of 115 220 230 VAC 50 60 HAZ Maximum power absorbed 50W 6 Pneumatic connections When connecting the machine to an industrial socket follow these precautions The air has to be dry and not lubricated The line pressure has to be MAX 7 bar The average capacity request from the m c is 5 NL 1 it can vary in some marking cycles Connection with the m c has to be executed with a diameter tube 8 mm the tube has to be cut correctly and inserted in the quick connection of the machine and the air filter The 8 mm air tube must be no longer than 5 m to avoid dynamics problems with the m c If pneumatic plant of the factory is not like as described one will have to add other additional protections to guarantee functionallity of the machine Suggestions for plants not well enough adjusted To improve functionality of the machine when the work cycle is very heavy Add a further air filter with better filtering we advise to use an air filter of 5um with 3000 litres Check and clean the filters periodically Check and clean the stylus periodically in a dry way without oil T Interface connections Connect the power supply
8. great care because any mistakes can compromise the marking quality and the machine To avoid mistakes when using PWM remember that The PWM value must be lower than the time taken by the stylus to reach the piece during each stroke so be careful to set at high PWM value Without following the previous instructions you risk tripping the movement of the axis x y with motor steps losing and bad marking If you do not become familiar with this type of adjustment it is preferable to keep always the default value PWM 15 N B when during marking there is a constant vibrating noise the machine is regulated correctly Electrical operations All cables and connectors must be handled with care Before turning on the machine check if the electrical tension is correct Ihe connection must be grounded Marking area Ihe marking area is 110 mm 4 330 on the X axis horizontal and 30 mm 1 181 on the y axis vertical with a step resolution on both axis of mms Ihe stylus home position is at the top left hand corner The electric s 0 CAD s position is at the bottom left hand corner Page 15 of 40 www marking systems de P 5 info marking systems de Schilling Marking Systems GmbH in Grubenaecker 1 D 78532 Tuttlingen 42 1419 0 7461 9472 0 mg 449 07461947220 JAX User Manual E on pim SM 110 30 HP Marking Systems GmbH 2 Operator Interface The m c has been
9. made with the maximum simplicity therefore can be operated by a NON expert The machine can perform complex marking without the need of a PC and it can operate completely alone The display screen LCD is back lighted and has 2 lines with 40 characters The input of data is executed via the keyboard The operator s interface is well developed so programming the m c is simple There is no need for an instruction list because all instructions are available by pressing the FN key Programming means to produce a JOB The JOB is made up of a series of STEPS The STEPS can be text date serial numbering drawings pause Principal keys for machine functions Key abbreviation FN ENTER ESC A gt lt A A up A down gt lt SPACE A up Schilling Marking Systems GmbH In Grubenaecker 1 D 78532 Tuttlingen Function key description Machine functions selector Contirms functions in course Cancels functions in course Right and left heavy type arrow advances and returns Up and down heavy type arrow select sub functions Page jump Moves cursor one step Moves and deletes 1 character BCK Up arrow Capital Small letter Page 16 of 40 u FS 449 0 7461 9472 0 p 449 0 7461 9472 20 www marking systems de 2 info marking systems de 5 TE TER User Manual Marking Systems GmbH SM 1 1 0 13 0 H P 3 Definition of DEFA
10. push ENTER Then write a text see chapter 7 and push 2 times the key ENTER Fasten the workpiece to be marked and adjust the distance at about 5 mm from the stylus Push the start button the machine has to do a complete marking cycle without percussion and then has to return to home position Turn the pressure regulator to a low value and push the start button Machine has to repeat the previous cycle with the percussion of the stylus This immediate verification will give the possibility to check if the m c is Working in the correct way Go on in programming the desired jobs 12 Noise Noise level of the m c at idling cycle is less than 67 dBA The noise increases when marking depending on the material and the shape of the workpiece used It may be necessary for the operator to use protective ear Guards Page 13 of 40 www marking systems de P 5 info marking systems de soos Schilling Marking Systems G mbH in Grubenaecker 1 D 78532 Tuttlingen 42 1419 0 7461 9472 0 mg 449 07461947220 JAX con mrt User Manual Marking Systems GmbH SM 1 1 0 30 H Section 3 STAMPER USE 1 Introduction Correct use or the Manual operations Position the item to be marked under the stamper Measure the distance between the item and the stylus deciding what depth is required e For deep marking position the stylus at the farest possible point e For light marking pos
11. subsequent search it is convenient to give it a name The functions SAVE LOAD ERASE and MODIFY are now proposed Therefore to save in file memory a job programmed in zero memory it is necessary to confirm by ENTER the function SAVE To load in zero memory a job already saved in file memory it will be necessary to confirm by ENTER the function LOAD Page 35 of 40 gt 449 01746194720 Lud 449 0 7461 9472 20 A 1 m VAS S chilling Marking Systems GmbH In Grubenaecker 1 D 78532 Tuttlingen TTE User Manual Marking Systems GmbH SM 1 1 0 30 To delete a job already stored in memory it will be sufficient to confirm by ENTER the function ERASE Remember that in file memory no modification is possible Any modification can be done only in zero memory as follows By key ARROW DOWN recall the memory you want to modify and load it into the zero memory by function LOAD Then enter into zero memory by MEMORY PROGRAMMING and MODIFY Return to MEMORY MANAGEMENT and confirm MODIFY in the desired memory 4 PRACTICAL MARKING TEST When practical marking has to be done connect the unit to compressed air max 7 bar that should be clean dry and not lubricated When you are in the first screen or when a step is confirmed you can see a P letter on the top right side of the display This means that the pressure is activated inside the stamper Depressing the ALT key you have the p le
12. 0 H P GRAPHIC INTERFACE PROGRAM FOR STAMPERS SERIES SM 110 30 HP ICON TO START PROGRAM GRAPHIC MODE T E T ET Um DATA AREA GRAPHIC AREA PC CONNECTION FUNCTION Page 31 of 40 www marking systems de 2 Schilling Marking Systems GmbH c ZD gt In Grubenaecker 1 D 78532 Tuttlingen S 449 0 7461 3472 0 2 info marking systems de soos User Manual Marking Systems GmbH S M 1 1 0 30 H P ZOOM GRAPHIC AREA PROGRAMMABLE WINDOW ieee di ms cox Mn STAMPER MARKING AREA DOT DEEP EMULATION GRID STEP PROGRAMMING DOT SIZE PROGRAMMING Page 32 of 40 Schilling Marking Systems GmbH gt www marking systems de 2 In Grubenaecker 1 D 78532 Tuttlingen 5 x 2 d info marking systems de aap ADE User Manual Marking Systems GmbH SM 1 1 0 30 H P STAMPER CONFIGURATION SET UP DEFAULT FUNCTIONS ICONS MEMORIES LIST OF STAMPER FUNCTIONS STAMPER MEMORIES SITUATION Section 4 PRACTICAL INSTRUCTIONS FOR JOBS PROGRAMMING PREMISE For easier understanding please note that there are some keys particularly important FN It allows to select either the main functions such as MEMORY PROGRAMMING MEMORY MANAGEMENT and MEMORY VISUALIZATION and service functions such as DEFAULT PARAMETERS PASSWORD MANAGEMENT and DIAGNOSTIC FUNCTIONS
13. 0 msec For fast marking Reduce the distance between the piece and stylus 2 3 mm Increase the stylus speed movement 99 Increase distance between Variable in relation to the character heigth Decrease stylus upstroke time 10 msec Select the 7 5 MATRIX font better than other fonts Page 14 of 40 www marking systems de P 5 info marking systems de Schilling Marking Systems GmbH in Grubenaecker 1 D 78532 Tuttlingen 42 1419 0 7461 9472 0 mg 449 07461947220 JAX A con nmt User Manual Marking Systems GmbH SM 1 1 0 30 H A compromise between speed depth and quality can be achieved following the above suggestions Pneumatic operations Assure that the compressed air is not damp Periodically clean the air filter Marking depth is proportional to pressure For deep marking max pressure 6 7 bar For light marking the pressure must be at least 1 bar The air pressure can be modified during marking Fine Marking depth adjustment can be achieved using the PWM Increasing the PWM Ex 30 Increase the marking power Decreasing the PWM Ex 12 Decrease the marking power The PWM makes a power marking regulation which acts directly on the opening time of the electrovalve Ihe PWM corresponds to a time that is programmed as DEFAULT and it can be modified in percentages using the arrows keys UP and DOWN The PWM value must be modified properly and with
14. 6 uode di Eos eee eee ees b Zo marking Geers vc us E ate RU dn ere eT UE e 36 Ss OCHS adJuscing wae Oe er LE de dee eS 512 o Programming OF CONSECCULIVe o Te Mati e nee wee See ees 21 TE E rrr a Je Memory yioualizal qiue ad de eda a A aJ Lll Possword mensem seed e RUE 21 S Sexe 20 ease Uh EISE EISE Heese Nue es 30 Page 2 of 40 www marking systems de P info marking systems de Schilling Marking Systems GmbH In Grubenaecker 1 D 78532 Tuttlingen 48 589 07461 3472 0 Ps 4 49 0 7461 9472 20 5 TE TER User Manual Marking Systems GmbH SM 110 30 HP Section5 Documents 1 Pressure conversion 115 38 2 Short cuts Hot keys for fast change into menues 39 3 Picture of S5M 110 30 HP P with exDlagnabtlohls ee49 40 Page 3 of 40 Schilling Marking Systems GmbH c SA www marking systems de gt In Grubenaecker 1 D 78532 Tuttlingen 55 info marking systems de soos con mrt User Manual Marking Systems GmbH SM 1 1 0 30 H General warning
15. LL ARROW UP on the left side of the keyboard allows to select CAPITALS and the letter M appears on the top left side of display or lower case and the letter m appears in the same position Once the text has been finished confirm by ENTER Now the following parameters are proposed as Default by the machine for character size SIZE H Height 5 mm W Width 10096 D space between characters 100 o slant 90 DIR direction 0 PosX mm and PosY 24 mm co ordinates of the writing starting point while the slider is blinking on PosX Page 34 of 40 2 49 0746194720 ug 49 007461947220 DAK 1 m VAS S chilling Marking Systems GmbH In Grubenaecker 1 D 78532 Tuttlingen TTE User Manual Marking Systems GmbH SM 1 1 0 30 Keeping in mind that the marking area is X2110 mm and Y230 mm and the electrical ZERO 0 0 is down on the left and the mechanic ZERO is above on the left X20 Y 30 the desired coordinates can be entered depressing the corresponding keys on the keyboard and changing from PosX to PosY using the key ARROW FORWARDS Always using this arrow you go to the subsequent screen where job parameters are set Now the DOTS DIST distance between dots has to be set in order to obtain more or less dots density We suggest now to keep the default data either for DOTS DIST 2 0 4 mm and for UPSTROKE TIME of needle 2 10 msec Then the default values of parameter
16. LLATION General notices The m c must be used and conform to specifications given by the producer and never for different uses to those specified The User is responsible for the correct installation and conformity to the security rules in force In case the m c is not installed correctly or without the appropriate maintenance the Manufacturer can t be considered responsible for possible breakage damage to people or objects or malfunction 1 General rules for installation The unit has been adjusted and tested in the factory it isn t necessary to regulate before installation Unpack the unit and choose a location for installation keeping in mind the following directions Do not put the unit near sinks or any other places close to water Do not install the unit close to radiators Do not install the unit close to vibrations if this is not possible use the necessary anti vibration devices Install so that the main cable is tangle free The air filter must be connected to the m c at the same scheduled distance 2 Security WARNING The m c must correspond with the electric security rules Electric security of this m c is assured only when the system is grounded it is vital that this element of security is present and efficient Taking into account that the ground must support the total power of machine specified in the data In case of doubt contact a qualified technician Manufacturer has no responsibility for dama
17. T 2 the same text is being repeated twice and the dots perfectly overlap thus producing a deeper penetration With different Dx and Dy values the text is repeated joggled Page 36 of 40 d www marking systems de 2 gt 49 0 7461 9472 0 1 49 0 7461 9472 20 4 SEN CE S eh S chilling Marking Systems GmbH In Grubenaecker 1 D 78532 Tuttlingen TTE User Manual Marking Systems GmbH SM 1 1 0 30 There is the possibility of mirrored marking MIRROR and the space between two characters can be either STANDARD or PROPORTIONAL 6 PROGRAMMING OF CONSECUTIVE STEPS If you have to program two different steps in a consecutive position you can select the AUTO function instead of marking several attempts During programming the second step when the slide is blinking on POSX if you push the key ARROW DOWN you select the AUTO function and the second step is automatically positioned in a consecutive coordinate 7 CIRCULAR MARKING You can have a TEXT DATE or NUMB step written in circular way It is enough to shift the slide on the display from the arrow the bracket selecting it by ENTER The coordinates of start marking position will appear together with the curving radius 8 PAUSE The PAUSE function is used when you have to mark the same workpiece in two different positions f i A and B In this case you program first the text A then you add the PAUSE followed by the
18. T DISTANCE 10 mm NEEDLE MOVING SPEED 99 FONT ISO 3098 1 JUSTIFICATION RIGHT NUMBER OF REPETITIONS 1 DELTA X 0 0 DELTA Y 0 0 MIRRORING X MIRRORING Y NO CHARACTERS DISTANCE PROPORTIONAL LANGUAGE ITALIANO KEYS CONTINOUS DISTANCE METERING UNIT mm PRESSURE METERING UNIT BAR END MARKING TIME 500 msec START VARIATION HOUR DATE DAY STAMPER No BAUD RATE 19200 Page 24 of 40 www marking systems de 2 info marking systems de L3 Jj DE User Manual Marking Systems GmbH SM 1 1 0 30 H P MEMORY PROGRAMMING hk 27 FIRST SCREEN STEP No 0 INSERT PWM 15 BAR 0 0 TEXT enter TEXT WRITE THE TEXT SECOND SCREEN CHARACTER HEIGHT 5mm CHARACTER WIDTH 100 CHARACTER DISTANCE 100 CHARACTER SLANT 90 DEGREES WRITING DIRECTION 0 DEGREES HORIZONTAL X AXIS POSITION 3mm Y AXIS POSITION 24mm THIRD SCREEN DOTS DISTANCE 0 4 mm NEEDLE UPSTROKE TIME 10msec REMARKS ABOUT PRESSURE 0 0 REMARKS ABOUT PWM Ed REMARKS ABOUT DISTANCE 10 mm FOURTH SCREEN NEEDLE MOVING SPEED 99 FONT ISO 3098 1 JUSTIFICATION RIGHT FIFTH SCREEN NUMBER OF REPETITIONS 1 DELTA X 0 0 DELTA Y 0 0 MIRRORING X NO MIRRORING Y NO CHARACTERS DISTANCE PROPORTIONAL SIXTH SCREEN STEP Nr _ 1 INSERT PWM 15 BAR 0 0 TEXT enter TEXT WRITE THE TEXT ENTER GO AHEAD IN PROGRAMMING IN RELATION TO THE MARKING NEEDS NOTE IT IS NOT NECESSAR
19. ULT parameters DESCRIPTION RANGE DEFAULT VALUES SIZE CHAR H Height CHAR 0 15 30 mm 5 W Width CHAR 30 400 100 D Distance between CHAR 30 400 100 S Slant CHAR 45 135 90 DIR Direction CHAR 0 359 0 PosX Position X 0 110 mm 3 PosY Position Y 0 30 mm 24 NEEDLE DOTS D Dots distance 0 025 5 mm 0 4 UPSIROKE TIME 30 msec 10 PRESS Pressure 0 6 bar Ce PWM 00 925 LS Corresponding time 1 11 msec DIST Needle distance mm GP SPEED MOVING Moving speed 00 99 99 ZERO Zeroing speed 00 995 40 FONT ISO 3098 1 DIN 1451 IECIONA BLOCK OUTLINE SCRIPT JUST Justification right centre left right REPEAT Number of Repetition 0 9 0 DX Repetition axis X 0 1 mm 0 DY Repetition axis Y 0 1 mm 0 MIRROR MIRRORING X Mirror effect X yes no NO Y Mirror effect Y yes no NO DIST Type of DISTANCE STANDARD in columns PROPORT no columns Standard LANG Language Deutsch English Francais Espanol Italian Italian KEYS CONT SING CONT BUZZER Keyboard yes no YES UNIT OF MEASURE mm inch mm PRESSURE UNIT BAR PSI KPA bar END MARKING TIME 20 5000 msec 500 REMOTE START level variation Variation LATCH START REM yes No NO No Counter digit 1 4 Page 17 of 40 www marking systems de P 5 info ma
20. User Manual Marking Systems GmbH SM 1 1 0 30 H P MEMORY PROGRAMMING hh 27 DRAWING STEP FIRST SCREEN STEP Nr 0 INSERT PWM 15 BAR 0 0 DRAWING enter TYPE OF DRAWING INSERT THE DESIRED PROGRAMMING ENTER SECOND SCREEN ABSOLUTE SEGMENT MARK YES LENGTH 0 0 SLANT 0 0 THIRD SCREEN X POSITION 3mm Y POSITION 24 GO AHEAD IN PROGRAMMING IN RELATION TO THE MARKING NEEDS NOTE IT IS NOT NECESSARY TO COMPLETE THE PROGRAMMING SEQUENCE IT IS POSSIBLE TO EXIT BY ENTER WHEN OTHER DEFAULT PARAMETERS ARE NOT TO BE MODIFIED MEMORY PROGRAMMING PAUSE STEP FIRST SCREEN STEP Nr 0 INSERT PWM 15 BAR 0 0 PAUSE enter TYPE OF PAUSE Select the desired Pause ENTER SECOND SCREEN TYPE OF PAUSE TIME TIME 10 sec GO AHEAD IN PROGRAMMING IN RELATION TO THE MARKING NEEDS NOTE IT IS NOT NECESSARY TO COMPLETE THE PROGRAMMING SEQUENCE IT IS POSSIBLE TO EXIT BY ENTER WHEN OTHER DEFAULT PARAMETERS ARE NOT TO BE MODIFIED Page 28 of 40 www marking systems de lt D 49 0 7461 9472 0 449 0 7461 9472 20 7 TA Schilling Marking Systems GmbH In Grubenaecker 1 D 78532 Tuttlingen con ne User Manual Marking Systems GmbH SM 1 1 0 3 0 H P MEMORY MANAGEMENT FIRST SCREEN MEMORY Nr 2d NAME SELECT SAVE LOAD ERASE MODIFY MEMORY VISUALIZATION FIRST SCREEN MEMORY Nr NAME STEP Nr 1 To visualize the contents of the Step STEP Nr 2 To visualize the con
21. Y TO COMPLETE THE PROGRAMMING SEQUENCE IT IS POSSIBLE TO EXIT BY ENTER WHEN OTHER DEFAULT PARAMETERS ARE NOT TO BE MODIFIED Page 25 of 40 n Schilling Marking Systems www marking systems de gt Ei In Grubenaecker 1 D 78532 Tuttlingen PS info marking systems de L3 Jj DE User Manual Marking Systems GmbH SM 1 1 0 30 H P MEMORY PROGRAMMING hk 27 DATE STEP FIRST SCREEN STEP Nr 0 INSERT PWM 15 BAR 0 0 DATE enter DATE select the format required ENTER SECOND SCREEN CHARACTER HEIGHT 5mm CHARACTER WIDTH 100 CHARACTER DISTANCE 100 CHARACTER SLANT 90 DEGREES WRITING DIRECTION 0 DEGREES HORIZONTAL X AXIS POSITION mm Y AXIS POSITION 24mm THIRD SCREEN DOTS DISTANCE 0 4 mm NEEDLE UPSTROKE TIME 10msec REMARKS ABOUT PRESSURE 0 0 REMARKS ABOUT PWM 215 REMARKS ABOUT DISTANCE 10 mm FOURTH SCREEN NEEDLE MOVING SPEED 99 FONT SO 3098 1 JUSTIFICATION RIGHT FIFTH SCREEN NUMBER OF REPETITIONS 1 DELTA X 0 0 DELTA Y 0 0 MIRRORING X NO MIRRORING Y NO CHARACTERS DISTANCE PROPORTIONAL SIXTH SCREEN STEP Nr 1 INSERT PWM 15 BAR 0 0 DATE enter DATE WRITE THE DESIRED FORMAT ENTER GO AHEAD IN PROGRAMMING IN RELATION TO THE MARKING NEEDS NOTE IT IS NOT NECESSARY TO COMPLETE THE PROGRAMMING SEQUENCE IT IS POSSIBLE TO EXIT BY ENTER WHEN OTHER DEFAULT PARAMETERS ARE NOT TO BE MODIFIED Page 26 of 40
22. Y VL 90 Light needle Assembly 90 radius 0 5 NASSY VLX Long light needle Assembly ND L60N Light needle 60 radius 0 3 radius 0 3 Option available fonts BOX 2322 11 RS232 485 Interface Box for Network 1 foreach stamper 1forPC Low cost manual Column and base for multifunction use Portable Stand alone MF 10 V5 Manual column and base for multifunction use V5 BAT Portable electric feeder encluding batteries 8 hours range at 1096 4 hours at 2596 Page 5 of 40 d www marking systems de P info marking systems de soos Schilling Marking Systems G mbH in Grubenaecker 1 D 78532 Tuttlingen 42 5 49 07746194720 mg 449 0461947220 JAX A con nmt User Manual Marking Systems GmbH SM 1 1 0 30 H SM 110 30 HP C STAND ALONE or COLUMN version Working with or without PC CONFIGURATION Electric feeder with cable and non spiral air tube SSISM FLOPPYDISK Stamper Program PC NOT INCUDED 2 OPTION Needle Assembly To be selected in relation to the needs SPECIFICATIONS 90 264 Vac 50 60Hz 15 W For the marking head 24 Vdc OPERATOR INTERFACE From Stamper with preset parameters Easy to use From PC with visualization in Text and Graphic mode Other functions are tions MARKING JOBS TEXT DATE SERIAL NUMBERING DRAWINGS and PLT PAUSE CIRCULAR MARKING PRODUCTION CONTROL METERING SYSTEM mm i
23. an disable the air pressure It is used to see the writing position without marking Pushing it again the air pressure is activated 8 START and STOP commands MODE Local Start Remote Start Remote Stop LEVEL The cycle starts when The cycle starts when It stops immediately the pulling the trigger and pushing the button and cycle stops immediately when stops at the end of the job releasing it The cycle stops The full cycle is executed immediately with a remote keeping the trigger pulled Stop up to the end Keeping the trigger pulled for more of 3 seconds after the end the cycle restarts immediately Opposite if it is released after the cycle the stamper is waiting for the next pulling VARIATION The cycle starts when The cycle starts when It stops immediately the pulling the trigger and pushing the button and cycle stops only at the end of stops at the end of the Job the Job With a remoted Stop the With a remote Stop the cycle is immediately Page 20 of 40 d www marking systems de 2 info marking systems de S chilling Marking Systems GmbH in Grubenaecker 1 D 78532 Tuttlingen 42 1419 0 7461 9472 0 449 0 7461 9472 20 User Manual Marking Systems GmbH S M 4 1 0 30 H MEMORY cycle starts when The cycle starts when A Stop during the Job pulling and stops at the pushing the button and stops the cycle at the end end keeping the trigger
24. e machine is completely autonomous and can or not require the use of an external PC Control unit manages 2 step by step motors moving the stylus inside a working area of 110 x 30 mm with 0 025 mm resolution on both axis The electrovalve controls the percussion frequency and the marking strength in an electric way on a pneumatic circuit The system allows to indent texts dates serial numberings and drawings Indentings are made by microdots controlled by the electronic box Ihe control unit can be remoted reducing the weight of the machine from 3 to about 2 kilos In this case it is also suitable for being integrated into automatic lines or to be assembled with column and base for stand alone application 3 CONFORMS TO EUROPEAN STANDARDS The various components of this machine have been developed according to conformity rules and in force regulation The Manufacturer certifies that all machine parts respect the EEC directives 89 392 and all further modifications In the version where the stamper is integrated in automatic lines it is the Intergrator s duty and obligation to reach necessary security protection of the System Page 9 of 40 www marking systems de P info marking systems de soos Schilling Marking Systems G mbH in Grubenaecker 1 D 78532 Tuttlingen 42 49 07746194720 mg 449 0461947220 JAX con mrt User Manual Marking Systems GmbH SM 1 1 0 30 H Section 2 INSTA
25. ere the slider flashes shifting to the following parameter with possible page change Arrow SX as slider DX shifting to the previous parameter Arrow UP It scrolls in the forward way the list of possible parameters or increase them of 1 digit Arrow DW It scrolls in backward way the list of possible parameters or decrease them or 1 Key gt this jumps to following page of the main MENU sliding up and down pages is cyclic done automatically from the last to the first page Key BCK this annuls parameter actually in programming where the slider flashes and re proposes the earlier parameter the cursor remains flashing on the same parameter in wait of new programming or confirmation of some parameter Key ENTER in any position of the MENU of confirmation programming parameter actually in programming where the cursor flashes and terminates the MENU of programming returning to start message confirming all parameters of the MENU in case of programming a STEP of a JOB with key ENTER the introduction of the STEP on the JOB is confirmed with all relative parameters including those which have never been modified and therefore they have remained to value of DEFAULT Key ESC this key on any position of the MENU of programming cancels parameter actually in programming as key BCK and terminates the MENU of programming discarding the whole effected programming in case of programming of a
26. f the marking deep Using Simet Network Software OPTION interface to up to 32 Stampers Interface to Systems using Schilling protocol Easy possibility to create Graphic interfaces with OCX Program option Moving a Stamper memory from PC to the Stamper Marking Memory Position Functions of Copy Move Erase of Memory POWER SUPPLY is external and feeds energy to the machine transforming the voltage from 90 264 Vac to 24 Vdc The power supply is galvanically isolated between the input and output The machine can even be supplied with battery power Page 8 of 40 www marking systems de gt Schilling Marking Systems GmbH info marking systems de in Grubenaecker 1 D 78532 Tuttlingen 42 1419 07746194720 mg 449 0461947220 JAX A con nmt User Manual Marking Systems GmbH SM 1 1 0 30 H PNEUMATIC FILTER guarantees clean air removing any eventual impurities which could damage the machine On the marking head there is a pressure regulator allowing one to regulate the marking pressure Maximum pressure allowed is 6 bar with dry and not lubricated air 2 WORKING PRINCIPLE The STAMPER is fully managed by a control unity that through a display and keyboard allows to program also complex marking cycles The program is resident on EPROM data are stored in a RAM memory protected by a nickel cadmium battery with 3 months range The memory can contain up to 100 marking cycles Th
27. g to load only a job already stored taking it from the 100 available memories MP456 not programmable to be used when the programmed password has been forgotten After the password MARC has been entered to select the desired language depress key FN four times to be in DEFAULT PARAMETERS and confirm using ENTER key Then depress 4 times key until the slider is located on the word LINGUA or LANG Now choose the desired language by the key ARROW DOWN and confirm by ENTER 2 PROGRAMMING A JOB To start setting a job depress once key FN and enter the menu MEMORY PROGRAMMING Confirm by ENTER key The slider is blinking on the word INSERT Depressing key ARROW UP or ARROW DOWN it is possible to choose CLEAR ERASE or MODIFY only if at least one step is already inserted If the STEP is equal to 0 the zero memory is empty and you can begin to put your text together confirming INSERT by ENTER If this is not the case you have to clear all the STEPS in the memory selecting by ARROW DOWN the word CLEAR and confirming by ENTER Confirm the function INSERT by key ENTER and choose for instance a inear TEXT and confirm by ENTER If the stamper has the optional function circular marking after the word TEXT DATE and NUMB both an arrow and a bracket appear Selecting the arrow you obtain linear marking selecting the bracket by the key ARROW FORWARDS you obtain circular marking Then digit the desired text Remember that the SMA
28. ges caused to people or objects from the non observance of the rules in the present manual or the lack of connection to earth The m c has a START button placed on the handle with a security function this start up button exists in portable model and in portable light model with the remote main box Pushing the button the cycle starts if it is released the movement and the pneumatic percussion will stop The m c has LEXAN protection panels OPTIONAL to increase security even if not essential to security can be of pleasure in use Page 10 of 40 Schilling Marking Systems GmbH c oq Www marking systems de P In Grubenaecker 1 D 78532 Tuttlingen 549 info g marking systems de con nmt User Manual Marking Systems GmbH SM 1 1 0 30 H 3 Connections WARNING Before turning on the machine to avoid damages to the electronic parts it is necessary to make the connection between the power supply and the main box Never disconnect the m c from the power supply without turning off the m c first It is advised to activate pneumatic air only after electrical connections are made and the workpiece to be marked is in the right position 4 Ground the machine The Stamper is grounded by the main cable 5 Electric connections Connection of cables has to be done by qualified personnel Verify that the plug is connected correctly to the socket Use the
29. he size of the marking area AREA TEST 13 STAMPER RESET In case of a bad function it can be useful to reset the memory In this case all stored data will be lost and the machine will restore the default values introduced at the factory You have to follow these steps Switch the stamper on keeping depressed the SPACE key stamper starts to count up to 32 and then stops Switch off the stamper and after few seconds switch on it again Now the stamper is set as it has been released from the factory Section 5 DOCUMENTS List of conversion for pressure measures MPa BAR PSI Kpa millibar 0 1 1 15 100 1 000 0 2 2 30 200 2 000 0 3 3 45 300 3 000 0 4 4 60 400 4 000 0 5 5 75 500 5 000 0 6 6 90 600 6 000 0 7 7 105 700 7 000 0 8 8 120 800 8 000 0 9 9 135 900 9 000 1 10 150 1 000 10 000 Page 38 of 40 n Schilling Marking Systems www marking systems de gt Ei In Grubenaecker 1 D 78532 Tuttlingen PS info marking systems de Zu Es User Manual Marking Systems GmbH SM 1 1 0 30 Key combinations Hot keys shortcuts for fast change into single menues Key sequence Ctrl Menue Q Memory Programming INS ERT UP these jobs will be marked first INS ERT DW these jobs will be marked after INS ERT UP jobs executed CLEAR ERASE MODIFY W Memory Management SAVE LOAD ERASE MODIFY E Memory Visualization The contents
30. ition the stylus at the nearest possible point Do not use elevated pressure if the stylus is marking on pieces with surfaces of an angle over 15 degrees if using the stylus in this position flexion can break it Before starting make sure the stylus is fixed and locked correctly Clean the stylus periodically Do not lubricate the stylus Do not lubricate shafts axis X Y Sharpen the point tip of the stylus using a diamond grinding wheel when it is blunt or when you need a different ray from the standard Standard needles are 90 degrees with radius 0 5 mm and 60 degrees with radius 0 3 mm ATTENTION never sharpen with a ray less than 0 2 mm to avoid breakage or splintering When marking on hard or medium hard materials use needles with an angle of 90 degrees and a point with a ray of 0 5 mm When indenting thin lines use an angle of 60 degrees and a point with a ray of 0 3 mm The m c can mark on hardened metals up to 63 HRC To obtain deep marking Increase distance between the piece and the stylus about 12 14 mm Increase pressure 6 7 bar Increase PWM about 30 Reduce distance between points 0 1 mm Increase the upstroke time of the needle 15 msec To obtain high quality marking Reduce the distance between piece and stylus about 1 mm Reduce the stylus speed movement 50 Reduce distance between points 0 2 mm Reduce the marking pressure Reduce the upstroke time 1
31. m a holding structure where the step by step motors and the stylus group are assembled There is also a button on the pistol grip handle with start stop function The machine when is set with REMOTE START LEVEL will only work if the button on the handle is pressed if this button is released during marking the machine will immediately stop when pressing the start button again the machine will first carry out a zero setting and then begin again the marking cycle thereby making this equipment completely safe to use and manage On the marking head there is a power board which controls the motors and the electric valve interfaced with the low tension power supply ELECTRONIC CONTROL UNIT is made up of a box which contains the control board a display having two lines and forty characters and the alphanumeric keyboard with sixty keys On the left side of the electronic box there is a 9 pin connection for eventual remote or PLC control On the right side there is a Similar connector to interface a Serial way to a PC COMPUTER Option The Stamper can work also without PC in this case has the same functionality of Mod SM 110 30 LC but with more functions comparing to the standard unit When using the PC the Stamper can have more powerfull functions like Possibility to store the JOBS into the PC file Import of PLT files for marking logos On line connection to the PC Jobs Visualization in Text or Graphic mode Graphic emulation o
32. nch PSI MPa MARKING SPEED 4 Characters second max in relation to the parameters DOTS DISTANCE Programmable from 0 1 to 2mm step of 0 1 mm 100 dots cm MEMORY 512 Kb 100 programmable memories PC Memory MARKING FORCE Up to 5KN per dot MULTILANGUAGE 5 Resident DEUTSCH ENGLISH FRANCAIS ESPANOL ITALIANO FONT 5 resident ISO 3098 DIN1451 BLOCK OUTLINE UNIVERSAL MATRIX 5X7 13 options STANDARD 24 Vdc LOCAL Start I O remote Start Stop FM OK Cycle MAIN OPTIONS SEE VERSION SM 110 30 HP P Page 6 of 40 www marking systems de 2 449 0 7461 9472 20 4 info marking systems de os Schilling Marking Systems GmbH T In Grubenaecker 1 D 78532 Tuttlingen 49 07461 9472 0 CE con nmt User Manual Marking Systems GmbH SM 1 1 0 30 H Possible use Page 7 of 40 FICA gt Schilling Marking Systems GmbH c gt www marking systems de 2 In Grubenaecker 1 D 78532 Tuttlingen S 449 0 7461 3472 0 d 2 info marking systems de soos 5 TE TER User Manual Marking Systems GmbH SM 110 30 HP Section 1 INTRODUCTION 1 A HIGH PERFORMANCE MARKING SYSTEM The Stamper is a portable system with high quality performances able to work with or without the use of a PC Standard equipment consists of Electronic box Power supply Pneumatic filter f THE MARKING HEAD is made fro
33. of single jobs will be displayed H Production Cycle Management Bring together jobs of several saved memories T Factory Parameters Character size Position Teach In Y Password Management Diagnostic trace failure Quick Text function S Start marking process Needle moves to 0 Position left top Page 39 of 40 www marking systems de 2 info marking systems de Schilling Marking Systems GmbH c n Grubenaecker 1 D 78532 Tuttlingen 449 07461 9472 0 E 449 0 7461 9472 20 PK 5 TE TER User Manual Marking Systems GmbH S M 1 1 0 30 H P SERIAL PORT REMOTE KEYBOARD CONTROL PORT i d PRESSURE REGULATOR MARKING x HEAD gt PNEUMATIC INPUT ADJUSTABLE MAGNETIC FEET LOCAL START SM 110 30 HP P VERSION Page 40 of 40 I 4449 0 7461 9472 20 2 www marking systems de gt 5 info marking systems de Schilling Marking Systems G mbH In Grubenaecker 1 D 78532 Tuttlingen 49 0 7461 9472 0
34. onth and year ex or or 5 Serial Numbering The counters are programmable only for marking They increase or decrease by one unit at a time only if the JOB has been completed correctly without interruptions In every counter is possible decide serial numbering direction forward increase backwards decrease length area from 1 to 7 digits ex 9999999 Filled character blank no character zero 0 trest Ex You can write the number 3 in the following ways 3 003 3 Page 18 of 40 www marking systems de P 5 info marking systems de Schilling Marking Systems G mbH in Grubenaecker 1 D 78532 Tuttlingen 42 1419 0 7461 9472 0 mg 449 07461947220 JAX 5 LU TER User Manual Marking Systems GmbH SM 110 30 HP 6 Drawing The m c can mark a few simple geometric figures Select the DRAW STEP and press ENTER moving the slider by UP and DOWN keys it is possible to choose OE OME Oe Oe ORE Oe One Oe ION OI MON CINE absolute segment absolute line relative line Square rectangle rectangle triangle isosceles triangle clockwise arc anticlockwise arc centre arc circulating Sector circle ellipse oval parallelogram CO I OY CH GO WHER T Keys definition Arrow DX this confirms the parameter actually in programming wh
35. oothly in the stylus holder and if it is clean Fit the stylus kit onto the threaded hole and tighten completely Page 12 of 40 www marking systems de P 5 info marking systems de S chilling Marking Systems GmbH in Grubenaecker 1 D 78532 Tuttlingen S 149 02746194720 p 449 07461947220 A con nmt User Manual Marking Systems GmbH SM 1 1 0 30 H 11 Tests for function verification To be sure the machine has not been damaged during transport it is advisable to make some verifications power supply plug connections between power supply and marking head pneumatic connection between air line and air filter pneumatic connection between filter and the m c Put the pressure regulator in 0 position Twist the stylus kit on the unit and be sure that there aren t any obstacles in the marking area Switch on the button on the power supply box position ON Switch on the button on the marking head position ON Verify that the display is turned on and the stylus is in home position after executing a cycle of zero setting in the case is not already in home posrztion The Display when switching on the m c has to show STAMPER and the FIRMWARE release for a few seconds Afterwards the machine will be ask for the PASSWORD Then write MARC and push ENTER Using the key FN select the function MEMORY PROGRAMMING and push ENTER Select TEXT using the key ARROW RIGHT and
36. rking systems de soos Schilling Marking Systems G mbH in Grubenaecker 1 D 78532 Tuttlingen 42 1419 0 7461 9472 0 mg 449 07461947220 lt User Manual Marking Systems GmbH S M 4 1 0 30 H 4 Date format The m c has the following date formats suitable by UP and DOWN keys when the cursor is lightening on FORMAT field DDMMYY day month year MMDDYY month day year YYMMDD year month day DYYDDMM year day month DDMMYYYY day month and entire year MMDDYYYY month day and entire year YYYYMMDD entire year and month day YYYYDDMM entire year and day month Y last number Year Y last 2 numbers year S year HHMM24 hours and minutes in 24 hours HHMM12 hours and minutes in 12 hours HHMM12AP hours and minutes in 12 hours with indication AM PM written after hours and minutes AP12HHMM hours and minutes in 12 hours with indication AM PM written before hours and minutes DD day of current month MM express months from 1 to 12 1 2January 2 2 February ECC express months in letters A January B February ECC Move the cursor by Dx and Sx keys to DATE and press ENTER the display shows the current date It is also possible to select the type of separator to use between day m
37. s are shown 15 proportional to the opening time of the electrovalve and DIST210 mm suggested distance between piece to be marked and needle These values will then be replaced by those set once the best working conditions have been found for that specific job by attempts Their purpose is therefore not to have making attempts every time At this point we do not suggest to go to subsequent screens described in the following pages Confirm the already set STEP STEP 1 by ENTER To test this text pull the START button on the grip To program a second STEP confirm by ENTER the function INSERT choosing another kind of job and so on Once the marking cycle has been completed exit by ESC and the job will be stored in the zero memory Before programming a new marking cycle it is necessary to delete by CLEAR all the STEPS stored in the zero memory Otherwise new STEPS are added to the existing cycle Depressing the START button the whole cycle is marked The DOTS DIST set the PWM default value the MARKING TIME and the MEM N that is the number of the filed memory actually stored in the zero memory are shown on the display The PWM value may be changed using the keys ARROW UP ARROW DOWN when exit with ESC 3 MEMORY MANAGEMENT To load into the file memory the cycle programmed in the zero memory depress twice key FN and enter MEMORY MANAGEMENT The unit is proposing the first empty memory For an easier
38. s for security 1 Read carefully instructions relative to installation 2 The m c has to be installed in environment grounded earthed 3 Avoid to placing any object on the cable of feeding The m c should be placed so that the wires of feeding ground and connection can t be trodden upon or damaged accidentally 4 Do not try to repair machine Opening and removal of coverings puts a person at high voltage dangerous for his own security 5 For any maintenance it is necessary to disconnect the m c from the mains In particulars If the cable of feeding or the plug is damaged When liquid has been accidentally spilled on the marking m c In case the machine has been exposed to rain or bad weather When the machine doesn t react correctly to instructions execute only the check operations as seen in the maintenance any other intervention could damage the m c If machine has fallen or been damaged If machine has evident signs of bad working and its performances are no more in conformity to characteristics please follow maintenance instructions and in negative case call assistance Warning If it blocks or stops due to an interruption of the electric or pneumatic energy before to intervene on the unit it is necessary to disconnect completely the machine from its energy sources Page 4 of 40 www marking systems de P info marking systems de soos Schilling Marking Sys
39. stops at the end of the Job of the executing vector pulled an other Stop resets the When a Stop arrives the cycle If you realise the trigger cycle stops at the end of the during the Job the cycle executing vector An other stops at the end of the last Stop resets the cycle executing vector repulling it the cycle starts from the A Start after the firs Stop next vector after the stop restarts the memory starting from the following With a remote Stop the vector cycle is resetted 9 Marking positioning All markings are positioned by a reference point with X and Y coordinates The marking position can be RIGHT CENTERED or LEFT with reference to the XY Using the AUTO function the positioning can be automatic This means that is possible to follow a step immediately after another one already programmed without proceed by attempts This function is enabled with X Y and XY positions and both with STANDARD and PROPORTIONAL spacing 10 INPUT OUTPUT Definition Outputs are OPEN COLLECTOR with feeding at 24VDC and are NPN type They aren t isolated Galvanically by the control logic List of available OUTPUTS Output Cycle It remains activated for the whole time of execution of the cycle from the START until the return home position Output End Cycle It activates itself for execution of the last point of engraving remains activates for scheduled time Output Stamper O K READY It is always ac
40. tems GmbH in Grubenaecker 1 D 78532 Tutlingen S 849 00746194720 Pg 449 0 7461 9472 20 4 con mi User Manual Marking Systems GmbH SM 1 1 0 30 H SM 110 30 HP P Stamper in portable version with serial interface for PC CONFIGURATION MARKING HEAD IN PORTABLE VERSION ELECTRONIC BOX CAV SER P5 SERIAL CABLE PC STAMPER 3 m ALI V5 ELECTRIC FEEDER WITH CABLE AND SPIRAL AIR TUBE 20 um AIR FILTER 1 5 m POWER CABLE FLOPPY DISK STAMPER PROGRAM PC NOT INCLUDED SISM J O NEEDLE ASSY OPTION NEEDLE ASSEMBLY OPTION to be selected in relation to the needs SPECIFICATIONS 90 264 Vac 50 60Hz 15 W For the marking head 24 Vdc 7 BAR max standard consumption 5NL 1 with dry and not lubricated air 60 alphanumeric keys with multifunctions keys From Stamper with preset parameters Easy to use From PC with visualization in Text and Graphic mode Other functions are options TEXT DATE SERIAL NUMBERING DRAWINGS and PLT PAUSE CIRCULAR MARKING PRODUCTION CONTROL mm inch Bar PSI MPa 512 Kb 100 programmable memories PC MEMORY MARKING FORCE Up to 5KN per dot MULTILANGUAGE 5 Resident DEUTSCH ENGLISH FRANCAIS ESPANOL ITALIANO FONT 5 resident ISO 3098 DIN1451 BLOCK OUTLINE UNIVERSAL MATRIX 5X7 13 options STANDARD 24 Vdc LOCAL Start I O remote Start Stop FM OK Cycle MAIN OPTIONS NASSY VL 60 Light needle Assembly 60 radius 0 3 NASS
41. tents of the Step STEP Nr 3 To visualize the contents of the Step PRODUCTION CONTROL FIRST SCREEN CYCLE No 0 MODE INSERT P C ENABLE YES SECOND SCREEN MEMORY No 12 NAME OF MEMORY P C ENABLE YES NUMBER OF REPETITIONS THIRD SCREEN CYCLE No MODE INSERT P C ENABLE YES FOURTH SCREEN MEMORY No MEMORY NAME P C ENABLE YES NUMBER OF REPETITIONS GO AHEAD IN PROGRAMMING IN RELATION TO THE MARKING NEEDS NOTE IT IS NOT NECESSARY TO COMPLETE THE PROGRAMMING SEQUENCE IT IS POSSIBLE TO EXIT BY ENTER WHEN OTHER DEFAULT PARAMETERS ARE NOT TO BE MODIFIED S chilling Marking Systems GmbH In Grubenaecker 1 D 78532 Tuttlingen Page 29 of 40 449 0 7461 9472 0 ou 449 0 7461 9472 20 Z FIC4y www marking systems de 2 info marking systems de soos z ADE User Manual Marking Systems GmbH SM 1 1 0 30 PASSWORD PROGRAMMING FIRST SCREEN PASSWORD ENABLE YES PASSWORD PROGRAMMER MARC PASSWORD OPERATOR JOB DIAGNOSTIC FUNCTIONS FIRST SCREEN DIAGNOSTIC FUNCTIONS DISPLAY KEYBOARD INPUT OUTPUT AREA TEST DRAWING TEST SERIAL TEST Page 30 of 40 FIC4y www marking systems de 2 info marking systems de n Schilling Marking Systems GmbH Z in Grubenaecker 1 D 78532 Tuttlingen S 49 00746194720 mg 449 0 7461 9472 20 YAK User Manual Marking Systems GmbH SM 1 1 0 3
42. text B PAUSE can be programmed by TIME or by INPUT During marking the stamper stops between A and B and restarts automatically after a set time if is programmed by time otherwise after you have again depressed the Start if it is programmed by INPUT 9 MEMORY VISUALIZATION Coming back to the main menu by ESC and depressing 3 times the FN key you enter in the MEMORY VISUALIZATION In this case you can see step by step all memory contents 10 DEFAULT PARAMETERS Returning to the starting menu by ESC and depressing three times the key FN you enter DEFAULT PARAMETERS We suggest not to change these parameters until a good familiarity with the functionality of the unit has been achieved also with the complete reading of the Manual 11 PASSWORD MANAGEMENT Returning to the starting menu and depressing six times the key FN you enter PASSWORD MAMAGEMENT You can change the password either to enable all functions PROGRAMMER or to enable only the load of cycles already stored OPERATOR Page 37 of 40 77 www marking systems de lt D 49 0 7461 9472 0 1 49 0 7461 9472 20 7 S chilling Marking Systems GmbH In Grubenaecker 1 D 78532 Tuttlingen TTE User Manual Marking Systems GmbH SM 1 1 0 30 H P 12 DIAGNOSTIC FUNCTIONS Returning to the starting menu and depressing 5 times the key FN you enter DIAGNOSTIC FUNCTIONS You can check the efficiency of DISPLAY KEYBOARD IN OUT and t
43. tivated when the machine hasn t found any errors It activates itself at switching on after the zero setting if the zero setting is correct The zero will be executed NON INTERPOLATE when there is a second STOP in the engraving cycle the zero checking find an error at the end of a cycle doing the zero setting position Ihe machine will be reset only if the zero setting won t have a positive result Page 21 of 40 www marking systems de P 5 info marking systems de Schilling Marking Systems GmbH in Grubenaecker 1 D 78532 Tuttlingen S 749 007746194720 pg 449 07461947220 User Manual Marking Systems GmbH SM 1 1 0 30 H P 11 SERIAL INTERFACE TO PC The SM 110 30 HP Stampers are equipped with a 9 PIN connector for serial connection to PC The interface is RS232 with HP GL compatible protocol to import files under PLT format and for ASCII commands for other functions STANDARD CONNECTION RS 232 5 Meters standard max 14 meters CONNECTION TO A REMOTE PC PC BOX 232 485 LINE RS 485 BOX 232 485 SM 110 30 HP Max distance 1Km CONNECTION TO SCHILLING NETWORK 32 STAMPERS MAX BOX 232 485 LINE RS 485 BOX 232 485 SM 110 30 HP OPTION firmware software BOX 232 485 SM 110 30 HP BOX 232 485 SM 110 30 HP Page 22 of 40 d Schilling Marking Systems GmbH c www marking systems de gt Ei In Grubenaecker
44. tter and the pressure is disactivated This function is mainly used to test the writing cycle without marking to be sure all is O K Depressing again ALT the P letter appears and the pressure is activated It is suggested to keep the Default parameters adjusting Marker s feet in such a way that the distance between the piece and the needle is approx 10 mm Then being the pressure regulator on position zero completely anticlockwise depress the START button gradually increasing at the same time pressure until the desired marking result is obtained 5 OTHER ADJUSTING PARAMETERS In the third screen of MEMORY PROGRAMMING the possibility is given to adjust the MOVING SPEED of the needle Please note however that this adjustment has a very little influence on the execution time being the DOTS DISTANCE prevalent As a matter of fact as much is the DOTS DISTANCE as much is marking speed Subsequently one of the standard five FONT ISO 3098 l MATRIX 7 x 5 BLOCK OUTLINE UNIVERSAL and DIN 1451 proposed may be choosen Other 13 are availabe on request We suggest the MATRIX 7x5 for fast marking Now you have to justify the character JUST according to the set coordinates For instance RIGHT means you are writing to the right of of the selected coordinates In the subsequent screen there is a very important function used when you want to increase marking depth Marking REPEAT Keeping Dx 0 and Dy 0 and for instance REPEA
45. with the box using the cable supplied insert connector on the marking head and twist on the metal ring Page 11 of 40 www marking systems de P Schilling Marking Systems GmbH in Grubenaecker 1 D 78532 Tuttlingen 42 1419 0 7461 9472 0 mg 449 07461947220 JAX z info marking systems de A con nmt User Manual Marking Systems GmbH SM 1 1 0 30 H 8 Connector On the left side of the electronic box when the operator is keeping the stamper there is a male connector with 9 pins This connector is for connection to a PLC or a PC or to the optional Remote PIN signal description 1 24VDC power supply 2 SLOP Input stop marking signal with GND normally open 3 NC no connection 4 READY Output OK signal ready MAX 200 mA 0 VDC with machine OK 5 GND power supply 6 START Input START marking signal with GND normally open Output end marking signal max 200 mA 0 VDC for 500 msec 8 NC no connection 2 Cycle Output end marking signal max 200 mA 0 VDC during the Stylus movement 9 O Diagram START ov START t STOP STOP t CYCLE t FM FM FM t READY TAMPER OK STAMPER POWER ON 10 Stylus installing The central group axes Y of the unit is supplied with a thread hole in which there is an adfapter check if the adapter is strongly screwed to the marking head Before installing the stylus kit check if the stylus moves sm
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