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BEST BOY® WASH LUMINAIRE

1. 67 azileehemitle 68 Appendix A Technical Specifications Best Boy Wash Lumliralire 2 rientrare tno tenta E RE etemist ea ape anses RE e Ee b dti ERN nas UR a ER Rn let FR RE FEPARRA Ede mis 72 Best Boy Road Case M 74 AG Line Current Power vs Voltage idee e ein der rite das E aA cgasceeassaisandeadedveaevauled ace REIR napa ER RC fa ndn 75 Ph tometric Data E 76 Narrow Fieldior ERR 76 Medium Fieldiot VieW 77 Wide Fiel OF VIEW ME E EE 78 Appendix B Glossary GlOSSary Of TONNS nici 80 Vi INTRODUCTION About This Manual This manual provides necessary information regarding product safety installation and operation for the following equipment Best Boy Wash Luminaire Familiarizing yourself with this information will help you get the most out of your lighting system WARNING It is important to read ALL accompanying safety and installation instructions to avoid damage to the product and potential injury to yourself or others Additional Documentation For more information regarding DMX512 systems refer to the DMX512 1990
2. M 5 Replacement Items and Accessories ccccseeessenneceeeeeeeeeeeeeeseseesesseeeeeeaneananeeeeeeeeeeseseesedeneeeeeeeeeneaaeeeeeeeseeeeeeseseesedeesesesseneneasanes 5 Major Components and COmtrols T kaaa eeN a Na aeaiia aE Eaa Ea EENE REEE aaa REEERE 6 Fixed Color Wheel Contiguration E Rm 8 Gobo Wheel COMMOUPAT OM ce 52828 A ceacwate ng sepi dvereceeeadvetaticsts teshececsiieeeweurtaghdtexuciaivsiaieaya sa caaauatednat aSa Oiaoi Pa Aree ATERA eaU CEATA EASE EANES 8 Chapter 2 Installation Power and Data Cabling Requirements POWE 10 c 10 DMX512 Cables 10 DMX512 Male Termination COnFlectOl 2 nentur ttr ette ita aere n nrbt sage ea Era d gate etage einen gere ASURA NR EAR aa AT e ERR Fa RARE tee 12 Ethernet Caples incerta ce p 12 Ethernet Bypass e Mr MH ester a ee sien 12 Installation Procedures Unpackingsand Attaching Hanging Brackets ian iiie te outre A aspe yo DDR eu CR A E Ga a raa EX RR De ra ta ti i ia 13 Stand ara Fame Mc 15 Vertical Yoke OUt Eie e 17 Standing POSION ER dits ne ee LIED sde Ae a SAP ete de
3. ne 42 Gobo SET Zero JOS ON LS odete ovi doga c a GERI koa a Ones done A alerte side 46 Chapter 4 Troubleshooting and Maintenance Troubleshooting droit lell inferendi nte DE Le SRE EP RE M 48 io ie eo TC Dmm 49 StatusIndicatiorns ianuxede MIDI II MI IMMINET DILE CNS 49 CoImmiEEDs romeo metta metere RM EMI IDA LM M a RE CCS AS LIII di SED I D DE LII NIA celine d Cree 49 Testing MOSES CICEN MEER r L JE 52 Mechanical pec E M 53 GROUP NOSIS EE 54 Software Update Software Update Using LumLoader Application sense 55 Saitware COSSIO aa RE D ait eee M NIU ILI NUI M MIL 56 Equipment Handling Proper Lamp Servicing andi Operation IE 57 Routine Maintenance Replacing pl R ES ee es Ee PIU EIU TOPE oP nn een en bete ne IP DLL eae eer eee 58 Za Ce Tlo LAMPE oe TE Da SI et cel Sea ide Asta mm 60 Removing Head Covers 4 Ain m 62 Cleaning Blog DD ea email 63 CleaningiLerses Frosted Glass and Front Fresn ll x rtr ero ee i t eue ceo e dde suce oe ed ee Ee ep Yee bd 64 Cleaning Luminaire EXxteriOt seii ea rennen etta actui ara a Fart caua pa Fea EUR a Fa Fe ee RR ER ERR e edge Ka La KR ea age rase tenant te eL EK teen es REPE ami 66 Replacing Front Fresnel isss E
4. Lamp Box Rotate lamp box to access lamp Grip lamp at each D UU ud end to remove install VES ev Lamp Nipple install towards reflector 59 Adjusting Lamp After a new lamp is installed the lamp must be aligned to optimize the beam Adjustment controls are located on the backcap Tools 2 Phillips screwdriver optional 5 16 1 2 telescoping gauge http www mcmaster com inside micrometers r6gx02 item 2081A6 A WARNING Backcap may be HOT during lamp operation To adjust lamp Step 1 Power up luminaire and allow to warm up for at least ten minutes Step 2 Set intensity to 100 Step 3 Position beam on a white wall at a distance of 10 to 20 4 Step 4 At backcap use three adjustment screws to optimize beam Figure 4 3 CAUTION DO NOT OPERATE WITHOUT COMPLETE LAMP ENCLOSURE IN PLACE OR WHEN LENS IS DAMAGED RISK OF EXPOSURE TO EXCESSIVE SOURCE DE RAYONNEMENT UV ULTRAVIOLET RADIATION NE PAS ENLEVER L ECRAN DE au PROTECTION E RISK OF FIRE USE WITH MAX ATTENTION UTILISER UNE 1500 WA P USE ONLY A LAMPE 1500 WATTS DOUBLE CLOS HIGH PRESSURE LAMP OF DOUBLE ENDED TYPE HTI METAL HALIDE a I TYPE HTI 1500W METAL HALIDE Se LE d X LAMP ADJUST LOOSEN FOR LOOSEN FOR Pad LAMP ACCESS LAMP ACCESS El r
5. Mech Test Group Test Mech Test press to bring up Mechanical Tests Screen See Mechanical Tests on page 53 for more explanation Group Test press to bring up Group Tests screen which allows Disable Clean Lenses multiple luminaires to be run through a configurable test sequence when chained together via DMX512 or Ethernet See Group Tests Test Screen on page 54 for more explanation Disable press to bring up Disable Screen which allows specific mechanisms to be disabled during testing Clean Lenses press to bring up Cleaning Lenses screen This feature will position lenses so that all surfaces may be cleaned with a cloth Note that pressing the buttons does not actually clean the lenses Test Sub Menu Screens Pan amp Tilt Pan amp Tilt 21q0514 Colors Colors A o N o E o E Q ct o Dim Strobe Iris Dim Strobe Iris Recalibrate Screens Specifies a Disable Screen Specifies mechanisms specific mechanism for recalibration to be excluded from tests a 3 o e o a A o o n Al Yell Mag Des CTW cr u Index Zoom Open x Group Tests Screen Allows multiple Mechanical Tests Screen Specifies luminaires to be tested when daisy mechanisms to be tested chained together 52 Mechanical Tests The Mechanical Tests menu provides a method for exercising all luminaire mechanisms individually Each mechanism has a similar Test screen Cyan is shown in the example
6. Polyurethane 22 PVC 22 PVC 22 Use IBM Type 6 Office cable High Temp Plenum cable UL2919 UL2919 UL2493 High Temp Plenum cable High Temp Plenum cable High Temp Plenum cable High Temp Plenum cable High Temp Plenum cable UL2493 UL2960 UL2919 UL2919 Heavy Duty and Portable UL2464 UL2464 Temp F 75 200 80 80 60 200 200 200 200 200 60 60 80 80 105 105 Characteristic Impedance 11 DMX512 Male Termination Connector A male XLR DMX512 termination connector is required at the last luminaire or far end of the line to prevent signal reflections Signal reflections may cancel out the signal at certain line lengths resulting in errors The terminator is also necessary for software downloads and running tests on multiple luminaires To construct your own connector you will need the following components 5 pin male XLR connector 120 ohm resistor 1 5 2 4 3 Solder resistor across pins 2 amp 3 Note A male termination connector is also available as an accessory from PRG See Replacement Items and Accessories on page 5 Ethernet Cables The Best Boy Wash Luminaire is equipped with two RJ 45 type connectors for Ethernet input output Ethernet cabling should follow these guidelines Ethernet cable assemblies must match the CAT5e specification Regular or crossover cables are acceptable Both EtherCon and RJ 45 connectors are acceptable Ethernet Bypass
7. 500 000 250 000 0 4 20 0 15 0 10 0 5 0 0 0 5 0 10 0 15 0 20 0 Degrees T T T T T 76 Medium Field of View Iris Full Open 22 Beam Angle 60 600 Total Lumens Throw Dist Ft 20 30 50 75 100 Beam Dia Ft 11 1 16 7 27 8 41 6 55 5 luminance fc 1163 517 186 83 47 Throw Dist m 5 10 20 25 30 Beam Dia m 2 8 5 6 11 1 13 9 16 7 llluminance lux 18608 4652 1163 744 517 Multiply throw distance by Tn to find beam diameter Divide cd candela by distance squared to find center beam illuminance Distance in feet foot candles Distance in meters lux 500000 450000 400000 350000 300000 Candela 250000 Tn 0 555 cd 465 200 200000 150000 100000 50000 _ 0 T T T T T T T 1 20 0 15 0 10 0 5 0 0 0 5 0 10 0 15 0 20 0 Degrees 77 Wide Field of View 78 Iris Full Open 40 Beam Angle 62 800 Total Lumens Throw Di
8. Hang The Best Boy Wash Luminaire can be hung in a vertical position if required In this configuration the luminaire should be positioned so that the interface panel display is facing to the side for ease of programming A WARNING The luminaire is heavy Use caution when lifting A WARNING The vertical configuration requires 3 people to hang and secure the luminaire A WARNING One safety cable and at least two truss hooks should be used in all hang configurations To install in vertical hang Step 1 Orient Hanging Brackets as shown in Figure 2 7 Step 2 Place Hanging Bracket down over buttons and slide until bracket locks into place you will hear a click when bracket is locked at SK u mm Hanging Bracket 2 Step Step Step Step Step 18 Roll case to mounting location as required Figure 2 8 Using two people carefully lift luminaire into mounting position so that display is facing to the side Using a third person secure in place by tightening Truss Hook wing bolts Ensure that luminaire is fully supported 6 Feed safety cable through upper enclosure bracket and secure around pipe Connect power and data cables according to Connecting Power and Data on page 20 1 Remove Luminaire From Case Vertical Truss Using two people carefully lift luminaire into mounting position as shown Wing Bolt 2 Using a third person secure in place by tig
9. accompanying documentation before installing and operating the products described herein Heed all cautions and warnings during installation and use of this product Safety symbols used throughout this manual are as follows A CAUTION advising of potential damage to product A VVARNING advising of potential injury or death to persons GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK FIRE EXPOSURE TO EXCESSIVE UV RADIATION AND INJURY TO PERSONS CAN BE FOUND BELOW WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE 1 PRG luminaires have been designed for use only with specific lamps Note lamp type before replacing Installing another type of lamp may be hazardous 2 PRG luminaires may be mounted on any type of surface as long as mounting instructions are followed See instructions detailed in this manual 3 Replace fuses with same type and rating only 4 Minimum distance from head to any flammable object is 2m WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK 1 PRG luminaires are designed for dry locations only Exposure to rain or moisture may damage luminaire 2 Disconnect power before servicing any PRG equipment 3 Servicing to be performed by qualified personnel only WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXPOSURE TO EXCESSIVE ULTRAVIOLET RADIATION 1 PRG luminaires may use an HID type lamp which produces UV radiation DO NOT look directly at
10. amp AMX 192 Standards publication available from United States Institute for Theatre Technology Inc USITT USITT 6443 Ridings Road Syracuse NY 13206 1111 USA 1 800 93USITT www usitt org For more information regarding Art Net protocol refer to the specification for Art Net II Ethernet Communication Standard available from Artistic Licence Ltd Artistic Licence UK Ltd Registered Office 24 Forward Drive Christchurch Avenue Harrow Middlesex HA3 8NT United Kingdom 44 0 20 88 63 45 15 phone 44 0 20 84 26 05 51 fax www artisticlicence com Customer Service For technical assistance contact the PRG International Service Center or contact your nearest PRG office Contact information for all PRG office locations can be found on our website at www prg com PRG Dallas International Service 8617 Ambassador Row Suite 120 Dallas Texas 75247 USA Phone 214 630 1963 Fax 214 630 5867 Service Fax 214 638 2125 Service Email orders prg com For Best Boy support please contact Bestboysupport prg com For additional resources and documentation please visit our website at www prg com DESCRIPTION This chapter contains an overview of luminaire features and components FEATURES COMPONENTS FEATURES Overview The Best Boy Wash Luminaire is a precision engineered automated fixture that generates over 60 000 lumens of light output Features SOURCE HTI 1500 lamp optics optimized
11. displays current source DMX512 or Art Net Ethernet TT number of bytes in the frame update rate and universe number if No Fade Art Net Press INFO to bring up the Comm Stats screen M loss Comm Loss configures how long to wait before the fixture fades i x to black upon loss of comm data Press COMM LOSS to bring up Set Trigger Fade After option Set to No Fade 30 Seconds or 60 Seconds Also refer to Configuring Comm Loss Setting on page 27 Press X to return to Home Screen Comm Stats Screen 34 Status Screen Mechanisms displays mechanism status Mechanism names will be shown in yellow while calibrating then change to green if okay or red if an error exists Locked mechanisms will be shown in white Press to bring up Test Screen Log displays system status log Use touchscreen arrows to scroll up or down Press the log panel itself to scroll all the way back to the most recent log entries Press CLR to bring up Clear Log Yes No options The log entries are stored in persistent memory and are retained even if the luminaire is powered off Press X to return to Home Screen Information Screen Fixture Hours displays total number of hours that the fixture has been operated Run Time displays current run time in hours minutes format Software Version displays current version of operating software and boot Firmware Version displays current firmware version of Head and
12. 1200 WATT LAMP USE ONLY A LAMPE 1500 WATTS DOUBLE CLOS HIGH PRESSURE LAMP OF DOUBLE ENDED TYPE HTI METAL HALIDE TYPE HI 1S0OW METAL HALIDE cae ir LOOSEN FOR LOOSEN FOR LAMP ACCESS LAMP ACCESS LAMP ABJUST LAM ADJUST F O IL LI i Z VI X REAR VIEW 61 Removing Head Covers To access some interior head components one or both of the Head Covers may need to be removed Parts 21 9815 0630 2 EA ASSY HEAD COVER Tools 2 Phillips screwdriver To remove Head Covers Step 1 At cover loosen four captive screws Figure 4 5 Cover will still be secured by a safety lanyard Step 2 Unclip lanyard to completely remove cover Lanyard Bracket Lanyard Top Head Cover Captive Screw 4 Bottom Head Cover CAUTION DO NOT let covers hang by lanyards Step 3 Replace covers as follows a Attach lanyard clip b Fit cover in place c Tighten four captive screws 62 Cleaning Intake Filters The filters should be cleaned or replaced when they become dirty The frequency will depend on how often and in what conditions the luminaire is used Parts 10 9815 0661 2 EA HEAD AIR FILTER FOAM 55 9815 0052 0 2EA O RING FOAM FILTER RETAINING as needed Tools 2 Phillips screwdriver Compressed air and or water To clean or replace filters A VVARNING Remove povver from luminaire before performing any maintenance procedure
13. 13 8 74 8 74 8 38 8 06 9 09 9 08 VA 2130 2122 2110 2106 2104 2103 2100 2098 2098 2095 2093 2455 2449 Under Voltage Lock Out UVLO Ballast UVLO 135V 50Hz 170V to recover 24VDC LVS UVLO 75V 50Hz 85V to recover POWER 2124 2115 2100 2096 2091 2088 2083 2080 2078 2074 2065 2059 2065 PF 0 997 0 996 0 995 0 995 0 994 0 993 0 992 0 990 0 990 0 989 0 986 0 838 0 841 75 Photometric Data Narrow Field of View Iris Full Open 9 Beam Angle 53 000 Total Lumens Throw Dist Ft 20 30 50 75 100 Beam Dia Ft 5 6 8 4 14 1 21 1 28 1 llluminance fc 4780 2124 765 340 191 Throw Dist m 5 10 20 25 30 Beam Dia m 1 4 2 8 5 6 7 0 8 4 luminance lux 76480 19120 4780 3059 2124 Multiply throw distance by Tn to find beam diameter Divide cd candela by distance squared to find center beam illuminance Distance in feet foot candles Distance in meters lux 2 000 000 1 750 000 eae e Tn 0 281 1 500 000 cd 1 912 000 1 250 000 Candela 1 000 000 750 000
14. Standard or Custom Gobo s as required Refer to Gobo Wheel Configuration on page 8 Tools 2 Phillips screwdriver Hook amp Pick tool Cotton gloves or finger cots A VVARNING Remove povver from luminaire before performing any maintenance procedures To replace a gobo Step Step Step Step 1 Remove power from luminaire 2 Rotate Head Assembly so that text on backcap is readable Figure 4 11 3 4 Remove Wheel Stack as follows Remove Top Head Cover Refer to Removing Head Covers on page 62 a Disconnect one cable b At Wheel Stack loosen captive screws Figure 4 11 c Gently push lenses out of the way so they will not interfere with removal of the Wheel Stack Assembly d Grasp Wheel Stack Assembly on either side and lift straight up and out of luminaire head Wheel Stack Backcap Text will be readable E in this orientation SL ANN o 69 A CAUTION Do not touch gobos with bare fingers Wear cotton gloves or finger cots when handling Step 5 Rotate Gobo Wheel so that desired gobo is accessible Figure 4 12 Step 6 Rotate gobo to align magnet with alignment mark on sun gear Step 7 Using hook amp pick tool carefully pull out retaining ring and remove gobo GOBO POSITIONS Gobo Sun Gear Retaining Ring Alignment Mark Step 8 Install new gobo by aligning its magnet with alignment mark o
15. and Yellow plus one 1 fixed wheel with five 5 fixed filters Adjustable color temperature wheel range from 3 200K all the way up to 8 000K Also includes a minus green filter on the fixed color wheel One 1 indexable rotating gobo wheel with four 4 gobos 0 to 120 F 18 to 49 C Compatible with all PRG consoles and a wide variety of DMX512 and Art Net consoles Built in LCD touchscreen display allows for on board fixture control and feedback On board battery power allows for the fixture address and configurations to be set without having to apply AC power to the luminaire 26 channels Three phase stepper motors Pan 540 Tilt 260 Can be mounted in any orientation Hangs on 29 inch 736 mm centers 88 lbs 39 9 kg without hooks 38 5 978 mm 34 8 884 mm 24 0 610 mm Y 28 6 726 mm 19 0 483 mm 16 75 Y 425 mm io mm 73 Best Boy Road Case EMPTY WEIGHT 171 Ibs 77 56 kg LOADED WEIGHT 389 Ibs 176 45 kg 52 1321 mm 74 mm 39 5 1003 mm AC Line Current Power vs Voltage TEST VOLTS 170 180 200 200 210 220 230 240 240 250 260 270 270 FREQ 50Hz 50Hz 50Hz 60Hz 60Hz 50Hz 50Hz 50Hz 60Hz 50Hz 50Hz 50Hz 60Hz AMPS 12 53 11 79 10 56 10 53 10 01 9 56 9
16. applied to an entire cue CMY Acronym for Cyan Magenta and Yellow DMX512 Digital multiplexing an industry standard protocol 8 bit protocol with a maximum of 256 steps of resolution per channel Maximum of 512 controllable channels per DMX data stream DMX512 Cable Industry standard cable consists of two twisted pair and a shield and 5 pin XLR style connectors The pin out is pin 1 common shield pin 2 data pin 3 data The second pair pins 4 amp 5 may be used for a secondary data link DMX512 Universe A group of up to 512 DMX channels Consoles may have more than one universe usually labeled in groups of 512 80 Douse To de energize a luminaire lamp Douse is unrelated to intensity states Ethernet Networking technology used to connect local area networks LANs via CAT5 cable or wireless Fixture Orientation Based on the direction the pigtail points as it exits the fixture Flipped Focus When one or more fixtures inadvertently move differently from others in the system Focus The point to which the light beam is directed Also a function of the luminaire related to the direction of the beam as specified by pan and or tilt data Gobo A removable piece of glass or metal which contains a pattern used to create backgrounds or textures when projected onto scenery or cycloramas Gobos typically contain geometrical shapes or natural elements such as fire stars or leaves Hard Reset Restarts l
17. ce guide et de les mettre en marche il est extr mement important de lire TOUS les renseignements et TOUTES les directives de s curit contenues dans ce guide ainsi que toute documentation jointe Tenir compte de tous les avertissements et suivre toutes les pr cautions pendant l installation et l utilisation de cet appareil Les symboles de s curit utilis s dans ce guide sont les suivants A ATTENTION Ce symbole annonce que l appareil risque d tre endommag A AVERTISSEMENT Ce symbole annonce qu il y a risque d accident grave ou m me fatal CETTE SECTION CONTIENT DES INFORMATIONS G N RALES POUR SE PROT GER CONTRE LES D CHARGES LECTRIQUES LES INCENDIES L EXPOSITION EXCESSIVE AUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRA NER DES BLESSURES AVERTISSEMENT RISQUE D EXPLOSION 1 Leservice et le maintenance ne devront tre assur s que par des personnes qualifi es comme precis par le frabricant des lampes haute pression 2 Des v tement de protection et les proc dures pr cis es dans le manuel du frabricant doit tre fournies AVERTISSEMENT R GLAGE DES LAMPES 1 Chaleur intense D brancher le mat riel et laisser refroidir pendant 5 minutes avant de rallumer 2 Risque l incendie N utilise que des Philips MSR Gold FastFit Lamp AVERTISSEMENT DIRECTIVES POUR SE PROT GER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1 Risque d explosion en cas de radiation ultraviolet imprantes 2 Ne pas
18. clean the lenses Press X to return to Home Screen 35 Test Sub Menu Screens 36 Pan amp Tilt Colors Dim Strobe Iris Recalibrate Screens Specifies a specific mechanism for recalibration Conc Manual Control Group Tests Screen Allows multiple luminaires to be tested when daisy chained together I o la o m g o 3 o ct om x Sjso dnou5 x Pan amp Tilt Colors Dim Strobe Iris Disable Screen Specifies mechanisms to be excluded from tests Pan Tilt Dim Str Iris Cyan Yell Mag Des CTW Gobo Index Zoom Open Mechanical Tests Screen Specifies mechanisms to be tested I ri n o o D 359 yY2 W X DMX512 OPERATION DMX Channel Mapping Table 3 1 Best Boy Wash DMX Channel Mapping RE 2 EE INTENSITY Intensity Adjustment home 0 Out 0 Full 255 2 PAN Pan linear coarse adjustment home 127 32768 0 0 615 255 3 Pan Fine Pan fine adjustment home 0 4 TILT Tilt linear coarse adjustment home 127 32768 0 0 260 255 5 Tilt Fine Tilt fine adjustment home 0 6 CYAN Cyan Color Mix home 0 Mix Mode Continuous 0 255 Open 0 Full 255 Wheel Spin Mode Spin 0 255 Clockwise 0 126 Fast 0 Slow 126 Stop 127 128 Counter Clockwise 129 255 Slow 129 Fast 255 7 YELLOW Yellow Color Mix home 0 Mix Mode Continuous 0 255 Open 0 Full 255 Wheel Spin Mode Spin 0 255 Clockwise 0 126 Fast 0 Slow 126 Stop 127 128 Counter
19. either red or green depending on the comm state N iy SE E u vA CE AN ACIN 200 240 VAC THRU NN T Comm LED D Wu San COMM LL D S 4 a Vij DMX ETHERNET SL L EN amp eusp WS _ Z A GR DR ep WAKE BN 1 50 60 Hz 28 12A Max 49 Mechanism Errors Errors will be shown after the mechanism code for example PAN Comm Error 50 Error Code Cal Error Cal Timeout Comm Error Get Position Error Init Error Motion Error No Sensor No Stop Sensor Stuck Spin Error Stop Spin Error Explanation Error resetting position values in motion processor at beginning of calibration An action during calibration took longer than expected Error communicating with motion processor Error when retrieving current position from motion processor Error during initialization of motion processor Mechanism s actual position is too far from its commanded position During calibration no sensor was found in the range of travel Mechanism which calibrates to a physical stop did not find that stop During calibration could not find either edge of the sensor or the sensor did not turn off as expected Error while sending spin command to motion processor Error while sending stop spin command to motion processor Solution Check CAN cables connections motor control board Check CAN cables connections motor control board Check CAN cables conne
20. intervener en l absence de confinement de la lampe en place ou quand la lentille est abim e AVERTISSEMENT DIRECTIVES POUR SE PROT GER CONTRE LES ACCIDENTS POUVANT ENTRA NER DES BLESSURES 1 Chaleur intense Eviter tout contact avec des personnes ou des tissues Attention de graves blessures peuvent r sulter de production d ozone par cette lampe Un syst me de ventilation adapt doit tre fournies 2 La temp rature de surface 300 c La temperature de l ambiance 50 c 3 Ne convient pas pour un usage r sidential 4 Utilisable seulement dans les locaux secs Revision History This manual has been revised as follows Version Release Date Notes BASIC April 14 2014 Software version 1 0 Initial release TABLE OF CONTENTS Introduction About This Manual cnn erre ARMEN sera diese cura aet n nrbe rra roa cio i ARR E SNR TIMES MN Toa da sus sous buku ed Eod ded ER EF a PERO OE nexa dna rd sx uUa dg 1 Additional BoeumoentallOl sise Conti ced eor Cu ble Fee e aaie aeaaea sen ts Re cce pc se TREE Iv ce Ded sock aua ad Fa rie rua De ra Eva ror FARE CES 1 Customer SEVICE ccce saasaa enea ta da debi Ere Dea Sever da rk dnbencauita dre ipd BE po ed Pad u s dv tes do ete go lee dili udio illa dica api ete te ca PR pe Ge ua EE 2 Chapter 1 Description Features I 4 Components Incl ded HemMsS s sens
21. signal If both valid DMX and Ethernet control are being received DMX control will take precedence Set new gobo zero position Remove active control DMX512 or Art Net Indicates an internal error on the fixture Check Status screen to isolate Refer to page 10 n a page 20 page 24 page 20 page 12 page 33 page 20 page 23 page 46 page 56 page 49 Errors Status Indications The STATUS panel at the Home screen will report overall luminaire conditions as follows CALIBRATION yellow OK green ERROR red LOCKED white Pressing the STATUS panel will bring up a detailed Status screen as shown below U m 7 4 U ie lt gt N I The Status screen vvill indicate vvhich specific mechanisms if any have errors It also provides a log of systems activity The Status screen operates as follows Mechanisms displays mechanism status Mechanism names will be shown in yellow during calibration green if okay and red if an error exists If an error exists press the Mechanisms panel to bring up the Recalibration screen Try recalibrating the mechanism s that is reporting the error Log displays system status log Use touchscreen arrows to scroll up or down Press the log panel itself to scroll all the way back to the most recent log entries Press CLR to bring up Clear Log Yes No options Comm LED In the case of a mechanism error the Comm LED on the input panel will flash
22. 2 s i 55 2 0 4 5 n 0 6 i 1 3 56 0 8 i 58 59 13 1 2 53 i r 60 T 1 4 a 1 6 24 u 3 8 s 1 8 u i 63 i 64 15 2 2 i 11 Si 12 2 4 S i 2 6 o6 i 13 56 2 8 16 14 s i l 69 17 3 2 5 1 16 69 17 3 4 s 3 6 i 18 n 3 8 s 19 7 a 74 19 4 2 29 16 21 n 22 4 4 rs 2 4 6 30 2 23 7 4 8 x 24 7 25 5 5 2 i 26 7 5 4 i 27 28 5 6 i 2 5 8 s 2 29 2 s 84 23 6 2 25 31 Bi 6 4 a 32 S 33 6 6 2 34 8 ja 34 s 7 0 25 35 36 7 2 25 i 7 4 25 37 38 7 6 i 26 E 7 8 36 26 39 2 T 94 27 8 2 37 7 95 6 8 4 7 42 S 43 8 6 6 2 8 8 38 2 44 s i 99 29 9 2 39 2 100 9 4 2 i 101 48 9 6 10 T 19 50 1o 103 30 50 10 1 10 2 20 5 104 31 Table 3 3 Timing Channels Continued Table 3 3 Timing Channels Continued Value DMX Seconds Value DMX Seconds 41 105 31 62 158 52 106 32 159 52 42 107 32 160 53 108 32 63 161 53 109 33 162 54 43 110 33 64 163 54 111 34 164 54 44 112 34 165 55 113 34 65 166 55 114 35 167 56 45 115 35 66 168 56 116 36 169 56 46 117 36 170 57 118 36 67 171 57 119 37 172 58 47 120 37 68 173 58 121 38 174 58 48 122 38 175 59 123 38 69 176 59 124 39 177 59 49 125 39 178 60 126 39 70 179 60 127 40 180 65 50 128 40 71 181 65 129 41 182 65 51 130 41 183 70 131 41 72 184 70 132 42 185 75 52 133 42 73 186 75 134 43 187 75 53 135 43 188 80 136 43 74 189 80 137 44 190 85 54 138 44 75 191 85 139 45 192 85 55 140 45 19
23. 3 m Mem LAMP ADJUST LAMP ADJUST ol LAMP NIPPLE TOWARD REAR OF WARNING RISK OF POSSIBLE LAMP EXPLOSION ALLOW HOUSING TO COOL FOR 5 MINUTES DISCONNECT FIXTURE BEFORE RELAMPING OR SERVICING NS COUPER L ALIMENTATION AVANT LE DEPANNAGE DANGER INTENSE HEAT AVOID CONTACT BY PERSONS AND MATERIALS DANGER CHALEUR INTENSE EVITER TOUT CONTACT ET TENIR TOUTE MATIERE A L ECART Note Be sure to reset Lamp Hours when installing a new lamp 60 A CAUTION Allow lamp to cool before servicing Step 5 Optional Lamp alignment can be double checked and or adjusted by measuring the distance of the lamp plate from the rear door a First open the lamp access door refer to Replacing Lamp on page 58 b Then use a telescoping gauge tool to measure the distance at three places These should all be 0 413 as shown in Figure 4 4 Adjust the lamp plate as necessary using the three lamp adjustment screws c When finished close lamp access door ISOMETRIC VIEW N 0 388 TYP 3 PLACES FRONT VIEW SIDE VIEW CAUTION DO NOT OPERATE WITHOUT RISK OF EXPOSURE TO EXCESSIVE SOURCE DE RAYONNEMENT UV ULTRAVIOLET RADIATION ITAN NE PAS ENLEVER L ECRAN DE PROTECTION RISK OF FIRE USE WITH MAX E d ATTENTION UTILISER UNE
24. 3 90 141 45 76 194 90 142 46 195 95 56 143 46 77 196 95 144 47 197 95 57 145 47 198 100 146 47 78 199 100 147 48 200 110 58 148 48 79 201 110 149 49 202 110 59 150 49 203 120 151 49 80 204 120 152 50 205 120 60 153 50 81 206 130 154 50 207 130 155 51 208 140 61 156 51 82 209 140 157 52 210 140 Table 3 3 Timing Channels Continued Value DMX Seconds 211 150 83 212 150 213 160 84 214 160 215 160 216 170 85 217 170 218 180 86 219 180 220 180 221 190 87 222 190 223 200 88 224 200 225 200 226 210 89 227 210 228 210 229 220 90 230 220 231 230 91 232 230 233 230 234 240 92 235 240 236 250 93 237 250 238 250 239 260 94 240 260 241 270 95 242 270 243 270 244 280 96 245 280 246 290 97 247 290 248 290 249 300 98 250 300 251 310 99 252 310 253 310 254 310 100 255 Follows Cue Data Gobo Set Zero Position The Gobo Set Zero command allows adjustment of the gobo wheel s home position When this command is issued the luminaire sets the current wheel position as the zero position and stores this offset so it will be retained at the next startup This allows correction for a sensor that may be slightly out of position causing the gobo wheel to not be perfectly centered and therefore obstructing part of the beam in the open position To set zero position Step 1 Using console move wheel into desired center position Step 2 Execute Set Zero Position command Control Channel DMX value 80 The lumin
25. 31 Im e AR ESC ES ER A O E EE ROTE PET 32 Lamp SCHOGIN aa cect 33 Config ratiori SCCM ici eine etta terere Ran dn rin aa Rea bb aso a Rada Fa ba REX VR RE DA REA e ERAT ERRARE Rd esta ti a RE ADR a EP LEER R AS Saanaa ANEDE 33 Pan TUN Screens aec ines na p YE eV a AR dae ON E EON D Erde non te died pia ti ea nan dar ee con en RS NU UII encens 34 Communication Screen to see edemi ga FD Ee whch N a vers Cata oa ul orate Yee dudes cad Dosage cabin aaa o SY ae atac EO dioda 34 DS LU EE Be Le ER NDS 34 Information Sere Mee 2 25 inst E Ve Dat lentes etes e UG le tee ever eel vv det etra qp ce munt a use PE o GA PE VE KOG sat T Ce eT a i Nede 35 TES SENSES Ms nn M ere UNE 35 DMX512 Operation DMX Channel Mapping 5 ER PER ERE SEE IT DE aiaia iae aeia Are E PRE apg eBeeeeceneneseeeeeseeeeeseceneseeeeseaeesaseeseneseeeeeseneseseeeeeses 37 Special INOteSHESISHITESEETHER o anaana E ESSER dons re reg Leid eed Ut Fa ous meu oa S in costs EE PERE oj fa vcs bn euaeatubdcdevensesecduveesguccdwusacdvaniee 41 Timing Ghiarnnelstttit f ITHL 0 SMEMMMEEESE Late so a ca ened aa cave n got Mo sente cath sjenke trit ax pane Rua nanas ane ba n es titan 42 Channel FunBHBHE EPs sokove Lukea sova EE EE e JER EJ JESSE TERRE ei Pneterea etna 42 Timing Cha BE MAPPINQ PRERRRTETTROE CI en aaa dela Bei da Bali ala Bao BR e pan ok DDD ERE RE ESSRERTOREP
26. 54 active Yellow pos 4 s3saj dnoun s3saj dnou5 active active Gobo 1 Zoom min pos 3 Edge max x x off active Yellow pos 4 s3saj dnouy 1439 1VvNUDW active active Gobo 1 Zoom min pos 3 Edge max x x Slave fixtures will display SLAVE in the Group Tests screen as shown SOFTWARE UPDATE Software Update Using LumLoader Application Introduction The LumLoader application allows you to update the software in a Best Boy Wash Luminaire The update will be sent over an Ethernet connection The luminaire can take the Ethernet input directly or the update can be translated to DMX512 signal with an appropriate device either Series 400 or a Virtuoso Node with the required software update The fixtures can be daisy chained to load multiple fixtures at once Supported configurations Mac PC Ethernet Best Boy Ethernet Best Boy Mac PC Ethernet Series 400 Ethernet Best Boy Ethernet Best Boy Mac PC Ethernet Series 400 DMX Best Boy DMX Best Boy Mac PC Ethernet gt PRG Node f DMX Best Boy DMX Best Boy Note There should be no active control DMX512 or Art Net during the update process Preparation Java The loader LumLoader is a Java appl
27. A relay allows Ethernet signals to pass through daisy chained luminaires even if power is removed INSTALLATION PROCEDURES Unpacking and Attaching Hanging Brackets The Best Boy Wash Luminaire can be hung horizontally or vertically from any structure designed to accommodate the load of this moving luminaire Two provided Hanging Bracket Assemblies 21 9816 0863 are used to attach the luminaire to a truss pipe The Hanging Brackets consist of a pre assembled bracket with a Mega Claw Truss Hook To unpack and attach brackets Step 1 Unlatch case lid and tilt upward as shown in Figure 2 2 Step 2 Remove Power Cord Safety Cable and Hanging Brackets from case Power Cord A AR Safety Cable A Hanging Bracket 2 Step 3 Install Hanging Brackets as follows a Choose orientation Brackets may be attached in one of four positions as shown in Figure 2 3 8 Point Hang 2 Point Hang Requires three brackets b Orient Hanging Bracket in desired direction over two attachment buttons on bottom of upper enclosure Figure 2 4 c Place Hanging Bracket down over buttons and slide until bracket locks into place you will hear a click when bracket is locked DETAIL Hanging Bracket 2 Standard Hang A WARNING The luminaire is heavy Use caution when lifting A WARNING One
28. Clockwise 129 255 Slow 129 Fast 255 8 MAGENTA Magenta Color Mix home 0 Mix Mode Continuous 0 255 Open 0 Full 255 Wheel Spin Mode Spin 0 255 37 Table 3 1 Best Boy Wash DMX Channel Mapping Continued channel Functon CES Clockwise 0 126 Fast 0 Slow 126 Stop 127 128 Counter Clockwise 129 255 Slow 129 Fast 255 9 COLORMIXCONTROL Sets color mix control mde homeo Continuous 0 9 Spin Cyan 10 19 Spin Yellow 20 29 Spin Magenta 30 39 Spin ALL mixers 40 49 Reserved 50 255 40 COLOR TEMPERATURE Linear color temperature adjustment home64 8000K 0 Open 64 4500K 128 3800K 191 2900K 255 11 COLOR Color Wheel Choice O O home Color Choice Mode Continuous Discrete Strobe 0 255 Open 0 Open Color 1 21 u Color 1 43 Color 1 Color 2 64 Color 2 86 Color 2 Color 3 107 Color 3 129 Color 3 Color 4 150 Color 4 172 Color 4 Color 5 193 Color 5 215 Color 5 Open 236 Open 255 Wheel Spin Mode Spin 0 255 Clockwise 0 126 Fast 0 Slow 126 Stop 127 128 Counter Clockwise 129 255 Slow 129 Fast 255 38 12 13 14 15 16 17 Table 3 1 Best Boy Wash DMX Channel Mapping Continued channel Functon Desorption et CNN COLOR CONTROL GOBO GOBO INDEX Gobo Index Fine ZOOM Zoom Fine Sets Designer Wheel control mode Continuous Discrete Spin Strobe Random Slow Strobe Random Medium Strobe Random Fast Linear Strobe Rate Slow Fast Gobo Choice
29. Modifier Discrete Choice Open Gobo 1 Gobo 2 Gobo 3 Gobo 4 Wheel Spin Clockwise Fast Slow Stop Counter Clockwise Slow Fast Gobo Index Modifier Index Position 0 180 360 Index Rotation Clockwise Fast Slow Stop Counter Clockwise Slow Fast Gobo Index fine adjustment Zoom coarse adjustment 10 narrow 60 wide Zoom fine adjustment home 0 0 9 10 19 20 39 40 43 44 46 47 49 50 255 50 255 home 0 0 49 0 9 10 19 20 29 30 39 40 49 50 255 50 150 50 150 151 153 154 255 154 255 home 96 0 191 0 96 191 192 255 192 223 192 222 223 224 225 255 225 255 home 0 home 94 0 255 home 0 24575 0 48896 0 24575 49151 49152 65535 49152 57343 49152 57087 57088 57599 57600 65535 57600 65535 home 24064 0 65535 39 Table 3 1 Best Boy Wash DMX Channel Mapping Continued a PT LE BEAM IRIS 19 STROBE 20 MACRO Macro control overrides the DMX control for that parameter 21 MACRO SPEED 40 Iris control Small Large Strobe adjustment Open Closed Pulse Clockwise Fast Slow Pulse Counter Clockwise Slow Fast Ceiling Fan Clockwise Fast Slow Ceiling Fan Counter Clockwise Slow Fast Slow Random Medium Random Fast Random Speed Slow Fast Macro Control None Iris square wave Iris sine wave Iris sawtooth Iris reverse sawtooth Iris close Iris open Zoom iris close Zoom Iris open Zoom Sine Wave Zoom Sawtooth Zoom Reverse Sawtooth Macro Speed contr
30. PR WWW PRG COM BEST BOY WASH LUMINAIRE AutoPar Bad Boy Best Boy9 MBOX Nocturne PRG Series 4009 V476 V6769 and Virtuoso are trademarks of Production Resource Group LLC registered in the U S and other countries All other brand names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies This manual is for informational use only and is subject to change without notice Please check www prg com for the latest version PRG assumes no responsibility or liability for any claims resulting from errors or inaccuracies that may appear in this manual Best Boy Wash Luminaire User Manual Version as of April 14 2014 PRG part number 02 9815 0001 Production Resource Group LLC Dallas Office 8617 Ambassador Row Suite 120 Dallas Texas 75247 www prg com Best Boy Wash Luminaire User Manual 2014 Production Resource Group LLC All Rights Reserved FOREWORD Compliance Notice This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Conforms to UL STD 1573 Certified to Db C C CAN CSA STD E598 1 A CAN CSA STD E598 2 17 Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any
31. Red The Comm LED will light red if there is no incoming communication Blinking The Comm LED will blink either red or green if an error is detected Bypassing Calibration If the menu screen is touched in the center and held during startup the luminaire will present a menu that provides the option to bypass calibration This feature allows the luminaire to skip the calibration sequence so that it can be powered up in the case for configuration purposes To bypass calibration Step 1 Connect power to luminaire Step 2 At startup touch center of menu screen and hold until Bypass Calibration menu appears Step 3 Press Yes to bypass calibration The menu will automatically dismiss if no selection is made within 5 seconds Step 4 Proceed with programming of starting address or other options Bypass Calibration 23 Setting a Starting Address The method for setting a DMX starting address is the same whether the luminaire is being controlled by DMX512 or Ethernet Art Net The only difference is that the Home screen will display the Comm as either DMX or ETH depending on the control input The DMX starting address is programmed at the Menu Touchscreen 7he uminaire retains its address even if power is removed Note Refer to your console operating instructions for specific information regarding its addressing requirements DMX Comm The starting address for DMX512 systems can be set from the HOME scre
32. Saver Mode The menu will automatically return to the Home screen from a sub menu if inactive for 45 seconds The display will go into screen saver mode backlight off if inactive for five minutes The menu will automatically jump to the Status screen and wake up the display when a mechanism status changes error calibration etc Bypass Calibration If the menu screen is touched in the center and held during startup the luminaire will present a menu that provides the option to bypass calibration This feature allows the luminaire to skip the calibration sequence so that it can be powered up in the case for configuration purposes Refer to Bypassing Calibration on page 23 Wake Switch The Best Boy Wash Luminaire contains an on board battery so that it can be addressed and configured gu without being connected to main power A Battery COMM I dre Uys Wake Switch located near the menu touchscreen Wake Switch i 07 can be used to access the menu system as required m E Press the switch to bring up the power down menu Select power down Yes or No 30 Menu System Overview The menu system consists of a hierarchy of menu levels Sub menus options and alpha numeric keypads may be accessed by pressing the blue and red areas of these main screens Pressing the right bar X while at a sub menu will return to the previous screen When power is applied to the luminaire the Menu To
33. T Three phase stepper motors RANGE Pan 540 Tilt 260 COMPONENTS Included Items The following illustration shows all items included with the luminaire AC Line Cord Power Cable 2 Hanging Bracket Assemblies 25 9812 0902 5 With Mega Claw Truss Hook 21 9816 0863 il ii AN ig Safety Cable i 22 9816 0033 d 2 3749A 75 Best Boy Wash Luminaire 20 9815 0001 2 3749H Replacement Items and Accessories The following items can be ordered from PRG PRG P N TEAM Ecode Accessory 21 9816 0863 Hanging Bracket Assembly 22 9816 0033 2 3749A 75 Heavy Duty Safety Cable 23 9623 0177 DMX Termination Connector 25 9812 0902 5 AC Line Cord 2 5 14 3 L6 20 Cable Assembly 71 2550 1500 2 3749H 03 HTI 1500W D7 60 Osram Lamp Major Components and Controls The following illustration shows the external luminaire components and controls FRONT VIEW a r Upper Enclosure Detail Comm LED COMM Hanging Bracket Assembly 2 Allows luminaire to be mounted on truss pipe Upper Enclosure Houses power supply ballast Master Control Board MCB and provides Data In and Thru and AC power connections Also houses the Menu Touchscreen see detail below Yoke Assembly Houses Yoke Driver Control Board and Pan amp Tilt
34. X tvvo fer cannot be used to divide a signal Start To energize a luminaire arc lamp applies to arc lamp luminaires only Strobe A special lighting effect which produces multiple rapid bursts of high intensity light Terminate Termination Termination refers to the dampening of DMX signal at the end of the transmission line Termination is created by placing a 100 ohm resistor between pins 2 and 3 of the DMX line Often there is a switch on DMX devices to do this internally If not a terminator is provided in the form of an XLR connector with the proper resistor between pins 2 and 3 to be placed in the DMX Thru port on the device Tilt The movement of the luminaire around the axis of the tilt tube Time Control of the duration of the change of the variable parameters of some automated luminaires and other devices in a lighting system Timing Channel A Timing Channel is used in lieu of cue fade rate to determine the time it will take a luminaire to move from one setting to another For example a cue in which a luminaire pans from one side of stage to the other may look steppy if cue fade rate is used because of the nature of the DMX512 signal To overcome this a timing channel allows the luminaire to calculate the move in time effectively smoothing out the movement Zero Position Pan and Tilt values at 50 Also called Home Position or a 50 50 cue or group 82 Best Boy Wash Luminaire User Manual Version as of Ap
35. Yoke controllers Crossload allows the luminaire to send its software version out over the DMX512 and Ethernet lines to other connected luminaires in the daisy chain See Software Crossload on page 56 for more explanation of this function Press X to return to Home Screen Test Screen Recalibrate press to bring up Recalibration Screen During recalibration intensity goes out until all mechanism calibrations are complete and back in position then fades in Recal All press to bring up Recalibrate All Yes No options Mech Test press to bring up Mechanical Tests Screen See Mechanical Tests on page 53 for more explanation Group Test press to bring up Group Tests screen which allows multiple luminaires to be run through a configurable test sequence when chained together via DMX512 or Ethernet See Group Tests on page 54 for more explanation OFTWARE VERSION Status Screen TURE HOURS 303 01 34 V1 0 03 17 14 16 48 FIRMWARE VER Head v 1 01 Yoke v 1 01 Crossload Info Screen Recalibrate Recal ALL Mech Test Group Test Clean Lenses Disable Test Screen UO 13DUJOJUT x Disable press to bring up Disable Screen which allows specific mechanisms to be disabled during testing Clean Lenses press to bring up Cleaning Lenses screen This feature will position lenses so that all surfaces may be cleaned with a cloth Note that pressing the buttons does not actually
36. aire will now remember the setting as the new zero position GOBO WHEEL OUT OF ALIGNMENT PROPERLY ALIGNED 46 TROUBLESHOOTING AND MAINTENANCE This chapter provides a basic troubleshooting guide along with procedures for testing proper handling and routine maintenance TROUBLESHOOTING TESTING SOFTWARE UPDATE EQUIPMENT HANDLING ROUTINE MAINTENANCE TROUBLESHOOTING Troubleshooting Guide The following table provides a list of common start up problems and possible solutions Symptom No power to luminaire No console control DMX512 control not working correctly throughout daisy chain Lamp does not strike at power up Comm LED is red indicating that no valid DMX or Ethernet signal is detected No Ethernet control Beam obstructed by gobo in open position Luminaire won t take software update Comm LED flashing red or green 48 Solution s Ensure power cable is properly connected to Neutrik input connector Ensure power is switched on at source mains disconnect box etc Ensure DMX512 or Ethernet data cable is properly connected Ensure DMX512 address setting is correct Ensure data cables are correctly configured Ensure termination connector is installed at last luminaire in data link Configure lamp to start at power up Ensure DMX512 or Ethernet data cable is properly connected Check console Ensure that luminaire is not also receiving a DMX
37. ctions motor control board Check CAN cables connections motor control board Check CAN cables connections motor control board Check mechanism motion Check for mechanism motion sensor operation Check mechanism Check for mechanism motion sensor operation Check CAN cables connections motor control board Check CAN cables connections motor control board Other Errors Error Code Ballast Errors Parity Overrun Bad Header Msg Too Long Ballast Heat Sink Over Temp Ballast Lamp EOL H L Voltage Limit Ballast Line Voltage Low Ballast Short Detected Ballast Timeout Lamp Strike CAN Comm Error Crossload Timeout Current Foldback Error Data Not Crossload Format DMX Busy Cancel Crossload DMX UART transmit error Drive Fault Fan Error Gobo Out of Zero Range Lamp EOL Voltage Limit Lamp Off Lamp Off Over Temperature Lamp Over Threshold No Current Cal Values PMD Motion Error Temp Over Threshold Explanation Various ballast errors Ballast too hot Lamp life limit exceeded Wrong voltage to strike Short circuit on ballast output Lamp failed to strike Stopped receiving CAN messages from motion processor Crossload execution took too long due to error Short in the drive circuitry or an electrical problem with motor Data in memory is not proper format for crossload Cannot execute crossload with traffic on DMX line Transmit buffer busy when trying to send Fault detect
38. displays total lamp hours Lamp hours are shown in green if under threshold yellow at 650 hours and red at 750 hours t is mandatory that the lamp be changed before 750 hours Temperatures displays luminaire head temperatures The temperatures are shown in green if under limit yellow if close to the limit and red if over the limit Press panel to open Lamp Screen CONFIG Press panel to open Configuration Screen COMM Comm displays currently active input protocol ETH green DMX green or NONE red Press panel to open Communication Screen STATUS Status displays fixture status CAL yellow OK green or ERR red Press panel to open Status Screen TEST Press panel to open Test Screen INFO Run Time displays current software version and run time in hours minutes format Press panel to open Information Screen 32 Lamp Screen Start Douse displays current lamp status and power setting Press START DOUSE to bring up Yes No options depending on current lamp state START status OFF start Power On sets option to strike lamp automatically upon power l T PSE up Press to bring up Wait Start options 52 1620w Lamp Hours displays total lamp hours Lamp hours are shown in green if under threshold yellow at 650 hours and red at 750 hours SSC 131F 31C 87F It is mandatory that the lamp be changed before 750 hours Press 22C 71F to bring up Reset Lamp Hours Yes No
39. dow cleaner e Using OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth clean outside of Frosted Glass DO NOT use window cleaner 65 f Replace Front Fresnel by doing steps in reverse Ensure gasket under Front Fresnel is not damaged or missing A Do not handle lenses CAUTION glass with bare hands i N M 6 Front Fresnel Frosted Glass Note Ensure gasket under Front Fresnel is not damaged or missing before reinstalling Retaining NS 4 AR Ring m CAUTION Done MUST BE pressed at the menu to complete the procedure If the lens motors are left in the cleaning configuration for too long they may be damaged due to overheating Step 8 At menu press End This will free the motors and recalibrate the lenses Cleaning Lenses Step 9 Replace Head Cover 66 Cleaning Luminaire Exterior Tools Lint free cloth Window cleaner Vacuum cleaner with brush nozzle or compressed air 2 Phillips screwdriver To clean luminaire A VVARNING Remove povver from luminaire before this procedure A CAUTION Use ONLY OptiMax Ultra Pure Cleaning Solution to clean optical components DO NOT use Window Cleaner on lens Step 1 Remove power from luminaire Step 2 Using vacuum cleaner with brush nozzle or compressed air clean dust from external components f using compressed air to clean out luminaire DO NOT allow fans or bl
40. e Lamp The lamp can be started turned on via console command or at the luminaire itself using the Menu Touchscreen To start lamp using Menu Touchscreen Step 1 At Home screen press LAMP panel Step 2 At Lamp screen current lamp status ON OFF will be displayed Press START to bring up YES NO options START status OFF start MAX POWER 52 10204 U m G 4 U ie lt gt Ga I _ 55C 131F 31C 87F 22C 71F Step 3 Press YES to start lamp Step 4 Exit Lamp screen by pressing X Lamp Power Up Setting The luminaire can be configured to power up with its lamp on or off via the Lamp screen For details about all lamp configuration options refer to Lamp Screen on page 33 26 Configuring Comm Loss Setting The Communication screen includes a Comm Loss setting This setting will configure how long to wait before the fixture fades to black upon loss of comm data To configure the Comm Loss setting Step 1 At Home screen press COMM panel Step 2 At Communication screen press COMM LOSS panel Step 3 Set Trigger Fade After to No Fade 30 Seconds or 60 Seconds 4 Step 4 Exit Communication screen by pressing X U m 7 4 U e lt gt ma I Trigger fade after No Fade Configuring Universe Comm and Other Options 3 sec Other luminaire configurations can be set using the menu screens available at the Menu Touchscreen Refer to Menu System on page 30 for co
41. e offers 11 pre defined sequences called Macros which allow for quick and easy control of luminaire functions such as iris Zoom framing and more Macro control overrides the DMX control for that parameter For example if an iris macro is running then the DMX control for iris will not have any effect Some macros also control multiple functions Gobo Set Zero Position Set Zero Position allows adjustment of the gobo wheel home position Refer to Gobo Set Zero Position on page 46 41 Timing Channels Channel Functions Timing channel control improves the timed moves of certain groups of parameters Four timing channels are provided for this purpose Focus Color Beam and Image Timing channels support time values of up to six minutes Table 3 2 Timing Channel Allocations Channel Function Timing Channel Pan Focus Tilt Cyan Yellow Color Magenta Color Wheel Zoom Beam Iris Rotating Gobo Wheel Image Gobo Index Timing Channel Mapping Refer to the Timing Channels Table starting on the next page The following guidelines apply A timing value of zero is full speed A time value of 100 or 255 in DMX causes the associated parameter s to follow cue fade time console time rather than the timing channel Timing channels can be set in either or 0 255 DMX modes with the values assigned as shown in the tables 42 g Seconds 9o Value ps o 5 Seconds 104 X Value DM Eo i 54 0
42. ed in a drive mechanism Fan not running properly When zeroing gobo wheels the wheel is too far away from zero to set the position Lamp at end of life Fan Error Cannot strike lamp while any fan is in error state Head temperature too high Lamp hours above recommended maximum Channel had trouble retrieving the calibration values from the PIC micro Mechanism s actual position is too far from its commanded position Temperature too high Solution Check ballast comm cable connections Check fans Check lamp Check power connection Check wiring Check igniter lamp Check CAN cables connections motor control board Remove any incoming DMX retry Check motor motor cabling Load software via computer Remove incoming DMX control for cross load Remove any incoming DMX retry Check mechanism Check fan fan cabling Move wheel closer to home position before zero command Check and replace lamp Check fan fan cabling Check fans Change lamp Check CAN cables connections motor control board Check mechanism motion Check fans filters 51 TESTING Test Screen The Test menu provides options for using the luminaire s self test features Recalibrate press to bring up Recalibration Screen During recalibration intensity goes out until all mechanism calibrations are Recalibrate Recal All complete and back in position then fades in Recal All press to bring up Recalibrate All Yes No options
43. en To program a starting address Step 1 At Home screen press address number panel Step 2 At numeric keypad enter new starting address and press ENTER U m N 4 U ie lt gt Ga I Control Input Type DMX Note Refer to Menu System on page 30 for more information about the Menu Touchscreen 24 Ethernet Art Net Comm The starting address for Ethernet Art Net systems can be set from the HOME screen To program a starting address Step 1 At Home screen press address number panel Step 2 At numeric keypad enter new starting address and press ENTER U m 4 U Oo lt gt n I Control Input Type Ethernet To select an Art Net universe If using Ethernet control a universe must be selected in addition to the DMX address The universe can be selected and displayed in either alphabetic or numeric mode using the UNIV FORMAT screen The alpha mode is useful to differentiate universes from DMX addresses and is the standard on PRG console systems In alpha mode the valid universes are A IV selected from the alphabetic keypad as shown below If in numeric mode the valid universes are 0 255 selected from the numeric keypad To set the Universe and Universe Format press the CONFIG panel at the Home screen u 001 auto FORM D alpha HSVM AO ESTE Reset Defaults near Note Refer to Menu System on page 30 for more information about the Menu Touchscreen 25 Starting th
44. ering up the luminaire for the first time and addressing it within your system POWER AND DATA CABLING REQUIREMENTS INSTALLATION PROCEDURES POWER UP AND BASIC SETUP PROCEDURES POWER AND DATA CABLING REQUIREMENTS Power The Best Boy Wash Luminaire requires standard AC power distribution from 200 240 VAC 50 60 Hz 12A maximum The upper enclosure provides a Neutrik PowerCon connector for power input Use the provided AC Line Cord Cable Assembly 25 9812 0902 5 to connect power DMX512 Thru b mm us AR ZEN ACIN THRU 200 240 VAC LA S SA NJE DE EN COMM I VIE x e CY 77 DMX ETHERNET I Neutrik PowerCon LOMA o Ga LEZ AC Power Connector I SSS 7 PAR D WAKE PUN 50 60 Hz xi irs 12A Max DMX512 Input Data DMX512 Cables The Best Boy Wash Luminaire is equipped with two 5 pin XLR connectors for DMX IN and DMX THRU out applications DMX IN requires a 5 pin female XLR connector and DMX THRU requires a 5 pin male XLR connector When purchasing or constructing data cables it is important that not only the correct cable type be used but also quality cable to ensure a reliable DMX512 system Your cabling should meet the following USITT DMX specification requirements Suitable for use with EIA485 RS485 operation at 250k baud Characteristic impedance 85 150 ohms nominally 120 ohms Low capacitance Two twisted pairs Foil and braid shielded 24 AWG minimu
45. etimes it takes several seconds for the operating system to recognize the network link Make sure there is only one instance of the LumLoader application running Wireless should be disabled on the computer Software Crossload The Information menu provides a method for sending a luminaire s current software version to all connected luminaires Luminaires can be daisy chained via DMX512 or Ethernet To initiate the software crossload press Crossload Software at the Information screen At confirmation screen press Yes If a connected luminaire already has that software version it will do nothing If it does not have the same version it will go into the boot screen and start updating IXTURE HOURS 303 01 34 OFTWARE VERSION v1 0 03 17 14 16 48 UOLIDWUOJUT FIRMWARE VERSION Head v 1 01 Crossload Yoke v 1 01 HSVM AO ESTE x CROSSLOAD SOFTWARE Note There should be no active control DMX512 or Art Net during the update process 56 EQUIPMENT HANDLING Proper Lamp Servicing and Operation Servicing When handling a lamp hold it by the metal ends while wearing cotton gloves or finger cots Do not touch the glass envelope bulb If you touch the glass with bare fingers wipe off any fingerprints with alcohol Heat When lamps are lit the interior of the luminaires becomes very hot To aid in the airflow circulation within the luminaires after dousing the lamps wait 5 minutes before removing p
46. for 60 000 lumens OUTPUT 60 000 lumens POWER DRAW 10 5 Amps at 208V 8 75 Amps at 240V Auto sensing voltage input range is 170V to 270V POWER FACTOR 0 99 REFLECTOR Precision glass reflector with cold mirror coating ZOOM RANGE 6 1 from a narrow beam of 10 to a wide flood of 60 BEAM SIZE CONTROL In addition to the zoom optics a mechanical iris provides continuous beam size control for both rapid changes and smooth timed beam angle changes DIMMING Gray scale glass dimmer for full field dimming from 0 to 100 with accurate slow speed control and fast bumps STROBE Lightning fast strobe wheel COLOR CMY color system featuring three 3 crossfading color wheels of Cyan Magenta and Yellow plus one 1 fixed wheel with five 5 fixed filters COLOR TEMPERATURE CONTROL Adjustable color temperature wheel range from 3 200K all the way up to 8 000K Also includes a minus green filter on the fixed color wheel ROTATING GOBOS One 1 indexable rotating gobo wheel with four 4 gobos OPERATING TEMP 0 to 120 F 18 to 49 C CONTROL Compatible with all PRG consoles and a wide variety of DMX512 and Art Net consoles ON BOARD CONTROL Built in LCD touchscreen display allows for on board fixture control and feedback On board battery power allows for the fixture address and configurations to be set without having to apply AC power to the luminaire DMX CHANNELS 26 channels PAN amp TIL
47. ge 57 before handling the lamp CAUTION Wear cotton gloves or finger cots while servicing lamp Touching the lamp glass with bare fingers will leave oil and cause the lamp to explode or burn out early Clean with alcohol wipe after installing To replace lamp Step Step Step Step Step Step Step Step Step Step 1 Step 1 58 1 Remove power from luminaire ON DOO PO ng Remove power from lamp and allow lamp to cool for at least 5 minutes At lamp access door loosen four captive screws two on each side Refer to Figure 4 2 on next page Pull lamp box out of head assembly and rotate 90 degrees to access lamp Grasp lamp at metal ends and carefully remove from lamp box While holding new lamp at metal ends install lamp so that nipple faces rear of luminaire towards reflector Ensure lamp base is fully seated so that it touches contacts on both ends of socket Using supplied alcohol wipe carefully but thoroughly clean glass bulb 9 0 1 Re insert lamp box into head and tighten four captive screws Reset Lamp Hours Refer to Lamp Screen on page 33 Optimize lamp Refer to Adjusting Lamp on page 60 A CAUTION Allow lamp to cool before servicing Captive Screw 2 per side gi gi 4 a Pull lamp box out using handles Install lamp with nipple facing rear of fixture towards reflector TOP VIEW ri hi amp MI
48. htening Truss Hook wing bolts Standing Position The Best Boy Wash Luminaire can also be used in a standing position Be sure that the floor or stage will accommodate the load of this moving luminaire To install in a standing position Step 1 Unpack case as shown in Figure 2 2 on page 13 but do not remove hanging brackets These are not used for standing installations Step 2 Carefully remove luminaire from case and place in standing position Step 3 Connect power and data cables according to Connecting Power and Data on page 20 Connecting Power and Data The Best Boy Wash Luminaire may be controlled by DMX512 or Ethernet The control inputs are located at the upper enclosure connector panel DMX512 Thru Ethernet Po N fy teles JEN AC IN So o 200 240 VAC 7 D Lf f ba d P j UN COMM LA I CS Uy DUX n p FL RQ PA 4 N er WAKE 4 N 50 60 Hz wy 12A Max oN D Ne DMX512 Input Ethernet Observe the following guidelines when setting up the system A maximum of 32 luminaires may be connected in any one DMX512 or Ethernet data link However note that the maximum limit applies to the luminaire daisy chain only Your system or console may require fewer luminaires on a single data link path Consult your console documentation for more information The Ethernet ports are not assigned as either In or Thru as the DMX512 ports are assig
49. ication which can be run on a Mac or a PC computer Note Microsoft Windows and new Mac computers do not come with the required Java run time library installed so you may need to go to the Sun website java com getjava to download Java Selecting an Ethernet Interface Connect the computer to the system and start the LumLoader application When the application starts it will ask which active Ethernet port should be used Select the appropriate port You may be able to differentiate the ports by IP address compared with your network setup Typically the enO is the first built in Ethernet port and other interfaces could include additional network ports or wireless adapters Selecting the Module The loader can support multiple versions of software so make sure the appropriate version is selected The default version will typically be fine Download the Software Press Start Download to initiate the update You should see the luminaires immediately drop into the startup screen and erase flash which takes about 30 seconds Then the new module is sent out the screen indicates Loading and when complete they will go back to the main menu and start calibration If the fixture already has the update software version it will not attempt the update 55 Troubleshooting If the LumLoader application does not start up make sure the Java library is installed Make sure the network port is active before starting the application Som
50. in power refer to Wake Switch on page 30 CAUTION Before applying power be sure the luminaire is hung or positioned so that the head and yoke can move freely without restriction Refer to clearances in Figure 2 6 on page 16 To power up Step 1 At each luminaire connect power Allow luminaire to complete its calibration sequence Step 2 For normal power up the Menu Touchscreen Home screen will display Status OK The Home screen will also display the luminaire s DMX address and lamp information Step 3 Check Comm LED for proper operation Refer to Comm LED Operation on page 23 Step 4 To strike lamp send appropriate command from console or follow steps provided in Starting the Lamp on page 26 Home Screen HSVM AOJ LS38 Note Refer to Menu System on page 30 for more information about the Menu Touchscreen 22 Comm LED Operation The Comm LED located on the upper enclosure connector panel indicates system control status This can be used determine if the luminaire is receiving a control signal LED indications are as follows Comm LED COMM Er WAKE 7 7 2 2 Pd LL T a THRU bal DMX ETHERNET Hi VAEN ye Q E N ACIN 200 240 VAC ZTN 50 60 Hz 12A Max Green The Comm LED will light green if there is incoming communication
51. lamp 2 Itis hazardous to operate luminaires without complete lamp enclosure in place or when lens is damaged Lenses or UV shields shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired WARNING INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS 1 Exterior surfaces of the luminaire will be hot during operation Use appropriate safety equipment gloves eye protection etc when handling and adjusting hot equipment and components Service and maintenance should be performed only by qualified personnel as determined by the high pressure lighting fixture manufacturer Arc lamps generate intense heat Disconnect power and allow lamp to cool for 5 minutes before relamping Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation Additionally arc lamps operate under high pressure at very high temperatures Should the lamp break there can exist a danger of personal injury and or fire from broken lamp particles being discharged The lamp shall be changed if it has become damaged or thermally deformed If lamp is touched with bare hands clean lamp with denatured alcohol and wipe with lint free cloth before installing or powering up the luminaire Serious injury may result from the generation of ozone by this lamp system A proper means of venting must be provided Notes de s curit Avant de proc der l installation des produits d crits dans
52. m gauge for runs up to 1000 feet 300m 22 AWG minimum gauge for runs up to 1640 feet 500m Note Microphone type cables and other general purpose two core audio or signal cables are not suitable for use with DMX512 The XLR 5 pin connectors should be wired as follows DMX Thru Cable Pinout 1 5 2 4 3 Male Conn Pin 1 Foil amp Braided Shield Pin Wire Code to XLR Connectors Pin 2 Pin 3 1st 2nd conductor of conductor of 1st twisted 1st twisted pair pair Data Data Pin 4 Pin 5 1st 2nd conductor of conductor of 2nd twisted 2nd twisted pair pair Data Data DMX In Cable Pinout 5 1 4 2 3 Female Conn Note Refer to the USITT Recommended Practice for DMX512 guide for additional information regarding DMX512 systems See Additional Documentation on page 1 Recommended Cable Types Manufacturers These are only a few of the suitable cable types Any quality EIA485 twisted pair 120 ohm shielded cable will also work Type 1215A 1269A 8102 8132 8162 82729 88102 89696 89729 89855 9729 9804 9829 9842 PC224P PC224T PC226T Pairs m NM NM VI MI NM NM NM MO NM NM nm NM DM D MN zo 150 100 100 120 100 100 100 100 100 100 100 100 100 120 110 110 110 Jacket AWG Belden Cables PVC 26 PTFE 22 Solid PVC 24 PVC 28 PVC 24 PTFE 24 PTFE 24 PTFE 22 PTFE 24 PIFE 22 PVC 24 PVC 28 PVC 24 PVC 24 Proplex Cables
53. motors Head Assembly Houses Color Gobo Zoom Iris Dimmer and Strobe mechanisms Front Fresnel Lens and other options Also provides DMX512 Thru Ethernet Port js BUSH D H b DAT PARK ACIN 200 240 VAC Menu Touchscreen TUM LI Ben Used to configure luminaire address v amp DMX ETHERNET L status information and testing SH SAR IN 50 60 Hz j 12A Max Battery Wake Switch DMX512 Input Ethernet Port Neutrik AC Power Connector A Locking Lever located between the yoke and head can be used to keep the head from rotating Be sure to disengage the lock during operation Locking Lever Fixed Color Wheel Configuration The following drawing shows the standard Fixed Color Wheel configuration Position 1 Minus Green 41 9815 0310 09 Position 5 True UV Blue 41 9815 0310 01 Position 2 Deep Red 41 9815 0310 02 Position 4 Real Green 41 9815 0310 05 Position 3 Orange 41 9815 0310 06 Gobo Wheel Configuration The following drawing shows the standard Gobo Wheel configuration Position 4 Radioactive 17 0341 1010 40 Position 1 Slot 17 0341 1001 10 Position 3 Wobble Cone 17 0341 1010 30 Position 2 Bathtub Drain 17 0341 1020 20 INSTALLATION This chapter contains instructions for installing the luminaire It includes instructions for connecting power and data along with instructions for pow
54. mplete instructions on using these features 27 HIER IBI H H fistotcc cina BU HE IB HB BEST BOY WASH LUMINAIRE USER MANUAL 28 OPERATION This chapter contains instructions for using the menu system and controlling the luminaire by DMX512 MENU SYSTEM DMX512 OPERATION MENU SYSTEM Using the Menu Touchscreen The menu system is a set of software screens used to configure address report status and test the luminaire These functions are controlled at the Menu Touchscreen as shown in Figure 3 1 PUSH SON N LPS ACIN 200 240 VAC Menu Touchscreen ype GR Cea COMM Used to configure luminaire address i i D JAJE ti and other options Also provides DMX n i n Nes status information and testing Or AK E WAKE 3 IN 50 60 Hz UD LJ aama Color Codes The menu panels are color coded as follows Blue function control panels These are configurable functions which will open a sub menu when touched Green informational panels These display status info and will not open further menus when touched Red important control panels These are configurable functions which will open a sub menu when touched Activating these functions will affect important luminaire settings Navigation To navigate the menus press the blue or red areas of the touchscreen To exit a menu press anywhere on the menu s title bar not just the x itself Screen
55. n sun gear as shown in Figure 4 12 and then inserting into place Step 9 Replace retaining ring Step 10 When finished rotate gobo wheel as a visual test When properly installed the gobo magnet for each installed gobo should be positioned in the same approximate position as the gobo wheel is spun around Adjust as necessary Step 11 Replace Head Cover 70 TECHNICAL SPECIFICATIONS BEST BOY WASH LUMINAIRE BEST BOY ROAD CASE AC LINE CURRENT POWER VS VOLTAGE PHOTOMETRIC DATA Best Boy Wash Luminaire SOURCE OUTPUT POWER DRAW POWER FACTOR REFLECTOR ZOOM RANGE BEAM SIZE CONTROL DIMMING STROBE COLOR COLOR TEMP CONTROL ROTATING GOBOS OPERATING TEMP CONTROL ON BOARD CONTROL DMX CHANNELS PAN amp TILT RANGE POSITIONING SPACING WEIGHT 72 HTI 1500 lamp optics optimized for 60 000 lumens 60 000 lumens 10 5 Amps at 208V 8 75 Amps at 240V Auto sensing voltage input range is 170V to 270V 0 99 Precision glass reflector with cold mirror coating 6 1 from a narrow beam of 10 to a wide flood of 60 In addition to the zoom optics a mechanical iris provides continuous beam size control for both rapid changes and smooth timed beam angle changes Gray scale glass dimmer for full field dimming from 0 to 100 with accurate slow speed control and fast bumps Lightning fast strobe wheel CMY color system featuring three 3 crossfading color wheels of Cyan Magenta
56. nd the HOME OFFSET command to store the current position as the new home position This position is stored in persistent memory and will be used going forward as the home position S359 U22I Gobo Index Zoom Open x 1S91 UDAJ Disable Recal 53 Group Tests The Group Test menu allows multiple Best Boy Wash Luminaires to be run through a configurable test sequence when chained together via DMX512 or Ethernet Refer to Connecting Power and Data on page 20 for more information about daisy chaining To perform a group test Step 1 Step 2 Step 3 Step 4 At Group Test screen select options to run Pan Tilt Intensity Colors Gobos Zoom and or Framing Select test option Concurrently all selected tests are run at once or Sequentially tests are run one at a time as each one finishes Press START to begin testing All luminaires connected to the main fixture now referred to as the Master will become Slaves and follow the test routine set on the Master in an endless loop To stop the test sequence press STOP on the Master While in group test a Master can manually change certain values by using the Manual Control screen From here you can adjust the levels of parameters not active in the test sequence For example if a test were running on gobos and colors you can adjust the pan and tilt to point the Master and all Slaves to a position where it will be easier see the output of the fixtures
57. ned Ethernet can be connected in any configuration Standard star topology should be used with Ethernet configurations DO NOT create a ring with Ethernet The ports may not be used as converters i e you cannot input Art Net and get DMX512 out on an XLR or vice versa Arelay allows Ethernet signals to pass through daisy chained luminaires even if power is removed Power is provided by the AC Line Cord Cable Assembly 25 9812 0902 5 connected to the Neutrik power input connector There is no power on off switch Turn off the circuit breaker at the power distribution rack before connection or disconnecting the Neutrik PowerCon Note Refer to Comm LED Operation on page 23 for more details about the Comm LED 20 To connect power and data Step 1 Connect data cable DMX512 or Ethernet from console to appropriate input connector at first luminaire in chain Figure 2 11 Step 2 If required connect additional data cables from appropriate thru connectors to input connectors of remaining luminaires in chain Step 3 For DMX512 systems At last luminaire in chain install male termination connector at DMX512 THRU connector Luminaires and other devices on the same DMX512 chain may not function properly without termination Refer to DMX512 Male Termination Connector on page 12 Step 4 At each luminaire connect AC Line Cord Cable Assembly from power input source Step 5 Dress and secure all cables so that they will
58. not interfere with luminaire head or yoke movement DMX512 Daisy Chain DMX512 Thru DMX512 In Power In Ethernet Daisy Chain Termination Connector Power In DMX512 Thru Power In Ethernet In Power In Ethernet Power In Ethernet Power In The Ethernet ports are not assigned as either In or Thru as the DMX512 ports are Ethernet can be connected in any configuration Note If control data is active on both XLR and Ethernet connections the fixture will follow the DMX512 commands coming from the XLR 21 POWER UP AND BASIC SETUP PROCEDURES Powering Up the Luminaire When AC power is applied the luminaire will begin a calibration sequence which moves its pan tilt and all beam control mechanisms After calibration the luminaire head will either stop at its home position which positions the pan axis at mid rotation and the head parallel to the yoke with the lens pointing away from the luminaire upper enclosure or move to its current DMX defined position if DMX512 data is present The beam control mechanisms will also move to their home or DMX defined positions The lamp is set to OFF in the default mode The luminaire also contains an on board battery so that it can be addressed and configured without being connected to ma
59. ol Speed Range Slow Fast Random Speed Slow Rate Random Speed Medium Rate Random Speed Fast Rate home 255 0 255 home 0 0 9 10 19 20 39 20 39 40 59 40 59 60 79 60 79 80 99 80 99 100 102 103 106 107 109 110 255 110 255 home 0 11 home 0 0 246 0 246 247 249 250 252 253 255 Table 3 1 Best Boy Wash DMX Channel Mapping Continued FOCUS TIME 23 COLOR TIME 24 IMAGE TIME 25 BEAM TIME 26 CONTROL All values must be held for a minimum of 3 seconds to take effect Special Notes Macros Refer to Timing Channels on page 42 Control Channels Idle Recalibrate All Recalibrate Mechanisms vvith Errors Recalibrate Zoom Recalibrate Color Recalibrate Gobos Recalibrate Dimmer Strobe Iris Recalibrate Pan Tilt Lamp Douse Lamp Start Lamp Power Limit Full Lamp Power Limit Mid Lamp Power Limit Low Edge Near Focal Plane Edge Far Focal Plane Gobo Set Zero Position Display Turn Backlight On Display Turn Backlight Off Pan Tilt Free Motion On Pan Tilt Free Motion Off No Fade Out Fade Out After 30s Fade Out After 60s Clear Logs Invert Pan On Invert Pan Off Invert Tilt On Invert Tilt Off Swap Pan Tilt On Swap Pan Tilt Off home 255 home 255 home 255 home 255 home 0 0 10 11 12 14 16 18 19 20 30 40 45 50 78 79 80 90 95 108 112 114 116 118 120 122 124 126 128 130 132 The Best Boy Wash Luminair
60. options Press Yes to reset Lamp Screen lamp hours Strikes displays number of times the lamp has been struck Press to bring up Reset Lamp Hours Yes No options Lamp Power displays lamp power status as a percentage Maximum Power sets maximum lamp wattage Press to bring up Max Lamp Power options Temp displays temperatures in Celsius and Fahrenheit The temperature is shown in white if under limit yellow at 87 C and red at 95 C At 100 C the lamp will douse Fans displays fan status as OK if fan is running or ERR red if fan is not running Press X to return to Home Screen Configuration Screen DMX Address displays current DMX512 address Press to bring up numeric keypad for inputing the address Display configures display direction of the Menu Touchscreen Press to bring up Auto Up Down options 001 auto Universe displays current universe Press to bring up alpha D alpha keypad or numeric keypad based on universe format selection Reset Universe Format displays alpha numeric universe format Press to Defaults near bring up Alpha Numeric options Edge Setting displays the current near far edge setting Near Config Screen Near Focal Plane Far Far Focal Plane Press to bring up Near or Far options Pan Tilt displays summary of pan tilt settings swap pan tilt is swapped invert pan or tilt is inverted free free control is enabled for operating fi
61. ot a change to the DMX512 specification rather a change in the way luminaires and consoles treat DMX512 information In practice 16 bit DMX adds a DMX512 channel each to pan and tilt pan coarse pan fine tilt coarse tilt fine instead of just pan and tilt The console and luminaire combine these levels and increase the resolution of pan and tilt from 256 steps to a theoretical maximum 65 536 steps at the console level resulting in the ability to position the luminaire more accu rately Address A numerical name given to a device on a DMX512 line indicating which of 512 possible channels it will respond to Align lamp The process of adjusting the lamp within the reflector to obtain the desired output quality of the beam Art Net Protocol for sending DMX512 data over IP networks Attribute An individual controllable aspect of a luminaire pan tilt color etc Also Known as parameter Beam 1 The size shape and sharpness of image of the light beam as projected on stage 2 A function of the luminaire related to the size shape and sharpness of the light beam specified by beam and edge data and use of gobos patterns as required Channel A control reference which collects a device s associated thumbwheel address es device lamp power etc and maps them to a single selectable number Channels are assigned via the patch setup Also referred to as a Control Channel Console Timing Time value in seconds or minutes
62. overs to access interior lenses Refer to Removing Head Covers on page 62 Lens Lens A Do not handle lenses CAUTION glass with bare hands Frosted Glass Front Fresnel 64 Step 3 At TEST menu press Clean Lenses The Cleaning Lenses screen will open Step 4 Press Begin to position lenses for cleaning Recalibrate Recal All Cleaning Lenses Mech Test Group Test Begin Disable Clean Lenses Step 5 If lenses are only dusty use Micro Fiber cloth to carefully wipe lens surfaces If further cleaning is required use OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth to clean DO NOT use window cleaner Step 6 Use same technique to clean inside of Frosted Glass CAUTION Be extremely careful when removing Front Fresnel in next step The glass can be easily chipped or cracked Wear cotton gloves or finger cots when handling the glass Step 7 To clean Front Fresnel and outside of Frosted Glass do the following a Position luminaire head so that Front Fresnel is facing upward To prevent it from falling onto the floor when the Retaining Ring is removed in the next step b Insert flat screwdriver under notch in Front Fresnel Retaining Ring Figure 4 8 Carefully remove Retaining Ring c Remove Front Fresnel and place facedown on a Micro Fiber cloth d Using OptiMax Ultra Pure Cleaning Solution and a Micro Fiber cloth clean both sides of Front Fresnel DO NOT use win
63. ower to spin at high speeds as this will damage their bearings Step 3 Using window cleaner and a clean lint free cloth wipe outside surface of luminaire DO NOT use window cleaner on lens 67 Replacing Front Fresnel Parts 42 9815 0110 1 EA FRESNEL LENS Tools amp Supplies 3 16 flat screwdriver Cotton gloves or finger cots A VVARNING Remove povver from luminaire before performing any maintenance procedures To replace front fresnel Step 1 Remove power from luminaire and allow components to cool for at least 5 minutes CAUTION Be extremely careful when removing Retaining Ring and Front Fresnel in next step The lens can be easily chipped or cracked Wear cotton gloves or finger cots when handling the lens Step 2 Position luminaire head so that Front Fresnel is facing upward To prevent it from falling onto the floor when the Retaining Ring is removed in the next step Step 3 Insert flat screwdriver under notch in Front Fresnel Retaining Ring Carefully remove Retaining Ring Step 4 Remove Front Fresnel Step 5 Replace Front Fresnel by doing steps in reverse Ensure gasket under Front Fresnel is not damaged or missing A Do not handle lenses CAUTION glass with bare hands Front Fresnel Frosted Glass p Note Ensure gasket under Front Fresnel is not UK damaged or missing before reinstalling Retaining Ring 68 Replacing a Gobo Parts
64. ower to the luminaires This will provide enough time for the equipment fan to cool off the unit Lamp Life When operating arc lamps allow luminaires to operate for at least 3 minutes It takes about 3 minutes for the fill components mercury and halogen metal compounds in the lamp tubes to vaporize completely If the lamps are switched off earlier than 3 minutes the fill components are partially vaporized The inadequately vaporized fill components and the electrode material tungsten are deposited in the areas of the lamp tubes that have remained cool As a result the lamp tubes blacken prematurely and reduce the service lives of the lamps If system will be unattended for more than 3 4 hours luminaire lamps should be doused The lamp indicator available on the menu Home screen displays total lamp hours Lamp hours are shown in green if under threshold yellow at 650 hours and red at 750 hours t is mandatory that the lamp be changed before 750 hours Lamp hours U m 7 4 w ie lt gt I A CAUTION It is mandatory that the lamp be changed before 750 hours 57 ROUTINE MAINTENANCE Replacing Lamp Parts 71 2550 1500 2 3749H 03 TEA LAMP HTI 1500W D7 60 OSRAM Tools Cotton gloves or finger cots Alcohol wipe supplied with new lamp gt gt WARNING Remove power from luminaire before performing any maintenance procedures CAUTION Refer to Proper Lamp Servicing and Operation on pa
65. ril 14 2014 PRG part number 02 9815 0001 PRO Production Resource Group LLC Dallas Office 8617 Ambassador Row Suite 120 Dallas Texas 75247 www prg com
66. s Step 1 Remove povver from luminaire Step 2 Remove Head Covers Refer to Removing Head Covers on page 62 Step 3 At each Foam Filter remove retaining o ring and remove filter Figure 4 6 Step 4 Clean filters with compressed air and or by washing with water Replace as necessary Step 5 Re install components Foam Filter Foam Filter Retaining O Ring Pull o ring outward to loosen 3 NOTE If the filters do not get clean after multiple attempts they should be replaced 63 Cleaning Lenses Frosted Glass and Front Fresnel Tools amp Supplies 2 Micro Fiber cloths 06 6085 0001 0 OptiMax Ultra Pure Cleaning Solution 06 6084 0001 0 Cotton gloves or finger cots 2 Phillips screwdriver 3 16 flat screwdriver To clean lenses frosted glass and front fresnel A CAUTION Use caution when handling lenses and glass Avoid scratching optical surfaces CAUTION Use ONLY OptiMax Ultra Pure Cleaning Solution to clean optical components DO NOT use A Window Cleaner on lenses Wear cotton gloves or finger cots when handling lenses glass A CAUTION When cleaning do not allow the cleaning cloth to come into contact with the lens carrier rail The rail has lubrication that will contaminate the cleaning cloth Wear cotton gloves or finger cots Step 1 Apply power to luminaire and set intensity to 20 A beam will be necessary to see dirt and dust on the lenses Step 2 Remove Head C
67. safety cable and at least two truss hooks should be used in all hang configurations To install in standard 2 point hang Step 1 Unpack case and attach Hanging Brackets Refer to Unpacking and Attaching Hanging Brackets on page 13 Step 2 Roll case to mounting location as required Figure 2 5 Step 3 Using two people carefully lift luminaire into mounting position on truss pipe Truss Pipe Step 4 Secure in place by tightening Truss Hook wing bolts Figure 2 6 Ensure that luminaire is fully supported Step 5 Feed safety cable through base and secure around pipe as shown in Figure 2 6 Step 6 Connect power and data cables according to Connecting Power and Data on page 20 NOTE Mega Claw Truss Hook is designed to be used only with 2 0 OD round tubing 12 5 n Safety cable and input pigtail cable must be dressed to avoid interference with luminaire motion i 318 mm 38 5 978 mm 34 8 884 mm 24 0 610 mm ea U 19 0 Sd 483 mm i POSITIONING Can be mounted in any orientation SPACING Hangs on 29 inch 736 mm centers WEIGHT 88 Ibs 39 9 kg without hooks At least one 1 Safety Cable MUST be used for all hanging installations and may be required by local codes 16 75 425 mm 0 mm Vertical Yoke Out
68. st Ft 20 30 50 75 100 Beam Dia Ft 14 0 20 9 34 9 52 4 69 8 llluminance fc 366 163 59 26 15 Throw Dist m 5 10 20 25 30 Beam Dia m 3 5 7 0 14 0 17 5 20 9 llluminance lux 5856 1464 366 234 163 Multiply throw distance by Tn to find beam diameter Divide cd candela by distance squared to find center beam illuminance Distance in feet foot candles Distance in meters lux 160000 140000 f7 X _ Tn 0 698 120000 cd 146 400 100000 Candela 80000 sanoo MERE eee EE AN cq SPP SERRE een EN SERRE DES NC 0 r 30 0 20 0 10 0 0 0 10 0 20 0 Degrees 30 0 GLOSSARY This glossary provides useful terms associated with operating the Best Boy Wash Luminaire Glossary of Terms 8 Bit DMX The universally accepted lighting control protocol in the entertainment industry A console uses this protocol to control specific devices in a lighting system A DMX512 channel packet is eight bits of absolute parameter data 8 bit refers to the resolution of the signal 256 step resolution providing channel values from O through 255 A DMX512 data packet is a group of 512 data channels 16 Bit DMX To smooth out the movement of automated luminaires the industry has adopted 16 bit DMX This is n
69. ter de detente ait een 19 Connecting Power and Dv iz occ 20 Power Up and Basic Setup Procedures Powering Up the E rmlltalre 2 2 02 iar MR SLOVO EU da i din enceinte en 22 COMM LED Operation nn 23 Bypassing Calibration ti vis ecco tren ne rnin ic vog aae dema Coats coles Deas advo Eta oc cbr ate tienes 23 Setting a Starting Address vvssscscissccsasscersvsepensecesvescapaaneseavwtadesatceasacenseahedassaiopauaedeaslicuaaasonanaveaigneavaenestadadeeaideeiudeljaazsaecsuiniersanensaisie 24 DMX COMM me 24 Ethernet Art Net COITITI eiiis niet rrr n nare kara E Rte Enn L eiaa ttes ages d nk eu bam d a RR ad EFE saudi ay EEXR de in RP LERRA ERR ad Ta ten en Fade RASE 25 Starting N AMP 26 Configuring Comm Loss Settifig uus inti nano ea peu keen pter ba etn ge Ene yag snes Pa aa aaa aai RX HR a DR ka ERRAT aiD ANEA aaia SREE 27 Configuring Universe Comm and Other ODtIOnS 25 ritorno ne to xe cacy xe e dp me dede DR apeenaceceutddvscrsaviadeceacencadesueeects 27 Chapter 3 Operation Menu System Using the Men TOUCNSChEOM isis cce irri terrent ma ner ture div a qe xe se aAa arena a Ea Rape tans Sadata ly ner da der ne Lia dun 30 WV KE SIGNE tora i alta la PT ina Tm EET 30 NIIESECESTIDU
70. to the right The following test functions are available Test Chase The mechanism will move back and forth between two positions The START STOP button starts and stops the motion and the SPEED button sets the rate of the motion For mechanisms with sensors one of the positions will be on the sensor and the other position will be off HSVM AO ESTE Manual Control The virtual knob on the right side of the screen moves the mechanism through its range of travel manually Feedback The current status of the mechanisms encoder POSITION and sensor SENSOR are shown if available for that Recalibrate Recal All mechanism STATUS indicates whether the mechanism is in an error state or normal operating state Group Test Utility Functions Press Recal to recalibrate the mechanism or Disable to turn off the motor control to allow the mechanism to move freely Disable Clean Lenses Configuration Information HOME OFFSET indicates whether the home position has been adjusted to fine tune sensor positions applies to gobo wheel only refer to Control Channel settings in DMX Channel Mapping on page 37 Pan Tilt Dim Str Iris Due to small variations in sensor and sensor board positions the open position on a gobo wheel might not be precisely aligned with the optical axis creating a slight blockage on one side of the open beam Adjust Cyan Yell Mag Des CW the wheel position via DMX to get the proper alignment and se
71. uchscreen will display an initialization screen during calibration After calibration is complete the Home screen will be displayed The main menu structure is illustrated below Address DMX Address Config Configuration DMX Address Display Universe Universe Format Reset Defaults Pan Tilt Edge Setting Communication Control Info Comm Loss Status Mechanisms Log Uu m 7 m Uu o lt gt n I Start Douse Power On Lamp Hours Strikes Lamp Power Max Power Temperature Temp Fans Information Fixture Hours Run Time Software Version Firmware Version Crossload Recalibrate Recal All Mech Tests Group Tests Disable Clean Lenses 31 Home Screen The Home screen consists of several sections referred to as panels which provide status and configuration information Pressing the panels on the touchscreen will open the applicable sub menus Address The large number 001 in the example screen is the current DMX address of the luminaire w m 7 4 U ie lt gt Ga I Press panel to bring up the numeric keypad for editing LAMP Home Screen Lamp Status displays lamp on off status hours and temperatures The lamp icon color indicates status of lamp off gray icon on yellow icon shown in example at right error red icon Lamp Hours
72. uminaires and reloads operating system and cue data Home Position Pan and Tilt values at 50 Also called Zero Position or a 50 50 cue or group Indexing A function of a rotating gobo mechanism Intensity A value placed on the relative brightness of a lighting fixture 100 is considered full and 0 is considered out Iris A motor controlled mechanism which is used to adjust the beam diameter Lamp Light source consisting of filament or electrodes base and envelope or bulb Luminaire Calibration The process of a luminaire finding its end stops for all parameters Macro A pre defined sequence that allows for quick and easy control of luminaire functions such as iris Zoom framing and more Palette Term for groups of groups i e all the color groups would be considered the Color Palette all the beam groups would be the Beam Palette etc Pan The movement of the luminaire around the axis of the yoke Parameter An individual controllable aspect of a luminaire pan tilt color etc Also known as Attribute Patch The act of assigning a DMX512 channel to a control channel on a console 81 Reply Digital data signals transmitted from each luminaire to the console Only one luminaire may transmit at a time in response to a request from the console Signal Control protocol from a lighting console or interface Splitter Isolator Device used to optically isolate and split a DMX512 signal Note A DM
73. xture as a follow spot Press to bring up Pan Tilt Screen Reset Defaults resets all configuration settings and address to default values Press to bring up Reset All Defaults Yes No options Default settings are as follows Address 001 Lamp Power Up wait Display auto Universe A Max Lamp Power 1620 Edge near Universe Setting alpha P T standard Comm Fade Out no fade not inverted swapped or free Press X to return to Home Screen 33 Pan Tilt Screen Invert Pan Invert Tilt displays current invert settings Press to bring up Invert Yes No options When inverted pan tilt will move in the opposite direction U o ml et a ct Swap displays current swap setting Press to bring up Swap Pan Tilt Yes No options When swapped the pan channel will control tilt and vice versa Free Mode Pan amp Tilt displays the current Free Mode setting Free Mode allows the luminaire to be used as a follow spot Press to bring up options None Pan Tilt or Both Pan Tilt Screen Once configured any Pan Tilt settings will be displayed in the CONFIG panel of the Home screen as shown in the example to the right The Pan Tilt settings will be retained even if the luminaire is powered off Press X to return to Lamp Screen HSVM AO LS3d Communication Screen Control displays current DMX512 control values Values will be highlighted in green when changing Info

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BEST BOY® WASH LUMINAIRE