Mobi-Lok™ SCVA Instruction Manual
Contents
1. Vacuum pad PR Inspection marking log ID label SIDE VIEW OF MOBI LOK AVIATION MOBI LOK AVIATION RATED VACUUM PAD WITH ON RATED VACUUM ANCHOR PAD BOARD COMPRESSED AIR CYLINDER 2200108 N Audio alarm bypass Am gd Locking tabs D ring connection point for fall protection system Onboard compressed air cylinder attachment BOTTOM VIEW OF ALL VACUUM ANCHOR PADS Vacuum inlet Figure 6 Continued Component Identification Mobi Lok Aviation Rated Vacuum Anchor MOBI LOK VACUUM ANCHOR SECONDARY PAD 2200109 Carrying handle Vacuum connection Vacuum guage Attach release control valve Vacuum hose 3 4 USING THE MOBI LOK AVIATION RATED VACUUM ANCHOR SYSTEM A PRIMARY PAD 2200107 AND 2200108 Step 3 Clean the area where the pads are to be attached to absorb excess moisture and remove loose debris Excess moisture or debris could be pulled into the system which may corrode or damage the vacuum pump and other components Place Mobi Lok Aviation Rated Vacuum Anchor against the surface to which it is to be attached When using the system on a curved surface the vacuum pads must be positioned one above the other to conform to the curvature as shown in Figure 7 Depress the Alarm Bypass button and turn the Attach Release control valve to Attach position If the Alarm Bypass button is not depressed the audio alarm will sound until the operating vacu2. Patent No US 6 547 033 GB 2 313 396 AU 712 249 OTHER PATENTS PENDING A WARNING This device is not user repairable To reduce the risk of ignition of a flammable or explosive atmosphere batteries must be changed only in a location known to be non hazardous For replacement batteries use only Capital Safety part number 9501987 To fuce the risk of explosion do not mix old batteries with new batteries See manufacturer s instructions 5902400 for more Information 9504293 REV A A WARNING Manufacturer s instructions must be read and understood prior to use Instructions supplied with this product ot time of shipment must be followed This anchorage device must only be installed and used under the supervision of a qualified person as part of a complete personal fall arrest system which maintains a safety factor of at least two Do not use vacuum anchor where pad wil not sed properly or leakage is apparent Do not attach vacuum anchor to structurally inappropriate materials or surfaces Refer to user manual for temperature operation limits Alteration or misuse of this product or failure to follow instructions may result in serious injury or death 31 A WARNING Structure to which the vacuum anchor is attached must be capable of supporting the loads imposed by the vacuum anchor due to fall arrest see user manual Locate vacuum anchor and rig fall arrest system to minimize free fall ond swing fall hazard
3. to operate the batteries may require replacement See section 3 7 for instructions on changing the batteries e Do not use the Mobi Lok Vacuum Anchor System if any part fails inspection MONTHLY Monthly inspections may be replaced by performing the following inspection of the Mobi Lok Aviation Rated Vacuum Anchor System before or after each use e Inspect all electrical connectors and visible wiring for cuts wear and heat or chemical damage e Inspect the vacuum inlet hoses for cuts wear crushing and heat or chemical damage e All labels must be present and fully legible e Inspect the rubber vacuum pads for cuts burns weather checking and torn or damaged sealing lips e Check for loose or missing fasteners e Ensure the audio alarm is working properly Step 1 Connect a compressed air source air compressor or onboard cylinder to the primary pad Step 2 Place the Mobi Lok Aviation Rated Vacuum anchor onto a smooth clean dry surface such as the floor or a bench top Step 3 Turn the Attach Release control valve to the Attach position The audio alarm should sound until the operating vacuum level is reached Step 4 Disconnect the compressed air supply The alarm should sound If the audible intensity level is not normal the battery may require replacing See Section 3 7 After replacing the batteries check the alarm function again If the system still fails contact Capital Safety for authorized service e Do not use
4. 5 solutions capitalsafety com CSG EMEA Europe Middle East Africa Le Broc Center Z I 1 re Avenue 5600 M B P 15 06511 Carros Le Broc Cedex France Phone 33 4 97 10 00 10 Fax 33 4 93 08 79 70 information capitalsafety com A Capital Safety Company CSG Canada 260 Export Boulevard Mississauga ON L5S 1Y9 Phone 905 795 9333 Toll Free 800 387 7484 Fax 888 387 7484 info ca capitalsafety com CSG Australia amp New Zealand 95 Derby Street Silverwater Sydney NSW 2128 AUSTRALIA Phone 61 2 8753 7600 Toll Free 1 800 245 002 AUS Toll Free 0800 212 505 NZ Fax 61 2 87853 7603 sales capitalsafety com au www capitalsafety com 9691 Gp Certificate No FM 39709 CSG Northern Europe Unit 7 Christleton Court Manor Park Runcorn Cheshire WA7 1ST Phone 44 0 1928 571324 Fax 44 0 1928 571325 csgne capitalsafety com CSG Asia Singapore 16S Enterprise Road Singapore 627666 Phone 65 65587758 Fax 65 65587058 inquiry capitalsafety com Shanghai Rm 1406 China Venturetech Plaza 819 Nan Jing Xi Rd Shanghai 200041 P R China Phone 86 21 62539050 Fax 86 21 62539060
5. Instructions for the following series products Mobi Lok Aviation Rated Self Contained Vacuum Anchor See back page for specific model numbers USER INSTRUCTION MANUAL AVIATION RATED SELF CONTAINED VACUUM ANCHOR SYSTEM This manual is provided as the Manufacturer s Instructions and should be used as part of an employee training program as required by OSHA Figure 1 Self Contained Vacuum Anchor System SECONDARY HOSE 2200130 ea ea t e 9 S sl P e sl P e Dist amp le e eat G 2 MOBI LOK AVIATION RATED MOBI LOK AVIATION RATED VACUUM ANCHOR SECONDARY ANCHOR PAD VACUUM ANCHOR WITH ONBOARD CYLINDER ATTACHMENT 2200109 2200107 2200108 ONBOARD CYLINDER 2200078 WARNING This product is part of a personal restraint work positioning suspension or rescue system These instructions must be provided to the user and rescuer see section 8 0 Terminology The user must read and understand these instructions or have them explained to them before using this equipment The user must read and follow the manufacturer s instructions for each component or part of the complete system Manufacturer s instructions must be followed for proper use and maintenance of this product Alterations or misuse of this product or failure to follow instructions may result in serious injury or death IMPORTANT If you have questions on the use care or suitability of this equipment for your ap
6. LAN your personal fall arrest system before installing and using this equipment Consider all factors affecting your safety during use A SYSTEM LOCATION Establish the location of the Mobi Lok Aviation Rated Vacuum Anchor System before starting your work See Figures 2 and 3 If rigging as a restraint system is not possible position the Mobi Lok Vacuum Anchor such that the potential free fall is minimized by locating the Mobi Lok Vacuum Anchor overhead or limiting the lanyard length and slack It is recommended that the system is kept as short as possible Provide safe access to and from the work location FALL CLEARANCE See Figure 4 There must be sufficient Figure 4 Fall Clearance clearance in your fall path to prevent striking an object or lower level in the event of a fall The amount of clearance required is dependent on the application See Force2 Energy Absorbing Lanyard User Instruction Manual for information on calculating fall clearance Pn Working Surface G Fall Clearance See Force2 Energy Absorbing Lanyard Instructions Lower Level or Obstruction A C SWING FALLS Swing falls occur when the anchorage Figure 5 Swing Falls point is not directly above or below the point where a fall occurs See Figure 5 The force of striking an object in a swing fall may cause serious injury or death Minimize swing falls by working as close to the anchorage point as possible Do not permit a swing fall if i
7. MERD vvo LOT NO MODEL NO RETETE ETETETT TE RERI ENS RELEASE 9 0 INSPECTION AND MAINTENANCE LOG SERIAL NUMBER MODEL NUMBER DATE PURCHASED DATE OF FIRST USE INSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By Approved By This instruction applies to the following Models 2200107 2200108 2200109 Additional Model Numbers may appear on the next printing of these instructions LIMITED LIFETIME WARRANTY Warranty to End User D B Industries Inc dba CAPITAL SAFETY USA CAPITAL SAFETY warrants to the original end user End User that its products are free from defects in materials and workmanship under normal use and service This warranty extends for the lifetime of the product from the date the product is purchased by the End User in new and unused condition from a CAPITAL SAFETY authorized distributor CAPITAL SAFETY S entire liability to End User and End User s exclusive remedy under this warranty is limited to the r
8. aces ACCEPTABLE ATTACHMENTS The system may be used on the fuselage where supported by frames and stringers and on the wing upper surface between the spars If a fall occurs the area to which the Mobi Lok Vacuum Anchor was attached must be removed from service and inspected for structural integrity by a competent person 2 7 ATTACHING TO STRUCTURES DO NOT ATTACH THE MOBI LOK AVIATION RATED VACUUM ANCHOR TO Structure where the pad will not seal properly or leakage is apparent Structurally inappropriate materials or surfaces Porous or uneven surfaces that will prevent a proper seal Excessively dirty greasy surfaces that will prevent a proper seal 3 0 INSTALLATION AND USE WARNING Do not alter or intentionally misuse this equipment Consult with Capital Safety when using this equipment in combination with components or subsystems other than those described in this manual Some subsystem and component combinations may interfere with the operation of this equipment Use caution when using this equipment around moving machinery and electrical hazards Do not loop the lanyard around small structural members WARNING Do not use this system if you are unable to tolerate the impact from a fall arrest Age and fitness can seriously affect your ability to withstand falls Pregnant women and minors must not use this equipment 3 1 BEFORE EACH USE of this equipment inspect it according to section 5 0 of this manual 3 2 P
9. anual See section 2 5 for more information B PERSONAL FALL ARREST SYSTEM Personal fall arrest systems used with the Mobli Lok Vacuum Anchor System must meet the system requirements specified in section 2 1 of this manual A DBI SALA Force2 Energy Absorbing Lanyard must be used with the Mobli Lok Vacuum Anchor System unless authorized by DBI SALA see instruction no 5908550 Consult DBI SALA if you desire to use any other type of lanyard connecting subsystem C CAPACITY The Mobli Lok Aviation Rated Vacuum Anchor System is designed for use by persons with a combined weight clothing tools etc of no more than 310 Ibs 141 kg Only one personal fall arrest system may be connected to a single Mobli Lok Vacuum Anchor 1 3 D FALL CLEARANCE There must be sufficient clearance below the user to arrest a fall before the user strikes the ground or other obstruction The clearance required is dependent on the following factors e Elevation of Vacuum Anchor e Connecting subsystem length e Deceleration distance e Movement of harness attachment element e Worker height e Free fall distance ee each personal fall arrest subsystem manufacturer s instructions for more information S h fall t subsyst fact truct fi fi t E ENVIRONMENTAL HAZARDS Use of this equipment in hazardous environments may require additional precautions to reduce the possibility of injury to the user or damage to the equipment Hazards may include but are not limited to
10. ded for use with this operation limits Alteration or misuse of device Avoid lonyord contact with sharp product or failure to follow instructions moy edges If alarm sounds move to a safe area result in serious injury or death and disconnect from vacuum anchor until normal operation resumes For use by trained persons only See user manual for more etal Do not remove this labe LAN ur DEPRESS BUTTON TO BYPASS ALARM ATTACH COMPRESSED AIR OR NITROGEN 80 150 PSI RELEASE Es SA ad CHTTITIITEH SFECIFICATIONS ratus is intrinsically ne and is suitable for use in Class Division 1 T4 9 To 115F eo r hazardous location Materials of onstruction Aluminum Natural Rubber Polybutadiene Capacity One user 310 Ibs 141 kg Anchor strength 3 375 Ibs minumum 15 kN Moximum Surface Temperature 140F 60C Patent No US 6 547 033 CB 2 313 396 AU 712 249 OTHER PATENTS PENDING A WARNING device is not user repairable To This reduce the risk of ignition of a flammable or explosive atmos here batteries must be D changed ely in o locaton known to be non 9504293 REV A N replacement batteries use Capitol Sue part number 9501987 To e ie risk of explosion do not mix old batteries with new batteries See manufacturer s instructions 5902400 for more information This product is i Safe enabled and contains an electronic tog that can be read by compatible reodere pr
11. e personal fall arrest system manufacturer s instructions for connecting subsystems used with the Mobi Lok Vacuum Anchor System WARNING Do not connect any lanyard to the carrying handle of any vacuum anchor pad B SECONDARY ANCHOR PAD 2200109 Step 5 Clean area where pads are to be attached to absorb excess moisture and remove loose debris Excess moisture or debris could be pulled into the system which may corrode or damage the vacuum pump and other components Place the secondary pad against surface to which it is to be attached When using the system on a curved surface the vacuum pads must be positioned one above the other to conform to the curvature as shown in Figure 7 Depress the Alarm Bypass button on the Primary pad if possible and turn the Attach Release control valve to Attach position If the Alarm Bypass button is not depressed the audio alarm will sound until the operating vacuum level is reached A slight downward pressure on the pads may be required to create the initial seal When the vacuum gauge reaches the green region release the Alarm Bypass button The Secondary Pad Anchor is now ready for attachment of your personal fall arrest system If the audio alarm sounds during use other than described above disconnect your fall protection system from the Mobi Lok Vacuum Anchor System as soon as safely possible an insufficient vacuum level is present and the system may not support fall restraint or fall ar
12. epair or replacement in kind of any defective product within its lifetime as CAPITAL SAFETY in its sole discretion determines and deems appropriate No oral or written information or advice given by CAPITAL SAFETY its distributors directors officers agents or employees shall create any different or additional warranties or in any way increase the scope of this warranty CAPITAL SAFETY will not accept liability for defects that are the result of product abuse misuse alteration or modification or for defects that are due to a failure to install maintain or use the product in accordance with the manufacturer s instructions CAPITAL SAFETY S WARRANTY APPLIES ONLY TO THE END USER THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO OUR PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES EXPRESSED OR IMPLIED CAPITAL SAFETY EXPRESSLY EXCLUDES AND DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND SHALL NOT BE LIABLE FOR INCIDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY NATURE INCLUDING WITHOUT LIMITATION LOST PROFITS REVENUES OR PRODUCTIVITY OR FOR BODILY INJURY OR DEATH OR LOSS OR DAMAGE TO PROPERTY UNDER ANY THEORY OF LIABILITY INCLUDING WITHOUT LIMITATION CONTRACT WARRANTY STRICT LIABILITY TORT INCLUDING NEGLIGENCE OR OTHER LEGAL OR EQUITABLE THEORY CSG USA amp Latin America 3833 SALA Way Red Wing MN 55066 5005 Toll Free 800 328 6146 Phone 651 388 8282 Fax 651 388 506
13. heat caustic or corrosive chemicals high voltage power lines explosive or toxic gases moving machinery and sharp edges F TRAINING This equipment is intended to be installed and used by persons trained in its application and use APPLICABLE STANDARDS Refer to national Standards including ANSI Z359 0 1 2 3 and 4 family of standards on fall protection ANSI A10 32 and applicable local state and federal OSHA requirements governing occupational safety for more information on this equipment and associated system components 2 0 SYSTEM REQUIREMENTS 2 1 2 2 2 3 2 4 2 5 PERSONAL FALL ARREST SYSTEM A COMPONENTS AND SUBSYSTEMS The Mobi Lok Aviation Rated Vacuum Anchor System is designed for use with DBI SALA approved components and subsystems Non approved components or subsystems may be incompatible with the Mobi Lok Vacuum Anchor System which could affect the safety and reliability of the complete system Personal fall arrest systems must meet applicable local state and federal OSHA requirements A full body harness must be used with this system B ENERGY ABSORBING LANYARD A DBI SALA Force2 Energy Absorbing Lanyard must be used with this system unless authorized by DBI SALA To maintain a safety factor of at least 2 the personal fall arrest system must limit fall arrest forces to 1 400 Ibs 6 2 kN complies with OSHA arresting force limit of 1 800 Ibs 8 0 kN for systems incorporating a full body harne
14. is anchor pad PRIMARY ANCHOR PAD VACUUM INLET y E This product is i Safe enabled and contains on electronic tag that con be read by compatible readers providing inspection logs inventory management and other safety information SPECIFICATIONS Capacity One user 310 Ibs 141 Kg Anchor strength 3 375 Ibs 15kN minumum Materials of construction Aluminum Natural Rubber Polybutadiene Patent No US 6 547 033 GB 2 313 396 AU 712 249 C Net ON ACAPTTAL SAFETY BRAND ww captalsafetyicom C 800 328 6146 Z MoBi Lok _ Self Contained Vacuum Anchor E Loa lY x 000000000000X NY J ES 13 Manufacturer s instructions must be read and Structure to which the vacuum anchor is understood prior to use Instructions supplied attached must be capable of supporting the with this product at time of shipment must be loads imposed by the vacuum anchor due to followed This anchorage device must only be fall arrest see user manual Locate vacuum installed and used under the super vision anchor and rig fall arrest system to minimize of a qualified person as part of a complete free fall and Swing fall hazards Ensure personal fall arrest system which maintains sufficient clearance exists in the work area a safety factor of at least two Do not use to avoid striking on object or lower level vacuum anchor where pad
15. n 26 7cm 22 00 in 55 9 cm Y 22 00 in FE 55 9 cm 7 0 TERMINOLOGY AUTHORIZED PERSON A person assigned by the employer to perform duties at a location where the person will be exposed to a fall hazard otherwise referred to as user for the purpose of these instructions RESCUER Person or persons other than the rescue subject acting to perform an assisted rescue by operation of a rescue system CERTIFIED ANCHORAGE An anchorage for fall arrest positioning restraint or rescue systems that a qualified person certifies to be capable of supporting the potential fall forces that could be encountered during a fall or that meet the criteria for a certified anchorage prescribed in this standard 10 QUALIFIED PERSON A person with a recognized degree or professional certificate and with extensive knowledge training and experience in the fall protection and rescue field who is capable of designing analyzing evaluating and specifying fall protection and rescue systems to the extent required by this standard COMPETENT PERSON One who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary hazardous or dangerous to employees and who has authorization to take prompt corrective measures to eliminate them 8 0 LABELING 8 1 MOBI LOK AVIATION RATED VACUUM ANCHOR 2200107 LABELS INSPECTION Before each use inspect vacuum anchor for damaged
16. njury could occur D SHARP EDGES Avoid working where parts of the system will be in contact with or abrade against unprotected sharp edges E AFTER A FALL Components which have been subjected to the forces of arresting a fall must be removed from service and destroyed or returned to an authorized service center for inspection or repair F RESCUE The employer must have a rescue plan when using this equipment The employer must have the ability to perform a rescue quickly and safely 3 3 PREPARING THE MOBI LOK SELF CONTAINED VACUUM ANCHOR SYSTEM FOR USE Refer to Figure 6 for component identification A Mobi Lok Aviation Rated Vacuum Anchor Primary Pad external compressed air source 2200107 Step 1 Before each use inspect the Mobi Lok Vacuum Anchor System according to section 5 0 of this manual Inspect all other fall protection components according to their manufacturer s instructions Step 2 Compressed air connection e Connect a compressed air hose to the compressed air or nitrogen source 80 150 psi 550 1035 kPa e Connect the other end of the air hose to the compressed air connector on the Mobi Lok Vacuum Anchor e Ensure the Attach Release control valve on the Mobi Lok Vacuum Anchor is in the Release position B Mobi Lok Aviation Rated Vacuum Anchor Primary Pad with onboard compressed air cylinder 2200108 Step 1 Before each use inspect the Mobi Lok Vacuum Anchor System according
17. oviding repedion logn hwelary management ond other safety information INSPECTION LOG DATE INITIAL DATE INITIAL 9504294 REV B Cy ws 9504311 REVA Gr Mosr Lokc eot pond O Self Contained Vacuum Anchor 800 328 6146 had ind SERIAL NO SEE RFID TAG M MFRD Rimo LOT NO MODEL NO Mos1 Lok Self Contained Vacuum Anchor _ O 11 8 2 MOBI LOK AVIATION RATED VACUUM ANCHOR WITH ONBOARD CYLINDER ATTACHMENT 200108 LABELS INSPECTION Before each use inspect vacuum anchor A WARNING for damaged worn loose or missing components Inspect vacuum pads and hoses for cuts or other damoge Do not ude Secondary anchor Periodically according toconditions of pad unless this anchor pad is use d competent person other than attached to working surface the user must inspect the vacuum anchor and vacuum gauge indicates green See user manual for inspection and factory service schedule Do not use if inspection reveals an unsafe condition SECONDARY ANCHOR PAD DEPRESS BUTTON TO BYPASS ALARM COMPRESSED AIR OR NITROGEN 80 150 PSI SPECIFICATIONS This opporatus is intrinsically safe and is suitable for use in hazardous locations Materials of construction Aluminum Natural Rubber Polybutadiene Capacity One user 310 Ibs 141 kg Anchor strength 3 375 Ibs minumum 15 kN Maximum Surface Temperature 140F 60
18. plication contact DBI SALA Form 5902400 Rev C Copyright 2012 DB Industries Inc 1 0 APPLICATION 1 1 PURPOSE The Mobli Lok Aviation Rated Vacuum Anchor System is intended to be used as an anchorage connector for connection of a personal fall protection system for personnel working on aircraft or other structures This system has been designed and tested for use in Class I Division 1 Group D hazardous locations See Figures 2 and 3 for typical fall arrest and restraint applications Figure 2 Applications Overhead Attachment Restraint Prevents user from reaching a fall hazard Fall Arrest User may reach a fall hazard Energy Absorbing Lanyard Vacuum Anchor Vacuum Anchor Energy Absorbing Full Body Harness Lanyard Full Body Harness Working Surface Working Surface Fall Hazard Fall Hazard Z 7 NG Figure 3 Applications Working Surface Attachment Restraint Prevents user from reaching a fall hazard Fall Arrest User may reach a fall hazard Full Body Harness Full Body Harness Energy Absorbing Lanyard Energy Absorbing y Lanyard Vacuum Anchor Working Vacuum Anchor Working Surface Surface gt Fall Hazard Awe WZ MW NM Fall Hazard MU A ANCHORAGE STRUCTURE The surface to which the Mobli Lok Aviation Rated Vacuum Anchor is attached must be selected according to the limitations and strength requirements specified in this m
19. rabiners D rings must be capable of supporting a minimum of 5 000 Ibs 22 2kN Connectors must be compatible with all attachment points including the Vacuum Anchor and other system components Non compatible connectors may unintentionally disengage roll out Connectors must be compatible in size shape and strength Self locking connectors must be used with this equipment ANCHORAGE STRUCTURE From OSHA 1910 66 and 1926 500 Anchorages used for attachment of a personal fall arrest system shall be independent of any anchorage being used to support or suspend platforms and must support at least 5 000 Ibs 22 2 kN per user attached or be designed installed and used as part of a complete personal fall arrest system which maintains a safety factor of at least two and is supervised by a qualified person When more than one Mobi Lok Vacuum Anchor is installed on the structure the structure must be capable of supporting the strengths stated above for each Mobi Lok Vacuum Anchor attached to the structure 2 6 ATTACHING TO AIRCRAFT DO NOT ATTACH THE MOBI LOK AVIATION RATED VACUUM ANCHOR TO Composite elements Non metal surfaces unless authorized by aircraft manufacturer Cabin and cockpit windows Passenger Emergency Cargo doors Maintenance Access doors Areas around cut outs which are not sufficiently supported by structural elements stringers and frames Areas outside of wingbox in spar skin i e No Step Lines Moveable control surf
20. rest loads WARNING Do not use the secondary pad if the primary pad is not attached to a surface 3 5 REPOSITIONING THE MOBI LOK AVIATION RATED VACUUM ANCHOR SYSTEM Step 6 To reposition Mobi Lok Vacuum Anchor turn the Attach Release control valve to the Release position Move the Mobi Lok Vacuum Anchor to a new location depress the Alarm Bypass button and turn Attach Release control valve to Attach position Wait for the gauge to move into the green area before releasing the Alarm Bypass button and attaching your lanyard to the pad Note If the Alarm Bypass button is not depressed the audio alarm will sound until the operating vacuum level is reached WARNING Do not reposition the primary pad while the secondary pad is in use 3 6 USING MOBI LOK AVIATION RATED VACUUM ANCHOR AS A HORIZONTAL LIFELINE ANCHORAGE See instruction 5902166 for the use of the Mobi Lok Vacuum anchor as anchor points for the Vacuum Anchor Horizontal Lifeline System 3 7 REPLACING THE BATTERY WARNING To reduce the risk of ignition of a flammable or explosive atmosphere batteries must be changed only in a location known to be non hazardous For replacement batteries use only DBI SALA part no 9501987 To reduce the risk of explosion do not mix old batteries with new batteries e Depress the locking tabs on the sides of the battery tray and slide the tray out from the side of the Vacuum Anchor e Remove and discard the old batteries e In
21. s Ensure sufficient clearance exists in the work area to avoid striking on object or lower level should a fall occur Clean area where pad is to be attached of loose debris and excess moisture before applying vacuum A full body harness is recommended for use with this device Avoid lanyard contact with sharp edges If alarm sounds move to a safe area and disconnect from vacuum anchor until normal operation resumes For use by trained persons only See user manual for more details Do not remove this label ATTACH 4 4 aim mda Y RELEASE t 1 ai da INSPECTION LOG DATE INITIAL Ze This product is i Safe enabled and contains an electronic tag that con be read by compatible readers providing inspection logs inventory management and other safety information DATE INITIAL 9504294 REV B O AGITALSNETY BRAND nn cap om O 800 328 6146 7 Mos1 Lok Self Contained Vacuum Anchor X f 3 000 psi 20 MPa 00 12 9504311 REVA 7777 MoBr Lok Self Contained Vacuum Anchor SERIAL NO SEE RFID TAG MFRD orato LOT NO MODEL NO REESE EEEE TOEA BREA EIE SSS RREZES 8 3 SECONDARY ANCHOR PAD 2200109 LABELS A WARNING This anchor pad must be used in conjunction with a DBI SALA SCVA primary anchor pad Do not disconnect vacuum hose while this anchor pad is in use Do not connect compressed air to the vacuum inlet on th
22. ss The system should be rigged to limit free fall to 6 ft 1 8 m or less Some applications may require attaching the Mobi Lok Vacuum Anchor on the working surface at foot level A free fall greater than 6 ft 1 8 m may be possible in this configuration If the 6 ft 1 8 m free fall is exceeded OSHA requires the employer to document with test data that the maximum permissible arresting forces will not be exceeded and that the personal fall arrest system will function properly DBI SALA has verified through testing of the Force2 Energy Absorbing Lanyard in free falls up to 12 ft 3 7 m that the arresting forces do not exceed 1 400 Ibs 6 2 kN Test results are specified in the Force2 Energy Absorbing Lanyard User Instruction Manual no 5908550 Consult DBI SALA if you desire to use any other type of lanyard connecting subsystem RESTRAINT SYSTEM Restraint systems must meet the requirements of personal fall arrest systems as stated in section 2 1 COMPRESSED AIR SOURCE In order to operate this system requires a constant source of compressed air or nitrogen delivering 80 150 psi 550 1035 kPa This may be a compressor delivering shop air a compressed air cylinder or compressed nitrogen cylinder When using an external source the air or nitrogen should be filtered to 5 microns If you have any questions about the appropriateness of your source of compressed air contact DBI SALA COMPATIBILITY OF CONNECTORS Connectors hooks ca
23. stall the new batteries DBI SALA part no 9501987 into the battery tray being careful to orient the batteries as shown in the bottom of the tray e Slide the tray back into the side of the Mobi Lok Vacuum Anchor until the tabs catch and lock 4 0 TRAINING 4 1 The user and purchaser of this equipment must be familiar with the instructions operating characteristics application limits and the consequences of improper use of this equipment Users and purchasers must be trained in the correct care and use of this equipment WARNING Training must be conducted without exposing the trainee to a fall hazard Training should be repeated on a periodic basis 5 0 INSPECTION AND MAINTENANCE WARNING This device is not user repairable If the system is not operating properly or if any part of the system fails inspection contact Capital Safety for authorized service 5 1 MOBI LOK AVIATION RATED VACUUM ANCHOR INSPECTION PROCEDURES See Figure 6 for part identifications and locations BEFORE EACH USE e Inspect the Mobi Lok Aviation Rated Vacuum Anchor System for damage and loose or missing parts e Inspect the rubber vacuum pads for wear or damage Inspect the underside of the vacuum pads Wipe off any debris collected on the inlet filter e Test the battery Ensure the audio alarm operates when the Attach Release control valve is moved to the Attach position without depressing the Alarm Bypass button If the audio alarm fails
24. the Mobi Lok Vacuum Anchor System if any part fails inspection ANNUALLY e Annually the Mobi Lok Aviation Rated Vacuum Anchor pad assembly must be inspected by a Capital Safety authorized service technician 6 0 SPECIFICATIONS 6 1 6 2 6 3 6 4 6 5 6 6 6 7 SYSTEM WEIGHTS e Primary Aviation Rated Pad 18 Ibs 8 2 kg e Primary Aviation Rated Pad with onboard cylinder attachment 20 Ibs 9 1 kg e Primary Aviation Rated Pad with onboard cylinder attachment and full cylinder 23 Ibs 10 4 kg e Secondary pad 15 Ibs 6 8 kg ELECTRICAL SPECIFICATIONS e Four AA lithium batteries 6 0 V e The Mobi Lok Aviation Rated Vacuum Anchor System is intrinsically safe and is suitable for use in Class I Division 1 Group D T4 T 115 F 46 C Max hazardous location COMPRESSED AIR SPECIFICATIONS e Mobi Lok Aviation Rated Vacuum Anchor system requires 80 150 psi 550 1035 kPa e External compressed air or nitrogen sources should be filtered to 5 microns MINIMUM APPLICATION RADIUS 36 in 91 cm MOBI LOK AVIATION RATED VACUUM ANCHOR STATIC CAPACITY Approximately 3 375 Ibs 15 kN on unpainted surface MOBI LOK AVIATION RATED VACUUM ANCHOR OPERATING RANGES e Maximum altitude Contact Capital Safety for usages over 3 000 ft 1 000 m above sea level e Temperatures AIR 20 F to 115 F 29 C to 46 C SURFACE 20 F to 140 F 29 C to 60 C PAD SIZE N 10 50 i
25. to section 5 0 of this manual Inspect all other fall protection components according to their manufacturer s instructions Step 2 Compressed air connection e Select a compressed air cylinder 2200078 with a minimum pressure of 1 000 psi Screw the cylinder into the socket underneath the guard on the Vacuum Anchor unit until it is hand tight If the gauge on the cylinder is in a position that is not readable unscrew it up to one full turn until the gauge is readable e Ensure Attach Release control valve on Mobi Lok Vacuum Anchor is in the Release position C MOBI LOK VACUUM ANCHOR SECONDARY PAD 2200109 Step 1 Before each use inspect the Mobi Lok Aviation Rated Vacuum Anchor System according to section 5 0 of this manual Inspect all other fall protection components according to their manufacturer s instructions Step 2 Vacuum connection e Attach the secondary hose 2200130 to the vacuum connection of the primary pad e Attach the other end of the hose to the vacuum connection of the secondary pad e Ensure the Attach Release control valve on the secondary pad is in the Release position Figure 6 Component Identification Mobi Lok Aviation Rated Vacuum Anchor Mobi Lok Aviation Rated Vacuum Pad with external air source 2200107 Carrying handle Vacuum connector for secondary hose Vacuum guage Attach release p contro valve Vacuum hose die G 5 AU Compressed air IN connection BH Vacuum hose
26. um level is reached Apply downward force on the pads to create the Figure 7 Using the Vacuum Anchor System initial seal and force excess air from underneath the pads This can v help extend the life of the cylinder A slight downward pressure on the pads may be required to create the initial seal When the vacuum gauge reaches the green region release the Alarm Bypass button The Mobi Lok Vacuum Anchor System is now ready for attachment of your personal fall arrest system If the audio alarm sounds during use other than described above disconnect your fall protection system from the Mobi Lok Vacuum Anchor System as soon as safely possible an insufficient vacuum level is present and the system may not support fall restraint or fall arrest loads Attachment Surface Vacuum Anchor D ring Connector Full Body Harness Energy Absorbing Lanyard Step 4 Attach your fall protection system to the D ring connector on the Mobi Lok Vacuum Anchor as shown in Figure 7 Ensure roll out of the qe Working Surface z attachment hook or carabiner cannot occur Roll out occurs when interference between the hook and mating connector causes the hook gate to unintentionally open and release Self locking snap hooks and carabiners must be used to reduce the possibility of roll out Do not use connectors that will not completely close over the attachment object Do not connect snap hooks or carabiners to each other Se
27. will not seal properly should a fall occur Clean area where pad is or leakage is apparent Do not attach vacuum to be attached of loose debris ond excess anchor to structurally inappropriate materials moisture before applying vacuum A full body or surfaces Refer to user manual for temperature harness is recommended for use with this operation limits Alteration or misuse of this device Avoid lanyard contact with sharp product or failure to follow instructions may edges If alarm sounds move to a safe area result in serious injury or death and disconnect from vacuum anchor until normal operation resumes persons only See user ma details Do not remove this label SES SILL 00000040 0 0 9 9 4 GUN 3382 x R329299 KOLO SKK A WARNING A WARNING For use by trained nual for more ATTACH amp 4 XXX SERRE KEK Ma 8S POR aAa INSPECTION Before each use inspect vacuum anchor for damaged worn loose or missing components Inspect vacuum pads and hoses for cuts or other damage Periodically according to conditions of use a competent person other than the user must inspect the vacuum anchor See user manual for inspection and factory service schedule Do not use if inspection reveals an unsafe condition INSPECTION LOG DATE INITIAL DATE INITIAL 9504311 REVA sata MoBr Lok Self Contained Vacuum Anchor SERIAL NO SEE RFID TAG
28. wor oos or missing A WARNING components inspect vacuum hos Do not use secondary anchor pad unless this anchor pod is attached to working su and vacuum gouge dates green Perel according ing focondilons of use c competent person other thon the user must inspect the vacuum anchor See user manud for inspection and factory service schedule Do not use if inspection reveds an unsafe condition Manufacturer s instructions must be read and ood prior to use Instructions supplied Wit Vis product at time of shipment must be folowed This anchorage device must only be installed and used under the supervision of o qualified person as part of a complete personal fall arrest system which maintains a safety factor of at least two Do not use vacuum anchor where pod will not seal properly or leakage is apparent Do not attach vacuum Structure to which the vacuum anchor is attached must be capable of supporting th loads imposed by the vacuum anchor due to arrest see user manual Locate vacuum onchor and rig fall arrest system to minimize free fall ond swing fall hazards Ensu sufficient cleoronce exists in the work area to avoid striking on object or lower level should o fall occur Clean area where pad is to be attached of loose debris and excess SECONDARY anchor to structurally inappropriate materials moisture before applying vacuum A full body ANCHOR PAD or surfaces Refer to user manual for temperature harness is recommen
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