Gerni 6600 Pressure Cleaner User Manual
Contents
1. not start Fuel filter dirty Water in the fuel Check the thermostat setting and adjust if necessary Clean the fuel filter see Maintenance Empty and clean fuel tank se Maintenance The high pressure cleaner does not go to max Detergent tank empty takes in air Detergent hose defect Refill the tank Close the detergent valves Replace the detergent hoses pressure pressure fluctuates The pump suction side Check for leakages tighten any hose retaining rings leaks takes in air High pressure nozzle blocked Remove and carefully clean the nozzle Machine needs decalcification Descale the machine see Maintenance High pressure nozzle worn Fit new nozzle Note nozzle type see Tecnical Data Air in the system Bleed the cleaner Open the pressure regulation handle acti vate the pistol Let the machine run until stable pressure has been obtained Wrong nozzle Change the nozzle Note nozzle type see Technical Data The water does not reach operating temperature Fuel filter dirty The machine needs descaling Boiler and coil clogged uo Operating thermostat set too low Check the thermostat setting and adjust if necessary Clean the fuel filter see Maintenance Descale the machine seemaintenance Call service engineer 33 34 TECHNICAL DATA Model Working pressure Turbo power Working pressure w steam bloc Water capacity min Water capacity w steam bloc Temper2. mechanism Never aim the water jet in the direc tion of electric installations as the jet may then become live The water jet is delivered from the nozzle at high speed Therefore never aim the jet in the direction of people or animals Hearing protection should be used to reduce the noise loading below 85d B A It is recommended that protective clothing be worn to avoid accidental spraying of unprotected skin y WS The Construction and Function of the High pressure Cleaner Your new high pressure cleaner is con structed as shown in the functional dia gram and photograph No 2 6 The machine consists of a low pressure side and a high pressure side with a built in boiler system and high pressure pump 2 16 From the water inlet 2 24 the water is carried through the float valve 2 26 into the pre heater 2 7 and into the water box 2 23 At maximum water level the float valve shuts off the water supply Part of the water from the water inlet 2 24 will be led directly to the con trol unit 2 20 When the pistol handle 2 29 is activated a flow will be created in the control unit and the high pressure cleaner will start via a signal from the flow switch 2 21 From the water box the water is sucked into the three cylinder pump which is driven by the electric motor 2 14 From the low pressure chamber of the high pressure pump the water is sucked through the suction valves into the cylinders Here the water
3. bel Installation von Helsswasserreiniger e Tableau de consommation d alr entr e d air min l installation de machines eau chaude Tobel 2 Luftforbrug m t Min luftindtag Air consumption m h Min air intake Luftverbrauch rm std Min Lufteinlass Consommation dair m h Entree dair min mm O mmxmm Nombre 2250 2300 2300 3000 200x200 250x250 300x300 2250 2300 23090 41 4500 200x200 250x250 300x300 2300 2400 2450 46 4800 250x250 350x350 400x400 2300 2400 2450 3000 250x250 350x350 400x400 2300 2400 6000 290x250 390x350 El diagram Wiring diagram Elektrisch schema M E T1 T2 F4 Motor Kontaktor Styretransformer Teendtransformer Sikring o El diagram o Elektodiagramm o Diagrama el ctrico Motor Contactor Control transformer Ignition transformer Fuse Motor Schutz Steuerungstransformator Z natrafo Sicherung Elschema Sch ma lectrique Diagrama El 3X200V 230V Moteur Contacteur Transformateur de contr le Transformateur Fusible 3X400 415V El diagram o El diagram e Elschema Wiring diagram o Elektodiagramm o Sch ma lectrique Elektrisch schema o Diagrama el ctrico e Diagrama El 3X230 400V with inverser Black 2 5mm2 White Reed bl bi bi Be Cen M Motor Motor Motor Moteur K1 Kontaktor Contactor Schutz Contacteur Oi Omskifter switch schalter Interrupteur T1 Styretransformer Control transformer Steuerungstransformato
4. is pressurised and pumped through the pressure valves into the high pressure side through the flow switch 2 21 and into the coil 2 6 where it is heated to the required temperature to give hot water or steam The operating temperature is set and adjusted on the thermostat 2 32 The water is pumped through the pres sure outlet 2 35 and into the high pres sure hose 2 28 to the pistol 2 29 the lance 2 30 and out through the nozzles 2 1 and 2 2 The pressure of your high pressure clean er is adjustable by way of the pressure regulation handle 2 3 and can be read on the pressure gauge 5 2 If the water pressure exceeds the normal working oressure the built in safety valve will run in by pass and thereby prevent damage to the high pressure cleaner The flow switch shuts off the oil burner via the solenoid valve if the water supply No Voltage Release Protects against re start of the high pres sure cleaner following voltage supply fail ure Stop the high pressure cleaner by setting the start stop knob 2 33 in position O and start the machine Flame Control Yuor machine may be equipped with flammme control The flame control 2 8 ensures correct oil burner operation Any combustion fault conditions will cause the oil burner to be switched off after 20 sec onds When the oil burner is switched off the machine will continue operation as a cold water cleaner Stop the high pressure cleaner by setting
5. plusieurs machines sur un seul conduit de fum e doit tre r alis avec un extracteur La temp rature des gaz peut atteindre 300 C La puissance d aspiration doit tre d termin e suivant la quantit totale de gaz brul et d air supp l mentaire La quantit d air suppl mentaire voir tableau page 76 est sup rieure ou gale 2 fois la quantit de gaz brul ENTREE D AIR Le local technique doit tre quip d une entr e d air qui permet l admission d une quantit d air n cessaire la combustion dans les machines voir le tableau page 76 ze Rogafgang o Roykavganger Rokavganger Smoke flues o Abgas Schornsteine o Conduits de fum e Rookkanalen o Conductos de humo e Chamin s para fumos Krav till regafgange ved installationer af hedvandsmaskiner Demands on smoke outlets on installations of hot water machines Forderungen an Rauchauslisse bei Installationen von Heisswassermaschinen D mande du passage de fumee a L installation de machines eau chaude Fig 1 a Skorsten iht lokal lov Chimey acc to local law Schornstein lout lokalem Gesetz Chenin e selon la loi locale Raggas bl ser Exhaust gas blower Abgase Geblase Soufflante p gaz de fume Luftindgang Air inlet Lufteinlass Entr e d air Oversigt over luftforbrug nin luftindtag ved installation af hedvandsmaskiner Outline of alr consumption min air Intake on installation of hot water cleaners Ubersicht Uber Luftverbrauch min Lufteinlass
6. the start stop knob 2 33 in position 0 Remedy the fault see Faultfinding and re start the machine DESCRIPTION should fail so that overheating and boil ing dry are prevented The oil pump 2 9 which is driven by the electric motor sucks fuel from the oil tank 2 11 through the oil filter 2 13 The high pressure cleaner can operate with cold water hot water or steam For hot water and steam operation the outlet water is pre heated on the low pressure side in the pre heater while on the high pressure side it is heated by means of the burner 2 10 to the operating tempera ture in the boiler coil The high pressure cleaner is equipped with a steam bloc 2 19 For re circulation the water may be heated to 130 C Detergent is added via the detergent valve 2 17 from an external detergent tank 2 15 which may be placed on the holder for detergent tank 2 34 By means of the built in injector it is possible to dose up to 6 detergent The dosing pump doses water softener from the container 3 1 into the water box High pressure jet Low pressure jet Pressure regulation handle Overheating protector Thermostat sensor Heating coil Pre heater Flame control Oil pump Burner Fuel tank Fuel level control Fuel filter Electric motor Detergent tank High pressure pump Detergent valve Top section Steam bloc Control unit Flow switch Floater NNNNNNNNNNNNNNNNNNNNDNID NS INS DD el carac a
7. 0 Functional diagram ss aces aes Suba lado OPPN reso erro dci AE L E eee aba E 30 Smoke TILES su oka o ir SS ER He Dede SEY BY Warming AMP se notar proa ida Os 30 Eleciic diagrami er SE ERES Fae E Om Operating thermostat 30 PAOLO NO O 424 caseras gt bee ones oc ENGLISH oe hans ok eee a td 27 Steam DIOC sedard agan oe ohh wh oe ENS ra Fuel level control INTRODUCTION We congratulate you on your choice of new high pressure cleaner We are confident that the product will fully meet your expectations lt has been designed and produced by one of Europe s leading manu facturers of high pressure cleaners Nilfisk Advance caters for all indus tries with a complete range of cold and hot water cleaners as well as a wide assortment of accessories To secure full benefit from your high pressure cleaner we ask you and other possible operators to study the following operating guide The oper ating guide should be regarded as an integral part of the high pressure cleaner and should always be avail able to the operator The operating guide briefly explains the construc tion and the operation of the high pressure cleaner The high pressure cleaner is built for fast and simple operation Should problems occur which you cannot solve yourself by means of the oper ating guide we ask you to contact our service department whose expe rience and expertise is at your dis posal By following this op
8. Caramba or similar products that are able to a Counteract moisture D Protect against corrosion C Lubricate and clean We also recommend the above men tioned treatment if the Turbo lance is not being used for a long period of time 2 The desired amount of detergent up to 6 can be set on the detergent regulator 2 29 After using detergents clean water should be sucked through the pump Place the detergent hose in clean water and let the machine run for a few minutes NOTE The detergent regulator must be in pos 0 when detergent is not being used as the pump will suck in air MAINTENANCE Water softener To prevent deposit of calcium blocking pipes hoses and nozzles water softener is added to the water which is poured into the container 3 1 On the front panel there is a water softener level gauge 5 1 which indicates when re filling is neces sary Decalcification Even though the high pressure cleaner is equipped with a water softener device we recommend that the machine be regularly descaled Descaling is required if you find a pressure increase of 5 bar or more over operating pressure T Place the detergent pipe into the descaling acid 2 Dismount the lance 2 30 from the pistol 2 29 E Start the cleaner at pos 1 and let it run for 1 2 min 4 Close the pistol 2 29 a few times so the cleaner is also descaled in the by pass system ef Stop the cleaner and let the desc
9. NA WH M M VO WWWWWWWNNYNMNY PNN Stop the high pressure cleaner by setting the start stop knob 2 33 in position 0 Let the motor cool for 15 min and re start the machine Phase Sequence Control Your high pressure cleaner has a built in phase sequence control which will pre vent the oil burner from starting if the direction of rotation of the machine is incorrect Water Pressure Control The water pressure control 2 25 switch es off the oil burner if the water inlet pres sure is too low Stop the high pressure cleaner by setting the start stop knob 2 33 in position O Remedy as required see Fault Finding and re start the machine 29 so OPERATING AND STARTING GUIDE Transport When moving the high pressure cleaner a crane hook 2 31 may be used High pressure Hose Your new high pressure cleaner is provid ed with a heavy high pressure hose Do not attempt to pull the high pressure hose when moving the high pressure cleaner Be careful not to run over or in any other way damage the high pressure hose The warranty does not cover broken hoses or hoses which have been run over Lances Your new high pressure cleaner may be equipped with one or more of the follow ing lances e Single lance is supplied with a fixed spray nozzle and a lance with the possibility of constant pressure and application of detergents It is operated by means of the pistol grip e Double lance is supp
10. NILFISK Gerni N G 6400A 6600A KKMEKMEEKEE Betjeningssvejledning side Bruksanvisning side Bruksanvisning sida Operating guide page Betreibsanleitung Seite Mode d emplo a0aaaaaaaan page Gebruiksaanwijzingen pagina Instrucciones de manejo p gina Instru es para uso p gina 2 11 19 27 35 43 51 59 67 950946 03 Type N G 6400 6600 Maskinen er fremstillet i overensstemmelse med f lgende direktiver Maskindirektiv 89 392 E F 91 368 E F 93 44 E F EMC direktiv 89 336 EDF Lavspeendingsdirektiv 73 23 EQF 92 31 EQF N G 6400 6600 Type direktiver Maskindirektiv 89 392 EOS 91 368 EOS 93 44 EOS EMC direktiv 89 336 E9S Lavspenndingsdirektiv 73 23 E0S 92 31 E S S Typ N G 6400 6600 Maskinen ar framst lld i verensst mmelse med f ljande direktiv Maskindirektiv 89 392 EEC 91 368 EEC 93 44 EEC EMC direktiv 89 336 EEC Lagspanningsdirektiv 73 23 EEC 92 31 EEC Type N G 6400 6600 This machine was manufactured in conformity with the following directives Machine directive 89 392 FEC 91 368 EEC 93 44 EEC EMC directive 89 336 EEC Low voltage directive 73 23 EEC 92 31 EEC D Typ N G 6400 6600 Diese Maschine wurde gema den folgenden Richtlinien hergestell
11. al forsynes med raggasafgang med dimensioner h t skitsen p side 76 Installationen b r udf res af en lokal VVS installator der samtidig sikrer at installationen overholder de lokale myndighedskrav ROGGASBL ESER Nar der monteres 2 eller flere maskiner til et samlet raggasanleeg skal dette forsynes med reggasbleeser Reggassen kan n en temperatur pa op til 300 C Bleeserens ydelse skal dimensioneres i h t den samlede meeng de r ggas og tilleegsluft Der anbefales en luftmeengde gt 2 X luft m ngden i tabellen side 76 LUFTINDGANG Maskinrummet skal v re forsynet med luftindgang som muligg r tilf relse af n dvendig luftm ngde til foror ndingen i maskiner ne se tabellen side 76 STATION R INSTALLATI ON VON HEIBWASSERMASCHINEN RAUCHAUSLAS Jede Maschine soll mit einem korrekt bemessten Rauchgasauslaf ausgestattet sein laut der Skizze auf Seite 76 Die Einrichtung soll vom lokalen Gas und Wasserinstallateur aus gef hrt werden der gleichzeitig sichern wird da die Einrichtung die lokalen Forderungen der Beh rden einhalt ABGASGEBLASE Wenn 2 oder mehr Maschinen zur einen gesammelten Abgasanlage gemacht werden ist diese mit einem Abgasgeblase ausgestattet ZU werden Die Abgase k nnen Temperaturen bis an 300 C erreichen Die Leistung des Geblases soll laut der gesammelten Menge von Abgasen und Zusatzluft bemessen werden Eine Luftmenge 2 X die Luftmenge der Tabelle auf Seite 76 wird empfohl
12. aling acid work for 5 min 6 Restart the cleaner If the pressure is not down to the operat ing pressure the process is repeated After descaling the system must be with clean water to remove acid residues Close the pistol a couple of times so that the by pass system of the cleaner is flushed clean The cleaner is then ready for use again NOTE Descaling acid is corrosive wear facial protection protective gloves etc Frost Protection The best frost protection is to place your high pressure cleaner in a frostfree envi ronment If this is not possible the high oressure cleaner must be frost protected as follows Empty the boiler shell at 4 2 and the water box via the drain plug Disconnect the water inlet hose and pour 5 litres of antifreeze into the water box 2 23 Start the high pressure cleaner activate the pistol and let the machine run with the oressure regulation handle in the open position until antifreeze trickles from the nozzles 2 1 and 2 2 Activate the pistol trigger a couple of times to protect the by pass and safety valves If your machine is equipped with steame device turn the steam device on and repeat the orocedure to protect the steam system The antifreeze can be collected and used again Cleaning Always keep your high pressure cleaner clean This increases both the life and the function of the individual machine parts considerably Replacements disposal All replaced parts such as w
13. artment FAULT FINDING Symptoms Cause Remedy The high pressure cleaner does not start Start stop knob not activated Cleaner is not connected Turn knob to position 1 Put the power plug into the socket to the electric supply switch on the main switch Fuse blown Change it If it still blows contact service department Phase is missing in the electric plug Reconnect plug as per the electric diagram Fuse blown Low voltage Motor too hot The high pressure cleaner suddenly stops Change fuse If it still blows contact the service department Extension cable too long contact service department Turn start stop knob to position O and wait till motor has cooled off Re start Working pressure too high Clean change nozzle see Technical Data nozzle dirty or wrong nozzle Motor hums when Fuse blown Change fuse If fuse still blows or motor starting still hums contact service department Defect in the electric supply mains Check the phases in electric plug The high pressure hose and Air in the pump Tighten suction hose again the pistol are vibrating Lack of water Clean suction filter Open the water cock completely The by pass valve is The nozzle is partially Remove and clean pressure nozzle knocking or the gauge blocked fluctuates with open pistol Remove and clean front nozzle Remove and clean pressure nozzle The safety valve begins to function or the pressur
14. ater filter fine sand filter Turbo Laser filter as well as contaminated oil and antifreeze must be handed in to the local approved authori ty institution for deposit destruc tion When the high pressure cleaner is no longer to be used the detergent as well aS pump and stator oil must be drained off and delivered in accordance with the above mentioned instructions The high oressure cleaner must likewise be hand ed in to the local approved institution for destruction Any replaced parts from service visits may be given to the service personnel who will deliver them to the proper author ity EI EA ACTION WHAT WHO CHECK LIST WHEN HOW OFTEN HOW nstruct ew operator etore operator uses et operator rea high pressure cleaner instruction guide Check High pressure During daily use Leaks call hose service engineer Check Pressure During daily use Too high too low auge call service engineer Check SEREI Daily by means of Lack of suctionfleaks suction detergent call service engineer Clean Water filter Week las needed See maintenance Clean Fine sandfilter As needed See maintenance Check Machine for leaks Every other month Leaks call service engineer ec Il level uring daily use ee maintenance pump Perform Oil change pump After 300 hours See maintenance operation at least Once a year just II OUrNner WICE a year all Service engineer ean ertorm ec oiler coi escaling erm
15. ature Temperature water Temperature steam Thermal effect Motor effect input Noise level 1503746 Amp consumption 3x200V 50 60 Hz Amp consumption 3x230V 50 60 Hz Amp consumption 3x400V 50 60 Hz Amp consumption 3x415V 50 Hz Fuse 3x200V 50 60 Hz Fuse 3x230V 50 60 Hz Fuse 3x400V 50 60 Hz Fuse 3x415V 50 Hz Detergent Inlet pressure max min Inlet temperature max Fuel consumption Pump oil HYPOID 80 90 Cylinders By pass pressure Opening pressure Oil nozzle Oil pressure max Fuel tank Double Lance high pressure nozzle Double Lance low pressure nozzle Double Lance nozzle angle Water attachment Water tank Electric cable High pressure hose Weight Depth Width Height At inlet temperature 10 C eee oO bar ETP bar bar lie lie 6400A 160 200 70 80 1380 40 130 80 130 95 6 8 83 22 23 21 12 9 12 29 AS 16 16 0 6 10 5 20 7 4 0 6 3 17 189 1 75 80 13 30 1909 0 4040 15 40 3 4 16 10 10 182 1200 700 890 6600A La 215 70 80 1170 600 720 40 130 80 130 95 6 8 83 22 23 21 12 3 11 9 25 25 16 16 0 6 10 1 20 7 4 0 6 3 17 205 1 75 80 13 30 1507 0 4040 15 40 3 4 16 10 10 182 1200 700 890 Rogafgang o Roykavganger o Rokavganger Smoke flues o Abgas Schornsteine o Conduits de fum e Rookkanalen o Conductos de humo e Chamin s para fumos FAST INSTALLATION HEDTVANDSMASKINER ROGAFGANG Hver maskine sk
16. e Front nozzle partially blocked Pressure nozzle partially blocked of the machine is too high Wrong nozzle Change nozzle see Technical Data The nozzle does Turbo Laser dirty Disassemble and clean Turbo Laser not oscillate Turbo Laser worn Change pressure nozzle and wheel Service Kit Turbo Laser filter blocked Clean change filter see Maintenance Wrong nozzle Change the nozzle see Technical Data Turbo Laser leaks Leak can seal itself with continued use Gaskets defective Replace gaskets nozzle Service Kit No detergent supply Empty detergent tank Refill Detergent filter dirty Clean detergent filter Boiler smokes Water in the fuel Empty and clean fuel tank see Maintenance The machine suddenly Cleaning fluid tank empty Re fill the tank Close the dosing valve emits steam takes in air Bleed hoses The pump suction side is Check for leakages tighten hose retaining rings leaking takes in air The burner stops during operation Thermostat set too low Fuel filter dirty Water in the fuel Check the thermostat setting and adjust if necessary Clean the fuel filter see Maintenance Empty and clean fuel tank see Maintenance The burner starts and Fuel filter dirty Clean the fuel filter see Maintenance stops incorrectly with Thermostat set too low Check the thermostat setting and adjust correct working pressure if necessary The burner does Thermostat set too low
17. e steam bloc 2 19 it is pos sible to infinitely vary the temperature from 40 C to 130 C The high pressure cleaner will produce 130 C only with a fully open operating thermostat and steam bloc When using the steam bloc approx 40 of the outlet water Is re cir culated to the suction side of the pump whereby the temperature is increased to the maximum level The steam bloc may also be used for infi nitely variable pressure regulation from 70 to 160 bar This will result in a reduction of the water capacity by approximately 40 at 70 bar Fuel Level Control The fuel level control 2 12 switches off the oil burner when the oil level in the fuel tank is too low When the oil burner is dis connected the machine will continue operation as a cold water cleaner Stop the high pressure cleaner by setting the start stop knob 2 33 in position 0 Fill with diesel oil and re start the oil burn er Detergent application Use only detergent which has been developed specifically for use in high pressure cleaners It is economical in use and is gentle on the cleaning object and the high pressure cleaner e Place the detergent hose with the detergent filter in the tank con taining detergent Check that the detergent covers the filter com pletely Oil Level Check the oil level of the pump on the oil glass frequently The oil level should be at the MAX indication The oil level must only be read with the high pr
18. eck the warning lamp 6 5 for flame control If the lamp is on see Fault Finding Stopping When the pistol handle 2 29 is released the high pressure cleaner will stop To re start simply activate the pistol handle To stop the high pressure cleaner turn the start stop knob 2 33 to position 0 Switch off the main switch of the high oressure cleaner and disconnect the water supply Always lock the pistol with the safety device on the handle whenever you put down the pistol This will prevent any unauthorised persons from immediately using the high pressure cleaner Warning Lamps The 6000 front panel is provided with 6 warning lamps 6 1 6 2 Operation is lit during nor mal operation Re start set start stop knob in position 0 remedy and re start high pressure cleaner Lamp for phase sequence control Lamp for fuel level 6 6 6 6 Lamp for flame control Lamp for water inlet control DOD O DNS Ww During normal operation only the green lamp should be lit If one or more of the other lamps are lit the high pressure cleaner is not ready for use see Faultfinding Operating Thermostat The hot water temperature may be adjust ed from 40 80 C N G 6400A 40 90 C N G 6600A on the operating ther mostat 2 32 Steam Bloc The high pressure cleaner is equipped with a special steam bloc With a com bined setting of the operating thermostat 2 32 and th
19. en LUFTEINLAB Der Maschinenraum soll mit einem LufteinlaB ausgestattet sein der die Zufuhr einer notwendigen Luftmenge zur Verbrennung in der Maschinen erm glicht siehe die Tabelle auf Seite76 STATIC INSTALLATION OF HOT WATER CLEANERS EXHAUST OUTLET Every machine should be equipped with an exhaust gas outlet with dimensions according to the table on page 76 The installati on should be made by a local plumber who at the same time secures that the installation satisfies the local requirements of the authorities EXHAUST GAS BLOWER When two or more machines are gathered in an exhaust gas unit this is to be equipped with an exhaust gas blower The exhaust gas can reach as much as 300 degrees The performance of the blower should be dimensioned accor ding to the total quantity of exhaust gas and additional air An air quantity gt 2 X the air quantity of the table on page 76 is recom mended AIR INTAKE The engine room is to be equipped with an air intake which makes the supply of a necessary air quantity for the combustion of the machines possible please see table on page 76 INSTALLATION EN POSTE FIXE DES NETTOYEURS EAU CHAUDE PASSAGE DE FUMEE Chaque machine doit tre quip e d un passage de gaz fum e dimensionn comme sur le dessin la page 76 Le montage doit tre effectu par le plombier local qui assure en m me temps le respect des normes officielles EXTRACTEUR Le raccordement de 2 ou
20. erating guide you will enhance the economical and safe operation of your high pressure cleaner In the same way as with a car the high pressure cleaner s operational life will be pro longed and the performance will be more effective if the cleaner is main tained and serviced according to the operating guide In the operating guide the picture references are marked as e g 2 28 meaning that reference is made to photo No 2 and object No 28 in this instance the high pressure hose Date of purchase oocccocccccccncnconcnconnnn 27 os SAFETY INSTRUCTIONS Anybody working with the high pressure cleaner should be familiar with the safety functions equipment and maintenance of the machine be well informed about the safety and health regulations which apply to the operation of the machine have acquired a safe working tech nique so that accidents during work are avoided It is the duty of the employer to make sure everybody who operates the high pres sure cleaner meets these three require ments if necessary by providing training by persons with experience of working with high pressure cleaners During use the high pressure cleaner should be in good condition with regard to safety This is ensured by necessary replacement of worn or defective parts and by maintenance and service in accordance with this operation guide The following safety instructions must be carefully observed The high pre
21. essure cleaner switched off Oil type see technical data Used oil water is collected in an oil waste box 3 2 Empty the waste box as required by unscrewing the cap 2 36 Oil Change TThe pump oil should be changed after a maximum of 300 working hours and at least once a year If there is water in the pump oil the oil turns white the contami nated oil should be changed and new oil added oil type See technical data Water Filter Clean the water filter as required Disconnect the water inlet hose and remove the water filter Fuel Filter If there is water in the fuel filter 2 13 replace the filter and empty the fuel tank 2 11 by removing the fuel tank drain plug and clean the tank Turbo Laser Clean the filter in the Turbo Laser lance 2 27 regularly The filter is mounted in the inlet opening at the throttle control to prevent particles such as calcium and sand from entering the Turbo Laser where they may cause increased wear leaks or in serious cases operating malfunctions lt may be necessary to change the filter If so put a screwdriver or similar tool through the filter and pull it out Fit the new filter with an O ring and press it into the opening of the Turbo Laser lance Make sure that the filter is placed with the largest contact face towards the Turbo Laser head When inspecting or replacing parts in the Turbo Laser spray the metal parts with Pronto Universal WD 40 Servisol
22. il cil mic A O SINO ei N000 YNO00d4Aa0n 0 SAFETY CIRCUITS Cover Switch The cover switch 4 1 switches off the machine if the cover is opened during operation Stop the high pressure cleaner by setting the start stop knob 2 33 in position 0 Close the cover and re start the machine Overheating Protector The overheating protector 2 4 will stop the high pressure cleaner if the boiler temperature exceeds 140 C Stop the high pressure cleaner by setting the start stop knob 2 33 in position 0 Let the high pressure cleaner cool for 15 min and re start the machine Overload Protector Thermal switches in the pump motor housing protect the electric motor against overload The control voltage for all con trol and safety functions is 24V low fre quency voltage In case of overload the high pressure cleaner will be switched off Water box Water inlet low pressure side Water pressure control water supply Float valve High pressure side High pressure hose Pistol Double lance Crane hook Operating thermostat Start stop knob Detergent tank Pressure outlet Cap for L C waste box Water softener tank Oil waste box Cover switch Drain off Boiler shell Water softener Gauge Pressure Gauge Lamp for Operation Lamp for Re start Lamp for phase sequence control Lamp for fuel level Lamp for flame control Lamp for water inlet control OnKRWNM OOOND oR OW Po OOo Ae CONN MMVI Pm MINI DO
23. lied with a fixed spray nozzle and two lances with the possibility of pressure regulation and application of detergents It is operated by means of the pistol grip and the regulation hanale e SPECTRUM lance is supplied with a high efficiency fixed spray nozzle and two lances with the pos sibility of pressure regulation and applica tion of detergents It is operated by means of the pistol grip and the regula tion handle e Turbo Laser lance is Supplied with a patented nozzle system that provides an increased cleaning effect together with two lances with the possibili ty of pressure regulation and application of detergents It is operated by means of the pistol grip and the regulation handle NOTE When using the Turbo LaserLance the temperature must not exceed 90 C Fine Sand Filter If you use water containing fine sand you must mount a fine sand filter The filter element is exchanged as required If a fine sand filter is not fitted there is a risk that the fine sand will deposit in the unit and hereby damage the machine This is not covered by the warranty o Connect the electric cable Please note the rated voltage and amperage of the high pressure cleaner 3x200V 50 60 Hz 22 23 A 3x230V 50 60 Hz 21A 3x400V 50 60 Hz 12 5A 3x415V 50 Hz 12A 2 Flush the water supply hose through and connect it to the machine The hose must be min 3 4 Maximum water inlet pressure during operation 10 bar Minimum wate
24. ostat as needed early as neede or pressure Increase over 5 bar very other mont all service engineer ee maintenance emperature too nign low call service engineer Wa E STAR wea FUEL N s R F Nasi ay FAULT FINDING Indicator lamp Cause Corrective action Cable pulled out of plug Refit electric cable in the plug Does not light up Lights up Lights up Lights up Lights up Lights up No supply voltage No supply voltage on the orint plate transformer Cover not correctly closed The supply voltage has been disconnected The motor is overloaded The coil too hot Lack of fuel pressure cleaner The water tap is not open No water supply The phase sequence in the electric plug is incorrect No flame Replace fuses in the electric board Replace the fuse in the control voltage Close cover correctly and re start the high pressure cleaner Restart the high pressure cleaner Cool the motor and restart the high pressure cleaner Add diesel oil and estart the high Turn on the water and restart the high pressure cleaner Fit the water inlet hose on the high pressure cleaner and restart Change phase sequence in plug and restart high pressure cleaner Switch off and restart the high pressure cleaner Replace the fuel filter and restart the high pressure cleaner lf unable to reset machine contact the service dep
25. r Transformateur de contr le T2 Teendtranstormer Ignition transformer Z ndtrafo Transformateur F2 Sikring Fuse Sicherung Fusible 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 mula b1Db20 bad E 2 3 4 5 7 10 12 15 13 14 11 C a Main wiring diagram 78 b Afbryder Switch Schalter Interrupteur 1 13 Hovedkontaktor Main contactor Haubtschutz Contacteur 2 Teendtransformer Ignition transformer Z ndtransformator Transformateur d allumage 3 Overkogningssikring Priming thermostat berhitzungsthermostat Thermostat de surchauffe 4 Karosseswitch Body switch Karrosserie Schalter Interrupteur de carrosserie 5 ermoudlgser Thermal release Thermoausl ser Thermo d clencheur 6 Transformer Transformer Transformator Transformateur 7 Br ndstofniveau Fuel level Brennstofniveau Niveau de combustible 8 Tilgangsvand Water inlet pressure WassereinlaBdruck Pression arriv e d eau 9 Fotocelle Photo cell Fotozelle Cellule photo lectrique 10 Termostat Thermostat Thermostat Thermostat 11 Bl dg ringsanl g Water softening equipment Enth rtungsanlage Adoucisseur 12 Flowswitch Flow switch Str mungsw chter Interrupteur de pression 14 Magnetventil Magnet valve Magnetventil Vanne magn tique 15 Timeteeller Hour counter Stunden Zahler Horocompteur Funktionsdiagram Tegning nr 2 6 o Funksjonsdiagram Tegning nr 2 6 e Funktionsdiagram Teckning nr 2 6 Functional diagram Drawing No 2 6 e Funk
26. r inlet pressure during operation 1 bar N G 66004 1 5 bar N G 6400A Check the oil level of the pump Read the oil level only with the machine stationary The oil level must be at the MAX mark in oil glass If neccessary oil can be refilled in the oil glass Oil type see technical data and add water softener to the container 3 1 Turn on the water supply Fill fuel tank 2 11 with diesel oil 3 Connect the high pressure hose to the machine Turn on the mains switch and start the high pressure cleaner by turning the start stop knob 2 33 to pos 1 4 Check the indicator lamps on the con trol panel Only the green operating lamp 6 1 must be on If the other lamps light up the high pressure cleaner is not ready for operation see Fault Finding 5 Flush the high pressure hose and pistol through Allow the high pressure clean er to run until the pressure is stable to bleed the high pressure cleaner and hose Fit the lance on the pistol The high pressure cleaner is now ready for operation as an ordinary cold water cleaner 6 Activate the pistol 2 29 and by means of the pressure regulating handle the oressure can be adjusted infinitely vari able up to the maximum pressure of the high pressure cleaner 7 Turn the start stop knob 2 33 to pos and set the operating thermo stat on the required temperature The high pressure cleaner will now operate as a hot water cleaner 8 Ch
27. ssure cleaner must be earthed according to regulations Never exceed the maximum pres sures and temperatures indicated on the machine plate In case of operational failures and and when carrying out repairs or maintenance switch off the high pessure cleaner at the mains switch and turn off the water supply After operation switch off the high oressure cleaner at the mains and turn off the water supply Always lock the pistol with the safety device on the trigger when you leave the high pressure cleaner After use of the hot water steam device the high pressure cleaner must be flushed with cold water for about 1 min Never attempt to exchange the pis tol or disconnect the hoses before the high pressure cleaner has been switched off and the pressure has been relieved Use only original high pressure hoses Do not use alternative high pressure hoses as they may not comply with the safety standards required by Nilfisk Advance A S Never attempt to repair defective high pressure hoses yourself Never allow other persons than the user of the high pressure cleaner to stay in the area where they risk being hit by the jet The user should be able to stand firm and steady with sufficient space around him her so that it is possible to adopt a proper working posture It is recommended to use footwear which is flexible laced and with anti skid soles Do not add diesel oil during opera tion or when the machine is ho
28. t For reasons of health and safety operation of oil burning high pres sure cleaners is only permitted under observation of certain regula tions e g concerning air intake and draught Hot water gleaners produce about 120 150m of waste gases an hour Therefore it is a essential that the cleaner is supplied with the same quantity of air if possible by means of a fresh air conduit ventilating plant or the like 9350 mm or 400x400 mm Combination of two or more smoke flues please see page 75 76 Mounting of chimney smoke flue should normally be carried out by a plumber who at the same time guar antees that the chimney smoke flue meets the local authority regula tions The smoke flue of hot water cleaners should have a diameter of min 250 mm and be placed 150 200 mm above the exhaust of the cleaner In freezing weather the chimney should be fitted with a closing device so that frost cannot cause fracturing of the heating coil and boiler To obtain optimum combustion it is necessary to make combustion tests and adjustments of the burner as required so the fuel and heating capacity is utilised maximum and sooting up of coil and boiler is avoided The high pressure cleaner should not be used from a ladder unless the ladder has a working platform or other precautions providing at least the same safety Lance and pistol should always be held with both hands Do not over ride the automatic trigger release
29. t Maschinenrichtlinie 89 392 EWG 91 368 EWG 93 44 EWG EMV Richtlinie 89 336 EWG Niederspannungsrichtlinie 73 23 EWG 92 31 EWG Nilfisk Adva Int telephone 4 Maskinen er fremstilt overensstemmelse med felgende Type N G 6400 6600 Cette machine a t fabriqu e conform ment aux directives suivantes R glementation machine 89 392 CEE 91 368 CEE 93 44 CEE R glementation CEM 89 336 CEE R glement basse tension 73 23 CEE 92 31 CEE NL Type N G 6400 6600 Deze machine is vervaardigd overeenkomstig de volgende richtlijnen Machine richtlijn 89 392 EEC 91 368 EEC 93 44 EEC EMC richtlijn 89 336 EEC Laagspanning richtlijn 73 23 EEC 92 31 EEC E N G 6400 6600 Tipo Esta m quina ha sido fabricada en conformidad a las sigutentes normativas Normativa de la m quina 89 392 CEE 91 368 CEE 93 44 CEE Normativa EMC 89 336 CEE Normativa sobre baja tension 3 23 CEE 92 31 CEE Tipo N G 6400 6600 Esta maquina foi fabricada em conformidade com as seguintes directrizes Directriz de maquinaria 89 392 CEE 91 368 CEE 93 44 CEE Directriz EMC 89 336 CEE Directriz de baixa voltagem 73 23 CEE 92 31 CEE G Twos N G 6400 6600 To unx vmua EXEL KATAOXEVAGTEL O MUIVO UE TIG MAPAK TW MOOS LAyOApES Hoodiayeaghn unxavhpatos 89 392 CEE 91 368 CEE 93 44 CEE Tleoduxyeaqr EMC 89 336 CEE TIgoduryoagh xa
30. tionsdiagramm Zeichnung Nr 26 Funktie schema Foto nr 2 6 Schema de fonctionnemen Dessin No 2 6 Diagrama de funcionamiento Dibujo n 2 6 e Diagrama funcional Esquema n 2 6 es ES es es es et eo 24 36 35 p A r ia again care maning Lin OSEN 150 Sid amp 14007 IES ma Led maraca Uria a Cunriork Ard Plies Ge Lo ec setting standards Nilfisk Advance A S Myntevej 2 DK 8900 Randers Denmark Tel 45 86 43 98 00 Fax 45 86 43 14 81 YE DANAK Fog 50m B007 Dusty amp Creion
31. unA s T DEWS 73 23 CEE 92 31 CEE July 28th 1998 A S Myntevej 2 DK 8900 Randers 68 43 98 00 int telefax 45 86 43 14 81 A FOQUCUON erario as Salen INSIICHONS coria a AA 28 Detergent application Description of the high pressure cleaner 29 Maintenance The construction and function of the high pressure cleaner 29 Oil level o o o o o o ooooooooo OW CHANGE pads ENEE o a ea iaa SUP fed qi SS wh Aste ay eo DA 29 Water filter o o o o ooooooo No voltage release 29 PUC oa ts aro errar eee e Flame Cono east ma are sow ne oo ad 29 TURBO Laser aguas G4 dw ee ess da SC NA COVE SMC as pasa duna e ica ad dd E A A A 29 Frost eren Ce ie es aa eee oe Overheating protector o o o o ooo ooo 29 Water softener o oooooooooo Overload protector A ANEN mes ias REGE dA Oe OER 29 Decalcification asso rds aa A Rd Phase sequence control o o ooooooo o 29 Replacements disposal Water pressure control water supply 29 Check list for maintenance Operation and starting guide 30 PAULINO beens ac sec oriin pr E ea MARDO tenes on Si Ce eee ee aw bn e ag 30 le pressure NOSE sai vespas ne bea ds wa da EO Dao aS 30 Technical data LANCES ari EECHER 30 Fme sand Tier sgh oe taeda dues iania cae Pee a ee Ks 30 EC Declaration of Conformity CN MO Se eae rn eh Se A Soe es oe oe e q 3
Download Pdf Manuals
Related Search