Getting Started with the XG - Cincinnati Automation Ltd.
Contents
1. Connect 110 VAC to the power supply 24 VDC to Terminal 3 0 VDC to Terminal 4 Triggering the camera The purpose of the trigger is to tell the camera when to take a picture The vision system can be triggered using 24VDC NPN or PNP input devices sensors PLCs other triggering devices Here are some brief examples of both an NPN and a PNP trigger sensor for camera 1 Using a PNP Sensor Power Supply Controller PHP Sensor FS H11P Connect 110 VAC to the power supply Eey Connections 1 Connet the power to the sensor utput from sensor using the CA U3 as shown above Brown and Blue wires 2 Connect the output of the sensor to terminal 3 E IH Trigger 1 3 Connect 0 YDC to the COMINI 6 Terminal 1 Using an NPN Sensor Power Supply Controller HPH Sensor FS N11 HO e ITI E EE BR CLH R i A We oS Connect 110 VAC to the power supply Key Connections 1 Connet the power to the sensor Output from sensor using the CA U3 as shown above Brown and Blue wires JA Connect the output of the sensor to terminal 3 F IN D Trigger 1 3 Connect24 DC to the COMINI Terminal 4 1 Output results The vision system can output only either PNP or NPN depending on the actual model you have A PNP controller ou2. TRIGGER on the handheld controller to continuously refresh the data and image on the screen Press the No 3 button THIGGER once more and the screen refresh will stop If the active screen is not displayed Check the following Are the cameras connected correctly Are the lens caps removed from the cameras ls the aperture ring of the lens closed 11 Adjusting the lens The lens has two adjustments aperture and focus The aperture controls the amount of light that enters the lens and the focus handles the degree of sharpness For XG H500C H500M H200C H200M 200C 200M H100C H100M 035C 035M H035C H035M Analog cameras While viewing the monitor turn the aperture ring and the focus ring to adjust the aperture and focus Locking screw on focus ring Locking screw on aperture ring Adjusting the aperture Loosen the locking screw on the aperture ring to make the target and the surroundings brighter darker Adjusting the focus Loosen the locking screw on the focus ring to sharpen the outline of the target image When the aperture and focus adjustments are complete tighten the locking screws so that the aperture ring and the focus ring do not move 11 12 Return Instructions Every trial unit will have an assigned trial unit Your trial unit is located on the upper right hand side of the packing list noted as the invoice Please package and return the trail unit to the following address Keyenc
3. the XG 7000 User s Manual ver 4 0 1 Confirm that the cables are connected correctly and then turn on the power After the opening screen appears on the monitor the initial run mode screen should appear If nothing appears on the monitor Check the following Ara the power input terminals connected correctly a 24 V DCO 2 A being used for the power supply Have the power input terminals 24 V and 0 V been connected in reverse polarity by mistake Is the monitor cable connected correctly Is the monitor turned on Does the monitor support SVGA 600 x 600 pixel resolution and 60 Hz vertical frequency 9 2 Press the No 1 FUNCTION button on the handheld controller The Function menu appears ue b Tie ny rom PT inp SEE pera 3 Select Go Offline The System Configuration menu appears Hac Conk pera ian mtn Comment ann B UT Te a wies nieren ol m Cal ire iral Shap SET Opera cdi 4 From the System Configuration menu select Cameras Camera Settings The Camera Settings screen appears x ulii Nue Iro Iris CHE xp F IE CLES amer hd 10 5 select the Camera preview under Individual Settings and make sure the active screen from the camera connected to the controller a You can display the feed on the entire screen by selecting tha desired camera under Select Display Page 5 16 You can refresh by pressing and holding the Mo 3 button
4. Getting Started with the XG Table of Contents Unpacking and verifying contents Identifying Part Numbers pg 2 Camera Connection Overview example pg 3 Connecting expansion units CA DC21E to the controller pg 3 CV E500 XG E700 to the controller pg 4 Selecting the right lens pg 4 Installing the lens to the camera pg 5 Connecting camera s to controller Wiring the camera Power to the controller pg 5 Power to the CA DC21E pg 6 Trigger the camera pg 6 Output results 7 Controlling the system using the pendant Explanation of buttons pg 9 Powering up and displaying an image Acquiring a live image pg 9 Adjusting the lens 11 Return instructions 12 1 Unpacking and verifying contents Identify Part Numbers Before using and installing the trial unit please verify contents with attached packing list located outside of the box Here is list of typical part numbers actual part numbers may vary Typical Controller Part Numbers CV 5502 P XG 7502 P CV 5702 P XG 7702 P Typical Camera Part Numbers CV H 035M XG H 035M CV H 035C XG H 035C CV H 200M XG H 200M CV H 200C XG H 200C CV H 500M XG H 500M CV H 500C XG H 500C Typical Camera Cable Part Numbers CA CN3 CA CN10 CA CN17 CA CH3 CA CH10 EE Other Typical Part Numbers Handheld Pendl nt OP 84321 Illumination Expansion Unit CA DC20E or CA DC21E Optional Item if using more than 2 came
5. e Corporation of America Trial Unit amp 909 West Irving Park Road Itasca IL 60143 Reference your trial unit number when returning the unit Additional Notes 12
6. ras 2 System Connection Overview 2 camera example Controller XG 7702 7502 7002 Handheld Controller OP 84231 optional Camera Cable CA CN3 3 my CA CH3 3 m optional Used to connect high speed cameras T Ba EN CA U3 optional E Ten 7 oP SS optional 2 Monitor Camera 1 Camera 2 CA MP81 optional 3 Connecting the CA DC21E to the controller Up to 4 CA DC21E can be connected Illumination Spacer expansion unit included with the illumination expansion unit 4 Connecting the CV E500 XG E700 to the controller only when using 3 or more cameras 5 Selecting the right lens select the lens according to the size of the target FOV Field of view Y and the distance between the camera and the target working distance Select a suitable lens referencing the FOV chart Field of view Y Y S WD Working distance Target Using and understanding the FOV charts Lens Charts The relationship of lens focal distance WD working distance and FOV field of view is shown in the graph lens selection chart on the right The log v log graph shows lines indicating the relationship between WD and FOV for different lenses with different focal specifications 3 5 mm 0 14 6 mm 0 24 16 mm 0 63 and 50 mm 1 97 The WD and FOV for a lens can be determined at the intersection of these lines In a range where the WD i
7. s outside of the lenses normal specification close up rings can be used to change the focal length of the lens Close up rings are mounted in between the lens and the camera and on the graph areas of the lens line that have a bracket around them indicate the size of close up ring mm along with the WD and FOV range they can be used for w 0 Close up ring Lens Chart found on CV 5000 pg 2 9 thru 2 15 CV 5000 User s Manual XG 7000 pg 2 10 thru 2 17 XG 7000 User s Manual Field of view mm inch fT 35 f f iB 1000 rr ee ee ee ee ee ee ee ee ee eee E Sst Saati ee ae EN PAPA ELI GCL S eT ZA LE IET a Hl CI HP A Tickness 10 0 39 100 3 04 1000 39 97 10000 393 70 WD Working distance mm inch T is the focal point distance Example Using a 50 mm 1 97 lens with a 50 mm 1 97 close up ring you can have a 3 mm 0 12 FOV at a WD of 90 mm 3 54 intersection of red lines 4 6 Installing the lens to the camera Do not touch the inside of the camera when installing the lens Take care to ensure dust and or foreign material does not enter into the camera 7 Connecting the camera s to the controller 8 Wiring the camera Connecting the power supply to the controller Power Supply Controller Connect 110 VAC to the power supply 24 VDC to Terminal 7 VDC to Terminal 8 Connecting the power supply to the CA DC21E Power Supply CA DC21E
8. screen This switch can also force the controller to change from remote capture mode 6 2 No 1 button FUNCTION to run mode Press the button to toggle the function menu on off Page 3 2 7 No 3 button TRIGGER Press this button to issue a trigger for all cameras Press and hold the 7 3 No 4 button SCREEN No 3 button in the flowchart view to issue a continuous trigger only This button cycles the screen through different display types raw when trigger input is enabled Press the No 3 button TRIGGER 8 image 1 filtered etc Page 3 12 again to stop triggering 4 No 5 button VIEW 8 No 6 button MENU Press to display the View Toolbar zoom in or out on the screen or to This button cycles the dialog menu through different levels of opacity 9 switch between options such as result values or display templates 100 90 75 50 25 100 Page 3 9 9 No 2 button ESCAPE 5 No 7 Back button Press this button to return to the previous screen or to resume the This button calls up the function menu just like the No 1 FUNCTION previous operation button It is also used to toggle the flowchart area on screen between normal and enlarged Pressing and holding the button displays the entire flowchart Some of the button combinations differ from the No 1 FUNCTION button 10 Powering up and displaying an image Note This procedure can be found on page 2 31 of
9. tputs PNP signals and an NPN controller on outputs NPN signals To verify what type of controller you have verify the part number located on the upper right hand side of the controller see image below If the part number on the controller ends with a P the controller is PNP otherwise itis an NPN controller Part Number Here is a brief example of outputting with a PNP controller and an NPN controller Note The vision system can only supply up to 50mA of current For devices requiring more current use a relay PNP Controller Power Supply PHP Controller 24 VDC Output Connect 110 VAC to the power supply Eey Connections 1 Connect 24 VDC from the OWBI supply to COMOUTI1 Terminal 5 2 Connect the OR output Terminal 2 to the output device NPN Controller Power Supply NPH Controller O FDC Output Connect 110 VAC to the power sup Kev Connections 1 Connect U VDC from the ower supply to COMOUT1 Terminal 5 e Connect the OR output Terminal 42 to the output device 9 Controlling the system using the Pendant Explanation of the buttons 5 1 No 0 8 way thumbpad 6 Selector switch 8 RUN STOP Press the outer cursor button up down right or left to move the Flicking this switch toggles between edit and run modes Page 4 5 selected item on the screen Reference Press the button in the center to confirm the setting on the
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