VertiElectric User Manual - Healthcare Lifting Specialists
Contents
1. 77 UA Better ways to better days VertiElectric User manual Mounting instruction Keep this folder with product at all times PDF 6010 01 11 2009 Table of Contents 1 TABLE 2 k INIRODUC TION pU CE 3 2 COMPLIANCE WITH EU DIRECTIVES aansien saa ea oaa a 3 ERES 3 A D eR 4 5 SCHEMA 5 MENS IUDA DIL CREE 6 Sl Lensin o OOL GONNCCHONS IO ___ 6_ _ 6 SM S XB ENIM 6 6 MOUNTING INSTRUCTIONS ILLUSTRA T IONS cisscssseseseeesssescsecesesccssesesvessseassescsesccssesesvecsseassescsedccececcaeeuc s 7 6 MOUNTING INSTRUCTIONS DESCRIPTIONS cere eee eee ette e eere ee tn osten seta seta setae sean e etae etae e eae eas 12 OL MORNE Tm 12 a _______________ 6 6_ 6_ 6 12 6 3 Marking of holes in c ee eee eee 12 6 4 Mounting Of safety stop DIGIC 12 63 Vertit lilt be epi 12 00 Mounting of 13 67 MIOUNTTNG Of o di 13 6 8 Placing cables for safety StoD si ees be 13 6 9 Mounting of safety stop DIGG c etes ies abe 13 610 Connection of cables ae teen Uo o ted uda 132. Te 14 8 LIST OF COMPONENTS FOR VERTIELECTR IC e eere e ee eene sero estesa etos sean esten esten e eese eene senes eaa esas 15 9 OPTIONS BOR VERTIELECTNRC iiie iioii id eto ted eee ects 16 10 oem 17 I1 CLEANING AND MAINTENANCE EE rea 17 22 99 LOEO 17 18 11 3 Service schedule operation inaintenance iiu p e EPOR 16 12 ZROUBLE S HOO BUN 19 12 1 The height of the frame cannot be adjusted adjustment seems very difficult cessus 19 19 i MEG SP Th n t 20 Page 2 1 Introduction VertiElectric is a electric height adjustable frame for wall units VertiElectric is especially suitable for wheelchair users or persons who normally have difficulties reaching upper shelves in wall units AN This document must ALWAYS accompany the product and be read by and available to users All users must follow these instructions It is very important that the instructions have been read and understood prior to operation of the product This i
3. stop plate should be able to move freely after mounting for it to function as anti trapping 6 10 Connection of cables 6 10 1 Secure flexible 230V cable to upper edge of wall unit and to the wall Lead cable for control switch under tabletop and connect to control switch which should be fitted in the front fascia Page 13 7 1 lt After installation and prior to use all functions of unit must be tested The test must be carried out by competent personnel Subsequently the test shall be carried out once a year Testing prior to connection to mains voltage 1 Check that mounting instructions have been observed 2 Check that all bolts have been tightened 3 Check that all cables have been connected correctly and that the plugs have been pressed home 4 Check that there is no load on the frame 5 Check that there is nothing preventing frame from moving freely within the height adjustment range Now connect mains voltage to the control unit 6 Press DOWN on the control switch and move the frame to bottom position Press DOWN again and keep the switch depressed for approx 5 sec to reset control box Check that the movement is even and smooth Make sure that main cable follow the movement and can move freely 7 Press UP control switch move frame to the top position and check that the movement is even and smooth Make sure that main cable follow the movement and can move freely
4. 2001 61000 6 2 2001 61000 4 2 3 4 5 6 8 11 Declarations of Conformity be supplied upon request Page 19 14 Complaints We refer to our general Terms of sale and delivery on our homepage www ropox com Keep this folder with product at all times 5 Ringstedgade 221 4700 Naestved Tel 45 55 75 05 00 Fax 45 55 75 05 50 E mail info ropox dk WWW ropox com Page 20
5. 8 If safety stop has been mounted under the wall unit it must be tested as follows Press DOWN on control switch and let frame move 2 5 cm downwards together with safety stop The frame must stop downwards movement and move 1 2 cm upwards and stop 9 If a smart box has been mounted is used if a FlexiElectric has been mounted below this unit follow additional instructions for smart box If all test are ok the frame is ready for use See section 10 Safety in use Page 14 8 List of components for VertiElectric VertiElectric unit 30 40603 9 1 pc The VertiElectric comprises 30 40601 079 Mounting parts VertiElectric 1 set 30 40601 096 Mounting plate 1 pc Additional choice of Bottom profile 30 40610 9 Bottom profile 30cm 1 stk 30 4061 1 9 Bottom profile wdth 40cm 1 stk 30 40612 9 Bottom profile 50cm 1 stk Motor for VertiElectric incl fitting 30 40675 9 1 pc The motor comprises 96000573 Cable for motor 1 10098 453 Fitting for motor 1 pc 98000 555 Stop ring 1 pc 96000582 Spindle 7mm L 0 14cm 1 pc 95170508 Facet washer M8 1 pc 95010510 Insex screw M5x10 3 pcs 95091050 ocrew 24 8x50 Torx 2 pcs 95000009 Allen key Hex2 1 pcs Control box 21 2x10 5x6 0 cm 30 40650 Incl hose connection 300 cm 1 pc The control box comprises 98002014 Y cable 1 pc 98002013 Plug w resistor 2 pcs 93000161 Extension cord 300 spiral 1 pc For mains cable white 93000162 E
6. ations Assembly must always be carried out by competent personnel Prior to assembly check that all parts have been provided See list of components section 8 Height of top wall unit edge 2120 mm see schematic diagram page 5 Wall unit centre 1672 6 1 1 1602 6 2 1 622 7 3 x Marking 6 3 1 6 3 2 1x Marking 6 3 3 6 3 4 1 x Distance washer 6 4 1 6 4 2 Page 8 gi o 6 5 3 6 5 5 12 4x Page 9 5 4 Fastening in top and bottom 6 6 1 Bottom of Cabinet 6 6 4 5 Kk T4 28 6 7 2 10 Short cable to upwards movement Red Y Cable Long Cable for downwards Plug w resistor red movement Yellow 6 7 3 6 7 4 Placement of cable to Safety stop plate Placement of Plug w resistor 6 8 1 6 8 2 E 230V Flexible main cable Flexible connection to press pad 6 9 1 6 10 1 Page 11 6 Mounting instructions descriptions Prior to assembly check that all parts have been provided See list of components from page 8 See mounting illustrations from page 6 6 1 Marking of wall 6 1 1 A wall unit height of 704mm mark centre measurement of wall unit on wall in a height 6 2 6 2 1 6 2 2 of 1672mm from floor Se schematic diagra
7. d on Check cables and plug in connections between control box and motors Check cables and plug in connections between control box and control switch Check cable connections between safety stop plate and control box see mounting instructions 6 7 5 If no safety stop has been fitted a short circuit plug must be mounted to both safety stop cables See mounting instruction 6 7 5 safety stop has been mounted Check that safety stop has not been activated Move short circuit plug from safety stop to Y cable in control box See mounting instruction 6 7 5 If the frame functions without connection to safety stop the safety stop 15 activated 13 Product name Item no VertiElectric Item no Width of wall unit 30 59 cm 30 40603 9 Width of wall unit 60 120 cm 30 40606 9 Conform with the following directives and standards Directives The Council Directive No 89 392 EGF concerning Machinery modified by Directive No 98 37 EF The Factories Inspectorate s notice No 561 from 24 June 1994 subsequent modifications 73 23EEC Low voltage directive modified by 93 68 EEC 89 336 EEC EMC Directive modified by 92 31 EEC and 93 68 EEC DS EN ISO DS EN ISO DS EN DS EN DS EN DS EN STANDARDS 12001 1 2003 DS EN 95014 1 2000 12100 2 2003 DS EN 95014 2 1997 527 2 2002 DS EN 60335 1 2002 61000 6 3 2001 55022 Class 61000 3 2 2001 61000 3 3 1995 1
8. e frame Page 17 11 2 Maintenance Inspections service and repairs must be carried out by competent personnel The frame is maintenance free and moving parts have been lubricated for life For reasons of safety and reliability we recommend inspection of the frame once a year gt gt gt gt Check that all bolts have been tightened Check that the frame moves freely from bottom to top position without problems Resetting the frame Press DOWN on the control switch and move the frame to the bottom position Press DOWN once more and keep the switch depressed for 5 sec to reset the control unit Check that the movement is even and smooth Make sure that the mains cable moves freely Check that all cables have been fitted correctly and are undamaged After each inspection the service schedule shall be filled in Only use Ropox original spare parts as replacement parts If other parts are used the guarantee may become void 11 3 Service schedule operation and maintenance Service and maintenance Serial No Date Sign Remarks Service and maintenance Serial No Date Sign Remarks Service and maintenance Serial No Date Sign Remarks Service and maintenance Serial No Date Sign Remarks 12 Trouble shooting 12 1 The height of the frame cannot be adjusted adjustment seems ver difficult Check mains and voltage to the control unit and that the power is switche
9. frame under surveillance If the frame is used in publicly accessible locations where children or people with reduced observation ability may get close to the frame the person operating the frame must pay sufficient attention in order to prevent dangerous situations Make sure that there is free space above and below the frame to allow height adjustment Do not overload the frame and make sure that the load distribution is correct Do not operate the frame in case of errors or damage Do not use the frame in an explosive environment In case of inspections service and repairs make sure the frame is not loaded and that main power is disconnected Any modification to the frame which may influence its operation or construction is forbidden Installation service and repairs must only be carried out by competent personnel If the frame has not been installed in accordance with these mounting instructions the guarantee may become void Only use Ropox original spare parts as replacement parts If other spare parts are used the guarantee may become void VVVV WV 11 Cleaning and maintenance 11 1 Cleaning of frame The frame must not be connected to the mains voltage during cleaning Do not flush electrical components with water Clean the frame with a damp cloth using lukewarm water and ordinary cleaning agents Do not use Corrosive abrasive liquids or abrasive cloths brushes or sponges After cleaning dry th
10. iagram Height of wall units 704 mm with another height of wall unit regulate diagram A accordingly Height of upper edge of wall unit 2120 mm if another height required regulate diagram accordingly 230V connection 230V connection s s LO 4 O N 5 o hn 5 5 lt L mE VertiElectric VertiElectric 30 40603 30 40606 wall unit wall unit 300 500 mm 600 1200 mm Page 5 5 1 Tips and tricks 5 1 1 Tension of bolt connections to wall 80 Kg incl wall unit The maximal load must be evenly distributed in the entire wall unit As example we have put max load in front edge of wall unit This calculation presupposes fixation of 11 bolts 80 x 38 Tension upper bolts 19 11 14 5 Kg bolt x Safety factor must be used Safety factor 1 gt 15 Kg bolt Safety factor 2 gt gt 30 Kg bolt Safety factor 3 gt gt 45 This is subject to min 11 bolts having optimum fixation to wall 38 5 1 2 Wiring to control switch Pull down cable from wall units to edge of worktop for placement of control We recommend a build in pipe in wall where the cable can be pulled through 3cm If a high wall unit is placed right next to a VertiElectric it is an advantage to pull the cable for the control trough wall unit then a pipe in wall can be avoided Page 6 1672 6 Mounting instructions illustr
11. le 054 cm cable 200 cm for trafo Halogen spot 12V 10W 30 41632 9 Incl transformer Mounting hole 054 cm cable 200 cm for trafo Halogen spot 12V 10W 30 41633 9 Incl transformer Mounting hole 054 cm cable 200 cm for trafo Halogen spot 12V 10W 30 41634 9 Incl transformer Mounting hole 054 cm cable 200 cm for trafo Smartbox 30 69001 9 Option for safety stop plate To be ordered if VertiElectric is mounted above a FlexiElectric Extension cord 30 67870 250 cm black for safety stop Spiral extension 30 67871 225 100 cm black for safety stop Page 16 1 stk 1 stk 1 stk 1 stk 1 stk 1 stk 1 stk 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 10 Safety in use gt The VertiElectric should only be used by people who have read and understood these instructions VertiElectric is a height adjustable frame and we recommend the filling of a safety stop beneath in order to guard against trapping Even though a safety stop plate has been mounted always make sure that there are no people animals or objects under the frame during height adjustment VertiElectric is a wall unit and must not be used as lifting equipment or person lifter Always use the frame so there is no risk of damage to people or property The person who operates the frame is responsible for avoiding damage or injury Children and people with reduced observation must only operate the
12. m page 5 for correct marking Drill hole and insert raw plug Fasten mounting plate with a screw in the middle Level mounting plate in correct height whereupon marking for remaining screws is carried out Secure mounting plate with remaining screws which are necessary Reinforcement of wall units Bottom profile to be hooked onto the frame Mount the bottom profile with the two screws 6 3 Marking of holes in wall unit 6 3 1 6 3 2 6 3 3 6 3 4 Place wall unit on the floor with the backside turned upwards position VertiElectric on top of the wall unit in the centre Mark 3 holes trough the frame and gear box be careful not to damage any parts of VertiElectric Mark one hole in the top of wall unit Finally drill all 4 holes 3 x 212 1 x 230 6 4 Mounting of safety stop plate 6 4 1 6 4 2 6 4 3 Turn wall unit upside down whereupon safety stop plate is positioned thus its metal frame is level with the wall units front edge and sides It might be necessary to place a washer under the metal frame at the middle fastening Mount all screws around the frame Secure all 9 screws 6 5 Mounting of Verti unit 6 5 1 6 5 2 6 5 3 6 5 4 Lift VertiElectric onto mounting plate and adjust that it is placed in the centre of the wall unit Mark additional 2 mounting holes Remove VertiElectric before drilling and inserting of raw plugs Once more lift VertiElectric onto mounting plate place and adjust i
13. n centre of wall unit the frame with mounting one screw in centre Adjust the frame plumb with the 2 adjustment screws which are placed at bottom coil cylinder Use 1 in each side Insert and fasten remaining 2 adjustment screws Page 12 6 5 5 Mark up Four holes in back panel of the wall unit for later adjustment according to 6 5 3 amp 6 5 4 6 6 Mounting of wall units 6 6 1 Lift wall unit onto frame and place in centre 6 6 2 Secure wall unit in top and bottom 6 6 3 Press wall unit into frame and fasten the top first 6 6 4 Press wall unit into frame at the bottom and fasten 6 7 Mounting of motor 6 1 Motor with spindle is mounted through back plate and into gearbox 6 7 2 Safely turn the shaft for correct mounting of motor Tighten the two screws 6 7 3 Mount cables in control box and motor as shown 6 4 Place control box on upper shelve which is placed as high as possible in wall unit 6 8 Placing of cables for safety stop 6 8 1 Cable for safety stop is drawn from control box through the hole at the top of the cabinet The cable is placed long the left side of the cabinet and connected to the wire from the safety stop frame 6 8 2 Secure other end of cable for safety stop with strip in the right side Note that a red short circuit plug has to be mounted 6 9 Mounting of safety stop plate 6 9 1 Mount safety stop plate from below and fasten safety stop to metal frame Note The safety
14. nstruction must be accesseble to the user and keept with the product if it is moved to another place If this product is electrically adjustable in height there is a risk of trapping The product must therefore always be operated by or under the guidance of an experienced adult who has read and understood the importance of section 10 Safety in use The correct use operation and inspection are decisive factors for efficient and safe performance 2 Compliance with EU Directives This product has CE marking according to the current Machinery EMC and Low Voltage Directives and thus complies with the basic safety requirements See separate CE declaration section 13 If these frames are assembled or otherwise connected with other electrical components this will be considered a new unit Consequently the assembled unit must be subject to a risk assessment after which the CE mark may be awarded 3 Application VertiElectric is designed to obtain optimum working height for the user VertiElectric has been designed for height adjustment of wall units VertiElectric must NOT be used as a lifting table or person lifter The product must be used indoor under normal room temperatures and humidity as stated in section 4 The control unit complies with IP32 ll and must always be installed in accordance with the national Heavy Current Regulations or corresponding national or international standards Page 3 4 Technical data Pr
15. oduct name Item numbers Material Surface treatment Power supply Standby primary Control voltage Duty circle Max load of frame Speed Temperature Air humidity Complaints Producer VertiElectric Item numbers Width of wall units 30 59 cm 30 40603 9 Additional bottom profile same width as wall unit Bottom profile width 30cm 30 406 10 9 Bottom profile width 40cm 30 4061 1 9 Bottom profile width 50cm 30 406 12 9 Width of wall units 60 120 30 40606 9 Additional bottom profile same width as wall unit Bottom profile width 60cm 30 40613 9 Bottom profile 70 30 40614 9 Bottom profile width 80cm 30 406 15 9 Bottom profile width 90cm 30 406 16 9 Bottom profile width 100cm 30 4061 7 9 Bottom profile width 110cm 30 406 18 9 Bottom profile width 120cm 30 406 19 9 Welded steel tubes St 37 and various plastic components Blue chromate powder coating 230VAC 2 5A 50Hz 1W 24VDC Max 10 conform to 1 min active 9 min pause 80 kg evenly distributed over the frame i Approx 33 Approx 9 sec for a complete stroke 5 45 C 5 85 non condensing oee Complaints page 20 Ropox A S DK 4700 Naestved 45 55 75 05 00 E mail info ropox dk www ropox com Page 4 5 Schematic diagram of frame important that electrical connections to control unit are flexible and can move freely within the range of adjustment of frame Conditions for schematic d
16. xtension cord 350 cm spiral 1 pc For control switch white 30 67840 Standard switch 3x6 cm 1 pc Incl 150 cm cable norox VertiElectric additional parts 30 40601 098 1 set Additional part for VertiElectric comprise 95000044 Bits 1 pc 95000037 Open end spanner NV 7mm 1 pc 95000004 Allen key NV 4mm 1 pc 95134017 Chip board screw 14 pcs 95170508 Facet washer 1 pc 10098 498 Support angle 4 pcs 8 pcs 30 40601 116 Nails for support angle 40 pcs 75 pcs VertiElectric unit 30 40606 9 1 pc VertiElectric comprises 30 40601 079 Mounting parts VertiElectric 1 set 30 40601 099 Mounting plate 1 pc Page 15 Additional choice of Bottom profile 30 40613 9 Bottom profile width 60cm 30 40614 9 Bottom profile width 70cm 30 40615 9 Bottom profile width 80cm 30 40616 9 Bottom profile width 90cm 30 4061 7 9 Bottom profile width 100cm 30 406 18 9 Bottom profile 110cm 30 406 19 9 Bottom profile 120cm Parts supplied as above 9 Options for VertiElectric Split cable 96000629 To be used if more than one control Infra red control 30 67847 Remote control via infra red receiver cable 250 cm Range 150 200 cm Large press pad 14x7 cm 30 67841 For disabled people incl 150 cm cable Safety stop plate 30 416xx 9 Safety circle with extension cable cable 250 cm Steel plate with mounting parts and plate Halogen spot 12V 10W 30 41631 9 Incl transformer Mounting ho
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