XG_Tooling/Accessories
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1. OMRON ALL DIMENSIONS SHOWN ARE IN MILLIMETERS To convert millimeters into inches multiply by 0 03937 To convert grams into ounces multiply by 0 03527 OMRON OMRON ELECTRONIC OMRON ON LINE COMPONENTS LLC Global http www omron com 95 E Commerce Drive Suite B USA http www components omron com Schaumburg IL 60173 847 882 2288 Cat No X304 E 1 11 10 Specifications subject to change without notice Printed in USA XGLI Assembly Tooling and Accessories2. OMRON XG E Assembly Tooling and Accessories Tooling E XG4 XG2 Flat Cable Sockets and Bus Connectors IDC Press XY2B 0002 IDC Press Tool Attachments sold separately 430 IDC Press Attachments for terminating XG4M and XG2A XY2B 1007 XY2B 1006 Operation Base attachment for the XG4M Base attachment for the XG2A Locator groove Cable stopper XG4M series Connectors must be placed face down into the locator slot of the Attachment With the XG2A Series place the terminal block in the Attachment Insert the cable until it is flush against the cable stopper Connections are made by pulling the handle towards you until it stops For details on operation see the user s manual supplied with the IDC Tool IDC Press Applicable Socket Note An additional head attachment or spacer is not XY2B 0002 XY2B 1007 XG4M All contacts needed to terminate the XG4M and XG2A XY2B 1006 XG2A All contacts connectors IDC Press Attachments for XG4E XY2B 1004 XY2B 14 Operation Base attachment for the XG4E Spacer for the XG4E See below a XG4E series Connectors must be placed face down into the locator slot of the Attachment Insert the cable until it is flush against the cable stopper Next set the proper spacer for the Plug Connections are made by pulling the handle IDC Tool Base Attachment Spacer Applicable Plug towards you until it stops XG4E 10L11 10L 2 ave XG4E 1431 1432 XG4E 1631 1632
3. dis XG4E 2031 2032 XG4E 2631 2632 XY2B 1403 XY2B 0002 XY2B 1004 XY2B 1403 XG4E 3031 3032 XY2B 1404 XG4E 3431 3432 XY2B 1405 XG4E 4031 4032 XY2B 1406 XG4E 50L11 50L12 XG4E 60L11 60L12 XY2B 1407 XG4E 541 6402 Cable Cover Attachment XGL Assembly Tooling and Accessories 77 OMRON E XG5 Discrete Wire Sockets Manual IDC Termination Tool XY2B 7006 This tool is a compact light weight model ideal for use in the laboratory or for maintenance Specifications Applicable wire AWG24 to AWG28 with an insulation outer diameter of 1 1 to 1 3 mm 80 H Dimensions 5 W x 100 Weim appo 180g Automated Wire IDC Tool Set XY2B 2104 N This Wire IDC Tool Set is designed for XG5 Discrete wire Connectors Specifications Sros pom oS SS Weim wowen O rr Dimensions 120 x 200 x 225 mm W x H x D Note For function and operation details see the user s manual for the Pressure Welder provided separately Contact Removal Tool XY2E 0001 Replacing Contacts Use only this tool to remove incorrect IDC contacts Contact 1 Remove the cover aoe 2 Insert the tool into the housing lance holes and push the lance into the housing 3 Pull out the contact while holding the lance down 4 Insert a new contact Used to remove contacts which need to be replaced or reconfigured from the housing XY2E 0001 Lance hole a a en Applicable Connectors and Wire
4. s Applicable wires Applicable Connector Size No of wires diameter Cross sectional Covering diameter UL file No mm area mm mm XG5M LILI31 N XG5M LILI32 N UL1061 AWG24 7 0 203 21 1 10 XG5M LILI33 N XGSW L4 N AWE26 710 16 No 2 UL1007 XG5M LILI35 N XG5M LILI36 N Note Use only wires specified in the table above 78 XGL Assembly Tooling and Accessories Accessories XG4 XG5 XG8 OMRON E External Polarization Options The following optional accessories can be used to provide polarization to sockets and plugs that do not have molded polarizing guides and slots built into their housings and shrouds Solutions for Shrouded Connectors XG4Z 0004 Polarizing Key Typically 10 contact versions of the XG4A XG4E and XG4C are available with or without polarizing guides Install the XG4Z 0004 polarizing key on XG4A pcb sockets XG4E plugs and XG4C pcb sockets that do not have a polarizing slot to prevent reverse connection with XG4M cable sockets that do not have a polarizing guide For all other versions the molded polarity guides and slots can be used by themselves to help prevent reverse insertion However use the polarizing key with these versions as well for best results Material PBT resin ULV94V 0 white Note Each XG4Z 0004 has 4 Polarizing Keys Solutions for Unshrouded Connectors Use the XG4Z 0005 coding pin to fill a specific hole in one of the XG4 or XG5 sockets Then
5. use the XY2E 0002 cutting pin to remove the corresponding terminal from an XG8 unshrouded plug See XG5 and XG8 datasheets for details about those connectors XG4Z 0005 Coding Pin How to use Twist Sy Sy Material PBT resin ULV94V 0 white Note 1 A contact with a Coding Pin inserted cannot be used 2 Each XG4Z 0005 has 4 Polarizing Keys XY2E 0002 Contact Cutting Driver The Contact Cutting Driver is used to cut twist off a contact on the mating Plug when using an XG4Z 0005 Coding Pin How to use Twist Insert the plug contact into the groove on the Driver and twist off the contact from the base E Top Lock Levers XG5Z 0002 Lock Lever Use to lock right angle XG8B and XG8W Plugs to mating sockets 2 6 Material Polyamide resin UL94V 2 natural a Lock Lever l Insert the tab on the Lock 2 XG4M Lever into the guide hole Polarity guide hole E XG5 Spare Contacts XG5W 0031 N Size 1 Size no XG5W 0034 N Size 2 XG4Z 0002 Lock Lever II Use to lock XG4C Box type Plugs to mating sockets 3 8 Material Polyamide resin UL94V 2 natural XG5W 0034 N Note 1 These Contacts can be used as replacements if a wrong connection is made 2 The applicable wire for size No 1 is AWG24 UL 1061 The applicable wire for size No 2 is AWG26 to AWG28 UL 1007 XGLI Assembly Tooling and Accessories 79
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