MANUEL D` UTILISATION DU PRESSE ORANGES AUTOMATIQUE
Contents
1. LYVIS y d ah E ua fiou STS 319 5915 Woy Page 35 Edition du 04 2005 A 3G u 5 Jed popu EE QOG 2 iw DINPOY 21903223 OVOLLOSNIVO 2 RAFT VPN gt _D 19373 E lt 7 01310313 eas GINSWSHONEYS mu 37INTOW DINGALIIIS HALIM Lh O3060INOUIOZ 3 SINTAW any 292008 5 CAE NIN an pe a N Quart A 24 euer OY 4015 NoUIsOd 43430 a SOA 210 ul s 222 bp 2208 i EE 13324 B Zn OWN rod dwyl Auges T3 ANS NIV OR im TON A IY e cQ WON Page 36 Edition du 04 2005 SS SANTOS 220 240V 50HZ Black 6 White A White 5 Emergency Stop Cl M ac Qe Red light eS ae White Capacitor White ILS position T 11 11 1 id wm Brown Blue Te gt gt s ILS SECURITIES START 5 h d lt Blue y gt clc STOP Edition du 04 2005 Page 37 SS SANTOS 220V 240 V BOHZ Black 6 White Whit ite c 5 Emergency CN J C Capacitor ILS position T Brown e le Blue 2 z ILS SECURITIES START UT E o Blue y C O f O STOP Edition du 04 2005 Page 38 SANTOS 00 120V 60H7 e Black Wh2. USER S MANUAL AUTOMATIC ORANGE JUICER N 32 SANTOS S A S 140 150 Avenue R Salengro 69120 VAULX EN VELIN TEL 33 0 472373529 FAX 33 0 478265821 Edition du 04 2005 Page 1 SS SANTOS 1 Description 2 Operation 3 Characteristics 4 Operating 4 1 4 2 4 3 4 4 Safety Instructions Preliminary checking Loading Oranges Adjusting the juice extraction pressure 5 Maintenance 6 Illustrated Parts Lists Edition du 04 2005 Page 2 12 12 12 13 14 15 28 SS santos DESCRIPTION The number 32 automatic orange juicer consists in 6 major parts oranges hopper 1 chute 2 with dumper 3 knife 4 squeezer s holder 5 with selector and linkage tank with 2 cones 6 control sections consisting in O O Power pilot lamp 7 START pushbutton 8 PAUSE pushbutton 9 START and emergency stop button 10 A glass holder 11 is provided with N 32 tabletop version A rolling table is provided with N 32 T Edition du 04 2005 Page 3 SS santos A protective cover 1 is attached to the back of the machine Easy to remove it is also used to channel orange skins The space under the protective cover should allow a free passage to the orange skins Two options may complement the N 32 1 A juice tank r f rence n 32 800 1 2 3 Delivered with attaching kit Net weight 4 4Ibs 2 5 kg Shipping weight
3. 6 6 Ibs 3kg Edition du 04 2005 Page 4 SS santos 2 A special table fitted with A receptacle 1 receiving a plastic bag or a bin to colect the skin at the rear A glass holder 2 CY m Net weight 52 8 Ibs 24 Kg Shipping weight 63 8 Ibs 29 Kg The table bought as an option is referenced 32820 The model equiped with the table is n 32T Edition du 04 2005 Page 5 SS SANTOS 2 Operation The basic movement of the machine 1s the alternative vertical translation of main shaft 2 protected by rubber boot 1 The drive mechanism for main shaft driven by a geard motor mainly consists in the following items A driving gear 3 chain 4 driven gear 6 connecting rod 7 chain bending gear 5 CETTE E 1 LI LII iwa LI 6 7 Machine operation is controlled by an electronic device which in case of blocking reverses motor rotation for a while till the squeezes are in upper position then stops the machine Edition du 04 2005 Page 6 SS SANTOS The up and down movement of the main shaft give the following cycle Phase 1 1st upstroke of the vertical shaft As the upstroke completes selector 1 from the hopper into the feeding chute The orange 15 then positioned by gravity waiting at the end of upper feeding chute 2 and above dumper 3 Phase2 1st downstroke of the vertical shaft As the downstroke completes dum
4. Tools standard grease pump Grease KLUBER STRUCTOWS The machine has a standard greasing point on the rear panel Every 2 months approximately grease this point approximately 5 pressure at the point Edition du 04 2005 Page 28 SS SANTOS Illustrated Part List Plate 1 Steel sheed construction body and electrical controls Plate 2 Squeezer holder assembly Plate 3 Knife assembly and tank assembly Plate 4 Geared motor support assembly Plate 5 Geared motor assembly Plate 6 Wiring diagram For any order of spares use the 5 digit order such as 32 XXX Edition du 04 2005 Page 29 SANTOS 32137 32105 32104 32133 32106 1 E 32135 32149 IP 32141 32147A 32143 32147 32144 b 32147 A a 32139 32146 os BUS pd 32151 32174 f NS 32161 32768 32172 32112 32115 gt 32123 32125 g 2170 ao 32122 30 32751 Ja m 3 08 32129 ea 32164 N NM 321 v 2 122166 32171 32713 8A ou 132120 32167 QU 32712 5A N KS 1 32113 e DIA ju 32704 A 50 Hz Pu 32704 B 60 Hz V u 32755 220V 32755B 110V 32836 32832 32839 PLATE 1 Steel sheed construction 32100 body and electrical controls 32700 32231 32230 32229 32227 32228 2222 32201 32203 A 3220 32217 THOS 32291 G W SEA 32290 D 32206 A 32281 32248 IE 32252 Ta 3222 wn
5. oO 32218 ys 32253 32119 1 2224 32266 A G 32266 B D Ne 32254 32287 i 32212 32213 3 32211 32214 32215 32271 32272 32273 32274 PLATE 2 Squeezer holder assembly 32200 Edition du 04 2005 32250 32249 32248 32247 32246 32244 D 32240 32250 32249 32233 32235 32232 32245 G 32247 32240 Page 31 Sex 32344 HN CET sus DES onus 32335 32440 32320 A PLATE 3 Knife assembly and tank assembly Edition du 04 2005 Page 32 32300 32525 32548 32549 32502 32551 T 32552 2 32503 2 32506 32572 32502 32573 j 32504 32574 6 4 32505 32582 66 maillons U CS ou 32571 2 32583 64 maillons 32554 16 dents Ya 7 00 32555 13 dents E 3256 32561 32561 35556 32533 d 32553 32532 32522 32510 32526 32543 32541 32523 32527 32558 32559 32557 32544 32546 32547 PLATE 4 Geared motor support assembly 32500 Edition du 04 2005 32530 Page 33 32619 32606 32604B 32665 16 dents 82666 13 dents PLATE 5 Geared motor assembly 32600 Edition du 04 2005 Page 34 pU SNJ LE OOG Z 3W _ T Ae O I BE PPS y B gui WL nt xd SINO 1 GIN3W3HOlS88 X 306lNOUIOZg 13 340GC0Ov WAY Hoe AOZ VOd In PoS Faru a UT 13 6 me Lavi 5 a a Sod O eT hm SHOWN i
6. 70 links for 60 Hz r f 32 583 64 links for 50 Hz Complete chain device ref 32 540 Bending spring ref 32 560 Preliminary steps Stop the machine with the PAUSE button squeezers in upper position Unplug the machine Operating procedure Follow the preliminary steps Remove the lower front panel 1 Check chain 2 tension and bending spring Replace the spring if necessary 3 Check the gear 4 5 and 6 Replace if necessary Check the chain 2 condition Replace if necessary Grease chain 2 if necessary Edition du 04 2005 Page 22 SS santos ri pr ran 7 o Complementary Steps Install the lower front panel Plug the machine Edition du 04 2005 Page 23 Ssanros Ingredients Tools None None Preliminary Steps Stop the machine with the Pause button squeezers in upper position Unplug the machine Unlock and open the door Operating procedure Removal Follow the preliminary steps On models before 1993 unscrew the black nut 1 Slightly pull knife to the front so as to bring holes 3 in plates 4 in front of pines 5 Lift and remove complete knife Remove filler 6 located In the tank bottom Installation Correctly install filter 6 in the tank bottom Engage slot 7 of plate 4 under black knurled nut 1 on models before 1993 bring holes 3 inplates 4 in front of pines 5 Push knife
7. sorting High capacity feeding hopper about 22 Ibs 10kg Excellent quality of juice no zest no biterness Easy maintenance cleaning with both hot or cold tap water high pressure excluded and this through its stainless steel construction for the body and risen coated aluminium for the tank Patented system of spring fitted extractors for orange skins Net weight 134 2 Ibs Shipping weight 147 41bs Made in France International patents Edition du 04 2005 Page 11 SS SANTOS 4 Operating 4 1 Safety instructions Make sure the power cord is connected to a socket including earth connection Make sure the power supply complies with the manufacturer s plate behind the machine Never use extension cord Notice The juicer will only operate when door is closed and locked 4 2 Preliminary checkings Before starting the orange juuicer check that The knife is correctly positionned two cones are correctly positionned in the tank The various items are clean The various rods are not damaged and springs attached to them are in operating condition Edition du 04 2005 Page 12 SS SANTOS 4 3 Loading oranges To obtain the best results oranges must meet the following criteria No wrapping papers or stickers 60mm lt diameter lt 85mm a calibration device prevents insertion of any orange with a diameter exceeding 85 mm Oranges must be of good quality sa
8. 2 fully to the rear Tighten knurled nut 1 on models before 1993 Edition du 04 2005 Page 24 SS santos Disassembly and assembly of knife aned filler Sheet N 5 2 2 ctia 2 E Remove Put Down 5 he On models before 1993 Wr 2277 ULL Complementary Steps Close and lock the door Plug the machine Edition du 04 2005 Page 25 Ce SANTOS Installation and relmoval of the cones Sheets N 6 14 Ingredients Tools None None Preliminary Steps Stop the machine using the pause button squeezing uppper position Unplug the machine Unlock and open the door Remove the knife see sheet n 5 Operating procedure Removal Follow the preliminary steps Lift each cone 1 and 2 in order to separate them from their respective shaft inside the tank Remove each cone from the machine Separate each cone 3 from its respective base 4 Separate spring 7 and ejector from each cone 3 Installation Install spring 7 and ejector 8 on each cone 3 Place each cone 3 on its base 4 Insert 6 pins 3 into corresponding holes 6 in the base by simply pressing Edition du 04 2005 Page 26 SS SANTOS 1 Place each cone on each shaft in the tank bottom Complementary Steps Install the knife see sheet n 5 Close and lock the door Plug the machine Edition du 04 2005 Page 27 SS SANTOS Greasing Sheet N 7 1 1
9. Unlock and open the door Edition du 04 2005 Page 18 SS santos Replacing springs 2 2 Replace springs 3 4 5 and 6 with caution Remove the rear protective cover and rear upper panel Replace both springs 7 and 8 taking care to well position the hooking loops for new springs in the grooves of plastic hinge bushes Complementary operations Edition du 04 2005 Page 19 Checking the rubber boot and the main shaft 1 Ingr dients Mat riel Grease STRUCTOVIS POO Screwdriver Water Replace if required Rubber foot ref 32432 Preliminary Steps Switch off the machine using the pause button squeezers in upper position Unplug the machine Operating procedures Follow the preliminary steps Remove the rear protective cover and rear upper panel Check boot 1 Replace if required presence of tears Remove lower clamp and lift the boot Clean the main shaft with water and dry it Grease if necessary Edition du 04 2005 Page 20 Checking the rubber boot and the main shaft 2 2 Complementary Steps Install the rear upper panel and rear protective cover Close and lock the door Plug the machine Edition du 04 2005 Page 21 SS SANTOS Checking the drive mechanism Sheet n 4 Ingrdients Tools Silicone grease Screwdriver Spares Driving gear ref 32 666 13 teeth Bending gear ref 32 555 Driven gear ref 32 520 Chain ref 32 582
10. i GL Emergency Stop GE 1 e Black Blanc amp Red STOT T png E capacitor ELECTRON C BOARD _ _ A Switch detector of motor position i i i i i i T lt gt NI NN Brown ale Blue gt gt lt Safety switch when you deposit the back plate ala ordered by mognet START s e lt amp c Blue T 4 a Safety switch when opening the door ordered by magnet STOP L Edition du 04 2005 Page 39
11. ined not bruised a spoiled orange may disturb the correct machine operation With these criteria being complied with oranges are placed in the hopper 221bs max and not directly in the feeding chute As a matter of fact the orange transfered from the hopper to the chute is performed automatically During operation shutter 1 located above upper feeding chute 2 must be lowered Its opening is justified only if the upper feeding chute is clogged by one or more oranges of poor quality Edition du 04 2005 Page 13 SS SANTOS 4 4 Adjusting the juice extraction pressure The extraction pressure is considered as suitable when the maximum of juice 1s extracted without tearing the orange skin The extraction pressure thus depends on the skin thickness and variety of oranges To adjust the pressure just scraw or unscraw the screw 1 maximum stroke 5mm using a 5 mm diameter rod inserted into rods gt Increase pressure gt Decrease pressure gt X 0 Maximal pressure X 5 Minimal pressure To get the best juice quality and output and in order to limit the adjustment frequency it 1s advised to as far as possible always use the same variety of oranges Same skin thickness Edition du 04 2005 Page 14 C SANTOS 5 Maintenance In order to ensure correct operation of the orange juicer the following table shows the maintenance operations and frequencies to be complies with Maintena
12. ly follow the preliminary steps Clean with hot water high pressure excluded the inside of the machine including mechanism Completely remove all the pulp or sking pieces and undesired matters Wash the knife filter cones and glass holder Edition du 04 2005 Page 16 C SANTOS Overall cleaning SheetN 1 2 2 Install the glass holder cones n 6 filter then knife see sheet n 5 With hot water clean the outside of the machine 1 Cleaning at the end of the day the orange juicer should be cleaned first with hot water see 1 cleaning during the day then with disinfectant solution It should therefore be thoroughly rinsed use water jet 1f required but not high pressure before installing the various items cones filler knife Op rations compl mentaires Install the rear protected cover Close and lock the door Plug the machine Note The rear protective cover as a safety 1t 1s not possible to start the machine without this cover Edition du 04 2005 Page 17 SS SANTOS Ingredients Tools None None Spares Springs 1 and 2 r f 32 279 Springs 3 ref 32245 and 4 ref 32 244 Springs 5 ref 32 327 and 6 ref 32 326 Springs 7 and 8 ref 32 261 Springs ref144 Preliminary steps Stop the machine by the PAUSE switch squeezers in upper position Unplug the machine Operating procedure Follow the preliminary steps LEFT RIGHT
13. nce operations Frequencies Shen n Overall cleaning After each use if stopped for more than half an hour Replacing springs Every 6 months Once a year 3 Checking rubber boot and main shaft pw Every two months These maintenance sheets are completed by the following description sheets Sheets n 5 Disassembly and assembly of knife a filler Sheets n 6 Assembly and disassembly of cones Nota For this operation we advise to use grease KLUBER STRUCTOVIS Edition du 04 2005 Page 15 SS SANTOS Overall cleaning Sheet N 1 17 Ingredients Tools Hot water high pressure excluded Jet or non abrasive sponge or soft Cold water high pressure excluded cloth Disinfectant solution Portable pressure water sprayer with adjustable pressure 5 liters capacity 1s provided with the machine Preliminary steps Stop using the machine using the PAUSE button thus stopping the machine with the squeezers in upper position Unplug the machine Unlock and open the door Remove the knife carefully and the filter see sheet n 5 Disassemble the 2 cones see sheetn 6 Disassemble the rear protector and clean it Operating procedure Cleaning during the day The orange juicer must be cleaned every 4 operating hours or between 2 stops 1f the interruption 1s longer than half an hour it is important never to leave the juice dry on the machine especially on the knife Strict
14. per 1 transfers orange 1 into lower feeding chute 2 Orange is then positioned by gravity waiting at the end of this chut stopped by a metal sheet Edition du 04 2005 Page 7 SS SANTOS Phase 3 2 upstroke of the vertical shaft As the upstroke starts orange 1 positions above the knife As the upstroke completes the selector transfers orange 2 from the hopper into the feeding chute Orange 2 1s then positioned by gravity waiting at the end of the upper feeding chute and above the dumper Phase 4 2 downstroke The orangel is cut into two pieces and each half orange 15 positioned waiting to be transfered to the cones As the downstrokes completes the dumper transfers orange 2 into the lower feeding chute Orange 2 is then positioned by gravity waiting at the end of this chute stopped by a metal sheet Edition du 04 2005 Page 8 SS SANTOS Phase 5 3 rd upstroke of the vertical shaft As the upstroke starts orange 2 positions above the knife Simultaneously both half orange 1 are positioned above the cones As the upstrokes completes orange 3 1s selected Orange 3 1s then selected by gravity waiting at the end of the upper feeding chute and above the dumper Phase 6 3 downstroke of the vertical shaft As the downstroke starts orange 2 1s cut into two parts and each half orange is positioned waiting to be transferred to the cones As the downstroke completes the dumper transfers orange 3 into
15. the lower feeding chute Orange 3 1s then positionned by gravity waiting at the end of this chute stopped by a metal sheet Both half oranges 1 are pressed between squeezers and cones Edition du 04 2005 Page 9 SS SANTOS Phase 7 4th upstroke of the vertical shaft As the upstroke starts orange 3 positioned above the knife Simultaneously both half oranges are positioned above the cones and half skins of orange 1 are ejected to the rear of the machine As the upstrokes completes orange 4 is selected Orange 4 positions then by gravity waiting at the end of the upper feeding chute and above the dumper This description in 7 steps with empty machines departure 1s the most appropriate method to explain the different phases but when the cycle is initiated everyone will notice that each of the oranges 5 6 7 8 will be pressed at each downstroke of the vertical shaft Please notice when cycle is initiated 2 half pressed at each downstroke 1 orange cut at each downstroke 2 half ejected at each upstroke Edition du 04 2005 Page 10 SS SANTOS 3 CHARACTERISTICS 100 4 1025 40 Power supply single phase r f 32et 32T 220 240 V 50 Hz r f 32V let 32T V1 115 V 60 Hz r f 32V4et 32TV4 220 V 60 Hz Power 9 600 Watts Output about 20 oranges minute cut pressed and ejected automatically Diameter oranges Oranges from 60 to 85 mm are accepted without any previous
Download Pdf Manuals
Related Search