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Assembly instructions Prorunner mk5 (ENG)

1. 18 Drive section assembly 2 6 E F G 2 A G gt SEW R77 SEW R67 SEW R57 SEW R67 12 30 4x DN SEW R77 D M16 x 50 4 16 4x M12 x 40 4x M12 4x Bolts finger tight tighten at a later stage 19 Drive section assembly 3 6 Tighten bolts now
2. Pos Part number Description parts Notes A Drive section B Tensioning section Centre section D Trolley E 1000097 1 16 1 7 links 1000702 Chain 1 16B 1 1 link F 1000154 link 16B 1 G 1000215 Standard guide subassembly 1000821 Subassembly guide HD stainless steel H 1000130 Spacer 30 x 42 x 0 5 mm 1000224 Spacer 35 x 45 x 0 5 mm 1000116 adjusting ring 30 mm 1000223 adjusting ring 35 mm J 1000713 Fork St 75 8x L 473 mm 1000714 _ St 75 6x L 473mm 1000715 _ HD St 75 6x L 523 mm 1000716 _ HD St 75 6x L 473 mm 1000751 Fork HD St 75 8x 673 1000943 St 75 10x L 673 mm 1000982 _ St 100 8x L 723mm 1001095 St 75 6x L 473 mm 1001168 St 75 6x L 473 mm 1001212 _ Fork HD St 75 8x 723 1001213 _ Fork HD St 75 8x L 743mm 1001259 _ St 55 10x L 473 mm 1001370 Fork HD St 75 6x L 473mm 1001635 HD St 75 10x L 523 mm 10002567 Fork St 75 6x L 625 mm M 1000004 PRmk5 rear 5 R77 1000738 Cover PRmk5 rear 0 75 mm R77 1001023 Cover PRmk5 rear 5 mm R77 Mov 1001402 Cover PRmk5 rear 0 75 mm R77 1001650 _ Cover PRmk5 rear 0 75 mm R77 K 1001228 Goose neck 150 mm 1001229 Goose neck 100 mm 1001230 _ Goose neck 75 63 Qimarox
3. 12 4 Required tools and 13 5 Assembly 14 5 1 Drive MT 15 5 151 Drive Section 16 5 1 2 Reductor parts list Rx Exi a ena een 17 5 1 3 Drive section SER EUR E PE FERA gud RRCF CRF 18 5 1 4 Reductor assembly optional 24 5 2 LETTS TOMI 25 5 2 LOWGEr 26 5 2 2 Tensioning section assembly 1 6 27 5 3 Gentre SEC WOM 33 5 3 1 Centre section parts re ee irn pni iei a neto ve andes 34 5 3 2 Centre section assembly 1 2 reiecit e Perro aei d ras ob eris 35 5 4 Subassembly 37 541 Centre section EUT 38 5 4 2 Drive and tensioning section assembly 1 2 39 5 4 3 Drive tensioning section and centre section assembly 1 3
4. J2 o SO o J2 Fit chains J1 and J2 alternately 20 8 30 2x 21 Je Bolts finger tight tighten at a later stage 21 M8 4x M8 4 Q M8 x 16 4x Drive section assembly 4 6 Qimarox Drive section assembly 5 6 N 6 SU e 90 9 9 8 25 2x Q M6 x 25 3x K Bolts finger tight tighten at a later stage Tighten bolts now Q M6 x 25 3x Bolts finger tight tighten at a later stage 22 Drive section assembly 6 6
5. d Pd Go A e s d 27 D amp MB x 20 2x p y MB 4x 2x E 5 Fit the mountings and panels at a later stage 23 Qimarox 5 1 4 Reductor assembly optional 16 x 70 4x 1 4x Q M24 160 1x M24 1 M24 1x 24 Qimarox 5 2 Tensioning section Assembly instructions PRORUNNER mk5 25 5 2 1 Lower section parts 1 1 20 200 4 12 120 SA 9 1 9 W g 2x 2x 4x gt 2x 1x 4x 16 100 Optional Optional Z g m e By SE lax a x Optional Optional Oe es 2 S 9 2x WE 2 2 o 9 2 s 2x 2x amp For the part numbers see Section 6 3 Fit the mountings and panels at a later stage 26 Qimarox 5 2 2 Tensioning section assembly 1 6 amp M20 1x um 2 M12 1x M12 x 120 1x 49
6. Bg EE ga The connectors have already been fitted Fit chains E1 and E2 alternately 39 Drive and tensioning section assembly 2 2 40 Qimarox 5 4 3 Drive tensioning section and centre section assembly 1 3 M10 x 30 4x G M10 4x 10 4 gt 2 10 25 4x Be M10 4x EL Y MP 54 10 4x A EI IAE PEN M10 4x a M10 4x i DE a 3 bw 2 es 2 3 lt aP T 2 aj ji M6x16 8x 2 M10 25 4 i LE M10 4x The connectors have already been fitted k The
7. P1 Optional M10 x 130 4x M10x70 4x 4x 10 4x M10 4x amp M10 4x 4x 2 M10x70 4x 24 M10 x 130 4x 30 Qimarox Tensioning section assembly 5 6 M10 4x 10 x 25 4x M10 4x amp M6 25 2x Bolts finger tight tighten at a later stage M8x20 2x 8 2x M10x 25 4x 62 M10 4x M6 x 25 2x Bolts finger tight tighten at a later stage M6x12 4x 31 Tensioning section assembly 6 6 Optional 6 x 16 3x M10 4x 10 4x M10 4x VJ amp MAO x 25 6 M10 4x i M s AU LHP YI SF 69 M10 4x E 33 aM M10 25 4x Fit othe
8. Qimarox 6 8 Exploded view trolley 9 M6x12 4x M6 4x M8x16 2x amp MB 2x 69 Qimarox Trolley parts list 1 2 Trolley Part No Pos Quantity Part number Description parts Notes A 1 1000076 Frame carrier PRmk5 3 B 1 1000043 shaft PRmk5 215 81 4 2 1000098 mounting trolley HD 4 1000186 Spacer sleeve for closing link E 9 1000672 bearing 5 30 18 1000153 washer M14 G 10 1000162 gStarlock without cover 215mm H 2 1000120 bearing Iglidur G 030 x 20 mm 2 1000139 Trolley rubber profile L 90 2 1000209 stud bolt 8 8 M8 x 16 K 2 1000398 Spring washer M8 L 2 1000097 Chain 16B 1 RKK 7 link 2 177 8 mm M 2 1000155 link 16B 2 N 2 1000154 Closing link 16B 1 4 1000208 stud bolt 8 8 M6 x 12 P 4 1000148 washer M6 x 12 Trolley HD Part No Quantity Part number Description parts Notes A 1 1000077 carrier PRmk5 B 1 1000043 Trolley shaft PRmk5 0151 81 4 mm 2 1000098 Chain mounting trolley HD D 4 1000186 Spacer sleeve for closing link
9. Subassembly sections parts list 2 Subassembly Part No 1000144 Pos Part number Description parts Notes L 1000006 Cover PRmk5 rear 5 mm 781 x H 595 plastic Red MJ21 L 1000007 Cover PRmk5 rear 5 mm 781 x H 845 plastic Red MJ21 L 1000008 Cover PRmk5 rear 5 mm 781 x H1095 plastic Red MJ21 L 1000009 _ Cover PRmk5 rear 5 mm 781 x 521 plastic Red MJ21 L 1000010 Cover PRmk5 rear 5 mm 781 x H 871 plastic Red MJ21 L 100001 1 Cover PRmk5 rear 5 mm 781 x H 958 plastic Red MJ21 L 1000012 Cover PRmk5 rear 5 mm 781 x H 458 plastic Red MJ21 L 1000013 Cover PRmk5 rear 5 mm 781 x H 958 plastic Red MJ21 L 1000014 Cover PRmk5 rear 5 mm 781 x H 770 plastic Red MJ21 L 1000855 Cover 5 rear 0 8 mm 781 x H 571 steel RAL3020 L 1001196 _ Cover PRmk5 rear 0 75 mm 982 x H 595 steel RAL3020 L 1001294 Cover PRmk5 rear 5 mm 781 x H 981 plastic Green PW18 L 1001392 _ PRmk5 rear 0 75 mm span 793 x H 770 S235 SV RAL3020 L 1001393 Cover PRmk5 rear 0 75 mm 781 x H 759 S235 SV RAL3020 L 1001394 Cover PRmk5 rear 0 75 mm 781 x H1009 S235 SV RAL3020 L 1001397 _ Cover PRmk5 rear 0 75 mm 789 x 508 S235 SV RAL3020 L 1001398 _ Cover PRmk5 rear 0 75 mm 799 x H 521 S235 SV RAL3020 L 1001399 Cover PRmk5 rear 0 75 mm 799 x H 871 S235 SV RAL3020 L 1001400 _ Cover PRmk5 rear 0 75 mm 799 x H 5
10. 41 5 4 4 Outfeed sections assembly 1 3 22 44 5 VIC WS ee adv onn des dix iR Nau 47 6 1 Exploded view drive section 48 6 2 Exploded view Reductor 2222444 51 6 3 Exploded view tensioning section 1 2 53 6 4 Exploded view tensioning section 2 2 56 6 5 Exploded view centre ein 59 6 6 Exploded view subassembly sections 62 6 7 Exploded view Quite 67 6 8 Exploded view trolley det eee 69 7 Sl cker locallOns ie eser e icr addi ad as acad Cc adii d s du FE AE Ada d du add ER ad 72 Qimarox 1 General This chapter provides general information about the PRORUNNER mk5 and these assembly instructions 1 1 Preface These are the assembly instructions for the PRORUNNER mk5 product lift manufactured by Qimarox B V These instructions include all information that is important to you the installer and or user to assemble the PRORUNNER mk5 The assembly instructions are intended for e resellers OEMs installers e end users technical department These assembly instructions are a supplement to the user manual Always consult the user manual before use 1 2 Manufacturer Qimarox B V Nobelstraat 43 3846 CE Harderwijk The Netherlands
11. 1 1000087 Cylinder head screw M12 x 120 mm D 1 1000157 Lug E 1 1000078 Guide plate centre 2 76 1 1000185 Guide plate spacer sleeve G 1 1000122 Plastic ring 50 x 61 x 1 mm H 1 1000165 Adjusting ring 50 mm 1 1000863 Sprocket 1 Z 76 with slide bearing M1 1 1000049 Tie rod mounting M2 1 1000951 Tie rod curve frame left M3 1 1000169 Tie rod curve frame right P1 1 1000181 Foot right P2 1 1000824 Foot left Q 4 1000196 Hexagon stud bolt M16 x 100 mm R1 1 1000872 Spacer right foot R2 1 1000871 Spacer left foot 5 4 1000164 Adjustment anchor hook line H 150 mm T 6 1000692 Shield clamping bracket 0 8mm 6 1000113 Shield clamping bracket 1 5mm 54 Tensioning section mounting materials 1 2 Tensioning section Package 02 1 Part No 1000142 Quantity Part number Description mounting mat Notes 1 1000087 Hexagon socket bolt M12 x 120 2 1000086 Hexagon socket bolt M10 x 25 4 1000126 Hexagon nut M16 1 1000206 Hexagon nut M20 4 1000200 Hexagon stud bolt M12 x 25 4 1000173 Spring washer M12 5 1000150 Washer M12 2 1000209 Hexagon stud bolt M8 x 16 6 1000198 Hexagon stud bolt 8 x 25 4 1000398 Spring washer M8 12 1000149 Washer M8 6 1000050 Locknut M8 2 1000199 Hexagon stud bolt M8 x 45 17 1000194 Hexagon stud bolt M10 x 25 8 1000911 Hexagon stud bolt M10 x 70 8 1000674 Hexagon stud bolt M10 x 130 17 1000172 Sp
12. Tel 31 341 436 700 31 341 436 701 Email info qimarox com Internet www qimarox com 1 3 Patent Patent protection applies to parts of this machine Consequently it is not permitted for other parties to build this product in this form unless Qimarox B V has given explicit permission to do so For the list of applicable patents see mk5patents gimarox com 1 4 Machine identification The machine identification plate for the PRORUNNER is shown below Made in Holland Designed and patented by Qimarox rRORUNNER mk5 Manufacturing Year www Qimarox com Type Serial number mk5 Order number Power supply Power kW PRORUNNER mk5 Power KW conveyors Max load kg per platform Max load kg PRORUNNER mk5 Welght PRORUNNER mks5 kg Number of platforms Welght conveyors kg Nominal capacity p hour Total weight kg THIS PRODUCT IS PROTECTED BY ONE OR MORE PATENTS FOR MORE INFO VISIT Q MKSPATENTS QIMAROX COM Type plate for user manual The type plate is located on the side of the lift For more information about the type plate consult the user installation manual 1 5 Guarantee The scope and duration of the guarantee is agreed when the order is placed The guarantee applies only if the PRORUNNER mk5 is used according to the specifications and if the use and maintenance instructions are observed PRORUNNER mk5 guarantee lapses if
13. e Improper use e Inadequate maintenance e Improper maintenance Changes to the PRORUNNER mk5 without prior consent from the manufacturer The guarantee does not apply to machine parts that need periodic replacement wear parts For more information consult the user manual 1 6 Liability Qimarox is not liable for unsafe situations accidents damage resulting from e Failing to observe warnings or rules displayed on the machine or described in these assembly instructions e Using the machine for applications or under circumstances other than known at the time the order is placed with Qimarox B V Modifying the machine in any way This also applies to replacement parts other than those specified in these assembly instructions e Inadequate maintenance 1 7 CE Declaration of Conformity The machine complies with the essential requirements regarding safety and hygiene For the guidelines that led to the design see the CE Declaration annex of the user manual 1 8 Trademark The following terms are trademarks of Qimarox B V in the United States of America the Netherlands and or possibly other countries Qimarox B V PRORUNNER Qimarox All other trademarks are the property of their respective owners Qimarox 2 Safety The responsibility of Qimarox B V lapses if the user does not comply with the guidelines and instructions provided in these assembly instructions for the ass
14. 8x M12x40 8x 2 M12x45 4 M12 8x Me 5 amp M12 8x M8 4x 9 M8x30 2x M8x20 2x 4 8 2x 10 8 M10x20 8x Q P se 6 4x12 8x B 2 M6x12 4x 6 16 14x M6 4x E 6 4x 6 8 M amp 6 65 6 25 6x 48 Qimarox Drive section parts list Drive section Package B 01 Part No 1000143 Quantity Part number Description parts Notes 1 1000607 185 x 125 x 90 1 1001346 Drive section L 1475 mm 1 1001347 Drive section 1725 mm 1 1001348 Drive section L 1975 B 2 1000099 guide L 800 mm 2 1000107 JjChain guide L 1050 mm 2 1000100 Chain guide L 1300 mm 3 1000214 Trolley 3 1000820 _ Trolley HD Stainless steel D 1 Drive see layout drawing in User Manual E 1 1000187 Spacer plate R77 3 mm F 1 1000188 _ Spacer plate R57 G 1 1000189 Spacer plate R67 H 1 1000111 Sprocket 1 Z 76 Clamping bush hole D 60 mm 1 1000112 1 Z 76 Clamping bush ho
15. P 1001663 _ Cover PRmk5 side 0 8 mm L 1975 steel RAL3020 P 1001664 _ Cover PRmk5 side 0 8 mm L 1250 steel RAL3020 P 1001665 PRmk5 side 0 8 mm L 1950 steel RAL3020 P 1001666 _ Cover PRmk5 side 0 8 mm L 1725 steel RAL3020 P 1001808 _ Cover PRmk5 side 0 8 mm L 1725 steel RAL3020 P 1001840 Cover PRmk5 side 0 8 mm L 1725 steel RAL3020 Q 1000278 FBNII 10 20 M10 x 81 galv Q 1001219 Anchor stainless steel 2 M10 x 90 R 1000742 Built in handle 65 Qimarox Subassembly section mounting materials Subassembly Package C 02 Part No 1000144 Quantity Part no Description mounting mat Notes 1 1001614 Hexagon stud bolt M12 x 65 1 1000173 Spring washer M12 2 1000200 Hexagon stud bolt M12 x 25 8 1000201 Hexagon stud bolt M12 x 30 12 1000973 Locknut M6 52 1000167 Taptite round head cylinder screw M6 x 16 66 Qimarox 6 7 Exploded view guide M12 1x M12x25 1x 9 M12x40 1x 8 4x 8 7 10x30 4x 67 Guide parts list Guide Part No Pos Quantity Part number Description parts Notes A 1 1000135 Guide 5 B 4 1000190 Whe
16. p es lt M6 3 H 1 GME 8 H h at um 4 4 ER Bolts finger tight tighten at a later stage Bolts finger tight tighten at a later stage 2 1 1 7 D _ 12 p fa 18 2 M8 x 20 2 Q M6 12 4x s 4 x 8 4 6 4x EP f j SMB 4 1 _ 2x 5 35 Centre section assembly 2 2 IN 10 4x M10 4x M10 4x VJ M10 25 4x M10 4x DON M6 x 16 4x DON M10 4x M10 x 25 4x 12 Fit other mountings at a later stage Fit other mountings at a later stage A a n di F4 pe lt we lt gt M10 2x NA 1 A 10 x 20 2 27 Co 4 1 d Co amp 25 299 3 10 Fit other mountings at a later stage Fit the mountings and panels at a later stage 36 Qimarox 5 4 Subassembly sections Assembly instructions PRORUNNER mk5 3
17. 8 45 2x 127 hid 2 Bolts finger tight tighten at a later stage amp M6 x 16 2X 27 ANA AN Tensioning section assembly 2 6 28 Tensioning section assembly 3 6 NN 9 5 8 4 gt 2 MB x 25 4 90 72 25 Z b 2 A 2 8 4x 2 8 25 4x MB 4x 1 A 27 tat _ 1 M8 2x P ZSL 8 25 2017 amp amp lt 3 M2 NA f M10 b X 4 B M10 x 25 1x 4x 4x Tensioning section assembly 4 6 24 2 M10 25 4x M10 4x E 63 M10 4 711 amp 16 x 100 a eu 4x
18. 8x 9 M6x16 14x M6 4 59 Qimarox Centre section parts list Centre section Package C 01 Part No 1000144 Quantity Part number Description parts Notes 1 1001606 600 x 350 x 120 mm A 1 1000800 Centre section L 1250 mm 1 1000805 Centre section L 1950 mm 1 1000810 Centre section L 1350 mm B 2 1000101 Chain guide profile L 1250 mm 2 1000102 Chain guide profile L 1950 mm 2 1000813 Chain guide profile L 1350 mm 6 1000692 Shield clamping bracket 0 8 mm 6 1000113 Shield clamping bracket 1 5 mm D 1 1000801 Cable guide side L 1050 mm 1 1000806 Cable guide side L 1750 mm 1 1000812 guide side L 1350 mm E 1 1000090 guide centre L 1240 mm 1 1000102 Cable guide centre L 1940 mm 1 1000811 Cable guide centre L 1340 mm F1 2 1000117 Wheel guide coupling plate F2 2 1000118 _ nner column coupling plate F3 2 1000119 Outer column coupling plate F4 2 1000129 Nut plate M10 st 50 mm G 3 1000214 Trolley assembly 3 1000820 _ Trolley HD assembly J Fit these parts at a later stage 60 Qimarox Centre section mounting materials Centre section Package C 02 Part No 1000144 Quantity Part number Description mounting mat Notes
19. Installation assistance e Service contracts Contact Qimarox B V for more information 11 Qimarox 3 Overview PRORUNNER mkb5 sections A Section is a complete unit B Section is in two parts C Section is in three or more parts Assembly instructions PRORUNNER mk5 12 4 Required tools and pictograms Loctite 243 IN 2 J A Loctite 243 Tape measure B Hammer plastic J File Crosshead screwdriver Pop rivet gun D Pliers L Electric drill E Spanner Hoist F Spirit level Hoisting belt G Torque wrench H Socket head wrench 13 Qimarox 5 Assembly instructions Assembly instructions PRORUNNER mk5 14 Qimarox 51 Drive section Assembly instructions PRORUNNER mk5 15 5 1 1 Drive section parts 0 0 cx Fit the mountings and panels at a later stage 1 For the part numbers see Section 6 1 16 5 1 2 Reductor parts list optional For the part numbers see Section 6 1 For instructions see Section 5 1 4 Qimarox 5 1 3 Drive section assembly 1 6
20. Risk of injury as a result of moving product holders e Danger that occurs in places where the PRORUNNER mk5 connects to other parts of the production line The interior of the machine is accessible through the large openings in the front frame Guards may also be required for the supply output infeed and outfeed conveyors All other sides of the machine do not need extra screening However one must if the top cover on the rear is accessible make sure that the recess for the electric motor is not too large and possibly take measures to make the recess smaller or inaccessible If the machine is not only accessible from ground level guard the places where this may cause danger 2 7 Maintenance The PRORUNNER mk5 may only be maintained by qualified personnel The safety instructions stated in the user manual must be observed Deviating from the instructions may result in unacceptable risks Only use spare parts from Qimarox B V The maintenance engineer must be familiar with the contents of the user manual 2 8 Disposal and the environment Use and maintenance of the lift do not bring along any environmental risks All parts can be disposed of as customary ENVIRONMMENT Consider local legislation rules instructions and precautions regarding safety health and the environment 2 9 Further support and information Qimarox B V is committed to providing the best user support The support may include the following e Training e
21. may result in unacceptable risks The installer must be familiar with the contents of the user manual 2 3 Modifications Modifications that can affect the safety of the product lift may only be carried out with the permission from persons authorised by the directors Ensure that the on off switch is readily accessible Do not make any modifications that conflict with the local regional or national legislation Qimarox B V is always willing to discuss improvements by modifications to the machine See Further support and information in the user manual Qimarox 2 4 Safety devices It is not permitted to disassemble bypass or disable any safety devices See the user manual for the required references The PRORUNNER mk5 may not be started or must be immediately taken out of service if one of the safety devices is defective The PRORUNNER mk5 must be equipped with the following safety devices Emergency Use the emergency stop A in the event of an an emergency Fencing Qimarox B V is obliged to guard the PRORUNNER 5 with a fence The access door s must be secured with interlock door switches These switches must be included in the emergency stop circuit The doors must not never be closed if someone is inside the fencing The machine must be switched off and secured when prolonged work is carried out inside the fencing Always put all of the safety devices that were removed back in place as soon as maint
22. panel white matt N 1001830 Cover PRmk5 front 3 mm sprocket 586 x 758 alu panel RAL9006 64 Qimarox Subassembly sections parts list 3 Subassembly Part No 1000144 Pos Part number Description parts Notes 1000017 Cover PRmk5 front 8 1475 586 x H 487 plastic grey 7036 1000018 Cover PRmk5 front 8 1725 586 x H 737 plastic grey 7036 1000019 Cover PRmk5 front 8 1975 586 x 988 plastic grey 7036 1000020 Cover PRmk5 front 8 mm 1250 586 x H 758 plastic grey 7036 1000021 Cover 5 front 8 mm M1950 586 x H 1949 plastic grey 7036 1000022 Cover PRmk5 front 8 mm 51975 586 x H 914 plastic grey 7036 1000023 Cover 5 front 8 mm 51475 586 x 414 plastic grey 7036 1000024 PRmk5 front 8 mm 51725 586 x H 664 plastic grey 7036 1000856 Cover PRmk5 front 8 mm 586 x H 1349 plastic grey 7036 1000962 PRmk5 front 8 1475 586 x 487 plastic white 667 1000964 Cover PRmk5 front 8 1250 586 x 758 plastic white 667 1000966 Cover 5 front 8 mm 51725 586 x H 684 plastic white 667 1001197 Cover PRmk5 front 8 mm 586 x H 677 plastic grey 7036 1001458 Cover PRmk5 front 8 mm 586 x H 1749 plastic grey 7036 1001459 Cover 5 front 8 mm 586 x H 1274 pl
23. x 160 1 1001019 Washer M24 1 1001020 Spring washer M24 1 1001021 Hexagon nut M24 6 1001022 Hexagon stud bolt M12 x 35 6 1000173 Spring washer M12 52 Qimarox 6 3 Exploded view tensioning section 1 2 M10 8x M10 8x M10 8x M10x25 8x M10x70 Bx M10x130 8 6 6 M6 6x M6x25 6x 2 M8x25 6x MB 12x M8 6x M20x200 M20 1x E ay M1 10 1 12 1 12 120 1 8 16 2x 8 2x M16x100 4x M16 4x M10 8x M10 8x M6x16 2x 8 45 2x 8 2x 12 25 4x amp M12 4x M12 4x 53 Qimarox Tensioning section parts list 1 2 Tensioning section Package A 01 1 Part No 1000142 Pos Quantity Part number Description parts Notes 1 1001606 Box 600 x 350 x 120 mm A 1 1000815 Tensioning section L 1475 mm 1 1000818 Tensioning section L 1725 mm 1 1000854 Tensioning section L 1975 mm B 1 1000156 Clamping bolt M20 x 200 mm
24. 00818 section 1725 1 1000854 section 1975 J 2 1000103 Chain guide profile 480 mm 2 1000104 Chain guide profile L 730 mm 1000105 Chain guide profile 980 mm K 2 1000106 Chain guide profile L 250 mm L 1 1000055 Curve frame bottom Z 76 N 3 1000214 Trolley 3 1000820 Trolley HD 1 1000094 Baffle plate bottom Z 76 U 1 1000736 Cable guide side L 1275mm 1 1000752 Cable guide side L 1525 mm 1 1000756 Cable guide side L 1775mm V 1 1000088 Cable guide centre L 1040 mm 1 1000089 Cable guide centre L 1290 mm 1 1000091 Cable guide centre L 1540 mm W1 2 1000932 Inductive sensor W2 2 1001326 Prefab cable PVC OB L 5m 2 1001528 Prefab cable PVC OB L 2m 2 1001599 Prefab cable PUR OB L 5mULCSA 2 1001600 Prefab cable PVC OB L 10m 2 1001601 Prefab cable PVC OB L 1m X 1 1000723 Exact 12 4 x M12 1 1000903 Exact 12 8 x M12 Y1 2 1000117 Wheel guide coupling plate Y2 2 1000118 Inner column coupling plate 2 1000119 Outer column coupling plate 4 2 1000129 Nut plate M10 st 50 mm Z Fit these parts at a later stage 57 Tensioning section mounting materials 2 2 Tensioning section Package 02 2 Part No 1000142 Quantity Part number Description mounting mat Notes 10 1000134 Pop rivet Al 6 4x 12 8 1000177 Countersunk hexagon socket bolt M6 x 16 4 1000209 Hexagon stu
25. 1 1001606 Box 600 x 350 x 120 mm 8 1000134 Pop rivet Al 6 4x 12 6 1000197 Hexagon stud bolt M6 x 25 6 1000148 Washer M6 10 1000174 Spring washer 6 8 1000177 Countersunk hexagon socket bolt M6 x 16 24 1000172 Spring washer M10 12 1000125 Nut M10 20 1000147 Washer M10 4 1000193 Hexagon stud bolt M10 x 20 16 1000194 Hexagon stud bolt M10 x 25 4 1000195 Hexagon stud bolt M10 x 30 4 1000149 Washer 2 1000050 Locknut M8 4 1001175 Hexagon stud bolt 8 x 20 4 1000208 Hexagon stud bolt M6 x 12 2 1000209 Hexagon stud bolt M8 x 16 4 1000973 Locknut M6 14 1000167 round head cylinder screw M6 x16 ii Fit these parts at a later stage 61 6 6 Exploded view subassembly sections 6 16 4x M6 4x M6x16 8x 6 16 4 4x M6x16 8x 6 16 8x amp M12 1x D M12 1x M12x65 1x 62 Subassembly sections parts list 1 Subassembly Package C 01 1 Part No 1000144
26. 4 Qimarox Outfeed sections assembly 2 3 Optional 4 45 12 1x M12 x 65 1x Optional 9 6 16 4x 4x N Outfeed sections assembly 3 3 6 R Mex 16 8x Tighten bolts now Tighten bolts now Tighten bolts now 46 Qimarox 6 Exploded views Assembly instructions PRORUNNER mk5 47 Qimarox 6 1 Exploded view drive section 8 16 2x 8 amp 8 2x EN 2 8 2 MB 4x M8x16 4x MB 4x 8 4x Q M12x30
27. 7 Qimarox 5 4 1 Centre section parts For the part numbers see Section 6 6 38 5 4 2 Drive and tensioning section assembly 1 2 10 x 30 4x at M10 4x M10 4x M10 4x 10 x 25 4x M10 4x D Set lt gt 10 4x Ne M 1 lt I b 5i amp M6x16 8x M10 x 25 4x M10 4x Br Ns M10 4x The connectors have already been fitted The connectors have already been fitted e EI E2 1 E2 x 20 2x 10 2x E1 e LORI E2 4 DEI 2 1
28. 95 S235 SV RAL3020 L 1001403 Cover PRmk5 rear 0 75 mm 799 x H 845 S235 SV RAL3020 L 1001406 _ Cover PRmkS5 rear 0 75 mm 799 x H1095 S235 SV RAL 3020 L 1001651 Cover PRmk5 rear 0 75 mm 799 x H 595 S235 SV RAL 5017 L 1001652 _ Cover PRmk5d rear 0 75 mm 799 x H 521 S235 SV RAL 5017 L 1001654 _ Cover 5 rear 0 75 mm 799 x H 871 S235 SV RAL 5017 L 1001655 Cover PRmk5 rear 0 75 mm 781 x H1009 S235 SV RAL 5017 L 1001656 _ Cover PRmk5 rear 0 75 mm span 793 x H 770 S235 SV RAL 5017 L 1001689 _ Cover PRmk5 rear 0 75 mm 799 x H1095 S235 SV RAL 5017 L 1001810 _ Cover PRmk5 rear 0 75 mm 799 x H 845 S235 SV RAL 9010 L 1001811 Cover PRmk5 rear 0 75 mm span 793 x H 770 S235 SV RAL 9010 L 1001812 Cover PRmk5 rear 0 75 mm 781 x H1009 S235 SV RAL 9010 M 1001841 Cover PRmk5 rear 0 75 mm R77 793 x H 684 S235 SV RAL 9006 M 1000004 Cover PRmk5 rear 5 mm R77 781 x H 684 plastic Red MJ21 M 1001023 Cover PRmk5 rear 5 mm R77 Mov 781 x H 684 plastic Red MJ21 M 1001402 Cover PRmk5 rear 0 75 mm R77 793 x H 684 S235 SV RAL 3020 M 1001650 _ Cover PRmk5 rear 0 75 mm R77 793 x H 684 S235 SV RAL 5017 M 1001809 Cover PRmk5 rear 0 75 mm R77 793 x H 684 S235 SV RAL 9010 N 1000015 _ Cover PRmk5 front 8 mm sprocket 586 x H 758 plastic grey 7036 N 1000963 Cover PRmk5 front 8 mm sprocket 586 x 758 plastic white 667 N 1001667 _ Cover PRmk5 front 8 mm sprocket 586 x 758 plastic blue FL29 N 1001805 PRmk5 front 3 mm sprocket 586 x 758 alu
29. E 9 1000191 Wheel GSPO50 15K F 18 1000153 Flat washer galv M14 G 10 1000162 Starlock without cover 215mm H 2 1000121 Collar bearing sintered bronze finish 030 x 20 mm 2 1000139 Trolley rubber profile L 90mm J 2 1000209 _ Hexagon stud bolt 8 8 M8 x 16 K 2 1000398 washer L 2 1000097 16 1 RKK 7 link 177 8 mm M 2 1000155 link 16 2 N 2 1000154 Closing link 16B 1 4 1000208 stud bolt 8 8 M6 x 12 P 4 1000148 Flat washer galv M6 70 Trolley parts list 2 2 Trolley stainless steel Part No 1000798 Quantity Part number Description parts Notes A 1 1000757 Frame carrier PRmk5 stainless steel 4 mm B 1 1000758 Trolley shaft PRmk5 stainless steel 215 81 4 mm 2 1000759 mounting trolley stainless steel D 4 1000760 _ Spacer sleeve for closing link stainless steel E 9 1000763 GSPO50 15XK F 18 1001043 Flat washer stainless steel A2 M14 G 10 1001216 _ Starlock without cover 215mm H 2 1000764 Collar bearing Iglidur G 230 x 20 mm 2 1000139 _ Trolley rubber profile L 90mm J 2 1001217 stud bolt stainless steel A2 M8 x 16 K 2 1001218 Spring washer stainless steel 2 L 2 1000770 16B 1 SY 7 link 177 8 M 2 1000769 _ Closing link 16B 2 SY Aquaprf N 2 1000768 Cl
30. M10 x 20 2x all 1 i TR BAM 7 5 Q M10 x 25 4x A da M10 4x 1 11 NS EWS M10 4x 12 l 1 d gt The connectors have already been fitted The connectors have already been fitted 42 Drive tensioning section and centre section assembly 3 3 43 5 4 4 Outfeed sections assembly 1 3 5557 4556 A cam SS TW VS CSC CPCS CS CT UES ES S Tighten bolts now M12 x 25 1x M12 1x 4
31. M12 x 40 4 1000975 Hexagon stud bolt M12 x 45 8 1000150 Washer M12 8 1000134 Pop rivet Al 6 4x 12 4 1000208 Hexagon stud bolt M6 x 12 4 1000973 Locknut M6 14 1000167 round head cylinder screw M6 x 16 Fit these parts at a later stage 50 Qimarox 6 2 Exploded view Reductor optional M16x70 4x M16 4x M16 4x M24 1x M10 1x Q M24x160 1x A M24 1x B 2 M12x35 6x amp M12 6x 51 Reductor parts list optional Reductor Part No Quantity Part number Description parts Notes A 1 1001183 Torque arm support KA87 PRmk5 B 2 1001010 Torque arm nut plate KA87 PRmk5 1 1000976 Bearing block PASE 60N D 1 1001007 Bearing block Prmk5 mounting D1 2 1001008 plate for bearing block Prmk5 PASE 60N E 2 1001299 shaft PRmk5 KA87 F 2 1001014 Steel pen 18x 11 x 125 mm G 3 1001011 Reductor KA87 TAM90 147 32 H 3 1001012 Sprocket 1 290 2 76 1 1000803 Bush DX 260 290 72mm Reductor mounting materials optional Reductor Part No Quantity Part number Description mounting mat Notes 4 1001015 Hexagon stud bolt M16 x 70 4 1000151 Washer M16 4 Spring washer M16 1 1001016 Hexagon stud bolt M24
32. Qimarox QIMAR Assembly instructions PRORUNNER mk5 Version 2 0 01 JUN 2013 Qimarox Copyright Qimarox B V All rights reserved No part of this document may be copied stored in a database and or published by means of printing photocopying microfilming or by any other means whatsoever without the prior written permission from Qimarox B V Qimarox Table of contents DES 5 1 1 5 1 2 LES TITLES Tae T sd T s 5 1 3 ES 5 1 4 1 E E 6 1 5 6 18 7 1 7 CE Declaration of 7 1222 7 2 M 8 2 1 Safety SUDO ee eee eee ee 8 2 2 9 2 3 ae 9 2 4 Safely deV ends ee M 10 2 5 10 2 6 Wall 11 2 7 11 2 8 Disposal and the 11 2 9 Further support and 11 3 Overview PRORUNNER mk5 5
33. astic grey 7036 1001668 Cover PRmk5 front 8 1975 586 x H 988 plastic blue FL29 1001669 Cover PRmk5 front 8 1250 586 x H 1249 plastic blue FL29 1001670 PRmk5 front 8 mm M1950 586 x H 1949 plastic blue FL29 1001671 Cover 5 front 8 51975 586 x H 914 plastic blue FL29 1001806 PRmk5 front 3 1725 586 x H 737 alu panel white matt 1001807 Cover PRmk5 front 3 mm 51975 586 x H 914 alu panel white matt 1001828 Cover PRmk5 front 3 1475 586 x H 487 alu panel RAL9006 1001829 PRmk5 front 3 1975 586 x H 988 alu panel RAL9006 1001831 Cover 5 front 3 1250 586 x 1249 alu panel RAL9006 1001832 Cover PRmk5 front 3 mm M1950 586 x H 1949 alu panel RAL9006 1001833 PRmk5 front 3 mm 51725 586 x H 684 alu panel RAL9006 1001834 Cover PRmk5 front 3 mm 51975 586 x H 914 alu panel RAL9006 1001835 Cover PRmk5 front 3 mm 51975 586 x H 914 alu panel RAL9006 P 1001296 Cover PRmk5 side 5 0 mm L 3050 plastic red MJ21 mks P 1000737 _ Cover PRmk5 side 0 8 mm 475 steel RAL3020 P 1000753 Cover PRmk5 side 0 8 mm L 1725 steel RAL3020 P 1000789 Cover PRmk5 side 0 8 mm L 1975 steel RAL3020 P 1000802 _ Cover PRmk5 side 0 8 mm L 1250 steel RAL3020 P 1000807 Cover PRmk5 side 0 8 mm L 1950 steel RAL3020 P 1000814 Cover PRmk5 side 0 8 mm L 1350 steel RAL3020 shortened standard cover
34. connectors have already been fitted gt 2 WY DOM amp M10 20 2x lt 3M10 2x a NUM B 4 The connectors have already been fitted 41 Qimarox Drive tensioning section and centre section assembly 2 3 ny M10 x 30 4x M10 4 M10 4x amp M10 4x DON Ww 8 E AI M6x16 8 Di ee Do not tighten yet carry out steps 10 11 and 12 first and The connectors have already been fitted then tighten Q M10 x 25 4x ee M10 4x 1 10 4x M10 4x m p 22
35. d bolt M8 x 16 2 1001175 Hexagon stud bolt M8 x 20 4 1000198 Hexagon stud bolt 8 x 25 10 1000398 Spring washer 12 1000149 Washer 6 1000050 Locknut M8 4 1000193 Hexagon stud bolt M10 x 20 16 1000194 Hexagon stud bolt M10 x 25 4 1000195 Hexagon stud bolt M10 x 30 24 1000172 Spring washer M10 12 1000125 Nut M10 20 1000147 Washer M10 4 1000208 Hexagon stud bolt M6 x 12 4 1000174 Spring washer M6 3 1001677 Countersunk hexagon socket bolt M4 x 16 3 1001676 Spring washer M4 x 16 3 1001675 Nut M4 x 16 4 1000973 Locknut 6 24 1000167 round head cylinder screw M6 x 16 Fit these parts at a later stage 58 Qimarox 6 5 Exploded view centre section M10x30 4x M10 4x M10 4x M10 4x M10x25 8x M10 8x M6x12 4x M6 4x M10 8x amp M10 8x M10 8x M6 6x MB 2x M6 6x M8 4x M6x25 6x M8x20 2x M6x16 8x an 9 2 o p ofS F3 N 8 D 29 E Coy 1 gt M10x25 8 amp M10 8x amp 6 4x12
36. el PP 125x24 10 28G SK C 4 1000219 _ Adjustment screw steel M8 210 x 30 D 4 1000220 Low hexagon nut galv 8 M8 E 4 1000221 Spacer 1 mm steel 10 16 F 1 1000116 Clamp adjuster washer steel 030 G 2 1000130 Spacer steel 0 5 230 242 1 1000200 _ Hexagon stud bolt 8 8 M12 x 25 1 1000173 Spring washer 12 Guide HD Part No Quantity Part number Description parts Notes A 1 1000218 Guide PRmk5 B 4 1000190 Wheel PP 125x24 10 28G SK 4 1000219 _ Adjustment screw steel M8 210 x 30 D 4 1000220 Low hexagon nut galv 8 M8 E 4 1000221 Spacer 1 mm steel 10 16 1 1000223 Clamp adjusting ring steel 235 2 1000224 0 5 mm steel 35 45 0 5 mm 235 245 H 1 1000202 Hexagon stud bolt 8 8 M12 x 40 M12 x 40 1 1000173 Spring washer M12 M12 Guide stainless steel Part No 1000799 Quantity Part number Description parts Notes A 1 1000765 _ Guide 5 stainless steel B 4 1000190 Wheel PP 125x24 10 28G SK 125x24 10 28G SK C 4 1001221 Adjustment screw stainless steel M8 210 x 30 D 4 1001222 Low hexagon nut stainless steel M8 E 4 1001225 washer stainless steel M10 F 1 1000767 Clamp adjustment washer stainless steel 030 2 1001224 0 5 mm stainless steel 0 5 mm 03572045 H 1 1001226 stud bolt stainless steel A2 M12 x 25 M12 x 25 1 1001227 washer stainless steel M12 M12 68
37. embly and construction of the PRORUNNER mk5 2 1 Safety symbols The following symbols are used in these assembly instructions Risk of damage to the PRORUNNER 5 if the instructions are not followed carefully Risk of serious injury to the user if the instructions are not followed carefully The following safety symbols may be attached to the PRORUNNER Danger for which the additional precautions described in this manual must be taken 2 Danger of electrical voltage attached to the control cabinets Instructions for switching off the machine before carrying out maintenance activities attached to the side frame of the machine No access beyond this point attached to every access door or opening before reaching the danger zone Risk of trapping upper limbs if applicable attached near the openings near the forks for the infeed and outfeed roller tracks Risk of trapping upper limbs between moving rollers if applicable attached near the infeed and outfeed roller tracks 2 2 Installation Before the PRORUNNER 5 is put into service all of the parts the machine is composed of must comply with the applicable local regulations See the user manual for installation instructions Feel free to contact Qimarox B V if you need assistance The PRORUNNER mk5 may only be assembled by qualified personnel The safety instructions stated in this manual must be observed Deviating from the instructions
38. enance work has been completed 2 5 Safety instructions Observe the following general safety instructions Connect the PRORUNNER mk5 in accordance with the basic health and safety requirements of the relevant European directives e Before you put the PRORUNNER mk5 into service check that the machine has been installed in accordance with the instructions in this manual e Never switch on the power to the PRORUNNER or start the PRORUNNER if there are people in contact with the machine or if there are people inside the danger zones e Switch off the power to the machine using the main switch before carrying out any maintenance or repair work on the PRORUNNER Secure the main switch with a padlock Keep your hands away from danger zones Be careful of loose clothing and hair Wear head protection Make sure there are no people or objects within reach of the moving parts of the PRORUNNER mk5 Replace damaged or defective parts before putting the PRORUNNER 5 into service again Maintenance of the PRORUNNER mk5 must be carried out by trained engineers e Always be on the alert for dangerous situations 10 Qimarox 2 6 Residual risks The machine is intended to be integrated into a transport system Qimarox B V has covered potential dangers as much as possible Eliminate or guard the following residual risks before putting the whole assembly into service e Risk of injury caused by falling products
39. le 65 mm 1 1001012 Sprocket 1 Z 76 Clamping bush hole D 90 mm 1 1000114 35 60 51 1 1000115 _ Bush 40 65 L 51 mm 1 1000803 _ 60 90 L 72 mm J 1 1000875 16B 1 K 1 1000154 link 16B 1 L 1 1000095 Baffle plate top M 1 1000056 frame top N 2 1000081 Hoisting eye 12 mm 6 1000692 _ Shield clamping bracket 0 8mm 6 1000113 Shield clamping bracket 1 5mm P 1 1000736 guide side 1275 1 1000752 _ guide side L 1525 mm 1 1000756 _ Cable guide side L 1775 mm Q 1 1000093 _ Cable guide centre L 790 mm 1 1000088 Cable guide centre L 1040 mm 1 1000089 _ guide centre L 1290 mm R Fit these parts at a later stage 49 Drive section mounting materials Drive section Package B 02 Part No 1000143 Quantity Part number Description mounting mat Notes 6 1000148 Washer 6 10 1000174 Spring washer M6 8 1000172 Spring washer M10 6 1000175 Spring washer 18 1000149 Washer 6 1000050 Locknut M8 6 1000197 Hexagon stud bolt M6 x 25 2 1001175 Hexagon stud bolt M8 x 20 8 1000193 Hexagon stud bolt M10 x 20 2 1000198 Hexagon stud bolt 8 x 25 6 1000209 Hexagon stud bolt M8 x 16 2 1000974 Hexagon stud bolt M8 x 30 8 1000173 Spring washer M12 8 1000201 Hexagon stud bolt M12 x 30 8 1000202 Hexagon stud bolt
40. osing link 16B 1 SY Aquaprf 4 1001219 stud bolt stainless steel A2 M6 x 12 P 4 1001220 Flat washer stainless steel A2 6 71 7 Sticker locations 72 Sticker parts list Trolley Part No Pos Quantity Part number Description parts Notes A 2 1001535 sticker B 2 1002821 Doming sticker PRORUNNER mk5 Qimarox patented 100 40 mm 1 1000793 1 1001441 Doming sticker PRORUNNER mk5 MURR module 100 x 95 mm E 1 1001442 Doming sticker PRORUNNER 5 tension chain 50 x 70 mm 73 Qimarox Nobelstraat 43 NL 3846 Harderwijk Tel 31 341 436 700 Fax 31 341 436 701 Email info qimarox com Internet www gimarox com 74
41. r mountings at a later stage Fit other mountings at a later stage a P di M10 2x e 807 10 20 2x amp Ps 0 65 d 9 34 EJ 2 Fit other mountings at a later stage 32 Qimarox 5 3 Centre section Assembly instructions PRORUNNER mk5 33 Qimarox 5 3 1 Centre section parts amp 6x 1x lt gt 2x 2x amp 2 different lengths 2x Fit the mountings and panels at a later stage Fit the trolleys and chain sections at a later stage 34 5 3 2 Centre section assembly 1 2 SN Do not fit trolleys until Section 5 4 1 D MA 7 em C M6 25 3x M6 3x 9 EX EFE M6 3x E ii M6 x 25 3x
42. ring washer M10 8 1000125 Nut M10 16 1000147 Washer M10 6 1000197 Hexagon stud bolt M6 x 25 6 1000148 Washer M6 6 1000174 Spring washer M6 2 1000177 Countersunk bolt M6 x 16 55 6 4 Exploded view tensioning section 2 2 M8x20 2x M10 8x M10x30 4 M10 8x M10 4x M10 8x f M10 4x amp M10 4x M10 4x UK 2 M10x20 4x 3x 3x M10 8x lt E 9 4 16 3x M10x25 8x T Bow 6 12 4x M6 4x 10 25 8x K M10 8x X Fw 6 4 12 10x M8x25 4x 8 4x 8 4x M6x16 24x M6 4x 8 16 4x MB 4 56 Qimarox Tensioning section parts list 2 2 Tensioning section Package A 01 2 Part No 1000142 Pos Quantity Part number Description parts Notes A 1 1000815 section 1475 mm 1 10

Assembly instructions Prorunner mk5 (ENG)

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