Owner`s Manual
Contents
1. D A i PO Er AS O 9 11 SAFETY REMINDERS Loose Parts Frame Fork and Steering Wheel Check and secure all fasteners before every ride There should Check for cracks or broken connections Although broken frames not be any unusual rattles or sounds from loose parts or broken are rare it is possible for an aggressive driver to bash into a curb components If you are not sure ask an experienced mechanic to or wall and wreck and bend or break a frame Get in the habit of check inspecting yours regularly Brake Safety Gear Check the brake for proper function When you squeeze the lever Always wear proper protective equipment such as an approved the brake should provide positive braking action When you apply safety helmet Elbow pads and kneepads are recommended the brake with the speed control on the brake cut off switch will Always wear shoes lace up shoes with rubber soles never drive stop the motor barefooted or in sandals and keep shoelaces tied and out of the way of the wheels motor and drive system Wheels Practice drift driving only in wide open areas clear from curbs parking blocks and other obstacles Impacting the wheels against any hard surface can damage the wheels Wheels are not covered under your limited warranty DO NOT RETURN TO STORE Do not use this product for the first time until you have charged the battery for at least 12 hours Failu2. OQ Razor OWNER S MANUAL A Read and understand this entire manual BEFORE riding NOTE Manual illustrations are for demonstration purposes only Illustrations may not reflect exact appearance of actual product Specifications subject to change without notice For assistance contact Razor DO NOT RETURN TO STORE Item Number Version 1_3 11 300001 SL CONTENTS O thane ren ES 1 YOU Begin ottenere 2 Assembly and 3 6 Repair and 7 SAFETY WARNINGS Troubleshooting 8 Ground o ee mte 10 11 Safety Reminders niece tette tes 12 a esee D Ie 12 A WARNING Riding an electric product can be a hazardous activity Certain conditions may cause the equipment to fail without fault of the manufacturer Like other electric products the Ground Force can and is intended to move and it is therefore possible to lose control fall off and or get into dangerous situations that no amount of care instruction or expertise can eliminate If such things occur you can be seriously injured or die even when using safety equipment and other precautions RIDE AT YOUR OWN RISK AND USE COMMON SENSE This manual contains many warnings and cautions concerning the consequences of failing to maintain inspect or
3. battery therefore you must charge the battery prior to use e Recharge time up to 12 hours Run time up to 40 minutes Fully charge once month when not in use Average battery life 250 charge discharge cycles Do not store below 32 degrees F this can damage the battery 2 Plug the charger into the port on the Ground Force Make sure the power switch is in the OFF position 1 Plug the charger plug into wall outlet Note If the charger gets warm during regular use this is a normal response and is no cause for concern If your charger does not get warm during use it does not mean that it is not work properly Replacing the Wheels Front and rear wheel installation and removal are the same Loosen 22 f lt A Uy 144 2 Tighten O J 1 To remove a wheel remove 2 Rear Wheel To replace a 2 Front Wheel To replace a the self locking nut 13mm open wrench required for front wheels 17mm for the rear wheels Tap the wheel to remove front wheel make sure the bearings are seated and the center spacer is installed Position the wheel with the Razor logo facing outward Install the washer and tighten the self locking nut securely rear wheel make sure the key is properly seated in the rear axle and aligned with the notch in the wheel Position the wheel with the Razor logo facing outward Install the washer and tighten the self locking nut securely A WARNING Use ONLY
4. examined for damage to the cord plug enclosure and other parts In the event of such damage the product must not be charged until the charger has been repaired or replaced Use only with the recommended charger Use caution when charging The charger is not a toy Charger should be operated by an adult Do not operate charger near flammable materials Make sure power switch is in the off position unplug charger and disconnect from product when not in use Do not exceed charging time Always disconnect from the charger prior to wiping down and cleaning your product with liquid FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS INCREASES RISK OF SERIOUS INJURY USE WITH APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE OPERATION BEFORE YOU BEGIN Remove contents from box Remove the foam separators that protect the components from damage during shipping Inspect the contents of the box for scratches in the paint dents or kinked cables that may have occurred during shipping Because the Ground Force was 95 percent assembled and packed at the factory there should not be any problems even if the box has a few scars or dents Estimated Assembly and Set Up Time Razor recommends assembly by an adult Allow up to 45 minutes for assembly not including initial charge time Allow up to 12 hours for initial charge see page 3 for charging information Speed Control Thumb Throttle Brake Lever Steerin
5. properly use your electric product Because any incident can result in serious injury or even death we do not repeat the warning of possible serious injury or death each time such a possibility is mentioned APPROPRIATE RIDER USE AND PARENTAL SUPERVISION This manual contains important safety information It is your responsibility to review this information and make sure that all riders understand all warnings cautions instructions and safety topics and assure that young riders are able to safely and responsibly use this product Razor USA recommends that you periodically review and reinforce the information in this manual with younger riders and that you inspect and maintain your children s product to insure their safety The recommended rider age of 8 years is only an estimate and can be affected by the rider s size weight or skills Any rider unable to fit comfortably on the Ground Force should not attempt to ride it A parent s decision to allow his or her child to ride this product should be based on the child s maturity skill and ability to follow rules Keep this product away from small children and remember that this product is intended for use only by persons who are at a minimum completely comfortable and competent while operating the product DO NOT EXCEED THE WEIGHT LIMIT OF 140lbs 64kg Rider weight does not necessarily mean a persons size is appropriate to fit or maintain control of the Ground Force Do not
6. with the recommended charger Batteries are only to be charged under adult supervision The charger is not a toy Always disconnect your Ground Force from the charger before cleaning with liquid The charger supplied with the Ground Force should be regularly examined for damage to the cord plug enclosure and other parts In the event of such damage the Ground Force must not be charged until it has been repaired or replaced Note The charger has a small window with one LED to indicate the charge status Refer to the illustration on the charger unit for the actual charging and charged status indications for your model charger Chargers have built in over charge protection to prevent battery from being over charged A WARNING failure to properly adjust and tighten the screws nuts and bolts that affix the wheels can cause you to lose control and crash Need Help Visit our web site for replacement parts product support and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time ASSEMBLY AND SET UP Turn power switch off before conducting any maintenance procedures Before you begin carefully turn unit upside down for easier access Removing Rear Axle 2 Use a 3mm Allen wrench to loosen the brake 1 Using a 17mm open wrench loosen locknut and remove rear wheel located closest to the chain Q 5 Ligh
7. S Keep your Ground Force running for years with genuine Razor parts Visit our web site or e mail us for more information on spare part availability Specifications subject to change without notice 01 Screw M6 12mm for steering wheel 20 Cuclip for rear axle x2 02 Washer steering wheel 21 Motor special GF 200W 03 Steering wheel 22 Battery 12v 7AH x2 04 Speed control throttle 23 Battery bracket 05 Brake lever with cable 24 Axle rear 06 Front wheel x2 25 Drum brake 06 1 Nut M8 nylock self locking amp washer x2 26 Axle sprocket 06 2 Front wheel spacer x2 27 06 3 Bearing 608z x4 28 Rear wheel spacer right 06 4 Spring washer x2 29 Key 07 Spindle right 30 Back wheel right 08 Front protector x2 31 Hag 09 Steering assembly 32 On off switch 10 Spindle left 33 Charger port 11 34 Fuse box 12 Bearing 69042 x2 35 Motor cover 13 Control module 36 Screw M6 15mm for Lap belt 14 Nut M10 nylock self locking amp washer x2 37 Seat 15 Bearing 6900Z x2 38 Lap belt 16 Rear wheel spacer left 39 Lock screw x4 17 Rear wheel left 40 Lock nut amp washer x4 18 Spacer tube left 41 Steering cover 19 A Axle cover x2 Need Help Visit our web site for replacement parts product support and a list of authorized service centers at wwwW razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time 10 GROUND FORCE PARTS e
8. acid and place the damaged battery in a plastic bag Refer to the disposal instructions at left If acid comes into contact with skin or eyes flush with cool water for at least 15 minutes and contact a physician A WARNING Battery posts terminals and related accessories contain lead and lead compounds Wash your hands after handling TROUBLESHOOTING GUIDE Problem Possible Cause Solution Product does not run Undercharged battery Charger is not working Charge the battery A new battery should have been charged for at least 12 hours before using the product for the first time and up to 12 hours after each subsequent use Check all connectors Make sure the charger connector is tightly plugged into the charging port and that the charger is plugged into a functioning wall outlet Contact Razor Customer Service to get replacement charger Product was running but suddenly stopped Loose wires or connectors Check all wires and connectors to make sure they are properly connected Short run time Undercharged battery Battery is old and will not accept full charge Charge the battery A new battery should have been charged for at least 12 hours before using the product for the first time and up to 12 hours after each subsequent use Even with proper care a rechargeable battery does not last forever Average battery life is 1 to 2 years depending on product use and conditions Replace only
9. age control wires from the steering wheel 1 Using a 5mm Allen wrench loos 2 Make sure wires not 3 Tighten screw securely using a en and remove the screw located in tangled Insert the steering wheel 5mm Allen wrench the steering column washer and screw into the steering column as shown Attaching the Seat ART y A A WARNING The lap belt arrangement supplied with the Ground Force is for play use only It is not an ASTM approved lap belt system and 1 not intended to function as an approved lap shoulder seat restraining device 1 Position the seat over the frame 2 Install the shoulder belt anchor and align it with the holes in the to the back of the seat Insert 5mm frame Align the lap belt anchor Allen bolt and tighten securely holes A to the holes in the seat and frame with the lap shoulder assembly B on the left and the receiver latch C on the right Insert the screws and tighten securely Need Help Visit our web site for replacement parts product support and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time 3 ASSEMBLY AND SET UP Turn power switch off before conducting any maintenance procedures Adjusting the Brake The brake lever is fitted with a cable adjuster to compensate for cable stretch and or to fine tune the lever movement to brake engagement 1 To adjust t
10. anner Do not dispose of a lead acid battery in a fire The battery may explode or leak Do not dispose of a lead acid battery in your regular household trash The incineration land filling or mixing of sealed lead acid batteries with household trash is prohibited by law in most areas Return exhausted batteries to a federal or state approved lead acid battery recycler or a local seller of automotive batteries If you live in Florida or Minnesota it is prohibited by law to throw away lead acid batteries in the municipal waste stream Charger The charger supplied with the Ground Force should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the product must not be charged until it has been repaired or replaced Use ONLY with the recommended charger Wheels Wheels and drive system are subject to normal wear and tear It is the responsibility of the user to periodically inspect wheels for excess wear and adjust and replace drive train components as required Replacement Parts The most frequently requested replacement parts are available for purchase at some Razor retail partners For the complete selection of replacement parts visit www razor com shop Repair Centers For a list of authorized Razor repair centers Check online at www razor com Call 866 467 2967 for the center nearest you A WARNING If a battery leak develops avoid contact with the leaking
11. g Wheel O gt Charger Port PN On Off Switch 7 Wheel LT Tie Rod Chain Adjuster m a La SN JE ES N Pa BO MS SI TN DE Charger gt Charger Port Plug amp EE Brake Adjustment Auxiliary Required Tools 2 5mm Allen wrench 8 10 19mm wrench 13 17mm wrench 2 5mm Allen wrench not included not included included A WARNING DO NOT USE NON RAZOR PARTS WITH YOUR GROUND FORCE The Ground Force has been built to certain Razor design specifications The original equipment supplied at the time of sale was selected on the basis of its compatibility with the frame and all other parts Certain aftermarket components may not be compatible Use of non Razor parts will void the warranty A WARNING Turn power switch off before conducting any maintenance procedures Screwdriver not included Need Help Visit our web site for replacement parts product support and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time 2 ASSEMBLY AND SET UP Turn power switch off before conducting any maintenance procedures A WARNING failure to Attaching the Steering Wheel properly install and tighten the screws nuts and bolts that affix the y x steering wheel and seat can cause you to lose control and crash A WARNING 00 NOT flip the Ground Force upside down to tighten steering axle bolts as it may dam
12. he brake thread the adjuster in or out 1 4 to 1 2 turns until the desired brake adjustment is attained 2 If the adjuster is threaded outward and the brake still has too much slack use the auxiliary adjuster at the rear brake for additional adjustments Note When properly adjusted the brake lever will have approximately 3mm of free play before the brake engages Adjusting Chain Tension If the drive system makes loud noises slips or makes grinding sounds while turned on this indicates the drive chain is probably making the noise This can be caused by the chain being adjusted too tight during assembly or coming loose from normal wear and tear The chain drive system consists of the drive shaft sprocket A the chain B the adjusting bolt C the motor sprocket 0 1 Using a 16mm open wrench loosen the chain jack screw locknut B and tighten or loosen the adjust ing bolt A to tighten or loosen the chain as needed Note about chain adjustment The chain should not be under tension nor floppy loose There should be about 3 8 inch 10mm of slack BE CAREFUL NOT TO ADJUST TOO TIGHT The tensioning System can easily impart too much tension and snap the chain or bend the motor output shaft Turn the adjusting bolt by hand 1 8 to 1 4 turn or less at a time and recheck the adjustment each time 2 Once the adjustment is good while holding the adjusting bolt retighten the locknut securel
13. ound Force is a trademark of Razor USA LLC 03082011 12
14. re to follow these instructions may damage your product and void your warranty WARRANTY Razor Limited Warranty For your records save your original sales receipt with this manual and write The manufacturer warranties this product to be free of manufacturing defects the serial number below for a period of 90 days from date of purchase This Limited Warranty does not cover normal wear and tear wheels or cables or any damage failure or loss caused by improper assembly maintenance storage or use of the Razor ear N mb i Ground Force 300001 SL This Limited Warranty will be void if the product is ever used in a manner other than for recreation modified in any way rented The manufacturer is not liable for incidental or consequential loss or damage due directly or indirectly to the use of this product Razor does not offer an extended warranty If you have purchased an extended warranty it must be honored by the store at which it was purchased Need Help Visit our web site for replacement parts product support and a list of authorized service centers at www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time Printed in China for Razor USA LLC PO Box 3610 Cerritos CA 90703 Copyright 2003 2011 Razor USA LLC All rights reserved RAZOR and the Razor Logo Design are among the registered trademarks of Razor USA LLC in the United States and or select foreign countries Gr
15. tly tap the end of the axle with a rubber mallet DO NOT USE A HAMMER as this will damage the thread The brake drum and sprocket must be slid along the axle as your tapping progresses 4 Remove both c clips on the rear axle between the two bearings Installing the Replacement Chain Master Link 1 Locate the master link on the replacement chain and with a 2 Wrap the chain around both sprockets Insert the connector link flat head screwdriver carefully all the way through the chain and disengage the secure clip from the fit the link plate over the connector chain to remove the link plate and link connector link 3 Use a 3mm Allen wrench to loos en the set screw on the sprocket 6 When the axle end is clear of the bearing hanger remove the axle 3 Using a flat head screwdriver carefully re attach the secure clip on to the link plate Note Chain should be periodically checked for grime build up If necessary remove any dirt and or debris in and around the chain and re lubricate with WD 40 Master Link secure clip link plate connector link REPAIR AND MAINTENANCE Battery Care and Disposal Do not store the battery in temperatures above 75 or below 10 F gt PY X e CONTAINS SEALED LEAD ACID BATTERIES BATTERIES MUST BE RECYCLED Disposal Your Razor product uses sealed lead acid batteries which must be recycled or disposed of in an environmentally safe m
16. touch the brakes or electric motor on your electric product when in use as they can become very hot Refer to the following section on safety for additional warnings ACCEPTABLE RIDING PRACTICES AND CONDITIONS Always check and obey any local laws or regulations which may affect the locations where the Ground Force may be used Ride defensively Watch out for potential obstacles that could catch your wheel or force you to swerve suddenly or lose control Be careful to avoid pedestrians skaters skateboards scooters bikes children or animals who may enter your path and respect the rights and property of others The Ground Force is meant to be used on private property and on closed courses and not on public streets or sidewalks Do not ride your electric product in any areas where pedestrian or product traffic is present Do not activate the throttle unless you are on the product and in a safe outdoor environment suitable for riding This product was manufactured for performance and durability but is not impervious to damage Jumping or other aggressive riding can over stress and damage any product including the Ground Force and the rider assumes all risks associated with high stress activity Be careful and know your limitations Risk of injury increases as the degree of riding difficulty increases The rider assumes all risk associated with aggressive riding activities Maintain a hold on the steering wheel at all times Ne
17. ver carry passengers or allow more than one person at a time to ride the electric product Never use near steps or swimming pools Keep your fingers and other body parts away from the drive chain steering System wheels and all other moving components Never use headphones or a cell phone when riding Never hitch a ride with another product Do not ride the Ground Force in wet or icy weather and never immerse the electric product in water as the electrical and drive components could get damaged by water or possibly create other unsafe conditions Wet slick bumpy uneven or rough surfaces may increase risks Do not ride the electric product in mud ice puddles or water Avoid excessive speeds that can be associated with downhill rides Never risk damaging surfaces such as carpet or flooring by using an electric product indoors Do not ride at night or when visibility is limited PROPER RIDING ATTIRE Always wear proper protective equipment such as an approved safety helmet with chin strap securely buckled A helmet may be legally required by local law or regulation in your area Elbow pads and kneepads a long sleeved shirt long pants and gloves are recommended Always wear athletic shoes lace up shoes with rubber soles never drive barefooted or in sandals and keep shoelaces tied and out of the way of the wheels motor and drive system USING THE CHARGER The charger supplied with the electric product should be regularly
18. with a Razor replacement battery Product runs sluggishly Driving conditions are too stressful Product is overloaded Use only on solid flat clean and dry surfaces such as pavement or level ground Make sure you do not overload the product by allowing more than one rider at one time exceeding the maximum weight limit going up too steep a hill or towing objects behind the product If the product is overheated the fuse may have burned Sometimes the product doesn t run but other times it does Loose wires or connectors Motor or electrical switch damage Check all wires connectors to make sure they are tight Contact your local Razor authorized service center for diagnosis and repair Contact Razor customer service or visit www razor com Product makes loud noises or grinding sounds Chain is too dry Apply a lubricant such as 3 in 1 or Tri Flow to the chain For more troubleshooting tips visit our website at www razor com Need Help Visit our web site for replacement parts product support and a list of authorized service centers at Www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time SB 1918 CALIFORNIA DECLARATION YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER ELECTRIC RIDE ON PRODUCT TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT GROUND FORCE PART
19. y Test ride the Ground Force and readjust as needed Note If the locknut is not tightened properly the adjustment will vibrate loose from normal use A WARNING Practice in an open area free from obstacles until you are familiar with the brake function DO NOT RUN OVER ANY OBJECT AS IT COULD DAMAGE THE BRAKE OR DRIVETRAIN A WARNING avoid pinch or injury keep fingers away from moving sprockets and chain Note The motor cover does not need to removed for this adjustment procedure The chain adjustment can be checked tipping the Ground Force on it s side and reaching under the cover with power switched OFF However for the first time you make this adjustment we recommend you remove the cover to see exactly what is happening Note Proper alignment of the chain must be maintained If the chain is adjusted properly but is noisy or rough running check alignment of the sprockets The drive shaft sprocket can be adjusted slightly from side to side by loosening the set screw Note that a key maintains the drive position to the shaft Need Help Visit our web site for replacement parts product support and a list of authorized service centers at Www razor com or call toll free at 866 467 2967 Monday Friday 8 00 AM 5 00 PM Pacific Time ASSEMBLY AND SET UP Turn power switch off before conducting any maintenance procedures Charging the Battery Your Ground Force may not have a fully charged
Download Pdf Manuals
Related Search