Honeywell PLC Gateway (PLCG) setup
Contents
1. Data Type Crushing Demineralization Demineralization _ClearCounters Demineralization_DataMismatchCtr Demineralization East_Data Demineralization Enable Demineralization FileCompare Demineralization Immediate Demineralization ImmediateLatch Demineralization InitializeMessages Demineralization InterState Timer Ft Demineralization ManualT rigger H Demineralization MessageDoneCtr L Demineralization MessageEnable H Demineralization MessageErrorCtr Demineralization Message TimeOut Demineralization State Demineralization StateMax Demineralization StatePrevious Demineralization West_Data Int_Array_10 E _ Ok Cancel Logix Tag Read Complete REAL 10 CommunicationData BOOL COUNTER DataPack BOOL FileCompare400 BOOL BOOL BOOL TIMER DWORD 1 COUNTER DWORD 1 COUNTER DINT INT INT INT DataPack INT 400 E an er s nn FIGURE 13 TAG BROWSER TAG SELECTION The two figures below is an example of how DF1 messages are routed to the Logix tags using the Reactive Tag Map mode A communication faults Logix Controller Mapping Logix Controller CIP Path NorthCPU 192 168 1 34 1 3 pa SouthCPU 192 168 1 8 1 0 L Data File Logix Tag Mapping DF1 Node Data Fie Target Name Target Tag 7 f pe NornhcPu PowerStatus 4 zl no SouthcPU Utilities 5 sl po SouthCPU Crushing Controller in slot 0 NOTE It is the2. DF1 Router Honeywell PLC Gateway PLCG setup Technical Application Note A DF1R Document No D103 014 Document Revision 1 0 07 2015 CONTENTS 1 Wee 2 1 1 Purpose of this DOCUMEN EN 2 1 2 Additional Information 2 1 3 CIO ONE EE 2 2 Application Descrip iO WEE 3 3 SUD EE 4 SL SR Ee aple WINE isc erc ne nce te aree cine oceans nc iacane E E 4 3 2 DELE OUTES OTUP EE 4 3 2 1 BEER 4 3 2 2 Serial barameters osrin nnne EE r r E ro O 13 E eat E 13 3 4 Honeywell PLEG Setup ceca san caponeaaatesencoasenciemsunsan te E ARE TAa S 14 3 4 1 Jumper configuration gege E 14 3 4 2 LCN Hiway DHP Box dee ng ETC ge EE 15 4 lei 16 4 1 Example RSLogixand Slate Code s aisicesasinncneatsunsemsctaesanendsesaiasastousinetaesesantuationsattnticuasaienseastansseeaiSanteacdeutees 16 Ehre 16 e aparian Preface 1 PREFACE 1 1 PURPOSE OF THIS DOCUMENT This document will assist the user to setup the Honeywell PLC Gateway module to communicate with Logix PLC 5 SLC via the DF1 Router 1 2 ADDITIONAL INFORMATION The following resources contain additional information that can assist the user with the module installation and operation Resource Slate Installation DF1 Router User Manual DF1 Router Datasheet Example Code amp UDTs Ethernet wiring standard CIP Routing Map PLC SLC messages Link http www aparian com software slate http www aparian com products df1router www cisco com c en us td docs vid
3. network The Target Browser will open and automatically scan for all EtherNet IP devices If the Ethernet IP module is a bridge module it can be expanded by right clicking on the module and selecting the Scan option 192 168 1 223 DF1 Router 192 168 1 41 DEI Router Add Child Node Properties Port Configuration FIGURE 5 SCANNING NODE IN THE TARGET BROWSER lo x E 192 168 1 223 DF1 Router 192 168 1 41 DEI Router 192 168 1 101 1756 EN2TR B 00 1756 L62 B LOGIX5562 01 1756 EN2TR B 03 1756 CNB E 11 003 i 02 1756 IB16I A DCIN ISOL i 01 1756 CNB E 11 003 i 02 1756 CNB E 11 003 192 168 1 4 1756 EN2TR B FIGURE 6 TARGET BROWSER SELECTION Document No D103 014 Page 6 of 16 Revision 1 0 07 2015 Setup The required Logix controller can then be chosen by selecting it and clicking the Ok button or by double clicking on the controller module A maximum number of 20 controller mapping entries can be added The DF1 message initiator e g DCS gateway will send a read or write request to a specific DF1 address on RS232 The user must configure the DF1 Router to route the message destined for a specific DF1 address to a Logix controller This will allow the correct Logix controller to map the request to the Logix PLC SLC mapped tag For each route map the user must enter two parameters as described in the table below Parameter DF1 Node Address Logix Controller P
4. user s responsibility to ensure that the Logix tag array datatype and size matches that of the PLC2 DF1 request Failing to do this can result in Read Write DF1 message request for node 4 10 02 04 01 Controller in slot 3 Tags Tags Ste H Crushing INT 100 H PowerStatus INT I 00 INT 1 00 FIGURE 14 REACTIVE TAG MODE CONFIGURATION IN SLATE Document No D103 014 Revision 1 0 07 2015 Page 12 of 16 Setup 3 2 2 SERIAL PARAMETERS The serial parameters must be setup as shown in the figure below 59 DFiRouter Configuration sponses Enabled E FIGURE 15 DEI SERIAL SETTINGS FOR HONEYWELL PLCG Refer to the user manual for a detailed description of each parameter 3 3 LOGIX SETUP When the DF1 Router is setup in Transparent PCCC mode the user will need to map the PLC2 messages to a Logix Tag using the Map PLC SLC Messages function When the DF1 Router is setup in Reactive Tag mode then no Logix configuration is required Document No D103 014 Page 13 of 16 Revision 1 0 07 2015 Setup PLC2 3 5 SLC Mapping i x OK Cancel Ip Help Delete Map PLC 2 Mapping reien Fi CZMap K FIGURE 16 LoGIx PLC SLC MAPPING 3 4 HONEYWELL PLCG SETUP The Honeywell PLCG can be setup for either non redundant or redundant communications 3 4 1 JUMPER CONFIGURATION A NOTE It should be noted that the TS1 pinning defines the bo
5. 4 192 168 1 8 1 0 ER 14 192 168 1 101 1 0 ad 192 168 1 8 Controller in slot 0 Controller in slot 3 FIGURE 7 EXAMPLE 8 TRANSPARENT ROUTING MAP NODE 7 3 2 1 2 REACTIVE TAG MODE The Reactive Tag routing mode allows mapping of virtual Data Files to Logix tags across multiple controllers This is similar to the Transparent PCCC mode except the mapping of data files to Logix tags is no longer managed in Logix but in the DF1 Router itself Document No D103 014 Page 8 of 16 Revision 1 0 07 2015 Setup S South Configuration i _ O x General Serial DF1 Transparent PCCC Disabled Reactive Tag Scheduled Tag Disabled Logix Controller Mapping max of 3 items Target Name Logix Controller Path Browse NorthCPU 192 168 1 34 1 3 be Logix Tag Mapping max of 20 items Ee Node Data File Target Name Target Tag Browse E E FIGURE 9 REACTIVE TAG MODE CONFIGURATION The Reactive Tag mode is configured in two steps First the user must create a Target Name CIP path to the destination Logix controller which will be used to link the DF1 Node Number to the destination Logix tag The Logix controller paths can either be entered manually or the user can browse to them by clicking the Browse button The Target Browser will open and automatically scan for all available EtherNet IP devices If the Ethernet IP module is a bridge module it can
6. ard revision level to the system and has no impact on the operation of the system Jumper TS1 Position Jumper Setting Description 1 OUT OUT CO N O AJU TABLE 2 JUMPER TS1 Document No D103 014 Page 14 of 16 Revision 1 0 07 2015 Setup Jumper TS2 Position Description 1 IN Pot 2 Parity Odd 2 Port 2 Baud Rate 19 2K 3 4 5 IN Port 1 Parity Odd 6 Port 1 Baud Rate 19 2K 7 8 OUT TABLE 3 JUMPER TS2 Jumper TS3 Position Description 1 OUT Non Redundant EPLCGs Change to IN when redundant PLCG communication is required Non Redundant Communications Enabled Change to OUT when redundant PLCG communication is required Reduced Communications Rate optional N d U OUT Required Required Required Required TABLE 4 JUMPER TS3 CO N OD U1 AJU 3 4 2 LCN Hiway DHP Box CONFIGURATION Below is an example EB file configuration for the Hiway DHP Box non redundant For this example it is connected to Hiway 6 Box 8 with a PLC 5 address of 2 Parameter Description HWYNUM 06 HIWAY emulated by EPLCG BOXNUM 08 HIWAY BOX address being configured BOXTYPE DHP HIWAY box type being configured BOXASSN LOADDEST BOXSIZE BOXPROT Box communications protocol is Allen Bradley DF1 PCITYPE PLC Type PC1PORT PLCG Port Nbr Index PC1PORTA Port PLC Address PCIALIVE o Keep Alive not configured PCIALVBT Io TABLE 5 EXAMPLE CONFIGURATION FOR HIWAY DHP Bo
7. ath Description This parameter is one of the destination addresses that the DF1 Router will accept Thus when the DF1 message initiator sends a message to a specific DF1 node address that has been configured in the module it will be accepted and routed to the paired Logix Controller Path This is the destination node address of the message and not the source address of the DF1 device The CIP path to the end device e g Logix controller Refer to the additional information section in this document for references to details routed CIP path information For example If the controller slot O is in a chassis with a Ethernet bridge IP address 192 168 1 20 connected to the local network the user would follow the format Ethernet bridge IP address chassis backplane port module slot etc 192 168 1 20 1 0 TABLE 1 TRANSPARENT MAP PARAMETERS Below are two examples of how DF1 messages are routed to the Logix controller Document No D103 014 Revision 1 0 07 2015 Page 7 of 16 Setup DF1 message request for node 4 10 02 DAD DEI RS232 DF1 Logix Controller Mapping DF1 Node Address Logix Controller Path 192 168 1 8 1 0 192 168 1 34 1 3 192 168 1 101 1 0 Controller in slot 0 Controller in slot 3 FIGURE 6 EXAMPLE 7 TRANSPARENT ROUTING MAP NODE 4 DF1 message request for node 7 10 02 07 01 _ DEI RS232 DEI Logix Controller Mapping DF1 Node Address Logix Controller Path
8. be expanded by right clicking on the module and selecting the Scan option 192 168 1 223 DF1 Router 192 168 1 41 DF1 Router Select mig i a Add Child Node Properties Port Configuration FIGURE 10 SCANNING NODE IN THE TARGET BROWSER Document No D103 014 Page 9 of 16 Revision 1 0 07 2015 Setup 5 Target Browser loj x MO 192 168 1 223 DF1 Router 192 168 1 41 DF1 Router 192 168 1 101 1756 EN2TR B H 00 1756 L62 B LOGIX5562 H 01 1756 EN2TR B 02 1756 IB16I A DON ISOL 03 1756 CNB E 11 003 i 01 1756 CNB E 11 003 i 02 1756 CNB E 11 003 192 168 1 4 1756 EN2TR B FIGURE 11 TARGET BROWSER SELECTION The required Logix controller can then be chosen by selecting it and clicking the Ok button or by double clicking on the controller module A maximum number of 8 controller mapping entries can be added The second part of the Reactive Tag mode is to configure the link between a DF1 node to a Logix tag are no data files Thus the user must enter PLC2 in the space of the data file as shown below Only the DF1 Node address will be used to link the selected Target Tag to the incoming PLC2 DF1 message A NOTE When using PLC 2 messages used by Honeywell PLCG amp EPLCG there Document No D103 014 Page 10 of 16 Revision 1 0 07 2015 Setup lol x General Serial DEI Transparent PCCC Disabled Reactive Tag Scheduled Tag Disab
9. eo cds cde cde205 220 420 installation uide cde205 220 420 hig Connectors html The CIP Networks Library Volume 1 Appendix C Data Management SLC to CompactLogix Migration Guide Chapter 3 Map PLC SLC Messages 1769 ap001_ en p pdf EtherNet IP Network Configuration Chapter 5 Mapping Tags enet um001_ en p pdf 1 3 SUPPORT Technical support will be provided via the Web in the form of user manuals FAQ datasheets etc to assist with installation operation and diagnostics For additional support the user can use either of the following Contact Us web link Support email www aparian com contact us Support aparian com Document No D103 014 Page 2 of 16 Revision 1 0 07 2015 Application Description 2 APPLICATION DESCRIPTION The Aparian DF1 Router can be used to enable the Honeywell PLC Gateway PLCG to exchange data with Logix SLC and PLC 5 controllers The below diagram is an example of a typical network setup HONEYWELL PLC GATEWAY PLCG DEI RS232 APARIAN DF1 ROUTER FIGURE 1 EXAMPLE OF A TYPICAL NETWORK SETUP The Honeywell PLCG can also be setup for redundant communication as described in the Honeywell PLCG setup HONEYWELL PLC GATEWAY DUAL DF1 RS232 REDUNDANT DF1 ROUTER PAIR EtherNet IP REDUNDANT CONTROLLOGIX FIGURE 2 EXAMPLE OF A REDUNDANT NETWORK SETUP Document No D103 014 Revision 1 0 07 2015 Page 3 of 16 Setup When setup c
10. led Logix Controller Mapping max of 3 items Target Name Logix Controller Path Browse NorthCPU 192 168 1 34 1 3 SouthCPU 192 168 1 8 1 0 re Logix Tag Mapping max of 20 items DF1 Node ile Target Name Target Tag Browse ISouthCPU FIGURE 12 REACTIVE TAG MAPPING The module can emulate more than one destination DF1 Node Address and thus route multiple messages to different Logix controllers For this reason it is important to enter the correct associate DF1 Node address in each mapping record Below is an example of the target tag selection The Target Tag can be either entered manually or selected using the Tag Browser in Slate The Tag Browser requires the controller to be available on the network To browse to the tag click on the Browse button The Tag Browser will open and scan all the tags inside that controller If the controller has been recently scanned in this Slate session then a cached version of the tags will be displayed A rescan of the tags can be triggered by selecting the Refresh button in the Tag Browser s toolbar All the non array tags will be disabled guiding the user to select a suitable tag NOTE When mapping PLC2 messaging is used only INT datatypes will be supported Thus the Target Tag must be an array of INTs Document No D103 014 Page 11 of 16 Revision 1 0 07 2015 Setup T5 Logix Tag Browser eH
11. orrectly the Honeywell PLCG will request data by sending a DEI message request over RS232 to the DF1 Router The DF1 Router will then convert this message to the required format and relay it to the configured Logix SLC or PLC 5 controller 3 SETUP The following sections will describe the installation and configuration of all the required devices to assist the user with the initial setup 3 1 SERIAL CABLE WIRING The serial cable pinout is shown in the figure below Honeywell HI CC Hin Signal Apanan Seral Connector FIGURE 3 SERIAL CABLE PINOUT 3 2 DF1 ROUTER SETUP 3 2 1 MAPPING Document No D103 014 Page 4 of 16 Revision 1 0 07 2015 Setup The DF1 Router must be configured in either Transparent PCCC mode or Reactive Tag mode In Transparent PCCC mode the Logix PLC mapping will be used to route the PLC 2 emulated messages to Logix Tags In Reactive Tag mode the DF1 Router will map the PLC 2 emulated messages directly to Logix Tags 3 2 1 1 TRANSPARENT PCCC MODE In transparent mode the DF1 Router will redirect a DF1 PCCC message to a Logix controller at a preconfigured path Therefore in this mode the module will rely on the Logix controller to map the DF1 request to the preconfigured Logix tag The transparent map configuration is a two step process First the DF1 Router must be configured to route specific DF1 addresses to a controller path The second step is to map the DF1 addresses to Logix
12. tags using RSLogix 5000 To open the transparent map configuration window by double clicking on the module in the tree or right clicking the module and selecting Configuration Once in the configuration window select the third tab at the top Transparent PCCC The transparent PCCC map configuration is shown in the figure below S DFiRouter Configuration Ioj xi General Serial DF1 Transparent PCCC Reactive Tag Disabled Scheduled Tag Disabled DF1 Logix Controller Mapping max of 20 items Connection Ciass3 v DF1 Node Address Logix Controller Path Browse 4 192 168 1 8 1 0 7 el 192 168 1 34 1 3 14 192 168 1 101 1 0 EN a Ok Apply Cancel FIGURE 4 TRANSPARENT MAP CONFIGURATION Document No D103 014 Page 5 of 16 Revision 1 0 07 2015 Setup The module can emulate more than one destination DF1 Node Address and thus route multiple messages to different Logix controllers For this reason it is important to enter the correct associate DF1 Node address in each mapping record When using PCCC messaging the connection class can be configured by selecting either Class 3 or Unconnected UCMM messaging This is done by selecting from the Connection drop down box in the Transparent PCCC tab The Logix controller paths can either be entered manually or the user can browse to them by clicking the Browse button The Target Browser requires the controller to be available on the
13. x NON REDUNDANT Document No D103 014 Page 15 of 16 Revision 1 0 07 2015 Notes For redundant communication the following parameters must be configured in addition to those in table 5 Parameter Description PC2TYPE APLC PLC Type PC2PORT PLCG Port Nbr Index PC2PORTA Port PLC Address PC2ALIVE Keep Alive not configured PC2ALVBT TABLE 6 EXAMPLE CONFIGURATION FOR HIWAY DHP Box REDUNDANT All other PLCxTYPE where x is 3 8 parameters must be set to NOTCONFIG In non redundant mode PLC2TYPE will also be set to NOTCONFIG 4 NOTES 4 1 EXAMPLE RSLOGIX AND SLATE CODE To assist the user an example RSLogix 5000 project as well as an example Slate project has been placed on the Aparian website These two projects have been configured as a pair allowing the user to simply download both without additional work required REFERENCES DeWitt K 2005 ControlLogix with a 1770 KFC15 to Honeywell EPLCG Serial Interface Document No D103 014 Page 16 of 16 Revision 1 0 07 2015
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