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Vision Express User Manual - Vision Engraving & Routing Systems
Contents
1. 8 General Information 9 Unpacking and Taking Inventory eeeeeeeeeeeeeeeeene eene nenne nennen nenne nnne 9 Machine Description amp Terminology eeleeeeseeeeeee eene nennen nennen nnne 10 Installation 13 Computer Regulrements 2 ir cete roe ena EEEE aa opcs eve ARANEAE 14 Machine CONNECTIONS s oo eredi eveniat id ora era bx a dr o eed ale eo Gn va Cb ur i o n ecd a d d n a v 15 Direct Connection to COM PUTEN orca bes eves lve ices pus nee aA area iaaa CK RR REP Eaa Eaka an EE AENG E MN MENSAE REIN AE ENENG 16 Network ConnecUol s eerekeeeevet a PE Se Eve t POS e Pre e Ev Ee Poe cE UL elo bocce Fra CEU Se Poe Ce Pe EO E Frac EU Se ve CE Se Spe Cav Era HUE LE PPR DRE aE 23 Using d Network Hub ONLY usscuee chacune ues pus uA RM EG NS CERE RUERSAE EDS RE NEAN A M Eaa DN RA RINGS UN NCELERSASKE DAN aS 26 Vision Software Installations ie Eve es ie cn a a Road elo raa a Dad i aerea 33 Step by Step Operation 43 MRO Front dll E T S T 43 Holding Down Malerlal 5 rip cie everti a ouv Vet a e oro u ra asser a eu ode oa es ve 45 Step Dy SteD OperatiOD cou opos ooo LIE oo uoo tous 60e S deron osito eid aoc c au cce A DE eic 47 Diamond Drag Engraviligua ie didreosedases nea wte oce uero ie ea enun e T ences E vae aude raxet ue 47 Example Job 1 Diamiornid Drag 1 uoriioiceii diae uesess eue sau saxeess creie su Ee dindaa adian aadi Sadie Sia
2. 2015 Vision Engraving amp Routing Systems 96 Vision Express User Manual To set the home position of the machine to the upper left corner of the engraving area place the material in this example the cell phone cover on the engraving table and secure it Install a cutter and set it so that the cutter tip extends below the nose cone and can easily be seen It is best to use a cutter with a defined point when performing a job setup such as the diamond drag cutter used here The picture below shows a 2 x 1 piece of tape applied to the material so that it is easier to reference the corner of the engraving area and get the positioning correct In the Vision 9 software select the Jogger icon form the top toolbar 1 i C ug P a TEE if TER Jogger 05 J Select Connect then use the Arrow buttons to move the spindle over your material until the cutter tip is pointing to the upper left corner of the area to be engraved Fy logger ey x 132 168 0 51 desconnacted zi Connact Dis connect Current Locaia Back Go to Home zs A cnin izi Set Hore m AH mc y 4 Set Sutace L 2015 Vision Engraving amp Routing Systems Step by Step Operation The pictures below show the cutter tip positioned in the upper left corner of the engraving area To set this point as the Home Position you must select a home position number other than
3. Vision Express JES Text Compose Bumishingl DL Eile Edit Layout Arrange Engrave Transform View Options Help IF v a Aural es00 4 eMe aM pan osi emal mm f Eme E S b as 5 aa 2015 Vision Engraving amp Routing Systems 68 Vision Express User Manual Change the settings to Always compress or expand text to fit width Method Width compress expand and Apply to Each Line Individually Deselect Word Wrap then select OK Line Length Compression Compress text only when width exceeded w Alwmys compress or expand text to fit width Method Width compress expand Applyto Each Line Individually Word Wrap 3 For a detailed description of all the font modifications possible refer to the Vision software help or user manual Once changes have been made deselect text mode by clicking in any open area of the screen away from the plate object Vision Express 9 Burnishing1 CDL File Edit Layout Arrange Engrave Transform View Options Help Objects 0 ceo x 0 000 z 0 000 E 100 000 zs 2 448 1 879 san z z 7 v 0 000 i F 0000 i 100000 fe President a E 1 John Smith aj Z Re 2015 Vision Engraving amp Routing Systems Step by Step Operation 69 In this example a text file was created in order to copy and paste the variables into t
4. Material Quick Lock Vise Quick Lock Vise Handle Quick Lock Vise Locking Screw T slots 2015 Vision Engraving amp Routing Systems
5. 2015 Vision Engraving amp Routing Systems Installation Locate the file named Start and double click on the file to start the installation The screen below shows Start exe but your computer might not show the exe portion Computer Vision F 1 a re Organize Open New folder s Favoribes I Desktop L Camera i Recent Places L cdmedata i Downloads L Clip amp rt L Connectivity Manager J Libraries b Furnmw are S5enes land F Controllers Documents l Fonts a Music L usiaseria x Picbures L Veion Machine Tools v4 4 Videos b Vision Pro dongle driver b Vision Screen Backrounds As Computer i Vision Senes 1 and 2 Controller Drivers gt Local Disk C L Vision Series 3 Controller Drivers v DD Drive Dr Fc b VeianW y Vision F bL yF L Camera ALITORLIN EN b edmedata seoducts ini L dipit peoducts lct b Connectivity Ma Readme txt b Firmware Serie slcdmenu cdi b Ponts SLODMENL EXE manifest L USBteSeria E Startexe b Vision Machine Viesiemi sotwa es Vision Pra dong T visione P Siart exe 320 2010 12547 PM ite 11 21 2011 1 45 PM n Apr z 340 KB amp Vision Software Vision Engraving amp Routing Systems Machine setup amp software installation Step 1 Setup Machine Step 2 Install Vision Software Optional Items DACS camera Machine Tools Install open drivers Explore Memory Stick Exit 2015 Vision Engraving amp Routing Systems 18 Vision Express
6. Dunne angl ne n T T r i Harm ur p kommi cr Arabga Ti Select Properties 5 Local Area Connection Status General Connection IPv4 Connectivity Internet IPvi Connectivity Ho Internet access Enabled Duration 00 33 45 Speed 100 0 Mhps Media State D tails Sent A Received a 3t ur 3 435 157 22 049 839 Disable Diagnose 2015 Vision Engraving amp Routing Systems 20 Vision Express User Manual Then select Internet Protocol Version 4 TCP IPvA Local Area Connection Properties Networking Connect using Pa Broadcom 440x 10 100 Integrated Controller This connection uses the following items Eb Peto vi SM aos Packet Scheduler vi ia File and Printer Sharing for Microsoft Networks w ed Internet Protocol Version 6 T CP IPv6 4 Internet Protacol Version 4 TCP IPv4 W 4 Link Layer LO Discovery Mapper VO Driver v Link Layer Topology Discovery Responder Install Description Properties Allows your computer to access resources on a Microsoft network l Cancel Then select Properties Select Use the following IP address and enter 192 168 5 100 as shown Then click in the Subnet Mask area which will populate the correct location of 255 255 255 0 then select OK and close any other network configuration windows V Local Area Connection Properties General Connect using er Broadcom 440x 10 100 Integrated Contr
7. In this example job engravers plastic will be set up to engrave several name badges then the badges will be cut out 1 16th inch standard engravers plastic is used Two different tools will be used one to engrave and one to cut bevel the edges As with Example Job 2 the Vacuum Chip Removal System is highly recommended for this application and is shown in this example First the plate size will be adjusted to the standard Vision Express 8 x 6 inch area Plate Size Origin Selection Current Selection Vision Express 8 00in X 6 00in Dimensions Width Height UN 8 000 3 6 000 inch Selected Driver Vision Express Engraver Measure ox Cancel A single Plate Object will be created from the top toolbar menu Layout Plate Object Create Plate with a size of 3 x 2 inches 75 x 50 mm and margins on the top and left side will be set to 0 25 inches 6 4 mm The margins are necessary so that during the cutting operation the cutter will not cut right on the edge of the material or on the edge guides QT vision Epea 9 Liecitied CIA he Eda jaye Amge Engr Terufonm Yex Deom Hep pane ET dio dee d 5 AGAR SEOSCHHMKA RE RV Gat dE di zz 1 2015 Vision Engraving amp Routing Systems Step by Step Operation A Clip Art image will be added to the badge The image is GENE0038 CDL from the Vision software clip art in the General folder installed as C Vision Express 9 ClipArt GE
8. a n 5876 d 15m eme Hy amp g d 46 bi Gera SREXS 3 5 Anak Pa 2015 Vision Engraving amp Routing Systems 03 Vision Express User Manual Next we will need to create a path The Vision Express 9 software has an intelligent path tool that will automatically detect portions of the graphic that are within outside vector lines and will create a hatch fill with the center portions left as unfilled Press the F3 button on the computer keyboard to select all items then select the Make Path icon File Edit Layo zc rage Engrave ve Transform Wew Options Melp Pokgon T0 ess c ANO oie m 3s C bb 3 Pest za eu d 155 domom j 8 Su d x Wes EN X D 1 1 2 25 as VQ M4 5 n mU d a m Oo A Sy A a BA j E di f wm an y f AVR p f M i f ut r E a W Fn Then click and hold on the node in the center of the graphic The automatic detection will display the areas that can be hatch filled WE vissen Express Mowe Urritiedt COR e Pie Eai Lipu Amage Eepe lemia View Opbomp Help ons aue gj 4 E i t v lg H a Bai 5 RIRRS SOCHMHKM HABE Xx ut m L a i ig F 14 1 ET if E EE a as r 24 il i jon 2015 Vision Engraving amp Routing Systems Step by Step Operation o9 If this looks correct select the Hatch Fill icon Vision Express 9 Untitled1 CDL File Edit Layout Arange Engrave Transform View Options H Polygon 1
9. C Network lacetan 2015 Vision Engraving amp Routing Systems 40 Vision Express User Manual Select OK to install to the default folder Install Vision VEF Fonts Copy the fonts and clipart to the hard drive for increased performance all of them will take about 360 MB of hard drive space Destination Folder The fonts have been installed Select OK to return to the main installation screen Font Installation Thank you for using the vision Express Font Installation Wizard More fonts may be installed later by selecting the Install Fonts option of the File menu in Vision Express 2015 Vision Engraving amp Routing Systems Installation on To complete the installation select Finish Vision Express 9 Setup Installs held Wirerd Complete F To close the Software Setup window select Finish BI vision Software Setup Completing the Vision Software Setup Wizard Click the Finish button to continue to the Vision Engraving amp Routing Software installation 2015 Vision Engraving amp Routing Systems Vision Express User Manual Select Exit to close the installer amp Vision Software Vision Engraving amp Routing Systems Machine setup amp software installation Step 1 Setup Machine Step 2 Install Vision Software Optional Items DACS camera Machine Tools Install open drivers Explore Memory Stick Exit The Vision manuals i
10. HE The Tool Setup window will appear First select the appropriate material setting from the Material drop down list then in the Preset Home Position field change the home position to the number that corresponds to the home position you set in the Jogger window in this example home position 1 Make sure there is a check mark in the box next to the Preset Home Position field The check mark tells the machine to use this preset Select OK to close this window The home position is saved with the material settings so if you change materials you must also change the home position for that material Vision Express Engraver Tool Material s All Tools Engravers PlasticiEngraving Add new material Delete material OK Cancel Spindle RPM Plunge rate anon li npa Rowo 2 rz imsec Peri I Cuming rate 2 up rate E 00000 lp insec 10000 e A lift height 2 dwell o20000 1 v in i r milliseconds Vacuum anon Proximity on off o HE Off 1 On jo H OM 1 On Preset home position Ory run onjofi 4 N tL 0 7 Dekuttia d E Off 1 0n Lundle ono U Of 1 On All files sent to the engraver using this material will now use Home Position 1 as the 0 0 upper left corner of the engraving area When you want to return to using the default Home Position open the Tool Setup options window after selecting the Engrave icon from the left toolbar and set the Preset Home Po
11. airy if if jl I I He CIL g 7 j J FAUCETS Iw A ONE PL CT AL Al LI VU V C Ne I p AID INTIC Pet creamer NEU TRO wT j L alr ny ZA ML M CENTURY AIRLINES CENTURY AIRLINES Coi fe Tint Vote fsod Dati Geri Led Flight Ax L erii teu Pugni Assistant 4 coc cT oO9 nT ASSISTANT ject Stroke None Layer Layer 2 Transparency None JS RE SRS Seeeeses aee4e 2015 Vision Engraving amp Routing Systems 80 Vision Express User Manual If you try to send this file to the engraver at this point by clicking on the Engrave icon a warning screen may appear as below Cut Order Warning y Il multiple tools are being used tor this job erable the Cut By Color option m Plotting Defaults For two tool 3D Chisel jobs output the color assigned to the Fill Tool passes first Don t show this message again ae OK In order to engrave by color from the toolbar menu select Engrave Engraving Defaults Note that the Cut Order Warning screen refers to the Plotting Defaults but the menu item is Engraving Defaults Vision Express 9 Cut and Engraved Badges 2 CDL File Edit Layout Arrange Plate Object 250 o 0 694 0 146 oa Engraving Defaults Tool Options bh in a ey a e e E Plate Engrave Transform View Options H Copies Options Tool Copies zl Mi npies Mirror All Tools e Use Driver Copies lvi Sort Rotate 90 deg
12. 100 000 j f 0 000 z 100000 eg m A Create Plate Add Another Plate he Remove Last Plate Paste Clipboard Into Plate Vertical Mirror Plate Contents L NN E E E Horizontal Mirror Plate Contents 2015 Vision Engraving amp Routing Systems Step by Step Operation 85 Adjust the number of plates to 1 leave spacing at 0 000 inches width and height to 2 500 and 1 25 inches set the page margins to 0 250 inches as shown then click on Apply Note that the page margins on the toolbar are located such that the top field is for the top margin the left field is the left margin etc D Vision Express 9 Plate Object Burnishingl CDL desc File Edit Layout Arrange Engrave Transform View Options Help Number af Pistes 1 zi Width 2500 3 Mains 760 Apply Spacing 0000 i Haigh 1250 3 a 9299 5j neo z ooo 3 Wie agus 098 Wesen iu xvv x oas ps o 05 15 3 25 3 35 d 45 5 5E Wo a B x FE The screen should then appear as below P5 vision Express 9 Burnishingl CDL File Edit Layout Arrange Engrave Transform View Options Help Plate Object 1 aua x 1500 2500 ioo Hs c ooo ze ea a e OY 1500 z I 1250 d 100 000 Eds amp Sa d 4X4 M Wr 5 s W 9 5 0 0s ae 1 5 2 25 3 38 4 45 5 JE m n 4 As Oy ie n D h z al a d E O 2015 Vision Engraving amp Routing Systems 66 Vision Express User Manual Click in the mid
13. 2 Lubrication Materials Needed 3 in 1 oil Teflon free Silicon Spray Allen Wrench Set Paper Towels Isopropyl Alcohol Procedure Portions of this procedure are illustrated with the top cover installed Although it is not necessary to remove the cover for cleaning and lubrication it will make access to the various motion system components much easier Spindle Cover Removal To remove the spindle cover slide the cover up Squeezing the sides of the cover will facilitate removal spindle Cover shown partially removed 2015 Vision Engraving amp Routing Systems no Vision Express User Manual Top Cover Removal Power off the machine remove the power cable and network plug from the rear of the machine Remove the 2 Allen Screws on the left side and 2 on the right side of the top cover Slide the top cover up and back to remove it from the machine HINT Pressing outward on the inside walls of the machine s frame may facilitate in cover removal ou Top Cover Screws 2015 Vision Engraving amp Routing Systems Maintenance 111 Cleaning NOTE With the machine POWERED OFF you can move the carriage table and spindle manually to access areas for cleaning and lubricating the machine To move the table press on the front or rear edge To move the carriage press on the left or right side of the carriage cover To move the Spindle press on the top of the Spindle to move the Spindle down and press on
14. 4 Videos b Vision Pro dongle driver b Vision Screen Backrounds As Computer i Vision Senes 1 and 2 Controller Drivers gt Local Disk C L Vision Series 3 Controller Drivers v DD Drive Dr Fc b VeianW y Vision F bL yF L Camera ALITORLIN EN b edmedata seoducts ini L dipit peoducts lct b Connectivity Ma Readme txt b Firmware Serie slcdmenu cdi b Ponts SLODMENL EXE manifest L USBteSeria E Startexe b Vision Machine Viesiemi sotwa es Vision Pra dong T visione P Siart exe 320 2010 12547 PM ite 11 21 2011 1 45 PM n Apr z 340 KB amp Vision Software Vision Engraving amp Routing Systems Machine setup amp software installation Step 1 Setup Machine Step 2 Install Vision Software Optional Items DACS camera Machine Tools Install open drivers Explore Memory Stick Exit 2015 Vision Engraving amp Routing Systems 28 Vision Express User Manual When the software is installed select Finish Installshield Wizard InstallShield Wizard Complete Setup hes finished installing Connectivity Manager on your computer TE gt Descaseer Machine Tools HE My Compuber 25 Vision Express Engraver 15983 2015 Vision Engraving amp Routing Systems Installation 29 The computer s IP address will need to be set To set the computer s IP address open the Windows Control Panel Depending on how you have this folder set you will either se
15. 9 software The following example will walk the user through this process In this example a 3 inch diameter piece of acrylic will be used and a circular engraving area will be designed If you are using a rectangular item the process will be very similar and differences are noted here detailing the variations in the job set up First place the material somewhere on the table If using a rectangular item make sure it is square to the table edge guides In this example Multimat is used to hold down the piece of acrylic Next install a cutter into the spindle in this example the diamond drag cutter is used because it has a fine point which will be used for positioning the spindle Lower the cutter until the tip extends below the nose cone see picture below Open the Jogger in the Vision 9 software and move the tip of the cutter to the top edge of the piece of acrylic using the left right up and down arrow buttons as well as the Z down buttons and write down the Y position readout in the Jogger window As shown here the cutter tip is pointing to the top edge of the piece of acrylic For rectangular items move the cutter tip to the upper left corner of your engraving area TA The Jogger window shows a Y position of 1 642 inches for this example Write down the number in the Y readout field then move the spindle to the left edge of your material In this example the left edge is located at an X position of 2 619 inches write
16. Device VuianExpmssEmypm 1 i 6 00 H Close ds E 7 a CEN 1 a os Tel ax x rr x y T RI A E Pa Q ry uf BI L3 Yt a Ja A ug n el Ly del AC Af i Nha yf g Tj Bu WU L Coni AIR amp ENTUPY AIR LINES Ka ified Hli tighi Certifie eu d Flight paper erede Assistant LEO SZ IY a E ur E ab FW WYIYeg irl A Fe m rm LE kag LA I EE a I um CAL J rm E Lu A 111 Ip C um E ki tnl IIT C CENTURY AIRLINES Centupy AIRLINES S l re ied FTU m i ert ied F i light Assista vii Assis starit E e Resize diaganaly S 4 n el s H TER ES EE EAS ETC EIE CLER EE CL IL C GL RR ER If there are multiple pages the Page Selection screen will appear for you to choose which page s to send to the engraver In this example the Current page will be sent by itself so that the cut file can be sent afterward Page Selection Print Pages OK C All Cancel Curent Page Fages l h Exemple 1 3 7 10 2015 Vision Engraving amp Routing Systems 82 Vision Express User Manual After selecting OK the Dry Run job file is sent to the machine Place the material on the table and make sure the engraver is set up as in Rotary Engraving section before running the file If the Dry Run shows proper job setup send the job to the machine with the Dry Run turned off Use the proper cutting tool for the engraving application After pressing Start and finishing the job the engraved portion of the
17. Flashes Three Times This indicates that a file has been Paused If the user presses the Start Button the file will resume from the position where it was paused If the Pause Button is pressed again the machine will return to the home position To re call the last file press the Start Button once To re run the last file press the Start Button again Re Home Function In order to verify or Re Home the Express engraver 1 If no files have been sent to the engraver press the Pause Button or 2 If a file has been sent to the engraver press the Pause Button once then press and hold the Pause Button After re homing the engraver the status light will turn off 2015 Vision Engraving amp Routing Systems Step by Step Operation 45 4 2 Holding Down Material There are many ways to hold material down on the t slot table One of the easiest things to do is to place the material in the upper left corner of the t slot table This will ensure that the engraving is in the correct position on your material You can use double sided tape Multi Mat hold down material or the quick lock vise to hold down material to the t slot table Double sided tape or Multi Mat material are available from your Vision Distributor or directly from Vision The quick lock vise is an optional accessory for the Vision Express see the Optional Accessories section for details Hold Down Techniques Holding material in place is critical for engraving and cutti
18. O in the Jogger window In this example the home position 1 was selected Use the drop down list next to the Set Home icon and select a Home Position number You can set up to 7 different custom home positions These custom home positions are stored in the machine even if the machine is powered off M Jogger 132 1680 51 dicoannacted Connect Dis com nent Current bocahan 2 i Go to Home nm Set Home nm Sel Surace _ Fasi Once the home position number is selected click on the Set Home icon then click on Disconnect and close the Jogger window iv Jogger 132 1680 51 disconnected Connect Dis connect Current Looahor x v3 n Fasi La m Siow 2015 Vision Engraving amp Routing Systems 98 Vision Express User Manual When sending the job to the engraver select the Engrave icon from the left toolbar but before selecting Engrave from the Cut Toolbox you MUST choose the new home position from the Tool Setup window Select the Tool Setup options icon which looks like three dots from the Engrave Menu Bar as show below Vision Express 9 Cut Preview Untitled1 CDL File Edit Layout Arrange Engrave Transform View Options Help 5 d t dt i A Tool All Tools E P BUT z zj Eng Device Vision Express ren c E I 5x 4 l m ka Setup REESE M ra TYPE CY Y Spe amp INE Og
19. User Manual When the software is installed select Finish InstallShield Wizard InstallShield Wizard Complete Setup hes finished installing Connectivity Manager on your computer TE gt Descaseer Machine Tools HE My Compuber 25 Vision Express Engraver 15983 2015 Vision Engraving amp Routing Systems Installation o The computer s IP address will need to be set NOTE this should not cause any conflicts with your computer s wireless IP address which is determined by the computer s wireless network card To set the computer s IP address open the Window s Control Panel Depending on how you have this folder set you will either see Network and Internet or you will see the Network and Sharing Center immediately If you see Network and Internet select View Network Status and Tasks which opens the Network and Sharing Center If you see the Network and Sharing Center open it Then select Local Area Connection as shown below 3 e J iE or Coen Pane e All Convo Panel hers Menon and Shares Cerne zr nun B ens Dorii Panes Ferrar T S HAY Ver eter meetin ator ang set Up connec Des Change acheter miregi A I ae Dhan acted anng wihang PLU L A Te aL LET irr hi cope s ret at k de Pabpeep ents iin i Dype y Domain reer Lonnec hang yx arta or LES E Et ra Sh b he d L Fi wil SELUD Es D fi m ohne Lum ESL C d Ph ner ud sy 7 Arce ip ates ur nete tus i aT Huc k
20. VaPcRISNSEE CNN asaan 48 Itotary EngraviriQ uio douch EE so Sena eee sque d ued AAO eod aucun accent dest veu etica pix ed 57 Example Job 2 Rotary Engraving 5 oe cese opea eie naisao naine cveius diaaa i naaien ciis vea e vSy ndadar andsin 58 ES CIES MG iod a a A T a aa E A 62 Example Job 3 gt BUmniSMimng me Lt 64 PR OMe CUNO aoras AE a E MH 72 Example Job 4 grege M 74 Vectorizing Bitmaps and Creating Vector Fills eeee esses eese 85 Vectorizing a Bitmap in Vision Express 9 Software cccccecceeeeeeeeeeeeeeeeeeeeeeeeseeneneneeeeseeaeaeaeenensnsnsnseeeneeeeeaes 85 bicrenoninriudilBsteeettt e sTe E 87 Advanced Operation aa e T I Y 94 Setting and Using Custom Home Positions ueseseesesesseeeseseeeeeseeenen nennen nennen nennen nen n nnne n nennen 94 Using the Red Dot Laser Pointer for Positioning eeeseeeeeseeeeeesee nennen enne nnne nennen nnne nnne 100 Adjusting Spindle Pre SSUNG 3 tote dieti MR i i RIA RR M A RM M E DRM M RI NER M IRANIAN E RaPIP a la SR NONIUS 106 Maintenance 108 Cle ANG pe PH 108 LUDIC OM SERE NELLE 109 Changing the Motor Belt iiia oed entities ovas eb Eine Esa Con Gu in Vu Ua un ERA Co A RNC o e ME Ca CEP C eee 117 2015 Vision Engraving amp Routing Systems 4 Vis
21. can now adjust the location of our engraving area by moving the graphics within the Vision 9 software then perform another Dry Run to check for proper positioning We may need to send several dry runs to the engraver before the positioning is correct Once the dry run shows that the graphics and the outline of the engraving area are positioned properly we can send only the graphics to the engraver with the dry run turned off and engrave the item 2015 Vision Engraving amp Routing Systems 106 Vision Express User Manual 4 9 3 Adjusting Spindle Pressure In some cases the pressure applied by the spindle when engraving with the proximity sensor will need to be adjusted Behind the spindle there is a Spindle Pressure Spring Adjustment knob that can be turned to increase or decrease the amount of pressure The pictures below show the location of this knob spindle Pressure Spring Adjustment knob shown in upper position least pressure spindle Pressure Spring Adjustment knob shown in mid position medium pressure 2015 Vision Engraving amp Routing Systems Step by Step Operation 107 opindle Pressure Spring Adjustment knob left side upper position To change the engraving pressure the knob must be rotated which changes the preload on the spring and therefore the amount of pressure applied by the cutter tip on to your material This is normally performed for diamond drag engraving only More pressure
22. for engraving these bitmaps will need to be converted to vector images before being sent to the engraver In many cases the outline itself does not represent the graphic properly The middle of the image will need to be engraved as well and this requires a vector fill to be added to the vector image so that the engraver can create larger wider engraved areas 4 8 1 Vectorizing a Bitmap in Vision Express 9 Software The Vision Express 9 software has a new and vastly simplified method of creating a vector outline from a bitmap image Vector outlines are automatically created when the bitmap is imported in the drawing The following procedure can be used to import custom logos or images into the Vision Express 9 software for engraving purposes Compatible file types Whether the user wishes to scan an image and import it or will be using a file already created in another program the image MUST be in a black and white bmp format in order for the software to quickly create a vector outline It is critical that the image be created at a high enough quality before creating the vector outline If the image has been printed and the user needs to scan it before importing it into the Vision Express 9 software the image must be scanned at a recommended 300 dpi then saved as a bmp file format Lower resolution images may not allow the software to create a good quality outline Open the Vision Express 9 software and create a new file in the desired p
23. in that network OK The configuration is complete at this point Close the Machine Tools Discovery window and return to the Main Installation Screen to proceed with the Vision software installation in the next section 2015 Vision Engraving amp Routing Systems Installation 23 3 2 2 Network Connection Connecting via Standard Network Cable to Network Network Vision Machine or Controller n d Once the machine is connected to your network turn the machine on The power switch for the Vision Express is located on the power supply box for the machine Once the machine has initialized an audible bump will indicate that initialization is complete plug the supplied Vision USB drive into an available USB port on your computer NOTE This installation is performed on a Windows 7 PC For Windows XP Windows 8 Windows 8 1 or Windows 10 the screens are slightly different The computer will recognize the USB drive and the following screen will appear Select Open folder to view files Select Continue without scanning Microsoft Windows a Q AutoPlay mags Do you want to scan and fix Vision F There might be a problem with some files on this device or disc This y Vision can happen if you remove the device or disc before all files have been written to it Always do this for pictures Scan and fix recommended Ihis Wall present Tuture problems when copysmg Files bo this Pictur
24. on OK when finished You should then have four guidelines as shown here your item s engraving area and locations will differ than those shown in this example TP Vision Express 9 Untitled CDL lof I os File Edit Layout 4urange Engrave Transform View Options Help Dbpects 0 sem x 0000 z BO ididh zs 0000 Js x wma x z me z ARS r a nnn z pono 3 100 000 Hs a m 9 R dw 0 9 amp W ss y 0 7 gg de l i L E T 3 L1 fi s 1 JF RS En amp n Ha a BR ES EE ELE CE EI E EST E31 E ER 2015 Vision Engraving amp Routing Systems 102 Vision Express User Manual Select the Shape Tools icon from the left toolbar then select the Circle tool or the Rectangle tool for rectangular areas Objects 0 BOE m om m Ud 128 onu Click hold and drag a circle or rectangle of any size When using a circle enter the radius of the circle 1 50 for this example in the Circle Radius field on the top toolbar Press the Enter Key to retain this setting Ci Vision Express 9 Parametric Circle Untitled1 CDL File Edit Layout Arrange Engrave Transform View nemo X 3894 E s S os o E g 564 o9 y E y RE a A Deselect the Circle tool by clicking anywhere outside of the circle then move the circle by clicking holding and dragging from the center node of the circle until it snaps to the guidelines you have drawn If you have a rectangular area deselect the Rectangle Tool
25. operation A green LED indicator signals when the machine is ready if a job has been loaded or if a job has completed For details on the indicator light see the Operation section 2 Emergency Stop A push button emergency shut down of the motion system does not turn machine completely off just stops motion Figure 1 1 Figure 1 2 Emergency Stop Front Panel 3 X Axis Leadscrew The screw that drives the left to right motion of the machine 4 X Axis Linear Rail The 9 16 square rail that the carriage assembly rides on 5 Y Axis Linear Rail The 9 16 square rail that the t slot table rides on 6 Y Axis Leadscrew The screw that drives the front to back motion of the machine 7 T Slot Table work surface Allows the user to position the engraving material or special clamps and fixtures The slots in the table are shaped with an upside down T The slots are used to hold various accessory holders clamps and jigs 8 Table Home Position The upper left corner of the T Slot table All work is referenced from this position 9 Spindle Cover Protects user from rotating spindle during operation 2015 Vision Engraving amp Routing Systems 12 Vision Express User Manual Figure 1 3 X Axis Leadscrew Spindle Cover X Axis Linear Rail Table Home Position Y Axis Leadscrew Y Axis Linear Rail T Slot Table A 10 Spindl
26. potentially scratch the surface of the material The Vacuum Chip Removal System significantly reduces these problems and provides for a cleaner work area As with Example Job 1 the first step is to set the plate size in the Vision Express software Plate Size Origin selection Current Selection Custom Dimensions Width Height D 4 000 B X 6 000 z inch Selected Dryer Vision Express Engraver Measure ok Cancel 2015 Vision Engraving amp Routing Systems Step by Step Operation 59 Then we will enter the text using the Frame Text Compose tool as shown below agu amp ds ak Frame Text Compose Ctrl F8 a With this tool selected text will automatically be centered and have automatic Kerning In the below example the font was changed to Casual1 with a height of 1 250 inches and a slant of 19 degrees The top and center lines are left justified and the bottom is center justified in order to produce a sloping look to the sign All of these adjustments are available when entering text in the Frame Text Compose mode E vision Express 9 Text Compose Rotary CDL File Edit Layout ayout Arrange Engrave Transtorm View Options Help 1 F v Casuan 1 250 Ball 3520 AF 0 656 spa 100 0 a e E fatti b gt ja E aj mag o won 4 100 0 mo io lejja j nS deled JL E dE h B
27. pw Vick Xpress Eras od i gor Rf 255 255 255 0 DHCP xe 16925442015 255 255 0 0 LocalLink SP Cunnenit Connections Se a a Confgum lon Een Eom ie Update Vision Express Engraver 15983 Select Use Static IP Configure Vision Express Engraver 15983 Use DHCP Select this option if you have a DHCP serever in your network The machine tool will obtain network settings automatically If the machine tool does not come back online after few seconds please power cycle the machine tool Use Static IP h Select this option to statically assign an IP address to the machine tool The IP address should be in one of the networks configured on this computer and should be unique in that network 2015 Vision Engraving amp Routing Systems 22 Vision Express User Manual Set the IP address as shown to 192 168 5 101 then select OK This sets the machine s IP address Configure Vision Express Engraver 15983 Use DHCP Select this option if you have a DHCP serever in your network The machine tool will obtain network settings automatically If the machine tool does not come back online after few seconds please power cycle the machine tool Q9 Use Static IP 192 168 101 Select this option to statically assign an IP address to the machine tool The IP address should be in one of the networks configured on this computer and should be unique
28. rail 2015 Vision Engraving amp Routing Systems o4 Vision Express User Manual NOTE The Z Axis leadscrew is protected from debris by the carriage cover and is less likely to become contaminated by debris It will require periodic cleaning and lubrication To access the Z Axis leadscrew remove the top cover and the carriage cover then lower the spindle This will expose the leadscrew which is located between the spindle and the motor Carriage Cover Screws 2015 Vision Engraving amp Routing Systems Maintenance 115 In the below picture showing the Z Axis leadscrew both the top cover and the carriage cover have been removed Z Axis Laadscrew viewed from back left corner of machine 2015 Vision Engraving amp Routing Systems 116 Vision Express User Manual Lubrication X amp Y Axis Linear Rails Apply 2 3 drops of a light oil such as 3 in 1 oil on the rails and spread it evenly with your fingers X Y Z Axis lead screws A light lubrication of the X Y and Z Axis leadscrews should be performed periodically At a minimum lubrication should be performed every 6 months although if applications that produce large amounts of debris are run such as wood or plastic engraving cleaning and lubrication should be performed more often Use Teflon free silicone lubricant only on the leadscrews DO NOT use any lubricant other than Teflon free silicone spray as it may attract debris and create a buildu
29. software will NOT run without the dongle plugged into the computer USB Sticks j f i x 1 J oneal athe ci entem i XL E LI gt 2015 Vision Engraving amp Routing Systems 6 Vision Express User Manual 1 1 Disclaimer and Warranty Information Limits of Liability Disclaimer of Warranty The information contained within this manual has been carefully checked and is believed to be accurate however Vision makes no representations or warranties for this manual and assumes no responsibility for inaccuracies errors or omissions that may be contained within this manual In no event shall Vision be liable for any loss of profit including but not limited to direct indirect special incidental consequential or other damages resulting from any defect or omission in this manual even if previously advised of the possibility of such damages In the interest of continued product development Vision reserves the right to make improvements to this manual and the products it describes at any time without notice or obligation Limited Warranty Vision Computerized Engraving and Routing Systems and Retrofit Tables Vision Computerized Engraving and Routing Systems Vision warrants that for a period of one 1 year from the date of shipment to the original purchaser of either a Phoenix Vision or Table Retrofit the oystem that the System will be free from defects in material and workmanship under normal use and ser
30. ssa x 4000 ism i 1262128 ce see H pss o SLS SUCH Ws in E 58 773 15 UENIT De The hatch fill will be applied Adjust the tool options as desired and select Close from the toolbar menu The file is ready to be sent to the engraver Peor Lapres 9 Platch Hil Untied EI CHER mou F e EH Lapcut Amange Enpe Tranierm view psom Hep Ted sede agp 5 FH spi zem Cem mecum d ee j zs Ee zz LEELEE a hi See A PSV oe 3 k F i 4 F 1 H1 a ag B A 1 E A a A d a Fae af Harn Pe 2015 Vision Engraving amp Routing Systems Vision Express User Manual 4 9 4 9 1 Advanced Operation The following sections are for users that have progressed through the step by step operation of the Vision Express and want to know how to get the most out of their engraver It can be challenging to correctly position text and or graphics Odd shaped items which are difficult to measure or locate on the engraving table pose the biggest problem to most users The Vision Express has features to help with positioning items and graphics Two of these features are Setting a Custom Home Position and using the Jogger and Red Dot Laser Pointer together Both of these techniques will assist the user when engraving more challenging applications Setting and Using Custom Home Positions For some applications it may be easier to engrave an item by setting a custom home position Typically the home is set to a point on your m
31. the right Zero the cutter then set the engraving depth as described in the Rotary Engraving section You will then need to set the cutting depth of the cutter beveler tool Setting Cut Depth for Cutter Beveler Tool Standard Method If you have measured the thickness of the material to be cut you can adjust the micrometer in two ways 1 adjust the cutter to cut through the material PLUS 0 001 0 003 inches 0 0250 0 075 mm This method will produce a clean cut of the parts and lightly cut into the sacrificial material underneath or 2 adjust the cutter depth to cut through the material MINUS 0 001 0 003 inches 0 0250 0 075 mm This will create a kiss cut that will leave a very thin amount of material which holds all of the parts together then the parts can be snapped apart after removal from the engraver This second method is ideal in production environments where part handling is an issue Alternate Method For Setting Cut Depth for Cutter Beveler Tool Stacked Material Method As an alternate to dialing the micrometer 50 or 60 clicks to set the cut depth on 1 16th inch plastics or up to 130 clicks for 1 8th inch material this second method utilizes a second piece of the same kind and thickness of material to be cut to set the cut depth Refer to the below diagram the material to be cut is placed on top of the sacrificial material Multi Mat materials The material to be cut is held in place either with double sided tape or b
32. 15 Vision Engraving amp Routing Systems Installation The installation will continue Vision Express 9 Setup Select the Vision Express by placing a check mark in the box to the left of Vision Express in the Manufacturer list on the left side of the page then select Next Note this is the default for Vision Express software after installing the Connectivity Manager in the previous section If you purchase another engraving system from Vision it can be added to the machine list at a later date from within the Vision software Select the cutting devices you wish to update Manufacturer Output Device Vision Engrevers 54 Vision VERIO S4 Vision Mex S4 vision MaxPro 54 visian Routers S4 2x4 and smalle visian Routers amp 4 4x8 and larger vision Engravers 3 Vision Mex SF visian MaxPra 53 Visian VEBTO 53 visian Routers amp 3 2x4 and smalle visian Routers 53 42 and larger Vision Engrevers 1 and S2 2015 Vision Engraving amp Routing Systems 38 Vision Express User Manual Select Continue to install True Type fonts and Vision Engraving Fonts on your computer Font Installation Welcome to the Vision Express Font Installation Wizard To use a font in Vision Express it must be installed Clicking Continue will start the installation of True Type fontsand vision Fro WEF fonts Skip Continue 1 The software will look for True Type fonts on your computer and allow the
33. NERAL To import the clip art simply browse the folder in Windows Explorer and drag the file to the engraving area on the plate within the Vision software the image will be quite large so it must be re sized to fit either by changing the size manually on the toolbar or by selecting the object and clicking on a corner node holding down the left mouse button and dragging the corner to make the image smaller D Vision Express 9 Sime Cut and Engraved Badges COL mt Eile Edit Layout Arange Engrave Transform View Options Help sss m 255 d m js EE m pius d use dx E LULLE LICAS ILESA NA EELEE RNM APPkY Bis v For this example the image was re sized to 0 5 x 0 5 inches 12 7 x 12 7 mm and located at X 0 75 Y 1 875 as shown below File Edit Layout Arrange Engrave ransform View Options Help Polvaon J l mom le lo Te aea x 0750 z 0 500 3 100 000 E se C 0 000 z SUUM p 9 2 y 1 875 1 0500 100000 zl TALE SCHR nf x dh gu ri 15 2 2 ae eee ee sa 5 2015 Vision Engraving amp Routing Systems Vision Express User Manual Next three text fields are entered with the Text Compose tool At first when clicking in the middle of the Plate Object the text field is set to centered within the plate and auto sized We will adjust the text frame size and location using text Frame mode To enable select the Toolbar Mode Icon on the to
34. Objects ans x D000 z 0000 100 00 41 388 015 ERE qe P 3 aa y 000 F omo 10000 ANRE EASAN KS BE n um ii 1 AS z5 L 3 1 do stiect Tools Select the Hatch Fill icon P Vision Express 9 Untithed 1 CDL File Edit Layout Arrange Engrave Transhorm View Options Help Paragraph 1 pee magt 3 e700 2 wenn 0 251 2 126 E MUS LL z ene al im la Pc d rcs zo 25 wg 654065 Wireh O 2015 Vision Engraving amp Routing Systems Step by Step Operation ot As with the previous example the hatch fill is applied Adjust the Tool width Tool angle Tool style and color as desired then select Close The file is ready to be sent to the engraver QD vasen Express patch Far Uettied1 COM Rs Fe bm Liu dmg Enpe Trane View Opeomi Help TE uper Duas Lum d Be x a Ping 3B PAHS S OCH HL EABST VES at a he ab Eu amp a ig E Mision Engraving Heth Pl six ri i uL NREESEZESTIHERIUES ERES EE CT C n n E Complex Hatch Fills Some graphics have portions that do not need to be engraved and are within the boundaries of outside vector outlines Using the Flower example file import the file to vectorize the bitmap then select the Break Path icon to separate the individual outlines vision Express 9 Untitied COL Fie Ede Layout Amage Engrave Transioerm View Options Help Grup 41 cee x AD Zoe dm 10000 Hy e 600 4226 0 142 ee i Wat J ow ru ae
35. Topology Discovery Responder Obtain DNS server address automatically Use the following ONS server addresses install Uninstall Properties Preferred DNS server Description Alternate ONS server Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication across diverse interconnected networks 7 validate settings upon exit o a Eee 2015 Vision Engraving amp Routing Systems Installation 1 The IP address of the machine will need to be set to set up the connections properly Select the box next to the machine now listed in the Discover Machine Tools window to expand the information Then select Configure Your Machine at the bottom of the screen l5 Discover Machine Tools N O m tmc 4 igi My Computer pw Vick Xpress Eras od i gus Rf 255 255 255 0 DHCP xe 169 254 47 115 255 255 0 0 LocalLink SP Cunnenit Connections Se a a Confgum lon Een Eom ie Update Vision Express Engraver 15983 Select Use Static IP Configure Vision Express Engraver 15983 Use DHCP Select this option if you have a DHCP serever in your network The machine tool will obtain network settings automatically If the machine tool does not come back online after few seconds please power cycle the machine tool Use Static IP h Select this option to statically assign an IP address
36. VERSE threaded so in order to tighten the cutter knob turn the knob COUNTER CLOCKWISE when viewed from the top of the spindle until it is hand tight 2015 Vision Engraving amp Routing Systems 48 Vision Express User Manual 4 4 1 With your finger at the bottom of the nose cone loosen the cutter knob set screw and lower the cutter so that the cutting tip extends below the bottom of the nose cone by approximately 1 4 inch 6 mm Then tighten the cutter knob set screw Turn the engraver on by flipping the switch on the power supply Set up the job you would like to engrave in the Vision Software for an example job please refer to the following section Place the material on the t slot table as described in the previous section There is no need to adjust the Z Axis height of the machine also known as Set Surface In this type of engraving the Proximity Sensor will automatically sense when the cutter tip contacts the material and will adjust the Z Axis height and cutting pressure Also the spindle does not need to rotate The material selection shown in the next section will preset the engraver to turn the spindle rotation off and turn the proximity sensor on Example Job 1 Diamond Drag In this first example Diamond Drag engraving will be performed on a 3 x 2 plate The material used for this example application is black painted aluminum Starting with a new file in Vision Express software the first step is to adjust
37. Vision Express User Manual 2015 Vision Engraving amp Routing Systems Vi ENGRAVING amp ROUTING SYSTEMS Revised 8 19 2015 Vision Express User Manual 2015 Vision Engraving amp Routing Systems All rights reserved No parts of this work may be reproduced in any form or by any means graphic electronic or mechanical including photocopying recording taping or information storage and retrieval systems without the written permission of the publisher Products that are referred to in this document may be either trademarks and or registered trademarks of the respective owners The publisher and the author make no claim to these trademarks While every precaution has been taken in the preparation of this document the publisher and the author assume no responsibility for errors or omissions or for damages resulting from the use of information contained in this document or from the use of programs and source code that may accompany it In no event shall the publisher and the author be liable for any loss of profit or any other commercial damage caused or alleged to have been caused directly or indirectly by this document Revised 8 19 2015 Contents Table of Contents Part 1 2 Part Il 1 2 Part lll 1 2 3 Part IV Aa c N Introduction 9 Disclaimer and Warranty Information eeeeeeeeeeeeeee esee nenne nne nnne nnn nnn nnns 6 DAICLY PFECAUTIONS e D
38. Vision software to use them Install TrueType Fonts Mow installing TrueType and OpenType fonts that are present on your system Installing fonts 341 toris found Once the True Type fonts are installed select OK Install TrueType Fonts o The TrueType fonts have been installed R 2015 Vision Engraving amp Routing Systems Installation 39 In this step the software will install any Engraving fonts on your computer Install All Fonts On Local Disks Installing Vision VEF fonts which may be present on your system The installation nf fonts may take some tima Pressing the Esc key will abort the installation searching in Program Files x66 CorehCorelDRAvy Graphics Suite AB Drew CustemMediastrakesysymbols When complete click on OK i D Ime The fonts have been installed In order to install the fonts on the USB drive select A Removable drive and from the drop down list select the drive letter for the USB drive plugged into your computer Install Visian WEF Fonts You ean install Wisan Express fonts and clari from a CD er other media new Insert ar atach the meda on which these tiled are avedable then select one of fhe aptions below You mer also metal ali or pari od these fonts later by selectng the Insiali Fonts option of fie File menu in Vreion Express Install vison Expreas fonts and Char from Vision Express Fonts and Clipart CD s A Removeable dre ax flash
39. Windows XP Windows 8 Windows 8 1 or Windows 10 the screens are slightly different The computer will recognize the USB drive and the following screen will appear Select Continue without scanning Select Open folder to view files Micrasaft Windows mm b AutoPlay mass LO you want to scan and fix Vision F 7 ds A Vision F There might be a problem with same files on this device or disc This y F can happen if you remove the device or disc before all files have been written to it Always do this for pictures Scan and fix recommended Ihis Wall present tuture problems when copysmg Files to this Pictures options device or disc E ai Import pictures and videos T a dovis Continue without scanning General options Open folder to view files using Windows Explorer 31 Use this drive for backup kr j ay e Speed up my system 2015 Vision Engraving amp Routing Systems Installation Locate the file named Start and double click on the file to start the installation The screen below shows Start exe but your computer might not show the exe portion Computer Vision F 1 a re Organize Open New folder s Favoribes I Desktop L Camera i Recent Places L cdmedata i Downloads L Clip amp rt L Connectivity Manager J Libraries b Furnmw are S5enes land F Controllers Documents l Fonts a Music L usiaseria x Picbures L Veion Machine Tools v4
40. a Rva ae F 7 m 1 ERE 28 7 83 438 7 4 B r Fa ab A amp di F a FJ i E 1 b Enter Test Or Change Setup Boo j CEEE AES SSS ST ECT ER ER SUM E P7 E 2015 Vision Engraving amp Routing Systems 60 Vision Express User Manual Once the file has been set up select the Engrave Icon from the left toolbar click on the Tool Setup icon and from the Materials selection drop down list select Engravers Plastic Engraving then click on OK In the picture below the Cut Toolbox shows that the Vacuum Prox Dry Run and Spindle are all enabled Since this is the second example job sending a Dry Run job to the engraver is suggested Select the Engrave Icon to send the file to the engraver qM Vision Express 9 Cut Preview Rotary CDL T L m ENS a File Edit Layout JJurange Engrave Transiom View Options Help Tee Al Tesi id opie a HODI a F Cur Prete al Et rds Engrevers Plastok ngem x Device ViinnEwpnass Ege v 1 i B J ose EN 4 35 5 45 4 T 7 k sir s LACIBIBIBIDS CURIE COR ES CHUA C7ER If the Dry Run showed no set up errors the job can be re sent to the engraver with the Dry Run disabled Place the material on the table shown with Multi Mat on the t slot table to hold the engraving material in place and press the start button on the machine to begin engraving 2015 Vision Engraving amp Routing Systems Step by Step Op
41. ace 1GB OS Requirements Windows 10 32 Bit amp 64 Bit Windows 8 amp 8 1 32 Bit amp 64 Bit Windows 7 32 Bit amp 64 Bit Windows XP SP3 32 Bit 64 Bit not supported USB port for security dongle Local or network Ethernet port to connect machine Core i3 or faster 1 TB or more 4GB OS Requirements Windows 10 32 Bit amp 64 Bit Windows 8 amp 8 1 32 Bit amp 64 Bit Windows 7 32 Bit amp 64 Bit USB port for security dongle Local or network Ethernet port to connect machine 2015 Vision Engraving amp Routing Systems Installation 15 3 2 Machine Connections On the rear of the Vision Express there are three connection ports The power cord the network cable or crossover cable RJ 45 ethernet port and the remote on off port for optional equipment Vision Express rear view Remote Vacuum On Off Port Network Port RJ 45 Power Cable Port Connect the power supply cord to a 110 220 VAC source then plug the power cable into the port on the back of the machine Plug in the network cable or the crossover cable to the back of the machine and either plug the network cable into your network your hub or using the crossover cable plug into the network port on the back of your computer NOTE The crossover cable is colored gray 2015 Vision Engraving amp Routing Systems 16 Vision Express User Manual 3 2 1 Direct Connection to Computer Direct Conne
42. al material and place the material to be cut on top of the sacrificial material In this manner while the machine is engraving or cutting other jobs the sacrificial material cut material can be removed and separated by the user making better use of machine time and allowing for easier clean up Note if double sided tape is used be careful to cover a sufficient area to keep the material in place and also to hold smaller pieces in place so they to not move when the last section of the small piece is cut Spray Adhesives Using a spray adhesive in conjunction with transfer tape or application tape is yet another method often used As with the other methods place Multi Mat on the t slot table A piece of sacrificial material is then covered with transfer tape on its top surface and a spray adhesive is applied on top of the tape Place the sacrificial material with the tape adhesive side facing up on the Mutli Mat material Then the material to be cut should have transfer tape applied to its back side and adhesive is sprayed on to the transfer tape Place the material to be cut tape adhesive side down on to the sacrificial material This is a very secure way to cut through materials and once cutting is finished the tape adhesive can be easily removed from the back sides of cut pieces 2015 Vision Engraving amp Routing Systems Vision Express User Manual Edge Guides The t slot table edge guides need to be adjusted to the thickness of m
43. aterial in the upper left hand corner of the area to be engraved An example of this is shown below using the back side of a cell phone case Upper Left Corner Set Home Position to this point Engraving 1 00 Area Z0 In this example the user has identified the engraving area on an item and the home or 0 0 position of the machine will be set to match the upper left corner of the engraving area Referencing the drawing above the engraving area is 2 inches wide by 1 inch high O 2015 Vision Engraving amp Routing Systems Step by Step Operation 95 In the Vision 9 software begin by making the plate size the same as the engraving area 2 inches x 1 inch as shown below File Edit Layout Avrange Engrave Transiorm View Options Help Obpects D gw m b t 4 ee 0000 E 1a nea zs e un n uibs m n v nnpg E I 0200 3 10n no0 4 8 Nu ug ds 4 7 LESS NE EEEE ie EM i 0x B am as 1 125 05 ABC DO APR SL Masguee Sunc PULSES JU NE X X I o HHH 2 ETER EET TIR CELERE EE IRI 88 8383 Add text and or graphics The Frame Text Compose icon will center and adjust text sizing to fit the plate engraving area Edit Layeut Avrange Engrave Transfoem View Options Help Djeca D ses x 0000 d ddid wee oy e none ae oe eas v 0000 3 z 00 ij 100000 4 8 EN RURES SCH Weir A ES WX V OO E fe Ge s 025 Q8 em n5 e 75 1 ME AA r IYPE IN THE INFORMATION HERE dole dO TT TESI T SIRTTSTTIEIEESISI
44. aterial that you are engraving If they are not adjusted properly the machine may not engrave characters completely Edge Guides Side View Edge Guide Thumbscrews Edge Guides Edge Guide Thumbscrews To adjust the edge guides loosen the edge guide thumbscrews and raise the edge guides to their top position then lightly tighten the thumbscrews Slide the material you would like to engrave up against the top and left sides of the t slot table the edge guides will stop the material Loosen the edge guide thumbscrews and lower the edge guides until they are even with the material surface or just below the material surface Tighten the edge guide thumbscrews This process should be repeated anytime materials of different thicknesses are to be engraved On thicker materials more than 0 10 inch 2 5 mm the edge guides can remain in their uppermost position 2015 Vision Engraving amp Routing Systems 4 3 4 4 Step by Step Operation Step by Step Operation In the following sections there are 4 example jobs the user can use to learn the different ways to use the Vision Express In the first section the machine will be set up to perform a diamond drag operation on coated aluminum and a simple plate will be engraved In the second example engravers plastic will be rotary engraved to make a small sign The third example is a coated brass burnishing operation which will cover the importing of text variables for multi plate engra
45. be connected to a computer that is connected to a wireless network in this manner The second configuration is for connection to the Vision Express through a wired network using a standard network cable DO NOT use the crossover cable when connecting to a network In this configuration the Vision Express will be recognized as a network device Connection to the machine in this manner is the easier of the two connection types If there are no network connections available a network hub can be added to allow connection of the Vision Express to your network The third configuration is for a connection from the computer to a hub or router and then to the Vision Express This is WITHOUT a computer network Standard Ethernet cables are used in this configuration Please call your distributor or the service department at Vision for assistance if you are having problems connecting your machine IT IS HIGHLY RECOMMENDED THAT THE COMPUTER USED TO OPERATE THE VISION ENGRAVER OR ROUTER BE CONNECTED TO THE INTERNET THIS ALLOWS THE USER TO ALLOW VISION S TECHNICAL SUPPORT TO ACCESS THE MACHINE AND TROUBLESHOOT IF NECESSARY 2015 Vision Engraving amp Routing Systems Vision Express User Manual 3 1 Computer Requirements Minimum System Requirements CPU Hard Drive RAM Operating System Ports Suggested System Requirements CPU Hard Drive RAM Operating System Ports Dual Core 2 0GHz or higher 500 GB free sp
46. by clicking once outside of the rectangle you have drawn then click hold and drag from the middle nodes of the sides of the rectangle until each side of the rectangle snaps to the appropriate guideline the bottom line of the rectangle snaps to the bottom guideline the top to the top etc 2015 Vision Engraving amp Routing Systems Step by Step Operation 103 You should see one of the two figures below A on Express 34 OTUSO LA LAL Die Eur Lorna ege Enpre Transom em Qptoss Heip Cede a eo x 4119 ws 3000 6000 e e nooo Ha j 4 166 3 131 TN 3 3 a 3 Nu in ma ov 4542 E i 2009 J 108 000 EM aque HOCE amp Wo BG YR Ao AMBESSUNEE es EES NA LCD YS ACOYT kA Pm NIE a Mee 65 0 Re ES CE CS EL E EL ER ERR CT E 7 5 E ERI ui file Edit Layout Arrange Engrave Transform View Options Help uang i 300 ij wes is e oom E ee pap E 3000 ij eom j 8 aque amp ocegueenBuxuyNsTuE FAM EM UEM M M 5 5 7 Precharge i aum 4136 1 711 LL in a Rie 3ipR vi je SR SEE ES E S E EC ESL ER 715 ERI 2015 Vision Engraving amp Routing Systems 104 Vision Express User Manual You can now use the Text Compose tool to type in text or import graphics then size and locate them within the circle or rectangle you have drawn Visior Untitled LOOL File Edit Layout Arrange Engrave Transform View Option Help Obje
47. con should now appear on your computer s desktop along with an icon for your version of Vision 9 software ad Vision Vision manuals Express 9 Clicking on the Vision manuals link will give the user access to User Manuals Installation Guides Accessories and Training Videos If you were supplied with an Orange Dongle orange USB stick keep it installed in your computer s USB port in order to use the Vision software If you were supplied with another color USB stick with your machine it can be removed at this time from your computer Installation is now complete 2015 Vision Engraving amp Routing Systems Installation 43 4 Step by Step Operation 4 1 The Front Panel The front panel of the engraver is shown below In order to maintain simplicity of operation the majority of the machine s settings and controls are through the Vision software interface The front panel has buttons for Start Pause and on top of the machine is the Emergency Stop button Emergency Stop Front Panel There are two green LED indicator lights on the front panel The top indicator light will appear when the machine s power switch located on the power supply is turned on The second indicator light is above the Start Button Indicator Lights Start 2015 Vision Engraving amp Routing Systems Vision Express User Manual The indicator light above the Start Button indicates the status of the machine with the following Fla
48. crewdriver to loosen the motor brush caps Inspect the motor brush for length If the length is under 1 8th inch 3 2 mm the motor brush needs to be replaced Motor Husn Motor Brush Cap Install the new brush into the motor housing replace the caps and machine covers 2015 Vision Engraving amp Routing Systems 120 Vision Express User Manual 6 6 1 Optional Accessories Vacuum Chip Removal System The process of engraving or cutting plastics acrylics sign foam and wood produce a significant amount of debris that can clog the nose cone and or get trapped between the nose cone and the material which will cause engraving cutting depth inconsistencies as well as potentially scratch the surface of the material The vacuum chip removal system is designed to simplify the engraving process and minimize wear and tear on the engraver It uses a vacuum nose cone to remove chips created during the engraving process before they have the chance to create problems The quiet pump coupled with the microfine layered filters assures that your unwanted chips are whisked away effortlessly The vacuum pump canister uses replaceable reusable filters to assure maximum efficiency and cost effectiveness The system allows prompt removal of chips and dust created in the engraving process reducing contamination and overheating in the spindle area Chip removal also prevents the cutter from skipping over letters due to stray particles This vac
49. ct Current Location a CO Back Go to Home nm g A Set Surface d In the following example job a burnishing file will be set up and run on coated brass material 2015 Vision Engraving amp Routing Systems 64 Vision Express User Manual 4 6 1 Example Job 3 Burnishing In this example another feature in the Vision Software will be introduced We will create a Plate Object in order to create multiple items with different text engraved on a single 8 x 6 inch 203 x 152 mm piece of coated brass also known as black brass or trophy brass The plate will use a text import function from an external text file that will be copied into a plate template and the Vision software will automatically format the imported text Begin by selecting the Plate Size Icon and setting the engraving area to the standard Vision Express 8 x 6 inch area Plate Size Origin Selection Current Selection Vision Express 8 00in x 6 00in X Dimensions Width Selected Driver Vision Express Engraver Height I p 000 E x 6 000 inch 3 Measure Loox Cancel To create the Plate Object select Layout Plate Object Create Plate from the top toolbar menu File Edit Layout Arrange Engrave Transform View Options Help Objects U Size Move 2 362 0 0 Arrange and Distribute in Group B ey Ungroup h FE Ungroup A z Plate Object Plate Size Plate Frame le 0000
50. ction to Computer Using Crossover Cable PG Vision Machine or Controller Once the machine is connected directly to your computer s network port with the crossover cable the gray colored cable turn the machine on The power switch for the Vision Express is located on the power supply box for the machine Once the machine has initialized an audible bump will indicate that initialization is complete plug the supplied Vision USB drive into an available USB port on your computer NOTE This installation is performed on a Windows 7 PC For Windows XP Windows 8 Windows 8 1 or Windows 10 the screens are slightly different The computer will recognize the USB drive and the following screen will appear Select Open folder to view files Select Continue without scanning Microsoft Windows Q AutoPlay a Do you want to scan and fix Vision F Vision F There might be a problem with some files on this device or disc This y can happen if you remove the device or disc before all files have been written to it Always do this for pictures Scan and fix recommended This wall prevent future problems when copysmg files to this Pictures options device or disc aa Import pictures and videos S ina window Continue without scanning General options 7 Open folder to view files using Windows Explorer 31 Use this drive for backup k i j vy e Speed up my system E vo
51. cts D esa x 0000 5200 j eo zs c noon 3j eie es roo d rom zw Fe B E gu6 oeg Wesen Pu RV Aah i Eak ER 2 3 4 Rc t 7 EA fi 7 X i VISION EXPRESS NODAVER ENGRAVER J i ss ru A RSs ee Since we are engraving on acrylic in this example we will now mirror the text so that it will be reverse engraved Make sure the text and or graphics are selected then click on the Horizontal Mirror icon on the top toolbar Transform View Options Help 119 ij 2506 i 100 000 Hs C o 000 515 ior i 100 000 Hs C Reka Se RY Horizontal Mirror 2015 Vision Engraving amp Routing Systems Step by Step Operation 105 The graphics should appear as shown below An sion Express 9 U aiid OD Fite Edit Layout Arrange Engrave ransform Yeew Options Help x 0000 z O000 E 105 000 E c 0000 i Dips 0 Baa EE xm ries uu s woo 4 Foo Ff 98000 Fe TITTELIT RE KV Aah jg aN 2399x MWolelV a3vAsou Mewe horizontal guideline EFFETS In order to make sure the engraving will be located properly we will send this file to the engraver as a Dry Run The Red Dot Laser Pointer will show where the outline of the engraving area and the graphics will be engraved If we were not accurate in measuring the X and Y positions of our engraving area with the cutter we
52. d remove Remove the top cover screws and top cover then remove the carriage cover screws and carriage cover spindle Cover shown partially removed Top Cover Screws Fa S NC 2015 Vision Engraving amp Routing Systems 118 Vision Express User Manual Carriage Cover Screws To install the new belt position the belt in the groove of the motor pulley and pull the belt toward the top of the spindle It will help to pull the belt forward and roll the front portion of the belt downward when stretching it over the top of the spindle Once the belt is in place rotate the spindle by hand a few times to check for binding and to make sure the belt is properly installed Re install the covers 2015 Vision Engraving amp Routing Systems Maintenance 119 5 4 Changing the Motor Brushes Motor brushes are a wear item on the engraver and will eventually require replacement Motor brushes experience wear during rotary engraving or cutting operations The life of the motor brushes will depend on the usage of the machine and they will typically last for several years NOTE Unplug the machine from its power source before attempting this procedure Failure to unplug the machine could present an electrical shock hazard To easily access the motor brushes for removal it is recommended to remove the top cover and carriage cover as described in the previous section Motor Brush Caps rear view Use a flat blade s
53. der to hold the engraving material in place Select the Engrave icon from the left toolbar ELT The Cut Toolbox will appear and the options for engraving will appear on the top toolbar Make sure the Device selected is for your machine then select the Tool Setup icon File Edit Layout fJurange Engrave Transtonmm View Option Help a B Tod All Tools mE Copas ei i i api Lhaipa E eas Cut Toolibax Cr ya im P gt EREX AL 2015 Vision Engraving amp Routing Systems EN Vision Express User Manual The Tool Setup window will appear Select the appropriate material from the Material Selection drop down list In this example the material Metals Diamond Drag is selected Then click on OK Since we are running a file for the first time we will select the Dry Run option from the Cut Toolbox Cut Toolbox COXMOR Make sure the D appears by selecting it The default is Off for the Dry Run which will engrave the plate We want to make sure our file has been set up properly in this example and that the material is positioned correctly NOTE Dry Run Operation There is an offset between the spindle and the red laser pointer of approximately 0 38 inches 9 6 mm in the X and 0 44 inches 11 2 mm in the Y directions Therefore if the characters to be engraved extend beyond 7 56 inches 192 mm X to the right and 5 62 inches 142 7 mm Y toward the bottom of the machine s home posit
54. dle of the Plate Object P5 Vision Express 9 Burnishing1 CDL File Edit Layout Arrange Engrave Transform View Options Help AQgue EOS uere Enter any text in the format you wish to use In this example two lines of text are entered as variables it does not matter what you type The text entered is only for formatting and will be replaced with the text imported from the txt file vision Express 9 Text Compose Burnishingl CDL ME File Edit Layout Arrange Engrave Transform View Options Help Iz OE le ee ws hisha emar ma a o a eo a e e es eee PLE a di cs o Cal Jonn Smith President d ei iig 2015 Vision Engraving amp Routing Systems Step by Step Operation Each line of text can be independently set for font and size Highlight the text to be changed then from the font list on the top toolbar choose the font to be used for the selected text and double click on the font name If the size or other parameters need to be revised use the toolbar fields to modify the font style Please note that in this example the Width Compression for the text was adjusted In order to adjust the Width Compression select the text click on the Toolbar Mode icon shown below d Line 85 c Character IE Frame r Line postion t Compress at Bounds Select all text and select the Width Compression Mode by clicking on the drop down list as shown
55. e me Edit Layout Arrange Engrave Transform View Options Help RVRHES 85 E ES mu EROR EEN John Smith President After clicking in the center of the plate all fields are merged and multiple plate objects will be created based on the number of text variables selected Hie Edit Layout Amange Engrave Transiorm View Options Help x dit o000 1000 fs e none ea ne 3 Locos a yino i gomo 0000 hy B ES LELTE e S aren Ew LEGALE d v u l o u c e o c o amp e L c Jon omi Joe Nein qu Gerber Tom White pe Con bll m Tng perations Manager Production Manager HR Manager Shirley Boll Ing Ron Williams Bethy Fomsworh d Assistant Sales Manager Marketing Manager EL Ply Rasmussen Peri Langston Torn don agir Manager QA Manager CE ilo ei a TR ELE ELS CET RR C CET CL ER ER CL IA 7 8 2015 Vision Engraving amp Routing Systems Step by Step Operation Also if there are more variables than can be fit into one plate in the Vision software multiple plates or pages are automatically generated for individual output to the engraver The lower right corner of the Vision software screen allows the user to view the individual pages During the Engrave operation the user will select the page to be sent t
56. e Holds various cutters and allows for cut depth adjustments 11 Motor Belt Supplies rotary motion to the spindle 12 Spindle Motor Pulley not shown Behind the spindle and attached via the motor belt the motor pulley drives the spindle rotation when rotary engraving or cutting The spindle motor pulley is hidden by two covers 13 Spindle Pulley The top part of the spindle where the motor belt rides 14 Spindle Micrometer The part of the spindle that the user adjusts to set engraving depth 15 Spindle Nose Cone The part of the spindle that rides on top of the material while engraving Cutting depth is determined by the distance the cutting tool extends below the bottom of the nose cone Figure 1 4 Spindle Cover Removed Spindle Pulley Motor Belt Spindle Spindle Micrometer Spindle Nose Cone 2015 Vision Engraving amp Routing Systems General Information 3 Installation In the following sections the complete machine and Vision software installation will be outlined There are three connection configurations possible with the Vision Express The first is a direct cable connection from the Vision Express to your computer via the network port There is a special crossover cable supplied with the machine for this connection type This configuration is for a stand alone computer that is NOT connected to a WIRED network or internet The machine can
57. e Network and Internet or you will see the Network and Sharing Center immediately If you see Network and Internet select View Network Status and Tasks which opens the Network and Sharing Center If you see the Network and Sharing Center open it Then select Local Area Connection as shown below GC od Hox Cosa Panel amp All Convol Panel hems Meteo and Share Cerne Loni Pare Fieorrae T E v Hr ver Dassc eie h maa 2nd set up connections Chase slapi writing A de the Lhe amp wancpd hanna utn USMLLLFL A J Te aL EDITI birme Mn comqester LES yia P ouod ui epi de pibinetey aed CO Acpem nype uera Domain reverie Correia Dii your Giri argi Set up a wonelest brome diia ad fc or VPN comer tions oF gt Connect or neponnec bo a w reles weed dip or WPA nere coneection Annes Fiber anal primierr kocatesl on ogee meter computer c cha during peri u Diana ard negar eee Seber or det mobieshochng imniormatien Hammers Fomei ies V ridet Tong d Select Properties 2 Local Area Connection Status General Connection IPv4 Connectivity Internet Fut Connectivity Ho Internet access Media State Enabled Duration 00 33 43 Speed 100 0 Mhps Details Sent A Recehved ac 3 435 157 22 049 839 a Disable Diagnose 2015 Vision Engraving amp Routing Systems 30 Vision Express User Manual Then select Internet Protocol Version 4 TCP IPvA U Local Area Connection Properties Net
58. e condition of the box for external damage In the event of apparent external damage notify your shipping carrier upon receipt and call your sales representative or Vision immediately Note The shipping container is considered reusable and should be stored for use in the event of service need or upgrade Step1 Open the foam packed shipping carton In the top of the carton will be a cardboard box with all of the machine accessories including this manual The following items should be included 1 Vision Express Machine 1 Vision Express Warranty Card 1 Vision Express Installation Guide 1 White Blue or Orange USB security dongle Contains User Manual and Vision Software 1 Ethernet Network Cable 1 Crossover Cable 1 Power Cord 1 External Power Supply 1 0 015 FLX Plastic Cutter 1 Diamond Drag Cutter 16 x8 inch Multi Mat Material 1 Spare Motor Belt 1 Allen Wrench Set 1 Cutter Wrench 1 Technical Support Label 1 Delivery and Sign off Sheet 1 Accessory Sheet TON US SNS AN HAN EN NS Check to see that all of the items are included Should any of the contents be missing damaged or of the incorrect type please call your sales representative or Vision immediately Step 2 Prepare a clean level surface to put the engraving machine on Carefully lift the machine out of the carton and place it on the table Step 3 After unpacking the machine make sure that you SAVE THE CARTON FOAM PACK and ANY OTHER BOXES They can be r
59. eration 8 mb a a Ms ee oa Em NOTE The design of the Vacuum Chip Removal System is to clear the debris away from the engraved material and prevent the chips from scratching the surface of the material during operation and or getting trapped between the nose cone and the material when using the proximity sensor function and causing the engraver to not engrave to the proper depth When the file is complete remove the material from the table HINT Use a light bristle brush to clean out any debris that may remain in the engraved characters i 2015 Vision Engraving amp Routing Systems 62 Vision Express User Manual 4 6 Burnishing In this section we will set up to engrave with a burnishing cutter The figure below shows the Vision Express spindle with a burnishing cutter and an optional EZ Rider burnishing adapter The Vision Express spindle with burnishing cutter EZ Rider Burnishing Adapter Set Screw E arae ia Pure Cutter 4 Spindle Housing ET g i icrometer fa 4 Retainer Ring LE qose Cone Burnishing is different than standard rotary engraving mainly because the nose cone is not used to set the depth of cut Burnishing does not actually cut deep into metals rather it cuts the painted surface off of metals To effectively burnish it is recommended to use an optional EZ Rider burnishing adapter This helps to control the pressure of the cutter applied to the material Bu
60. es optio ris device or disc Impart pictures and videas BE Lans Windows Continue without scanning General options Open folder to view files using Winds Mt Use this drive for backup s Speed up my system 2015 Vision Engraving amp Routing Systems Vision Express User Manual Locate the file named Start and double click on the file to start the installation The screen below shows Start exe but your computer might not show the exe portion 1 a re Organize zi Open s Favorites NE Desktop ie Recent Places HM Downloads 4 Libraries Documents a Music i Pictures H Videos K Computer amp Local Disk L M OVO Drive DX Fc y Vision IF b Camera b edmedata Lk dipti L Connectrty Ma Ll Firmware Serie bk Ponts L USBtoSeria b Vision Machine b Vision Pra dong 7 m Siart exe amp Vision Software Computer Vision F Mew folder Camera cdenecdata b ClipArt Connectivity Manager Purnwwane Senes and Controllers Fonts usmtaseria m p m m N E wm ww Vision Machine Tools v4 Vein Pra dangie driver Vision Screen Backraunds Vision Senes 1 and Z Controller Driers Vision Senes 3 Controller Drivers Vision n m Ee F VPrTO ALITORLIN EN productsini products ici Head ree tet slcdmenucdi SLCDIMENLLEXE manifest E Startexe Vision sotwa es La VSIA amp 340 KE Lb Vision Engraving amp Routing Systems Machine setup am
61. eter at the bottom of the spindle should be rotated to the right counter clockwise when viewing from the top of the spindle To set a depth of 0 010 inches 0 25 mm turn the micrometer to the right 10 clicks Each click of the micrometer is 0 001 inches 0 025 mm Run a job with an initial setting of 0 005 0 010 inches 0 12 0 25 mm After the job has run for a short time press the Pause Button on the front panel then adjust the micrometer for more or less depth 2015 Vision Engraving amp Routing Systems 58 Vision Express User Manual 4 5 1 depending on the whether the engraving is acceptable Note be careful not to set the depth of cut greater than the material thickness This will cut completely through the material and potentially cut into the t slot table For a detailed example of running an rotary engraving job please see the following section Example Job 2 Rotary Engraving In this example a sign will be made using engraver s plastic The piece is pre cut and measures 4 inches x 6 inches 100 x 150 mm Note In this application it is highly recommended to use the Vacuum Chip Removal System as described in the Optional Accessories section The process of engraving or cutting plastics acrylics sign foam and wood produces a significant amount of debris that can clog the nose cone and or get trapped between the nose cone and the material which will cause engraving cutting depth inconsistencies as well as
62. eused in the event the system must be transported to another location or returned for service Improper packaging for shipment can damage the machine and may void the warranty 2015 Vision Engraving amp Routing Systems to Vision Express User Manual 2 2 Machine Description amp Terminology This chapter briefly describes the major components of the Vision Express engraver and will help you identify the parts of your engraver which are discussed elsewhere in this manual SPECIFICATIONS Z Axis Clearance 1 25 inch 31 75 mm Definition the distance between the bottom of the spindle and the work surface Z Axis Stroke 1 25 inch 31 75 mm Definition the travel distance of the Z axis mechanism or spindle Table Resolution 0002 inch Definition the smallest controlled motion the table is capable of Maximum Speed 3 inches per second 76 2 mm s opindle Type 11 64 inch 4 366 mm top load Maximum Work Area 6 inch x 8 inch 152 4 mm x 203 2 mm Maximum Work Piece Size 8 inch 203 2 mm x Unlimited Overall Dimensions H x W x D 9 5 inch x 17 5 inch x 17 5 inch 241 3 mm x 444 5 mm x 444 5 mm Table Top T Slot Interface Ethernet Controller Embedded Power Requirements 110 220 VAC shipping Weight TBD Shipping Dimensions TBD 2015 Vision Engraving amp Routing Systems General Information 11 DEFINITION OF TERMS see Figures below 1 Front Panel Allows the user to start pause and resume
63. file should appear as shown ae Center AIRI iit CENTURY Mts a Gries Fit mj Crue PADa Fo meme doe Fatton CENTURY AIRLINES CENTURY AIRLINES Gatified Fight f Certified Fight pall pid Cutting After sending the engrave file to the machine the Filter by Color window will re appear signaling that the software is ready for you to send another file to the engraver Since we need to change the material setting select Stop Cutting Filter by Color Hee m Filter Reg Marks ra Stop Cutting Select the Engrave icon from the left side toolbar then select Cancel from the Filter by Color window Filter by Color Filter Layer Filter Reg Marks 2015 Vision Engraving amp Routing Systems Step by Step Operation 83 Select the Engrave icon from the left side toolbar then select the color for cutting in the Filter Layer drop down box in the Filter by Color window select Red for this example The screen will show only objects in the color selected in the Filter by Color window Filter by Color Filter Layer Filter Reg Marks Change the material setting by first clicking on the Tool Setup icon then selecting Engravers Plastic Cutter Beveler from the drop down list then click on OK File Edit Layout range Engrave Trantor View Options Help Too AllTools Copies ELT ani Device xpmss H1 T 600 Vi
64. g operation Always stop the machine before making any adjustments Do not operate the machine with the covers removed Wear safety glasses when cutting any materials that emit chips Use extreme caution when inserting or removing cutters Before any servicing disconnect the power cord To avoid electric shock or equipment damage ensure that the machine is connected to the appropriate electrical source as noted in the installation procedures Never operate the equipment with damaged or frayed power cords loose connections or exposed extension cords where someone can walk on the cord and create a tripping hazard Be sure to hold the plug not the cord when disconnecting the machine from a power source Place the machine in a location with low humidity and a minimum of dust Follow the maintenance instructions for proper cleaning of the machine s air filter If your machine does not operate properly in particular if there are any unusual sounds or smells coming from it immediately unplug it and contact Vision s service department or your local distributor Unplug the machine when it is going to be left unused for an extended period of time 2015 Vision Engraving amp Routing Systems Introduction 9 2 General Information 2 1 Unpacking and Taking Inventory The Vision Express engraving system has been shipped in one carton unless other accessories have been ordered with the machine that will not fit in the box Examine th
65. greatly simplified through the use of the optional vacuum chip removal system The vacuum chip removal system removes chips and dust created by engraving This system can also extend the life of other components in the system as prompt removal of chips reduces contamination and overheating in the spindle area The vacuum chip removal system also keeps the nose cone from skipping over letters when chips become trapped between the nose cone and the engraving material Cleaning The Nose Cone The nose cone around the cutter may accumulate dust and chips that cannot be removed by vacuuming or blowing on them with low pressure air CAUTION High pressure air can damage the spindle Two types of nose cones are available one nose cone is designed to be used with the vacuum system the other is not Cleaning methods depend on the type of nose cone in use With a vacuum chip removal system most of the chips will be removed during the engraving process If the suction nozzle becomes clogged remove the hose connection to the nose cone Remove the cutter then unscrew the vacuum nose cone Using a vacuum or an air hose clean out the nose and the vacuum tube leading to the nose cone Reinstall the nose cone and the vacuum hose Without a vacuum chip removal system you should remove the cutter before attempting to clean the nose cone The nose cone retainer ring the nose cone and the micrometer collar should all be removed and cleaned using a vacuum or compre
66. he Vision software Highlight the text and select copy from the edit menu or right click and select copy Note that in this example the two variables are entered as subsequent lines in the text file and that there may be difficulties when importing from other file formats A simple text file created in Windows Notepad is suggested 3 Burnishingl txt Notepad File Edit Format View Help Jonn Smith President loe Klein Vice Presiden Patti Gerber controller Tom wnite Operations Manager Jerry Campbell roduction Manager Diane Kroenig HR Manager Shirley Bo Executive Assistant ton Williams Sales Manager Betty Farnswortn Marketing Manager Perr Langston Manager Karen Louden James CEO To insert the copied text select Layout Plate Object Paste Clipboard Into Plate File Edit Layout Arrange Engrave Transform View Options Help Objects 2 Size Move a 2 500 100 000 EE e 0 0 845 0 1 i ictri s 3 ea 0 Arrange and Distribute lt o0 EN 100 000 Ae amp 7 Group Ctrl G VESPERE B ed Ungroup Alt G a 9 f LS W Pad h 5 Ungroup All 25 3 3 5 4 4 5 cn Plate Object Create Plate a Plate Size Add Another Plate Plate Frame Remove Last Plate 7 7 Paste Clipboard Into Plate Qu ch BB Vertical Mirror Plate Contents k l Horizontal Mirror Plate Contents 2015 Vision Engraving amp Routing Systems Vision Express User Manual Click in the center of the plat
67. ht 5 il AS A i D Du enda 31C En tail Century AIRLINES IR Certified Flight Assistant 2015 Vision Engraving amp Routing Systems Step by Step Operation Lastly before we send the file to the engraver we will separate the graphics into two different colors one for engraving and one for cutting This is necessary so that two files can be sent to the engraver independently and a cutting tool change can be performed after engraving To change the Plate Object frames to another color red in this example select the Plate Object frame then click on the Red color icon on the bottom toolbar of the Vision software It is also a good idea to verify the color of the other objects on the screen If all other objects are to be Black then select everything except for the Plate Object frame and click on the Black color icon at the bottom of the screen Many times when importing graphics the color is unknown so making sure the graphics are the correct color is good practice Note that each page of the file will need to have the plate frame color changed EI WI MUN Eo en LG CI f Jl Il yA rar KOEI At HY Y a f ACIS I IU KSLA P TF ICH Lid 3 CA i 7 i Fr 2 AID INrPFC pr s AIDIINIF G THDY 4d F ruTHMDV d L CENTURY AIKLINEO CENTURY AISLING s e Tm 91 a JF we 3 x 2 evil ted Might S Lerufted ghi Assistant Assistant m ART LJ E PNA lr YE
68. image is shown below after it was imported and converted to a vector outline It is ready to cut or engrave PS vison bepress s Unitied1 Oi x DN pie Eid Largeur Auge free heee yee Qpeem Help amie ee eee jj id sog E X557 he k erie e n r WW rr ha i P bul r i La J ab Ph c 9 E da j agr 2 six ri L1 4 eae aer a ELI 538 eo Vector Hatch Fills When an outline of an object needs to have the interior or sections of the interior engraved the Hatch Fill tool is used As an example if a simple circle is drawn in the Vision Express 9 software but the user wants to engrave the entire circle not just the outline a hatch fill is used to create the vector fill path for the engraver to follow In this section three applications of a hatch fill will be shown Filling a simple object After creating a new file in the Vision Express 9 software draw a circle using the Circle icon from the Shape Tools flyout menu T5 vision Express 9 Untitled1 CDL File Edit Layout Arrange Engrave Transform View Objects 0 cua x 0 000 z i ake hen aoe nowo 4 go E TRR 15 2 m Circle 2015 Vision Engraving amp Routing Systems Vision Express User Manual Click hold and drag a circle then select the Hatch Fill icon from the Stroke and Fill Tools flyout menu Vision Express 9 Parametric Circle Untitled1 CDL Eile Edit Layout Arrange E
69. in the Vision software File Edit Layout Arange Engrave Transform View Options Help size Move Arrange and Distribute Align to Last Object Group Ctii G Align to Sign Blank li Left Alt Delete Ungroup Alte Right Alt Page Down Ungroup All Top Alt Insert Bottom Alt Page Up Plate Object d Center Plate Size Cen Horizontally Alt End Plate Frame Centers Vertically Alt Home The Break Text warning may appear If so select No If Yes is chosen and more than one line of text has been entered each line will align on top of one another in the center of the plate Do you want to break multi line text objects apan Don t show this message again Tes At this point the screen should appear as below P5 Vision Express 9 Vision Engraver1 CDL File Edit Layout Arrange Engrave Transform View Options Help Paragraph 1 TET gj 22 100000 2 407 0048 E s i aJ 3 rz d 100000 Li mj zi Se j i IN e LI mj a Fill RGE Black Stroke None Layer Layer 1 Transparency None 4 4 0 4 aE BBR E E E E ER E E RR E33 7183 83 O 2015 Vision Engraving amp Routing Systems Step by Step Operation 53 Next the material should be placed on the engraving table with the upper left corner of the material positioned in the home position upper left corner of the engraving table Note that the Multi Mat material has been placed on the t slot table in or
70. ion the file will not run because the spindle would have to move beyond its limits When ready to send the file to the engraver make sure the engraver s power switch is turned on and the machine has initialized then select the Engrave icon from the Cut Toolbox Cut Toolbox O105 Lek 2015 Vision Engraving amp Routing Systems Step by Step Operation 55 Note keeps hands and other loose objects away from the engraver during operation Press the Start Button on the engraver to begin the Dry Run The Dry Run feature will automatically activate the red dot laser pointer and show the user where the machine will engrave Note If the spindle turns or begins to drop toward the material either press the Pause Button or the Emergency Stop Button on the engraver If either of these occur make sure that Dry Run was selected in the Cut Toolbox shown as the letter D and that the spindle has not been turned on The Spindle icon on the Cut Toolbox is show below for reference Spindle icon shown as disabled cut Toolbox i COO Ab amp AD wa i Red Laser Pointer Red Laser Pointer Located Up and To The Left of Spindle Centerline 2015 Vision Engraving amp Routing Systems 56 Vision Express User Manual If the file and material appear to be positioned properly and you are ready to engrave select the Engrave icon from the left toolbar turn off the Dry Run option and check to make sure the Proximi
71. ion Express User Manual 4 Changing the Motor Br slies cuore eique ever ure rave dies Une EYE aaO coda ca dp xeu aes esas rRU S Use qO SS voe Rcge 119 Part VI Optional Accessories 120 1 Vacuum Chip Removal System uiscera cox eden kV dva a ER ira ean R DXY e UE Rx Yu NE 120 2 QUICK LOCK t a 121 2015 Vision Engraving amp Routing Systems Introduction 5 1 Introduction About This Manual This manual is designed to provide you with information about your Vision Express engraver Beginning with unpacking the machine and continuing through installation operation and lifetime machine maintenance this manual does not attempt to teach the user how to become an expert in engraving computer usage or engraving software usage Some previous knowledge of engraving terms and the engraving process is certainly beneficial For information on the Vision Engraving Software see the Vision Engraving Software manual For more information on your individual computer system see your computer s user manual or contact your computer distributor To begin locate the White Blue Dongle or Orange Dongle or USB Stick included with your machine in the Accessories Box Important Note The Vision software is available in two versions one with a dongle and one that is dongle less and is loaded on to a USB Memory stick If your machine was delivered with or you currently have the white blue or orange software dongle DO NOT LOSE IT The Vision
72. late size Then simply select File Import from the top toolbar menu T Vision Express 9 Untitled1 CDL File Edit Layout Arrange Engrave Transform Mew Ctrl M DOO Open Ctr 0 v 000 Save Cumi amp Save As Shift Ctrl 5 P w l impari h I I5 Install Exit a 2015 Vision Engraving amp Routing Systems 86 Vision Express User Manual Using the drop down menu for Files of type select Vectorize bmp bmp then choose the file and select Import Impest File Look in LI Recent aces Die skiop fe Thick Log Atan Be nan Lk Job Files ame i Bumishing L Diamond Drag IL Express Job Files b Profile Cutting b Rotary Engraving E Flows P F ikt roe Files al hpa Vactonre bmp bap La kis ne Peg i es m Date modified 1 10 2017 5685 AM 1 10 2017 5587 id 1 20 2012 1033 AM 1 12 2012 2 54 PM 1 10 2012 S48 AM 1 16 2012 2 49 PM impor x Cini The next screen has only one adjustment Alignment Bitmap Density There is a slider bar for darkening or lightening the image to show more or less detail The default slider position is recommended Select OK and the bitmap will be automatically converted to a vector outline for engraving Image Preview Size in peh Width Rasolutien Alesnereera bimep Deorcity 26 9 K8 73 DF Lighter 2015 Vision Engraving amp Routing Systems 4 8 2 Step by Step Operation The final
73. n the cutter knob turn the knob COUNTER CLOCKWISE when viewed from the top of the spindle until it is hand tight Then you must zero the cutter To do this you must first turn the micrometer so that the pointer points to O Note it is helpful to first turn the micrometer to the left clockwise until threads just start to appear on the spindle This Will be about 3 4 full turns of the micrometer from its uppermost position This allows for sufficient depth adjustment when turning the micrometer to the right With the machine powered off take a scrap piece of material and push it up underneath the nose cone and hold it there Loosen the cutter knob set screw and push the cutter down until it just touches the material Tighten the cutter knob set screw The cutter is now zeroed To run a job turn the machine on by flipping the switch on the power supply then set up the job in the Vision Software For more information on this see the Vision Engraving Software manual and the example job file in the next section Put the material on the t slot table as described in the previous section Adjusting Depth of Cut Cutting depth depends on the type of material being engraved Generally manufacturer s of engraving plastic provide recommendations for cut depth If a recommended depth is unavailable trial and error can be used to find the appropriate cut depth Since the depth is set to zero at this time in order to increase cut depth the microm
74. ng applications The Multi Mat material is useful for both applications but using double sided tape or a spray adhesive can be a better choice for some applications For most materials and engraving applications the Multi Mat material is the easiest to use Simply place it on the table and place the material to be engraved on top of it When cutting completely through or kiss cutting materials care must be taken to not cut too far through the material or the Multi Mat will be slightly cut in the process The most common approach to cutting when using the Multi Mat is to set the cut depth using the machines micrometer or the stacked material method as described below and in the section on Profile Cutting When using the micrometer the material thickness should be measured with calipers Keep in mind that some materials can vary in thickness and there may be areas that remain uncut For a detailed explanation on the use of the micrometer for setting cutting depth see Example Job 4 in the Profile Cutting section Using Sacrificial Material Many times double sided tape can be a quick and very secure way to hold material down the the t slot table The downside to using tape is that it will remain on the table and can be a problem to remove A better solution is to place Multi Mat material on the t slot table then place a piece of sacrificial material of the same type as being cut on top of the Multi Mat Then apply double sided tape to the sacrifici
75. ngrave Transform View Options Help Boma x 2043 a E a i ANREGEN West N E 0 05 2 T o 3 35 RN REP be After selecting the Hatch Fill icon the selected circle will be vector filled with the default settings Note that on the top toolbar menu tool options are now shown and the Tool width is set to 0 015 inches Fill angle is at 0 000 degrees the Fill style is S sweep and the color is Red When selecting the Tool width it is recommended the have a 20 25 overlap on each stroke To determine Tool width the cutter tip width will determine the Tool width If a cutter with a cutter tip width of 0 020 is being used then the recommended overlap for the Hatch Fill would be 0 020 x 25 0 005 inches To produce an overlap of 0 005 inches subtract 0 005 from the cutter tip width 0 020 0 005 0 015 Tool width If a cutter tip of 0 050 is used then the overlap would be 0 050 x 25 0 0125 inches so the Tool width for the Hatch Fill would be 0 050 0 0125 0 038 inches The user can experiment with different Fill angles and Fill styles to determine what looks best Tool widths can be changed as well More overlap creates a smoother background engraving but requires more time Less overlap will be faster but the background can become rough If the Tool width is greater than the cutter tip width portions of the background will not be engraved Doing so creates a visible hatch fill which may be desirable for some applica
76. nter the plate size to be engraved for this example 3 x 2 Current Selection Dimensions Width Height 5 000 x 2 008 7 inch Selected Driver Vision Express Engraver Measure Cancel To add text click on the Text Tools icon 2015 Vision Engraving amp Routing Systems Step by Step Operation 51 Click somewhere in the drawing to begin typing text Note that on the top toolbar the various font editing fields have appeared The user should become familiar with the various ways fonts can be formatted with the toolbar options For this example the only change was for the font height which was set to 0 500 LAN zj eh an Le Ry Aare Jie FF e um fal J Come fa 2r Erir Ted Oh Chiaia Satu FFERES LEE Ee e Begin typing text to be engraved CE Pr eH ia cime E zw sx came 3 ae 3 9 wan fof im z wea J 8 nM zi amp 9 amp eo Sd4o9E9 sxnaBmg xcu 4 ATA y H4 a M E RN amp PR kw P Fil FOE Bisch Sarda Nona Lirie Layi 1 Trasseaeasey Mona sir LCBIBESEROSESOSNUP x28 2015 Vision Engraving amp Routing Systems 52 Vision Express User Manual In order to align the text to the center of the plate select Layout Arrange and Distribute Align to Sign Blank Center as shown below from the top toolbar Note that there are several ways to align objects with
77. o the engraver l EMT T p ME evious Page To finish this example job set up the engraver for a metal burnishing application as described in the previous section and select the Engrave icon from the left toolbar then click on the Tool Setup icon chose Metals Burnishing as the material and click on OK If you choose to run a Dry Run as shown to make sure the setup is correct proceed as in prior sections to send the file to the engraver Tool AliToolb C imi 8 001 oa na E EE LJ B Mata Bumishing hd Device VisionExpressEngre gt i 500 EB 4 1 15 eT EREET 4 AEST E 55 6 65 ioo OS TENDA LI TTT Jom SLT Toe Klein Patti e E eee TE uci a ex ae RAS Note that if the plate objects are left as part of the file sent to the engraver they will engrave as well If this is not desirable simply select the plate object within the Vision software and delete it prior to sending the file to the engraver Alternatively the plate object may be changed to a different color than the text to be engraved Within the Vision software the Engrave by Color option discussed in the next example job can be used to only send the text to the engraver In this example the plate object lines were engraved muUo K Pres sident Vice President Cont VP hi 2 TV or V Lli impel ig T L PEINS Manager HR HEC Ron Williams Hel onem O5 Assistant Sale
78. olbar only visible after selecting text or after clicking on the Text Compose icon then clicking within the plate object then select the Frame mode This will allow sizing and placement of the text field nie Line 6 5 C Character IE Frame Line postion ME Compress at Bounds Next we will re size the text area and type in some text it does not matter what text is entered here It is just entered to create the text object To re size the text frame click and hold with the left mouse button on the black edge of the text frame and drag the frame to the appropriate size then 2015 Vision Engraving amp Routing Systems Step by Step Operation Two more text fields are entered in the same manner re sized and fonts are changed Certified Plighi Assistant 1 eT At this point we need to change the two fixed text fields to graphics so that when we import the text file for multiple badges the correct text is replaced Select the two text fields shown and from the toolbar select Arrange Text To Graphics HINT to select more than one object click on the first object hold down the Shift Key then click on additional objects Layout Ar Engrave Transform View Options Help jh 2 Order 2597 2 100000 dl 0 000 2 A Make Path Ctri H 0882 ij 100000 4 Break Path Ctri J i Text To Graphics Alt B Ge enh Se A Paine d C
79. oller This connection uses the following items vi o Client for Microsoft Networks vi oos Packet Scheduler vi rie and Printer Sharing for Microsoft Networks w ad Internet Protocol Version 6 TCP IPv6 MI p CP IPv4 M 4 Link Layer Topology Discovery Mapper I O Driver MI d Link Layer Topology Discovery Responder Install Description temet Protocol Version 4 Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication across diverse interconnected networks OK jl Cancel You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 192 1658 3 100 Subnet mask P55 255 255 0 Default gateway Obtain DHS server address automatically Use the following ONS server addresses Preferred ONS server Alternate ONS server Validate settings upon exit 2015 Vision Engraving amp Routing Systems Installation 21 The IP address of the machine will need to be set to set up the connections properly Select the box next to the machine now listed in the window to expand the information Then select Configure Vision Express Engraver at the bottom of the screen l5 Discover Machine Tools o oco x igi My Computer
80. onvert To M Clipping Shawn Gbert Certi fied Flight i ASBStstanrity CENTURY AIRLI INES 2015 Vision Engraving amp Routing Systems Vision Express User Manual The two text fields are now non editable graphics and will not be replaced when importing a text file with variable text Next copy the list of text variables from a Notepad text file and select Paste Clipboard Into Plate then click in the middle of the Plate Object Size Move 0 000 100000 4 c 0000 Arrange and Distribute s oo E 100 000 j 4 Group Ctrl G Ungroup Alt G P EA E E X Ungroup All 415 25 3 Plate Object d Create Plate Plate Size Add Another Plate Remove Last Plate Faste Clipboard Into Flate Vertical Mirror Plate content MY Plate Frame Horizontal Mirror Plate Contents Certified Flight Assistant Note that in this example there are 6 names that were imported so two pages are created in the Vision software Vision Express 9 Cut and Engraved Badges COL iw lal File Edit Layout Arrange Engrave Transform View Options Help Otgect D s a x 0000 a 0000 4 r t ned zs e nons SW 8 205 1 189 in mi us v 0 000 z f omo d ow j 8 mi RVs SCH Be eA Eu LACE E RIE Joe s Ei x r LF f We K ale a aa Slaughter JEO GUNG d A ZA I Aether n Century AIRLINES Cewruov AIRLINES rd ified Flight 5 a Certified Flig
81. ords and to know the expiration date of any Warranty The above and foregoing is the only warranty of any kind either expressed or implied by statute or otherwise regarding the System its fitness quality merchantability or otherwise Any warranties implied by law are hereby expressly disclaimed No oral or written information or advice given by Vision its Dealers Distributors Agents or Employees shall create a warranty or in any way increase the scope of this warranty Neither Vision nor anyone else who has been involved in the creation production or delivery of the System shall be liable for any direct indirect consequential or incidental damages including damages for loss of business profits business interruption loss of business information and the like arising out of the use of or inability to use the product Any software supplied by Vision in conjunction with the purchase of the System for use therewith shall be governed by its own separate software license and warranty agreement Terms and Conditions are subject to change For Warranty Service Call 602 439 0700 Please have your machine serial number ready before calling Vision Engraving amp Routing Systems is owned and operated by Western Engraver s Supply Inc Phoenix Arizona USA 2015 Vision Engraving amp Routing Systems Vision Express User Manual 1 2 Safety Precautions OQ AQ RB A QA Q Q Keep hands clear of the bottom of the spindle durin
82. p software installation Step 1 Setup Machine Step 2 Install Vision Software Optional Items DACS camera Machine Tools Install open drivers Explore Memory Stick Exit 2015 Vision Engraving amp Routing Systems Installation 25 When the software is installed select Finish Installshield Wizard InstallShield Wizard Complete Setup hes finished installing Connectivity Manager on your computer J 17 gt Desoover Machine Tools msc HE My Computer Ii Vision Express Engraver 15983 The configuration is complete at this point Close the Machine Tools Discovery window and return to the Main Installation Screen to proceed with the Vision software installation in the next section 2015 Vision Engraving amp Routing Systems 26 Vision Express User Manual 3 2 3 Using a Network Hub ONLY Connection from PC to Hub or Router to Machine or Controller Hub Vision Machine i PIU or Controller Once the machine is connected to a hub or router and the hub or router is connected to your computer s network port turn the machine on The power switch for the Vision Express is located on the power supply box for the machine Once the machine has initialized an audible bump will indicate that initialization is complete plug the supplied Vision USB drive into an available USB port on your computer NOTE This installation is performed on a Windows 7 PC For
83. p that can cause mechanical failure NOTE Place a paper towel underneath the leadscrews to prevent over spray as shown below Working in the lubricants After completing this procedure and re installing the carriage and top covers the lubricants should be worked in to the motion system for several minutes prior to using the machine To move the motion system use the Jogger function from the Vision software moving the carriage table and spindle through their range of motion to evenly distribute the oil What not to lubricate Many of the bearings and assemblies in your engraving machine are sealed and or coated using special low friction methods and should not be lubricated DO NOT attempt to lubricate the spindle or the spindle bearings This will attract particles and dust which will build up between the shaft and sleeve and possibly prevent movement If you suspect lubrication problems call your dealer representative or the service department at Vision DO NOT oil the X or Y stepper motors None of the motors on the Vision Express require lubrication Oiling the stepper motors can permanently damage them DO NOT use any type of grease product to lubricate this machine 2015 Vision Engraving amp Routing Systems Maintenance 117 5 3 Changing the Motor Belt In order to change the motor belt it is recommended to remove the spindle cover top cover and the carriage cover Power off the machine slide the spindle cover up an
84. rees Engrave by Color E Object Start Paint Smoothin Enarave a move 0 000 3 e fe Current o Low Bottom Y move m A fe Sign blank 0 000 Medium e sign blan e r High 5 Selected C Left C Right Tool Options Apply Close Move 2015 Vision Engraving amp Routing Systems Step by Step Operation at In order to send the engrave file to the engraver select the Engrave icon from the left toolbar at which time the Filter by Color window will appear Select the color to send to the engraver in the Filter Layer drop down box In this example all text and graphics are Black so the color Black P1 was selected from the drop down menu in the Filter by Color window Filter by Color Filter Leer THEMEN l Select Filter Reg Marks 1 Cancel After clicking on Select the Vision software window will show only the color being sent to the engraver in this case black Click on the Tool Setup icon select Engraver s Plastic Engraving for the material and click on OK Make sure that all options are turned on in the Cut Toolbox including Dry Run for this example file Select the Engrave icon from the Cut Toolbox to send the file to the engraver D Vision Express 9 Cut Preview Cut and Engraved Badges CDL i pie Edi Layout Amange Engrave Transt nmm Yew Option Help Tod AlToos Cop som 4 Freira i Bets zr Ei B 3 Engravers PinstinEngreena chinh
85. rnishing requires less pressure than other types of engraving and the EZ Rider attachment applies the proper amount of pressure for burnishing Installing the EZ Rider is similar to using a cutter knob First screw the EZ Rider into the top of the spindle hand tight Next insert the cutter through the EZ Rider and spindle so that the cutter sticks out below the nose cone approximately 1 4 inch 6 mm Tighten the set screw in the EZ Rider to hold the cutter in place In order to set the engraver up for burnishing we will need to perform a Set Surface function Open up the Vision Engraving software and select the Jogger icon alg 1 i by C Ge 0 05 mM m Jogger m 2015 Vision Engraving amp Routing Systems Step by Step Operation Select Connect to enable communication with the engraver then click on the move arrows to move the cutter over the material that was placed on the t slot table Lower the cutter spindle with the Z Down button until the tip of the burnishing cutter comes in contact with the material Once the burnishing cutter just touches the material move the Z Down approximately 0 03 0 05 inches 0 5 1 0 mm to preload the EZ Rider spring Select the Set Surface button in the Jogger window to set this as the Z position on the engraver Once the surface has been set select Go to Home select Disconnect and close the Jogger Window m iP Jogger 192 168 0 61 disconnected Connect Disconne
86. s Manager Marketing Mana Elly ASSET tem Langston Koen Lanter ones Engineering Manager QA Manager 2015 Vision Engraving amp Routing Systems Vision Express User Manual 4 7 Profile Cutting In this section we will set up to engrave with a standard engraving cutter and cut completely through engraver s plastic with a cutter beveler The cutter beveler is used to create a contrast on the edge of the cut material The figure below shows the Vision Express spindle with a rotary cutter beveler Vision Express Spindle with Rotary Cutter Beveler Cutter Knob gt 4 Spindle Pulley Cutter 3 4 Spindle Housing m 4 Retainer Ring Nose Cone First to install the rotating cutter loosen the set screw on the cutter knob with the supplied cutter wrench and move the cutter knob to about the mid point of the cutter tool then lightly tighten the set screw Insert the cutter into the top of spindle and lower it until the cutter knob can be screwed into the spindle Tighten the knob COUNTER CLOCKW SE when viewed from the top of the spindle until it is hand tight Then you must zero the cutter To do this you must first turn the micrometer so that the pointer points to O Note it is helpful to first turn the micrometer to the left clockwise until threads just start to appear on the spindle This allows for sufficient depth adjustment when turning the micrometer to
87. shes Twice Ready Status When the machine is first powered up after approximately 10 15 seconds the drive motors will receive a power up signal from the processor and you may hear a very light bump as they receive power The Start Button Indicator light will repeat a pattern of flashing twice The machine is ready to receive a file Steady Flashing File Ready to Engrave If the Start Button Indicator Light flashes at a slow steady rate a file is ready to run Rapid Flashing Emergency Stop Depressed If the Start Button Indicator Light rapidly flashes the Emergency Stop Button has been depressed If the Emergency Stop was pressed to prevent the machine from continuing operation if there was a problem with material of file setup after resolving the problem turn the Emergency Stop Button clockwise as viewed from the top of the machine to release the stop button To move the motion system to the home position press the Pause Button To recall the last job sent press the Start Button then press Start again to begin engraving Light OFF File Complete After running the file the Start Button Indicator Light will turn off HINT if the user wishes to re run the last completed file press the Start Button to re call the last file and the indicator light will begin steady flashing Press the Start Button to run the file If the machine was powered off all files are erased and pressing the Start Button will not recall any files
88. sion Express 9 Cut Preview Cut and Engraved Badges CDL File Edit Layout Arrange Engrave Transform View Options Help Tool AlTools Copies mi B z Cut Prerciirar Device wWuinnExpessEmpm _ 1 3 i 6 00 lt Cut Toolbox Wie ba o RD WB Li LI Salect sia ISBBDSDUBOOGBSNUS CERE O 2015 Vision Engraving amp Routing Systems 84 Vision Express User Manual The page selection screen will re appear for this example choose Current Page and select OK The file will be sent to the engraver Make sure you have installed the cutter beveler tool for this process and set up the cutting depth as described in the previous section Wp ya eme BelndaDorfman Arnie Patton Certified Flight Assistant Note The Filter by Color screen will once again appear Since we have no further colors to send to the engraver select Stop Cutting Filter by Color Filter Reg Marks Stop Cutting 2015 Vision Engraving amp Routing Systems Step by Step Operation 85 4 8 Vectorizing Bitmaps and Creating Vector Fills In this brief section the commonly used techniques of importing a bitmap and vectorizing it for engraving cutting and the process or adding a vector fill to an outline will be demonstrated It is often required that a scanned image or a bitmap file is requested to be engraved Since the Vision engraver is vector based and requires vector lines in order to follow a path
89. sition back to 0 then click on OK O 2015 Vision Engraving amp Routing Systems Step by Step Operation o9 Send the job to the engraver as a dry run to determine whether or not the job is positioned correctly If it is you are ready to engrave the item If the positioning is not correct you can either adjust the graphics within the Vision 9 software or correct the custom home position Hint It may be useful to send a dry run job to the engraver that includes a simple rectangle that is slightly smaller than the engraving area as shown below The Red Dot Laser Pointer will follow the path of this rectangle and outline the engraving area This can make it much easier to see if your home position and engraving area is located properly before sending the final job to the machine T Vision Express 9 Untitled CDL File Edit Layout Arange Engrave Transform View Options Help Rectangle 1 co c 1000 2 e 1300 4 100 000 C 0 000 zn 2 819 0 018 eae ene j nm mee S v 0500 E E 0 900 3 100 000 CIRHSSEMEHRAL CARE RV Aah RR BPR kr Resire diagonally 44 Mi a a ET ERE E ER E E E E ES E ER ER E BR EE e Ae 2015 Vision Engraving amp Routing Systems 100 Vision Express User Manual 4 9 2 Using the Red Dot Laser Pointer for Positioning A common and easy way to position text and graphics is to use the Red Dot Laser Pointer in addition to an outline of the area to be engraved drawn in the Vision
90. ssed air The three nose cone components should be removed and cleaned at least every day or as frequently as necessary Failure to clean the nose cone regularly will result in premature spindle failure Cleaning the Vacuum Filter only with the vacuum chip removal option On systems with a vacuum chip removal system frequent cleaning of the vacuum filter is necessary for proper performance When engraving with the vacuum filter system the filter should be checked and cleaned several times a day depending on the amount of engraving performed If the vacuum does not appear to be functioning efficiently clean the filter more frequently To clean the vacuum filter system disconnect the vacuum hose from the canister Loosen the three wing nuts on top of the canister enough to allow the attached bolts to swing away from the lid then remove the lid Do not completely remove the wing nuts There are two filters inside the canister Carefully remove the inner paper filter The paper and cloth filters tend to stick together Empty the paper filter and shake it out completely being careful not to damage it as the filters are reusable After shaking out the paper filter remove and empty the cloth filter in the same manner as the paper filter Do not wash either filter Place the paper filter back inside the cloth filter and place the cloth filter back inside the vacuum canister O 2015 Vision Engraving amp Routing Systems Maintenance 109 5
91. t Accept the license agreement then select Next AUN LEERSE ALE MENT Tey should eweuh rend the clie bem nnd ponding belneg conbncng eth fhe nsiallabon of ths poige program fon CADenk Technolom Corporation LAD Bou do not agree wah these HATTE vou shoud ner hae salvar end DOSS ig aunty clam ape within 5 Bburpirueka dmn of mesi ares poor mann will be mied la cnsameesbeon OF pem Cod their ciae Rr Ps ja poet H io puce va Peed Ine ther produci LAL period thes saltar end coris fr Gee Vou eee re pbs Ie he miep ci Eie poh m achanos poorntesded requis md lor he ralalleban uie end iau abteimned cm fre nias HOTE A temmy race mmy accnmpaey the ism perchesed Ir you H auch sacusty de accorspas Pa vofteans vus parcheied d H requies t bo inaislled on wou computer ai all imas dure ue ofthe pecs 5n iriure proper pension ci tha solve Mths pecunty dino i leas inion ec damaged Enc whetirvar meens a replacement sucusty dice dasad lo a raplacemen software prpcesm mast be repurchesed en CAD g thes canet peblghed pica LICENSE rcu fiip O 2015 Vision Engraving amp Routing Systems 36 Vision Express User Manual Select Next or change the destination folder not recommended Select Next to create the folder Ves Express F Setup Glid Fingan F ldi Amire pin T Tinry imaga Coe Del raphi Su 5 Egperingui Cours Hale E Masual 5 Papi E Manual b HTML Halo Warkop piinia Mopp Sacunty Scan Fig Pree Cece 20
92. the X readout number down for the left edge Repeat moving the spindle to the right and bottom edges of your material and note their positions from the Jogger window readout In this example the right edge is at an X position of 5 619 inches and the bottom position is at a Y position of 4 642 inches For rectangular items you can use the X and Y readouts in the Jogger window for the upper left and lower right corners of your engraving area Disconnect from the Jogger and close the Jogger window when finished finding the X and Y locations top left right and bottom edges of your engraving area Cannected Canned Disconnect Current L ceban Back 12 z Iy m e Front Siow fe C Frat 2015 Vision Engraving amp Routing Systems Step by Step Operation to In the Vision 9 software we will now draw guidelines using the measurements we wrote down To add a guideline click with the right mouse button anywhere within the plate area The Edit Guides window will appear Select the horizontal guide icon in the upper left corner of this window and in the Y entry field type in your first Y number for this example 1 642 was entered as shown below Click on Add then enter the second Y value you measured and click Add Click on the vertical guide icon and add the X values you measured m T y Add paralel line sinonmmal Lock Guides OF mi ba r asat Add F nint 1 i i z if k Label Font Click
93. the bottom of the Spindle to move it up Push down on Spindle to access Spindle Rail upper Press moderately to move carriage both left and right Press moderately to move carriage both left and right Push up on Spindle to access Spindle Rail lower Press moderately to move table back or forward from back of machine 2015 Vision Engraving amp Routing Systems 112 Vision Express User Manual Apply isopropyl alcohol to a paper towel and wipe down the X Axis carriage leadscrew and the stainless steel rail for the carriage Move the carriage and spindle to access all areas of the leadscrew and rail Carriage Leadscrew Carriage Rail Apply isopropyl alcohol to a paper towel and wipe down the leadscrew and the stainless steel rail for the t slot table NOTE Clean the leadscrew rail and baseplate the area underneath the table with the table in the fully extended forward and fully retracted positions lable in rearward position Table in torward position viewed from rear of machine Table Leadscrew Table Rail Table Baseplate Table Rail O 2015 Vision Engraving amp Routing Systems Maintenance 113 Lower the spindle down to access the upper sections of the spindle rail The rail is located behind the spindle Apply isopropyl alcohol to a paper towel and wipe down the sides and front of the spindle rail Then raise the spindle and wipe down the lower portions of the spindle
94. the plate size to match the plate to be engraved KT Vision Express 3 United LOD File Edit Layout Arrange Engrave Transform View Options Help Dhjacts D 4 ODD s DD 10D 000 zm aon sjo 14524 4711 nsu A arate a E z in u gs yi BD T onn 100 000 zit 5 mi amp gj dss4o55l we RADA SS E am a5 ri w Lusia 2 aud e J T i ANS 5 zu FECI 3 ze 5 T a5 RR frp Click on the Plate Size icon ansform View Options Hell 0 0 O 000 z 1 1 0 000 ji i Lage Lal Nj 2015 Vision Engraving amp Routing Systems Step by Step Operation 49 The Plate Size window will appear with either the last plate size used or the default size for the Vision Express engraver Origin Selection Current Selection Vision Express 8 00in 6 00in Dimensions Width Height 8 000 4 x 5 000 NL Oriver Vision Express Engraver Measure ox Cancel Click on the Current Selection drop down list and select Custom Plate Size cr Origin Selection Current Selection Phoenix 1212 12 00in X 12 00in Vision 1612 12 00in X 15 00in 24 00in x 16 00im 24 DDin x 24 001m Vision 2525 25 00in x 25 00in ith a 8 Mision 2445 46 00in x 24 00in Dimensions Nes Oriver ision Express Engraver Measure I o Cancel 2015 Vision Engraving amp Routing Systems 50 Vision Express User Manual E
95. tion Step 1 Setup Machine Step 2 Install Vision Software Optional Items DACS camera Machine Tools Install open drivers Explore Memory Stick The Windows Installer will prepare the installation Windows Installer fe Preparing t instal T Select Next fe Vision Software Setup n Welcome to the Vision Software Setup Wizard The Setup Wizard will install the Vision manuals tutorial videos and machine update files on your computer Click Next to continue or Cancel to exit the Setup Wizard Wext gt Cancel 2015 Vision Engraving amp Routing Systems EN Vision Express User Manual Select Install Ready to Install The Setup Wizard is ready to begin the Vision Software installation Click Install to begin the installation If you want to review or change any of your installation settings click Back Click Cancel to exit the wizard The installation will proceed Please wait while the Setup Wizard installs the Vision manuals tutorial videos and machine update files This may take several minutes Status Select the language for the installation from the choices below English 2015 Vision Engraving amp Routing Systems Installation Installation will proceed VisionPro InstallShield Wizard 1 VisianFro Setup is pr pemng the InstallShield Wizard which will quide you through the rest of the setup process Please wait Selec
96. tion Vision does not warrant any product component or part not manufactured by Vision that was not supplied by Vision Third party items including but not limited to software are subject to their own manufacturer s warranties Vision does not warrant defects caused by a failure to provide a suitable environment for the system by unauthorized attachments by modifications or repairs other than by Vision by use of the System for other than its original intention or by other misuse or abuse of the System Extended Warranty An Extended Warranty may be purchased which extends the terms of the original equipment Warranty in 1 year increments for a period of up to 30 days after the original equipment Warranty expires An Extended Warranty may also be purchased for a period of up to 30 days after an existing Extended Warranty expires Extended Warranties cannot be purchased on any equipment that is 7 or more years old or if there is a Lapse of Warranty Age of equipment is determined from the date of shipment to the original buyer Lapse of Warranty If an Extended Warranty is not purchased within 30 days of the expiration of the original equipment Warranty or within 30 days of the expiration of an existing Extended Warranty the equipment will be in Lapse of Warranty An Extended Warranty can never again be purchased for any equipment that is in Lapse of Warranty It is the responsibility of the purchaser of the equipment to maintain accurate rec
97. tions 2015 Vision Engraving amp Routing Systems Step by Step Operation 89 Once the Hatch Fill has been adjusted select Close from the toolbar menu The image is ready to be sent to the engraver You may want to change the hatch fill color to match the color of the outline although it is not necessary P Vision Express 9 Hatch Fill Untitled CDL File Edit Layout Arrange Engrave Transtorm Wew Options Help BURRS SE OSCR AULE AB I3 lk 05 1 5 2 25 3 a5 A amp wi VB Filling Outline Text Hatch fills can be applied to outline text but not single line text In the below example Arial text was used by selecting the Frame Text Compose icon and clicking in the middle of the plate to create the text as shown P vison Uxpress Text Copan Urrtled 1 CIR o Fie d Lpa Amge Erune Trenionm View Opio Hei EP Jea gejja am um 11 2H gt Fra E 2222 2 a f xs a b vr a gue eeh Geen Da re a ne a O Enter Taxt Co Crane aiu LESE enu jenes pepoenr s pe pep 8 O 2015 Vision Engraving amp Routing Systems 90 Vision Express User Manual Before filling text the user must first select the text with the Select Tools icon Click on the Select Tools icon and select the text to apply the hatch fill to D Vision Express 9 Untitled 1 CDL File Edit Layout Amange Engrave Transform View Options Help
98. to the machine tool The IP address should be in one of the networks configured on this computer and should be unique in that network PEE 2015 Vision Engraving amp Routing Systems 32 Vision Express User Manual Set the IP address as shown to 192 168 5 101 then select OK This sets the machine s IP address Configure Vision Express Engraver 15983 Use DHCP Select this option if you have a DHCP serever in your network The machine tool will obtain network settings automatically If the machine tool does not come back online after few seconds please power cycle the machine tool Use Static IP 192 168 101 Select this option to statically assign an IP address to the machine tool The IP address should be in one of the networks configured on this computer and should be unique in that network OK Cancel The configuration is complete at this point The new IP address should appear in a few seconds in the Discover Machine Tools window Close the Discover Machine Tools window and return to the Main Installation Screen to proceed with the Vision software installation in the next section 2015 Vision Engraving amp Routing Systems Installation 3 3 Vision Software Installation From the Main Installation Screen Select Step 2 Install Vision Software d Vision Software Vision Engraving amp Routing Systems Machine setup amp software installa
99. ty Sensor see the Prox icon below is enabled then select the Engrave icon on the Cut Toolbox to send the file to the engraver RU Sg NET RN SX on E Cox Engrave ue 7 i dne Dry Run Engrave icon from toolbar Dry Run Off Prax Prox icon shown as enabled Engrave icon Make sure the material is positioned properly and secured on the engraving table then press the Start Button on the engraver to begin engraving The finished piece should appear as shown below 2015 Vision Engraving amp Routing Systems Step by Step Operation 4 5 Rotary Engraving In this section we will set up to engrave with a rotating cutter The figure below shows the Vision Express spindle with a rotary cutter Vision Express Spindle with Rotary Cutter Cutter Knob 9 44 Spindle Pulley A Spindle Housing Rotary Cutter Tip First to install the rotating cutter loosen the set screw on the cutter knob with the supplied cutter wrench and move the cutter knob to about the mid point of the cutter tool then lightly tighten the set screw Note that the set screw on the cutter knob is NOT a standard Allen screw It is a Spline Wrench DO NOT attempt to turn the set screw with any tool other than the cutter wrench Insert the cutter into the top of spindle and lower it until the cutter knob can be screwed into the spindle The cutter knob is REVERSE threaded so in order to tighte
100. uum chip removal system is available with or without a Vision vacuum nose cone The Optional Vacuum Chip Removal System e ap uacuum Canister Vacuum Pump 2015 Vision Engraving amp Routing Systems Optional Accessories 121 6 2 Quick Lock Vise The Quick Lock Vise is used to clamp rigid materials against the top Edge Guide in order to prevent movement This is an alternate method for holding down materials Put the material you would like to engrave on the t slot table and push it to the home position corner Next loosen the quick lock vise locking screw and slide the quick lock vise so that there is about 1 16th inch gap between the edge of the vise and the material Tighten the quick lock vise locking screw Once this is done the material can easily be secured by turning the quick lock vise handle When changing the engraving material simply loosen the quick lock vise handle remove the engraved material put the new material in and tighten up the quick lock handle Note For larger pieces of material you may need to put a small piece of double sided tape on the t slot table in the middle of the engraving material This will keep the material from bowing in the center The quick lock vise will only work on square or rectangular material To hold down irregular shaped objects you must use some other method Ask your Vision Distributor or Vision if you need more information on this feature Table Home Position
101. vice Upon written notification we will transfer the remaining warranty to a new customer This warranty shall cover all elements except for items covered by separate manufacturer s warranties and consumable items Consumable items include but shall not be limited to belts brushes lubricants and cutters furnished with the System for which no warranty is provided In the event a defect is discovered during the warranty period within thirty days of discovery but no later than the last day of the warranty period as described above the user shall contact Vision for instructions regarding disposition of the problem Vision shall at its option either 1 repair the affected product with new or refurbished parts or 2 provide a replacement Any incidental costs including the cost of shipment from the user s location to the point of repair and return and any installation performed by the user shall be at the expense of the user This warranty covers normal use only and shall be void in the event that the System is altered or modified without authorization by Vision or is subject to abuse neglect or other misuse by the user The warranties for Third Party Hardware and Third Party Software shall run directly from the manufacturers of such hardware and software to the user Vision makes no warranties expressed or implied with regard to Third Party Hardware or Third Party Software 2015 Vision Engraving amp Routing Systems Introduc
102. ving In the last example job a set of name badges will be engraved and cut out of engravers plastic The sections and example jobs are designed to incrementally teach the user how to use the machine as well as use some of the common functions within the Vision software It is recommended that the first time user read through and practice the techniques in these example files in the sequence they are provided in this manual Diamond Drag Engraving Engraving Non Rotating In this section we will set up to engrave with a non rotating cutter such as a diamond drag cutter The figure below shows the Vision Express spindle with a diamond drag cutter The Vision Express spindle with diamond drag cutter Cutter Knob 9 A Spindle Pulley a4 Spindle Housing i T T Pointer LE LLLI ala ili i JU 1 44 Micrometer A Retainer Ring Diamond Drag 4 io ce Cone Cutter Tip First to install the diamond drag cutter loosen the set screw on the cutter knob with the supplied cutter wrench and move the cutter knob to about the mid point of the cutter tool then lightly tighten the set screw Note that the set screw on the cutter knob is NOT a standard Allen screw It is a Spline Wrench DO NOT attempt to turn the set screw with any tool other than the cutter wrench Insert the cutter into the top of spindle and lower it until the cutter knob can be screwed into the spindle The cutter knob is RE
103. will produce a deeper engraving To increase the engraving pressure the knob must be rotated clockwise when viewed from the top of the machine In order to access this knob and turn it turn the machine off then press on the top of the spindle to lower the spindle to its bottom position Reach under the spindle assembly as shown Turn the knob clockwise to increase pressure and counterclockwise to decrease pressure s i k p d 2 5 5 Rh ET NT x VIRA NN J AAAS WAARAAN 1 EF LL ULIS d 2015 Vision Engraving amp Routing Systems EN Vision Express User Manual 5 5 1 Maintenance Vision strives for the highest quality in their manufacturing process to provide you with the most cost effective reliable engraving machine in use today Please remember that proper maintenance and care is necessary to achieve maximum product life expectancy The engraving environment generates small plastic and metal chips as well as other particles during operation As with any machinery your engraving system should be kept as clean as possible to minimize wear and tear and to improve final quality of the engraved product Cleaning Chip Removal Plastic and metal chips generated during the engraving process should be removed from the engraving surface periodically A portable vacuum is suggested for chip removal but applying direct suction to the spindle area is not recommended Note that this cleaning can be minimized and
104. working Connect using er Broadcom 440x 10 100 Integrated Controller vi SM aos Packet Scheduler vi ia File and Printer Sharing for Microsoft Networks w ed Internet Protocol Version 6 T CP IPv6 w 4 Internet Protacol Version 4 TCP IPv4 W 4 Link Layer LO Discovery Mapper VO Driver v Link Layer Topology Discovery Responder Install Uninstall Properties Description Allows your computer to access resources on a Microsoft network Cancel Then select Properties Select Use the following IP address and enter 192 168 5 100 and set the Subnet mask to 255 255 255 0 as shown Then select OK and close any other network configuration windows V Local Area Connection Properties General Connect using You can get IP settings assigned automatically if your network x cem Supports this capability Otherwise you need to ask your network e Broadcom 440x 10 100 Integrated Controller administrator for the appropriate IP settings Obtain an IP address automatically This connection uses the following items Use the following IP address Mw o Client for Microsoft Networks vi oos Packet Scheduler IP address casae e ee w rie and Printer Sharing for Microsoft Networks Subnet mask ps5 255 255 0 M at Internet Protocol Version 6 TCP IPv6 MV Internet Protocol Version 4 TCP IPv4 Default gateway w 4 Link Layer Topology Discovery Mapper I O Driver MI 4 Link Layer
105. y the spray adhesive transfer tape method detailed in the Holding Down Materials section Then a second piece of material is placed on top of the material to be cut The 2015 Vision Engraving amp Routing Systems Step by Step Operation nose cone is lowered on top of the second piece of material near its edge and the cutter is adjusted downward until it touches the top of the material to be cut This in effect sets the cut depth to match the material thickness The cutter knob set screw is tightened then the micrometer is adjusted either for a through cut turning clockwise or a kiss cut turning counter clockwise 1 3 clicks i m Second Piece of Material Material to be Cut Multi Mat Material Sacrificial Material Holding Down Material Secure the material on the t slot table It is best to use Multi Mat to hold the material in place but keep in mind that since we are cutting completely through there will likely be cut marks into the Multi Mat when the job is complete Another procedure is to use a piece of sacrificial material on top of the Multi Mat DO NOT place the material to be cut directly on the t slot table If you do then the cutter will cut into the t slot table and permanently damage the surface Other methods for holding material down are in the section Holding Down Material 2015 Vision Engraving amp Routing Systems Vision Express User Manual 4 7 1 Example Job 4 Profile Cutting
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