TEMPTEL 4/8 User Manual
Contents
1. I949IN Jeuiniv u10442 89IN BwoAyg u10445 835IN awoyo u10442 8X2IN awoyo thermo couple type K J with cold junction compensation inputs full galvanic isolated 50 C to 1000 C standard or 50 C to 500 C or 50 C to 250 C specify temperature range at order 50 C to 750 C or 50 C to 500 C or 50 C to 250 C specify temperature range at order J on request 4 or 8 12 bit A D distance 5 50mm at battery power between coil and Pickup Head 6 9V by battery or optional inductive power supply 130 mA 4x 0 30Hz or 8x 0 30Hz scanning rage 312 5Hz CH 0mm x 50 x 22 5mm housing 110 g without cables Induktive digital PCM Miller Format FSK 20 70 C Aluminum IP 54 20 8096 no condensing 1000g in all directions 2000g in all directions 3 Technical Data are subject to change without notice Receiving unit TEMPTEL4 8 DEC Decoder Sub D analog signal outputs 1 8 S z _ y Front view System Parameters Channel Receiving Resolution Dynamic Power supply input Current consumption Analog signal bandwidth Dimensions Weight Overall system accuracy between encoder input and decoder output Environmental Operating Humidity Vibration Static acceleration Shock Version 2012 10 D SUB 37 POL FEMALE Error LED Too large Distance LED Fuse LED ON OFF Error dd L stance Ve N e OUTPUT CH72. Chrom Alumel Nickel Loc 90 Chromel Nickel Chrom Alumel Nickel LIOS X000 Chromel Nickel Chrom Alumel Nickel Z T WWW Chromel Nickel Chrom Alumel Nickel Ze 000 7 Chromel Nickel Chrom Alumel Nickel LO m O WWW 5 Chromel Nickel Chrom Alumel Nickel 82 000 3 Chromel Nickel Chrom Alumel Nickel RR 1 Chromel Nickel Chrom www kmt gmbh com TEMPTEL8 ENC Technical Data are subject to change without notice Version 2012 10 Output table of Th K ISO Temperature measuring range type K 50 C to 250 C Temperature Output V 2 00 Temperature measuring range type K 50 C to 500 C Temperature Output Temperature Output C V C V 1 00 5 00 n o oo 3 o 90 150 450 10 00 Temperature measuring range type K 50 C to 1000 C Temperature Output Temperature Output Temperature Output Temperature Output C V C V C V C V 50 8 50 o 00 30 3 8 amp 0 6o 900 ENDE oo NENNEN co EEE o 10 10 4 40 70 700 100 1000 700 20 20 850 50 s amp 0 so 1 Output table of Th J ISO Temperature measuring range type J 50 C to 250 C Temperature Output M 2 00 Temperature measuring range type J 50 C to 500 C Temperature Output Temperature Output C M C M 5 00 o oo 300 60 40 90 500 Temperature measuring range type J 50 C to 75
3. ON OFF z e cS OUTPUT CH6 switch DC 10 30V OUTPUT CH8 OUTPUT CH5 OUTPUT CH4 OUTPUT CH3 OUTPUT CH2 7 pole TUCHEL socket 4 pole TUCHEL Back view socket for Pickup _ D RED TUCHEL 7 MALE 4 or 8 analog outputs via 37 pole sub D 10V linearised optional current output 0 20mA via 25 pole sub D inductive PCM Telemetry 12 bit D A converter with smoothing filter 72dB 10 30 VDC 300mA at 10V 100mA at 30V 4x0 30Hz or 8x0 30Hz 205 x 105 x 65mm 1 00 kg without cables and antenna 0 5 without sensor influences 20 70 C 20 80 not condensing 5g Mil Standard 810C Curve C 10g in all directions 100g in all directions TEMPTEL Pickup Pickup head receive inductive data from coil Distance between the transmitter coil and the pickup is 5 100mm PCM output to TEMPTEL4 8 DEC via 5pol Tuchel plug incl 5m cable Cable length standard 5m optional 20m Operating temperature 10 to 80 C Dimensions 45x60x25mm without cable Weight 400 grams with 5m cable Housing splash water resistant IP65 except connector 4 Technical Data are subject to change without notice 2 N A o i jud 9 he 9 OQ O cb Y t Peer o O S Q i Q lt cO er us LLI E A LLI E www kmt gmbh com TEMPTEL8 ENC lt Data Coil lt Data Coil lt 6 9V DC GND Alumel Nickel Z HKD Chromel Nickel
4. same applies to metallic parts within a radius of up to 50 mm in all directions Do not use damaged or faulty cables Never touch in the area between shaft and inductive head the rotating shaft itself or rotor electronic contacts during operation This is a Class A system suitable for operation in a laboratory or industrial environment The system can cause electromagnetic interferences when used in residential areas or environments In this case the operator is responsible for establishing protective procedures Version 2012 10 2 Technical Data are subject to change without notice Transmitting unit TEMPTEL4 8 ENC Encoder ANT www kmt gmbh com TEMPTEL8 ENC lt 6 9V DC lt Data Coil lt Data Coil lt 6 9V DC GND SC Module TH K J Sensor Temperature measuring range type K Temperature measuring range type J type J on request System Parameters Channels Resolution Line of sight distance Powering Current consumption Analog signal bandwidth Dimensions Weight Transmission Operating temperature Housing Humidity Static acceleration Shock Version 2012 10 O o 3 LL z o D LI O o 3 19991 Jeuniy w0o149 19491N ou1044 ci 9L Ho I949IN jeunjy u10442 8x2IN JGu104u2 Y HO I99IN jeuniy J 49IN jeuinjy I949IN jounjy 19991 jeuniy u10442 89IN aWOIYD J949IN jawny u10442 8X2IN JG104u2
5. socket of the power box and then the DC power cable on the DC In 10 30V socket The two banana plugs have to be connected to a DC power source with red on 10 30V DC and black on OV DC POWER CABLE BLACK Qv TH RED TUCHEL 7 MALE oF You should mount the power head at a fixed location that it s as free as possible from vibration influences The center of the coil should be in the same horizontal position as the center of the power head The distance is optimal in the range between 3 and 10mm depends of shaft and current consumption If the red LED of the AC DC converter lights up the position of the power head is OK Power head era INDUCTIVE POWER HEAD SN MONN EH 1 711 s 1 e Version 2012 10 1 8 Technical Data are subject to change without notice Block diagram Temptel8 ENC with inductive power supply IND POWER 30 60kHz VIE IEIT LER IND PWR POWER COIL Fk 500000000 eM rn 4 4 H 4 25 Windings CUL 0 5 wire KMT MT32 IndPwr Wire must be twisted until to the coil lt 500mm length Min distance between coil to coil gt 15mm KMT www kmit gmbh com TEMPTEL8 ENC v0 0 0 0 0 000 0 0 0 0 0 0 0 0 9 9 4 ONE TTHTEETHSE 6000006 Gee00006 IND Tx DATA COILI 8 13 Windings CUL 0 5 wire am Distance 1 Magnetic m KMT www kmt gmbh com IND PWR up to 3 50mm KMT www kmt gmbh com TEMPTEL8 DEC TEMPTEL Pickup Digit
6. 0 C Temperature Output Temperature Output C V C V 5 00 o 00 Wo 860 10 20 ko 3 80 800 5 229 10 00 Version 2012 10 6 Technical Data are subject to change without notice TEMPTEL8 ENC Dimensions www kmt gmbh com TEMPTEL8 ENC Total weight 110g Version 2012 10 T Technical Data are subject to change without notice Block diagram with battery power Magnetic field 0 38i x05 n Qc BD a ll TE 30 nd W Q 5 a x 2 LUD gt f i Distance up to 3 100mm S o o 2 M N oz D www kmt gmbh com TEMPTEL8 ENC KMT O oO0000000000000000000 0000000000000000000 TEMPTEL8 DEC Version 2012 10 8 Technical Data are subject to change without notice Block diagram with optional inductive power supply IND POWER 30 60kHz peau J9MOd TaldWal e Magnetic A IND PWR POWER COIL KMT Fh 00000000000000 0000008 n 4 25 Windings En MT32 IndPwr CUL 0 5 wire Wire must be twisted until to the coil KMT 500mm length Min distance between coil to coil 15mm www kmt gmbh com 0000000 TEMPTELB ENC OTE Ausser TO LLLIIIIITWEILTITITT IND Tx DATA COILI 8 13 Windings CUL 0 5 wire T wo i 4 Distance 1 up to 3 50mm Magnetic 2 KMT www kmt gmbh com IND PWR KMT www kmt gmbh com TEMPTEL8 DEC TEMPTEL Pickup Digital data Inductive power tra
7. KMT Kraus Messtechnik GmbH KMT Gewerbering 9 D 83624 Otterfing Germany 08024 48737 Fax 08024 5532 Home Page http www kmt telemetry com Email info kmt telemetry com TELEMETRY TEMPTEL 4 8 4 8 channel Telemetry System for Thermocouples K or J Inductive digital transmission from rotating shafts User Manual INSTRUCTIONS FOR QUALIFIED PERSONNEL ONLY e For thermo couples K or J e Different temperature ranges e Linearization for K or J e Inductive digital transmission e Galvanic isolated inputs e 4or 8 channel version e Cold junction compensation e Analog output 10V Current outputs 0 20mA Opt e 12 bit ADC resolution e Signal bandwidth 0 30 Hz e Powering of encoder with battery Safety notes The device should only applied by instructed personnel The power head emits strong magnetic radiation at 30 60 kHz to a distance of 300 mm Therefore persons with cardiac pacemakers should not work with this device Magnetic data storage media should be kept in a distance of at least 3m from the power head to avoid data loss The same is valid for electromagnetic sensitive parts devices and systems Do not place the power head in the switched on state on metallic objects because this results in eddy currents which could overload the device and strong heat up small objects Also the probe could be destroyed No metallic objects other than the disc type coil should be located in the air gap of the power head The
8. al data Inductive power transfer 1 9 Technical Data are subject to change without notice Version 2012 10
9. an cause electromagnetic interferences when used in residential areas or environments In this case the operator is responsible for establishing protective procedures Version 2012 10 1 4 Technical Data are subject to change without notice Inductive power supply set Picture shows standard Inductive Power Supply for diameter up to 300mm Power supply for power head 25 and 50mm mounting tape Ferrite tape CU wire 0 5mm to fix coil on shaft 30mmx3m se T gt i U a IND PWR AC DC module Input AC from coil DC Power cable Output 6 5VDC 200mA Power Head with cable Mounted on shaft www kmi gmbh con z IND PWR 6 5V www hrrt armibh co INDUCTIVE POWER HEAD SN 20090209 Readppetorekisegisergnanualf Version 2012 10 1 5 Technical Data are subject to change without notice Version 2012 10 Installation of coil for inductive powering on shaft 16 Attach for electromagnetic insulation Ferrite Tape 2 x layers Ferrite Tape around the shaft Fixed with 2 layers mounting tape Wind the 0 5 mm enameled copper wire around the shaft 4 25 windings for 500 20mm diameter Other diameter on request Note The inductive load of the IND PWR AC DC module and the capacitor in the Power Head must be in resonance to get the optimal transmission The inductive load of the shaft depends of diameters material and number of windings To find the optimal transmission try one winding more ore less The LED
10. chrift Gewerbering 9 D 83624 Otterfing Germany Address Adress erkl ren in alleiniger Verantwortung da das Produkt declare under our sole responsibility that the product declarons sous notre seule responsibilite que le produit Messdaten bertragungssystem f r Temperatur Name o y O Nom Typ Modell Artikel Nr Gr e TEMPTEL8 Type Model Article No Taille p Type Mod le Mo d Article Taille mit den Anforderungen der Normen und Richtlinien fulfills the requirements of the standard and regulations of the Directive satisfait aux exigences des normes et directives 108 2004 EG Elektromagnetische Vertr glichkeit EMV EMC DIN EN 61000 6 1 Ausgabe 2002 8 Elektromagnetische Vertr glichkeit EMV Teil 6 1 Fachgrundnorm St rfestigkeit DIN EN 61000 6 3 Ausgabe 2002 8 Elektromagnetische Vertr glichkeit EMV Teil 6 3 Fachgrundnorm St raussendung und den angezogenen Pr fberichten bereinstimmt und damit den Bestimmungen entspricht and the taken test reports und therefore corresponds to the regulations of the Directive et les rapports d essais notifi s et ainsi correspond aux r glement de la Directive Otterfing 01 04 2008 Martin Kraus Kraus Messtechnik GmbH Pm Gewerbering 9 C D 83624 Otterfing Germany Tel 08024 48737 Fax 08024 5532 www kmt qmbh com Name und Unterschrift des Befugten Name and Signature of authorized person Nom et signature de la personne autoris e Version 2012 10 1 2 T
11. echnical Data are subject to change without notice Kraus Messtechnik GmbH Gewerbering 9 D 83624 Otterfing 49 8024 48737 Fax 49 8024 5532 Germany Web www kmt gmbh com Email info kmt gmbh com TELEMETRY Inductive power supply Assembling instructions for TEMPTEL4 8 Version 2012 10 1 3 Technical Data are subject to change without notice Safety notes The device should only applied by instructed personnel The power head emits strong magnetic radiation at 30 60 kHz to a distance of 300 mm Therefore persons with cardiac pacemakers should not work with this device Magnetic data storage media should be kept in a distance of at least 3m from the power head to avoid data loss The same is valid for electromagnetic sensitive parts devices and systems Do not place the power head in the switched on state on metallic objects because this results in eddy currents which could overload the device and strong heat up small objects Also the probe could be destroyed No metallic objects other than the disc type coil should be located in the air gap of the power head The same applies to metallic parts within a radius of up to 50 mm in all directions Do not use damaged or faulty cables Never touch in the area between shaft and inductive head the rotating shaft itself or rotor electronic contacts during operation This is a Class A system suitable for operation in a laboratory or industrial environment The system c
12. nsfer 9 Technical Data are subject to change without notice Version 2012 10 Installation of transmitting coil on a shaft 1 Mount 2 layers of the special ferrite tape around the 2 Coil depends of shaft diameter 8 13 parallel shaft each layer separately without overlap windings of 0 5 CUL wires see table for help ze 4 Fix with 3 4 layers of mounting tape around the shaft Version 2012 10 1 0 Technical Data are subject to change without notice Find the correct amount of windings The number of windings depends on several factors The most important influential factors are the diameter the materiel of the shaft and the environment around the shaft The table standing below will help you to find the right number windings for steel shafts The table below is a help to estimate the number of windings fast To optimize your results you can try one winding more or less Coil depends of shaft diameter 8 13 parallel windings of 0 5 CUL wire jj diameter 15 windings Diameter mm Windings 4 9 80 12 L J Version 2012 10 1 1 Technical Data are subject to change without notice Kraus Messtechnik GmbH Gewerbering 9 D 83624 Otterfing 49 8024 48737 Fax 49 8024 5532 Germany TELEMETRY Home Page http www kmt gmbh com Email info kmt gmbh com LI Konformit tserkl rung Declaration of Conformity Declaration de Conformite Wir KMT Kraus Messtechnik GmbH We Nous Ans
13. on the Inductive Power module will help to find the best configuration The distance between powerhead and the coil is 3 10mm Control the output voltage and move the powerhead in the max distance to the coil The minimum Output voltage must be 6 5 V Fix all with 2 3 layers around the coil with mounting tape Technical Data are subject to change without notice E E S E S e 15 Windings Diameter mm Windings milatswele leksiuantsaimerclereleicelas We recommend a capacitor decade e g parallel to coil 100 200nF Type MKT or MKS 250V 100 200nF Type MKT or MKS 250V 100 200nF Type MKT or MKS 250V 100pF 11 111 uF 100 200nF E KMT au E x wa kimt ombh cor EN AC IN LJ I oF ay 2 T ACIN 4 b v 5 ziel Mi IND PWR 6 5V w oo Lr KMT www hri genists e INDUCTIVE POWER HEAD Version 2012 10 1 7 Technical Data are subject to change without notice The pins AC IN are the AC power input from the coil On the pins 6 5 and GND you get a stabilized output voltage of 6 5V DC The control LED will lights up as soon as the power head is switched on and at the right position close enough to the coil on the shaft The max load current on the DC output is 100mA puissant The AC DC converter will use instead battery pack wwii z IND PWR 6 5V 3 mV pins NC Ty 6 5 DC OUT Connect the power head on the AC Out
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