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20P-TD001 - Rockwell Automation

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1. Dimensions of terminals U V and W are the same 7 544 460
2. 42 Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive Frame Cand D Armature Fuse Signal Terminals Terminals 81 and 82 on frame C and D drives are connected to the internal armature circuit protection fuses and can be connected to an external device to provide indication that the fuses have opened Alternatively terminals 81 and 82 can be wired to drive digital input terminals that are configured for 64 Invert Flt via Pars 133 144 Armature Fuse Signal Terminal Designations Terminal Description Maximum Voltage Maximum Current 81 Internal armature fuse intervention signal 250V AC 1A 82 Armature Fuse Signal Wire Size and Terminal Specifications Terminals Wire Size and Type Tightening Torque Nem Ib in x 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Frame C Internal Armature Fuse Signal Terminal Block Location A DANGER RISK OF ELECTRIC SHOCK DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT 35 36 75 76 70 H U2 V2 PE 82 Rockwell
3. Frame A Dimensions A B C M 2 1 in mm in mm mm in mm in mm in 267 10 5 359 14 0 287 11 3 7 0 3 250 9 8 275 10 8 lt gt lt gt i Y 21102 x A2 gt Frame A Weights Drive w ND Rating Code Weight Drive Drive and Packaging 230V 460V kg Ib kg Ib 7P0 4 1 9 0 6 0 012 010 020 014 8 4 19 5 10 5 23 1 019 029 027 038 035 055 045 8 8 19 4 11 24 3 052 073 073 093 086 110 10 8 23 8 13 28 7 100 129 Rockwell Automation Publication 20P TD001H EN P September 2014 Digital DC Drive 69 PowerFlex Digital DC Drive
4. E nd e 5 M nd 8221051101 5 E f JV 097 00v 1140 q g sauas 19 04 nc e m 5 fnd A ni g 921105 jndu E En WMZ L a 9104100 225 00100 SaAU G 4 y pue aurei 42019 JaMog EL 5 5 2 ypojg Ieutuu l cc sinding Aejay 6 S d pieog zn 5 10821195 ndu 0410 JV A0 C 20 ASLL 85 YS w wh wh a 1 LA i H D 19A0d 914 WA 08 1 10 Xe 09v 910 T X2 448M0d W LY 7 EL tl 953 uu 1 94 5 4 LY HOA IE f e E 2900021 28101 uo Av 61 oul aun pasn gP WOUE Iq 4831 JWI uonejos uone jeysu lq po1 JY LW j fely 7010 810 140 eed 810 1U0 14 a Rockwell Automation Publication 20P TD001H EN P September 2014 20 PowerFlex Digital DC Drive Power Wiring with DC Output Contactor
5. PowerFlex Digital DC Drive 127 127 127 127 94 tn F 87 60 T 60 21 060 50 87 7 Lifting 00 00 d HE 51 D O Q lo 16 ef 04 l 2215 80 Mounting holes 1435 1230 565 84 a O 1675 Mounting holes 52 le 2 T w qm 105 OOO OOO OO dm 215 225 85 L 4 127 127 127 127 531 87 50 50 5 0 5 0 87 210 541 213 Frame D 230V Input Drive Weights Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive and Packaging Drive Drive and Packaging kg Ib kg Ib kg Ib kg Ib 203 447 5 281 619 5 152 335 1 230 507 1 Rockwell Automation Publication 20P TD001H EN P September 2014 73 Digital DC Drive Frame D 460V AC Input Drive Weights Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive and Packaging Drive Drive and Packaging kg Ib kg Ib kg Ib kg Ib 830 996 202 445 3 280 617 3 152 335 1 230 507 1 1K1 1K3 215 474 0 293 646 0 165 3
6. m e z A A 400 15 7 200 7 9 55 2 2 56 2 2 10 5 0 4 416 16 4 lt gt Terminal Details Dimensions in mm in J H T o 9 es 5 Se uoo CO oo 28 0 28 0 28 0 35 5 1 4 1 1 1 1 1 1 113 0 lt 155 0 6 1 gt m 310 0 12 2 Frame Weights Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive and Packaging Drive Drive and Packaging 2301 14604 575 690 kg Ib kg Ib kg Ib kg Ib 495 61 134 5 83 183 0 57 125 7 79 174 2 22 65 143 3 87 191 8 62 136 7 84 185 2 540 452 ds 1565 72 158 7 94 207 2 68 150 0 90 198 4 Rockwell Automation Publication 20P TD001H EN P September 2014 71 PowerFlex Digital DC Drive Frame D Dimensions Right Side and Front Views Dimensions are shown in mm and in
7. See Power Wiring Diagrams Notes on page 23 for footnotes 2 M nd gp 922105 nd 2 09 700 oy luo 0 14 g Salas 4019 Jamog PET ind A 902105 110 En DW AOEZ _ Z 210100 995 o UO 4 y Savas pue aureJJ JaMOq Ge _ _ po g jeuiuua 98 wy wy s sundyng Aejay 0300 A S d cai unos andu 10400 DV A0 C 10 ASLL 85 ma Ld LA LAd 2 H D in po g euruue JaMog ay MW OEC 10 Xe ZYL JVA 097 puno aps D LV Yon LVL M O I H O os WO LY ot 4 n AAA AAA O 1 X MO 20 H d gey aur pasn ji y 9ut0Jsue11 29410210 251 I
8. Frame B Dimensions A Al A2 1 cQ mm in mm in mm in mm in mm in mm in mm in mm in 311 12 2 215 10 8 16 5 0 65 7 0 3 388 15 3 375 14 8 350 13 8 380 15 0 1 Only frame B drive catalog numbers 20P21AD330 20P21AD412 20P21AE405 20P41AB360 20 41 434 20P41AD330 20P41AD412 20P41AE405 gt Lt 2 Lt t Y l A2 gt Terminal Details Dimensions in mm in i LI ebete 3 94 le H GND U C V D W 7117 Ut 45 2 1 8 lt gt 53 4 2 1 lt lt 98 5 3 9 148 5 1 9 147 0 5 8 53 1 2 1 200 1 7 9 48 5 1 9 E 248 6 8 8 c Frame B Weights Drive w ND Rating Code Weight Drive Drive and Packaging 230V 460V 5751 kg Ib kg Ib 146 167 067 180 207 101 25 5 56 2 27 5 60 6 218 135 265 250 270 29 5 65 0 31 5 69 5 360 330 405 434 217 32 70 5 34 75 70 Rockwell Automation Publication 20P TD001H EN P September 2014 Dimensions Al B B1 B2 B3 PowerFlex Digital DC Drive B4 85 C mm in in 521 20 5 499 19 7 511 20 1 lt gt A gt u ce lt
9. 5 OOOO Rockwell Automation Publication 20P TD001H EN P September 2014 79 PowerFlex Digital DC Drive Specifications Category Specification Agency Certification c UL us Listed to UL508C and CAN CSA 22 2 No 14 05 CE In conformity with the following European Directives EMC Directive 2004 108 EC Low Voltage Directive 2006 95 EC Standards applied EN 50178 EN 61800 3 RCM Certified by Rockwell Automation to be in conformity with the requirements of the applicable Australian legislation and the standards referenced IEC 61800 3 Korean KC MSIP REM RAA 20P Registration See the certificate of registration for specific drive catalog numbers that have this certification The drive is also designed to meet the following specifications NFPA 70 US National Electrical Code 1 See the product certifications website http www rockwellautomation com products certification for declarations of conformity certificates and other certification details Category Specification Drive Type Full Wave Regen 6 Pulse Regulated Field Supply Protection Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip Programmable 0 25096 of rated current 175 default Hardware Overcurrent Trip Based on armature circuit fusing Line transients Up to 2 000 volts peak per IEC 6100 4 5 Control Logic Noise Immunity Showering arc transients u
10. Rockwell Automation Publication 20P TD001H EN P September 2014 33 PowerFlex Digital DC Drive Frame D Field Circuit Terminal Block Location Wire routing hole Top of Drive Cable clamp Left Side ACinput for field is at top of fuse holder marked FU1 FV1 Shown with control cover removed Remove control cover to access terminals Bottom of Drive D1 Left Side Frame D Field Circuit Wire Sizes and Terminal Specifications Drive Current Rating Code Terminals Wire Size Tightening Torque 230V 460 575V 690 1540 875 830 810 678 U1 V1 D1 6 AWG 4 0 35 4 1K0 996 1 0 791 1 2 904 18 1 0 1 6 101 101 2 AWG 1K3 1K2 1 4 1 4 1K5 34 See Catalog Number Explanation on page 5 positions 8 9 and 10 for corresponding drive Hp rating armature amp rating and field amp rating See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive Control Circuit Input Power Supply power to the control circuit by using an external 230V AC or 115V AC single phase power supply For frame B and C drives only a jumper is required between terminals SA and SB for 115V AC control input power See Frame B drives SA SB Terminal Block Locati
11. fuses for mounted fuses for t the field circuit on converter ont the AC input side input side Frame Cand D Field Circuit Fuses Field circuit fuses for frames C and D drives are internally mounted labeled FU1 and FV1 and provided with the drive See Fuse Code FS3 in Frame C and D Fuse Information on page 59 Also see Frame C Field Circuit Fuse Location on page 60 and Frame D Field Circuit Fuse Location on page 60 for locations 230V AC Input Drives Frame Drive Current Field SIBA Rating Code Amps C 521 20 110 38 110 38 38 2 25A10F FWC 25A10F A60Q25 2 6003305 25 D 875 40 22x 58 mm FWP 50A22F A700550 22F 5014006 50 460V AC Input Drives Frame DriveCurrent Field Qty Bussmann Mersen SIBA Rating Code Amps C 495 20 10x38mm 12 FWC 25A10F 60025 2 6003305 25 667 60025 8 D 830 40 22 58 FWP 50A22F 700550 22 5014006 50 996 101 70 FWP 100A22F A7005100 22F 5014006 100 13 1K4 575V AC Input Drives Frame Drive Current Field Qty Bussmann Mersen SIBA Rating Code Amps C 540 20 10x38mm 12 25 10 A60025 2 6003305 25 675 A60025 8 D 810 40 22 58mm FWP 50A22F A700550 22F 5014006 50 1K0 1K2 1K3 1K6 Rockwell Automation Publication 20P TD001H EN P September 2014 59 PowerFlex Digital DC Drive 690V AC Input Drives Frame Dr
12. 1 1 1 2 A2 1A1 A1 142 A2 Bottom of Drive Rockwell Automation Publication 20P TD001H EN P September 2014 29 PowerFlex Digital DC Drive Frame D Armature Voltage Feedback Circuit Terminal Block Location Shown with terminals jumpered for Bottom of Drive internal armature voltage feedback Left Side 30 Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive Field Converter Connections For only 575V or 690V AC input drives a step down transformer with the following specifications must be installed before the input to the field control circuit terminals U1 V1 Fora 150V motor field use a step down transformer with a 230VAC secondary Fora300V motor field use a step down transformer with 460VAC secondary Also If the rated voltage of the DC motor field is not compatible with the field DC output voltage of the drive an external field control transformer must be used See the following example for transformer selection information Example 10 Hp 240V Armature 17 2A 240V Field 2 0 A motor a The field control transformer must have a 230V primary a 460V secondary and be single phase 60 Hz b 2 Ax 460VAC x 1 5 1 38 1 5 is closest In addition the following configuration must be completed in the PowerFlex DC drive c Control board DIP switch 14 must be set to select a value of 2
13. 11 7 5 15 100 60010 073 73 60 20 1321 3R80 A 15 20 100 C60D10 093 93 76 25 1321 3R100 A 18 5 22 25 30 100 C85D10 110 110 90 30 1321 38100 18 5 22 25 30 100 0110011 B 146 146 119 40 1321 38160 30 37 40 50 100 0140011 180 180 147 50 1321 38160 30 37 40 50 100 0180011 218 218 178 60 1321 3RB250 A 45 56 60 75 100 0180011 265 265 217 75 1321 3RB250 A 45 56 60 75 100 0250 011 360 360 294 100 1321 3RB320 A 75 100 100 D300ED11 434 434 355 125 1321 3RB400 A 93 125 100 D420ED11 C 521 521 426 150 1321 38500 112 150 100 0630 011 700 700 572 200 1321 38600 149 200 100 0630 011 875 875 715 250 1321 3R750 A 186 250 100 D860ED11 1K0 1050 858 300 1321 3R850 A 224 300 100 D860ED11 460V AC Input Drives Frame Drive Current DC Amps ACLine Hp Open Style Line Reactor kW Hp AC Input Contactor Cat No Rating Code Amps Line Reactor Cat No A 4P1 41 33 2 1321 384 0 55 0 75 100 12010 6 0 6 4 9 3 1321 388 0 75 1 100 12010 010 10 8 2 5 1321 3818 8 1 5 7 5 2 10 100 12010 014 14 11 4 7 5 1321 3818 8 1 5 7 5 2 10 100 12010 019 19 15 5 10 1321 3818 8 1 5 7 5 2 10 100 23010 027 27 221 15 1321 3855 8 11 22 15 30 100 23010 035 35 28 6 20 1321 3855 8 11 22 15 30 100 30010 045 45 36 8 25 1321 3855 8 11 22 15 30 100 37010 052 52 42 5 30 1321 3855 8 11 22 15 30 100 C43D10 073 73 59 6 40 1321 3R80 B 30 40 100 C60D10 086 86 70 3 50
14. 373 500 230 N A 1321 3TH550 AB 1321 3TH550 AC 460 N A 1321 3TH550 BB 1321 3TH550 BC 575 N A 1321 3TH550 CB 1321 3TH550 CC 660 448 600 230 N A 1321 3TH660 AB 1321 3TH660 AC 460 N A 1321 3TH660 BB 1321 3TH660 BC 575 N A 1321 3TH660 CB 1321 3TH660 CC 770 522 700 230 N A 1321 3TH770 AB 1321 3TH770 AC 460 N A 1321 3TH770 BB 1321 3TH770 BC 575 N A 1321 3TH770 CB 1321 3TH770 CC 880 597 800 230 N A 1321 3TH880 AB 1321 3TH880 AC 460 N A 1321 3 880 88 1321 3 880 8 575 1321 3TH880 CB 1321 3TH880 CC Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive 11 Digital DC Drive AC Input Line Reactors and Contactors Ifa DC Contactor is used an AC Input contactor is not needed 230V AC Input Drives Frame Drive Current DC Amps AC Line Hp Open Style Line Line Reactor kW Hp AC Input Contactor Cat No Rating Code Amps Reactor Cat No A 7P0 7 57 15 1321 388 0 75 1 100 12010 9 0 9 74 2 1321 3812 1 49 2 100 12010 012 12 9 8 3 1321 3818 0 75 3 7 1 5 100 12010 020 20 16 5 1321 3818 0 75 37 1 5 100 23010 029 29 24 7 5 1321 3855 5 5 11 7 5 15 100 30010 038 38 31 10 1321 3855 5 5 11 7 5 15 100 37010 055 55 45 15 1321 3855 5 5
15. pon 9 YL c810 uo 99 78101140 wre dd 21 Rockwell Automation Publication 20P TD001H EN P September 2014 Power Wiring with DC Output Dynamic Braking Contactor and a Dynamic Brake PowerFlex Digital DC Drive See Power Wiring Diagrams Notes on page 23 for footnotes fd Y i fd g 921105 I nd JY N09 700p Ajug 5940 q 9 g pog Jamog oy 140 59110 0 1 8591195 d ued 94200 aas A ni w 351nos 114 JV A0 C 9100100 996 000190 SAU y Salas pue 2 42019 ct 95 sindno Aejay 0440 wt kam undng Aejay 0400 i s a peog quienes andul DV A0
16. 10 0 1370 1652 55 56 4 8 10 10 1370 LG56 60 86 110 2 6 0 25 in 0 25 in 1370 LG92 100 110 110 1 0 4 0 25 in 0 25 in 1370 1G110 129 180 2 0 2 0 3125 in 0 3125 in 1370 16140 146 180 3 0 2 0 3125 in 0 3125 in 1370 16160 147 167 180 4 0 2 0 3125 in 0 3125 in 1370 16180 207 218 280 300 1 0 0 5 in 0 375 in 1370 16228 250 265 280 400 2 0 0 5 in 0 375 in 1370 16268 266 280 280 500MCM 3 0 0 5 in 0 375 in 1370 16280 1 Rated Motor Armature Current is taken directly from the motor nameplate or motor data The current listed in this column is the maximum current that is allowed for the Armature Conductor Size column 3 and the DC Contactor Rating column 2 2 The armature conductors are sized by multiplying the Rated Motor Armature Current by 1 25 as provided for in NEC 420 22 1987 The DC lug ratings are determined from NEC Table 310 16 1987 for copper conductors insulation temperature that is rated at 75 C 167 F at an ambient temperature of 30 86 If conditions are other than shown in NEC Table 310 16 then refer to application 3 codes The dynamic braking DB conductors are sized as in footnote 2 but at half ampacity due to the short time duration of current flow in these conductors and has been sized to satisfy NEMA Standard ICS 3 302 62 Dynamic Braking If the load inertia is larger than the motor inertia calculations must be made to determine correct con
17. DriveCurrent DC ACLine Qty Bussmann Mersen SIBA Rating Code Amps Amps Square Body DIN 43653 Stud Mount D 678 678 1553 6 170M6244 4 switch 170H0069 G300570 switch MS 3V 1 5 UR 20 735 32 630 switch 28 001 04 791 791 645 6 170M6246 switch 170H0069 1300572 switch MS 3V 1 5 UR 20 735 32 800 switch 28 001 04 904 904 738 6 170M6247 switch 170H0069 K300573 4 switch MS 3V 1 5 UR 20735 32 900 switch 28 001 04 1 0 1017 830 6 170M6248 switch 17090069 1300574 switch MS 3V 1 5 UR 20 735 32 1000 switch 28 001 04 1K1 1130 922 12 170 6244 switch 170H0069 6300570 switch MS 3V 1 5 UR 20 735 32 630 switch 28 001 04 1K2 1243 1014 12 170M6244 switch 170H0069 6300570 switch MS 3V 1 5 UR 20 735 32 630 switch 28 001 04 1 4 1413 1153 12 170 6245 switch 17090069 H300571 switch MS 3V 1 5 UR 20 735 32 700 switch 28 001 04 1K5 1582 1291 12 170M6246 switch 170H0069 J300572 switch MS 3V 1 5 UR 20 735 32 800 switch 28 001 04 Frame Regenerative Drive Leg Fuse Location Note Drive shown with front covers removed and Control EMI shield lowered Leg fuses and switches are on the bus bars behind the Control EMI shield which holds the Control board Frame D Regenerative Drive Leg Fuse Location Note Drive shown with Control EMI shield in open position 62 Leg fuses and switches are on the bus bars behind the Control EMI shield which holds the Control board 801
18. V3 and W3 PowerFlex DC Stand Alone Regulator Catalo Total Watts Loss Total Value for Fans Number AC Input Voltage Rated Current Max Air Flow Noise Level 23 4 23PMD7 357 160 m3 h 23 4 374 40 dB A 23PMF7 1 See Catalog Numbers in the PowerFlex DC Stand Alone Regulator and Gate Amplifier User ManualArmature Voltage Feedback Terminals publication 23P UM001 for a description of ratings Rockwell Automation Publication 20P TD001H EN P September 2014 85 Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The exa
19. or destruction of the equipment DC Analog Tachometer Terminal Designations sima Negative input Not Used B C Positive input 227 4541907 181 6 302 9 V7 Feedback polarity is determined during the max voltage start up routine 8 mA max current 1 Maximum voltage depends on the configuration of DIP switch S4 See the PowerFlex Digital DC Drive User Manual publication 20P UM001 for information on jumper settings Analog Tachometer Terminal Block Location p Q 2 Q B Z COM V Analog Tachometer terminal block Recommended Signal Wire Size for DC Analog Tachometer Signal Type Terminal Block i Tightening Terminals multi core Torque N m 1 1 DC Analog Tach and 0 140 1 500 0 140 1 500 26 16 0 4 3 5 1 See Cable and Wiring Recommendations the PowerFlex Digital DC Drive User Manual publication 20P UM001 Resolver Feedback Module The resolver feedback module catalog number 20P RES A0 which provides a drive interface to a selection of compatible resolvers must be ordered and purchased separately from the drive The resolver option module includes the PowerFlex DC Drive Resolver Feedback Module Installation Instructions publication 20P INO71 which provides installation and wiring information See Resolver Type Selection in the PowerFlex Digital DC Drive User Manual publication 2
20. 1215 993 900 600 0 329 SIEMENS MFG 14 193 101 58 2 Qty 2 SIEMENS MFG_14 193 101 58 2 Qty 1 13 1350 1103 1000 600 0 296 CUTLER HAMMER_6702ED636 2 Qty 2 CUTLER HAMMER_6702ED636 2 Qty 1 1K6 1688 1379 1250 600 0 237 CUTLER HAMMER_6702ED636 2 Qty 2 CUTLER HAMMER 6702ED636 2 Qty 1 1 Coil voltage 115V AC 50 60Hz 2 See DC Contactor Crimp Lug Kit Specifications on page 15 for more information 3 Wire and Lug size dependent on enclosure dimensions and local codes 690V AC Input Drives _ Drive DC AC Hp DBResistor DClopContactorCGatNo 7 Amps noH Size ohms Drive w No Dynamic Brake Drive w Dynamic Brake crimp ig 42 Code Cat No 565 565 462 500 700 0 826 SIEMENS MFG 14 193 101 58 2 Qty 2 SIEMENS MFG 14 193 101 58 2 Qty 1 D 678 678 554 600 700 0 688 SIEMENS MFG 14 193 101 58 2 Qty 2 SIEMENS MFG 14 193 101 58 2 Qty 1 791 791 646 700 700 0 590 SIEMENS MFG 14 193 101 58 2 Qty 2 SIEMENS MFG 14 193 101 58 2 Qty 1 904 904 739 800 700 0 516 SIEMENS MFG 14 193 101 58 2 Qty 2 SIEMENS MFG 14 193 101 58 2 Qty 1 1K0 1017 831 900 700 0 459 SIEMENS MFG 14 193 101 58 2 Qty 2 SIEMENS MFG_14 193 101 58 2 Qty 1 1K1 1130 923 1000 700 0 413 SIEMENS MFG_14 193 101 58 2 Qty 2 SIEMENS MFG 14 193 101 58 2 Qty 1 1K2 1243 1016 1100 700 0 375 SIEMENS MFG_14 193 101 58 2 Qty 2 SIEMENS MFG 14 193 101 58 2 Qty 1 1 4 1413 1154 1250 700 0 330 CUTL
21. 1321 3TW011 CB N A 14 75 10 230 1321 3TW014 AA 1321 3TW014 AB N A 460 1321 3TW014 BA 1321 3TW014 BB N A 575 1321 3TW014 CA 1321 3TW014 CB N A 20 11 15 230 1321 3TW020 AA 1321 3TW020 AB N A 460 1321 3TW020 BA 1321 3TW020 BB N A 575 1321 3TW020 CA 1321 3TW020 CB N A 27 15 20 230 1321 3TW027 AA 1321 3TW027 AB N A 460 1321 3TW027 BA 1321 3TW027 BB N A 575 1321 3TW027 CA 1321 3TW027 CB N A Rockwell Automation Publication 20 0001 September 2014 Three Phase Primary Voltage Three Phase Secondary Voltage kVA kW Hp Voltage 230V AC 460V AC 575V AC Catalog Number Catalog Number Catalog Number 34 18 5 25 230 1321 3TW034 AA 1321 3TW034 AB N A 460 1321 3TW034 BA 1321 3TW034 BB N A 575 1321 3TW034 CA 1321 3TW034 CB N A 40 22 30 230 1321 3TW040 AA 1321 3TW040 AB N A 460 1321 3TW040 BA 1321 3TW040 BB N A 575 1321 3TW040 CA 1321 3TW040 CB N A 51 30 40 230 1321 3TW051 AA 1321 3TW051 AB N A 460 1321 3TW051 BA 1321 3TW051 BB N A 575 1321 3TW051 CA 1321 3TW051 CB N A 63 37 50 230 1321 3 063 1321 3 063 1321 3 063 460 1321 3 063 1321 3TH063 BB 1321 3TH063 BC 575 1321 3TH063 CA 1321 3TH063 CB 1321 3 063 75 45 60 230 1321 3 075 1321 3 075 1321 3 075 460 1321 3 075 1321 3TH075 BB 1321 3T
22. 16 Digital Input Common Important When using the internal 24V DC supply terminal 19 for digital inputs 1 4 you must connect the digital input common terminal 16 to the 24V supply common terminal 18 17 Not Used 18 24V Supply Common Common for the internal power supply 19 Internal 24V DC Supply Drive supplied 24V DC 1 0 power Max 20 30V 200 mA Note The total current draw is the sum of encoder power digital outputs and any other loads that are connected to terminal 19 20 PE ground PE ground to drive chassis 1 0 Terminal Block 3 Designations No Signal Description Factory Related Parameter Default 21 Analog Output 1 10V 5 mA 12 Motor Speed 66 Anlg 0411 Sel 22 Analog Output 1 23 Analog Output 2 13 Motor Curr 67 Anlg 0412 Sel 24 Analog Output 2 25 Digital Output Common 26 Digital Output 1 Max 30V Max 50 mA 5 Ready 145 Digital Out1 Sel 27 Digital Output 2 9 Fault 146 Digital Out2 Sel 28 Digital Output 3 2 Spd Thresh 147 Digital Out3 Sel 29 Digital Output 4 4 CurrentLimit 148 Digital Out4 Sel 30 Digital Output 24V DC Source point for the internal supply or customer supplied voltage for the digital outputs Max 30V DC 80 mA Important When using the internal 24V DC supply terminal 19 for digital outputs 1 4 you must connect terminal 19 to terminal 30 and the digital output
23. A 10 675 500 675 20 Not available for 230 AC input drives 248 20 73 14 810 600 810 D 40 093 25 93 A 14 1 0 800 1080 40 110 30 110 14 1 2 900 1215 40 146 40 146 20 1K3 1000 1350 40 Input Type 180 50 180 B 20 1 6 1250 1668 D 40 Code Type 218 60 218 B 20 1 6 Pulse 265 75 265 B 20 360 100 360 B 20 f4 434 125 434 B 20 690V 60 Hz Input d 521 150 521 20 Armature Frame Field Enclosure 700 200 700 20 875 250 875 40 452 400 452 20 1050 40 565 500 565 20 Yes 678 600 678 40 12 799 700 791 40 i 460V 60 Hz Input 904 800 904 40 Armature Field 1KO 900 1017 D 40 Input Voltage Code PP Amps ame Amps 1K1 1000 1130 D 70 Code Voltage 2 4 1 10 1 2 1100 1243 70 B 230V AC 55 3 6 10 1K4 1250 1413 70 460V AC oig 5 10 10 1K5 1400 1582 70 600V 014 7 5 14 10 690 019 10 19 10 Use this code for 400V AC input applications 027 15 27 A 10 035 20 35 10 045 25 45 10 052 30 52 10 073 40 73 14 086 50 86 14 100 60 100 14 129 75 129 14 167 100 167 B 20 207 125 207 B 20 250 150 250 B 20 330 200 330 B 20 412 250 412 B 20 495 300 495 20 667 400 667 20 830 500 830 40 996 600 996 40 1 1 700 1162 70 1K3 800 1328 70 1K4 900 1494 D 70 Rockwell Aut
24. Automation Publication 20P TD001H EN P September 2014 43 PowerFlex Digital DC Drive Frame D Internal Armature Fuse Signal Terminal Block Location 81 92 Relay Outputs Terminals 35 and 36 and 75 and 76 are N O relay outputs The relay output between terminals 35 and 36 is configured with parameter 1392 Relay Out 1 Sel The relay output between terminals 75 and 76 is configured with parameter 629 Relay Out 2 Sel See Using Contactors in the PowerFlex Digital DC Drive User Manual publication 20 0 001 for more information Thermistors and Thermal Switches To detect motor overheating and protect the motor from overloading an external user supplied thermistor PTC or thermal switch must be connected to terminals 78 and 79 The drive s response to a motor over temperature fault is configured in parameter 365 Flt Cfg If a temperature sensor is not used 1 resistor must be connected between terminals 78 and 79 installed at the factory The instructions for installing a thermal sensor are detailed here Thermistors PTC PTC thermistors that are fitted in the motor can be connected directly to the drive via terminals 78 and 79 In this case the 1 resistor is not required between terminals 78 and 79 Thermal Switches Klixon in the Motor Windings Klixon type temperature dependent contacts can disconnect the drive from the motor via an external control or can be configur
25. C 10 ASLL 985 e vs aero 1 LA indu s DN i D In J9MOd pJ LL N 91111119 ev 10 Xe W evi 097 gt punoly Je IV Yo woo II a 010 9 a spud amp T 9151 963 0 a n is gt 20 X9 J2M0d 10pe y aur pasn J JaWUOJsUeA 2949030 1394 WI 101121051 i 2142201 28101 uo 61 781 0 1 uo ma 34 Rockwell Automation Publication 20P TD001H EN P September 2014 22 PowerFlex Digital DC Drive Power Wiring Diagrams Notes 1 For frame B and C drives only a jumper is required between terminals SA and SB for 115V AC control input power See Control Circuit Input Power on page 35 for more information An Isolation Transformer and or 3 5 impedance Line Reactor is required If the Isolation Transformer provides the required 3 5 impedance a Line Reactor is not required See Isolation Transformers on page 10 for recommendations and AC Input Line Reactors and Contactors on page 12 It is recommended that the isolation transformer has a grounded Wye secondary neutral If the PowerFlex DC drive is installed in a system with an ungrounded Wye neutral or with an impedance ground connection see Grounding for Installations in an Ungrounded or High Imped
26. E Rockwell Automation Publication 20 0001 September 2014 Fuses for Non Regenerative Frame 0 Drives Digital DC Drive AC input line and or leg fuses are internally mounted and provided with frames C and D drives See Fuse Code FS4 in Frame C and D Fuse Information on page 59 Also see Frame C Non Regenerative Drive AC Input Line Fuse Location on page 64 AC Input Line Fuses 230V AC Input Frame Frame Bussmann Square Body Flush End Contact 170 5466 switch 170H0069 6 9 URD 32 TTF 1000 switch MS 3 1 5 BS 20 671 32 1000 switch 28 001 04 875 170M5466 switch 170H0069 Bussmann 6 9 URD 32 TTF 1000 switch MS 3V 1 5 BS Mersen 20 671 32 1000 switch 28 001 04 170M6263 switch 170H0069 Square Body DIN 43653 Stud Mount 300263 switch MS 3V 1 5 UR 20 635 32 900 switch 28 001 04 1050 858 6 170M6264 switch 170H0069 AC Input Line Fuses 460V AC Input Frame 495 4044 3 Bussmann Mersen 7300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 SIBA Square Body Flush End Contact 170M5464 switch 170H0069 6 9 URD 32 TTF 800 switch MS 3 V1 5 BS 20 671 32 800 switch 28 001 04 667 5449 3 Leg Fuses 460V AC Input Frame D Drives 170M5466 switch 170H0069 6 9 URD 32 TTF 1000 switch MS 3 V1 5 BS 20 671 32 1000 switc
27. Flush End Contact 11 URD 72 TTF 0800 switch MS 3V 1 5 BS 20771 32 800 switch 28 001 04 675 675 Leg Fuses 575V AC Input Frame D Drives Frame 11 URD 72 TTF 0800 switch MS 3V 1 5 BS 20771 32 800 switch 28 001 04 Drive Current DC ACLine Qty Bussmann Mersen SIBA Rating Code Amps Amps Square Body DIN 43653 Stud Mount 810 810 661 6 170 6246 switch 170H0069 J300572 switch MS 3V 1 5 UR 20 735 32 800 switch 28 001 04 1 0 1080 881 6 170 6248 switch 17090069 1300574 switch MS 3V 1 5 UR 20 735 32 1000 switch 28 001 04 1K2 1215 991 12 170 6244 switch 17080069 6300570 switch MS 3V 1 5 UR 20 735 32 630 switch 28 001 04 1K3 1350 1102 12 170M6245 switch 170H0069 H300571 switch MS 3V 1 5 UR 20 735 32 700 switch 28 001 04 1K6 1688 137 12 170 6246 switch 170H0069 1300572 switch MS 3V 1 5 UR 20 735 32 800 switch 28 001 04 Rockwell Automation Publication 20P TD001H EN P September 2014 61 PowerFlex Digital DC Drive Leg Fuses 690V AC Input Frame Drives Frame Bussmann Mersen SIBA Square Body Flush End Contact 170M5394 switch 170H0069 12 5 URD 72 TTF 0500 switch MS 3V 1 5 BS 20771 32 500 switch 28 001 04 Leg Fuses 690V AC Input Frame D Drives 12 5 URD 72 TTF 0630 switch MS 3V 1 5 BS 20771 32 630 switch 28 001 04 Frame
28. MS 3V 1 5 UR 20 635 32 900 switch 28 001 04 Drive Current Rating Code 495 1050 Amps 495 858 404 4 170M6264 switch 170H0069 Bussmann 7300264 switch MS 3V 1 5 UR Mersen 20 635 32 1000 switch 28 001 04 Square Body Flush End Contact 170M5462 switch 170H0069 6 9 URD 32 TTF 630 switch MS 3 V1 5 85 20 671 32 630 switch 28 001 04 667 667 544 9 6 Leg Fuses 460V AC Input Frame D Drives Frame 170M5464 switch 170H0069 6 9 URD 32 TTF 800 switch MS 3 V1 5 BS 20 671 32 800 switch 28 001 04 Drive Current DC ACLine Qty Mersen SIBA Rating Code Amps Amps Square Body DIN 43653 Stud Mount 830 830 67871 6 170M6262 switch 170H0069 300262 switch MS 3V 1 5 UR 20635 32 800 switch 28 001 04 996 996 8137 6 170M6264 switch 170H0069 1300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 101 1162 9494 6 170 6265 switch 170H0069 A300262 switch MS 3V 1 5 UR 20 635 32 1100 switch 28 001 04 1K3 1328 10850 6 170 6266 switch 170H0069 B300266 switch MS 3V 1 5 UR 20 635 32 1250 switch 28 001 04 1 4 1494 12206 6 170 6267 switch 17080069 300267 switch MS 3V 1 5 UR 20 635 32 1400 switch 28 001 04 Leg Fuses 575V AC Input Frame Drives Drive Current Rating Code Amps Bussmann Mersen Square Body
29. System Equipment publication Provides a recommended preventative maintenance checklist DRIVES TD001 Safety Guidelines for the Application Installation and Maintenance of Solid state Provides general guidelines for the application installation and maintenance of solid Control publication SGI 1 1 state control in the form of individual devices or packaged assemblies that incorporate solid state components Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative For other information contact Allen Bradley Drives Technical Support at http www ab com support abdrives Product Description The PowerFlex Digital DC drive provides digital control for precise speed and current regulation easy programmability extensive diagnostics and non regenerative or regenerative operation PowerFlex DC drives can run various applications including extruder operations finishing drawing and coating The PowerFlex DC drive can effectively control applications that exhibit shock loa
30. be considered for optimal performance in any given application This block diagram highlights the primary installation considerations Input Fuses See page 53 Input Power Conditioning See page 10 LCD HIM See page 9 DC Drive Accessories See page 14 Motor Overload Protection See page 44 Motor Recommendations See http ab rockwellautomation com Motors 18 Rockwell Automation Publication 20 0001 September 2014 Digital DC Drive Power Wiring AC Input Voltages PowerFlex DC drives are rated for the following AC input voltages 50 60 Hz 5 Mains Circuit Terminals U V W e 230V 10 3Ph e 400V 10 3Ph 440V 10 3Ph 460V 10 3Ph e 480V 10 3Ph 575 10 690V 10 Field Circuit Terminals U1 1 e 230V 410 1Ph e 400 410 1Ph 460V 10 1Ph Control Circuit Terminals U2 V2 115V 15 or 230V 15 1Ph Note For only frame B and C drives a jumper must be placed between terminals SA SB when 115V AC input power is used for the control circuit See Frame B drives SA SB Terminal Block Location on page 38 and Frame C Drives SA SB Terminal Block Location on page 39 for terminal block locations DC Output Voltages The output voltages that are listed in the Armature Circuit andField Circuit tables take into account an AC input undervoltage within the stated tolerance limits and a voltage drop of 4 due to an AC input
31. bipolar Resolution 11 Bit sign Digital Outputs Four standard configurable four additional configurable with the 1 0 Expansion circuit board 30V 50 mA Relay Outputs Two configurable contacts 250V AC 1A ACT Rockwell Automation Publication 20 0001 September 2014 Digital DC Drive Watts Loss and Cooling Fan Attributes Watts loss and cooling fan attributes data that are shown in the following tables is based on the rated current of the drive Frame A Drives Drive Current Rating Code Total Total Value for Fan 230VAC 46ovac Watts AC Input Rated Current Max Air Flow Loss Voltage A Noise Level 7 0 4 1 131 9 0 6 0 012 010 020 014 019 029 027 186 038 035 254 055 045 37 dB A 052 i J Internal power supply 093 086 476 110 160 m h 45 dB A 100 553 0 129 1 See Catalog Number Explanation on page 5 positions 8 10 for corresponding drive Hp rating armature amp rating and field amp rating Frame B Drives Drive Total Value for Fans Current Rating ACInput Total Watts ACInput Rated Current Max Air Flow Code Voltage Loss Voltage A Noise Level 146 230 781 180 320 m h 218 939 48 dB A 265 1038 360 1693 680 m h 434 53 dB A 167 460 781 207 939 320
32. in configurable digital and analog I O The digital I O is 24V DC and the analog I O can be configured for voltage or current operation Extra 24V DC and analog I O can be added or an I O conversion card can be added to accommodate 115V AC digital I O Options Control I O Expansion Card 4 Additional 24V DC Digital Inputs amp Outputs 2 Analog Outputs Code 115V AC Conversion Card 8 Digital Inputs 8 24V DC Digital Inputs 4 Digital Outputs 3 Analog Inputs amp 2 Analog Outputs Communication Options PowerFlex DC Packaged drives are fully compatible with a wide variety of DPI communication adapters offering the following options Description ControlNet Communication Adapter Coax Catalog No DeviceNet Communication Adapter EtherNet IP Communication Adapter Lonworks Communication Adapter PROFIBUS DP Communication Adapter ControlINet Communication Adapter Fiber Remote I O Communication Adapter None N This item has Silver Series status For information refer to http www ab comvsilver Cabinet Options The Packaged Drive enclosure can be equipped with various the following predefined standard user options Other options can be ordered through the ETO program Description Catalog No None N Start and Stop PB s Local Remote SS E Stop PB Jog Blower Motor Starter Options 1 amp 2 Options 1
33. input No other factory installed options are currently available User Installed Options Human Interface Modules Human Interface Module Accessories Description Cat No Handheld Local NEMA UL Type Bezel Kit for LCD HIMs NEMA UL Type 1 20 HIM B1 Drive Mount 4 12 PowerFlex HIM Interface Cable 1 39 in 20 HIM H10 Description Cat No Cat No Cable Kit Male Female gt No HIM Blank Plate 20 HIM AO 0 33 Meters 1 1 Feet 1202 03 LCD Display Full Numeric Keypad 20 HIM A3 20 HIM C3S 1 Meter 3 3 Feet 1202 H10 LCD Display Programmer Only 20 5 20 55 3 Meter 9 8 Feet 1202 H30 Enhanced LCD Full Numeric 20 HIM A6 20 HIM C6S 9 Meter 29 5 Feet 1202 H90 For indoor use only DPI SCANport One to Two Port Splitter Cable 1203 503 t Includes 1202 C30 interface cable 3 meters for connection to drive Includes 1202 C30 interface cable 3 meters for connection to drive Required only when HIM is used as handheld or remote gt Required in addition to 20 HIM H10 for distances up to a total maximum of 10 Meters 32 8 Feet Option Kits Description Expansion board 4 24V DC Digital Inputs 4 Digital 20P S5V62 Outputs 2 Analog Outputs 115V AC to 24V DC 8 Channel I O Converter Board 20P S520L Digital I 20 0 20 HIM A3 20 5 20 6 convens Digital inputs Feedback Option Kit Descrip
34. line reactor It is the same as the rated armature voltage suggested for the connected motor Armature Circuit AC Input Voltage DC Output Armature Voltage Terminals C amp D Terminals U V W Two Quadrant Drive Four Quadrant Drive 230V 10 3Ph 260V 240V 400V 10 3Ph 470V 420V 440V 10 3Ph 530V 460V 460V 10 3Ph 560V 480V 480V 10 3Ph 580V 500V 575V 10 3Ph 680V 600V 690V 10 3Ph 810V 720V Field Circuit AC Input Voltage DC Output Field Voltage Terminals C1 amp D1 Terminals U1 amp V1 Fixed Field Adjustable Field 230V 10 1Ph 200V 200V 400V 10 1Ph 310V 310V 460V 10 1Ph 360V 360V e max field vo tage 15 equa to 0 85 x AC input Ine vo fage Typical Power Wiring Diagrams The following diagrams represent recommended power wiring configurations for standard PowerFlex DC drive installations Rockwell Automation Publication 20P TD001H EN P September 2014 19 PowerFlex Digital DC Drive
35. line reactor is specified it is mounted in the cabinet for drives ratings of 200 Hp or less The drive can also be ordered on a rigid panel for installation in a users existing cabinet For these designs the drive and all panel mounted parts are mounted and wired The incoming disconnect operator devices and input line reactor are shipped loose for customer mounting and wiring per local codes All MCC cabinets are 2 286 mm x 635 mm D 90 in H x 25 in D with the width determined by the size of the drive and the options requested The standard width enclosures are 508 635 889 mm 20 25 and 35 in wide The rigid panel mount designs are shipped on a 1 981 mm H x 508 mm W or 813 mm W 78 in H x 20 in W or 32 in W panel to fita standard 610 mm W X 914 mm W 24 in W 36 in W enclosure Human Interface Module HIM Options The PowerFlex DC Packaged drives can be ordered with various HIM modules to meet the needs of each drive The HIM is installed on the door of the enclosure or shipped loose on the open panel designs designs have the door mounted bezel and interconnect cable to the drive A HIM can be installed or updated in the field No HIM Blank Plate LCD Display Full LCD Display Catalog Code 0 Numeric Keypad Programmer Only Catalog Code C Catalog Code E 1 0 Options 76 Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive The PowerFlex DC Packaged drive has built
36. m h 21 1938 Internal power supply 48 dB A 330 1248 412 1693 680 m h 53 dB A 067 575 400 101 553 320 m h 135 700 48 dB A 270 1038 405 1693 680 m h 53 dB A 1 See Catalog Number Explanation on 5 positions 8 10 for corresponding drive Hp rating armature amp rating and field amp rating Rockwell Automation Publication 20P TD001H EN P September 2014 83 PowerFlex Digital DC Drive Frame C Drives Drive Total Value for Fans Current Rating ACInput Total Watts AC Input Rated Current Max Air Flow Code Voltage Loss Voltage Noise Level 521 230 2143 700 2700 495 460 2143 667 2590 1 050 m h 540 575 2300 62 5 dB A 675 2620 452 690 1700 565 2300 1 See Catalog Number Explanation 5 positions 8 10 for corresponding drive Hp rating armature amp rating and field amp rating 2 Fans on frames drives must be powered by an external 230V AC 50 60 Hz power supply which is connected to terminals U3 and V3 Frame D Drives with a Series A Fan Drive Total Value for Fan 2 Current Rating ACInput Total Watts AC Input Rated Current Max Air Flow Code Voltage Loss Voltage Noise Level 875 230 2694 1K0 3284 830 480 3200 996 3568 1K1 4189 18 5229 1 4 5117 810 575 3122 1 0 3819 10 4679 24A 0S0 Hzand 2 400 m h 18 4879 3 3 60 Hz 8
37. slow D SW1 31 I and above 2 5 A 250V slow Frame A Switching Power Supply Fuse Location Switching Power Supply fuse Top View of Drive Rockwell Automation Publication 20P TD001H EN P September 2014 65 PowerFlex Digital DC Drive Frame B Switching Power Supply Fuse Location Top View of Drive 3 15A fuse F2 2 5A fuse Board Rev H and below only Board Rev H and below only ea Higg waha Uae Frame C Switching Power Supply Fuse Location 3 15A fuse F2 2 5 fuse Board Rev H and below only Board Rev and below only Fuses are on the Switching Power Supply circuit board SW 2 on the back of the Control EMI shield which holds the Control board 66 Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive Frame D Switching Power Supply Circuit Board Fuse Location Switching Power Supply fuse holder The Switching Power Supply circuit board is on the Control EMI shield Rockwell Automation Publication 20P TD001H EN P September 2014 67 PowerFlex Digital DC Drive Mounting Maximum Surrounding Air Temperature Specifications 0 50 C 32 122 F typical De rate 1 25 for every 1 C F over 50 C 122 F to 55 C 131 F Additional cooling is required for temperatures above 55 C 131 F Operating Conditions The drive must be mounted in a clean dry
38. the design criteria or a complete custom package can be designed for any application The typical lead time of an ETO order is 8 12 weeks based on the lead time and availability of unique components of the design Benefits Simplified installation and start up by use of common options that are assembled at the factory Drive functionality exceeds options that are offered with a standard drive Multiple packaging options specific to customer needs Pre engineered options for easy order entry consistent manufacturing high quality and reduced delivery time Selectable configurations to meet application requirements Rockwell Automation Publication 20P TD001H EN P September 2014 75 PowerFlex Digital DC Drive Features Standard PowerFlex Digital DC drives and drive related options Gpulse Enclosure options IP20 MCC IP42 Filter mounted a panel either conformal coated circuit boards without Pre engineered options Custom engineered solutions UL panel recognition from the factory for pre engineered options Factory Installed Options Enclosure Options The PowerFlex DC Packaged drives can be ordered in the following MCC style enclosures IP20 NEMA UL Type 1 IP43 NEMA UL Type 1 with fan and filter For both of these enclosures the drive incoming disconnect and any specified operator devices are mounted and wired in the cabinet or on the door as required If a cabinet mounted input
39. 0 07 001 for more information on compatible resolvers 52 Rockwell Automation Publication 20P TD001H EN P September 2014 Digital DC Drive Circuit Protection The tables on the following pages provide the fuses required for protecting the armature and field circuits Externally mounted fuses as indicated in Frame A and B Fuse Designations must be sourced separately when installing the drive Internally mounted fuses are provided with the drive See page 59 for frames C and D fuse information Frame A and B Fuse Information FS1 Externally mounted fuses for FS the armature converter on the AC input side 653 Internally mounted fuses for the field circuit on the AC input side FS2 Externally FS2 mounted fuses for the armature circuit on the DC side Frame A and B AC Input Line Fuses AC input line fuses are externally mounted for frame A and B drives and must be sourced separately See Fuse Code FS1 in Frame and B Fuse Information on page 53 230V AC Input Drives Drive DC AC Bussmann Mersen 2 A Amps reed Ferrule FWP North American FerruleA70QS North American S Code Type FWP Type Type A70P A70QS Type 7 0 7 57 FWP 10A14F FWP 10B 700510 14 A70P10 4 9P0 9 74 FWP 15A14F FWP 15B A700S16 14F 70 15 4 012 12 9 8 FWP 20A14F FWP 20B 700520 14 70 20 4 020 20 16 FWP 25A14F FWP 25B 700525 14 70 25 4 029 29 24 FWP 40A22F FWP 40B 700540 2
40. 0 dB A 1 5720 678 690 3174 791 3582 904 4028 1 0 4064 1K1 4509 1K2 5368 1K4 5543 1K5 5886 1 See Catalog Number Explanation on 5 positions 8 10 for corresponding drive Hp rating armature amp rating and field Amp rating 2 Fans on frames D drives are powered by an external 230V AC 50 60 Hz power supply which is connected to terminals U3 and V3 84 Rockwell Automation Publication 20P TD001H EN P September 2014 Frame D Drives with a Series Fan Digital DC Drive Drive Total Values for Fan 2 Current Rating ACInput Total Watts AC Input Rated Current Max Air Flow Code Voltage Loss Voltage Noise Level 875 230 2694 1 0 3284 830 480 3200 996 3568 101 4189 113 5229 1K4 5117 810 575 3122 2 400 m h 400VAC 50 Hz 3819 Three phase 2 800 m h 460VAC 60 Hz 1K2 4679 400VACS0Hz 1 15A 50Hzand 83 dB A 400VAC 50 Hz 183 4879 14A 60 Hz 2 000 m h 1K6 5720 460V AC 60 Hz 86 dB A 460VAC 60 Hz 678 690 3174 2 000 m h 791 3582 904 4028 1 0 4064 11 4509 10 5368 1K4 5543 1K5 5886 1 Catalog Number Explanation on page 5 positions 8 10 for corresponding drive Hp rating armature amp rating and field Amp rating 2 Fans on frames D drives are powered by an external three phase 400 460V AC 50 60 Hz power supply which is connected to terminals U3
41. 00516 14F A70P15 4 9P0 9 74 FWP 20A14F FWP 20B A700520 14F A70P20 4 012 12 9 8 FWP 25A14F FWP 25B A700525 14F A70P25 4 020 20 16 FWP 40A14F FWP 40B 700540 14 700540 4 029 29 24 FWP 63A22F FWP 60B A700563 22F A700560 4 038 38 31 FWP 80A22F FWP 80B A700580 22F A700580 4 055 55 45 FWP 125A A7005125 4K 073 73 60 FWP 150A A7005150 4K 093 93 76 FWP 200A 7005200 4 110 110 90 FWP 225A A700S250 4 B 146 146 119 FWP 300A 7005300 4 180 180 17 FWP 350A A700S350 4 218 218 178 FWP 450A 7005450 4 265 265 217 FWP 600A 7005600 4 360 360 294 FWP 700A A700S700 4 434 434 355 FWP 900A A70P900 4 460V AC Input Drives Drive DC AC Bussmann Mersen rea Amps Ferrule FWP North American FerruleA70QS North American Code FWP Type Type 1 17005 ype A 4 1 4 1 3 3 FWP 10A14F FWP 10B A700510 14F 70 10 4 6P0 6 4 9 FWP 15A14F FWP 15B A700516 14F 70 15 4 010 10 82 FWP 20A14F FWP 20B A700520 14F A70P20 4 014 14 11 4 FWP 30A14F FWP 30B A700532 14F A70P30 4 019 19 15 5 FWP 40A14F FWP 40B A700540 14F 700540 4 027 27 221 FWP 63A22F FWP 60B A700563 22F 700560 4 035 35 286 FWP 80A22F FWP 70B A700580 22F 700570 4 045 45 368 FWP 100A22F FWP 90B 700590 4 052 52 425 FWP 100A22F FWP 100B A7005100 4 073 73 596 150 7005150 4 086 86 703 FWP 175A 7005175 4 100 100 87 FWP 200A 7005200 4 129 19 1054 FWP 250A 7005250 4 16
42. 00V DC 230V AC 310V DC 400V AC 360V DC 460V AC Maximum field output voltage is 0 85 x AC input line voltage Controller Current Overload 15096 rated current for 1 minute 200 rated current for 3 seconds Max Short Circuit Rating 100 000 A Rockwell Automation Publication 20P TD001H EN P September 2014 81 PowerFlex Digital DC Drive Category Control Specification Speed Regulation All operating modes Max speed 8 000 rpm Digital reference resolution 0 1 rpm Analog reference resolution gt 0 25 rpm with Digital Incremental Encoder Resolver Speed feedback resolution better than 0 5 rpm based on encoder PPR or resolver resolution Operating range better than 1000 1 rpm bi directional Performance Accuracy 0 02 typical 170 rad sec bandwidth with DC Analog Tachometer Speed feedback resolution better than 2000 1 rpm Operating range better than 1000 1 rpm bi directional Performance accuracy 0 1 170 rad sec bandwidth with Armature Voltage Feedback Voltage feedback resolution better than 2000 1 rpm Operating range better than 100 1 rpm bi directional Performance accuracy 2 0 typical 80 rad sec bandwidth Subject to motor specs and current loop tuning Torque Regulation Current feedback resolution better than 2000 1 Performance accuracy 1 0 typical 500 rad sec bandwidth Feedback Devices Encoder Type Incremental dual channel two chann
43. 0V AC 15 1 Phase 115V AC input control power requires a jumper between terminals SA and SB for frame B and C drives only See AC Input Voltages on page 19 for details Input Frequency 50 60 Hz 5 Max Rate of Change of Input 2 Hz Sec Frequency Armature Output Voltage Two Quadrant Drives Four Quadrant Drives 260V DC 230V AC 240V DC 230V AC 470V DC 400V AC 420V DC 400V AC 530V DC 440V AC 460V DC 440V AC 560V DC 460V AC 480V DC 460V AC 580V DC 480V AC 500V DC 480V AC 680V DC 575V 600V DC 575V AC 810V DC 690V AC 720V DC 690V AC Output Horsepower Cont 15 300 Hp 230V AC 2 900 Hp 460V AC 50 1250 Hp 575 AC 400 1400 Hp 690V AC Output Current 7 1050 230V AC 4 1 1494 400V 67 5 1688 575V AC 452 1582 A 690V Drive Overload Capability 10096 rated continuous current 15096 rated current for 1 minute then fault 20096 rated current for 3 seconds then fault Motor Overload Protection Standard Duty 15096 motor rated current for 60 seconds 200 motor rated current for 3 seconds configurable as a fault or alarm Heavy Duty 200 motor rated current for 60 seconds configurable as a fault or alarm Note DC drives v6 xxx and later provide configurable speed sensitive overload protection thermal memory retention and motor over temperature sensing Field Output Voltage 2
44. 1 Communication Adapter 20 COMM S Musa 20 External Communications Kit Power Supply AC PS1 20 DPI External Communications Kit DC BASE 20 External DPI I O Option Board IO OPT1 Compact I O to DPI SCANport Module 1769 5 1 Serial Modem Adapter 1203 SNM Smart Self powered Serial Converter RS232 includes 1203 555 1203 SFC and 1202 10 Cables m Universal Serial Bus USB Converter includes 2m USB 1203 USB 20 HIM H10 amp 22 HIM H10 Cables This item has Silver Series status For information refer to http www ab com silver For use only with External DP Communications Kits 20 XCOMM DC BASE Isolation Transformers Isolation Transformers are available for installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances 10 Three Phase Primary Voltage Three Phase Secondary Voltage kVA kW Hp Voltage 230V AC 460V AC 575V AC Catalog Number Catalog Number Catalog Number 5 12 22 230 1321 3TW005 AA 1321 3TW005 AB N A 1 5 3 460 1321 3TW005 BA 1321 3 005 8 575 1321 3TW005 CA 1321 3TW005 CB N A 7 5 3 7 5 230 1321 3TW007 AA 1321 3TW007 AB N A 460 1321 3TW007 BA 1321 3TW007 BB N A 575 1321 3TW007 CA 1321 3TW007 CB N A 11 55 75 230 1321 3TW011 AA 1321 3TW011 AB N A 460 1321 3TW011 BA 1321 3TW011 BB N A 575 1321 3TW011 CA
45. 1321 3R100 B 37 45 50 60 100 C85D10 100 100 817 60 1321 3R100 B 37 45 50 60 100 C85D10 129 129 105 4 75 1321 3R160 B 56 75 75 100 100 D110D11 B 167 167 1364 100 1321 3R160 B 56 75 75 100 100 D140D11 207 207 169 1 125 1321 3RB250 B 93 112 125 150 100 D180D11 250 250 204 3 150 1321 3RB250 B 93 112 125 150 100 D210ED11 330 330 269 6 200 1321 3RB320 B 149 200 100 D300ED11 412 412 336 6 250 1321 3RB400 B 186 4 250 100 D420ED11 12 Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive Frame Drive Current DC Amps AC Line Hp Open Style Line Reactor kW Hp AC Input Contactor Cat No Rating Code Amps Line Reactor Cat No C 495 495 404 4 300 1321 38500 8 223 7 300 100 D420ED11 667 667 544 9 400 1321 38600 8 298 3 400 100 D630ED11 0 830 830 678 1 500 1321 38750 8 372 8 500 100 D860ED11 996 996 813 7 600 1321 38850 8 447 4 600 100 D860ED11 1K1 1162 949 4 700 1321 381000 8 552 700 100 G860KD22 183 1328 1085 0 800 2 1321 38600 8 596 6 800 100 G860KD22 1K4 1494 1220 6 900 2 x1321 3R600 B 671 1 900 100 G1200KD12 575V AC Input Drives Frame DriveCurrent DCAmps ACLine Amps Hp Open Style Line Reactor kW Hp AC Input Contactor Cat No Rating Code Line Reactor Cat No B 067 67 5 55 1 50 1321 3855 8 37 50 100 C60D10 101 101 25 827
46. 1370 1640 019 19 15 5 10 1370 67 500 20 1370 NC56 1370 DC56 1370 LG40 027 27 22 1 15 1370 DBH68 500 12 1370 NC56 1370 DC56 1370 LG40 035 35 28 6 20 1370 DBH69 500 10 1370 NC56 1370 DC56 1370 LG40 045 45 36 8 25 1370 70 500 9 1370 NC56 1370 DC56 1370 1652 052 52 42 5 30 1370 DBH71 500 7 1370 NC56 1370 DC56 1370 1652 073 73 59 6 40 1370 8 72 500 52 1370 NC110 1370 DC110 1370 LG92 086 86 70 3 50 1370 0 73 500 4 1370 NC110 1370 DC110 1370 LG92 100 100 817 60 11370 08 74 500 4 1370 NC110 1370 DC110 1370 16110 129 129 1054 75 1370 DBH75 500 3 1370 NC180 1370 DC180 1370 16140 14 Rockwell Automation Publication 20 0001 September 2014 Digital DC Drive Current DC ACLine Hp Dynamic Brake Resistor Armature Total DB DC Loop Contactor Cat No 2 DC Contactor Rating Code Amps Amps Kit Cat No Voltage Resistance prive without Dynamic Drive with Dynamic Crimp Lu s 5 Volts 5 Brake Cat No 1167 167 136 4 100 1370 DBH76 500 2 1 1370 NC180 1370 DC180 1370 16180 207 207 169 1 125 1370 DBH77 500 2 1 1370 NC280 1370 DC280 1370 16228 250 250 204 3 150 1370 DBH78 500 15 1370 NC280 1370 DC280 1370 LG268 330 330 269 6 200 1370 79 500 1 05 ABB EHDB360C2P 1L2S _ 60 112255 5 412 412 336 6 250 HUBBELL_Y95W808GB 500 1 ABB 520 2 1125 ABB_EHDB520C 1L22SS 5 495 495 4044 300 HUBBELL_Y101W5
47. 14 460V AC Input Drives Frame gt Drive Current Rating Code 4P1 6P0 010 014 019 027 035 045 052 Field Type Amps 10 6x32mm 073 086 100 129 167 207 250 330 412 14 20 10 38 mm 575V AC Input Drives Frame Drive Current Rating Code 067 101 135 270 405 Field Quantit Amps y 20 2 Quantity Bussmann 2 FWH 016A6F 2 FWC 25A10F Type Bussmann 10 38 FWC 25A10F Rockwell Automation Publication 20 0001 September 2014 Mersen 085449 60025 2 Mersen 60025 2 70 125 40 16 60 033 05 25 60 033 05 25 PowerFlex Digital DC Drive 57 PowerFlex Digital DC Drive Frame A Field AC Input Line Fuses Location Bottom View of Drive with Fan Bottom View of Drive without Fan 4 Frame Input Line Fuses Location Top View Illa Field circuit fuses 58 Rockwell Automation Publication 20P TD001H EN P September 2014 Digital DC Drive Frame Cand D Fuse Information All fuses for armature and field circuit protection are internally mounted and provided with frame C and D drives FS4 Internally FS3 Internally
48. 14 24 ia 3 ifting flange gs 9 i 12 27 19 25 B u B 141 906 17 2 PNE E 0 v w wi NY 10 9 8 ORO 0 8 1 U 8 5 D 8 1 le 792 8 f 8 8 208 82 8_ 3 144 e mmm 11110100 5 67 1 8 10000000000000000000000000000000000000000000000000000000000 1 0 000000000000000010100 4 4 0000000 8 1575 0 82 5 1 0 01010010 e lt T 7 I 5 Ti 9 u 9 D D 000000000 00000000000 T TA Ci 6e W 66 445 445 2525 134 4 100 63 5 hi ug 226 8 4 1 1 545 w 437 5 134 18 0 4 0 17 2 53 Note 134 mm 5 3 in Cand D terminals are installed on 460V AC input 800 Hp and 900 Hp 575V AC input 1000 Hp and 690V AC input 1100 1200 1250 and 1 400 Hp drives only All other frame D ratings have 100 mm 4 0 in C and D terminals 72 Rockwell Automation Publication 20P TD001H EN P September 2014 0 Dimensions Left Side and Back Views Dimensions are shown in mm and in
49. 2 700540 4 038 38 31 FWP 63A22F FWP 60B 700563 22 A700S60 4 055 55 45 FWP 80A22F FWP 80B 700580 22 A700S80 4 073 73 60 FWP 100A 7005100 4 093 93 76 FWP 150A 700 150 4 110 110 90 FWP 175A A700S175 4K Rockwell Automation Publication 20P TD001H EN P September 2014 53 PowerFlex Digital DC Drive Drive DC AC Bussmann Mersen g Amps rh Ferrule FWP North American FerruleA70QS North American E Code Type FWP Type Type A70P A70QS Type 146 146 119 FWP 250A 7005250 4 180 180 147 FWP 300A 7005300 4 218 218 178 FWP 350A 7005350 4 265 265 217 FWP 400A 7005400 4 360 360 294 FWP 600A A7005600 4K 434 434 355 FWP 600A A700S600 4 460V AC Input Drives Drive DC AC Bussmann Mersen 2 Amps Ferrule FWP North American FerruleA70QS North American S code Type FWP Type Type A70P A70QS Type 4P1 4 1 33 FWP 10A14F FWP 10B 700510 14 70 10 4 6 0 6 49 FWP 10A14F FWP 10B A700S10 14F A70P10 4 010 10 8 2 FWP 20A14F FWP 20B 700520 14 70 25 4 014 14 114 FWP 25A14F FWP 25B A700S25 14F A70P25 4 019 19 15 5 FWP 25A14F FWP 25B A700S25 14F A70P25 4 027 27 221 FWP 40A22F FWP 40B A700S40 22F 700540 4 035 35 286 FWP 63A22F FWP 60B A700563 22F 700560 4 045 45 368 FWP 80A22F FWP 80B A700S80 22F 700580 4 052 52 42
50. 20P21AB7PORAONNN 20P41AB7PORAONNN 1 5 2 9 20P21AB9PORAONNN 20P41AB9PORAONNN 2 2 3 12 20P21AB012RAONNN 20P41AB012RAONNN A 37 5 20 20P21AB020RAONN 20P41ABO20RAONNN 5 5 75 29 20P21AB029RAONN 20P41ABO29RAONNN 75 10 38 20P21AB038RAONN 20P41AB038RAONNN A 11 15 55 20P21ABO55RAONNN 20P41ABO55RAONNN A 15 20 73 20P21AB073RAONNN 20P41AB073RAONNN A 18 5 25 93 20P21AB093RAONNN 20P41AB093RAONNN A 22 30 110 20P21AB110RAONNN 20P41AB110RAONNN A 30 40 146 20P21AB146RAONNN 20P41AB146RAONNN B 37 50 180 20P21AB180RAONNN 20P41AB180RAONNN B 45 60 218 20P21AB218RAONNN 20P41AB218RAONNN B 56 75 265 20P21AB265RAONNN 20P41AB265RAONNN B 75 100 360 20P21AB360RAONNN 20P41AB360RAONNN B 93 125 434 20P21AB434RAONNN 20P41AB434RAONNN B 112 150 521 20P21AB521RAONN 20P41AB521RAONNN C 149 200 700 20P21AB700RAONN 20P41AB700RAONNN C 186 250 875 20P21AB875RAONN 20P41AB875RAONNN D 224 300 1050 20P21AB1KORAONNN 20P41AB1KORAONNN D 1 Currently not available for sale 460V AC Three Phase Drive Output Rating Non Regenerative Drives Regenerative Drives Frame Normal Duty Normal Duty Hp Amps Cat Cat No Size kW 1 5 2 20P21AD4P1RAONNN 20P41AD4P1RAONNN A 2 2 3 6 20P21AD6PORAONNN 20P41AD6PORAONNN A 3 7 5 10 20P21AD010RAONNN 20P41AD010RAONNN A 55 75 14 20P21AD014RAONNN 20P41AD014RAONNN A 75 10 19 20P21AD019RAONNN 20P41AD019RAONNN A 11 15 27 20P21AD027RAONNN 20P41AD027RAONNN A 15 20 35 20P21AD035RAONNN 20P41AD035RAONNN 18 5 25 45 20P21AD045RAONNN 20P41AD045R
51. 2a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20P TD001H EN P September 2014 Supersedes Publication 20P TD001G EN P February 2014 Copyright 2014 Rockwell Automation Inc All rights reserved Printed in the U S A
52. 3 1 See Cable and Wiring Recommendations the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information U3 V3 W3 31 32 PE Figure 1 Frame 0 Series Heatsink Cooling Fan Terminal Block Location Top View of Drive DC i enne ZE LE 3d
53. 30 6 170M6264 switch 17090069 1300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 1K1 1130 922 6 170M6265 switch 170H0069 A300262 switch MS 3V 1 5 UR 20 635 32 1100 switch 28 001 04 1K2 143 1014 6 170M6266 switch 170H0069 B300266 switch MS 3V 1 5 UR 20 635 32 1250 switch 28 001 04 1 4 143 153 6 170 6267 switch 17080069 300267 switch MS 3V 1 5 UR 20 635 32 1400 switch 28 001 04 1K5 1592 1291 12 170M6262 switch 17090069 X300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 Frame C Non Regenerative Drive AC Input Line Fuse Location 64 AC Input fuses and switches are on the bus bars behind the Control EMI shield which holds the Control board Note Drive shown with front covers removed and Control EMI shield lowered Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive Control Power Circuit Protection Fuses The following fuses are used to protect the switching power supply circuit IMPORTANT Before you order and install fuses verify the circuit board revision Frame _ Circuit Board ID Revision Designation Fuse 5 x 20 mm A SW1 31 H and below H 250V slow SW1 31 above H 2 5 A 250V slow B SW2 32 and below 3 15 250V fast F2 2 5 A 250V slow SW2 32 and above 25 A 250V slow C SW3 32 H and below H 3 15 A 250V fast F2 2 5 A 250V slow SW3 32 and above 25 A 250V
54. 370 08174 240 1 0 1370 080 1370 0080 1370 16228 265 265 217 75 1370 DBL75 240 0 67 1370 080 1370 0080 1370 16268 360 360 294 100 1370 08 76 240 0 47 ABB_EHDB360C2P 1L2S ABB_EHDB360C 1L22SS 4 434 434 355 125 CUTLER 240 0 4 520 2 1125 ABB_EHDB520C 1L22SS 4 HAMMER G3AP50 Qty 4 Two in series Two in parallel 1521 521 426 150 pss 240 0 322 4 700 700 572 200 7 240 0 25 ABB EHDB800C2P 1L25 ABB_EHDB800C 1L22SS 4 D 875 85 1715 250 240 02 _ 960 2 1125 ABB_EHDB960C 1L2255 1 0 1050 858 300 240 02 SIEMENS MFG_14 193 SIEMENS MFG_14 193 4 101 58 2 Qty 2 101 58 2 Qty 1 1 No Dynamic Brake Resistor kit available for this drive rating must be sourced locally 2 Coil voltage 115V AC 50 60Hz 3 See DC Contactor Crimp Lug Kit Specifications on page 15 for more information 4 Wire and Lug size dependent on enclosure dimensions and local codes 460V AC Input Drives Drive Current DC ACLine Hp Dynamic Brake Resistor Armature Total DB DC Loop Contactor Cat No 2 DC Contactor Rating Code Amps Amps Kit Cat No Voltage Resistance Drive without Dynamic Drive with Dynamic Crimp Lugs 5 Volts 5 Brake Brake Cat No A 4 1 41 33 2 1370 DBH63 500 81 1370 NC56 1370 DC56 1370 1640 6P0 6 49 3 1370 DBH64 500 62 1370 56 1370 0656 1370 1640 010 10 8 2 5 1370 DBH65 500 45 1370 56 1370 0656 1370 1640 014 14 14 75 1370 DBH66 500 27 1370 56 1370 0656
55. 5 FWP 80A22F FWP 80B A700S80 22F 700580 4 073 73 59 6 FWP 100A 7005100 4 086 86 703 FWP 150A 7005150 4 100 100 81 7 FWP 175A 7005175 4 129 129 105 4 FWP 175A 7005175 4 167 167 1364 FWP 300A 7005300 4 207 207 169 1 FWP 350A 7005350 4 250 250 243 FWP 400A 7005400 4 330 330 269 6 FWP 600A 7005600 4 412 412 336 6 FWP 600A 7005600 4 575V Input Drives Frame Drive DCAmps ACLine Bussmann Mersen de Amps 1 American FWP North American A700S Type B 067 67 5 55 1 FWP 100A 7005100 4 101 101 3 82 7 FWP 175A 7005175 4 135 135 110 3 FWP 225A 7005225 4 270 270 220 6 FWP 450A 7005450 4 405 405 330 9 FWP 600A 7005600 4 Frame and Armature DC Output Fuses Armature DC output fuses are externally mounted for frame A and B drives and must be sourced separately These fuses are required on four quadrant drives only but highly recommended on two quadrant drives See Fuse Code FS2 in Frame A and B Fuse Information on page 53 54 Rockwell Automation Publication 20P TD001H EN P September 2014 230V Input Drives Drive DC AC Bussmann Mersen Ferrule FWP North American FerruleA70QS North American 5 Code FWP Type Type ek 7005 ype A 7P0 7 57 FWP 15A14F FWP 15B A7
56. 5 398 2 1 See Catalog Number Explanation on 5 positions 8 9 and 10 for corresponding drive Hp rating armature amp rating and field amp rating IMPORTANT Certain frame D drives require the use of a terminal adapter kit for terminals U V W C and D See Frame D Terminal Adapter Kits on page 17 for details Armature Voltage Feedback Connections The armature voltage feedback terminals can be used to monitor the armature voltage of the motor regardless of the state of a DC contactor or inverting fault device fuse or breaker If these terminals are not connected to the motor armature jumpers must be installed between A1 to 1A1 and A2 to 1A2 to allow internal calculation of motor speed from armature voltage needed when no speed feedback device is used If a DC contactor is used without a speed feedback device present the drive will not be able to determine motor speed from the armature voltage feedback signal IMPORTANT By default these terminals are jumpered 1A1 to A1 and 1A2 to A2 If these terminals are not wired to the motor terminals the jumpers must be installed This terminal block is not present on drives that were shipped from the factory prior to drives with version 3 001 firmware installed However new pulse transformer boards that are shipped as replacement parts from the factory contain this terminal block and can be used with any version of firmware Rockwell Automation Public
57. 63 8 243 535 7 1K4 Frame D 575V AC Input Drive Weights Drive w ND Rating Code Weight Regenerative Drives Weight Non regenerative Drives Drive Drive and Packaging Drive Drive and Packaging kg Ib kg Ib kg Ib kg Ib 810 IKO 198 436 5 276 608 5 148 326 3 226 498 2 1K2 215 474 0 293 646 0 165 363 8 243 535 7 1K3 222 489 4 300 661 4 172 379 2 250 551 2 1K6 241 531 3 319 703 3 191 421 1 269 593 0 Frame D 690V AC Input Drive Weights Drive w ND Rating Code _ Weight Regenerative Drives Weight Non regenerative Drives Drive Drive and Packaging Drive Drive and Packaging kg Ib kg Ib kg Ib kg Ib 678 791 198 436 5 276 608 5 148 326 3 226 498 2 904 200 440 9 278 612 9 150 330 7 228 502 7 1 0 202 445 3 280 617 3 TT 152 335 1 230 507 1 215 474 0 293 646 0 1K2 165 363 8 243 535 7 1K4 172 379 2 250 551 2 241 531 3 319 703 3 1 5 191 421 1 269 593 0 74 Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive PowerFlex DC Packaged Drives Overview PowerFlex DC Packaged drives let you create drive packages that are based on their specific needs This program enhances stand alone drive functionality through additional control power and packaging options which are ideal for Original Equipment Man
58. 7 167 1364 FWP 350A 7005350 4 207 207 169 1 FWP 400A 7005400 4 250 250 2043 FWP 500A 7005500 330 330 269 6 FWP 700A 7005700 4 412 412 336 6 FWP 800A 7005800 4 Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive 55 PowerFlex Digital DC Drive 575V AC Input Drives Frame Drive DCAmps ACLine Bussmann Mersen de Amps North American FWP North American A70P 7005 Type Type B 067 67 5 55 1 FWP 125A 7005125 4 101 101 3 82 7 FWP 200A 7005200 4 135 135 110 3 FWP 250A 7005250 4 270 270 220 6 FWP 600A 7005600 4 405 405 330 9 FWP 800A A7005800 4 Frame A and B Field Circuit Fuses Field circuit fuses are internally mounted and provided with the drive See Fuse Code FS3 in Frame A and B Fuse Information on page 53 Also see Frame A Field AC Input Line Fuses Location on page 58 and Frame B Field AC Input Line Fuses Location on page 58 for fuse locations 230V Input Drives Drive Field Type Quantity Bussmann Mersen Current Amps Rating Code 7P0 9P0 012 020 10 029 038 055 073 093 14 110 146 180 218 265 360 434 m 6x32mm 2 FWH 016A6F E085449 20 10x38mm 2 FWC 25A10F A60025 2 SIBA 70125 40 16 60 033 05 25 56 Rockwell Automation Publication 20P TD001H EN P September 20
59. 75 1321 3R100 B 56 75 100 C85D10 135 135 110 3 100 1321 3R130 B 75 100 100 D110D11 270 270 220 6 200 1321 3RB250 B 149 200 100 D250ED11 405 405 330 9 300 1321 3RB320 B 224 300 100 D420ED11 C 540 540 441 2 400 1321 3RB500 B 298 400 100 D630ED11 675 675 551 5 500 1321 3R600 B 373 500 100 D630ED11 D 810 810 661 8 600 1321 38750 8 447 600 100 0860 011 1 0 1080 882 4 800 1321 381000 8 597 800 100 G700KD22 1K2 1215 992 7 900 1321 381000 8 671 900 100 G860KD22 1K3 1350 1103 0 1000 2x 1321 3R600 B 746 1000 100 G1000KD12 1K6 1687 5 1378 7 1250 2x 1321 38750 B 7 1 No AC Input Contactor available for this drive rating must be sourced locally 690V AC Input Drives Frame DriveCurrent DCAmps ACLine Amps Hp Open Style Line Reactor kW Hp AC Input Contactor Cat No Rating Code Line Reactor Cat No C 452 452 369 400 1321 3RB500 C 100 D420ED11 565 565 462 500 1321 3RB600 C 100 D630ED11 D 678 678 554 600 1321 38750 100 D630ED11 791 791 646 700 1321 38750 100 D860ED11 904 904 739 800 1321 381000 100 D860ED11 1 0 1017 831 900 1321 381000 100 D860ED11 1K1 1130 923 1000 2x 1321 3R600 C 100 G700KD22 102 1243 1016 1100 2x 1321 3R600 C 100 6860 022 1K4 1412 5 1154 1250 2x 1321 3R750 C 100 G1200KD12 1K5 1582 1292 1400 2x1321 3R750 C 100 G1200KD12 Rockwell Automation Publication 20P TD001H EN P September 2014 13 PowerFlex Digital DC Drive Dynamic Brake
60. 83 Options 1 amp 4 Options 1 3 Options 1 4 Options 1 5 Options A amp 4 OptionsA amp 5 Options B amp 4 Options amp 5 o N ertifications Rockwell Automation Publication 20P TD001H EN P September 2014 77 PowerFlex Digital DC Drive The PowerFlex DC drive is a UL cUL certified product The Packaged Drive enclosure can also be built to UL cUL certification and to CSA certification Description Code None Drive unit is UL CUL N UL cUL CSA Inspection amp certification 2 Please contact your local distributor or sales office for product availability Packaged Drive Enclosure Dimensions Frames 1 and 2 n 1 150 2 150 5 91 in in Rockwell o 1 1 1 6 1986 1 1986 mm 78 25 in 78 25 in 1 o 150 150 5 91 in 5 91 in Y 508 635 20 0 in 25 0 in 78 Rockwell Automation Publication 20 0001 September 2014 PowerFlex Digital DC Drive Packaged Drive Enclosure Dimensions Frame 3 150 5 91 in 1986 mm 78 25 in 150 mm 5 91 in 889 mm 35 0 in
61. 95GB 500 0 8 ABB EHDB520C2P 1L2S 0 520 112255 5 667 667 544 9 400 HUBBELL Y109W542GB 500 0 625 ABB 800 2 1125 ABB EHDBS800C 1L22SS 4 D 800 830 678 1 500 500 0 463 ABB EHDB960C2P 1L2S 960 112255 4 960 996 8137 600 500 0 322 SIEMENS MFG 14 193 SIEMENS MFG_14 193 4 101 58 2 Qty 2 101 58 2 Qty 1 1K1 1162 19494 700 500 0 322 SIEMENS MFG 14 193 SIEMENS MFG_14 193 101 58 2 Qty 2 101 58 2 Qty 1 1K3 1328 1085 0 800 500 0 255 CUTLER CUTLER HAMMER_6702ED636 2 HAMMER_6702ED636 2 Qty 2 Qty 1 1K4 1494 1220 6 900 500 0 255 CUTLER CUTLER 2 HAMMER_6702ED636 2 HAMMER_6702ED636 2 Qty 2 Qty 1 1 No Dynamic Brake Resistor kit available for this drive rating must be sourced locally Coil voltage 115V AC 50 60Hz 3 See DC Contactor Crimp Lug Kit Specifications on page 15 for more information 4 Wire and Lug size dependent on enclosure dimensions and local codes DC Contactor Crimp Lug Kit Specifications Use the information that is provided in this table to help you order the correct Lug kit for your application Rated Motor Armature Current Contactor Armature Conductor DB Conductor Size 97 Armature DB Conductor Lug Kit Catalog ADC Rating Size 0 AWG Conductor Crimp Crimp Lug Hole Number ADC AWG Lug Hole Size Size 41 35 56 8 8 10 10 1370 LG40 45 52 56 6 8
62. A d Parameter 374 Drv Fld Brdg Cur must be programmed to match DIP switch 14 2 e Parameter 280 Nom Mtr Fld Amps must be programmed to the rated motor nameplate field current 2 Field Converter Terminal Designations Terminal Description 01 1 Single phase line input power to the field circuit 1 01 DC output power to the motor field Frame A Field Circuit Terminal Block Location Rockwell Automation Publication 20P TD001H EN P September 2014 31 PowerFlex Digital DC Drive Frame B Field Circuit Terminal Block Location ind 230V 460V Input Frame Circuit Terminal Block Location Top View of Drive DANGER RISK OF ELECTRIC at ee ISCONNECT INPUT POWI BEFORE SERVICING EQUIPMENT Front View of Drive 956556556566 QN GN GN QN QN Q c EB Bgm D1 C1 U1 V1 32 Rockwell Automation Publication 20P TD001H EN P September 2014 Digital DC Drive 575V 690V AC Input Frame C Field Circuit Terminal Block Location Top Left Side of Drive Frames A C Field Circuit Wire Sizes and Terminal Specifications Terminals Wire Size and Type 1 Tightening Torque 154 U1 V1 Ct D1 24 10 AWG kcmils 0 5 0 8 4 4 7 1 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information
63. AONNN A 22 30 52 20P21AD052RAONNN 20P41AD052RAONNN 30 40 73 20P21AD073RAONNN 20P41AD073RAONNN 37 50 86 20P21AD086RAONNN 20P41AD086RAONNN Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive Digital DC Drive Drive Output Rating Non Regenerative Drives Regenerative Drives Frame Normal Duty Normal Duty Hp Amps Cat Cat No Size kW 45 60 100 20P21AD100RAONNN 20P41AD100RAONNN A 56 75 129 20P21AD129RAONNN 20P41AD129RAONNN A 75 100 167 20P21AD167RAONNN 20P41AD167RAONNN B 93 125 207 20P21AD207RAONNN 20P41AD207RAONNN B 112 150 250 20P21AD250RAONNN 20P41AD250RAONNN B 149 200 330 20P21AD330RAONNN 20P41AD330RAONNN B 187 250 412 20P21AD412RAONNN 20P41AD412RAONNN B 224 300 495 20P21AD495RAONNN 20P41AD495RAONNN C 298 400 667 20P21AD667RAONNN 20P41AD667RAONNN C 373 500 830 20P21AD830RAONNN 20P41AD830RAONNN D 447 600 996 20P21AD996RAONNN 20P41AD996RAONNN D 552 700 1162 20P21AD1K1RAONNN 20P41ADTKTRAONNN D 597 800 1328 20P21AD1K3RAONNN 20P41AD1K3RAONNN D 671 900 1494 20P21AD1K4RAONNN 20P41AD1K4RAONNN D 575V AG Three Phase DriveOutputRating Non Regenerative Drives Regenerative Drives Frame Normal Duty kW Normal Duty Amps Cat No Cat No Size 37 50 67 5 20P21A
64. E067RAONNN 20P41AE067RAONNN B 56 75 101 3 20P21AE101RAONNN 20P41AE101RAONNN B 75 100 135 20P21AE135RAONNN 20P41AE135RAONNN B 149 200 270 20P21AE270RAONNN 20P41AE270RAONNN B 224 300 405 20P21AE405RAONNN 20P41AE405RAONNN B 298 400 540 20P21AE540RAONN 20P41AE540RAONNN C 373 500 675 20P21AE675RAONNN 20P41AE675RAONNN C 447 600 810 20P21AE810RAONN 20P41AE810RAONNN D 597 800 1080 20P21AE1KORAONNN 20P41AE1KORAONNN D 671 900 1215 20P21AETIORAONNN 20P41AE1K2RAONNN D 746 1000 1350 20P21AE1K3RAONNN 20P41AE1K3RAONNN D 932 1250 1688 20P21AE1K6RAONNN 20P41AE1K6RAONNN D 690V AC Three Phase Drive Output Rating Non RegenerativeDrives Regenerative Drives Frame Normal Duty Normal Duty Hp Amps Cat Cat No Size kW 298 400 452 20P21AFA452RAONNN 20P41AF452RAONNN C 373 500 565 20P21AF565RAONNN 20P41AF565RAONNN C 447 600 678 20P21AF678RAONNN 20P41AF678RAONNN D 552 700 791 20P21AF791RAONNN 20P41AF791RAONNN D 597 800 904 20P21AF904RAONNN 20PA1AF904RAONNN D 671 900 1017 20P21AF1KORAONNN 20PA1AFTKORAONNN D 746 1000 1130 20P21AFTKTRAONNN 20PA1AFTKTRAONNN D 820 1100 1243 20P21AFTKORAONNN 20P41AF1K2RAONNN D 932 1250 1413 20P21AFTKARAONNN 20PA1AFTKARAONNN D 1044 1400 1582 20P21AFTKSRAONNN 20P41AF1K5RAONNN D 8 Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive Factory Installed Options Each PowerFlex DC drive includes one encoder and DC analog tachometer
65. ER HAMMER_6702ED636 2 2 CUTLER HAMMER_6702ED636 2 Qty 1 1 5 1582 1292 1400 700 0 295 CUTLER HAMMER_6702ED636 2 2 CUTLER HAMMER_6702ED636 2 Qty 1 1 Coil voltage 115V AC 50 60Hz 2 See DC Contactor Crimp Lug Kit Specifications on page 15 for more information 3 Wire and Lug size dependent on enclosure dimensions and local codes 16 Rockwell Automation Publication 20 0001 September 2014 PowerFlex Digital DC Drive Frame D Terminal Adapter Kits The following frame D drives require the listed terminal adapter kits to meet UL installation requirements Voltage Drive Current U V W Terminal Adapter C D Terminal Adapter Kit Class Rating Code Kit Number Number 230 1 0 SK 20P S726172 460 181 18 SK 20P S726171 1K4 575 1K0 SK 20P S726172 102 18 SK 20P S726171 1K6 SK 20P S726173 690 1K0 SK 20P S726172 181 12 SK 20P S726171 1K5 Rockwell Automation Publication 20P TD001H EN P September 2014 17 PowerFlex Digital DC Drive Installation Considerations The PowerFlex Digital DC drive has the following built in protective features to help simplify installation Ground fault protection during startup and operation to help provide reliable operation Electronic motor overload protection increases motor life There are many other factors that must
66. H075 BC 575 1321 3 075 1321 3TH075 CB 1321 3 075 93 56 75 230 1321 3 093 1321 3 093 1321 3 093 460 1321 3 093 1321 3TH093 BB 1321 3TH093 BC 575 1321 3 093 1321 3TH093 CB 1321 3 093 118 75 100 230 1321 3 118 1321 3 118 1321 3 118 460 1321 3 118 1321 3TH118 BB 1321 3 118 8 575 1321 3 118 1321 3TH118 CB 1321 3 118 145 93 125 230 1321 3 145 1321 3 145 1321 3 145 460 1321 3 145 1321 3TH145 BB 1321 3 145 8 575 1321 3 145 1321 3TH145 CB 1321 3TH145 CC 175 112 150 230 1321 3 175 1321 3 175 1321 3 175 460 1321 3 175 1321 3TH175 BB 1321 3TH175 BC 575 1321 3 175 1321 3TH175 CB 1321 3 175 220 145 200 230 1321 3 220 1321 3TH220 AB 1321 3TH220 AC 460 1321 3TH220 BA 1321 3 220 88 1321 3 220 8 575 1321 3 220 1321 3TH220 CB 1321 3TH220 CC 275 187 250 230 1321 3TH275 AA 1321 3 275 1321 3TH275 AC 460 1321 3TH275 BA 1321 3 275 88 1321 3 275 8 575 1321 3 275 1321 3TH275 CB 1321 3TH275 CC 330 224 300 230 1321 3 330 1321 3TH330 AB 1321 3TH330 AC 460 1321 3TH330 BA 1321 3 330 88 1321 3 330 8 575 1321 3 330 1321 3 330 8 1321 3 330 440 298 400 230 1321 3TH440 AB 1321 3TH440 AC 460 N A 1321 3TH440 BB 1321 3TH440 BC 575 N A 1321 3TH440 CB 1321 3TH440 CC 550
67. Resistor Kits and DC Output Contactors See Alternate Dynamic Brake Resistor Kits and DC Output Contactors on page 16 for recommended alternate DC Output Contactors for 575V and 690V AC input drives respectively 230V AC Input Drives Drive Current DC ACLine Hp Dynamic Brake Armature Total DB DC Loop Contactor Cat No 2 DC Contactor Rating Code Amps Amps Resistor Kit Cat No Voltage Resistance prive without Dynamic Drive with Dynamic Crimp Lugs 5 Volts ohms Brake Brake Cat No 7 0 7 57 15 1370 0 162 240 20 1370 56 1370 0656 1370 1640 9P0 9 74 2 1370 DBL63 240 20 1370 56 1370 0656 1370 1640 012 12 9 8 3 1370 08164 240 15 1370 56 1370 0656 1370 1640 020 20 16 5 1370 0165 240 8 6 1370 56 1370 0656 1370 1640 029 29 24 75 1370 DBL66 240 6 1370 56 1370 0656 1370 1640 038 38 31 10 1370 167 240 5 1370 56 1370 0656 1370 1640 055 55 45 15 1370 DBL68 240 35 1370 56 1370 0656 1370 1656 073 73 60 20 1370 08169 240 2 6 1370 NC110 1370 DC110 1370 LG92 093 93 76 25 1370 170 240 2 1370 NC110 1370 DC110 1370 LG92 110 110 90 30 1370 DBL71 240 2 1370 NC110 1370 DC110 1370 16110 146 146 119 40 1370 0 172 240 1 4 1370 NC180 1370 DC180 1370 LG160 180 180 147 50 1370 0 173 240 1 0 1370 NC180 1370 DC180 1370 LG180 218 218 178 60 1
68. September 2014 Digital DC Drive 45 PowerFlex Digital DC Drive 230V 460V AC Input Frame Contact Relay and Thermistor Terminal Block Locations DANGER RISK OF ELECTRIC SHOCK ISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT erme 353675767879 575V 690V AC Input Frame C Contact Relay and Thermistor Terminal Block Locations Lower right side of the control pan 4 x 75 76 81 82 U2 78 79 35 36 75 76 46 Rockwell Automation Publication 20P TD001H EN P September 2014 Frame D Contact Relay and Thermistor Terminal Block Locations 78 79 35 36 75 76 On control pan to the left of the HIM cradle Recommended Signal Wire Size for Relay Outputs and Thermistor Thermal Switch Terminals Wire Size and Type Tightening Torque Signal Type Terminals Relay Outputs 35 amp 36 75 amp 76 Thermistor and 78 amp 79 Thermal Switches Flexible mm Multi core mm AWG 0 140 1 500 0 140 1 500 26 14 0 5 4 4 1 See Cable and Wiring Recommendations the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive 47 PowerFlex Digital DC Drive 1 0 Signal and Control Wiring Eight digital inputs four digital outputs three analog inputs and two analog outputs are available on the sta
69. Technical Data Allen Bradley PowerFlex Digital DC Drive Catalog Numbers 20P 23P Le 1 3114 tty Additional Resources Product Description Standard Drives Program Catalog Number Explanation Standard Drives Product Selection Factory Installed Options User Installed Options Installation Considerations Circuit Protection Mounting Approximate Dimensions PowerFlex DC Packaged Drives Specifications 9 Es es ks I i E NO S Watts Loss and Cooling Fan Attributes LISTEN THINK SOLVE Rockwell Allen Bradley Rockwell Software Automation PowerFlex Digital DC Drive Additional Resources These documents contain more information on related products from Rockwell Automation Resource Description PowerFlex Digital DC Drive User Manual publication 20P UM001 Provides basic information that is required to install start up and troubleshoot the PowerFlex DC drive A Global Reference Guide for Reading Schematic Diagrams publication 100 2 10 Provides a simple cross reference of common schematic wiring diagram symbols that are used throughout various parts of the world Guarding Against Electrostatic Damage publication 8000 4 5 2 Explains the causes of ESD and how to guard against its effects Preventive Maintenance of Industrial Control and Drive
70. V AC 2 0 Amps slow blow Frame C Heatsink Cooling Fans Terminal Designations Terminal Description Maximum Voltage Maximum Current U3 Single phase AC input power for cooling fans 230V AC 1A Frame C Heatsink Cooling Fans Wire Sizes and Terminal Specifications Terminals Wire Size and Type Tightening Torque Multi core AWG Nem 5 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20 01 001 for cable spacing information 230V 460V AC Input Frame C Heatsink Cooling Fan Terminal Block Location DANGER RISK ELECTRIC PONE DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT o 926 0a e 35 36 75 76 70 02 V2 U3 40 Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive 575V 690V AC Input Frame C Heatsink Cooling Fan Terminal Block Location Lower right side of the control pan gt 78 79 35 36 75 76 81 82 U2 1313 Rockwell Automation Publication 20P TD001H EN P September 2014 41 PowerFlex Digital DC Drive Frame D Series B Heatsink Cooling Fan Specifications The frame D series B drive cooling fan requires three phase 50 60 Hz 400 460V AC input power If sourced from the main three phase AC input the power supply connections must be taken from the primary side of the installed isolation transformer or line reactor clean pow
71. ance Neutral Ground or System in the PowerFlex Digital DC Drive User Manual publication 20 07 001 for more information AC input fuses for the armature converter are not provided for frame A and B drives the customer must purchase AC input fuses for the armature converter are internally mounted on frame C and D drives See Circuit Protection on page 53 for fuse recommendations Par 140 Digital In8 Sel set to 31 Contactor If the 24V internal power supply is used terminal 18 24 common must jumpered to terminal 35 digital input common For four quadrant frame A and B drives armature output fuses are required the customer must purchase For two quadrant frame A and B drives armature output fuses are recommended the customer must purchase See Circuit Protection on page 53 for fuse recommendations 7 When using an AC input contactor armature voltage feedback is not required 8 The Enable input must be removed to perform a dynamic braking stop 9 Par 1391 ContactorControl 1 AC Cntctr and Par 1392 Relay Out 1 Sel 25 Contactor Important 10 11 12 13 14 Terminal 35 and 36 are on the Control Power Relay Outputs Terminal block NOT the I O terminal blocks See Frame A Contact Relay and Thermistor Terminal Block Locations on page 45 Frame D Contact Relay and Thermistor Terminal Block Locations on page 47 Only Frame C and D drives only require an external power supp
72. ation 20P TD001H EN P September 2014 27 PowerFlex Digital DC Drive Armature Voltage Feedback Terminals Terminal Description 1 Jumpered to A1 when internal armature voltage feedback is used Not used when A1 is connected to motor terminal A1 Al Voltage feedback from motor terminal A1 142 Jumpered to A2 when internal armature voltage feedback is used Not used when A2 is connected to motor terminal A2 A2 Voltage feedback from motor terminal A2 Armature Voltage Feedback Circuit Wire Sizes and Terminal Specifications Frame Terminals Wire Size and Type Tightening Torque Nem Ib in A B amp C 2 A2 24 10 AWG kcmils 0 5 0 6 4 4 5 3 22 8 AWG kcmils 0 8 1 6 7 1 14 2 1 Wire with an insulation rating of 600V or greater is recommended See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing information Frame A Armature Voltage Feedback Circuit Terminal Block Location 28 Bottom of View of Drives Drive with no fan Drive with fan Shown with terminals jumpered for internal armature voltage feedback Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive Frame B Armature Voltage Feedback Circuit Terminal Block Location Top of Drive Shown with terminals jumpered for internal armature voltage feedback
73. cation 20P TD001H EN P September 2014 Sample Encoder Power Wiring Power Source Connection Example Internal Drive Power Internal drive 5 12 15V DC Pe A 200 mA V A COM B Common I I 7 ej z Y un B to Shield B A External Power Source n COM 2 2 Z 8 External Power B OLIY Supy a 1 Shield connection is on the drive Control EMI Shield See Digital Encoder Terminal Block Location on page 50 Sample Encoder Signal Wiring Encoder Signal Connection Example Single Ended Dual Channel wv Supply COM z lo 2 NOT 2 10 B NOT B T A NOT Differential Dual Channel wv Z 9 Z B B A to Shield Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive 51 PowerFlex Digital DC Drive DC Analog Tachometer Terminal Block ATTENTION The Drive can overspeed if DIP switch 5415 set incorrectly or the tachometer is wired incorrectly Failure to do so could result in damage to
74. common terminal 25 to the 24V supply common terminal 18 1 0 Terminal Block 4 Designations No Signal Description Factory Default _ Related Parameter 31 Digital Input 5 Max Volt 30V Max Cur 15V 3 2mA 17 Speed Sel 1 137 Digital In5 Sel 32 Digital Input 6 24V 5mA and 30V 6 4mA 18 SpeedSel2 138 Digital In6 Sel 33 Digital Input 7 A digital input 1 8 must be configured for 19 Speed Sel3 139 Digital In7 Sel 34 Digital Input 8 Enable 31 Contactor 140 Digital In8 Sel 35 Digital Input Common Important When using the internal 24V DC supply terminal 19 for digital inputs 5 8 you must connect the digital input common terminal 35 to the 24V supply common terminal 18 36 Not Used 40 Rockwell Automation Publication 20P TD001H EN P September 2014 49 PowerFlex Digital DC Drive Recommended Signal Wire Size for Analog 1 0 and Digital 1 0 Signal Type Terminal Block Wire Size and Type Tightening Torque Terminals Flexible mm Multi core mm AWG Nem Ib in 1 4 1 40 0 140 1 500 0 140 1 500 26 16 0 4 3 5 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20 01 001 for cable spacing information Analog and Digital 1 0 Digital Encoder Terminal Block Always connect the encoder connection cables directly to the terminals on the encoder terminal block The encoder cable must b
75. d PC based configuration tools e The LCD HIM provides Large and easy to read 7 line x 21 character backlit display e Alternate function keys for shortcuts to common tasks Calculator like number pad for fast and easy data entry Full Numeric version only Control keys for local start stop speed and direction Remote versions for panel mount applications e PC based Configuration tools include Connected Components Workbench software CCW software v2 0 This software leverages proven Rockwell Automation and Microsoft Visual Studio technologies for drive configuration and programming CCW can be downloaded for free from http ab rockwellautomation com programmable controllers connected components workbench software Drivelools SP v4 01 or higher is required with PowerFlex DC drive specific software patch The patch can be downloaded from http www ab com support abdrives webupdate A suite of software tools that provide an intuitive way to program troubleshoot and maintain Allen Bradley drives including the PowerFlex DC Drive Start Up Wizard DriveExplorer and DriveExplorer Lite v5 02 or higher A simple and flexible online tool to monitor and configure while connected to a drive Internal communications allow you to integrate the drive into the manufacturing process Status indicators for all internal communication options are visible on the cover for easy setup and monit
76. ds high inertia rapid acceleration and deceleration rates or continuous regeneration These features of the PowerFlex Digital DC drive make it an excellent choice for existing DC machinery upgrades The compact design of this drive includes a fully contained power module and a common control structure for the entire range of horsepower And to make connectivity even easier the PowerFlex DC drive provides a standard interface that is compatible with all PowerFlex DPI communication products The standard hardware offers consists of an open type enclosure armature converter regulated field converter for field weakening or economy applications and an advanced regulator with integrated DPI functionality The standard I O includes eight digital inputs four digital outputs three analog inputs two analog outputs a DC tachometer and encoder capability Note Optional I O and feedback modules are available and are sold separately from the standard hardware offering See I O Option Kits and Feedback Option Kit on page 9 2 Rockwell Automation Publication 20 0001 September 2014 PowerFlex Digital DC Drive Standard Drives Program Packaging and Mounting IP20 NEMA UL Type Open For conventional mounting inside or outside a control cabinet Communication Tools The PowerFlex Digital DC drive provides common communication tools that are familiar and easy to use including the LCD Human Interface Module HIM an
77. ductor sizing and DB resistor wattage per NEMA Standard ICS 3 302 62 Rockwell Automation Publication 20P TD001H EN P September 2014 15 Digital DC Drive Alternate Dynamic Brake Resistor Kits and DC Output Contactors The following alternate dynamic brake resistor kits and or DC output contactors can be used with the corresponding PowerFlex DC drives but must be sourced separately from the drive 575V AC Input Drives 06 Hp Armature DBResistor DCloopContatorCa No U pO TA Size ohms Drive w No Dynamic Brake Drive w Dynamic Brake cing lat X Code Cat No 8 067 675 55 1 50 600 593 _ 2200 125 ABBEHDB2XCALDSS 101 101 83 75 600 3 95 ABB EHDB220C2P 1L2S _ 220 112255 135 135 110 100 600 2 96 ABB EHDB220C2P 1L25 ABB 0 220 112255 270 270 221 200 600 1 48 ABB EHDB360C2P 1L25 ABB EHDB360C 1L225S 405 405 331 300 600 0 988 ABB EHDB520C2P 1L2S _ 520 112255 540 540 441 400 600 0 741 ABB 650 2 1125 _ 650 112255 675 675 551 500 600 0 593 ABB 800 2 1125 ABB_EHDB800C 1L22SS D 810 810 662 600 600 0 494 ABB 960 2 1125 ABB_EHDB960C 1L22SS 1 0 1080 882 800 600 0 370 SIEMENS MFG 14 193 101 58 2 Qty 2 SIEMENS MFG_14 193 101 58 2 Qty 1 1K2
78. e The scanner can be configured to detect a new drive and download the required parameter settings N N N Flexible Fault Configuration Adapters can be programmed to take fault based actions such as ramp to stop and send user configurable logic control and speed reference values The drive can take different actions that are based on whether the network experienced a serious problem broken cable etc versus network idle condition PLC set to Program 1 This item has Silver Series status For information see http www ab com silver 4 Rockwell Automation Publication 20 September 2014 PowerFlex Digital DC Drive Catalog Number Explanation Position 1 3 4 5 6 7 8 10 11 12 18 14 15 16 20P 4 1 A D 4 1 H A 0 N N N a b C d e f 9 Drive 230V 60 Hz Input 575V 60 Hz Input Armatur Fiel i 55 Frame Need Code Hp 1 7 1 5 7 10 067 50 67 5 20 9 2 9 10 101 75 101 3 20 b 012 3 12 A 10 135 100 135 20 Motor Operation 020 5 20 A 10 270 200 270 20 Code 029 7 5 29 10 405 300 405 20 5 Two Quadrant 038 10 38 A 10 540 400 540 20 4 Four Quadrant Operation 055 15 55
79. e composed of twisted pairs with the shield connected to the shield ground on the drive side Do not connect the shield to ground on the motor side In some cases 1 cable lengths that exceed 100 meters it can be necessary to ground the shield of each twisted pair on the power supply See Appendix A of the PowerFlex Digital DC Drive User Manual publication 20 07 001 for Digital Encoder specifications Digital Encoder Terminal Designations Terminal Block Label Signal Description A Encoder A Single channel or quadrature A input A Encoder A NOT B Encoder B Dual channel quadrature B input B Encoder B NOT 1 2 Pulse marker registration input 2 Z Encoder Z NOT COM 5 12 15V DC Return Internal power common V 5 12 15V DC Power Internal power source 200 mA 1 Selectable via switch 521 on the Control board See DIP Switch and Jumper Settings in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information 2 Selectable via switch 20 on the Control board See DIP Switch and Jumper Settings in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information Digital Encoder Terminal Block Location TP 1 bm Chet CEs cae coke 25205 UNEN Chey A A B B Z 7 Digital Encoder terminal block 50 Rockwell Automation Publi
80. ed as an external fault using a digital input on drive They can also be connected to terminals 78 and 79 to indicate a drive Motor Over Temp fault 216 However this configuration is not recommended due to the noise sensitivity of the current threshold circuitry Ifa thermal switch is used a 1 kQ resistor must be placed in series between the switch and one of the terminals 44 Rockwell Automation Publication 20P TD001H EN P September 2014 Contact Relay and Thermistor Terminal Designations Terminal Description 35 Normally open contact Configured with parameter 1392 Relay Out 1 Sel 36 set to 25 Contactor by default 75 Normally open contact Configured with parameter 629 Relay Out 2 Sel set 16 to 5 Ready by default 78 Motor thermistor connections PTC 79 Frame A Contact Relay and Thermistor Terminal Block Locations 21 22 23 24 25 26 17 28 29 30131 32 39 34 35 06 37 28 12 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 20 i aaa 1 Note Terminals 78 79 shown with 1k 7879 35 36 75 76 ohm resistor in place of temperature sensor Frame B Contact Relay and Thermistor Terminal Block Locations 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 23 2A 25 27 28 29 32 33 34 34 36 37 39 401 DEBUG 2 A ar rN AAY 787935367576 Rockwell Automation Publication 20P TD001H EN P
81. edback provides 1 regulation and the ability to hold full load at zero speed Unsurpassed Capability in Network Communication PowerFlex drives are fully compatible with the wide variety of Allen Bradley DPI communication adapters which offer the following benefits amp e osla s e 5 55 S 2 bascinti Z S Description NENEN Unconnected Messaging permits other network devices for example PanelView to communicate directly to a drive without routing the communication through the network scanner IN IN Adapter Routing Plug personal computer into one drive and talk to all other Allen Bradley drives on same network without being routed through network scanner VV N N Access to 100 of all parameters over the network 4 4 AutoBaud capability makes initial connections less problematic Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states Flexible configuration for each node Example reference must change by more than 5 Mi Mi Peer Control provides master slave type control between drives With this feature one or more slave drives consumers can run based on the status of a master drive producer which can also significantly reduce network traffic Y ADR Automatic Device Replacement saves significant time and effort when replacing a driv
82. el optional with jumper differential recommended or single ended Input Voltage Configurable for 2 5 5 2V switch 521 in ENC_5 position or 5 4 15 2V switch 21 in ENC_12 position Input Current 4 5 mA 6 8 10 9 mA each channel Quadrature 90 27 25 C Duty cycle 50 10 Source Sink capable Pulses Per Revolution 100 32770 Maximum Frequency 150 kHz Maximum Cable Length Shielded 150 m 0 75 mm 125 m 0 5 mm 55 m 0 22 mm Resolver See the PowerFlex DC Drive Resolver Feedback Option Module Installation Instructions publication 20 1 071 for details DC Analog Tachometer Input Voltage 22 7 45 4 90 7 181 6 amp 302 9V max Input Current 8 mA full scale Maximum Cable Length Shielded depends on the installation typical 150 m Inputs Analog Inputs Three configurable isolated differential 10 0 10V 0 20 mA 4 20 Resolution 11 Bit 4 sign Digital Inputs Eight standard configurable four additional configurable with the 1 0 Expansion circuit board Max Voltage 30V DC input 200 mA total current draw is the sum of encoder power digital outputs and any other loads that are connected to terminal 19 Outputs 82 Analog Outputs Two standard configurable two additional configurable with the 1 0 Expansion circuit board Sample rate 2 ms 10V 5 mA bipolar current is not
83. er The cooling fan power input terminals U3 V3 and W3 are required to be short circuit protected This protection can be provided by using a circuit breaker or fuses circuit breaker is used it must be rated for the short circuit available current of the feeder source for this circuit and the inrush current of the fan Size the circuit breaker to protect the wiring from the circuit breaker connections to terminals U3 V3 and W3 and not nuisance trip or blow from the inrush current If fuses are used they must be rated for either 400V 2 5 Amps slow blow or 460V AC 3 15 Amps slow blow A normally closed N C contact wired to terminals 31 and 32 of the fan terminal block can be connected to an external device to provide indication of a fan supply failure or can be wired to drive digital input terminals that are configured for 14 Aux Fault via Pars 133 144 Table 1 Frame D Series B Heatsink Cooling Fan Terminal Designations Terminal Block Terminal Description ACVoltage Max Current U3 Three phase AC input 400 460V 1 5 power connections 50 60 Hz W3 PE Safety ground 31 Normally dosed contact 250V AC 1A 32 Table 2 Frame D Heatsink Cooling Fan Signal Wire Sizes and Terminal Specifications Terminals Wire Size and Type Tightening Torque Flexible mm Multi core Nem 141 0 14 1 5 0 14 2 5 28 12 0 5 0 6 4 4 5
84. h 28 001 04 Frame Drive Current DC ACLine Qty Bussmann Mersen SIBA Rating Code Amps Square Body DIN 43653 Stud Mount D 830 830 6787 6 170 6262 switch 170H0069 X300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 996 96 8137 6 170 6264 switch 170H0069 2300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 101 1162 19494 6 170 6265 switch 170H0069 A300262 switch MS 3V 1 5 UR 20 635 32 1100 switch 28 001 04 18 1328 10850 6 170 6266 switch 170H0069 8300266 switch MS 3V 1 5 UR 20 635 32 1250 switch 28 001 04 1 4 1494 112206 6 170 6267 switch 170H0069 300267 switch MS 3V 1 5 UR 20 635 32 1400 switch 28 001 04 AC Input Line Fuses 575V AC Input Frame Drives Frame Drive Current DC ACLine Qty Bussmann Mersen SIBA Rating Code Amps Square Body Flush End Contact C 540 540 44 3 170M5466 switch 170H0069 6 9 URD 32 1000 switch MS 3V 1 5 BS 20 671 32 1000 switch 28 001 04 675 675 551 3 170 5466 switch 170H0069 6 9 URD 32 TTF 1000 switch MS 3V 1 5 BS 20671 32 1000 switch 28 001 04 Leg Fuses 575V AC Input Frame D Drives Frame Drive Current DC ACLine Qty Bussmann Mersen SIBA Rating Code Amps Square Body DIN 43653 Stud Mount D 810 810 661 6 170M6262 switch 170H0069 X300262 switch MS 3V 1 5 UR 20 635 32 800 s
85. information Frame B drives SA SB Terminal Block Location SA SB terminals ww Top of drive Front of drive 38 Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive Frame C Drives SA SB Terminal Block Location Switching Power Supply Board SA SB terminals Control EMI Shield on the back of the Control EMI Shown in the open shield position Front of drive that is shown with top protective cover Control EMI shield Rockwell Automation Publication 20P TD001H EN P September 2014 39 PowerFlex Digital DC Drive Frame C Heatsink Cooling Fan Specifications Frame C drives require an external 230V AC power supply for the heatsink cooling fans If sourced from the main 3 phase AC input the power supply connections must be taken from the primary side of the installed Isolation Transformer or Line Reactor clean power In addition the fan power input terminals U3 and V3 are required to be short circuit protected This protection can be provided by using a circuit breaker or fuses Ifacircuit breaker is used it must be rated for the short circuit available current of the feeder source for this circuit and the inrush current of the fan Size the circuit breaker to protect the wiring from the circuit breaker connections to terminals U3 and V3 and not nuisance trip or blow from the inrush current If fuses are used they must be rated for either 230
86. ires that switch 59 10 and 511 on the Control Analog Input 3 board be in the Off position Drive damage can 0 Off 80 Anlg In3 Sel occur if the switch is not in the correct position that is based on the type of input signal See DIP Switch and Jumper Settings in the PowerFlex Digital DC Drive User Manual publication 20P UM001 Analog Input 3 Max 10V 0 25mA 7 10V Pot Reference 2 5k ohm load 10V Max 10 mA 8 10V Pot Reference 9 Pot Common For and 10V pot references 10 PE ground PE ground to drive chassis 1 Differential Isolation External source must be maintained less than 160V with respect to PE Input provides high common mode immunity 48 Rockwell Automation Publication 20P TD001H EN P September 2014 1 0 Terminal Block 2 Designations PowerFlex Digital DC Drive No Signal Description Factory Default _ Related Parameter 11 Internal OV 12 Digital Input 1 Max Volt 30V Max Cur 15V 3 2mA 24V 5mA and 2 Stop CF 133 Digital In1 Sel 13 Digital Input 2 30V 6 4mA 3 Start 134 Digital In2 Sel 14 Digital Input 3 A digital input 1 8 must be configured for 11 Jog 135 Digital 13 Sel 15 Digital Input 4 1 Enable 136 Digital In4 Sel
87. ive Current Rating Code C 452 565 D 678 791 904 1K0 Field Amps 20 40 1K1 10 1 4 165 Frame C Field Circuit Fuse Location 70 Type 10x 38mm 22 58 55 Mersen SIBA FWC 25A10F A60025 2 6003305 25 A60025 8 FWP 50A22F A70QS50 22F 5014006 50 FWP 100A22F 7005100 22 5014006 100 Field AC input fuses are the control EMI shield which holds the control board Frame D Field Circuit Fuse Location 60 Top left side of drive control panel Rockwell Automation Publication 20P TD001H EN P September 2014 Fuses for Regenerative Frame C and 0 Drives Digital DC Drive Leg fuses are internally mounted and provided with frames C and D drives See Fuse Code FS4 in Frame C and D Fuse Information on page 59 Also see Frame C Regenerative Drive Leg Fuse Location and Frame D Regenerative Drive Leg Fuse Location on page 62 Leg Fuses 230V AC Input Frame C Drives Frame Bussmann Mersen SIBA 170M5464 switch 170H0069 Square Body Flush End Contact 6 9 URD 32 TTF 800 switch MS 3 V1 5 BS 20 671 32 800 switch 28 001 04 875 170M5464 switch 170H0069 Bussmann Mersen 6 9 URD 32 TTF 800 switch MS 3V 1 5 BS 20 671 32 800 switch 28 001 04 SIBA Square Body DIN 43653 Stud Mount 170M6263 switch 170H0069 Y300263 switch
88. location Contaminants such as oils corrosive vapors and abrasive debris must be kept out of the enclosure NEMA UL Type Open IP20 enclosures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment These enclosures offer no protection against airborne contaminants Minimum Mounting Clearances Minimum clearance requirements shown here are intended to be from drive to drive Other objects can occupy this space however reduced airflow can cause protection circuits to fault the drive The drive must be mounted in a vertical orientation as shown in the illustration and must not be mounted at an angle greater than 30 from vertical In addition inlet air temperature must not exceed the product specification gt 150 mm 6 0 in 0 gt 150 6 0 in 1 Fam LI 1 o lt gt 50 mm Airflow through 2 0 the drive must not be impeded IMPORTANT Verify that all mounting screws are properly tightened before and after operation 68 Rockwell Automation Publication 20P TD001H EN P September 2014 Approximate Dimensions
89. ly for the heatsink cooling fans See Frame C Heatsink Cooling Fan Specifications on page 40 and Frame D Series B Heatsink Cooling Fan Specifications on page 42 for more information See Field Converter Connections on page 31 If sourced from the main three phase AC input the connections must be taken from the primary side of the Isolation Transformer or Line Reactor clean power Fuses or a circuit breaker See Frame C Heatsink Cooling Fan Specifications on page 40 and Frame D Series B Heatsink Cooling Fan Specifications on page 42 for more information For frames B C and D drives a pilot relay is required for the contactor coil Armature Power Terminal Connections Terminals Description UVW Three phase AC input to the armature converter 0 DC output to the motor armature PE Safety ground Rockwell Automation Publication 20P TD001H EN P September 2014 23 PowerFlex Digital DC Drive Frame A Armature Terminal Block Locations Bottom View Loosen the two screws that secure the power terminal cover to the drive chassis and remove the terminal cover to connect the armature power wiring Front View Note Front view of drive that is shown with bottom protective and power terminal covers removed ATTENTION Do not operate the drive with the power terminal cover removed Operating the drive with the power terminal cover removed can result in a hazardous condition that could cause personal injury and or equi
90. mples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Allen Bradley Rockwell Software Rockwell Automation and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret 5 Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 1
91. ndard I O terminal blocks that are provided with the drive One digital input 1 8 must be configured for Enable More digital and analog I O is available when using the optional I O expansion circuit board See Appendix F Optional Analog and Digital I O Expansion Circuit Board in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information You can also use the optional 115V AC converter circuit board to convert 115V AC to 24V DC digital inputs signals to interface with the digital inputs on the standard I O terminal blocks See Appendix G Optional 115V AC to 24V DC I O Converter Circuit Board in the PowerFlex Digital DC Drive User Manual publication 20P UMO001 for more information All I O terminal blocks are on the control board 1 0 Terminal Block Locations 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Yn ay a yayay YS 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 P 13 14 15 16 17 18 19 20 Terminal Block 3 Terminal Block 4 Terminal Block 1 Terminal Block 2 1 0 Terminal Block 1 Designations Signal Description Factory Default _ Related Parameter Analog Input 1 Isolated bipolar differential 1 Speed Ref A 70 Anlg In1 Sel Analog Input 1 10V 0 20 mA 4 20 mA Analog Input 2 Important 0 20 mA or 4 20 mA operation 0 Off 75 In2 Sel Analog Input 2 requ
92. omation Publication 20P TD001H EN P September 2014 5 PowerFlex Digital DC Drive Catalog Number Explanation Continued Position 1 3 4 5 6 7 8 10 11 12 20P 4 1 A D 4P1 H A a b C d e f 9 9 Operator Interface Single Phase Regulated Blank Cover 13 14 15 16 Communication Options Code Description N None Standard for user installed options see Human Interface and Wireless Interface h Modules on page 9 Packaging Documentation Code Shipping Carton User Manual j A Yes Yes Options Control None 8 24V DC Digital Inputs N 4 Digital Outputs 3 Analog Inputs and 2 Analog Outputs are Standard All Options are purchased separately and are user installed See I O Options on page 9 Standard for user installed options see Communication Option Kits on page 10 Cabinet Options Code Type N None 6 Rockwell Automation Publication 20P TD001H EN P September 2014 Standard Drives Product Selection 20 NEMA UL Type Open Position d A All drives are rated 15096 overload for 60 seconds 200 for 3 seconds 230V AC Three Phase Drive Output Rating Non Regenerative Regenerative Drives Frame Drives Size Normal Duty Normal Duty Hp Amps Cat Cat No kW 12 15 7
93. on on page 38 and Frame C Drives SA SB Terminal Block Location on page 39 for terminal block locations Control Circuit Terminal Designations Terminal Description Single phase AC power for the control circuits Frame A Control Circuit Terminal Block Location 21 22 23 24 25 26 27 28 29 30 Rockwell Automation Publication 20P TD001H EN P September 2014 35 PowerFlex Digital DC Drive Frame B Control Circuit Terminal Block Location 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Tie Hn a Ld lt p c C66 DANGER RISK OF ELECTRIC SHOCK DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT 36 Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive 575V 690V AC Input Frame C Control Circuit Terminal Block Location Lower right side of the control pan Uu wv Frame D Control Circuit Terminal Block Location M1 Rockwell Automation Publication 20P TD001H EN P September 2014 37 PowerFlex Digital DC Drive Control Circuit Wire Sizes Terminals Wire Size and Type n Tightening Torque Flexible Multi core AWG Ib in mm mm U2 V2 0 14 1 5 0 14 2 5 26 14 10 5 4 4 2 5 10 25 10 12 8 2 0 18 0 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for cable spacing
94. oring of drive communications You can easily manage information from shop floor to top floor and seamlessly integrate a complete system as you control configure and collect data Rockwell Automation Publication 20P TD001H EN P September 2014 3 PowerFlex Digital DC Drive Drive Features Fast acting Current Limit and Voltage Regulation result in maximum accel decel without tripping High speed analog inputs improve drive response to torque or speed commands Programming flexibility allows parameters to be linked within the drive Field flashable firmware through DPI interface Flying Start delivers smooth and instantaneous connection into a rotating load regardless of commanded direction without the need for any speed feedback Single Phase Regulated Field supply 10A 14A 20A 40A and 70 depending on the drive size standard on all frames Integral Process PI Control replaces the need for a separate controller for a process loop TorqProve assures control of the load when control is transferred between the drive and a mechanical brake Speed Regulation Open Loop or Closed Loop Armature Feedback provides 2000 1 rpm speed range DC Tachometer Feedback provides up to 0 1 speed regulation Encoder Feedback provides up to 0 1 speed regulation for the tightest application requirements Torque Regulation Open Loop or Closed Loop Open loop torque regulation provides 5 regulation Encoder Fe
95. p to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Environment Altitude 1 000 m 3 300 ft max without derating De rate output power by 1 2 for every 100 meters 328 ft above 1 000 meters 3 300 ft Maximum Surrounding Air Temperature IP20 NEMA Type Open 0 50 C 32 122 F typical De rate 1 25 for every 1 C over 50 C 122 F to 55 C 131 F More cooling is required for temps above 55 C Storage Temp all const 25 55 C 13 131 F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be immediately installed it must be stored in an area where it is not exposed to a corrosive atmosphere Relative Humidity Operating 5 85 non condensing Storage 5 95 non condensing Shock 15G peak for 11 ms duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1G peak 1 PowerFlex DC drives must be installed in a Pollution Degree 2 environment 80 Rockwell Automation Publication 20P TD001H EN P September 2014 Digital DC Drive Category Specification Drive Type Full Wave Regen 6 Pulse Regulated Field Supply Electrical Input Voltages Armature 230V to 690V AC 10 3 Phase Field 230V to 460V AC 10 1 Phase Control 115V AC or 23
96. pment damage 24 Rockwell Automation Publication 20 0001 September 2014 Digital DC Drive Front View amp DANGER eis EN DANGER Dia Bottom View Rockwell Automation Publication 20P TD001H EN P September 2014 25 PowerFlex Digital DC Drive Frame D Armature Terminal Block Locations Important Certain frame D drives require the use of a terminal adapter kits for terminals U V W Cand D See Frame D Terminal Adapter Kits on page 17 for details Top of Drive U SILLS 57 11 1 17777722 9 3 d Bottom of Drive PE C D 26 Rockwell Automation Publication 20P TD001H EN P September 2014 Armature Power Terminal and Ground PE Wire Sizes Digital DC Drive Frame Drive Current Rating Code Terminals Wire Size and Type Terminal Bolt Final Torque 230V 460V 575 690V Size mm Ib in A 7P0 055 4P1 052 U V W C D PE See Cable and Wiring 5 6 53 073 110 073 129 Recommendations in Terminal Block 12 106 B Al the Powerflex Digital sg 25 221 DC Drive User Manual 15 132 15 publication C All All U V W CG D 20 11 001 10 25 221 8 15 132 75 All All All All U V W C D PE 12 4
97. tion Cat No Resolver Feedback Option Module 20P RES AO 20 35 20 055 20 HIM C6S Rockwell Automation Publication 20P TD001H EN P September 2014 PowerFlex Digital DC Drive User Installed Options Continued Communication Option Kits PC Programming Software Description Cat No Description BACnet MS TP RS485 Communication Adapter 20 COMM B Connected Components Workbench Software ControlNet Communication Adapter Coax 20 COMM C DriveTools SP Software DeviceNet Communication Adapter 20 COMM D DriveExplorer Software Full EtherNev IP Communication Adapter 20 00 Connected Components Workbench is available for free download at Dual Port EtherNet IP Communication Adapter 20 COMM ER http ab rockwellautomation com Programmable Controllers HVAC Communication Adapter 20 COMM H Connected Components Workbench Software Modbus TCP Communication Adapter 20 COMM M t DriveTools SP is available for order using the Build This Catalog Number UE link at TM PROFIBUS Communication Adapter 2089 http ab rockwellautomation com Drives Software 9303 Drive Tools SP tab6 ControlNet Communication Adapter Fiber 20 COMM Q Rea DriveExplorer Full is available for free download at Remote I O Communication Adapter 20 COMM R http www ab com support abdrives webupdate software html RS485 DF
98. ufacturers OEM and end users with special installation needs This program consists of Standard Packaged Drives Engineer To Order Packaged Drives Standard Packaged Drives The Standard Packaged Drives program a means for creating a drive package that is based on a specific need A complete drive package can be specified by assembling a catalog number string that includes a base drive and all required options Packaging is available for 230V and 460V AC requirements in IP20 NEMA UL Type 1 MCC style enclosures or rigid panel mounted for installation in an existing enclosure The program consists of a fully defined catalog string that is identified within this publication Focused on higher volume repeat business the standard designs provide consistent manufacturing and minimizes customer resources by reducing engineering manufacturing and installation time Products can be ordered by contacting your Local Solution Center Fastrac team Engineer To Order Packaged Drives The Engineer To Order ETO Packaged Drives program offers you the ability to create drive packages beyond the Standard Packaged Drives offering Some options are defined within this publication Products can be ordered by contacting your representative or one of the Local Drive Solution Centers Our engineering experts can help with defining the specific requirements of your application The Standard Packaged Drive designs can be modified to meet
99. witch 28 001 04 1 0 1080 881 6 170M6264 switch 17080069 7300264 switch MS 3V 1 5 UR 20 635 32 1000 switch 28 001 04 1K2 1215 991 6 170M6265 switch 170H0069 A300262 switch MS 3V 1 5 UR 20 635 32 1100 switch 28 001 04 18 1350 102 6 170 6266 switch 170H0069 8300266 switch MS 3V 1 5 UR 20 635 32 1250 switch 28 001 04 1K6 1688 1377 12 170 6262 switch 170H0069 X300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 AC Input Line Fuses 690V AC Input Frame Drives Frame Bussmann Mersen SIBA 170M5463 switch 170H0069 Square Body Flush End Contact 6 9 URD 32 TTF 0700 switch MS 3V 1 5 BS 20 671 32 700 switch 28 001 04 170M5465 switch 170H0069 6 9 URD 32 TTF 0900 4 switch MS 3V 1 5 BS Rockwell Automation Publication 20P TD001H EN P September 2014 20 671 32 900 switch 28 001 04 63 PowerFlex Digital DC Drive Leg Fuses 690V AC Input Frame D Drives Frame Drive Current DC ACLine Qty Bussmann Mersen SIBA Rating Code Amps Amps Square Body DIN 43653 Stud Mount 678 678 553 6 170M6260 switch 170H0069 V300260 switch MS 3V 1 5 UR 20 635 32 630 switch 28 001 04 791 791 645 6 170M6262 switch 170H0069 300262 switch MS 3V 1 5 UR 20 635 32 800 switch 28 001 04 904 904 738 6 170M6263 switch 170H0069 300263 switch MS 3V 1 5 UR 20 635 32 900 switch 28 001 04 1 0 1017 8

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