NXIO 50-RE-Board - Hardware Description
Contents
1. QD T Mn IIIITTR WEEELLIRS CH 0 CH 1 This board has no RJ45 socket and is usable for a cable free connection on the left and the right to additionally NXIO 50 boards The Ethernet connections are designed as multi pin multipoint connectors Via this multi pin multipoint connectors other NXIO 50 board can be connected The power supply is connected through NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Device Drawings and Connections 22 47 4 2 5 NXIO 50 RE CA Order number 2521 103 NXIO 50 RE CA This Ethernet connection board with RJ45 sockets is usable as adapter for the NXIO 50 RE CN NXIO 50 RE CL and NXIO 50 RE CR boards to make it possible to connect external devices via Ethernet sockets Additionally a connection for power supply of the NXIO 50 boards sticked together is done 4 3 Property Damage Messages Obey to the following property damage messages when installing your device 4 3 1 Device Destruction by exceeding allowed Supply Voltage NOTICE Device Destruction Use only the permissible supply voltage to operate the device The device may only be powered by a 24V DC 6V supply voltage 4 3 2 Electrostatically sensitive Devices Adhere to the necessary safety precautions for components that are vulnerable with electrostatic discharge OTT Electrostatically sensitive Devices To pre2. Obey to all Safety Messages in the manual Keep the product DVD providing the product manuals 1 1 2 List of Revisions Index Date Chapter 3 2010 07 01 1 2 Firmware versions updated Device Desciption files updated 20 and meaning changed 2011 06 08 Note about connector 10 added Nd EM re LEDs Real Time Ethernet Systems updated Table 1 List of Revisions NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Introduction 5 47 1 1 3 Conventions in this Manual Operation instructions a result of an operation step or notes are marked as follows Operation Instructions gt instruction Or 1 instruction 2 instruction Results result Notes Important important note Note note note where to find further information NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Introduction 6 47 1 2 Reference to Hardware and Firmware Hardware Part Number NXIO 50 RE CL 2521 101 NXIO 50 RE CN 2521 103 NXIO 50 RE CA 2521 104 Table 2 Reference to Hardware NXIO 50 RE CR 2521 102 Firmware on MMC Card Firmware Protocol Firmware Version POWERLINK Controlled Node Slave Table 3 Reference to Firmware 1 3 Contents of the Product CD The product CD contains e Documentation
3. O Link A connection to the Ethernet exists amp Flashing Activity The device sends receives Ethernet frames The device has no connection to the Ethernet RJ45 LED yellow ChO amp Ch1 This LED is not used 9 9 Table 38 LEDs sercos Slave NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 LEDs Real Time Ethernet Systems 44 47 LED State Definition for sercos Slave for the S3 LED STA LED 2 a The indicator is constantly on lot The indicator is constantly off Flashing 4 Hz The indicator turns on and off with a frequency of 4 Hz on for appr 125 ms followed by off for appr 125 ms Table 39 LED State Definition for sercos Slave for the S8 LED STA LED To determine the position of the LEDs use the device drawings in section Device Drawings and Connections on page 15 NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Technical Data 45 47 8 Technical Data NXIO 50 RE NXIO 50 RE CR NXIO 50 RE CL NXIO 50 RE CN Communication Determined by the loaded firmware Protocols EtherCAT Slave EtherNet IP Adapter Slave Open Modbus TCP Server Ethernet POWERLINK Controlled Node Slave PROFINET IO Device sercos Slave Ethernet Frame Types Ethernet Il Transmission Rate 10 100 MBit s Auto Negotiation Cross Over Halfduplex Fu
4. Table 6 Supply Voltage Voltage NXIO Devices 3 3 Requirements The following requirements have to be fulfilled for operation e DC power supply with 18 30 V DC output voltage power consumption approximately 2 6 W per Board e Communication Master e Ethernet cable e Firmware on plugged MMC card NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Device Drawings and Connections 15 47 4 Device Drawings and Connections The following figure shows the position of the operating elements interfaces and LEDs on the board g Q QOOGE DO e XT rni n L R3 e eE EEEE Ta ei OLD Oe T 4 BH LT ARE am TITTA 28 Figure 2 Layout of the NXIO 50 RE Board Position Number Tyee Function L L LLLLL O paon Rect CE G co ae MEERE EN ee 5 Ea eee 9 LED LEDSYS system status LED SYS LEDSYS systemstatus status Mini B USB Without function Connector O m RJ45 Socket Ethernet CH 0 OOJO 35 Connector strip Trigger signals signals MMD Card To hold the Li N card with the protocol Connector firmware Input signal Bit 31 from pushbutton 9 Socket terminal Ethernet CH 0 and power supply i Input signal Bit 16 from push button 2 SE NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher
5. hilsecher COMPETENCE IN COMMUNICATION User Manual NXIO 50 RE Board Hardware Description Hilscher Gesellschaft f r Systemautomation mbH www hilscher com DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Introduction 2 47 Table of Contents 1 IN ERODUGCHION P een 4 1 1 ADOUT THe User Manl ls a numerierten 4 1 1 1 Obligation to read and understand the Manual uu0244000000nne nennen 4 11 2 LEIS G OF REVISIONS an ee een 4 1 1 3 Conventions in this Manual cccccccccccesceecsceceeeeseeeeeseeseeseaeeeseaeeeseseseneesseas 5 1 2 Reference to Hardware and Firmware sees nennen 6 1 3 Contents Of the Product ED ae 6 1 4 Legal Notes REDI IT DL M T 1 4 1 GOpYIicdht ne ae ee Be ea al 7 1 4 2 IMPOranLNolese nn t T 1 4 3 Exclusion of Lia DIN Vesan E E 8 1 4 4 Waan ya ee 8 1 4 5 EXPOFLREGUIATONS ns anna 9 2 SAI ET es a I tO eS 10 2 1 GENeralNDle E 10 2 2 Mende d USE 2 10 2 3 Pers nnel Qualficati h esiseina eek 10 2 4 Safety Instructions to avoid Property Damage u022u0222002200nennnnnennnenennnnen 10 2 4 1 Device Destruction by exceeding allowed Supply Voltage 10 2 4 2 Electrostatically sensitive Devices esseeesseeeeeeeeenm 11 2 9 Labeling of Safety Messages 22400 2000 n000nnnnnnnnnnnnnnnnnnnnnnnnnnnnn
6. 6 English 2012 11 Released Public Hilscher 2009 2012 Device Drawings and Connections 24 47 4 4 2 Forbidden Interconnections Basically interconnections with more than one Ethernet connection on one port is forbidden NXIO 50 RE CN TERREIN is L3 d 24V Dc aUngb5EbBnbs5b5tu NXIO 50 RE CL OF x ry Ethernet Ethernet Ethernet In the interconnection above is either the red crossed NXIO 50 RE CA ort he red crossed NXIO 50 RE CN forbidden Only one of these boards is allowed Sarre NXIO 50 RE C F HOIA LI i E o o O o m o HE a o TEE o FE FE EI o o m mm TEC a a a a a LEE ES EST TS ELLE IE U va ra PF ka E 1 ra a de DC NXIO 50 RE CR Ethernet NXIO 50 RE CN Ethernet In the interconnection above is one of the red crossed NXIO 50 RE CN boards forbidden NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Configuration 25 47 5 Configuration The protocol is selected with the rotary switch amp of the board This is only possible when in slot 3 of the board a SD MMC card with firmware files on it is inserted in the slot 5 1 PROFINET IO Device 5 1 1 General Data Real Time Ethernet System PROFINET IO Device Protocol rotary switch G3 Addiessqatare anche 20 and Definition for the name of Station e switch e switch
7. 6 O Link A connection to the Ethernet exists amp Flashing Activity The device sends receives Ethernet frames The device has no connection to the Ethernet RJ45 LED yellow ChO amp Ch1 This LED is not used ff em Table 35 LEDs Powerlink Controlled Node Slave NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 LEDs Real Time Ethernet Systems 41 47 LED State Definition for Powerlink Controlled Node Slave for the BS BE LEDs The indicator is constantly on The indicator is constantly off Blinking The indicator turns on and off with a frequency of approximately 2 5 Hz on for approximately 200 ms followed by off for 200 ms Red and green LEDs shall be on alternately Flickering The indicator turns on and off with a frequency of approximately 10 Hz on for approximately 50 ms followed by off for 50 ms Red and green LEDs shall be on alternately Single Flash The indicator shows one short flash approximately 200 ms followed by a long off phase approximately 1 000 ms Double Flash The indicator shows a sequence of two short flashes each approximately 200 ms separated by a short off phase approximately 200 ms The sequence is finished by a long off phase approximately 1 000 ms Triple Flash The indicator shows a sequence of three short flashes each approximately 200 ms separated by a short off phase approximately 2
8. GSDML Device description file GSDML V2 2 HILSCHER NXIO 50 RE PNS XXxxxxxx xml on CD System Requirements PROFINET IO Controller Support USB Current Firmware has no USB Support I O Data 4 Byte Input Bit O 15 16 31 with push button switchable 4 Byte Output LED Communication PROFINET IO RT VLAN and Priority tagging Functions Cyclic Process Data DCP Context Management over CLRPC Target Actual Configuration Comparison Table 13 General Data PROFINET IO Device NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Configuration 26 47 5 1 2 Configuring NXIO 50 RE for PROFINET IO 1 Verify that a SD MMC card with the firmware files on it is inserted in slot of the board The protocol switch E of the NXIO 50 board must be set to 1 oet the name with which the board will later be identified with the address switch Q9 and 3 on the NXIO 50 board Connect the power supply to the NXIO 50 RE Board 5 Connect the boards devices with Ethernet cables Add switches if necessary If you use only NXIO 50 RE boards for your installation then no switch is necessary PROFINET IO forbidden applicable 100 MBit s Full duplex Table 14 Use of Hubs and Switches for PROFINET IO 6 Press the Reset push button of the board that the firmware is loaded from the board 7 f you like to change the default name of station for the NXIO 50 board
9. LEDs EtherCAT Slave NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 LEDs Real Time Ethernet Systems 37 47 LED State Definition for EtherCAT Slave for the LEDs RUN 4 and ERR LED 2 The indicator is constantly on lof The indicator is constantly off Blinking The indicator turns on and off with a frequency of 2 5 Hz on for 200 ms followed by off for 200 ms Single Flash The indicator shows one short flash 200 ms followed by a long off phase 1 000 ms Double Flash The indicator shows a sequence of two short flashes each 200 ms separated by a short off phase 200 ms The sequence is finished by a long off phase 1 000 ms Table 32 LED State Definition for EtherCAT Slave for the RUN and ERR LEDs To determine the position of the LEDs use the device drawings in section Device Drawings and Connections on page 15 NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 LEDs Real Time Ethernet Systems 38 47 1 3 2 LED EtherNet IP Adapter Slave The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the EtherNet IP Adapter Slave protocol is loaded in the board Duo LED red green Number in ihe device green On Device operational If the device is operating correctly the drawing
10. User Manual this document e Schematic e Device Description Files GSDML XML EDS e Firmware NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Introduction 71 47 1 4 Legal Notes 1 4 1 Copyright Hilscher 2009 2012 Hilscher Gesellschaft fur Systemautomation mbH All rights reserved The images photographs and texts in the accompanying material user manual accompanying texts documentation etc are protected by German and international copyright law as well as international trade and protection provisions You are not authorized to duplicate these in whole or in part using technical or mechanical methods printing photocopying or other methods to manipulate or transfer using electronic systems without prior written consent You are not permitted to make changes to copyright notices markings trademarks or ownership declarations The included diagrams do not take the patent situation into account The company names and product descriptions included in this document may be trademarks or brands of the respective owners and may be trademarked or patented Any form of further use requires the explicit consent of the respective rights owner 1 4 2 Important Notes The user manual accompanying texts and the documentation were created for the use of the products by qualified experts however errors cannot be ruled out For this reason no guaran
11. clocked with 200 MHz it provides a total of 112 KB internal RAM including 8 KB instruction TCM and 8 KB data TCM and 64 KByte ROM Memory can be expanded flexibly by use of the 32 Bit memory controller allowing the connection of external SDRAM SRAM or FLASH Extensive periphal functions serial interfaces such as UART USB SPI lC as well as the integrated IO Link and CCD controller allow a large scope of applications The central data switch and the free configurable communication channels with their own intelligence are the unique selling proposition of the netX as a high end network controller Peripherial lOs RS232 Peripheral Signals 2x Fieldbus Ethernet IEEE 1568 2x SPI 32 KB SRAM 3 Ms ARM 066 Sys Time IR 2X Sad Fut uw E gt BR ARM 966 USB i i Bx SYNC Shared CCD Sensor IO Lin k Buffer Poer 1 1 P 1 RIS di R 5 ip IP Data 32 KB SRAM FE switch E ow 64 ka nov EL OEC netX 50 on MEM u Network Controller 1 i Li Aye ser EPROM SDRAM SRAM FLASH Host CPU Peripheral Debug Figure 1 netX50 Block Diagram The data switch provides five data paths connecting the ARM CPU the communication Host and DMA controllers with the memory or the peripheral units This allows all controllers to transmit their data in parallel contrary to the traditional sequential architecture with only one common data bus and additional bus allocation cycles The identical set of controllers
12. of Hubs and Switches 5 Configure the Master NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Interfaces 32 47 6 Interfaces 6 1 Ethernet Interface For the Ethernet interface use RJ45 plugs and twisted pair cable of category 5 CAT5 or higher which consists of 4 twisted cores and has a maximum transmission rate of 100 MBit s CAT5 6 1 1 Ethernet pinning at the RJ45 Socket Note The device supports the Auto Crossover function Due to this fact RX and TX can be switched The following figure shows the RJ45 standard pinning Fas E E a x E c N d S j a Pin 4 Term 1 Pin 5 Term 1 Fin 7 Term 2 Pin 8 Term 2 Pin 6 RX Figure 3 Ethernet pinning at the RJ45 Socket Transmit Data Transmit Data Connected to each other and terminated to PE through RC circuit RX Receive Data Connected to each other and 8 Term2 terminated to PE through RC circuit NENNEN Bob Smith Termination Table 24 Ethernet Pin Assignment HJ45 6 1 2 Ethernet Connection Data Medium 2 x 2 Twisted Pair cupric cable CAT5 100 MBit s 10 MBit s 100 MBit s Table 25 Ethernet Connection Data NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Interfaces 33 47 6 1 3 Use of Hubs and Switches For the correspondi
13. of the LEDs for the Real Time Ethernet device when the firmware of the EtherCAT Slave protocol is loaded in the board LED Color State Meaning RUN Duo LED due Number in off of wm The device is in state INIT the device o Qe drawing Q green uu PRE OPERATIONAL The device is in state PRE OPERATIONAL COMO Q green Single Flash SAFE OPERATIONAL The device is in state SAFE OPERATIONAL Q green On OPERATIONAL The device is in state OPERATIONAL ERR Duo LED een Number in Dom No error The EtherCAT communication of the device is in the device working condition le Blinking Invalid Configuration General Configuration Error d COM1 2 Example State change commanded by master is impossible due to register or object settings red Single Flash Unsolicited State Change Slave device application has changed the EtherCAT state autonomously Parameter Change in the AL status register is set to 0x01 change error Example Synchronization Error device enters Safe Operational automatically Double Flash Application Watchdog Timeout An application watchdog timeout has occurred Example Sync Manager Watchdog timeout PDI Watchdog Timeout A PDI Watchdog timeout has occurred Example Application controller is not responding any more L A OUT Flashing The device sends receives Ethernet frames gt Ch1 ie No link established RJ45 ChO LED yellow This LED is not used RJ45 Ch1 Table 31
14. on page 15 NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 LEDs Real Time Ethernet Systems 43 47 7 3 6 LED sercos Slave The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the sercos Slave protocol is loaded in the board S3 STA Duo LED red green orange orange red green simultaneously Name in the green On CP4 Communication phase 4 device Normal operation no error Damm Q green Flashing 4 Hz Loopback The network state has changed from fast COMO 4 forward to loopback Flashing 4 Hz Communication Error Depends on IDN S 0 1003 99 green The LED flashes for details refer to sercos Slave Protocol at least for APT padi 2 seconds from Shows how long the Master may in the communication red to green phases CP3 and CP4 not received Master SYNC telegrams Qu On SIII C1D Error detected according to sercos third generation Cass 1 Diagnosis CPO CP3 cu Communication phase 0 to Communication phase 3 Flashing 4 Hz Identification Bit 15 in the Slave device control that Do indicates remote address allocation or configuration errors between Master and Slaves for details refer to sercos Slave Protocol API pdf on the product CD oder DVD Name in the Dua LED red green device This LED is not used drawing COM 1 L A RJ45 LED green
15. ten e EN Table 12 Signals of multi pin connector 31 NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Device Drawings and Connections 19 47 4 1 Power Supply The NXIO 50 RE Board can be operated by a DC power supply from 18V to 30V The connector for the power supply are on the right side 29 and D The power consumption per Board is 2 6 W The polarity of the power plug has to be considered No alternating AC power supply can be used because the board is not designed for this type of power supply The current consumption depends on different factors for example the operating mode of the netX CPU load usage of additional hardware and mainly from the level of the real input voltage the higher the voltage the lower the current GND 24V GND 24V Pin1 Pin2 Pin Description 12 18 30 V DC The power connector is fitting for the power supply NXAC Power Technical Data of NXAC Power with barrel connector Input 100 240 V 0 4 A 47 63 Hz Output 24 V 0 625 mA al cable length 1 8 m Order number 7930 000 NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Device Drawings and Connections 20 47 4 2 Types of the NXIO 50 RE Boards The board is available in 4 different types and a connection board In the following drawings th
16. then use the program Ethernet Device Configuration Note For further information refer to the operation instruction manual Ethernet Device Configuration Setting IP Address for Ethernet compatible Hilscher Devices using the DCP Protocol ENDevCfg en pdf 8 Configure the Master NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Configuration 27 47 5 2 EtherCAT Slave 5 2 1 General Data Real Time Ethernet System EtherCAT Slave Protocol rotary switch G9 x Support USB Current firmware has no USB support I O Data 4 Bytelnput Bit 0 15 16 and 31 with push button switchable 4 Byte Output LED Acyclic Data 128 Bytes Mailbox Out Functions Complex Slave COE CANopen over Ethernet Distributed Clock Table 15 General Data EtherCAT Slave 5 2 2 Configuring NXIO 50 RE for EtherCAT Slave 1 Verify that a SD MMC card with the firmware files on it is inserted in slot of the board The protocol switch 5 of the NXIO 50 board must be set to 3 Connect the power supply to the NXIO 50 RE Board Connect the boards devices with Ethernet cables A EtherCAT forbidden applicable only between Master and 1 participant Table 16 Use of Hubs and Switches for EtherCAT 5 Press the Reset push button Q of the board that the firmware is loaded from the board 6 Configure the Master NXIO 50 RE Board Hardware Description DOCO09
17. 00 ms The sequence is finished by a long off phase approximately 1 000 ms Table 36 LED State Definition for Powerlink Controlled Node Slave for the BS BE LEDs To determine the position of the LEDs use the device drawings in section Device Drawings and Connections on page 15 NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 LEDs Real Time Ethernet Systems 42 47 73 3 LED PROFINET IO RT Device The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the PROFINET IO RT Device protocol is loaded in the board S LED paeen Number in Q o Watchdog timeout channel generic or extended diagnosis the device present system error drawing Flashing cyclic DCP signal service is initiated via the bus COMO at 2 i for 3 sec BF Duo LED red green Number in w red On No configuration or low speed physical link or no physical the device link drawing red Flashing cyclic No data exchange com1 ab Zn LINK RJ45 LED green DO A connection to the Ethernet exists d Off The device has no connection to the Ethernet off RX TX RJA5 LED yellow ChO amp Ch1 amp 9 T Flashing The device sends receives Ethernet frames yellow Table 37 LEDs PROFINET IO RT Device To determine the position of the LEDs use the device drawings in section Device Drawings and Connections
18. 0101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Configuration 28 47 5 3 EtherNet IP Adapter Slave 5 3 1 General Data Real Time Ethernet System EtherNet IP Adapter Slave Protocol rotary switch Q5 Set protocol rotary switch to position 2 Radice anoni I Set both address rotary switches to F Then the saved configuration is loaded and DHCP is used for startup EDS Device description file HILSCHER NXIO50 EIS 1 1 EDS of CD System Requirements EtherNet IP Scanner Master For the start after power on or reset the IP address must be assigned via the DHCP server Support USB Current firmware has no USB support I O Data 4 Byte Input Bit 0 15 16 31 with push button switchable 4 Byte output LED Communication 1 I O connection cyclic up to 2 Listen only up to 2 Input only Acyclic Communication Get Attribute Single Get Attribute All Set Attribute Single Set Attribute All IP Address Table 17 General Data EtherNet IP Adapter Slave 5 3 2 Configuring NXIO 50 RE for EtherNet IP Adapter Slave 1 Verify that a SD MMC card with the firmware files on it is inserted in slot 5 of the board The protocol switch 5 of the NXIO 50 board must be set to 2 Connect the power supply to the NXIO 50 RE Board 4 Connect the boards devices with Ethernet cables EtherNet IP applicable applicable Table 18 Use of Hubs and Switches for EtherNet IP Start the DHCP s
19. 0101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Configuration 30 47 5 5 Open Modbus TCP Server 5 5 1 General Data Real Time Ethernet System Open Modbus TCP Server I O Modbus Server 4 Byte Input Bit 0 15 16 31 with push button switchable 4 Byte Output LED Function Codes 1 2 3 4 5 6 7 15 16 Function Code 1 coil read Function Code 2 10001 Function Code 3 40001 Function Code 4 30001 2 register read Function Code 5 1 coil write 2 register read 2 register read Function Code 6 40001 Function Code 15 Function Code 16 40001 40002 2 register write IP Address via DHCP Message Modus Server Table 20 General Data Open Modbus TCP Server 2 register write Coil write 5 5 2 Configuring NXIO 50 RE for Open Modbus TCP Server 1 Verify that a SD MMC card with the firmware files on it is inserted in slot 5 of the board The protocol switch 3 of the NXIO 50 board must be set to 6 Connect the power supply to the NXIO 50 RE Board Connect the boards devices with Ethernet cables Add switches or hubs if necessary If you use only NXIO 50 RE boards for your installation then no switch is necessary Open Modbus TCP applicable applicable Table 21 Use of Hubs and Switches for Open Modbus TCP 5 Configure the Client NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 201
20. 2 11 Released Public Hilscher 2009 2012 Configuration 31 47 5 6 POWERLINK Controlled Node Slave 5 6 1 General Data Real Time Ethernet System Protocol rotary switch 5 Address rotary switches and XDD Device description file Parameters set by the firmware Support USB I O Data Functions Poll Request Response Version Ethernet POWERLINK Controlled Node Slave Set protocol rotary switch to position 5 Node ID of the Ethernet POWERLINK Controlled Node from 01 hex to EF hex 1 239 dec Node ID 1 Q9 is 0 and Cis dz Node ID 239 Q9 is E and i F All configuration data as PDO configuration etc 00000044 NXIO 50 RE PLS xdd on CD Current firmware has no USB support 4 Byte Input Bit O 15 16 31 with push button switchable 4 Byte output on LEDs Integrated Hub SDO Up Download SDO over ASND Response Time 1us Table 22 General Data POWERLINK Controlled Node Slave 5 6 2 Slave of the board Configuring NXIO 50 RE for POWERLINK Controlled Node Verify that a SD MMC card with the firmware files on it is inserted in slot The protocol switch 3 of the NXIO 50 board must be set to 5 Connect the power supply to the NXIO 50 RE Board Connect the boards devices with Ethernet cables Add hubs if necessary If you use only NXIO 50 RE boards for your installation then no switch is necessary Communication System Hub POWERLINK applicable forbidden Table 23 Use
21. 2009 2012 Device Drawings and Connections 16 47 Position Number Type Function E LED Input signal Bit 15 from push button 3 10 Pushbutton Pushbutton input Bit 31 Pushbutton Pushbutton input Bit 16 10 Pushbutton Pushbutton input Bit 15 Pushbutton Pushbutton input Bit O Rotary switch en d HIGH 16 F 10 Rotary switch S DE an Socket terminal mE CH 1 power supply gt Input signal Bit 15 from push button 3 Rotary switch Firmware selection switch 1 netx01 rom PROFINET IO netx02 rom EtherNet IP netx03 rom EtherCAT netx04 rom sercos netx05 rom POWERLINK netx06 rom Open Modbus TCP T F No protocol assigned Socket Power supply 24 V DC x6 V max 0 5 A Outside GND Inside 24 V For barrel connector 85 5 82 1 L12 mm Terminal Power supply 24V DC 6 V M ww 10 RJ 45 Socket Ethernet BhemetCH1 0000000 1 100 Socket terminal Ethernet e 1 and power supply strip Table 7 Operator elements interfaces and LEDs of the NXIO 50 HE Board OLO T amp GG NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Device Drawings and Connections 17 47 Pin assignment connector Ee e 2 a7 2 3 Power supply 4 CHO TX Ethernet Channel 0 transmit data COM CHO TX Ethernet Channel 0 transmit data CHO RX Etherne
22. 6 English 2012 11 Released Public Hilscher 2009 2012 Safety 10 47 2 Safety 2 1 General Note The user manual the accompanying texts and the documentation are written for the use of the products by educated personnel When using the products all Safety Messages Safety Messages Property Damage Messages and all valid legal regulations have to be obeyed Technical knowledge is presumed The user has to assure that all legal regulations are obeyed 2 2 Intended Use The NXIO 50 RE Boards described in this manual are small modules for real time Ethernet communication gt Note The NXIO 50 RE is in no way optimized in terms of EMC BLAU compatibility This product is intended to be used for evaluation and development purposes in lab environments only and is not suitable for production use 2 3 Personnel Qualification The NXIO devices must only be installed configured removed and used by qualified personnel 2 4 Safety Instructions to avoid Property Damage To avoid property damage respectively device destruction to the devices and to your system you necessarily must read understand and follow the following safety instructions and safety messages in this manual about danger causing property damage before you install and operate your devices 2 4 1 Device Destruction by exceeding allowed Supply Voltage To avoid device destruction due to high supply voltage to your device you must observe the following instruct
23. UA LINK LINK green yw AT rer RXITX E RJ45 Ch1 L A OUT LINK LINK LINK green yi 9 rer p er Bu Table 28 LED Names for each Real Time Ethernet System LED Nam Meaning System Status SYS System 0 Communication Status RUN Rmn eR Emp 8 seeosSaus ST Sm Sto SwemFaue sr BsFae MS NS BS m POWERLINK Open Modbus TCP PROFINET IO o lt O O lt O TE O lt o dem Sine nl wn ae 5 sercos Slave a e TE Table 29 Meaning LED Names NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 LEDs Real Time Ethernet Systems 35 47 7 2 SYS LED This LED indicates important operating states of the board LED Coor State Meanins O sys G Operating System running yellow Flashing cyclic Device indicates boot error with 1Hz Bootloader is waiting for booting procedure e Off Power supply for the device is missing or hardware defect Table 30 SYS LED To determine the position of the LED use the device drawings in section Device Drawings and Connections on page 15 NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 LEDs Real Time Ethernet Systems 36 47 7 3 LEDs Real Time Ethernet Protocols 7 3 1 LED EtherCAT Slave The subsequent table describes the meaning
24. care by Hilscher Gesellschaft f r Systemautomation mbH and is made available as is No warranty can be assumed for the performance and flawlessness of the software for all usage conditions and cases and for the results produced when utilized by the user Liability for any damages that may result from the use of the hardware or software or related documents is limited to cases of intent or grossly negligent violation of significant contractual obligations Indemnity claims for the violation of significant contractual obligations are limited to damages that are foreseeable and typical for this type of contract It is strictly prohibited to use the software in the following areas e for military purposes or in weapon systems e for the design construction maintenance or operation of nuclear facilities e in air traffic control systems air traffic or air traffic communication systems e in life support systems e in systems in which failures in the software could lead to personal injury or injuries leading to death We inform you that the software was not developed for use in dangerous environments requiring fail proof control mechanisms Use of the software in such an environment occurs at your own risk No liability is assumed for damages or losses due to unauthorized use 1 4 4 Warranty Although the hardware and software was developed with utmost care and tested intensively Hilscher Gesellschaft f r Systemautomation mbH does not
25. communication at least one TCP connection is established ERR Duo LED red green Mad in the dq off No communication error evice drawing red EE cyclic with System error com 2 On Off Ratio 25 w red Communication error active LINK RJ45 5 69 A connection to the Ethernet exists E Off The device has no connection to the Ethernet off ACT RJ45 LED yellow Op e Flashing The device sends receives Ethernet frames Table 34 LEDs Open Modbus TCP To determine the position of the LEDs use the device drawings in section Device Drawings and Connections on page 15 NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 LEDs Real Time Ethernet Systems 40 47 7 3 4 LED POWERLINK Controlled Node Slave The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the Powerlink Controlled Node Slave protocol is loaded to the device Duo LED red green Number in Boom f 0 Slave initializing the device a con drawing d green Flickering Slave is in Basic Ethernet state COMO 4 Single Flash Slave is in Pre Operational 1 Double Slave is in Pre Operational 2 Flash Triple Flash Slave is in ReadyToOperate Slave is Operational Blinking Slave is Stopped BE Duo LED Tenn the device drawing e red Slave has detected an error comi 2 L A RJ45 LED green
26. e left drawing shows assembly view and the right drawing the signal flow voltage feed 4 2 1 NXIO 50 RE Order number 2521 100 NXIO 50 RE NXIO 50 RE Eie TE REISTE GI DT w FM This board has 2 RJ45 Sockets to connect Ethernet cables It can be used as an independent board 4 2 2 NXIO 50 RE CL Order number 2521 101 NXIO 50 RE CL 365 3 m lejejejejejejej eje DG I o Q Z1H This board has 1 RJ45 socket on the left and is usable for a cable free connection on the right to additionally NXIO 50 boards The second Ethernet connection is designed as multi pin multipoint connector Via this multi pin multipoint connector other NXIO 50 board can be connected The power supply is connected through NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Device Drawings and Connections 21 47 4 2 3 NXIO 50 RE CR Order number 2521 102 NXIO 50 RE CR ala TS i NXIO 50 RE CR This board has 1 RJ45 socket on the right and is usable for a cable free connection on the left to additionally NXIO 50 boards The second Ethernet connection is designed as multi pin multipoint connector Via this multi pin multipoint connector other NXIO 50 board can be connected The power supply is connected through 4 2 4 NXIO 50 RE CN Order number 2521 104 NXIO 50 RE CN CT ine DOOD Go i C3 i E CH 0 CH 1
27. erver Press the Reset push button o of the board that the firmware is loaded from the board 7 Configure the Master NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Configuration 29 47 5 4 SERCOS Slave 5 4 1 General Data Real Time Ethernet System sercos Slave Set protocol rotary switch to position 4 Protocol rotary switch 5 Address rotary switches V2 and Device address from 1 to 127 SDDML Device description file Hilscher NXIO50 RE S3S FSPIO FixCFG xml on CD System Requirements sercos Master Firmware Support USB Current firmware has no USB support I O Data 4 Byte Input Bit O 15 16 31 with push button switchable 4 Byte Output LED SVC or cyclically configurable Functions Real Time Data Service Channel Ring or Line Topology Synchronization CON CLK DIV CLK Table 19 General Data sercos Slave 5 4 2 Configuring NXIO 50 RE for sercos 1 Verify that a SD MMC card with the firmware files on it is inserted in slot 5 of the board The protocol switch 6 of the NXIO 50 board must be set to 4 Set the address switch Q9 16 and the address switch 1 Connect the power supply to the NXIO 50 RE Board Connect the boards devices with Ethernet cables D NDUN Connect the devices using Ethernet cable Hubs and switches are forbidden 7 Configure the Master NXIO 50 RE Board Hardware Description DOCO09
28. es Safety Symbol Sort of Warning or Principle E p Warning of Damages by Electrostatic Discharge Table 4 Safety Symbols and Sort of Warning or Principle Signal Word Meaning Meaning USA NOTICE Indicates a Property Damage Message Indicates a Property Damage Message Note Indicates an important note in the manual Indicates an Important Note in the Manual Table 5 Signal Words In this document all Safety Instructions and Safety Messages are designed according both to the international used safety conventions as well as to the ANSI Z535 standard refer to reference safety S1 2 5 1 References Safety 81 ANSI Z535 6 2006 American National Standard for Product Safety Information in Product Manuals Instructions and Other Collateral Materials S2 IEC 60950 1 Information technology equipment Safety Part 1 General requirements IEC 60950 1 2005 modified German Edition EN 60950 1 2006 S3 EN 61340 5 1 and EN 61340 5 2 as well as IEC 61340 5 1 and IEC 61340 5 2 NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Description and Requirements 12 47 3 Description and Requirements 3 1 Description The NXIO 50 RE boards described in this user manual are devices for Real Time Ethernet communication The board has two Ethernet sockets and is addressed by the same MAC address The netX 50 controller exchanges data be
29. figuring NXIO 50 RE for PROFINET lO essere 26 5 2 EREC AT SAVE ee NT 27 5 2 1 SSC al BD Ata sea 27 5 2 2 Configuring NXIO 50 RE for EtherCAT Slave cccccceccccesseeeeeseeeeeesaeeeeesaeeees 27 5 3 Ethe rNeUIP Adapter Slave a a 28 5 3 1 General Dada e een 28 9 3 2 Configuring NXIO 50 RE for EtherNet IP Adapter Slave 28 5 4 SERCOS Sla VE nee T MTM crcR 29 5 4 1 General Data anna a ana a al 29 5 4 2 Configuring NXIO 50 RE for sercos ussnesueennennnnenennnennnnnnnnnennnnnennne nennen 29 5 5 Oben ModDUS TOP SENEr nennen ehe 30 5 9 1 CTC AND At a a een tat ure EE Eia NLIS NE e 30 5 92 Configuring NXIO 50 RE for Open Modbus TCP Server 30 5 6 POWERLINK Controlled Node Slave u0220022200200020000Rnno nenn nano nnnn anne nnnenn 31 5 6 1 General Dala nn ee ae ee 31 5 6 2 Configuring NXIO 50 RE for POWERLINK Controlled Node Slave 31 6 INTERFACE etc id EEE 32 6 1 Ethernet Interface toa edat et dos edu tudo bb uio uu Dt Ue du S NEEDS 32 6 1 1 Ethernet pinning at the RJ45 Socket seen eene 32 6 1 2 Ethernet Connection Data u22200022000020nno nenne nnnnnennnnnn nenne nnnnne nenne nnns 32 6 1 3 Use or Hubs and SWiicheser Au 33 6 2 Mini B USB amp onneelor 19 0 i steril 33 T VEDS REAL TIME EEMERNEI SYSTEMS sus an aan Select
30. guarantee its suitability for any purpose not confirmed in writing It cannot be guaranteed that the hardware and software will meet your requirements that the use of the software operates without interruption and that the software is free of errors No guarantee is made regarding infringements violations of patents rights of ownership or the freedom from interference by third parties No additional guarantees or assurances are made regarding marketability freedom of defect of title integration or usability for certain purposes unless they are required in accordance with the law and cannot be limited Warranty claims are limited to the right to claim rectification NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Introduction 9 47 1 4 5 Export Regulations The delivered product including the technical data is subject to export or import laws as well as the associated regulations of different counters in particular those of Germany and the USA The software may not be exported to countries where this is prohibited by the United States Export Administration Act and its additional provisions You are obligated to comply with the regulations at your personal responsibility We wish to inform you that you may require permission from state authorities to export re export or import the product NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision
31. ions These instructions apply to all devices described in this manual The device may only be operated with the specified supply voltage Make sure that the limits of the allowed range for the supply voltage are not exceeded A supply voltage above the upper limit can cause severe damage to the device A supply voltage below the lower limit can cause malfunction of the device The allowed range for the supply voltage is defined by the tolerances specified in this manual The NXIO device may only be powered by a 24V DC 6V supply voltage NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Safety 11 47 2 4 2 Electrostatically sensitive Devices This equipment is sensitive to electrostatic discharge which cause internal damage and affect normal operation Therefore adhere to the necessary safety precautions for components that are vulnerable with electrostatic discharge if you install or replace your device Follow the guidelines listed hereafter when you handle this equipment e Touch a grounded object to discharge potential static e Wear an approved grounding wriststrap e Do not touch connectors or pins on the device e Do not touch circuit components inside the equipment e lf available use a static safe workstation e When not in use store the equipment in appropriate static safe packaging Reference Safety S3 2 5 Labeling of Safety Messag
32. llduplex 100 MBit s Inputs 4x pushbutton as Digital Input Bit O 15 16 31 1 Digital Bit 2 Outputs 32x LED as Digital Output 1 Digital Bit O 1 Digital 3 3V 25Hz triangle square pulse 2 Digital Protocol sercos EtherCAT Displays SYS 2x COM 4 Ethernet Table 40 Technical data NXIO 50 RE Board Mem 5 1 NXIOS RECA Function Connection Board Real Time Ethernet for other NXIO 50 RE Boards without RJ45 sockets Communication Interface 2x Ethernet 100 Base TX RJ45 Table 41 Technical data NXIO 50 RE CA Board NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Glossary 46 47 9 Glossary netX networX on chip next generation of communication controllers PIO Programmable Input Output NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Contacts 10 Contacts Headquarters Germany Hilscher Gesellschaft f r Systemautomation mbH Rheinstrasse 15 65795 Hattersheim Phone 49 0 6190 9907 0 Fax 49 0 6190 9907 50 E Mail info hilscher com Support Phone 49 0 6190 9907 99 E Mail de support hilscher com Subsidiaries China Hilscher Systemautomation Shanghai Co Ltd 200010 Shanghai Phone 86 0 21 6355 5161 E Mail info hilscher cn Support Phone 86 0 21 6355 5161 E Mail cn support hi
33. lscher com France Hilscher France S a r l 69500 Bron Phone 33 0 4 72 37 98 40 E Mail info hilscher fr Support Phone 33 0 4 72 37 98 40 E Mail fr support hilscher com India Hilscher India Pvt Ltd New Delhi 110 065 Phone 91 11 43055431 E Mail info hilscher in Italy Hilscher Italia S r l 20090 Vimodrone MI Phone 39 02 25007068 E Mail info hilscher it Support Phone 39 02 25007068 E Mail it support hilscher com NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public 47147 Japan Hilscher Japan KK Tokyo 160 0022 Phone 81 0 3 5362 0521 E Mail info hilscher jp Support Phone 81 0 3 5362 0521 E Mail jp support hilscher com Korea Hilscher Korea Inc Suwon Gyeonggi 443 734 Phone 82 0 31 695 5515 E Mail info hilscher kr Switzerland Hilscher Swiss GmbH 4500 Solothurn Phone 41 0 32 623 6633 E Mail info hilscher ch Support Phone 49 0 6190 9907 99 E Mail ch support hilscher com USA Hilscher North America Inc Lisle IL 60532 Phone 1 630 505 5301 E Mail info hilscher us Support Phone 1 630 505 5301 E Mail us support hilscher com Hilscher 2009 2012
34. module status indicator shall be steady green COMO 4 Q green Flashing Standby If the device has not been configured the module status indicator shall be flashing green d red On Major fault If the device has detected a non recoverable major fault the module status indicator shall be steady red al red Flashing Minor fault If the device has detected a recoverable minor fault the module status indicator shall be flashing red NOTE An incorrect or inconsistent configuration would be considered a minor fault Ds Flashing Self test While the device is performing its power up testing deseen the module status indicator shall be flashing green red Qi orm No power If no power is supplied to the device the module status indicator shall be steady off NS Duo LED red green Number in green On Connected If the device has at least one established the device connection even to the Message Router the network status drawing indicator shall be steady green COM1 green Flashing No connections If the device has no established connections but has obtained an IP address the network status indicator shall be KERLE De en gt 07 already in use the network status indicator shall be steady red Q o Flashing Connection timeout If one or more of the connections in which this device is the target has timed out the network status indicator shall be flashing red This shall be left only if all timed out connecti
35. ng communication systems the use of hubs and switches is forbidden or applicable The following table shows the use of hubs and switches by communication system Communication System Hubs Switch EtherCAT forbidden applicable only between Master and 1 participant EtherNet IP allowed applicable 10 MBit s 100 MBit s Full or Half Duplex Auto Negotiation Open Modbus TCP allowed applicable 10 MBit s 100 MBit s Full or Half Duplex Auto Negotiation POWERLINK Controlled allowed forbidden Node PROFINET IO forbidden applicable only if the switch supports priority tagging 100 MBit s Full duplex Table 26 Use of Hubs and Switches 6 2 Mini B USB Connector 5 Pin Figure 4 Mini B USB Connector 5 Pin X2 Pin Name Description USB EXT USB Bus Power 5 V supplied externally 2 mm Table 27 Pin assignment X2 This interface is not supported by the current firmware NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 LEDs Real Time Ethernet Systems 34 47 7 LEDs Real Time Ethernet Systems 7 1 LED Names of the Real Time Ethernet Systems EX Note Depending from the configured MMC card the NXIO 100 RE Board il LEDs are configured to the corresponding real time Ethernet system NXIO 50 LED s svs yellow green com 0 red green com 1 redi green je je RJ45 ChO L AIN LINK
36. nnnnnnnnnnnnnnn nennen 11 2 5 1 References Sale ae ius ae uoces Ne a 11 3 DESCRIPTION AND REQUIREMENTS eeseeeseeneennemenne nnne nnn nnns 12 3 1 Bree m ELTE 12 3 1 1 NetXx90 POCHMOIOGY arena ken 13 3 2 SUPY VOI OE u un seems ee ee 14 3 3 PROCUIFE IG US renarena sa teen 14 4 DEVICE DRAWINGS AND CONNECTIONS eese nenne 15 4 1 POWER SUD IV AR AMT ME 19 4 2 TypesortheNXIO 505ISE BOARS ran ee 20 4 2 1 EPA erc il mem 20 4 2 2 NRIOSOEREIE T T 20 4 2 3 AIO OOF CR ee 21 4 2 4 NDXIOCSOSIsES VO N Brest scoters Porno Saas dues oc en teet eod sobs at ceed an cos peak cens 21 4 2 5 MESES 5 sah Gy TL EN 22 4 3 Property Damage M amp ssages uu n 22 u u LER dio se eonun Des D vM UNS 22 4 3 1 Device Destruction by exceeding allowed Supply Voltage 22 4 3 2 Electrostatically sensitive De VICES ccccccccssececeseeeceseeeneeeeeseseeseeeeeseueeeneaees 22 4 4 Possibilities of sticking NXIO 50 Boards togehter seeeeeeeeesseees 23 NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Introduction 3 47 4 4 1 AIOWedilnterconneclionsa n en sn ee 23 4 4 2 Forbidden Interconnections else nennen nnne nenne nennen 24 5 secu DU 25 5 1 PROFINET IO DEVICE s au en ee 25 5 1 1 General Dal amen ieee re ieee I M ee 25 5 1 2 Con
37. of the two communication channels are structured on two levels They consist of dedicated ALUs and special logic units that receive their protocol functions via Microcode For Ethernet the PHYs are integrated which means that the external circuit for Ethernet is reduced to passive componets transformer and RC components The Medium Access Controller xMAC sends or receives the data according to the respective bus access process and encrypts or converts these into Byte depictions NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Description and Requirements 14 47 The Protocol Execution Controller xPEC compiles these into data packets and controls the telegram traffic Large data amoutns are exchanged in DMA blocks over the memory of the ARM In addition every channel has a Dual port memory available for status information Alternatively a triple buffer logic is implemented for a conflict free data exchange which always gives the address of the next free buffer With the intelligent communication ALUs the netX carries out the most varied protocols and protocol combinations on one chip an absolutely new feature in industrial communication technology 3 2 Supply Voltage The following table provides the required and permissible supply voltage of the NXIO devices Supply Voltage NXIO 50 RE CA 24V DC 500mA 2 6W NXIO 50 RE CL 18 30 V DC
38. ons are reestablished or if the device is reset Flashing Self test While the device is performing its power up testing u the network status indicator shall be flashing green red 39 off Not powered no IP address If the device does not have an IP address or is powered off the network status indicator shall be steady off LINK RJ45 S green 6 e e an Oon A connection to the Ethernet exists amp Bom The device has no connection to the Ethernet ACT RJ45 yellow 5 69 Flashing The device sends receives Ethernet frames Table 33 LEDs EtherNet IP Adapter Slave To determine the position of the LEDs use the device drawings in section Device Drawings and Connections on page 15 NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 LEDs Real Time Ethernet Systems 39 47 7 3 3 LED Open Modbus TCP The subsequent table describes the meaning of the LEDs for the Real Time Ethernet device when the firmware of the Open Modbus TCP protocol is loaded in the board LED Color Sae Meaning RUN Duo LED red green Number in the 3 Off Not Ready device v off OMB task is not ready Die ail green Flashing cyclic with Ready not configured yet COMO 4 1Hz OMB task is ready and not configured yet Q green Flashing cyclic with Waiting for Communication 5Hz OMB task is configured On Q green Connected OMB task has
39. s eet Matte 34 7 1 LED Names of the Real Time Ethernet Systems ccccccccceccceeeeaeeeceeeeeeeseeeeaes 34 1 2 SY Oa Des E nie 35 1 3 LEDs Real Time Ethernet Protocols 2220200020000000000 0000 nnn nn nnnnennne nn nnnenn 36 7 9 1 LED ENErCAT Sav eran eee ie ee ee eee ee eee eer na eee nee eee 36 7 3 2 LED EtherNet IP Adapter Slave cccccssccccssseeecseseeecceeeecseseeessseeesseneeesseaes 38 7 3 3 LED Open MOGDUS CRs cS 39 1 3 4 LED POWERLINK Controlled Node Slave cccccccccecceceeeceeeeeeseeeeeseneeeseeees 40 7 3 5 LEDPROFINET TIOSR T DOVICB eite ae 42 1 3 6 LED SETEOSSIAVE c M 43 8 TECHNICAL DATA a scare alee eves eer M IE 45 9 GLOSSARY qmm uu T 46 10 BON TAGT SE ee een 47 NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Introduction 4 47 1 Introduction 1 1 About the User Manual This User Manual contains a description about the configuration of the NXIO 50 RE board and a description of the hardware 1 1 1 Obligation to read and understand the Manual Important To avoid property damage to your device you must read and understand all instructions in the manual and all accompanying texts to your device before installing and operating your device First read the Safety Instructions in the safety chapter
40. t Channel 0 receipt data eo CHO RX Ethernet Channel 0 receipt data Table 8 Pin assignment of multi pin connector 3 Pin assignment connector 19 B Ground L PIO39 OUT LED 0 6 IOTRIG Hardware Oszillator 25 Hz 20 ms High 20 ms Low SAMLPEO Not busy 8 SAMLPE1 Notbusy TRIGO sercos Con CIk EN EM 10 TRIG1 sercos Nicht belegt INN NI Table 9 Signals of multi pin connector 10 The connector pins 3 6 have an in output level of 3 3 V and a pullup resistor of 50 KO These are not short circuit proof The connector pins 7 10 have an in output level of 3 3 V and a pulldown resistor of 50 KO These are not short circuit proof Note The pins of connector 9 are for oscilloscope measurements only NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Device Drawings and Connections 18 47 Pin assignment connector 3 za RN RN his acai e CHOTX Ethernet ChannelO transmitdata 5 cHoRxs Etnemet Channel receptas Table 10 Signals of multi pin connector 13 Pin assignment connector Q2 Pin Signal Meaning O e 8 Table 11 Signals of multi pin connector 22 Pin assignment connector 3 11 CH1 TX Ethernet Channel 1 transmit data CH1 TX Ethernet Channel 1 transmit data CH1 RX Ethernet Channel 1 receipt data CH1 RX Ethernet Channel 1 receipt data
41. tee can be made and neither juristic responsibility for erroneous information nor any liability can be assumed Descriptions accompanying texts and documentation included in the user manual do not present a guarantee nor any information about proper use as stipulated in the contract or a warranted feature It cannot be ruled out that the user manual the accompanying texts and the documentation do not correspond exactly to the described features standards or other data of the delivered product No warranty or guarantee regarding the correctness or accuracy of the information is assumed We reserve the right to change our products and their specification as well as related user manuals accompanying texts and documentation at all times and without advance notice without obligation to report the change Changes will be included in future manuals and do not constitute any obligations There is no entitlement to revisions of delivered documents The manual delivered with the product applies Hilscher Gesellschaft fur Systemautomation mbH is not liable under any circumstances for direct indirect incidental or follow on damage or loss of earnings resulting from the use of the information contained in this publication NXIO 50 RE Board Hardware Description DOC090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Introduction 8 47 1 4 3 Exclusion of Liability The software was produced and tested with utmost
42. tween the connected Ethernet network and the LEDs respectively the push buttons of the board The NXIO 50 RE board has a loader software in the serial Flash to start the firmware from the MMC card automatically Furthermore the board has two RJ45 Ethernet sockets for Real Time Ethernet communication A power supply with an output voltage in the range 18 to 30 V can be used Note The NXIO 50 RE is in no way optimized in terms of EMC compatibility This product is intended to be used for evaluation and development purposes in lab environments only and is not suitable for production use Depending on the firmware started from the MMC card the NXO 50 RE executes the on of the following Real Time communication protocol e PROFINET IO Device e EtherCAT Slave e EtherNet IP Adapter Slave e sercos Slave e Ethernet POWERLINK Controlled Node Slave e Open Modbus TCP Server The position of the rotary switch m of the board selects the firmware which is loaded and started after power on respectively after pushing the reset button NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Description and Requirements 13 47 3 1 1 netX50 Technology The netX50 is a member of Hilscher s family of highly integrated network controllers with a new system architecture optimized for communication and maximum data throughput Based on the 32 Bit CPU ARM 966E S
43. vent damage to the PC and the device make sure that you are discharged when you touch the device NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision 6 English 2012 11 Released Public Hilscher 2009 2012 Device Drawings and Connections 23 47 4 4 Possibilities of sticking NXIO 50 Boards togehter The advantage of these boards is that they can connected togheter without an Ethernet cable The Ethernet frames that are not fort he NXIO board are going from Port O to 1 respectively from Port 1 to O A maxium of 5 boards can be used with one power supply If more than 5 boards in an Ethernet network are used then groups of maximum of 5 devices have to be installed These groups have to be connected with an Ethernet cable Each group needs it own power supply 4 4 1 Allowed Interconnections ey the interconnection of boards is allowed in two lines ff eee To Too ij MF e sess g NXIO 50 RE CR p eee eee eee eee eee 3 28 2 3 31 3122 1 21 2 1 X ia UH LLLI NXIO 50 RE CL NXIO 50 RE CN Ethernet NXIO 50 REVCA Ethernet gt Ethernet The Ethernet connection on the NXIO 50 RE CA adapter can be used to connect additionally devices and then is connected back to the NXIO 50 RE CA adapter HXIO S REICL NXIO 50 RE CN Ethernet The maximum installation of NXIO boards regarding the power supply NXIO 50 RE Board Hardware Description DOCO090101UMOGEN Revision
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