Hi-Spec Vertical Feeder
Contents
1. 2 Remove the cap using a no 17 spanner Release the lock nut using a no 17 spanner To reduce the pressure setting use a no 6 hex key and turn the adjuster anti clockwise an eighth to a quarter of a turn is usually adequate To increase the pressure setting turn the adjuster clockwise an eighth to a quarter of a turn is usually adequate Re tighten the lock nut Replace the cap Electrical Faults 1 Faults Left hand door doesn t open Left hand hydraulic chute doesn t work Elevator motor doesn t work Possible Causes No electrical power reaching solenoids Solenoids faulty Check Power supply from tractor Fuse in the control box Cable connections within the 3 pin plug Electrical cables for damage Cable connections at solenoid Applies to a Vertical Auger Feeder fitted with twin discharge doors only rev vf103 59 Vertical Feeder HINA PEC Operators Manual Vertical Auger Feeder Hydraulic amp Electrical Control box Details JUNCTION BOX INSTALLATION Type 1 Index A Solenoid diverter valve for feedout chutes B Solenoid diverter valve for feedout doors C Solenoid diverter valve for elevator D Solenoid valve block E EV Driver box 1 2 3 4 Sequence valves see below 1 Elevator into work position Elevator down 2 Elevator up Elevator into the transport position 3 Counter knives out Door s open 4 Doors closed2. Counter knives in Type 2 60 rev vf103 Vertical Feeder Operators Manual Sales and Service Ireland Head office Hi Spec Engineering Ltd Station Rd Bagenalstown Co Carlow Ireland Tel 353 59 9721929 Fax 353 59 9721980 Email sales hispec net or info hispec net After Sales Service Contact Brian McArdle Hi Spec Engineering Ltd Tel 353 87 2562963 Email Brian hispec net Machine Servicing Contact Michael Brennan Hi Spec Engineering Ltd Tel 353 87 2403312 Spare Parts Store Contact Mike Nolan or Terence Byrne Hi Spec Engineering Ltd Tel 353 59 9721929 Fax 353 59 9721980 Email stores hispec net U K After Sales service Wales Midlands amp South West England Contact George Reed Hi Spec Engineering Ltd Tel 44 7802 652139 Email georgereed hispec net East amp South East England Contact John Molton Hi Spec Engineering Ltd Tel 44 7825 330887 Email john hispec net Northern England amp Scotland Contact Paul McUrick Hi Spec Engineering Ltd Tel 44 7810 040100 Email paul hispec net For spare parts Contact Your local Hi Spec dealer If you require a contact name and number you can telephone head office and we would be glad to assist you rev vf103 61 Vertical Feeder Operators Manual Warranty The following is a list of warranty terms Warranty claims will be disallowed if they do not fall into the
3. Hi Spec Vertical Feeder Operators Manual 2011 Models V10 V12 V14 V16 T14 T16 T20 T24 rev vf103 Hi Spec Engineering Ltd Station Rd Bagenalstown Co Carlow Tel 353 0 59 9721929 9721992 Fax 353 0 59 9721980 Website www hispec net E mail sales hispec net Vertical Feeder Operators Manual 2 rev vf103 Vertical Feeder Operators Manual Introduction Congratulations on Purchasing a Hi Spec Vertical Feeder Please Read the Following Manual Before Using Machine The way you care for and maintain this machine will decide its future performance This manual has been carefully written to help you maintain the condition of your machine Read this manual carefully to learn how to operate and service your machine correctly Failure to do so could result in personal injury or machine damage Hi Spec Vertical Feeders have been designed and manufactured in compliance with the following directives and standards Machinery Directive 2006 42 EEC Harmonised standards EN ISO 12100 1 2003 Safety of machinery Part 1 Basic terminology methodology EN ISO 12100 2 2003 Safety of machinery Part 2 Technical principles EN ISO 4254 1 2005 Agricultural machinery Safety Part 1 General requirements EN ISO 14121 1 2007 Safety of Machinery Principle of Risk Assessment This manual should be kept within the vicinity of the machine at all times and should be considered a permane
4. Signature Address Phone Dealer s Name Signature Address Phone Machine Type Vertical Feeder Machine Model Serial Number Training amp Operator Manual Registration Please sign the following declaration to state that on the day you the purchaser purchased a Hi Spec Vertical Feeder you received an operator manual and training instructions the purchaser have received my Hi Spec Vertical Feeder Operator Manual and training from the below dealer Purchaser Signature Date Dealer Signature Date This copy is to be posted to Hi Spec Engineering or given to your dealer 68 rev vf103 Vertical Feeder Operators Manual rev vf103 69 Vertical Feeder Operators Manual Declaration of Conformity EC Machinery Directive 2006 42 EC We hereby certify that the machinery stipulated below complies with all relevant provisions of the EC Machinery Directive and the National Laws and Regulations adopting this Directive Modifications to the machine without prior approval from the undersigned will render this declaration null and void Machine Description and Function Vertical Feeder designed to mix and dispense feed Make Hi Spec Model V10 V12 V14 V16 T14 T16 T20 T24 Serial Number Manufacturer Hi Spec Engineering Ltd Address Station Rd Bagenalstown Co Carlow Ireland Technical file compiled by Derek Whelan Myshall Co Carlow Harmonised standards applied EN ISO 12100 1
5. The rate of feedout is controlled by the ground speed of the tractor and where applicable the opening height of the feedout door When the load has been discharged close the feedout door and return the chutes to their lower transport positions On tractors with a two speed PTO the 1000 RPM PTO speed can be used to empty the Vertical Feeder when there is 600 kgs of straw remaining in the Vertical Feeder This will speed up the emptying procedure In summary the sequence is as follows 40 Adjust position of chute flap Adjust angle of chute Open feedout door Set tractor gear Vv yY Y V WV Engage PTO rev vf103 Vertical Feeder Operators Manual rev vf103 41 Vertical Feeder PEC Operators Manual Vertical Feeder Equipped with One Feedout Door with Teaser and Elevator Before entering the feedout area set the switch on the control box to Elevator transport to work position ELEV UP SLIDE see Fig 12 If your Vertical Feeder is equipped with only one feedout door and elevator there will be a control box fitted Use switch to change function between Door and Elevator Using tractor spool valve 1 to move the elevator from the transport position to the work position see Fig 1 and Fig 2 on page 25 Position the tractor and Vertical Feeder at the start of the feedout area in a straight line an appropriate distance away from stock Using tractor spool valve 1 again to set the elevator a
6. 9 When the feed mix has a high percentage of concentrates then opening the door about half way should be adequate Set up the tractor in the desired forward gear to advance for discharge Engage the PTO and increase its speed to 540 rpm The rate of feedout is controlled by the ground speed of the tractor and where applicable the opening height of the feedout door When the load has been discharged close the feedout door On tractors with a two speed PTO the 1000 RPM PTO speed can be used to empty the Vertical Feeder when there is 1000 kgs of feed remaining in the Vertical Feeder This will speed up the emptying procedure In summary the sequence is as follows 36 Select feedout side Adjust conveyor Set conveyor speed Adjust elevator Open feedout door Set tractor gear Vv Vv Y VW VW V WV Engage PTO rev vf103 Vertical Feeder Operators Manual rev vf103 37 Vertical Feeder Operators Manual Vertical Feeder equipped with VHD Cross Conveyor 1 3 Position the tractor and Vertical Feeder at the start of the feedout area in a straight line an appropriate distance away from stock Using the Dinacom2 Hand Control Unit Fig 20 For Details of Button Functions on Dinacom2 Hand Control Unit see page 44 select the side from which you wish to feedout the mix from Press the button for the direction and position required fig 51 Engage the tractor spool to ensure a soft start
7. Using tractor spool valve 1 open the feedout door to the desired height The chute should also rise to the pre set height see Fig 9 For most applications we recommend opening the feedout door to the maximum height to obtain an even feedout 4 Setup the tractor in the desired forward gear to advance for discharge 5 Engage the PTO and increase its speed to 540 rpm 6 The rate of feedout is controlled by the ground speed of the tractor and where applicable the opening height of the feedout door 7 When the load has been discharged close the feedout doors and return the chute to its lower transport position see Fig 6 In summary the sequence is as follows gt Select feedout side gt Open feedout door gt Settractor gear gt Engage PTO 26 rev vf103 Vertical Feeder Operators Manual rev vf103 AT Vertical Feeder Operators Manual Vertical Feeder Equipped with Two Feedout Doors with Teasers and Manually Adjusted Chute Height Position the tractor and Vertical Feeder at the start of the feedout area in a straight line an appropriate distance away from stock Fig 6 The required height of the chute should have been set See General Instructions for more details Using the Handset open the required feedout door to the desired height The chute should also rise to the pre set height see Fig 9 For most applications we recommend opening the feedout door to the maximum heigh
8. mm ft 2 00 89 2975 9 9 2820 9 3 3020 9 11 B Width W mm ft 2860 9 5 2860 975 3270 10 9 3270 10 9 mm ft 2465 8 1 2465 8 1 2860 9 57 2860 9 57 Length L mm 5110 5160 5550 5600 6520 6570 7332 7532 Body Height A mm 1600 1750 1600 1800 1750 1800 1600 1800 Body Length B mm 3500 3600 3900 4000 5070 5210 5850 6050 Track Width T mm 2190 2190 2540 2540 1940 1940 2400 2400 Technical Specifications and Dimensions Feedout Height F mm 800 800 800 800 800 800 800 800 Unladen Weight kg 4700 5000 5900 6400 kg Wheel Size 355 50 22 5 355 50 22 5 355 50 22 5 355 50 22 5 235X75 R17 5 235X75 R17 5 235X75 R17 5 235X75 R17 5 Vertical Feeder Operators Manual Safety The Hi Spec Vertical feeder has been designed with many safety features built in to its design but ultimately safe operation and maintenance is the responsibility of the operator Recognise Safety Information This is a safety alert symbol When you see this symbol on your machine or in this manual be alert to the potential for personal injury Follow the recommended guidelines for safe operating practice Understand signal words On machine safety signs signal words give the
9. stop the engine and set the brake 12 rev vf103 Vertical Feeder Operators Manual Getting Started Tractor Requirements Horsepower The horsepower needed to power a Vertical Feeder depends on the size of the Feeder and more so the main use of the Feeder Hydraulic Requirements A minimum of two double acting spool valves are required to operate a standard Vertical Feeder The hydraulic hoses are colour coded for your convenience and are as follows Door Operation Green Door Open Blue Door Close Door Operation c w Hyd Counter Knifes Green Counter knife out and Door open if linked Blue Door close and Counter knife in if linked When using Solenoid Block and Handset Red Pressure Green Return More details on hydraulic operations are outlined further in Operating Instructions rev vf103 13 Vertical Feeder Operators Manual Connecting Feeder to Tractor Adjustment of Drawbar gt Usea pickup hitch or a short drawbar gt Have the machine parked on a level area gt Adjust the height of the bolt on hitch and or drawbar to ensure the machine is level when attached to the tractor The following diagram shows the different height options available Please note Drawbar Adjustment Not Available on Twin Auger Models rev vf103 Vertical Feeder Operators Manual Fitting PTO Shaft gt Turn the tractor to full lock to either the left or right t
10. 2003 Safety of machinery Part 1 Basic terminology methodology EN ISO 12100 2 2003 Safety of machinery Part 2 Technical principles EN ISO 4254 1 2005 Agricultural machinery Safety Part 1 General requirements EN ISO 14121 1 2007 Safety of Machinery Principle of Risk Assessment Signed Date 6 April 2010 Name Mike Nolan Position Managing Director Being the responsible person appointed by the manufacturer Hi Spec Engineering reserve the right to make changes and improvements at any time without incurring any obligation to make such changes on products previously sold 70 rev vf103 Vertical Feeder Operators Manual rev vf103 a Vertical Feeder Operators Manual HIS PEC Auger Knife Replacement List 72 rev vf103 Vertical Feeder Operators Manual Augers After June 2007 Model VTF10 12 14 16 T20 T24 VF 0025 Complete auger please state machine model amp year Dio e VF 0009 Small auger knife 2 3 VF 0068 Auger knife 1 4 a VF 0069 Auger knife 2 VF 0070 Auger knife 3 Ul rev vf103 73 Vertical Feeder Operators Manual Augers VTF T14 T16 TE Dn a A CCI O FEBER enn o aad ad 771 7 Saal 7 4 rev vf103 Vertical Feeder Operators Manual Notes rev vf103 7 5
11. 36 Vertical Feeder equipped with VHD Cross Conveyor 38 Vertical Feeder equipped with Straw Blower ccccccceseseeeeeseeeeeeees 40 Vertical Feeder Equipped with One Feedout Door with Teaser and Eleva Or eenn FEER ERE REE ENE REDET a ERE e ara 42 Vertical Feeder Equipped with Two Feedout Doors with Teasers One Elevator and One CA UTEN eN 45 DINACOM 2 Hand Control Unit ccccccccsssssssseeececeseaeeeseeececeesaaeeeseeeceeeeseaas 46 Troubleshooting for DINACOM2 Hand Control Unit 48 Dinacom2 Hand Control Unit Basic Layout cccceesececeeseceeeeseeeeeeees 51 Position ot EW Driver Unit sagas inn aa apa aa A a 51 ia WACO NAN Er ar e did ain ca ARE ain dene da as a A CI R 52 Correct Maintenance and Inspection Procedures ccccceeseeeeseeeeees 52 Recommended Maintenance cccccccsssseecccceeseccceceaeseeceeseueeeeceesaeeess 53 Gearbox MaintenaN e csscccccccccsseessseeccccccsseeeseeeccceessueuseeeeseeeeneaas 54 Elevator Maintenance sessirnir a 55 Greasine POINTS OM Feeder aaa ido gases 56 TroublesnooO INE aser 58 How to Adjust the Pressure Sequence Valves sssccccesseceeeeseeeeeeees 59 Electrical alll Gs ssa aaa A a ada 59 Vertical Auger Feeder Hydraulic amp Electrical Control box Details 60 Sales ANG SERVICO fei i Hanne celtic ose altan A A Eben catia bee ERE aen nik Geass 61 WAAAY re RS EDER ERNE RR RP UE NER
12. Chutes 1 Position the tractor and Vertical Feeder at the start of the feedout area in a straight line an appropriate distance away from stock Fig 6 Using the Dinacom2 Hand Control Unit Fig 20 For Details of Button Functions on Dinacom2 Hand Control Unit see page 44 select the side from which you wish to feedout the mix from Using Dinacom2 Hand Control Unit Fig 20 adjust the chute to the desired height see Fig 7 Using Dinacom2 Hand Control Unit Fig 20 open the feedout door to the desired height The counter knives will retract fully first Fig 8 When the feed mix has a high percentage of forage we recommend opening the feedout door to the maximum height to obtain an even feedout see Fig 9 When the feed mix has a high percentage of concentrates then opening the door about half way should be adequate Set up the tractor in the desired forward gear to advance for discharge Engage the PTO and increase its speed to 540 rpm The rate of feedout is controlled by the ground speed of the tractor and where applicable the opening height of the feedout door When the load has been discharged close the feedout doors and return the chutes to their lower transport positions see Fig 6 On tractors with a two speed PTO the 1 000 RPM PTO speed can be used to empty the Vertical Feeder when there is 1 000 kgs of feed remaining in the Vertical Feeder This will soeed up the emptying procedure In summary the sequence is as fol
13. When the load has been discharged close the feedout door On tractors with a two speed PTO the 1000 RPM PTO speed can be used to empty the Vertical Feeder when there is 1000 kgs of feed remaining in the Vertical Feeder This will speed up the emptying procedure In summary the sequence is as follows 34 Select feedout side Adjust conveyor Set conveyor speed Open feedout door Set tractor gear Vv Y Y VY V WV Engage PTO rev vf103 Vertical Feeder Operators Manual rev vf103 35 Vertical Feeder Operators Manual Vertical Feeder equipped with Cross Conveyor and Elevator E Position the tractor and Vertical Feeder at the start of the feedout area in a straight line an appropriate distance away from stock Using the Dinacom2 Hand Control Unit Fig 20 For Details of Button Functions on Dinacom2 Hand Control Unit see page 44 select the side from which you wish to feedout the mix from fig 30 If choosing to feed out from side without elevator leave elevator in the upright position and turn off Using Dinacom2 Hand Control Unit adjust the conveyor to the required position and set the conveyor to the required speed Set elevator to required height fig 32 Using Dinacom2 Hand Control Unit open the feedout door to the desired height fig 33 When the feed mix has a high percentage of forage we recommend opening the feedout door to the maximum height to obtain an even feedout see Fig
14. a single door Right door Group3 E AAE For Feeders fitted with multiple doors For feeders fitted with a cross conveyor its functions will be controlled by button group 4 Warning Lights Emergency Function In case of problem or emergency press the KA button When you press the emergency button ALL MOVEMENTS ARE STOPPED IMMEDIATELY When the emergency button is pressed the red indicators are ON To restart the system it is necessary to disconnect the power supply cable for a number of seconds and reconnect it Alarms COMMUNICATION ERROR Com RED Light Is turned on when there are problems on the communication between the DinaCom2 Hand Control Unit and EV Driver Unit Example damaged cable BATTERY VOLTAGE GREEN Light Is turned ON when the system is turned ON and the voltage of the battery is no more than 9Vdc When the LED is OFF the battery voltage is under 9Vdc and it is necessary to change or recharge it rev vf103 47 Vertical Feeder Operators Manual Troubleshooting for DINACOM2 Hand Control Unit If the DInaCom2 Hand Control Unit is unresponsive and Emergency Lights are On For position of EV Driver unit see page 49 1 CHECK THE FUSE bd A T ry MOO St Em TAN 3 Q DODO a dA A dae If the fuse is blown or missing the red light E gt is turned ON Eee If the fuse is ok and you have a Communication Error Light 2 CHECK THE CABLE CONN
15. categories shown here Warranty Terms 1 Year Warranty on Drive System Bearings and Elevator Chain 2 Years Warranty on Weighing System NO Warranty on the following PTO Shafts amp Hydraulic fittings amp Hydraulic hoses c Electrical connections between machine and tractor NO Warranty allowed for breakdowns due to amp Misuse of the machine e g overloading by the operator amp Lack of maintenance e g failure to carry out regular oiling and greasing of components and bearings where appropriate 62 rev vf103 Vertical Feeder Operators Manual Conditions of Sale General In these conditions the word Company means Hi Spec Engineering Limited The word dealer means a customer of Hi Spec Engineering Ltd Purchasing machines from them for resale at recommended retail prices and the word first user means the first person to whom the dealer sells any goods for actual use The company s employees may negotiate orders and issue quotations but an order is only binding on a company when it has acknowledged the order in writing on the company s official acknowledgement forms Such acknowledgement and confirmation will only be given subject to these conditions of sale The acceptance of delivery of the goods either at the dealer s premises or those of the first user if delivered direct to the first user shall bind the dealer and the dealer shall only sell to the first user on conditions which incorpora
16. joining link by connecting it to the door The feedout door can now be closed again and the chute should return to its transport position You are now ready to engage the PTO and increase its soeed to 540 rpm for chopping and mixing rev vf103 Vertical Feeder Operators Manual Ladder Operation gt The ladder at the rear of the Feeder is provided to assist the operator to view the load while it is mixing and to assist the operator as to when the mixing is complete gt When notin use the ladder should always be folded into the transport position to avoid unnecessary damage gt No person should use the ladder while the Feeder is being loaded Ladder Transport Position iL om Ill iX Fo Ih v 2 3 o i 4 i A VARA Ladder Work Position rev vf103 Vertical Feeder Operators Manual Counter Knife Operation The counter knives on your Vertical Feeder are operated in one of three of the following ways manually hydraulically or hydraulic sequence If no chopping is required only mixing the counter knifes should be retracted fully and the setting handles or pins should be in position 6 For manual operation use the pin provided to set the desired position of your counter knives It is only possible to set this position with the vertical feeder empty For hydraulic operation use the pin provided to set the
17. level of the hazard Danger Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning Indicates a potentially more hazardous situation which if not avoided could result in death or serious injury Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury You will find these signs located near specific hazards on your machinery Please pay attention to these signs for your own safety Safety signs should be maintained and replaced when necessary They can often become dirty torn or unreadable due to dirt and wear and tear If you need a replacement sign or have lost your user manual please contact your Hi Spec authorised dealer or Hi Spec Engineering directly and we would be happy to issue you with a replacement 8 rev vf103 Vertical Feeder Operators Manual General Safety gt Vv Vv V WV Yy Keep a first aid kit and a fire extinguisher close by at all times if possible on your tractor with this operator instruction manual Have an emergency plan Keep all emergency numbers close by write them into your manual Inspect your machine carefully each time before use this will only take a minute Always climb the ladder and check inside the machine before starting or filling it to make certain it is empty Stop machine when leaving unattended Children should never be in the area when your Feed
18. maximum depth the counter knives can protrude into the body of your vertical feeder For hydraulic sequence of the counter knives on your vertical feeder the counter knives are operated in sequence with the operation of the feedout doors The sequence is as follows Counter knives retract fully from inside the body before the feedout door begins to open and subsequently the feedout door closes fully before the counter knives protrudes into the body It is necessary to hold the hydraulic lever in the on position for a few seconds after the door is closed in order to set the counter knives in the pre set position For chopping of silage bales the best results are usually obtained with the counter knives retracted fully position 6 Occasionally better results can be achieved by using positions 4 or 5 For chopping of hay or straw bales without silage bales positions 2 or 3 usually work best For mixing of concentrates the counter knives should be retracted fully Because of the unique design of the Hi Spec auger the following conditions obtain the best results when using the Vertical Feeder e All of the material in the Vertical Feeder should be moving e Ifthe material is stopping or the tractor is coming under pressure the counter knives are in too far and should be withdrawn e Ifthe material is moving at the same speed as the auger then the counter knives should be let in one position 22 rev vf103 Vertical Feeder Operators
19. D ENE SRA REE OS ERE TERE RR MR E ERNE SEER 62 Conditions OT Salesa Da A E E Sr 63 Registration FORMS essi titia ai a Pb a 66 REPISEFATION FORMS sarna ads aaa nao egene 68 Declaration or Confofmby onanere is ere aa AN 70 Vertical Feeder Operators Manual Designated Use of Machine The Hi Spec Vertical Feeder is exclusively designed to mix and dispense feed in a controlled environment e g level stable ground such as a cattle shed using low power requirements and low maintenance costs Ensure the machine is level to get the best results while mixing Hi Spec Engineering will not be held responsible for any loss or damage resulting from machine applications other than those specified above Any other use the machine may be put to is entirely at the owners operators risk The Designated use of a Vertical Feeder includes that the operating maintenance and repair instructions given by the manufacturer will be strictly fulfilled Designated use means operating the Vertical Feeder is exclusively for persons familiar with the machine and fully aware of the associated risks involved in operating it By any alteration of safety equipment the Declaration of Conformity as well as the CE sign on machine loses it validity 6 rev vil 03 Model Single Auger V10 i 250 Capacity m 10 12 rev vf103 Vertical Feeder Operators Manual Height H mm ft 2910 97 3060 10 2910 977 3110 1 0 2
20. ECTION IN THE CONTROL UNIT 48 rev vf103 Vertical Feeder Operators Manual If a Function is not Working Properly by Pressing a Button 1 CHECK THE LIGHT ON THE OUTPUT CABLE 2 CHECK THE LIGHT ON THE EV DRIVER BOARD en nes is qm N working its red light on the EV Driver board is turned ON u SSSR RS ERE EE Be I Add ga a pp mi ri a INS Aiiddaedad u A T J i fal T SEE os i i m ti il 4 i Tes EE m 3 CHECK THE POWER SUPPLY ON THE EV BOARD If the power supply is working there are 2 red lights turned ON rev vf103 49 50 Vertical Feeder HINA PEC Operators Manual 4 CHECK THE FUSE on ee If the fuse is blown or a l Bow a i missing the red light is turned ON When the system is in Leng the EMERGENCY FE CONDITION its red light is turned ON and the power supply red lights are turned OFF FRRR AR KN EN NR Ma UTE TRRE eS at pad LE k i 4 Rg i T H E i Se AT rev vf103 Vertical Feeder Operators Manual Dinacom2 Hand Control Unit Basic Layout DinaCom2 Hand Control Unit EV Driver Unit connected to spools 4 H EV Driver Unit Position of EV Driver Unit rev vf103 51 Vertical Feeder Operators Manual Maintenance In order to maintain your Vertical Feeder in peak working order it is necessary to car
21. It should be done using the wire rope provided The wire rope should be attached to a solid part of the tractor like the top link pin and not to a panel on the tractor The wire rope should be tight enough so it will work effectively if the diet feeder became detached from the tractor but loose enough that the handbrake is not been applied during normal operation Handbrake in the off position Handbrake in the on position rev vf103 17 Vertical Feeder Operators Manual Disengaging the Emergency breakaway handbrake It is disengaged by following the steps below gt Make sure the clip in front of the ratchet is facing forward or turned away from the gearbox on the feeder gt If the clip is turned towards the gearbox the ratchet mechanism will not release gt Push the handle towards the feeder so the ratchet becomes tight against the teeth that hold it in place gt Pull the handle away from the feeder so the ratchet will disconnect itself from the teeth gt Push the handle back to it original off position WARNING It is important to check that the handbrake be fully released when the tanker is in use If the brake is left half applied it will cause damage to the brakes on the diet feeder 18 rev vf103 Vertical Feeder Operators Manual Operating Instructions General Instructions gt Before using your Vertical Feeder always walk around it making sure everything in order this only takes a m
22. Manual Hydraulic Counter Knives Counter Knife Fully Out Counter Knife Fully In s l H TT F iz Sai F Ta NEM o rev vf103 23 Vertical Feeder Operators Manual Manual Counter Knives Counter Knife Fully Out a MT LUi g i EL a EE e Fra Se wt W sal SS VE 24 rev vf103 Vertical Feeder Operators Manual Loading Instructions With the Vertical Feeder running load the ingredients in the following order gt gt gt gt gt gt gt Straw Hay Bale silage Pit silage Maze Concentrates Minerals In order to obtain maximum chopping and mixing it is recommended to fill the machine to at least 50 of its volume capacity When the loading of ingredients is finished inspect the load for quality of chopping and or mixing before discharging the feed mix When loading is finished and you are satisfied with the quality of the chopping and mixing disengage the PTO and proceed to the feeding area rev vf103 25 Vertical Feeder Operators Manual Feedout Instructions Vertical Feeder Equipped with One Door with Teaser and Manually Adjusted Chute Height 1 Position the tractor and Vertical Feeder at the start of the feedout area in a straight line an appropriate distance away from stock Fig 6 2 The required height of the chute should have been set See General Instructions for more details 3
23. Registration Date of Purchase Purchaser s Name Signature Address Phone Dealer s Name Signature Address Phone Machine Type Vertical Feeder Machine Model Serial Number Training amp Operator Manual Registration Please sign the following declaration to state that on the day you the purchaser purchased a Hi Spec Vertical Feeder you received an operator manual and training instructions the purchaser have received my Hi Spec Vertical Feeder Operator Manual and training from the below dealer Purchaser Signature Date Dealer Signature Date This copy is to be kept in your manual for your reference 66 rev vf103 Vertical Feeder Operators Manual rev vf103 6 Vertical Feeder Operators Manual Hi Spec Engineering Ltd Station Rd Bagenalstown Co Carlow Ireland Tel 059 9721929 Fax 059 9721980 Please complete the following forms in full The first is a warranty registration form this form is issued in accordance with our conditions of sale and with particular reference to the condition governing warranty We cannot process a claim unless all particulars are supplied The second is an acceptance form which the purchaser is asked to sign to acknowledge he she has received a copy of the Operator manual and full training for the machine purchased Please do not sign if you have not received both of these Warranty Registration Date of Purchase Purchaser s Name
24. ating parts and foreign objects Keep clear of machine while working This safety sign is to remind the operator to disengage the PTO before turning Do not stand between the machine and the tractor while the PTO is in operation Keep clear of machine while working rev vf103 11 Vertical Feeder Operators Manual PTO Shaft Safety The PTO shaft is a vital link in driving the machine It is also a very dangerous piece of equipment therefore it is important to follow the manufacturer s guidelines on maintenance and repair These guidelines are fixed to the PTO when new They should be removed read carefully and then stored with this instruction manual for future reference If the guidelines are missing from the PTO Shaft please contact your Hi Spec dealer for another copy The irregular shape and connection joints of a turning shaft can cause serious injury The rotational force of the shaft is the main hazard Do not wear loose fitting clothing or articles such as jewellery that might get caught in a turning PTO The rotation of the PTO is 540 rom when mixing Accidents can happen very fast therefore keep a safe distance from the shaft when it is in use ig PTO Shafts account for most of tractor related z fatalities Make sure the shaft is guarded Replace the guards when they are Damaged or missing Never use the machine with Damaged or missing guards In an emergency situation take the PTO Out of gear
25. control box connect the weigher plug single pin and the operation plug three pin to the control box provided see Fig 12 Connect the power cable from the control box to the 12 volt power supply in the tractor cab When the machine is not in use the control box or handset must be unplugged from the tractor power supply The Vertical Feeder hydraulics use electrical power when in operation and if left plugged in while the tractor and Vertical Feeder are not in operation it may drain your tractor battery Adjust the weigher control to the required setting see your weigher operator manual for details Do not attempt to adjust your weigher system without referring to the operator manual which has been supplied to you with your machine On Vertical Feeders equipped with a two speed gearbox the high speed should be used for normal operation If however the operating tractor has not adequate power then the low speed should be selected Tractors with more than 70 HP should have no difficult operating in the high speed When filling the mixing chamber ensure the Vertical Feeder is reasonably level For Vertical Feeders equipped with manually adjusted chute height the height of the chute should be set before loading of the Vertical Feeder To adjust the height of the chute for the first time remove the chain from the door using the joining link provided Open the feedout door to the maximum Set the required height of the chute using the chain and
26. e to a buyer under out of or in connection with this contract or the goods supplied exceed the invoice price of the particular goods in regard to which component is made Title of the Goods The title in the goods shall not pass to the customer until the customer shall have discharged all sums due by the customer to the company at the date of the final handing over of the possessions of goods Interest If the customer shall fail to pay any sum due in foot of this transaction within fourteen days after the same shall become due the customer shall pay interest thereon calculated from the due date of payment at the annual rate equal to 4 over the prime rate charged from time to time by the associated banks on secured loans to individual customers rev vf103 65 Vertical Feeder Operators Manual Hi Spec Engineering Ltd Station Rd Bagenalstown Co Carlow Ireland Tel 059 9721929 Fax 059 9721980 Please complete the following forms in full The first is a warranty registration form this form is issued in accordance with our conditions of sale and with particular reference to the condition governing warranty We cannot process a claim unless all particulars are supplied The second is an acceptance form which the purchaser is asked to sign to acknowledge he she has received a copy of the Operator manual and full training for the machine purchased Please do not sign if you have not received both of these Warranty
27. e A Hydraulic Pipes 56 rev vf103 Vertical Feeder Operators Manual Greasing and Maintenance Points on Feeder AMOS ae rev vf103 57 Vertical Feeder Operators Manual Troubleshooting Feed out elevator hydraulics x xx 58 Read the sequence valve instructions listed at on page 58 before attempting to make any adjustments To identify each sequence valve please see the diagram on page 59 Problem Solution Problem Solution Problem Solution Problem Solution Problem Solution Problem Solution Elevator will move to the door position but will not drop to the feedout position Reduce the pressure setting in pressure sequence valve no 1 Elevator begins to drop before it reaches the door Increase the pressure setting in the pressure sequence valve no 1 Elevator folds up at the door but will not return to the transport position Reduce the pressure setting in the pressure sequence valve no 2 Elevator begins to return to the transport position before it has folded up fully Increase the pressure setting in the pressure sequence valve no 2 Counter knives go out but door does not open or is very slow to open Reduce pressure setting in valve 3 Door closes but counter knives will not go into body Reduce pressure setting in valve 4 rev vf103 Vertical Feeder Operators Manual How to Adjust the Pressure Sequence Valves 1
28. en feedout door Set control box to elevator feedout Set tractor gear Start elevator Engage PTO Proceed forward feeding out Disengage PTO Close feedout door Stop elevator Return elevator to transport position Vertical Feeder Operators Manual Take care as you move the elevator from work to transport position and vice rev vf103 Vertical Feeder Operators Manual Vertical Feeder Equipped with Two Feedout Doors with Teasers One Elevator and One Chute amp Using the Dinacom2 Hand Control Unit Fig 20 select the side from which you wish to feedout the mix from i e elevator side or chute side LEFT SIDE or RIGHT SIDE As standard the elevator will be fitted on the right side and the chute on the left side amp To feedout using the elevator refer to elevator instructions To feedout using the chute refer to chute instructions rev vf103 45 Vertical Feeder Operators Manual DOOR OPEN DOOR CLOSE DISCHARGE ROLLER FOR FEED OUT DISCHARGE ROLLER REVERSE ELEVATOR DOWN ELEVATOR UP CONVEYOR FEED REVERSE CONVEYOR FEED CONVEYOR LEFT OR DOOR CLOSE CONVEYOR RIGHT OR DOOR OPEN POWER EMERGENCY BUTTON BATTERY INDICATOR COMMUNICATION ERROR INDICATOR xx Please note Button Groups are for individual doors depending on number of doors fitted See table for more details 46 rev vf103 Vertical Feeder Operators Manual For feeders fitted with
29. er is in operation Using a Vertical Feeder is a one man operation therefore there should be no other person s in the vicinity of the machine while in use Remember that the first step to avoiding danger is to recognise the hazards Safety Checklist v v Always disconnect all power sources before carrying out any adjustment or maintenance Always check inside the machine to make sure it is empty Always check around the machine making sure everything is in order this will only take a minute Study this manual Provide training to new users Like all farm machinery any machine is potentially dangerous when under the control of untrained personnel Exercise extreme care when loading feed and additive into the machine Always ensure guards and other safety devices are kept in good working order Replace if necessary Keep clear of all moving parts Always connect the shear bolt end of the PTO shaft to the tractor Always use shear bolts recommended to you by Hi Spec Engineering Always keep all hydraulic hoses and electric cables clear from PTO shaft Always apply the handbrake before unhitching and park the machine in a level area rev vf103 Vertical Feeder Operators Manual i EC Always use ladder for mixing inspection point Do not climb up the side of the machine Remember to fold up ladder after each inspection Always take extra precautions when using the machine on hilly or sloping ground Never per
30. evator Maintenance Adjustment of chain and slat elevator Chain and slat type elevators need adjustment if the chains become excessively loose due to normal wear Adjustment is achieved by tightening or loosening the adjusters that are locked on the side of the elevator 1 Slacken the bolts fixing the adjustment plates to the elevator body 2 Release the lock nuts 1 and using the adjuster nuts 2 tighten the chains equally 3 Adjust a small amount at a time 1 4 turn adjustment each time is recommended 4 Adjust so that the chain is firm but still a small amount of slackness to pull the chain by hand 5 Replacement chains should be fitted when excess wear has occurred to insure the smooth running of your machine Caution Do not over tighten chains Breakage of chains may occur if over tightened Greasing and Maintenance Points on Elevator gt Arm Slide bar Hydraulic rams Bearing Motor VV VV WV Hydraulic hoses rev vf103 55 Vertical Feeder Operators Manual Greasing Points on Feeder No Machine Part 1 Counter Knife Rams Door Rams Door Slides Chute Rams PTO Shafts Elevator Elevator Arm Oo le RN ee SEs cle Elevator Ram This symbol is found on each greasing point on the machine Maintenance Points on Feeder No Machine Part 1 Tyre Pressures Road Wheel Nuts Auger Knives Auger Gearbox Two Speed Gearbox Oil Reservoir Weighbar Bolts ee ot Oe a ee e
31. for the belt Note Do not engage the tractor spool before pressing on the electrical controller button This will cause the belt to start too quickly and the drive sprockets to slip 4 When feeding out the speed of the belt should be fast enough to prevent any build up of meal at the door The belt speed is set by adjusting the flow control knob on the side of the hydraulic box fig 52 Using Dinacom2 Hand Control Unit open the feedout door to the desired height When the feed mix has a high percentage of forage we recommend opening the feedout door to the maximum height to obtain an even feedout When the feed mix has a high percentage of concentrates then opening the door about half way should be adequate Set up the tractor in the desired forward gear to advance for discharge Engage the PTO and increase its speed to 540 rpm The rate of feedout is controlled by the ground speed of the tractor and where applicable the opening height of the feedout door When the load has been discharged close the feedout door On tractors with a two speed PTO the 1000 RPM PTO speed can be used to empty the Vertical Feeder when there is 1000 kgs of feed remaining in the Vertical Feeder This will speed up the emptying procedure In summary the sequence is as follows 38 Select feedout side Adjust conveyor Engage Tractor Spool Set conveyor speed Open feedout door Set tractor gear Engage PTO VV VV VV WV rev vf103 Ver
32. hich results against him from the resale of the company s products Warranty The Company warrants its products through the dealer and through the dealer to the first user The dealer shall only re sell the company s machines with the benefit of the company s warrants The said warranty is as follows The company warrants subject as hereinafter provided that all new goods supplied by it shall be free from defects in material and workmanship its liability under such warranty being limited to making good at a factory to be nominated by it such parts or parts which shall be within twelve calendar months from the date which the product was delivered new to the retail purchaser be returned to the company or its authorised representative which the company is satisfied on its examination of the part or parts to have been defective in material or workmanship provided that All replaced parts shall become the property of the company 64 rev vf103 Vertical Feeder Operators Manual The foregoing warranty does not extend to any product which shall have been repaired altered neglected or used in any way so as in the judgement of the company whose decision is final may have adversely affected its stability or reliability nor does this warranty apply to proprietary articles accessories or parts not manufactured by the company but where any such warranty is given by the manufacturers of such articles accessories or parts any benefits u
33. inute gt Inspect the mixing chamber making sure it is empty of any foreign material Remember to put the ladder back into the transport position once you have finished with it See Ladder Instructions for further details gt Inspect the gearbox oil reservoir for oil When the level is between the indicated guides there is sufficient oil in the gearbox see Fig 18 for details Make sure the on off valve on the gearbox is in the open position see Fig 15 of gearbox maintenance for details Make sure the machine is on a level surface Fill to max level indicator and let oil filter thru system Please note this may take some time gt Ensure that the feedout doors are closed fully and the counter knives are at the correct setting using the stoppers provided See counter knife settings for further details gt When you are satisfied everything is as it should be connect the PTO to the tractor Secure the PTO guard at both ends using the safety chains provided Ensure the shear bolt end is always towards the tractor GEARBOX OL LEVEL INDICATOR working MAX LEVEL Fig 18 rev vf103 19 20 gt gt gt gt Vertical Feeder Operators Manual Connect all Hydraulic pipes to the tractor inc the brake pipe Connect the lights plug seven pin to the power supply on the tractor Connect the weigher plug single pin to the 12 volt power supply on the tractor If the Vertical Feeder comes complete with a
34. lows 32 Select feedout side Adjust chute height Open feedout door Select second feedout side Adjust chute height Open feedout door Set tractor gear Vv Vv Y Y VW VY V Yy Engage PTO rev vf103 Vertical Feeder Operators Manual rev vf103 gt Vertical Feeder Operators Manual Vertical Feeder equipped with Cross Conveyor E Position the tractor and Vertical Feeder at the start of the feedout area in a straight line an appropriate distance away from stock Using the Dinacom2 Hand Control Unit Fig 20 For Details of Button Functions on Dinacom2 Hand Control Unit see page 44 select the side from which you wish to feedout the mix from fig 34 Using Dinacom2 Hand Control Unit adjust the conveyor to the required position and set the conveyor to the required speed Using the Dinacom2 Hand Control Unit open the feedout door to the desired height fig 35 When the feed mix has a high percentage of forage we recommend opening the feedout door to the maximum height to obtain an even feedout see Fig 9 When the feed mix has a high percentage of concentrates then opening the door about half way should be adequate Set up the tractor in the desired forward gear to advance for discharge Engage the PTO and increase its speed to 540 rpm The rate of feedout is controlled by the ground speed of the tractor and where applicable the opening height of the feedout door
35. mit young persons or spectators to operate PTO driven equipment or stand anywhere close by when the machine is in operation Never permit untrained personnel to operate the machine without reading this manual and or receiving training Never operate the machine without having all guards in place they are there for your safety and protection against serious injury and death Never remove guards while there is still power going into the machine all power must be off Never enter the machine while in operation Never wear loose clothes when operating machinery if standing too close your clothing can pull you into the machine Never operate the machine if you think there could be large stones or foreign objects inside they could cause serious damage to your machine Never leave the machine running when unattended If the machine should become blocked with a stone or foreign object Do not attempt to free the object while the tractor is running rev vf103 Vertical Feeder Operators Manual Description of Safety Warnings and Instructions The following is a list of safety signs and warning labels on the Hi Spec Vertical Feeder Look carefully and make sure you know where on the machine they are positioned and what they mean It is important you are fully aware of the areas of risk on your machine Keep a safe distance from the revolving Rotor while feeder is in operation General danger sign There is a danger of rot
36. nd adjust if required gt Remove the hubcap and fill with grease gt Ensure the weighbar bolts are tightened to the proper torque M24 x 130 Bolts 400 Nm M30 x 200 Bolts 40 Nm Note The large bolt M30 should never be over tightened as this will cause the weighing system to read inaccurately rev vf103 53 i Vertical Feeder GPE Operators Manual Gearbox Maintenance Routine Maintenance After the first 25 hours check that the fixing bolts are properly tightened and that everything is correctly aligned Every 200 hours the oil level should be checked and lubricant added if required Changing the Oil Lubrication The first oil change should be carried out after a minimum of 50 or a maximum of 100 working hours At the first oil change we recommend that the gear case be washed out with diesel to flush out any microscopic debris The breather and magnetic drain pugs should be cleaned at every oil change Other oil changes should be made every 2500 working hours and at least once a year If in doubt contact Hi Spec Engineering or your Hi Spec Dealer Under the feeder you will find an on off valve on the gearbox Fig 15 Before operating your machine ensure the valve is open Fig 15 This valve is to assist you in changing gearbox oil and also in the event of the oil bottle becoming damaged it can be turned off to prevent further leakage Fig 16 54 rev vf103 Vertical Feeder Operators Manual El
37. nder such warranty will be passed on by the company The company will not be responsible for damage or loss caused by incorrect machine settings ground speed or operation of the machine in unsuitable conditions and the company s decision as to the suitability of the condition shall be final Fair wear and tear is excluded from any claim and no responsibility whatsoever is accepted for damage which in the company s Opinion is caused by hazards of soil stones of foreign objects The warranty is transferable to a second or subsequent owner within the warranty period subject to the company being notified in writing of this change of ownership Complaints referring to faulty or incomplete deliveries or to obvious faults must be notified to the dealer in writing within fourteen days after receipt of goods In the absence of such notification delivery shall be considered as having been accepted as in good order and condition The company does not give any warranty in respect of its goods except therefore going Warranty which is given expressly in lieu of and excludes all other warranties and conditions expressed or implied whether under common law Statue or otherwise and every form of liability for loss or damage direct or consequential or for any accidents resulting from defective material faulty workmanship or otherwise is expressly excluded Liability In no circumstances whatsoever shall the Company s liability in contract tort or otherwis
38. nt part of your machine It should remain with the machine should you decide to sell it Warranty is provided as a part of Hi Spec Engineering s support program for customers who operate and maintain this machine and equipment as described in this manual This warranty provides you the assurance that Hi Spec Engineering will back its machines should defects appear within the warranty period If the machine is abused or modified to change its performance beyond the original factory specifications the warranty will become void and improvements may be denied All information illustrations and specifications in this manual are based on the latest product information available at the time of publication It is the policy of Hi Spec Engineering to improve its products and designs whenever it is practical and possible to do so We reserve the right to make changes or improvements at any time without incurring any obligation to make such changes on products sold previously Thank You for Choosing Hi Spec Engineering rev vf103 3 Vertical Feeder Operators Manual INFO CUCTION Hs ar ere NDR 3 COMENTS ore RR A O bene eee S 4 Designated Use Of MachIhe sao eee ieee aoe 6 Technical Specifications ANd DIMENSIONS cseececseeccceecseesceceeeceeeeeeeeeeees 7 SAC BR EEN E Cd 8 Recognise Safety InTormatION ess casseta e levies 8 General Sal Uy iai ei ai E lb E EENE 9 Sey CHECKS ES saas tea a ad save Sad Ed A a a 9 Description of Safe
39. o get the shortest point of the PTO shaft gt Slide the PTO apart and fit the half with the shear bolt to the tractor and the other end to the machine gt Lift the two parts of the PTO shaft up so that they are level with each other gt Mark 150 mm 6 back from each other as shown in the diagram below gt Cut off the excess profile Machine End hear Bolt End re L i rev vf103 15 Vertical Feeder Operators Manual Road Transportation Before bringing your machine onto a public road it is important to check thoroughly that the machine is following all of the appropriate guidelines gt Vv Vv V WV Ensure brakes are connected and working correctly Ensure lights are connected and working correctly Ensure PTO is disengaged and electronic readout is switched off Observe local maximum road speeds for this type of machine Hi Spec Engineering strongly recommend extreme care to be taken by the operator when travelling on rough roads with a loaded Machine as shock loads will damage the weighbars Owners and or operators do so at their own risk The operator must ensure that any other regulations regarding road use are adhered to Extreme care must be taken when negotiating acute bends with high speed tractors rev vf103 Vertical Feeder Operators Manual Emergency Breakaway Handbrake The emergency breakaway handbrake should be connected to the tractor every time the diet feeder is been used
40. out door to the desired height The counter knives will retract fully first Fig 8 When the feed mix has a high percentage of forage we recommend opening the feedout door to the maximum height to obtain an even feedout see Fig 9 When the feed mix has a high percentage of concentrates then opening the door about half way should be adequate Set up the tractor in the desired forward gear to advance for discharge Engage the PTO and increase its speed to 540 rpm The rate of feedout is controlled by the ground speed of the tractor and where applicable the opening height of the feedout door When the load has been discharged close the feedout door and return the chute to its lower transport positions see Fig 6 On tractors with a two speed PTO the 1 000 RPM PTO speed can be used to empty the Vertical Feeder when there is 1 000 kg of feed remaining in the Vertical Feeder This will soeed up the emptying procedure In summary the sequence is as follows 30 Select feedout side Adjust chute height Open feedout door Select second feedout side Adjust chute height Open feedout door Set tractor gear Vv Vv Y Y Y V V WV Engage PTO rev vf103 Vertical Feeder Operators Manual rev vf103 Single Pin Plug Single Three Pin Pin Socket Socket Vertical Feeder Operators Manual Vertical Feeder Equipped with Two Feedout Doors with Teasers and Hydraulic
41. owever caused nor shall the dealer be entitled to reject goods thereof by reason rev vf103 63 Vertical Feeder Operators Manual Design No responsibility is accepted for any deviation from drawings or from illustrations in catalogues price lists brochures or advertising material for discrepancies in weight rated outputs Performance from those mentioned here in which shall be treated as illustrative and approximate only Price Any fluctuation in prices arising after the contract but before dispatch shall entail adjustment in the contract price and the price to be paid shall be fixed at the date of dispatch Damage Shortage or Loss The company do not accept any responsibility for any damage shortage or loss in transit when goods are dispatched to instructions and where the transit is affected through a third party and not by the Company itself Conditions of Resale The dealer shall only re sell any of the company s products with the full and unaltered warranty that is issued with every machine invoiced by the company If the dealer either through negligence or for any other cause fails to get the agreement of the first user to accept this warranty the dealer shall have no other recourse against the company except that contained in these conditions of sale The dealer expressly agrees that in accepting delivery he has no recourse in law against the company nor will he join the company as third or other party in any action w
42. ry out routine maintenance The following will give you details of the procedures and frequency required Correct Maintenance and Inspection Procedures Learn how to service your machine correctly Follow the correct maintenance and inspection procedures shown in this manual Inspect the machine daily before starting Walk around the machine checking general appearance Check for loose or missing parts Vv Vv VW VY V WV Always disengage the PTO and stop the tractor engine before greasing and making any adjustments gt Never operate the machine without safety guards in position Caution During operation some parts of the hydraulic system can become hot allow the machine to cool down before beginning inspection or maintenance procedures If there is a problem with your machine repair it before operating or contact your authorised dealer or Hi Spec Engineering Maintenance Safety Extreme caution must be taken when performing maintenance or repairs to the Hi Spec Vertical diet feeder The machine must be disconnected from all power sources ie tractor before any maintenance or repair work is carried out It is the responsibility of the operator to ensure that a safe system of work is in place before any maintenance or repair procedures The mixing chamber is a particular hazard It contains a large number of knives for cutting fibres in the diet mix The cutting knives are bolted to the mixing auger and are positioned hori
43. t the required height see Fig 3 Using tractor spool valve 2 open the feedout door to the desired height If the Vertical Feeder is equipped with hydraulic operated counter knives then the counter knives will retract fully first see Fig 4 Then the feedout door opens see Fig 5 Set the switch on the control box to elevator feedout position to operate the elevator motor ELEV FEEDOUT see Fig 12 This will set tractor spool valve 1 to drive the elevator chains for feedout Set up the tractor in the desired forward gear to advance forward for discharge Using tractor spool valve 1 drive the elevator in the correct direction The speed of the elevator can be adjusted from the side of the feeder using the flow control valve see Fig 17 Engage the PTO and increase its speed to 540 rpm The rate of feedout is controlled by the forward speed of the tractor the speed of the elevator and where applicable the opening height of the feedout door When the load has been discharged close the feedout doors and return the elevator to the transport position Fig 1 42 rev vf103 Vertical Feeder Operators Manual Fig 12 Elevator Switch Three Pin Socket rev vf103 43 In summary the sequence is as follows versa as it can cause injury to onlookers 44 Vv Vv Y VW Y Y VW VW VW VW V YV Set elevator to work position Set elevator height Op
44. t to obtain an even feedout To feedout from a second feedout door use tractor spool valve 2 and open the second feedout door to the desired height Set up the tractor in the desired forward gear to advance for discharge Engage the PTO and increase its speed to 540 rpm The rate of feedout is controlled by the ground speed of the tractor and where applicable the opening height of the feedout door When the load has been discharged close the feedout doors and return the chutes to their lower transport positions see Fig 6 In summary the sequence is as follows 28 gt Select feedout side gt Open feedout door gt Select second feedout side gt Open feedout door gt Set tractor gear gt Engage PTO rev vf103 Vertical Feeder Operators Manual RIGHT SIDE Single Three Pin Pin Socket Socket rev vf103 29 Vertical Feeder Operators Manual Vertical Feeder Equipped with One Feedout Door with Teaser and Hydraulic Chute 1 Position the tractor and Vertical Feeder at the start of the feedout area in a straight line an appropriate distance away from stock Fig 6 If your Vertical Feeder is equipped with only one feedout door and hydraulic chute there will be a control box fitted Use switch to change operation between Door and Chute Using tractor spool valve 1 adjust the chute to the desired height see Fig 7 Using tractor spool valve 2 open the feed
45. te the company s warranty If he fails to sell the dealer shall have no claim whatsoever against the company except insofar as the company will honour the warranty to the dealer and through him to the first user The term goods where used means such articles as are invoiced by the company whether manufactured imported distributed or otherwise sold by them Delivery Should the company be prevented from delivering any goods owing to any lockout strike weather conditions or other exceptional causes occurring either at their own premises or elsewhere then delivery shall be postponed until a reasonable time after the occurrence has seized to cause delay unless the parties shall mutually serge to the cancellation of the contract in respect of such goods Cancellation of Orders The only ground for acceptance of a cancellation of an order shall be the non acceptance of these terms and conditions by the dealer and then only if Within seven days of receiving notification of the terms and conditions the dealer notifies the company in writing of its non acceptance The dealer pays the company any losses suffered included any carriage charges if these have been incurred Delays While every effort has been made to adhere to delivery dates or times quoted by the company such dates or times given though given in good faith are mere estimates only The company accepts no responsibility for delay in delivery or for the consequences of such delay h
46. tical Feeder Operators Manual SK iz E i inr J cauto ENGAGE P E DHE TURAL Conveyor care To prevent problems with the belt drive and sprocket wear the belt must be washed thoroughly once a month to reduce build up of meal This can be done by raising the conveyor on one side and hosing the belt as it turns Grease the conveyor slide regularly It is normal for the belt to sag the belt must never be tensioned to remove all sag The centre pivot points and the lifting arms use igus bearings and do not require grease rev vf103 39 Vertical Feeder Operators Manual Vertical Feeder equipped with Straw Blower E Position the tractor and Vertical Feeder at the start of the feedout area in a straight line an appropriate distance away from stock Using the Dinacom2 Hand Control Unit Fig 20 For Details of Button Functions on Dinacom2 Hand Control Unit see page 44 extend the chute flap up down fig 41 Adjust the angle of the blower chute left right to the required position fig 42 Once the required chopping length has been achieved Using Dinacom2 Hand Control Unit open the feedout door to the desired height When the mix has a high percentage of forage we recommend opening the feedout door to the maximum height to obtain an even feedout Set up the tractor in the desired forward gear to advance for discharge Engage the PTO and increase its speed to 540 rpm
47. ty Warnings and INStructiONnS cccccceeeseeeeeeeeees 11 PTO Shaft Safety iss Alea accede tia a TAS 12 GETING Started sita lira senate asada Rl Seta REG SA NS 13 Tractor REQUIREMENTS iranere ere ere eee keder 13 Connecting Feeder LO EractOr sr ende dne 14 Fine PLO Shall tte cera a ih eeu aed ener 15 Roda TRANSOM AVION sas E a sigo re der eee 16 Operatine INSTRUCTIONS as aaran a a o nasais aaa ras 17 General Instructions usaria Dome heh al Ed aa aa 19 Ladder Operaatio a eras ERROS ISO AR e A 21 Counter Knie Operation aaa igasd siste ones do ana basis asian ss s ies 22 Fivaraulie Counter KNIVES ais span aa b apontada 23 Manual Counter KNIVES massas as ape 24 EOAGING INStRUCHONS ssqsbas aa side a E E 25 PEEGOUE INStrUCTIONS causin an TS ES E nate 26 Vertical Feeder Equipped with One Door with Teaser and Manually Adjusted Chute Height ie reeeeerereesrerenams 26 Vertical Feeder Equipped with Two Feedout Doors with Teasers and Manually Adjusted Chute Height ii erererereeaneea 28 Vertical Feeder Equipped with One Feedout Door with Teaser and FIV AUG CHUTES ssa gap Gab Road 30 Vertical Feeder Equipped with Two Feedout Doors with Teasers and Hydraulic Chutes RR RR AIRE NR E 32 Vertical Feeder equipped with Cross CONVEYOL cccccceeeseeeeeseeeeeeees 34 4 rev vf103 Vertical Feeder Operators Manual rev vf103 Vertical Feeder equipped with Cross Conveyor and Elevator
48. zontally The floor of the mixing chamber is extremely slippy Before performing any work within the mixing chamber the operator must cover the cutting surface of all knives and ensure they have a good base to provide a solid footing 52 rev vf103 Vertical Feeder Operators Manual Recommended Maintenance The following is a maintenance list recommended for your machine by Hi Spec Engineering to ensure your Feeder is kept in peak condition After the First Use and then after 25 hours gt Check all nuts for tightness gt Check tyre pressure gt Check tightness of road wheel nuts Recommended tyre pressures are as follows Wheel size Pressure 40x14 5 19 5 0 Bar 30x11 5 14 5x 6 0 Bar 235 75 R17 5 twin 7 0 Bar 385 55 R19 5 5 5 Bar Every 50 hours gt Check oil reservoir container for gearbox gt Grease door slides gt Check Auger Knives Every 100 hours gt Grease points gt Grease points on hydraulic elevator gt Grease points on hydraulic elevator ram gt Grease points on the hydraulic door ram gt Grease points on PTO shaft also pull apart and grease sliding tube gt Check tyre pressures and road wheel nuts gt Check tightness of gearbox mounting nuts and auger mounting nuts gt Check elevator chains for slackness and adjust if necessary Yearly maintenance gt Check the hydraulic pipes for any frays or fractures and replace if necessary gt Check the wheel bearings for any slackness a
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