user`s manual hydraulic 4 rolls plate bending machine 4r hss 320
Contents
1. 8 SAFETY DIRECTIVES The AH NLER A four roll plate bending machine is supplied vvith necessary guards to protect from injuries by worm type gearbox and other gears The only other area which needs to carefully monitored during use is the rotational area of the rolls 8 1 DANGER ZONES The below shown danger zones must be kept clear during operation 8 2 INVERSE ELECTRIC PROTECTION If the electrical connection of the machine is wrong the phase protection device activates and YELLOW OK cuts off any electric supply to protect the hydraulic pumps from inverse rotating and burning out Only when its connected Correct the relay light will light up and the machine will operate e ce e cc coeecc cc cc 000000060060006000000000000000000000000000000000000000000000 0 0000000000000000 00000000000000000 0 0000000000000000000000000000000000000000000000000000000900000000000900099 MACHINE CODE 4R HSS 320 2006 PAGE 152. 2 IMPORTANT SAFETY TERMS Following instructions are meant for the operator of the machine and it is the end user s responsibility to make sure that the operator reads and understands the follovving Machine must be used by a trained operator who can notice working risks Use the machine according to the factory working rules and directions in catalogue Machine is designed for working only in technical capacities which are shown in catalogue Machine must not be used out of it s technical capacities Manufacturer is not responsible for damages that can happen Manufacturer is not responsible for the damages that can happen for wrong electricity connections Never touch rotating or moving parts Keep your working dress or long hair or necklace etc away from rotation parts Make sure you know the position of emergency stop buttons on the machine In any emergency situation please push the emergency button and follow the emergency rules Work with necessary safety clothes if necessary safety shoes glasses earplugs etc See and understand safety labels on the machine Be careful of other people
3. 13 GENERAL V ARRANTY TERMS All the machines are tested and quality checked before leaving the factory Foundation and montage of the machine is on customers responsibility the customer may request foundation training and commissioning of the machine from Sahinler by technicians an a service cost Your machine is covered by manufacturer s guarantee for a period of 12 months from the date of purchase against manufacture defects The warranty period does not exceed 12 months from the date of delivery from the manufacturer s factory Warranty covers only manufacture defective parts and or components that are reported as defective by a Sahinler technician or the agent technician and must be reported to Sahinler in writing by fax or e mail The manufacturer is responsible for the supply of free of charge spares only and cannot be held responsible for loss of work Shipping and customs fees for the spare part must be paid by the end user If a technician travel is necessary Sahinler will not charge for labor and workmanship costs but the customer must pay traveling and accommodation charges A warranty claim does
4. 8 3 EXPLANATION FOR SAFETY SWITCH The machine has been equipped with a security switch and wire for the operators safety when the safety wire is pushed it pulls the below shown ring this act as emergency stop and stops all machine activity GREEN LINE gt STOP To restart the blue knob fig 1 While pulling the safety wire when engaged you should see green fig 2 line under the blue knob Now you can restart the machine from control panel BLUE BUTTON Safety svvitch s on off positions as given belovv Switch on position Switch off position MACHINE CODE 4R HSS 320 DATE MARCH 2006 PAGE 16 customer as shovvn above to completely surround the machine 8 4 DROP END If for any reason emerg
5. 9 BENDING OPERATIONS 9 1 PRE BENDING Pre bending is the operation where the edges of the material is bent to the same radius of the end radius This is used to get best results in full circle bending Before Operation Clean the material and the rolls of dust or grease Make sure there are no chips or flame cutting left over on the edges of the material Make sure the material is flat It s a good idea to have template of the required radius when making a bend To make a template cut a hard cardboard or cartoon piece with the necessary radius Always work in the center of the rolls as shown In order to achieve desired parameters after every turn of the material you shall lift the bottom rolls step by step and after catching correct diameter of the material you can catch parameters for DRO In order to make a full circle you shall do pre bending and after catch the two edges of the material and do point welding and turn the welded material once or twice more on the machine to have a perfect circle OOOO OOOO OOOO OOOO OOOO OOOO OOOO
6. DATE MARCH 2006 PAGE 19 e 0 0060600000000000000000600000000000000000000000000000600000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 9 9 2 BENDING OPERATIONS First of all as shown in the Figure centre the B roll and the material axis FIGURE 1 Lift roll D and pinch the material FIGURE 2 Use control panel and move the material to the center of top roll Now your plate is ready to bend Pre Bending lift roll C to start pre bending Bend the edge of the material according to final diameter FIGURE 4 e ec ec c 0e e 0 0 060000000006000000000000000000000900000000000000900009090000000000000000900000000000000000000000000000000000000000000009000000000000000000000000000000000000900000000000909099 MACHINE CODE 4R HSS 320 MARCH 2006 PAGE 20
7. DANGER OF ELECTRIC EMERGENCY STOP GROUNDING SYSTEM V ORKING VOLTAGE BEFORE OPERATING MACHINE MACHINE CODE 4R HSS 320 MARCH 2006 PAGE 3 YOU MUST FOLLOW THESE IMPORTANT STEPS 1 Open the cover and check the direction of motor rotation 2 If motor rotation direction is wrong then change L1 L2 cables with each other NDEX PAGE NO 1 GENERAL NOTES 6 2 IMPORTANT SAFETY TERMS 7 3 GENERAL DRAWING OF THE MACHINE 8 4 TRANPORTATION 9 5 SETUP INSTRUCTIONS 10 6 TECHNICAL PROPERTIES 10 6 1 TECHNICAL SPEC
8. Lovver roll and pass the material to the other side Repeat pre bending on other and FIGURE 5 FIGURE 6 PRES Sfart rolling the material until you get the required radius t is normal to make several passes before getting the fob done but remember that vvith less passes you get better finished material NOTE If you are working with stainless steel it is important to finish the job in a few passes Because the work hardens and it becomes progressively harder after each pass DATE MARCH 2006 PAGE 21 9 3 CONICAL BENDING Although the bending procedure is the same as above while making the conical bend the small side of the material must be against by the conical bending device and the pinching roll must be adjusted in a tilted way as shown in figure Be sure to clean any oil or grease put on the rolls before operation When cone bending the thickness and width capacities of the machine are reduced Check with the distributor or manufacturer for your requirements The part indicated by no 1 has
9. K Q TSE ISO EN 9000 METAL MAK NE END STR A5 7 OPERATING INSTRUCTIONS Your machine is equipped with a phase sequencer If the electric connection is wrong the machine will not start up Reverse the main electric cables and try again When you see the power on indicator press the start button The motor should start up and after a few seconds you should hear the machine running Test the movements of the machine by pressing rotation and piston buttons uz Button Name A Button Name St itn reer eat 4 Fons Wise Rotation Buton rs Suppor Up Dow fier Ror Conical p Down rs F si sonra Swch _ error po 20 Bracket Open ose MACHINE CODE 4R HSS 320 MARCH 2006 PAGE 12 G G G CG G CG G GO O G G G G C G G G C GC OGC C C GC G CG C C C C CG C G G CG GC GC G C SG G G C G C G GC CG G GC GC G C GC G CGC C GC GC G CGG C C C GC sSG C GC G G G GC6G CG C G G 7 1 EXPLANATION OF FOUNDATION PLAN Before proceeding to the bending operation in the machine open the bracket on the front part and verify if the upper roll enters the bracket in a symmetrical manner If there is any deviation first of all adjust such deviation through the balan
10. Showing the probable damages to the machine or equipment if the instructions are not strictly followed as Note lt gives useful information It is certainly necessary that the operator should read and understand all the attention warring note specified in this manual before starting with operation of the machine and before any lubrication or maintenance intervertion Remove any protective crates around the machine and read the intructions on related chapters of this manual carefully to set up the machine If the machine is damaged while transport immediately take some photographs for insurance claims All necessary connection procedure can be found on this manual Have the machine connected by a qualified electric technician Our factory is not responsible for damages because of electricity connections Your machine is designed and produced to work efficiently and smoothly To achieve this you should also take care while operating the machine Regard maintenance sections to have the longest live from your machine Try and use original spare parts where necessary and most importantly do not overload the machine or do not make any unauthorized modifications Take all precautions possible to avoid any personnel injury while using the machine Keep in mind to Project the third party people around the machine Refer to safety directives
11. USER S MANUAL HYDRAULIC 4 ROLLS PLATE BENDING MACHINE 4R HSS 320 MACHINE CODE 4R HSS 320 DATE MARCH 2006 PAGE 1 CE DECLARATION confirm that the machine HYDRAULIC 4 ROLLS PLATE BENDING MACHINE 4R HSS 320 Serial Number Production Year complies with EC MACHINES DIRECTIVE 98 37 EWG CEE REPLACED WITH EC DIRECTIVES 91 368 EWG 93 44 EWG 93 68 CEE EC LOW VOLTAGE 73 23 EWG EC NOISE LEVEL DIRECTIVES 86 188 EWG and the machine also harmonized with the standards TS EN 60204 Part 1 NAME MUSTAFA PINARBASI POSITION PRODUCTION MANAGER MACHINE CODE 4R HSS 320 MARCH 2006 PAGE 2 9
12. 2006 MACHINE CODE 4R HSS 320 4 TRANSPORTATION Machine must be carried vvith crane and must be lift up from the centre of gravity Keep avvay from sudden actions that damage the machine Customer must control the machine functions after transportation to see if everything is O K Always carry and lift up the machine following Shown points Take precaution on the carrying and lifting situations fthe machine s balance position is not suitable set it to the suitable position Lift up the machine carefully keep away from sudden speed and sudden side changing s n the mounting place move slowly when the machine touch with the floor MACHINE CODE 4R HSS 320 DATE MARCH 2006 PAGE 9 K Q TSE ISO EN 9000 METAL MAK NE END STR A5 5 SETUP INSTRUCTIONS Control the electricity Lines before the machine arrives For machine place consider your best and easy production area Machine mounting floor must be flat strong vvithout holes Defective and insecure places
13. COIL DIRECTION VALVE DS3 SA2 10N iKiz KILITLEME VALFITWIN LOCK VALVE VBPDL38 HIZ AYAR VALF SPEED ADJUSTMENT VALVE Z2FSK 6 2 1X 2QV HIZ AYAR VALF SPEED ADJUSTMENT VALVE HAT T P K Z K L TLEME VALF TWIN LOCK VALVE 55 20 HIZ AYAR VALFISPEED ADJUSTMENT VALVE 21 H DROL K N TE HYDRAULIC UNIT 22 H DROL K N TE HYDRAULIC UNIT 23 H DROL K N TE HYDRAULIC UNIT 5057 DUPLOMATIC DUPLOMATIC REXROTH REXROTH OLEOSTAR 1 1 1 1 1 1 1 4 1 1 1 3 2 0 1 3 1 1 1 REXROTH 1 AH NLER 1 AH NLER 1 AH NLER 2 26 T n AH NLER AH NLER HASEL SALAMI TEKOSA lt 2 lt gt r 2 Q gt lt HE lt III gt u gt 6 gt lt III 2 HSS 3R HSSx420 HYDRAULIC PART LIST H DROL K PAR A L STES KOD ADET CODE 450 LT FSK254 2X C 12 FT8 C40 1 TEF 320 3Mb55 2Mb16 2Mb6 2 DK55 SOKW 1750 A IKLAMA DESCRIPTION N RQ4M6 SP 0 320 bar DS5 S4 11N K1 DS3 S2 11N DS3 RK 10N DS3 S3 10N 0 VBPDL38 N a 5 16 17 18 19 20 21 22 23 VBPDL38 NT 177 DO TS5 30 90 H DROL K N TE HYDRAULIC UNIT H DROL K N TE HYDRAULIC UNIT H DROL K N TE HYDRAULIC UNIT H DROL K N TE HYDRAULIC UNIT 18 5KVV 1750 DK55 3Mb55 2Mb16 2Mb2 12 22 s s 32 r m
14. around the machine during operation Never modify electric units and table Do not remove any electronic or mechanical parts of the machine o Do not make any modifications on the machine vvithout manufacturer s acceptance These modifications can effect the machine safety specifications and CE regulations Do not overload the Switch off the machine when not working Be extremely careful during transport or replacement of the machine and follow transport instructions in the manual to safely handle the machine During the bending operation do not touch and approach the material Do not operate the machine in rusty places and do not use rust materials 3 GENERAL DRAWING OF THE MACHINE METAL MAK NE END STR AS IVL3C0 2 TAMNIM 31917 043 4040 41442N02 IVL30 A NOILIAS _ 0076 0092 orsz oors OcEXGC SSH dy 8 V Hou _ NV 19 NOILVOQNNOd d z 02CX52 SSH dr 8 PAGE MARCH
15. been designed and hardened for supporting the part of the plate held aganist it during the conical bending operation Note the zoom position and detail parts as below OOOO OOO OO 0 o 000 0 o o 0 0 00990 MACHINE CODE 4R HSS 320 DATE MARCH 2006 PAGE 22 9 9 99 999 9 9 0 0 0 9 0 9 0 00 9 577 V 10 PERIODIC MAINTENANCE Machine general maintenance and cleaning must be carefully done Because of this machine must be turned off before starting the maintenance Control types and times Operator Control Responsible Oper Clean and empty hydraulic tank Yearly 10 1 PERIODIC CONTROLS and SCHEME The bushings shown as 1 on the drawing are lubricated by the lubrication system However they must be greased manually once every two weeks by hand also
16. can spoil machine balance Provide a suitable and enough lightened place Make sure that your machine is balanced on the ground 6 TECHNICAL PROPERTIES 4R 7 20 4R 25 4R 7 30 4R 7 40 Model Without Prebending x 5 Diameter With Prebending 5 VVithout Prebending x 1 5 With Prebending x 1 5 Diameter Note Machine dimensions are approximate MACHINE CODE 4R HSS 320 DATE MARCH 2006 PAGE 10 6 1 TECHNICAL SPECIFICATIONS AND STANDARD EQUIPMENT S The machine is particularly suitable for medium plate for the production of ferrules in automatic cycle with or without cnc system varying radiused parts with or without axis interpolation Bottom pinching roll with hydraulic positioning Tvvo lateral rolls vvith double pinch pyramid action Bottom pinching and lateral rolls with balancing system to guarantee perfect parallelism and high quality production Top roll is driven by hydraulic motor coupled to the planetary spe
17. hydraulic systems We recommend to change hydraulic oil once every two years nen Filter must be changed when filter s pointer got red zone Also you shall check filter frequently Work temperature 20 C Work temperature lt 20 BP Energol HLP 32 Energol HLP46 Castro Qa Haydn32 Hayd46 072 2O 11 1 PERIODICALLY CONTROL THE FILTER To change the filter clockvvise Change the filter element Close the cover by turning it to clockvvise _ KIDS PARKENS e 006000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000006000000000000000000000000000000000000000000000000000000000000 0 Open the cover 1 by turning it to counter Red Zone Green Zone 12 HYDRAULIC PLAN and L ST Hidrolik sistem 22 kw lik trifaze motor tahriki ile di li pompan n depodan ya emilip silindire basmas prensibi ile al r HIDROLIK PLAN LISTESI
18. 13 AUTOMATIC MODE We can run the stored programmes from automatic mode 14 Pres LOAD buton and enter programme number and call the desired programme from memory X 500 0 Product ton a Press the Start button on the panel to start the programme You can follow the running line produced material quantity and programme number from the red indicators on the left bottom corner In order to reset the quantity of produced materials press the product reset button Press the RESET button on the control panel to pause automatic running anytime Press START button on the control panel to resume automatic running 15 PROGRAMME MODE 1 ADDING NEW PROGRAMME Pres button On the screen enter program number and press ENTER PROGRAM NO 4 16 Programme writing screen This screen is 48 lines long and 1000 programmes writable ae 3 6 CLR m 2 o 9 ENT gt lt v PROGRAM MAIN PAGE gt Programme writing press WHITE Button enter the axis and position values on the upcoming screen and press Enter button To go to the next line press New Line button X axis has 3 mode in automatic mode X Mode Rotation speed of the roll can be changed manually using Slow Fast switch on the control panel X gt Mode Rotation speed of the roll is SLOW The speed can not be change
19. IFICATIONS and STANDARD EQUIPMENTS 11 7 OPERATING INSTRUCTIONS 12 7 1 EXPLANATION OF FOUNDATION PLAN 13 7 2 EMERGENCY STOP 14 7 3 THERMAL OVERLOAD or OIL TEMPRATURE 14 7 4 ELECTRIC CONNECTION 14 8 SAFETY DIRECTIVES 8 1 DANGER ZONES 15 8 2 INVERSE ELECTRIC PROTECTION 15 8 3 EXPLANATION FOR SAFETY SWITCH 16 8 4 DROP END 17 8 5 IMPORTANT POINTS ON WELDING OPERATION 18 9 BENDING OPERATIONS 9 1 PRE BENDING 19 9 2 BENDING 20 21 9 3 CONICAL BENDING 22 23 10 PERIODIC CONTROLS 10 1 PERIODIC CONTROLS and SCHEME 24 10 2 LUBRICATION 25 11 HYDRAULIC MAINTENANCE 11 1 PERIODICALLY CONTROL THE FILTER 26 12 HYDRAULIC PLAN and LIST 27 28 13 GENERAL WARRANTY TERMS 29 0 06 000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0 1 GENERAL NOTES Thank you for choosing a ahinler sheet Metal VVorking Machine VVe are proud to have you in our long list of satisfied customers all over the world this manual you can find instructions and information about 9 9 Correct installations of the machine Description of the functional parts of the machine Set up and start up adjustments Correct standard and schedules maintenance Simple safety regulations and accident prevention N Attention Shovving the risks of accident if instructions are not follovved Warring
20. N KWIRMALI BURME KALINLIGI MATERIAL Y P 224kg samm MI Y P 24 Fas PLATE BENDING ROLL MOD 4R HSS 20 320 KAFASITE 480 mm BORU ICIN HESAPLAMHMISTIE THICKE mm CAPACITIES CALCULATED FOR TUBE INSIDE DIAMETER 480mm mm pee LT LL LI 1 1 ATT ETT TT TT T N L TLT T T XL LL LLLI 25 I 1 1 1 IL ILLI L NN 2 1 NENNEN E 15 _ Ella TH mm B 500 15 0 2000 mim H BENDING THICKNESS f BURME KALINLIGI PREBENDING THICKNESS SON 14 6IM I IX IM ALINLIGI MATERIAL Y P 24l amp ag samrm MALZEME S P 24hg saqmm MOTOR VOLTAGE CURRENT CABLE VALUES 220 240 V 50Hz 60Hz 380 400 V 50Hz 60Hz 415 V 50Hz 60Hz 440 V 50Hz 60Hz 575 V 50Hz 60Hz HSS 4R HSS 25x320 HYDRAULIC PART LIST H DROL K PAR A L STES MARKA MODEL AH NLER HYDAC FILTREC KOD NO ADET A IKLAMA DESCRIPTION CODE NO PIECE i Y N VALF NG6DIRECTION VALVE DS3 RK 10N SALAMI HASEL GAMAK PAKKENS DUPLOMATIC o lt O 2 lt x 2 g AJ TI Z lt gt lt III DUPLOMATIC DUPLOMATIC lt O 2 lt gt r 2 e g AU TI Z lt gt lt III DUPLOMATIC DUPLOMATIC DUPLOMATIC DS3 S3 10N 1 TEK BOB N Y N VALF SINGLE
21. O provides movement of X Axis right provides movement of X Axis left provides movement of Y Axis upwards provides movement of Y Axis down provides movement of Z Axis upwards provides movement of Z Axis down provides movement of S Axis down provides movement of S Axis upwards NC Unit language slection parameter urkish English German Russian N 11 TIME Adjustment of clock 14 36 H L R MINUTE SECOND DATE Adjustment of date 12 09 2005 12 MONTH 9 YEAR 2005 FACTORY SETTINGS II the password is correct all the parameters change to factory settings Password 2005 Buzzer NC Unit souds if the any buton on the screen pressed To activate 1 To Deactivate O Screensaver NC unite stand by the screen to save lifetime of the screen ocreensaver activation time is entered as minute 0 255 min by this parameter To deactivate the screensaver 0 After making necessary changes pres SAVE buton to go to the main menu 12 TEACHING MODE TEACH SEMI Converts all manual movements to a programme on the NC Unit First pres Program No button to give a number to our programme After each axis movement pres New Line button to add the current linet o the programme After each movement pres New line button After all movements are done pres SAVE button and our programme is saved
22. TAT NT 177 DO TS5 30 90 AR HSS 320 NC 4X E 5081 v1 4 Characteristics Vibration Stamina 110 between 25 Hz X V 7 ways 2G 30 minutes Protection B NEMA 4 IP65 front panel O ring stamp Temperature 132 between 113 F 0 between 45 C Hardware Specifications 10 47 SIN 25617 7 STN 2569 4 blue modi5 7 color LCD color LCD LCD 10 4 TFT 256 color LCD EO X 7 x 480 Y 320 G x 240 Y nokta 480 Y nokta nokta m x 150 Y 420 G x 90 Y mm mm mm Pixel 0 33 G x 0 33 Y mm ack Light CCFT MTBF 15 000hour automatic shut down changeable ET wire resistancel8 wire resistance type voice alert on touch type voice alert on touch ue T parallel Sensitivity E Hardness RS 232 controller port and 1 RS 232 RS 485 PC amp controller port MB DRAM ve 1 M byte flash ROM upgradable to 2MB Parallel port Standard parallel printer port Real Time clock EPSON 72421B option Y2K compatible VVatch dog timer povver error recognize System Adjustment Dimensions Bezel HxWxD 1 57 inches 2 95 inches 230 x 297 x 401 150 x 204 x 75 5 43 x 7 56 inches 8 39 x 11 10 inches 138 x 192 mm 225 x 302 mm m 213 x 282 mm m Weight S Approx 2 0 kg Approx 1 3 kg Approx 1 8 kg Approx 1 0 kg RUNNING ETAL MAK HA END STR AS 12 09 2005 MAIN PAGE I MH PES NC screen helps control one axis manual automatic and semi automati
23. The bushings shown as 2 on the drawing must be greased manually once a month The reducers shown as 3 must be controlled periodically Refer to manufactured instruction manual for maintenance of the reducers MACHINE CODE 4R HSS 320 DATE MARCH 2006 PAGE 23 909000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 0 10 2 LUBRICATION As all mechanical machines this machine also needs to be lubricated periodically Check the lubrication plan for reference to lubrication points Central greasing system Your machine is equipped with a centralized greasing system lt Works manually but very simple to use All you have to do is to pull the lever on the greasing unit times everyday before you start working the machine the system lubricates all mechanical moving parts and slides To Avoid Damage To Bushings Sometimes the central lubrication hoses can be broken or clogged If the bushings are not lubricated they will be worn out very quickly To avoid damage to bushings CHECK VISUALLY ALL BRONZE BUSHINGS THAT THEY HAVE GREASE ON THEM if the are dry inspect the central lubrication hoses and manually grease the dry bushings MACHINE CODE 4R HSS 320 MARCH 2006 PAGE 24 11 HYDRAULIC MAINTENANCE Generally we recommend the use of Shell Tellus Nr 46 and BP Energol Nr 46 for
24. a r a a sd Q ERROR MESSAGES lved IS SO When the error isappears All error messages appear on the center of the screen the error message d 21
25. c modes You can move the axis with control buttons Programme memory of the NC unit is 256Kb 1000 programme memory AXIS X AXIS Top roll left and right rotation Y AXIS Left Roll Up amp Down Movement looking from the bracket side Z AXIS Right Roll Up amp Down movement looking from the bracket side S AXIS Bottom Roll up amp down movement NC unit has 5 different modes These modes are manual automatic semi automatic teaching and programme modes MANUAL MODE You can go to manual mode from th Main Page pressing manual button You can watch the movement of all axis animated in manual mode and move the axis MANUAL SEMI RESET BUTTON Y and Z axis is decreased until the piston is at the most bottom and S axis is brought to the top you want to reset all axis press the green reset button during 3 seconds on the left bottom corner on the manual screen When the button is pressed all axis are reset Axis can be reset up on request at any position of the piston Automatic Button This button runs automatic mode Teach Button This button runs teach mode Semi Automatic button This button runs semi automatic mode Programme Button This button runs programme mode and we can modify the programme Main Page Button This button goes to the Main Page SEMI AUTOMATIC MODE You can go 0 this mode by pressing semi automatic buton in the main menu This mode t
26. cing bolts in the safe and then start to work amp w SolidWorks RIGHT u Solidworks amp M Solidworks MACHINE CODE 4R HSS 320 MARCH 2006 PAGE 13 0606060000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000 7 2 EMERGENCY STOP The machine has one emergency stop and emergency stop vvire around the machine f the machine is stopped by pushing one of these the PLC must be Reset before starting Release the emergency stop button or switch on the emergency wire Push Reset button Push start button 7 3 THERMAL OVERLOAD OR OIL TEMPERATURE If the thermal overload indicator is on it means the motor is disabled by the system to protect it from burning The motor is overheated due to a problem and must cool down before restarting Do not restart the motor at least 10 minutes Let it cool down and try to find the problem Do not restart the machine until the problem is solved 7 4 ELECTRIC CONNECTION Please bring the plug near the machine and connect like as shown below OO OOOO OOOO o 0 0 oo 90 ooo 9 0000 0 oo 09 o 0000000000 0000000000
27. d manually X gt gt Mode Rotation speed of the roll is SLOW The speed can not be changed manually gt Saving a Programme After writing the last line press New Line button and then press SAVE button Editing Line Pres the edit Line buton to change stored programme line Enter the line number Choose the Axis and position on the screen and press button 17 2 ED TING PROGRAMME Press EDIT in the Program menu Enter the programme number to be edited press OK button Programme Edit screen is shown on the screen HEXT P GE PAGE Editing a line Touch and choose the linet o be edited from the touch screen Pres button after editing Line No 558 18 Deleting a line Press DELETE LINE and enter the line number to be deleted and press button gt Inserting a Line Press INSERT LINE button enter line number and press button Line SAVING Press SAVE button after making changes to store them on the NC Unit 3 COPYING Copy From Pres COPY button on the screen SOURCE Choose the file to be copied TARGET Choose the place to be copied Press OK button 19 4 DELETING A PROGRAMME Pres the DELETE buton on the screen and enter the programme number and pres OK Prg No 20 ABOUT 8 E L L L E bitur EEUU p
28. ed reducer Movement of the lateral rolls is carried out by means of pistons Digital displays are provided for locating setting of roll positions Hydraulic drop end for ease of cylinder removal All control operations are conveniently located on an independent control console Steel welded heavy frame construction thermally stress relieved Induction hardened rolls are of high tensile carbon steel forging heat treated and submitted ton on destructive structure controls Conical bending device Hyaraulic elements motor and pump group pressure valves solenoid valves oil display and etc Bosch Rexroth or Duplomatic used Emergency system safety string barrier around the machine and emergency push button Electric equipment s Siemens or Telemecanique Machine equipped with two speed working system which is controlled from independent control console Built according to EC safety directives CE Mark Users manual Roll material is SAE 1050 and it is hardened
29. ency button is used during opening and closing of the drop end arm it will stop instantly After the emergency button is released and Reset button is pushed you must use the start button to restart the machine Emergency stop pushed Emergency stop released Reset pushed Start pushed e e cee e e 0 0 060000 0900000000000000900900000000000009090090000000000000900000000000000009090090000000000000909000000000000000909000000000000000000000000000000000000009000000000000000000000999 MACHINE CODE 4R HSS 320 DATE MARCH 2006 PAGE 17 9 90 9 9 00 0 9 0 9 e ececec c 0 0 06 00606 00000000060000 000000000000000009000000009000000000900900000000000000090090000000000000000000000000000000000000000900000000000000000000000000000000000000000000000000000900099 MACHINE CODE 4R HSS 320 DATE MARCH 2006 PAGE 18
30. ests the movement of the axis and adjusts the parameters SEMI RUTO PARAMETER TEACH MANUAL PROGRAM ETT Axis test Pres the red buton on the bottom left Axis and numbers are shown on the screen now Choose the axis and its position values and pres ENTER Entered value is shown on the red button Then pres start buton to move the axis SEMI UTO AXIS 22920 HIH PARAMETER AUTO TEACH MANUAL PROGRAM MAIN PAGE gt Adjusting Parameters When the parameter buton on the bottom left of the screen is pressed you see the password Touch the number on the screen to enter the password If the password is correct it is shown PASSWORD IS Press OK to go to the parameter screen If you want to quit pres X on the top right ENTER PASSWORD PASHORD ERROR Password 1953 Parameter page Parameter screen is used to make adiustment of the sensitivity of the axis language options time date adiustments AXIS SETTINGS Axis settings screen is used to make adjustment of the sensitivity of the axis II the MANUAL AUTO button on the screen is MANUAL mode manual parameters woulb be active If the switch is AUTO mode NC Unit calculates and updates the parameters 10 par AUT
31. ipim 222222 alm a 2 2 2 2 m 2 no Vlas 5 Z gt BlolSi mis 9 a S 9 lt 3 m m ania XNixlseiFluUlY X 9 gt gt gt gt I9 C gt so s 96 151 240 ls gt 22 Go alo o mi z x lt 2 C 2 ulzim S 2m 8 q mes s els n s 416 Eu 2152 21212 41614 r s S lt gt JER 242 lt lt lt a 0 gt 5 2 1 1 Z 2 21 2 0 2 n gt 6915 C gt lt 7 5 C 2 l lt C gt C 9 gt 2 Ti lt 2 lt lt m LI m m lt 2 s m 12 T I lI lI Il I I o I I m u C Z O QD o c 2050 K m I 2 C lt O AJ T gt z MODEL AH NLER HYDAC FILTREC SALAMI HASEL GAMAK DUPLOMATIC PAKKENS DUPLOMATIC DUPLOMATIC DUPLOMATIC DUPLOMATIC OLEOSTAR DUPLOMATIC TEKOSA AH NLER AH NLER AH NLER AH NLER A HASEL SALAMI T EMMEGI INTERNORMEN HSS 4R HSSx320 HYDRAULIC PART LIST J s yere 0080 xs T ss sme 00 os sax PRESSURE CONTROL VALVE rames r PUPLOVATIC 17 PRESSURE CONTROL VALVE 20 SPEED ADJUSTMENT VALVE 21 HYDRAULIC UNIT I sua 27 THERMOS
32. not relieve the customer from payment obligations The customer can not ask or demand any reimbursement of damage nor the customer will have the right to extend or delay payment obligations nor the cancellation of order and the refunding of damages as the guarantee is given for the defective parts of the machine and not for the job oo o o o o 00000000 MARCH 2006 PAGE 28 PLATE BENDING ROLL MOD 4R HSS 20 320 KAPASITE CAP 1600 mm BORU ICIN HESAPLANMISTIR THICKE mm CAPACITIES CALCULATED FOR TUBE INSIDE CDIAMETER 1600 mm KALINLIK mm Tri Tiri HHH 9 THICKNESS BURME PREBENDING THICKNESS O
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