DBS Series DC Brushless Motor Driver User`s Manual
Contents
1. A O signal output with ALARM led lit up and return the STOP RUN to TH which can avoid the unexpected start operation during ALARM release 3 Please do not control the Motor start stop operation by Power SW and Motor will start operation while power is turn on But it will occur the surge current and cause the Driver damage easily 12 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TRAY 4 5 Alarm protection The protection function activated when Motor over load over heat over voltage low voltage cable broken and Motor stop the ALARM LED red lit up at the same time A O output contact will output TH level and change to the TL level Activated when a load exceeding the rated torque is applied to Motor over load the Motor for 7 sec On EAO During Motor operation DC power voltage input to the Driver g which is lower 20 of DC 24V Cable broken Motor cable was broken External power over voltage Power wrong connection of polarities Note 1 The protection function will be triggered when the Motor operates with loads exceeding the permissible load inertia or when the Motor is used in up and down vertical movements 2 During Motor operation the DC power voltage which input to the Driver is over 25 of DC24V and internal fuse activated auto current off protection POWER led will extinguished When the polarities of DC power voltage is wrong connection internal fuse activa2. brake clockwise counter clockwise internal external speed Input signal setting switch eAlarm release input Open collector output interface Signal output l Speed signal output Alarm output elnput output signal contact can connect to the programmable Functions controller PLC I O contact eSpeed range 250 3000RPM Motor output rated torque eOver load low voltage Cable broken Motor stop and ALARM red light lit up ePower against connection over voltage Internal fuse is open circuit then it will back to normal when power OFF then input Protection functions 4 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TRYY 1 2 Specs of Motor Driver When tested with DC500V When tested with DC500V high resistance meter the high resistance meter the Insulating resistance resistance between power resistance between wires F G ground and I O contact and Motor case is over terminal is over 100MQ 100MQ No abnormal symptoms when supplying AC No abnormal condition 0 5V 60Hz voltage between when supplying the power input terminal and 1 8KV 60Hz voltage the machine case for one continued 1 sec minute echten During operation No corrosive gases dust and flammable gas 2 Verfiying the combination Upon opening the package verify that the items listed below are included then install wring and operating If there is any problem please contact our branch Insulating voltage resistance 2 1 Veri
3. Driver output the CW CCW Counterclockwise A O Minus logical l signal and the ALARM rotation Alarm output Active L LED Red lit up arm Reset Definition of contact signal Output is photocoupler interface When contact is H When contact is L THE marana e Resistor Rs nput contac Input contact 7 E O SI COM COM Photocoupler External of Driver Internal of Driver 11 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TRYY 4 4Operation mode Operation mode setting Signal input _ es See ia STOP RUN BRAKE CW CCW A R Alarm Reset Operation mode H Instantaneous Instantaneous clockwise rotation clockwise L H L Instantaneous Counterclockwise counterclockwise rotation rotation Brake stop ee ee Natural Naturalstop Hot or L Natural stop then p HorL start or slow start Natural stop then p H or L H start or slow start ALARM rel HorL Aai release lL continued 10ms l x indicates Acceleration Deceleration time potentiometer default value is O Cautions 1 A R Alarm Reset signal When Motor operated please maintain at H to make sure the Alarm monitor circuit of internal Driver operated normal If maintain at L and Driver has Alarm condition the protection functions can not work A O Alarm Output can not output the signal which will cause the Driver damage easily so please pay attention to edit the control procedure 2
4. L speed potentiometer or DC potentiometer Output input voltage 0 5V signal connector Common control signal ground for Ground for input output and external DC power controlling GND contact lt 1 Acceleration Deceleration time will be different because of load type ex Inertia friction X2 TL indicated contact connect with the COM H indicated contact no connect For details please refer to the wiring diagram lt 3 Driver over voltage and wrong connection of power polarities the internal poly switch will open circuit and cut off the power supply to the internal of Driver the POWER light will not lit up and ALARM signal will not output 8 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TRYY 4 Wiring and operation 4 1Wiring diagram 24V Input DC power GND ALARM signal output It is activated when L level output Speed pulse signal output 12 pulses rotation Speed pulse signal output 12 pulses rotation o ALARM signal output It is activated when L level output q L External speed H Internal speed L Start H Stop L Brake stop H Natural stop L CCW Triggered L ALARM release External speed potentiometer Be sure the motor connector is fully inserted to the driver connector Motor cable 4 2 Noise prevention Noise interference Prevention channel 1 Arrange short distance wiring and the wire should be less than 1m long Sepa
5. 1 Contact us when repairs become necessary 2 Since the temperature of the frame of the Driver can rise high be careful when conducting maintenance work or inspection work Precautions for warranty period Within the period of one year after delivery of the system equipment when failures occurring from design error or fabrication error attributable to the manufacture side occur we will be repairing the failure free of charge within the reparable range or will replace with substitute We cannot hold ourselves responsible for breakage and accidents occurring from your use beyond the specified range described in this document Precautions for disposal When disposing of the Driver and the Motor treat them as ordinary industrial waste 2 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TROY Contents 1 Gpecifeatons 0 cece cece ee cee eee ee ee cence enna eee ee ease eee tee eee eeeeeaes 4 Tp Ke 4 1 2S5pecs Of Motor Driver 0 cc ccc cc cece cee cee cee eee eee cee eee eee eees 5 2 Verfiying the Combnaton 0c ccc cece eee ee eee eee teen teen eee eaas 5 2 1Verifying the content Of D ckage cece cece e cece eee e eee eee eeneees 5 2 2Verifying the product NAME ANA ener 5 3 Function of Driver parts 6 4 Wiring ANd operaton 0 cece cece cece eee cece eee e seen ee eeseeeeeeeeeenaas 9 a YAY ET ay ae fae 10 0 9 4 QNOISE Dr eventon cc cece ccc eeeee eee e eee e eee e eee e een eee eee 9 4 3Signal inpu
6. DBS Series Brushless DC Motor Driver User s Manual DBS Series X Scan with your smart phone online DC Brushless Motor Driver User s Manual Management System ISO 9001 2008 ISO 14001 2004 A www tuv com RH ID 0910099275 Environment Responsibility ROY is always committed to environment protection All packaging material is recyclable and reusable elt disposing of used product please recycle by type as per waste disposal procedures 1 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TRYY Precautions Precautions for using 1 Thank you for purchasing TROY products Please read this user s manual thoroughly before installing and operating the Driver and always keep the manual where it is readily available 2 The products described in this manual has been designed and manufactured for use in industrial machinery and must not be used for any other purpose We are not responsible for any damage caused through failure to observe this warning 3 Check that the Motor Driver and any accessories are all present If an accessory is missing or damaged contact the nearest our branches 4 Never disassemble the Motor and Driver Damage or performance impairment may result Disassembly voids all warranties Precautions for maintenance Check the ambient environments clean the system equipment to remove dust and tighten the screws periodically Also pay attention to the followings
7. ain 10 ms A R L Pulse width 1 6ms TU WI III Ia ALARM AO 10us ALARM output 4 7 Connection of Motor and DC power Connecting the Motor The Motor is connected to the Driver using the connectors provided Be sure the Motor connector is fully inserted to the Driver connector Please turn the POWER SW OFF while connecting which avoid the improper connection to cause the Driver damaged The cable can be extended to a maximum of 10m using an extension cable Sold separately Please choose the suitable extension cable while ordering The total length from Motor to Driver Motor lead length 60 cm Extension cable length e Please select the suitable extension cable while ordering Total length of Motor to Driver Motor cable length 60cm extension cable length Model of extension cable Length m Extension cable CB 020 e Actual cable length Required length 10cm 14 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TRYY cs DC power connection The CE and UL certified terminal board shall be used for the power input When connecting the Driver fix the power supply wire at the terminal 3 pin accessory and then insert the terminal into the power terminal jack on the Driver Use AWG18 power source cable in profile over 0 75mm 4 8 Speed setting mode Speed controlled by external DC voltage EXT INT SP External speed Rs 1KQ 1 4W External DC power vol
8. erial is recyclable and reusable e If disposing of used product please recycle by type as per waste disposal procedures X The product is subject to design modification for performance improvement without prior notice For more details please contact with your local seller TRZY troy ENTERPRISE CO LTD Professional manufacturer Website www troy com tw f Management System ISO 14001 2004 E mail sales troy com tw fas ISO 9001 2008 TEL 886 2 2999 4500 WW CU Com ID 0910099275 COPYRIGHT 2011 TROY ENTERPRISE CO LTD DBSII WO V05E
9. eter resistor value 20KQ 16 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TRZY 5 lnstallation of Driver 5 1Installation 1 Horizontal installation lt Step 1 gt lt Step 2 gt Plate Locking the mounting bracket Plate Fit the Driver into the groove of on the plate by using 2screws mounting plate Mounted with 2 SCreWws 2 Vertical installation lt Step 1 gt Remove the middle 2 screws of Driver Vertically fit the driver into the groove of the mounting base Then re mount the 2 removed screws lt Step 2 gt Lock the mounting base onto the mounting plate by using 4 screws Note lt The real dimension please refer to the P12 Dimension 5 2Installation condition Install and use the Driver Motor Gearhead in the environment described as the following X Indoor without direct sun light exposure or the place that is well ventilated and easy for heat radiation Don t not expose to the sunlight directly Ambient temperature DriverO 6 40 Ayvdid freezing Motor0 C 50 Avdid freezing Ambient humidity Below 85 Avoid condensation X The place that will not be affected by water oil corrosive and flammable gas or dust 17 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TRYY X The place that will not affected by continuous vibration 1 When the Driver is installed in an enclosed place or a place where a heating source exists nearby please watch out for the tempe
10. fying the content of package Round type Pinion type gt Note The pinion type has to attached with GEARHEAD then it can install signal insulated cable For speed potentiometer 2 2 Verifying the product name and spec elf you purchased is the Round type please check the combination as below Voltage spec Motor model 20W 6B020S D DBD020 D 6B040S D DBD040 D DC23 26V 9B060S D DBD060 D 9B100S D DBD100 D 2 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TRZY elf you purchased is the Pinion type please check the combination as below Voltage spec Motor model Name of Gearhead 6B020P D mon een 40W DO23 26V 6B040P D DBD040 D gps 60W 9B060PD D DBD060 D an 9B100PD D DBD100 D X Note If you purchased is the Pinion type please attach with the GEARHEAD 3 Function of Driver parts DC power input ALARM indicator Power indicator Internal speed potentiometer Acceleration Deceleration time potentiometer Motor connector Input output signal connector Driver panel Driver bottom 6 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TRAY Please insert the Motor cable Please input the power voltage DC24V 10 according to the specs of Driver DC power input connector r424 contact Please connect to the DC power terminal GND contact Please connect to the DC power terminal iD DC power is on the POWER
11. green light on the front panel will lit The protection function activated Motor will stop andthe ALARM red ALARM indicator light lit up A O contact output signal during Motor over load Driver low voltage cable broken Internal speed Operation speed setting speed regulation range0O 3000RPM potentiometer SS Slow start Acceleration time max 10 sec 0 3000RPM within no load X SD Slow down Deceleration time max 5 sec B3B000RPM 0RPM within no Acceleration Deceleration time potentiometer load Terminal No Name of functions Functions name 1 EXT INT Sp Internal external speed Input signal level L External speed setting switch setting Xx 2 l H lInternal speed setting STOP RUN Stop Start Input signal level L gt Start H Stop 3 BRAKE Instantaneous stop Input signal level L Brake stop H Input output signal 4 CW CCW Clockwise Counterclock Input signal level L_ Counterclockwise connector Im Tim rotation H Clockwise rotation 5 A R ALARM release Alarm reset input Negative trigger S O Operation speed signal Used when monitoring the rate of deg rotation 7 AO ALARM signal The signal is output when Motor overload Driver low voltage cable broken and Motor will stop naturally 3 7 DBSII WO V05E rotation pulse signals output 12Pulse DBS Series Brushless DC Motor Driver User s Manual TRYY Functions Setting Motor speed by connected External speed VR H M
12. iver Circuit specs of input surface Circuit specs of output surface 1 Photocoupler interface circuit and the 1 Open collector circuit output mode which need power supplied by internal DC power external DC power voltage and the voltage value a e less DC 26V connected resistor Rs and keep 2 EXT INT SP STOP RUN BRAKE current value less 10mA CW CCW contact and acted mode in GO A O signal output via Signal output N C Normally closed switch or contact which can measured by voltmeter and Normally open switch the external DC voltage is the level during 3 A R contact acted mode is Push button normal the OV is the level during action switch triggered time continue more than Please refer to the wiring diagram 10ms after Alarm released then loose the External DC voltage switch DC 24V Rs 2 4kQ DC 5V Rs 4700 10 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TROY Description of input contact Description of output contact Signal Contact Bi Contact function Di Action Signal condition Action condition function Internal speed setting EXT INT SP External speed L Speed signal output setting Pulse signal and pulse speed is Stop operation S O Minus logical 1 6msec Motor output STOP RUN Start operation Slow Speed out 0 L Active L 12 pulses every stop rotation Natural stop Slow stop BRAKE Brake stop Clockwise rotation H SES l l l
13. rate the signal wires from the power cords and the Spacing should be over 30cm 2 When using the external velocity regulator VR or DC voltage for speed control please use the provided signal insulated cable 1 The Motor and the Driver should be connected with cables In Motor Driver connection case of long distance wiring Within 2m please use the optional extension cable to ensure proper wiring Input output signal cable 9 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TROY 2 Separate these wires from the power cords and the spacing should be over 30cm 1 Supply the drive with a separate AC power Do not share the power supply for those devices with radiating noise sources e g High frequency ultrasonic welder or thermo couple etc Power cable 2 For the F G connection on the Driver use the type 3 grounding short distance coarser diameter wires 3 Install a noise suppressor in front of the AC power input to shield off external noise interference 4 3 Signal inout and output Output circuit nput circuit Contact No Contact No 6 S O Speed Out 7 A O Alarm Out 1 EXT INT SP Ph 2 STOP RUN otocoupler 0 5 Resistor Rs 3 BRAKE Input d CW CCW contact 5 A R Alarm Reset Switch or P L C contact Internal DC power Photocoupler of External of Driver Internal of Driver External of Driver Internal of Dr
14. rature rise of the Driver It is recommended to use a fan for forced cooling and maintaining the temperature of the Driver at below 40 C so as to avoid excessive temperature inside the Driver and activation of the overheat protection function 2 Keep conductive objects cutting powders bolts and electrical wire chips etc from getting into the Driver 3 Installing multiple Drivers When you install and anchor multiple drives together be sure to keep a spacing over 20mm between each Driver and the Driver should have a spacing over 25mm from other peripherals DBSII WO V05E TRZY DBS Series Brushless DC Motor Driver User s Manual Unit mm 6 Dimension Model DBD020 D DBD040 D Weight 210g Model DBD060 D DBD100 D Weight 290g 32 9 32 5 40 p op Mounting screws I i Hecke i yyy O A oO Si OI z d i 0 TRAY 100 Knob SPEED CONTROL l 1 a oma e Potentiometer Dial plate Speed potentiometer panel diagram DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TRZY For environment protection paper saving and resources preservation please download the user s manual directly from TROY website http www troy com tw X Environmental Responsibility e TROY is always committed to environment protection All packaging mat
15. t ANd oufpout ee ence eee eeneaeeeees 10 d AOpe ratioN mode ccc cece cece ee eee ee eee cena seen eeneateeeeegaaeenees 12 d Alarm GDrotechon 13 4 6Driver operation control timing chat 14 4 7Connection of Motor and DC power 14 4 8Speed eettmg cece cece cece ence ee ee eee tence ee eeeegaeeeeenaateneeneeees 15 5 Installation Of Uver 0 cece cece eee eee e cece este nesses eaeeeeeeeeeeeeneas 17 D TINSTAN ATION 00 ccc cece cece cece eee eee e eee e eee eeeeeeeeeeeeeeesgaeeesaes 17 5 2installation CGondition 0 cece ccc eee ee cee e cece cess eens ee EN 17 OTM SIO EE 19 3 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TRYY 1 Specifictions 1 1Specs Round shaft 6B020S D 6B040S D 9B060S D 9B100S D Pinion shaft 6B020P D 6B040P D 9BO60PD D 9B100PD D W Voltage DC24V 10 Input ower Rated i 148A 3 65 437A 673A current Starting torque Kgcm Nm 0 8 0 08 1 6 0 16 2 5 0 25 4 0 4 Rated torque Kgcm Nm 0 65 0 065 1 4 0 14 2 0 2 3 3 0 33 Permissible inertia GD 4 904kgcm 9 799kgcm 11 576kgcm 21 316kgcm Speed regulation 250 3000 RPM 2 At 3000 RPM within no load rated load Speed beet To voltage 2 Power voltage variation DC24V 10 at 3000 RPM eExternal speed potentiometer Accessories variable resistor 20KQ elnternal speed potentiometer Internal external speed settin Speed control P P l P 9 selectable Controlled by DC voltage DCO 5V 1 mA Photocoupler input interface eRun stop
16. tage DCO 5V imA VR M Internal Note External DC power output must have to connect Rs resistor 1kQ 1 4W in series Please using the output insulating DC power supply with co output impedance External speed potentiometer VR Model DBVR 20kQ Variable resistor Multi speed control 3 step speed ch control Note 1 It is recommended to use 20K Q variable resistor for VR1 VR2 and VR3 But do not below 10K 2 The higher the resistance value is the higher the voltage and the faster the speed 15 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TRYY 3 If there required over 3 step speed control please contact our customer service depart External DC voltage Motor speed characteristics External DC voltage Motor speed characteristics 3500 3000 2500 2000 1500 Speed RPM 1000 500 0 O 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 5 0 External DC voltage V Speed potentiometer graduation Speed potentiometer graduation Motor speed characteristics 3500 3000 2500 2000 Speed RPM 1500 1000 900 0 Resistor 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Value kKQ 0 10 20 30 40 50 60 70 80 90 100 External speed potentiom
17. ted auto current off protection POWER led will extinguished If there is any ALARM conditions during Motor running please turn the Driver s POWER SW OFF then check the wiring load and power voltage After the ALARM conditions released then electrify and ALARM led extinguished If the ALARM led light up continued please contact with our local seller and ask for solution XI ALARM release 1 A R input contact keep at bel L condition 10ms then back to the H condition 2 Please turn the POWER SW OFF more than 5sec then input the power lt Over voltage power wrong connection of polarities Please check power voltage specs and wiring the turn the Drivers POWER SW off then input the power At this moment POWER led will lit up which means Driver back to the normal condition 13 DBSII WO V05E DBS Series Brushless DC Motor Driver User s Manual TROY 4 6 Driver operation control timing chart Instantaneous 2 steps speed switch DT EE CW CCW rotation ps sp Short time Brake at natural stop ieee output ee d bra RE IW rotation l ALARM output Motor i l CCW Counterclockwise st p naturally BRAKE SS Clockwise Counterclockwise _ rotation rotation nterval 0 5se ee Weess External speed setting Brake stop TE stop i ALARM output please Interval 2 return ia H level SORRU E Lon f z nternal speed setting level maint
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