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MELSEC-L CC-Link IE Field Network Head Module User`s Manual

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Contents

1. ner Set b No Name Description Details Set ti Y et timing Stores common information corresponding to the error code SDO ene There are three types of information that are stored The type of error common information can be identified by SD4 common information category code The values of common information category code stored in SD4 correspond to items 1 to 3 below 1 Module No SD6 Number Meaning SD5 Slot No 1 2 SD6 I O No 3 SD7 SD8 SD7 SD9 SD10 SD11 Empty A SD12 SD13 SD14 SD8 SD15 1 The slot number is defined as follows Slot No This value identifies the connected module SD9 The module connected to the right of the head module is considered Slot No 0 and the rest of the modules are numbered incrementally in series 2 Ifthe slot number does not exist in the module No FFH is stored 3 When FFFFH is stored in SD6 I O No it means that the I O No could not be SD10 Commoner Gaminon amor identiga in I O Assignment of PLC Parameter In this case the error location is S identified in SD5 information information i On error 2 File name drive name Number Meaning Example File name SD11 SD5 Drive ABCDEFGH IJK SD6 b15 to b8 b7 to bO 42H B 41H A SD7 File name 44n D 43 C SD8 ASCII code 8 characters 46n F 45H E SD9 48H H 47H G SD10 Extension
2. sonsouBeiq Bunes z 6 15 9 3 Diagnostic Screen This section describes items displayed in the CC IE Field Diagnostics dialog box 1 Displayed items CC IE Field Diagnostics Legend Data link unperfor i A The network configuration diagram can not be displayed when connected to an intelligent device station Operation Test 4 TENENTEM Check the transient communication route from the connected station to the destination station IPC ication Test Check the communication route whether you can reach IP Communication Test communication target station from the specified station Cable Test Check the cable status between the connected station and the destination station Start or stop the network data link View reserved station numbers and temporarily enable Function Enable reserved stations Enable Disable View station numbers set to ignore errors and temporarily Ignore Station Errors ignore station errors Monite CPU status of the selected station can be checked by starting aren zm system monitor of the selected station Change the operation state run reset stop etc of the EXIRET selected station CD e vive MAC Address IHE Module Error PORT1 Cable Disconnected PORT2 Cable Disconnected Close Monitor Status Item Start Monitor button Stop Monitor button Description Starts monitoring of CC Link IE Field Network diag
3. 80 Manual page organization 13 Master station 0 2 eee 14 Master local module llle sss 14 Maximum station to station distance Maximum Ethernet cable length 48 Mode isha i raoe ou tt a Sou yaq gs 51 MODE LED era daeg oe gadia eae age 20 Module Error History Collection Intelligent Function Module 54 Modules unit that cannot be connected 34 Monitoring test 0 eee 27 Mounting the modules on a DIN rail 38 Network module llli sn 14 Network No 2 2 0 00 cece ee eee eee 25 51 Network parameters 200000 eee 60 Number of device points 26 Number of I O points llle sss 26 Operation mode setting for a hardware error 27 Operation Setting lllllllsss 55 Operation Test llle 77 Output mode setting forerror 27 Output status for each status 68 pA ok utt ei beaten A abhi Tent OA de SSG 21 P245 ru adit cud ue ad be 21 Packing list 5 prani pn att nte ees akan eee 16 Parameter setting 00000 eee eee 49 Partinamess ied bee see hea te 20 Password authentication 115 Performance specifications 25 Periodic inspection 2000000 eee 81 PLC Name 22 eee s dn 4 52 PLC Operation Mode at H W Error 59 PLC parameters llle 50 PEG RAS S6
4. By online operation of the master station set the network or station number of the head module By online operation of the master station set the network number or station number of the head module within the specified range D72AH Out of range station No Network No 1 to 239 Station No 1 to 120 D783H and D784H D800H Transient data request error Head module failure The read request by the CC Link IE Field Network diagnostics of the programming tool is incorrect Close the CC IE Field Diagnostics window and request it again Check the read request data at the request station and retry the operation A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative D806H D814H Receive queue full Head module failure Reduce the frequency of transient transmission and retry the operation Check if the cables and the switching hub are connected properly A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please
5. APPENDICES 4 Cables used for the modules connected to the head module Use shielded cables for the cables which are connected to the I O modules and may be extended out of the control panel If a shielded cable is not used or not grounded correctly the noise immunity will not meet the specified value a Grounding the shield of the shielded cable Ground the shield of the shielded cable as close to the module as possible so that the grounded cable will not be affected by electromagnetic induction from ungrounded cables Ground the exposed shield section to large area on the control panel A clamp fitting can be used as shown in below In this case apply a cover on the painted inner wall surface of the control panel which comes in contact with the fitting Clamp fitting Paint mask Shielded cable Point Grounding with a vinyl coated wire soldered onto the shielded section of the shielded cable as shown below is not recommended Doing so will raise the high frequency impedance resulting in loss of the shielding effect Shielded cable d Vinyl coated wire Solderless terminal b Grounding the twisted pair cable Always use shielded twisted pair cables for connection to 10BASE T and 100BASE TX connectors For the shielded twisted pair cable strip a part of the jacket as shown below and ground the exposed shield section to the ground as much as possible xm d Shielded twisted pair cable Shi
6. APPENDICES e Connectors for external devices When using connectors for external devices with any of the following modules take the noise reduction measures described below High speed counter module Positioning module Wiring example when using shielded cables The following figure shows the example of wiring using AGCON1 for noise reduction Connector A6CON1 Shielded External I O devices QD72P3C3 Ground the FG wire of 2 mm or more at the The length between the connector shortest length Securely provide grounding and the shielded cables shouldbe 9 the QD72P3C3 side to the control panel the shortest possible Example of processing for a shielded cable To protect the wires cover the connector pins Take off the insulating tube of each shield and with the heat shrinkable insulation tubes electrically connect the shields of the cables Exposing the wires may cause a malfunction with conductive tapes by the affect of static electricity Cover the conductive part with insulating tape Solder the shield of any of the shielded cables to the FG wire 139 eAgoalig OWA 24 uir eouegrduio2 104 sjuewauinbey 1 6 xipueddy seAnoeJiq eBeyoA o1 pue OWA 6 xipueddy Wiring example when using a duct Example of a problem and its solution
7. Parameter gt PLC Parameter gt PLC System CC Link IE Field Communication Head Parameter Setting Communication Head Setting PLC Name LC RAS Operation Setting 1 O Assignment Remote Reset Iv allow Print Window Print Window Preview Acknowledge XY Assignment Default zh Cancel The following table shows a setting item Items other than Remote Reset cannot be set to the head module Item Description Setting range Selected not selected Default Selected Remote Reset Allow Select whether to allow GX Works2 to perform remote reset to the head module 1 The default differs from that of the CPU module Note that when remote reset is performed to all stations 53 SIOJOWEIEY Odd IL 4 PLC RAS Set parameters for the RAS function XW Project window lt gt Parameter gt PLC Parameter gt PLC RAS CC Link IE Field Communication Head Parameter Setting Communication Head Setting PLC Name PLC System Operation Setting I O Assignment m Module Error History Collection Intelligent Function Module IV Collection of intelligent function module error histories is valid Selecting this enables intelligent Function modules errors to be browsed in the Error History window of the system monitor Print Window Print Window Preview Acknowledge XY Assignment Default Check Cancel The following table shows a setting item Items other than Mo
8. The following shows system configuration using a head module I O modules or intelligent function Power supply module Head module modules END cover LUT2GFIS T2 RUN MODE SD ERR REM DLINK RD LERR STATION S 1 POWER INPUT Loo 220 vic PANY B 100 x10 x1 50 60Hz 130VA OUTPUT SVDC 5A eccco0e eecccce eccccce For power supply modules refer to the following 1 MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection For I O modules and intelligent function modules refer to the manual for the relevant modules Point The MELSEC L series CPU module cannot be connected to a system using a head module uoneJnBiuo uiejs AS ejhpojw peeH L S 33 5 2 Applicable Systems 1 Connectable modules and the number of modules a Connectable modules MELSEC L series modules can be connected to the head module However there are some modules that can be connected with restrictions or that can be connected but cannot be used b Number of modules The number of I O modules and intelligent function modules that can be connected is 10 in total 12 1 The number of modules is exclusive of the number of power supply modules and END covers 2 For some intelligent function modules one module occupies a space by two modules For the occupied space refer to the user s manual for the module used before configuring a system Some modules ha
9. Transfer between the devices in the head module is stopped Flashing The master station is in the STOP status Transfer between the devices in the head module is continued Accepting remote STOP request The head module has stopped due to an error except a watchdog timer error Off A hardware failure or a watchdog timer error has occurred MODE LED Indicates the mode On Online mode Flashing Test mode Off Offline mode 1 REM LED Indicates the operating status of the own station On Operating normally Flashing Has not been reset after writing to PLC Or forced input output registration is in progress Off The initial data are being processed or an error has occurred in the own station D LINK LED Indicates the status of the data link On Data link in operation cyclic transmission in progress Flashing Data link in operation cyclic transmission stopped Off Data link not in operation disconnected or the module is in offline mode SD LED Indicates the send status of data On Sending data Off Data not sent RD LED Indicates the reception status of data On Receiving data Off Data not received 20 CHAPTER 2 PART NAMES No Name ERR LED Description Indicates the error status of the head module The error details can be confirmed in CC Link IE Field Network diagnostics gt Page 73 CHAPTER 9 An error has occurred in the head module Off Working normally L ERR LED
10. APPENDICES 107 Appendix 1 External Input Output Forced On Off 0 0 0 0 eens 107 Appendix 2 File Password 32 0 eral 110 Appendix 2 1 Setting file passwords 0 ee eee 111 Appendix 2 2 Password authentication 22s 115 Appendix 3 END COVers esce e gence prety e e P WR dee dear a qe depen ean Iu 117 Appendix 4 Link Special Relay SB List liiiiiiiieelsesle ees 118 Appendix 5 Link Special Register SW List 0 0 0 0 ccc eee eee 119 Appendix 6 Special Relay SM List 0 0 0 0 0c cc ras 122 Appendix 7 Special Register SD List nannaa eens 125 Appendix 8 Access and Attribute Codes 1 2 0 00 62 c en 133 Appendix 9 EMC and Low Voltage Directives 0 0 0000 000 c ect eee 134 Appendix 9 1 Requirements for Compliance with the EMC Directive lll 134 Appendix 9 2 Requirements to Compliance with the Low Voltage Directive 144 11 12 Appendix 10 General Safety Requirements n annua 00 0 ccc cece teens 146 Appendix 11 Calculating Heating Value of Programmable Controller 0 147 Appendix 11 1 Calculating the average power consumption llle 147 Appendix 12 Processing Time 00 00 cece ttt nett teens 149 Appendix 13 New Function and Improved Function 0 0 0c e cence ees 150 Appendix 14 Checking Serial Number and Function Version 000000 cee eens 150 Appendix 15 External Dimensi
11. Operation REX Performs remote operation RUN STOP and RESET operations to the head module button Page 79 Section 9 7 7 9 4 Communication Test Communication test checks if transient transmission data is properly routed from the own station to the communication target For test method refer to the following Relevant master local module user s manual Ro qu C necesites ees Rr y vert zxtewszonaton can roter nhan corneas to an tol coa st FORT Cabe Dione 9 5 Cable Test Cable test checks if an Ethernet cable is properly connected Only an Ethernet cable connected to the PORT1 or PORT 2 of the target station is tested For test method refer to the following I Relevant master local module user s manual 78 CHAPTER 9 CC LINK IE FIELD NETWORK DIAGNOSTICS 9 6 System Monitor The System Monitor dialog box can be displayed In the dialog box errors that occur in a module other than the head module can also be checked For system monitor refer to 5 Page 87 Section 11 3 9 7 Remote Operation Remote operation RUN STOP and RESET operations can be performed from GX Works2 to the head module Connect GX Works2 to the head module Remote Operation f Connection Channel List Start CC Link IE Field Network diagnostics from the menu Connection Inte
12. Pollution level 2 is when only non conductive pollution occurs A temporary conductivity caused by condensing must be expected occasionally Point To make the programmable controller comply with the EMC and Low Voltage Directives refer to gt Page 146 Appendix 10 24 CHAPTER 3 SPECIFICATIONS 3 2 Performance Specifications For the specifications of the entire CC Link IE Field Network refer to the user s manual for the master local module used Item Specifications CC Link IE Field Network RWw 1024 points 2KB Maximum link points RWr 1024 points 2KB per station RX 2048 points 256 bytes RY 2048 points 256 bytes Station type Intelligent device station Station No 1 to 120 Network No 1 to 239 Ethernet Communication speed 1Gbps Network topology Line topology star topology Coexistence of both line topology and star topology is possible ring topology An Ethernet cable that meets the 1000BASE T standard Category 5e or higher double shielded Connection cable STP straight cable Q User s manual for the master local module used Maximum station to station distance 100m max ANSI TIA EIA 568 B complies with Category 5e gt Page 48 Section 6 5 3 5 Line topology 12000m when connecting 1 master station and 120 slave stations Overall cable distance Star topology Depends on the system configuration Ring topology 12100m when connected to
13. Requests from the master or local station to the head module are made with dedicated instructions Q User s manual for the master local module used Specifies whether to clear or hold the output to each module when a stop error or a data link error occurs in the head module Manual for the master local module Page 59 Section 7 1 6 Operation mode setting for a hardware error Specifies whether to stop the auto refresh of the head module or not when a hardware error occurs when the head module detects SP UNIT DOWN in the intelligent function module Page 59 Section 7 1 6 File Password 32 A read password and a write password can be set to files stored in the head module Page 110 Appendix 2 Remote password Prevents unauthorized access from external devices using a serial communication module connected to the head module Page 61 Section 7 3 Diagnostics Diagnostics of the head module and connected modules can be performed using GX Works2 Page 73 CHAPTER 9 Page 82 Section 11 2 System error history The history of errors that occurred in the head module and intelligent function modules can be confirmed on a single screen Page 87 Section 11 3 Remote RUN STOP Changes the status of the head module to RUN or STOP without using the Switch Page 79 Section 9 7 Remote RESET Resets the head module when it is in the STOP status without using the switch Page 79
14. SB value to link register W Setting for Forwarding Parameter between Devices Transfer From Transfer To Sat End Dev Name s i d Tenet f e 1000 uev Tenefera v E o0 oos Transfer 1 Transfers the values in SB1040 to SB11FF to W1104 to W111F Transfer 2 Transfers the value in W0000 to SB1000 to SB100F Operation of the head module Transfer From Start 1040 LFF Transfer To Transfer 1 q i Transfer 1104H Device E o3 4 i l name Device name SB Transfer 2 1 i Transfer 1 1 Device t2 i name Mmm Device 1000H name l 1 SB CHAPTER 7 PARAMETER SETTING 6 I O Assignment Set connection status of each module XW Project window lt gt Parameter gt PLC Parameter gt I O Assignment CC Link IE Field Communication Head Parameter Setting Communication Head Setting PLC Name PLC System PLC RAS Operation Setting I O Assignment o Slot T Model Name Points Start XY 4 _ Switch Setting Communication Head Communication Head LJ72GF15 T2 9 Intelligent L60DA4 16Points 0000 Detailed Setting 0010 1 2 jitt 1 Input LX40C6 16Points 3 zx 2 Output LY10R2 16Points 0020 4 x 3 Intelligent L60AD4 16Points 0030 5 6 7 4 5 6 6 I 4 4 4 4 Assigning the I O address is not necessary as the CPU d
15. SW1DNC CCIEF B lt SH 080980ENG 13JZ58 gt 2 Operating manual Specifications procedures before operation system configuration settings functions programming and troubleshooting of the CC Link IE Field Network interface board Manual name lt manual number model code gt Description GX Works2 Version1 Operating Manual Common lt SH 080779ENG 13JU63 gt System configuration parameter settings and online operations common to Simple project and Structured project of GX Works2 CONTENTS SAE ERYGRREGAWMIONS diese IE rr cM Tr vq pM 1 9 INID BIG NS EIU SEIEOISIEEIPRODUCITMT 7 INFER DW GTIOIN A eect seer tm EN E NE a RR TUNE MNT Re AM ee ge 8 REBEVANT MANU AES sy esce T CTI RE pM E C Ed DRM Cou A AA 9 MANUAISPAGEXORGANIZATIGONEZE EE EAR EUREN ene RR MS d hg 13 TERMS ate Ok E noU ep C Aem Lona AAA ie eu FW Vat red WN Bs eta quse FM 14 PACKINGS Teton ener a te her as ee Aug ea tig ee Ae Pay eg ENCE Sg eae hg ROE T Wee ON Re A PEINE TRI 16 CHAPTER 1 HEAD MODULE 17 CHAPTER 2 PART NAMES 20 CHAPTER 3 SPECIFICATIONS 24 3 1 G neral Specifications rr eee be ios ee eee ee GR eda EA GR LE LE 24 3 2 Performance Specifications 0 0 0 teen eens 25 3 3 Runction Listin t527 ities ces ote ee otis een vie ela Pate ed WE Ru AA Rs 27 CHAPTER 4 PROCEDURES BEFORE OPERATION 28 44 Initial Start p Proced re kay rhe dur Oa OR DE d e on 28 4 2 Procedure for Changing the Head
16. SW1FFF modules master local modules the data link status of CC Link can be checked 4817 MS Ja siBey eroeds Ju s xipueddy 121 Appendix 6 Special Relay SM List The special relay SM is an internal relay whose application is fixed in the programmable controller However it can be turned ON OFF as needed to control the head module The following table shows how to read the special relay list Item Description No Special relay number Name Special relay name Description Contents of special relay Details Detailed description of special relay Set side and set timing of special relay Set by S Set by system U Set by the user via network or by test operation of GX Works2 S U Set by both system and user Set b Set timing Set timing as The following shows the set timing when the special relay is set by system Initial Set during initial processing after power on or reset Status change Set when the operating status is changed On error Set if an error occurs Write Set when data is written to the module Point P Do not change the value of any special relay set by the system using test operation etc Doing so may result in system down or communication failure 122 1 Diagnostic information APPENDICES No SMO Name Diagnostic error Description OFF No error ON Error occurs Details Turns ON if the d
17. l Wiring duct Relay A CY Drive Drive A unit unit A panel OLY The drive units are placed WA Programmable p M 9 ioil near the noise source The Noise source M c ducc connection cable between M the programmable controller Power system EELLLLLLLLLII and drive units is too long etc j f EIE A Lh Modified Wiring duct Control panel Noise source Power system etc The programmable controller and drive units are placed closely The connection cable between them is located separately from the power line and is as short as possible In this example the cables are connected without using the duct f I O signal lines and other communication cables For the following cables if pulled out of the control panel always ground the shield section of these lines and cables in the same manner described in a O signal lines including a common line g Power cables for external power supply terminal As an external power supply for the following modules use a CE marked AC DC power supply with a reinforced insulation or a double insulation Keep the length of the power cable connected to the external power supply terminal to 30m or less Analog digital converter module Digital analog converter module Analog input output module High speed counter module Positioning module Temperature control module 5 External power supply Use a
18. points fixed to 0 SD287 Device For extension SD288 assignment Number of points assigned for B This register stores the number of B for extension points fixed to 0 SD289 For extension Number of points SD290 This register stores the number of X points fixed to 8192 assigned for X Number of points i SD291 This register stores the number of Y points fixed to 8192 assigned for Y Number of points SD292 e This register stores the number of M points fixed to 0 assigned for M Number of points j SD293 This register stores the number of L points fixed to 0 assigned for L Number of points y SD294 This register stores the number of B points fixed to 0 assigned for B Number of points i SD295 This register stores the number of F points fixed to 0 assigned for F S Number of poi Initial SD296 M aps This register stores the number of SB points fixed to 8192 assigned for SB Devi Number of poi SD297 ives pay S PIER This register stores the number of V points fixed to 0 assignment 1 assigned for V Number of points f SD298 This register stores the number of S points fixed to 0 assigned for S Number of points gt b SD299 This register stores the number of T points fixed to O assigned for T Number of points A k SD300 This register stores the number of ST points fixed to 0 assigned for ST Number of points A SD301 This register stor
19. 1 By GX Works2 1 Whenever an online operation requiring password Disable Password authentication is executed the Disable Password dialog box appears Disable passwords for data in the programmable controller Target Data Click the Setting button Parameter PARAM Registered 2 Entera password in the Input Disable Password Input Disable Password dialog box Disable password for the selected file Disable Condition Disable Password Read Protection Xolkololololotolelotololotololololoelololole Explanation of Registration Conditions Registration Conditions Read protection Write protection Read protection write protection valid Characters Use 4 to 32 single byte characters numeric characters alphabets A Z and a z single byte blanks and s 958 8 Y Ir Passwords are case sensitive Cancel ZE puomssed 94 Z xipueddy uoneonueuine piomssed z z xipueddy Point The entered password is valid until the project is closed 115 116 2 By the MC protocol To access a password protected file from the outside by using the MC protocol the request message format of the MC protocol must be changed and a command must be specified for the file password 32 za Append Keyword at the end of the request message and set a password in that area N Authenticate the password using the password set to Keyword 3 For the co
20. 4 2E pt aed SD12 SD11 ASCII code 3 characters ABR K ARR SD12 Pa SD13 o SD14 Empty 9 SD15 Ei SD13 r N 3 Time Set value Qo o Number Meaning S SD5 Time 14s units 0 to 9994s EN SD6 Time 1ms units 0 to 65535ms ps SD14 SD7 amp SD8 o SD9 2 SD10 TA n SD11 Empty is SD12 r SD13 o SD15 SD14 m SD15 4 For the names of extensions refer to the table below on this page 4 The names of the extensions are shown in the table below SD SDr Extension File Type Upper 8 bits Lower 8 bits Upper 8 bits Name 51H 50H 41H QPA Parameter 51H 44H 49H QDI Initial device value 127 Set by No Name Description Details e Set timing Stores individual information corresponding to the error code SDO There are six types of information that are stored SD16 The type of error individual information can be identified by SD4 individual information category code The values of individual information category code stored in SD4 correspond to items 1 to 6 below 1 Empty 2 File name drive name Example File name SD17 Number Meaning ABCDEFGH IJK SD16 Drive b15 to b8 b7 to b0 SD17 42H B 41H A SD18 File name 44H D 43H C SD19 ASCII co
21. 6 2 3 Replace the head module Cable connection Connect Ethernet cables to the head module and power it on e Page 45 Section 6 5 Station No setting Set a unique station No for the head module so that duplication will not be detected in CC Link IE Field Network diagnostics from the master station c Page 32 Section 4 2 3 Parameter setting c Page 49 CHAPTER 7 Change the connection destination of GX Works2 to the head module Page 63 CHAPTER 8 and set the network No station No and the parameter of each module v To the next page CHAPTER 4 PROCEDURES BEFORE OPERATION Check box C Setting the head module into RUN status Page 20 CHAPTER 2 Set the switch of the head module to RUN Temporary error invalid station cancel and link start User s manual for the master local Cancel the temporary error invalid station setting on the master station module used and start the link Network diagnostics L By CC Link IE Field Network diagnostics check if communication is normal Ec Page 73 CHAPTER 9 2 Precautions a Setting a station number from the master station using the CC Link IE Field Network diagnostics The network number will be the same as that of the master station The network number and the station number can be checked by Station No set for diagnostics SWO04E and SWOOA4F When a network number and a station number are set in the Communication Head Setting
22. CE marked external power supply with a reinforced insulation or a double insulation and ground the FG terminals External power supply used for the tests conducted by Mitsubishi TDK Lambda DLP 120 24 1 IDEC PS5R SF24 140 APPENDICES 6 Power supply module Always ground the LG and FG terminals after shunting them Use a CE marked external power supply with a reinforced insulation or a double insulation to supply 22VDC to the L63SP 7 VO modules Install the DC power in the same control panel with the modules When a cable for the DC power is installed extending outside the control panel use a shielded cable A cable for the DC power must be 30m or less in length When the number of relay operations is more than 5 times per minute take measures such as using a surge suppressor 8 High speed counter module Install the DC power in the same control panel with the modules When a cable for the DC power is installed extending outside the control panel use a shielded cable Keep the length of cables connected to external devices to 30m or less 9 Positioning module Install the DC power in the same control panel with the modules 10 Temperature control module Install the DC power in the same control panel with the modules 11 CC Link module To ground the Ver 1 10 compatible CC Link dedicated cable refer to gt Page 138 Appendix 9 1 4 c Each power line connecting to the external powe
23. DIN rail tighten DIN rail mounting screws obtained by user within 30mm away from the both edges of the DIN rail and at 200mm interval between the screws DIN rail DIN rail mounting screw obtained by user 30mm 30mm or less ld P pa P M P gt I or less gt P 200mm or less 40 CHAPTER 6 INSTALLATION AND WIRING 6 2 3 Changing modules on a DIN rail This section describes a procedure for changing modules on a DIN rail by sliding them rightward Remove the mounted terminal block and disconnect the connectors beforehand 5 Remove the DIN rail stopper on the right edge Pull down DIN rail hooks on the back of the modules Pull down the DIN rail hooks on the module to be changed and the module on its right until you hear them click If the hooks are beyond the reach use a tool such as a driver Release the module joint levers on the modules Slide the module joint levers on the module to be changed and on the module on the right of the changed module toward the front side of the module until they click Disconnect the modules by sliding them individually Change the modules 41 e1 NIG uo sajnpow BuibueyD e z 9 uonejejsu z 9 42 6 Slide the modules and plug the connectors 7 Lock the module joint levers Slide the levers toward the back side of the module until they click 8 Lock the DIN rail hooks and attach the DIN rail stopper C Pag
24. Does Ethernet cables normally operate Check if 1000BASE T compliant Ethernet cables are used Page 25 Section 3 2 Check if the station to station distance is 100m or less gt Page 48 Section 6 5 3 Check if the Ethernet cables are not disconnected Are the switching hub and other stations connected to the head module normal Check if the switching hub and other stations are powered on Does the switching hub normally operate Check if a 1000BASE T compliant switching hub is used LL Relevant master local module user s manual Isn t the station number of the head module duplicated with any of other stations Change the duplicated station number Does the network No of the head module match the number of the connected network Change the network No of the head module to the number of the connected network If the above actions do not solve the problem perform the following tests on the head module to check for an error e Unit test 7 5 Page 43 Section 6 4 Cable test 7 5 Page 78 Section 9 5 6 When the D LINK LED is flashing Check item Action Are the STATION NO LEDs of the head module correctly showing the station number specified in Network Configuration Setting of the master station Have the station number of the actual head module and the one specified in Network Configuration Setting of the master station matched In GX Works2 format the PLC m
25. Error code Error and cause Action 1401 SP UNIT DOWN In the initial processing no response is returned from the intelligent function module The buffer memory size of the intelligent function module is abnormal No response is returned from the intelligent function module When the error occurs the start I O number of the corresponding intelligent function module is stored in the common information area WSupplementary information Common information Module No Slot No Individual information WiDiagnostic timing When powered on reset or accessing an intelligent function module Reset the head module If this error occurs again the hardware of the head module I O module intelligent function module or END cover may be faulty Please consult your local Mitsubishi representative 1403 SP UNIT DOWN No response is returned from the intelligent function module An error occurred in an intelligent function module was detected Any of the I O modules including intelligent function modules is being disconnected during its operation or was disconnected WSupplementary information Common information Module No Slot No Individual information WiDiagnostic timing Any time Reset the head module If this error occurs again the hardware of the head module I O module intelligent function module or END cover may be faulty Please consult your local Mitsub
26. Failure of the END cover was detected lWiSupplementary information 1720 Common information Individual information Replace the END cover Diagnostic timing Reset the head module When powered on or reset SYSTEM RST ERR If this error occurs again the hardware of the head module intelligent function Failure of the system bus was detected module or END cover may be faulty WSupplementary information Please consult your local Mitsubishi representative 1730 Common information Individual information EDiagnostic timing When powered on or reset NO END COVER There is no END cover Supplementary information 2030 Common information Install an END cover Individual information Check if the modules are correctly connected referring to the configuration of lWiDiagnostic timing the modules in the System Monitor dialog box When powered on or reset Reset the head module NO END COVER There is no END cover If this error occurs again the hardware of the head module I O module Supplementary information intelligent function module or END cover may be faulty 2031 Common information Please consult your local Mitsubishi representative Individual information WDiagnostic timing Any time UNIT BAD CONNECT The information is different from the I O module information at Read common information on the error using the programming tool check the the time of power on module corresponding t
27. G H External dimensions 26 153 Fail safe measures for head module failure 146 File password 32 202000 eee ee 27 110 Forced on off of external input output 27 F nctionlist ut vL CER IE 27 General safety requirements 146 General specifications llle 24 Grounding i uuu need bee o PRA ee TERES E 47 Head module 0 0 eee ees 14 17 Head module system configuration 33 I O Assignment llli cee ee eee 59 I O Response Time llle 59 Initial setting 2 4nd hire PAPRSMC UI 26 Installation llli 36 Installation and wiring sss 35 Installation environment l l 35 Installation position llle 35 Intelligent device station less 14 Intelligent function module parameters 62 Internal current consumption 5VDC 26 Interval between DIN rail mounting screws 40 I ERAEED Zune eue 21 LERR LED imitenda ada Saa SUNL 21 Laying Ethernet cables 48 Link dedicated instruction 00 14 WINK device zan Mas heh eh ks he wees 14 EINK LED oaae oA oa ddan be ge tanh SIE 21 Link special register SW 15 Link special register SW list 119 Link special relay SB 0220005 15 Link special relay SB list 118 Local station is s sia dee a ee ee ia 14 Maintenance and inspection
28. INSTALLATION AND WIRING 6 5 2 Grounding Observe the following Provide independent grounding when possible Ground the FG and LG terminals to the protective ground conductor dedicated to the programmable controller If independent grounding cannot be provided employ 2 Shared grounding shown below Programmable Another Programmable Another Programmable Another controller equipment controller equipment controller equipment O Q Q Grounding Grounding 1 Independent grounding Best 2 Common grounding Good 3 Joint grounding Not allowed Use thick cables up to 2mm Bring the grounding point close to the programmable controller as much as possible so that the ground cable can be shortened BuipunouS z g 9 e npojy pee eu 0 Buu G9 47 6 5 3 Precautions This section describes wiring precautions 1 Laying Ethernet cables Place the Ethernet cable in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Do not touch the core of the connector of the cable or the module and protect it from dirt and dust If any oil from your hand or any dirt or dust sticks to the core it can increase transmission loss causing data link to fail Check the following s any Ethernet cable disconnected Does any Ethernet cable short Are the connectors securely connected
29. Indicates the received data status When this LED is on you can check the L ER LED for P1 or P2 to see on which port the error was detected The error details can be confirmed in CC Link IE Field Network diagnostics 7 Page 73 CHAPTER 9 This LED automatically turns off when the module has received normal data or does not perform loopback in ring topology The module has received abnormal data The module is performing loopback only the head module whose serial number first five digits is 12072 or later Off The module has received normal data The module does not perform loopback only the head module whose serial number first five digits is 12072 or later STATION NO Displays the station number of the head module Displays the station number Ex Station No 15 LIE 2 4 O 8 X100 X10 X1 10 5 2 15 Off The station number has not been set P1 LER PORT1 connector for CC Link IE Field Network RJ45 connector Connect an Ethernet cable 7 3 Page 45 Section 6 5 1 There is no restriction on the order of connecting the P1 and P2 connectors The module has received abnormal data The module is performing loopback only the head module whose serial number first five digits is 12072 or later LED The module has received normal data The module does not perform loopback only the head module w
30. Individual information WDiagnostic timing When powered on or reset Install an intelligent function module that supports the remote password function in the position specified with the I O number in the remote password setting 98 CHAPTER 11 TROUBLESHOOTING Error code Error and cause Action 5000 5001 WDT ERROR O refresh processing time exceeded 200ms Momentary power failure occurred frequently WSupplementary information Common information Time 200ms Individual information Time value actually measured WiDiagnostic timing Any time Modify the power supply system to prevent momentary power failure 9900 NETWORK ERROR A CC Link IE Field Network error has occurred WSupplementary information Common information Individual information WiDiagnostic timing Any time Check the detailed module failure by CC Link IE Field Network diagnostics and take action according to the display In the system error history of System Monitor confirm the error code of the network error detected at the time 99 SI 8POD JOA 9 44 2 3 Error code list 4000H to 4FFFH If an error occurs at communication request from a programming tool intelligent function module or network system the head module returns the error code any of 4000H to 4FFFH to the request source This error code is not stored in SDO because the error is not the one de
31. Network Configuration Setting of the master station Doing so will eliminate the need to change parameters for the master station at the time of the system expansion However increasing the number of points also increases the processing time 72 CHAPTER 9 CC LINK IE FIELD NETWORK DIAGNOSTICS CHAPTER 9 CC LINK IE FIELD NETWORK DIAGNOSTICS This section describes how to check error locations and error causes by the CC Link IE Field Network diagnostics of GX Works2 When GX Works2 is connected to the master station the entire network status can be monitored If an intelligent device station cannot be monitored due to cable disconnection or any other error directly connect GX Works2 to the head module This chapter describes a method for diagnosing the head module by directly connecting GX Works2 When GX Works2 is connected to the master station refer to the following 1 Relevant master local module user s manual 9 1 Diagnostic Items The following shows items that can be diagnosed by CC Link IE Field Network diagnostics when GX Works2 is connected to the head module CC IE Field Diagnostics Select Diagnostics Destination 1 Monitor status Module communication Head Module Network No 1 E z WE MATE l5 1 Stee mentor E i3 Ej Jp A The network configuration diagram can not be displayed when connected to an inteligent device station Operation Test Celected Station Communication Status Monit
32. Not Found ACIDC DOWN AC DC DOWN LINK PARA ERROR HEAD UNIT DOWN HEAD UNIT DOWN AC DC DOWN AC DC DOWN LINK PARA ERROR AC DC DOWN LINK PARA ERROR AC DC DOWN AC DC DOWN Unreaistration Error AC DC DOWN AC DC DOWN LINK PARA ERROR HEAD MODULE DOWN HEAD MODULE DOWN _Error Message Detail YearjMonth Day _ 2000 1 1 2000 1 1 2000 1 1 2000 1 1 2000 1 1 2010 1 15 2010 1 15 2000 1 1 2010 2010 1 2000 1 1 2000 1 1 2000 1 1 Error Clear Error Help Error History Clear History Error Jump Error Help r Status Icon Legends e Major Error A Moderate Error A User Specified Minor Error Start Monitor Create CSV File Close CHAPTER 9 CC LINK IE FIELD NETWORK DIAGNOSTICS 3 The head module status is displayed in Selected Station Communication Status Monitor LL Page 76 Section 9 3 If an error occurs a button indicating the error e g PORT2 cable Disconnected button is displayed Clicking the button allows checking of error details and corrective actions The status of the head module is displayed FONT ah oe Click 4 Various tests and operations can be performed from Operation Test and Selected Station Operation on the bottom left of the dialog box Page 78 Section 9 4 to Page 79 Section 9 7 Various tests and operations can be performed
33. Point Set parameters for the entire network the number of slave stations link device assignment reserved station specification and temporary error invalid station setting to the master station For details refer to the following Relevant master local module user s manual Routing parameters used for communications with other networks need not to be set to the head module Communications with other networks are performed according to routing parameters set to the master station 49 7 1 PLC Parameters This section describes the setting screens and the descriptions of PLC parameters Setting screen Description Parameter No Reference Communication Head Set parameters to connect the head module to a CC Link IE Field O01FO0u Page 51 Section 7 1 1 Setting Network PLC Name Set the label and comment of the head module 00004 00014 Page 52 Section 7 1 2 PLC System Set parameters for a system including the head module 1002u Page 53 Section 7 1 3 PLC RAS Set parameters for the RAS function 300Au Page 54 Section 7 1 4 Set parameters to transfer data stored in the following head module devices as cyclic data Link special relay SB Operation Setting Link special register SW 500Fx Page 55 Section 7 1 5 Special relay SM Special register SD Link register W 0400n I O Assignment Set connection status of each module 0403H to 0405n Page 59 Secti
34. Product Information List screen of GX Works2 may differ from that on the rating plate or on the front of the module The serial number on the rating plate or on the front of the module indicates the management information of the product The serial number displayed in the Product Information List of GX Works2 indicates the functional information of the product The functional information of the product is updated when a new function is added APPENDICES Appendix 15 External Dimensions 1 Head module LJ72GF15 T2 LJ72GF15 T2 RUN MODE SD ERR REM DLINK RD LERR 1 fa MITSUBISHI q MEISE 100 x10 x1 n Link IE LINK LINK 90 DIN rail center 50 Unit mm 2 END cover L6EC Suoisuauuig eUJe xXy G xipueddy Unit mm 153 INDEX A Accessicode Bas eod Meda ded PIN eS ds 133 Applicable DIN rail model IEC 60715 40 Applicable systems llllllllen 34 Attribute code 000000 0c eee eee 133 Auto refreshii i acae boe RAE APA TES A aed 26 B Bending radius of the Ethernet cable 48 C Cable test i eese Lie ee ade Rad RR 78 Calculating heating value of programmable controller LACORS D ett p utu cath ere ors dg aid aed acea Sa 147 Calculating the average power consumption 147 CC Link IE Field Network 14 CC Link IE Field Network diagnostics 73 Changing modules on a DI
35. S U Set by both system and user Set by Set timing Set timing The following shows the set timing when the special register is set by system Initial Set during initial processing after power on or reset Status change Set when the operating status is changed On error Set if an error occurs Switch change Set when the switch has changed Write Set when data is written to the module Point Do not change the value of any special register set by the system using operations such as device test Doing so may result in system down or communication failure 125 4817 AS 49 sIBey jeioeds 7 xipueddy 1 Diagnostic information No SDO Name Diagnostic error Description Diagnostic error code Details Stores the error code for the error that occurred during diagnostics This is the same data as the latest information in error history and system error history SD1 SD2 SD3 SD4 Clock time of diagnostic error occurrence Error information category Clock time of diagnostic error occurrence Error information category code Stores the year last 2 digits and month 2 digit BCD code the SDO data was updated b15 to b8b7 to bO Year 0 to 99 Month 1 to 12 Example January 2010 1001H The clock of the head module synchronizes with the clock of the master station Page 25 Section 3 2 Stores the date and
36. Section 9 7 Monitoring test Forced on off of external input output The status of the head module devices and the buffer memory of the intelligent function module can be monitored and current values can be changed in GX Works2 Use one of the following to monitor or change the current value Device buffer memory batch monitor Watch window Present value change The external input output of the head module can be forcibly turned on or off ysl uopoun4 GX Works2 operating manual Page 107 Appendix 1 Station number setting from master station A station number can be set for a head module from the CC Link IE Field Network diagnostics of the master station Page 30 Section 4 2 27 CHAPTER 4 PROCEDURES BEFORE OPERATION This chapter explains the procedures before operating the head module 4 1 Initial Start up Procedure The following is the start up procedure using the head module for the first time For start up examples refer to the User s manual for the master local module used Check box C System consideration Page 33 CHAPTER 5 Consider the system configuration and link device assignments Page 63 CHAPTER 8 Installation Page 35 Section 6 1 Install the power supply module head module I O module s intelligent Page 36 Section 6 2 function module s and an END cover Page 43 Section 6 3 E Perform unit tests on the head module and intelligent fu
37. The analog output status from the digital analog converter module and the analog I O module is determined by the setting of the analog output HOLD CLEAR function 1 MELSEC L Digital Analog Converter Module User s Manual MELSEC L Analog Input Output Module User s Manual The output Y status is determined by the Error Time Output Mode setting in the PLC Parameter dialog box gt Page 59 Section 7 1 6 The analog output status from the digital analog converter module and the analog I O module is determined by the setting of the analog output HOLD CLEAR function 7 MELSEC L Digital Analog Converter Module User s Manual 7 MELSEC L Analog Input Output Module User s Manual The output Y is held for 2 seconds after the module cannot be communicated with the master station due to a cause such as disconnection of the Ethernet cable The output Y status after disconnection is determined by the Error Time Output Mode setting in the PLC Parameter dialog box 5 Page 59 Section 7 1 6 Cyclic RUN Operating normally transmission in progress Cyclic RUN Operating normally transmission stopped RUN Operating normally Disconnected The output Y status is determined by the Error Time Output Mode setting in the PLC Parameter dialog box gt Page 59 Section 7 1 6 Error The analog output status from the digital analog converter module and the analog I O module is determined by the setting of the a
38. error conditions causes and actions of the error codes 1 to 10000 The Supplementary information in the Error and cause column can be confirmed by any of the following PLC Diagnostics in GX Works2 Common error information SD5 to SD15 Individual error information SD16 to SD26 Error code Error and cause Action 1000 1001 1002 1003 1004 1005 1006 1009 1035 HEAD UNIT DOWN The head module is running away or faulty Malfunction due to noise Hardware failure Supplementary information Common information Individual information WDiagnostic timing Any time Take action against noise and reset the module If this error occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative 1090 1101 1102 1103 1104 HEAD UNIT DOWN The head module is running away or faulty Malfunction due to noise Hardware failure Supplementary information Common information Individual information Breakdown information WiDiagnostic timing Any time RAM ERROR The RAM built in the head module is faulty WSupplementary information Common information Individual information WiDiagnostic timing When powered on or reset Take action against noise and reset the module If this error occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representat
39. levers toward the front side of the module until Release L lt i they click 2 Insert the connector of the power supply module into that of the head module so that they are securely engaged D D NN 3 Og ge a 3 To lock the module joint levers amp S Q Slide the levers toward the back side of the module until E they click amp B Make sure that the modules are securely connected 2 Disconnecting modules Disconnect the modules by reversing the procedure above Point 0 Failure to securely lock the module joint levers until they click may cause malfunction failure or drop of the module The metal on the back of the module may be at a high temperature immediately after the module is powered off Take care to prevent a burn at module disconnection 37 6 2 2 Mounting the modules on a DIN rail This section describes a procedure for mounting the modules on a DIN rail Point The following method of using a DIN rail stopper is for explanation purpose only Follow the instructions of the DIN rail stopper used to fix the modules 1 Mounting procedure 38 Pull down all DIN rail hooks on the back of the modules The levers should be pulled down until you hear them click Hang the upper tabs of the modules on a DIN rail and push the modules in position Lock the DIN rail hooks to the DIN rail to secure the modules in position Push each hook up until you hear
40. number at the request source and retry the transmission operation D2A6H Transient data request source No Correct the request source number at the request source and retry the error operation D2A7H and Header information error in transient Correct the header information at the request source and retry the D2A8H transmission operation D2A9u Target network No error in transient Correct the target network number at the request source and retry the transmission operation D2AAH Target station No error in transient Correct the target station number at the request source and retry the transmission operation D2ABH Request source network No error in Correct the network number of the request source at the request source and transient transmission retry the operation D2ACH Transient data request source No Correct the station number of the request source at the request source and error retry the operation Correct the number of data frame length at the request source and retry D2ADH Transient data length error the operation 3 The head module received transient data addressed to a different network Target station No error in transient z D2AEH Correct the network and target station numbers and retry the operation transmission Check if the routing parameters are correctly set 103 SI 8POD JOA QO LL Error code D2AFH Error Target station No error in transient transmission Act
41. of the head module on If the RUN LED is flashing or off perform the troubleshooting by the LEDs gt Page 89 Section 11 4 If the above actions do not solve the problem check the link device assignment of the master station and the refresh target device setting of refresh parameters for an error Relevant master local module user s manual 11 5 2 Transient transmission cannot be performed If transient transmissions are not executable with the target station check if the network number and station number of the head module are set 7 gt Page 51 Section 7 1 1 If network number and station number are set for the head module refer to the troubleshooting pages written for the master local module and take action QA Relevant master local module user s manual 92 CHAPTER 11 TROUBLESHOOTING 11 6 Error Code List This section describes error messages error conditions causes and actions for respective error codes of the head module Errors of the head module are classified by error codes as shown below Error code Classification Reference 1 to 10000 Errors of the head module Page 94 Section 11 6 1 4000H to 4FFFH Error codes returned to the request source at communications Page 100 Section 11 6 2 D000H to DFFFH Errors of the CC Link IE Field Network Page 100 Section 11 6 3 SI 8POD JOA QO LL 93 1 Error code list 1 to 10000 The following lists the error messages
42. off 91 When the RUN LED is flashing 89 When the RUN LED turned off 89 Wiring to the head module 45 Wiring to the power supply modules 43 155 REVISIONS The manual number is given on the bottom left of the back cover Print date Manual number Revision April 2010 SH NA 080919ENG A First edition September 2010 May 2011 November 2011 September 2012 February 2013 July 2013 SH NA 080919ENG B SH NA 080919ENG C SH NA 080919ENG D SH NA 080919ENG E SH NA 080919ENG F SH NA 080919ENG G Partial correction Chapter 2 Section 3 2 5 2 6 5 1 8 1 11 4 11 6 Appendix 5 11 Addition Appendix 12 Chapter change Appendix 12 13 Appendix 1314 Partial correction Section 3 2 4 2 5 2 8 1 8 2 11 6 Appendix 5 12 Addition Appendix 9 Chapter change Appendix 9 to 14 Appendix 10 to 15 Partial correction SAFETY PRECAUTIONS TERM Chapter 1 Section 3 1 3 2 6 2 1 6 2 3 6 5 1 7 4 8 1 8 2 11 6 Appendix 4 9 2 Partial correction Section 5 2 6 2 2 8 1 8 2 9 1 to 9 3 9 5 9 6 Appendix 7 9 1 Partial correction Section 5 2 8 1 Appendix 9 1 Japanese manual version SH 080918 H This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held r
43. tab in the PLC Parameter dialog box the parameter settings take priority When the station set in the Communication Head Setting tab is operating Operating station number status SBOO4F turns off When the station set by the CC Link IE Field Network diagnostics is operating Operating station number status SBOO4F turns on b Changing a station number from the master station using the CC Link IE Field Network diagnostics Use the following module and GX Works2 Master local module whose serial number first five digits is 13032 or later GX Works2 with Version 1 53F or later If using a master local module or GX Works2 not meeting the above condition perform the following operation with GX Works2 connected to the head module clear the station number and reset the head module s station number 1 Leave the Network No and Station No fields blank in the Communication Head Setting tab in the PLC Parameter dialog box gt Page 51 Section 7 1 1 Execute Format PLC Memory on the head module using GX Works2 3 Write PLC parameters to the head module Reset the head module or power off and on the module 31 jnpoy peeH eu BuiBueu 104 euynpeooJgd ZY 32 3 Example of changing the head module 1 N In GX Works2 read the parameters written in the head module into a GX Works2 project by selecting Read from PLC XW Online gt Read from PLC Connect GX Works2 to the master station and
44. the control after analog outputs are stabilized Installation Precautions NWARNING Shut off the external power supply all phases used in the system before mounting or removing a module Failure to do so may result in electric shock or cause the module to fail or malfunction Installation Precautions NCAUTION Use the head module in an environment that meets the general specifications in this manual Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product To interconnect modules engage the respective connectors and securely lock the module joint levers until they click Incorrect interconnection may cause malfunction failure or drop of the module Tighten the screw within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Do not directly touch any conductive parts and electronic components of the module Doing so can cause malfunction or failure of the module Wiring Precautions NWARNING Shut off the external power supply all phases used in the system before wiring Failure to do so may result in electric shock or cause the module to fail or malfunction After installation and wiring attach the included terminal cover to the module before turning it on for operation Failure to do so ma
45. the error code to clear U clear 128 APPENDICES Set b No Name Description Details f y Set timing n O 0 ACIDC Down ACIDC Down Each time the input voltage of the heed module drops below 83 AC power 65 DC SD53 x power of the rated voltage the value is incremented by 1 and is stored detection detection count The counter repeats increment and decrement of the value 0 32767 32768 O0 S 1 0 module l O module On error SD61 verify error verify error Stores the lowest I O No of the module in which the I O module verify error occurred number module number 129 4817 QS 49 sIBey jeioeds 7 xipueddy 2 System information Set b No Name Description Details i J Set timing Stores the switch status of the head module Head module S SD200 Status of switch witchrstetus 0 RUN Switch change 1 STOP RESET Stores one of the following statuses for the LED of the head module in the following bit pattern 0 Off 1 On 2 Flashing b15 to b12b11 to b8b7 to b4b3 to bO S SD201 LED status Head LED status A pe gt e Pe ee See Se Status change 8 7 6 5 4 3 2 1 1 REM 2 ERR 3 D LINK 4 Empty 5 RD 6 SD 7 MODE 8 RUN While offline RD and SD are always OFF Stores the operating status of the head module b15 to b12b11 to b8b7 to LD4b3 t
46. the menu Diagnostics gt CC IE Field Diagnostics Point When another station has been specified as a connected station CC Link IE Field Network diagnostics cannot be started when another station has been specified in Other Station Setting of the Transfer Setup dialog box In this case directly connect GX Works2 to the head module Start from the PLC Diagnostics dialog box CC Link IE Field Network diagnostics can also be started from the PLC Diagnostics dialog box 1 With the mouse select the connector to which the Ethernet cable is connected 2 Click CC Link IE Field Diagnostics appearing on the right side PLC Diagnostics p Connection Channel List Serisl Port CC TE Field Communication Head Module connection USB System Image Model Name Operation Status m Switch L372GF15 T2 STOP STOP The fufiction menu is extended From tife PLC image m Error Information Error Information Continuation Error Information Current Error C PLC Status Information PLC Status No Current Error Abbreviation CurrentError Detal Year Month Day Time roan Nn 0 No Error um NRror History 1500 3105 1500 1500 9100 1500 1500 3105 1001 1001 Occurrence Order Display Ascending v __ Error Message Abbreviation _ AC DC DOWN AC DC DOWN LINK PARA ERROR AC DC DOWN LINK PARA ERROR AC DC DOWN AC DC DOWN
47. to another network A communication function by which data are periodically exchanged among stations on the same network by using link devices RX RY RWw and RWr Transient transmission A method for communication with another station which is used when requested by a dedicated instruction or GX Works2 Data link Generic term for cyclic transmission and transient transmission A process of selecting paths for communication with other networks CC Link IE Field Network requires communication paths to be preset using routing parameters to Routing communicate with stations on different networks For the head module routing parameter setting is not required Communications with other networks are performed by routing parameters of the master station Dedicated instruction Instruction that facilitates programming for the functions of the intelligent function modules Link dedicated instruction Dedicated instruction that is used for transient transmission with a programmable controller on another station This allows communications with not only the programmable controllers on the same network but also those on the other networks In addition to the CC Link IE Field Network the Ethernet CC Link IE Controller Network and MELSECNET H are also accessible Reconnection Operation that is performed to restart data link when a faulty station returns to normal Disconnection Operation that is performed to stop d
48. where the L ERR LED is on LA Relevant master local module user s manual If the above actions do not solve the problem perform the following tests on the head module to check for an error e Unit test 7 7 Page 43 Section 6 4 e Cable test 7 s Page 78 Section 9 5 9 When the LINK LED turned off Check item Does Ethernet cables normally operate Action Check if 1000BASE T compliant Ethernet cables are used Page 25 Section 3 2 Check if the station to station distance is 100m or less Page 48 Section 6 5 3 Check if the Ethernet cables are not disconnected Are the switching hub and other stations connected to the head module normal Check if the switching hub and other stations are powered on If the above actions do not solve the problem perform the following tests on the head module to check for an error Unit test 7 s Page 43 Section 6 4 Cable test 7 gt Page 78 Section 9 5 10 When the REM LED is flashing Check item Action After execution of Write to PLC was the head module reset Reset the head module Are any forced I O data being registered Cancel the registration 11 When the REM LED turned off Check item Action Has an error occurred in the head module From System Monitor in GX Works2 identify the cause of the error and take action lt _ gt Page 82 Section 11 2 91 sqan1euiBunpeuo vL 11 5 Troubleshootin
49. 02 os ete ee dA ee ald Saas Sues 54 PEG Systemi cenere osare ddd eed 53 Procedure for changing the head module 30 Procedures before operation 28 Processing time 0000 eee eee 149 Programming tool l l eee eee 14 RD LED 20 nei e a ees PY ee eae Di 20 Reconnectionicc o 3h Le eA Ae a 14 Relay Station sieas saae 05 4 Lue ebrei deen 4 14 Relevant manuals 000000 e cease 9 REM LED 2 23A daw date awed lt ead 20 Remote device station 0000 14 Remote I O station llle 14 Remote input RX 2 0 eee ee 14 Remote operation 1 0 cece eee 79 Remote output RY aonana aaaea anaana 15 Remote password l l sess 27 61 Remote register RWr llle 15 Remote register RWw llle sss 15 Remote RESET 02000 c eee ee eee 27 Remote Reset 0 0 00 cece eee neee 53 Remote RUN STOP 0000005 27 Reserved station 2 2 0 cece ee eee 14 RESET TEST 5454 epit Re Uem RY PES 22 ROUTING 3 e eee Ee c exaudi RR 14 RUN ioa ates tL Due Coe doc 22 RUN LED 5 csset meta ttt repete ne p n 20 S Safety precautions 00000 else 1 SD LED dene Shee hue ute 20 Selected Station Communication Status Monitor 77 Selected Station Operation TT Serial number display lille 21 Setting fle passwords llle 111 Setting method 22200050 67 7
50. 1 master station and 120 slave stations Number of cascade connections Up to 20 suoneoiioeds eoueuuojueg ZE 25 Item Head module Specifications 4096 points 512 bytes Number of points accessible to the actual module Number of I O points 4096 points 512 bytes Number of points accessible to the actual module 1 X 8192 points 1KB number of usable points on the program RXO is assigned from XO Y 8192 points 1KB number of usable points on the program RYO is assigned from YO 8192 points 16KB Ww 1024 points from WO to W3FF are assigned from RWwO 1024 points from W1000 to W13FF are assigned from RWr0 8192 points 1KB Number oftdevice SB SB0000 to SBOFFF are used by the system points SB1000 to SB1FFF can be modified by the user 8192 points 16KB SW SW0000 to SWOFFF are used by the system SW1000 to SW1FFF can be modified by the user SM 2048 points 256 bytes SD 2048 points 4KB UOO G Device that directly accesses the buffer memory of the intelligent function module LL User s oo manual for the intelligent function module used Number of writes to the parameter Up to 100000 times memory Initial Maximum number of 4096 setting intelligent function Auto module parameters 2048 refresh Clock function for displaying the date and time of error Year month date hour minute and second with automatic leap year detection When connected to
51. 15 13 55 4 2010 115 16 33 57 HEAD UNIT DOWN HEAD MODULE DOWN 2000 1 1 0 0 0 HEAD UNIT DOWN HEAD MODULE DOWN 2000 1 1 0 0 0 Clear History p Error Help Status Icon Legends Major Error Moderate Error User Specified Minor Error Correct Chen i EN ES Seo Po CCIE et Conr Jesse C PLE Statustrforraton SESE ital Ves Mero Tre ioni reaS unn pown LE ex ean uT povn Teamorenias mwe T ari gom aoii D0 ms amz aori noo mois gens 1 Place the mouse pointer on the port to be diagnosed 2 The CC Link IE Field Diagnostics icon appears Click the icon 84 1 Selecting the head module in System Monitor and clicking the Diagnostts button will open the PLC Diagnostics dialog box 2 Select the error that is occurring and click the Error Help button to check the cause and action When data link cannot be performed even though no failure is shown in PLC Diagnostics open the CC Link IE Field Network diagnostics screen by the operation shown left and take action LC Page 73 CHAPTER 9 CHAPTER 11 TROUBLESHOOTING 3 Reset of the head module and errors occurred Monitor Status j r Connection Channel List Stop Monitor serial Port CC 1E Field Communication Head Module connection USB System Image before power off can be checked in
52. 2 Broken cable latch Do not use Ethernet cables with broken latches Doing so may cause the cable to unplug or malfunction 3 Connecting and disconnecting the Ethernet cable Hold the connector part when connecting and disconnecting the Ethernet cable Pulling the cable connected to the module may result in damage to the module or cable or malfunction due to poor contact 4 Connectors without Ethernet cable To prevent dust from entering the module attach the provided connector cover 5 Maximum station to station distance Maximum Ethernet cable length The maximum station to station distance is 100m However the distance may be shorter depending on the operating environment of the cable For details contact the manufacturer of the cables used 6 Bending radius of the Ethernet cable There are restrictions on the bending radius of the Ethernet cable Check the bending radius in the specifications of the Ethernet cables used 48 CHAPTER 7 PARAMETER SETTING CHAPTER 7 PARAMETER SETTING This chapter describes parameter settings of a head module and modules connected to the head module Open the setting screens by the following operation DO Project window gt Parameter gt PLC Parameter Tr MELSOFT Series GX Works2 Unset Project Project Edit Find Replace Compile view Online i Par d PLC Parameter E Network Parameter gg Remote Password iy meli Unlabeled
53. 2 Slave station coe vU iex RES eR RBASA 14 Software package 0000 eee eee 34 Special register SD list 125 Special relay SM list 122 Specifications odd ode ee ee ea es 24 Station NO eo seated 25 51 Station number setting from master station 27 STOP ee fA eGR a tede ost md t ret reds 22 SWITCH oodd s d un LA d odas pde dedu 22 System clock counter 220005 123 System configuration 005 33 System error history 20 27 87 System information llle 130 System monitor 00000 eee eee 79 T TERM ts de artes eae Maa ew tan dre UA RR 14 Testing the head module before wiring 43 Transient transmission 14 18 27 Transient transmission cannot be performed 92 Troubleshooting llle 82 Troubleshooting by symptom 92 Troubleshooting procedure 82 U Ubititest i 2 552 So oos ed SNS og Bs deh 43 Ww Weight 2 eat at asse en ed RP patr pd Pee 26 When the D LINK LED is flashing 90 When the D LINK LED turned off 90 When the ERR LED turned on 90 When the L ERR LED turnedon 91 When the LINK LED turned off 91 When the MODE LED is flashing 89 When the MODE LED turned off 89 When the REM LED is flashing 91 When the REM LED turned
54. 20ms 70ms Time ponse time of an input module Default 10ms 99 7 2 Network Parameters 60 Set parameters of the CC Link master local module connected to the head module Project window lt gt Parameter gt Network Parameter gt CC Link Number of Modules 1 Boards Blank No Setting 0040 pu me m EMEN I 12 x1000 Y1000 w1120 w10 i ake a ee Sa Sa O eee 7 e SS See as Iam 7o Stop SeanMode Setting Asynchronous For network parameters CC Link refer to the following LL MELSEC L CC Link System Master Local Module User s Manual Point Configure a CC Link system so that the points of devices used for CC Link communications RX RY RWr RWw may be within the maximum link points per station gt Page 25 Section 3 2 If the CC Link points exceeds the maximum link points per station in a large scale system for example a system containing 64 stations use W as a refresh device instead of X and Y 7 7 Page 69 Section 8 2 CHAPTER 7 PARAMETER SETTING 7 3 Remote Password Set a remote password to a serial communication module Project window lt gt Parameter gt Remote Password Remote Password Setting Password Setting Characters that can be used sec in password FU 4 characters Numbers AZ a z Special characters Password Active Module Set
55. 3 7 of the output power will be the power consumption The calculation formula is as follows Wew ix lev x 5 lav x 24 W Isy Current consumption of 5VDC circuit of each module logy Average current consumption of 24VDC power supply for internal consumption of the output module power consumption for the output points simultaneously turned on E 1 Not applicable for the power supply module which does not have the 24VDC power output Power 24VDC is externally supplied 147 148 2 3 4 5 6 Power consumption of 5VDC logic circuit sections in all modules including the head module The power consumption of the 5VDC output circuit in the power supply module is the power consumption of each module Woy lgy x 5 W Total of 24VDC average power consumption of the output modules power consumption for the output points simultaneously turned on The average power of the 24VDC external power supply is the total power consumption of each module Woay lo4y X 24 x Simultaneous ON rate W Voltage drop in the output section of the output module power consumption for the output points simultaneously turned on Wout lout Varop output points x Simultaneous ON rate W lour Output current current in actual use A Varop Voltage drop of each output module V Average power consumption of input section in the input module power consumption for the input points simultaneously turned o
56. AA 50mm or more 50mm or more 20mm or more 1 When using connectors for external devices provide clearance of 80mm or more Door 35 jueuiuoJi ue uone ejsu L L 9 uonisog uonejejsu pue jueuluoJIAU3 Bui 19 6 2 Installation This section describes how to interconnect modules and how to mount them on a DIN rail Point Modules must be mounted on a DIN rail Connect an END cover on the right of the terminal module 1 Precautions for connecting and mounting modules Do not directly touch any conductive parts and electronic components of the module Doing so can cause malfunction or failure of the module The number of times the module can be connected disconnected is limited to 50 times In accordance with IEC 61131 2 Exceeding this limit may cause malfunction Do not drop or apply strong shock to the module case Do not remove the printed circuit board of the module from the case Doing so may cause failure of the module and or printed circuit board 36 CHAPTER 6 INSTALLATION AND WIRING 6 2 1 Connecting modules This section describes the procedure for connecting modules An example will show how a head module is connected to the L61P Shut off the external power supply for the system in all phases before connecting or disconnecting modules 1 Connecting modules 1 Torelease the module joint levers located at the top and bottom of the head module Slide the
57. APPENDICES 2 Checking on the front of the module The serial number on the rating plate is printed on the front at the bottom of the module LJ72GF15 T2 RUI N MODE SD ERR CT 20210000000000 Serial number Function version UOISJ8A UO OUN pue Jequinw enas BurnjoeyD y xipueddy 151 152 3 Checking on the System Monitor screen The serial number and function version can be checked on the Product Information List screen T3 Diagnostics gt System Monitor gt Product Information List Product Information List Sort Order by Installation Order by Type Name Serial number Function version Block Slot Intelli Input Output Intelli END Cover Series L L L L Model Name L60DA4 Lx40C6 LY10R2 L60AD4 L EC Point 16Point 16Point 16Point 16Point yo Address 0000 0010 0020 0030 111110000000000 A 111110000000000 A Create CSV File On the screen the serial number and function version of each intelligent function module can be checked as well The serial number of the module is displayed in the Serial No column The function version of the module is displayed in the Ver column If the module supports the production number display the serial number production number printed on the rating plate of the module is displayed in the Production Number column Product number Point The serial number displayed on the
58. CHAPTER 7 CC Link IE Field Communication Head Parameter Setting Communication Head Setting is Name PLC System PLC RAS Operation Setting t O Assignment r CC Link IE Field Network Setting Mode Online T Network No 1 1 to 239 Station No 1 1 to 120 Operating with station No setting of CC IE Field diagnostics in master station when network No and station No are blank in online setting Vv Hold Store in flash ROM PLC diagnostic error history and system error history by POWER OFF RESET Print Window Print Window Preview Acknowledge XY Assignment Default Check Cancel 18 4 Diagnostics GX Works2 facilitates diagnosing the head module and connected modules 7 gt Page 73 CHAPTER 9 Page 82 Section 11 2 or inor Error Major Error A Moderate Error Assignment Error 9 Assignment Incorrect CHAPTER 1 HEAD MODULE LX40C6 1 Point 0010 LY10R2 16Point 0020 L60AD4 16Point 0030 L6EC 19 CHAPTER 2 PART NAMES This chapter describes each part and name of the head module 6 Dc EE STATION NO J o 5 al o 5 U D 6 No Name Description RUN LED Indicates the operating status On Operating normally RUN status Working normally STOP status The switch of the head module is set to STOP
59. Cancels forced on off registered for the device specified Register FORCE OFF Registers forced off for a specified device Batch Cancel Registration Cancels all forced on off registrations The latest on off status can be checked by clicking the ___ Update Status button HO UO peoJ04 1ndino indu jeujejx3 p xipueddy 109 Appendix 2 File Password 32 Both read passwords and write passwords can be set to each file stored in the head module By this function files can be protected against tampering and theft by a third party Head module Reading the file A R ead PaSSwora X YZ9875 6 FileA GX Works2 P Fie 4 Ord Match Write password AbcDEF12 can be reag Read password XYZ98756 59 Writing data to s d par p the file A EK Write asswOor A write password and read X s zi kch password can be set individually al Passwo es e written GX Works2 File A cannot 110 APPENDICES Appendix 2 1 setting file passwords This section describes the characters which can be used for the password and the types of files that can be password protected Point If you forget the password initialize the head module by formatting the PLC memory in GX Works2 and write the project to the head module from scratch 1 Characters appli
60. DC external power supply For the 24VDC I O modules and intelligent function modules requiring an external power supply use a 24VDC circuit whose insulation is reinforced from the hazardous voltage circuit b External devices When a device with hazardous voltage circuit is externally connected to the programmable controller use a device whose circuit section of the interface to the programmable controller is intensively insulated from the hazardous voltage circuit c Reinforced insulation The reinforced insulation covers the withstand voltages shown below Rated voltage of hazardous voltage area Surge withstand voltage 1 2 50us 150VAC or lower 2500V 300VAC or lower 4000V Installation Category Il source IEC 664 145 oNgoaurq eBeyoA MO7 BU ui avuedwog oO sjueueJinbes z 6 xipueddy SoAgooeJiq e8ejoA Mo pue OWA 6 xipueddy Appendix 10 General Safety Requirements 146 When a programmable controller is powered on or off normal control outputs may not be performed temporarily This is because there is a time lag for the power to be turned on between the programmable controller power supply and the external power supply especially DC for the control target Normal control outputs also may not be performed when the external power supply or the programmable controller fails In terms of fail safe and to prevent any of these abnormal operations from leading to the entire network system failure configure saf
61. ERR STATION NO 1 igi Flashing 2 4 400 x10 x1 When failed LJ72GF15 T2 Em On RUN MODE SD ERR REM DLINK RD LERR STATION NO igi Flashing 400 x10 x1 6 Unit test begins The MODE LED starts flashing and the x1 or x10 LED starts turning on and off repeatedly in the sequence 12549841 and so on 7 The x1 or x10 LED stops turning on and off and the D LINK LED turns on when the test is completed When completed The D LINK LED turns on and the ERR LED remains off When failed The following LEDs turn on Either the x1 or x10 LED ERR LED DLINK LED If the test fails replace the Ethernet cable and run the test again If the test fails again it may be due to a hardware failure in the head module Please consult your local Mitsubishi representative 6 5 This section describes the wiring to the head module 6 5 1 Wiring Wiring to the Head Module CHAPTER 6 INSTALLATION AND WIRING This section describes cable wiring and precautions For network configuration cables and hubs for wiring refer to the following 1 Users manual for the master local module used 1 Connecting the Ethernet cable a Connecting the cable 1 2 3 4 5 LER P1 I LINK Bl Power off the device to connect and the head module Push the Ethernet cable connector into the head module until it clicks Pay attention
62. ION 63 8 1 Cyclic Transmission of Bit Device Data 2 0 0 0 cee 63 8 2 Cyclic Transmission of Word Device Data 0 00 c ccc ence e 69 CHAPTER 9 CC LINK IE FIELD NETWORK DIAGNOSTICS 73 9 1 Diagnostic Items us dern Ver eh ce TOL en ee IDA DR ETT RE 73 9 2 Starting Diagnostics ocu uL ERA PRI LEE EE EG e Ws 74 9 3 Diagnostic Screen weirs ess ee teeter Ee asin Pu kW Wee de aeque edel edes 76 9 4 Communication Test cuo p Ep E Ay De OR hes 78 9 5 Cable Test s fs dea a hel RA ab cea ania th oe Gar faethe athe A a PE area Noel 78 9 0 System Monitor cene eae REY ed E FX d RED pu Re de ded eode 79 9T Remote Operation xe toe IppuRIXUdUbr Dp MENOS EH TU eee a 79 CHAPTER 10 MAINTENANCE AND INSPECTION 80 104 Daily Inspection 5 scie en vou DER e lie t qe Lure ecce Bet e t a 80 10 2 P riodic In Spector eun dr ec pe rot Det sed o dtd Date Ue ee lae 81 CHAPTER 11 TROUBLESHOOTING 82 11 1 Before Troubleshooting iliislsssssssl sr 82 11 2 Troubleshooting Procedure 0 0 ccc eras 82 11 3 System Error History 0 0 0 6 aras 87 11 4 Checking the LEDS cresen e E a a E esent 89 11 5 Troubleshooting by Symptom ss sassa sa auauna ene raren 92 11 5 1 Cyclic transmission cannot be performed lsssslssssee ee 92 11 5 2 Transient transmission cannot be performed 00060 c cece seen 92 11 6 Efor Code List oio eset cet Re oed t E ER uel Do a Aue e C i Ot gle als 93
63. MITSUBISHI Mitsubishi Programmable Controller MELSECL MELSEC L CC Link IE Field Network Head Module User s Manual LJ72GF15 T2 MODEL GO SAFETY PRECAUTIONSO Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly In this manual the safety precautions are classified into two levels N WARNING and A CAUTION A WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous conditions N CAUTION resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under A CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Precautions NWARNING Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may result in an accident due to an incorrect output or malfunction 1 Emergency stop circuits protection circuits and protective inte
64. Module sslssseesss eee 30 CHAPTER 5 SYSTEM CONFIGURATION 33 5 1 Head Module System Configuration 22i 33 5 2 Applicable Syst ms wi aodio even PCS UMEN Rc WI EY RE RA 34 CHAPTER 6 INSTALLATION AND WIRING 35 6 1 Wiring Environment and Installation Position llle 35 6 1 1 Installation environment 0 0 000 Rr 35 6 1 2 Installation poSitiori rece REPRE ERIEXAE EE RA Ee qx ea 35 6 2 Ifistallati ri zoe herede obe Eco cec ee d ee lobe e Ro Ee Pedes 36 6 2 1 Connecting modules 00 cece ses 37 6 2 2 Mounting the modules on a DIN rail 2 2 cette eee 38 6 2 3 Changing modules on a DIN rail 0 0 ee 41 6 3 Wiring to the Power Supply Modules lslssseees seh 43 6 4 Testing the Head Module Before Wiring llle een 43 6 5 Wiring to the Head Module isses een eae 45 6 51 Witingt 62 Mies Rob a e Aiea bea toed B Re PI E n Mie 45 6 52 Groundihig ebbe aue Mabie dahon bil eohetlosdayls aude big wd et tut 47 6 5 3 i Precauitions cere Der eer AEE Caaded A OER Le MA aha Yok ME 48 CHAPTER 7 PARAMETER SETTING 49 7 1 PLG Parameters uie he nne RR Rer wt nce alesis aoa acd a elle PR RR RR n cR eU Re 50 7 2 Network Parameters lies hes 60 T37 Remote PassWOId s cesi dtes Este nit QA Arc Edi vd area ae RR AE 61 10 7 4 Intelligent Function Module Parameters 00 0 00 ccc cece ence enn eens 62 CHAPTER 8 CYCLIC TRANSMISS
65. N rail 41 Checking for failure of a module other than the head module 5 5 piparen ae ctm ode cad uso ES 86 Checking for failure of the head module 84 Checking serial number and function version 150 Checking the error history 87 Checking the LEDs 44 89 Communication Head Setting 51 Communication test llle 78 Connectable modules and the number of modules 34 Connecting modules llle 37 Connecting the Ethernet cable 45 Cyclic transmission llus 14 17 27 63 Cyclic transmission cannot be performed 92 D D EINKEED 4 bu ELE ED 20 Daily inspection 00000 eee eee 80 Data floW i a rale eu Emp 64 70 Data link i453 225 beenmiblasti enti Rand 14 Dedicated instruction 2 2 0 14 Device ict suede dre EST dus et 14 Diagnostic information 123 126 Diagnostic items llsssssssns 73 Diagnostic screen llle 76 Diagnostics actos espace lets aorta 27 DIN rail stopper liliis 40 Disconnection 2 ouod BEA BO a aaa 14 Drive information 05 124 132 E END COV6Fr dk uec IA rd 117 ERRSEED 2 4 EUN eA ams LAM rd 21 Error code list 1 to 10000 94 Error code list D000 to DFFFy 100 Error Time Output Mode 59 Example of changing the head module 32 154
66. Set by Set timing SM400 SM401 Always ON Always OFF ON OFF ON OFF Always turns ON Always turns OFF S Initial 123 1817 INS Aejes jeroeds 9 xipueddy 3 Drive information Set b No Name Description Details E Y Set timing ON Parameter mo EN T Write in progress Turns ON when writing parameters to the flash ROM and turns OFF when SM681 memory writing Kd fla OFF writing completes 8 Write not in progress ON S Rewrit t hed Write Parameter M e sube Turns ON when the rewrite count of parameters to the flash ROM reaches 100 SM682 memory overwrite OFF thousand count error flag M The head module should be changed Rewrite count less than 100 thousand 124 Appendix 7 Special Register SD List APPENDICES The special register SD is an internal register whose application is fixed in the programmable controller However data can be written to the special register to control the head module as needed Data is stored in binary format if not specified The following table shows how to read the special register list Item Description No Special register number Name Special register name Description Contents of special register Details Detailed description of special register Set side and set timing of special register Set by S Set by system U Set by the user via network or by test operation of GX Works2
67. Station type mismatch 20H Error detected Stores the head module status of own station 01H STOP Normal 02H STOP Stop error 03H STOP Continuation error 04H RUN Normal 05H RUN Continuation error OFH Initial processing SWO004E SWO04F Station No set for diagnostics Stores the network number set in the CC Link IE Field Network Diagnostics 1 to 239 Network No FFFFH Station number not broadcast Stores the station number set in the CC Link IE Field Network Diagnostics 1 to 120 Station No FFFFH Station number not broadcast 120 APPENDICES No Name Description Stores the connection status of own station 00H Normal 01H Normal communication in progress on PORT1 cable disconnected on PORT2 04H Normal loopback communication in progress on PORT1 cable disconnected on PORT2 Connection status own 10H Normal cable disconnected on PORT1 communication in progress on PORT2 station 11H Disconnecting cables disconnected on PORT1 and PORT2 12H Disconnecting cable disconnected on PORT establishing line on PORT2 SW0064 21H Disconnecting establishing line on PORT1 cable disconnected on PORT2 22H Disconnecting establishing line on PORT1 and PORT2 40H Normal cable disconnected on PORT1 loopback communication in progress on PORT2 SW1000to For CC Link master local By setting this as the refresh destination device of the link special register SW for the CC Link
68. U module Master local eadimodule Output Input module module module Program X RX Inv 1 L4 m ee m m mm Switch OFF OFF OFF Y RY D TIN EP OFF OFF OFF Forcibly changes the output Lamp Y from the master station HO UO peoJ04 nd no ndu jeujejx3 p xipueddy 107 108 a Number of devices that can be registered Up to 32 devices in total can be registered b Checking the execution status Forced Input Output Registration Cancellation screen of GX Works2 Flashing of the MODE LED green The MODE LED flashes in green when a device is registered The on status of the 0 bit in debug function usage SD840 c Forcibly turning on off from multiple GX Works2 Forced on off can be registered from multiple GX Works2 to a single head module In this case the last registration is effective For this reason the GX Works2 that executed the forced on off may display an on off information that is different from that of the head module When the forced on off registration is performed from multiple GX Works2 click the Update Status button to update the data and then execute the function d Status of devices after forced on off registration data are canceled When the on off registration information of the following input X and output Y are canceled the forced on off status is retain
69. adio wave may be emitted In addition because radio waves leak through a clearance between the control panel and its door reduce the clearance as much as possible The leakage of radio waves can be suppressed by the direct application of an EMI gasket on the paint surface Our tests have been carried out on a panel having the attenuation characteristics of 37 dB max and 30 dB mean measured by 3m method 30 to 300MHz b Wiring of power cables and ground cables Provide a ground point near the power supply module Ground the LG and FG terminals of the power supply module with the thickest and shortest ground cable 30cm or shorter possible 3 Cables for the CC Link IE Field Network Note the following when using cables for the CC Link IE Field Network Be sure to use the cables for the CC Link IE Field Network SC ESEW SLIM manufactured by Mitsubishi Electric System amp Service Co Ltd Shielded cables should be used for the CC Link IE Field Network Strip a part of the jacket as shown below and ground the exposed shield in the largest possible area L CC Link IE Field Network cable Shield Use shielded cables for external wiring and ground the shields of the external wiring cables to the control panel with the AD75CK type cable clamp Mitsubishi Ground the shield of the CC Link IE Field Network cable 20cm to 30cm away from the module Head module V Inside control box 87 to 11 81 inch 136
70. after troubleshooting by the above operation perform the following CC Link IE Field Network diagnostics by connecting GX Relevant Works2 to the master local module LL master local module user s manual e Checking the LEDs 7 5 Page 89 Section 11 4 Troubleshooting by symptom s Page 92 Section 11 5 eunpeooJg Bunoouse qnoJ z LI 85 b Checking for failure of a module other than the head module 1 Module s Dotailad Information 5i Monitoring EOD onion ab Frode easton iu 1vocooms0030 4 A Ec E ole fomes sole toes Festis SAS ETT POE Displays the latest rots of Ades verry ges error code Woder m semm F Ts er sting oye gi Passord Seta satus F Displays the error history Displays the details and solution of the error code that is selected in the error history Reset to the cored parameter with MELSOFT application parameter settra the botem ine Stop Monitor Connection Channel List Monitor Status Stop Monitor Serial Port CC TE Field Communication Head Module connection USB Match all of the criteria below None Clear Refine Criteria Enter Refine Criteria Error History List Error Details Displayed Errors Errors 159 159 Error Code Notation C DEC 6 HEX ModelName LI72GF15 12 ModelName StatllO Start 1 0 yen uber cuncegum x Mount Position Main block PLC sl
71. age power consumption The total of the power consumption calculated for each block is the power consumption of the entire programmable controller system W Wew Wsy Wagy Wout Win Ws W Calculate a heating value and a rise in ambient temperature inside the control panel according to the calculated power consumption W The calculation formula for a rise in ambient temperature inside the control panel is as follows Wro T lC W Power consumption of the entire programmable controller system A Surface area inside the control panel m U 26 When the ambient temperature inside the control panel is uniformed using a fan U 724 When the air inside the control panel is not circulated Point If the temperature inside the control panel is expected to exceed the specified range it is recommended to install a heat exchanger to the panel to lower the temperature f a general purpose fan is used dust will be sucked into the control panel with the external air This may affect the performance of the programmable controller The calculation formulas for the power consumption of each block are as follows 1 Power consumption of power supply module The power conversion efficiency of the power supply module is approximately 7096 and 3096 of the output power uonduunsuoo amod eBeije e y Bugejnojeo LL xipueddy Jej ouuo2 ejqeuuueJBoug Jo enjeA BuneeH Bunejnojeo xipueddy is consumed as heat As a result
72. and date of the error occurred during initial processing may be different from the actual time and date b The error code is not correctly displayed If errors occurred frequently HST LOSS may be displayed in the Error Code column instead of an error code No Error Code Date and Time ModelName Start I O 00005 HST LOSS 2010 03 30 11 51 41 LJ72GF15 T2 00004 0068 2010 03 30 11 51 45 L60DA4 0000 c No error history is displayed In PLC RAS of PLC Parameter check if the Module Error History Collection Intelligent Function Module is selected This setting is enabled by performing Write to PLC in GX Works2 and resetting the head module or turning off and then on the power Module Error History Collection Intelligent Function Module Select the Pb IV Collection of intelligent Function module error histories is valid checkbox Selecting this enables intelligent function modules errors to be browsed in the Error History window of the system monitor Point If the check box in Module Error History Collection Intelligent Function Module is cleared error history data of intelligent function modules are not collected Clear the check box if a higher operation speed is desired for the head module 88 11 4 checking the LEDs CHAPTER 11 TROUBLESHOOTING The following explains how to troubleshoot the system by the LEDs 1 When the RUN LED turned off Check item Actio
73. ansformer as shown below Using an isolation transformer will reduce an impact of lightning Main Relay Programmable isolation power terminal controller transformer supply block power supply 100VAC SE Fass 3 E Programmable 200VAC M l controller O power TL Jj supply a O O gt O equipment Motor power supply v O O gt Motor equipment Inside a control panel 143 eAnoeJlg ONG eui uim eouerjduio JO sjueuieuinbes 6 xipueddy soAgoeJiq eBeyoA MoT pue OWA 6 xipueddy Appendix 9 2 Requirements to Compliance with the Low Voltage 144 Directive The Low Voltage Directive requires each device that operates with the power supply ranging from 50 to 1000VAC and 75 to 1500VDC to satisfy the safety requirements This section summarizes precautions on using the MELSEC L series modules to comply with the Low Voltage Directive These descriptions are based on the requirements and standards of the regulation however it does not guarantee that the entire machinery manufactured based on the descriptions complies with the Low Voltage Directive The method and judgment for the Low Voltage Directive must be left at manufacturer s own discretion 1 Standard applied for MELSEC L series modules EN61010 1 Safety of equipment used in measurements controls or laboratories The MELSEC L series modules with a rated voltage of 50VAC and 75VDC or higher have been also developed to conform to the a
74. asures against noise Execute a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative 106 APPENDICES APPENDICES Appendix 1 External Input Output Forced On Off This section describes the function that forcibly turns on or off the external input output of the head module 1 Input output operation when a forced on off operation is performed Three types of forced on off operations are available as shown in the following table The following table shows the status of input X and output Y when a forced on off operation is performed Operation Input X operation Output Y operation Forced ON registration The remote input RX assigned to input X is Regardless of te emote output RY that was transmitted cyclically in a forced on status transmitted cyclically ON is output externally Forced OFF registration The remote input RX assigned to input X is Regardless of me remote Supu RY that was transmitted cyclically in a forced off status transmitted cyclically OFF is output externally Ecrced on off clear The remote input RX is changed by an external The remote output RY of the master station is output input to the external device Ex The following shows the input output operation when a forced on off operation is performed Forcibly changes the input X from the input module CP
75. ata link when a data link error occurs Device One of various devices X Y W etc inside the head module Link device One of various devices RX RY RWr RWw etc inside a module on the CC Link IE Field Network Remote input RX Bit data that is input from the slave station to the master station with some exceptions for local stations User s manual for the master local module used 14 Term Description Remote output RY Bit data that is output from the master station to the slave station with some exceptions for local stations Re User s manual for the master local module used Remote register RWr 16 bit data word data that is input from the slave station to the master station with some exceptions for local stations Ral User s manual for the master local module used Remote register RWw Link special relay SB 16 bit data word data that is output from the master station to the slave station with some exceptions for local stations User s manual for the master local module used Bit data that indicates the module operating status and data link status of the CC Link IE Field Network Link special register SW Parameter memory 16 bit data word data that indicates the module operating status and data link status of the CC Link IE Field Network A flash ROM that is built in the head module and used for storing parameters of the head module In
76. ble controllers This manual describes the operating procedure system configuration parameter setting functions and troubleshooting of the CC Link IE Field Network head module hereafter abbreviated as head module Before using this product please read this manual and the relevant manuals carefully and develop familiarity with the functions and performance of the MELSEC L series programmable controller to handle the product correctly RELEVANT MANUALS 1 CC Link IE Field Network relevant manuals When using the CC Link IE Field Network for the first time refer to the CC Link IE Field Network Master Local Module User s Manual Manual name manual number model code Description MELSEC Q CC Link IE Field Network Master Local Module User s Manual lt SH 080917ENG 13JZ47 gt Overview of the CC Link IE Field Network and specifications procedures before operation system configuration installation wiring settings functions programming and troubleshooting of the CC Link IE Field Network master local module MELSEC L CC Link IE Field Network Master Local Module User s Manual lt SH 080972ENG 13JZ54 gt Overview of the CC Link IE Field Network and specifications procedures before operation system configuration installation wiring settings functions programming and troubleshooting of the CC Link IE Field Network master local module CC Link IE Field Network Interface Board User s Manual For
77. bove standard The modules which operate at the rated voltage of less than 50VAC and 75VDC are out of the Low Voltage Directive application range For CE marked products please consult your local Mitsubishi representative 2 MELSEC L series module selection a Power supply module There are dangerous voltages voltages higher than or equal to 42 4V peak inside the power supply modules of 100VAC and 200VAC rated input voltages Therefore for CE marked products insulation is reinforced internally between the primary and secondary circuits b O modules There are dangerous voltages voltages higher than or equal to 42 4V peak in the I O modules of 100VAC and 200VAC rated I O voltages Therefore for CE marked products insulation is reinforced internally between the primary and secondary circuits The I O modules of 24VDC or less rating are out of the Low Voltage Directive application range c GOT Use a CE marked product d Modules not relevant to the Low and Voltage Directive Using 5VDC circuit inside the following modules are out of the Low Voltage Directive application range Head module END cover The intelligent function modules are out of the scope of the Low Voltage Directive because the rated voltage is 24VDC or less 3 Power supply The insulation specification of the power supply module was designed assuming Installation Category II Satisfy the Installation Category II for the power supply to the programmabl
78. cable to passwords A read password and write password can be set individually Alternatively one same password can be specified for both read and write passwords Applicable characters ASCII characters numbers alphabets special characters Number of characters applicable 4 to 32 characters 1 Alphabets are case sensitive 2 Special characters are 96 amp V and spaces 2 Timing for file protection to be enabled disabled Files are protected immediately after registration of a password and the file protection is disabled immediately after deletion of the password 3 Files that can be password protected Passwords can be set to parameter files Zg E 4 Online operations that require password authentication x x Password authentication is required for the following operations whenever the file is password protected m Page 115 Appendix 2 2 g y Read from PLC data reading Write to PLC data writing je g Verify with PLC data reading E e Delete PLC Data data writing Create Change Delete of a password data reading v and writing g 111 5 Creating changing deleting and canceling passwords a Creating and changing Open the Create Change Password dialog box X Online lt gt Password Keyword gt New 1 Click the setting button Create Change Password 2 Select any of the following values for pus Beseere Registration Conditi
79. consult your local Mitsubishi representative D816H Head module failure A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative D81AH D827H Head module stop error Communication RAM failure Check the error in the PLC Diagnostics window of the programming tool A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative 105 SI 8POD J043 QO LL Error code Error Action Correct the data at the station that started the online test and retry the D902H Incorrect online test data operation If this error persists please consult your local Mitsubishi representative D903H Communication test retry error After completion of the communication test retry the operation Sebi TET D Check the network status using the CC Link IE Field Network diagnostics Communication monitoring timeout in f D905H MI of the programming tool take action and r
80. controllers are open type devices devices designed to be housed inside other equipment and must be installed inside a conductive control panel The tests were conducted with the programmable controller installed in a control panel 2 The accuracy of an analog digital converter module may temporary vary within 10 2 Installation inside a control panel The programmable controllers are open type devices and must be installed inside a control panel 1 This ensures safety as well as effective shielding of programmable controller generated electromagnetic noise 1 Modules on the remote station in each network must be also installed inside the control panel However the waterproof type remote station can be installed outside the control panel 135 BAHISIIG OWA 24 uum eouerijduio2 104 sjueueJinbes 6 xIpueddy s n d e88j 0A Mo pue OWA 6 xipueddy a Control panel Use a conductive control panel When securing the top or bottom plate using bolts cover the grounding part on the control panel so that the part will not be painted To ensure electrical contact between the inner plate and control panel take measures such as covering the bolts so that conductivity can be ensured in the largest possible area Ground the control panel with a thick ground cable so that low impedance can be ensured even at high frequencies Holes in the control panel must be 10cm diameter or less If the holes are larger than 10cm r
81. de 8 characters 46H F 45H E SD20 48H H 47H G SD21 Extension 4 2EH 49H l 2EH SD22 ASCII code 3 characters 4BH K 4AH J SD18 SD23 SD24 SD25 Empty SD26 3 Time Actual measurement value Number Meaning SD19 SD16 Time 14s units 0 to 9994s SD17 Time 1ms units 0 to 65535ms SD18 SD19 SD20 SD21 SD22 Empty SD20 SD23 SD24 SD25 SD26 4 Parameter No Number Meaning bog SD16 Parameter No 5 Individual error Individual error SD17 S SD21 f i SD18 information information SD19 On error SD20 SD21 SD22 Empty SD23 SD24 SD25 SD26 SD22 5 Malfunction information Number Meaning SD16 Failure information 1 SD17 Failure information 2 SD18 Failure information 3 SD19 Failure information 4 SD23 SD20 Failure information 5 SD21 Failure information 6 SD22 Failure information 7 SD23 Failure information 8 SD24 Failure information 9 SD25 Failure information 10 SD26 Failure information 11 SD24 6 File diagnostic information Number Meaning SD16 Failure information H drive No L SD17 SD18 File name SD19 ASCII 8 characters SD20 029 SD21 Extension 2Ex SD22 ASCIl 3 characters SD23 Failure information 2 SD24 CRC value that is read SD25 Failure information 3 SD26 CRC value that is calculated SD26 4 For names of extensions refer to the table on Page 127 5 For details on parameter No refer to the following 37 Page 49 CHAPTER 7 Error code to SD50 Error clear Stores
82. describes the data flow and the setting for cyclic transmission of bit device data When inputting from an intelligent device station to the master station The input data X of each module connected to the head module is input to the remote input RX of the master station When outputting from the master station to the intelligent device station The remote output data RY of the master station is output to the output Y of each module connected to the head module Head module Head module Station No 4 Head module Head module Master station Station No 1 Station No 2 Station No 3 0000H 0180H Station fo oras eed RX 3 Ih RX 0000H 0000H 00004 007FH 003FH 009FH RY O3FFH 0000H aus 0000H E 0000H aid Station 003FH 007FH 009FH rM NNNM Station No O3FFH The I O data flow between the master station and the head module on the station number 1 are shown in Page 65 Section 8 1 1 a Page 66 Section 8 1 1 b CHAPTER 8 CYCLIC TRANSMISSION a Setting 0000H for the start number of RX RY setting for the master station and leaving the I O assignment setting for the head module default Slot No Slot 0 Slot 2 Start I O No 0000H 00204 Master station Head module Station No 1 RX 00004 003FH geq eoneg 4g Jo uoissiusueJ DIOAD ig 65 b Setting 0000H for the start number of RX RY setting for the master station and changing the I O as
83. dule Reset the head module 2125 Supplementary information Common information Module No Slot No If this error occurs again the hardware of the head module I O module Individual information intelligent function module or END cover may be faulty WiDiagnostic timing Please consult your local Mitsubishi representative When powered on or reset SYSTEM LAY ERR Disconnect the inappropriate module An inappropriate module was installed Resetths head modul WSupplementary information 2170 Common information K j Individual infarmation r this error oppur again the hardware of the head module I O module S uo intelligent function module or END cover may be faulty WiDiagnostic timing t R When powered on or reset Please consult your local Mitsubishi representative PARAMETER ERROR Read detailed error information using the programming tool and check and In PLC Parameter the number of points for empty slots is not set A i correct the parameter corresponding to the value parameter No within the range allowed for the head module F Write the corrected parameters to the head module again and reset or 3000 mSupplomentary information reapply power to the head module Common information File name Drive name Individual information Parameter No g qm If this error occurs again the hardware of the head module may be faulty WiDiagnostic timing niger When powered on or reset or when wr
84. dule Error History Collection Intelligent Function Module cannot be set to the head module Item Description Setting range Module Error Hist Collection of intelligent oo ui s i 2 S D Select whether to collect errors occurred in an intelligent Selected not selected Collection Intelligent function module error i N function module with the head module Default Selected Function Module histories is valid 54 CHAPTER 7 PARAMETER SETTING 5 Operation Setting Set parameters to transfer data stored in the following head module devices as cyclic data Link special relay SB Link special register SW Special relay SM Special register SD Link register W In Operation Setting the following iQ part is configured Master station Head module RWw W SB SW SM SD 00001 Operation setting SsJejeueJed 9Td LZ 55 XW Project window lt gt Parameter gt PLC Parameter gt Operation Setting CC Link IE Field Communication Head Parameter Setting Communication Head Setting PLC Name PLC System PLCRAS Operation Setting I O Assignment Forwarding Parameter between Devices Assignment Method C Points Start Start End Transfer From Transfer To End Dev Name Points Start Please set W device to transmission source or transmission destination device Print Window Print Window Preview Acknowledge XY Assignment Default Check Cancel The fo
85. dule User s Manual Hardware Design Maintenance and Inspection 11 2 Troubleshooting Procedure 82 The procedure for identifying the cause of the problem and taking action is explained below GX Works2 is used for this When GX Works2 is connected to the master station the entire network status can be monitored If the head module status cannot be monitored due to cable disconnection or any other error directly connect GX Works2 to the head module This chapter describes the troubleshooting procedure taken when GX Works2 is directly connected to the head module CHAPTER 11 TROUBLESHOOTING 1 Procedure 1 Connect GX Works2 to the head module and open the System Monitor dialog box ee EU ee mra sennen Main Block Operation to Selected Module Main block Main block XO Diagnostics gt System Monitor Slot cu ModelName L372GFIS TZ Diagnostics Error History Detail Print Product Information List System Error History Close 2 Select the module in which an error has occurred E3 sene When the selected module is the head module pss lt gt Page 84 Section 11 2 1 a Shot eu Model Name 1372GF15 72 Diamostics Error History Detail When the selected module is any other than the head Parameter IO MetwokNo turber OF peo lios Type Point Address Stati
86. e 38 Section 6 2 2 Point Do not slide modules from the edge of the DIN rail when mounting them Doing so may damage the metal part located on the back of the module CHAPTER 6 INSTALLATION AND WIRING 6 3 Wiring to the Power Supply Modules For information on wiring to the power supply modules refer to the following MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection 6 4 Testing the Head Module Before Wiring 1 Unit test Run a unit test to check if there is any abnormality in the head module hardware 1 Power off the head module 2 Connect the PORT1 and PORT2 of the head module with an Ethernet cable Ethernet cable 3 Power on the head module 4 Using the switch on the head module repeat 3 cycles of STOP RESET TEST5STOP taking less than 1 second per cycle The MODE LED flashes after the 3rd cycle Repeat at intervals of less than 1s ime 9witch LJ72GF15 T2 igi Flashing RUN MODE SD ERR a REM DLINK RD LERR STATION NO 1 2 4 3100 x10 x1 5 Hold the switch on the front of the head module in 1 second or more Te the RESET TEST position for 1 second or more CZS p Switch 43 sei npojN Ajddns samog 24 0 BuutM 9 44 LJ72GF15 T2 mm On RUN MODE SD ERR REM DLINK RD LERR STATION NO igi Flashing When completed LJ72GF15 T2 E On RUN MODE SD ERR REM DLINK RD L
87. e Head module Station No 4 Head module Master station Station No 3 Station No 1 Station No 2 RWw 0008H Sh T ation to OOOFH 000FH i Ed to O01FH E 0020H RWr RWr RWr RWr 0000H 0008H Station ito OOOFH a EN EN 0000H Stati to 0007s The data transfer flow between the master station and the head module on the station number 1 are shown in Page 71 Section 8 2 1 a CHAPTER 8 CYCLIC TRANSMISSION a Setting 0000H for the start number of RWw RWr setting for the master station Head module Digital analog Station No 1 converter module o RWw 3 Buffer memory 0000H 0000H to 0003H to 0003H Master station RWw 0000H to 0003H 0007H 0007u 0007u 1FFFH RWr o 00004 00064 0007H ___ o Set RWw RWr ranges assigned to the head module in Network Configuration Setting of the master station L gt Page 72 Section 8 2 2 procedure 2 2 Assign 1024 points of WO to W3FF from RWwO Assign 1024 points of W1000 to W13FF from RWr0 o Set the refresh ranges of buffer memories in the head module and the intelligent function module using auto refresh setting gt Page 72 Section 8 2 2 procedure 1 ejeq eoi eq pJ0M Jo uorssiusueJ o p o Z8 71 2 Setting method 1 Setthe auto refresh of the intelligent function module connected to the head module 0000 L60DA4 Auto Refresh Display Filter Display All z Item E Fransfer
88. e controller APPENDICES 4 Control panel a Electrical shock prevention The control panel must be handled as shown below to protect a person who does not have adequate knowledge of electricity from an electric shock Lock the control panel so that only those who are trained and have acquired enough knowledge of electric facilities can open the control panel The control panel must have a structure that automatically stops the power supply when the control panel is opened Use the control panel whose protection degree is IP20 or higher for the purpose of electric shock protection b Dustproof and waterproof features The control panel also has the dustproof and waterproof functions Insufficient dustproof and waterproof features lower the dielectric withstand voltage resulting in insulation destruction The insulation in our programmable controllers are designed to cope with the pollution level 2 so use it in an environment with pollution level 2 or below The pollution level 2 environments can be achieved when the programmable controller is stored in a control panel equivalent to IP54 5 Grounding There are the following two different ground terminals Use the ground terminals in grounded status Terminal Application Ensures the safety of the programmable controller and improves the noise Protective grounding resistance Improves the noise resistance Functional grounding A 6 External wiring a 24V
89. e header information at the request source and retry the transmission operation Reduce the frequency of transient transmission and then retry the operation D202H Send buffer full When the mode of the master station is Online High Speed Mode change it to Online Normal Mode and retry the operation Check if the cables and switching hub are connected properly Read write address error in transient f A D203H ee Correct the read write address at the request source and retry the operation transmission Correct the network number at the request source and retry the operation Network No error in transient f j f D204H Ppa If the request source is on another network check if the routing transmission parameters are correctly set D2054 Target station No error in transient Correct the target station number at the request source and retry the transmission operation Correct the network number at the request source and retry the operation Network No error in transient gt i D206H uA If the request source is on another network check if the routing transmission parameters are correctly set Ch the system confi tion so that th ber of relay stations ma Invalid number of relays in transient Mod Sa SUPR SIT SES ee T D207H E be seven or less transmission i 5 Check if the routing parameters are correctly set F Correct the network number at the request source and retry the operation Network No error in transien
90. e inspected daily Check box The modules are securely installed The module joint levers are properly locked The terminal screws of the modules are properly tightened Solderless terminals are physically out of contact and away from each other Cable connectors are fully inserted LI ET ET LJ O L The terminal cover of the power supply module is securely attached 80 CHAPTER 10 MAINTENANCE AND INSPECTION 10 2 Periodic Inspection This section describes items that must be inspected once or twice every 6 to 12 months The items must be inspected as well when the equipment has been relocated or modified or wiring layout has been changed Check box The ambient temperature is within 0 to 55 C The ambient humidity is within 5 to 95 RH There is no corrosive gas The voltage across 100VAC terminals is within 85V to 132VAC The voltage across 200VAC terminals is within the range of 170V to 264VAC The voltage across 24VDC terminals is within 15 6V to 31 2VDC The modules are securely installed No dust or foreign matter is present No error has occurred LIETEJEIT ET L1 E31 L uonoedsu oipoued z OL 81 CHAPTER 11 TROUBLESHOOTING This chapter describes errors that may occur in the head module causes of the errors and corrective actions 11 1 Before Troubleshooting Check that the POWER LED of the power supply module is on If it is off troubleshoot the CPU module LL MELSEC L CPU Mo
91. e while setting values of a module connected to the head module are written from the buffer memory to the flash ROM Doing do so will make the data in the flash ROM unreliable and the data need to be set in the buffer memory and written to the flash ROM again Also it may cause the module to fail or malfunction Disposal Precautions NCAUTION When disposing of this product treat it as industrial waste OG CONDITIONS OF USE FOR THE PRODUCTO 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Pr
92. ed Ofthe inputs X in the range of unattached modules input X that is outside the refresh range with CC Link Output Y that is outside the range that was set in RX RY Setting of Network Configuration Setting of the master station e Status of the Head Module The REM LED of head module flashes Forced on off can be registered regardless of the RUN STOP status If an error occurs in the head module output Y cannot be turned on f Target input output Input output X Y of the connected modules Input output X Y of the head module that corresponds to the refresh range of the remote I O RX RY of the connected CC Link master local module APPENDICES 2 Operating procedure 1 Open the Forced Input Output Registration Cancellation dialog box W Debug gt Forced Input Output Registration Cancellation Register FORCE ON Cancel Registration A Register FORCE OFF Device ON OFF No Device ON OFF 17 18 A 20 21 22 23 24 25 26 27 28 29 30 31 32 Update Status Batch Cancel Registration Close 2 Enterthe target device to the Device column The setting range in the Device column is XO to X1FFF or YO to Y1FFF 3 Click the button for the intended operation Button Name Description Button Name Description Register FORCE ON Registers forced on for a specified device Cancel Registration
93. eld 137 eAnoeJlg OWI eui uim eoueijduio JO sjueuieuinbes 6 xipueddy seAnoeJuiq eBeyoA o1 pue OWA 6 xipueddy c Grounding the CC Link Ver 1 10 compatible cable Be sure to ground the cable shield that is connected to the CC Link module close to the exit of control panel or to any of the CC Link stations within 30cm from the module or stations The CC Link Ver 1 10 compatible cable is a shielded cable Strip a part of the jacket as shown below and ground the exposed shield section to the ground as much as possible Ver 1 10 compatible CC Link dedicated cable Shield Always use the specified CC Link Ver 1 10 compatible cable Connect the CC Link module and the CC Link stations to the FG line inside the control panel at the FG terminal as shown below Master module Remote module Local module Terminating resistor Terminating resistor Ver 1 10 compatible CC Link dedicated cable Ver 1 10 compatible CC Link dedicated cable d Grounding the cable clamp Use shielded cables for external wiring and ground the shields of the external wiring cables to the control panel with the AD75CK type cable clamping Mitsubishi Ground the shield section 20 to 30cm away from the module Inside the control panel Module 120 to 30cm For details of the AD75CK refer to the following AD75CK type Cable Clamping Instruction Manual 138
94. emory of the head module and then write PLC parameters again If the above actions do not solve the problem connect GX Works2 to the master station and perform the CC Link IE Field Network diagnostics Q Relevant master local module user s manual 7 When the ERR LED turned on Identify the cause of the error in GX Works2 and take action 7 5 Page 82 Section 11 2 90 8 When the L ERR LED turned on CHAPTER 11 TROUBLESHOOTING Check item Action Does Ethernet cables normally operate Check if 1000BASE T compliant Ethernet cables are used gt Page 25 Section 3 2 Check if the station to station distance is 100m or less Page 48 Section 6 5 3 Check if the Ethernet cables are not disconnected Does the switching hub normally operate Check if a 1000BASE T compliant switching hub is used LL Relevant master local module user s manual Check if the switching hub is on Do other stations connected to the head module normally operate Check if the systems on other stations are on Is the mode of the module on the master station set to Online Change the mode of the module to Online L Relevant master local module user s manual Is there any noise affecting the system Check the wiring condition Is the loopback function enabled for the master station When the loopback function is enabled check if the ring topology is correctly configured for the port
95. er set numbers are stored SD1402 Bit pattern in SD1403 units of 16 b15b14b13b12b11b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 bO SD1404 points 01400 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 e SD1405 indicating the so1401 0 0 0 0 0 0 M 0 0 0 0 0 0 0 0 o modules with how bond AAAS SD1406 SOUS 1 ASTU VO module verification sp1431 0 aa 0 0 0 0 0 0 0 0 0 0 0 0 0 0 S errors _ verify error 0 No 1 0 Indicates an I O module verification error On error SD1408 verification SD1409 emors When the number of I O points of the module exceeds 16 points all bits corresponding to to 4 1 0 the I O module number in units of 16 points that is included in the number of I O points SD1430 verification error occupied by the module turn on exists Ex When a 64 point module is connected on the slot 0 bO to b3 are turned on by error SD14431 detection Not cleared even if the normal state is restored This flag is cleared by the error resetting operation 132 APPENDICES Appendix 8 Access and Attribute Codes This section shows the access and attribute codes that are set when accessing the head module with the RIRD or RIWT instruction of the master local module Device type Device Name Unit Access code Attribute code Bit Word Input X O Hexadecimal 01H Output Y O Hexadecimal 02H A Link register W O Hexadecimal 24H Link special relay SB O Hexadecimal 63H 05H Link s
96. error Correct the request command at the request source and retry the operation D247H D280H Dedicated instruction received twice Transient data request error Check the network status using the CC Link IE Field Network diagnostics of the programming tool Check if the switching hub and the cables at the request source are connected properly If the request source is on another network check if the routing parameters are correctly set Correct the request command at the request source and retry the operation 102 CHAPTER 11 TROUBLESHOOTING Error code Error Action Check the network status using the CC Link IE Field Network diagnostics of the programming tool D281H Transient reception failed When the target station or the relay station is overloaded and cannot receive transient data send the data to the target relay station after the load on the station is reduced Pause the transient transmission temporarily and retry the operation D282H Receive queue full Reduce the frequency of transient transmission and retry the operation If this error persists please consult your local Mitsubishi representative Check the network status using the CC Link IE Field Network diagnostics of the programming tool D283H Transient transmission failed Connect the cable to the other port on the request source and retry the operation Reduce the frequency of t
97. es modification on the start O numbers assigned to connected modules E shows setting or sy x vnen 1000 is specified in start X Y to the slot where a 16 point module is connected the assignment operating examples range of an input module is changed to X1000 to X100F tails refer to the following OJ shows reference DA MeLSEC L CPU Module User s Manual Function Explanation Program Fundamentals manuals Point Sette typeof the connected mode in Type Seiki asa ps MM PRAT LA Ere inteligent function module the lO points must also be the same in addition to the I O assignment setting lt shows S CF Page 20 section 422 reference pages When an intelligent module is connected O assignment can be omitted by selecting connected modules from Intelligent Function Module in the Project window 73 1 The mouse operation example is provided below Menu bar XZ Online gt Write to PLC Select Online on the menu bar and then select Write to PLC A window selected in the view selection area is displayed XX Project window 5 gt Parameter lt gt PLC Parameter Select Project from the view selection area to open the Project window In the Project window expand Parameter and select PLC Parameter View selection area i Project Edit Navigation Parameter sd Intelligent Function Module Global Device Comment E Program Setting E POU E B Program pi MAIN B3 Local Dev
98. es the number of C points fixed to 0 assigned for C Number of points j SD302 This register stores the number of D points fixed to 0 assigned for D Number of points F SD303 j This register stores the number of W points fixed to 8192 assigned for W Number of points 7 SD304 i This register stores the number of SW points fixed to 8192 assigned for SW Device 16 bit modification SD305 assignment 1 Number of points This register stores the number of Z points fixed to 0 Index register assigned for Z SD306 Device Number of points assigned for ZR This register stores the number of ZR for extension points fixed to 0 SD307 assignment 1 Extension SD308 Device Number of points E assignment 2 assigned Pus This register stores the number of D points including extended data register fixed to 0 Initial SD309 Assignment Inside and including the extension SD310 number of points settothe Number of points extended data assigned for W This register stores the number of W points including extended link register fixed to Spa311 register D and Inside and 8192 extended link extension register W 131 1sr1 QS 49 sIBey jeioeds 7 xipueddy 3 Drive information wn 4 Set b No Name Description Details B d Set timing P t Write t
99. esponsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 156 2010 MITSUBISHI ELECTRIC CORPORATION WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environme
100. etry the operation communication test i Check if the routing parameters are correctly set Check the network status using the CC Link IE Field Network diagnostics of the programming tool take action and retry the operation D906H Communication test transmission Reduce the frequency of transient transmission and retry the operation completion wait timeout When the mode of the master station is Online High Speed Mode change it to Online Normal Mode and retry the operation Check if the routing parameters are correctly set D909H Header information error in transient Correct the header information at the request source and retry the transmission operation D90AH Communication test data received Check the network status using the CC Link IE Field Network diagnostics of twice the programming tool take action and retry the operation Check the network status using the CC Link IE Field Network diagnostics f th ing tool D90BH Incorrect number of stations Lib Lc an If the number of slave stations per network is more than 120 reduce it to 120 or less Correct the Target Station setting in the Communication Test window D90CH Invalid communication test target and retry the operation station Under Target Station set a station including a different CPU module from the station set in Connected Station Own D90DH Cable test retry error After completion of the cable test retry the operation A malfunction may
101. ety circuits such as emergency stop circuits protection circuits or interlock circuits where abnormal operation may result in mechanical damage or accidents external to the programmable controller 1 Fail safe measures for head module failure A head module can detect its own hardware failures by the self diagnostic function However failures which occur in a part such as an I O control part may not be detected In this case depending on the failure all input or output points may turn on or off or normal operation and safety of the control target device may not be ensured Even though Mitsubishi programmable controllers are manufactured under strict quality control they may fail due to some reasons Provide fail safe circuits external to the programmable controller so that no machine is damaged and no accident occurs APPENDICES Appendix 11 Calculating Heating Value of Programmable Controller The ambient temperature inside the control panel where a head module is installed must be 55 C or less It is necessary to know the average power consumption heating value of the equipment and devices installed inside the control panel when designing a heat release structure of the panel This section describes the calculation method of the average power consumption of a programmable controller system Calculate a rise in ambient temperature inside the control panel according to the power consumption A Appendix 11 1 Calculating the aver
102. ferrite cores must be attached at the position closest to the cable hole inside the control panel If attached at an improper position the ferrite core will not produce any effect Attach a ferrite core to each power line as illustrated below Example 142 APPENDICES b Noise filter power supply line filter A noise filter is a component which has an effect on conducted noise Attaching the filter can suppress more noise The noise filter has the effect of reducing conducted noise of 10 MHz or less The precautions for attaching a noise filter are described below Do not bundle the cables on the input side and output side of the noise filter If bundled the output side noise will be induced into the input side cables from which the noise was filtered Input side Input side power supply side power supply side Induction Filter Filter T Output side Output side device side device side Noise will be induced when the input Separately install the input and and output cables are bundled output cables Ground the noise filter grounding terminal to the control panel with the shortest cable possible approx 10cm c Isolation transformer An isolation transformer has an effect on reducing conducted noise especially lightning surge Lightning surge may cause a malfunction of the programmable controller As measures against lightning surge noise connect an isolation tr
103. g by Symptom Troubleshooting methods are described by symptom Perform these troubleshooting actions when cyclic and or transient transmissions are not possible with the target station even though no error is detected in the head module If an error has occurred in an intelligent function module installed with the head module identify the cause of the error by GX Works2 7 s Page 82 Section 11 2 Point Before starting the troubleshooting by symptom check that the POWER LED of the power supply module is on For troubleshooting of the power supply module refer to the L MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection When the troubleshooting by symptom cannot solve the problem Perform the unit test on the head module to check for a hardware error 2 Page 43 Section 6 4 11 5 1 Cyclic transmission cannot be performed When cyclic data are not delivered to other stations or when cyclic data from the master station cannot be received use the following troubleshooting methods Check item Action Is the D LINK LED of the head module on Are the I O assignment settings of PLC parameter correct Is the switch of the head module set to RUN If the D LINK LED is flashing or off perform the troubleshooting by the LEDs 3 Page 89 Section 11 4 Set the I O assignment correctly 5 Page 59 Section 7 1 6 Set the switch of the head module to RUN Is the RUN LED
104. ge 43 Section 6 4 4 When the MODE LED is flashing perform the unit test on the head module to check for a hardware Check item Action Is the head module in preparation for the unit test If the switch on the head module was repeatedly switched between STOP and RESET TEST reset the head module and start the unit test Is the head module in execution of the unit test The x1 or x10 LED is flashing The head module is in execution of the unit test When the unit test is terminated the D LINK LED turns on Take action according to the unit test result 7 7 Page 43 Section 6 4 1 Is the mode of the module on the master station set to Online Change the mode of the module to Online Q Relevant master local module user s manual If the above actions do not solve the problem perform the unit test on the head module to check for a hardware error I gt Page 43 Section 6 4 89 sqan1 eui Bunpeuo vL 5 When the D LINK LED turned off Check item Action Is the master station connected to the network and operating normally f an error has occurred in the CPU module of the master station remove the cause of the CPU module error Relevant master local module user s manual Connect GX Works2 to the master station and check if the master station is performing data link by CC Link IE Field Network diagnostics L Relevant master local module user s manual
105. get station No error in transient Correct the header information at the request source and retry the transmission operation Own station No not set dedicated A D211H j Set the station number in the parameter setting and retry the operation instruction Check if the switching hub and the cables at the request source are connected properly D212H Transient transmission failed Connect the cable to the other port on the request source and retry the operation Reduce the frequency of transient transmission and retry the operation Correct the request command at the request source and retry the operation D213H Transient data command error Check the first five digits of the serial number of the master local module If the master local module does not support the function replace it with the master local module with the latest version D214H Transient data length error Correct the data length at the request source and retry the operation D216H and D217H Transient data command error Correct the request command at the request source and retry the operation D218H D219H D21AH Incorrect number of read write transient data Transient data attribute code error Transient data access code error Correct the number of read write device data at the request source and retry the operation Correct the attribute code at the request source and retry the operation Correct the access code at the request
106. have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures DAOOH and inst noise Head module failure FC lw DAO1H Execute a unit test for the head module If a failure occurs again the DA10H to DA18H Head module failure hardware of the head module may be faulty Please consult your local Mitsubishi representative A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative DAF 2H Flash ROM failure If the number of times that data were written to the flash ROM exceeded 100 000 clear the check box in Communication Head Setting of PLC Parameter so that data of the error history and system error history will not be held at the time of power off or reset Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative DAF3H Flash ROM failure A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take me
107. he details and solution of the error selected in Error History List Point If error code 9900 is detected check the error and solution of error code D H detected at the same time to troubleshoot the problem Concurrently with error code 9900 error code D H is also detected If the same error occurred continuously only the first error record is displayed in the Error History dialog box Selecting a module in the Main Block area in System Monitor and clicking the Error History Detail button will also open the Error History dialog box In this case only the error history of the module selected in Main Block is displayed For details on errors of intelligent function modules refer to the following Relevant intelligent function module manual 87 AJOYSIH 10113 Ule s S EL 2 Precautions a The time and date of the error is not correctly displayed Check if the master station is connected to the head module The head module periodically collects time information from the CPU module on the master station If the master station is not connected to the head module the time and date of errors will not be displayed correctly Initial value 2000 01 01 00 00 00 After acquisition of clock information from the master station if the head module is powered off and then on the clock will restart from the time of the power off The clock pauses during power off Because of this the displayed time
108. hose serial number first five digits is 12072 or later LINK On LED Off Linkup in progress Linkdown in progress P2 PORT2 connector for CC Link IE Field Network RJ45 connector Connect an Ethernet cable _ gt Page 45 Section 6 5 1 There is no restriction on the order of connecting the P1 and P2 connectors L ER LED LINK LED Serial number display Same as the P1 connector Displays the serial number printed on the rating plate 21 No 4 Switch Name Description This switch controls the operation of the head module RESET TEST Resets the head module or switches it to test mode Operate the switch with your fingers Use of a tool such as a screw driver may damage the switch Reset method 1 Hold the switch in the RESET TEST position for 1 second or more Do not release your hand from the switch while it is in the RESET TEST position Cm Flashing 2 Checkthat the ERR LED flashes several RUN MODE SD ERR MATURE SN Flashes several times and then turns off STATION NO times and then 1 2 turns off 4 2100 x10 x1 3 Set the switch to the STOP position The switch automatically returns to the STOP position when your hand is released Test method For details on the test mode refer to the explanation on the test mode Page 43 Section 6 4 STOP Stops the data transfer between the lin
109. hour 2 digit BCD code the SDO data was updated b15 to b8b7 to b0 Example 10 a m on 25th Day 1 to 31 Hour 0 to 23 2510H The clock of the head module synchronizes with the clock of the master station Page 25 Section 3 2 Stores the minute and seconds 2 digit BCD code the SDO data was updated Example 35 min 48 sec 3548H b15 to b8b7 to bO Minutes 0 to 59 Seconds 0 to 59 The clock of the head module synchronizes with the clock of the master station Page 25 Section 3 2 Stored to common information SD5 to SD15 and individual information SD16 to SD26 respectively Stores the category code that determines what the error information is b15 to b8 b7 to bO Individual information category codes Common information category codes The following codes are stored in the common information category code 0 None 1 Module No Slot No 2 File name drive name 3 Time Set value The following codes are stored in the individual information category code 0 None 1 Empty 2 File name drive name 3 Time Actual measurement value 4 None 5 Parameter No 6 None 7 None 8 None 9 Malfunction information 12 File diagnostic information 13 None Set by Set timing S On error S On error 126 APPENDICES
110. iagnostics results in an error Stays ON even if the normal state is restored SM1 Self diagnostic error OFF No self diagnostic error ON Self diagnostic error occurs Turns ON if the self diagnostics results in an error Stays ON even if the normal state is restored SM5 Common error information OFF No common error information ON Common error information exists Turns ON if there is any common error information when SMO turns ON SM16 Individual error information OFF No individual error information ON Individual error information exists Turns ON if there is any individual error information when SMO turns ON Set by Set timing S On error SM50 Error clear OFF 2 ON Error clear Clears an error SM53 SM61 AC DC Down detection I O module verify error OFF No AC DC Down ON AC DC Down detected OFF Normal ON Error occurs When using AC power supply modules this turns ON if a power outage of 10ms or less occurs This is reset by powering OFF ON When using DC power supply modules this turns ON if a power outage of 10ms or less occurs This is reset by powering OFF ON Turns ON if the status of the I O module when powered ON is different from the registered status Stays ON even if the normal state is restored S On error 2 System clock counter No Name Description Details
111. ice Comment Device Memory Device Initial Value View Online The chapter of the current page is shown The section of the current page is shown Point Pshows notes that requires attention Remark shows useful information E MELSOFT Series GX Works2 Unset Project PRG MAIN Eind Replace Compile Debug Diaeno Unlabeled 13 TERM Unless otherwise specified this manual uses the following terms Term Description GX Works2 The product name of the software package for the MELSEC programmable controllers Programming tool Another term for GX Works2 CC Link IE Field Network An open field network that offers a high speed and large capacity data communication using Ethernet 1000BASE T CC Link A field network system where data processing for control and information can be simultaneously performed at high speed Master local module A generic term for the QJ71GF11 T2 and LJ71GF 11 T2 CC Link IE Field Network master local modules Head module Network module Abbreviation for the LJ72GF15 T2 CC Link IE Field Network head module Generic term for the following modules CC Link IE Field Network module CC Link IE Controller Network module Ethernet interface module MELSECNET H module MELSECNET 10 module Master station A station that controls the entire network This station can perform cyclic transmission and transient transmissi
112. in the United States and other countries Ethernet is a registered trademark of Xerox Corp All other company names and product names used in this manual are either trademarks or registered trademarks of their respective companies 1 58 SH NA 080919ENG G MELSEC L CC Link IE Field Network Head Module User s Manual MODEL LJ72GF15 T2 U E RE 139248 SH NA 080919ENG G 1307 MEE s MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 n NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPA When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
113. ion Transient data transmission addressed to the own station was requested Check the network number and target station number and retry the operation Check if the routing parameters are correctly set D2BO0H Transient transmission failed Check if the switching hub and the cables at the request source are connected properly Connect the cable to the other port on the request source and retry the operation Reduce the frequency of transient transmission and retry the operation D501H Communication LSI failure A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative D502H MAC address error A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative D529H and D52AH RAM failure A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head
114. ishi representative 1500 1610 AC DC DOWN Momentary supply power failure occurred The supply power turned off WSupplementary information Common information Individual information WiDiagnostic timing Any time FLASH ROM ERROR The number of writes to the flash ROM exceeded 100 000 times Number of writes gt 100 000 Supplementary information Common information Individual information WiDiagnostic timing When writing data to ROM Check the supply power Replace the head module In Communication Head Setting of PLC Parameter clear the check box so that data of the error history and system error history will not be held at the time of power off or reset 1700 BUS TIMEOUT ERR Failure of the system bus was detected WSupplementary information Common information Individual information WiDiagnostic timing Any time 1710 UNIT BUS ERROR Failure of the system bus was detected Failure of a connected module was detected Supplementary information Common information Individual information WiDiagnostic timing Any time Reset the head module If this error occurs again this module I O module intelligent function module or END cover may be faulty Please consult your local Mitsubishi representative 95 SI 8POD J043 QO LL Error Error and cause Action code END COVER ERR
115. it click If the hooks are beyond the reach use a tool such as a driver Loosen the screw of the DIN rail stopper Hitch the hook to bottom of the DIN rail DIN rail stopper DIN rail stopper t Hitch the hook to top of the DIN rail DIN rail stopper CHAPTER 6 INSTALLATION AND WIRING Hitch the bottom hook of the DIN rail stopper to the bottom of the DIN rail Hitch the hook according to the orientation of the arrow on the front of the stopper Hitch the upper hook of the DIN rail stopper to the top of the DIN rail Slide the DIN rail stopper up to the left side of the modules Push the stopper in the direction opposite from the direction of the arrow incised on the stopper Then tighten the screw with a driver Attach a DIN rail stopper on the right of the modules with the same procedure Note that a DIN rail stopper is attached upside down 39 JJ NIG uo sejnpoui eu BununoW z z 9 uonejejsu z 9 Point Do not slide modules from the edge of the DIN rail when mounting them Doing so may damage the metal part located on the back of the module 2 Removal procedure Remove the modules from the DIN rail by reversing the above procedure 3 Applicable DIN rail model IEC 60715 TH35 7 5Fe TH35 7 5AI TH35 15Fe 4 DIN rail stopper Use a stopper that is attachable to the DIN rail 5 Interval between DIN rail mounting screws To ensure the strength of a
116. iting to PLC Please consult your local Mitsubishi representative PARAMETER ERROR Read detailed error information using the programming tool and check and The parameters are corrupted correct the parameter corresponding to the value parameter No Supplementary information Write the corrected parameters to the head module again and reset or 3001 Common information File name Drive name reapply power to the head module Individual information Parameter No WiDiagnostic timing If this error occurs again the hardware of the head module may be faulty When powered on or reset or when writing to PLC Please consult your local Mitsubishi representative PARAMETER ERROR The parameter file is incorrect Or the contents of the file are not parameters 3004 Supplementary information Check if the type of the parameter file is shown as QPA and if the file Common information File name Drive name contains parameters Individual information Parameter No WiDiagnostic timing When powered on or reset or when writing to PLC LINK PARA ERROR Although the number of modules is set to 1 or more in Network Parameter for CC Link the number of actually connected modules is 0 The start I O number set in the parameter setting is different from the actual I O number Correct the Network Parameter settings and then write them 3105 In the Network Parameter setting for CC Link any of the If the error occurs again even after the cor
117. ive Take action against noise and reset the module If this error occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative 1161 RAM ERROR The data in the device memory built in the head module were overwritten WSupplementary information Common information Individual information WDiagnostic timing Any time Take action against noise and reset the module If this error occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative 1310 VO INT ERROR An interrupt occurred even though there is no module that can issue an interrupt WSupplementary information Common information Individual information WiDiagnostic timing When an interrupt occurred The hardware of any of the installed modules is faulty Check the installed modules and replace the faulty module Please consult your local Mitsubishi representative 1311 VO INT ERROR An interrupt request from a module installed with the head module was detected WSupplementary information Common information Individual information WDiagnostic timing When an interrupt occurred The hardware of any of the installed modules is faulty Check the installed modules and replace the faulty module Please consult your local Mitsubishi representative 94 CHAPTER 11 TROUBLESHOOTING
118. k IE Field Network refer to the following I User s manual for the master local module used 149 euin Bursse2oJd Z xipueddy Appendix 13 New Function and Improved Function The following table shows a new function and improved function Module supporting GX Works2 2 the function first New function and improved function es supporting the five digits of the function serial number Addition of applicable modules positioning module and simple motion module 12072 or later Version 1 31H or later L gt Page 34 Section 5 2 Indication of loopback execution by L ERR LED gt Page 20 CHAPTER 2 Addition of a loopback detection feature for Connection status own station 13032 or later SW0064 5 Page 119 Appendix 5 12072 or later Appendix 14 Checking Serial Number and Function Version The serial number and function version of the head module can be checked on any of the following Rating plate Front of the module System Monitor in GX Works2 1 Checking on the rating plate The rating plate is located on the side of the head module J A welsec A MITSUBISHI MODEL Serial number A Function version SERIAN 120210000000000 CA a a a LC E a aaa a I i I Relevant regulation Imm m m m m mm m m mmm standards MITSUBISHI ELECTRIC CORPORATION WADE IN JAPAN See Model instruction manual 150
119. k devices of the head module cyclic data from the master station and head module devices Stops the transfer while performing cyclic transmission with the master station and turns the output OFF By stopping the data transfer you can keep the input output of the module attached to the head module from getting sent to the master or local station The STOP switch is used when performing a debug operation between modules attached to the head module and external devices Ex Debugging with an external device using the STOP switch 1 Setthe switch to STOP 2 Data transfer is stopped between the link devices of the head module and the head module devices and the devices are separated from the master station control 3 Perform an input output test between the module connected to the head module and the external device Since the data transfer is stopped the input output status data are not sent to the master or the local station 4 When the test is complete write the parameter to the head module and start the system operation RUN Starts the data transfer between the link devices of the head module cyclic data from the master station and the head module devices The output from the master station is output from the module connected to the head module The input from the module attached to the head module is input to the master station 5 6 USB connector Module joint levers A connector for connecting to GX Wo
120. llowing table shows setting items Item Description Setting range Select a link device assignment method Points Start Assignment Method Points Start Enter the points and start numbers of devices Start End Start End Enter the start and end device numbers Default Start End UN SB Select transfer source devices and transfer target devices SW Dev Name Select W for either of the devices SM SD Default Blank W 1 to 4096 SB 16 to 8192 SW 1 to 8192 Points Enter the points of devices to be transferred SM 16 to 2048 SD 1 to 2048 Default Blank 56 CHAPTER 7 PARAMETER SETTING Item Description Setting range Start Enter the start number of a device to be transferred Transfer From W 0 to 1FFF SB 0 to 1FFO SW 0 to 1FFF SM 0 to 2032 SD 0 to 2047 Default Blank Transfer To W 1000 to 1FFF e SB 0 to 1FFO SW 0 to 1FFF SM 0 to 2032 SD 0 to 2047 Default Blank End Enter the end number of a device to be transferred Transfer From W 0 to 1FFF SB F to 1FFF SW 0 to 1FFF SM 15 to 2047 SD 0 to 2047 Default Blank Transfer To This item is automatically set according to the setting of transfer source 57 SIOJOWEIEY O1d LZ 58 a Setting example To transfer the link special relay SB data of the head module as cyclic data transfer the link special relay
121. mmands requiring password authentication specify 0004 subcommand in a request massage as a command for the password 32 Function Command subcommand File delete 1822 0004 File attribute change 1825 0004 File copy 1824 0004 File open 1827 0004 For details refer to the following MELSEC Q L MELSEC Communication Protocol Reference Manual APPENDICES Appendix 3 END Cover This section describes the specifications of the END cover For specifications of the END cover with ERR terminal LGEC ET refer to the following MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection 1 Part Names 1 1 Do not remove this label as it is for maintenance No Name Application 1 Module joint levers Levers for connecting modules each other 3 D TET amp 2 Specifications zi wo Item L6EC m oO H 90mm Q External dimensions Ww 13mm 5 D 95mm Internal current consumption 0 04A Weight 0 06kg 117 Appendix 4 Link Special Relay SB List The link special relay SB is turned ON OFF depending on various factors occurred in data link Any error status of the data link can be confirmed by monitoring it 1 Use of the link special relays SB By using the link special relays SB the status of the CC Link IE Field Network can be also checked from an HMI Human Machine Interface not only from GX Works2 2 Areas tur
122. module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures D52BH and t s against noise Communication LSI failure D52CH Execute a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative Data link start failed due to any of the following causes Remove the error cause and retry the operation Station No not set Head module error More than one master station exists Station type mismatch Master station lost D62DH Data link start failed gn Own station No out of range Station No already in use own station Own station reserved Parameter error Parameter communication in progress Parameters not received master station only and no slave station exists Link stop command Communications cannot be performed with the master station Check D62EH Master station lost whether the cables are connected properly Data link cannot be stopped because cyclic transmission has been Data link start stop retry error to PP y D721H stopped another station Vah ve LA Data link cannot be started because cyclic transmission is in execution F Data link cannot be stopped because cyclic t
123. n Is the head module installed correctly Connect the head module to the power supply module again If the above action does not solve the problem error Page 43 Section 6 4 2 When the RUN LED is flashing perform the unit test on the head module to check for a hardware Check item Action Is the switch of the head module set to RUN Set the switch of the head module to RUN to start data link Is it in the remote STOP status Cancel the remote STOP and start data link Has an error occurred in the head module From System Monitor in GX Works2 identify the cause of the error and take action 7 5 Page 82 Section 11 2 Is the master station in the RUN state Place the master station into the RUN state If the master station has stopped due to an error troubleshoot it referring to the manual for the master station LL Relevant master local module user s manual Was the head module disconnected during STOP of the master station Place the master station into the RUN state and reconnect the head module to the network Reset the head module because it retains the STOP status of the master station 3 When the MODE LED turned off Check item Action Is the mode of the head module set to Online Change the mode of the head module to Online lt _ gt Page 51 Section 7 1 1 If the above action does not solve the problem error C s Pa
124. n Win lin X E x Input points x Simultaneous ON rate W lin Input current effective value for AC A E Input voltage voltage in actual use V Power consumption of the external power supply section to the load s connected to the intelligent function module Ws lay 24 W APPENDICES Appendix 12 Processing Time The calculation formula for the I O response time of the head module is as follows Rio RX RY points x 0 16 RWw RWr points x 5 5 430 Ka response time of the connected module us The above formula calculates the average value when the number of RX RY points is the same as the number of actual I O points of the module connected to the head module and an auto refresh of the same number of points as the number of RWw RWr points was executed Rio I O response time of the head module The number of points set for RX RY Setting in the Network Configuration Setting of the RX RY points master station The number of points set for RWw RWr Setting in the Network Configuration Setting of the RWw RWr points master station Ka The value to add when auto refresh of the intelligent function module was performed 140 Response time of the connected module Manual for each module used Point To calculate the processing time of the CC Link IE Field Network add the I O response time of the head module to the processing time of the slave stations For information on processing time of the CC Lin
125. n incorrect interface may cause failure of the module and external device Tighten the terminal block screw within the specified torque range Undertightening can cause short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit fire or malfunction When disconnecting the cable from the module do not pull the cable by the cable part For the cable with connector hold the connector part of the cable For the cable connected to the terminal block loosen the terminal screw Pulling the cable connected to the module may result in malfunction or damage to the module or cable Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A protective film is attached to the top of the module to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Remove it for heat dissipation before system operation When connecting a CC Link system master local module to the head module use CC Link dedicated cables for the CC Link system If any other cable is used the performance of the CC Link system is not guaranteed Observe the cable specifications maximum cable length and station to station cable length described in the MELSEC L CC Link System Master Local Module User s Manual If not proper data transmission is not guaranteed When the high speed co
126. n 16 point units In the case of the diagram on the previous page specify 0000 to 003F for RX RY Setting Ml GG IE Field Configuration Module 1 Start I O No 0000 CG IE Field Configuration Edit View Assignment Method Start End Link Scan Time Approx 0 68 ms RXJRY Setting Start End Mode Setting online Normal Mode Y RWWw RWr Setting Refresh Device Hints Start End RX No Model Name STA Station Type Points D Master Station 1 W O0 Hoststation 1 Gen Intelligent Device Statior Intelligent Device Station 64 0000 O03F 8 0000 0007 Point To set an empty slot in the intelligent device station or to change a start I O number modify the data in the I O Assignment setting of the head module rO Assignment Switch Setting L60DA4 Detailed Setting Lx40C6 t6Points LY10R2 t6Points L60AD4 t6Points Assigning the I O address is not necessary as the CPU does it automatically Leaving this setting blank will not cause an error to occur f the number of points will be increased for a system expansion in future for example set a large number for RX RY Setting in Network Configuration Setting of the master station Doing so will eliminate the need to change parameters for the master station at the time of the system expansion However increasing the number of points also increases the p
127. n device status on the line a linkup process is repeated resulting in the increase in the time Stores the linkup status of PORT2 own station OFF Linkup in progress ON Linkdown in progress PORT2 linkup status f SB006B own station The time that the linkup starts after power on or Ethernet cable connection may vary Normally it wn i takes a few seconds Depending on device status on the line a linkup process is repeated resulting in the increase in the time SB1000 to For CC Link master local By setting this as the refresh destination device of the link special relay SB for the CC Link SB1FFF modules master local modules the data link status of CC Link can be checked 118 APPENDICES Appendix 5 Link Special Register SW List In the link special register SW data link information is stored as numerical values By monitoring it faulty areas and their causes can be checked 1 Use of the link special registers SW By using the link special relays SB the status of the CC Link IE Field Network can be also checked from an HMI Human Machine Interface not only from GX Works2 2 Areas to which data are stored by a user and the system Area to which data are stored by the system SW0000 to SWOFFF Area to which data are stored by a user SW1000 to SW1FFF 3 Link special register SW list The following lists link special registers SW Point Do not write any data to an area whose number is n
128. n of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 157 Microsoft Windows Windows Vista Windows NT Windows XP Windows Server Visio Excel PowerPoint Visual Basic Visual C and Access are either registered trademarks or trademarks of Microsoft Corporation in the United States Japan and other countries Intel Pentium and Celeron are trademarks of Intel Corporation
129. nalog output HOLD CLEAR function STOP Operating normally I MELSEC L Digital Analog Converter Module User s Manual 1 MELSEC L Analog Input Output Module User s Manual The output Y turns off 68 CHAPTER 8 CYCLIC TRANSMISSION 8 2 Cyclic Transmission of Word Device Data Word data such as a buffer memory of the module connected to the head module can be used in the word device of the master station Head module Intelligent device station 1 1 CPU module Master 1 Head module Intelligent Intelligent 1 station i function module function module 1 1 1 1 Device NEL E e T I Buffer memory Buffer memory gem RWW Adi Rw E ee 1 1 i 1 Vt t ejeg eoi eq pJ0M Jo uorssiusueJ d Z8 69 1 Data flow This section describes the data flow and the setting for cyclic transmission of word device data When transferring data from the master station to the intelligent device station The remote register RWw data of the master station is transferred to the buffer memory of the intelligent function module connected to the head module When transferring data from the intelligent device station to the master station The buffer memory data of the intelligent function module connected to the head module is transferred to the remote register RWr of the master station Head module Head modul
130. nction module s Page 43 Section 6 4 Page 45 Section 6 5 Connect Ethernet cables to the head module Configuration Page 49 CHAPTER 7 Set parameters for each module Page 63 CHAPTER 8 v To the next page 28 CHAPTER 4 PROCEDURES BEFORE OPERATION Stating data link lt gt Page 20 CHAPTER 2 Start data link Page 63 CHAPTER 8 Network diagnostics lt Page 73 CHAPTER 9 Check if the network can communicate normally by using CC Link IE Field Network diagnostics Point If the head module is powered on when there is no communication with the master station it takes approximately 5 seconds to change to the RUN status eunpeo2oJg dn uejs jJeniu Lp 29 4 2 Procedure for Changing the Head Module The head module can be changed without stopping the data link in the system Even if the head module does not have a station number it can be assigned from CC Link IE Field Network diagnostics of the master station 1 Procedure Check box L 30 Link stop and temporary error invalid station setting User s manual for the master local Stop the link at the master station and set the intelligent device station module used to be replaced as a temporary error invalid station Cable disconnection Turn off the power and disconnect the Ethernet cables from the head module gt Page 45 Section 6 5 Head module replacement 57 Page 41 Section
131. ndensing Vibration resistance Constant Frequency Half amplitude Sweep count acceleration Compliant with Under 5 to 8 4Hz 3 5mm 10 times each in JIS B 3502 and intermittent X Y andZ 2 IEC 61131 2 vibration Coe eve Sams directions Under continuous 5 to 8 4Hz 1 75mm vibration 8 4 to 150Hz 4 9m s2 z Shock resistance Operating atmosphere Compliant with JIS B 3502 and IEC 61131 2 147m s 3 times each in X Y and Z directions No corrosive gases Operating altitude 0 to 2000m Installation location Inside a control panel Overvoltage 2 ll or less category Pollution degree 3 2 or less Equipment class Class 1 12 3 Do not use or store the programmable controller under pressure higher than the atmospheric pressure of altitude Om Doing so may cause malfunction When using the programmable controller under pressure please consult your local Mitsubishi representative This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises Category Il applies to equipment for which electrical power is supplied from fixed facilities The surge voltage withstand level for up to the rated voltage of 300V is 2500V This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used
132. ned on off by a user and the system Area turned on off by the system SB0000 to SBOFFF Area turned on off by a user SB1000 to SB1FFF 3 Link special relay SB list Point The following lists link special relays SB Do not turn on off an area whose number is not on the link special relay SB list Doing so may cause malfunction of the programmable controller system No Name Description Stores information on whether the module is operating with the network number and station number set in the Communication Head Setting of PLC Parameter or the module is operating with the numbers set in the CC Link IE Field Network Diagnostics OFF Operating using the values set in Communication Head Setting of PLC Parameter ON Operating using the values set in the CC Link IE Field Network Diagnostics Operating station number SBO04F status P This area is also turned ON in the following cases There is no parameter in the head module The Network No and Station No fields are left blank in Communication Head Setting of PLC Parameter and no station number has been set from the CC Link IE Field Network Diagnostics Stores the linkup status of PORT1 own station OFF Linkup in progress ON Linkdown in progress PORTI1 linkup status f SB006A own station The time that the linkup starts after power on or Ethernet cable connection may vary Normally it wn i takes a few seconds Depending o
133. nostics Stops monitoring of CC Link IE Field Network diagnostics 76 CHAPTER 9 CC LINK IE FIELD NETWORK DIAGNOSTICS Item Description Displays head module status Selected Station Communication Status Monitor 1 Mode eco 3 LAB MAC Address C D 2 beet Module Error 4 PORT Cable Disconnected PORT2 Cable Disconnected Displays operating status Selected Station Communication Status Gieiontio 1 Nofro Normal Monitor Gamm Em Error Data link is continued yellow GREED Error Data link is stopped red 2 Displays a mode 3 Displays a MAC address Click this button to check error details Take corrective actions following description 4 displayed in Error Factor and Troubleshooting Displays the LED status of the head module and communication status of PORT1 5 and PORT2 s Page 20 CHAPTER 2 Displays status of the cables connected to PORT1 and PORT2 onm Normal 6 53 Error cable disconnection o HK Error other than cable disconnection 7 a 8 Ci ication Test DMM Performs a communication test Relevant master local module user s manual a Operation button t Test 3 Cable Test i D mm Performs a cable test Relevant master local module user s manual 5 utton System Monitor Selected saon Displays the System Monitor dialog box lt _ gt Page 87 Section 11 3 utton Station
134. nt etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after productio
135. o DO T T T T T T T T L L L L L L L L 1 1 i L PEUPLE 3 2 1 B i 1 Operating status n SD203 a s Operating status 0 RUN 2 STOP Saeth siaus 2 Cause of STOP Status change Stores the latest cause of the change in the operating status 0 STOP switch 1 Master station STOP 2 Remote operation from GX Works2 etc 4 Error 3 Empty SD220 Stores the ASCII data 16 characters of the HMI SD221 b15 b8 b7 bO SD222 iis to SD220 15th character from the right 16th character from the right SD223 LED display SD221 13th character from the right 14th character from the right s ludi LED display data SD222 11th character from the right 12th character from the right On change SD224 SD223 9th character from the right 10th character from the right 9 SD225 SD224 7th character from the right 8th character from the right SD225 5th character from the right 6th character from the right SD226 SD226 3rd character from the right 4th character from the right SD227 st character from the right 2nd character from the right SD227 Loaded Loaded i S SD250 i i prd Stores the upper 2 digits of the last I O number of the connected module 1 M maximum I O I O number Initial 130 APPENDICES Set b No Name Description Details R Y Set timing SD286 Number of points assigned for M This register stores the number of M for extension
136. o the descriptions will comply with above mentioned directives The method and judgement for complying with the EMC Directive must be determined by the person who constructs the entire machinery 1 Standards relevant to the EMC Directive a Regulations regarding emission Specification Test item Test details Standard value CISPR16 2 3 Radio waves from the 30M 230MHz QP 40dBuV m 10m in measurement range Radiated emission product are measured 230M 1000MHz QP 47dByV m 10m in measurement range EN61131 2 2007 CISPR16 2 1 i 1 CISPR16 1 2 Noise from the product to 150k 500kHz QP 79dB Mean 66dB Doudou id the power line is measured 500k 30MHz QP 73dB Mean 60dB nau emission 134 1 QP Quasi peak value Mean Average value 2 Programmable controllers are open type devices devices designed to be housed inside other equipment and must be installed inside a conductive control panel The tests were conducted with the programmable controller installed in a control panel applying the maximum applicable input voltage to the power supply module Specification b Regulations regarding immunity Test item Test details APPENDICES Standard value EN61131 2 2007 EN61000 4 2 Electrostatic discharge immunity EN61000 4 3 Radiated radio frequency electromagnetic field immunity Immunity test in which electrostatic is applied to the cabinet of the equipment Immunit
137. o the value module No and replace the module Any of the I O modules including intelligent function modules Monitor SD1400 to SD1431 on the programming tool check the module is being disconnected during its operation or was corresponding to the bit indicating 1 and replace the module 2040 disconnected Reset the head module WSupplementary information Common information Module No Slot No If this error occurs again the hardware of the head module I O module Individual information intelligent function module or END cover may be faulty WDiagnostic timing Please consult your local Mitsubishi representative Any time SP UNIT LAY ERR In I O Assignment of PLC Parameter Intelligent is set for the position of an I O module Or vice versa In I O Assignment of PLC Parameter the intelligent function module switch setting is set for the module that does not support it Correct the I O Assignment setting of PLC Parameter according to the actual 2100 In I O Assignment of PLC Parameter the number of points condition of the intelligent function module s and head module smaller than that of the actual intelligent function module is In I O Assignment of PLC Parameter delete the intelligent function module assigned Switch settings WSupplementary information Common information Module No Slot No Individual information WiDiagnostic timing When powered on or reset SP UNIT LAY ERR A sta
138. oes it automatically Leaving this setting blank will not cause an error to occur Base Model Name Main Ext Basel Ext Base2 Ext Base3 Ext Base4 Ext Base5 Ext Base6 Ext Base 4 41 4 4 4 4 4 N I Multi amete Read PLC Data Print Window Print Window Preview Acknowledge XY Assignment Default Check Cancel SJejeuieJed QTd LZ The following table shows setting items Item Description Setting range Empty Input Output Intelligent Type Select a connected module type Default Blank Up to 16 characters Model Name Enter the model name of the connected module when required Default Blank 1 0 Assignment 0 Point 16 Points 32 Points 64 Points Points Select the occupied I O points of a module connected to the head module 128 Points Default Blank Start XY Enter the start I O number ellie Default Blank Switch Setting button Set intelligent function module switches Select output mode in the following status Clear Hold Default Clear Error Time Output Mode An error occurred in the head module A data link error occurred PLC Detailed Setting If a hardware error occurs in an intelligent function module The head module be Miro detects SP UNIT DOWN select whether to stop auto refresh of the head ee een He button Mode at Hw ao p Default Stop Error I O Response Selectie resvonset fani i mod i 1ms 5ms 10ms
139. ohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTS are required For details please contact the Mitsubishi representative in your region INTRODUCTION Thank you for purchasing the Mitsubishi MELSEC L series programma
140. on Read Protection Write Protection Read Protection Write Protection Read Protection Write Protection Enter password s and click the button New Password Write Protection Re enter Password Write Protection 3 The registration status appears as Register Clickthe ox button The passwords are registered Create Change Password 112 APPENDICES b Deleting Open the Delete Password dialog box XX Online gt Password Keyword lt gt Delete 1 Click the seo button Delete Password 1 2 Enter password s and click the mcd button Input Disable Password Read Protection Write Protection 3 The registration status appears as Deleted Clickthe button The passwords are deleted Delete Password ZE puomssed 94 Z xipueddy spiomssed aj Bumes yz xipueddy 113 114 c Disabling Open the Input Disable Password dialog box D Online gt Password Keyword gt Disable 1 Click the _setno button Disable Password 2 Enter password s and click the C x button Input Disable Password Fesiraeesiusraenm 3 The registration status appears as Disabled Clickthe ox button The passwords are disabled Disable Password APPENDICES Ap pendix 2 2 Password authentication The passwords can be authenticated by the following methods By GX Works2 By the MC protocol
141. on 7 1 6 0409H 21 Parameter numbers are used to identify a location where a parameter error has occurred 50 CHAPTER 7 PARAMETER SETTING 1 Communication Head Setting Set parameters to connect the head module to a CC Link IE Field Network XX Project window lt gt Parameter gt PLC Parameter lt gt Communication Head Setting CC Link IE Field Communication Head Parameter Setting Communication Head Setting pic Name p c System p c RAS Operation Setting jxo Assignment CC Link IE Field Network Setting Mode Online E Network No 1 1 to 239 Station No 1 1to 120 Operating with station No setting of CC IE Field diagnostics in master station when network No and station No are blank in online setting 7 Hold Store in flash ROM PLC diagnostic error history and system error history by POWER OFF RESET N v Print Window Print Window Preview Acknowledge XY Assignment Default Check Cancel 5 U The following table shows setting items S 3 m o Item Description Setting range o Online Offline Mode Select a head module mode Default Online Blank Network No Enter the network number of the head module 1 to 239 Default Blank Blank Station No Enter the station number of the head module 1 to 120 Default Blank Select whether to hold PLC diagnostic results and system error history data after Hold Store in flash ROM PLC the head module is powered off or is rese
142. on Head Module connection USB System Image System Error History button Match all of the criteria below None Displays the error history of the module s Clear tere Crean _ Enter Ree Cero The error history is displayed Check the error and Error History mor Fister ut Error Detal solution and troubleshoot the problem Displayed Errors Errors 159 159 Error Code Notation C DEC HEX ModelName LJ72GF15 T2 Model Name Start 1 0 Start 1 0 L3726F15 T2 NN L3726F15 12 2010 03 10 21 09 57 LIT2GF15 T2 Error and Solution Inteligent Module Information puns tesa T Mount Position Main block PLC slot 00151 c 2010 03 10 16 46 44 LI72GF15 T2 00150 2010 03 09 21 06 05 LI72GF15 T2 00149 2010 03 09 10 36 00 LJ72GF15 T2 A momentary power supply interruption has 00148 2010 03 09 10 35 44 LY72GFI5 T2 00147 2010 03 09 10 29 24 LI72GF15 T2 00146 2010 03 08 17 13 43 LJ72GF15 T2 00145 2010 03 08 17 02 54 LIT2GF15 T2 00144 2010 03 08 17 01 57 LI72GF15 T2 00143 2010 01 22 14 50 45 LI72GF15 T2 Check the power supply 00142 2010 01 18 12 01 24 LI72GF15 T2 00141 2010 01 18 10 48 12 LI72GF15 T2 00140 2010 01 16 06 14 10 LI72GF15 T2 00139 2010 01 16 06 13 03 LI72GF15 T2 00138 2010 01 16 06 11 52 LI72GF1S T2 00137 2010 01 16 06 10 52 LI72GF15 T2 Explanation occurred The power supply went off Solution Clear History Refresh Create CSV File Close Displays t
143. on No Module Occupied GU L GST 0 Gmmaksenead 12 000 0 module EE m EE Page 86 Section 11 2 1 b Point When data link cannot be performed even though no failure is shown in System Monitor perform the CC Link IE Field Network diagnostics 7 Page 73 CHAPTER 9 83 eunpeooJg Bunoouse qnoJ z LI a Checking for failure of the head module PLC Diagnostics Monitor Status p Connection Channel List Stop Monitor Serial Port CC 1E Field Communication Head Module connection USB System Image Lzzer1s T2 STOP STOP Model Name JOperation Status Switch The function menu is extended from the PLC image Error Information Error Information C Cont Current Error C PLC Status Information Pic Status No current Error Abbreviation 1 0 Current Error Detai No Error YearfMonthiDay Time Enap Error Clear Error Help Occurrence Order Display Ascending x Message Abbreviation __ DOWN CDOWN ACIDC DOWN Error History LINK PARA ERROR LINK PARA ERROR ACIDC DOWN ACIDC DOWN LINK PARA ERROR LINK PARA ERROR 2000 1 1 0 0 0 ACIDC DOWN ACIDC DOWN ACIDC DOWN ACIDIC DOWN Not Found Unreaistration Error 2000 1 1 0 0 0 ACIDC DOWN ACIDIC DOWN ACIDC DOWN ACIDC DOWN LINK PARA ERROR LINK PARA ERROR 2000 1 1 0 0 0 2010 1215 13 50 28 2010 115 13 54 46 2010 1
144. on with all stations Only one master station can be used in a network Local station A station that performs cyclic transmission and transient transmission with the master station and other local stations The station is controlled by programs in the CPU module or other equivalent modules on the station Remote I O station A station that exchanges I O signals bit data with the master station by cyclic transmission Remote device station A station that exchanges I O signals bit data and I O data word data with the master station by cyclic transmission This station responds to a transient transmission request from another station Intelligent device station Slave station A station that exchanges I O signals bit data and I O data word data with the master station by cyclic transmission This station responds to a transient transmission request from another station and also issues a transient transmission request to another station Generic term for the stations other than the master station local station remote I O station remote device station and intelligent device station Reserved station Relay station Cyclic transmission Station that is not actually connected but must be included in the total number of the stations on the network since it is to be connected in the future Station that comprises of a programmable controller and multiple network modules and that relays data link communication
145. ons 00 00 ccc eee re 153 154 REVISIONS x 2 nrbe sese ated E Oe edt teer exei as der pare be y Pop ulis Btu qtio 156 WARRANTY tein pxbeemiieeteudwie URS egg Nu REESE EE 157 MANUAL PAGE ORGANIZATION In this manual pages are organized and the symbols are used as shown below The following page illustration is for explanation purpose only and is different from the actual pages CHAPTER 7 VARIOUS SETTINGS is used for Ms Screen names and items 7 1 1 setting method 1 Settin rameters 1 shows operating Gi Operaringirocedure 1 Open th PLC Parameter ialog box procedures wo window gt Parameter C parameter Select the I O Assignment tab W shows mouse a ee sans operations ll is used for items a aa promere in the menu bar and the project window Tem Description Reference Te Select the type ofthe connected module Page 74 Section 712 Model Nave Select the model name ofthe connected modu Page 74 Section 7 13 Pais Sethe number of ports assigned io each st Page 74 Secon 714 Sat xY Specty a sta VO number for each siat Page 74 Section 7 15 sates Satie Configure the switch seting ofthe builtin UO or inteligent function modules Page 74 Section 7 1 8 a Seite lowing ef E Koc a rg NON menses ES VO Response Tene EB Setting Start X Y enabl
146. or anon ee Check the transient communication route from the connected i Check the communication route whether you can reach e IP Communication Test b i MAC Address HIR SNF ommmunication target station from the specified station Cable Test Check the cable status between the connected station and LLL the destination station Module Error Start or stop the network data link Information Confirmation Set suiej onsoubeiq i6 Access the network the event history log View reserved station numbers and temporarily enable PORT Cable Disconnected reserved stations View station numbers set to ignore errors and temporarily Eneble Disable ignore station errors Ignore Station Errors Selected Station Operation CPU status ofthe selected station can be checked by starting Srem Montor system monitor of the selected station Shange the operation state run reset stop et of the selected station Remote Operation Item Reference 1 Display of head module status and error details Page 76 Section 9 3 Communication Test Page 78 Section 9 4 o Cable Test Page 78 Section 9 5 System Monitor Page 79 Section 9 6 o Remote Operation Page 79 Section 9 7 73 9 2 74 Starting Diagnostics This section describes how to use CC Link IE Field Network diagnostics 1 Connect GX Works2 to the head module 2 Start CC Link IE Field Network diagnostics from
147. orrect the parameter setting 3301 SP PARA ERROR Auto refresh parameters for the intelligent function module are out of range The intelligent function module set in GX Works2 is different from the actually installed module WSupplementary information Common information File name Drive name Individual information Parameter No WiDiagnostic timing When powered on or reset or when writing to PLC Correct the parameter setting 3302 SP PARA ERROR Intelligent function module parameters are not normal WSupplementary information Common information File name Drive name Individual information Parameter No WiDiagnostic timing When powered on or reset or when writing to PLC Correct the parameter setting 3400 REMOTE PASS ERR The start I O number of the remote password target module is set to any other than 0000H to OFFOH Supplementary information Common information Individual information lWiDiagnostic timing When powered on or reset Change the start I O number of the target module to a number within the range of 0000H to OFFOn 3401 REMOTE PASS ERR The position specified with the start I O number in the remote password setting is abnormal No module is installed at the position An intelligent function module other than the serial communication module is installed at the position Supplementary information Common information
148. ot 2000 03 1621 14 40 LY2GFIS T2 osoc 2010 03 10 21 09 57 LI72GF15 T2 Error and Solution Inteligent Module Information 00152 ospc 2010 03 10 16 48 17 LY2GFIS T2 00151 soc 2010 03 10 16 46 44 LY2GFIS T2 pene 00150 ospc 2010 03 09 21 06 05 LY2GFIS T2 00149 OAD 2010 03 09 10 36 00 L372GF15 T2 A momentary power supply interruption has 00148 osc 2010 03 09 10 35 44 LI72GF15 T2 eee ers 00147 DOAD 2010 03 09 10 29 24 L3726F15 T2 z 00146 ospc 2000 03 0817 13 43 LY2GFIS T2 00145 OAD 2010 03 08 17 02 54 LI72GF15 T2 Solution 00144 spc 2010 03 08 17 01 57 LY2GFIS T2 00143 ospc 2010 01 22 14 50 45 LI72GF15 12 Check the power supply 00142 ospc 2010 01 18 12 01 24 LYZ2GFI T2 00141 spc 2010 01 18 10 48 12 LI72GF15 T2 e 00140 050c 2010 01 16 06 14 10 LI72GF15 12 00139 ospc 2010 01 16 06 13 03 LI72GF15 T2 00138 osc 2010 01 16 06 11 52 LY2GFIS T2 00137 OsDC 2010 01 16 06 10 52 LI72GF15 T2 m S Clear History Refresh Create CSV Fie Close Select a module other than the head module in the System Monitor dialog box and click the Diagnostics OF Detailed Information button to view the diagnostics or detailed information Reset of the head module and errors occurred before power off can be checked in the Error History dialog box La Diagnostics lt gt System Monitor gt System Error History button In the single Error History dialog box the error histo
149. ot on the link special register SW list Doing so may cause malfunction of the programmable controller system 1S1 MS J9 sIBay jeioeds yu G xipueddy 119 No Name Description SW0040 Network No Stores the network number of own station Range 1 to 239 SW0042 Station No Stores the station number of own station Range 1 to 120 slave stations FFFFH station number not set SW0043 Mode status Stores the mode of own station 0 Online 2 Offline 9 Unit test SW0047 Baton pass status own station Stores the communication status of own station 0 Data link in progress 2 Data link stopped baton pass in progress 3 Baton pass stopped 5 Offline SW0048 Cause of baton pass interruption Stores the cause of interruption in the communication baton pass of own station 00H In normal communication or at power on 30H Cable disconnection 33H Disconnection or reconnection in progress 40H Offline mode SW0049 SWO004B Cause of data link stop Module status own station Stores the cause which stopped the data link of own station 00H In normal communication or at power on 01H Stop command issued 02H Monitoring timeout 10H Parameter not received 11H Own station No out of range 12H Own station specified as reserved 13H Station No duplication own station 16H Station No not set 18H Parameter error 19H Parameter communication in progress 1AH
150. pecial register SW O Hexadecimal 64H Special relay SM O Hexadecimal 43H Special register SD O Hexadecimal 44H 1 Devices other than the above cannot be accessed To access a bit device specify 0 or a multiple of 16 Sepo ejnquny pue sseooy g xipueddy 133 Appendix 9 EMC and Low Voltage Directives Compliance to the EMC Directive which is one of the EU Directives has been a legal obligation for the products sold in European countries since 1996 as well as the Low Voltage Directive since 1997 Manufacturers who recognize their products are compliant to the EMC and Low Voltage Directives are required to attach a CE mark on their products 1 Authorized representative in Europe Authorized representative in Europe is shown below Name Mitsubishi Electric Europe BV Address Gothaer Strasse 8 40880 Ratingen Germany Appendix 9 1 Requirements for Compliance with the EMC Directive The EMC Directive specifies that products placed on the market must be so constructed that they do not cause excessive electromagnetic interference emissions and are not unduly affected by electromagnetic interference immunity This section summarizes the precautions on compliance with the EMC Directive of the machinery constructed with the MELSEC L series modules These precautions are based on the requirements and the standards of the regulation however it does not guarantee that the entire machinery constructed according t
151. r supply terminal or module power supply terminal must be 30m or less Install a noise filter to the external power supply Use the noise filter having an attenuation characteristic MA1206 TDK Lambda or equivalent Note that a noise filter is not required if the module is used in Zone A defined in EN61131 2 Keep the length of signal cables connected to the analog input terminals of the following modules to 30m or less Wire cables connected to the external power supply and module power supply terminal in the control panel where the module is installed AJ65BT 64RD3 AJ65BT 64RD4 AJ65BT 68TD For the cable connected to the power supply terminal of the AJ65SBT RPS AJ65SBT RPG or AJ65BT 68TD attach a ferrite core with attenuation characteristic equivalent to that of the ZCAT3035 1330 from TDK Corporation Twist the cable around the ferrite core by one as shown below 141 eAnoeJlg ONG eui uim eougrjduio 104 sjueuieuinbes 6 xipueddy seAnoeJuiq eBeyoA o1 pue OWA 6 xipueddy To supply the module power supply terminal of the AJ65BTB2 16R 16DR AJ65SBTB2N 8A 8R 8S 16A 16R 16S with power using the AC DC power supply follow as shown below Install the AC DC power supply in the control panel where the module is installed Use a CE marked AC DC power supply with a reinforced insulation or a double insulation and ground the FG terminals The AC DC power supply used for the tests conducted by Mitsubishi TDK Lambda Corpo
152. ransfe nd mes dl er Stores the progress of writing transferring to the parameter memory flash ROM in SD681 memory write status display MAS percentage 0 to 100 0 is set when the write transfer command is issued transfer status percent SD682 Stores the index value of write count of the program memory flash ROM up to the present in 32 bit binary When the index value exceeds 100 thousand times FLASH S Parameter Write count ROM ERROR error code 1610 occurs The index value will continue to be counted Write F even after it exceeds 100 thousand memory write index up to the SD683 count index present 1 The write count is not equal to the index value Since the maximum write count of the flash ROM has been increased by the system the value increments by 1 about every two write operations 4 Debug Set b No Name Description Details y Set timing Stores the usage status of the following debug functions 0 External input output forced ON OFF function 1 to 15 Empty fixed at 0 SD840 Debug function Debug function b15 to b1 bO S usage usage status 0 Status change E Forced ON OFF for external I O 0 Not used 1 Used 5 I O module verification Setb No Name Description Details a Y Set timing SD1400 If the status of the I O module changes from that obtained at power on the module No SD1401 is stored in the following bit pattern If the I O numbers are set by parameter the d paramet
153. ransient transmission and retry the operation Check the network status using the CC Link IE Field Network diagnostics of the programming tool D2A0H Receive buffer full When the target station or the relay station is overloaded and cannot receive transient data send the data to the target relay station after the load on the station is reduced Reduce the frequency of transient transmission and retry the operation D2A1H Send buffer full Check if the switching hub and the cables at the request source are connected properly Reduce the frequency of transient transmission and retry the operation When the mode of the master station is Online High Speed Mode change it to Online Normal Mode and retry the operation 2 A Check if the switching hub and the cables at the request source are Transmission completion wait timer D2A2H imani connected properly imeou Correct the number of link dedicated instructions that have been simultaneously executed within the range For details refer to Precautions for link dedicated instructions in the user s manual for the master local module used Correct the number of data frame length at the request source and retry D2A3H Transient data length error the operation D2A4u Header information error in transient Correct the header information at the request source and retry the transmission operation D2A5H Target station No error in transient Correct the target station
154. ransmission has been Data link start stop retry error to own D722H stopped station Data link cannot be started because cyclic transmission is in execution 104 CHAPTER 11 TROUBLESHOOTING Error code Error Action Station type error station that The head module cannot start or stop data link of all or multiple stations D725H starts stops data link throughout the f Perform these operations from the master station entire system D726H Transient data command error Correct the request command at the request station and retry the operation Data link start was instructed from a station different from the one that had instructed the data link stop Instruct data link start and data link stop from the same station D727H Data link start stop command The method of the data link start differs from that of the data link stop instructing stations different Instruct the data link start using the same method as the data link stop ex Data link is stopped using the CC Link IE Field Network diagnostics and the data link is started using a program Data link start failed Forcibly restart the data link D728u Data link start stop command Data link start was instructed during execution of data link Instruct data link instructing stations different stop then data link start Set the station or network number in the programming tool and write the parameters D729H Station No or network No not set
155. ration DLP 120 24 1 For the cable connected to the AC input terminal and DC output terminals of the AC DC power supply attach a ferrite core Twist the cable around the ferrite core by one as shown below Ferrite core used for the tests conducted by Mitsubishi NEC TOKIN Corporation ESD SR 250 12 CC Link LT module Use the module under the installation environment of Zone A For the specified Zones of the following products refer to the manual provided with each product CL1Y4 R1B1 CL1Y4 R1B2 CL1XY4 DR1B2 CL1XY8 DR1B2 CL1PSU 2A To supply the CL2DA2 B and CL2AD4 B with power using the CL1PAD1 keep the length of the power cable connected from the CL1PAD1 to the external power supply to 30m or less 1 Zone defines categories according to industrial environment specified in the EMC and Low Voltage Directives EN61131 2 Zone C Factory mains isolated from public mains by dedicated transformer Zone B Dedicated power distribution secondary surge protection rated voltage 300V or less Zone A Local power distribution protected from dedicated power distribution by AC DC converter and insulation transformer rated voltage 120V or less 13 Others a Ferrite core A ferrite core has the effect of reducing radiated noise in the 30MHz to 100MHz band It is recommended to attach ferrite cores if shield cables coming out from pulled out of the control panel do not provide sufficient shielding effects Note that the
156. rection the module may be faulty station types is mismatched Supplementary information Common information File name Drive name Individual information Parameter No WiDiagnostic timing When powered on or reset Please consult your local Mitsubishi representative 97 Error code Error and cause Action 3106 3107 LINK PARA ERROR A network refresh parameter for CC Link is out of range Supplementary information Common information File name Drive name Individual information Parameter No lWDiagnostic timing When powered on or reset LINK PARA ERROR The CC Link parameter setting is not normal The mode not available for the installed CC Link module version is set WSupplementary information Common information File name Drive name Individual information Parameter No WiDiagnostic timing When powered on or reset Correct the Network Parameter settings and then write them If the error occurs again even after the correction the module may be faulty Please consult your local Mitsubishi representative Correct the parameter setting 3300 SP PARA ERROR The start I O number for the intelligent function module set in GX Works2 is different from the actual one Supplementary information Common information File name Drive name Individual information Parameter No WDiagnostic timing When powered on or reset or when writing to PLC C
157. requency of transient transmission and retry the operation Transient reception failed Execute a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative 100 CHAPTER 11 TROUBLESHOOTING Error code Error Action f X In the network configuration settings of the master station change the station DOEOH Station type mismatch type of the head module to Intelligent Device Station In the network configuration settings of the master station cancel the reserved station setting DOE1H Own station reserved A Change the station number of the head module to a station number that is not reserved Set ique stati ber Station No already in use own SE riqu S x DOE2H tation After taking the above action power off and on all the stations where this station error has been detected or reset them f Add the station information of the head module in the network configuration DOE3H Own station No out of range settings of the master station Check the network status using the CC Link IE Field Network diagnostics of the programming tool D200H Transient data received twice Check if the cables and switching hub are connected properly If the request source is on another network check if the routing parameters are correctly set D201u Header information error in transient Correct th
158. rface f lt gt ECTE Field Communication Head Module Target PLC Network Station No lost PLC Type 3726F15 T2 LJ72GF15 12 ERES RUN MODE SDIENEN c ERR X Diagnostics gt CC IE Field Diagnostics REM DLINK RD LERR pause oe STATION NO E z Click the Remote Operation button in the CC IE 7 Remove Memory Card 3 mem Field Diagnostics dialog box x100 x10 x1 ana CC Link IE as Hield aose JOyuo N ulejs S 9 6 The Remote Operation dialog box opens Select a remote operation to the head module in Operation r Operation C RUN Item Description STOP RUN Select a remote operation to the head module C PAUSE stop If remote RUN is performed when the switch of the amp Latch Clear __ head module is set to STOP or the master station C RESET is in STOP status including disconnected status E the head module will not enter RUN status Remove Memory Card RESET If remote RESET is performed when the switch of the head module is set to RUN the head module will not be reset 5 Click the button to perform the remote operation 79 CHAPTER 10 MAINTENANCE AND INSPECTION This chapter describes items that must be maintained or inspected daily or periodically to properly use a programmable controller in optimal condition at all times 10 1 Daily Inspection This section describes items that must b
159. rks2 Connector type miniB Levers for connecting modules each other 7 DIN rail hook A hook used to mount the module to a DIN rail 22 1 Even if the switch is set to STOP the master station will indicate that a cyclic transmission is being performed in the head module CHAPTER 2 PART NAMES Opening and closing the front cover of the head module The cover on the front of the head module is equipped with a stopper If you open the cover until it clicks it will stay open Stopper Pull the cover so that the stopper will be set easily LED indication during a line test The following LEDs flash while a circuit test is performed from the master station MODELED DLINK LED x 100 LED LJ72GF15 T2 EE On RUN MODE SD ERR CE Flashing BS M DLINK RD LERR ashing STATION NO 1 2 4 8 x 100 x10 x1 For information on how to perform a line test refer to the following User s manual for the master local module used 0 9 0 0 0 06 00 00 0 00000000000009000000000000000009009000090000000000009090909 00000909 23 CHAPTER 3 SPECIFICATIONS This chapter describes the specifications of the head module 3 1 General Specifications Item Specifications Operating ambient 0 to 55 C temperature Storage ambient 25 to 75 C temperature Operating ambient humidity Storage ambient humidity 5 to 95 RH non co
160. rlock circuits for conflicting operations such as forward reverse rotations or upper lower limit positioning must be configured external to the programmable controller When the programmable controller detects an abnormal condition it stops the operation and all outputs are Turned off if the overcurrent or overvoltage protection of the power supply module is activated Held or turned off according to the parameter setting if the self diagnostic function of the head module detects an error such as a watchdog timer error All outputs may turn on when an error occurs in the part such as I O control part where the head module cannot detect any error To ensure safety operation in such a case provide a safety mechanism or a fail safe circuit external to the programmable controller For the fail safe circuit refer to Page 146 Appendix 10 Outputs may remain on or off due to a failure of a component such as a relay and transistor in an output circuit Configure an external circuit for monitoring output signals that could cause a serious accident Design Precautions NWARNING n an output circuit when a load current exceeding the rated current or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse Configure a circuit so that the programmable controller is turned on first and then the external power supply If
161. rocessing time 67 geq eoneg 4g Jo uoissiusueJ DIOAD yg 3 Output status for each status Depending on the states of the data link and head module data may not be able to be output The following table shows how the states of the data link and head module affect the output Y Not dependent on the status Head Module Data Link Switch Output Y Status Status Status Varies depending on the status and setting of the master station User s manual for the master local module used 1 Ifthe CPU module of the master station is in the stop error status The output Y status is determined by the Error Time Output Mode setting in the PLC Parameter dialog box Page 59 Section 7 1 6 The analog output status from the digital analog converter module and the analog I O module is determined by the setting of the analog output HOLD CLEAR function MELSEC L Digital Analog Converter Module User s Manual LL MELSEC L Analog Input Output Module User s Manual 2 When the CPU module on the master station is in the STOP status The output Y is determined by the refresh parameters refresh device of RY for the head module of the master station If Y is specified for the CPU side device the output Y of the head module turns off If other than Y M L etc is specified for the CPU side device the output Y of the head module depends on Case of CPU STOP Setting of the master station
162. rt X Y set in I O Assignment of PLC Parameter is overlapped with that of another module 2107 Supplementary information Correct the I O Assignment setting of PLC Parameter according to the actual Common information Module No Slot No Individual information WiDiagnostic timing When powered on or reset condition of the intelligent function module s and I O module s 96 CHAPTER 11 TROUBLESHOOTING SI 8POD JOA QO LL pues Error and cause Action code SP UNIT LAY ERR Reduce the number of connected modules to 10 or less The number of connected modules exceeded 10 Remove the module installed in the position corresponding to the I O points of A module is installed in the position corresponding to the I O 4096 or greater points of 4096 or greater Replace the end module with a module so that the number of occupied points 2124 A module is installed across the boundary of 4096 I O points does not exceed 4096 WSupplementary information Reset the head module Common information Individual information If this error occurs again the hardware of the head module I O module WiDiagnostic timing intelligent function module or END cover may be faulty When powered on or reset Please consult your local Mitsubishi representative SP UNIT LAY ERR An inappropriate module was installed Install an appropriate module No response is returned from the intelligent function mo
163. ry of the head module and intelligent function modules can be viewed L gt Page 87 Section 11 3 If data link is not available even after troubleshooting by the above operation perform the following e Checking the LEDs 7 Page 89 Section 11 4 Troubleshooting by symptom lt 5 Page 92 Section 11 5 86 CHAPTER 11 TROUBLESHOOTING 11 3 System Error History The history of the errors that occurred in the past can be checked so that corrective actions can be taken for each of them Reset of the head module and errors occurred before power off can be also checked On a single screen error history of not only the head module but also the intelligent function modules installed with the head module can be checked Data of up to 100 errors can be collected Once the number of collected error logs exceeds 100 the oldest error logs will be deleted Module A Module B Head module JE E GX Works2 Error history display 7 Time Module Error code 19 29 ModuleA A1 19 33 Head module C1 19 34 ModueB B1 19 36 ModueA AB Error history of the head module and intelligent function modules connected to the head module 1 Checking the error history 1 Open the Error History dialog box Error History pcos Diagnostics lt gt System Monitor gt Stop Monitor Serial Port CC IE Field Communicati
164. signment setting for the head module The figure on the bottom shows assignment when I O assignment is set as the figure below 1 0 Assignment Wo Skt me MeliNeme Pons Staty gt _Switch Setting O CommunicationHead CommunicationHead v vr 1 fint vjpce Ct Points l Detailed Setting 2 en output vv Points s peg nu vjxece 9 e rons es output vv Ct Points L1 L6 jes of reme 8 vj Assigning the I O address is not necessary as the CPU does it automatically Leaving this setting blank will not cause an error to occur Slot No Slot 0 Slot 1 Slot 2 Slot 3 Start I O No 0020u 0000u 0030u 0010u Master station Head module 16 point input module 16 point output module 16 point input module 16 point output module Station No 1 RX X X eee sis X E ee 00004 0000H 1 0000u 00004 1 0000H gooo QOOFHL nsina 4 000Fu pem OOOFH t ssn coe Station No 1 003FH O7FFu RY Y Y Y Y M 00001 0000ur 7 7 774 p 0000u7 777775 00004 E DOO0FRnT T7 OOOFH OOOFH 22 22 000Fu to 001F i 003FH 003Fu O7FFu 66 CHAPTER 8 CYCLIC TRANSMISSION 2 Setting method In Network Configuration Setting of the master station set the total number of points for the input output X Y of the modules connected to the head module i
165. source and retry the operation D21BH and D21CH D21DH Head module request error Network No error in transient transmission A malfunction may have occurred due to noise Check the wire and cable distances and grounding condition of each device and take measures against noise Execute a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative A cable test cannot be executed for a different network Correct Testing Station Setting and execute the cable test again Transient data that cannot be sent to a different network were received Correct the network number or the target station number at the request Source and retry the operation D21EH Target station No error in transient transmission A communication test cannot be executed on a sending relay station Correct the Target Station setting and execute the communication test again Transient data of the application type that cannot be executed on the own station were received Correct the application type or the target station number at the request source and retry the operation D21FH Target station type error dedicated instruction The SEND instruction cannot be executed on the head module Modify the program of the master and local stations so that the SEND instruction may not be executed D222H Transient data command
166. stop the data link from CC Link IE Field Network diagnostics From CC Link IE Field Network diagnostics set the head module as a temporary error invalid station Change the head module Master local module Master station Local station ee Head module Station No 0 Een No 1 Station No 2 4 Replace VIT CT E e CE E S EN If the new head module does not have a station number assigned to it connect GX Works2 to the master station and assign a station number to the head module from CC Link IE Field Network diagnostics Diagnostics gt CC Link IE Field Diagnostics gt select the head module with station No not set in Network Status gt click the ssim setting button CC IE Field Diagnostics Select Diagnostics Destination Monitor Status Select SSS Module Module 1 Network No 1 Change Module Select Station No Unset Error ra LL Network Status Start Monitor Total Slave Stations Total Slave Stations Current Link Number of Station ARS 5 m E Set In Parameter 2 Connected Scan Time 1 mS Errors Detected 1 Hide Disconnected Station Legend Connected St MasterO Local Intelligent PI a as i8 Set Station No MAC Address of select station pere rm Station No for setting 2 Operation Test Selected Station Communication Status Monitor LI72GF15 12 Communication Test Check the transient communication rou
167. t D208H If the request source is on another network check if the routing transmission parameters are correctly set D209H and D20AH Target station No error in transient transmission Specified master station No error in Correct the target station number at the request source and retry the D20BH LA transient transmission operation Current master station No error in D20CH i EK transient transmission Check the network status using the CC Link IE Field Network diagnostics of the programming tool When the own station target station or relay station detected an error at identify the cause of the error and take action Transient data transmission dM D20DH Reduce the frequency of transient transmission and retry the operation completion wait timeout When the mode of the master station is Online High Speed Mode change it to Online Normal Mode and retry the operation Check if the switching hub and the cables at the request source are connected properly 101 SI 8POD JOA QO LL Error code Error Header information error in transient Action Correct the header information at the request source and retry the D20EH i transmission operation D20FH Target station No error in transient Check that the command can be requested to all or a group of stations at the transmission request source and retry the operation D210H Tar
168. t diagnostic error history and Clearing the checkbox will delete data displayed in the PLC diagnostics dialog system error history by POWER box and the Error History dialog box when the head module is powered off or is OFF RESET reset L gt Page 84 Section 11 2 1 a Page 87 Section 11 3 Selected not selected Default Selected 1 When the Network No and Station No fields are left blank in online mode the head module with the station number set in CC Link IE Field Network diagnostics for the master station will operate For details refer to Procedure for Changing the Head Module 7 s Page 30 Section 4 2 51 2 PLC Name Set the label and comment of the head module XW Project window lt gt Parameter gt PLC Parameter 2 gt PLC Name CC Link IE Field Communication Head Parameter Setting Communication Head Setting LC System p c RAS Operation Setting uo Assignment Label Labelt Comment COMMENT Print Window Print Window Preview Acknowledge XY Assignment Default heck Cancel The following table shows setting items Item Description Setting range Up to 10 ch te Label Enter the label name or application of the head module be iei 5 Comment Enter the comment of the head module Mp rood charactors Default Blank 52 CHAPTER 7 PARAMETER SETTING 3 PLC System Set parameters for a system including the head module Project window 2 gt
169. te a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative EE Reduce the frequency of transient transmission and retry the operation Transient data transmission a Check if the switching hub and the cables at the request source are processing wait timeout connected properly DOA3H If the own station target station or relay station is disconnected from the network identify the cause of the disconnection and take action f UE Correct the number of the station for which transient data is to be sent and Transient data transmission error retry the operation f the station for which transient data is to be sent is on another network check if the routing parameters for each station are correctly set DOA4H to DOA6H Transient transmission failed DOA7H Check if the cables and the switching hub are connected properly Connect the cable to the other port on the module and retry the operation Reduce the frequency of transient transmission and retry the operation Execute a unit test for the head module If a failure occurs again the hardware of the head module may be faulty Please consult your local Mitsubishi representative Check if the cables and the switching hub are connected properly Connect the cable to the other port on the module and retry the operation Reduce the f
170. te as those of the master station L gt Page 63 CHAPTER 8 For example when the output Y of the master station is turned on the output Y of the module connected to the head module turns on Head module Intelligent device station e 5 a A ELRELCERENI DUOC A IIS 4 3 1 CPU module Master l I Head module Input module Output Intelligent 1 1 station i i module function module 1 1 1 RX RX X X i 1 1 i 1 RY Q RY Y Y 1 1 1 i W RWw 1 RWw Buffer 1 1 RWr i RWr memory ie 1 L 1 17 2 Transient transmission The master station and a local station can directly access head module devices and the buffer memory in an intelligent function module by transient transmission Communications with other stations on other networks can also be made The master station and a local station send requests to the head module by dedicated instructions Relevant master local module user s manual CPU module Master station Head module Intelligent function module Command E reer Device Buffer memory 1234H 3 Setting parameters Parameters for the head module can be set using software GX Works2 Creating parameter setting programs is not necessary 5 Page 49
171. te from the connected IP Communication Test Check the communication route whether you can reach communication target station From the specified station MAC Address HITIHFHEOE Er Cable Test eae rabie Stans between the connected station and Station No Seting Link Start Stop Start or stop the network data link Network Event History Access the network the event history log Reserved Station View reserved station numbers and temporarily enable Function Enable reserved stations View station numbers set to ignore errors and temporarily Enable Disable y Ignore orab Eroa ignore station errors CPU status of the selected station can be checked by starting pet system monitor of the selected station Remote Operation Change the operation state run reset stop etc of the M selected station Write the parameters read in step 1 to the new head module The written parameters are reflected when the power is switched off and then on or when the head module is reset XX Online gt Write to PLC Move the head module switch to RUN Clear the temporary error invalid station setting configured in step 3 CHAPTER 5 SYSTEM CONFIGURATION CHAPTER 5 SYSTEM CONFIGURATION This chapter describes system configuration using a head module For CC Link IE Field Network configuration refer to the following 1 Relevant master local module user s manual 5 1 Head Module System Configuration
172. tected by the self diagnostic function of the head module When the request source is a programming tool a message and an error code are displayed on the programming tool When the request source is an intelligent function module or network system the head module returns an error code to the request source For messages details causes and actions of errors refer to the following User s manual for the CPU module used hardware design maintenance and inspection Error code list D000H to DFFFx The following lists the error messages error conditions causes and actions of the error codes DOOOH to DFFFH Error co DOAOH de Error Action If the own station target station or relay station is disconnected from the network identify the cause of the disconnection and take action When the mode of the master station is Online High Speed Mode Transient data transmission response change it to Online Normal Mode and retry the operation wait timeout ea When the receiving station encountered overloading of transient data reduce the frequency of transient transmission and then retry the operation DOA1H DOA2H Check if the cables and the switching hub are connected properly Connect the cable to the other port on the module and retry the operation Transient data transmission Reduce the frequency of transient transmission and retry the operation completion wait timeout Execu
173. telligent function module A MELSEC Q L series module that has functions other than input and output such as an A D or D A converter module Buffer memory The memory of an intelligent function module which is used to store data such as setting values and monitored values for communication with a CPU module Abbreviation for Reliability Availability and Serviceability A generic term used to describe the easy use of RAS automated equipment RIRD Abbreviation for JP RIRD and GP RIRD Dedicated instruction to be used in a program of the master and local modules RIWT Abbreviation for JP RIWT and GP RIWT Dedicated instruction to be used in a program of the master and local modules 15 PACKING LIST The following items are included in the package of this product Before use check that all the items are included LJ72GF15 T2 MITSUBISHI Head module END cover L6EC Safety Guidelines IB 0800455 CHAPTER 1 HEAD MODULE CHAPTER 1 HEAD MODULE The head module can connect MELSEC L series I O modules and intelligent function modules on CC Link IE Field Network The head module can be used as an intelligent device station on the CC Link IE Field Network For CC Link IE Field Network refer to the following 1 Relevant master local module user s manual 1 Cyclic transmission The I O signals of the module connected to the head module can opera
174. terlock circuit for output signals that could cause a serious accident Do not write any data to the system area and write protect area R of the buffer memory in the intelligent function module Also do not use any use prohibited signals as an output signal from the head module to the intelligent function module Doing so may cause malfunction of the programmable controller system Disconnection of any communication cable such as a CC Link dedicated cable may cause an unstable line condition resulting in a communication failure at multiple stations on the network Configure an interlock circuit in the program to ensure that the entire system will always operate safety even in case of a communication failure Failure to do so may result in an accident due to an incorrect output or malfunction Design Precautions NCAUTION Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise During control of an inductive load such as a lamp heater or solenoid valve a large current approximately ten times greater than normal may flow when the output is turned from off to on Therefore use a module that has a sufficient current rating When the system is powered on a surge voltage may occur or inrush current may flow between output terminals of an analog output module Start
175. the Error History dialog box Match all of the criteria below None X Diagnostics gt System Monitor gt Clear Refine Criteria Enter Refine Criteria EEE ron system Error History button Displayed ErrorsjErrors 159 159 Error Code Notation C DEC HEX Model Name LI72GFI5 T2 SEHGTTA Start 1 0 Mount Position Main block PLC slot ror and solution tert Module fomatn In the single Error History dialog box the error history No T 00154 2010 03 16 21 14 40 00153 osoc 2010 03 10 21 09 57 00152 ospc 2010 03 10 16 48 17 cost ospc 2010 03 10 16 46 44 PENEN t intelli t ti 0150 osoc 2010 03 09 21 06 05 fthe h d d l d ll g fi d l 00149 DOAO 2010 09 09 10 36 00 Areroa bower supa ptem hes o e head module and intelligent Tunction modules can 00148 ospc 2010 03 09 10 35 44 eel 00147 DOAO 2010 03 09 10 29 24 WEE GF DE Wis qc zope be viewed 7 2 Page 87 Section 11 3 00145 DOAO 2010 03 08 17 02 54 SAU 00144 osoc 2010 03 08 17 01 57 _ 00143 0SDC 2010 01 22 14 50 45 LY26F15 T2 Check the power supply 00142 osoc 2010 01 18 12 01 24 LI72GF15 T2 00141 ospc 2010 01 18 10 48 12 LI72GF15 T2 00140 osoc 2010 01 16 06 14 10 LI72GF15 T2 00139 ospc 2010 01 16 06 13 03 LI72GF1S 12 00138 ospc 2010 01 1606 11 52 LI72GF15 T2 00137 ospc 2010 01 16 06 10 52 L3726FIS T2 m Clear History Refresh Create CSV File Close 4 if data link is not available even
176. the external power supply is turned on first an accident may occur due to an incorrect output or malfunction Configure a circuit so that the programmable controller is turned off first and then the external power supply If the external power supply is turned off first an accident may occur due to an incorrect output or malfunction For the operating status of each station after a communication failure refer to relevant manuals for each network Incorrect output or malfunction due to a communication failure may result in an accident When changing data from a peripheral device connected to the head module during operation configure an interlock circuit in the program of the master station to ensure that the entire system will always operate safely For other controls to a running programmable controller such as modification of the master station program or operating status change read relevant manuals carefully and ensure the safety before the operation Especially in the case of a control from an external device to a remote programmable controller immediate action cannot be taken for a problem on the programmable controller due to a communication failure To prevent this configure an interlock circuit in the program of the master station and determine corrective actions to be taken between the external device and head module in case of a communication failure When a module is faulty an analog output may remain on Configure an external in
177. the network the clock synchronizes periodically with the clock in the CPU module of the master station via the network Initial value 2000 1 1 00 00 00 After the clock information has been acquired from the master station when the head module power supply is switched OFF and then ON the clock resumes from the time when the power was last turned OFF The clock does not run while the power is OFF Therefore the data and time of an error that occurred during initial processing may be different from the actual one Allowable momentary power failure time Internal current consumption Depends on the power supply module used BVDC 1 0A H 90mm External dimensions 50mm D 95mm Weight 0 23kg 4 This is the maximum number of points that can be assigned to the actual module in PLC Parameter I O Assignment of GX Works2 26 3 3 CHAPTER 3 SPECIFICATIONS Function List The functions of the head module are listed below Function Description Reference Cyclic transmission The inputs outputs of the module connected to the head module can be handled just like those of the master station Page 63 CHAPTER 8 Transient transmission Output mode setting for error Head module devices and the buffer memory of the intelligent function module can be accessed directly from the master and local stations Transient transmission also enables the communication with another network
178. the number of the slot where an intelligent function module a Relevant intelligent function Mount Position Acknowledge I O Assignment Click this button to check I O assignment setting configured in the module manual button PLC Parameter dialog box Specify start XY address Set the start I O number Title Setting Title Enter a title displayed in the Project window After these settings are configured a folder is created under the Intelligent Function Module folder in the Project window a Intelligent Function Module EE jo000 L60DA4 Switch Setting pe Parameter Auto Refresh Point X Y and W can be set as an auto refresh device 62 CHAPTER 8 CYCLIC TRANSMISSION CHAPTER 8 CYCLIC TRANSMISSION This chapter describes how to perform cyclic transmission of bit and word device data of the head module 8 1 Cyclic Transmission of Bit Device Data The inputs X and outputs Y of the modules connected to the head module can be handled just like those of the master station Head module Intelligent device station station function module Device RX Q RX mi X X s ai 1 CPU module Master 1 Head module Input module Output module ntelligent 1 1 1 Device RY RY geq eoneg 4g Jo uoissiusueJ DIOAD yg 63 64 1 Data flow This section
179. ting Model Name Startxv LJ71C24 0060 X Condition necem su SSS DE EE Necessary Setting No Seting amp lready Set Clear End Cancel The following table shows setting items Item Description Setting range Up to four characters alphanumeric characters special symbols Password Setting Enter a remote password Default Blank b LJ71C24 Password Active Model Name Select the model name of the target serial communication module Default Blank Module Setting Start XY Enter the start I O number of the target serial communication module 0000u to OFEOH Point For details on a remote password refer to the following LI MELSEC Q L Serial Communication Module User s Manual Application pJomssed 910U9M EZ 61 7 4 Intelligent Function Module Parameters Set intelligent function module parameters Set the parameters in the New Module dialog box Project window z Right click Intelligent Function Module gt New Module New Module Module Selection Module Type Analog Module X Module Name L60DA4 E Mount Position Y Mounted Slot No 0 4 Acknowledge I O Assignment M Specify start XY address 0000 H 1 Module Occupy 16 points Title Setting Title Cancel Item Description Setting range Module Module Type Select a module type Selection Module Name Select a model name Mounted Slot No Select
180. tion injury or a fire Use any radio communication device such as a cellular phone or PHS Personal Handy phone System more than 25cm away in all directions from the programmable controller Failure to do so may cause malfunction Shut off the external power supply all phases used in the system before mounting or removing a module Failure to do so may cause the module to fail or malfunction Tighten the terminal block screws or connector screws within the specified torque range Overtightening can damage the screw and or module resulting in drop short circuit or malfunction After the first use of the product module and terminal block the number of connections disconnections is limited to 50 times in accordance with IEC 61131 2 Exceeding the limit may cause malfunction Before handling the module touch a conducting object such as a grounded metal to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Operating Precautions NCAUTION When changing data and operating status or modifying program of a running programmable controller from an external device such as a personal computer connected to an intelligent function module read relevant manuals carefully and ensure the safety before operation Incorrect change or modification may cause system malfunction damage to the machines or accidents Do not power off the programmable controller or reset the head modul
181. to PLC Set value check code Warning output flag Latest error code Latest address of error history El dene to intelligent function Transfers the data of specified device to the buffer memory Digital value wo Wi we Specify the following devices as the devices to be auto refreshed Item Setting range of auto refresh target device Transfer to PLC W1000 to W13FF Transfer to intelligent function module WO to W3FF 2 Inthe Network Configuration Setting of the master station set the number of points for RWw RWr to be assigned to the head module The number of points should be higher than the number of points set in the auto refresh setting in the step 1 above Set the number of points whichever is greater between Transfer to CPU and Transfer to intelligent function module ng CC IE Field Configuration Module 1 Start I O No 0000 CCIE Field Configuration Edit View Mode Setting online Normal Mode x Assignment Method Start End Link Scan Time Approx 0 69 ms a No Model Name WB 0 Host Station 7 e 1 Gen Intelligent Device Statior RX RY Setting RWw RWr Setting Refresh Device Points Start End foints Start End RX STA Station Type 0 Master Station 1 Intelligent Device Station 160 0000 O09F 8 0000 0007 Point If the number of points will be increased for a system expansion in future for example set a large number for RWw RWr Setting in
182. to the connector s direction Power on the head module Power on the external devices connected to PORT1 and PORT2 of the head module Check if the LINK LED on the port into which the Ethernet cable is connected is on The time between the power on and the LINK LED turning on may vary The LINK LED usually turns on in a few seconds Note however that the time maybe extended further if the linkup process is repeated depending on the status of the device on the line If the LINK LED does not turn on refer to the troubleshooting section and take corrective actions C gt Page 89 Section 11 4 45 Buin 1 S 9 e npow peeH eui oj Buul G9 Point P It is not necessary to distinguish between PORT 1 and PORT2 When using only one connector in star topology either PORT1 or PORT2 can be connected Either port can be used When using two connectors for line topology and ring topology an Ethernet cable can be connected to the connectors in any combination For example the cable can be connected between PORT1s and between PORT1 and PORT2 Connection between PORT1s or PORT2s CC Link IE CORE CCLink IE Hield Hie a P1 j Link ux LER P2 disi Connection between PORT1 and PORT2 Be L nk IE S Link IE CHE lio a ia b Disconnecting the cable 46 1 Power off the device to connect and the head module 2 Press the latch down and unplug the Ethernet cable CHAPTER 6
183. unter module is connected to the head module ground the shield cable on the encoder side relay box Always ground the FG and LG terminals to the protective ground conductor Failure to do so may cause malfunction Mitsubishi programmable controllers must be installed in control panels Connect the main power supply to the power supply module in the control panel through a relay terminal block Wiring and replacement of a power supply module must be performed by qualified maintenance personnel with knowledge of protection against electric shock For wiring methods refer to the MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection Startup and Maintenance Precautions NWARNING Do not touch any terminal while power is on Doing so will cause electric shock or malfunction Shut off the external power supply all phases used in the system before cleaning the module or retightening the terminal block screws or connector screws Failure to do so may result in electric shock Startup and Maintenance Precautions NCAUTION Before performing online operations especially master station program modification forced output and operating status change for the running head module from the peripheral device connected read relevant manuals carefully and ensure the safety Improper operation may damage machines or cause accidents Do not disassemble or modify the module Doing so may cause failure malfunc
184. ve restrictions on the number of modules The following table shows the relevant models and the number of modules Module Model Number of modules Head module LJ72GF15 T2 1 CC Link system master local module LJ61BT11 Up to 4 2 Modules unit that cannot be connected The CPU module and the following module unit cannot be connected to the head module Module unit Model Branch module L6EXB Extension module L6EXE RS 232 adapter L6ADP R2 Display unit L6DSPU CC Link IE Field Network master local module LJ71GF11 T2 SSCNET III H head module LJ72MS15 Ethernet interface module LJ71E71 100 Positioning modules and simple motion modules cannot be connected to the head module whose serial number first five digits is 12071 or earlier 3 Software package GX Works2 is required for setting and diagnosing the head module GX Developer is not available Software Version GX Works2 Version 1 31H or later 4 Precautions for system configuration a Rated output current 5VDC Configure a system so that the total current consumption may not exceed 5VDC rated output current of the power supply module For specifications of the power supply module refer to the following MELSEC L CPU Module User s Manual Hardware Design Maintenance and Inspection 34 CHAPTER 6 INSTALLATION AND WIRING CHAPTER 6 INSTALLATION AND WIRING This chapter describes the installation and
185. wiring of modules 6 1 Wiring Environment and Installation Position When installing the module in a control panel fully consider its operability maintainability and environmental resistance 6 1 1 Installation environment Install the programmable controller according to the installation environment shown in the general specifications C gt Page 24 Section 3 1 Do not install the programmable controller to the place where Ambient temperature is outside the range of 0 to 55 C Ambient humidity is outside the range of 5 to 95 RH Condensation occurs due to rapid temperature change Corrosive gas or combustible gas is present Conductive powder such as dust and iron powder oil mist salinity or organic solvent is filled The programmable controller is exposed to direct sunlight A strong electric field or strong magnetic field is generated and The programmable controller is subject to vibration and shock 6 1 2 Installation position To ensure good ventilation and ease module change provide clearance between the module top bottom and structures parts as shown below f IE Fi SIS JM JH SL fff PIH MM Y W 30mm Programmable M or more controller E ij Y B Control ij panel i 4 i3 E M M e aa 30 I mm Uy or more Wy TB B TIT Tg UGG C T W P T TITIIITT Yi YY 03 277 A a V 7 A
186. y result in electric shock Wiring Precautions NCAUTION Individually ground the FG and LG terminals of the programmable controller with a ground resistance of 1000 or less Failure to do so may result in electric shock or malfunction Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when a terminal block screw comes loose resulting in failure Check the rated voltage and terminal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or failure Connectors for external devices must be crimped or pressed with the tool specified by the manufacturer or must be correctly soldered Incomplete connections may cause short circuit fire or malfunction Securely connect the connector to the module Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Wiring Precautions NCAUTION Check the interface type and properly connect the cable Incorrect wiring connecting the cable to a
187. y test in which electric fields are irradiated to the product 8kV Air discharge 4kV Contact discharge 80 AM modulation 1kHz 80M 1000MHz 10V m 1 4G 2 0GHz 3V m 2 0G 2 7GHz 1V m EN61000 4 4 Electrical fast transient burst Immunity test in which burst noise is applied to the power AC DC main power I O power AC I O unshielded 2kV Surge immunity lightning surge is applied to the power line and signal line immunity line and signal line DC I O analog communication 1kV AC power line AC I O power AC I O i i i nshielded 2kV CM 1kV DM EN61000 4 5 Immunity test in which unshielded DC power line DC I O power 0 5kV CM DM DC I O AC I O shielded analog communication 1kV CM EN61000 4 6 Immunity to conducted disturbances induced by radio frequency fields Immunity test in which high frequency noise is applied to the power line and signal line 0 15M 80MHz 80 AM modulation 1kHz 10Vrms EN61000 4 8 Power frequency magnetic field immunity Immunity test in which the product is installed in inductive magnetic field 50Hz 60Hz 30A m EN61000 4 11 Voltage dips and interruption immunity Immunity test in which power supply voltage is momentarily interrupted Apply at 096 0 5 cycles and zero cross point 096 250 300 cycles 50 60Hz 4096 10 12 cycles 50 60Hz 7096 25 30 cycles 50 60Hz 1 Programmable

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