Portable Sampler MAXX TP5 W / P / C
Contents
1. the activity is cancelled or the navigation takes one step back in the men 4 2 Normal operation 4 2 1 Replace the sample bottles Figure 42 Replace full bottles 37 Operation 38 Maintenance and cleaning Section 5 Maintenance and cleaning A DANGER Only qualified experts should conduct the tasks described in this section A WARNING Please observe the following points for the use of chemicals and or waste water Wear protective clothing Laboratory coat Protective eyewear Rubber aloves 5 1 Maintenance work The sampler is maintenance free Thus the operator does not need to carry out any maintenance work 5 2 Cleaning 5 2 1 Clean the housing and distribution unit TP5 P TP5 C WARNING A Manual rotation of the distribution unit can damage the drive Never rotate the distribution unit manually Clean the interior and exterior of the housing with a damp lint free cloth Add commercial household cleaner to the cleaning water as required 1 Clean the exterior of the housing 2 Remove the top part as shown in the illustrationsFigure 29 Page 27 and Figure 30 Page 28 3 Loosen the central nut and remove the distribution vat 39 Maintenance and cleaning Figure 43 Remove the distribution vat TP5 P und TP5 C A Clean the distribution vat 5 Attach the distribution vat again and in doing so make sure that the guide pin is positioned in the bore hole Figure 442. 0900634 0060251 0900802 Replacement parts and accessories 52 Chapter 7 Warranty and liability Warranty and liability The manufacturer warrants that the product supplied is free of material and manufacturing defects and undertakes the obligation to repair or replace any defective parts at zero cost The warranty period is 12 months from delivery resp invoice date Consumables and damage caused by improper handling poor installation or incorrect use are excluded from this clause With the exclusion of the further claims the supplier is liable for defects including the lack of assured properties as follows all those parts that within the warranty period calculated from the day of the transfer of risk can be demonstrated to have become unusable or that can only be used with significant limitations due to a situation present prior to the transfer of risk in particular due to incorrect design poor materials or inadequate finish will be improved or replaced at the supplier s discretion The identification of such defects must be notified to the supplier in writing without delay however at the latest 7 days after the identification of the fault If the customer fails to notify the supplier the product is considered approved despite the defect Further liability for any direct or indirect damages is not accepted If instrument specific maintenance and servicing work defined by the supplier is to be performed within the war
3. Assemble the distribution vat TP5 P und TP5 C 6 Tighten the central nut by hand again 40 Maintenance and cleaning 7 Clean the sample distributor plate on the bottle compartment Figure 45 Clean the sample distributor plate on the bottle compartment 8 Position the top part back on the bottle compartment as shown in the illustrations Figure 32 Page 29 and Figure 33 Page 29 5 2 2 Clean the dosing vessel Figure 46 Release the dosing vessel 41 Maintenance and cleaning IR mM Figure 48 Clean the dosing vessel Maintenance and cleaning EI Y v q her Figure 49 Insert the dosing vessel 5 3 Troubleshooting If the equipment does not work as required check the fuse and replace if necessary 5 3 1 Change the fuse Open the fuse holder as shown in Figure 50 and replace the defective fuse 43 Maintenance and cleaning Figure 50 Position of the fuse in the portable sampler Figure 51 Position of the fuse in the optional bottle compartment with active cooling If the error is not rectified please contact the customer service of the manufacturer refer to Contact information page 55 44 Maintenance and cleaning 5 4 Instrument decommissioning and storage 1 Remove all liquids and if necessary solid matter from the infeed and outfeed lines and bottle compartments and clean as required 2 Close all active programs 3 Switch the equipment off 45
4. flow proportional sampling 25 3 3 3 Remove the top part of the housing TP5 P _ ii 27 3 3 4 Remove the top part of the housing TP5 O nenne nennen 28 3 3 5 Prepare the bottle compartMents nenne nenne nenne nenne nenn ennnne nenne nennen 28 3 3 0 Allach the Top Dall OF ine DOUSIN ae ee een ea 29 3 3 7 Connect the equipment to the MAINS i 30 33 8 SWIICMOMine device 2 ersehen ee a a ie 32 3 3 9 Adjust the cooling settings for the optional bottle compartment with active cooling TP5 P and MS ee es ee see 33 DECIION 4 Operation ciclici 35 4 1 G0Alrol Unitopelallon asce 35 4121 E35 WO atea 35 4 2 PF89l am MIN O ee A E OEE A 35 4 13 KKeyboare layoUTiUnciion ra crer siasi illo 35 4 21 NOMMAL ORCHI eee 37 4 2 1 Replace the sample bottles nenne nenne nenne nenne nenne nenne nenne nennen 37 4 Section 5 Maintenance and Cleaning nnmnnn nnne 39 S NIAINIEHANCe ask ee aaa 39 SZ CAINO 39 5 2 1 Clean the housing and distribution unit TP5 P TP5 GC 39 592 2 Giean ine d9sINg Vessel cia 41 5 3 1 0UDICS N O es ee er 43 5 3 12GNallge ME TUSE anne ee 43 5 4 Instrument decommissioning and storage ee 45 Section 6 Replacement parts and accessories 11 11s rsssire iii 47 0 SpAc ii 47 D 2ACCESSONE Srila 50 Section 7 WarraniyvandiLiabililV cilorbiiss lhi 53 Section 1 Specifications Th
5. 1 7x40 5x18 4 510 x 970 x 468 510 x 1210 x 468 20x38 2x18 4 20 x 47 6 x 18 4 CE sampling in accordance with ISO 5667 2 3 10 With cap opened 55 Certification Certification Specifications 1 1 Dimension TP5 W AED amp TP5 P SE se Alain HUN Figure 1 Dimensions WxHxD see the specification table Section 2 General Information 2 1 Safety information Please read this entire manual before unpacking setting up or operating this equipment Pay attention to all danger and caution statements Failure to do so may result in personal injury or damage to the instrument To ensure that the protection provided by this equipment is not impaired do not use or install this equipment in any manner other than that specified in this manual 2 1 1 Use of hazard information DANGER Indicates a potentially or imminently hazardous situation which if not avoided will result in death or serious injury WARNING result in death or serious injury CAUTION Indicates a potentially or imminently hazardous situation that could result in A Indicates a potentially or imminently hazardous situation that if not avoided could A minor or moderate injury Important note Information that requires special emphasis Note Information that supplements points in the main text 2 1 2 Precautionary labels Read all labels and tags attached to the instrument Failur
6. 50 C refer to Section 1 Specifications page 5 2 2 2 Functional description The equipment provides temporary storage for liquids of a specified volume so that they can be analyzed 2 3 Product contents The equipment is supplied with a tube and brief operating instructions Depending on the model the equipment is also supplied with a plug TP5 W active cooled bottle compartment tension belt TP5 P or an optional charger TP5 P TP5 If you require further information you can order the operating instructions refer to Section 6 Replacement parts and accessories page 47 from the manufacturer or you can download them from the Internet INPUT plug 1 7 m Figure 2 Scope of delivery TP5 W General Information General Information 10 Installation Section 3 Installation A AA DANGER Only qualified experts should conduct the tasks described in this section DANGER Select an appropriate installation location for the instrument Plan out the mechanical mount before positioning poles or drilling holes Make sure the mount has a sufficient bearing capacity The dowels must be selected and authorized according to the condition of the wall The manufacturer shall accept no liability if the instrument is installed incorrectly Plan how to lay cables and tubes and their path in advance Lay the tubes data cables and power cables without any bends and so they do not pose a tripping risk Do not c
7. MAXX N Mess und Probenahmetechnik GmbH Portable Sampler MAXX TP5W P C TPS W Access code for programming and settings Password Your Password kag Table of Contents Section SPECINCAHONS sian lla 5 131 DIMENSIORS sa se LISI i 6 Section 2 General lnformalion u 7 2M SATO LYON OT ee nn 7 21 1 USe 0rhazaro MOR MALO NM 2 2 nee ee seele ee a tenet 7 221 2 Precaltionarylabelszune nen er mein ne eyes nr ne ee eh 7 2 2 General INIOrmall onen 8 2 2 1 Areas 01 dpp cal oh een 8 22 2 EUNEONAL GSC lho 8 2 3 PIOQUEL COMENS atrio 8 section 3 INStallation u nennen 11 3 1 Mechanicalinstallalion alle ee 12 Selb MEQUE 100 Siani vana ia 12 3l 2 Installation localo n TES Weill iii 13 8 12 o POSON ERS P ANA PD lle 14 3 1 4 Attach the sampler compartment to the bottle compartment TP5 P 15 I24EIEGINICAL CONNECHONS sessanta 15 3 2 EICCINGALINSIalialioNizz nseoio nantes orari 16 3 2 11 iPreparethe elecirica installalo A 16 22 WN MINN daga ilaele 17 3 2 2 Installation of the optional bottle compartment with active cooling TP5 P TPS C 18 d Gommission ofihne eQUipmenta ili 20 dWRilTUDECONNCclio tassello 20 3 3 2 Set the individual sample VOIUMES i 21 3 3 2 1 PIASUIGGOSING VESSEI oxksin exten lille 21 3 3 2 2 Glass JOSING VESSEl cx scasneassteretosch sand dario acces stasagedseancneteeesege dees tewedotnaesedadesauedsoanenedeensece 23 3 3 2 3 Dosing vessel for
8. Maintenance and cleaning 46 Replacement parts and accessories Section 6 Replacement parts and accessories 6 1 Spare parts Description Replacement bottle glass 1 L 0030030 Cap for 1 L glass bottle 0060533 Replacement bottle glass 20 L 0030045 Replacement bottle PE 1 L 0060486 Cap for 1 L PE bottle 0060488 Replacement bottle PE 25 L with cap 0060046 Replacement bottle PE 5 L with cap 0060038 Replacement bottle PE 13 L with cap 0060045 Replacement battery TP5 P 0010012 Replacement battery TP5 C 0900116 47 Replacement parts and accessories 0080044 350 mL 0069301 Valve system 12x 2 900627 0069302 0069302 4x1 5 4 1 5 Figure 52 Plastic dosing vessel 48 Replacement parts and accessories 00900053 0069401 0069402 0030004 350 mL 0069301 12x 2 Valve system 900627 0069302 4x 1 5 0069302 4 x 1 5 Figure 53 Glass dosing vessel 350 ml 49 Replacement parts and accessories 6 2 Accessories Description Y cable power supply Charger IP20 for TP5 P und TP5 C Charger IP65 for TP5 P und TP5 C Signal cabel 10 m RS232 serial data cabel PC Software Read Data Tube connection with screw connection Battery for bottle compartment with active cooling 90 Ah Sample transportation box without bottles Replacement cooling battery Transportation trolley Figure 55 Charger IP65 50 0069742 0900026 0900033 0069644 0900021 0200004 0900300 0010211
9. e 19 Unlock the bayonet cap on the plastic dosing vessel 21 Installation Figure 20 Remove the plastic dosing vess Figure 21 Cut the dosing tube to set the sample volume Installation Installation Figure 25 Cut the dosing tube to set the sample volume Installation Figure 26 Assemble the glass dosing vessel 3 3 2 3 Dosing vessel for flow proportional sampling Figure 27 Calibrate the flow proportional dosing vessel via the service menu 25 Installation AP hPa bar Figure 28 The flow proportional dosing vessel can only be used if there is NO counter pressure 26 Installation 3 3 3 Remove the top part of the housing TP5 P Figure 29 Remove the top part of the housing TP5 P 27 Installation 3 3 4 Remove the top part of the housing TP5 C Figure 30 Remove the top part of the housing TP5 C 3 3 5 Prepare the bottle compartments Figure 31 Place the empty bottles into the bottle compartment Note The sample distributor plate works correctly in all four of its potential positions Note The housing base of the bottle compartment features numbers so that the individual bottles can be assigned with a number 28 Installation 3 3 6 Attach the top part of the housing Figure 33 Attach the top part of the housing TP5 C Installation 3 3 7 Connect the equipment to the mains Make sure that e The equipment has been fully prepared for commissionin
10. e to do so may result in personal injury or damage to the instrument A symbol if noted on the instrument will be included with a danger or caution statement in the manual This symbol if noted on the instrument references the user manual for operation and or safety information This symbol when noted on a product enclosure or barrier indicates that a risk of electrical shock and or electrocution exists This symbol may appear on the product and indicates the need for protective eye wear This symbol may appear on the product and identifies the connection point for the protective ground General Information When this symbol appears on the product it identifies the location of a fuse or a current limiter Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal systems after 12 August 2005 In conformity with European local and national regulations EU Directive 2002 96 EC European electrical equipment users must now return old or end of life equipment to the manufacturer for disposal at no charge to the user Note For return for recycling please contact the equipment manufacturer or supplier for instructions on how to return end of life equipment manufacturer supplied electrical accessories and all auxiliary items for proper disposal 2 2 General Information 2 2 1 Areas of application The equipment is used for sampling aqueous liquids with a temperature of 0 C to
11. ese are subject to change without notice TP5 W TP5 P TP5 C TP5 P TP5 C Without active cooling With active cooling Power supply sampler compartment With integrated battery With integrated power 110 230 V 50 pack 60 Hz With optional power pack 12 V 7 5 Ah DC 12 V 10 Ah DC 12 V 7 5 Ah DC 12 V 10 Ah DC 110 230 V 50 60 Hz Power supply bottle compartment 12 V DC or With integrated power 110 V 60 Hz optional or pack 230 V 50 Hz optional D gt Environment approx 50 VA Medium temperature 0 to 40 C 32 to 104 F Ambient temperature O to 50 C 32 to 122 F 0 to 43 C 32 to 110 F Delivery height lt 6 m 20 ft optional lt 8 m 26 ft General specifications Coolant R134a Maintenance free approx 6 6 kg approx 10kg approx 14 3 kg approx 10 kg approx 14 3 kg approx 11 kg approx 25 kg approx 22 kg approx 25 kg approx 35 kg approx 40 kg 475 x 362 x 222 445 x 442 x 222 510 x 390 x 468 445 x 442 x 222 510x390 x 468 18 7x14 3x8 7 17 5x17 4x8 7 20x15 4x18 4 17 5x17 4x8 7 20x15 4x18 4 Maintenance requirements Weight Top part Bottle compartment Complete Dimensions W X H X D Top part Botti t t 510 x 534 x 430 550 x 775 x 468 nz 20 x 21 x 16 9 21 7 x 30 5 x 18 4 Complete 510 x 942 x 430 510 x 787 x 468 510 x 970 x 468 550 x 1028 x 468 20 x 37 x 16 9 20 x 31 x 18 4 20x38 2x18 4 2
12. g e The data on the type plate corresponds to the data relating to the mains power supply this applies to TP5 W as well as to TP5 P and TP5 C in connection with the charger and Y plug BM69742 e The correct plug has been attached or the direct wire has been implemented correctly e The equipment can be put into operation without any risks DANGER Make sure that the power supply cable also refer to Figure 14 page 18 and equipment are suitable for use with each other Figure 34 Rating label 30 Installation Figure 35 Possible connection configurations TP5 W Figure 36 Model TP5 C with Y cable and charger 31 Installation Figure 37 Potential connection variations optional bottle compartment with active cooling 3 3 8 Switch on the device Figure 38 Switch on the device Installation 3 3 9 Adjust the cooling settings for the optional bottle compartment with active cooling TP5P TP5C The manufacturer recommends a settings range of 4 to 15 C Figure 39 Adjust the cooling settings for the optional bottle compartment with active cooling 33 Installation 34 Operation 4 1 Control unit operation Allthe equipment functions are software controlled 4 1 1 Password Password to program sampler and to change settings is 6299 4 1 2 Programming The menu structure resembles the directory structure of a computer hard drive and is divided into main menus and sub menus 4 1 3 Keyboa
13. how to lay cables and tubes and their path in advance Lay the tubes data cables and power cables without any bends and so they do not pose a tripping risk Note For information on installation with optional accessories refer to the relevant installation instructions 3 1 1 Required Tools 12 Figure 6 Required tools TP5 P und TP5 C Installation 3 1 2 Installation location TP5 W Select suitable fastening materials e g 6 x 40 mm screws and corresponding dowels and read all the safety information about installation and mechanical assembly Figure 7 Select installation location TP5 W Figure 8 Attach the equipment TP5 W 13 Installation 3 1 3 Position TP5 P und TP5 C Figure 10 Position the equipment TP5 P und TP5 14 Installation 3 1 4 Attach the sampler compartment to the bottle compartment TP5 P Figure 11 Attach the sampler compartment to the bottle compartment TP5 P 3 2 Electrical Connections A A DANGER Only qualified experts should conduct the tasks described in this section DANGER Do not connect the electrical supply to the mains if the equipment has not been wired and fused correctly Sufficiently protect the electrical power supply against short circuits For the external power supply always connect a residual current circuit breaker trip current max 30 mA between the mains and the system If the equi
14. onnect the electrical supply to the mains if the equipment has not been wired and fused correctly Sufficiently protect the electrical power supply against short circuits For the external power supply always connect a residual current circuit breaker trip current max 30 mA between the mains and the system If the equipment is to be installed outdoors switch the overload protection between mains and system Products intended by the manufacturer for outdoor use offer a higher level of protection against the penetration of liquids and dust If these products are connected to a mains outlet with a cable and plug rather than a permanently connected cable the plug and outlet are much more susceptible to liquid and dust penetration The operator must sufficiently protect the plug and outlet against liquid and dust penetration in accordance with local safety regulations If the instrument is to be used outdoors it must be connected to a suitable outlet with a protection type of at least IP44 splash protection 11 Installation 3 1 Mechanical Installation AS DANGER Select an appropriate installation location for the instrument Plan out the mechanical mount before positioning poles or drilling holes Make sure the mount has a sufficient bearing capacity The dowels must be selected and authorized according to the condition of the wall The manufacturer shall accept no liability if the instrument is installed incorrectly Plan
15. pment is to be installed outdoors switch the overload protection between mains and system If the mains plug of the power supply cable is removed a suitable double pole one way switch must be installed immediately next to the display unit with clear labeling for the power supply Products intended by the manufacturer for outdoor use offer a higher level of protection against the penetration of liquids and dust If these products are connected to a mains socket with a cable and plug rather than a permanently 15 Installation connected cable the plug and socket are much more susceptible to liquid and dust penetration The operator must sufficiently protect the plug and outlet against liquid and dust penetration in accordance with local safety regulations If the instrument is to be used outdoors it must be connected to a suitable outlet with a protection type of at least IP44 splash protection 3 2 1 Electrical installation 3 2 1 1 Prepare the electrical installation TP5 W pm Keine Vorbereitung notwendig TP5 P No preparation required Connect the optional charger a a charge socket on the left hand TP5C No preparation required Connect the Y cable as shown in Figure 12 l w gt FD FR Figure 12 Connect the Y cable TP5 C To connect the equipment to the mains see Figure 36 Model TP5 C with Y cable and charger on page 31 16 Installation 3 2 1 2 Wiring diagram ote Please n in the illustration belo
16. ranty period by the customer maintenance or by the supplier servicing and these requirements are not met claims for damages due to the failure to comply with the requirements are rendered void Any further claims in particular claims for consequential damages cannot be made Consumables and damage caused by improper handling poor installation or incorrect use are excluded from this clause 53 MAXX Mess u Probenahmetechnik GmbH Hechinger Str 41 D 72414 Rangendingen Tel 49 0 7471 98481 0 Fax 49 0 7471 98481 44 www maxx gmbh com info maxx gmbh com
17. rd layout function The equipment can be programmed by the operator Figure 40 Control panel The key functions are configured as follows to enable highly intuitive operation Tabelle 1 1 Key functions Display help text in the case of selection fields Arrow key the cursor must be placed on the left hand side Move from one menu item to the next menu selection Select the desired menu Enter Taste Move within a menu Select from within a menu 35 Operation Tabelle 1 Tastenfunktion Fortsetzung Confirm the selection aoe automatically marked with a v MEI AG Enter change values Confirm the entered values Enter key Return to the next superordinate menu level Back key Enter values Numeric keypad Initialise Reset of Display Press together Back key Enter Wakeup sleepmode press 5 sec at least Back key Restore factory settings Display load factorysettings Bike Hold Back key until boot process is finished y Example A setting needs to be changed 1 Press Enter The cursor then flashes 2 Use the arrow keys to move the cursor until it is in the required position 3 Press Enter The selection is now confirmed and the program can be started 36 Operation Figure 41 Start the program Depending on the program range an activity is started or the next menu item is automatically selected Note The general rule If you press Back
18. w The cable color of the label on the cable ignment of the connections The ass 0069644 ction plan for the optional signal cable Figure 13 Conne Installation 3 2 2 Installation of the optional bottle compartment with active cooling TP5 P TP5 115 V 60 Hz 230 V 50 Hz 12V Figure 14 Select the cable for the optional bottle compartment with active cooling TP5 P TP5 C Figure 15 Connect the optional bottle compartment with active cooling 18 Installation Important note Blocked air outlets and liquids in the cooling machine or inside the optional bottle compartment with active cooling can damage the equipment Make sure that the air outlets are always open and that no liquid is able to enter the air outlets Figure 16 Sample distributor plate and air outlets on the optional bottle compartment with active cooling Note The housing base on the bottle compartment features numbers so that the individual bottles can be assigned with a number 19 Installation 3 3 Commission of the equipment 3 3 1 Tube connection Figure 17 Connect the sample tube connection 20 Installation Positioning of the tubes according to the following installation diagram Figure 18 Installation diagram 3 3 2 Set the individual sample volumes 3 3 2 1 Plastic dosing vessel i n E q os a n E San x 4 la a aa mi F i l 5 I EJF y a a Figur
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