E910 E915 - Alignment Supplies, Inc.
Contents
1. Select database or return to the default database Select check box to use Excel for printing reports 43 EasyLink Copy picture Click to copy the picture currently displayed in the picture window Working with EasyLink After installing the software you can transfer measurement data from the Display unit to your PC Nofe When transferring data to a PC be sure that there are no reference points set other wise the EasyLink program cannot calculate absolute values Start EasyLink 1 Connect the Display unit to your PC using the usb cable 2 An explorer window is displayed Ignore or close this window 3 Start EasyLink Main window is displayed Unsort button Saved measurements Double click to display measurement window RSIZZEBZSE AAA Kind of measurement Sort saved measurements Click the headers in the Saved measurements list to sort 1t To return to unsorted list click the Unsort button Measurement window Double click a saved measurement to display graphic reports in the measurement window 3335 2 5 700 am 3 E Picture window Data window al e LP ma of Ey m BT th 23 1 m DUX EDER Pmi rept LE Eu ij 551 11 54 5 oo gg ausu Buttons You can paste the copy into Word for2. 49 50 Technical data System Easy Laser E910 Flange Part No 12 0525 System Easy Laser E915 Flange Part No 12 0526 A complete system contains optional equipment Laser transmitter D22 only system E910 1 Laser transmitter D23 only system E915 l Detector E5 Display unit 1 Bluetooth unit Cable 2 m Cable 5 m extension Cable support Safety strap for laser transmitter Targets for rough alignment Magnet base with turnable head Set of rods 6x60 mm 6x120 mm Manual Quick manual Measuring tape 5 m USB memory stick USB cable Battery charger 100 240 V AC Batteries Alkaline R14 Toolbox Cleaning cloth for optics EasyLink Windows program CD Carrying case Relative humidity 10 95 Weight complete system 12 1 kg 26 7 lbs Carrying case WxHxD 550x450x210 mm 21 6x17 7x8 3 Drop tested Water and dust tight 51 Technical data Display unit E418 In the Display unit you are guided through the measurement procedure and can save and analyze the results AB CDE F A Connection for charger B Network connection C Expansion port D USBA E USBB F Easy Laser measurement equipment Display unit A Type of display size VGA 5 7 colour Displayed resolution 0 001 mm 0 05 thou Power management Endurio system for unbroken power supply Internal battery stationary Li Ion Battery compartment For 4 pcs R 14 C Op
3. Bluetooth DETECTION TECHNOLOGY LASED TM MANUAL FLANGE English 05 0400 Revision 2 Introduction User Interface Navigation buttons OK buttons Function buttons Screen dump Status bar LED signals Battery Display unit Detector Bluetooth units Calculator Measurement file handling Save measurements Open measurements Copy to usb memory Generate PDF reports Download to PC Settings Filter Unit and resolution Detector rotation Date and time Language User Backlight Automatic power off Information System update Bluetooth Content General information Values Values target Register values Halve or Zero set value Zoom Tolerance Values table Function buttons Automatic recording Flange flatness Set up Measuring procedure Enter distances Measure Flange result Flange 3D view Flange Graph view Flange Table view Reference points Taper result Flange parallelism Set up Measuring procedure Enter distances Measure point 1 to 4 Measure point 5 to 8 Function buttons 23 25 25 25 26 26 26 27 27 28 29 30 31 31 31 32 32 32 32 33 35 37 38 39 39 39 40 40 EasyLink Install and setup Working with EasyLink Flange program Technical data Display unit E418 Laser transmitter D22 Laser transmitter D23 Spin Tilting screws Detector E5 Angular prism D46 Tripod 41 42 44 47 51 52 53 54 54 55 56 56 Introduction Damalini AB Damalini AB devel
4. Remove the CD from the CD drive When installation 1s complete the program icon appears at the desktop You can also find the program in the Start menu Note If the CD doesn t start automatically do as follows 1 Click Start gt Run 2 Type D Software Easylink Install exe 3 Click OK QN tA Register The first time you start EasyLink the following form is displayed irm ariel arde Fomenta 1 Enter registration data quem 2 Select the check box Request activation re code Your local supplier will provide you Ser Farce with the code ues Note County mri SS Teldan For full EasyLink Flange functionality you t Erm md uina dom need the activation code It will be sent to you within a few days Supper eal cup Equipment F Enter the verbal number of each daplag und ner bo connect 5 ae wal pa 1 dest hare a tte ener O Feel acivabon pude dont red 8 5 a ode 1 Atar aput rabo Ihe must be ver by Ti vell recede he uep code lon you local nopler eterni your era Bra her rel An ern eect aon fw Seed 83 Ey erras Pun iet an Cop hae ee Vince d iid au 42
5. 1 A 1 fed aren O crim A Best fit all positive using EEE Nofe You can save reports with different settings for best fit to analyze further later 34 Flange result Taper result Press WU to display Taper view Here you get a good overview of the inclination of the flange between the two measured circles Taper values are displayed both as graph and table Use navigation buttons to move n the table Taper graph view Taper table view Switch between the views 35 Flange result 36 Flange parallelism Easy Laser enables you to measure and check the parallelism of the flanges In addi tion to the standard equipment two tripods and an angular prism are required For this kind of measurement you need the D22 laser transmitter which 15 included in the E910 system Angular prism D46 is used for parallelism measurement of the flanges It deflects the laser beam 90 Tripod for use with angular prism D46 and laser transmitter D22 D23 T Unparallel flanges 37 Set up Set up Laser set up l Mount the laser on the tripod on the same height as centre of tower 2 Place the detector close to the transmitter 3 Adjust the detector on the rods so that the laser beam hit the centre of detector target within 0 5 mm 4 Move the detector to the other side of the flange Adjust laser beam by using the tilt screw on the transmitter 5
6. WxHxD 139x169x139 mm 5 47 x6 64 x5 47 2650 5 8 Ibs The tilting screws on the levelling table of the D22 and D23 transmitter have to be operated carefully and according to instructions Nominal position Visual rough alignment to detector target Check the position of the fine adjustment screw It should be in its nominal position appro 2 5 mm Fine adjustment screw Course screw 1 Loosen the locking screw 2 Adjust with the course screw to wanted position 3 Tighten the locking screw Digital fine adjustment to detector and read values 1 Check so that the locking screw is tightened 2 Adjust with the fine adjustment screw to wanted value Nofe The fine adjustment screw must not exceed its maximum position That might damage the threads of the screw LO LO x 54 Technical data Detector E5 Detector E5 can work with both stationary and rotating lasers thanks to our Dual Detection Technology Connect to the display unit via cable or wireless via Bluetooth accessory The magnet base has a rotating head to align the detector to the laser transmitter This detector is included in systems E910 and E915 Well protected connectors PSD 2 axis Rotatable head Magnet base Detector Type of detector Dual Detection Technology Resolution Measurement error Inclinometers Thermal sensors Environmental protection Operating temperat
7. EasyLink Setup 1 Start the EasyLink on your PC The Main window 15 displayed File 14 4 hiia Further 7 n Pp X X X X x x x Xl Eigen oki ET er Pals E Te an d E con Did nidi ah escam ET ren Us Ese la pind Daahase ea rod D ela Drop Heu EE x 2 Select Settings gt Options The Options dialog is displayed kapl MS Excel Workbook Helena ind pot MS Excel 20 xis CO 1 scalable C MS Waiki wk fle Leal Are deseris Field delimiter 01 olives Lr h Wan 7 ge l WT d reset of l Decimal porni is der than Hema 10 01 mm mis Graphic functions Select or deselect check boxes depending on which calcula tion functions you want to display Export type Select to which format you want to export your measurement data Communication Select the Com port to which the serial cable 1s connected Only available ports can be selected Note that a port that appear to be available sometimes can be assigned to camera or phone programs in your PC which makes it necessary to reconfigure these You may also try to free the port with the Help me find the port function Database Print
8. Move the detector to the lowest position on the flange 6 Turn the laser beam towards the detector and adjust by using the other tilt screw on the transmitter 7 Repeat to 6 Prism set up 1 Place an angular prism D46 on a tripod beside the other flange 2 Switch the laser beam to point alongside the tower 3 Switch the prism away to let the beam hit the target 4 Slide the prism toward A and adjust with B and C until the target 1s concentric to the laser beam 5 Slide the prism away from A and adjust with D and E until the target is concentric to the laser beam 6 Repeat 4 and 5 7 Switch the prism in tighten the locking knob and measure Now the angular prism can be moved to a new position on the sliding way to aim the laser beam to the detector Laser beam out Vials for rough alignment Laser beam in Vertical adjustment Locking knob for fine turning Fine turning screw Horizontal tilt Tilting plate Vertical tilt Horizontal adjustment Sliding way for transversal Press here to switch the prism away woringirange Angular prism mounted on tripod 38 Measuring procedure Measuring procedure Enter distances 1 Select i to open the Flange parallelism program 2 Enter distances between the measurement points 3 Press OK Measure point 1 to 4 1 Press OK to register values on 1 and 2 on the first flange The yellow marker on the screen guides you
9. 1 value list 1 inner POLAR polar graph window width height backgnd color channel 1 rb TBL data table v1 value list 1 inner 2 value list 2 outer fra absolute data raw data r3 relative data to 3 points rb true best fit data Arc nearest reference points fo create best fit r all data positive fall data negative MOVE moves data down 2 value list 2 outer ra absolute data raw data 62 relative data to 3 points drb true best fit data fre nearest reference points to create best fit all data positive r all data negative Best fit results Num Ref inner Outer Taper Shorwv Longww NUMir REF r amp TBL v1 rb amp TBL v2 rb TBL rb xtpr TBL v2 rb xsyTBL iv2 rb xlw o 3 Mac rb 2 rb PMAX rb xtpr MAX N2 Jrb xsWMAX N2 rb xiw Min 1 1 rb amp MIN v2 rb amp MIN rb xtpr MIN N2 rb xsyMIN N2 rb ch PP P2P M Irb SP2P N2 rb PP2P Irb xtpr P2P N2 Irb xsVP2P N2 rb xiw Def template tab Here you can add flanges and change the predefined values displayed in the user input form When you change anything n the template you need to following before saving the file Return to the Result template tab Restore the cursor position to the place specified on the page See example in im age above
10. Default view Zoom factor is setto 2 Tolerance Use the function button Is found under BE to set tolerance It is possible to set different tolerance in vertical and horizontal direction Zoom is set to 2 and the tolerance to 1 mm Live values and marking displayed in green when within tolerance 26 Values table Values table In the values table all registered values are displayed n a list this gives you a good overview of the registered values Use the navigation buttons to move up and down in the list 1 Select EVH to open the Values table 2 Press OK to register values Detector value Target Live values vertical and horizontal The detector s serial number Registered values Angle of the detector Function buttons Back Return to Values target Settings Press and hold to display sub menu Save Save a measurement in the Display unit For more information see Measuring file handling PERE Automatic recording See below Erase Delete all registered values from the list Zero set Set displayed value to zero See Halve or Zero set value Halve Halve displayed value 27 Values table Automatic recording In the Values table t is possible to make automatic recording of values This is very useful when you want to register values during a longer time period for example 1 Press Found under ES to start automatic recording 2 Sel
11. O 1s calculated on the selected circle in the table All positive The best fit with all measurement points above 0 is calculated on the selected circle in the table E All negative The best fit with all measurement points below 0 is calculated on the selected circle in the table Set custom reference points 1 Select a measurement point in the Table view or Graph view 2 Press BM to set currently selected point to zero 3 Select one or three reference points When you select a second reference point the values are not recalculated Set a third reference point to recalculate the values Hr rara read 4 2 Hago padej 2 One reference point selected using E Three reference points selected using Set reference points automatically You can set one or three reference points automatically 1 rel point 0 ciel A Jnd points cincke A Press to select first point as reference Press to set three reference points 33 Flange result Best fit around 0 The best fit around 0 is calculated on selected circle Lu Best fit around 0 using dl Same calculation but presented in Graph view All positive The best fit with all measurement points above 0 s calculated on selected circle i Peed lk ren A Best fit all negative using AA All negative The best fit with all measurement points below 0 is calculated on selected circle 151
12. Personal setting Press to open the Units and resolution view Use the navigation buttons to move between the fields Set inches or millimeters and which resolution you want to use Default is set to 0 01 mm You can set the displayed measurement resolution to 0 001 mm The selected unit is shown on the Status bar Linit Imperial Unit and resolution view Detector rotation Personal setting The coordinate system can be rotated 90 Press mL to open the Detector rotation view Detector rotation view Date and time Press iii to open the Date and Time view Set the date and time Default 15 set to Central European Time CET Date and time view Language Personal setting Press acm to open the Language view Default is set to English Use the navigation buttons to select a language Press OK to save changes Language view 18 User Interface User Press am to open the Users view A user account is used for storing your personal settings Use the function buttons am to add or remove users To switch user sim ply select the user you would like to switch to and press OK User view Backlight Personal setting Press mom to open the Backlight view Use the navigation buttons to move between the fields Press OK to save changes When backlight is off the left LED signal will flash to indicate that the Display unit 1s still on Backlight level Adjust the backli
13. ensuring this product is disposed correctly you will help to prevent potential negative consequences to the environment and human health For more detailed information about the recycling of this product please contact your local city office household waste disposal service or the retail store where you purchased this product Quality certificate Damalini AB is ISO 9001 2008 certified Certificate number 900958 Damalini AB confirm that our products are produced according to applicable national and international regulations and standards All components are checked before assem bly and final products are tested in functionality and visually checked before delivery The calibration of the equipment fully complies with ISO9001 2008 77 6 Introduction Limited warranty This product is manufactured under Damalini s strict quality control system Should the product fail within two 2 years from the date of purchase under normal usage conditions Damalini will repair or replace the product free of charge 1 Using new or refurbished replacement parts 2 Exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product Proof of purchase date should be confirmed and sent together with a copy of the origi nal purchase document Warranty is valid under normal usage described in the user s manual appended with th
14. example Print report Click to make a printout of the picture window and the data window Main Click to return to Main window 44 EasyLink Print You can choose to print the either the picture window or both picture and data window e Select File gt Print report to print both e Select File gt Print picture to print only the picture window Printout of the picture window Copy to other programs You can copy the data and picture window to other programs such as Word or Excel e Select Edit gt Copy value list to copy only the data window e Select Edit gt Copy picture to copy the picture Or click the button Copy picture Select Ctrl V to paste t into your document of choice RT ae Mic cof Grm Infoga a a eames eps Gransk Visa a Till gg igg Acrob Acroba mpm io re 4 Calibri E d Ja peace ee EE Fe Stycke Forma Re erin JE dae SONS rne upp 5 Tecken Demo_Flange Word document with Picture window pasted Sida 1 avi 45 EasyLink Mail results You can send measurement results via e mail 1 Select a result in the result list 2 Select Advanced gt Send 3 The measurement data is pasted into an e mail A 9 ata Ch Tr m 5 ncm EL Es i 4 Aa a 7 eS Aa j ba iem i
15. mm 1 4 at aperture Working area range 40 metre radius 1307 Type of battery 1 x 14 C Operating temperature 0 50 C Operating time battery appro 24 hours Levelling range 30 mm m 1 7 3 x spirit vials scaling 0 02 mm m Squareness between laser beams 0 01 mm m 2 arc sec Flatness of sweep 0 02 mm m Fine turning 0 1 mm m 20 arc sec 2 x spirit vials for rotation 5 mm m Housing material Aluminium Dimensions WxHxD 139x169x139 mm 5 47 x6 64 x5 47 Weight 2650 g 5 8 Ibs 53 Technical data Laser transmitter D23 Spin Laser transmitter D23 has a motor driven rotating head that gives a 360 laser plane Measurement distance up to 20 metres 65 in m radius Pressing the On button once turns on the laser next press starts rotation This transmitter is included in system E915 Rotating head motor driven The laser beam is used for a 360 sweep Type of laser Laser wavelength Laser safety class Output Beam diameter Working area range Type of battery Operating time battery Operating temperature Levelling range 3 x spirit vials scaling Flatness of sweep Housing material Dimensions Weight Tilting screws Tilting screws Tilting table Diode laser 635 670 nm visible red light Class 2 lt 1 mW 6 mm 1 4 at aperture 20 metre radius 65 2 x RIA C approx 15 hours 0 50 C 30 mm m 1 7 0 02 mm m 0 02 mm m Aluminium
16. where to put the detector 2 Switch beam 90 Use the angular prism to angle the laser beam 3 Press OK to register values on 3 and 4 on the second flange Target Registered values Live values Result Press to continue measuring 39 Measuring procedure Measure point 5 to 8 1 Press 88 28 88 to continue measuring 2 Rotate the tower section 90 3 Switch beam back to first flange 4 Measure point 5 and 6 on the first flange 5 Switch beam 90 to second flange 6 Measure point 7 and 8 on the second flange Press to continue measuring Rotate tower section Result When you have measured all points a result is displayed 2 1 8 9 Uf Function buttons Back Leave program Settings Press and hold to display more buttons n a sub menu Generate PDF For more information see Measuring file handling Save Save a measurement in the Display unit For more information see Measuring file handling Zero set Set current live value to zero Absolute Return to absolute value 5 B Continue Continue measuring point 5 to 8 40 EasyLink EasyLink 1s a data transfer and database software for Windows The export function supports Excel Works and Lotus The import function supports besides Easy Laser also measurement systems from some other manufacturers Up to 16000 measurements per database can be handled by the program
17. Ein a Reang a A Wen A Jg _ Sir BR Ta par duna Bucs po Soda bm dara te TL T UT DE GL 30 The data belra contains thet measurement CIN EE TUE C TRAE T OIT To import copy the contents to the aeyli nk email import wbd import can be found ander the Advanted mero In En Irem ver 2 2P7 amp STEI4A ESSE TASEqTTT5 545275245D0587832565345 242855 582 262 822 222060351455 750524059754D424 506550804 T HOC SEA ACA 595 4777254125 4247535 7775 015 4 54 35 25254 7 HOSE 104 2555047 754 5 89 825151 ATTUCUDUL A34 25 DS HATTUDOUE 4253 85027754 555 5 5952 SEIT HET HH A YS FH 4325094757 5 5 4753694 425 FE FE 35 7 5150699 455 47758 828 90594 cera Tro eons An5m7DADA X555 4757 50595 AS 747 75 52234 55 751 55342 5250504 00604C4 16525 00B4 GB GO4pC 436 7506242 TC 25 54258 OACI SALA 4 To import a measurement from an e mail copy the text n the mail and select Ad vanced gt Import measurement from e mail Note Large measurements might not be pasted automatically In that case the data is saved in the clipboard You have to manually paste it into the mail Export data to Excel 1 Click a measurement in the list 2 Select File gt Export to spreadsheet Or right click on a measurement in the list The User input form is displayed Ey User ingat _ Supoler Marutacnaes Mesaured lec ahon Gothenburg Swede
18. System requirements e Windows NT 2000 XP and Vista RAM 256 MB Free hard disk space 50 MB e Serial cable null modem type serial LapLink cable The length of the cable should not exceed 3 meters Update EasyLink For the best functionality the EasyLink program should be upgraded continuously Make sure you have administration rights before you start the update process Do as following 1 Select Help gt Update via internet A dialog is displayed 2 Click OK Your internet browser starts 3 In the next dialog select Save to disc 4 Download the file to C Program Well which is the default EasyLink folder 5 Select Start gt Run and browse for the file C Program Well Update EXE Some browsers do not support this function In that case you have to download the file manually from www damalini com instead 41 EasyLink Install and setup You can download the EasyLink software from our web site or use the Easy Laser CD to install the program Install Place the Easy Laser CD in the CD drive of your PC The presentation program that also includes the installation files for EasyLink will normally start auto matically p Choose language 3 Click EasyLink Software 4 Choose type of installation full installation if this is the first time the program 15 installed Click Next in the following dialogs until the program installation starts Click Finish
19. abled before mounting the equipment for example by locking the switch in the off position or removing the fuses These safety precautions should remain in place until the measurement equipment has been removed from the machine Nofe The system should not be used in explosive risk areas Disclaimer Damalini AB and our authorized dealers will take no responsibility for damage to machines and plant as a result of the use of Easy Laser measurement and alignment systems Even though great efforts are made to make the information in this manual free from errors and to make the information complete for the user there could be things we have missed because of the large amount of information As a result of this we might change and correct these things in later issues without further information Changes to the Easy Laser equipment may also affect the accuracy of the information Copyright Damalini 2009 44 June 2009 Fredrik Eriksson Quality Manager Damal n AB Street Address Damalini AB b cksgatan 6B SE 431 67 M lndal Sweden Postal Address Damalini AB PO Box 149 SE 431 22 M lndal Sweden Phone 46 31 708 63 00 E mail easy laser damalini se Web www damalini com 10 User Interface LED signals Navigation buttons Numeric buttons Function buttons Connection for external power Network connection External connection Use for projector for example USB A master Use for usb m
20. e product The warranty comprises failure on Easy Laser product that could be related to material and or fabrication errors The warranty is valid only in the country of purchase The warranty 15 not valid in the following cases If the product is broken due to mishandling or incorrect operation If the product has been exposed to extreme temperature calamity chock or high voltage If the product has been modified repaired or disassembled by unauthorized per sonnel Compensation for possible damage due to failure on Easy Laser product is not in cluded in the warranty Freight cost to Damalini 15 not included in the warranty Note Before delivery of the product for warranty repair it is the responsibility of the buyer to backup all data Data recovery is not included in the warranty service and Dama lini is not responsible for data that may be lost or damaged during transit or repair Introduction Safety precautions Easy Laser is a laser instrument in laser class II with an output CAUTION power less than 1 mW which requires the Werder following safety precautions TET Never stare directly into the laser beam Never aim the laser beam at anyone else s eyes Nofe Opening the laser units can result in hazardous radiation and will invalidate the manufacturer warranty If starting the machine to be measured would result in injuries the possibility to un intentionally start it must be dis
21. e values 31 Flange result Flange result Flange 3D view Press to display the 3D view Zero plane Measurement point 1 Reference points Taper Switch view Flange Graph view Press to display the Graph view In this view the result is displayed in a graph where you have a good overview of the result Use the navigation buttons to move n the table Button left and right will move between the columns Currently selected measurement point Use navigation buttons to move in the table Max The highest value Min The lowest value Peak peak Difference between Max and Min value Standard Average difference between Max and Min deviation value Flatness RMS Root Mean Square Numerical Flatness Flange Table view Press to display Table view Select if you only want to see the table Use navigation buttons to move in the table 32 Flange result Reference points Press and hold to display calculation settings You can try different scenarios to see which one suits the best and analyze the measurement result directly in the Display unit 1 Reference point Set currently selected point to zero Raw data Revert to original data 1 ref point Measurement point 1 is set to 0 3 ref points Three reference points are set to zero One is set on measurement point 1 and the other are distributed evenly on 120 Best fit around 0 The best fit around
22. ect time and interval 3 Press OK The recording will start and you can follow the progress on screen 28 Flange flatness Easy Laser Flange systems can be used on flanges up to 40m in diameter You can measure to 5 circles of measurement points for example inner middle and outer circles in order to see the taper of the flange Each circle can have 3 180 measurement points The program guides you graphically step by step through the entire measure ment which quickens the measurement process Wing flange brackets There are several brackets available The big gest difference depends on whether the flange is magnetic or not 29 Set up Set up Use the program Values Flange flatness or targets for the set up Point one 1 Place the laser transmitter D22 or D23 on the flange Notice the direction see image 2 Place the detector close to the transmitter 3 Make a mark to mark out the position of the detector 4 Adjust the detector or target so the laser beam hits the centre Notice the direction and location of transmitter 5 If you use a measurement program press 2 1 to zero set point 1 Poitntifiberone i close to the transmit Point two ter Zero set 6 Move the detector to point number two see image 7 Aim the detector straight towards the laser 8 Adjust the laser beam by turning the screw on the transmitter s tilt table Level to 0 5 mm or be
23. emory USB B slave Use for connecting to a PC Connection for Easy Laser equipment moou gt IP protection only when sealed Battery compartment Al 11 User Interface Navigation buttons To navigate on the screen use the navigation buttons The selected icon s marked with a yellow frame The navigation buttons are also used to move between the buttons n a submenu and to change the values n the fields Navigation buttons use the up button to take screen dumps OK button Numerical buttons OK buttons There are two green OK buttons and they both work n the same way Press OK to select the currently selected icon for example Function buttons The icons above the function buttons change depending on which view is currently displayed on screen Function buttons Submenus The function buttons marked with an arrow contain a submenu Press and hold the function button to display the submenu Selected icon in submenu Press and hold to display submenu Screen dump It 15 possible to take screen dumps of what 15 currently displayed on screen You can copy the screen dump to a usb memory You can e mail the screen dump or use it for different kinds of reports Take a screen dump Press and hold the navigation button up for 5 seconds The screen dump is saved in the file system as a jpg file It is named with current date and time Copy screen dump to usb mem
24. er is automatically created on the usb memory The file 1s saved in the folder F Damalini archivel Generate PDF reports In the present situation only English is available in reports This will be updated shortly 1 Press 2 Name the file and press OK A report is generated and saved in the filing system 3 To transfer it to a PC copy it to a usb memory see instructions above Download to PC 1 Start the Display unit 2 Connect the usb cable between the Display unit and PC 3 While you have this connection the Display unit is blocked 4 View and or copy the files to the PC 16 User Interface Settings Select EE to open the Settings view Some of the settings are personal and will be Settings view Filter Press un to open the Filter view If the laser beam passes through air with varying temperature this may influence the direction of the laser beam If measurement values fluctuate this could mean unstable readings Try to reduce air movements between laser and detector by for instance moving heat sources closing doors If the readings remain unstable increase the filter value more samples will become available to the statistical filter Filter values Use as short a time as possible that still produces acceptable stability during the mea surement Default is set to 1 Normally you will use a filter value of 1 3 Filter view 17 User Interface Unit and resolution
25. erating time Appro 30 hours Normal operating cycle Connections USB A USB B External Easy Laser units Network Storage memory gt 100 000 measurements Help functions Calculator Unit converter Instruction films Environmental protection IP Class 65 Housing material ABS PC TPE Dimensions WxHxD 250x175x63 mm Weight without batteries 1030 g Type With Push Pull connectors System cable Length 2 m 78 7 Extension system cable Length 5 m 196 8 USB cable Length 1 8 m 70 8 Minimum requirements Windows 95 or later 256 Mb RAM 5 Mb free hard drive space 52 Technical data Laser transmitter D22 Laser transmitter D22 can be used to measure flatness straightness squareness and parallelism The laser beam can sweep 360 with a measurement distance of up to 40 metres 130 in radius The laser beam can be angled 90 to the sweep within 0 01mm m 0 5 mils INCH This transmitter is included in system E910 Rotatable head with angular prism Tilting screws Tilting table Option 1 the laser beam is used for a 360 sweep Option 2 the laser beam is angled at 90 to the sweep Note The tilting screws on the levelling table of the D22 and D23 transmitter have to be operated carefully and according to instructions See Tilting screws Type of laser Diode laser Laser wavelength 635 670 nm visible red light Laser safety class Class 2 Output mW Beam diameter 6
26. g Fixed light The internal battery in the Display unit 15 fully loaded Light Blinking Backlight is off but the Display unit 15 still on Press any blue button to activate the Display unit 13 User Interface Battery Select to display the Battery view This view gives you a good overview of the battery status of all connected equipment vH TI sn Dry cell batteries F d Batteries empty or dry cells not inserted Detector min to full Battery charging Detector s serial number Display unit The Display unit can be used from 10 C to 50 C Charge the Display unit within the temperature range of 0 C to 40 C You can charge the Display unit via Power adaptor lt With the power adaptor plugged n you can keep on working as before lt via usb cable While you have this connection the Display unit 15 blocked Dry cell batteries When you get a battery warning insert four R14 dry cell batteries in the battery com partment This will prolong the power of the Display unit so that you can finish your measurement Detector The detector is charged by the Display unit when connected by cable If you are using Bluetooth units switch to cable when the detector is low Bluetooth units The Bluetooth units are powered by the Detector To save energy the Bluetooth units are only connected when you are using a measuring program There is no power switch
27. ght to make it easier to read in bright sunlight Remember however that a high contrast consume more battery Default 1s set to 50 Reduce after Set time before backlight reduction as a way to save energy The Display unit will be dimmed but is still on Default is set to Never Off after Set time before backlight off Default 15 set to Never Erdar alte CHT alter Backlight view Automatic power off Personal setting Press to open Automatic off view Select how much time before automatic power off Use the navigation buttons to select Press OK to save changes Autn mac shutdown when kacie Press CX fo save Automatic power off view 19 User Interface Information Press m m to display the information regarding serial number and version of the equipment Se al number 112 Terion 009 0 Reta Fal 54 Slave DL Hardee 1 30 a a TAM ow Ala are IF CA Mak Mi 1 Information view System update The Display unit can easily be updated with the latest program version Nofe Before making a system update make sure that the internal battery of the Display unit is charged The battery symbol should be at least yellow l Go to www damalini com download gt Download gt Software 2 Download the update file you need to a usb memory 3 Unzip the file 4 Insert the usb memory in the Display unit and press k to display the System
28. n Measud by pp sedal ET Paien LW Abde 25668 n Tir Ha Pange ID 3 Enter valid data and select a flange type from the drop down list 4 Click OK 5 The report is displayed in Excel 46 EasyLink Flange program To use this functionality you need to have the EasyLink software installed and acti vated To activate full functionality for flange contact you local supplier Merge two measurements If you have two separate measurements for the inner and outer circle on a flange you can merge them into one 1 Select a result from an inner circle measurement in the result list in the start win dow 2 Select Advanced gt Select as Inner circle 3 Select a result from an outer circle measurement in the result list 4 Select Advanced gt Select as Outer circle 5 Select Advanced gt Concatenate and store A new file is created and added to the top of the result list Measurement window Flange Double click a result in the Measurement list to display graphical reports By default Absolute reading is displayed El Erin es fom lt phe di shared Help CIM333SEC2MF3 1 Mm mm TE Click buttons to display 9 933 graphical reports ap m an 5 su 2 20 m m Man Buttons A Absolute reading 1 Select one point offset This function be
29. n buttons The unit will automatically be connected when you start a measur ing program 6 Press OK to save changes and to leave the Bluetooth view 7 Enter a measurement program The Display unit will connect to the selected units While searching the left LED indicator is blinking with a blue light which will turn to a fixed blue light once connected 8 An icon on the status bar will indicate how many Bluetooth units are connected One Bluetooth unit connected Function buttons Connect Use if you want to connect a unit without leaving the Bluetooth view Disconnect Use if you want to disconnect a unit without leaving the Bluetooth view Remove Remove a Bluetooth unit from the list Search for Bluetooth units 2 m d E E dl 21 22 General information Before starting a measurement there are several things that are good to check to ensure a good and accurate measurement Ensure a good measurement environment Strong sun light warning lights vibra tions and temperature gradients can affect the readings Make sure the surface is clean The tilting screws on the laser transmitter have to be operated carefully and ac cording to instructions See Technical data If measuring for example a flange vertically secure the laser transmitter with a safety strap Part no 12 0554 The smaller the object you are measuring the more impo
30. on the unit To switch off simply unplug the unit See also chapter Bluetooth 14 User Interface Calculator Press to open the calculator 2 Use the numerical buttons and function buttons to calculate 3 Use the OK button as equal sign Calculator ee MEUM PEN PP PE PA OS Press and hold to display sub menu 15 User Interface Measurement file handling Save measurements Press found under to save a measurement You are prompted to select a name The date and time will automatically be added to the file name The measure ments that you save will be available to the other users as well Open measurements Select found on the start view and in Settings to open saved measurements The File view is displayed Here you can easily see who has saved the file when and from which program it was saved You see the files saved by all users ipe Modified 2005 06 1 amp 03 26 50 2000 06 14 03 25 56 AHO 03 25 26 AHE 12 003723 1 2009 06 18 13 23 53 xml A measurement file Select a file and press OK to open jpg A screen dump pdf A report Copy to usb memory You can easily copy a saved measurement or other files to an usb memory This way you can transfer it to your computer for further analysis or for printing reports 1 Insert a usb memory 2 Press The Open file view is displayed 3 Select the file you want and press 22 4 A fold
31. ops manufactures and markets Easy Laser measurement and alignment equipment based on laser technology We have more than 25 years of experience from measurement tasks in the field and product development We also provide measurement service which means that we our selves use the equipment we develop and continuously improve it Because of this we dare to call ourselves measurement specialists Do not hesitate to contact us about your measurement problems Our expertise will help you solve it in an easy way Declaration of conformity Equipment Easy Laser product range Damalini AB declares that the Easy Laser product range is manu factured in conformity with national and international regulations The f system complies with and has been tested according to the following requirements EMC Directive 2004 108 EG Low Voltage Directive 2006 95 EC Laser Classification Europe SS EN 608 25 1 1994 USA CFR 1040 10 11 1993 RoHs Directive 2002 95 EG WEEE Directive 2002 96 EG Disposal of old electrical and electronic equipment Applicable throughout the Eu ropean Union and other European countries with separate collection programs This symbol found on product or on its packing indicates that this prod uct should not be treated as household waste when disposed of It should be handed over to an applicable collection point for the recycling of electrical and electronic equipment By
32. ory 1 Insert a usb memory in the Display unit 2 Select to open saved files Select a screen dump and press 12 User Interface Status bar The Status bar contain additional information such as warning icon current time and Bluetooth connection Detector value Target sl mn Status bar H Measurement unit BF Change units via 0 63 Settings There are also text messages regarding The selected icon Hints on what information you are expected to fill in Status bar icons Warning Press the function button 898 to get additional information regarding the warning Display unit charging Indicating that a power adaptor is plugged in Hourglass The display unit is in the middle of a task Peripheral Indicates that a peripheral device 15 plugged in such as a projector Bluetooth Indicates that the Bluetooth functionality is activated The number beside indicates the number of Bluetooth units connected LED signals Right indicator Yellow Flashing The internal battery in the Display unit is charging Left indicator Left indicator has several functions and colours Red Blue Quick flashing Reprogramming the system Red Flashing Warning for example low battery Blue Flashing Searching for detectors equipped with Bluetooth Fixed light Connected to detectors equipped with Bluetooth Green Flashing Display unit is startin
33. rtant 15 an accurate set up and levelling 23 Values target 24 Values Select to open the Values view With the program Values you can see live read ings from the detectors Values target The laser beam is displayed on the target Detector value Target Live values vertical and horizontal The detector s serial number Angle of the detector Tolerance Current range Register values l Press OK to register a measurement value 2 Press PESA to see the registered values in the Values table See also Values table Function buttons Back Leave program Settings Press and hold to display sub menu Tolerance See Tolerance on next page Zoom See Zoom on next page Zero set Set current value to zero See Halve or Zero set value Halve Halve displayed value Absolute Return to absolute value Values table Switch view to Values table 25 Values target Halve or Zero set value Use the function buttons to zero set or halve the current value Absolute value Halve value Zero set value Press 888898 to return to the Press IEA to halve displayed Press EJES to zero set displayed absolute value value value Zero of the detector returns to the Zero of the detector moves halfway Zero of the detector moves to the centre towards the laser beam laser beam Current range Zoom Use the function button 8 38 found under to zoom
34. s quick and easy to align the beam with the detector using the sled 2 arc sec 0 01 mm m 360 0 1 mm m 20 arc sec 2 50 mm 3 16 5 mm 3 16 5 mm 3 4 20 mm 0 3 5 mm m 5 8 UNC and M6 Aluminum steel 4 lbs 1800 g Tripod for use with angular prism D46 and laser transmitter D22 D23 The height of the tripod can be adjusted between 500 and 2730 mm 96 97
35. tter Point three 9 Move the detector to point number three see image 10 Adjust the laser beam by turning the screw on the transmitter s tilt table Level to 0 5 mm or better Point number two Adjust with adjust laser beam this screw Make sure all three points are still zero before measuring Point number three adjust laser beam NI Adjust with this screw 30 Measuring procedure Measuring procedure Enter distances Make sure all three points are still zero before measuring Select EJ to open the Flange flatness program mem Enter the flange s distances confirm all data with the green OK button Number of circles Enter number of circles up to five circles 1s possible Points circle Enter 3 180 points Splitting angle The splitting angle is automatically calculated If you know the splitting angle it is possible to enter this and get the number of measuring points Diameter Enter the diameter of each circle Start position Select where to start measuring If needed the points are redis tributed so that a measurement point is in level with the starting position Measure 1 The first measurement point is marked with yellow 2 Press OK to register measurement values The measurement points you have registered are greyed out Registered values Target Current measurement point is marked with yellow LA 2 3A iB 4A 4B 58 5 3 Liv
36. update view Select the update file and press OK The Display unit will automatically restart when the installation is finished QN 7 Do not remove the usb memory until the update is finished a ver 5ysberrc 0 9 0 Bete Build 51 Save 0 2 Hardram 3 36 esc reac Easy Laser Update 0 2 61 Beta Easy Laser Update DREZO Beta Easy Laser Update 050670 Beta System update view 20 User Interface Bluetooth Press mm to display the Bluetooth view The Display unit is equipped with Blue tooth wireless technology which makes it possible to measure without cables be tween the detector and the Display unit Note The Bluetooth unit is powered by the Detector To save energy the Bluetooth units are only connected when you are using a measuring program Diode yellow when attached correctly Diode blue when Bluetooth is connected Set up This is only necessary when adding new Bluetooth units to the list 1 Attach the Bluetooth unit to the detector 2 Press AS to open the Bluetooth view 3 Press 9 to search for Bluetooth units 4 The view is updated with the Easy Laser Bluetooth units you can connect to Searching for Bluetooth units Found Bluetooth units Linit amp eria Use navigation buttons to toggle between Yes and No Ge Sachs 5 Select the unit you want to connect to and set Auto connect to Yes using the navi gatio
37. ure Internal battery Housing material Dimensions Weight 2 axis PSD 20x20 mm 0 78 sq Can detect both spinning and stationary laser beam 0 001 mm 0 05 mils 1 1 digit 0 1 resolution 1 C accuracy IP Class 66 and 67 10 50 Li Po Anodized aluminium WxHxD 60x60x42 mm 2 36 x2 36 x1 65 186 g 6 6 oz Wireless connection unit optional Wireless communication Class II Bluetooth Wireless Technology Operating temperature 10 50 C Housing material ABS Dimensions 53x32x24 mm 2 1x1 2x0 9 Weight 25 g 0 9 oz Magnet base with turnable head for detector Holding power 800 N Rods for detector Length 60 mm 120 mm extendable 2 36 4 72 99 Technical data Angular prism D46 For measurement of squareness and parallelism A built in penta prism deflects the laserbeam 90 To keep the accuracy of the prism when measuring the prism should be aligned to the center of and parallel to the laser beam The prism can be switched away to let the laser beam hit a target that 1s used for alignment of the unit Angular prism rotates 360 Sliding sled Deflection Turning range Fine turning Sliding range Horizontal range Vertical range Tilting range Aperture size Vials scaling Threads Housing material Weight Tripod A With the rotatable angular prism you can reach the detector anywhere on the flange B It i
38. urement points within 90 Best fit tab Best fit will balance the plane to the best result Result tab By default this tab is opened when you open a report Summary tab Shows a summary of all measurement results The fields in green are within the toler ance Fields in red are outside the tolerance EL002 01 06 01 20 Short Waviness tolerance 0 5 mm 1 54 Waviness tolerance 2 0 mm 21 Taper max 1 Da mar Ir _ a Long wy Ta Der min Max Adjustment Summary tab W 997 1 im uw zi u M A tenes irre Result tab 48 EasyLink Template The report is based on a template delivered with the system The template file is called flg xls and located in C Program Well Template The template is locked except for the Def Tab Result template tab All calculations in the result tab are based on predefined variables see image below If you wish to add or alter anything in the result template tab please contact Damalini AB A B O E H Cursor EASYVER POLAR 340 540 15 v1 v2 rb EASYREG TIMENOW DATENOW Filename FFILENAM Date FILEDAT Time amp FILE TIM Program FILEPRG Unit FILEUNT IMAGE 280 200 15 v1 v2 rb IMAGE flange graph window width height color channel 1 2 rb
39. used if measurement is done with levelled laser 2 Not available 3 Select three arbitrary reference points B Best fit around zero No reference points used C Best fit around zero Three reference points are calculated placing plane as close as possible to zero Displays best plane with all measurement values positive compared to three reference points Displays best plane with all measurement values negative compared to three reference points 47 EasyLink Excel report Select File gt Export to spreadsheet an Excel report is opened By default the Result tab is opened There are several tabs in the report t H Def Indata Taper Short Waviness Lon Waviness Best fit Result Summaryli Def tab Displays the information you see in the User input form which 1s displayed when you select File gt Export to spreadsheet You can change the predefined fields and add new flanges in the form see Template Indata tab Displays all the data measurement The data 1s displayed both in a list and in a graph Taper tab Show the difference between the measurement points in the outer and inner circle The flange should lean a little bit inward for best result Short Waviness tab Show the difference between two adjacent measurement points The data 1s displayed both in a list and as a graph This is measured on the outer circle Long Waviness tab Show the difference between all meas
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