Setup your D-MAX web guide controller
Contents
1. SETUP eee EE 5 a 5 OPTIONAL MANUAL 6 JOB SELECTION inte dd E 6 BASIC SYSTEMS AND CABLE CONNECTION DIAGRAMS NN 7 04 14 2008 Page of iV Figure Sheet 2 249 This page is intentionally blank 04 14 2008 Page IV of IV Figure Sheet 2 249 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL al 55 M QUICK START SETUP MANUAL FEATURES D MAX GENERAL INFORMATION The instructions contained in this Quick Start Setup Manual are written to support operation of the D MAX Web Guide Controller using a D MAX Operator Interface Panel User Manual For further assistance contact Fife Technical Support at 1 333 639 FIFE 1 800 333 3433 DISPLAY DEFINITIONS The D MAX Operator Interface display is divided into 3 areas of information that are listed below Refer to Figures 1 2 for complete display definitions 1 The top row shows the device and drive number name and status 2 The upper portion below the top row is the Information Area It shows the web and sensors connected to the current drive or device the operation and sensor modes and current status 3 The lower portion of the display is the Input Area While in the Home Screen it shows the Function Keys and their selection status At the Menu level it shows the selections that2. D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL QUICK START SETUP MANUAL D MAX D1 Manual D MAX OPERATOR INTERFACE Application Home Screen Is Shown D MAX CONTROLLER 04 14 2008 2008 Fife Corporation All rights reserved Figure Sheet 2 249 This page is intentionally blank 04 14 2008 2008 Fife Corporation All rights reserved Figure Sheet 249 D MAX WEB GUIDE CONTROLLER E WITH OPERATOR INTERFACE PANEL 8 Y iernatona QUICK START SETUP MANUAL COPYRIGHT COPYRIGHT INFORMATION All of the information herein is the exclusive proprietary property of Fife Corporation and is disclosed with the understanding that it will be retained in confidence and will be used only for the purpose intended Any reproduction of this Instruction Manual in any form in whole or in part requires the prior written consent of Fife Corporation The information given in this Instruction Manual is subject to change without notice Periodically there will be updates to this manual The latest version is available at www fife com or by calling Fife Corporation This Instruction Manual has been compiled with the greatest possible care and attention however the possibility of error cannot be completely excluded Fife Corporation accepts no legal liability for incorrect information given and the consequences arising there from Copyright
3. 92008 Fife Corporation All rights reserved This Instruction Manual is intended to be used in addition to the D MAX Web Guide Controller With Operator Interface User Manual Figure Sheet 1 886 This Instruction Manual contains instructions for setup and operation of the Internal Oscillator Feature of the D MAX Controller The instructions contained in this Instruction Manual are written to support operation of the D MAX Web Guide Controller using a D MAX Operator Interface Panel If another means is used to control the D MAX Web Guide Controller instructions for that interface should be used and then these instructions should be used for reference only 04 14 2008 Page of IV Figure Sheet 2 249 This page is intentionally blank 04 14 2008 Page Il of IV Figure Sheet 2 249 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL Maxcess International C Company QUICK START SETUP MANUAL TABLE OF CONTENTS m COPYRIGHT usa COPYRIGEILP INFORMATION u tu u uu a our eee TABLE OF CONTENTS iii FEATURES ose ion 1 D MAX GENERAL INFORMATION uuu u ul nn 1 DISPLAY DERINITION S CO u u u u t edem uu E 1 KEYFAD FUNGTIONS 3 OPERATION c MD MEM Mi CM EM UM 5
4. are currently available in the current menu level Default Drive Name Status Number Available Characters for Unique Relates to the Section of Application Names are 14 the Manual Based on the Device 7 and Drive 7 Information Displayed the Screen and or Menu v f Web Guide Controller D MAX D1 1A i MaxNet ID Drive Message Window Display Current Mode in Five Languages English Web Orientation German French Italian amp Location of the Exit Spanish Idler Web and Sensor Location Rotate Every 90 Bar Graph Relates to the Web Position Located in the Proportional Band of the Sensor Also Depicts Guide Point Shifts Figure 1 D MAX OPERATOR INTERFACE DISPLAY 04 14 2008 Page 1 of 8 Figure Sheet 2 249 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL 1 A Maxcess Mf QUICK START SETUP MANUAL Pace Ke rx TR Multiple Drive gt T Controller Power or Additional Pine Manual Controller Selection L2 LED Network Communication F1 Automatic Power F2 Servo Center Sensor F3 Manual Select Edge Centerline and or Sensor Type Escape Key Use to Back Out of Menu or Cancel a Control Change Open Keys for More Complex Functions Controller Navigation Enter Key Use to Increment and or Use to Enter Setup Menus and or Decrement Control Changes Accepting Contr
5. AUTO SETUP CONFIGURATION 11 12 13 Place the web strip in the proper position and then position the sensor s to align the center of the sensor s bandwidth with the web strip to be guided Perform Auto Setup to automatically determine the proper polarity and gain for the system a Press the ENTER key to enter the menus b Select Job Settings then press ENTER c Select Auto Setup then press ENTER d When finished press ENTER to save owitch the system to Automatic Mode by pressing the F1 key on the Operator Interface This initiates the guiding function of the system 04 14 2008 Page 5 of 8 Figure Sheet 2 249 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL A Maxcess DA peer QUICK START SETUP MANUAL OPTIONAL MANUAL CONFIGURATION 14 manually change the Polarity a Press the ENTER key to enter the menus b Select Job Settings then press ENTER c Select Polarity then press ENTER d The current polarity is listed Change the polarity and press enter 15 To manually change the Gain a Press the ENTER key to enter the menus b Select Job Settings then press ENTER c Select Gain then press ENTER d The current gain is listed Change the gain and press enter 16 To manually change the Guidepoint When in Automatic mode Press the ARROW keys to shift the web strip Press both ARROW keys simultaneously to reset Guidepoint to zero When in Manual mode Press t
6. TING WINDING FIFE CORPORATION 222 W Memorial Road Oklahoma City OK 73114 2317 USA Post Office Box 26508 Oklahoma City OK 73126 0508 USA Phone 405 755 1600 800 639 3433 Fax 405 755 8425 E mail fife fife com Web www fife com 04 14 2008 Page 8 of 8 Figure Sheet 2 249
7. cated next to it in the display F F5 Key This key is not used in the Home Screen In other levels this key is defined by the graphics located next to it in the display F6 Key This key is not used in the Home Screen In other levels this key is defined by the graphics located next to it in the display H ESC Key ESC This key is not used in the Home Screen In the Menu Levels this key is used to abort a change or to exit menu levels Holding the key or repeated key presses will return to the Home Screen J Up Arrow Key This key is not used in the Home Screen In the Menu Levels this key is used to scroll up the list of menu entries and also to edit values K Down Arrow Key This key is not used in the Home Screen In the Menu Levels this key is used to scroll down the list of menu entries and also to edit values c T 04 14 2008 Page 3 of 8 Figure Sheet 2 249 A Maxcess International d intem ny 04 14 2008 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL QUICK START SETUP MANUAL L Left Arrow Key In the Home Screen this key is used to move the actuator or shift the Guidepoint In Manual mode the actuator jogs in the negative direction In Automatic mode the Guidepoint is shifted in the negative direction These are configurable In the Menu Levels this key is used to enable disable entries in the displayed list and also to move the cursor when editing values M Right Arrow Ke
8. he ENTER key to enter the menus Select Job Settings then press ENTER Select Guidepoint then press ENTER The current gain is listed Change the gain and press enter gg JOB SELECTION Use the table below to select the correct job 8 S Shale Edoe wawam ee S994 o4 Sensor2 X9 182 9 1 Sensor2 X9 182 Center Guiding or Chasing Center Guiding or Chasing or Chasing 51 53 2 Center Guiding or Chasing 52 54 Senor 302 Center Guiding or Chasing Sensor2 X9 2 Center of Line Sensor2 9 1 Edge of Line Table 1 JOB SELECTION 04 14 2008 Page 6 of 8 Figure Sheet 2 249 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL a A 55 1 International C Company QUICK START SETUP MANUAL BASIC SYSTEMS AND CABLE CONNECTION DIAGRAMS D MAX ETHERNET CABLE OI F4 DRIVE 1 SENSOR DRIVE 2 SENSOR AND SENSOR CABLE AND SENSOR CABLE Figure 3 EDGE GUIDING 1 OR 2 DRIVES ETHERNET CABLE DRIVE 1 SENSORS AND SENSOR CABLES Figure 4 CENTER GUIDING 1 DRIVE D Max ETHERNET CABLE Ol INPUT CABLE m gt INPUT CABLE Va DRIVE 1 SENSORS e 2 DRIVE 2 SENSORS AND SENSOR CABLES AND SENSOR CABLES Figure 5 CENTER GUIDING 2 DRIVES 04 14 2008 Page 7 of 8 Figure Sheet 2 249 MAXCESS INTERNATIONAL COMPANIES GUIDING INSPECTION TENSION CONTROL SLIT
9. ol Changes or Navigate Menus Figure 2 D MAX OPERATOR INTERFACE DISPLAY 04 14 2008 Page 2 of 8 Figure Sheet 2 249 D MAX WEB GUIDE CONTROLLER E WITH OPERATOR INTERFACE PANEL 8 Y iernatona QUICK START SETUP MANUAL KEYPAD FUNCTIONS The table below gives the name along with an operational function description of each keypad displayed on the D MAX Operator Interface A Screen Select Key This key is used to scroll through the devices that exist on the network If the key is held for at least two seconds a list of the devices is displayed a B F1 Key In the Home Screen this key initiates the Automatic mode Correction is applied to the web in response to the selected sensor s output In other levels this key is defined by the graphics located next to it in the display C F2 Key In the Home Screen this key initiates the Servo Center mode The actuator is centered in its travel in response to the Servo Center sensor output In other levels this key is defined by the graphics located next to it in the display D F3 Key In the Home Screen this key initiates the Manual mode No correction is applied to the actuator In other levels this key is defined by the graphics located next to it in the display E Key In the Home Screen this key is used to select the desired job The operation mode must be Manual or Servo Center to enable this key In other levels this key is defined by the graphics lo
10. red for the application Refer to Table 1 for correct job selection Press the F4 key to select the desired job NOTE If Servo Center option is not available go to step 48 Switch system to Servo Center Mode by pressing the F2 button If the guide moves to the center of its stroke press F3 to return system to Manual Mode and go to step 9 If the guide moves to one side then change the Servo Center Polarity Press the F3 key to change the system operating mode back to Manual Mode Press the ENTER key to enter the menus Select SC Settings then press ENTER Select SC Polarity then press ENTER The current polarity is listed Change the polarity and press enter Repeat step 6 Move the actuator to the center of its stroke by pressing the left and right arrows Thread the web strip through the system and pull proper tension if possible Perform Sensor Calibration on the sensor s that will provide position feedback for this web strip If two sensors are being used in a center guiding application they must be calibrated independently Press the ENTER key to enter the menus Select Hardware IOs then press ENTER Select Sensor Setup then press ENTER Select the proper sensor then press ENTER Select Calibration then press ENTER Follow the instructions displayed on the LCD Display Be sure to use the web to be guided to calibrate sensors pape pape NOTE If Manual Configuration is desired go to Step 14
11. y In the Home Screen this key is used to move the actuator or shift the Guidepoint In Manual mode the actuator jogs in the positive direction In Automatic mode the Guidepoint is shifted in the positive direction These are configurable In the Menu Levels this key is used to enable disable entries in the displayed list and also to move the cursor when editing values N Enter Key In the Home Screen this key is used to enter the Menus for configuring or monitoring the guiding system In the Menu Levels this key is used to enter a menu or initiate the action that is selected in the displayed list It is also used to save a change Page 4 ot 8 Figure Sheet 2 249 D MAX WEB GUIDE CONTROLLER WITH OPERATOR INTERFACE PANEL al 55 2 10 MA QUICK START SETUP MANUAL OPERATION SYSTEM SETUP 1 Connect the system according to the System Block Diagram and Figure Sheet 1 885 which is supplied with each system Refer to Figures 3 4 and 5for basic systems cable connections Apply the proper power to the system Refer to System Block Diagram for the DC voltage required by the system If the controller has two drives select the desired drive using the Screen Select A key on the Operator Interface Each drive must be configured and calibrated independently Verify the system is in Manual Mode by pressing the F3 key on the Operator Interface Determine the proper Job Selection requi
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