User Manual
Contents
1. ELECTRICAL COMPONENTS CONT D ITEM E Ea NEWCO PN DESCRIPTION Fu 110626 SWITCH DPST ON OFF 3 o 780365 VALVE ASSY FRESH CUP 4 1 10115 TRANSFORMER 120VAC 24VAC 31 5 780224 DISPLAY BOARD ERROR MESSAGES Message THERMISTOR ERROR THERMISTOR IS OPEN OR SHORTED REPLACE PN 151677 Message HIGH TEMP ERROR RAPID TEMPERATURE RISE HEATER ON WITH LOW WATER LEVEL CHECK FILL VALVE OR WATER SUPPLY LINE Message UPPER LOWER MOTOR ERROR BREW CHAMBER DRIVE MOTOR ERROR CHECK FOR JAM OR OBSTRUCTION IN BREW CHAMBER Message BOARD ERROR CONTROL BOARD WRITE ERROR REPLACE BOARD IF MESSAGE DOES NOT CLEAR PN 780225 Message FILL TIMEOUT ERROR WATER NOT REACHING LEVEL PROBE CHECK WATER SUPPLY OR CHECK FOR WATER LEAK Message HEATER TIMEOUT ERROR WATER NOT HEATED DURING TIMEOUT PERIOD CHECK HEATER RELAY PN 110958 OR HEATING ELEMENT PN 704166 10 1700W US OR 704161 10 1400W CANADA OR HI LIMIT THERMOSTAT PN 111593 17 FLOW ADJUSTMENT CONTROL VIEW FROM TOP OF MACHINE COVER REMOVED ONLY USED DURING CALIBRATION PUMP FLOW CALIBRATION ADJUSTMENT k COUNTER CLOCKWISE INCREASE WIRING DIAGRAM 780225 SWITCH DISPLAY BOARD BK RD WASTE CN8 LEPEL CN3 REED AN oc anne 2 SWITC HEADER BK RD BK RD t LOWER UPPER O 780224 CONTROL BOARD ar li 8765 o e o fo HEATER2. HEATER RELAY Sat 7 ELEMENT THERMISTOR GY VIO BK I HI LIMIT THER MOSTAT VIO BK WH GN HOT WATER FILL BK TANK SOLENOID 120 VAC WH BK POWER CORD 19
3. Off default Turns Power Save function off Prt Partial Power Save Mode After the user selectable time out the tank temperature set point is set to 180 until a key is pressed When this mode is selected the right most decimal point in the display is on FuL Full Power Save Mode After the user selectable time out the tank heater is disabled until a key is pressed When this mode is selected the left most decimal point in the display is ON POWER SAVE TIME This entry will not be displayed if the Power Save function has been turned off This entry sets the time the machine will operate normally until the power save function is activated The user can choose 1 through 4 hours in 1 hour increments with the default set to 4 hours As with most of the entries button A and button B see Fig 1 will change the time incrementing or decrementing by one Pressing Reset key see Fig 1 will exit PROGRAMMING AND CALIBRATION CONT D BEEPER VOLUME The range is from 1 to 24 The default is 13 AIR PUMP SPEED In this entry the user may set the air pump strength in the range of 5 to 10 strength with the default at 9 As with most of the entries button A and button B see Fig 1 will change the Air Pump Strength incrementing or decrementing by one Pressing Reset see Fig 1 key will exit AIR PUMP TIME In this entry the user may set the air pump time in the range of 2 to 10 seconds with the default at 5 As with most of the entries butto
4. user into a sub menu to program the parameters unigue to each key When this entry is accessed the display will change to SELECT BUTTON indicating that the user should press the brew key button B C or D see Fig 1 to be programmed When a brew key is selected the display will show the first entry in the Button Set up sub menu PRE INFUSION While SELECT BUTTON is displayed the user may exit back to the Main menu by pressing the Reset key see Fig 1 With these four entries in the BUTTON SET UP sub menu PRE INFUSION This entry sets the time of the pre infusion pulse of water in tenths of a second Range is 1 to 30 the default is 15 tenths of a seconds BREW VOLUME This entry sets the volume in tenths of an ounce for this key to dispense The Range is from 40 to 140 tenths of an ounce with the default set to 70 tenths of an ounce BREW TIME This entry sets the brew time in seconds for a 10 ounce cup of coffee with on off pulses The range is from 30 to 99 seconds with the default being 35 seconds RETURN Exit to Main Programming Menu FILTER SELECT This entry allows the user to select the filter size for the filter used on the inlet for the water Choices include OFF 500 GAL 1000 GAL and 1500 GAL These set the counter for the filter warning Whenever water is dispensed the counter is incremented to 8 account for the water dispensed When the counter is above 90 of the capacity of the chosen filter a warning message REPLACE
5. CHINE OPERATION BREWING INDICATOR DRAWER OPEN PUSH 8 HOLD FOR HOT LIGHT BUTTON WATER DISPENSE WHEN DRAWER IS CLOSED Brewing GB 7 gt Cea J MILD Mimepium M EINS Ready 0 7 d READY TO BREW PUSH TO INDICATOR PROGRAMMABLE RETURN BREW LIGHT BREW BUTTONS CUP MECHANISM TO STRENGTH OR CUP HOME POSITION SIZE TEA ETC WHEN DRAWER IS OPEN e TEMPERATURE RANGE IS 170 205 DEGREES e POWER SAVE OR POWER FEATURE AVAILABLE BEEPER VOLUME CAN BE ADJUSTED OR BEEPER CAN SHUT OFF e AIR PUMP POD DRYING TIME 8 PUMP STRENGTH CAN BE ADJUSTED POD COUNT TO EMPTY POD WASTE BIN AJDUSTABLE OR CAN BE TURNED OFF IF USING THROUGH THE COUNTER WASTE BIN e COFFEE OR TEA PRE INFUSTION BREW TIME 8 BREW VOLUME ADJUSTABLE FOR EACH OF 3 CUSTOMIZABLE DISPENSE BUTTONS BREW OPERATION PLACE CUP UNDER BREW NOZZLE ON DRIP TRAY PRESS THE DRAWER OPEN BUTTON UNWRAP THE POD amp PLACE IN CENTER OF BREW CHAMBER PRESS THE DESIRED BREW BUTTON DRAWER WILL CLOSE 8 BREW CYCLE WILL START ONCE THE POD DRYING CYCLE IS COMPLETE THE POD WILL EJECT 8 THE CUP CAN BE REMOVED MACHINE PROGRAMMING AND CALIBRATION NOTE THE MACHINE HAS BEEN CALIBRATED AT THE FACTORY AND HAS BEEN ADJUSTED TO BREW INTO AN 8 OUNCE CUP WITH APPROX 7 OUNCES OF COFFEE FOR BREW STRENGTHS OF MILD REGULAR AND BOLD NO FURTHER ADJUSTMENTS ARE NECESSARY IF THE FACTORY DEFAULTS ARE USED Brewing gt A MILD M
6. SINGLE SERVING AUTOMATIC POD MACHINE NEWCO ENTERPRISES INC 3650 NEW TOWN BLVD SAINT CHARLES MO 63301 1 800 325 7867 FAX 1 636 925 0029 Features Specifications e AUTOMATIC POD REMOVAL e LARGE POD WASTE TRAY THRU COUNTER OPTION e ADJUSTABLE DRINK STRENGTH e ADJUSTABLE DRINK VOLUME e 16 GRAM POD CAPACITY REMOVABLE DRIP TRAY TABLE OF CONTENTS SPECIFICATIONS isa ir iale piei via ata ata aia ai a Ed ai ika li do bi b NEWCO PRODUCT WARRANTY MACHINE SETUP enim ineaca ta a a ia ua lati ti fa a iii iii lt ai MACHINE OPERATION poem pia a pie a aa a iii nm nalt a aa ai leii E mira MACHINE PROGRAMMING AND CALIBRATION SERVICING THE MACHINE u cita ai alai ia ial i a D aiva i iati 10 TANK REMOVAL sonora 11 POD BREWING MECHANISN 12 ELECTRICAL COMPONENTES uuu a Eie 16 ERROR MESSAGES 17 FLOW ADJUSIMENF CONTRO rama a piete mia A ai il E ii ia 18 WIRING DIAOR AM A RR N RR A RR E N NR RR SR IRI aaa 19 COFFEE DISTRIBUTING CORP www cdccoffee com SPECIFICATIONS TANK WATTAGES US 1700W 120V CANADA 1400W 120V INTERNATIONAL 1700W 220V TANK CAPACITY 1 US GALLON DRIP TRAY CAPACITY 8 OUNCES POD WASTE TRAY CAPACITY 80 PODS USE WASTE TRAY PN 780306 FOR THRU COUNTER USE UP TO 16 OZ CUP
7. SIZE r 00000 SHIPPING WT APPROX 35 LBS NEWCO PRODUCT WARRANTY Newco warrants eguipment manufactured by it for 1 Year Parts 8 Labor These warranty periods run from the date of installation Newco warrants that the eguipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period This warranty does not apply to any eguipment component or part that was not manufactured by Newco or that in Newco s judgment has been affected by misuse neglect alteration improper installation or operation improper maintenance or repair damage or casualty This warranty is conditioned on the Buyer 1 giving Newco prompt notice of any claim to be made under this warranty by telephone at 800 556 3926 or by writing to PO Box 852 Saint Charles MO 63302 2 if reguested by Newco shipping the defective eguipment prepaid to an authorized Newco service location and 3 receiving prior authorization from Newco that the defective eguipment is under warranty THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY WRITTEN OR ORAL EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE The agents dealers or employees of Newco are not authorized to make modifications to this warranty or to make additional warranties that are binding on Newco According
8. WATER FILTER is displayed in place of the READY message To reset the counter the user must enter the programming menu and enter the RESET FILTER entry described below The following entries are only shown when afilter is selected If the filter selection is OFF then following entries are not available Press the Reset key see Fig 1 to leave the entry and return to the Main Programming menu FILTER REMAINING This entry scrolls the number of Gallons left before the filter should be replaced Press the Reset key see Fig 1 to leave the entry and return to the Main Programming menu RESET FILTER When in this entry the message PRESS OPEN TO RESET Press the Open Door key will reset the Filter Use counter to the value chosen in the FILTER SELECT entry above Press the Reset key see Fig 1 to leave the entry and return to the Main Programming menu END Exit to Main and save parameters DRAINING THE HOT WATER TANK THE DRAIN TUBE IS CLIPPED TO THE TANK PLATE IN FRONT OF THE TANK THE HOT WATER TANK CAN BE DRAINED FROM THE FRONT OF THE MACHINE UNPLUG MACHINE FROM POWER SOURCE REMOVE POD WASTE TRAY REPLACE DRAIN PLUG ENSURE HOSE CLAMP IS TIGHT AND REPOSITION DRAIN HOSE BEFORE RE FILLING THE HOT WATER TANK SERVICING THE MACHINE The Fresh Cup machine has a modular Water Tank Assembly and Brew Mechanism These assemblies can be easily removed from the machine by removing or loosening Machine nuts as noted in dra
9. he rear of machine under the power switch Plumber s Installation Instructions Brewer must be installed to comply with all applicable federal state and local plumbing codes and ordinances Plumb brewer in to water supply using 1 4 inch copper tubing Flush water line before installing brewer to remove sediment Brewer should be connected to COLD WATER LINE for best operation Water pressure should be at least 20 Ibs For less than a 25 ft run use 1 4 tubing and connect to 1 2 or larger water line The inlet water fitting on the back of the brewer is 1 4 flare fitting It may be necessary to remove the plumbing cover box on the rear of brewer to access water connection point If installed with saddle valve the valve should have a minimum of 1 8 porthole for up to 25 ft run and 5 16 porthole for over 25 ft runs 5 Turn on water supply and check for leaks WARNING Read and follow installation instructions before plugging or wiring in machine to electrical circuit Warranty will be void if machine is connected to any voltage other than that specified on the serial tag Turn the power switch to the OFF position and plug the machine into a properly installed and grounded electrical circuit Turn on power switch to start the initial WATER FILL CYCLE When tank is filled the heater circuit will turn on allow up to 20 min for the tank to reach brewing temperature Machine is now ready for programming or operation 5 MA
10. imepium BoD 6 Ready e A A B C D Fig 1 Fresh Cup Keys The Fresh Cup pod brewer has a menu that consist of scrolling menu entries that can be scanned through backward and forward using button A and button B see Fig 1 To enter a programming record press and hold the Reset Key when powering up machine see Fig 1 then use button A and button B see Fig 1 to change the entry Pressing the Reset key see Fig 1 will exit the entry saving the entire Parameter structure to memory upon exiting the programming menu using the END entry There are nine entries on the Main menu and four on one sub menu which is accessed through the BUTTON SET UP entry The current entries in the Main menu are as follows TEMPERATURE In this entry the user may set the tank temperature in the range of 170 to 205 degrees Fahrenheit with the default at 200 degrees F Pressing button D see Fig 1 will toggle the display so the user may view the real tank temperature The real temperature display has all three decimal points illuminated Pressing button D see Fig 1 again will switch the display back to show the current set point As with most of the entries button A and button B see Fig 1 will change the set point incrementing or decrementing by one Pressing Reset key see Fig 1 will exit POWER SAVE This entry allows the user to select the Power Save mode Use button A and button B see Fig 1 to change the entry then press the Reset key to exit
11. ly statements by such individuals whether oral or written do not constitute warranties and should not be relied upon If Newco determines in its sole discretion that the eguipment does not conform to the warranty Newco at its exclusive option while the eguipment is under warranty shall either 1 provide at no charge replacement parts and or labor during the applicable parts and labor warranty periods specified above to repair the defective components provided that this repair is done by a Newco Authorized Service Representative or 2 shall replace the eguipment or refund the purchase price for the eguipment THE BUYER S REMEDY AGAINST NEWCO FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT WHETHER DERIVED FROM WARRANTY OR OTHERWISE SHALL BE LIMITED AT NEWCO S SOLE OPTION AS SPECIFIED HEREIN TO REPAIR REPLACEMENT OR REFUND In no event shall Newco be liable for any other damage or loss including but not limited to lost profits lost sales loss of use of equipment claims of Buyer s customers cost of capital cost of down time cost of substitute equipment facilities or services or any other special incidental or consequential damages MACHINE SET UP NOTE The FRESH CUP machine weighs approximately 35 LBS Use CAUTION when unpacking and lifting machine 1 2 3 4 Open and install the drip tray grill and place drip tray into pod tray Connect water fitting with strainer on t
12. n A and button B see Fig 1 will change the Air Pump Time incrementing or decrementing by one Pressing Reset see Fig 1 key will exit POD COUNT In this entry the user may set the number of pods the brewer will hold before signaling that the bin is full The range is 10 to 100 pods with the default at 40 Setting the pod count under 10 turns off the count so the bin full alarm will never go off As with most of the entries button A and button B see Fig 1 will change the Pod Count threshold incrementing or decrementing by one Pressing Reset key see Fig 1 will exit CALIBRATION This entry shows the amount of water the brewer dispenses in 30 seconds with no pauses To run calibration place a container able to hold at least 10 oz preferably greater Press button D see Fig 1 and the brewer will enter a brew cycle The door will open to allow the user to place a beverage pod in the drawer After the pod has been placed press the button D button see Fig 1 again to start the brew cycle After the cycle has completed measure the amount of water dispensed and adjust the Calibration number shown in tenths of an ounce to match the amount dispensed by using button A and button B see Fig 1 to increment or decrement by one Press the Reset key see Fig 1 to advance to the brew button programming selections Range for the calibration volume is 10 to 320 tenths of an ounce The default is 100 tenths of an ounce BUTTON SET UP This entry takes the
13. wings below BREW MECHANISM ACCESS SCREWS VIEW FROM BOTTOM FRONT OF MACHINE REMOVE BRASS KNURLED a NOTE TO REMOVE BREW MECHANISM UNSNAP WATER amp HARNESS ACORN pl EN NUTS 4 TANK REMOVAL amp TRANSFORMER ACCESS REMOVE LOOSEN BUT DO NOT REMOVE THESE 2 REMOVE 1 8 32 NUT SCREWS THEN LIFT amp ON PUMP BRACKET MACHINE 55 TRANSFORMER 11 POD BREWING MECHANISM BREW MECH ASS Y 780234 SPECIFY POD SIZE 56MM OR 61MM POD BREWING MECHANISM CONT D 780230 2 DELTROL SOLENOID 2 3 7827 UPPER BREW CHAMBER 1 2 24 773246 U CUPSEALRING 1 0 2 5 780062 LOWERBREWCHAMBERGIMM 1 5 780314 LOWERBREWCHAMBER56MM 1 6 178004 O RING 489X 629X 070 1 7 1780317 PODKICKERASSY 1 02 MACHINE IS ORDERED FOR 56MM OR 61MM POD SIZE Q 780234 TANK ASS Y 780234 TANK ASS Y CONT D 110058 RELAY 12VDCSPST30A 12 ie HEUMITHERMOSTAT 3 706341 __ PUMPASSY 120VOLT 1 4 781772 PUMPASSYWELBOW 1 2 5 780253 PUNCHED TANK W STUD 1 _ 6 7773056 JARPUMP POD 12 7 108022 LIQUID LEVEL PROBE 1 _ 8 1567 DUAL TEMP THERM PROBE 1 2 11001 ELBOW TUBEX1 8NPT 1 107 704166 10 HEATING ELEMENT 1 ELECTRICAL COMPONENTS
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