Lightning User Manual
Contents
1. Wheel gt Nut Washer Shoulder bolt m 10mm wrench Insert the shoulder bolt from outside the wheel caster and Through the wheel and To the inside wheel caster Place the washer and nut on the inside of the wheel caster e Then tighten with necessary tooling wrenches 22 User amp Workshop Manual for the Lightning Upholstery 13 2 Rear Wheel Assembly e Required items gt Wheel gt Nut m Washer Shoulder bolt gt 10mm wrench e Insert the shoulder bolt from the outer part of the wheel e Through the wheel To the inside wheel mount Place the washer and nut on the inside of the wheel caster Then tighten with necessary tooling wrenches Place the washer and nut on the inside of the wheel mount e Then tighten with necessary tooling wrenches User amp Workshop Manual for the Lightning Upholstery 23 13 3 Replacing Removing the Back Upholstery To replace the back upholstery e Remove the top Velcro strap e Remove the lower Velcro strap e Remove both left and right side backrest tubes Slip the upholstery out of the tubes e For reassembly follow steps in reverse order 13 4 Replacing Removing Seat Upholstery To replace the seat upholstery Press both depth release buttons e Slide seat tubes out of tube receiver Unscrew both bolts from the seat tubes e Slide2. FOR UNFOLDING THE PUSHCHAIR PROCEED TO THE FOLLOWING INSTRUCTIONS e Remove any transport straps or transport guards e Grasp the Pushchair at the push handles and lift up e Lift up enough as to allow the left and right locking mechanism to latch in place User amp Workshop Manual for the Lightning Upholstery 7 0 SETTING UP AND ADJUSTING THE PUSHCHAIR 7 1 Folding and Carrying Grasp the Pushchair handles with both arms and depress the folding locking mechanism with foot Hold in the down position and push the back forward toward the seat Place the left side of the Pushchair on the floor On the right side maneuver the Velcro strap around the armrest and fastened to the back of the chair With care pick the Pushchair up using the plastic handle User amp Workshop Manual for the Lightning Upholstery Illustration of the Pushchair in its correct folding set up 9 7 2 Seat Back Angle Adjustment To adjust back angle you must remove back upholstery Remove the top Velcro strap Remove the lower Velcro strap Remove both left and right side backrest tubes The diagram to the right will show three position adjustments m position 1 95 m position 2 90 m position 3 85 10 User amp Workshop Manual for the Lightning Upholstery Using a 10mm wrench remove the adjustment nut on both sides aR
3. INTRODUCTION This Owners Manual will outline the proper method and easy handling of the Lightning Pushchair and gives instructions for the required cleaning and maintenance To avoid damage caused by improper handling and to allow optimal use of the Lightning Pushchair please read the following instructions thoroughly If you have further questions or problems please contact your healthcare provider CONTACT COMPANY FOR ANY CONCERNS For Europe contact the authorized representative below TENDERCARE LIMITED 3091 LITTLE HAMPTON BN16 2WF UNITED KINGDOM PH 44 0 1903 726161 FX 44 0 1903 734083 INTENDED USE RECOMMENDATIONS Source Catalogue and index for orthopedic appliances of the health insurance companies FRG Rehab buggies are indicated for the transport of patients with severe disabilities mainly children and adolescents who are unable to walk and or to move independently in a wheelchair DECLARATION OF CONFORMITY Stealth Products declares that this product conforms to the requirements of the 93 42 EEC Guidelines UNPACKING AND PREPARING THE PUSHCHAIR FOR USE The original package contains the following components m Pushchair folded m Footrest Riggings both Left amp Right gt Owners Manual m Accessories as Ordered After unpacking and checking you have all components and that they are in good condition carefully dispose of the packaging at your local recycling centre
4. USER amp WORKSHOP MANUAL FOR THE LIGHTNING PUSHCHAIR 1 0 2 0 3 0 4 0 5 0 6 0 7H 8 0 9 0 10 0 11 0 12 0 13 0 14 0 7 1 7 2 7 3 7A 1 5 7 6 1 1 8 1 8 2 8 3 8 4 8 5 8 6 9 2 9 3 9 4 5 Safety Rules Weight Limitations Pushchair Features Pushchair Accessories Specifications Chart Introduction Contact Information Intended Use Declaration Of Conformity Unpacking amp Preparing The Pushchair For Use Unfolding The Pushchair Setting Up amp Adjusting The Pushchair Folding amp Carrying Seat Back Angle Adjustment Seat Depth Adjustment Footrest Height Adjustment Footplate Adjustment Adjusting amp Using The Safety Harness Brake System Installing Accessories Headrest Extension Canopy Padded Headrest Heel Loop and Ankle Cuffs Padded Harness Covers Trunk Support Instructions For Transporting The Lightning Pushchair Prepare Lightning for Transportation Attach the Set of Tie Downs Assembly Instructions Attach the Lightning Pushchair to Vehicle Instructions For Attaching The Work N Play Tray 10 1 Contents 10 2 Attaching and Removing the Tray Cleaning Maintenance Repair 13 1 Front Wheel Assembly 13 2 Rear Wheel Assembly 13 3 Replacing Removing the Back Upholstery 134 Replacing Removing the Seat Upholstery Warranty 2 User amp Workshop Manual for the Lightning Upholstery O O WOON DMD KRW W 11 12 12 13 14 15 15 19 15 16
5. 16 17 18 18 18 18 20 20 20 20 21 22 22 23 24 24 29 SAFETY RULES WARNING Failure to follow these warnings and assembly instructions could result in serious injury or death A Immediately discard any plastic wrapping A Never allow children to fold assemble or disassemble the Pushchair A Do not go over the weight capacity for the Pushchair Excessive weight may cause a hazardous unstable condition if the approved load is exceeded Never place child in Pushchair with their head forward and feet rearward A Avoid serious injury from falling or sliding out A Always use seat belt Never leave user unattended A Never allow Pushchair to be used as a toy or allow children to give rides to others Never use Pushchair if it becomes damaged A Always be aware of traffic around you when walking A Always engage brakes when you stop or when you let go of handle A Accessories or parcels placed in or on the Pushchair may cause it to become unstable A To avoid burns never put hot liquids in the working tray Care must be taken when folding and unfolding the product to prevent finger entrapment WARNING RAINCOVER FOR LIGHTNING PUSHCHAIR TO AVOID DANGER OF SUFFOCATION RAINCOVER MUST BE ASSEMBLED WITH OPTIONAL CANOPY AS PER ILLUSTRATION DO NOT LEAVE USER UNATTENDED AT ANY TIME WEIGHT LIMITATIONS The weight specifications were tested and approved in accordance to the below guidelines LT11
6. 30 30 30 BACK UPHOLSTERY 19 25 24 24 75 SEAT TO FOOTREST 1 to 12 1 to 17 1 to 17 BACK ANGLE SETTINGS 85 90 amp 95 85 90 amp 95 85 90 amp 95 FOLDED DIMENSIONS 19 25 x 19 25 D x 25 5 H 24 W x 19 25 D x 27 5 25 W x 16 D x 28 H 25 Ibs 27 Ibs 28 Ibs without riggings WEIGHT CAPACITY 75 lbs 100 Ibs 150 Ibs FRAME COLOR CHOICES SILVER SILVER SILVER UPHOLSTERY COLOR CHOICES NAVY BLUE RED GLOW NAVYBLUE REDGLOW NAVY BLUE RED GLOW FRONT WHEELS 6 6 6 REAR WHEELS 10 10 10 HEADREST EXTENSION ADDS 6 OF HEIGHT ADDS 6 OF HEIGHT ADDS 6 OF HEIGHT WIDTH OF BACK SEAT tube to tube 11 outside 12 75 14 outside 15 5 15 outside 16 75 20 25 upholstery 24 upholstery 25 upholstery 25 to handle 25 to handle 28 to handle FOOTPLATE 7 25 x 5 4375 7 25 5 4375 7 25 5 4375 FOOTPLATE ADJUSTMENT 2 2 fore and aft FOOTPLATE MOUNTS outside width 15 75 16 17 WIDTH BETWEEN ARMRESTS 13 5 16 25 17 9 SEAT DEPTH 10 to 12 12 to 14 16 to 18 TUBING 7 8 7 8 7 8 OVERALL LENGTH W O RIGGINGS 26 5 29 5 34 Standard extension range in 1 increments Note The Lightning has been crash tested User amp Workshop Manual for the Lightning Upholstery 7 1 0 2 0 3 0 4 0 5 0 6 0 8
7. User amp Workshop Manual for the Lightning Upholstery 13 On the front of the Pushchair remove the top strap pins and place them where needed Once desired location is met replace both hand nuts and firmly tighten Locking and unlocking the safety harness To lock insert both left and right side harness pins into push button slots To unlock press the red push button and gently pull back To engage brake With your foot press the brake lever down This will lock both rear wheels To disengage brake With your foot placed under the brake lever pull the lever up This will unlock both rear wheels 14 User amp Workshop Manual for the Lightning Upholstery 8 0 INSTALLING ACCESSORIES 8 1 Headrest Extension e Insert the headrest extension rods into the backrest accessory tubes 8 2 Canopy Insert the canopy into the backrest accessory tubes or if headrest extension is in place insert into headrest extension tube The headrest extension is required for installation of the headrest pad e From the headrest tie the loose strings strings onto the headrest extension Guide the Velcro strap through the loop and fastened it to other side of the strap User amp Workshop Manual for the Lightning Upholstery 15 8 4 Heel Loop and Ankle Cuffs e Guide the screw from the ankle cuff through the top of the footrest e On the bottom of t
8. the brake folding and reclining mechanisms weekly 12 1 3 Check condition of harness stitching and buckle weekly 12 1 4 Clean frame when necessary we suggest at least once a week Six Months Maintenance Someone who is a competent tradesman or repairer should only carry out this work If a major fault is found stop using the Pushchair until it has been corrected 12 2 1 Fold and open the Pushchair Check that all movements through the folding range are free Examine frame for any damage 12 2 2 Examine upholstery and foot straps for wear and arrange for replacement if necessary 12 2 3 Examine nuts bolts pivots and frame plugs for tightness and general condition 12 2 4 Examine brake assembly for wear damage and correct operation 12 2 5 Examine tires for sharp objects cuts or splits 12 2 6 Examine castor and wheel bearings and suspension for excessive wear 12 2 7 Check castors and rear wheels for free rotation security and accumula tion of fluff and grit Remove with a dry lint free cloth User amp Workshop Manual for the Lightning Upholstery 21 13 0 Any items involved in an accident no matter how minor MUST WITHDRAWN FROM SERVICE IMMEDIATELY AND REPLACED Key Points Do not reuse Nyloc nuts Always replace with a new Nyloc nut A Always use recommended components and parts available from Tendercare Ltd A Do not modify or repair frame 13 1 Front Wheel Assembly e Required items
9. upholstery from seat tubes e For reassembly follow steps in reverse order 24 User amp Workshop Manual for the Lightning Upholstery 14 0 WARRANTY For UK warranty claims contact Tendercare Ltd 44 0 1903 726161 For all other warranty claims contact issuing authority 14 1 The above will repair or replace free of charge any parts or part found to be defective due to manufacturer within a period of 12 months from the date of delivery 14 2 The above will not repair or replace free of charge any part or parts found to be defective due to abuse misuse or lack of correct maintenance 14 3 Equipment for warranty claims should be returned a strong carton There may be a charge for collection User amp Workshop Manual for the Lightning Upholstery 25 P O Box 458 103 John Kelly Drive Burnet TX 78611 phone 1 800 965 9229 fax 1 800 806 1225 e mail info stealthproducts com www stealthproducts com
10. wheelchair restraint with Karabiners Note The Set of 4 Tie Down Kit Brackets is available from Tendercare Ltd 4 point wheelchair restraints are manufactured by Unwin Safety Systems Position the assembly correctly in the vehicle over the floor track with the front of the Lightning facing towards the front of the vehicle in the direction of travel Put the Brakes on Attach the front restraints to the floor track and the front Tie Down Brackets making sure they are in line with the floor track Attach the rear restraints to the floor track and the rear Tie Down Brackets Open the lever of the over centre buckle and pull through the excess webbing to tighten the belt Snap down lever to tension To release the Lightning follow the above instructions in reverse order User amp Workshop Manual for the Lightning Upholstery 19 10 0 INSTRUCTIONS FOR ATTACHING THE WORK N PLAY TRAY The below instructions are for attaching the Work n Play tray to the Lightning Pushchair CAUTION THE TRAYS HAVE BEEN RATED TO HOLD UP TO 6 8kgs 1516 OF WEIGHT DO NOT OVERLOAD WARNING REMOVE THE TRAY WHEN TRANSPORTING USER INA MOVING VEHICLE 10 1 Contents e Plastic Tray 2 Locking Pins 10 2 Attaching And Removing The Tray 10 2 1 Place the tray on top of the armrest handles as shown on Fig 1 10 2 2 Insert a locking pin to both sides as shown on Fig 2 10 2 3 For removal ensure that the tray is free from objec
11. LT11SE Total Weight Capacity is 86lbs 39 0kg e 66lbs 30kgs on the seat e 5lbs 2 3kgs on left side wheel e 5lbs 2 3kgs on right side wheel e 10lbs 4 5kgs the lower basket LT14 LT14SE Total Weight Capacity is 120lbs 54 4kg e 100lbs 45 5kgs on the seat e 5lbs 2 3kgs on left side wheel e 5lbs 2 3kgs on right side wheel e 1016 4 5kgs on the lower basket LT16 LT16SE Total Weight Capacity is 150lbs 68kg e 100lbs 45 5kgs on the seat e 5lbs 2 3kgs on left side wheel e 5lbs 2 3kgs on right side wheel e 1016 4 5kgs on the lower basket User amp Workshop Manual for the Lightning Upholstery 3 PUSHCHAIR FEATURES LT11 LT11SE MODEL HEAVY DUTY UPHOLSTERY includes moldable stays Width between Arms 13 1 2 FRONT RIGGING SWING AWAY FLIP UP Adjusts in the areas extension Fore amp Aft angle amp lateral SEAT DEPTH ADJUSTABLE 1 to 12 15 with optional Kit FOOTREST EXTENSION From 1 to 12 in 1 increments standard LT14 LT14SE MODEL HEAVY DUTY UPHOLSTERY includes moldable stays Width between Arms 16 1 4 FRONT RIGGING SWING AWAY FLIP UP Adjusts in the areas extension Fore amp Aft angle amp lateral SEAT DEPTH ADJUSTABLE 12 to 14 17 with optional Kit FOOTREST EXTENSION From 1 to 17 in 1 increments standard 4 User amp Workshop Manual for
12. Move to the desired angle position and fasten the nuts with the 10mm wrench 7 3 Seat Depth Adjustment e LT16 Adjustment 16 18 406 4 457 2mm e LT14 Adjustment 12 14 304 8 355 6mm e LT11 Adjustment 10 12 254 304 8mm Press release button and move For or Aft for desired depth adjustment User amp Workshop Manual for the Lightning Upholstery 11 7 4 Footrest Height Adjustment e LT16 17 17 25 4 431 8mm e LT14 17 17 25 4 431 8mm LT11 1 12 25 4 304 8mm Remove the locking pin Move the footrest to the desired height location And replace the locking pin The footrest will swing away for easy use and adjustment e Swing footplate out Using a 10mm wrench loosen the bolts and move to desired location T gt A AS Once desired location is achieved 22 fasten both bolts before use T gt U ry 12 User amp Workshop Manual for the Lightning Upholstery 7 6 Adjusting and Using the Safety Harness Adjusting the depth on the Crotch Strap e With the button facing up guide the strap through the mid section of the holder Then guide the strap under and over the crotch strap ring Finally adjust the strap to the desired length and tighten the strap down Adjusting the depth on the Crotch Strap e Remove both hand nuts from the back of the Pushchair
13. he footrest place the washer and fastened the nut e Wrap cover around the harness straps and fasten one side of the Velcro to the other 16 User amp Workshop Manual for the Lightning Upholstery 8 6 Trunk Support Place the trunk support on the front of the Pushchair and fasten it around the back set using the Velcro straps On both sides wrap the bottom support flap Velcro straps around the lower armrest tube Using the loose strap guide it through both top support flap rings e Finally guide the strap through its own ring and wrap around behind the lower supports flaps User amp Workshop Manual for the Lightning Upholstery 17 9 0 INSTRUCTIONS FOR TRANSPORTING THE LIGHTNING PUSHCHAIR The Lightning Pushchair can be folded for transport in the luggage area of the vehicle The Lightning Pushchair has been successfully impact tested and meets the requirements specified in ANSI RESNA WC Vol 1 Section 19 5 3 prior to May 2002 It may therefore be used as a vehicle seat CAUTION When used as a vehicle seat the following instructions must be followed WARNING ONLY A COMPETENT PERSON SHOULD INSTALL THE TRANSPORTATION DEVICES 9 1 Preparing Lightning For Transport 9 1 1 Check that the child is correctly strapped in the seat using the 5 point harness Check that the 5 point harness is properly adjusted 9 1 2 During transportation the headrest extension
14. must be fitted 9 1 3 Remove the following if fitted Work N Play Tray Rain hood Shopping Basket or Sun Canopy 9 2 Attach The Set Of 4 Tie Down Kit Brackets This Instruction is specific to the attachment of Tie Down hardware for the Lightning Pushchair WARNING FAILURE TO ATTACH THE HARDWARE AS DETAILED COULD LEAD TO SERIOUS INJURY OR DEATH 18 9 3 9 2 1 TOOLS e 3 16 T handle Allen 9 2 2 CONTENTS 4 Tie Down assemblies and each include e 1 Handle Threaded Clamp HTC e 1 Through Clamp 4 1 4 20 x 3 4 Socket Head Cap Screws Assembly Instructions 9 3 1 Separate the 4 TCs from the HTCs by removing the four screws 9 3 2 Apply adequate amount of Loctite to each screw 9 3 3 Loosely position the HTC and the TC to the front left and right bars as shown e LT14 amp LT16 Fig 1 e LT11 Fig 2 9 3 4 Loosely position the HTC and the TC to the rear left and right bars as shown e Fig 3 9 3 5 Tighten all clamp screws to 100 inches pounds torque metric 11Nm User amp Workshop Manual for the Lightning Upholstery Fig 1 Front View 14 amp 16 Pushchair Fig 2 Front View 11 Pushchair 9 4 Attach The Lightning Pushchair Vehicle Clamps HandleThreaded Through Clamps Fig 3 Rear View 11 14 amp 16 The Lightning must be attched to the vehicle using the Set of 4 Tie Down Brackets and a 4 point
15. r Increased Protection Viewing Window Blue Item LT11 BCD LT14 BCD LT16 BCD HARNESS COVERS Washable amp Easy to Add or Remove Soft Fleece Covers w Lateral Wing Blue Item LT11 BHC LT14 BHC LT16 BHC WORK N PLAY TRAY w Turn Up or Down Sides Easy to Remove amp Position S6 Navy Blue Red Glow HEADREST Padded Contoured w Lateral Wings Red Item Blue Item LT11 RHR LT11 BHR LT14 RHR LT14 BHR LT16 RHR LT16 BHR DOUBLE FLAP Adjustable Lateral Trunk Support w Double Pads Red Item Blue Item LT11 RDF LT11 BDF LT14 RDF LT14 BDF LT16 RDF LT16 BDF HEEL LOOPS W amp ANKLE CUFFS Soft Stretch Fabric For Comfortable Hold Item LT11 BAC LT14 BAC LT16 BAC Item LT11 RC LT14 RC LT16 RC KIT WEATHER PROTECTOR w Velcro Closures Custom Made for the Lightning TRANSPORTATION TIE DOWN 4 lItem LT TD SPECIFICATIONS CHART Specifications 11 Model 14 Model 16 Model SEAT WIDTH OUTSIDE CANES 12 75 15 75 16 75 SEAT WIDTH BETWEEN CANES 11 14 16 OVERALL HEIGHT PUSH HANDLE HEIGHT 36 36 38 OVERALL LENGTH w FOOTPLATE 38 42 44 OVERALL LENGTH w o FOOTPLATE 91 35 97 LENGTH WHEEL TO WHEEL 21 21 21 SEAT TO FLOOR 20 11 depth 21 14 depth 22 OVERALL WIDTH 19 5 24 25 SEAT ANGLE DUMP
16. the Lightning Upholstery PUSHCHAIR FEATURES LT16 LT16SE MODEL HEAVY DUTY UPHOLSTERY includes moldable stays Width between Arms 17 1 2 FRONT RIGGING SWING AWAY FLIP UP Adjusts in the areas extension Fore amp Aft angle amp lateral SEAT DEPTH ADJUSTABLE 16 to 18 21 with optional Kit FOOTREST EXTENSION From 1 to 17 in 1 increments standard LT11 LT14 LT16 MODEL Both Edition PUSH HANDLE For pushing amp control of chair LOCKING STRAP To hold in folded position FOLDING ACTUATOR CARRYING HANDLE 7000 SERIES ALUMINUM is used for aircraft structural members because of its superb strength to weight properties WHEEL LOCKS Operates both sides with single actuation User amp Workshop Manual for the Lightning Upholstery 5 UPHOLSTERY COLORS All accessories are available in two colors PUSHCHAIR ACCESSORIES HEADREST EXTENSION Simple Add On or Remove Design Adds 6 of Height Red Item Blue Item LT11 RHRE LT11 BHRE LT14 RHRE LT14 BHRE LT16 RHRE LT16 BHRE SINGLE FLAP Adjustable Lateral Trunk Support Red Item Blue Item LT11 RSF LT11 BSF LT14 RSF LT14 BSF LT16 RSF LT16 BSF CANOPY Red Item LT11 RCD LT14 RCD LT16 RCD Red Item LT11 RHC LT14 RHC LT16 RHC LT11 WT LT14 WT LT16 WT 6 User amp Workshop Manual for the Lightning Upholstery Extended Length w Angle fo
17. ts and release the tray by removing both locking pins Fig 1 Fig 2 11 0 CLEANING 11 1 Frame 11 1 1 To clean the frame wipe with a damp cloth and dry thoroughly 11 1 2 For stubborn stains wipe with a damp cloth and warm water in which a little mild soap has been dissolved Dry thoroughly 11 1 3 Never use furniture polish or any spirit to clean the frame 11 2 Upholstery 11 2 1 Remove the seat and back upholstery from the Pushchair 11 2 2 Remove the harness and support boards from the upholstery 11 2 3 Machine wash in cold water on delicate cycle 11 2 4 Dry cover thoroughly before re assembly Do not tumble 11 3 H Harness 11 3 1 Remove harness from Pushchair 11 3 2 Wipe with a damp cloth and dry thoroughly Do not tumble dry 11 3 3 Not immerse in water or wash a machine 20 User amp Workshop Manual for the Lightning Upholstery 11 4 Accessories 12 0 11 4 1 Remove accessories from the Pushchair 11 4 2 Wipe with a damp cloth and dry thoroughly MAINTENANCE Excessive exposure to the sun or heat could cause fading or warping 12 1 12 2 of parts Should a problem be found when carrying out the regular checks it should be immediately reported to the issuing authority or Tendercare Ltd Routine Maintenance The users family can carry out the following tasks No tools required 12 1 1 Always wipe the Pushchair dry Never put it away damp daily 12 1 2 Check operation of
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