EXS40R assembly manual (residential
Contents
1. door solutions Installation Manual EXS40R EXSAOR Instruction Manual door solutions Contents 7011 11 3 2 General wamnings 1 311 3 2 1 Safety requirements for assembly maintenance and first use ennen 3 Terme AnG 01 0 00 1551 17 3 4 Area of ey 11 7 3 11111 11 09 4 SNC __ 4 6 DANE maternal DUILGINO 1111111113111111111 3 1 190 4 Fe MEME Tm 5 7 1 Pre assembled track sets overview EXSAOR 0002 00 2000 0 5556 6 7 1 2 Spring cable Marix EXSAOR MEM ____ __ _____ _______ 8 7 3 Standard hardware box EXS40R 115945 _ 9 5 Fasteners 10 SCC per Aui cio 111 1111111111111 1 11 DOM COIT 3 1 1 0 41 J lO 11 1 1 1 0 41 11 Electric 6 7 77 18 98 8 8 412. Cw ie p 06 10 2015 EN 540 e i 1 1 Lo Bs Gs 38 06 10 2015 EN EXS40R Instruction Manual door solutions 06 10 2015 EN EXS40R door solutions EXSAOR Instruction Manual 2 gt 2 gt y gt gt E I k m 06 10 2015 EN EXS40R EXSAOR Instruction Manual door solutions 10 First use The installer must use the Residential Door System EXS4OR for the first time ALL users must then be instructed For more information check the User Manual 10 1 Handover The following documents must be provided to the end user This manual assembly maintenance and disassembly User manual Service logbook Declaration of Performance DoP Declaration of Conformity DoC only in the case of a power operated door 11 Electric operator optional Mount the operator according to the supplier s manual NOTE In the case of power failure it should be possible to unlock the door using the operator s emergency release The door leaf may then only be operated with a handle If there is no second entrance to the garage we recommend that an external release lock art 280004 is fitted Do not fit a pull cord shoot bolt or lock to an electrically operated door Ensure that the horizontal tracks ar
3. 1 11111111111 0 41 JD lt uz E E E E E E E EEE E E EEEE 42 PM oO eeen 42 TO MAMES E 42 14 51 16 61 11 2181 oi pais 3 1111 1 43 US ia aerate ce _______ ________________ 43 yu _ 43 06 10 2015 EN EXS40R EXSAOR Instruction Manual door solutions 1 Symbols Danger Manually operated Attention E co Additional manuals 2 General warnings Electrically operated This manual has been prepared by qualified personnel not by trainees or DIY enthusiasts The person tasked with assembling disassembling maintaining or putting the door system into operation must carefully read understand and follow this manual In case of doubt always contact DOCO International To avoid severe personal injury carefully read and observe all the indications and warnings in this manual This manual describes the assembly disassembly and maintenance of your Residential Door System EXSAOR This may be supplemented by other manuals for example the panel assembly manual and operator manual if applicable This Residential Door System EXSAOR has been designed in accordance with the latest European standards However you must check yourself whether this standard corresponds with the local national standard All measurements are in millimetres unless otherwise specified After installation ensure that the CE marki
4. Free passing height electrical operated CH Ceiling height W Clear opening width FH Frame height FW Frame width LH Lintel height GW Garage width 06 10 2015 EN 540 5 EXSAOR Instruction Manual door solutions 7 1 Pre assembled tracksets overview EXS40R Vertical trackset and horizontal trackset with side connection bracket Horizontal trackset pair bolted Vertical trackset and horizontal trackset with curve section Horizontal trackset pair bolted 7 7 06 10 2015 EN EXS40R EXSAOR Instruction Manual door solutions Vertical trackset and horizontal trackset with side connection bracket and top curve Horizontal trackset Gara bolted 1905 43000 1875 2030 43000 2000 2000 2155 43000 2125 46025 2125 n 2280 43000 2250 46025 2250 2405 43000 2375 46025 2375 2930 43000 2500 46025 2500 Vertical trackset and horizontal trackset with curve section and top curve Horizontal trackset k LR Gra bolted 1905 43000 1875 2030 43000 2000 O00520 7 2000 2155 43000 2125 46005 2125 gt 15004 2280 43000 2250 46005 2250 2405 43000 2375 46005 2375 2530 43000 2500 46005 2500 06 10 2015 EN EXS40R EXSAOR Instruction Manual door solutions 7 2 Spring and cable matrix EXS40R Door weight Door height
5. 1780 1905 1906 2030 2031 2155 2156 2280 2281 2405 2406 2530 40 lt lt 45 115376 115375 115375 115992 115390 115388 115387 115385 115383 115393 115392 115391 115389 115387 115385 115394 115393 115391 115389 115389 115387 Door height Cable set min max Notes Max door weight 100 kg System limit Door weights in matrix indicates complete effective door weight including all hardware Each article nb in matrix contains 2 equal duplex tension springs for each door Electrical operator is recommended for best operation of the door 06 10 2015 EN EXS40R EXSAOR Instruction Manual 7 3 Standard hardware box EXSAOR 115945 1 x 25003 pair 2 x 115029 4 x 150001 28 x 14022 06 10 2015 EXS40R door solutions 10 x 250003 2 x 115028 2 x 115038 2 x 150108 EXSAOR Instruction Manual door solutions 8 Fasteners and tools 14023 14022 47 c 150106 14020 PH2 L E 14024 14028 10mm 04 5 mm 08 5 mm PH ST 06 10 2015 EN EXS40R EXSAOR Instruction Manual door solutions 9 Assembly instructions 06 10 2015 EN EXS40R 11 EXSAOR Instruction Manual door solutions 43000 xxxx 43020 115036 Alt 115040 24750 v 23410 xxxx Lg W 235101 12 06 10 2015 EN EXS40R EXSAO
6. 06 10 2015 EN EXS40R EXSAOR Instruction Manual door solutions 24803 L 350 24805 L 150 235214 L 500 06 10 2015 EN EXS40R 29 EXSAOR Instruction Manual door solutions 26 06 10 2015 540 EXSAOR Instruction Manual 06 10 2015 EN EXS40R 27 EXSAOR Instruction Manual door solutions 290003 290001 115038 ALT 115011 150001 ALT 25630 115210 xxxx 28 06 10 2015 EN EXS40R 29 door solutions 06 10 2015 EN EXS40R door solutions 250003 30 06 10 2015 EN EXS40R EXSAOR Instruction Manual door solutions 06 10 2015 EN EXS40R 949 door solutions 32 06 10 2015 EN EXS40R EXSAOR Instruction Manual door solutions M 92 94 9 1 9 3 95 96 97 27 9 5 9 6 9 7 06 10 2015 540 20 me 9 p _ m CIO g as door solutions 115210 xxxx 115029 34 06 10 2015 EN EXS40R Instruction Manual 06 10 2015 EN EXS40R EXSAOR Instruction Manual 115028 36 06 10 2015 EN EXS40R EXSAOR Instruction Manual door solutions WS da ai OOMBR
7. R Instruction Manual door solutions 24750 W 225020 Lg W 2 4 220015 2700 220015 3000 Lg W 15 06 10 2015 EN EXS40R EXSAOR Instruction Manual door solutions 06 10 2015 EN EXS40R EXSAOR Instruction Manual door solutions 06 10 2015 EN EXS40R EXSAOR Instruction Manual 06 10 2015 EN EXS40R OCO door solutions 06 10 2015 EXS40R 17 EXSAOR Instruction Manual door solutions 4 Aaa 7 ed 72 72 EERE 55 55 EE f 18 06 10 2015 EN EXS40R door solutions 115041 115020 06 10 2015 EXS40R 19 EXSAOR Instruction Manual BOEG 5 f 2 115025 20 06 10 2015 540 46025 46026 xxxx 46005 46006 06 10 2015 EN EXS40R 21 EXSAOR Instruction Manual door solutions TOP CURVE ALTERNATIVE 115041 115042 115043 46025 46005 xxxx 46026 46006 xxxx 46025 xxxx 46026 22 06 10 2015 EN EXS40R EXSAOR Instruction Manual door solutions MODIFICATION FOR TOP CURVE 6 1 6 3 6 8 06 10 2015 EN EXS40R 29 EXSAOR Instruction Manual hin 235016 24805 L 150 235214 L 500 24
8. and conditions Our general terms of delivery and payments apply to all our offers agreements or subsequent revisions A copy of our terms and conditions are available on request or may be downloaded from our website www doco international com Subject to technical changes without notice 06 10 2015 EN EXS40R EXSAOR Instruction Manual door solutions 4 Area of application This hardware set has been developed for installation in garages in the private sector Maximum width 3000 mm Maximum height 2500 mm Weight door leaf maximum 100 kg Maximum temperature range outside 20 C to 50 C Relative humidity 20 90 Lifetime 25 000 cycles Big differences in temperature between the inside and outside may cause deflection in the panel leaf bi metal effect Dark coloured panels are particularly susceptible to this problem and should be avoided Care should be taken during manual handling due to the risk of damage 5 Guidelines DOCO International had the Product Test of this door Initial Type Testing ITT carried out by the SP institute in Sweden known as Notified Body No 0402 M consultation with documents pertaining to this may be transferred to the company producing the door This is necessary to complete the Technical File NOTE CE approved only using the correct DOCO components 5 The installation company is responsible for ensuring
9. ational Central Europe S R O Haj 352 798 12 Kralice na Hane Czech Republic Phone 420 582360100 Fax 420 582360300 info doco international com A company of the SOMMER Group DOCO International Ltd Unit B3 Elvington Industrial Estate Elvington York YO41 4AR United Kingdom Phone 44 1904607869 Fax 44 1904607299 sales doco international co uk SOMMER Automazioni s r l DOCO Sales Office Via della Cooperazione 105 38123 Trento Fraz Mattarello Italy Phone 39 0461263863 Fax 39 0461269247 info it sommer eu For your Residential and Industrial door solutions www doco international com
10. e long enough for the electrical operator this is with reference to the operator drawbar see below In the event that the tracks are too short a longer horizontal track kit should be used 11 1 Operator settings Operator settings should be adjusted in accordance with the operator manufacturer s manual Please note that our hardware kits have been CE approved for use with operators specified in our report E ifa different operator is chosen the installer must then perform peak force analysis in accordance with EN 12445 and EN 12453 06 10 2015 EN EXS40R EXSAOR Instruction Manual 12 Disassembly Disassembly should be only carried out by a qualified residential door company installer The door should be disassembled in the reverse sequence to the assembly manual 12 1 Disposal All parts of this Residential Door System EXS40R can be easily disposed of Please consult your local authorities on this matter 13 Maintenance door solutions In accordance with EU standards Residential Door System EXS40R should be regularly maintained and checked from the first time of use based on the indicated service by the installer Maintenance must be recorded in writing Maintenance should be only carried out by a qualified residential door company installer Directly after installing 1 Lubricate the running part of the tracks advice PTFE spray 2 Lubricate bearings and roller shaft
11. mage 11 Check the seal of the top panel for wear or damage 12 Check the panels for wear or damage 0 Installer Installer Installer Installer By Installer Installer By User User User User User User User User By Installer Installer Installer Installer Installer Installer Installer Installer Installer Installer Installer Installer 06 10 2015 EN EXS40R Instruction Manual door solutions 14 Replacements of parts Only use Original DOCO spare parts Maintenance should only be performed by a qualified Residential door company installer After single spring break Replace all springs at once according installation manual After cable break Replace all cable sets at once according installation manual Supplier DOCO Internaional B V Nusterweg 96 6136 KV Sittard P O BOX 427 6130 AK Sittard The Netherlands Tel 31 0 464200666 Fax 31 0 464526894 www doco international com Notes 06 10 2015 EN EXS40R 43 door solutions DOCO International Nusterweg 96 6136 KV Sittard The Netherlands Phone 31 464200666 Fax 31 464526894 info doco international com DOCO International Southern Europe S L U Avenida Generalitat 55 Can Met Sidru 08530 La Garriga Barcelona Spain Phone 34 938612825 Fax 34 938716592 ventas doco international com DOCO Intern
12. ng label has been completed and attached Keep this manual in a safe place near the residential door Subject to technical changes without written notice 2 1 Safety requirements for assembly maintenance and first use This Residential Door System EXSAOR may only be mounted connected and put into operation by qualified personnel Make sure that the power is switched off and remains switched off while electrical work is being carried out Never bridge safety devices Adding or omitting parts can compromise the door operation and thus the safety of the Residential Door System EXSAOR This is therefore strongly discouraged Some parts may contain sharp edges use protective gloves All references in this manual to the door component handing are as viewed from the inside looking out unless otherwise specified Never use the Residential Door System EXSAOR if visual damage is observed particularly with respect to cables springs and safety devices When performing assembly maintenance always wear at least gloves and safety boots and safety goggles for all drilling cutting activities Make sure that you always have a stable environment in which to perform your work Secure the assembly maintenance site with safety ribbon to keep others at a distance Maintenance must only be performed by a qualified company and or qualified personnel Make sure there is enough light Only use appropriate tools 3 Terms
13. s advice PTFE spray 3 Lubricate pins of the hinges from intermediate and side hinges advice PTFE spray 4 Lubricate sealing rubbers advice special rubber grease or Vaseline After 3 months 1 Check balancing system Re tensioning springs relaxation springs 2 Complete visual inspection Every 6 months or every 750 door cycles Check Side seal Top seal and Bottom seal on damage or wear and tear Lubricate the running part of the tracks advice PTFE spray Lubricate bearings and roller shafts advice PTFE spray Lubricate pins of the hinges from intermediate and side hinges advice PTFE spray Lubricate sealing rubbers advice special rubber grease or Vaseline Clean the panels advice car shampoo and water do not use aggressive detergents Wax the panels advice car wax Remove dirt from the door and surroundings CONDOR Every 12 months every 1500 door cycles Check the cables and the end connections bottom brackets for wear or damage Check the balance of the door and adjust if needed check the manual operation Check the hinges on wear or damage Check the pulleys for wear or damage Check the rollers for wear and damage Check or test the fixations of the tension springs Check the closing forces of the main closing edge Check the suspension from the horizontal track to the ceiling Check the side seals for wear or damage 10 Check the bottom seal for wear or da
14. that the chosen E operator and panels comply with product standard EN13241 1 and that the necessary ITTr has been performed If a wicket door is to be installed the installation company is responsible for ensuring that the entire door complies with product standard EN13241 1 and that the necessary ITT has been performed 6 Fixing material building The necessary fittings to fix the Residential Door System EXSAOR to the building and or ceiling are not included The installation company is responsible for ensuring that the building structure is safe strong enough to accept the door and its fittings The installation company is also responsible for using the correct fixing materials on the right foundation stone concrete steel wood No specifications will therefore be included in the image section 06 10 2015 EN EXS40R door solutions EXSAOR Instruction Manual jofe go 7 System overview A A N T 2 Fa yc d i L 4 75 N 7 87 In LJ Tug All T H 500 mm H 175 mm PHM OFF CH Manually operated H 65 mm CH Electrically operated H 80 mm 72 7 gt GW FW 184 mm CH gt GW FW 104 mm gt FW W 80 mm GZ gt 52 gt 52 H Clear opening height PHM Free passing height manually operated SH System height
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