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Spec Sheet - The Reynolds Company

1. Installing the Adapter Chapter 2 Drive and Adapter Status Indicators 25 COMM P PowerFlex 525 Frame A shown I e OAR se PORT OH dq MOD io 2 NET BCH o s eng Item Status Indicator Status Description PORT Green Normal operation The adapter is properly connected and is communicating with the drive Flashing green The adapter is in the process of establishing a connection to the drive This status indicator will turn solid green or red e MOD Green Normal operation The adapter is operational and is transferring MO data Flashing green Normal operation The adapter is operational but is not transferring 1 0 data e NETA Green Normal operation The adapter is properly connected and communicating on the network Flashing green The adapter is properly connected but is not communicating with any devices on the network o NETB Off Not used for PROFIBUS network 1 Ifall status indicators are off the adapter is not receiving power If any other conditions occur see Troubleshooting on page 69 Configuring Verifying Key Drive Parameters The PowerFl
2. OIN DIP 23 45 6 7 B d e Node Address Byte Swap a switches 1 7 switch 8 D a imu Set the Endianness of the adapter with Byte Swap switch 8 The Byte Swap switch can be set to either OFF 0 Little Endian or ON 1 Big Endian data formats for the data exchanged on the network The data consists of the following items CTRL Logic Command Word four bytes REF Speed Reference two bytes e STAT Logic Status Word four bytes FEEDBACK Speed Feedback two bytes zero to eight Datalinks two bytes each e Acyclic messaging Depending on the setting of the Byte Swap switch 8 the two bytes for each of the above data items are swapped IMPORTANT Each node on the PROFIBUS network must have a unique address Set the node address before power is applied because the adapter detects the node address during initialization Power On Reset Unless using the Set Slave Address service in which the address change occurs without requiring a power cycle Set the Node Address by setting the Node Address switches 1 through 7 to their binary equivalent where 0 indicate switch positions OFF and ON respectively Node Address Switch Settings on page 15 lists node addresses and the corresponding Node Address switch settings required to set that respective address
3. b dr 5 Rockwell Automation Publication 520COM UM004A EN E November 2013 31 Chapter4 Configuring the PROFIBUS Master Configuring the MVI69 To begin launch the ProSoft Configuration Builder PCB software which has a window consisting of a treeview on the left and information and configuration PDPMV1 PROFIBUS DPV1 panes on the right When you first launch PCB software the treeview consists of Master folders for Default Project and Default Location with a Default Module in the Default Location folder The ProSoft Configuration Builder window below shows a new project qoippe am Wm Tm lam T Ens ss on dt bene ince Pane Sete Shee X Strat Start configuring the default module by adding the MVI69 PDPMV1 module to the project 1 Right click the Default Module in the treeview and choose Choose Module Type The Choose Module Type dialog box appears 2 From the Select Module Type pull down menu choose MVI69 PDPMVI Choose Type 32 Rockwell Automation Publication 520COM UM004A EN E November 2013 Configuring the PROFIBUS Master Chapter 4 3 For the selected MVIG9 PDPMVI module there is a default list of ports as shown in the example window below r 1 Checo Me Product Line Hee 000 44 156 aa 236006 wi tset tQ 7
4. 29 Updating the Adapter Firmware 4312 nd ee iter A ee art ERR 29 Chapter 4 Example Networks isch dua v mda lor dre UR a TR P RR RR eee 31 Configuring the MVI69 PDPMV1 PROFIBUS DPV1 Master 32 Installing 5 o uetus Eo e oA EE DERI RE RIA RSS 34 Configuring the Adapter as a Slaven cde fens sv tete es vate ea 36 Chapter 5 About I O Messaging cervo ai Ax eR E EYE se ERN EXE take 4l Understanding the I O Images covesean E Men 42 Using Logic Command Status te beset petes re t CHE PO 42 Rockwell Automation Publication 520COM UM004A EN E November 2013 3 Table of Contents Using Acyclic Messaging Using Multi Drive Mode Troubleshooting Specifications Adapter Parameters Logic Command Status Words PowerFlex 520 Series Drives Index Using Reference Feedbacle a iet bote cbe ve Let hs 42 Using Datalimks ii oed ee tay e iter ed 43 I O Communication 0 cc ccc cece cece he een 44 Chapter 6 About Acyclic Messaging 602 sese tr pereo ERE ECRIRE ETE 47 Acyclic Messaging for DP V1 Clase ic d eam deen 49 Acyclic Messaging Examples iocis Rl xe dea era pm haere 49 Chapter 7 Single Drive Mode vs Multi Drive Mode pp 55 System aerer orner ete ug iunio doo wen 57 Understanding the I O Image ssec Pe o x E Ve run 57 Configuring the RS 485 Network pp 58 Multi Drive Ladder Logic Program for Generic Profile
5. 12 Copy File Source Drive 0 Reference Dest Drive Output Image 1 Length 1 RET 13 Return from Subroutine End Rockwell Automation Publication 520COM UM004A EN E November 2013 63 Chapter 7 64 Using Multi Drive Mode Drive 1 Control Routine 10 11 12 13 End Drive 1 Control Subroutine elsewhere in the ladder program Drive Input Image 2 0 This section takes the data from the input area and moves it to specific tags Logic Status bits and Feedback for use Drive 1 Status Ready Drive Input Image 2 1 Drive 1 Status Active Drive Input Image 2 3 NZ Drive_1_Status_Forward y Drive_Input_Image 2 7 bs Drive 1 Status Faulted N Drive Input Image 2 8 X Drive 1 Status At Reference N Copy File Source Dest Length COP Drive Input Image 3 Drive 1 Feedback 1 image area for transmission to the master Drive 1 Command Stop Drive Output Image x This section takes the data from specific tags Logic Command bits and Reference and moves them to the output N JE IC Drive_1_Command_Start N Drive Output Image y N Drive 1 Command Clear Faults Drive Output Image lE Drive 1 Command Jog Drive Output Image 2 Y zi Drive 1 Command Forward Drive Output Image 5 lE Drive 1 Command Forward Drive Output Image 2 1 E fM Cop
6. Status Cause Corrective Actions Off The cause may be one of the following Securely connect the adapter to the drive The adapter is not powered Correctly connect the PROFIBUS cable to the PROFIBUS connector The adapter is not properly connected to the network Seta unique address with the adapter DIP switches or use the Set Slave Address service The adapter is not communicating with the PROFIBUS master Apply power to the drive Flashing red The network configuration is incorrect e Place the controller RUN mode Check the network configuration Steady red The adapter has experienced an internal network controller error Cycle power to the drive PROFIBUS ASIC self test failure e Reconfigure the PROFIBUS master Flashing green The adapter is operating normally but does not have a PROFIBUS connection in the Data Exchange state or the controller is in Clear mode Place the controller in RUN mode Configure the adapter for the program in the controller Steady green 70 The adapter is operating normally and has a connection established in the Data Exchange state No action required Rockwell Automation Publication 520COM UM004A EN E November 2013 Viewing Adapter Diagnostic Items Troubleshooting Chapter 8 If you encounter unexpected communications problems the adapter s diagnostic items may help you or Rockwell Automation personnel troubleshoot the
7. Not used for PROFIBUS Rockwell Automation Publication 520COM UM004A EN E November 2013 69 Chapter 8 PORT Status Indicator Troubleshooting This red green bicolor LED indicates the status of the adapter s connection to the drive as shown in the table below Status Cause Corrective Actions Off The adapter is not powered Securely connect the adapter to the drive Apply power to the drive Flashing red The adapter is not receiving communication from the drive or a Verify that cables are securely connected drive is missing in Multi drive mode Cycle power to the drive Flashing green The adapter is establishing communications with the drive No action required This status indicator will turn solid green or flashing red Steady green The adapter is properly connected and is communicating with the No action required drive Orange The cause may be one of the following Use Allen Bradley PowerFlex 523 525 4 405 for the daisy chained drives MOD Status Indicator e Daisy chained drives in Multi drive mode are not all Allen Bradley drives PowerFlex 523 525 4 40 The drive is in Multi drive mode using its embedded Ethernet port e Configure Host parameter C169 MultiDrv Sel This red green bicolor LED indicates the status of the adapter as shown in the table below Status Cause Corrective Actions Off The adapter is not powered or is not connected p
8. Dimensions Height 23 5 mm 0 93 in Length 138 3 mm 5 44 in Width 66 8 mm 2 63 in Weight 39g 1 38 02 Temperature Operating 10 50 C 14 149 F Storage 40 85 C 40 185 F Relative Humidity 5 95 noncondensing See the PowerFlex 520 Series Adjustable Frequency AC Drive User Manual publication 520 UM001 for regulatory compliance information Rockwell Automation Publication 520COM UM004A EN E November 2013 75 AppendixA Specifications Notes 76 Rockwell Automation Publication 520COM UM004A EN E November 2013 Device Parameters Adapter Parameters Appendix B Appendix B provides information about the adapter parameters Topic Page Device Parameters 77 The adapter parameters are displayed in a Numbered List view order Parameter No and Description Details 01 MultiDrv Sel Values 0 Disabled Displays the single drive or multi drive operating mode based 1 Network Opt on Host parameter C169 MultiDrv Sel setting 2 EtherNet IP Type Read Only 02 DLs From Net Act Minimum 0 Displays the number of network to drive Datalinks that the Maximum 4 drive is using based on the 1 0 connection opened by the Type Read Only controller 03 DLs To Net Act Minimum 0 Displays the number of drive to network Datalinks that the Maximum 4 controller is using based the 1 0 connection opened by the Type Read Only controller
9. 13 Host 0 Logon The adapter has established communications with host 0 14 Host 1 Logon The adapter has established communications with host 1 multi drive mode 15 Host 2 Logon The adapter has established communications with host 2 multi drive mode 16 Host 3 Logon The adapter has established communications with host 3 multi drive mode 17 Host 4 Logon The adapter has established communications with host 4 multi drive mode The adapter has lost communications with host 0 The adapter has lost communications with host 1 multi drive mode The adapter has lost communications with host 2 multi drive mode The adapter has lost communications with host 3 multi drive mode 18 Host 0 Timeout 19 Host 1 Timeout 20 Host 2 Timeout 21 Host 3 Timeout 22 Host 4 Timeout The adapter has lost communications with host 4 multi drive mode 23 Host 0 Brand Flt The brand of host 0 is different from the adapter 24 Host 1 Brand Flt The brand of host 1 is different from the adapter multi drive mode 25 Host 2 Brand Flt The brand of host 2 is different from the adapter multi drive mode 26 Host 3 Brand Flt The brand of host 3 is different from the adapter multi drive mode 27 Host 4 Brand Flt The brand of host 4 is different from the adapter multi drive mode 28 30 Reserved Network Events 31 Reserve
10. ERROR Type Read Only 10 Profibus Mode Values 0 Normal Displays the Profibus operation mode selected by the user using 1 PROFldrive the mode selection jumper This will either be Normal or Type Read Only PROFldrive Important PROFIdrive is not supported in this version It is reserved for future firmware update 11 Comm Fit Action Default 0 Fault Sets the action that the adapter and drive will take if the Values 0 Fault adapter detects that 1 0 communication has been disrupted 1 Stop This setting is effective only if 1 0 that controls the drive is 2 Zero Data transmitted through the adapter When communication is re established the drive will automatically receive commands 3 Hold Last over the network again 4 Send Fit Cfg Type Read Write Reset Required ATTENTION Risk of injury or equipment damage exists Device parameter 11 Comm Fit Action lets you determine the action ofthe adapter and connected drive if communications are disrupted By default this parameter faults the drive you can set this parameter so that the drive continues to run Precautions should be taken to ensure that the setting of this parameter does not create a risk of injury or equipment damage When commissioning the drive verify that your System responds correctly to various situations for example a disconnected drive 78 Rockwell Automation Publication 520COM UM004A EN E November 2013 Adapter Parameter
11. 80 Rockwell Automation Publication 520COM UM004A EN E November 2013 Appendix C Logic Command Word Logic Command Status Words PowerFlex 520 Series Drives Appendix C presents the definitions of the Logic Command and Logic Status words that are used for PowerFlex 520 series drives PowerFlex 523 drives support only Velocity bit definitions PowerFlex 525 drives can use Host parameter C122 Cmd Stat Select to select either Velocity or Position bit definitions Velocity Bit Definitions Comm Logic Command C122 0 Velocity Logic Bits 15 114 113 12 11 10 9 8 7 6 5 4 3 2 1 0 Command Description x Normal Stop 0 Not Normal Stop Normal Stop x Start 0 Not Start Start X Jog 117 0 Not Jog Jog x Gear Fault 0 Not Clear Fault Clear Fault x Unipolar Direction 00 No Command 01 Forward Command 0 Reverse Command 1 No Command x Keypad 0 Not Force Keypad Control Force Keypad Control X MOP Increment 0 Not MOP Increment Increment x x Accel Time 00 No Command 01 Use Accel Rate 1 P041 Accel Time 1 0 Use Accel Rate 2 A442 Accel Time 2 Hold Accel Rate Selected x x Decel Time 00 No Command 01 Use Decel Rate 1 P042 Decel Time 1 0 Use Decel Rate 2 A443 Decel Time 2 Hold Decel Rate Selected X Ref Select 1 000 No Command X Ref S
12. November 2013 23 Chapter 3 24 Configuring the Adapter Step 1 When power is applied the last user selected Basic Display Group parameter number is briefly displayed with flashing characters The display then defaults to that parameter s current value Example shows the value of b001 Output Freq with the drive stopped Press Escto display the Basic Display Group parameter number shown on power up The parameter number will flash Press Escto enter the parameter group list The parameter group letter will flash Press the Up Arrow or Down Arrow to scroll through the group list b P t C L d A f N M and Gx Press Enter or Sel to enter a group The right digit ofthe last viewed parameter in that group will flash Press the Up Arrow or Down Arrow to scroll through the parameter list Press Enter to view the value of the parameter Or Press Escto return to the parameter list Press Enter or Sel to enter Program Mode and edit the value The right digit will flash and the word Program on the LCD display will light up Press the Up Arrow or Down Arrow to change the parameter value If desired press Sel to move from digit to digit or bitto bit The digit or bit that you can change will flash Press Esc to cancel a change and exit Program Mode Or Press Enter to save a change and exit Program Mode The digit will stop flashing and the word Program on the LCD display will turn off Press
13. Verify that you have all required equipment See Required Equipment on page 9 Commissioning the Adapter To commission the adapter you must set the Endianness and a unique node address that is used by the network See the Glossary on page 85 for details about node addresses There are two methods for configuring the adapter s Endianness and node address e Using the onboard DIP Switches e Using adapter parameters Use adapter parameters when you want more flexibility in setting up the node address To set the node address using adapter parameters see Setting the Node Address on page 25 IMPORTANT Regardless of the method used to set the adapter s node address each node on the network must have a unique node address Electrostatic Discharge sensitive parts that can be damaged if you do not follow ESD control procedures Static control precautions are required when handling the adapter If you are unfamiliar with static control procedures see Guarding Against Electrostatic Damage publication 8000 4 5 2 ATTENTION Risk of equipment damage exists The adapter contains ESD Rockwell Automation Publication 520COM UM004A EN E November 2013 13 Chapter2 Installing the Adapter Setting the Endianness and Node Address Using the DIP Switches
14. 14 Rockwell Automation Publication 520C0M UM004A EN E November 2013 Connecting the Adapter to the Drive Installing the Adapter Chapter 2 Node Address Switch Settings Node Node Address Switch Node Node Address Switch Address 7 16 15 144 13 12 h Address 7 lo 5 44 2h 00 15 0 jo 0 1 1 1 01 jo 0 Jo 0 jo 71 16 0 0 02 0 0 0 17 0 jo 0 jo 71 03 0 0 0 Jo 0 1 18 0 JO 0 04 0 jo jo 19 1 0 nn 0 0 1 05 0 jo 1 71 20 0 0 JO 1 06 0 0 0 0 1 1 0 07 0 0 0 jo 11 1 1 120 1 1 1 1 0 08 0 0 jo 0 0 121 1 1 1 1 0 0 Y 09 0 jo 0 jo 71 123 1 1 1 1 0 1 0 10 jo 0 124 1 1 1 1 0 1 1 11 0 0 0 1 0 1 125 1 1 1 1 1 0 0 12 0 0 0 1 0 0 126 1 1 1 1 1 0 l 13 0 0 0 1 0 1 127 1 1 1 1 1 1 1 14 0 jo 0 1 1 0 Description of Node Address Switches Node Address Value Description 00 or 127 If the Node Address switches are set to 00 the default setting or 127 the adapter uses Device parameter 05 Net Addr Cfg to set the Node Address See Setting the Node Address on page 25 01 126 Node Address used by the adapter The switch settings can be verified by viewing the Device parameter 06 Net Addr Act a read only parameter with any of the following drive configuration tools e PowerFlex 520 series drive bu
15. 2 Set Defaults When you enter 2 Set Defaults the adapter will set all of its parameters to their factory default values IMPORTANT When performing a Set Defaults action the drive may detect a conflict and then not allow this function to occur If this happens first resolve the conflict and then repeat a Set Defaults action Common reasons for a conflict include the drive running or a controller in Run mode After performing a Set Defaults action you must enter 1 Reset Module or power cycle the drive so that the new values take effect Thereafter this parameter will be restored to a value of 0 Ready The following Device parameters provide information about the status of the adapter You can view these parameters at any time using the PowerFlex 22 HIM A3 or 22 HIM C2S HIM or Connected Components Workbench PROFIBUS DP Adapter Status Parameters Name Description 02 DLs From Net Act Displays the number of network to drive Datalinks that the drive is using based on the 1 0 connection opened by the controller 03 DLs To Net Act Displays the number of drive to network Datalinks that the controller is using based on the 1 0 connection opened by the controller 04 Net Addr Src Displays the source from which the adapter s node address is taken This will be either the Node Address switches see Setting the Endianness and Node Address Using the DIP Switches on 14 or the value of Device parameter
16. HE Telemecanique 5 C3 Allen Bradley 29 COMM P B DrvO Bytes Div 1148 yes B CuvStaitfiet Pb Drv0 24Byte A ChvStaitRel F Divi 34B tes amp Cuvsiatt iei Fb Div0 44Bytesl 8 Datalink 1 122 ek 205 B 3 22tuter Datalink 4 2bytes ool eneral z 8 e The list in the window above shows the possible input output configuration values for a 25 COMM P Slave The Datalinks 1 4 allow the assignment of configured drive parameters to be included in the PROFIBUS DP I O data frames that are transferred between the CompactLogix controller and the PowerFlex 520 series drive 3 Click on the 25 COMM P in the Bus Configuration window 36 Rockwell Automation Publication 520COM UM004A EN E November 2013 Configuring the PROFIBUS Master Chapter 4 Dragthe input and output parameters to the Slot Location Grid Subscriber List below the Bus Configuration window This view displays the slot number configuration data and starting input and output addresses that will be assigned in the controller memory for the MVI69 PDPMV1 Master The Master uses this information to identify and communicate with individual slaves on the network Slave 3 25 COMM P Device path PROFIBUS DP Drives Allen Bradlep 25 COMM P Slot CFG data Order nurnber designation Input address Output address 0 1 0x83 0x83 0407 Cirl Stat amp Ref Fb 0 4B
17. Inc does not assume responsibility or liability to include intellectual property liability for actual use of the examples shown in this publication ATTENTION Risk of equipment damage exists If Acyclic Messages are programmed to write parameter data to Non Volatile Storage NVS frequently the NVS will quickly exceed its life cycle and cause the drive to malfunction Do not create a program that frequently uses Acyclic Messages to write parameter data to NVS Datalinks do not write to NVS and should be used for frequently changed parameters ATTENTION Risk of injury or equipment damage exists The examples in this ATTENTION If you need to make frequent parameter changes using Acyclic Messages set Host parameter C121 Comm Write Mode to 1 RAM only See Using the I O on page 41 for information about the I O Image using Logic Command Status Reference Feedback and Datalinks Acylic messaging is used to transfer data that does not require continuous updates Acylic messaging DPV 1 messaging in the case of the 25 COMM P adapter is also used to configure and monitor drive s parameters on a PROFIBUS network Host drive parameters as well as Device adapter parameters can be accessed using acyclic messaging for a PowerFlex 520 series drive For a full list of Host drive parameters see the PowerFlex 520 Series Adjustable Frequency AC Drive User Manual publication 520 UM001 and for a list of Device adapter parameters
18. master drive f PowsrHay ER PowerFlex PowerFlex PowerFlex Powerklex ARARARARAR U 0006 eeeee 969699 U Ale wn belo n Pele fl RS 485 cable PROFIBUS T AK U0 RJ45 TB2P T AK U0 RJ45 TB2P connector with AK U0 RJ45 TB2P connector with terminating resistor 120 Q terminating resistor 120 Q Benefits of Multi drive mode include Lower hardware costs No need to purchase additional communication adapters for daisy chained drives e Reduces the network node count For example in Single drive mode 30 drives would consume 30 nodes In Multi drive mode 30 drives can be connected in 6 nodes Controller can control monitor and read write parameters for all five drives The trade offs of Multi drive mode include If the PowerFlex 520 series drive with 25 COMM P adapter is powered down then communications with the daisy chained drives is disrupted and the drives will take the appropriate communications loss action set in each drive e Communications throughput to the daisy chained drives will be slower than if each drive was a separate node on PROFIBUS Single drive mode This is because the 25 COMM P adapter must take the PROFIBUS data for the other drives and sequentially send the respective data to each drive over RS 485 The approximate additional throughput time for Logic Command Reference to be transmitted and received by each drive is Drive Additional Throughput Ti
19. see Adapter Parameters on page 77 To use acyclic messaging read and write services you need the values of the slot and index to which a parameter is associated Value ranges for slot and index are shown in PROFIBUS Slot and Index for Drive and Adapter Parameters on page 48 Rockwell Automation Publication 520COM UM004A EN E November 2013 47 Chapter 6 48 Using Acyclic Messaging PROFIBUS Slot and Index for Drive and Adapter Parameters PROFIBUS Slot PROFIBUS Index Single Drive Multi Drive 0x00 0x00 0xFF Not applicable Profibus Not applicable Profibus 0x01 0x04 0x00 0xFF 0 Drive 0 0 Drive 0 0x05 0x08 0 00 Not applicable 1 Drive 1 0x09 0x0C 0x00 0xFF Not applicable 2 Drive 2 0 00 0 10 0 00 Not applicable 3 Drive3 0x11 0x14 0x00 0xFF Not applicable 4 Drive 4 0x15 0x18 0 00 6 Adapter 5 Adapter 0x19 0x00 0xFF 5 DSI Device Not applicable gt 0 0x00 0xFF Reserved Reserved For accessing any parameter within a drive a general mechanism is used to map the parameter with a PROFIBUS slot and index number Every drive device port has a base slot number which supports 256 indices in a slot These slot and index combinations are mapped to various drive and adapter parameters through the 25 COMM P adapter These are the general formulas used to determine the slot and index numbers for a specific
20. 05 Net Addr Cfg 06 Net Addr Act Displays the actual network node address used by the adapter which can be one of the following The address set with the Node Address switches see Setting the Endianness and Node Address Using the DIP Switches on page 14 The Set Slave Address service sets the value of the new address into the Device parameter 05 Net Addr Cfg It is saved in Non volatile memory but takes effect immediately Anold address from the switches or parameter If either has been changed but the adapter has not been reset the new address will not be in effect The adapter firmware can be updated over the network or through DSI using a tool such as the 1203 USB serial converter When updating firmware over the network or DSI you can use the Allen Bradley ControlFLASH software tool Rockwell Automation Publication 520COM UM004A EN E November 2013 29 Chapter3 Configuring the Adapter To obtain a firmware update for this adapter go to http www ab com support abdrives webupdate This site contains all firmware update files and associated Release Notes that describe the following items Firmware update enhancements and anomalies e Howto determine the existing firmware revision e How to update the firmware using ControlFLASH 30 Rockwell Automation Publication 520COM UM004A EN E November 2013 Example Network Chapter 4 Configuring the PROFIBUS Master PROFIBUS mast
21. 3 Word7 Feedback I Word8 Logic Status Drive 4 pri E PowerFlex Drive 4 Word9 Feedback EN Message Message Handler Buffer Note If a daisy chained drive is disconnected from the RS 485 DSI network or powered down the Logic Status and Feedback words for the affected drive will be set to 0 The following parameters must be set in the daisy chained PowerFlex 4M drives and not in the master drive Parameter Value P106 Start Source 5 Comm Port P108 Speed Reference 5 Comm Port 302 Comm Data Rate 4 192K C303 Comm Node Addr 1 247 must be unique C306 Comm Format 0 RTU 8 N 1 Note The RS 485 Multi drive network is fixed at 19 2K baud rate 8 data bits no parity and 1 stop bit Rockwell Automation Publication 520COM UM004A EN E November 2013 IMPORTANT Using Multi Drive Mode Chapter 7 Parameters Comm Loss Action and Comm Loss Time in the daisy chained drives are still used in Multi drive mode If the RS 485 cable is disconnected or broken the disconnected drive s will take the corresponding Comm Loss Action s On the PROFIBUS side Device parameters 11 Comm Flt Action and 12 Idle Fit Action determine the action taken for ALL of the drives on the Multi drive node The following Multi drive parameters must be set in the master PowerFlex 525 drive Parameter Value P046 Start Source 1 4 Network Opt P047 S
22. 41 SINT MVI69PDPMV1 Mailbox Class 1AcyclicWrite Out Data 1 SINT 300 MVI6SPDPMV1 Mailbox Class 1AcyclicWrite Out Data 0 16 d0 SINT MVIGSPDPMV1 Mailbox Class 1AcyclicWrite Out Data 1 16 07 SINT MVIGSPDPMV1 Mailbox Class Acyclic Write Out Data 2 16 00 SINT MVIGSPDPMV1 Mailbox Class 1AcyclicWrite Out Data 3 16 00 SINT MVI6SPDPMV1 Mailbox Class 1Acyclic Write Out Data 4 16800 SINT 5 MVI69PDPMV1 Mailbox Ciass TAcyclic Write Out Data 5 16800 SINT MVI69PDPMV1 Mailbox Class 1Acyclic Write Out Datal6 16400 SINT MVI69PDPMV1 Mailbox Class 1Acyciic Write Out Data 7 16800 SINT MVI69PDPMV1 Mailbox Class 1AcyciicWrite Out Data 8 16600 SINT MVI6SPDPMV1 Mailbox Class 1AcyclicWrite Out Data 9 16 00 SINT To manually trigger the message to be sent enter a value of I into the MVI69PDPMV1 MailboxCommand Class1 AcyclicWrite tag The message response status indicates success when the data in the MVI69PDPMV1 Mailbox Class 1 AcyclicWrite In ErrorDecode tag is a value of 0x00 Note that any non zero value indicates an error has occurred Class 1 Acyclic Write response data can be viewed as shown in Class 1 Acyclic Write Response Data for Host Parameter 41 Accel Time 1 on page 54 Rockwell Automation Publication 520COM UM004A EN E November 2013 53 Chapter6 Using Acyclic Messaging Class 1 Acydic Write Response Data for Host Parameter 41 Accel Time 1 Response Data f
23. 656 ft 45 45 1000 m 3 280 ft 3M 100 m 328 ft 93 75K 1000 m 3 280 ft 6M 100 m 328 ft 187 5 1000 m 3 280 ft 12M 100 m 328 ft A Datalink is a type of pointer used by PowerFlex 520 series drives to transfer data to and from the controller Datalinks allow specified parameter value s to be accessed or changed When enabled each 16 bit Datalink in a PowerFlex 520 series drive consumes 2 bytes in the input image table and or 2 bytes in the output image table of the controller A fault action determines how the adapter and connected drive act when a communications fault for example a cable is disconnected occurs or when the controller is switched out of run mode The former uses a communications fault action and the latter uses an idle fault action When communications are disrupted for example a cable is disconnected the adapter and its PowerFlex 520 series drive can respond with a user defined fault configuration The user sets the data that is sent to the drive using specific fault configuration parameters in the adapter When a fault action parameter is set to use the fault configuration data and a fault occurs the data from these parameters is sent as the Logic Command Reference and or Datalink s A device database text file used by the network configuration tool to identify a PROFIBUS module and its capabilities The file is normally registered in the PROFIBUS configuration tool for a device and is suppli
24. If any of the daisy chained drives Drive 1 to Drive 4 are powered down the respective Input Image Logic Status and Feedback will be set to zero Status information will not indicate there is a fault at the node and the I O connection will not be dropped Rockwell Automation Publication 520COM UM004A EN E November 2013 Understanding the Status Indicators Troubleshooting Chapter 8 This chapter provides information for diagnosing and troubleshooting potential problems with the adapter and network Topic Page Understanding the Status Indicators 69 PORT Status Indicator 70 MOD Status Indicator 70 NET A Status Indicator 70 Viewing Adapter Diagnostic Items 71 Viewing and Clearing Events 71 The adapter has four status indicators They can be viewed on the adapter or through the drive cover Status Indicators 25 COMM P PowerFlex 525 Frame A shown I SS L5 GD andey F bini lE CALO 0 o e A n A e 4 PowrerFlex g Item Status Indicator Description Page o PORT DSI Connection Status 70 e MOD Adapter Status 70 NET A Network Connection Status 70 4
25. States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 520COM UM004A EN E November 2013 Copyright 2013 Rockwell Automation Inc All rights reserved
26. Value Parameter Drive 1 Drive 2 Drive 3 Drive4 C303 Comm Node Addr 1 2 3 4 C304 Comm Loss Action 0 0 0 0 C305 Comm Loss Time 5 05 5 05 5 05 5 05 C306 Comm Format 0 0 0 0 The following common Tags are used Tag Name Type Description MVI69PDPMV1 Input INT 62 Created by ProSoft MVIGOPDPMVI Output INT 61 AOP Accel_Time_1 INT Drive Input Image INT 10 Input Image Table Drive Output Image INT 10 Output Image Table The following Tags are used for Drive 0 Tag Name Type Description Drive 0 Command Stop BOOL Logic Command bit 0 STOP Drive 0 Command Start BOOL Logic Command bit 1 START Drive 0 Command Jog B00L Logic Command bit 2 J0G Drive 0 Command Clear Faults BOOL Logic Command bit 3 CLEAR FAULTS Drive 0 Command Forward BOOL Logic Command bit 4 FORWARD Drive 0 Reference INT Speed Reference Drive 0 Status Ready BOOL Logic Status bit 0 READY Drive 0 Status Active BOOL Logic Status bit 1 ACTIVE Drive 0 Status Forward BOOL Logic Status bit 2 FORWARD Drive 0 Status Faulted B00L Logic Status bit 7 FAULT Drive 0 Status At Reference BOOL Logic Status bit 8 AT SPEED Drive 0 Feedback INT Speed Feedback The same type of Tags are also used for Drive 1 through Drive 4 Main Routine The Main Routine reads the network Input Image from the master calls the various drive control subroutines and writes the network Output Image to the master See Main Routine on page 62 Rockwell Automation Publication 520COM
27. parameter Slot Number Base Slot Number Quotient of parameter number 256 Index Number Remainder of parameter number 256 Due to PROFIBUS standard requirements of various identification and maintenance functions there is an exception to the rule for assigning Host drive parameters When accessing Host parameters the slot number will start at 0x01 This is the formula used to determine the slot number for a Host parameter Slot Number Base Slot Number Quotient of parameter number 256 1 The following examples illustrates the use of these formulas Example 1 To access Host parameter 41 Accel Time 1 see PROFIBUS Slot and Index for Drive and Adapter Parameters on page 48 to find the slot number associated with Drive 0 which can be used to access the first 256 parameters To access parameters 257 512 the slot number will increment by 1 and so on For Drive 0 the base slot number is 0x00 1 per the exception Therefore the slot number can be calculated using the general formula Slot Number 0x00 Quotient of 41 256 1 for Drive Host Parameters 0x01 The index number will be the remainder of the Host parameter number divided by 256 as shown using this formula Index Number Remainder of 41 256 41 Example 2 To access Device parameter 5 Net Addr Cfg in the adapter see PROFIBUS Slot and Index for Drive and Adapter Parameters on page 48 For Device parameters the base slot number is 0
28. that are to be included in the network I O connection 2 Reset the adapter by power cycling the drive After the above steps are complete the adapter is ready to receive input data from the master controller Next configure the controller to recognize and transmit I O to the adapter See Configuring the PROFIBUS Master on page 31 By default when communications are disrupted the network cable is disconnected and or the controller is idle in program mode or faulted the drive responds by faulting if it is using I O from the network You can configure a different response to these events e Disrupted I O communication by using Device parameter 11 Comm Flt Action An idle controller by using Device parameter 12 Idle Flt Action 11 Comm Fit Action and 12 Idle Flt Action respectively let you determine the action of the adapter and drive if communications are disrupted or the controller is idle By default these parameters fault the drive You may configure these parameters so that the drive continues to run however precautions should be taken to ensure that the settings of these parameters do not create a risk of injury or equipment damage When commissioning the drive verify that your system responds correctly to various situations a disconnected network cable or a controller in idle state ATTENTION Risk of injury or equipment damage exists Device parameters Rockwell Automation Publication 520COM UM004A
29. the Adapter This chapter provides instructions and information for setting the parameters to configure the adapter Topic Page Configuration Tools 23 Using the Drive Keypad Interface to Access Parameters 23 Using the PowerFlex 4 Class HIM to Access Parameters 25 Setting the Node Address 25 Using Master Slave Hierarchy Optional 26 Setting a Fault Action 27 Resetting the Adapter 28 Restoring Adapter Parameters to Factory Defaults 29 Viewing the Adapter Status Using Parameters 29 Updating the Adapter Firmware 29 For a list of parameters see Adapter Parameters on page 77 For definitions of terms in this chapter see the Glossary on page 85 The adapter parameters can be configured using the drive keypad interface see page 23 or a PowerFlex 4 class HIM Human Interface Module see page 25 Connected Components Workbench version 3 or greater can also be used to access the adapter parameters The following is an example of basic integral keypad and display functions This example provides basic navigation instructions and illustrates how to program a parameter IMPORTANT adapter Device parameters can be accessed on the drive keypad via the N Network group Note that the parameters in the N group will appear offset from the Device parameter numbers referenced in this manual by 1000 decimal on the LCD display Rockwell Automation Publication 520COM UM004A EN E
30. to the MVI69 PDPMV1 Master 1 In the Online menu select Download Configuration 094 3 ProSolt Confsguration Builder for PROFIBUS MVIG9 PDPMVI Bus Configurabon 1 Option Tools Windows Download configuration NProsollNGSD Monitor Modify M PROFIBUS DP TORUM BHE v9 Ge Set slave address p pr A Online properties amp CM 5 Allen Bradley EGA 25 COMM P CulStattiel Tb Drv0 Bytes B Cuvstalt ist Fb Div 1HB tes B Onv 214Dyte1 A Divi 4B ytes B DivO 4B tes Daaih 1 2butes B 2122 B 3120 4 bytes Rockwell Automation Publication 520COM UM004A EN E November 2013 39 Chapter 4 40 Configuring the PROFIBUS Master 2 From the Select Connection Type pull down menu choose 1769 L3xE rserrtund tirs urs KC fa meds STEP 1 Select Coemumcatbon Path Sas Connects Type mue fret tia CiRconmect t 192 158 1 1002 1 5 22 1 fn e STEP 21 Transfer Flat DOWMLOAD Test Concection Came The default path appears in the text box 3 Click DOWNLOAD to start downloading the project to the MVI69 PDPMV1 Master 4 After the configuration is transferred it will automatically start rebooting the MVI69 PDPMV1 Master Devel Fs em PC te minh Fe STEP 1 Seed Conermurcaton Peth
31. your application Chapter 3 Set adapter parameters for the following functions as required by your application Configuring the Adapter Node address 1 0 configuration Master Slave hierarchy Fault actions 8 Configure the PROFIBUS Master to communicate with the adapter Chapter 4 Use controller configuration tools such as Prosoft Configuration Builder software for Configuring the PROFIBUS and RSLogix 5000 or Logix Designer software to configure the master on the PROFIBUS Master PROFIBUS network to recognize the adapter and drive 9 Configure the 1 0 Chapter 5 Using the 1 0 Use a controller configuration tool such as RSLogix 5000 or Logix Designer software that enables you to control the adapter and connected drive using 1 0 Rockwell Automation Publication 520COM UM004A EN E November 2013 11 Chapter1 Getting Started Notes 12 Rockwell Automation Publication 520COM UM004A EN E November 2013 Chapter 2 Installing the Adapter This chapter provides instructions for installing the adapter in a PowerFlex 520 series drive Topic Page Preparing for an Installation 13 Commissioning the Adapter 13 Connecting the Adapter to the Drive 6 Connecting the Adapter to the Network 18 Network Termination 20 Applying Power 20 Preparing for an Installation Before installing the adapter do the following e Read the PROFIBUS Installation Guideline for details on PROFIBUS networks
32. 04 Net Addr Src Values 0 Switches Displays the source from which the adapter s node address is 1 Parameters taken This will be either the Node Address switches see Type Read Only Setting the Endianness and Node Address Using the DIP Switches on page 14 or the value of Device parameter 05 Net Addr Cfg 05 Net Addr Cfg Default 126 Sets the network node address for the adapter when Device Minimum 1 parameter 06 Net Addr Src is set to 1 Parameters Maximum 126 Type Read Write Reset Required Yes 06 Net Addr Act Minimum 1 Displays the actual network node address used by the adapter Maximum 126 Type Read Only 07 Net Data Format Values 0 Ltl Endian Displays the byte alignment for the network data as selected 1 Big Endian with the Byte Swap switch 8 see Node Address Switch Settings Type Read Only on page 15 Rockwell Automation Publication 520C0M UM004A EN E November 2013 77 AppendixB Adapter Parameters Parameter No and Description Details 08 Net Rate Actual Values 0 9 6 Kbps Displays the actual speed bps for the adapter s Profibus 1 19 2 Kbps network port 2 45 45 Kbps 3 93 75 Kbps 4 187 5 Kbps 5 500 Kbps 6 1 5 Mbps 7 3 0 Mbps 8 6 0 Mbps 9 12 0 Mbps 10 Offline Type Read Only 09 Profibus DP State Values 0 WAIT Displays the current state of Profibus DP communications with 12WAIT the master 2 DATA EX 3
33. 1 adapter installed in a PowerFlex 520 series drive control module back cover Two interface connectors one for connecting the adapter to PowerFlex 523 drives one for connecting the adapter to PowerFlex 525 drives One Installation Instructions leaflet publication 920COM IN001 User Supplied Equipment The Device and Host parameters can be configured using the PowerFlex 520 series drive built in keypad see Using the Drive Keypad Interface to Access Parameters on page 23 In addition you must supply A small screwdriver C PROFIBUS cable only use cable that conforms to PROFIBUS cable standards Belden 3079A PROFIBUS cable or equivalent is recommended CJ One 9 pin male D Sub PROFIBUS connector PROFIBUS connectors are available from a variety of sources and in various sizes As such there may be mechanical limitations that prohibit the use of some connectors Phoenix SUBCON PLUS PROFIB AX SC Part 2744380 Siemens 6GK1500 0FCO0 or Brad BMSG60PP4Mxxx are recommended for use with PowerFlex 520 series drives C1 Configuration tool such as the following PowerFlex 22 HIM A3 or 22 HIM C2S HIM Connected Components Workbench version 3 or greater Connected Components Workbench is the recommended stand alone software tool for use with PowerFlex drives You can obtain a free copy by downloading it or requesting a DVD Both options are available at http ab rockwellautomation com Progra
34. 2 SINT MVIGSPDPMVT Input 3 SINT MVIG9PDPMV1Input 4 SINT MVIG9PDPMV1 Input 5 SINT MVI69PDPMV1 Input 6 SINT MVIG9PDPMV1 Input 7 SINT MVI69PDPMV1 1 8 SINT MVIG9PDPMV1 Input 3 SINT MVIGSPDPMVI1 Input 10 SINT MVIGSPDPMVI1 Input 11 SINT MVIG9PDPMV1 1 12 SINT MVIGSPDPMVT Input 13 SINT MVIG9PDPMV1 Input 14 SINT MVI69PDPMV1 Input 15 SINT MVIGSPDPMVI1 Input 16 SINT MVIG9PDPMV1 Input 17 SINT MVISSPDPMV1 Input 18 SINT MVIG9PDPMV1 Input 19 SINT MVIG9PDPMV1 Input 20 SINT MVI69PDPMV1 Input 21 SINT MVIGSPDPMV1 Input 22 SINT MVI69PDPMV1nput 23 SINT MVIS9PDPMV1 Input 24 SINT MVIG9PDPMV1 Input 25 SINT MVIG9PDPMV1 Input 26 SINT MVIGSPDPMV1 Input 27 SINT Rockwell Automation Publication 520COM UM004A EN E November 2013 Usingthel O Chapter 5 Output Mapping the MVI69 PDPMV1 Name Data Type Descriptio Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module defin
35. 2013 Quick Start Getting Started Chapter 1 This section is provided to help experienced users quickly start using the adapter If you are unsure how to complete a step refer to the referenced chapter Step Action See 1 Review the safety precautions for the adapter Throughout this manual 2 Verify thatthe PowerFlex drive is properly installed PowerFlex 520 Series Adjustable Frequency AC Drive User Manual publication 520 UM001 3 Commission the adapter PowerFlex 520 Series Set a unique node address using the switches on the adapter If desired you can Communication Adapters disable the switches and use parameter settings instead Installation Instructions publication 4 nstallthe adapter 520COM INOO1 and Verify that the PowerFlex drive is not powered Then connect the adapter to the drive Chapter 2 using the appropriate interface connector included with adapter Installing the Adapter 5 Connectthe adapter to the PROFIBUS network Verify that the PROFIBUS network is not powered Then connect the adapter to the network using a PROFIBUS cable 6 Apply power to the drive and to the network The adapter receives power from the drive a Verify that the adapter is installed correctly and then apply power to the drive The status indicators should be green If they flash red there is a problem See Troubleshooting on page 69 b Configure and verify key drive parameters 7 Configure the adapter for
36. 60 CompactLogix Controller Example i odere 61 Multi Drive Mode Acyclic Messaging lesse 67 Additional Information esee 68 Chapter 8 Understanding the Status Indicators pp 69 PORT Status Indicator sees en 70 MOD Status Indicator lees ee 70 A Status Indicator 9 70 Viewing Adapter Diagnostic Items cue ei rusa vetera e 71 Viewing and Clearing Evetitss csse etr cera FECRR PE RAE 71 Appendix A Communications soon o gu Ee e e ons NO Urea e P drap E 75 Electrical zs oa ENS dett 75 Mechanical eco aa hate tcd es 75 Environimentaloi Meine dodge EE Ei IE 75 Regulatory Compliance cecus ia ais d a ee d ear d elle 75 Appendix B Device Parameters i wits uu eve ER beter eke es Dei SES Appendix Logic Command Pc eR etes 81 Logic Status Word etd hibn x ute spntebated tatale uq acu oet bras 82 Glossary Rockwell Automation Publication 520COM UM004A EN E November 2013 Recommended Documentation Manual Conventions Overview For information on Recommended Documentation Preface See page Manual Conventions All the recommended documentation listed in this section is available online at http www rockwellautomation com literature The following publications provide additional information For PROFIBUS See PROFIBUS Standard PROFIBUS Installation Guideline
37. Active Com Controlled by Active Com X Operation Command 0 Not Controlled by Active Com Controlled by Active Com X Parameters 0 Not Locked Locked x Digital Input 1 Status x Digital Input 2 Status x Digital Input 3 Status x Digital Input 4 Status Rockwell Automation Publication 520COM UM004A EN E November 2013 Logic Command Status Words PowerFlex 520 Series Drives Appendix Position Bit Definitions Comm Logic Status C122 1 Position Logic Bits 15 14 13 12 11 10 9 8 7 4 3 2 1 0 Command Description x Run Ready 0 Not Ready to Run Ready to Run X Active 0 Not Active Active Running X Command Direction 0 Reverse Forward x Actual Direction 0 Rotating Reverse Rotating Forward x Accel 0 Not Accelerating Accelerating Decel 0 Not Decelerating Decelerating Travel Position 0 Reverse Travel Position Forward Travel Position X Fault 0 Not Faulted Faulted x At Speed 0 Not at Reference At Reference X At Position 0 Not at Position At Position x Drive Home 0 Not at Home At Home X Commanded Home 0 Not Drive Homed Drive Homed x Sync Hold 0 Not Sync Hold Sync Hold X Sync Ramp 0 Not Sync Ramp Ramp Sync X Traverse 0 Traverse Off Traverse On X Traverse Decel 0 Not Traverse Decel Traverse Decel Rockwell Automation Publication 520C
38. Description 13 Flt Cfg Logic A 16 bit integer value sent to the drive for Logic Command 14 Fit Cfg Ref A 16 bit integer value sent to the drive for Reference 15 Flt Cfg DL 1 through A 16 bit integer value sent to the drive for a Datalink 18 Flt Cfg DL 4 Changes to these parameters take effect immediately A reset is not required Changes to switch settings on some adapter parameters require that you reset the adapter before the new settings take effect You can reset the adapter by cycling power to the drive or by using Device parameter 19 Reset Module transmitting control 1 0 to the drive the drive may fault when you reset the ATTENTION Risk of injury or equipment damage exists If the adapter is adapter Determine how your drive will respond before resetting the adapter Set Device parameter 19 Reset Module to 1 Reset Module Value Description 0 Ready Default 1 Reset Module 2 Set Defaults Rockwell Automation Publication 520COM UM004A EN E November 2013 Restoring Adapter Parameters to Factory Defaults Viewing the Adapter Status Using Parameters Updating the Adapter Firmware Configuring the Adapter Chapter 3 When you enter 1 Reset Module the adapter will be immediately reset An alternate method to reset the adapter is by power cycling the drive Set Device parameter 19 Reset Module to 2 Set Defaults Value Description 0 Ready Default 1 Reset Module
39. EN E November 2013 27 Chapter3 Configuring the Adapter Resetting the Adapter 28 Changing the Fault Action Set the values of Device parameters 11 Comm Flt Action and 12 Idle Flt Action to the desired responses Value Action Description 0 Fault The drive is faulted and stopped Datalink data is no longer sent to the drive Default 1 Stop The drive is stopped as per Host parameter P045 Stop Mode setting Datalink data sent to the drive remains unchanged 2 Zero Data The drive is sent 0 values for all Reference and Datalink data This does not command a stop 3 Hold Last The drive continues in its present state 4 Send Flt Cfg The drive is sent the Reference and Datalink data that you set in the fault configuration parameters Device parameters 13 Flt Cfg Logic 14 Flt Cfg Ref and 15 Flt Cfg DL 1 through 18 Flt Cfg DL 4 Changes to these parameters take effect immediately A reset is not required If communication is disrupted and then re established again the drive will automatically receive commands over the network again Setting the Fault Configuration Parameters When setting Device parameters 11 Comm Flt Action and 12 Idle Flt Action to 4 Send Flt Cfg the values in the following parameters are sent to the drive after a communications fault and or idle fault for drive control occurs You must set these parameters to values required by your application Device Parameter
40. Esc to return to the parameter list Continue to press Esc to back out of the programming menu If pressing Esc does not change the display then b001 Output Freq is displayed Press Enter or Sel to enter the group list again 9 90 or d KE Esc P Rockwell Automation Publication 520COM UM004A EN E November 2013 Example Display w ririri LILI LToz siz F 1 1 1 101 Hu NI E 1 1 1 1 LI d wA d JN siz JAN FT 17 WW tL I M OUTILS r1 LJ Siz P r1 PROGRAMA XN 14 PRORA TE FWD 71 x 4 RSQRAM r1 LJ or T LU 212 M ITI T IN LI Configuring the Adapter Chapter 3 i E The PowerFlex 4 class HIM can be used to access parameters in the adapter see Using the PowerFlex 4 Class Pieri P diens asic steps shown below It is recommended that you read through the steps for HIM to Access Parameters your HIM before performing the sequence For additional HIM information refer to the HIM Quick Reference card publication 22HIM QRO01 Step Key s Example Display 1 Power up the drive Then connect the HIM to the DSI port of the drive The Parameters tab for the drive will be displayed Parameters Groups Linear List Changed Params DIAG 100108 DSEL MEM SEL 2 Sel until the DSEL tab is s
41. IBUS DPV1 Master configuring 32 definition 87 network cable 19 termination 20 wiring diagram 19 Rockwell Automation Publication 520COM UM004A EN E November 2013 91 Index 92 node address definition 87 setting with a parameter 25 setting with switches 14 NVS Non Volatile Storage definition 87 in drive 43 P parameters accessing with drive keypad 23 accessing with HIM 25 convention used in manual 6 list of 77 restoring to factory default values 29 PROFIBUS cable 19 connector 7 18 data rate 75 network definition 88 network example for single drive multi drive mode 55 56 specification 88 ProSoft Configuration Builder PCB software 88 Q quick start 11 Reference Feedback definition 88 1 0 image 42 using 42 regulatory compliance 75 RSLogix 5000 definition 88 S safety precautions 10 specifications adapter 75 PROFIBUS 88 status indicators definition 88 locating 21 69 troubleshooting 70 stop action 88 Studio 5000 environment 88 switches locating 14 setting the node address 14 U update adapter firmware 29 definition 89 Z zero data definition 89 setting the fault action 28 Rockwell Automation Publication 520COM UM004A EN E November 2013 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com suppor
42. Interface module for CompactLogix Configuring a Master Slave Hierarchy The controller I O image can have anywhere from zero to eight four In and four Out additional 16 bit parameters called Datalinks They are configured using Host parameters C161 Opt Data In 1 through C164 Opt Data In 4 and C165 Opt Data Out 1 through C168 Opt Data Out 4 The number of Datalinks actively used is controlled by the connection size in the controller and the in out parameters See the respective controller example sections in Configuring the PROFIBUS Master on page 31 for more information on setting the connection size When using a ControlLogix or CompactLogix controller and the Generic Profile or a MicroLogix 1100 1400 controller configure the Datalink parameters now as described in this section Enabling Datalinks To Write Data IMPORTANT Always use the Datalink parameters in consecutive numerical order starting with the first parameter For example use Host parameters C165 C166 and C167 to configure three Datalinks to write data Otherwise the network 1 0 connection will be larger than necessary which needlessly increases controller response time and memory usage Host parameters C165 Opt Data Out 1 through C168 Opt Data Out 4 control which parameters in the drive send values to the network To configure these parameters set them to the drive parameter number you want to correlate them to The following steps are required to e
43. JE JE Drive 3 Command Forward X Drive Output Imagel 6 5 X N COP Copy File Source Drive_3_Reference Dest Drive Output Image 7 Length 1 RET Return from Subroutine Using Multi Drive Mode Chapter 7 Multi Drive Mode Acyclic Messaging Drive 4 Control Routine 10 11 12 13 End Drive 4 Control Subroutine This section takes the data from the input area and moves it to specific tags Logic Status bits and Feedback for use elsewhere in the ladder program Drive Input Image 8 0 Drive 4 Status Ready TE 4t XN Drive Input Image 8 1 Drive 4 Status Active IE Drive Input Image 8 3 Drive 4 Status Forward TE Drive Input 8 7 Drive 4 Status Faulted 5p E N Drive Input Image 8 8 Drive 4 Status At Reference IE lt gt File Source Drive Input Image 9 Dest Drive 4 Feedback Length 1 This section takes the data from specific tags Logic Command bits and Reference and moves them to the output image area for transmission to the master Drive 4 Command Stop Drive Output Image 8 0 JE EY IE Drive 4 Command Start Drive Output Imagel8 1 lE al N Drive 4 Command Jog Drive Output Imagel 8 2 JE ER dE Drive 4 Command Clear Faults Drive Output Image 8 3 lE E Drive 4 Command Forward Drive Output Image 8 4 lE Y a E 7 Drive_4
44. OM UM004A EN E November 2013 83 AppendixC Logic Command Status Words PowerFlex 520 Series Drives Notes 84 Rockwell Automation Publication 520COM UM004A EN E November 2013 Adapter Acyclic Messaging Connected Components Work bench Software ControlFLASH Controller Glossary The following terms and abbreviations are used throughout this manual For definitions of terms not listed here see the Allen Bradley Industrial Automation Glossary publication AG 7 1 Devices such as drives controllers and computers usually require an adapter to provide a communication interface between them and a network such as PROFIBUS An adapter reads data on the network and transmits it to the connected device It also reads data in the device and transmits it to the network The 25 COMM P PROFIBUS 1 adapter connects PowerFlex 520 series drives to a PROFIBUS DPVO DPV I network Adapters are sometimes also called cards embedded communication options modules and peripherals PROFIBUS DPV1 acyclic messages are used to transfer data that does not require continuous updates Typically the read and write services used for acyclic messaging are used to configure monitor and diagnose devices over the PROFIBUS network The recommended tool for monitoring and configuring Allen Bradley products and network communication adapters It can be used on computers running various Microsoft Windows operating systems You can
45. Publication http www profibus com Prosoft Configuration Builder http www prosoft technology com Products ProSoft Software ProSoft Configuration Builder PROFIBUS DP V1 Master Network Interface Module for CompactLogix Prosoft MVI69 PDPMV1 Important This manual does not cover all the steps required to setup a PROFIBUS DP Master module Make sure to see module s user manual for detailed instructions http www prosoft technology com Products Rockwell Automation In chassis Platform CompactLogix PROFIBUS DP V1 Master Network Interface Module for CompactLogix PowerFlex 520 Series Drives PowerFlex 520 Series Adjustable Frequency AC Drive User Manual 520 UM001 PowerFlex 520 Series AC Drive Specifications Technical Data 520 TD001 PowerFlex 520 Series Communication Adapters Installation Instructions 520COM INO01 PowerFlex 4 Class HIM PowerFlex 4 Class Human HIM DSI Quick Reference 22HIM QRO001 RSLogix 5000 RSLogix 5000 online help Connected Components Website containing information on the Connected Components Workbench Workbench software tool and includes a link for free software ab rockwellautomatio download Programmable Controllers Connected Components Workbench Software E S ES Connected Components Workbench online help 1 The online help is installed with the software This manual provides information a
46. ROFIBUS MVI69 PDPMVI configuration tool appears Installing GSD Files ProSoft Configuration Builder PCB software uses PROFIBUS slave definition files GSD files to obtain basic configuration information about the PROFIBUS slaves you add to the network The GSD configuration files identify the slave s capabilities so that the MVI69 PDPMV1 module can communicate with it correctly Example The 25 COMM P GSD file is named ROCKOEOB gsd It is the GSD file for the 25 COMM P adapter in the drive and can be downloaded at http www ab com support abdrives webupdate The configuration tool only requires the 25 COMM P GSD file for the 25 COMM P adapter to be registered one time in this tool to configure networks with a connection to this adapter Follow these steps to install the GSD file or files for your slave module or modules 34 Rockwell Automation Publication 520COM UM004A EN E November 2013 Configuring the PROFIBUS Master Chapter 4 1 From the Tools menu choose Install new GS file A dialog box appears for you to browse for the location of the GSD file 2 Select the file to install and click Open If the file already exists in the configuration file path you will be prompted to overwrite the file 3 You will be prompted to associate the GSD configuration file with a bitmap image of the slave 4 Use the File Open dialog box to browse for the location of the image file s to use If you ha
47. Seeth efe Type ETT i modde Type ade I STEP 2 Osfine Ports Tene Tata Actor Bequred 4 Cummen ses y fos Ox Cancel 4 In the PCB treeview click to expand the MVI69 PDPMVI tree 5 Right click the PROFIBUS DP icon and choose Configure 2 Pason d Toe 23 Praes il Location Meme Comment MS pore MORUO Pact 1 Fats Neteco POPL V D The PROFIBUS Master Setup dialog box appears POPMYI PROFIBUS Mese FROPIOUS Mastar Modul Comeumcacons ee tater tected Select Port 170P EDE 1081 1 Test Comec PCFIBUS and Manta Chee suma Poraa mome Conte poreus PED DELS Modde Tacie hoere hers Memo y mep 6 From the Select Port pull down menu choose 1769 E3xE if connected to the MVI69 PDPMVI over EtherNet IP through the CompactLogix backplane or choose Com1 if connected serially to the MVI69 PDPMVI For this example we will use EcherNet IP Rockwell Automation Publication 520COM UM004A EN E November 2013 33 Chapter4 Configuring the PROFIBUS Master 7 After choosing 1769 E3xE click Configure PROFIBUS Seien Pert i99 t 18811966 143 0 ETT sr eme Control o GE Processes Meteort Memory Map The ProSoft Configuration Builder for P
48. Select Connector Type ems Ciono Strat Set FEFE CIP Pen STEP 2 Transfer Fiels Test Concection 5 After the MVI69 PDPMV1 Master has been rebooted you can view the status of the download Dserrtund taes Pur X tu manhta pr UEM C I STEP 1 Setect Conermurcation Peth Seit Connector Type mue Cien 192 158 1 100 1310 1 CIP Puh fd aswe STEP 21 Transfer Fiels Test Connection Rockwell Automation Publication 520COM UM004A EN E November 2013 About 1 0 Messaging Chapter 5 Using the 1 0 This chapter provides information and examples that explain how to control configure and monitor a PowerFlex 520 series drive using PROFIBUS DP V0 messaging Topic Page About 1 0 Messaging 41 Understanding the 1 0 Image 42 Using Logic Command Status 42 Using Reference Feedback 42 Using Datalinks 43 1 0 Communication 44 ATTENTION Risk of injury or equipment damage exists The examples in this N publication are intended solely for purposes of example There are many variables and requirements with any application Rockwell Automation Inc does not assume responsibility or liability to include intellectual property liability for actual use of the examples shown in this publication PROFIBUS DPVO or I O messaging is used to transfer the data which controls the PowerFlex drive and its Reference I O messaging can also
49. Step 0 Steps 001 Frequency and Position Step 1 010 Frequency and Position Step 2 011 Frequency and Position Step 3 00 Frequency and Position Step 4 01 Frequency and Position Step 5 0 Frequency and Position Step 6 1 Frequency and Position Step 7 X Find Home Find Home x Hold Step Hold Step X Redefine Position Pos Redefine X Enable Sync 1 Sync Enable X Disable Travel 1 Travel Disable 1 ANot Stop condition logic bit 0 0 must first be present before a 1 Start condition will start the drive 2 Not Stop condition logic bit 0 0 must first be present before a 1 Jog condition will jog the drive A transition to a 0 will stop the drive 3 perform this command the value must switch from 0 to 1 Velocity Bit Definitions Comm Logic Status C122 0 Velocity Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command Description x Run Ready 0 Not Ready to Run Ready to Run x Active 0 Not Active Active Running x Command Direction 0 Reverse Forward x Actual Direction 0 Rotating Reverse Rotating Forward x Accel 0 Not Accelerating Accelerating x Decel 0 Not Decelerating Decelerating x Reserved X Fault 0 Not Faulted Faulted x At Speed 0 Not at Reference At Reference x Main Frequency 0 Not Controlled by
50. T MVIGSPDPMV1 Mailbox Class 1AcyclicRead in Data 13 16 00 SINT Class 1 Acyclic Read Response Data Using RSLogix Ladder Logic on page 51 shows the RSLogix ladder logic example that may be used to interface the MVI69 PDPMV1 module s functional block and perform continuous DPV1 Acyclic Read operations Class 1 Acyclic Read Response Data Using RSLogix Ladder Logic AOI69PDPMV1_60 Add On MVI69 PDPMV1 Block size 60 AOI69PDPMVI1 60 AOI69PDPMV1_60 Connection Input Local 2 l Data Connection Output Local 2 0 Data MVI69PDPMV1 MVI69PDPMV1 NEQ EQU done Not Equal Equal 6 gt Source MVIG9PDPMVT MailboxControl In Last Out MB Source A MVIG9PDPMV1 MailboxControl In Last Out MB 16874 16874 Source B CurrentMBNumber Source B MVI69PDPMV1 MailboxControl In Last In MB 16875 16873 done stop test MOV E Move Source MVI69PDPMV1 MailboxControl In Last Out MB 16874 Dest CurrentMBNumber 16875 done y U MVI69PDPMV1 MailboxCommand AcyclicRead oO Rockwell Automation Publication 520COM UM004A EN E November 2013 51 Chapter 6 52 Using Acyclic Messaging Write Example for Host Parameter 41 Accel Time 1 To write to the PowerFlex 520 series drive parameter 41 Accel Time 1 using a Class 1 Acyclic Write Service setup a CompactLogix controller with a MVI69 PDPMV1 PROFIBUS Master After the master is setup the CompactLogix tags must be popula
51. UM004A EN E November 2013 61 Chapter 7 62 Using Multi Drive Mode Main Routine PowerFlex 525 PROFIBUS DP Multi Drive Demo CompactLogix Multi Drive example program with a PowerFlex 525 on PROFIBUS DP Four PowerFlex 4M drives are daisy chained to the main PowerFlex 525 using their RJ45 ports RS 485 In this mode up to five PowerFlex drives can exist on one PROFIBUS DP node This rung retrieves the Logic Status and Feedback data for all five drives from the master and moves it to specific INT tags for use elsewhere in the ladder program The input image is as follows COP 0 Copy File Source MVI69PDPMVT1 Input 0 Dest Drive Input Image 0 Length 10 Drive 0 control subroutine JSR 1 Jump To Subroutine Routine Name Drive0 Drive 1 control subroutine JSR 2 Jump To Subroutine Routine Name Drive1 Drive 2 control subroutine JSR 3 Jump To Subroutine Routine Name Drive2 Drive 3 control subroutine JSR 4 Jump To Subroutine Routine Name Drive3 Drive 4 control subroutine JSR 5 Jump To Subroutine Routine Name Drive4 This rung writes the output image to the master The output image is as follows COP 6 Copy File Source Drive_Output_Image 0 Dest MVI69PDPMV1 Output 0 Length 10 End Drive 0 4 Control Routines The following Drive Control routines provide status information Logic Status and Feedback a
52. User Manual Allen Bradley PowerFlex 25 COMM P PROFIBUS DPV1 Adapter e a mi m Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipmen
53. _Command_Forward Drive_Output_Image 8 5 e C Copy File Lo Source Drive_4_Reference Dest Drive Output Image 9 Length 1 RET Return from Subroutine Acyclic messaging in Multi drive mode is similar to Single drive mode but the slot numbers will change depending on which drive you are messaging to See PROFIBUS Slot and Index for Drive and Adapter Parameters on page 48 to determine the correct slot values to set up your message Rockwell Automation Publication 520COM UM004A EN E November 2013 67 Chapter 7 Using Multi Drive Mode For example to access Accel Time 1 parameter P041 in PowerFlex 525 and P109 in PowerFlex 4M in each of the drives the following slot and index values would be used Additional Information 68 Drive 0 PowerFlex 525 Slot 1 Index 41 Drive 1 PowerFlex 4M Slot 5 Index 109 Drive 2 PowerFlex 4M Slot 9 Index 109 Drive 3 PowerFlex 4M Slot 13 Index 109 Drive 4 PowerFlex 4M Slot 17 Index 109 When the PowerFlex 525 drive Drive 0 is powered up all configured daisy chained drives must be present before the 25 COMM P adapter will enter the Data Exchange mode The PORT LED status indicator will flash red while it is starting up If the PowerFlex 525 drive Drive 0 is powered down communications with the four daisy chained drives Drive 1 to Drive 4 are disrupted and the drives will take their corresponding Comm Loss Actions
54. apter Configuring the PROFIBUS Master Using the 1 0 Table of Contents Preface Recommended Documentation see 5 Manual Conventions 0 c cece ccc cece cece e hee 5 Chapter 1 oro Corus ood edt bie ooo 7 LOL LE K EREE 8 Understanding Parameter Types ensis ds NER epe aa ve v e aas 8 Compalble PIOOBDCES used ato dnt eqni to ance dd Pide PRAE Bay 9 Required Equipment pp 9 Safety Precdutlolisseecsoed excede Puta EE E Ve tues ce 10 Qiuck ee a E RA IU RE PECTEN ERRA 11 Chapter 2 Preparing for an Installation nnn 13 Commissioning the Adapter pp 13 Connecting the Adapter to the 15 Connecting the Adapter to the 18 Network Termination c ccc cece cece cece eee eee hen 20 Applying PRO tees RE 20 Chapter 3 Configuration ore rr rer xoxo Sx ek Te Exe Oe ER edu 23 Using the Drive Keypad Interface to Access Parameters 23 Using the PowerFlex 4 Class HIM to Access Parameters 25 Setting the Node Address c c eerte a UR EX ert ka 25 Using Master Slave Hierarchy 26 Setting a Fault Action fois ire tpe qoa Soom oes av e pl deans cus 27 Resetting the Adapter pp 28 Restoring Adapter Parameters to Factory Defaults 29 Viewing the Adapter Status Using
55. be used to transfer data to and from Datalinks which are mapped to parameters in the PowerFlex 520 series drives The adapter includes the Logic Command Logic Status Reference and Feedback all as 16 bit words This requires four bytes for the Input Size and four bytes for the Output Size in the controller s I O image This basic I O must be always configured by the PROFIBUS configuration tool to the 25 COMM P adapter enabling the ability to control and monitor the PowerFlex 520 series drive Additional I O if needed can be set using up to four Datalinks to write data and or up to four Datalinks to read data Configuring the Adapter on page 23 and Configuring the PROFIBUS Master on page 31 discuss how to configure the adapter and controller on the network for the required I O This chapter discusses how to use I O after you have configured the adapter and controller Rockwell Automation Publication 520COM UM004A EN E November 2013 41 Chapter5 Using the 1 0 Understanding the 1 0 Image The terms input and output are defined from the controller s point of view Using Logic Command Status Using Reference Feedback 42 Therefore output I O is data that is produced by the controller and consumed by the adapter Input I O is status data that is produced by the adapter and consumed as input by the controller The I O image will vary based on how many of the drive s 16 bit Datalinks Host parameters C161 C164 Opt Data In 1 4 a
56. bout the PowerFlex 25 COMM P adapter and using it with PowerFlex 520 series drives for network communication Rockwell Automation Publication 520COM UM004A EN E November 2013 Preface Overview The following conventions are used throughout this manual e Parameter names are shown in the format The a represents the parameter group The xxx represents the parameter number The represents the parameter name for example C175 DSI I O Cfg Menu commands are shown in bold type face and follow the format Menu gt Command For example if you read Select File gt Open you should click the File menu and then click the Open command RSLogix 5000 version 20 was used for the screen captures in this manual Different versions of the software may differ in appearance and procedures The Studio 5000 Engineering and Design Environment combines engineering and design elements into a common environment The first element in the Studio 5000 environment is the Logix Designer application The Logix Designer application is the rebranding of RSLogix 5000 software and will continue to be the product to program Logix 5000 controllers for discrete process batch motion safety and drive based solutions The Studio 5000 environment is the foundation for the future of Rockwell Automation engineering design tools and capabilities It is the one place for design engineers to develop all the elements of their control system R
57. clicRead In Length 2 SINT MVI69PDPMV1 Mailbox Class 1AcyclicRead In Index 1 SINT MVI69PDPMV1 Mailbox Class 1AcyclicRead In ErorDecode 16600 SINT MVIG9PDPMV1 Mailbox Class lAcyciicRead In EmorCode2 16800 SINT MVI69PDPMV1 Mailbox Class lAcyciicRead In EmorCode 1 16800 SINT MVIS9PDPMVI1 Maibox Class 1AcyclicRead In ExtendedFauitinfo SINT MVI69PDPMV1 Mailbox Class 1AcyclicRead In Fauitinformation SINT MVIG9PDPMV1 Mailbox Class 1AcyclicRead In Data 1 SINT 300 MVI69PDPMV1 Mailbox Class 1AcyciicRead In Data 0 16494 SINT MVI69PDPMV1 Mailbox Class 1AcyciicRead In Data 1 16811 SINT MVI69PDPMV1 Mailbox Class lAcyclicRead In Data 2 16 00 SINT MVIG9PDPMV1 Mailbox Class lAcyclicRead In Data 3 16 00 SINT MVIG9PDPMV1 Mailbox Class lAcyclicRead In Data 4 Class 1 Acyclic Read Command Response Data MVI69PDPMV1 Mailbox Class 1AcyclicRead In Data 5 By copying this data to a Local Program Tag MVIGSPDPMV1 Mailbox Class 1AcyclicRead In Data 7 MVIGSPDPMV1 Mailbox Class 1AcyclicRead In Data 8 MVISSPDPMV1 Mailbox Class 1AcyclicRead In Data S with a data type specification of INT the value will read 45 00 Hz after the conversion MVI69PDPMV1 Mailbox Class 1 AcyclicRead In Data 10 16800 SINT MVIGSPDPMV1 Mailbox Class 1AcyclicRead In Data 11 16 00 SINT MVIG9PDPMV1 Mailbox Class 1AcyclicRead in Data 12 16 00 SIN
58. d 32 Net Comm Fault The adapter detected a communications fault on the network and has performed the Comm Fit action specified by the user 33 34 Reserved 35 Net Idle Fault The adapter detected a network idle condition on the network and has performed the Idle Fit action specified by the user 36 57 Reserved 58 Module Defaulted The adapter has been set to factory defaults 72 Rockwell Automation Publication 520COM UM004A EN E November 2013 Troubleshooting Chapter 8 Adapter Events Code Event Description 63 Net Clear Cmd The adapter received a PROFIBUS Clear Command from the network master 64 Net Set Params The adapter received a PROFIBUS Set Parameters from the network master 65 Net WD Timeout The PROFIBUS ASIC has declared a network timeout Rockwell Automation Publication 520COM UM004A EN E November 2013 73 Chapter8 Troubleshooting Notes 74 Rockwell Automation Publication 520COM UM004A EN E November 2013 Communications Electrical Mechanical Environmental Regulatory Compliance Appendix A Specifications Appendix A presents the specifications for the adapter Network Protocol Profibus Data Rates 9 6K 19 2K 45 45K 93 75K 187 5K 500K 1 5M 3M 6M and 12M Media The adapter has auto baud rate detection Profibus cable with DB9 connector Consumption Drive 150 mA Q 5V supplied through the drive Network None
59. e adapter and consumed as input by the master The I O image table will vary based on the configuration of Host parameters C169 MultiDrv Sel and C175 DSI I O Cfg The image table always uses consecutive words starting at word 0 The Multi Drive Example of I O Image on page 58 is an illustration of the Multi drive I O image with 16 bit words Rockwell Automation Publication 520COM UM004A EN E November 2013 57 Chapter7 Using Multi Drive Mode Configuring the RS 485 Network 58 Multi Drive Example of 1 0 Image PROFIBUS DSI Controller Scanner Adapter Word and 1 0 Word0 Logic Command Drive 0 coc or PowerFlex Drive 0 Word 1 Reference Word2 Logic Command Drive 1 e due ue aa ae PowerFlex Drive 1 Word3 Reference Output Word4 Logic Command Image Dez ue ee ee PowerFlex Drive 2 Write Word5 Reference Drive 3 Word 6 NS Logic Command on H 3 Word7 Reference Drive4 Word8 Logic Command P Flex Drive4 Word9 Reference eee Word0 Logic Status ive0 PowerFlex Drive 0 Drive g Word1 Feedback f Word2 Logic Status Drivel PowerFlex Drive 1 Vus Word3 Feedback Read Drive 2 Wow Logie Status e PowerFlex Drive 2 Word5 Feedback Word6 Logic Status p 0 PowerFlex Drive
60. e Local tag to which the data returned from the read requests matches In this Host parameter 1 Output Freq example the local tag s data type should be an integer Class 1 Acyclic Read response data can be viewed as shown in Class 1 Acyclic Read Response Data for Host Parameter 1 Output Freq on page 51 Rockwell Automation Publication 520COM UM004A EN E November 2013 End Using Acyclic Messaging Chapter 6 Class 1 Acyclic Read Response Data for Host Parameter 1 Output Freq 2219 Value Data Type MVISPDPMVT Maibox Class 1AcyclicRead Out PDPMV1_Class 1AcyclicRead 1 MVI amp SPDPMV1 Mailbox Class 1AcyclicRead Out SlotNumber 1 SINT MVI6S9PDPMV1 Mailbox Class 1AcyclicRead Out SlaveAddress MVIGSPDPMV1 Mailbox Class 1AcyclicRead Out Index MVIGSPDPMV1 Mailbox Class 1AcyclicRead in MVIESPDPMV1 Mailbox Class AcyclicRead Out DataSize Response Data from command reading MVI amp SPDPMV1 Mailbox Class 1AcyclicRead Out Length MVISPDPMV1 Mailbox Class 1 AcyclicRead In ByteCount the Frequency Reference of the PF520 series drive The Error Decode is indicating No Error clicRead The Error Decode Tag is Non Zero if an Er MVIGSPDPMV1 Mailbox Class 1 AcyclicRead In Slot Number error occurred in the command response MVIeSPDPMV1 Mailbox Class 1AcyclicRead In SlaveAddress MVI69PDPMV1 Maibox Class 1Acy
61. e Output Image 4 5 COP 12 Copy File Source Drive 2 Reference Dest Drive Output Image 5 Length 1 RET 13 Return from Subroutine End Rockwell Automation Publication 520COM UM004A EN E November 2013 65 Chapter 7 66 Using Multi Drive Mode Drive 3 Control Routine 10 11 12 13 End Rockwell Automation Publication 520COM UM004A EN E November 2013 Drive 3 Control Subroutine elsewhere in the ladder program Drive Input Imagel 6 0 This section takes the data from the input area and moves it to specific tags Logic Status bits and Feedback for use Drive 3 Status Ready Drive Input Image 6 1 Drive 3 Status Active Drive Input Imagel 6 3 Drive 3 Status Forward s Drive Input Imagel 6 7 Drive 3 Status Faulted s Drive Input Imagel 6 8 S Drive 3 Status At Reference Drive 3 Command Stop 5 IC File Source Drive Input Image 7 Dest Drive 3 Feedback Length 1 This section takes the data from specific tags Logic Command bits and Reference and moves them to the output image area for transmission to the master Drive Output Imagel 6 0 Drive 3 Command Clear Faults e Y dE Drive 3 Command Start Drive Output Imagel6 1 J E cs d Drive 3 Command Jog Drive Output Imagel 6 2 J E X a m Drive Output Image y iE Drive 3 Command Forward D T Drive Output Image y
62. e adapter if set to 1 Reset Values 0 Ready Module Restores the adapter to its factory default settings if 1 Reset Module set to 2 Set Defaults This parameter is a command It will be 2 Set Defaults reset to 0 Ready after the command has been performed Type Read Write Reset Required No A ATTENTION Risk of injury or equipment damage exists If the adapter is transmitting 1 0 that controls the drive the drive may fault when you reset the adapter Determine how your drive will respond before resetting the adapter 20 Profibus Alarms Values 0 Enable Displays the status of alarms on PROFIBUS It is set with the 1 Disable PROFIBUS configuration tool and is updated after the Data Type Read Only Exchange state has been established by the controller to the adapter 21 DPV1 Map Mode Default 0 Standard Enables 7 Controller compatibility to address Acyclic data Values 0 Standard access 1 57 Comp Type Read Write Reset Required 22 DSI 1 0 Act Bit Definitions 0 Drive Inactive Displays the Drives that are active in Multi drive mode 1 Drive Active Digits 0 Drive 0 Actv 0 Drive Inactive 1 Drive Active 1 Drive 1 Actv Drive 0 Actv Digit 1 2 Drive 2 Actv Drive 1 Actv Digit 2 3 Drive 3 Actv Drive 2 Actv Digit 3 4 Drive 4 Actv Drive 3 Actv Digit 4 Type Read Only Drive 4 Actv Digit 5
63. e slave in device catalog The PCB software automatically assigns a PROFIBUS address to each new slave The address assignment begins at address 3 and is incremented by 1 for each new slave added to the network You can change the address in the Common tab of the Slave properties dialog box The address should match the PowerFlex 520 series drive s PROFIBUS address assigned for the specific drive you are configuring The PCB software will not allow you to assign a PROFIBUS address that is already in use by another module on this network r Slave properties 25 COMM P Comeon Parameter assigrmerk GS He R CXKDEUS ged r Modus PROFIDUS address Vendor Allen Bradley 72 2 Famay pal Omens Activate Slave Model name 25 COMM P Wetchdoo B Slave name 250MM P Maximum bad rate 12000 kBi sec Sync property SYNC 7 FREEZE Urap asagrmert Rockwell Automation Publication 520COM UM004A EN E November 2013 Configuring the PROFIBUS Master Chapter 4 7 Click on the Parameter assignment tab ITE NN Common accionmeed 8 Click the value for the DP Mode parameter in the value column From the pull down menu choose DPV 1 default 9 Click the value for the Diagnostic Alarm parameter in the value column From the pull down menu choose Enabled Downloading the Project to the Module Follow these steps to download the project
64. eady Fault At Speed and Feedback Control the drives using various Logic Command bits Stop Start etc and Reference e Perform a single parameter read and write for each drive The example uses PowerFlex 4M drive parameter P109 Accel Time 1 for both so you can see read the change after a write is performed Drive 0 PowerFlex 525 Settings for the Example Program e Parameter C169 MultiDrv Sel is set to 1 Network Opt The following parameters are set Parameter Value Description P046 Start Source1 4 Network Opt P047 Speed Reference1 4 Network Opt 175 0511 0 Cfg 4 Drive 0 4 5 drives on 1 node C171 Drv 1 Addr 1 Modbus address of Drive 1 C172 Drv 2 Addr 2 Modbus address of Drive 2 173 Drv 3 Addr 3 Modbus address of Drive 3 174 Drv 4 Addr 4 Modbus address of Drive 4 1 The settings for these parameters must match the node address settings in the respective daisy chained drives Drive 1 4 PowerFlex 4M Settings for the Example Program in all drives The following parameters are set Value Parameter Drive 1 Drive 2 Drive 3 Drive 4 P106 Start Source 5 5 5 5 P108 Speed Reference 5 5 5 5 C302 Comm Data Rate 4 4 4 4 60 Rockwell Automation Publication 520COM UM004A EN E November 2013 CompactLogix Controller Example Using Multi Drive Mode Chapter7
65. ed with the device via removable media or on the internet as a download A device that can be used to configure and control a drive The PowerFlex 22 HIM A3 or 22 HIM C2S HIM can be used to configure PowerFlex 520 series drives and their connected peripherals When communication is disrupted for example a cable is disconnected the adapter and its PowerFlex 520 series drive can respond by holding last Hold last results in the drive receiving the last data received through the network connection before the disruption If the drive was running and using the Reference from the adapter it will continue to run at the same Reference An idle action determines how the adapter and its PowerFlex 520 series drive act when the controller is switched out of run mode Rockwell Automation Publication 520COM UM004A EN E November 2013 I O Data Logic Command Logic Status Master Slave Hierarchy MVI69 PDPMV1 PROFIBUS DPV1 Master Node Address NVS Non Volatile Storage PowerFlex 523 Drives PowerFlex 525 Drives Glossary I O data sometimes called implicit messages or input output is time critical data such as a Logic Command and Reference The terms input To Net and output From Net are defined from the controller s point of view Output is produced by the controller and consumed by the adapter Input is produced by the adapter and consumed by the controller The Logic Command is used to control t
66. elect 2 001 Freq Source P047 Speed Reference1 010 Freq Source P049 Speed Reference2 x Ref Select 3 011 Freq Source P051 Speed Reference3 00 A410 Preset Freq 0 01 411 Preset Freq 1 0 M12 Preset Freq 2 1 A413 Preset Freq 3 X MOP Decrement 0 Not MOP Decrement Decrement 1 Not Stop condition logic bit 0 0 must first be present before a 1 Start condition will start the drive 2 Not Stop condition logic bit 0 0 must first be present before a 1 Jog condition will jog the drive A transition to a 0 will stop the drive 3 perform this command the value must switch from 0 to 1 Rockwell Automation Publication 520COM UM004A EN E November 2013 81 AppendixC Logic Command Status Words PowerFlex 520 Series Drives Logic Status Word 82 Position Bit Definitions Comm Logic Command C122 1 Position Logic Bits 15 114 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command Description x Normal Stop 0 Not Normal Stop Normal Stop X Start 0 Not Start Start X jog 17 0 Not Jog Jog x Gear Fault 0 Not Clear Fault Clear Fault x nipolar Direction 00 No Command 01 Forward Command 0 Reverse Command No Command x ogic Input 1 LogicIn 1 x ogic Input 2 LogicIn 2 x requency and Position 000 Frequency and Position
67. elected co Device Select DSI Devices DIAG PARAM 8 MEM SEL 3 Select DSI Device in the DSEL tab if it is not O already selected using the Up Arrow or eps PowerFlex 525 ress Enter to select DSI Device ee 25 COMM P 4 the Up Arrow or Down Arrow to scroll to 25 COMM P Press Enter to reload the HIM to browse only the communication adapter 25 COMM P parameters DSI Devices PowerFlex 525 Q To display the Host parameters repeat steps 1 through 3 and select PowerFlex 525 at step 3 Setting the Node Address The value of Device parameter 05 Net Addr Cfg determines the node address if the adapter s Node Address switches are set to 00 Program When the Node Address switches are in any other combination of positions the switches determine the node address 1 Set the value of Device parameter 05 Net Addr Cfg to a unique node address 2 Reset the adapter by power cycling the drive Rockwell Automation Publication 520COM UM004A EN E November 2013 2 Chapter3 Configuring the Adapter Using Master Slave Hierarchy This procedure is only required if Datalinks are used to write or read data of the Optional 26 rive A hierarchy determines the type of device with which the adapter exchanges data In a Master Slave hierarchy the adapter exchanges data with a PROFIBUS master such as a Prosoft MVI69 PDPMV 1 Master Network
68. ers are available from several manufacturers including ProSoft Technology This chapter provides instructions on how to use the MVI69 PDPMVI PROFIBUS DPV1 master and do the following e Configure the MVI69 PDPMV1 PROFIBUS DPV1 master Install the 25 COMM P GSD file in the software tool library e Configure the 25 COMM P adapter as a PowerFlex 520 series PROFIBUS slave Topic Page Example Network 31 Configuring the MVIG9 PDPMV1 PROFIBUS DPV1 Master Installing GSD Files 6 Ie IN Configuring the Adapter as a Slave In this example we will configure one PowerFlex 520 series drive with an installed 25 COMM P adapter to be assigned as Station 1 on a PROFIBUS network This configuration is used as an example system throughout this manual Apart from the node address and adapter mapping most drives will have identical configurations This chapter describes the steps to configure a simple PROFIBUS network like the example shown in Example PROFIBUS Network on page 31 When using a ControlLogix or CompactLogix controller the Endianness switch of the adapter must be set to OFF 0 Little Endian See Setting the Endianness and Node Address Using the DIP Switches on page 14 for more information Example PROFIBUS Network PowerFlex 520 series drive with 25 COMM P CompactLogix controller with Address 3 MVI69 PDPMV1 in slot 1 Master e 520 Tal cL Em mo
69. ex 520 series drive can be separately configured for the control and Reference functions in various combinations For example you could set the drive to have its control come from a peripheral or terminal block with the Reference coming from the network Or you could set the drive to have its control come from the network with the Reference coming from another peripheral or terminal block Or you could set the drive to have both its control and Reference come from the network Configuring the Host parameters can be done using the drive s keypad a HIM Logix Designer or Connected Components Workbench In the following example the drive will receive the Logic Command and Reference from the network 1 Set the value of Host parameter P046 Start Source 1 to 4 Network Opt 2 Set the value of Host parameter P047 Speed Reference1 to 4 Network Opt Rockwell Automation Publication 520COM UM004A EN E November 2013 21 Chapter2 Installing the Adapter TIP The PowerFlex 520 series drive supports up to three control functions and three Reference functions For more information on how to set different combinations of the control and Reference functions see the PowerFlex 520 Series Adjustable Frequency AC Drive User Manual publication 520 UM001 22 Rockwell Automation Publication 520COM UM004A EN E November 2013 Configuration Tools Using the Drive Keypad Interface to Access Parameters Chapter 3 Configuring
70. f a single drive with a PROFIBUS adapter Drive Mode Single Drive Mode Example for Network One drive per node PowerFlex 525 with 525 with PowerFlex 525 with 25 COMM P 25 COMM P 25 COMM P e E Powe Powerax E E aaaaaaaaaa aaaaaasaaas PROFIBUS Multi drive mode is an alternative to the typical network installation where a single PROFIBUS node can consist of one to five drives see Multi Drive Mode Example for Network on page 56 The first drive must be a PowerFlex 520 series drive The remaining drives can be any PowerFlex drive which supports Multi drive mode Rockwell Automation Publication 520COM UM004A EN E November 2013 55 Chapter7 Using Multi Drive Mode IMPORTANT Forthe examples in the chapter we will use the PowerFlex 525 as a master drive with four daisy chained PowerFlex 4M drives Multi Drive Mode Example for Network Up to 5 drives per node Up to four daisy chained PowerFlex drives PowerFlex 4M shown e g e PowerFlex 525 c S9 Z Z eooo Z eec Z eooo Gye CO comp eoe SH SA SCA O SA 25 COMM P as DS DS
71. for a device assigned to a PROFIBUS network A PROFIBUS network can have as many as 126 devices connected on it where each device on the network must have a unique node address between 1 and 126 NVS is the permanent memory of a device Devices such as the adapter and drive store parameters and other information in NVS so that they are not lost when the device loses power NVS is sometimes called EEPROM The Allen Bradley PowerFlex 523 drives are part of the PowerFlex 520 series of drives The Allen Bradley PowerFlex 525 drives are part of the PowerFlex 520 series of drives Rockwell Automation Publication 520COM UM004A EN E November 2013 87 Glossary 88 PROFIBUS Network ProSoft Configuration Builder PCB Software Reference Feedback RSLogix 5000 Software Status Indicators Stop Action Studio 5000 Environment A PROFIBUS network uses RS485 to connect devices such as controllers drives motor starters and other equipment in automation systems A Profibus network can support a maximum of 126 devices Each device is assigned a unique node address and transmits data on the network at the same data rate A cable is used to connect devices on the network It contains the bus signal Devices can be connected to the network in a daisy chain connection A software tool used to configure the MVI69 PDPMV1 PROFIBUS DPV1 master communication module The newest version of ProSoft Configuration Builder software is availab
72. he communication bus cable shields CS1 or CS2 should be connected to a clean ground or PE ground on the drive PROFIBUS DB9 Rockwell Automation Publication 520COM UM004A EN E November 2013 PROFIBUS connector for the PROFIBUS network cable Female connector Chapter 1 Features Understanding Parameter Types Getting Started The features of the adapter include Mounting onto a PowerFlex 520 series drive Control Module back cover for installation into the drive Switches to set a node address before applying power to the PowerFlex drive Alternatively you can disable the switches and use parameters to configure these functions Compatibility with various configuration tools to configure the adapter and host drive including the following PowerFlex 520 series drive built in keypad PowerFlex 22 HIM A3 or 22 HIM C2S HIM Human Interface Module Connected Components Workbench version 3 or greater ControlFLASH software version 7 or greater Third party PROFIBUS configuration software such as Prosoft Configuration Builder Status indicators that report the status of the adapter and network communications Parameter configured 16 bit Datalinks in the I O to meet application requirements four Datalinks to write data and four Datalinks to read data Acylic Messaging support Master Slave hierarchy that can be configured to transmit data to and from a controller on the network Mult
73. he PowerFlex 520 series drive for example start stop direction It consists of one 16 bit word of output to the adapter from the network The definitions of the bits in this word are shown in Logic Command Status Words PowerFlex 520 Series Drives on page 81 The Logic Status is used to monitor the PowerFlex 520 series drive for example operating state motor direction It consists of one 16 bit word of input from the adapter to the network The definitions of the bits in this word are shown in Logic Command Status Words PowerFlex 520 Series Drives on page 81 An adapter configured for a master slave hierarchy exchanges data with the master device Usually a network has one master which is the master device and all other devices for example drives connected to PROFIBUS DPV1 adapters are slave devices On a network with multiple masters called a multi master hierarchy each slave device must have one specified master A Profibus communication module interface for CompactLogix controllers It is developed under license from Rockwell Automation and incorporates proprietary backplane technology that enables data exchange with CompactLogix processors More information for the MVI69 PDPMV1CompactLogix module can be found at http www prosoft technology com Products Rockwell Automation In chassis Platform CompactLogix PROFIBUS DP V 1 Master Network Interface Module for CompactLogix A unique address identifier
74. i drive mode which allows up to five drives to share a single PROFIBUS node User defined fault actions to determine how the adapter and its host PowerFlex 520 series drive respond to the following I O messaging communication disruptions Comm Flt Action Controllers in idle mode Idle Flt Action This manual references two types of parameters Device parameters are used to configure the adapter to operate on the network These parameters reside on the adapter Host parameters are used to configure the drive including the datalink configuration for the datalinks used by the adapter These parameters reside on the drive Rockwell Automation Publication 520COM UM004A EN E November 2013 Compatible Products Required Equipment Getting Started Chapter 1 You can view adapter Device parameters and Host parameters with any of the following drive configuration tools e PowerFlex 520 series drive built in keypad e PowerFlex 22 HIM A3 or 22 HIM C2S HIM e Connected Components Workbench software click the tab for the adapter at the bottom of the window and click the Parameters icon in the tool bar At the time of publication the adapter is compatible with the following PowerFlex 523 drives all firmware revisions e PowerFlex 525 drives all firmware revisions Equipment Shipped with the Adapter When you unpack the adapter verify that the package includes the following CJ One PowerFlex 25 COMM P PROFIBUS DPV
75. ice parameter 12 Idle Flt Action is set to 4 Send Fit 1111 1111 1111 1111 Cfg and the controller is idle Type Read Write Important The bit definitions in the Logic Command word for Reset Required No PowerFlex 520 Series drives are shown in Logic Command Status Words PowerFlex 520 Series Drives on page 81 14 Fit Cfg Ref Default 0 Sets the Reference data that is sent to the drive ifany ofthe Minimum 0 following is true Maximum 65535 Device parameter 11 Comm Flt Action is set to 4 Send Tyne Read Writ Fit Cfg and 1 0 communication is disrupted Md Required i pie e Device parameter 12 Idle Flt Action is set to 4 Send Fit 1 Cfg and the controller is in Program Mode 15 Flt Cfg DL 1 Default 0 16 Fit Cfg DL 2 Default 0 7 Fit Cfg DL 3 Default 0 18 Flt Cfg DL 4 Default 0 Sets the data that is sent to the Datalink in the drive if any of the Minimum 0 following is true Maximum 65535 Device parameter 11 Comm Flt Action is set to 4 Send Flt Type Read Writ Cfg and the 1 0 Communication is disrupted E CS Reset Required No Device parameter 12 Idle Fit Action is set to 4 Send Fit Cfg and the controller is in Program Mode Rockwell Automation Publication 520COM UM004A EN E November 2013 79 AppendixB Adapter Parameters Parameter No Nameand Description Details 19 Reset Module Default 0 Ready No action if set to 0 Ready Resets th
76. ilt in keypad e PowerFlex 22 HIM A3 or 22 HIM C2S HIM e Connected Components Workbench software version 3 or greater high voltages that can cause injury or death Remove power from the drive and ATTENTION Risk of injury or death exists The PowerFlex drive may contain then verify power has been discharged before connecting the adapter to the network 1 Remove power from the drive 2 Use static control precautions 3 Separate the drive s control module from the power module Rockwell Automation Publication 520COM UM004A EN E November 2013 15 Chapter2 Installing the Adapter a Press and hold down the catch on both sides of the frame cover then pullout and swing upwards to remove Frames B E only b Press down and slide out the top cover ofthe control module to unlock it from the power module c Hold the sides and top of the control module firmly then pull out to separate it from the power module 16 Rockwell Automation Publication 520COM UM004A EN E November 2013 Installing the Adapter Chapter 2 Insert the interface connector for the adapter into the header located at the back of the control module For PowerFlex 523 Communication adapter interface connector For PowerFlex 525 Communication adapter interface connector Rockwell Automation Publication 520COM UM004A EN E November 2013 17 Chapter2 Installing the Ada
77. ime 1 Using Acyclic Messaging Chapter 6 2219 Vale Data MVISSPDPMV1 MailboxCommand Class lAcyclicRead 0 BOOL WVIESPDPMV1 MaiboxCommand Class 1AcyclicWrite BOOL MatboxCommand Copy or insert values for Boot o MIDI Parameter Slot Number Change value of tag to 1 to send Slave Node Address Class 1 Acyclic Write Command MVIGSPDPMV1 Mailbox MVIG9PDPMV1 MailboxGetLiveist Length of Data Bytes 1 1 PDPMV1_GetLiveList MVIESPDPMV1 Mailbox GetSlaveConfid Parameter Index PDPMV1_GetSlaveConfig MVIGSPDPMV1 Mailbox SetSlaveMode Data bytes PDPMV1_SetSiaveMode MVIGSPOPMV I Malbox Data bytes may be copied from FDPMVI GetSkveDlagnostics RD GIBOKSSISISVE T a Local PLCTag with appropriate GEST data type specification NC 21 Popa Dess tAcyateRead MVI amp SPDPMV1 Mailbox Class 1AcyciicWrite NN PDPMV1_Class AcyclicWhite MVI9PDPMV1 Mailbox Class lAcyclic Write Out PDPMVI Class tAcyclic Write 1 MVIG9PDPMV1 Mailbox Class 1Acyclic Write Out Slot Number 1 SINT MVI69PDPMV1 Maibox Class TAcycic Wrte Out Slave Address SINT MVIGSPDPMV1 Maibox Class 1AcyclicWhte Out DataSize 2 INT MVIG9PDPMV1 Malbox Class 1AcyclicWrite Out Length 2 SINT MVIGSPDPMVT Maibox Class 1Acyclic Write Out Index
78. ing to maximum speed due to overflow the direction of the drive can only be controlled programmatically with the appropriate bits bits 4 and 5 in the Command Word A Datalink is a mechanism used by PowerFlex drives to transfer data to and from the controller Datalinks allow a drive parameter value to be read or written to without using a PROFIBUS DPV1 Service When enabled each Datalink occupies one 16 bit word in a ControlLogix CompactLogix or MicroLogix controller providing a mirror of the PowerFlex 520 series drive data value that the Datalinked parameter represents The following rules apply when using PowerFlex 520 series drive Datalinks The target of a Datalink can be any appropriate Host parameter For example Host parameter P041 Accel Time 1 can be the target of the adapter installed in the drive The data passed through the drive s Datalink mechanism is determined by the settings of the following parameters Host parameters C161 C164 Opt Data In 1 4 Host parameters C165 C168 Opt Data Out 1 4 e When an I O connection that includes Datalinks is active those Datalinks being used are locked and cannot be changed until that I O connection becomes inactive When you use a Datalink to change a value the value is not written to the Non Volatile Storage NVS The value is stored in volatile memory and lost when the drive loses power Thus use Datalinks when you need to change a value of a parame
79. iti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti Main module definiti The input and output data can also be viewed through the ProSoft Configuration Builder tool while in the Monitor Modify mode of operation The PowerFlex 520 series drive data is displayed under the value column for each the configured PROFIBUS modules by selecting the Online slave properties tab as shown in Online Slave Properties on page 45 Online Slave Properties Rl Online slave properties 3 25 COMM P Modes Tog Diegnostic Input Rockwell Automation Publication 520COM UM004A EN E November 2013 45 Chapter5 Using the 1 0 Notes 46 Rockwell Automation Publication 520COM UM004A EN E November 2013 About Acyclic Messaging Chapter 0 Using Acyclic Messaging This chapter provides information and examples that explain how to use PROFIBUS Class 1 DPV1 Acyclic Messaging to configure and monitor the adapter installed and connected to the PowerFlex 520 series drive Topic Page About Acyclic Messaging 47 Acyclic Messaging for DPV1 Class 49 Acyclic Messaging Examples 49 publication are intended solely for purposes of example There are many variables and requirements with any application Rockwell Automation
80. le from http www prosoft technology com Products ProSoft Software ProSoft Configuration Builder The Reference is used to send a setpoint for example speed frequency torque to the drive It consists of one 16 bit word of output to the adapter from the network Feedback is used to monitor the speed of the drive It consists of one 16 bit word of input from the adapter to the network RSLogix 5000 software is a tool for configuring and monitoring controllers to communicate with connected devices It is a 32 bit application that runs on various Windows operating systems Information about RSLogix software can be found at http www software rockwell com rslogix See also Studio 5000 environment Status indicators are LEDs that are used to report the status of the adapter network and drive They are on the adapter and can be viewed on the front cover of the drive when the drive is powered When communication is disrupted for example a cable is disconnected the adapter and drive can respond with a stop action A stop action results in the drive receiving zero as values for Logic Command Reference and Datalink data If the drive was running and using the Reference from the adapter it will stay running but at zero Reference The Studio 5000 Engineering and Design Environment combines engineering and design elements into a common environment The first element in the Studio 5000 environment is the Logix Designer applicatio
81. me versus Single Drive Mode PowerFlex 525 0 ms PowerFlex 525 plus 1 drive 24ms PowerFlex 525 plus 2 drives 48 ms PowerFlex 525 plus 3 drives 72 ms PowerFlex 525 plus 4 drives 96 ms 56 Rockwell Automation Publication 520C0M UM004A EN E November 2013 Using Multi Drive Mode Chapter 7 Since the RS 485 ports are used for daisy chaining the drives there is no connection for a peripheral device such as a HIM or USB converter module 1203 USB DSI Splitter cables cannot be used to add a second connection for a peripheral device System Wiring To daisy chain the drives to the PowerFlex 525 the AK U0 RJ45 TB2P terminal block connector can be used for easy installation The wiring diagram for using AK U0 RJ45 TB2P terminal block connectors is shown below To PowerFlex 525 with 25 COMM P U le el ToDrive 2 ToDrive 3 ToDrive 4 To Drive 5 HI resistor eo ee eo e 9 AS 999 AW resistor The AK U0 RJ45 TB2P comes with 5 terminal block connectors and 2 terminating resistors Understanding the 1 0 Image The terms input and output are defined from the master s point of view Therefore output I O is data that is output from the master and consumed by the PROFIBUS DP adapter Input I O is status data that is produced by th
82. mmable Controllers Connected Components Workbench Software Controller configuration software RSLogix 5000 version 20 or greater or Logix Designer version 21 or greater C1 A computer connection to the PROFIBUS DPV1 network Rockwell Automation Publication 520COM UM004A EN E November 2013 9 Chapter1 Getting Started Safety Precautions Please read the following safety precautions carefully ATTENTION Risk of injury or death exists The PowerFlex drive may contain high voltages that can cause injury or death Remove all power from the PowerFlex drive and then verify power has been removed before installing or removing an adapter ATTENTION Risk of injury or equipment damage exists Only personnel familiar with drive and power products and the associated machinery should plan or implement the installation start up configuration and subsequent maintenance of the drive using this PROFIBUS adapter Failure to comply may result in injury and or equipment damage ATTENTION Risk of equipment damage exists The adapter contains ESD Electrostatic Discharge sensitive parts that can be damaged if you do not follow ESD control procedures Static control precautions are required when handling the adapter If you are unfamiliar with static control procedures see Guarding Against Electrostatic Damage publication 8000 4 5 2 ATTENTION Risk of injury or equipment damage exists If the adapter i
83. n The Logix Designer application is the rebranding of RSLogix 5000 software and will continue to be the product to program Logix 5000 controllers for discrete process batch motion safety and drive based solutions The Studio 5000 environment is the foundation for the future of Rockwell Automation engineering design tools and capabilities It is the one place for design engineers to develop all the elements of their control system Rockwell Automation Publication 520COM UM004A EN E November 2013 Glossary Update The process of updating firmware in a device The adapter can be updated using various Allen Bradley software tools See Updating the Adapter Firmware on page 29 for more information Zero Data When communications are disrupted for example a cable is disconnected the adapter and drive can respond with zero data Zero data results in the drive receiving zero as values for Logic Command Reference and Datalink data If the drive was running and using the Reference from the adapter it will stay running but at zero Reference Rockwell Automation Publication 520COM UM004A EN E November 2013 89 Glossary Notes 90 Rockwell Automation Publication 520COM UM004A EN E November 2013 A acydic messaging about 47 definition 85 multi drive mode 67 adapter applying power 20 commissioning 13 components 7 configuration tools 23 connecting to the drive 15 connecting to the network 18 definition 85 diagno
84. nable Datalinks to write data 1 Set the values of only the required number of contiguous drive to network Datalinks needed to write data to the network and that are to be included in the network I O connection 2 Reset the adapter by power cycling the drive After the above steps are complete the adapter is ready to send output data and transfer status data to the master controller Next configure the controller to recognize and transmit I O to the adapter See Configuring the PROFIBUS Master on page 31 Rockwell Automation Publication 520COM UM004A EN E November 2013 Setting a Fault Action Configuring the Adapter Chapter 3 Enabling Datalinks To Read Data IMPORTANT Always use the Datalink parameters in consecutive numerical order starting with the first parameter For example use Host parameters C161 C162 and C163 to configure three Datalinks to read data Otherwise the network 1 0 connection will be larger than necessary which needlessly increases controller response time and memory usage Host parameters C161 Opt Data In 1 through C164 Opt Data In 4 configure which parameters in the drive receive values from the network To configure these parameters set them to the parameter number you wish to correlate them to The following steps are required to enable Datalinks to read data 1 Set the values of only the required number of contiguous network to drive Datalinks needed to read data from the network and
85. nd C165 C168 Opt Data Out 1 4 are used If all available I O is not used the image is truncated The image always uses consecutive words starting at word zero CompactLogix Controller I O Image for PowerFlex 520 Series Drives on page 42 shows the I O image when using all of the 16 bit Datalinks CompactLogix Controller 1 0 Image for PowerFlex 520 Series Drives 16 bit Logic Command Status Reference Feedback and Datalinks INT Output 1 0 INT Input 1 0 0 Logic Command 0 Logic Status 1 Reference 1 Feedback 2 Datalink 1 2 Datalink 1 3 Datalink 2 3 Datalink 2 4 Datalink 3 4 Datalink 3 5 Datalink 4 5 Datalink 4 The Logic Command is a 16 bit word of control data produced by the controller and consumed by the adapter The Logic Status is a 16 bit word of status data produced by the adapter and consumed by the controller When using a CompactLogix or ControlLogix controller the Logic Command word is always INT 0 in the output image and the Logic Status word is always INT 0 in the input image This manual contains the bit definitions for compatible products available at the time of publication in Logic Command Status Words PowerFlex 520 Series Drives on page 81 The Reference is a 16 bit INT integer produced by the controller and consumed by the adapter The Feedback is a 16 bit INT produced by the adapter and consumed by the controller When using a CompactLogix or ControlLogix controller the 16 bi
86. nd StopSiaves MVIE9PDPMV1 MaiboxCommand Class 1AcyclicRead MVIGSPDPMV1 MaiboxCommand Class 1AcyclicWrite MVIGSPDPMV1 MaiboxCommand intisteConnection MVIGSPDPMV1 MaiboxCommand AbortConnection MVI amp SPDPMV1 MaiboxCommand Class2AcyclicRead MVI63PDPMV1 MailboxCommand Class2Acyclic Write MVIGSPDPMV1 Mailbox F MVIGSPDPMV1 Mailbox GetLiveList Copy or insert values for parameter read request MVI69PDPMV1 Mailbox Get SiaveConfig Parameter Slot Number MVIG9PDPMV1 Mailbox SetSiaveMode Slave Node Address Length of Data Bytes fics Parameter Index PDPMV1_Class 1AcyclicRead PDPMVI ClasslAcyclicRead _ MVI amp SPDPMV1 Maibox Class 1AcyclicRead Out Slot Number 1 SINT _ MVIGSPDPMV1 Maibox Class 1AcyclicRead Out SlaveAddress 3 SINT MVIG9PDPMV1 Mailbox Class 1AcyclicRead Out DataSize 2 INT MVI69PDPMV1 Mailbox Class 1AcyclicRead Out Length 2 SINT MVIGSPDPMV1 Mailbox Class 1AcyclicRead Out Index 1 SINT When the message response successfully returns the data for the Output Frequency parameter will be placed in the tags MVI69PDPMV1 Mailbox Class1 AcyclicRead In Data byte array In the controller program the return message data may be copied to a locally configured program tag and converted by correctly assigning the data type for th
87. nd control Logic Command and Reference Control Routine See page Drive 0 63 Drive 1 64 Drive 2 65 Drive 3 66 Drive 4 67 Rockwell Automation Publication 520COM UM004A EN E November 2013 Using Multi Drive Mode 7 Drive 0 Control Routine Drive 0 Control Subroutine This section takes the data from the input area and moves it to specific tags Logic Status bits and Feedback for use elsewhere in the ladder program Drive Input 0 0 Drive 0 Status Ready 0 TE amp J Drive Input Image 0 1 Drive O Status Active 1 JE amp J Drive Input Imagel 0 3 Drive O Status Forward 2 dt gt Drive_Input_Image 0 7 Drive_O_Status_Faulted 3 JE iE Drive Input Imagel 0 8 Drive 0 Status At Reference 4 JE y at Ie COP 5 Copy File Source Drive_Input_Image 1 Dest Drive 0 Feedback Length 1 This section takes the data from specific tags Logic Command bits and Reference and moves them to the output image area for transmission to the master Drive 0 Command Stop Drive Output 0 0 6 IE y Drive 0 Command Start Drive Output 0 1 7 JE Drive 0 Command Drive Output Imagel 0 2 8 IE N Drive 0 Command Clear Faults Drive Output 0 3 9 IE Ie Drive 0 Command Forward Drive Output 0 4 10 lE Drive 0 Command Forward Drive Output 0 5 1
88. nd last node on a PROFIBUS DP Network segment should be terminated Rockwell Automation recommends that the user select one of the aforementioned PROFIBUS connectors with built in termination operation may occur if you fail to verify that parameter settings are compatible ATTENTION Risk of equipment damage injury or death exists Unpredictable with your application Verify that settings are compatible with your application before applying power to the drive 1 Make sure that the adapter will have a unique address on the network and Endianness is set If a new address is needed reset its switches see Commissioning the Adapter on page 13 2 Apply power to the drive The adapter receives its power from the connected drive 3 If the parameter settings for the Endianness and node address are to be used a configuration tool such as Connected Components Workbench version 3 or greater can be used to adjust the respective parameters in the adapter See Configuring the Adapter on page 23 Start Up Status Indication After power has been applied the status indicators can be viewed on the front of the drive When you apply power to the product and network for the first time the status indicators should be green after an initialization If the status indicators go red there is a problem See Troubleshooting on page 69 Rockwell Automation Publication 520COM UM004A EN E November 2013
89. obtain a free copy of Connected Components Workbench software at http ab rockwellautomation com Programmable Controllers Connected Components Workbench Software A free software tool used to electronically update the firmware of Allen Bradley products and network communication adapters ControlFLASH software is downloaded automatically when the firmware revision file for the product being updated is downloaded from the Allen Bradley updates website to your computer A controller also called programmable logic controller is a solid state control system that has a user programmable memory for storage of instructions to implement specific functions such as I O control logic timing counting report generation communication arithmetic and data file manipulation A controller consists of a central processor input output interface and memory See also master Rockwell Automation Publication 520COM UM004A EN E November 2013 85 Glossary 86 Data Rate Datalinks Fault Action Fault Configuration GSD Generic Station Description File HIM Human Interface Module Hold Last Idle Action The speed at which data is transferred on the PROFIBUS network The available data rates depend on the type of cable and total cable length used on the network Data Rate Maximum Cable Length Data Rate Maximum Cable Length 9 6K 1000 m 3 280 ft 500 K 400 m 1 312 ft 19 2K 1000 m 3 280 ft 15M 200 m
90. ockwell Automation Publication 520COM UM004A EN E November 2013 Components Getting Started Chapter 1 The 25 COMM P adapter is intended for installation into a PowerFlex 520 series drive and is used for network communication Topic Components v D Features Understanding Parameter Types Compatible Products Required Equipment Safety Precautions le INO Ice loo Quick Start Components of the Adapter 25 COMM P 5 9 mm header Item Part Description Node Address Switches for setting the node address of the switches adapter See Setting the Endianness and Node Address Using the DIP Switches on page 14 Endianness Selection Sets the endianness of data transmitted over switch Switch 8 network See Setting the Endianness and Node Address Using the DIP Switches on page 14 O Adapter to Drive A 40 pin double row shrouded female header An interface connector is used to connect this header to a header on the drive Status indicators Three LEDs that indicate the status of the connected drive adapter and network See Troubleshooting on page 69 pange CS1 CS2 terminals Provides a clean ground for t
91. peed Reference1 4 Network Opt C169 MultiDrv Sel 1 Network Opt Note Drive must be power cycled after setting this parameter C171 Drv 1 Addr 2 C172 Drv 2 Addr 3 C173 Drv 3 Addr 4 C174 Drv 4 Addr 5 Note Drive must be power cycled after setting this parameter C175 DSI 1 0 Cfg 0 Drive 0 1 Drive 0 1 2 Drive 0 2 3 Drive 0 3 4 Drive 0 4 Note Drive must be power cycled after setting this parameter IMPORTANT Parameters can be set using a DSI peripheral 22 HIM A3 or 22 HIM C25 only when Host parameter C169 MultiDrv Sel is set to 0 Disabled Rockwell Automation Publication 520COM UM004A EN E November 2013 59 Chapter7 Using Multi Drive Mode Multi Drive Ladder Logic Program for Generic Profile The following is an example of the ladder logic program for the Generic Profile and demonstrates using Multi drive mode with five drives See Multi Drive Mode Example for Network on page 56 for an example of a system layout diagram See Multi Drive Example of I O Image on page 58 for the number of 16 bit input and output words to use for your application In this example the number of input words is 10 and the number of output words is 10 Function of the Example Program The example program provided is for the CompactLogix family of controllers but other Logix based controllers can also be used similarly This example program enables you to e View status information from the drives such as R
92. problem The diagnostic parameters for the adapter can be viewed using the PowerFlex 22 HIM A3 C2S HIM or Connected Components Workbench software Adapter Diagnostic Items in Single Drive Mode No Name Description 01 Reserved 02 Logic Cmd The present value of the Logic Command being transmitted to the drive by this adapter 03 Reference The present value of the Reference being transmitted to the drive by this adapter 04 Reserved 05 Logic Sts The present value of the Logic Status being received from the drive by this adapter 06 Feedback The present value of the Feedback being received from the drive by this adapter 07 22 Reserved 23 Input Size Displays the size of the input image in bytes transferred from the network to the drive 24 Output Size Displays the size of the output image in bytes transferred from the drive to the network 25 DL Fr Net 01 Val The current datalink value being transmitted from this adapter to the drive 26 DL Fr Net 02 Val 27 DL Fr Net 03 Val 28 DL Fr Net 04 Val 29 DL To Net 01 Val The current datalink value being received from the drive by this adapter 30 DL To Net 02 Val 31 DL To Net 03 Val 32 DL To Net 04 Val 33 Opt Comm Errs A count ofthe number of adapter to drive communication errors 34 Net Addr Sw Decimal value of the DIP switch setting for the address 35 Net Format Sw Fi Endian or Big Endian Represents the Data fo
93. pter 5 Align the Communication card Drive header on the adapter with the interface connector Then press down firmly around the adapter The adapter snaps into the back of the control module IMPORTANT The S1 CS2 terminals on the adapter provide a clean ground for the communication bus cable shields You should connect the CS1 or CS2 terminal to a clean ground or PE ground on the drive 6 Attach the control module to the power module Connecting the Adapter to the Network high voltages that can cause injury or death Remove power from the drive and then verify power has been discharged before connecting the adapter to the network ATTENTION Risk of injury or death exists The PowerFlex drive may contain 1 Remove power from the network 2 Use static control precautions 3 Connect a PROFIBUS connector to the cable PROFIBUS connectors are available from a variety of sources and in various sizes As such there may be mechanical limitations that prohibit the use of some connectors Phoenix SUBCON PLUS PROFIB AX SC Part 2744380 Siemens 6GK1500 0FCO00 or Brad BMSG60PP4Mxxxx are recommended for use with PowerFlex 520 series drives 18 Rockwell Automation Publication 520COM UM004A EN E November 2013 Installing the Adapter Chapter 2 PROFIBUS Connector Connect the PROFIBUS cable to the adapter and secure it with the two screws on the connector IMPORTANT PROFIBUS communication may not operate cor
94. r 16 bit integer value 8 2 To test the Read service you may manually enter the values as shown below into the MVI69 PDPMVI controller scoped tags where a ProSoft MVI69 PDPMVI PROFIBUS master module is installed in the backplane of the CompactLogix controller rack e MVI69PDPMV I Mailbox Classl AcyclicRead Out SlotNumber 1 e MVI69PDPMV Mailbox Classl AcyclicRead Out Slave Address 3 e MVI69PDPMV I Mailbox Classl AcyclicRead Out Length 2 e MVI69PDPMV I Mailbox Classl AcyclicRead Out Index 1 Next manually enter a value of 1 into the MVI69PDPMV1 MailboxCommand Class 1 AcyclicRead tag to send the message Rockwell Automation Publication 520COM UM004A EN E November 2013 49 Chapter 6 50 Using Acyclic Messaging Class 1 Acyclic Read for Host Parameter 1 Output Freq e Value Data Type MVI amp SPDPMV1 MaiboxCommand 1 PDPMVI Command MVIGSPDPMV1 MaiboxCommand StopMode o BOOL MVI69PDPMV1 MailboxCommand OperateMode o BooL MVIESPDPMV1 MaiboxCommand ClearMode o BOOL MVI69PDPMV1 MailboxCommand SynchCRC o BOOL MVI69PDPMV1 MailboxCommand GetLiveList o BOOL MVI69PDPMV1 MaiboxCommand Get SlaveCorfig o BOOL Change value of tag to 1 to send _ MVI6SPDPMV1 MailboxCommand Get Slave Diagnostics Class 1 Acyclic Read Command MVIGSPDPMV1 MailboxCommand SetSlaveAddress x _ MVIGSPDPMV1 MailboxCommand StartSlaves MVIGSPDPMV1 MaiboxComma
95. r to defaults has no effect on the event queue other than to log a Code 58 Module Defaulted event Many events in the event queue occur under normal operation If you encounter unexpected communications problems the events may help you or Allen Bradley personnel troubleshoot the problem The following events may appear in the event queue Description Adapter Events Text displayed in an empty event queue entry Power was applied to the adapter The adapter was reset The EEPROM checksum CRC is incorrect which limits adapter functionality Default parameter values must be loaded to clear this condition The adapter application firmware was updated The adapter boot firmware was updated The software watchdog detected a failure and reset the adapter The adapter was reset by changing Device parameter 19 Reset Module DSI Events The adapter detected that the DSI device is connected The adapter detected that the DSI device was disconnected Adapter Events Code Event 0 No Event 1 Device Power Up 2 Device Reset 3 EEPROM CRC Error 4 App Updated 5 Boot Updated 6 Watchdog Timeout 7 Manual Reset 8 DSI Detected 9 DSI Removed 10 DSI Logon The adapter has established communications with the DSI device 11 DSI Timeout The adapter has lost communications with the DSI device 12 DSI Brand Fit The brand of the DSI device is different from the adapter
96. rectly if the cable shield does not make full contact with the connector housing Network Wiring Diagram Terminal Signal Function Housing Shield Bus cable shield outer screen that surrounds A and B conductors 1 Not connected 2 Not connected 3 B LINE Positive RxD TxD according to R9485 specification 4 RTS Request to send 5 GND BUS Network Zero Volt Reference isolated from drive side 6 5V BUS 5V output to network isolated from drive side 7 Not connected 8 A LINE Negative RxD TxD according to RS485 specification 9 Not connected 5 Ground the shield to reduce electrostatic pickup However shielding is only effective when the shield is properly connected to ground See the PROFIBUS Installation Guideline for instructions to correctly ground the shield Rockwell Automation Publication 520C0M UM004A EN E November 2013 19 Chapter2 Installing the Adapter Network Termination Applying Power 20 Wiring Example PowerFlex 525 with 25 COMM P PowerFlex 525 with 25 COMM P CompactLogix controller with MVI69 PDPMV1 in slot 1 ma ore ore A 1 I h i g Lil e PH PROFIBUS network 6 Connect the other end of the PROFIBUS cable to the PROFIBUS network The first a
97. rmat translation for 1 0 and Acyclic ata 36 Net Rx Packets Decimal value of received network packets by the adapter 37 Net Rx Errors Decimal value of received network errors as seen by the adapter 38 Net Rx Total Err Decimal value of total received errors as seen by the adapter including roll over of the Net Rx Errors diagnostic parameter 39 Boot Flash Count A count of the number of times the boot firmware has been flash updated 40 App Flash Count A count ofthe number of times the application firmware has been flash updated The adapter diagnostic items cannot be viewed in Multi drive mode Viewing and Clearing Events The adapter has an event queue to record significant events that occur in the operation of the adapter When such an event occurs an entry consisting of the event s numeric code and timestamp is put into the event queue You can view the event queue using the PowerFlex 22 HIM A3 C2S HIM or Connected Components Workbench software The event queue can contain up to 22 entries which are stored in an EEPROM chip making the event queue nonvolatile Eventually the event queue will become full since its contents are retained through adapter power cycles and resets At that point a new entry replaces the oldest entry Only an event queue clear operation will clear the event queue contents Rockwell Automation Publication 520COM UM004A EN E November 2013 71 Chapter8 Troubleshooting Resetting the adapte
98. rom command writing the parameter is returned as indication of what parameter request occurred Response Data from command writing the Accel Time 1 Parameter of the PF520 series drive The Error Decode is indicating No Error The Error Decode Tag is Non Zero if an error occurred in the command response 54 Rockwell Automation Publication 520COM UMO004A EN E November 2013 Chapter 7 Using Multi Drive Mode This chapter provides instructions on how to configure a CompactLogix controller to use the PowerFlex 520 series drive in Multi drive mode Topic Page Single Drive Mode vs Multi Drive Mode 55 System Wiring 57 Understanding the 1 0 Image 57 Configuring the RS 485 Network 58 Multi Drive Ladder Logic Program for Generic Profile 60 Multi Drive Ladder Logic Program for Generic Profile 60 CompactLogix Controller Example 61 Multi Drive Mode Acyclic Messaging 67 Additional Information 68 publication are intended solely for purposes of example There are many variables and requirements with any application Rockwell Automation Inc does not assume responsibility or liability to include intellectual property liability for actual use of the examples shown in this publication ATTENTION Risk of injury or equipment damage exists The examples in this Single Drive Mode vs Multi 5ingle drive mode is a typical network installation where a single PROFIBUS node consists o
99. roperly to the Securely connect the adapter to the drive drive Apply power to the drive Flashing red The cause may be one of the following View the adapter event queue to determine which of these conditions is present Then The drive is in firmware upgrade mode depending on the cause take the appropriate corrective action adapter has an EEPROM fault e Clear faults in the adapter The adapter has failed the firmware test Cycle power to the drive e If cycling power does not correct the problem the adapter parameter settings may have been corrupted Reset defaults and reconfigure the adapter e Ifresetting defaults does not correct the problem update the adapter with the latest firmware revision Steady red The adapter has failed the hardware test Securely connect the adapter to the drive Cycle power to the drive e Replace the adapter Flashing green The adapter is operating normally but is not transferring 1 0 data to a controller Place the master in RUN mode Program the controller to recognize and transmit MO to the adapter Configure the adapter for the program in the controller Normal behavior if no 1 0 is being transferred Steady green The adapter is operating normally and is transferring 1 0 data to a No action required controller NET A Status Indicator This red green bicolor LED indicates the status of the PROFIBUS connection as shown in the table below
100. s transmitting control 1 0 to the drive the drive may fault when you reset the adapter Determine how your drive will respond before resetting the adapter ATTENTION Risk of injury or equipment damage exists Device parameters 11 Comm Fit Action and 12 Idle Flt Action let you determine the action of the adapter and drive if 1 0 communication is disrupted or the controller is idle By default these parameters fault the drive You may configure these parameters so that the drive continues to run however precautions should be taken to ensure that the settings of these parameters do not create a risk of injury or equipment damage When commissioning the drive verify that your system responds correctly to various situations for example a disconnected cable or a controller in idle state ATTENTION Risk of injury or equipment damage exists When a system is configured for the first time there may be unintended or incorrect machine motion Disconnect the motor from the machine or process during initial system testing ATTENTION Risk of injury or equipment damage exists The examples in this publication are intended solely for purposes of example There are many variables and requirements with any application Rockwell Automation Inc does not assume responsibility or liability to include intellectual property liability for actual use of the examples shown in this publication Rockwell Automation Publication 520COM UM004A EN E November
101. s Appendix B Parameter No Nameand Description Details 1 Idle Fit Action Default 0 Fault Sets the action that the adapter and drive will take if the Values 0 Fault adapter detects that the controller is in program mode or 1 Stop faulted This setting is effective only if O that controls the drive 2 Zero Data is transmitted through the adapter When the controller is put back in Run mode the drive will automatically receive 3 Hold Last commands over the network again 4 Send Fit Cfg Type Read Write Reset Required ATTENTION Risk of injury or equipment damage exists Device parameter 12 Idle Flt Action lets you determine the action of the adapter and connected drive if the master is idle By default this parameter faults the drive you can set this parameter so that the drive continues to run Precautions should be taken to ensure that the setting of this parameter does not create a risk of injury or equipment damage When commissioning the drive verify that your system responds correctly to various situations for example a disconnected drive 13 Fit Cfg Logic Default 0000 0000 0000 0000 Sets the Logic Command data that is sent to the drive if any of 0000 0000 0000 0000 the following is true Minimum 0000 0000 0000 0000 Device parameter 11 Comm Fit Action is set to 4 Send 0000 0000 0000 0000 Fit Cfg and 1 0 communication is disrupted Maximum 1111 1111 1111 1111 Dev
102. stic items 71 events 71 features 8 list of parameters 77 preparing for installation 13 resetting 28 single drive multi drive mode 55 specifications 75 status indicators 21 69 troubleshooting 69 viewing status 29 C catalog number 7 CompactLogix example program for multi drive mode 61 compatible products description 9 documentation for 5 configuration tools 9 23 Connected Components Workbench software adapter configuration tool 9 23 definition website 85 ControlFLASH 85 controller definition 85 1 0 image 42 data rate 86 Datalinks definition 86 enabling to read write data 26 27 1 0 image 42 using 43 diagnostic items adapter 71 E equipment required 9 events list of 72 viewing clearing 71 Index F fault action changing the 28 definition 86 setting a 27 fault configuration definition 86 setting the parameters 28 G GSD Generic Station Description files definition 86 installing 34 HIM Human Interface Module definition 86 using 25 hold last definition 86 setting the fault action 28 1 0 about 41 communication 44 definition 87 understanding the 1 0 image 42 idle action definition 86 setting the fault action parameter 28 L Logic Command Status bit definitions 81 82 definition 87 in 1 0 image 42 using 42 Logix Designer 88 definition 88 M master slave hierarchy configuring 26 definition 87 MVI69 PDPMV1 PROF
103. t you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com support americas phone en html or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United
104. t or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures gt e eD IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley Rockwell Automation Rockwell Software PowerFlex Studio 5000 and Connected Components Workbench are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Overview Getting Started Installing the Adapter Configuring the Ad
105. t INT Reference word is always INT 1 in the output image see CompactLogix Controller I O Image for PowerFlex 520 Series Drives on page 42 and the 16 bit INT Feedback is always INT 1 in the input image The Reference and Feedback 16 bit INT values represent drive speed The scaling for the speed Reference and Feedback is 0 01 Hz For example a 16 bit INT Reference value of 3000 would equal a Reference of 30 00 Hz Note that the commanded maximum speed can never exceed the value of Host parameter Rockwell Automation Publication 520COM UM004A EN E November 2013 Using Datalinks Usingthel O Chapter 5 P044 Maximum Freq PowerFlex 520 Series Drive Example Speed Reference Feedback Scaling on page 43 shows example References and their results for a PowerFlex 520 series drive that has its Host parameter P043 Minimum Freq set to 10 00 Hz e Host parameter P044 Maximum Freq set to 50 00 Hz PowerFlex 520 Series Drive Example Speed Reference Feedback Scaling Network Reference Value Speed Commanded Value OutputSpeed Network Feedback Value 10000 100 00 Hz 50 00 Hz 5000 6500 65 00 Hz 50 00 Hz 5000 3250 32 50 Hz 32 50 Hz 3250 0 0 00 Hz 0 00 Hz 0 1 The drive runs at 50 00 Hz instead of 100 00 Hz or 65 00 Hz because Host parameter P044 Maximum Freq sets 50 00 Hz as the maximum speed IMPORTANT Attempting to write a negative value to the Speed Reference will result in the drive ramp
106. ted with the correct slot and index addressing values to write the parameter as shown in Class 1 Acyclic Write for Host Parameter 41 Accel Time 1 on page 53 Host parameter 41 Accel Time 1 e Slot Number 0x00 Quotient of 41 256 121 e Index Number Remainder of 41 256 41 e Length in bytes of the value of the parameter 16 bit integer value 8 2 To test the Write Service you may manually enter the values as shown below into the MVI69 PDPMV1 controller scoped tags where a ProSoft MVIG69 PDPMV1 PROFIBUS master module has been installed in the backplane of the CompactLogix controller rack e MVI69PDPMV1 Mailbox Class1AcyclicWrite Out SlotNumber 1 e MVI69PDPMV1 Mailbox Class1AcyclicWrite Out SlaveAddress 3 e MVI69PDPMV I Mailbox Classl AcyclicWrite Out Length 2 e MVI69PDPMV I Mailbox Classl AcyclicWrite Out Index 41 The data bytes to be written can be entered in the MVI69PDPMV1 Mailbox Class1 AcyclicWrite Out Data array or the data may be copied using ladder logic and a locally configured program tag which represents the correct data type for the data value to be written to Host parameter 41 Accel Time 1 In this example the value would be an integer data type The value shown in Class 1 Acyclic Write for Host Parameter 41 Accel Time 1 on page 53 indicates a value of 20 00 seconds Rockwell Automation Publication 520COM UM004A EN E November 2013 Class 1 Acydic Write for Host Parameter 41 Accel T
107. ter frequently Datalinks are locked when the adapter has an I O connection with a controller When a controller has an I O connection to the adapter the drive does not allow a reset to defaults configuration download or anything else that could change the Rockwell Automation Publication 520COM UM004A EN E November 2013 43 Chapter5 Using the 1 0 1 0 Communication makeup of the I O connection in a running system The I O connection with the controller must first be disabled to allow changes to the respective Datalinks Depending on the controller being used the I O connection can be disabled by e Putting the controller in Program mode e Placing the master in idle mode e Disconnecting the drive from the network The following example describes how to use PROFIBUS DPV0 I O communication for the CompactLogix controller for the PROFIBUS MVI69 PDPMVI Master I O data transferred to and from the 25 COMM P adapter nodes can be viewed in the MVI69 PDPMV I CompactLogix controller tags for the DPVO cyclic communication connections See Input Mapping in the MVI69 PDPMV1 on page 44 and Output Mapping in the MVIG9 PDPMV 1 on page 45 for input and output mapping in the MVI69 PDPMVI Input Mapping in the MVI69 PDPMV1 MVIGSPDPMVI1 Input MVIGSPDPMVT Input 0 SINT MVIGSPDPMVI Input 1 SINT MVISSPDPMV1 Input
108. ve no specific bitmap file you may Cancel the bitmap upload which then provides a generic slave icon to use in the Bus Configuration window for this slave 5 Select the image files provided with the GSD file for the 25 COMM P adapter A screen prompt appears showing the newly added slave in the treeview Ge ProSoft Configuration Builder for PROFIBUS Rockwell Automation Publication 520COM UM004A EN E November 2013 35 Chapter4 Configuring the PROFIBUS Master Configuring the Adapter asa Follow these steps to add and configure a 25 COMM P adapter as a slave Slave 1 Drag the Slave icon into the Bus Configuration window The slave is added to the PROFIBUS network and configured to the Master in a networked relationship Configuration Builder for PROFIBUS MVIGS PDPMVI Bus Configuration 1 d Project View PROFIBUS Online Option Tools Windows Help 55 5 5 Prosoll GSD lt PROFIBUS DP mg vo O Gweww O gg Drives Telemecarsque Alenaredky 8 2500 mHE Consoler General 5 8 PROFIBUS Master Posen 2 In the treeview click to expand the slave you added ProSolt Confsguration Builder for PROFIBUS MVIGS PDPMVI Bus Configurabon 1 Project View PROFIBUS Online Option Tools Windows Help 58 5 MPiosoll Na SD lt PROFIBUS DP a v9 9 00 Grey B Daves
109. x15 Therefore the slot number can be calculated using the general formula Slot Number 0x15 Quotient of 5 256 0x15 The index number will be the remainder of the Device parameter number divided by 256 as shown using this formula Index Number Remainder of 5 256 5 Rockwell Automation Publication 520COM UM004A EN E November 2013 Acyclic Messaging for DPV1 Class Acydic Messaging Examples Using Acyclic Messaging Chapter 6 The 25 COMM P adapter provides the following PROFIBUS DPV1 Class 1 Acyclic Services e READ This service is used to read a parameter in the PowerFlex 520 series drive or the adapter e WRITE This service is used to write a parameter in the PowerFlex 520 series drive or the adapter Examples of using PROFIBUS DPV1 Class 1 Acyclic Messaging to read and write a Host drive parameter is described in this section Read Example for Host Parameter 1 Output Freq To read the PowerFlex 520 series drive parameter 1 Output Freq usinga Class 1 Acyclic Read Service setup a CompactLogix controller with a MVI69 PDPMVI PROFIBUS Master After the master is setup the CompactLogix tags must be populated with the values to read the parameter as shown in Class 1 Acyclic Read for Host Parameter 1 Output Freq on page 50 Host parameter 1 Output Freq e Slot Number 0x00 Quotient of 1 256 1 1 e Index Number Remainder of 1 256 1 e Length in bytes of the value of the paramete
110. y File Source Dest Length Drive Output Image 3 Drive 1 Reference 1 Return from Subroutine RET Rockwell Automation Publication 520COM UM004A EN E November 2013 Using Multi Drive Mode 7 Drive 2 Control Routine Drive 2 Control Subroutine This section takes the data from the input area and moves it to specific tags Logic Status bits and Feedback for use elsewhere in the ladder program Drive Input Imagel 4 0 Drive 2 Status Ready 0 JE Drive Input Image 4 1 Drive 2 Status Active 1 iE Drive Input Imagel 4 3 Drive 2 Status Forward 2 JE IC N Drive Input Imagel 4 7 Drive 2 Status Faulted 3 JE y IC N Drive Input Image 4 8 Drive 2 Status At Reference 4 JE IC 5 File Source Drive Input Image 5 Dest Drive 2 Feedback Length 1 This section takes the data from specific tags Logic Command bits and Reference and moves them to the output image area for transmission to the master Drive 2 Command Stop Drive Output 4 0 6 3E X 21 115 ES Drive 2 Command Start Drive Output Imagel4 1 7 lE Drive 2 Command Jog Drive Output Imagel 4 2 TE gt 8 dE Drive 2 Command Clear Faults Drive Output 4 3 9 iE gt Drive 2 Command Forward Drive Output Imagel4 4 10 lE gt Drive 2 Command Forward Driv
111. ytes Dus 2 3 4 5 For this example we will configure words for Ctrl Stat amp Ref Fdbk as well as the four input and four output datalinks These input and output 16 bit values are assigned to addresses within the MVI69 PDPMV1 Master s internal database For each new slave added to the PROFIBUS network the PCB software automatically converts the input output byte addresses to input and output image addresses for the tag database in the CompactLogix processor IMPORTANT Datalink modules must be configured in order Slot 2 Datalink 1 Slot 3 Datalink 2 Slot 4 Datalink 3 Slot 5 Datalink 4 If this is not done the 25 COMM P will reject the configuration during the startup of the Data Exchange When in Multi drive mode this is also the case The Drive 1 4 modules should be added in order 1 2 3 4 in the ascending slot numbers or the device will reject the configuration when trying to enter the Data Exchange mode of operation wee OUS COMM P wwcepam PRORREUS DP Dres Aden D COMM 4 made Dry mns a as Rockwell Automation Publication 520COM UM004A EN E November 2013 37 Chapter 4 38 Configuring the PROFIBUS Master 5 Double click the Slave icon to view the Slave Properties or right click the slave icon and select Object Properties 9 1 Bus Comfiguraton 1 Tools Windows Help Object properties Open GS file with viewer Locat

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