DS100 (Release 1 2009) - Delphi Europe Service Operations
Contents
1. Delphi Diagnostics DS100E user manual version 7 0 Software Version 1 17 0 1 Summary 1 Summary 2 2 Copyright Trademark 3 3 About the DS100E 3 4 Main functions of the DS100E tool 5 5 OBD 7 6 EOBD 21 7 Configuration characteristics 27 8 DS100E print Function Instructions 32 9 Warranty 38 10 Support 38 11 Abbreviations 38 12 Help Programme 38 13 Technical problems 39 14 Active Sync 42 15 Install Software Update 44 2 Copyright trademarks Not to be reproduced in any manner without the written consent of Delphi Corporation Troy Michigan Copyright protected since 2005 3 About the DS100E DS100E is a microcomputer based interface for vehicle electronics DS100E allows troubleshooting and repair of electronic systems in vehicles DS100E is a user friendly fast and precise diagnostic tool The system has a very comprehensive vehicle database which is regularly updated and expanded DS100E is Pocket PC based software which together with the hardware is designed for the rugged conditions in workshops Serial communication with system such as engine ABS SRS ACC etc Read and delete fault codes Extinguish service lamps Activate components Full eOBD functionality CAN J1850 KWP2000 and ISO9141 Basic equipment OBD interface with Bluetooth connection including 16 pin OBD connection Diagnostic program on SD card User manual Ruggedised Case Description of the key p2. Install Exi Click OK then check your PDA for any additional info then click Exit This completes the installation procedure you now need to connect to Bluetooth complete a firmware download and insert hardware and software keys see relevant section in user guide 46 Keep a note of your activation codes here Access te expertise ala wond leader in innovation Vitne Deon range ing te dagroste tool thatsus vou Delphi Corporation 2009 All Rights Reserved www delphi com 47
3. 2 tal ve a 13 Technical Problems If you receive this message opposite Check the Bluetooth configuration between the interface and pocket PC Check on the screen that the Bluetooth configuration and address is correct If not repeat the Bluetooth configuration outlined above Also check that the battery is correctly charged 39 1 Tum ignition on or start the engine 2 Start measuring Bluetooth Serial Hardware key 1 16 0 Delphi DS100E B 14 To carry outa software reset press pen into the hole in the base of the unit as shown opposite Check that the battery is charged Hard Reset 2190B 1 Press and hold down the Power Calendar and Messaging buttons 2 While holding down these buttons use the stylus to lightly press the Reset button on the bottom of the iPAQ Pocket PC for about two seconds 3 When the Pocket PC screen begins to fade release the Power Calendar and Messaging buttons first and then remove the stylus from the Reset button NOTE If you simultaneously push and hold the Power Calendar and messaging buttons for more than two seconds the battery disconnects To restart the device either plug the device into the AC Adapter or press the Reset button again After performing a hard reset you may need to reinstall applications stored in iPAQ File Store to restore shortcuts and full functionality Hard Reset 114 Press and hold the start button 1 the O K button 2
4. and record button 3 Using the probe press and release the reset button 4 Then release the start O K and record button If the operation has been successfully performed then CLEAN BOOT will appear in the bottom left corner of the screen If CLEAN BOOT is not visible then repeat the process above until it is 40 To re install the software of the DS100 remove card and then re insert it back into PC CAUTION the codes will have to be re registered in pocket PC Make sure that the small switch on your SD card is set to ON as referred to in the picture 41 14 ACTIVE SYNC Initial installation Install Microsoft Activesync see below for link if needed htto www microsoft com windowsmobile downloads activesync38 mspx Copying the files and program to the PDA Once you have installed the software loaded plug the PDA in to the cable then to the PC You will then be presented with the ActiveSync software Microsoft ActiveSync File wiew Tools Help SWE Stop a les Details Explore Options No partnerships Hot connected Information Type Status 42 This will then activate the setup partnership option Click Guest Partnership and click Next on the setup screen New Partnership Set Up a Partnership This wizard helps you establish a partnership between your mobile device and this computer Tou ca
5. from the list and then click the red arrow To stop the activation click on the red sduare Note Carry out these tests with the engine off 15 Real time data 4 11 ame vase une IE Idle control valve Idle control valve 850 Coolant temperat ended OER LEE SS 62 eet HR age 14 02 po ores M i Fa Ral p EE 232 ii Rail pressure Battery voltage B 230 Bar 14 02 V z Other samples of reading real time data and component activation Activation example 1 Select function it will turn to a blue background Activate components 2 Click on the red triangle activation will commence Control of AC compressor ae EGE valve j 3 Click on the red square to stop the activation Check engine lamp Relay low speed fan Ed Le Ed fan i Lt Praheater rey group N 1 16 Programming and adjustment function Select Brand Real time data Activate components ty oS Adjust The adjust function is found under real time data Using this function you can modify idle soeed and other sensor settings DELPHI Hi Adjust Function Read configurations tore PEER of electric sr en DEERE die Ger Configuration increment of idle speed Erase adaptive engine parameters Erase ECU configurations See the help file for this procedure 17 Gearbox configuration Configuration A C ERMI La a The function programmer allows you to re program keys on certain vehicles Cl
6. arts Pocket PC with ruggedised case Interface Module VCI with 16 pin eOBD socket The number of the VCI is the serial number on the bottom of the unit DS100E Start up To start the DS100 with a 2190B unit press the power button located on the top right of the PDA On the 114 the power button is located on the top right hand edge as shown 4 Main functions of the DS100E tool To start the diagnostic program click on icon DS100E beside the red point Contacts lt is possible to choose between the buttons OBD eOBD characteristics and In connection with Definition of the buttons OBD On Board Diagnostics For reading fault codes and parameters from the relevant system engine ABS SRS ACC etc via the vehicle s diagnostic system eOBD European On Board Diagnostics For reading fault codes and parameters according to the eOBD standard via the vehicle s diagnostic system eOBD Applies to emission related systems such as the engine and gearbox Settings Entry of workshop information language settings hardware settings and version information Exit Help State of battery charge 5 OBD Since 1994 1996 most new cars have been fitted with a 16 pin diagnostic socket According to the standard the socket must be located within a radius of one metre from the driver s seat usually under or close to the dashboard OBD On Board Diagnostics is a diagnostic function built int
7. ation verification number 26 7 Configuration Characteristics This screen gives you access to the main functions of the tool Postal address Garage Information Fax 2 Language Selection English Frangais Italiano E Magyar Nederlands o Bluetooth Installation and configuration information aca Update firmware Under this function you can configure the wireless interface Select Bluetooth for linking the interface between VCI and pocket Unique log names PC When the program is updated you will C Run in demo mode have to update the software in the interface click on the update firmware button to update Enable DEMO CAR firmware this action takes approximately 10 minutes 28 Li Configuration of the wireless interface Connect the interface to a vehicle then click on the magnifying glass The PDA will seek the interface and the address will appear under Bluetooth address click on stop then click on the line to reveal the number in the box To then register the electronic key using the keyboard in upper case Bluetooth Hardware key 1 16 0 LIPTJUPWOOOW Example of Hardware key code VCI 31126 1 12 HW LIPTAUPWOOOW SW MAX BHPRVJPBGJOM Then click on the return arrow which will validate the hardware key Bluetooth _ Hardware key 1 16 0 Follow the on screen instructions if you experience any difficulties The Pots Blue
8. e code click Information ma Select Engine code Information El Engine code No information Information Click the information button to find Diagnostic socket out where your engine code is located EI ECU No information Select System rie ae GN el n ENF OAE wey om PEALI KI Step 6 Choose a system and click forward arrow 10 Select Gearbox MT AT Step 7 Choose manual or automatic transmission and click forward arrow Information 1 Turn ignition on or start the engine 2 Start measuring 3 Choose the test or tests you want to perform 4 Exit measuring 5 Turn ignition off EI Engine code No information C Diagnostic socket ECU No information Step 8 Start the diagnosis Follow the instructions and then click OBD For information about engine code location red cursor diagnosis socket yellow cursor or control unit green cursor click Information 11 Connection to the vehicle El Engine code No information C Diagnostic socket EIECU No information Cable Picture Select the button shown to obtain the cable type and Delphi cable part number for the vehicle 12 Example of BMW cable for older models Click on return arrow to move back to previous screen List of cable references including external power cable for items marked 1 opposite OBD cable matrix OBO CAELE HATFI DLDHELM CABLE OEDCRIFTIOW au Pin oep Sv
9. er H He nmi Z et ad Bo ce Dii Faan ses B DELE EI CIT SE EA To sl mm ag ef aa n n beer ETE ars an waren bely ad n ar Per sl DE ede os Er ai road DELE ay EEN om Cera od Hire ibe 1 ok hor Lice oe ee Ty feiss red Bridie ar p A Fe eer AEH Ai Emeh ir foal FES rd De RR EE Select update you reduire double click 44 The Delphi Updater will then extract E Extracting files D Extract sdF 19 Show details Ge oa P Connecting roe Ok a Looking For SD card ok Existing version on SO card 1 13 0 Handheld Current File Current step Select pocket PC with active sync then click install 45 Pocket PC Installation version to install 1 13 0 Installto Pocket PC via ActiveSync ll Connecting to Pocket PE ok Looking For 5D card ok Existing version on SD card 1 13 0 Step 1 2 Deleting old installation Files on 5D Handheld ie Current File SD CardiDiagt Current step 1 2 Deleting old installation files on SD card N Status bar will show installation progress Install to Pocket PC via ActiveSync DELPH o DELP i Connecting to Pocket PC ok Looking For 5D card ok Existing version on SD card 1 13 0 Handheld Step 1 2 Deleting old installation Files on SD Pocket PC Installation 1 j Please check your Pocket PC screen to see if additional steps are necessary to complete the installation Current Fil Current st
10. h its PID reference its name the measured value its unit ECU Type F e g degrees and the manufacturers value for comparison 10 Engi Use the arrows to navigate between screens DTC that caused FFEF I Calculated load w Engine coolant t oe Oxygen sensors ERGER sensors Oxygen Sensors neci This function enables you to obtain the values of each lambda Probe The EOBD functions with two probes per and post catalyst for the control of pollution in the exhaust gas Each probe can be selected and controlled independently On some vehicles the oxygen sensor information can be found under non continuous tests 24 E S7 Non continuous tests ME LS The values are read automatically and they indicate the TID n conti and the CID values which are defined by the manufacturer The column Result indicates if the test is OK or not The actual values along with the min and max values are indicated in the display Vehicles using can protocol also display oxygen sensor info in this section Control of system The list of the tests is accessible through the ECU The tests are displayed with a description TID reference and an actual value 25 ds Vehicle Information This function can display three values per ECU as indicated Values below ecu Name vue SY VIN Chassis number 7A VIN1 WFIBMOIOH28144164 CIN Calibration Identification number 7 EF ER CVN Calibr
11. ick on the question mark for assistance E Bee maa 3821 Configuration of gearbox Test conditions Engine off Ignition on eke con erdie Follow the help file to carry out the programming Robot gearbox NOTE Follow the instructions exactly to avoid any problems Auto trans Man g b Code number File lf d sy ia 18 Click on the box to activate the keyboard all entries must be in upper case OBD Functions Write ECU Function e code for injec A O i Service light reset Immobiliser A SRS k Multifunction Select Service Light Reset 19 Select Reset service Select Name Step 10 Service Reset To access Service Reset choose Service Reset in the system choice see Step 4 then the resetting that you wish to do There are variants of the service reset function depending upon the vehicle selected With manual service reset a message appears explaining how to reset the service function For service reset via the diagnostic socket follow the connection instructions and then choose reset 20 Note Standard eOBD is supported on petrol vehicles from 2001 and diesel vehicles from 2003 eOBD is a protocol used throughout the European union The main function of the system is to ensure that vehicles in use on the roads are not producing polluting levels of exhaust gases All petrol engine vehicles sold since January 2001 must conform to thi
12. inter manufacturer s installation Read fault codes 3 instructions q ged Eis Orc DOLO PAS 3 assem bly TERT EE ac DFDO1 Computer injector calibration Thermoplunger No3 relay circuit short circuit to 12V Insert Bluetooth dongle into printer as shown Click on print icon located on the read fault code screen This feature is available in either OBD or EOBD diagnostic programs Fa DELPHI Print Save Registration number Mileage PO Information Fill in relevant information and press print icon 32 Printer Mal 1 Port COMB P PEL Color Mono 3 Color CMY Paper ize Orientation Si gi are f i alent dd i These parameters are pre set click O K Portrait Width Landscape Height Serial port setup Bluetooth Browser Select a Bluetooth device Tick box always use the selected device then Select Deskjet 6940 series a Ways use the selected device 33 pS Print Save Registration number Mileage Connected Bytes sent 59392 Print Save Registration number Mileage Information 34 The document will then print The printing process must be completed before you can save any information If you wish to save the information follow the instructions below If you wish to save information click the save icon Name the file and folder select location click save Par P
13. ipsostsviopss svioiEs 11 FIN RENAULT sviozort swioosu 16 PIN OED tursez BED v1 OOH 100M S IOUSI1 S 1003 sv7 0083 E ESTERMAL FOWER CAELE HUST EE USED Select Brand me Read fault codes oe Erase fault codes 7 Real time data Activate components Step 9 Option 2 Reading and erasing fault codes Real Time Data and component activation will vary with the version purchased Plus or Max 13 Read fault codes 3 Read the error code click on the arrow to return DFO31 PAS assembly relay cotrol circ to the previous screen DFOO1 Computer injector calibration DF122 Thermoplunger No3 relay circuit short circuit to 12V If you wish to print a copy of the fault code press the print icon and follow the on screen instructions If the printer is not set up go to page 32 Erase fault codes Erase the fault codes by clicking on the dustbin Icon 14 ECU reference El Supplier number Program number VDIAG number Software version Calibration number Electronic version Development calib Tat EE 703 Individual injector 884 Individual injector 544 Click on the item to be checked and it will appear in the lower box Scroll up and down the list with the red arrows shown Con tol of AC compressor Cheek engine lamp Relay low speed fan Relay high speed fan Preheater light Preheater ey group N 1 tpl 1 To activate a component select it
14. lt code and its definition will be displayed ecu eoe Te IT io PO113 Permanent Permanent fault code This is a fault code the ECU classes as a permanent fault Intermittent fault code This is a fault code that occurs Description intermittently The ECU logs the fault and if it keeps re occurring over a measured period of time then the ECU will change its status to a permanent fault 22 PE Erasing fault codes With this function it is possible to erase a fault code To remove the fault press the dustbin icon If the erase function fails a message will be displayed showing the fault codes that have not been erased Real time data This function allows the display of the data in real time measured by the selected ECU To select the value to be measured in the list Click on it with the pen The user can select several items at the same time To remove a value from the lower window click on it with the pen 23 Read out fault codes before erase Press the Erase button to erase fault codes All the emission related diagnostic information will be lost 10 Engine controllers Number of DTC SS Aa 3 Engine coolant temp af o N eu Pm neme vae _ 10 1 Number of DTC Calculated load 100 0 Freeze frame data E Frebae ran data This function allows the display of the data in real time EE measured by the selected ECU The value is illustrated along pa bi de Hu wit
15. n set up ether a standard partnership to synchronize data between your device and this computer or a guest partnership to simply tanster data between your device and this computer What kind of partnership would you like to establish between pour device and this computer want to synchronize data between my device and this computer keeping data such as e mail and andar items Up to date in both places rinership Rant to only copy and move information between my device and this computer add and remove programs or restore a backup image on a device whose memory has been reset do not want to synchronize data 4 Back T Mees D Cancel Help ee You will now be shown the PDA is connected but NOT synchronized 43 15 Install DS100E software update Now install the DS100E software Run the Delphi DS100E Install 1 4 0 exe file by double clicking on the file wherever you have stored it Normally supplied on CD N B You have to have the SD card plugged into the PDA J Tagaoatic Raoa 0 Fle Ed eee Fiame Tok Hei j earth Phar EE Pies Current ma Ha OF TN CA rig biaa Pla Fa CD ad b 1008 Ys LT kie mel Robey Teck S alh PEER ihh olde Ee a wai EI han thia Frider Dike Places sd aTa E Hr oosmaris i Pir Rieter Placa at ols Select DS100E double click POE Te ER Wes Pee Took Her es ON HE st poro EP 0 Geico Pa d iris z Pie Deres an Hy DIe te ouder a He e
16. o the claim Further the warranty does not include liability for incorrect handling incorrect connection or consequential damage caused by circumstances outside our control 10 Support For support contact your local distributor 11 Abbreviations ABS Antilock Braking System AC Air Conditioning AT Automatic transmission DTC Diagnostic Trouble Code ECU Electronic Control Unit EGR Exhaust Gas Recirculation EMS Engine Management System eOBD European On Board Diagnostic EVAP Evaporative system MIL Malfunction Indication Lamp PID Parameter ID SRS Supplementary Restraint System TCS Traction Control System TID Test ID 12 Help Program To obtain the contents click on the help button From the index select the information that you require TE Helpmanual for D5100E E Helpmanual for D5100E HR About DS100E Main functions in DS100E program Help manual for DS100E ee Abbreviations About Delphi Shows program versions serial numbers and support gi Warranty address ae gt Support System information Serial number serial number of DS100E hardware Firmware version firmwere version of the DSIRE Software version version of the program Support information Phone phone number of the relevant support deski distributor Fax fax number of the relevant support desk distributor E mail e mail address of the relevent support desk rie Fl 4 gt MASS File it gt
17. o the vehicle for reading fault codes and parameters from relevant systems engine ABS SRS ACC etc To start OBD communication click OBD in the main menu After each menu choice there are the options Next arrow to the right and Back arrow to the left Step 1 Choose the vehicle Manufacturer then click Select Brand Alfa Romeo Audi BMW Cadillac Chevrolet Chrysle or Press history button to see most recent entries Step 2 Choose model and click Red arrow A3 03 A3 03 A4 01 05 NOTE Some vehicles support a scan function which enables all ECU s on the vehicle to be scanned and fault codes read Step 3 Choose model year and click forward arrow Note any instructions indicated in the message box 10 digit in vin number S t DELPHI Select types of ies Step 4 Choose type of system There are thirteen types of system to choose from in DS100E see opposite Click right arrow to advance left arrow to go back to previous screen di Y Ue ENE A pe D Ignition systems Fuel systems Engine Diesel A B S Anti lock braking system Instruments Transmission Immobiliser SRS Airbag AC Air Conditioning Multi function radio 4WD Chassis etc TCS traction control system Service light reset S L R Step 5 Choose engine code and click Forward arrow For information about the location of the engin
18. rint Save Registration number Progress of saved printing file will then be shown Connected Bytes sent 59392 When complete click red arrow 35 DELF Select Brand The PDA is now back in diagnosis mode is Te If you wish to view a saved file it will be stored in PDF format in my documents oe Erase fault codes If you wish to print a saved file you can do this by is linking the PDA to a desktop or laptop via active amp Real time data sync z File Explorer E My Documents My Documents file listing SEL 1 T i ma n 7 6 05 35 9K ae Recording1 9 16 07 25 7K js Recording2 2 4 09 33 1K 36 The size of the document can be adjusted using the keys shown Please remember that you can only print a saved file by linking the PDA to a desktop or laptop PC via active sync Information on the system Serial number of the VCI Version of the software and firmware Support information Phone Fax Support Information E mail Telephone number Fax Number E mail and Internet site Serial number Firmware version Software version 37 9 Warranty Warranty period is 12 months from the date of delivery The warranty does not cover shipping and transport costs In the event of a claim under the warranty the goods must be packaged in such a way that damage in transit is avoided and must be clearly marked with the fault symptom that has led t
19. s regulation A similar code for Diesel and L P G vehicles was introduced in 2004 The eOBD legislation relates only to the engine All other parameters eg A C SRS Airbag A B S etc are controlled by the OBD protocol The16 pin socket is standard and must be located within 1 Meter of the center of the steering wheel The following functions are available via eOBD Read and erase fault codes Information Reading live data Oxygen sensor information non continuous test info and control of diagnostic systems He X a ee Informati Main information com Type ISO 9141 2 CARB MIL status off Nr of DTCs 1 The following information is displayed when you click on the button 21 Control units available All the units supporting eOBD are displayed in the list Information The list shows the status of each parameter It will also show the MIL status the number of DTC s recorded and the standard being used Tests available The tests available vary with the manufacturer those available in this example can be seen from the list below Lighting System Fuel System Tests on electrical components Catalyst Preheating of catalyst Secondary air system Air Conditioning TERETE Oxygen Sensor Nr of DTCs Heating of the oxygen sensor Standard EGR Valve Reading fault codes Only the permanent or intermittent eOBD error codes are displayed on the PDA The number of the ECU the fau
20. tooth Bluetooth switch is accessed via the front screen hardware inaccessible Click Start settings connections Bluetooth off on Please do the following Then O K and exit 1 Exit program 2 Turn off Bluetooth unit 3 Turn on Bluetooth unit 4 Start program again 29 To Update the firmware This function updates the communications protocols between the PDA and VCI It must be carried out with each update Power up the VCI by connecting it to a vehicle or its mains charger then click on the button to update firmware Attention The update can take up to 15 minutes to complete during this time the PDA and VCI This may take up to 15 must be no greater than 15 Meters apart minutes Continue 30 Software installation and key activation This function makes it possible to change DS100E base to Plus or Max Click on the software button Installation to obtain the following screen ae DELPHI License keys 1 16 0 VCI 31126 1 12 HW LIPTJUPWQOOW SW MAX BHPRVJPBGJOM Type code SW EMS SWMax etc from the reference number supplied on the label to activate the various functions Use the keyboard in upper case then click on Add key Note After updates and in the event of components being changed the software codes will have to be entered again 31 8 DS100E Print Function Instructions Gas NOTE Before setting PDA print parameters set up dd printer following pr
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