AMIAD Water Systems
Contents
1. It general the internal components of the control panel include elements such as Power supply elements PLC unit and extension components Fuses Circuit breakers Over loads Relays and Solenoids and other similar control elements as depicted in the provided control cabinet drawings 3 3 PLC Operation Input Output List Inputs System Inputs Normally Open e PDS Digital Differential Switch e RS Remote Start used also in explosion proof enclosure e PF Pause flushing e RF Reset faults used also in explosion proof enclosure e WM Water Meter digital pulse used also in explosion proof enclosure Single Filter Inputs Normally Close The number of the following components depends on the actual filter units of the filtration system battery e OL Overload Motor Protector e TLS Top Limit Switch e BLS Bottom Limit Switch Outputs System Outputs e Selectable output dry contact and or 24VDC for Cycle ON Downstream Valve End Of Cycle System OK set to OUTHO e Selectable output dry contact and or 24VDC for Cycle ON Downstream Valve End Of Cycle System OK set to OUT 1 e Fault Pilot Alarm Output Filters Outputs The number of the following components depends on the actual filter units of the filtration system battery e Motor Up Contra Clockwise CCW contactor e Motor Down Clockwise CW contactor e Flush Valve Solenoid 24V DC Q ARKAL 3FILTOMAT 7 AMIAD S Multi AMC UCP2. o75kw_ 148 _ 1 0 o 1 1ookw 197A 1 1 0 1 2090 4 1 5 Once the desired amperage is set re press the Rest button A and close the overload cover B 4 A Yv ee Ey LV CE nf e ger ma MANIRESTAUT ASL nP 5 2 971961951 sais J ELA H5 I Sc 24D0 S00AC 2 D A ELA HS 4 SC Pigs NIX Lm CONTACT a E 12 71 4 721 6 T3 EVLI ILT 13 Q ARKAL 3FILTOMAT 3 AMIAD ao use Multi AMC UCP D 5 2014 Page 14 of 34 Q amisd WATER SYSTEMS 4 2 Startup process filter amp panel Very important note This paragraph contains a general description of the filters operation For formal details please refer to your filters user manuals 1 Before starting up the filtration system read the safety instruction chapter of this document and pay special attention to the commissioning safety instructions 2 Inspect the installation of the battery and the filters make sure that everything is installed in accordance with the official installation drawings 3 Verify by authorized electrician only that the electric wiring is correct and complies with the enclosed drawings Make sure that an authorized electrician does the electrical start up operation only Set the flush time interval to 6 8 hours So ow ARKAL 3FILTOMAT Multi AMC UCP D 9 2014 Follow the startup procedure of the filtration battery as a whole Check a
3. EBS operation mode During a cleaning cycle the suction scanner moves from the bottom limit switch B L S to the top limit switch T L S and then returns to the starting point by moving from the T L S to the B L S Once the cleaning of the first filter is finished the next filter of the battery is cleaned in the same manner and so on until the last filter Filter N is cleaned Description of the self cleaning triggers Trigger 1 PDS operation There are three types of DP triggers depends on system configuration Digital DP switch Analog DPT and calculated DP The differential pressure is constantly monitored by the configured DP trigger when the trigger senses a pressure differential higher than or equal to the pre set value usually 0 5 bar 7 PSI a delay of three 3 seconds is counted If by the end of the delay the signal still exists a self cleaning cycle starts Trigger 2 Timer operation A self cleaning cycle according to time intervals is available through a built in timer function in the PLC program It is possible for the user to set the interval time value for this type of self cleaning process The time interval cycles are done regardless of the pressure differential signals it is recommended to set the timer between 6 8 hours Whenever another trigger starts a cleaning cycle such as a PD or a manual start signals the time interval timer is reset and the time to next flush is counted again Trigger 3
4. 1 The options are Cycle ON Downstream Valve End Of Cycle System OK Note For outputs 1 amp 2 the control board contains in parallel a dry contact and a 24DC contact for these outputs Downstream valve mode select the type of operation for the downstream valve when configured The options are When flushing the valve closes at the beginning of each flush cycle On emergency the valve closes only during emergency flush at a DP fault status Note During continuous flush the downstream valve remains close in filtration systems configured to flush all their filters in parallel Setup Screen 7 Help screen This screen is the Help screen of the setup screen 7 It presents the user with general instruction for performing this process Page 30 of 34 www amiad com Q amisd WATER SYSTEMS The Setup Menu page 8 SIEMENS Test filter flushing Enter Filter Mum a to start test 1 2 LI O T SIEMENS Manual Filter number 3 HELF Motor up valve Motor down Downstream valve SIEMENS Press Enter to enable outputs check Set the number of filter to be checked Mowe bo the desired output Press and hold the ENTER key to switch the output ON The output remains ON as long as the ENTER kev is pressed rire E Setup Screen 8 This screen enables the user to test the flushing process of a single filter within the system Enter Filter Num Press ENTER on the number field an
5. 16 AM IO Filter2 Limit switch s Fault status time tag and the number of the faulty filter L970 1435 AM IO Filters Gveroad Faul i o Press the HELP key for instructions Press the ACK key to acknowledge an alarm See the Alarm List table at the end of this chapter Q ARKAL 3FILTOMAT AMIAD Multi AMC UCP D 5 2014 Page 21 of 34 Q amisd WATER SYSTEMS The Logs Menu page 2 1st Alarm Log Help screen SIEMENS This screen is the first Alarm Log Help screen It presents Each record displays the Following data Date amp Time tag the user with general instruction for operating the alarm Fault number see the user manual for details log screen Faulk status I existing 10 cleared DOW arrow bo Continue Faulk text with Filter number when applicable SIEMENS 2nd Alarm Log Help screen Date amp Time tag Ei ber Sie heusan forsale This screen is the second Alarm Log Help screen It Fault status I existing 10 cleared presents the user with general instruction for operating Fault text with filter number when applicable 8 Press ACK to delete the highlighted record Flush History Log SIEMENS This screen presents a log of the system flush cycles Each line represents and details a single flush cycle flush time and date tag and the trigger started the cycle 12 5 2013 9 46 37 AM IA Filtering 12 5 2013 9 41 48 AM IO Flush by D P 12 5 2013 9 41 46 AM I Filtering Press F1
6. FILTOMAT AMIAD Multi AMC UCP D Main screen Displays the system time and date and the filter type Omega Enables entering the 5 sections of the controller s software Press F1 for Home screen this screen Press F2 for Status screens Press F3 for Process screens Press F4 For Logs screens Press F5 For Setup screen Press HELP for the following help screens Important note When the enclosure is defined as an explosion proof type the letters EX P appear under the filter type name see Setup Screen 6 for details First HELP screen Press the DOWN key to move to the next HELP screen Press HELP again to exit Second HELP screen Press the UP key to move to the previous HELP screen Press HELP again to exit Page 17 of 34 WWwW amiad com Qi amis WATER SYSTEMS SIEMENS SIMATIC PANEL g SIEMENS E Main screen at Fault Status When faults exist the time and date line of the main screen stops displaying the time and instead starts displaying the relevant fault message and the number of the faulty filter The screen background and the fault lamp start flashing in red If more than one fault exists the fault line alternates every 3 seconds each time displaying different fault message Move to the system status and the logs menus for more details about the existing faults 5 4 The Status Menu The engineering units in the following screen pictures are metric the user may switch to US engineering u
7. Manual Start operation The START button on the HMI screen is pressed in order to allow a manual self cleaning cycle to begin Trigger 4 REMOTE START operation A remote start input in the control board terminal is designated to be used as a trigger for starting a remote flushing cycle of the system Q ARKAL 3FILTOMAT AMIAD Multi AMC UCP D 9 2014 Page 10 of 34 amisad WATER SYSTEMS 3 5 The HMI Screen In order to operate the filtration system it is important for the user to be familiar with the operation method of the PLC keyboard and display as described in this chapter Operation the PLC is done via the keyboard and the display of the KP300 unit SIMATIC PANEL amiad WATER SYSTEMS EBS Press HELP for operation instructions 1 1 1999 12 00 00 PM While operating the unit it is important to be aware of the following general issues e Unintentional actions Unwanted actions may be triggered if the operator unintentionally actuates several keys at once Never press more than two keys simultaneously e Keyboard damage Operation of the keys with hard pointed or sharp objects or hard impact may lead to a considerable reduction of the service life and even to complete failure Always use your fingers to operate the keys of your HMI device Using the keyboard The general operation of the keyboard is described in the following table Left amp Right Arrow Keys Activates the next field in horizon
8. This screen is the first Help screen of the setup screen 6 triggered Flush cycles For entering to continuous i flushing mode It presents the user with general instruction for Max cycles For cont flushing erforming this process The number of flushes in this mode At the end of p 6 Q ARKAL 3FILTOMAT AMIAD Multi AMC UCP D 5 2014 Page 29 of 34 Q amisd WATER SYSTEMS The Setup Menu page 7 SIEMENS triggered Flush cycles For entering to continuous Flushing mode Max cycles for cont Flushing The number of flushes in this mode At the end of the continuous flushing the system returns to SIEMENS Output selection HELP Output 0 task System ok Qutput 1 task Downstream valve mode When Flushing SIEMENS 4 akernative tasks can be selected For Output 0 and Out O System OK Signal Gut 1 Cycle on Signal Options End of cycle signal or Downstream valve E aw E BREE eee Q ARKAL FILTOMAT AMIAD Multi AMC UCP D Setup Screen 6 Second Help screen This screen is the second Help screen of the setup screen 6 It presents the user with general instruction for performing this process Setup Screen 7 Output 0 task Press ENTER on the selection field and select the task required for the output 0 The options are Cycle ON Downstream Valve End Of Cycle System OK Output 1 task Press ENTER on the selection field and select the task required for the output
9. hammer and pressure surge effects Civil Engineering gt Make sure that the filter installation is done by qualified by Amiad technicians gt Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified workers technicians contractors and in accordance with the relevant local standards gt While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner gt Donot leave lifted equipment if there is no necessity Avoid working below lifted equipment v Wear a safety helmet while using lifting equipment gt Make sure that the flooring is sloped for providing drainage and avoiding accumulation of liquids 1 3 Commissioning gt Read carefully the Commissioning and the First Start up Operation instructions prior to any attempt to operate the filter gt In order to achieve maximum performance and smooth operation of the filter it is crucial to perform the Startup and First Operation procedures exactly as described in this manual gt Commissioning the filter should be done by an authorized Amiad technician do not attempt to commission the filter unaccompanied since this may lead to undesired damage and may affect your warranty coverage 1 4 Operation and Control gt Do not operate the filter before reading carefully and being familiar with its operation instructions gt Observe the safety stic
10. soos sein aauaeseeaetneeue aceon neaneseecnert 4 7 GIVE Ol CAD INE ONE erea anaes saamnnedustonsadendatacaudsnsotanseasdunronnacnceseiacueaiaenaiees 7 3 Control system description ceeccccesseccccessececeeececceseceeeeesececeuseceseesecesseeecessuecetsegeceeseees 8 4 Commissioning Start up and first operation s sessssessreserresesrrrssrrerssrrresrrrresreresrrereseerese 12 Se VU Oe AION eae 16 With any inquiry please quote Filter Serial Number located on the filter housing Q ARKAL FILTOMAT AMIAD creatinine Multi AMC UCP D 5 2014 Page 3 of 34 Q 1 mia ad WATER SYSTEMS SAFETY INSTRUCTIONS 1 1 General Safety Instructions gt Amiad filtration products always operate as components in a larger system It is essential for the system designers installers and operators to comply with all the relevant safety standards gt Prior to installation operation maintenance or any other type of action carried out on the filter read carefully the safety installation and operation instructions gt During installation operation or maintenance of the filter all conventional safety instructions should be observed in order to avoid danger to the workers the public or to property in the vicinity gt Please note The filter enters into a flushing mode automatically without warning gt No change or modification to the equipment is permitted without a written notification given in advance by the manuf
11. D 5 2014 Page 9 of 34 Q amiaed WATER SYSTEMS 3 4 Cleaning Cycle Description The AMC UCP D HMI system is capable of controlling batteries of various Amiad filter models that comprise one of the following cleaning mechanism types Brush or Suction Scanner Very important note This paragraph contains a general description of the filters operation For formal details please refer to your filter user manual Brush Type filters During the cleaning cycle of Brush Type filters the flush valve of the first filter of the battery opens and the motor revolves two stainless steel brushes on the inside of the filtration cylinder The particles trapped on the cylinder are dislodged by the revolving brushes and flushed out through the open flush valve Once the cleaning of the first filter is finished the next filter of the battery is cleaned in the same manner and so on until the last filter Filter N is cleaned Suction Scanner filters For models with suction scanner cleaning mechanism there are two modes of operations SAF OMEGA operation mode During a cleaning cycle the suction scanner moves in one direction only i e in one cycle it moves from the bottom limit switch B L S to the top limit switch T L S and in the next cycle in moves from the T L S to the B L S Once the cleaning of the first filter is finished the next filter of the battery is cleaned in the same manner and so on until the last filter Filter N is cleaned
12. ILTOMAT AMIAD Multi AMC UCP D 5 2014 Page 12 of 34 Q amisd WATER SYSTEMS 4 1 3 Press A the RESET button B of the Overload device until its power led C starts blinking ee RLE MANIRESIAUT i 196 8S R _H5 SC 2400 50 len H5 1 5 2400 800KC 2 gt 4 1 4 Using a screwdriver turn the adjusting screw A of the overload right or left and look at the 3 led lams of the overload device Err L R B These lamps display a binary code that represents the amperage settings of the device Adjust the required amperage of your specific filter motor as depicted in the following table s ANIRES EE 27 1 96 1 UUT ETS Q ARKAL FILTOMAT 3 AMIAD SEO hk Multi AMC UCP D 5 2014 Page 13 of 34 Qamisad WATER SYSTEMS 380VAC 50 60 Hz Binary Code Power Max Current 018kw 045A 0 0 25kw_ 062A 0 0 37kw_ 090 0 aed ER L R m Ce pa fp a a ao e o 7 pot 1 o 1020 Lo le p a a a ff efo 440VAC 50 60 Hz Binary Code Power Max Current Ca o ae Bew oe e e aa l aa f BA A oO oO tT 0 37kw_ oo o 1 0 1 os5kw_ iis 1 0 o0 0 _0 75kw_ 160 1 o 1 0 o o oe 1 1 1 1 00KW 2 20A 1 00Kw 220 _ _ 1 2250 480VAC 50 60 Hz Binary Code Power Max Current ERR oo g e 018kw 035A o o 1 0 po 2skw 050A 0o 0o 1 1 Banw ow o tT o aa posskw 100A 0o 1 1 0
13. RT START icon to start a manual flush cycle SIEMENS Manual operation screen 2 Continuous flush manual mode Press ENTER on the START icon to switch the system to continuous flushing mode Flushing left at continuous flushing mode When the system is in continuous flushing mode this line displays the number of flush cycles left until the end of this mode SIEMENS Flush Program screen Interval time For Flushing Min DP set point for flushing a5 bar scheduled flushing cycles entering 0 zero in this field Fenian ey et cu sec cancels the flushing according to time interval and the Dowonstream valve delay time to next flush will always show O Zero Interval time for flushing defines the time between DP Set point for flushing defines the set point for starting the flush process due to DP signal Maximum allowed value is 0 8 bar 11 6 psi Flush time per filter This line appears only when the system operates ABF filter s defines the set point for the flush process time the time the ABF brushes revolve Downstream valve delay This line appears only when a downstream valve is configured at the system defines the time it takes the valve to complete its closing process Q ARKAL 3FILTOMAT 3 AMIAD sa Multi AMC UCP D 5 2014 Page 20 of 34 Qamisd WATER SYSTEMS 6 6 The Logs Menu The screens of this menu appear when the F4 key is pressed The screens appear in descending o
14. T AMIAD unninn Multi AMC UCP D 5 2014 Page 33 of 34 Q amiaed WATER SYSTEMS 5 8 Fault Messages List Da MessageTet frems OOOO o norn OoOo 48 DP Fault The DP signal remains high longer than its maximum allowable set point The system is in fault Flush by D P The filter flushing started by a D P signal Flush by time interval The filter flushing started by a time interval signal 51 Manual flush The filter flushing started by a manual start command 52 Filter1 Disable The filter operation was disabled by the user Fault messages of filter 2 to Filter N repeat in the same order as for filter 1 5 9 Data Logger The AMC UCP D HMI system includes a built in data logger Connect t TCP IP cable from a laptop computer to the LAN connector of the PLC Start an IE browser and in the URL line enter the address 192 168 0 2 the system should show the Siemens screen Navigate to the Data logs option and see the data logged by the PLC It is possible to download the data to your PC The data logger loges new records e Every 5 minutes e At the beginning of each flush cycle e When new fault is registered in the system Please note that during general fault the data logger ceases operation Q ARKAL 3FILTOMAT AMIAD E Multi AMC UCP D 5 2014 Page 34 of 34
15. acturer or by its representative on the manufacturer s behalf gt Always observe standard safety instructions and good engineering practices whilst working in the filter s vicinity gt Use the filter only for its intended use as designed by Amiad any misuse of the filter may lead to undesired damage and may affect your warranty coverage Please consult with Amiad prior to any non regular use of this equipment 1 2 Installation General gt Install the filter according to the detailed Installation Instructions provided with the filter by the manufacturer and according to the description given in this manual gt Make sure to leave enough clearance to enable easy access for future treatments and safe maintenance operations v The user should arrange suitable lighting at the area of the filter to enable good visibility and safe maintenance gt The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local authorized standards gt Check and re tighten all bolts during commissioning and after the first week of operation gt Use only appropriate standard tools and equipment operated by qualified operators when installing operating and maintaining the filter gt When inst
16. allation is required in hazardous environment sites underground or high above ground make sure that the site design and the auxiliary equipment are appropriate and that installation procedures are carried out in accordance with the relevant standards and regulations gt Ensure walking areas about the installation are slip free when wet Shipment and transporting gt Shipping and transporting the filter must be done in a safe and stable manner and in accordance with the relevant standards and regulations gt For shipping lifting and positioning the filter use only approved lifting equipment and authorized employees and contractors Electricity gt Electric wiring should be performed by an authorized electrician only using standardized and approved components gt Install a lockable main power cut off switch close to the control panel gt If due to site constraints the control panel is installed without a clear line of sight of the filter an additional lockable power disconnect cut off switch should be installed near each filter unit gt Installation of the filter should be performed to avoid direct water splashing on the electrical components or on the control panel Q ARKAL 3FILTOMAT AMIAD nian Multi AMC UCP D 5 2014 Page 4 of 34 Q amiaed WATER SYSTEMS Pneumatics gt Install a lockable main cut off switch featured with a pressure release mechanism on the compressed air supply line close to the co
17. amisd WATER SYSTEMS AMIAD Water Systems AMC UCP D Single Model Multi unit Filtration system Control Panel amp HMI Serial number Order number Catalog number Filtration degree Tested by Operation Instructions Ref 910101 000661 5 2014 OARKAL FITOMAT AMIAD E aa Multi AMC UCP D 5 2014 Page 1 of 34 Q amiaed WATER SYSTEMS AMIAD Water Systems AMC UCP D Single Model Multi unit Filtration system Control Panel amp HMI Amiad s AMC UCP D Control and HMI system controls the operation of a filtration battery consists of multiple units of single Amiad s filter model e g battery of 4 EBS filters battery of 10 SAF filters etc The system is highly configurable and it is capable of controlling batteries of Amiad filters while providing the user with a multi lingual Human Machine Interface HMI This document describes the software controlling the AMC UCP D Single Model Multi unit system The actual number of filter units controlled by this control panel and HMI depends on the hardware capacity of the actual control board and PLC I Os of each installed project as depicted in the electrical drawings appendix provided with this document The AMC UCP D HMI system contains three major components Electrical Cabinet PLC and HMI display screen This document describes these components and provides complete set of operation instruction Disclaimer This document and the information enclosed with
18. ck boxes SIEMENS Inlet sensor h range 20 ma bar Out DFT sensor h range 20 md bar DP type Q ARKAL FILTOMAT AMIAD Multi AMC UCP D Setup Screen 4 Help screen This screen is the Help screen of the setup screen 4 It presents the user with general instruction for performing this process Setup Screen 5 Inlet sensor h range 20mA Press ENTER on the range field and enter the maximum range of the inlet pressure analog meter Outlet DPT sensor h range 20mA Press ENTER on the range field and enter the maximum range of the outlet pressure or the differential pressure analog meters Note Since these analog meters are of 4 20 type the software assumes that pressure of bar is equal to 4 milliamps so the user has to enter only the maximum pressure value for the 20milliamp reading D P type Press ENTER on the selection field and select the type of the DP connected to the system The options are Digital Analog DPT or Calculated inlet pressure minus outlet pressure Page 28 of 34 WWwW amiad com Qamisad WATER SYSTEMS The Setup Menu page 6 Setup Screen 6 Num of short cycles for cont mode enter the number of shorter than 5 minutes flush cycles after which the system SIMATIC PANEL enters to continuous flushing mode Max Continuous flushing enter the maximum number of flush cycles to be performed when in continuous flushing mode Max Emergency flushing
19. covers or protection mechanisms removed during service or maintenance operations gt Make sure that all the tools ladders lifting devices etc used during the maintenance procedures are taken away from the filter area and stored gt In order to return the filter to regular operation follow the First Start up Operation instructions as detailed in your user manual gt For filters used in potable water systems it is required to disinfect the filter according to the local water authority standards and regulations before putting it back to service Q ARKAL 3FILTOMAT AMIAD Multi AMC UCP D 5 2014 Page 6 of 34 amisad WATER SYSTEMS Q 2 CONTROL CABINET DRAWINGS See the complete control cabinet drawings in Annex A provided with this document Va FAULT He gt RE HMI KP 300 Q ARKAL 3FILTOMAT AMIAD O Multi AMC UCP D Q amisd WATER SYSTEMS 3 CONTROL SYSTEM DESCRIPTION 3 1 General Amiad s AMC UCP D Control and HMI system is highly configurable control system capable of controlling batteries of various models of Amiad filters while providing the user with a multi lingual Human Machine Interface HMI The AMC UCP D HMI system c
20. d enter the number of the required filter to be tested Press ENTER to start the flushing process of this filter Setup Screen 9 This screen enables the user to test the outputs of a single filter within the system Press Enter to check outputs Press ENTER on this icon and enable the output check process Filter number enter the filter number whose outputs are to be checked See the HELP screen Outputs move to the desired output to be checked Press and hold the ENTER key to switch this output on Release the ENTER key to switch this output off Notes Downstream valve output appears only when such valve is configured in the system Only a single downstream valve can be configured for the battery In ABF Filters Only the motor up field appears Setup Screen 9 Help screen This screen is the Help screen of the setup screen 9 It presents the user with general instruction for performing this process EEEN eee Q ARKAL FITOMAT AMIAD Multi AMC UCP D 5 2014 www amiad com Page 31 of 34 Q amisd WATER SYSTEMS The Setup Menu page 9 SIEMENS Inputs status HELP System NO oC sO RO FO we CJ enc oL fi 115 fi evs LJ SIEMENS RAS Remote Start RA Remote Reset PF Pause Flushing SIEMENS PF Pause Flushing TLS Top Limit Switch BLS Bottom Limit switch Setup Screen 10 This screen enables the user to see the system s inputs status Empty square repres
21. e HELP For decimal point 5 Use LEFT RIGHT arrows to move within the SIEMENS 3 Use F10 for 0 and F1 F9 for 1 9 4 Use HELP for decimal point 5 Use LEFT RIGHT arrows to move within the field 6 Use DEL for deleting a number SIEMENS Q ARKAL FILTOMAT AMIAD Multi AMC UCP D 5 2014 Setup Screen 3 second Help screen This screen is the second Help screen of the setup screen 3 It presents the user with general instruction for performing this process Setup Screen 3 third Help screen This screen is the third Help screen of the setup screen 3 It presents the user with general instruction for performing this process Setup Screen 4 Press ENTER to change filters status press ENTER on this icon and select the number of the required filter then select the required filter mode enabled or disabled See the HELP screen The bottom line of the screen shows the system filters Black square Disabled filter Empty square Enabled filter Please note the number of icons displayed on this screen depends on the number of filters in the actual filtration battery www amiad com Page 27 of 34 Q amisd WATER SYSTEMS The Setup Menu page 5 SIEMENS Press Enter to enable filters status change Set the number of filter to be Disabled Enabled Move to the Change field Press ENTER to change the filter status Enabled filters are shown in white boxes Disabled filters are shown in bla
22. e selection mode Setup Screen 1 Filter type selection Move to the Filter field and press ENTER Select the required filter type by using the up down arrow keys Press ENTER and then move to the OK field Press ENTER again to complete the filter type selection Important Note This control system is capable of controlling filtration batteries where all the battery s filters are of the same model Setup Screen 1 Filter type selection Four Very Important Notes 1 This message appears for 3 seconds when changing the filter type It is absolutely important to calibrate the overloads of all the filters in the system according to the type of motor of the selected filter See chapter 5 1 for instructions When ABF filter is configured a signal received from any one of the limit switched immediately causes a limit switch s fault It is very important to perform a return to factory defaults operation immediately after the filter type is changed After loading software to the PLC it is mandatory to perform Reset faults operation in order to clear the flashing red screens ernie i AMIAD www amiad com 5 2014 Page 24 of 34 Q amisd WATER SYSTEMS The Setup Menu page 2 SIEMENS Setup screen 1 1st Help screens This screen is the first Help screen of the setup screen number 1 It presents the user with general instruction for operating the screen SIEMENS Setup screen 1 2nd Help scree
23. enter the maximum number of flush cycles to be performed when the system is in emergency flushing mode The system can enter to Emergency flushing only when a downstream valve is configured and when the DP signal is on for more than 30 e nf r o an seconds In this mode the filter performs 3 flush cycles with the downstream valve closed At the end of the emergency flushing the system opens the downstream valve and performs additional flush cycles as configured in the number of flush cycles in continuous flushing mode The system enters to general fault when three emergency flush procedures are carried out in less than 5 minutes delay between them Enclosure type Press ENTER on the selection field and select the type of the control board enclosure standard or Explosion proof In EXP Mode Input 03 is used for connecting a reset button on the external door and input 01 is used for scrolling through the home and the system status displays In explosion proof mode an EXP message appears on the main screen under the filter type headline Note In Explosion proof enclosure the HMI display is mounted behind a window and the operator has no access to the display buttons This special feature enables the operator to scroll over the main status screens by pressing special push buttons mounted on the exterior cabinet door SIMATIC PANEL Setup Screen 6 first Help screen Mumber of short cycles For cont mode Se ae eee nee A
24. ents a disconnected input while black square represents connected input See the HELP screen System inputs the system inputs are Normally Open inputs DP Digital DP RS Remote start PF Pause flushing WM Water Meter Filter inputs the filter inputs are Normally Close inputs Select filter enter the number of the filter whose inputs are to be checked OL Overload TLS Top Limit Switch BLS Bottom Limit Switch Setup Screen 10 first Help screen This screen is the first Help screen of the setup screen 10 It presents the user with general instruction for performing this process Setup Screen 10 second Help screen This screen is the second Help screen of the setup screen 10 It presents the user with general instruction for performing this process Q ARKAL 3FILTOMAT 3 AMIAD sa Multi AMC UCP D 5 2014 Page 32 of 34 Qamisd WATER SYSTEMS The Setup Menu page 10 SIEMENS Setup Screen 11 System time 1 8 1970 1 51 01 AM This screen enables the user to set the real time date and Hr Min M D Year W time of the system E brogram wersion HMI 14PLC 042 Filters 3 Set Time enter the required values to the Hour Minute Month Day and Year fields and press ENTER on the UPDATE g g E E field The bottom line of this screen displays the software version a a a a a of the HMI and the PLC together with the number of filters configured in this system ARKAL FILTOMA
25. in it contain restricted and or privileged information that are intended only for usage by authorized Amiad technicians If you are not a qualified Amiad technician you must not take any action in reliance to this document unless permitted by Amiad None of the procedures provided on this file may be used in any form or by any means without permission from Amiad If you received this file in error please notify Amiad immediately reuven amiad com The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file Amiad accepts no liability whatsoever whether it was caused by 1 Accessing or other related actions to this file 2 Any links procedures or materials provided attached to this file Amiad assumes that all users understand risks involved within this file and or its attached materials All the procedures drawings pictures and or any other information provided in this document are presented as general information only they can be altered removed or changed without any further notice by Amiad This document does not replace any certified drawing procedure or information provided by Amiad in reference to a specific customer site or project All rights reserved Q ARKAL 3FILTOMAT 7 AMIAD nonnina Multi AMC UCP D 5 2014 Page 2 of 34 Q amisd WATER SYSTEMS TABLE OF CONTENTS De ee WINS UIUC EONS coxatesccteces desea cece asinr ce sennsee caste caeen
26. in order to avoid slipping gt Before disconnecting the filter from the water supply electricity and pneumatics and before releasing the filter s residual pressure do NOT o loosen or unscrew bolts o remove any protection cover o open any service port flange gt Avoid splashing and water leakage to minimize slippage electrification or damage to the equipment caused by moisture gt While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner gt Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment gt Wear a safety helmet goggles gloves and any other personal safety equipment required by the local standards and regulations gt Human entry into a filter must be done in accordance with the relevant local safety instructions standards and regulations for working in hazardous environment gt Manual cleaning of filter media using high water pressure or steam should be performed in accordance with the cleaning system instructions the local standards and regulations and without endangering the operator or the vicinity gt Manual cleaning of filter element using acid or other chemical agents should be performed in accordance with the relevant material safety instructions the local standards and regulations and without endangering the operator or his vicinity Before returning to regular operation gt Re assemble any protection
27. kers on the filter and never perform any operation contradicting the instructions given gt Never operate or use the filter for purposes other than its original design and operational envelope Q ARKAL 3FILTOMAT AMIAD W Multi AMC UCP D 5 2014 Page 5 of 34 Qamisd WATER SYSTEMS 1 5 Maintenance Before any maintenance or non regular operation please read the following gt Servicing the filter should be done only by technicians authorized by Amiad gt Disconnect the filter from the power supply and lock the Main Power Switch gt Disconnect the compressed air supply release the residual pressure and lock the Pneumatics Main Valve gt Disconnect the filter from the water system by closing and securing the Manual Inlet Valve In cases where the downstream piping network is pressurized close and secure the Manual Outlet Valve gt Release the residual water pressure by opening the Pressure Release Drainage Valve gt Empty the filter by opening the Drainage Valve gt In hot water systems wait until the filter components cool off to a safe temperature gt Place warning signs around the work area as required by the local standards and procedures gt Inspect the filter s safety stickers and replace any damaged or faded sticker Mechanical gt When working on the filter use only appropriate standard tools gt Always open and close valves slowly and gradually gt Remove grease and fat material residues
28. key to exit OARKAL 3FILTOMAT AMIAD www amiad com Multi AMC UCP D 5 2014 Page 22 of 34 Qamisad WATER SYSTEMS The Logs Menu page 3 Trends Screen Downstream pressure When analog input 2 is configures as a downstream pressure meter SIEMENS Press the HELP key for instructions This screen presents the downstream pressure trend 46 06 AM Downstream 9 51 06 AM 12 5 2013 HELP 12 5 2013 Press F10 to start stop the logging Press F9 to extend the trend view Press F8 to compress the trend view Press F7 to scroll the trend view forward Press F6 to scroll the trend view backward Press F1 to exit SIEMENS Trends Help screen Trend Operation Press F1 to EXIT e55 F10 to Start Shop the lagging This screen is the Trends Help screen It presents the user with Press F9 to EXTEND the trend view general instruction for operating the trend screen Trends Screen DP pressure When analog input 2 is configures as SIEMENS DPT meter Press the HELP key for instructions This screen presents the downstream pressure trend 0 47 00 AM DP 9 52 00 AM Press F10 to start stop the logging 12 5 2013 HELP 12 5 2013 Press F9 to extend the trend view Press F8 to compress the trend view Press F7 to scroll the trend view forward Press F6 to scroll the trend view backward Press F1 to exit Trends Screen Upstream pressure Press the HELP key for instructions This screen presents the up
29. nd re tighten all bolts after the first week of operation AMIAD One by one follow the startup procedure of your filters as appears in your filters formal user manual wWww amiad com Page 15 of 34 Qamisd WATER SYSTEMS 5 HMI OPERATION 5 1 General When power is first connected to the system the main HMI screen appears SIMATIC PANEL amiad WATER SYSTEMS EBS Press HELP for operation instructions 1 1 1999 12 00 00 PM The HMI is divided to 5 main menu sections Home Status Process Logs and Setup Accessing each such menu is done by pressing its designated F x key which is located at the keyboard right below the menu name For the Home screen press F1 For the status menu press F2 For the Process menu press F3 For the Logs menu press F4 For the Setup menu press F5 5 2 Operation conventions e Return to the main system screen by pressing the F1 key When in a menu move along its screens and fields by the UP and DOWN arrow keys Editable data items or user operation fields appear enclosed in a framework while information only data is not framed Screens with help instructions display the word HELP on screen Press the HELP key to show the help screen and press the HELP key again to exit the help screen Changing values in editable fields is done by moving to the field using the arrow keys and pressing ENTER for entering to edit mode Once in edit mode use the arrow keys to scroll through the option
30. nits during the setup process of the system The screens of this menu appear when the F2 key is pressed The screens appear in descending order SIEMENS SIMATIC PANEL Ezg 7 System Status screen 1 Filtering System Status displays the current system status the 236 Min options are Filtering Flushing Pause and Fault Pressure In 2 28 Gut z2 bar 9P 0 06 bar Flow 359 7 M3jh Time to flush displays the time left until the beginning of the next scheduled flushing cycle in minutes Pressure displays the current reading of the inlet and the outlet pressure when such meters are connected to the system Present D P displays the current D P reading when an analog DP or inlet outlet meters are connected to the system Flow rate displays the current system flow rate when water meter is connected to the system SIMATIC PANEL System Status screen 2 Last flush started by Last flush started by displays the trigger that started the Time between last two flush cycles 0 Min previous flush cycle Time DP Test Water accumualtion 0 m3 Flushing left at continuous mode Time between last two flush cycles displays the time passed since the end of the previous flush cycle and the cycle that preceded it Water accumulation displays the total volume of water that passed through the system Press ENTER on the RESET m on Bal icon for setting this counter to zero Flushing left at continu
31. ns 6 Press ENTER This screen is the second Help screen of the setup screen number 1 It presents the user with general instruction for 2 Press ENTER operating the screen 3 Move to the OK Field 4 Press ENTER SIEMENS Setup screen 1 3rdt Help screens 2 Press ENTER 3 Move to the OK Field This screen is the third Help screen of the setup screen number 1 It presents the user with general instruction for operating the screen L Move to the LANGUAGE field Use the ENTER key to select OARKAL 3FILTOMAT AMIAD www amiad com Multi AMC UCP D 5 2014 Page 25 of 34 Q amis WATER SYSTEMS The Setup Menu page 3 SIEMENS Setup Screen 2 Number of filters in the system Number of filters in the system press ENTER on the Number of filters flushing in parallel number of filters field and enter the number of filter units in the system Engineering units DP and Pressure Y Number of filters flushing in parallel Press ENTER on the number of filters field and enter the number of filters that flush together when the system enters to flushing mode Engineering units DP and Pressure Press ENTER on the unit s field in order to enter to select the engineering units for the DP and the Pressure meters bar psi kpa Setup Screen 3 SIEMENS Engineering units water flow Press ENTER on the units field in order to enter to select the engineering units for system s water meter M hr gpm Volume per pul
32. ntrol panel gt If the control panel is installed far away and there is no eye contact with the filter a lockable compressed air cut off switch featured with a pressure release mechanism should be installed near each filter unit gt The user should make sure that the compressed air supplied to the filter never exceeds the maximum designated pressure for this filter An air pressure reduction valve should be installed on the compressed air supply line upstream of the filter s pneumatic inlet port Hydraulics gt Extra safety devices should be installed on hot water applications to avoid skin burn danger gt The user should install a manual Water Cut off Valve next to the filter s inlet port gt In cases where the downstream piping network downstream of the filter is pressurized an additional manual Water Cut off Valve should be installed next to the filter outlet port gt The user should make sure that the system includes a Pressure Release Drainage Valve to enable release of residual pressure prior to any maintenance procedure performed on the filter gt The user should make sure that the filter is never exposed to water pressure exceeding the maximum designated pressure for this filter if needed a Pressure Reduction Valve should be installed upstream of the filter s water inlet port gt Please note that the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid
33. ontains three major components Electrical Cabinet PLC and HMI display screen This document describes these components and provides complete set of operation instruction Important note e This document describes the operation of a battery containing multiple units of single Amiad s filter model Since the number of filters in the battery varies according to the actual number of filter units installed this document refers to the number of filters as Filter 1 Filter N 3 2 Electrical Cabinet Components Components mounted on the control panel door In order to provide the end user with an easy to master user interface several control elements are mounted on the outside of the control panel enclosure Switches e MAIN SWITCH used to switch On OFF the main power supply e POWER ON lamp indicates the status of the Power Supply e FAULT red signal lamp lights on when the system is in Fault Mode Display panels e PLC DISPLAY PANEL used to read various status data and enter set points Q ARKAL 3FILTOMAT AMIAD ananin Multi AMC UCP D 5 2014 Page 8 of 34 Qamisd WATER SYSTEMS Internal components of the control panel The rest of the control panel components that are not related to the user interface are mounted inside the control panel s enclosure according to the IP65 standard An access to these components is allowed only to qualified electricians technicians who are familiar with this product
34. ous flushing mode When the system is in continuous flushing mode this line displays the number of flush cycles left until the end of this mode Note See setup chapter for continuous flushing mode during emergency flushing ete see Q ARKAL 3FILTOMAT AMIAD se Multi AMC UCP D 9 2014 Page 18 of 34 Q amisd WATER SYSTEMS SIEMENS System Status screen 3 Time from last flush Time from last flush displays the time passes from the previous flushing cycle SIEMENS MATIC PANEL System Status screen 4 Filters Status Faut This screen displays at its bottom line a status icon per each one of the system filters Empty square Filtering Empty circle Flushing Black circle Fault Black square Disabled Please note This screen picture is of a five filters filtration system the number of icons presented depends on the battery s actual number of filters OARKAL 3FILTOMAT AMIAD www amiad com Multi AMC UCP D 5 2014 Page 19 of 34 Q amisd WATER SYSTEMS 5 5 The Process Menu The screens of this menu appear when the F3 key is pressed The screens appear in descending order SIEMENS Manual operation screen 1 Manual operations Press ENTER to reset system faults Press ENTER on the RESET icon to clear system faults Press ENTER to reset system Faulks Press ENTER to start a flush cycle Press ENTER on the Press ENTER to start a flush cycle STA
35. rder SIEMENS st Logs screens menu For Flush Counters log press F This screen is a menu that enable entry to the following For Alarm log press F7 log screens For Flush History log press FS Flush Counters log Press F6 For Trends F9 or F10 a ha Alarm log Press F7 H Flush History log Press F8 Pree es Analog Trends Press F9 or F10 there are two trend ESEE eens SIEMENS Flush Counters Log Flush by DP displays the number of flush cycles that started due to a DP signal Press ENTER on the RESET icon in order to set this counter to zero Flush by time displays the number of flush cycles that started due to time interval Press ENTER on the RESET icon in order to set this counter to zero Flush by test displays the number of flush cycles that started due to a manual start command Press ENTER on the RESET icon in order to set this counter to zero Total Flush displays the total number of flush cycles Press ENTER on the RESET icon in order to set all the counters to zero Please note that flush cycles performed when the system is in continuous flush mode are counted in the total flush counter only SIEMENS Alarm Log Alarm log Press ACK to acknowledge HELP This screen presents the existing system alarms Each line LS 1970 1 43 16 AM IO Filterd Limit switch s Fault represents a single alarm and displays the alarm details 1811970 1 43 16 AM IO Filtera Lirnit switchi Fault 1871970 1 43
36. s with the UP DOWN keys or enter numbers using the F x keyboard keys Press ENTER to save the new value to the PLC memory Important notes When first placing the cursor on an editable field the field background appears in black not in edit mode After pressing the ENTER key the background changes to white Editing the data can be done only when the background is white When pressing the ENTER key again the new value is stored the background terns black and only then it is possible to move to the other fields To abort editing press the ESC key the background turns black and moving to other fields is possible The following tables depict all the system screens divided to the 5 menus Q ARKAL 3FILTOMAT AMIAD Multi AMC UCP D Page 16 of 34 www amiad com Q amisd WATER SYSTEMS 5 3 The Home screen When power is applied to the system or when the F1 key is pressed the main screen appears on the KP300 unit SIEMENS amiad water systems Omeqa Ex P Press HELP for operation instructions 12 5 2013 8 53 22 AM SIEMENS Press Fl for the HOME screen Press F2 for the STATUS menu Press F3 for the PROCESS menu Press F4 for the LOGS menu Press F5 for the SETUP menu DOWN arrow to Continue F SIEMENS a55 F5 for the SETUP menu DOWN arrow to Continue Press ENTER to change values 255 ACK to acknowledge Faults log entries Up Down keys to move between screens or fields P key to exit this screen Q ARKAL
37. se Press ENTER on the volume field and enter the volume of water that passes through the water meter per each pulse sent to the controller 2 F E F DP Fault Press ENTER on the selection field in order to i enter to the DP fault selection In Active mode the filtration fr E Tol stops on general fault when the DP signal is on for more than 10 minutes When in Ignored mode the filtration continues and the system does not respond to DP fault with the exception of the emergency flush mode Motor run delay HELP Motor run delay help use this parameter in case the flush valve opening process is slow Delay the motor start until the flush valve is fully opened Important Note Use the above parameter also to ensure complete closure of the previous filter s flush valve prior to the motor operation of the currently flushing filter same as a Delay between Filters parameter SIEMENS Setup Screen 3 first Help screen ee Units Field This screen is the first Help screen of the setup screen 3 2 Press ENTER It presents the user with general instruction for 3 Select by UP Down keys f 4 Press ENTER performing this process Volume per pulse Lee ee ET Q ARKAL 3FILTOMAT AMIAD Multi AMC UCP D 5 2014 Page 26 of 34 Q amisd WATER SYSTEMS The Setup Menu page 4 SIEMENS Volume per pulse 1 Move to the PULSE field Press ENTER 3 Use F10 for 0 and F1 F9 For 1 9 4 Us
38. stream pressure trend Press F10 to start stop the logging aseid2 AM Upstream 9 53 56 AM 12 5 2013 HELP 12 5 2013 Press F9 to extend the trend view Press F8 to compress the trend view Press F7 to scroll the trend view forward Press F6 to scroll the trend view backward Press F1 to exit eesse Q ARKAL FILTOMAT AMIAD arvonen Multi AMC UCP D 5 2014 Page 23 of 34 Q amis WATER SYSTEMS 5 7 The Setup Menu The screens of this menu appear when the F5 key is pressed The screens appear in descending order In order to change settings an Administrator Password is required The password is AMDP F2 F6 F3 F7 The password locked automatically after 10 minutes of operation Filter type HELP Restore Factory defaults Englishilis Selcet language Filter type HELP Restore Factory defaults English Selcet language Filter type HELP Check overload setting Restore Factory defaults ARKAL 3FILTOMAT Multi AMC UCP D SIMATIC PANEL Setup Screen 1 Press the HELP key for instructions on filter type selection Filter type press ENTER on the filter name field in order to enter to filter type selection mode see the next line of this table for explanation Restore factory defaults Press ENTER on the RESTORE field to reset the controller to its factory defaults settings Select Language Press ENTER on the Language field in order to enter to the languag
39. tal direction Up amp Down Arrow Keys Activates the next field in Vertical direction ESC Ke 1 Undo you can undo your input as long as you have not yet confirmed it with the Enter key y 2 Cancel the output of info text to return to the previous view Call editing mode initiates input with the up amp down keys Exit editor mode and confirm input Tab Key Del Key Deletes an entry when in Edit mode For complete description of the HMI screens see HMI operation chapter Multi AMC UCP D 5 2014 Page 11 of 34 Q ARKAL 3FILTOMAT AMIAD a Qamisad WATER SYSTEMS 4 COMMISSIONING START UP AND FIRST OPERATION 4 1 Filter s overload calibration process Since the AMC UCP D HMI system operates a battery of different Amiad filter models it is absolutely important to calibrate the motor protection the Overload of each filter in the battery and adjust it to the actual motor to be operated The following is a description of the calibrating procedure of a single overload unit This procedure should be performed on the motors of all the system s filters Overload Calibration 4 1 1 This procedure must be done only by a qualified electrician only and under all relevant local and international safety instructions 4 1 2 Locate the overload at the upper left side of the control cabinet A and open its transparent cover B cege l Ley LaS w y mo ya San ay a A TAC esane ARKAL F
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