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User Manual: Kohler PW 8000DPA ST

1. 3 Installation Muninterruptible olo oolo o olojoj o O O O OJO OO 00 0 Zee ST 40 olo oolo o olo o o O O O Cabinet b Remove links PE 5 v ld 1L3 IN PE 3L1 313 PE for Dual Feed 1L1 1L3 Input Mains emm nue NOT NEUTRAL LINK 2L1 2L3 Bypass Mains i 2L1 2012 2013 2N 3N Dual feed only Common battery 3L1 3L3 Output to Load links shown fitted PE Protective Earth N Neutral ololo obobololololololo 0 0 0 wee OOO 0 00 S S oppo opelolo o o o o ololo ST 60 E Cabinet PEG k 1L 12 13 1N PE 3L1 313 Extemalatt 2L1 a2 23 2N 3L2 OOJOO OOOO K d C sr0 Cabinet PE PE N External Batt 2 11 212 213 2N 3L2 3N O O OO O O olele olo ST 120 Cabinet 1L2 3L3 PE External Batt UPS Common Battery Input Bypass Input Rectifier Output Load Range N 3 N 3 N PE 3 N PE ST 40 3 x M5 B 4 x 16 25mm T 5 x 16 25mm T 5 x 16 25mm T ST 60 3x M6 B 4 x 35 T 4 x 35 T 4 x 35 T PE 50 T PE 50 T ST 80 3 x M6 B 4 x 50 T 3x 50 T 3 x 50 T N 70 95mm T N 70 95mm T N 70 95mm T PE 50mm T PE 50 T ST 120 3 x 2xM5 B or 4 x 70 95mm T 4 x 70 95mm T 4 x 70 95mm T 3x M10 B PE 50 T PE 50 T Notes 1 2 3 4 Fuse and Cable recommendations to IEC 60950 1 2001 or locally recognised stan
2. LED Colour LOAD LINE 1 Green LINE 1 INVERTER Line 3 DT BY PASS Off BATTERY INVERTER off BATTERY Green 2 Open the fused battery isolator for the UPS Module in the UPS cabinet or in the external battery cabinet rack as applicable 3 The UPS Module is now totally shut down A WARNING Although the UPS Module is shut down it is still connected to the input mains UPS Module start up Use this procedure to start a UPS Module and connect it to a multi module system that is already running 1 Close the fused battery isolator for the UPS Module in the UPS cabinet or in the external battery cabinet rack as applicable 2 Simultaneously press the two ON OFF push buttons on the UPS control panel a The UPS will run through an automated start up sequence accompanied by the following indications LINE 2 LED lights red then changes to green INVERTER LED lights green BATTERY LED lights green constant b LCD displays the LOAD PROTECTED message LINE 2 BY PASS LED Colour LOAD LINE 1 Green LINE 1 INVERTER ids LINE 2 Green BY PASS Off EE BATTERY INVERTER Green L BATTERY Green 3 The UPS Module is now On Line and connected to the parallel system UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 4 11 KOHLERPOVVER 4 Operation Buninterruptible 4 5 3 Transfer to Maintenance Bypass Mode If required the load can be transferred to the Maintenance
3. x11 X1 2 Terminal block Figure 7 2 Generator ON Connection 7 4 WAVEMON Shutdown and Management Software 7 4 4 Why is UPS Management important By combining a UPS with a variety of network management products such as orderly shutdown software and SNMP adaptors system administrators can be assured that their electricity supplies are monitored for power disruptions and depleted battery conditions Such conditions pose the greatest threat through power disturbance to valuable computer data by causing possible corruption or loss By installing UPS Mains monitoring software administrators are able to monitor the utility power from a central location allowing early warning of problems even across more complex systems like Wide Area Networks WAN and Enterprise Wide Networks of multinational companies A prolonged mains failure may outlast the battery autonomy of the UPS system If this situation occurs the UPS management software will initiate an automatic controlled shutdown of the operating system and so protect valuable data Kohler Uninterruptible Power offer a wide range of local and remote monitoring and control systems affording maximum protection for computer systems 7 4 2 WAVEMON Shutdown and Monitoring Software WAVEMON is an external monitoring and shutdown software which is designed to operate with many of Kohler Uninterruptible Power UPS products both with the dry port Relays on
4. 1 Dynamic Step load 0 100 or 100 0 lt 4 Output Voltage Distortion With Linear Load lt 1 5 With Non linear Load EN62040 3 2001 lt 3 Output Frequency Hz 50 Hz or 60 Hz Output Frequency Tolerance 96 Synchronized with mains lt 2 selectable for bypass operation or lt 4 Free running 0 1 Bypass operation At Nominal Input voltage of 3x400 V 15 or 199 V to 264 V ph N Permissible Unbalanced Load 100 All 3 phases regulated independently Phase Angle Tolerance Deg 0 deg With 100 Unbalanced load Overload Capability on Inverter 125 load 10 min 150 load60 sec Output short capability RMS A Inverter 3 x In during 40 ms Bypass 10 x In during 20 ms Crest Factor 3 1 8 7 Environmental Characteristics 10kVA UPS Module 20kVA UPS Module Audible Noise with 10096 5096 Load dBA 55 49 57 49 Operation temperature C 0 40 Ambient Temperature for Batteries C 20 recommended Storage Temperature C 25 70 Battery Storage Time at Ambient Temperature Max 6 months Max altitude above sea level m 1000m 3300ft without de rating De rating factor for use at altitudes above Height above sea level m ft De Rating Factor for Power 1000m sea level according 1500 4850 0 95 IEC 62040 3 2000 6600 0 91 2500 8250 0 86 3000 9900 0 82 Relative Air humidity Max 95 non condensing Accessibility Totally front accessibility for servic
5. UPS Modules 2 6 Static Switch Static Switch Maintenance Bypass IA1 UPS CABINET 3L1 3L2 3L3 3N PE Fuse A A Cable A mm INPUT UPS CABLE TERMINAL PhaseL1 111 Phase L2 1L2 Phase L3 1L3 NEUTRAL 1N EARTH PE Output UPS CABLE TERMINAL Phase L1 3L1 Phase L2 3L2 Phase L3 3L3 NEUTRAL 3N EARTH PE Cable D mm Fuse and Cable recommendations to IEC 60950 1 2001 or locally recognised standard The fuse and cable rating details in the above tables are a recommendation only The UPS must be installed to prescribed IEC or local regulations Figure 3 6 UPS with Single Input Feed Connection block diagram UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 3 11 KOHLERPOVVER se installation Buninterruptible L1 Mains Supply L1 Bypass Supply L2 L2 L3 L3 RECTIFIER UPS N N INPUT TERMINAL PE tort PE CABLE B Fuse B Fuse C PhaseLi L1 Phase L2 1L2 Phase L3 1L3 NEUTRAL 1N IL1 IL2 IL3 1N PE 2L1 2L2 2L3 2N PE EARTH PE BYPASS UPS E ES INPUT TERMINAL amp CABLE C Rectifier E Rectifier 3 Phase L1 2L1 E Phase L2 212 o Inverter ES Inverter 2 Phase L3 2L3 NEUTRAL 2N Static Switch Static
6. Carry out customer operator training WARNING Any Kohler PW 8000DPA ST UPS system not commissioned by an authorised Kohler Uninterruptible Power field service engineer must be considered an electrical hazard and Kohler Uninterruptible Power accepts no responsibility for its safe operation or the safety of any operating personnel Additionally the manufacturers warranty is immediately invalidated if the UPS is put into use before it has been correctly commissioned 4 2 Operator Control Panel Figure 4 1 illustrates the Operator Control Panel located on the front of each UPS module Power Management Display PMD Control Menu Navigation Mimic LED Indicators ALARM LED Module ON OFF and selection keys and RESET key Keys Figure 4 1 Operator Control Panel UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 4 1 4 Operation KOHLERPOVVER Buninterruptible 4 2 4 Power M anagement Display PMD The 2 x 20 character LCD Power Management Display simplifies communication with the UPS and also provides UPS monitoring information See paragraph 4 3 The menu driven LCD enables the access to The Event register Monitoring the input and output voltage current frequency amp power Monitoring battery run time Perform commands such as UPS start up and shut down Load transfer from INVERTER to BYPASS and vice versa Diagnostic service mode Adjustments and testing service mode 4 2 2 Mimic LED
7. KOHLERPOVVER Buninterruptible 3 Installation 3 5 Storage 3 5 1 UPS If you plan to store the UPS prior to use store it in a clean dry environment with a temperature between 5 C to 40 C and RH of less than 90 If the packing container is removed you must protect the UPS from dust 3 5 2 Battery The UPS utilizes sealed maintenance free batteries whose storage capability depends on ambient temperature It is therefore important not to store the UPS for longer than 6 months at 20 C 3 months at 30 C or 2 months at 35 C storage temperature without recharging the batteries For longer term storage the battery should be fully recharged every 6 months 20 C Extreme temperature under charge overcharge or over discharge will destroy batteries CAUTION Sealed batteries must never be stored in a discharged or partially discharged state P Key Point Note the following Charge the battery both before and after storing Always store the batteries in a dry clean cool environment in their original packaging Ifthe packaging is removed protect the batteries from dust and humidity 3 6 Positioning 3 6 1 Planning the installation A certain amount of pre planning will help ensure smooth trouble free equipment installation The following guidelines should be taken into account when planning a suitable UPS location and environment 1 The equipment must be installed and transported in a upright position 2 The floor
8. 12Vdc source Max 200mA load X1 10 GND6 Gnd UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 3 21 3 Installation KOHLERPOVVER Buninterruptible Output Interfaces Terminal blocks X2 DRY PORTS Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems All voltage free contacts are rated 60 VAC max and 500 mA max Contact NO Com NO NC Com NO NC Com NO NC Com NO LER IU IG E I NC p Alarm MAINS OK Message LOAD ON INV Alarm BATT LOW Message LOAD ON MAINS Alarm COMMON ALARM Function Mains Present Mains Failure Common Load On Inverter Load on bypass Common Battery Low Battery OK Common Load On Mains BYPASS MODE Load on Inverter Common Common Alarm No Alarm Condition X2 15 Common Com Figure 3 15 Dry Port X2 Connections 3 22 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 4 Operation 4 1 Commissioning The Kohler PW 8000DPA ST UPS is a high quality electronic machine that must be commissioned by a fully trained and authorised Kohler Uninterruptible Power field service engineer before being put into use The commissioning engineer will Connect the UPS battery Check the UPS electrical installation and operating environment Perform a controlled UPS start up Fully test the UPS system for correct operation and set up
9. 4 3 2 Main menu screen 4 3 3 Eventlog menu screen 4 3 4 Measurements menu screen 4 3 5 Commands menu screen 4 3 6 UPS Data menu screen 4 3 7 Set Up Service menu screen 4 3 8 Set up User menu screen 4 3 9 Set Up Service menu screen Operating Modes 4 4 1 On Line Inverter mode 4 4 2 Bypass Line Interactive Mode 4 4 3 Maintenance Bypass Mode Operating Instructions 4 5 1 Starting the UPS system from the Maintenance Bypass 4 5 2 Individual UPS Module start stop procedure 4 5 3 Transfer to Maintenance Bypass Mode 4 5 4 Complete system shutdown Replacing a UPS Module in a Single Module System 4 6 1 Extracting the UPS Module 4 6 2 Refitting the UPS Module Replacing a UPS Module in a REDUNDANT Multi Module System 4 7 1 Extracting the UPS Module 4 7 2 Refitting the UPS Module Replacing a UPS Module in a CAPACITY Multi Module System 4 8 1 Extracting the UPS Module 4 8 2 Refitting the UPS Module 5 Maintenance 5 1 5 2 5 3 5 4 5 5 5 6 5 7 Introduction System calibration User responsibilities Routine maintenance Battery Testing Battery Maintenance Battery Disposal and Recycling 6 Troubleshooting 6 1 Alarms 6 2 6 3 6 4 Menu Commands Event Log Measurements Fault Identification and Rectification Messages and Alarms Contacting Service 3 20 3 20 3 21 4 1 4 1 4 2 4 2 4 2 4 3 4 4 4 4 4 5 4 6 4 6 4 6 4 7 4 7 4 7 4 7 4 8 4 9 4 9 4 11 4 12 4 14 4 15 4 15 4 15 4 16 4 16 4 17 4 1
10. 3 1 Status screens DESCRIPTION LCD DISPLAY E 1 Load is protected by UPS power supplied by inverter norma LOAD operation The batteries are connected and OK PROTECTED T 2 Load is not protected by UPS power supplied by mains power LOAD load on bypass or it is supplied by the inverter normal NOT PROTECTED operation and the batteries are not OK 3 Load supply interrupted UPS has been switched off by ON OFF LOAD OFF F4 buttons SUPPLY FAILURE 4 The UPS Module is not supplying load LOAD DISCONNECTED F Note On the right hand side of the LCD there is a 2 digit indicator defining the module s position in a multi module system The maximum number of modules in a parallel system is six UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 4 3 4 Operation KOHLERPOVVER Buninterruptible 4 3 2 Main menu screen DESCRIPTION 1 Display See paragraph 4 3 3 2 Allows monitoring of voltages power frequencies currents autonomy etc See paragraph 4 3 4 3 battery test to be executed See paragraph 4 3 5 4 to be entered See paragraph 4 3 6 5 paragraph 4 3 8 6 A log of the last 64 events is stored in the Power Management Enables the commands Load to inverter Load to bypass and Allows the UPS personalized information such as serial number Allows user to set up Date Time automatic battery test etc See Password protected area for service engineer use only
11. See paragraph 4 3 8 4 3 3 Event log menu screen Logging Control a log of the last 64 events is stored in the Power Every stored event is identified with a sequential number and DESCRIPTION 1 Management Display 2 time stamp 3 All events and alarms are indicated with their date and time of appearance 4 3 4 Measurements menu screen DESCRIPTION 1 Battery Runtime 2 UPS Output Frequency 3 Bypass Frequency 4 Battery Voltage 5 Battery Charger Current 6 Battery Discharge Current LCD DISPLAY gt EVENT LOG MEASUREMENTS gt MEASUREMENTS COMMANDS gt COMMANDS UPS DATA gt UPS DATA SET UP USER gt SET UP USER SET UP SERVICE gt SET UP SERVICE LCD DISPLAY AL 83 16 65 14 33 5356 LOAD TO INV B Bs ig u a 14 38 59 LOAD TO EF BS 63 16 685 14 39 14 LOAD OFF LCD DISPLAY BATT RUHM TIME HIH Beh Benn OUTPUT FREQUENCY CHE 56 88 e a ED a BATTERY VOLTAGE s A E 6 6 BATT CHARGE CUR CF H A 0 5 DISCHARGE CURREMT A3 4 4 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 4 Operation DESCRIPTION 7 Rectifier Input Voltage all three phases 8 Bypass Input Voltage all three phases 9 Output Voltage all three phases 10 Output Current all three phases 11 Active Output Power all three phases 12 Reactive Output Power all three phases 13 Apparent O
12. at the installed location and en route from the off loading point must be able to safely take the weight of the UPS and battery equipment plus fork lift during transit 3 The UPS cabinet requires space to bottom front and back to enable cooling airflow Suitable ventilation airflow must also be provided See Figure 3 1 Allow a 200mm minimum clearance at the back of the cabinet 4 All parts of the UPS required for maintenance servicing and user operation are accessible from the front Reserve a minimum of 900mm space at the front of the UPS cabinet 5 An ambient temperature of 20 C is recommended to achieve a long battery life The cooling air entering the UPS must not exceed 40 C 6 Avoid high ambient temperature moisture and humidity The floor material should be non flammable and strong enough to support the heavy load 7 n summary the UPS should be located where a Humidity 90 non condensing and temperature 15 C to 25 C are within prescribed limits b Fire protection standards are respected c Cabling can be performed easily d Aminimum 900mm front accessibility is available for service or periodic maintenance e Requested air cooling flow is available f The air conditioning system can provide a sufficient amount of air cooling to keep the room at or below the maximum desired temperature g No dust or corrosive explosive gases are present h The location is vibration free i If the UPS will be
13. battery isolator for the UPS Module in the UPS cabinet or in the external battery cabinet rack as applicable LINE 2 BY PASS LED Colour LOAD LINE 1 Green LINE 1 INVERTER LINE 2 off BY PASS off BATTERY INVERTER off BATTERY Green Flashing WARNING The UPS Module cabinets are still live at the input and output power terminals due A to the activation of Maintenance Bypass circuit WARNING The load is now supplied from the bypass mains and is not protected against power failure UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 4 1 3 KOHLERPOVVER 4 Operation Buninterruptible 4 5 4 Complete system shutdown The UPS system may be shutdown completely if the load does not need power for an extended period of time Use this procedure to totally turn of the load power and shutdown the entire UPS system WARNING All the operations in this section must be performed by authorised and trained personnel CAUTION This procedure will totally disconnect load power Ensure that it is safe to lose power to all the loads connected to the UPS system before you begin this process gt gt 1 Isolate all load equipment connected to the UPS system by opening the fused isolators or circuit breakers in the UPS output load distribution board A WARNING Perform the following steps only after the load has been fully isolated N Verify that the loads are powered down Then c
14. c No mains voltage is present in the UPS All the loads are disconnected The UPS battery isolators are open and the external battery isolators are open in the external battery cabinet where used i e the terminals to which the battery cables are to be fitted are electrically isolated 3 10 2 Battery cabling TO UPS BATTERY TO UPS BATTERY ZZZ IIl ZZZ Nm NM ENM Nm NM 60Nm yuv vvv Vuy youu vvv Vuy 33 353533 22332 333323323 23232 959000000070 9590000070070 000000 000 000000 000 s33333 gt 3 222 s3333 gt 33 gt 3 ESS NNN uuu uuu NNN uuu uuu aaa aan aaO C 0 0 Q A OQ AIAX 35 a5 5 cO II IU 25 gt ololo ojojo ololo oo OJOIO OIOJO OlIOJO OJOO O OO OJOOI Jo olojo olg PE 1L1 y 1L1 ZZZ 2L1 ZZZ l 2L1 eec 905 an e C4 eN KE NM an DAD DOD ADD DOD DAD ADD EEE ett SES ses SES 2225 HAA AAA AAA RAR ARG AAA COMMON BATTERY INDIVIDUAL BATTERIES Figure 3 8 Battery connections ST 60 Cabinet shown In all modules the batteries are connected to terminal blocks mounted on the left hand side of the power connection rail as shown in Figure 3 5 There are three terminal block connections for each UPS module annotated Battery N The cables at the top of these terminal blocks are connected to the battery isolators associated with each
15. il il il 10x7Ah Il 10x7Ah il 10x7Ah ll l il 10x7Ah Jl E cz E lt lt lt N N N x x x o o o lt lt lt lt N N N x x x o o o 10x7Ah Il 10x7Ah Il 10x7Ah Il 10x7Ah Jl 10x7Ah Jl 10x7Ah fl ll 10x7Ah Il ll ll 10x7Ah l ll 10x7Ah Ill ll ll 10x7Ah If ll ll ll ll ll 10x7Ah j I ll 10x7Ah Ill 10x7Ah l 10x7Ah ll 10x7Ah l 10x7Ah 10x7Ah l 10x7Ah 10x7Ah Il 10x7Ah l 10x7Ah l OC 1 mlo UPS Mod 1 UPS Mod 2 UPS Mod 3 Fused battery isolator Fused battery isolator Fused battery isolator 1x10kVA Module fitted 2 x 20kVA Module fitted 3 x 20kVA Module fitted 3 x 20kVA Module fitted 1x 2 x 40 7Ah Batteries 2x 2 x 40 7Ah Batteries 3x 2 x 40 7Ah Batteries 3x 1 x 50 7Ah Batteries Figure 3 10 ST 60 Cabinet internal battery configuration UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 3 1 7 KOHLERPOVVER 3 Installation Buninterruptible 3 10 5 External battery enclosures The ST 40 and ST 60 cabinets have integral battery storage however this is not possible with the ST 80 and ST 120 units due to the space required to house a battery of a suitable size In the case of ST 80 and ST 120 Systems the battery is either contained in an external battery cabinet or rack mounted A range of bespoke battery enclosures designed specifically to suit individual site requirements can be supplied for the ST 80 and ST 1
16. indicators The mi mic diagram indicates the status of the general UPS power flow and change colour between Green and Red and OFF to indicate the UPS operating conditions LINE 1 rectifier and LINE 2 bypass indicate the availability status of the mains power supply INVERTER and BYPASS when green indicates which of the two sources is supplying the critical load power The BATTERY LED indicator flashes when the battery is supplying the load e g following a mains failure The ALARM LED is a visual indication of an internal or external alarm condition When activated it is accompanied by an audible alarm LED Indication summary Indicator Indicator Status Interpretation LINE 1 GREEN Mains available RED Mains not available LINE 2 GREEN Mains bypass OK RED Mains bypass not OK or not present OFF UPS is turned OFF ALARM OFF No alarm condition RED Alarm condition has been reset INVERTER GREEN Load on inverter RED Inverter fault OFF Inverter not operating switched OFF BY PASS GREEN Load on bypass OFF Bypass not operating switched OFF BATTERY GREEN Battery OK RED Battery fault or discharged Flashing GREEN On Battery 4 2 3 Operator keys The op erator keys allow the user to Make settings and adjustments via the menu driven LCD display Start up and shut down the UPS and transfer the load between inverter and bypass Monitor and display the UPS operating voltages currents frequencies and other values
17. individual UPS module The battery strings are connected to the bottom of the terminal blocks as shown in Figure 3 8 Note Figure 3 8 depicts the ST 60 Cabinet which houses up to three UPS modules Battery configuration options Several battery configurations are possible depending on the required load power and battery autonomy time Several examples are shown in the following diagrams 3 14 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Muninterruptible 3 Installation Common battery configuration Where a common battery configuration is implemented all the UPS modules are fed by a common battery source which may comprise a number of parallel battery strings Where this type of installation is used common battery links must fitted to the bottom of the battery connection terminal blocks as shown in the left hand diagram of Figure 3 8 3 10 3 Connecting the battery cables WARNING This procedure must be carried out by or under the supervision of the system commissioning engineer 1 Ensure that the UPS input bypass supply isolators fuses are open on the input distribution board and verify that no power is being fed to the UPS 2 Ensure that the MAINTENANCE BYPASS isolator IA1 is open OFF Ensure that the battery isolators within the UPS cabinet are open 4 If connecting wiring to an external battery cabinet or racks a Ensure that the fused battery isolators in
18. its final position to assure good contact on the rear plugs Tighten the two screws on the front of UPS Module to secure it to the UPS cabinet 5 Startthe UPS Module and bring it on line See paragraph 4 5 2 Replacing a UPS Module in a CAPACITY Multi Module System WARNING All the operations in this section must be performed by authorised and trained personnel the module Due to its weight if the UPS Module is handled inappropriately it might cause serious injury or damage We recommend that the modules are handled by two persons at all times Employ suitable lifting aids and safety platforms where possible WARNING A UPS Module weigh up to 22kg therefore it requires at least 2 persons to handle If a UPS Module is faulty in a capacity parallel system the load will automatically transfer to the modules static bypass and operate in the BYPASS mode 4 8 4 Extracting the UPS Module 1 Identify the faulty UPS Module with the Alarm condition and RESET the Alarm The audible noise will stop If the Alarm conditions persists ALARM LED is red there is a fault in the UPS Module 2 Verify that load is supplied from the bypass supply Close the Maintenance Bypass switch IA1 4 Onall UPS Module check and confirm that a The INVERTER LED has turned to red b The BYPASS LED is green c TheLCD displays MANUAL BYP IS CLOSED L nn LED Colour LOAD LINE 1 Green LINE 1 INVERTER LINE 2 Green BY PASS Green mmi BATT
19. mode See paragraph 4 5 1 How to stop start one UPS Module in a redundant multi module system See paragraph 4 5 2 How to transfer the load to the Maintenance Bypass See paragraph 4 5 3 How to shut down the entire UPS system See paragraph 4 5 4 Starting the UPS system from the Maintenance Bypass This procedure describes the sequence of operations necessary to power up the UPS Module s whilst the load is connected to the Maintenance Bypass supply and then transfer the load to the UPS Inverter s On Line mode WARNING All the operations in this section must be performed by authorised and trained personnel Prior to powering up the system check and confirm the UPS system status The load is supplied via the closed Maintenance Bypass switch IA1 All UPS Module s are powered down Powering up the UPS Module s Perform steps 1 3 below on each non operating UPS Module 1 Close the fused battery isolator for the UPS Module in the UPS cabinet or in the external battery cabinet rack as applicable a The UPS mimic panel LINE 1 LED will be permanent green b The BATTERY LED will be flashing green c The LCD display will indicate LOAD OFF SUPPLY FAILURE LINE 2 BY PASS LED Colour LOAD LINE 1 Green LINE 1 INVERTER _ LINE 2 off BY PASS off BATTERY INVERTER off BATTERY Green Flashing 2 Onthe UPS mimic panel press and release both ON OFF buttons simultane
20. move the cursor so that it is adjacent to LOAD TO BYPASS and then press the ENTER key a The UPS system will transfer the load to static bypass on all UPS Module in a parallel system 4 Onall UPS Module check and confirm that a The INVERTER LED has extinguished b The BYPASS LED is green c TheLCD displays LOAD NOT PROTECTED LINE 2 BY PASS Y es DI LED Colour LOAD LINE 1 Green LINE 1 INVERTER LINE 2 Green BY PASS Green BATTERY INVERTER OFF BATTERY Green 4 1 2 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 4 Operation Closing the Maintenance Bypass switch 5 Close the Maintenance Bypass switch IA1 6 Onall UPS module check and confirm that a The INVERTER LED has changed to red b The BYPASS LED is green c TheLCD displays MANUAL BYP IS CLOSED m lio LINE 1 Green LINE 1 INVERTER LINE 2 Green BY PASS Green EE BATTERY INVERTER RED BATTERY Green Powering down a UPS Module When the load is connected to the Maintenance Bypass supply as described above the UPS Module s can be powered down for example if required for maintenance testing using the following procedure Note Carry out the following procedure on each UPS Module in a parallel system 7 Onthe UPS control panel simultaneously press both ON OFF buttons a TheLCD panel will indicate LOAD OFF SUPPLY FAILURE 8 Open the fused
21. must be installed to prescribed IEC or local regulations 4 DC Cables and Battery fuses are bespoke to the installation UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 8 5 KOHLERPOVVER 8 Specification Buninterruptible INPUT FEED BYPASS FEED Mains 3x400 230V Mains 3x400 230V Fuse all Cable B Rectifier Inverter Inverter Static Switch Static Switch Static Switch Inverter UPS Module 1 UPS Modules 2 5 UPS Module 6 BATTERY Maintenance Bypass IA1 CABINET UPS CABINET Cabinet Mounted Dual Input Feed Input 3x400V 230V Input 3x400V 230V Output 3x400V 230V Fuse B Cable B Max I P Fuse C Cabec Cable D I nom Agl CB mm Current Agl CB mm mm ST 40 3x80A 5x16 68A 3x80A 4x16 5x16 58A ST 60 3x125A 5x35 102A 3x125A 4x35 5x35 87A ST 80 3x160A 5x50 136A 3x160A 4x50 5x50 116A ST 120 3x250A 5x95 208A 3x224A 4x95 5x70 174A Notes 1 Fuse and Cable recommendations to IEC 60950 1 2001 or locally recognised standards 2 The fuse and cable rating details in the above tables are a recommendation only 3 The UPS must be installed to prescribed IEC or local regulations 4 DC Cables and Battery fuses are bespoke to the installation 8 6 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11
22. on the LCD display 4 2 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 4 Operation Key function summary KEYS FUNCTION ON OFF Used to switch on or switch off the UPS ON OFF Both keys must be pressed simultaneously uP A Scroll upwards through a displayed menu DOWN W Scroll downwards through a displayed menu RESET Cancels the audible alarm If the alarm condition was transient the ALARM LED will also extinguish otherwise it will remain ON red ENTER Confirms selects a chosen menu item ON OFF Start up and shutdown buttons The UPS may be switched ON or OFF by simultaneously pressing both ON OFF keys on the control panel This is to prevent accidental UPS start up or shutdown Note Under normal operation pressing the two ON OFF simultaneously will immediately shutdown the UPS module In a single module installation this will disconnect the UPS from the load In a parallel module system the UPS module will shutdown however the load may or may not transfer to the bypass supply in the remaining modules depending on the prevailing load and module redundancy To shut down all the modules in a parallel system you must press both ON OFF buttons on every UPS cabinet CAUTION If the ON OFF buttons are operated on all the UPS modules while the UPS is not in Maintenance Bypass it will interrupt the load power supply 4 3 Description of the LCD display 4
23. terminal block X2 and RS232 port JD1 on the communications card The software package consists of a CD ROM for most commonly used operating systems a standard cable set and a user manual 7 2 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible T Options P M C S oftware z System Serial communication restored 2 2 2 System Seria communication lect 2 35 System Connected to UPS System S Figure 7 3 Monitoring screen image The main characteristics of Wavemon software are assuming RS232 port used Automatic unattended master slave shutdown in heterogeneous networks On screen autonomy time battery time countdown On screen server log off and shutdown procedure Time and date stamp event log extensive logging of all UPS activity and power quality data Scheduled UPS economy mode service mode other systems status Graphical user interface for Windows compatible platforms Automatic unattended local shutdown Special modules for the MS Office software to close and save open documents Compatible with all optional modules like UPSDIALER SNMP adaptors temperature sensors etc The UPS Management software is a client server application for networks and local workstations Basically WAVEMON software consists of two parts the server module of the UPS Management Software is UPSServ which communicates via RS 232 cable with the UPS Working as a background pr
24. that is easy to move with a forklift or a pallet jack CAUTION When off loading the UPS always keep it in an upright position Do not drop the equipment Do not stack the pallets due to the high energy batteries involved and the heavy weight The packing container protects the UPS from mechanical and environmental damage This protection is further increased by wrapping the Kohler PW 8000DPA ST UPS with a plastic sheet Upon receiving the UPS carefully examine the packing container and the UPS for any sign of physical damage The outside Tip amp Tel FRAGILE and ARROW indicator should be intact if the equipment has been transported in an upright position In case of rupture or if they are suspect inform the carrier and Kohler Uninterruptible Power immediately Other claims for shipping damage must also be filed immediately and the carrier must be informed within 7 days of receipt of the equipment Packing materials should be stored for further investigation N CAUTION Visible transport damages must be notified to the carrier immediately after receipt Ensure that the received UPS corresponds to the description indicated in the delivery note 3 2 1 Site transportation If you transport the UPS equipment after it has been off loaded for example for storage or moving to a different installation location please observe the following precautions CAUTION Transportation To avoid the UPS cabinets and or battery cabinet
25. the external battery cabinet or racks are open b Connect the protective earth cable PE between the UPS and external battery cabinet c Connect the battery cables ensuring the cables are connected to the corresponding N terminals 5 If connecting the internal batteries ST 40 and ST 60 cabinet a Connect the batteries to the battery connection terminal blocks ensuring the cables are connected to the corresponding N terminals Note DC Cables and battery fuses are bespoke to the installation UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 3 1 5 KOHLERPOVVER 3 Installation Buninterruptible 3 10 4 Internal battery for ST 40 and ST 60 cabinets The ST 40 and ST 60 cabinets are designed to house 80 and 240 internal 12V 7 9Ah battery blocks respectively Different battery configurations are shown below For details of the battery connections see Figure 3 5 and Figure 3 8 Important notes When the cabinets are populated with 10kVA UPS modules the 12V batteries can be connected in strings of 24 50 even numbers only depending the power sourced on the output When the cabinets are populated with 20kVA UPS modules the 12V batteries can be connected in strings of 36 50 even numbers only depending the power sourced on the output The commissioning engineer will program the correct number of battery blocks into the UPS control system using the control panel Service Set Up menu when the syste
26. 20 models two typical examples are shown in Figure 3 11 In all cases the battery enclosure will be fitted with suitably rated fused isolators which are connected to the battery connection terminals inside the Kohler PW 8000DPA ST as shown in Figure 3 5 Note DC fuses and cables are bespoke to the installation F1 F2 F3 F1 F2 F3 F4 F5 Fused battery isolators Fused battery isolators Battery Cabinet 120 Battery Cabinet 200 Figure 3 11 External battery cabinets 3 1 8 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 Installation 3 UPS CABINET 120kVA Example TO UPS BATTERY ISOLATORS EXTERNAL BATTERY CABINET Buninterruptible KOHLERPOVVER 9 ajnpow san OO 9 ainpow san S ainpow san 5 O JOJO p S 3 npow Sdn Y aINPoW san oHG S Y S npoiw SAN 3 npow sdn oloo e 3Inpow sdn Z S npow Sdn OOO uw C9InPoW sdn Lainpow san OOo di 5 Leinpowsdn N 9 21NpoW sdn lt x amp No9e npowsdn N S ainpow sdn Z a Nselnpowsdn N Y INPOWN san Q 2 Nveinpowsdn N aINpow sdn ka N aINpow SdN N ZaINpow san H E NZ MPON SA
27. 22903402 serie O9RCCAT1 Side walls Graphite grey Pulverlacke No 4222903402 serie OJRCCAT1 UPS MODULES 10kVA UPS Module 20kVA UPS Module Output Active Rated Power KW 10 20 Variable Number of 12V Battery No 24 50 36 50 Blocks Dimensions WxHxD mm 488 x 132 x 540 3 HU Weight UPS Module kg 18 6 21 5 Colours Front RAL 7016 Depending of the effective load in kW used by the module UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER 8 Specification Muninterruptible 8 2 Input Characteristics 10kVA UPS Module 20kVA UPS Module battery per Module output Cosq 1 0 Output Rated Power per Module cosq 0 8 kVA 10 20 Output Rated Power per Module cosq 1 0 KW 10 20 Nominal Input Voltage V 3x380 220V N 3x400V 230V N 3x415 240V N Input Voltage Tolerance V 23 15 3x308 177 V to 3x460 264 V for 10096 load ref to 3x400 230V for Loads in 96 30 15 3x280 161 V to 3x460 264 V for 80 load 40 15 3x240 138 V to 3x460 264 V for 60 load Input Frequency Hz 35 70 Input Power Factor PF 0 99 100 load Inrush Current A max In Input Distortion THDI Sine wave THDi 3 100 load Max Input Power with rated output power and charged kW 10 5 21 battery per Module output Cos 1 0 Max Input Current with rated output power and charged A 15 2 30 4 battery per Module output Cosq 1 0 Max Input Power with rated output p
28. 4 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 7 3 7 Options KOHLERPOVVER Buninterruptible The following statements apply Every alarm on any unit is immediately notified but a reaction to a serious fault is introduced only when the minimum number of UPS Modules necessary to supply the load exhibits an alarm situation Battery autonomy time of the parallel system is computed continuously Maintenance on a redundant unit may be executed without affecting the management system supervisor The Kohler PW 8000DPA ST can be integrated in a network in two ways 1 By means of the server which is being powered by the UPS and is integrated in the network In most of the cases the server is used as sub agent and you only need the PMC Software without any SNMP Adapter You need a standard serial connection between the RS232 JD1 port of the UPS and the RS232 port of the computer server 2 n some situations it is preferable to interface the network via an SNMP adapter By this way up to 50 computers can be shut down in a RCCMD environment RCCMD Remote Console Command is an additional software module which can be triggered by the SNMP device to executes a command typically a shutdown command on a remote system 7 5 SNMP CARD ADAPTOR For Network Management Remote Monitoring The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device in the network v
29. 7 4 17 4 18 5 1 5 1 5 1 5 2 5 2 6 1 6 2 6 2 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Muninterruptible 7 Options 7 1 7 2 7 3 7 4 7 5 7 6 Introduction Remote Emergency Stop Generator ON facilities WAVEMON Shutdown and Management Software 7 4 1 Why is UPS Management important 7 4 2 WAVEMON Shutdown and Monitoring Software SNMP CARD ADAPTOR For Network Management Remote Monitoring Modemy Ethernet card PowerREPORTER management software 8 Specification 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 Mechanical Characteristics UPS Cabinet Input Characteristics Battery Characteristics Battery Capacity Usage Heat Dissipation Per Module With Non Linear Load Output Characteristics Environmental Characteristics Standards Communication Options 8 10 Fuses amp Cables Quick Reference 7 1 7 1 7 2 7 2 7 2 7 2 7 4 7 6 8 1 8 2 8 2 8 2 8 2 8 3 8 3 8 4 8 4 8 5 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 Safety 1 1 Description of symbols used in this manual WARNING The warning symbol is used where there is danger of an electrical shock equipment damage or personal injury CAUTION The caution symbol is used to highlight important information to avoid possible equipment malfunction or damage gt gt 1 2 U
30. Bypass Supply to enable the UPS Module to be powered down for maintenance or servicing This will connect the load to the unprotected bypass mains supply WARNING Before you close the Maintenance Bypass isolator ensure that the UPS is operating in the Bypass Mode All the operations in this section must be performed by authorised and trained personnel This procedure describes the sequence of operations to transfer the load to the Maintenance Bypass supply and then shut down the UPS Module s Prior to commencing this procedure check and confirm the following UPS system status on all working UPS Module in a multi module system The mimic panel LED indications should be as per the following table on all working UPS Module in a multi module system LINE 2 BY PASS LED Colour LOAD LINE 1 Green LINE 1 INVERTER LINE 2 Green Ge BY PASS OFF EE BATTERY INVERTER Green L BATTERY Green The LCD panel should display LOAD PROTECTED If anything other than LOAD PROTECTED is displayed then press the RESET button and if LOAD PROTECTED is still not displayed there is a problem with the UPS system and you should seek assistance Transferring the UPS to Bypass mode 1 Onany one of the UPS Module s mimic panel press the ENTER key once to access the menu system 2 Using the UP DOWN keys move the cursor so that it is adjacent to COMMANDS and then press the ENTER key 3 Using the UP DOWN keys
31. Description Fax to 65 302 0717 Name Job Title Company Address Post Code Tel Fax E mail Please contact me to discuss E Bu Other www kohlerups sg Regional Office South East Asia Kohler Uninterruptible Power 7 Jurong Pier Road Singapore 619159 Tel 65 63020708 Extended Warranty options for my Kohler PW 8000DPA ST UPS Extended warranty options for my UPS System as below Thank you for your enquiry which will receive our prompt attention If you need to contact us immediately on 65 63020708 or E mail us on serviceUPS sg kohler com UPS414 01 00 Kohler PW8000 ST DPA User Manual Dated 28 11 11 2 5 KOHLERPOVVER 2 General Description Muninterru pti ble 2 6 UPS414 01 00 Kohler PW8000 ST DPA User Manual Dated 28 11 11 Installation 3 4 Introduction This chapter contains all the information necessary for the correct unpacking positioning cabling and installation of the Kohler PW 8000DPA ST WARNING All the operations described in this section must be performed by authorised A electricians or suitably qualified personnel Kohler Uninterruptible Power will take no responsibility for any personal or material damage caused by incorrect cabling or operations or activities which are not carried out in strict accordance with the instructions contained in this manual 3 2 Receipt of the UPS The UPS and accessories are delivered on a specifically designed pallet
32. ERY INVERTER Red BATTERY Green 5 Open the fused battery isolator for the UPS Module in the UPS cabinet or in the external battery cabinet rack as applicable 6 The UPS Module is now totally shut down Remove the two screws on the front of the UPS Module that are fixing it to the cabinet 8 Using the two black handles pull the UPS Module forwards until the rear connectors are disconnected DO NOT FULLY EXTRACT THE UNIT UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 4 Operation 4 17 KOHLERPOVVER 4 Operation Buninterruptible WARNING Wait at least 2 minutes to allow the module s electrolytic capacitors time to discharge 9 After waiting two minutes fully withdraw the UPS Module from the cabinet by pulling it horizontally 10 If you are not intending to replace the UPS Module immediately cover the UPS compartment opening with an appropriate protection cover and secure with two screws 4 8 2 Refitting the UPS Module 1 Remove the UPS Module compartment protection cover if fitted by unscrewing two screws on the front 2 Using two persons to lift the UPS Module slide two thirds of the module into the UPS compartment taking care not to plug the UPS Module into the rear connector Push UPS Module firmly into its final position to assure good contact on the rear plugs 4 Tighten the two screws on the front of module to secure it to the UPS cabinet Start the UPS Module and transfer th
33. FEED Mains 3x400 230V Mains 3x400 230V Rectifier Rectifier Static Switch Static Switch Static Switch UPS Module 1 UPS Module 6 7 UPS Modules 2 5 1 1 1 BATTERY Maintenance Bypass IA1 CABINET UPS CABINET Cabinet Mounted Dual Input Feed Input 3x400V 230V Input 3x400V 230V Output 3x400V 230V Fuse B CableB Max I P FuseC Cablec CableD I nom Agl CB mm Current Agl CB mm mm ST 40 3x80A 5x16 68A 3x80A 4x16 5x16 58A ST 60 3x125A 5x35 102A 3x125A 4x35 5x35 87A l ST 80 3x160A 5x50 136A 3x160A 4x50 5x50 116A ST 120 3x250A 5x95 208A 3x250A 4x95 5x70 174A Notes 1 Fuse and Cable recommendations to IEC 60950 1 2001 or locally recognised standards 2 The fuse and cable rating details in the above tables are a recommendation only 3 The UPS must be installed to prescribed IEC or local regulations 4 DC Cables and Battery fuses are bespoke to the installation Figure 3 4 Kohler PW 8000DPA ST fuse amp cable rating for dual input supply UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 3 7 KOHLERPOVVER
34. Kohler BMuninterruptible KOHLER POVVER Muninterruptible Document Control ISSUE DATE REVISION SUMMARY 1 0 09 09 09 Initial issue 1 1 01 06 10 GENERAL Style update to align with Kohler documentation 1 2 01 12 10 GENERAL Updated for SE Asia Region Singapore 1 3 28 11 11 GENERAL Style update General error correction UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible Kohler Uninterruptible Power has taken every precaution to produce an accurate complete and easy to understand manual and will therefore assume no responsibility nor liability for direct indirect or accidental personal or material damage due to any misinterpretation of or accidental mistakes in this manual 2010 Kohler Uninterruptible Power This manual may not be copied nor reproduced without written permission of Kohler Uninterruptible Power UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 Table of Contents 1 Safety 1 1 Description of symbols used in this manual 1 2 User precautions 2 General Description 2 1 Reliability and Quality Standards 2 2 Kohler PW 8000DPA ST System 2 3 System Configuration 2 4 Advanced Design Features 2 4 1 Input booster technology 2 4 2 Flexible battery management 2 4 3 Decentralized Parallel Architecture DPA 2 5 Warranty 2 6 Extended Warranty 2 7 Additional Service Mainte
35. MON CD ROM This adaptor communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software RCCMD Remote Console Command module for a multi server shutdown The RCCMD modules are independent programs that may be activated on the computer that is running UPSMAN This makes a shutdown call possible in any LAN and WAN regardless of the network type or operating system 7 4 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible T Options External SNMP Adapter The small 125x70 mm External SNMP adapter comes with following interfaces 1 RJ 45 connector for 10 100 Base T auto switchable 2 Serial Port for configuration COM2 or optional ModBus interface Error Link LED for UPS status Aux Port DIP Switch Serial Port to the UPS COM1 DC Supply 9 VDC or 9 36 VDC supply depending on model must be obtained from a UPS backed power Source na a o Internal SNMP Adapter The Internal SNMP Card can be inserted into an appropriate extension slot of the PMC This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 7 5 KOHLERPOVVER 7 Options Buninterruptible 7 6 Modem Ethernet card PowerREPORTER management software Po
36. N N Linpow sdn Z lt NLainpowsdn 9 a1npow sdn OJO O _ ca 9a npowsdn aINpow san O OO 5 gt S9 npowsdn v 3Inpow Sdn gae gt v B r npowsan 9 npow Sdn OOO 2 aINPOW SdN Z SInpow sdn OOO ES Z SInpow sdn L e npow sdn Ololo Lainpow sdn w M a gt 5 n n 8 gt Bs o E e D s Qo Ss ILLI S v 9 9 npow Sdn 104 9 1100 O S 9 9 npow Sdn 104 9 asny Auayeg N9 2 rn asny jeg eg N9 9 m 2 9 SIGNS 3 t S 9Inpow sdn 404 E OOO E Z seinpowsdn 104 xi asny Aaneg Talaoan ea asny Auaneg J LOIS i Y AINPOW sdn 104 eem amp v npow sano Y asny A aeg Nv 000 B asny A aneg Nv y m y lt x e npow SdN 104 Ja 0 ainpow San 104 asny ayeg ne LOS lt x asny A aneg NE e OO E Z AINPOW San 104 EB Z aINPOW San 104 Z asny Aayeg NZ asny A aneg NZ 7 LOO 7 L aINPOW San 104 Bas Eee L ainpoyy San 404 m asny A aye asny Kaye Jj Meneg 7 110 010 4 Alomeg Tl 3 19 OJOO OlJOJoO OJOlO OloO o OlOJDO OJO OJOJO OJOJO OJOlo olo o OlOJOO OJOo OJOO ojoo ojojo Figure 3 12 External battery cabinet connection ST 120 Cabinet shown Figure 3 12 shows the methods for connecting the UPS cabinet ST 120 in the example to an external battery installation The top diagram il
37. PS control panel a The LED display will give the following indications er BY PASS LED Colour LOAD LINE 1 Green LINE 1 INVERTER Line 3 er BY PASS Off mE BATTERY INVERTER off BATTERY Green 4 Open the fused battery isolator for the UPS Module in the UPS cabinet or in the external battery cabinet rack as applicable The UPS Module is now totally shut down 6 Remove the two screws on the front of the UPS Module that are fixing it to the cabinet Using the two black handles pull the UPS Module forwards until the rear connectors are disconnected DO NOT FULLY EXTRACT THE UNIT WARNING Wait at least 2 minutes to allow the module s electrolytic capacitors time to discharge 8 After waiting two minutes fully withdraw the UPS Module from the cabinet by pulling it horizontally 9 If you are not intending to replace the UPS Module immediately cover the UPS compartment opening with an appropriate protection cover and secure with two screws 4 1 6 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 4 7 2 Refitting the UPS Module 4 8 1 Remove the UPS Module compartment protection cover if fitted by unscrewing two screws on the front 2 Using two persons to lift the UPS Module slide two thirds of the module into the UPS compartment taking care not to plug the UPS Module into the rear connector Push UPS Module firmly into
38. Switch EARTH PE Maintenance Bypass IA1 OUTPUT UPS CABLE TERMINAL UPS CABINET Phase L1 3L1 Y Phase L2 a2 3L1 3L2 3L3 3N PE Phase L3 33 NEUTRAL 3N D D D D p Output EARTH PE Supply Fuse B A Cable B mm Fuse C A Cable C mm Cable D mm ST 40 3 x 80 5 x 16 3 x 80 4 x 16 5 x 16 ST 60 3x 125 5x35 3x 125 4x35 5x35 sT 80 3 x 160 5x50 3 x 160 4x50 5x50 ST 120 3 x 250 5x95 3 x 250 4x95 5x95 Fuse and Cable recommendations to IEC 60950 1 2001 or locally recognised standard The fuse and cable rating details in the above tables are a recommendation only The UPS must be installed to prescribed IEC or local regulations Figure 3 7 Dual Input Feed Connection block diagram 3 1 2 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 3 Installation 3 9 Connecting the UPS Output Supply WARNING Opening or removing the UPS enclosure covers will create the risk of exposure to dangerous voltages if power is connected to the UPS 3 9 1 Safety notes Ensure you read and understand the following safety notes before you begin the UPS electrical installation 1 All operations detailed in this section must be performed by an authorised electrician or qualified personnel 2 Once the electrical installation is completed the initial UPS start up and commissioning must be performed by qualified personnel authorised by the m
39. UP SERVICE PASSHORD gt PhrHSSH RD LCD DISPLAY gt SET LANGUAGE SET DATE AND TIME ENGLISH FRANCAIS DEUTCH DUTCH SPANISH POL ISH FOR TOGUESE gt SET UP DATE TIME SET UP BATT TEST Dn MF HH HhMhH 2z gt SET UP BATT TEST SET UP GEN SET OPER DAY OF MONTH 1 31 gt HOUR OF DAY VE REPETITIVE v BES gt SET UP GEH SET OPER 4 6 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Muninterruptible 4 Operation BATT CHARGE LOCK oder BYPASS LOCK HS E v P 4 3 9 Set Up Service menu screen DESCRIPTION LCD DISPLAY 1 This Menu is reserved for authorized service engineers only pede ICE Pb EL 2 Type in password gt PASSHORD 4 4 Operating Modes 4 4 1 On Line Inverter mode LINE 2 BY PASS m LED Colour LOAD LINE 1 Green LINE 1 INVERTER NES Eee BY PASS OFF EE BATTERY INVERTER Green L BATTERY Green Figure 4 2 On Line Mode When the UPS is operating in the On Line mode the load is supplied through the LINE 1 RECTIFIER and INVERTER This mode provides the highest degree of protection especially in the event of a mains disturbance or failure and is always recommended if the critical loads computer systems will not tolerate any even very brief interruption of the supply In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without int
40. al Dated 28 11 11 3 9 KOHLERPOVVER 3 Installation Buninterruptible Dual Input Feed Refer to the schematic drawing and connection table in Figure 3 7 1 The UPS is supplied as standard with facilities for a single cable feed for the rectifier and bypass supplies For a dual feed configuration remove the links between 1L1 2L1 1L2 2L2 and 1L3 2L3 on the Input Terminal Block See Figure 3 5 Leave the Neutral link connected between 1N 2N 2 Connectthe UPS input supply cables to terminals 1L1 1L2 1L3 and 1N on the UPS main terminal block See Figure 3 5 Ensure correct clockwise phase rotation A CAUTION The input Neutral cable must ALWAYS be connected 3 Connect the UPS bypass supply cables to terminals 2L1 2L2 2L3 and 2N on the UPS main terminal block See Figure 3 5 Ensure correct clockwise phase rotation AN CAUTION The bypass Neutral cable must ALWAYS be connected 4 Secure the cables to the fixing rail located under the UPS connection terminals Note The UPS commissioning engineer will configure the UPS system for a dual input operation at the time of commissioning 3 10 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Muninterruptible 3 Installation Mains Single Feed Links IL1 IL2 IL3 1N PE 2L2 2L3 2N PE F2 tifier Rectifier UPS Module 1
41. al analysis and diagnostics report Visualization of the UPS data Current status single and parallel operation Measured values for single or three phase Recording function including graphs with zooming capabilities for selected measured values Display of event log file Display of UPS Parameters Web Server functionality for data access from any Web Browser UPS systems Management 1 1000 Optional Interface Card a N w E H Call back i E Modem GSM Alarm B Situation i Problem in T the System Modem ioo Network interface ethernet pum db Figure 7 5 PowerREPORTER management software 7 6 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 Specification 8 1 Mechanical Characteristics UPS Cabinet ST 120 Configuration Max 2 module 3 modules 4 modules 6 modules accommodates 10 or 20kVA 10 or 20kVA 10 or 20kVA 10 or 20kVA and and and and 80 x 7 9Ah batteries 240 x 7 9Ah batteries no batteries no batteries Max Power connection kw 40 60 80 120 Dimensions WxHxD mm 550x1135x770 550x1975x770 550x1135x770 550x1975x770 Weight of Empty Cabinet kg 92 173 82 133 Weight of Cabinet kg 130 up to 136 229 up to 238 157 up to 169 245 up to 263 with modules and with 2 Modules with 3 Modules with 4 Modules with 6 Modules w o batteries Colours Front Graphite grey Pulverlacke No 42
42. anty is invalidated if the UPS is put into use without having been commissioned by a fully trained and authorised person This warranty does not apply to any losses or damages caused by misuse abuse negligence neglect unauthorised repair or modification incorrect installation inappropriate environment accident act of God or inappropriate application If the UPS fails to conform to the above within the warranty period then Kohler Uninterruptible Power will at its sole option repair or replace the UPS All repaired or replaced parts will remain the property of Kohler Uninterruptible Power As a general policy Kohler Uninterruptible Power does not recommend the use of any of its products in life support applications where failure or malfunction of the product can be reasonably expected to cause failure of the life support device or to significantly affect it s safety or effectiveness Kohler Uninterruptible Power does not recommend the use of any of its products in direct patient care Kohler Uninterruptible Power will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to Kohler Uninterruptible Power that the risks of injury or damage have been minimized the customer assumes all such risks and the liability of Kohler Uninterruptible Power is adequately protected under the circumstances CAUTION The UPS may contain batteries which must be re charged for a minimum of 24 hours every si
43. anufacturer Do not operate the UPS if there is water or moisture present 4 When carrying out any work on the UPS output power cables you must ensure that the UPS supplies are isolated at the supply distribution panel and where possible locked out Warning notices should be posted where applicable to prevent inadvertent operation of the input supply isolators 3 9 2 Preparation for the output cabling Circuit breakers or equivalent protection must be fitted between the UPS output and load equipment to provide additional protection to the UPS in the event of an overload or short circuit and also provide a means of isolating individual loads if required Before you start connecting the UPS output cables to the load distribution panel Ensure that the potential load does not exceed the UPS model output power rating OUTPUT POWER on the nameplate Ensure the output circuit breakers are correctly sized with respect to the load rating and associated cabling The maximum total load rating and maximum load rating of the individual load sockets should be indicated on the output distribution board The circuit breakers must comply with the prescribed IEC Standards It is recommended that a separate output distribution board is provided for the load 3 9 8 Connecting the UPS output cables 1 To protect personnel during the UPS installation ensure that the connections are performed under the following conditions a No mains voltag
44. arry out the following actions on every UPS Module in a multi module system 3 On the UPS control panel simultaneously press both ON OFF buttons a TheLCD panel will indicate LOAD OFF SUPPLY FAILURE 4 Open the fused battery isolator for the UPS Module s in the UPS cabinet or in the external battery cabinet rack as applicable LINE 2 BY PASS LED Colour LOAD LINE 1 Green LINE 1 INVERTER LINE 5 BY PASS Off BATTERY INVERTER Off BATTERY Green Flashing 5 Open the UPS Input isolators and Bypass supply isolators in a dual feed system at the building power distribution panel 6 The UPS is now voltage free 4 14 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 4 Operation 4 6 Replacing a UPS Module in a Single Module System WARNING All the operations in this section must be performed by authorised and trained personnel WARNING A A UPS Module weigh up to 22kg therefore it requires at least 2 persons to handle the module Due to its weight if the UPS Module is handled inappropriately it might cause serious injury or damage We recommend that the modules are handled by two persons at all times Employ suitable lifting aids and safety platforms where possible 4 6 1 Extracting the UPS Module 1 Transfer the load to the Maintenance Bypass supply See paragraph 4 5 3 2 Simultaneously press the two ON OFF butt
45. ce Partner 5 7 Battery Disposal and Recycling Batteries contain dangerous substances that will harm the environment if thrown away If you change the batteries yourself call qualified organizations for battery disposal and recycling ay eo 5 2 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 Troubleshooting 6 1 Alarms In the event of an alarm condition the red ALARM LED indicator will illuminate on the operator control panel and the audible alarm will sound In this case proceed as follows 1 Silence the audible alarm by pressing the RESET button 2 ldentify the cause of the alarm condition by means of the events register in the main menu See paragraph 4 3 3 3 n case of doubt please contact your nearest service agent or call Kohler Uninterruptible Power on 65 6302 0708 Fault identification and rectification information is given on the following pages 6 2 Menu Commands Event Log Measurements A detailed description of the Menu Commands Event Log and Measurements that can be operated and displayed on the LCD can be found in Section 4 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 6 1 KOHLERPOVVER 6 Troubleshooting Buninterruptible 6 3 Fault Identification and Rectification Messages and Alarms Alarm Condition Meaning Suggested Solution UPS FAULT There is a fault in the UPS and Call the authorised service centre for therefore normal operation cann
46. cure it to the UPS cabinet Start the UPS Module and bring it on line See paragraph 4 5 2 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 4 15 KOHLERPOVVER 4 Operation Buninterruptible 4 7 Replacing a UPS Module in a REDUNDANT Multi Module System WARNING All the operations in this section must be performed by authorised and trained personnel the module Due to its weight if the UPS Module is handled inappropriately it might cause serious injury or damage We recommend that the modules are handled by two persons at all times Employ suitable lifting aids and safety platforms where possible i WARNING A UPS Module weigh up to 22kg therefore it requires at least 2 persons to handle If a UPS Module is faulty in a redundant parallel system the load will continue to be protected by the remaining modules which will continue to operate in the ON LINE mode INVERTER mode Under these circumstances the faulty UPS Module may be replaced without having to transfer the load to bypass 4 7 1 Extracting the UPS Module 1 Identify the faulty UPS Module with the Alarm condition and RESET the Alarm The audible noise will stop If the Alarm conditions persists ALARM LED is red there is a fault in the UPS Module 2 Verify that load is supplied by the inverter of the other UPS Module by checking the LCD indication LOAD PROTECTED 3 On the UPS Module to be replace simultaneously press the two ON OFF buttons on the U
47. dard The fuse and cable rating details in the above tables are a recommendation only The UPS must be installed to prescribed IEC or local regulations DC Cables and Battery fuses are bespoke to the installation Figure 3 5 Power cable and connection sizes UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 3 Installation 3 8 Connecting the UPS input supply WARNING Opening or removing the UPS enclosure covers will create the risk of exposure to dangerous voltages if power is connected to the UPS 3 8 4 Safety notes Please ensure you read and understand the following safety notes before you begin the UPS electrical installation 1 All operations detailed in this section must be performed by an authorised electrician or qualified personnel 2 Once the electrical installation is completed the initial UPS start up and commissioning must be performed by qualified personnel authorised by the manufacturer Do not operate the UPS if there is water or moisture present 4 When carrying out any work on the UPS input power cables you must ensure that the UPS supplies are isolated at the supply distribution panel and where possible locked out Warning notices should be posted where applicable to prevent inadvertent operation of the input supply isolators 3 8 2 Preparing the input cabling Before you start connecting the UPS input cables Ensure that the provided fuses and cables sat
48. dules 80 Batteries 240 Batteries No Batteries No Batteries Figure 2 1 Kohler PW 8000DPA ST module configuration 2 4 Advanced Design Features 2 4 4 Input booster technology The UPS module s inbuilt advanced booster technology results in a perfect sinusoidal input power quality at 0 99 input power factor with a harmonic content of 3 THD i This leads to a more reliable total system operation and savings in generator and transformer sizing as losses in the windings are minimised It also means that traditional harmonic filters are no longer required The high power factor presented by the UPS on the incoming mains supply minimises cabling and fusing costs due to the resulting lack of reactive power consumption This together with the accompanying low harmonic currents provide the following benefits No additional losses in wires and cables No extra heating of transformers and generators Noover sizing of generators No false circuit breaker tripping and malfunction Noerratic operation of computers telecommunication monitors electronic test equipment etc Noresonance with power factor correction capacitors 2 4 2 Flexible battery management This equipment employs a flexible battery management which avoids premature deterioration of battery life by advanced management of battery charging and preventive failure diagnostics 2 2 UPS414 01 00 Kohler PW8000 ST DPA User Manual Dated 28 11 11 KOHLERPOVVER Muninterru
49. e and maintenance no need for side top or rear access Positioning Min 20 cm rear space required for fan Input and Output Power Cabling From the bottom on the front Efficiency AC AC up to at Cos 1 0 96 Load 100 75 50 25 depending on Module power 20kVA 95 5 95 5 95 94 5 10kVA 95 5 95 5 95 94 5 Efficiency with Linear Load at cosp 0 8 ind Typically up to 1 higher of above values Efficiency Non linear Load EN 62040 1 1 2003 Typically up to 1 lower of above values Eco Mode efficiency at 100 load 98 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 8 3 KOHLERPOVVER 8 Specification Muninterruptible 88 Standards 10kVA UPS Module 20kVA UPS Module Safety EN 62040 1 1 2003 EN 60950 1 2001 A11 2004 Electromagnetic Compatibility EN 62040 2 2005 EN61000 3 2 2000 EN61000 3 3 1995 A1 2001 EN61000 6 2 2001 Emission Class C2 Immunity Class C3 Performance EN62040 3 2001 Product certification CE l Degree of protection IP 20 89 Communication Options Power Management Display PMD 1 x LCD display for each module RJ45 Plug Not used RJ45 Plug for future options Customer Interfaces Outputs 5 Voltage free contacts DRY PORT X2 For remote signalling and automatic computer shutdown Customer Interfaces Inputs 1 x Remote Shut down EMERGENCY OFF normally closed DRY PORT X1 2 x Programmable Customer Inputs 1st default as GEN ON normally open 2nd f
50. e contact your distributor to enable this operation The remote shutdown facility is connected to terminal port X1 7 X1 8 on the communication card located on the Kohler PW 8000DPA ST front frame In order to allow removal maintenance or testing of any remote emergency stop facility without disturbing the normal operation of the UPS it is recommended that a terminal block with linking facilities is installed between the UPS and the remote emergency stop button 1 Usea screened cable with 1 pair section of wires 0 6 mm2 and maximum length of 100 m 2 Connect the cable as shown in Figure 7 1 E Remote shutdown UPS Remote Shutdown Port X1 7 X1 8 Terminal block Figure 7 1 Remote Emergency Stop cabling UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 7 1 T Options KOHLERPOVVER Buninterruptible 7 3 Generator ON facilities The generator ON facility must use a normally open contact which closes to indicate that a generator is running and supplying the UPS input power When used this facility enables the option to inhibit the operation of the battery charger and or static bypass See Set up User menu screen in section 4 3 8 1 Usea screened cable with 1 pair section of wires 0 6 mm2 and maximum length of 100 m 2 Connect the cable as shown in Figure 7 2 UPS Generator On On Generator Port
51. e is present b Loads are shut down and disconnected c The UPS is shut down and voltage free d The UPS Maintenance Bypass Isolator IA1 is OFF 2 Gain internal access to the UPS and remove the UPS terminal cover 3 Connect the protective earth cable from the Load Distribution Board to the output protective earth PE terminals as shown in Figure 3 5 4 Connect the UPS output supply cables to terminals 3L1 3L2 3L3 and 3N on the UPS main terminal block See Figure 3 5 Ensure correct clockwise phase rotation A CAUTION The output Neutral cable must ALWAYS be connected 5 Secure the cables to the fixing rail located under the UPS connection terminals 6 Ensure the output cables are connected to the correct power terminals on the output load distribution panel UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 3 1 3 3 Installation KOHLERPOVVER Buninterruptible 3 10 Connecting the batteries 3 10 1 Safety Notes A WARNING Opening or removing the UPS enclosure covers will create the risk of exposure to dangerous voltages if power is connected to the UPS The final assembly and connection of the battery units must be carried out by the commissioning engineer Do not attempt to complete the battery wiring or close the battery isolators before this system has been commissioned 1 For personal protection ensure that the battery cables are connected under the following conditions a b
52. e load from Maintenance Bypass to On Line mode See paragraph 4 5 2 4 1 8 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 5 Maintenance 5 1 5 2 5 3 5 4 Introduction WARNING All the operations described in this chapter must be performed by authorised electricians or otherwise qualified personnel System calibration To ensure optimum UPS operation and continuous efficient protection of the connected load it is recommended that the system s operating parameters are checked every six months and recalibrated where necessary The batteries should also be checked every six months depending on the ambient temperature User responsibilities There are no user serviceable parts contained within the UPS so the maintenance requirements of the user are minimal To maximise the useful working life and reliability of the UPS and its batteries the environment in which the UPS operates should be kept cool and dust free Routine maintenance It is essential that the UPS system and batteries receive regular preventative maintenance inspection to maximise both the useful working life and the reliability of the UPS system When the UPS is commissioned the commissioning field service engineer will attach a service record book to the front of the UPS which will be used to log the full service history of the UPS Preventative maintenance inspections involve working inside the UPS which contains hazardous AC and DC vo
53. erruption to the static bypass supply transfer time 0 4 4 2 Bypass Line Interactive Mode LINE 2 BY PASS LED Colour Ge o RR T LOAD LINE 1 Green LINE 1 INVERTER LINE 2 Green BY PASS Green l INVERTER OFF m BATTERY BATTERY Green Figure 4 3 Line Interactive Bypass Mode In the Bypass Line Interactive mode the load is normally supplied from the bypass mains LINE 2 and the static BYPASS In the event of a bypass mains failure the load is automatically transferred to the inverter UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 4 7 4 Operation KOHLERPOVVER Buninterruptible within 3 to 5 msec this is valid for single and parallel module systems The battery charger remains active in this mode Although this mode of operation offers greater efficiency than the On Line mode it is recommended only if the loads can tolerate interruptions of 3 to 5 ms which is the transfer time from Bypass mode to On Line mode 4 4 3 Maintenance Bypass Mode MAINTENANCE Switch IA1 BYPASS i UPS i Figure 4 4 Maintenance Bypass Mode Each cabinet is fitted with a Maintenance Bypass switch IA1 which when closed connects the UPS Module s output terminals directly to the UPS bypass mains supply This facility enables the UPS system to be shut down for maintenance or repair whilst maintaining the load on the raw unprotected bypass supply WARNING ALL the UPS Module in a parallel
54. falling over use the shipping brackets on the rear and front to secure the cabinets Do not tilt the cabinets more than 10 from vertical CAUTION Potential dangers A If the cabinet has been tilted it might damage the equipment and it should not therefore be connected to the mains electricity supply The weight of the UPS system could cause serious injuries to persons or anything in the surrounding area UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 3 1 3 Installation KOHLERPOVVER Muninterruptible CAUTION Storage The UPS should be stored in the original packing and shipping carton The recommended storing temperature for the UPS system and batteries is between 5 CT and 40 The UPS system and the battery sets must be protected from humidity lt 90 RF non condensing 3 3 Unpacking WARNING The UPS system the battery cabinet option and the batteries are heavy and may tip during transportation causing serious injury if the unpacking instructions are not followed closely If the packages are received in good order i e the tip amp tell FRAGILE and ARROW indications on the packing container are intact then perform the following steps to unpack the UPS 1 oa o DN If the cabinet is shipped inside a wooden case remove the screws at the base and sides of the case then carefully remove the case from the equipment Cut the wrappers and remove
55. ia simple control language The UPS Management Software also provides its data in this SNMP format with its internal software agent The operating system you are using must be SNMP compatible We offer our software with SNMP functionality together with NetWare OS 2 all Windows NT systems on INTEL and ALPHA There are two types of SNMP Adaptors available External SNMP Adaptor and Internal SNMP Card both have the same functions Both can manage a parallel system N modules and return either global values which are consistent for the whole parallel system or specific values from the individual modules UPS External SNMP IN d Adapter X N mu m BEEN id Sasa N BU mm sik Internal SNMP Card Figure 7 4 SNMP Adapter The SNMP adaptor requires a PC with terminal connections For normal operation at least one network connection Ethernet is also required The SNMP adaptor is used to monitor any device in the network and can be used utilising the RCCMD send function for an automatic network wide shut down or informing connected users The shut down procedure can be initiate from the remaining time downtime or as countdown timer from the beginning of the alarm A shut down is therefore possible without extra input from the operator but fully software controlled For detailed information please refer to the Software Manual provided with the WAVE
56. installed in bayed enclosures partition walls have to be installed UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 3 3 3 Installation KOHLERPOVVER Buninterruptible x Battery UPS Access Space Figure 3 1 UPS Space Recommendations UPS Cabinet ST 40 ST 60 ST 80 ST 120 550 x 1135 x 770 550 x 1975 x 770 550 x 1135 x 770 550 x 1975 x 770 Accessibility Totally front accessibility for service and maintenance no need for side top or rear access Dimensions WxHxD mm Positioning Min 200 mm rear space required for ventilation From the bottom at the front Input and Output Power Cabling UPS Power Cabling preparation and planning 3 7 1 General requirements It is the customer s responsibility to provide all external fuses isolators and cables used to connect the UPS input and output power supplies The information in this section should assist in the planning and preparation of the UPS power cabling The UPS input supply and bypass supply should be connected to the utility mains through a LV Distribution board and protected by a circuit breaker or fuse This provides overload protection and also a means of isolating the UPS from the mains supply when required Similarly the UPS output supply should be connected to the load equipment via a suitably fused output distribution panel The UPS can be wired with a single feed input standard whereb
57. ion 2 1 Reliability and Quality Standards Congratulations on your purchase of the Kohler PW 8000DPA ST Using a unique modular construction the Kohler PW 8000DPA ST represents a completely new generation of medium power 3 phase UPS Systems incorporating the latest technological developments in power engineering High reliability upgrade ability low operating costs and excellent electrical performance are only some of the highlights of this innovative UPS solution Kohler Uninterruptible Power specialises in the design building installation and maintenance of Uninterruptible Power Systems This compact and powerful UPS is just one example of our wide range of state of the art power protection devices and will provide your critical equipment with a steady and reliable power supply for many years The criteria and methods which are used in the design manufacture and maintenance of Uninterruptible Power Supply systems are certified to International Standard ISO 9001 EN 29001 and ISO 14001 A full UPS Specification is given in Chapter 8 of this manual 2 2 Kohler PW 8000DPA ST System The Kohler PW 8000DPA ST is a truly modular system based on 10kVA or 20kVA UPS modules which can be connected in parallel to form a redundant module system The UPS modules are assembled in a range of purpose designed free standing cabinets containing up to six UPS modules batteries and system switch gear Cabinet mounted systems are rated acco
58. isfy the ratings shown in Figures 3 3 to 3 5 and are in accordance with the prescribed IEC Standards or local regulations Do not commence this procedure until the UPS is properly installed at its intended final location 3 8 8 Connecting the UPS input power cables 1 To protect personnel during the UPS installation ensure that the connections are performed under the following conditions a No mains voltage is present b Loads are shut down and disconnected c The UPS is shut down and voltage free d The UPS Maintenance Bypass Isolator IA1 is OFF 2 Gain internal access to the UPS and remove the UPS terminal cover Connect the earth cable from the LV Distribution Board to the protective earth PE terminal in the UPS 4 The Kohler PW 8000DPA ST input supply can be wired for single feed standard or dual feed operation Connect the input power cable coming from the LV Distribution Board to the UPS input terminals following the appropriate instructions single feed or dual feed below Single Input Feed Refer to the schematic drawing and connection table in Figure 3 6 1 Connect the UPS input supply cables to terminals 1L1 1L2 1L3 and 1N on the UPS main terminal block See Figure 3 5 Ensure correct clockwise phase rotation A CAUTION The input Neutral cable must ALWAYS be connected 2 Secure the cables to the fixing rail located under the UPS connection terminals UPS414 01 00 Kohler PW 8000DPA ST User Manu
59. ltages WARNING Only Kohler Uninterruptible Power trained and authorised field service engineers are fully aware of all of the hazardous areas within the UPS During a preventative maintenance inspection the field service engineer will check Site environment conditions Integrity of electrical installation Cooling airflow Rectifier operation and calibration Inverter operation and calibration Static switch operation Battery status Load characteristics Integrity of alarm and monitoring systems Operation of all installed options Preventative maintenance inspections form an integral part of all Extended Warranty Agreements maintenance contracts offered by Kohler Uninterruptible Power For further details on Extended Warranty Agreements see Paragraph 2 6 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER 5 Maintenance Muninterruptible 5 5 Battery Testing The battery test takes approximately 3 minutes and should be performed only if There are no alarm conditions The battery is fully charged The input mains supply is present Battery testing can be carried out independently of the operating mode Off line or On line and whether or not the load is connected The battery test procedure can be performed from the UPS front panel See paragraph 4 3 5 5 6 Battery Maintenance The battery maintenance shall be done by an authorized Kohler Uninterruptible Power Servi
60. lustrates connection for an individual battery installation and the lower diagram shows a common battery installation ojojo Olojo Ooo Ooo ooo Ooo ojoo O00 Ooo Ooo Ooo Ooo ojoo 00o ooo JOJO D JOJDOO Ooo UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER 3 Installation Buninterruptible 3 11 Module interfacing facilities 1 JR2 RS485 Not used 2 X2 Customer interface on Phoenix Terminals potential free contacts l 3 X1 Customer inputs l 4 LEDs Interface Board Status LEDs l 5 JD1 RS232 Sub D9 female PC Interface 6 USB PC Interface l 7 SLOT2 Slot for optional SNMP card only 8 SLOT 1 PowerReporter Slot for optional modem ethernet card only Figure 3 13 UPS Interfacing connectors ST40 ST120 The Kohler PW 8000DPA ST system contains a communications card which provides various l O interface facilities Two LEDs 4 located on the board provide indication of the board s status Green LED blinking twice per second indicates normal operation RedLED board alarm indicates possible board replacement when lit 3 11 1 Smart Port JD1 Serial RS 232 and USB Port The SMART PORT is an intelligent RS 232 serial port that allows the UPS to be connected to a computer The connector is a standard D Type 9 pin female and the USB is a standard USB port When installed the optional SMART PORT software WAVEMON this con
61. m is commissioned o o e dz lt N x o a Je E dz Ep lt lt lt lt lt N N N N N x x x x x o o o o o a io a io oO fof atat E Es SI d Hermes t_t B folofefolgiejojofofefele a fo Q UPS Mod 1 UPS Mod 2 Fused battery isolator Fused battery isolator 1x10kVA Module fitted 1x20kVA Module fitted 2x20kVA Modules fitted 1 x 40 7Ah Batteries 1 x 50 7Ah Batteries 2x40 7Ah Batteries Figure 3 9 ST 40 Cabinet internal battery configuration 3 1 6 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 3 Installation 10x 7 Ahll Il 10x 7AhIf Il Il 10x 7 Ah l Il Il 10x 7AhIh Il ES lt lt lt lt N N N N x x x x 2 2 2 2 aS lt lt lt lt N N N N x x x x 2 2 2 2 10x7Ah Il 10x7Ah 10x7Ah 10x 7 Ahll l Il 10x 7Ahll Il Il Wi Il Il 10x 7 Ahlll 10x 7 Ahlll 10x7Ah Il 10x7Ah lj 10x7Ah ff x lt N x 2 lt N x o I I I 10x7Ah I 10x7Ah 10x7Ah 10x7Ah E lt n x o 10x7Ah I ll Il Il Il Il Il 10x7Ah il 10x7Ah ll
62. module system must first be selected to the Bypass mode before the Maintenance Bypass is operated closed Maintenance Bypass switch IA1 The Maintenance Bypass mode is effected by means of the IA1 BYPASS SWITCH on the front of the UPS ON Maintenance Bypass Switch Closed Load on bypass mains CLOSED LCD indication MAINTENANCE BYP CLOSED LED Indicators will indicate as shown in the table below OFF Bypass Switch Open Normal operating condition Load on inverter OPEN LCD indication MAINTENANCE BYP OPEN LED Indicators will indicate as shown in the table below LED Indicator Switch IA1 ON Switch IA1 OFF LINE 1 Green Green LINE 2 Green Green BYPass Green ON INVERTER RED ON BATTERY Green Green protected in the event of a mains failure It is therefore strongly recommended to switch over to N CAUTION If the UPS is operating in the Maintenance Bypass mode the load will not be the on line mode or bypass mode as soon as possible 4 8 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 4 Operation 4 5 4 5 1 Operating Instructions Under normal operating conditions all the UPS Module in a multi module system are running and operating in the On Line On Inverter mode See paragraph 4 4 1 The following procedures are provided in this section How to start up the UPS system and transfer the load from the Maintenance Bypass to the inverters On Line
63. nance Support 3 Installation 3 1 Introduction 3 2 Receipt of the UPS 3 2 1 Site transportation 3 3 Unpacking 3 3 1 Nameplate 3 4 Batteries 3 5 Storage 3 5 4 UPS 3 5 2 Battery 3 6 Positioning 3 6 1 Planning the installation 3 7 UPS Power Cabling preparation and planning 3 7 1 General requirements 3 8 Connecting the UPS input supply 3 8 1 Safety notes 3 8 2 Preparing the input cabling 3 8 3 Connecting the UPS input power cables 3 9 Connecting the UPS Output Supply 3 9 1 Safety notes 3 9 2 Preparation for the output cabling 3 9 3 Connecting the UPS output cables 3 10 Connecting the batteries 3 10 1 Safety Notes 3 10 2 Battery cabling 3 10 3 Connecting the battery cables 3 10 4 Internal battery for ST 40 and ST 60 cabinets 3 10 5 External battery enclosures 1 1 1 1 2 1 2 1 2 1 2 2 2 2 2 2 2 3 2 3 2 3 2 4 3 1 3 1 3 1 3 2 3 2 3 2 3 3 3 3 3 3 3 3 3 4 3 9 3 9 3 9 3 9 3 13 3 13 3 13 3 13 3 14 3 14 3 14 3 15 3 16 3 18 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 3 11 Module interfacing facilities 3 11 1 Smart Port JD1 Serial RS 232 and USB Port 3 11 2 X1 amp X2 Dry Port volt free contacts 4 Operation 4 1 4 2 4 3 44 4 5 4 6 4 7 4 8 Commissioning Operator Control Panel 4 2 1 Power Management Display PMD 4 2 2 Mimic LED indicators 4 2 3 Operator keys Description of the LCD display 4 3 1 Status screens
64. nection allows the computer to monitor the mains voltage and the UPS status continuously and display a message in the event of any UPS system changes Figure 3 14 and show the connection to a PC from the UPS for PC s with a 9 pin serial port and 25 pin serial port respectively 3 20 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 3 Installation Interface Cable Interface Cable Interface Cable Interface Cable UPS end Computer end UPS end Computer end 9 Pin D Type 9 Pin D Type g pin D Type 25 Pin D Type Male Female Male Female Figure 3 14 Connector Cable PC Serial Port 3 11 2 X1 amp X2 Dry Port volt free contacts All the Input and Output interfaces are connected to Phoenix terminals cable 0 5 mm Input Interfaces Terminal block X1 Connection of Remote Shut down facilities Generator Operation Customers specials see also OPTIONS section Terminal Contact Signal Function X1 1 IN o 12Vde Customer IN 1 default as ONGENERATOR operation NC Generator ON X1 2 GND6 Gnd X1 3 IN 12Vde Customer IN 2 Function on request to be defined on purchase X1 4 GND6 Gnd X1 5 IN O 3 3Vdc Battery Temperature If connected the battery charger current is temperature dependent X1 6 GND6 Gnd X1 7 IN O 12Vdc Remote shutdown Do not remove the factory mounted bridge until an external remote shut down is connected X1 8 GNDG Gnd X1 9 OUTO 12Vdc
65. o COMMANDS and then press the ENTER key c Use the UP DOWN keys to move the cursor so that it is adjacent to LOAD TO INVERTER and then press the ENTER key The UPS system will transfer the load to the inverter on all UPS Module in a multi module system a The LCD display s will now indicate LOAD PROTECTED b Check and confirm that the LED display s are as shown below LINE 2 BY PASS Colour LOAD Green LINE 1 INVERTER Aa a LINE 2 Green BY PASS Off BEE BATTERY INVERTER Green LE BATTERY Green The UPS is now operating in On Line mode The load is protected and supplied by inverter power 4 10 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 4 Operation 4 5 2 Individual UPS Module start stop procedure If a multi module system is designed with built in redundancy it is possible to stop and start one UPS Module without affecting the operational status of the overall system i e one UPS Module can be taken off line whilst the remaining modules maintain a protected load supply WARNING All the operations in this section must be performed by authorised and trained personnel UPS Module shut down Use this procedure to power down a single module in a redundant module system 1 Simultaneously press the two ON OFF buttons on the UPS control panel a The LED display will give the following indications LINE 2 BY PASS
66. ocess the UPSServ collects messages received from the UPS interprets the messages and then makes them available to the client module UPSCli and to any SNMP based management station When UPSServ detects voltage variations or a power failure it can execute various so called system event routines which for example may shutdown the server or send a warning to connected users These system event routines are a part of the UPS Management Software can be adjusted to suit the customer s demands The UPS management software includes the licence for using the UPS service on one server with one UPS and an unlimited numbers of connected Windows workstations When operating with two or more servers a licence is required for every additional server irrespective of whether the UPS service runs at that location or if the server is halted by a UPS service via remote command The same regulations apply to the remote send receive modules RCCMD and multiserver shutdown under NT UNIX and other operating systems The service programs are generally delivered as a single licence To use a single CD ROM to shutdown multiple servers you have to purchase additional CD license keys Parallel redundant UPS systems are also manageable by the software The main principle is to introduce a shutdown of a server only when strictly necessary Correct parallel handling has therefore to manage a parallel system as a whole and always consider the system redundancy UPS41
67. ons on the UPS control panel a The LED display will give the following indications js e LED Colour LOAD LINE 1 Green LINE 1 INVERTER LINE 2 Of BY PASS Off EE BATTERY INVERTER Off BATTERY Green 3 Open the fused battery isolator for the UPS Module in the UPS cabinet or in the external battery cabinet rack as applicable 4 The UPS Module is now totally shut down Remove the two screws on the front of the UPS Module that are fixing it to the cabinet 6 Using the two black handles pull the UPS Module forwards until the rear connectors are disconnected DO NOT FULLY EXTRACT THE UNIT WARNING Wait at least 2 minutes to allow the module s electrolytic capacitors time to discharge 7 Wait two minutes fully withdraw the UPS Module from the cabinet by pulling it horizontally 8 If you are not intending to replace the UPS Module immediately cover the UPS compartment opening with an appropriate protection cover and secure with two screws 4 6 2 Refitting the UPS Module 1 Remove the UPS Module compartment protection cover if fitted by unscrewing the two screws on the front 2 Using two persons to lift the UPS Module slide two thirds of the module into the UPS compartment make sure not to plug the UPS Module into the rear connector Push UPS Module firmly into its final position to assure good contact on the rear plugs 4 Tighten the two screws on the front of module to se
68. ot be assistance guaranteed MAINS BYP RECT FAULT Mains power supply is outside The input power to UPS is low or missing prescribed tolerance If site power appears to be OK check the input circuit breakers etc supplying the UPS OUTPUT SHORT There is a short circuit at the output of Check all output connections and repair as UPS on load side required OVERLOAD Load exceeds the UPS rated power Identify which piece of equipment is causing the overload and remove it from the UPS Do not connect laser printers photocopiers electric heaters kettles etc to the UPS OVER TEMPERA TURE UPS temperature has exceeded the Check the ambient temperature of the UPS is allowed value less than 30 C If the ambient temperature is normal call the authorised service centre for assistance BATTERY CHARGER OFF The attached battery and the battery Call the authorised service centre for charger set up do not correspond or assistance battery charger fault INVERTER FAULT Inverter is faulty Call the authorised service centre for assistance SYNCHRON FAULT The inverter and mains are not The frequency of the input voltage to the UPS is synchronised outside operational limits and the UPS static bypass has been temporarily disabled BATTERY IM DISCHARGE Battery is near end of autonomy Shutdown load connected to UPS before the UPS switches itself off to protect its batteries HMAMUAL BYP IS CLOSED Maintenance Bypass closed Load This alarm is onl
69. ously then wait 60 seconds a The UPS Module will begin to power up b Initially LINE 2 LED will be red then change to green c At this stage the LCD display will indicate LOAD NOT PROTECTED and the module mimic LED indications should be as follows UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 4 9 4 Operation KOHLERPOVVER Buninterruptible LINE 2 BY PASS DE o LINE 1 INVERTER BATTERY LED Colour LINE 1 Green LINE 2 Green BY PASS Green INVERTER RED BATTERY Green 3 Ensure that ALL the UPS Module are in the state shown above before continuing with this procedure Transferring the load to the UPS from the Maintenance Bypass 4 Ensure that the BYPASS LED is green on all UPS Module 5 Open the Maintenance Bypass switch IA1 a The LCD panels will display MANUAL BYPASS OPEN b The INVERTER LED will be extinguished c An audible alarm will sound 9 LINE 2 BY PASS es RI L LED Colour LOAD LINE 1 Green LINE 1 INVERTER er LINE 2 Green BY PASS Green BEE BATTERY INVERTER Off BATTERY Green Press the RESET button to cancel the audible alarm on all UPS Module a The LCD display s will now indicate LOAD NOT PROTECTED On the Control Panel of any one module in a multi module system a Press the UP key once to access the menu system b Use the UP DOWN keys to move the cursor so that it is adjacent t
70. ower and discharged kW 11 5 23 battery per Module output Cos 1 0 Max Input Current with rated output power and discharged A 16 6 33 3 8 3 Battery Characteristics 10kVA UPS Module 20kVA UPS Module Variable Number of 12V Battery Blocks No 24 50 36 50 Maximum Battery Charger Current A 4A 4A Battery Charging Curve Ripple free IU DIN 41773 Temperature compensation Standard temp sensor optional Battery Test Automatic and periodically adjustable Battery Type Maintenance free VRLA or NiCd l Depending of the effective load in kW used by the module 8 4 Battery Capacity Usage Number of battery blocks 24 28 30 34 50 36 40 40 48 50 Max Power in KW 8 8 10 10 16 20 16 20 Max autonomy min 5 999 5 999 5 5 999 999 8 5 Heat Dissipation Per Module With Non Linear Load Heat dissipation with 10096 non linear load per module Ww 550 1100 EN 62040 1 1 2003 BTU h 1887 3745 Airflow 25 30 C with non linear load per module m h 150 150 EN 62040 1 1 2003 Dissipation at no load Ww 130 170 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 8 Specification 8 6 Output Characteristics Output Rated Power per Module Cosq 0 8 kVA 10 20 Output Rated Power per Module Cosq 1 0 KW 10 20 Output Current In Cosg 1 0 400 V A 14 5 29 Output Rated Voltage V 3x380 220V or 3x400 230V or 3x415 240V Output Voltage Stability Static lt
71. ptible 2 General Description The major benefits are AC ripple free battery charging due to a dc dc charger separated from the rectifier and inverter Wide range of number of battery blocks 24 50 blocks of 12V depending autonomy times UPS s wide input voltage operating window extends the battery life due to fewer discharge cycles Battery discharge protection caused by load jumps Proactive battery protection from false manipulations and inadequate charging voltages Proactive battery failure detection thanks to Advanced Battery Diagnosis ABD Algorithm User selectable battery tests Optional temperature compensated charging to enhance battery life 2 4 3 Decentralized Parallel Architecture DPA The Kohler PW 8000DPA ST system features DPA paralleling technology that provides n x redundancy without introducing a single point of failure The modules utilizing the DPA technology are completely autonomous be means of individual power units bypasses CPUs control panels and separate battery configuration 2 5 Warranty The Kohler PW 8000DPA ST is supplied with a limited warranty that the UPS and its component parts are free from defects in materials and workmanship for a period of one year from the date of original commissioning or fifteen months from the date of original delivery whichever is the sooner This warranty is the only warranty given and no other warranty express or implied is provided This warr
72. rding to the maximum number of 20kVA modules that can be housed i e 40kVA 60kVA 80kVA and 120kVA see Figure 2 1 The 40kVA and 60kVA cabinets also contain the UPS batteries whereas these must be located externally in the 80kVA and 120kVA cabinets Pp Key Point All the modules fitted within a cabinet must be of the same rating i e it is not possible to mix 10kVA and 20kVA modules in the same parallel system 2 3 System Configuration The illustrations in Figure 2 1 show the available cabinets fully populated with either 2 3 4 or 6 UPS modules however each of the systems shown can operate with as little as a single module fitted Thanks to the advanced Kohler PW 8000DPA ST system design if a cabinet is not fully populated it is possible to add further modules as required to increase the system capacity without the need to power down the system or in any way disrupt the load This hot swappable design also means that individual modules can be exchanged while the equipment is running without the need to transfer the load to the bypass supply depending on system redundancy and demanded load UPS414 01 00 Kohler PW8000 ST DPA User Manual Dated 28 11 11 KOHLERPOVVER 2 General Description Muninterru ptible i lo o la ST 40 Cabinet ST 60 Cabinet ST 80 Cabinet ST 120 Cabinet 2x20kVA modules 3x20kVA modules 4x20kVA modules 6x20kVA mo
73. ree normally open 1 x Temperature sensor for battery control 1 x 12Vdc output max 200mA 1 x Remote Shut down EMERGENCY OFF 2 x Programmable Customer s Inputs Normally closed 1 default as GEN ON Normally open 2nd free Programmable Customer s Inputs Normally open Serial ports RS232 on Sub D9 1 x system frame For monitoring integration in network management and service USB 1x For monitoring and software management Slot for SNMP SNMP card optional For monitoring and integration in network management Slot for PowerReporter PowerREPORTER card optional for Premium Power Protection UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 8 Specification 8 10 Fuses amp Cables Quick Reference SINGLE INPUT FEED standard Mains 3x400 230V Static Switch Static Switch Static Switch UPS Module 1 UPS Modules 2 5 UPS Module 6 Maintenance Bypass IA1 UPS CABINET BATTERY CABINET Cabinet Mounted Single Input Feed Input 3x400V 230V Output 3x400V 230V FuseA CableA Max I P Cable D nom Agl CB mm Current mm ST 40 3x80A 5x16 68A 5x16 58A ST 60 3x125A 5x35 102A 5x35 87A sT 80 3x160A 5x50 136A 5x50 nea ST 120 3x250A 5x95 208A 5x70 174A Notes 1 Fuse and Cable recommendations to IEC 60950 1 2001 or locally recognised standards 2 The fuse and cable rating details in the above tables are a recommendation only 3 The UPS
74. ser precautions WARNING Keep this manual with the UPS for future reference WARNING The UPS and peripheral equipment must be installed and commissioned by suitably qualified and trained personnel who are aware of the potential shock hazards WARNING Do not attempt to install this UPS system until you are satisfied that ALL the safety instructions and hazard warnings contained in this manual are read and fully understood WARNING High leakage current Ensure that the UPS has been correctly earthed before you connect the mains power supply WARNING This UPS must not be started up or put into use without having first been commissioned by a fully trained engineer authorised by the manufacturer WARNING All servicing must be performed by qualified personnel Do not attempt to service the UPS yourself You run risk of exposure to dangerous voltages by opening or removing the UPS covers Kohler Uninterruptible Power will assume no responsibility nor liability due to incorrect operation or manipulation of the UPS WARNING The Kohler PW 8000DPA ST is a Class A UPS product In a domestic environment the UPS may cause radio interference In such an environment the user may be required to undertake additional measures gt gt oeeo UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 1 1 KOHLERPOVVER 1 Safety Buninterruptible 1 2 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 2 General Descript
75. the packing container by pulling it upwards Remove the plastic sheeting covering the UPS Remove the UPS from the pallet Retain the packaging materials for future shipment of the UPS Examine the UPS for any sign of damage Notify your supplier immediately if damage is apparent Open the cabinet door and ensure that all the UPS modules are correctly and securely fitted in their compartments Ensure that a protection cover is fitted to the front of any empty UPS compartments 3 3 4 Nameplate The technical specifications of the Kohler PW 8000DPA ST are provided on the nameplate which is situated at the front internal door of the UPS Check that the details on the nameplate corresponds to the purchased material detailed on the delivery note 3 4 Batteries The standard batteries connected to the UPS are sealed maintenance free batteries which will be mounted either within the UPS cabinet or an external battery cabinet The battery will usually be connected when the UPS is commissioned Battery life depends very much on the ambient temperature and optimum battery life will be obtained if the batteries are operated at a temperature of 20 C If the UPS is delivered without batteries Kohler Uninterruptible Power is not responsible for any damage or malfunctioning caused to the UPS by the incorrect storage installation or connection of batteries by third parties 3 2 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11
76. utput Power all three phases 14 Output Power all three phases 15 Battery capacity 4 3 5 Commands menu screen DESCRIPTION 1 Transfer Load to inverter 2 Transfer Load to bypass 3 Battery Test LCD DISPLAY RECTIFIER VOLTAGE v BBE BBE BES BYPASS VOLTAGE 6v BEE BBE eaa OUTPUT VOLTAGE V 3c BEE BBE BEE OUTPUT CURRENT A35 8 88 06 66 88 86 ACTIVE POHER ZEB BE AE Ae BE Be Be REACTIVE POHER tk rr 2 06 66 66 56 85 86 APPARENT POHER CENA 06 66 66 560 85 86 OUTPUT POHER 535 Be AE Ae BE Be Be BATT CAPACITY 3 Be Be LCD DISPLAY gt LOAD TO INVERTER LOAD TO BYPASS gt LOAD TO BYPASS PERFORM BATT TEST gt FERFORM BATT TEST UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 4 5 4 Operation KOHLERPOVVER Buninterruptible 4 3 6 UPS Data menu screen DESCRIPTION 1 These general UPS Data are installed at the manufacturing plant 2 Manufacturing date 3 EPROM Version 4 Actual Date and Time 4 3 7 Set Up Service menu screen DESCRIPTION 1 This Menu is reserved for authorized service engineers only 2 Type in password 4 3 8 Set up User menu screen DESCRIPTION 1 Set up language 2 Set up Date and Time 3 Set up battery test 4 Set up operation with Gen Set LCD DISPLAY UPS SERIAL NUMBER TiTi TiTITITITI DATE OF HAMUPAC TURE EPROM VERS IDH V 888 DATE TIME Soma hh mmi Ss LCD DISPLAY gt SET
77. utral is required to operate the rectifier In TN S systems no 4 pole input switches or circuit breakers should be used During battery operation the neutral must always be grounded Figure 3 2 Input neutral grounding UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 3 5 KOHLERPOVVER 3 Installation Buninterruptible BATTERY SINGLE INPUT FEED standard Mains 3x400 230V Static Switch Static Switch Static Switch UPS Module 1 UPS Module 6 UPS Modules 2 5 Maintenance Bypass IA1 CABINET UPS CABINET Cabinet Mounted Single Input Feed Input 3x400V 230V Output 3x400V 230V Fuse A Cable A Max I P Cable D nom Agl CB mm Current mm ST 40 3x80A 5x16 68A 5x16 58A ST 60 3x125A 5x35 102A 5x35 87A ST 80 3x160A 5x50 136A 5x50 116A ST 120 3x250A 5x95 208A 5x70 174A Notes 1 2 3 4 Fuse and Cable recommendations to IEC 60950 1 2001 or locally recognised standards The fuse and cable rating details in the above tables are a recommendation only The UPS must be installed to prescribed IEC or local regulations DC Cables and Battery fuses are bespoke to the installation Figure 3 3 Kohler PW 8000DPA ST fuse amp cable rating for single input supply 3 6 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 3 Installation INPUT FEED BYPASS
78. werREPORTER is a redundant remote monitoring and management service which is a part of the Premium Power Protection Concept It provides peace of mind protection offering continuous 24 7 365 watch over mission critical facilities There are two different solution cards Modem Ethernet or Modem GSM to connect the UPS to the outside world Continuous monitoring is an affordable insurance policy to detect and warn before they become a crisis Acquire key performance parameter and productivity information in real time to empower you with the details needed to better understand machine performance and faster troubleshoot downtime events Early warning system so problems can be addressed before they become a real threat to the load Professional experts your virtual service technician onside Total transparency of information and actions performed like Notification of all critical status changes Coordination of equipment service Reporting of all alarms with priorities What are the Features Redundant and secure communication Alarm acknowledgment Priority driven Management with escalation Comprehensive Management System Reception and management of alarm calls from UPS Storage of UPS Data in a database exportable in a CSV format for easy handling in Excel Unlimited number of UPS that can be managed Useradministration with passwords and permission level Administration of Log file Data logging with statistic
79. x months to prevent deep discharging at 20 C Batteries that have been for whatever reason deep discharged are not covered by the warranty 2 6 Extended Warranty The Standard Warranty may be enhanced by protecting the UPS with an Extended Warranty Agreement maintenance contract An Extended Warranty Agreement enhances the standard warranty by providing the following Regular preventative maintenance inspections Guaranteed speed of response to operational problems 24 hour telephone support Fully comprehensive EXCLUDING BATTERIES cover Contact the Service Support Hotline on 65 6302 0708 for further details UPS414 01 00 Kohler PW8000 ST DPA User Manual Dated 28 11 11 2 3 KOHLERPOVVER 2 General Description Muninterru ptible 2 7 Additional Service Maintenance Support In addition to providing support for the Kohler PW 8000DPA ST Kohler Uninterruptible Power can provide maintenance and support of a wide range of different UPS products If you are interested in an extended warranty for your Kohler PW 8000DPA ST or any other UPS you may have please complete the enquiry form shown opposite and return or FAX to Regional Office South East Asia Kohler Uninterruptible Power 7 Jurong Pier Road Singapore 619159 Tel 65 6302 0708 Fax 65 6302 0717 Email service UPS sg kohler com 2 4 UPS414 01 00 Kohler PW8000 ST DPA User Manual Dated 28 11 11 KOHLERPOVVER Muninterruptible 2 General
80. y displayed if the UPS is on supplied by mains Maintenance Bypass 6 4 Contacting Service Kohler Uninterruptible Power has a service department dedicated to providing routine maintenance and emergency service cover for your UPS If you have any queries regarding your UPS please contact us Regional Office South East Asia Kohler Uninterruptible Power 7 Jurong Pier Road Singapore 619159 Tel 65 6302 0708 Fax 65 6302 0717 Email serviceUPS sg kohler com We recommend that your UPS is protected by an Extended Warranty Agreement see Section 2 for details These agreements assist us in caring for your UPS correctly ensuring that it is well maintained and attended to promptly should any problems occur 6 2 UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 Options 7 1 Introduction The Kohler PW 8000DPA ST UPS has the following available options Remote Emergency Stop facilities Generator On facilities 1x Customer input function customer defined WaveMON shutdown and management software SNMP Card for network management and remote monitoring Modem Ethernet interface for PowerReporter management software 7 2 Remote Emergency Stop The remote emergency stop facility must use a normally closed contact which opens to operate the emergency stop sequence Usually the remote emergency stop function is disabled and it should be activated by a hardware code on the SETUP SERVICE menu Pleas
81. y the UPS input supply is connected internally to the UPS bypass circuit or it can be wired with a dual feed input whereby the UPS bypass circuit is connected to a dedicated bypass supply See Figure 3 3 Figure 3 3 identifies the UPS input output cabling requirements and provides information regarding fuse ratings cable ratings and cable sizing This information is given for guidance only Key Point This information is given for guidance only All fuses isolators and power cables must be rated and installed in accordance with the prescribed IEC standards or local regulations UPS414 01 00 Kohler PW 8000DPA ST User Manual Dated 28 11 11 KOHLERPOVVER Buninterruptible 3 Installation Figure 3 5 shows details of the power terminal connections withing the UPS including connection sizes and recommended tightening torque This illustration shows that the UPS unit requires the following power cables Rectifier In three phase 1L1 1L2 1L3 neutral 1N protective earth PE connection for the rectifier input Bypass In three phase 2L1 2L2 2L3 neutral 2N protective earth PE connection for the bypass if used as Dual Feed input Load Out three phase 3L1 3L2 3L3 neutral 3N protective earth PE connection for the load output External Battery Plus Common N e Minus protective earth PE connection for the external batteries Input neutral grounding P Key Point Input ne

User Manual: Kohler PW 8000DPA ST

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