e-Centurion Guided Radar Manual v1.17
Contents
1. ee eee ae Measured Range Reference 22 Software Parameters 23 ne oe n 5 Setup Procedure 24 See eee HART 25 HART Universal Command List 25 HART Common Practice List 26 Status Diagnostic Flags 26 Software Flow Chart 27 Troubleshooting 30 Part Numbering 32 Centurion Guided Radar System 32 Probe Combination Table 33 Accessories 33 Flange Table 34 Specifications 35 Ordering Instructions 38 6 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 Overview Centurion Guided Radar Principle of Operation Guided wave technology sends the radar pulse down a probe to measure either liquids or solids The pulse hits the surface and is reflected back up the probe to the sensor where the transit time is translated into a distance using time of fight and time expansion The amplitude of the reflection depends on the dielectric constant of the product Function Primary Areas of Application The HAWK range of Guided Radar products are ideal Chemicals Food amp Beverages for the measurement of liquids sludge powders Perochemicals Oi Cas and granules to a range of 18 5m for level and e Cement Pharmaceutical interface This technology is not affected by pressure temperature viscosity vacuum foam dust changes Building Aggregates e Pulp 8 Paper in dielectric constant or2. Digitize Fails The digitization process will fail if the unit cannot detect a measurable difference between the largest false reflection and the reflection generated by either the end of probe or the material touching the probe Choose a lower Dielectric pre set and re run Digitize Increase Sensitivity value and re run Digitize Ensure the Digitize distance is not greater than the material level Ensure no structure is making contact with the probe Check for excessive build up and clean the probe Ensure mounting is correct to specification with good ground reference Digitize displays incorrect distance If Digitize displays a closer distance than the material level end of probe enter the distance to the correct material level The unit will automatically eliminate the detected echo and find the correct level If Digitize displays a longer distance than the material level the measured material may not be returning a large enough signal Increase Sensitivity and change Tracking to Test mode Ensure unit has conforming ground reference If Digitize displays a longer distance than the end of the probe length adjust see Measurement Accuracy below or the ProbeLength parameter in Advanced menu if the Probe length has been modified Measurement Accuracy Material Dielectric or environment can create small measurement inaccuracy Run Dist Calibrt parameter in software to manually adjust measured distance to
3. ve y 4 E When Installing the CGR unit use Spanner or wrench ONLY at Process Fitting as indicated Hardware Adjustment Centurion Guided Radar Rotating non Ex d Rated Enclosures page 1 of 2 The gland which couples the sensing probe to the enclosure provides a critical sealing function for the enclosure Internal wires are passed through this gland and the high integrity seal This gland incorporates a Union Joint which is designed to rotate However this rotation is limited to one time adjustment of Display orientation after installation on site as shown below ONLY one 36mm spanner applied to the Hex of Union Joint to rotate enclosure to desired orientation as allowed DO NOT hold the enclosure during this procedure As Installed but LCD display Rotation at Union Joint Desired Orientation not visible Max 180 allowable one time rotation in either direction Rotation beyond these strict limits can damage the internal cables Ensure Enclosure follows the spanner rotation and assembly integrity is not compromised Hardware Adjustment Centurion Guided Radar Rotating non Ex d Rated Enclosures page 2 of 2 36mm This is a Sealed Threaded Joint It must NOT be loosened or broken Plane of Rotation When Installing the CGR unit use Spanner or wrench ONLY at Process Fitting as indicated Forces On The Probe Centurion Guided Radar Forces on
4. 5 Run unit Press RUN several times to commence unit operation HART Centurion Guided Radar HART Universal Command List Revision 5 Universal Commands Command No Function 0 Read unique identifier 1 Read Primary Variable 2 Read current and percent of range 3 Read current and four predefined dynamic variables 6 Write polling addr 7 Read loop configuration 8 Read Dynamic Variable Classifications 11 Read unique ident Associated with tag 12 Read message 13 Read Tag Description Date 14 Read PV sensor information 15 Read output information 16 Read final assembly number 17 Write message 18 Write Tag Description Date 19 Write final assembly number 20 Read Long Tag HART Centurion Guided Radar HART Common Practice List Revision 5 Common Practice Commands Command No Function 34 Write Primary Variable Damping Value 35 Write Primary Variable Range Value 36 Set Primary Variable Upper Range Value 37 Set Primary Variable Lower Range Value 38 Reset Configuration Changed Flag 40 Enter Exit Fixed Primary Variable Current Mode 44 Write Primary Variable Units 45 Trim Primary Variable Current Dac Zero 46 Trim Primary Variable Current Dac Gain 57 Read Unit Tag Descriptor Date 58 Write Unit Tag Descriptor Date 59 Write Number Of Response Preambles 109 Burst Mode Control 110 Read All D
5. HAWKO Dimensions Centurion Guided Radar Dimensions Probe Variants A04 A06 A08 Threaded Welded Flange p iio 1 Probe Length Probe Length B04 506 B08 Threaded Probe Length Welded Flange j Probe Length Probe A p 5 F R e Tightening ENP 20Nm Des in mm in mm in mm in mm in mm in A04 A06 A08 only Set Screw Hex Key Size A04 B04 3 4 4 0 16 22 0 9 120 47 45 18 40 1 6 M10x1 25 24mm deep 3x M8x1 25x12 4mm A06 B06 1 6 0 24 28 1 1 150 59 45 18 40 1 6 M10x1 25 24mm deep 3x M8x1 25x12 4mm A08 B08 1 1 2 8 0 31 36 1 4 200 78 72 2 8 64 2 5 M10x1 25 24mm deep 3x M10x1 5x18 5mm mm in in 04 B04 45 1 8 42 1 6 08 508 72 2 8 70 2 7 Dimensions Centurion Guided Radar Cable Weight Tank Fastening Kit The tank fastening kit CGR AOX WL SS includes 2 eye bolts and 1 adjustable rigging lock Rigging Lock T thread M12 A 14mm 0 55 D 12mm 0 47 H 25mm 0 98 L 252mm 9 9 1 150mm 5 9 Recommended Working Load 983kg 1 05 ton Total Deformation Load 3750kg 4 13 ton Weight 576g 1 2715 Eye Bolt T thr
6. FLA HJ4 SS TN07 JIS 40mm 40k 3 4 NPT FLA 2J1 SS TN15 JIS 50mm 16k 1 5 NPT FLA 2J4 SS TN15 JIS 50mm 40k 1 5 NPT FLASI SS TNIS 3 1 Specifications Centurion Guided Radar Electronics Power 2 wire loop powered e 24VDC 14 to 28VDC Power Consumption lt 500 24VDC Analog Output e 14V 0 Ohm e 19V 250 Ohms e 24V 500 Ohms e Current park at 4mA 8 12 Communications e HART Revision 5 Universal amp Common Practice commands e Goshawkli via HART Full parameter list Maximum Range e Flexible cable probe 18 5m 60ft 8in e Rigid probe 4m 13ft 1in Minimum Range Blanking e 150mm 6 Dielectric Range 1 5 Frequency 2 2 GHz Resolution e Analog 1 Display 1 0mm Accuracy e 3mm Measurements per second 3 Response Time e lt 1 second based on application selection Sum of non linearity non repeatability hysteresis Analog 0 02 Repeatability e 3mm eee Memory e Non Volatile No backup battery required gt 10 years data retention Operating Temperature Electronics 40 C to 80 C 40 to 176 F Display 4 line graphic display 128 x 64 pixels Language English Configuration e 4 button Up Down Cal Run Goshawkll via HART Approvals IECEx Zone 0 1 Zone 1 IECEx TSA 14 0037X Ex d ia ia IIC T6 Gb Ga Tamb 40 C to 60 C 40 to 140 F IP 66 NEMA 4X
7. T6 T1 ATEX Grp II Cat 3 GD IP66 Tamb 40 C to 60 C Cable Entries e 1 2 NPT e 3 4 NPT e M20 x 1 5 e M25 x 1 5 Enclosure Type e Dual Compartment with Glass window Material e Die cast Copper Free Aluminum Epoxy Painted e 316L Stainless Cable Entries e 1 2 NPT e 3 4 NPT e M20 x 1 5 M25 x 1 5 IP Rating NEMA 4X e IP66 Specifications model dependent Consult part number listing 1Accuracy dielectric amp material dependent Specifications Centurion Guided Radar Probe Probe Size Wetted Materials e 4mm SS316L rod 4mm DIN3055 7x7 strand SS316L flexible cable e 6mm SS316L rod 6mm DIN3055 7x7 strand SS316L flexible cable e 8 SS316L rod 8mm DIN3055 7x7 strand SS316L flexible cable Probe Entry Wetted Materials e TNO7 TBO7 TN10 TB10 Welded Flange PEEK e TN15 TB15 Welded Flange PTFE GF25 1 See Probe Mounting Combination Table for flange types Probe O Ring Seals e Silicone VMQ 60 C to 230 C e NBR 35 C to 110 C e Viton 20 C to 204 C Process Connections e 3 4 NPT or BSP e 3 4 NPT with Flange e 1 NPT or BSP e 1 5 NPT or BSP e 1 5 NPT with Flange e Welded Flange Electromagnetic Compatibility CE CAN ICES 3 A NMB 3 A This device complies with Part 15 Subpart B Class A of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful int
8. Type BO6 20cm e Probe Type B08 20cm Specifications model dependent Consult part number listing 2 Probe Entry tOr Probe Entry Material Guided Radar Level measurement of liquids sludge powders and granules to a distance of 18 5 metres Ordering Instructions Centurion Guided Radar Ordering Instructions Threaded unit type Assemble part number taking note of the valid combinations and exclusions for the full system The unit is ordered as a single line item For example CGR2H13B08STB15B11XX200 Flanged type Threaded flange Assemble part number taking note of the valid combinations and exclusions for the full system noting smaller flanges require TNO7 threaded unit and larger flanges require TN15 threaded unit The unit and the threaded flange are ordered as separate line items For example CGR2H13B08STN15B11XX200 FLA FA4 SS IN15 Or CGR2H13B08STN07B11XX200 FLA FA1 SS TN0O7Z Flanged type Welded flange Assemble part number taking note of the valid combinations and exclusions for the full system In the Mounting part code enter 4 character Welded flange code from the table All Welded flanges have F as the first character For example CGR2H13B08SF4A1B11XX200 All company or product names are registered trademarks or trademarks of their respective owners Hawk Measu
9. coating of the probe e Mining Minerals e Wastewater Features e Explosion proof housing option Precise amp continuous accuracy e IECEx Ex d ia ia IIC T6 Gb Ga 2 wire loop e Up to 18 5m 60ft 8in range e 4 20mA HART Universal Common practice e Very short minimum range 150mm 6 commands e Simple setup e Protection class IP66 Nema 4x e Auto Calibration to any dielectric 1 5 e Measures extremely low dielectric 1 5 e Adjustable Sensitivity Programmable fail safe mode IS Wiring amp Dimensions Centurion Guided Radar Wiring Terminal Compartment Dimensions Reference PE Protective Earth screw 1 Housing tor Gland Gland High 1 Temp Extension off g Threaded Connection H a Flange 3 4 Probe Length 1 4 4 z lt Dimensions Housing Gland 110mm 4 33 160mm 6 37 Housing with Process Temperature option 2 Visual reference only Approval Option Approval Option 1D XX 109mm 4 3 GL Process Temperature Approval GL Option Option mm in 1 XX 50 2 0 1 1D 57 2 2 2 XX 136 5 3 2 1D 97 3 5 Consult Part Numbering Specifications for technical information S 0
10. damage or excessive build up Ensure mounting is correct to specification with good ground reference Ensure probe is not touching the vessel Place current meter in line with loop Ensure the 4 20mA is proportional to level reading based on High and Low level Unit is indicating a material level while no material is present A If the unit is indicating full high Ensure no structure is making contact with the probe Check for build up bridging between the probe and vessel nozzle Run Digitize routine while no material is contacting the probe Set Display Mode to Distance note the measurement If distance is near high level use Blanking to eliminate reflection interference Adjust High level to ensure it is not within the Blanking range B If the unit is indicating other level The unit should measure the end of probe while nothing is touching the probe Run Digitize routine while no material is contacting the probe Confirm Low Level is set correctly Ensure no structure is making contact with the probe Check for excessive build up and clean the probe Ensure mounting is correct to specification with good ground reference Place current meter in line with loop Ensure the 4 20mA is proportional to level reading based on High and Low level Use 4mA and 20mA tuning to force the output reading to each value to ensure the current control is operating correctly PLC reading does not match reading on display
11. new value fs fat a Part Numbering Centurion Guided Radar Centurion Guided Radar System Model CGR2 2 wire Centurion Guided Radar Communication H 4 20mA with HART Housing 1 Aluminum Epoxy Painted 2 316L Stainless Steel Gland Entry 1 1 2 NPT Cable gland entry 2 3 4 NPT Cable gland entry 3 M20 x 1 5 Cable gland entry 4 M25 x 1 5 Cable gland entry Probe Type A04 4mm flexible cable A06 6mm flexible cable A08 8mm flexible cable B04 4 rigid probe B06 6mm 010 probe B08 8mm rigid probe Probe variant materials 5 3161 Mounting TNO7 3 4 NPT Thread 316L or threaded flange mount TBO7 3 4 BSP Thread 316L TN10 1 NPT Thread 316L TB10 1 BSP Thread 316L TN15 1 5 NPT Thread 316L or threaded flange mount TB15 1 5 BSP Thread 316L FXXX Pre Welded Flange replace XXX with 3 character Welded Flange Code Process O ring seal V FKM Viton 20 C to 204 C B NBR 35 C to 110 C 5 Silicone 60 C to 230 C Process Temperature 1 40 C to 80 C 40 to 176 F 2 40 C to 150 C 40 to 302 F Process Pressure 1 5 bar 3 20 bar 4 40 bar Approval Standard XX Not Required 1D IECEx Ex d ia 18 IIC T6 Gb Ga A2 ATEX Grp II Cat 3 GD IP66 Tamb 40 C to 60 C Probe Length Specify in cm to the nearest 10cm CGR2 H 1 3 B04 5 TNI5 B 1 1 1D 200 1See Weld Code selection in Flange Table 2Order flange as separate line
12. A Higher Level of Performance User Manual Centurion Guided Radar gt CGR Series For more information please visit gt www hawkmeasure com HAWK Table of Contents Centurion Guided Radar Contents Overview 3 Principle of Operation 3 Function 3 Features 3 Primary Areas of Application 3 Wiring amp Dimensions 4 Wiring Terminal Compartment 4 Dimensions Housing Gland 4 Dimensions Reference 4 Dimensions 5 Dimensions Probe Variants 5 Cable Weight Tank Fastening Kit 6 Safety Instructions 7 CGR2 Series Wiring in Hazardous Locations T Installation Guide 8 Mounting Instruction for Rotating the Housing 8 Placement Requirements 9 Nozzle Socket Mounting 9 Stand Pipe Flanged Mounting 10 Mounting Conductive Vessel 11 Mounting Non Conductive Vessel 11 Gland Entry Wiring 11 Securing the end of the probe 12 Flexible Probe Movement 12 Hardware Adjustment 13 Adjusting Probe Length 13 Rotating Ex d Rated Enclosures page 1 of 2 14 Rotating Ex d Rated Enclosures page 2 of 2 15 Rotating non Ex d Rated Enclosures page 1 of 2 16 Rotating non Ex d Rated Enclosures page 2 of 2 17 Forces On The Probe 18 Powering The Unit For The First Time 19 Displayed Information 20 i nen ae a Displayed Diagnostics 20 Software Parameters 21 i 2 E E ee he Digitize Measured Range Reference 22 oe a
13. Connect a Multimeter in series with the powered loop Compare the mA diagnostic on the display with the mA reading on the loop If these values do not match disconnect the loop wires and measure the resistance across the loop This should not exceed specification Confirm High Level and Low Level are set to the same values in CGR and control system Troubleshooting Centurion Guided Radar Troubleshooting con t Unit measurement is locked at or near end of probe The material touching the probe may not be generating a large enough reflection in the application conditions Ensure unit is mounted as per specifications Take note of the ground reference requirement Ensure the probe is not making contact with the vessel Use a minimum 2 50mm flange to improve signal transmission Change unit Tracking to Demo mode to measure closest echo instead of largest Increase Sensitivity The probe is too long Non hazardous rated units can have the probe length cut to requirement For flexible probes release the cable weight by undoing grub screws After adjusting the probe ensure the new probe length is recorded on site Update ProbeCalibrt parameter to new length Do not adjust the probe of hazardous location rated units Adjusting commissioning the unit without removing the lid You will require a HART to PC connector and HAWK GoshawkIl software See CGR Goshawk user manual for further information
14. OT mount near infeed LN Nozzle Socket should not protrude into vessel Installation Guide Centurion Guided Radar Stand Pipe Flanged Mounting 1 Stand pipe should not protrude into vessel 2 Do not mount in long narrow stand pipe 3 Roof Thickness T should not exceed Diameter D of cut away Installation Guide Centurion Guided Radar Mounting Conductive Vessel Unit performance is most optimized when there is a ground reference between the mounting metal flange or thread and the vessel Metallic or metal reinforced vessels are ideal Mounting Non Conductive Vessel A non conductive vessel will require a conductive metal strip or equivalent connected to the metal flange or thread and running along side the vessel for at least the Probe insertion length A conductive metal sheet min 0 5m 8 should also be mounted on the roof and be in contact with metal thread or flange If a seal gasket is used between the flange and the vessel ensure non coated painted bolts are used to create ground reference with vessel Metal Sheet min 0 5m 8 Must contact with metal thread flange Metallic strip connected to flange mounting thread and running along side of non metallic vessel Gland Entry Wiring Wire at gland entry must angle down Installat
15. PT TNO7 FLA HA1 SS TN0O7 FHA1 1 1 2 ANSI B16 5 300LB 316L 3 4 NPT TNO7 FLA HA3 SS TNO7 FHA3 1 1 2 ANSI B16 5 600LB 316L 3 4 NPT TNO7 FLA HA6 SS TNO7 FHA6 1 1 2 ANSI B16 5 900LB 316L 3 4 NPT TNO7 FLA HA9 SS TNO7 FHA9 1 1 2 ANSI B16 5 900LB 316L 3 4 NPT TNO7 FLA HAA SS TNO7 FHAA 1 1 2 ANSI B16 5 1200LB 316L 3 4 NPT TNO7 FLA HAB SS TNO7 FHAB FLA2A SS TINIS 2 FLA2AS SS TNIS F2AS FLA 2A6 SS TN15_ F2A6 FLA 2A9 SS TN15 F2A9 FLA 2AA SS TN15 F2AA 2 ANSI 816 5 1200LB 316L 1 5 NPT TN15 FLA 2AB SS TN15 2 ANSI 816 5 2500LB 1 5 NPT FLA 3A1 SS TN15 3 ANSI B16 5 150LB 1 5 NPT FLA 3A3 SS TN15 3 ANSI B16 5 300LB 1 5 NPT FLA 3A6 SS TN15 3 ANSI B16 5 600LB 1 5 NPT FLA 3A9 SS TN15 F3A9 FLA 3AA SS TN15_ FORA FLA 3AB SS TN15 F3AB FLA 4A1 SS TN15 844 FLA 4AS SS TNIS FAAS FLA 4A6 SS TN15 F4A6 4 ANSI B16 5 600LB 316L 1 5 NPT TN15 FLA 4A9 SS TN15 F4A9 4 ANSI B16 5 900LB 316L 1 5 NPT TN15 FLA 4AA SS TN15 F4AA 4 ANSI B16 5 1200LB 316L 1 5 NPT TN15 FLA 4AB SS TN15 F4AB 4 ANSI B16 5 2500LB 316L 1 5 NPT TN15 FLA 1D1 SS TN07 F1D1 DN25 DIN2527 PN16 316L 3 4 NPT FLA 1D4 SS TN07 F1D4 DN25 DIN2527 PN40 316L 3 4 NPT FLA HD1 SS TN07 FHA1 DN40 DIN2527 PN16 316L 3 4 NPT FLA HD4 SS TN07 FLA 2D1 SS TN15 FLA 2D4 SS TN15 FLA 3D1 SS TN15 FLA 3D4 SS TN15 FLA 4D1 SS TN15 FLA 4D4 SS TN15 FLA HJ1 SS TN07 JIS 40mm 16k 3 4 NPT
16. ameters Centurion Guided Radar Advanced Menu Main Menu Setup gt Advanced Autoset Parameter Description Options Comms Adjust communication protocol settings The default ID is 0 and the e Device ID default baud rate is 1200 e Baud Rate Sensitivity Manual adjustment of Sensitivity Digitize automatically sets this value 0 100 based on application conditions Sensitivity is the primary adjustment for the unit s ability to detect media Blanking Blanking is a non measurable zone This can be increased to Blank Adjustable out high level false echoes caused by mounting lt 150mm 3 is not recommended Analog Adjust Analog output Switch from 4 20mA to 20 4mA e 4 20 e 20 4 Fine tune both 4mA current and 20mA current reading e 4mA tuning e 20mA tuning Park Lock Current to 4 8 or 12mA e Park 4mA e Park 8 e Park 12mA Factry Reset Restore all parameters to factory default e Yes e No Device Info Display device information Lock Code Enable Disable lock code If enabled select lock code number e Enable Disable ProbeCalibr If physical length of probe is adjusted you must run this routine for the Adjustable system to re detect the probe end Nothing should be touching the probe when commencing this function e Password protected 222 Do not adjust the probe length of hazardous location rated units Dist Calibr Calibrate distance correction factor Some applications o
17. ates a base line for the unit s Sensitivity range it will use after the Digitization process Select a lower Dielectric pre set if there is any doubt The unit will prompt the measured distance either the material level or end of probe The distance is adjustable if the displayed distance is not the correct material level Ensure the value is not greater than the material level For best results follow this routine 1 Ensure the unit is mounted according to mounting specifications and requirements 2 Ensure the material to be measured is in contact with the actively measured part of the probe 3 Select Dielectric pre set value of most similar to material to be measured 4 Run Digitize routine Confirm displayed distance is either material level or end of probe if vessel is empty Measured Range Reference A Blanking non measurable zone 5 Measurable Span blanking to top of cable weight or end of rigid probe High level must be to or gt than Blanking Minimum Range Blanking Maximum Range Probe Probe Variant Variant A04 150mm 6 A04 18 5m 60ft 8in A06 150mm 6 A06 18 5m 60ft 8in A08 150mm 6 A08 18 5m 60ft 8in B04 150mm 6 B04 4m 13ft 1in 506 150 6 506 4m 13 1in 508 150 6 506 4m 13 1in enay reer HAWK Software Par
18. e unit When power is applied the unit will start its normal load sequence The following messages will cycle on the display Hawk CGR Series Serial Number Software Revision Menu Navigation 1 O Navigate up increase value 2 Navigate down decrease value 3 Proceed select save 4 faun Go back return unit to operational mode Displayed Information Centurion Guided Radar Displayed Measurements Measured Span Reference 8 Level measured from Low level to material level High Revel 2 111 Low Level 4 Displayed Diagnostics While pressing the arrow buttons the top corner of the display cycles through various unit diagnostics Normal Unit operating normally 20 0 Level m Failed Unit in failsafe conditions 5595 Recover Unit searching for level attempting to amplify signal i Software Parameters Centurion Guided Radar Setup Menu Main Menu Setup Advanced Autoset 1222273825 8899922388 detected reflection Test Mode adjusts unit function to be suitable for bench testing and demonstration The unit will track nearest detected reflection regardless of size Display Select default Display mode Volume Level moe Level Distance Display Unit Adjust displayed measurement unit Centimete
19. ead M10 A 40mm 1 57 B 25mm 0 98 21mm 0 82 20mm 0 79 H 63mm 2 46 Recommended Working Load 675kg 0 74 ton Total Deformation Load 2600kg 2 87 ton Weight 60g 0 1315 Safety Instructions Centurion Guided Radar Safety Instructions For installation requirements for Hazardous Locations please refer to appropriate Safety Instruction document located at http www hawkmeasure com productdetail asp id 57 CGR2 Series Wiring in Hazardous Locations See terminal 4 20mA current loop compartment wiring U 14 28VDC PE Protective Earth screw Zone 1 1 l Zone 1 or Zone 0 l i l NOTE Ref Safety Instructions Sect 10a Application of supply voltages above 28VDC will cause damage to the equipment Voltages less than the U will not invalidate the type of protection Installation Guide Centurion Guided Radar Mounting Instruction for Rotating the Housing There are specific rotation points which should be used while mounting the unit into place The Housing Compartment should never be used to rotate the device during mounting For rotating the housing after installation see Rotating the Enclosure section When Installing the CGR unit lt _use Spanner or wrench ONLY at Process Fitting as indicated Installation Guide Centurion Guided Radar Placement Requirements Do N
20. erference and 2 this device must accept any interference received including interference that may cause undesired operation Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio commu nications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Process Pressure e 1 to 40 BAR Process Temperature 40 C to 80 C 40 to 176 F e 40 C to 150 C 40 to 302 F Tensile Load flexible cable probes e Probe Type A04 0 5 ton e Probe Type A06 1 0 ton e Probe Type A08 4 0 ton Lateral Load rigid probes e Probe Type B04 1 Probe Type BO6 3 Nm e Probe Type B08 8 Nm Maximum Probe Length e Probe Type A04 1850cm e Probe Type A06 1850cm e Probe Type A08 1850cm e Probe Type 804 400cm Probe Type BO6 400cm e Probe Type B08 400cm Minimum Probe Length e Probe Type A04 100cm e Probe Type A06 100cm e Probe Type A08 100cm e Probe Type 804 20cm Probe
21. he cable into the weight and tighten grub screws to tightening Torque of 20Nm Use loctite 243 or equivalent on grub screws to secure once completed Adjust ProbeCalibr Parameter in Advanced menu to represent new length password 222 Hardware Adjustment Centurion Guided Radar Rotating Ex d Rated Enclosures page 1 of 2 The Ex d gland which couples the sensing probe to the flameproof enclosure provides a critical sealing function for the enclosure Internal wires are passed through this gland and the high integrity seal This gland incorporates a Union Joint which is designed to rotate However this rotation is limited to one time adjustment of Display orientation after installation on site as shown below ONLY one 36mm spanner applied to the Hex of Union Joint to rotate enclosure to desired orientation as allowed DO NOT hold the enclosure during this procedure As Installed but LCD display Rotation at Union Joint Desired Orientation not visible Max 180 allowable one time rotation in either direction Rotation beyond these strict limits can damage the internal cables Ensure Enclosure follows the spanner rotation and assembly integrity is not compromised Hardware Adjustment Centurion Guided Radar Rotating Ex d Rated Enclosures page 2 of 2 This is a Sealed Threaded Joint It must NOT be loosened or broken 36mm Plane of Rotation 4 x Ba
22. ion Guide Centurion Guided Radar Securing the end of the probe Securing the end of rigid probes is not required unless there is risk of excessive lateral forces e Securing flexible cable weight via M10 thread on base of weight is recommended to prevent movement Rigid 5 66 ae probe probe weight Metal socket C M10 thread B Floor clearance min 50mm 2 D Cable Weight Fastening Kit or appropriate O ring amp link secured to vessel floor Flexible Probe Movement e Avoid mounting adjacent to internal structures eg ladders walkways The cable must not make contact with any part of the vessel e Take into consideration that material forces may push probe laterally Secure Cable Weight if required d Probe must not make contact with vessel Hardware Adjustment Centurion Guided Radar Adjusting Probe Length Rigid Probes Cut rigid probes to appropriate length After adjustment you must change the ProbeLength Parameter in Advanced menu to represent the new length password 222 Flexible Probes a Mark the point at which the flexible cable enters the cable weight b Release the cable weight grub screws with hex key c Measure and note the length of cable concealed within cable weight d Cut cable noting the length of cable must include the concealed length above e Re insert t
23. item See Probe Mounting combination table matching size and variants options See Flange Table Accessory Code for ordering 3See Probe Table for valid Probe Variant Materials Mounting and Length combinations prior to selection a eer HAWK Part Numbering Centurion Guided Radar Probe Combination Table Probe Mounting Combination Table Each line represents valid part combinations Probe Code Variant Materials Flange Sizes Max Length Min Size WED 5 TNO7 TBO7 FXXX 1 25 25 1 1 2 40 40mm 18506 A06 5 TN10 TB10 N A N A 1850cm A08 5 TN15 TB15 FXXX 2 DN50 50mm 4 DN100 100mm 1850cm 504 5 TNO7 TBO7 FXXX 1 0 25 25 1 1 2 DN40 40mm 400cm 506 5 TN10 TB10 N A N A 400cm 508 5 TN15 TB15 FXXX 2 DN50 50mm 4 DN100 100mm 400cm Accessories Tank Fastening Kit CGR AOX WL SS Kit includes Qty1 RIGGING SCR JAW JAW SS M12 Qty2 EYEBOLT SS M10 Flange Table Centurion Guided Radar Flange Table Accessory Code Welded pe ea Matching Mounting Thread Code threaded type only threaded type only FLA 1A1 SS TNO7 FLA 1A3 SS TNO7 FLA 1A6 SS TNO7 F1A6 1 ANSI B16 5 600LB 316L 3 4 NPT TNO FLA 1A9 SS TNO7 F1A9 1 ANSI 816 5 900LB 316L 3 4 NPT TNO7 FLA 1AA SS TNO7 1 1 ANSI 816 5 120018 3161 3 4 NPT TNO7 FLA 1AB SS TNO7 F1AB 1 ANSI B16 5 2500LB 316L 3 4 N
24. r Adjustable environments can affect time of flight signal travel affecting the measured distance reading This function allows the detected distance to be adjusted to suit the application A HAWKO Setup Procedure Centurion Guided Radar Commissioning For commissioning via PC and Goshawk see dedicated CGR Goshawk Manual Parameter Instruction 1 Set High and Low level High and Low level distances can be programmed manually or you can run Autoset Autoset can be used to program the High or Low level based on the material level which is touching the probe when the function is run 2 Set Tracking Speeds Tracking speeds can be set to Fast Medium Slow and Custom measured in Displayed Units per hour 3 Select application Dielectric 3 Run Digitize Choose closest Dielectric range from the pre set list Select lower value if unsure Run the CGR Digitize routine to automatically set the reflection mapping and Sensitivity range for the installation This function can be performed in both empty vessel or with material contacting the probe You will be prompted to enter a distance value measured from base of probe down This will either be the material level or the end of probe If material level is not displayed choose a lower Dielectric 4 Add Damping Increasing Damping value if a smoother response trend is required This value is automatically set by the Tracking speed
25. rement Systems Hawk Measurement Head Office 96 Glenn Street 15 17 Maurice Court Lawrence MA 01843 USA Nunawading VIC 3131 AUSTRALIA Phone 1 888 HAWKLEVEL 1 888 429 5538 Phone 61 3 9873 4750 Phone 1 978 304 3000 Fax 61 3 9873 4538 Fax 1 978 304 1462 info hawk com au info hawkmeasure com Technical data subject to change without notice UCC HAWK _ DOC CGR MAN Rev 1 17 1115
26. rs Metres Feet Inches Low Level Set Low Level 4mA distance Adjustable Hi Level Set High Level 20mA distance Adjustable Damping Adjust output response time amp smoothness Adjustable Tracking Program application Fill and Empty speeds e Fast InstaTrack is a special mode which we respond immediately to any eal e Slow e InstaTrack Test will display either the measured level or end of probe The value is adjustable If adjusting ensure the value is not greater than the material level Dielectric Applies a pre set value to Sensitivity based on selected Dielectric 5 952 Constant range of material e lt 10 lt 0 e lt 40 lt 80 e gt 80 Fail Mode Set Analogue failsafe output 3 50MA 20 20 LastKnown 4mA 20 00mA Fail Time Set time delay for FailSafe condition in seconds Adjustable Digitize Perform auto Digitization routine to set Sensitivity and digital false e Yes reflection mapping based on the application conditions The unit e No 1 See Measured Range Reference on next page 2 Volume activation requires Goshawk See dedicated CGR Goshawk manual CST 0 0 Digitize Measured Range Reference Centurion Guided Radar Digitize Function The Digitize function is an automatic setup routine used to eliminate false reflections and apply the Sensitivity value for the unit which is based on the selected Dielectric parameter The selection of the Dielectric pre set cre
27. the probe Tensile forces are heavily dependent on the viscosity and abrasive characteristics of the product in the vessel Ensure tensile loading is appropriate for the selected cable as well as the silo cover and mounting structure In critical cases it is better to select the larger flexible cable 8mm Probe Type Tensile Load A04 4mm flexible cable 20 C 68 F 0 5 Ton A06 6mm flexible cable 20 C 68 F 1 0 Ton A08 8mm flexible cable 20 C 68 F 4 0 Ton Lateral forces can exist due to movement and gradual flow of the product in the vessel particularly with powder and granular materials These forces can cause stress and strain on the probe as well as the process fitting and mounting hardware Ensure that lateral forces are minimized by following the installation guidelines and Placement Requirements Probe Type Lateral Load B04 4mm rigid probe 20 C 1 Nm 506 6mm rigid probe 20 C 3 Nm B08 8mm rigid probe 20 C 8 Nm Powering The Unit For The First Time Centurion Guided Radar Installation should only be performed by suitably qualified personnel A Confirm mounting is within recommended specifications B Check the selected unit matches the required application specifications For Hazardous Locations see appropriate safety instructions available at http www hawkmeasure com C Check the wiring is correct and all connections are secure D Apply power to th
28. ynamic Variables Status Diagnostic Flags Status Diagnostic Flags Device Malfunction Fails safe status Configuration Changed Cold Start Output Current Fixed Primary Variable Out of limits Software Flow Chart Centurion Guided Radar Diagnostics Autoset Set Lo Level Normal lor Recover or Failed A gt Set Hi Level Setup Display Mode Display Unit Inches High Level ih Software Flow Chart Centurion Guided Radar Confirm Yes No DigitizeDist i 5 gt 20 20mMA FailSafe Advanced Baud Rate Comms HART Blanking Sensitivity Software Flow Chart Centurion Guided Radar Offset Dist Yes CAL Calibrt Dist ProbeLength Na EntrPassword _ Na Probe Length 69 18 Unlock Code Confirm Sel Troubleshooting Centurion Guided Radar Troubleshooting Problem Display is blank Unit continually re starts Check incoming power on loop is to specification Check incoming power on loop is continuous Bench test with new 24V supply Measurement is non responsive material touching probe Run Digitize routine If routine has already been run Lower Dielectric selection or increase Sensitivity parameter Check unit status for Failsafe The unit will go to Failsafe if it cannot detect any reflections Check the probe element for
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