Home

GE 55 PS GE 55 PMS

1. dn jag gt 0 ES UJo 199014 ubed euoizeuiuoue Bed eq Ta 059 NOILISOd QNIMOTIOd AHL NO 38 LSNW dH1 HOLIMSdId NO LAS 38 LSNIN MOM VL AHL SIHOLIMSdIO TIY UALLINSNVYL ONILLIS s gt i 25 a GSAOWSY 48 LSNW 3901498 318VO MOV I8 JHL AO 440 2 yt 440 oN co LLI LLI cc GE 35 PS PSX OLTOL 393883 INFO OTI3OLLNOd 11 440 Z 330 L oN YALLINSNVYL 3NOIZISOd VTINS 393883 Z HILIMSAIO 1 sS vet NO 1 3NOIZISOd VTINS 343553 VII VTTIO HOLIMSdIG FYOLILLINSVYL OIDOVLLIS Ea e e lt b i SS Be e pl Y SLOVINOI ZL LL OL SLOVINOI VN 13NVHO 6 8 SLOVLNOO JNOIZVLNAWITV 01 11 01 LLLSSHOIN VN 31VNVO 6 8 ILLASHOIN VN 31IVNVO 7 9 LLL3SHOIN ON VN OISINVOS NI Y S r LLLSSHOIN VN V 31VNVO 2 1 LLLS3SHOIN 191691078 39 009 VIHONWAN V 87184 ddl231S V HO 31VNVO TAN 5 Id 3NOIZISOd VTINS 444554 HOLIMSdIC I ILLAL J3YOLIA391Y OI99VLI3S e E VN O TINVHO 4 9 SLOYLNOO
2. AWLI CIN 09519 06007 e1ojeufesiQ LING 11062 1009 xnv gt Ex 0 uoneuituoueq euorzeuiuoueq Beg eq GE 55 PS 5 9 VE9 AO00 VOLINOEZ N M IN gt pe E e gt ua 5 E 6 B LO o e LLI ico iagram Cb Schema elettr Electr MOSA MOSA 560 90 50 40 euoizezzuojne ens ezues 1219 e O uoo ouB sip ejueseud ap eyeudoud e IS VSON 7 di 0091 Sd S 39 lt yr esourMWWJ dnu leu amp iseq euryoew ATYLI IN 6 06002 eJoyeuBesiq Bed J9 9UJOoS 10 e21 29 3 gt uoneuiuooueq bed eg GE 35 PS 5 GE 55 PS 5 VN3SSOd YILINOSI 49 ul x Y 63 p e e e e Y cO 2 T gt LLI OC 01 oj I gt ico iagram ic d CD Schema elettr Electr LIM YHLANOSI MOSA MOSA GE 35 PS PSX GE 55 PS
3. 3SNVHOX3 NI T3NVHO S r SLOVINOI C VN V 13NVHO 2 1 SLOVLNOO vh EL ZL LL OL 1916921048 c 3009 ddl1S LYASNI NOILISOd NO 13S 38 SSHOLIMSdIGC TV Y3A13938 3H1 SNI LL3S oe 9 WNNALNV p1 l ILLISHON OS 0 03 06 CF Schema electr MOSA MOSA D Es spare PARTS LIST MOSA 10 0300 CF MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is required always ask for genuine parts only gt gt The requested data to be found on the data plate located on the machine structure quite visible and easy to consult When ordering the spare parts it is recommended to indicate EEE Vle Europa 59 20090 CUSAGO MI ITALY P 3942 90352 1 fax 39 02 90390466 1 serial number t ssszessse 2 model of welder and or generating set 3 n table 4 n position 5 quantity SJ O A TAVOLA RICAMBI SPARE PARTS PIECES DE RECHANGE ERSATZTEILE EA 3 4 13 48 18 17 16 20 21 22 o 1 11 21 22 23 ABBREVIATIONS AND SYMBOLS EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When orderi
4. hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso MI Operative Units Via Valbrina 17 19 1 42045 Luzzara RE Viale Europa 58 20090 Cusago for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines engine driven welders and generating sets has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2000 lssued 2009 03 06 Validity date 2012 03 05 Registration Number 1 3722 Foa i An P 5 2 d i ur y Alu 27 wr Ren Wasmer Gilanrenzo Prati President of IONET President af CISQ Iis et pariners AENOR Spain AFAQ AFNOR Froace Intemational Refgium ANCE Merico Portugal CIS ja UC Chia COM OOS Crech Republic Cro Cen Coana DOS Germany DS Denmark ELOT Greece FCAV FONDONORMA Eracmela HEQAA Kong Chi IOONTEC Colombia IMNE Inspecta C RAM Argentina JOA Japos MSZT Avago MNemka AS Norway NSAI fond Poland QM Canada Quality Asaria Austria RE Rusa SAI Global dass SI bra SEQ Moves SIRIM CAS Inserrational Malirisia SUS SRAC Romi EST Petersbang Serbia KNet represented m the USA AFAQ AFNOR ATB Vingoite International CES DOS NSAI lnc C
5. Cold start advance with temp switch START STOP switch Polarity inverter two way switch Engine protection EP7 AUTOIDLE switch AUTOIDLE PCB A4E2 ECM engine PCB Remote emergency stop connector V A digital instruments and led VRD PCB Water fuel Battery disconnect switch Inverter Overload led Main IT TN selector NATO socket 12V Diesel pressure switch Remote control PCB Pressure turbo protection 26 07 04 M60GB 9607 90 60 20 euoizezzuojne ens ezues 1219 e Ip O IAIp uoo ouB sip ejuesaud eyeudoud ej 9663 Ip tuwa e IS VSOIN 21 d i 0 1002 1 20 Sd 249 i O9VSnO 0600z 91018009510 UO abe QUOIZEUILUOUSCT o 060000 G9 9 44 abus em GE 35 PS PSX GE 55 PS PMS 91 WE VOLAQGC STHM EE B 4 e o ug x ia e chel Y Go e 65 a eo e Y 2 LO F N gt LLI iagram Hud IVNOILdO IC CD Schema elettr Electr MOSA MOSA 99071 90 50 70 SUOIZEZZIIO NE ens 22095 1219 2 0 09 O ID 01 09 oubasip 9 496910 eyeLidod e Ip 101119 BASSI ISVSON E N 648849 2 Ygesouww dl
6. Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin 12 06 03 M20 R HO2 GB b M SA Set up for operation MOSA 1 0 06 03 CF 23 COOLING LIQUID N ATTENTION Do not remove the radiator tap with the motor in operation or still hot as the liquid coolant may spurt out and cause serious burns Remove the tap very carefully Remove the tap and pour the liquid coolant into the radiator the quantity and composition of the liquid coolant are indicated in the motor operating manual Replace the tap ensuring it is perfectly closed After refilling operations allow the motor to run for a brief time and check the level as it may have diminished due to air bubbles present in the cooling circuit restore the level with water To replace the liquid coolant follow the operations descr
7. Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place GE MS TS In case of necessity for first aid and of fire prevention see page M2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i 69 O6
8. 30 00 00 M45GB gt Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however co
9. PMS Ea e e KS Y o 53 p a E e Y cO 2 gt LLI OC ico iagram icd CD Schema elettr Electr MOSA MOSA GE 35 115 PSX PMSX euoizezziJone ens 22095 1219 O Ip o lAID uoo ouBesip jap eyeudoud Ip e emasu IS YSON 27 Mc M 22405797078 9002 LL SL N eoe10de1 XSd 59 39 N ESOLU MMMW paroiddy QU 9 01 ATYLI IN OOWSND 06002 ojenoJddy auoyeuBbasiq 81096 Bed 6 8 51969158 104 gt uoweulmousg 40 ueDeg 3091014 onefoJd euoizeuiuoue Bed eq ddy aeq dd y ejeq ds VNNALNV 43139384 3401 3913 560 90 50 40 560 90 50 40 eUOIZezziJone ens 22195 1219 e o OJINPOAAL ID OJ IAID uoo ouBesip eyueseJd eyaldoud BB 1 e IS VSOIN 27 Cie 060 S 9 0r9 2002 LL SL XSd ee esourwww dilu abed OL Beg elly s0u iseg 5 06002 0jeAoJddy eJojeubasiq 6 6 646918
10. 1 99 minutes This is the duration of the automatic engine test Generator warm up timing 20 Range inh 1 59 secs or 1 15 mins inh No warm up Active only when 17 inh and the ALARM output is used to drive the contactor Generator cooling timing 30 Range inh 1 59 secs 1 15 mins inh No cooling Active only when P17 inh and the ALARM output is used to drive the GEN SET contactor 12 10 05 M39GB D PROTECTIONS 1 0 10 05 7 0 REMOTE START The EP6 features REMOTE START only in AUTO operating mode To operate the REMOTE START follow the instructions OSA MOSA A Turn the KEY SWITCH to the ON position the Display and LEDs illuminate for 1 sec B Wait until the end of the LEDs test C Push the AUTO pushbutton as soon as possible otherwise after 20 seconds the EP6 enters the STARTING FAILURE the AUTO yellow LED will illuminate as described in the next section 7 1 REMOTE START SWITCH If the REMOTE START input is activated the AUTO yellow LED illuminates continuously and the display will indicate the count down of the internal start delay timer by means of the message MM SS Minutes and seconds The engine will start after the programmed start delay time If the REMOTE START is deactivated the EP6 drives the stop delay time The display will indicate the count down by means of the message MM SS Minutes and seconds and the AUTO yellow LED will fla
11. 250V INTERR MAGNET 400V 63A CIRCUIT BREAKER INTERRUTTORE DIFFERENZIALE GROUNDFAULT INTERRUPTOR GFI GUIDA PER MORSETTIERA TERMINAL GUIDE UNITA CONTR MOTORE EP6 ENGINE PROTECTION EP6 COMMUTATORE COMMUTATOR CAPPUCCIO CAP PROTEZIONE TERMICA 5A THERMOPROTECTION PROTEZIONE TERMICA C B THERMOPROTECTION B C COMMUTATORE COMMUTATOR INDICATORE LIVELLO CARBURANTE FUEL LEVEL GAUGE PRESA 220V 16 EEC SOCKET 16 220V 2P T COPERCHIO PROTEZIONE 1 0 COVER PROTECTION PANNELLO FRONTALE superiore FRONT PANEL MORSETTO 35mmq TERMINAL 35mmq MORSETTO 25 TERMINAL 25mmq TRASFORMATORE DI CORRENTE CURRENT TRANSFORMER FUSIBILE FUSE PORTAFUSIBILE HOLDER FUSE SCATOLA ELETTRICA ELECTRIC BOX RELE AVV ELETTRICO RELAY ELECTRIC START PRESA CEE 63 400V 3P N T EEC SOCKET 63A 400V 3P N T PULSANTE STOP D EMERGENZA EMERGENCY PUSH BUTTON STOP GR MOTORE ENGINE CABLES GR COPERCH CHIUS FORO SCALDIGLIA AVVISATORE ACUSTICO ACOUSTIC ALARM SYSTEM CUSTODIA PER PRESA EAS BOX EAS SOCKET FRUTTO PRESA CONNETTORE SOCKET EAS COPERCHIO EAS EAS COVER PANNELLO FRONTALE inferiore FRONT PANEL COLONNETTA CONNECTING CYLINDER MG4 KIT TERMO MANOMETRO MG4 THERMO MANOMETER KIT SR INDIC PRESSIONE OLIO OIL PRESSURE INDICATOR SR INDIC TEMP ACQUA WATER TEMPERATURE INDICATOR SR SENSORE PRESSIONE PRESSURE SENSOR RIDUZIONE REDUCTION SENSORE TEMP TEMPERATURE SEN
12. Display after 5 seconds A blinking dot indicates the presence of the power supply Press one of the pushbuttons to energize the display In OFF operating mode the EP6 allows reading of the parameters see section 6 0 3 0 DISPLAY features The EP6 features a 4 Digit Display section10 0 to show measurements settings and error messages The UP DOWN pushbutton selects one of the following menus AXXX Generator Current measurement UXXX The Voltage of the Generating Set Speed of the engine HXX X Frequency of the Generator bXX X Battery Voltage cXX X Charger Alternator Voltage h HOUR METER the message h appears for a moment and then the counter will be displayed continuously the symbol X means a numerical field 12 10 05 M39GB D PROTECTIONS 1 0 10 05 CE 4 0 ALARM messages The alarms are displayed by means of messages In case of alarm consult your Generating Set manufacturer To remove the message turn OFF the KEY SWITCH The EP6 may show one of the following O SPd Over Speed of the engine U SPd Under Speed ofthe engine _ FUELI Fuel in d OSA MOSA FAIL 3 Starting Failure Alarm E 05 2 Generator Overload Hi H 2 Generator Over Frequency Lo 2 Generator Under Frequency Hi U 2 Lo 012 Battery Voltage der Memoyemr Eo Amaral 1 FUEL This message indicates Low Fuel in the
13. Lxwxh 2030x8 0x1130 Weight on base 1000 Kg 940 Kg Guaranteed acoustic power LWA pressure LpA 97 dB A 72 dB A 7 m Measured acoustic power LWA pressure LpA 97 dB A 72 dB A 7 Dimensions and weight are inclusive of all parts OUTPUT Declared power according to ISO 8528 1 temperature 25 C 30 relative humidity altitude 100 m above sea level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power P R P maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the P R P Its admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION The concrete risk due to the machine depends on the conditions in which it is used Therefore it is up to the end user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions for instance adopting a P D Individual Protection Device Acoustic Noise Level LWA Measure Unit dB A it stands for acoustic noise released in a certain delay of time This is not submitted to the distance of measurement Acoustic Pressure Lp Measure Unit dB A it measures the pressure originated by sound waves emiss
14. block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE ATTENTION For a safer use from the operator DO NOT fit the machine in locations with high risk of flood Please do not use the machine in weather conditions which are beyond IP protection shown both in the data plate and on page named technical data in this same manual 26 11 99 M2 6GB Installazione MOSA Installation MOSA REV 0 0506 CF Installation D Luftzirculation ND 04 05 06 74056 CD LISA unpacking GE NS TS MOSA 1 1 02 04 CE Ux Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country e 22111 1 Take the machine C out of the shipment packi
15. circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off QEA control unit Connector PAC Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrument EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Flooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector Solenoid stop timer VODIA connector F EDC4 connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator Welding selector mode VRD load 230V 1 phase plug V Hz analogic instrument Engine protection EP6 G EI relay supply switch Radio remote control receiver Radio remote control trasnsmitter Isometer test push button Remote start socket Transfer fuel pump control Ammeter selector switch 400V 230V 115V commutator 50 60 Hz switch
16. if the liquid must be topped up during work operations The vapor and the heated cooling liquid under pressure can burn face eyes skin static electricity can demage the arts the circuit Do not fill tank completely Wipe up spilled fuel before starting engine ane hut off fuel of tank when moving machine where it is assembled An electric shock can kill Avoid spilling fuel on hot engine sparks may cause the explosion of battery vapours Www IS FIRST AID In case the operator shold be sprayed by accident from corrosive liquids hot toxic gas CHECKING BOARD or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the TL to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone oo gt person involved gt FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as described by the ruling norms or
17. local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water ot to be used Avoid the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire articular protection ear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low THE MACHINE MUST NOT BE USED IN AREAS WITH EXPLOSIVE ATMOSPHERE 10 06 00 2 D INSTALLATION AND ADVICE REV 1 06 07 CE MOSA MOSA INSTALLATION AND ADVICE BEFORE USE GASOLINE ENGINES m Usein open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES m Use in open space air swept or vent exhaust gases far from the work area POSITION Place the machine on a level surface at a distance of at least 1 5 m from buildings or other plants Maximum leaning of the machine case of dislevel A 20 max 10 Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature Make sure that the machine does not move during the work
18. removed from the machine and used separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine movements TRAILERS The machines provided for assembling the C TL accessory slow towing trolley can be towed up to a maximum speed of 40 Kms hour asphalted surfaces Towing on public roads or turnpikes of any type IS EXCLUDED because not in possesion of the requirements by national and foreign traffic norms Nota Lift the machine and assemble the parts as shown in the drawing CTL 35 50 a E A CTL 45 I COMANDS For assembling the generating set on the trolley CTL 35 45 50 95 please keep to following instructions 1 Liftthr generating set by means of suitable hook 6 Assemble on the machine the towbar 5 complete of foot with the M10x20 screws nuts and washers 7 Assemble the axle 7 to the base of the machine with 5 the M10x20 screws and relative washers two per part so that their supports coincide CTL 45 95 8 Insert the wheel 9 on the axle then twist the selfblocking nut 8 9 Pump the tyre 9 bringing the pressure to 4 atms for the CTL 35 45 50 and 5 6 for the CTL 95 10 Lowerthe machine to the ground and place the parking foot definitively regulating at the best height ATTENTION Do not substituite the original tires with other types 30 03 04 M6GB M SA Set up for opera
19. the sensor and electrical circuit GENERATOR Absence of output voltage 1 Voltage switch in position 0 1 Check position 2 Voltage switch faulty 2 Check connections and working of the switch repair or replace 3 Protection tripped due to overload 3 Check the load connected and diminish 4 Differential protection device tripped 4 Check on the entire installation Differential switch differential relay cables connections utilities connected have no defective sheathing which may cause incorrect currents to ground 5 Protection devices defective 5 Replace 6 Alternator not sparked 6 Carry out external spark test as indicated in alternator manual Ask for intervention of Service Department 7 Alternator defective 7 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department pRE 3 No load voltage toolowor 1 Incorrect motor running speed 1 Regulate speed to its nominal no too high load value 2 Voltage regulating device where itis 2 Adjust regulator device as indicated assembled defective or requires in alternator manual or replace calibration 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Corrected no load voltage 1 Incorrect motor
20. we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness a
21. while filling the tank with fuel No welding It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable It is advisable to use protections suitable for the different welding works Use only with safety protections It is advisable to use protections suitable for the different daily checking works 24 y x 8 Wa 1 k 27 Use only with safety protections it is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for the different daily checking works and or of maintenance 26 11 99 M2 1GB CD Es A amp INSTALLATION AND ADVICE BEFORE USE GE MS TS MOSA 1 0 06 00 A The installation and the general advice concerning the operations are finalized to the correct use of the machine in the place where it is used as generator group and or welder stop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning surfaces slowly unscrew the cooling liquid tap
22. wire feeder 42V Pre heater Spark plug thermal switch Supply thermal switch oil water heather Electropump thermal switch No load voltage control Choke control Auxiliary welding current control Cellulosic electrodes control Voltmeter relay Warning lights Selecting knob Load commut push button starting push button Operating mode selector Power on warning light Display Wire connection unit selector setting confirmation Fuel valve Oil syringe Insulation monitoring Button indicating light 30 11 PTO HI Engine control unit EP2 E A S connector Exclusion indicating light PTO HI Auxiliary current push button Fuel level light E A S PCB Control unit for generating sets QEA Ground fault interrupter 30 mA Engine control unit and economiser Ammeter Frequency meter Fuse Stop switch Warning light high temperature Arc Force selector Fuel level transmitter Voltage commutator Fuel electro pump Engine control unit EP7 48V A C socket Welding scale switch Preheating indicator Y A switch Start Local Remote selector AUTOIDLE switch A C output indicator Emergency button Choke button Hour counter Warning level light Contactor Engine control unit 5 CC CV switch Voltmeter Battery charge warning light Thermal magnetic circuit breaker Ground fault interrupter Pre heat push button Connector wire feader Oil pressure warning light Oil alert Welding arc regulator Starter
23. 023 GASKET 3 308101262 FUEL TANK CAP 4 JJ0062025 VALVE 5 JJ0062292 OLEODYNAMIC NIPPLE 6 740561050 BASE 7 343332038 WASHER 8 784102069 GASKET 9 740562050 EXHAUST MUFFLER 10 305232071 GASKET X FAN 11 105612060 VIBRATION DAMPER 40x100 12 740568125 DIODES MAINTENANCE COVER 13 764409975 FUEL LEVEL SENSOR 14 740562212 EXHAUST OIL PIPE 04 05 06 74056 950 90 S0 r0 20 GE 55 PS PMS 19 18 17 7 i DL rin o e 22 zz 99 E 3 Dp D N gt IL REV 0 03 06 Pi ces de rechange D Ricambi MUSA spare parts MOSA CD Tavola ricambi Spare parts table CD Ersatzteile Tabla de recambios GE 55 PS PMS rev1 12109 CF Table pi ces de rechange QD MOSSA MOSA Pos Rev Cod 1 740561100 2 400409154 3 740567015 4 764409150 5 740568239 6 342202026 7 740562147 8 107300180 9 740568065 10 740568164 11 740568290 12 305718115 13 740568004 14 343339601 15 209718073 16 209718070 16 766708070 17 765007057 18 740568021 19 744508140 20 740568035 21 740568010 22 740568100 23 740568270 Pos Rev Cod 1 740561100 2 400409154 3 740567015 4 764409150 5 740568239 6 342202026 7 740562147 8 107300180 9 740568065 10 740568164 11 740568290 12 305718115 13 740568004 14 343339601 15 209718073 16 209718070 16 766708070 17 765007057 18 740568021 19 744508140 20 740568035 21 740568010 22 7
24. 40568100 23 740568270 Descr Note ROLL BAR COMPLETO STAFFA FISSAGGIO BATTERIA COPERCHIO SCATOLA ELETTRICA BATTERIA 12V 100Ah TRAVERSINO SUPP PARATIA ALTER TAPPO SERBATOIO STAFFA FISS PRE FILTRO GASOLIO CHIUSURA COMPL A LEVA GRIGLIA USCITA ARIA COMPL BACINELLA RACCOLTA ACQUA PARATIA SUPERIORE ALTERNATORE PISTONE SOSTEGNO FIANCATA SX CARENAT ANTERIORE MANIGLIA TIRANTE COPERCHIETTO COPERCHIETTO CHIAVE PER SERRATURA COPERCHIO CARENATURA ANTERIORE CERNIERA PER FIANCATA CARENATURA POSTERIORE FIANCATA DX CARENAT ANTERIORE COPERCHIO FRONTALE PERNO PER CERNIERA Descr ROLL BAR BATTERY BRACKET ELECTRIC BOX COVER BATTERY 12V 100Ah SUPPORT ALTERNATOR BRACKET CAP FUEL TANK DIESEL PRE FILTER BRACKET LATCH OUT AIR GRATE WATER TRAY ALTERNATOR TOP COVER SUPPORT REAR COVER FRONT HAUSING LEFT SIDE Fino a REV 0 05 06 Del 35 08 18 02 08 Da REV 1 12 09 Del 35 08 18 02 08 KNOB TIE ROD COVER Up to REV 0 05 06 Del 35 08 18 02 08 COVER From REV 1 12 09 Del 35 08 18 02 08 ELECTRIC BOX COVER KEY COVER HAUSING SIDE LATCH BACK HAUSING FRONT HAUSING RIGHT SIDE FRONT COVER HINGE PIN 04 05 06 74056 CTL 35 740350140 edi ee F ESTY d bos 200 c gt u w coa e me o 9 LL Le E iiid dide e 225100141 GR TIMONE PIEDE X TRAINO LENTO KIT SITE T
25. AI and SAI Global of IOMa partners is valid at the time of issue of this certificate Updated information is available under www ignet certification com C 5 UNI ISO 9001 2000 ISO 9001 2000 0192 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute ICIM which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance with the official procedures and in harmony with the MOSA Manual of Quality CERTIFICATO n CERTIFICATE No BI CERTIFICA CHE IL SISTEMA DI GESTIONE PER L QUALITA WE HERESY CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNITA OPERATIVE OPERA TAE LIMITE Sede e Unit Operativa Viale Mazzini 161 20081 Abbiategrasso MI Unit Operative Via Valbrina 17 18 42045 Luzzara Viale Europ
26. ALARM messages M39 12 1 4 1 Operating Messages M39 12 1 5 0 LEDs for visual indication M39 12 1 5 1 LEDs and Display Test M39 12 1 6 0 Parameters and Settings M39 12 1 7 0 Remote Start M39 12 4 8 0 Safety M39 12 4 9 0 Automatic Periodic Test M39 12 4 10 0 Front Panel Description M39 12 4 11 0 Dimensions and Rear View M39 12 4 1 0 INTRODUCTION The EP6 features Engine and Generating Set control and monitoring The EP6 provides visual indication by means of LEDs solid state lamps and a Display see section 10 0 It features OFF MAN and AUTO operating modes The display gives Messages for alarms and Measurement indications 2 0 OPERATING MODE selection The EP6 features AUTO section 2 1 MANUAL section 2 2 and OFF section 2 3 operating modes When the power supply is switched on the EP6 behaves as follow A if the KEY SWITCH is in the OFF position the EP6 enters the OFF operating mode B if the KEY SWITCH is in the ON position the EP6 enters the AUTO operating mode That is if the EP6 was in AUTO prior to the supply removal If not the EP6 enters the MANUAL operating mode 2 1 AUTO operating mode To enter the AUTO operating mode use the following instructions A Turn ON the key switch the Display and LEDs illuminate for 1 second B Wait for the end of the LAMP test then push the AUTO pushbutton after the UUUU Pre glow or Sta Start prompt has been displayed After this the yellow Led AUTO w
27. ERTIFICATE OF QUALITY SYSTEM No 0192 issued by S p A Milano Italy www icim it 10 10 02 M01 GB CD INDEX GE 5 TS EAS REV 1 10 07 CE 01 QUALITY SYSTEM M1 01 COPYRIGHT M1 1 NOTES M 1 4 CE MARK M 1 5 TECHNICAL DATA M1 6 TECHNICAL DATA ENGINE DRIVEN WELDER M2 2 1 SYMBOLS AND SAFETY PRECAUTIONS M 2 5 INSTALLATION AND ADVICE BEFORE USE M 2 6 INSTALLATIONS AND ADVICE M 2 7 INSTALLATION M3 PACKING M 4 TRANSPORT AND DISPLACEMENTS M 6 ASSEMBLY CT M 20 SETTING UP THE UNIT DIESEL ENGINE M 21 ENGINE STARTING AND USE DIESEL ENGINE M 22 STOPPING THE ENGINE DIESEL ENGINE M25 SETTING UP THE UNIT GASOLINE ENGINE M 26 STARTING THE ENGINE GASOLINE ENGINE M27 STOPPING THE ENGINE GASOLINE ENGINE M 30 CONTROLS LEGEND M 31 CONTROLS M 34 USE AS A WELDER M 35 USE AS AN ENGINE STARTER M 36 USE AS A BATTERY CHARGE 37 USE ASA GENERATOR 38 USE OF THE REMOTE CONTROL 39 USE OF THE ENGINE PROTECTION 40 TROUBLE SHOOTING 43 MAINTENANCE M 45 STORAGE M 46 CAST OFF M53 DIMENSIONS M55 RECOMMENDED ELECTRODES M 60 ELECTRICAL SYSTEM LEGENDE 61 ELECTRICAL SYSTEM R 1 SPARE PARTS LIST SPARE PARTS K ACCESSORIES 11 01 01 M1 GB MOSA 1 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and
28. GE 55 PS GE 55 PMS 740569003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 04 05 06 74056 00 preparato da approvato da DITE DX MOS G DESCRIPTION OF THE MACHINE GE 55 PS PMS OMOSA REV 1 12 09 Main Characteristics of the unit e Three phase electric power max 40 8 kW 400 V 50 Hz e Perkins Diesel engine 1103C 33TG3 e Brushless synchronous alternator e Tank of 651 with autonomy of 8 1 h e Dimensions weight 2030x870x1 130 1000 Kg PS 940 Kg PMS e Noise level at 7m 72dBA e Prepared for automatic start unit e Prepared for remote start stop FILTER BATTERY QS R STOP MT 5 EAS CONNECTOR ann ID REMOTE START The unit is composed of a structured base which includes a tank an engine alternator unit fixed on the base by elastic dampers a roll bar with hook for an easy and sure lifting a chest hinged to the roll bar a for a quick access to the engine a front panel covered with a lid where are mounted the sockets thes protections and the measure instruments The battery and the engine air filter are protected by a plate hinged to roll bar and fixed to the structure with 2 rapid block screws with a wrench given as equipments not to be lost 07 03 a s M CA GB Quality system MOSA REV 3 02 09 THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE and its partner
29. LTERNATOR SUPPORT BRACKET ALTERNATOR STAMFORD ALTERNATOR MARELLI LEFT COVER ELECTRIC BOX ENGINE PERKINS 1103A 33TG1 ENGINE PERKINS 1103C 33TG3 Tabla de recambios GE 55 PS PMS Note Fino a REV 0 05 06 Del 05 08 16 01 08 Da REV 1 12 09 Del 05 08 16 01 08 Note Up to REV 0 05 06 Del 05 08 16 01 08 From REV 1 12 09 Del 05 08 16 01 08 04 05 06 74056 Ricambi Ersatzteile M LI SA Spare parts CE Tabla de recambios GE 55 PS PMS omosa REV1 12 9 Pi ces de rechange GD 1 2 32 3 SR SR SR 36 37 38 15 14 13 121110 9 8 04 05 06 74056 MOSA MOSA Pos N OO N Y Y N N N N YN A N O A OO N 4 O QO N DO QO ODN CD Tavola ricambi Spare parts table CD Ersatzteile Tabla de recambios GE 55 PS PMS REV 1 12009 CF Table pi ces de rechange D Cod 325257305 155307107 305019705 305027105 1243020 JK0029770 102013290 102042740 352007109 306467109 305717315 325507210 307017240 317807130 740567020 1240060 1240140 125207306 1291190 107509045 740567010 306479199 344027270 744507219 74035 021 359257032 315507215 105191550 105191560 105191570 740567205 201308039 840760094 744527190 744527192 842252252 840762253 842252245 Descr Note AMPEROMETRO AMPEROMETER DISGIUNTORE TERMICO 15A 250V THERMAL SWITCH 15A
30. OW 305751150 TIMONE TOWBAR 740350142 GR ASSALE RUOTE TRAINO LENTO KIT SITE TOW 305751160 ASSALE AXLE 325501170 RUOTA WHEEL 11 06 04 KA 930357219 930359913 930357227 930357231 93035C060 930350000 INTERRUTTORE 2 16 SCATOLA COMPLETA LAMPADA 24V PORTALAMPADA SPIA ROSSA GR CAVI TCM TCM35 COMPLETO TCM35 930350000 INTERRUPTER 2P 16A CASE COMPL WARNING LIGHT 24V WARNING LIGHT HOLDER TCM CABLE KIT COMPLETE TCM35 16 06 03 KD
31. SOR SR montato sul motore SR montato sul motore SR montato sul motore 04 05 06 74056 N E N A LO LO 5 Tabla de recambios QD D Ersatzteile CD Ricambi M LI SA Spare parts AAN EN ictal ore da De ELT 759 AN za VS AA m 0 03 06 CF Pi ces de rechange lt O y ine T via a As a MALA x e D j E S Cmm WC zr 5 4 2 2 2 0 1 yl SEE MAU 12 JU 1 A V ES v t ib Y 4 077 ee V 5 950 90 50 70 Vm ON b gt sN Ve fist MESE VEER Wa AD Y 5 05 WEN D Ersatzteile Tabla de recambios omosa _ 05 06 CF Table pi ces de rechange SD gt Tavola ricambi MOUSA Spare parts table GE 55 PS PMS Pos Rev Cod Descr 1 105611550 ANTIVIBRANTE 2 308102023 GUARNIZIONE 3 308101262 TAPPO SCARICO SERBATOIO 4 JJ0062025 RUBINETTO M F 1 2 G 5 JJ0062292 NIPPLO OLEODINAMICO 1 2 G 6 740561050 BASAMENTO 7 343332038 RONDELLA D12 5x48 SP3 8 784102069 GUARNIZIONE SCARICO MOTORE 9 740562050 SILENZIATORE SCARICO COMPL 10 305232071 GUARNIZIONE PER FLANGIA 11 105612060 ANTIVIBRANTE 40x100 12 740568125 COPERCHIO ISPEZ DIODI ALTERN 13 764409975 SENSORE LIVELLO CARBURANTE L 225 14 740562212 TUBO SCARICO OLIO Pos Rev Cod Descr 1 105611550 VIBRATION DAMPER 2 308102
32. T UP OF ASYNCHRONOUS MOTORS The start up of asynchronous motors from an electricity generating group can prove critical because of high start up currents the asynchronous motor requires I start up up to 8 times the nominal current In The start up current must not exceed the alternator s admissible overload current for brief periods generally in the order of 250 300 for 10 15 seconds To avoid a group oversize we recommend following these precautionary measures in the case of a start up of several motors subdivide the motors into groups and set up their start up at intervals of 30 60 seconds when the operating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of an asynchronous motor it is necessary to check that there are no utilities inserted into the installation which in the case of a voltage droop can cause more or less serious disservices opening of contact points temporary lack of power to control and command systems etc SINGLE PHASE LOADS Power to monophase utilities by means of three phase generators requires some operating limitations In single phase operation the declared voltage tolerance can no longer be maintained by the regulator compound or electronic regulator since the system becomes highly unbalanced The voltage vari
33. TES If the supply battery voltage is removed the EP6 loses the counts and timings If the supply restores the EP6 starts to count the A P T according to the programmed parameters P 26 and P 27 It is important to synchronize the power on sequence with the desired Automatic Periodic Test 10 0 FRONT PANEL 4 digits DISPLAY UP DOWN Engine Control Button Ideograms iL FuEL F RPM Green LED b ui engine on SUELE hi hours Button Button F1 AUTO AUTO Yellow Button Led ENTER C Button Ke Button y OFF ON START 7 The use of these buttons is reserved only to the manufacturer of the generating set 11 0 DIMENSIONS Tam 30mm 45mm HU FUEL Sc aurr ON i Y vd i Rear cove Closing cover Rear view Recommended hole dimensions 91mm 0 5 x 91mm 0 5 Front view SIDE VIEW Cables outlet 12 10 05 M39GB O CA Troubleshooting GE OMOSA REV 3 07 06 CE Diesel engine Problem Possible cause Solution The motor does not start 1 Start up switch 16 where it is 1 Check position up assembled in incorrect position 2 Emergency button L5 pressed 2 Unblock 3 Preheating where it is assembled 3 Lacking or insufficient preheating phase for sparkplugs Malfunction in circuit repair 4 Engine control unit or starting key 4 Re
34. a 59 20080 Cusago MIT haha E CONFORME ALLA HORMA 5 IN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2000 PER LE BEGUENTI ATTIVITA FOR THE FOLLOWING ACTIVITIES EA 18 Progettazione produzione ed assistenza di tration macchine per agricoltura e manutenzione del verde motosaldalnc e gruppi elettrogeni Design production and servicing of tractors agricultura and green maintenance machines engine diven welders and generating sels erri d dela pe des eq dla orca 1550 OX Manisa kq phi SO m ul eG B e pavone pavia posta dele Far Pt memet Dopey al a ilem advantages for MOSA clients Constant quality of products and services at the high level which the client expects e Continuous efforts to improve the products and their performance at competitive conditions Competent support in the solution of problems Information and training in the correct application and use of the products to assure the security of the operator and protect the environment e Regular inspections by ICIM to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the C
35. act the Generator manufacturer in order to have the permission to program the module It is possible to read the status of the internal programming at anytime Follow the instructions A Turn the Key in OFF if the display indicates STOP wait until it disappears B Push and hold the F1 pushbutton until the message rEAd appears 10 secs C Release the button the display will show the first programmable parameter P 0 D Push the F1 pushbutton the display will indicate the value of the parameter 1 E Push the UP DOWN pushbutton to select a parameter P 0 to P 29 Push F1 to display the setting F The display returns to menu mode if you have not used the pushbuttons for 30 seconds The list of the parameters follows means minutes and means seconds Some parameters may differ according to the programming done by the genset manufacturer 12 10 05 M39GB OSA MOSA 1 0 10 05 Display 0 P 1 P 2 P 3 P 4 P 5 P 6 P 7 P 8 P 9 P 10 P 11 P 12 OFF P 13 P 14 P 15 PROTECTIONS EP6 ENGINE PROTECTION Parameter Default Remote Start Delay Timing Input 7 1 Range 1 59 secs or 1 15 mins Seconds or minutes of continuous REMOTE START command to initiate the automatic engine start See section 7 0 and P20 in this section Remote Stop Delay Timing Input 7 1 Range 1 59 secs o
36. against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention In case of an intervention check that the current absorbed by the load does not exceed the protection s nominal operating current Allow the protection to cool off for a few minutes before resetting by pressing the central pole ih s gt i PRESS 18 Do keep the central pole on the thermic protection forcefully pressed to prevent its intervention GE_ Diesel engine USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line Below is some general operating information refer to the automatic panel s specific manual for details on installation command control and signalling operations Perform connections on the installation in safety conditions Position the automatic panel in RESET or LOCKED mode Carry out the first start up in MANUAL mode Check that the generators LOCAL START REMOTE START switch 16 is in the REMOTE position Check that the generator switches are enabled input lever in upward position Position the EAS panel in manual mode by pressing MAN key and only after having checked that there are no dangerous situations press the START ke
37. alternator if the machine is synchronous and all other documentation about the machine GB Copyright We advise you to pay attention to the pages concerning the security See page 1 1 MOSA O All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE_ MS_ TS_ EAS 10 10 02 M1 01 GB GE 5 TS_ EAS INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose
38. ar readable and indeleble way on a sticker SED MOSA 5 GE 55 PS PMS MOSA REV1 12 09 GB Technical data The generating set GE 55 is a unit which transforms the mechanical energy generated by endothermic engine into electric energy through an alternator Is meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data GE 55 PS GE 55 PMS GENERATOR Stand by three phase power 51 kVA 40 8 kW 400 V 3 6 A P R P three phase power 46 kVA 36 8 kW 400 V 66 4 A P R P single phase power 17 230 V 73 9 A Frequence 50 Hz Cos 0 8 ALTERNATOR Self excited self regulated brushless Type synchronous three phase Insulation class H MOTOR Make Model Perkins 1103C 33 03 Type Cooling system Diesel 4 Stroke Water Cylinder Displacement 3 3 3 8300 Cmm Stand by net power 45 6 kW 62 HP P R P net power 40 9 kW 55 6 HP Speed 1500 rpm Fuel consumption 75 of P R P 8 l h Engine and filter oil capacity 7 9 Starter Electric GENERAL SPECIFICATION Battery 12V 100 Ah Fuel tank capacity 65 Running time 75 of P R P 8 1h Protection IP 23 Dimensions max base
39. ation on the phases not affected by the power can prove dangerous we recommend sectioning the other loads eventually connected GE_ Diesel engine The maximum power which can be drawn between Neutral and Phase start connection is generally 1 3 of the nominal three phase power some types of alternators even allow for 40 Between two Phases triangle connection the maximum power cannot exceed 2 3 of the declared three phase power In electricity generating groups equipped with monophase sockets use these sockets for connecting the loads In other cases always use the phase and Neutral ELECTRIC PROTECTIONS THERMAL MAGNETIC SWITCH The electricity generating group is protected against short circuits and against overloads by a thermal magnetic switch 22 situated upstream from the installation Operating currents both thermic and magnetic can be fixed or adjustable in relation to the switch model c models with adjustable operating current do not modify the settings since doing so can compromise the installation s protection or the electricity generating group s output characteristics For eventual variations contact our Technical Service Department The intervention of the protection feature against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention Furthermore keep in mind that the nominal operating current refers to an o
40. ble tools and clothes e Do not modify the components if not authorized HOT surface can hurt you ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 5 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB CD Es GS maintenance MOSA _ 100905 N ATTENTION Maintenance operations on the ele
41. ctricity generating group prearranged for automatic operation must be carried out with the panel in RESET mode m Maintenance operations on the installation s electrical panels must be carried out in complete safety by cutting off all external power sources ELECTRICAL POWER GROUP and BATTERY For the electricity generating groups prearranged for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operations must be carried out that are necessary in relation to the specific type of use The electricity generating group in fact must be continuously prepared for operation even after prolonged periods of inactivity MAINTENANCE GENERATING SET WITH AUTOMATIC BOARD EVERY MONTH AND OR AFTER INTERVENTION ON 1 TEST or AUTOMATIC TEST cycle to keep the generating set constantly operative 2 Check all levels engine oil level battery electrolyte necessary top it up t Carry out motor oil change at least once a year even if the requested number of hours has not been attained 05 09 05 M43GB D STORAGE 1 0 06 00 CE In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine MOSA MOSA Have qualified personnel prepare the machine for storage GASOLINE ENGINE
42. e and displays Hi H Current Transformer Size The range is 10 5 up to 1000 5 Generator Overload Setting inh Range inh to 1000 AThe EP6 shuts down the engine after a delay of 6 secs and shows the message E05 Generator Failure Alarm selection on OFF The code on enables the Generator failure alarm The EP6 shows the E04 message and the engine will shut down Glow Plugs Choke Control Output 11 5 Range 1 to 99 secs The EP6 energizes the output 11 for the programmed time Output Control 0 The following options are available 0 None 1 Choke Control 2 Glow Plugs Control 3 Choke Control Belt Break Control ON Selection on or OFF The Belt Break alarm is indicated by means of the message bEL t 12 10 05 M39GB OSA MOSA P 16 P 17 P 18 P 19 P 20 P 21 221 P 23 P 24 P 25 P 26 P 27 P 28 P 29 CD 1 0 10 05 CF PROTECTIONS EP6 ENGINE PROTECTION Stop Solenoid Timing 2 Range 2 99 secs Duration of the Stop cycle Alarm Output Timing 17 inh 59 secs 1 15 mins and cont Time out of the alarm output The code cont disables the time out and the alarm remains energized until the OFF operating mode is selected The inh mode enables the use of the external contactor Temperature Switch n o Selection n o or n c n o the engine shuts down if the contact closes n c the e
43. er to the reference environmental conditions and nominal values for voltage frequency power factors cos o 12 06 03 M37GB_150 ED M SA Using the generator MOSA 1 1 09 05 CF In some motors or for special requirements the speed regulator is electronic in these cases precision under static operating conditions attains 0 25 and the frequency is maintained constant in operation from no load to load isochronal operation POWER FACTOR COS The power factor is a value which depends on the load s electrical specifications it indicates the ratio between the Active Power kW and Apparent Power kVA The apparent power is the total power necessary for the load achieved from the sum of the active power supplied by the motor after the alternator has transformed the mechanical power into electrical power and the Reactive Power supplied by the alternator The nominal value for the power factor is cos 0 8 for different values comprised between 0 8 and 1 it is important during usage not to exceed the declared active power kW so as to not overload the electricity generating group motor the apparent power kVA will diminish proportionally to the increase of cos q For cos o values of less than 0 8 the alternator must be downgraded since at equal apparent power the alternator should supply a greater reactive power For reduction coefficients contact the Technical Service Department STAR
44. f the full load under constant rotation speed provokes a transitory voltage variation that is less than 10 the voltage returns to its nominal value within 0 1 seconds GENERATORS WITH ELECTRONIC SETTING A V R In these types of generators the voltage precision is maintained within 1 5 with speed variations comprised from 10 to 30 and with balanced loads The voltage is the same both with no load and with load the insertion and release of the full load provokes a transitory voltage variation that is less than 15 the voltage returns to its nominal value within 0 2 0 3 seconds FREQUENCY The frequency is a parameter that is directly dependent on the motor s rotation speed Depending on the type of alternator 2 or 4 pole we will have a frequency of 50 60 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minute The frequency and therefore the number of motor revolutions is maintained constant by the motor s speed regulation system Generally this regulator is of a mechanical type and presents a droop from no load to nominal load which is less than 5 static or droop while under static conditions precision is maintained within 1 Therefore for generators at 50Hz the no load frequency can be 52 52 5 Hz while for generators at 60Hz the no load frequency can be 62 5 63Hz POWER The electrical power expressed in kVA on an electricity generating group is the available output pow
45. ibed in the motor operating manual GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a differential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT distribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installations requiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety TS_ DSP_ GE Water cooled systems 12 06 03 M20 R HO2 GB GE 14000 YS GS GE 20 35 55 65 P GE 85 115 145 165 3 Start with Automatic start unit EAS Put the Local Remote selector on Remote Connect the EAS to unit The EAS controls the starting as well as the stop ofthe engine Follow attentively the instructions reported in the EAS manual In these conditions the EP6 has the only function to measure the electric values hour meter etc l MOS cs START AND STOP MOSA REV 0 02 06 Check daily Do not alter the primary conditions of regulation and do not touch the sealed parts The starting of the unit can be effected in 3 different modes 1 Start w
46. ill illuminate If the REMOTE START input is not operative the LED will flash If operative the LED illuminates continuously and a start cycle will take place NOTE the EP6 shuts down the display during the crank C In order to cancel the AUTO operating mode EP6 ENGINE PROTECTION push the AUTO pushbutton the yellow Led will turn OFF or turn the KEY SWITCH to OFF Once in AUTO the EP6 waits for a REMOTE START activation see section 7 0 In case of an Automatic Periodic Test the display will show the message tESt 2 2 MANUAL operating mode To start the engine follow the instructions A Turn ON the KEY SWITCH the EP6 illuminates the LEDs and Display B If the display shows the message uuuu the EP6 is counting the PRE GLOW time wait until the message disappears C After the display shows the flashing message StA NOTE turn the Key to START position momentary position with spring loaded return until the engine starts The message Indicates a MANUAL start D To stop the engine turn the KEY SWITCH to OFF NOTE EP6 shows the blinking StA message for 20 seconds After this time if the engine does not start the EP6 displays the message FAIL Fail to start see section 4 07 To clear the alarm turn the KEY SWITCH to OFF 2 3 OFF operating mode This function is obtained by turning the KEY SWITCH to OFF The OFF operating mode clears the fault alarms and shuts down the
47. ing sockets Shunt D C inductor Welding diode bridge Arc striking resistor Arc striking circuit 110 D C 48V D C diode bridge E P 1 engine protection Engine stop solenoid Acceleration solenoid Fuel level transmitter Oil or water thermostat 48V D C socket Oil pressure switch Fuel warning light Battery charge warning light Oil pressure warning light Fuse Starter key Starter motor Battery Battery charge alternator Battery charge voltage regulator Solenoid valve control PCBT Solenoid valve Remote control switch Remote control and or wire feeder socket Remote control plug Remote control welding regulator E P 2 engine protection Fuel level gauge Ammeter Frequency meter Battery charge trasformer Battery charge PCB Voltage selector switch 48V a c socket Thermal relay Contactor G FI and circuit breaker 42V EEC socket G FI resistor engine protection Solenoid control PCBT Oil level transmitter Engine stop push button 1 Engine start push buttonT C 1 24V c a socket Thermal magnetic circuit breaker S C R protection unit Remote control socket Remote control plug Insulation moitoring 5 connector 5 Booster socket Open circuit voltage switch Stop push button Ignition coil Spark plug Range switch Oil shut down butto
48. ion Its value changes in proportion to the distance of measurement The here below table shows examples of acoustic pressure Lp at different distances from a machine with Acoustic Noise Level LWA of 95 dB A Lp a 1 meter 95 dB A 8 dB A 87 dB A Lp a 7 meters 95 dB A 25 dB A 70 dB A Lp a 4 meters 95 dB A 20 dB A 75 dB A Lp a 10 meters 95 dB A 28 dB A 67 dB A according to 2000 14 CE directive PLEASE NOTE the symbol OL when with acoustic noise values indicates that the device respects noise emission limits 04 05 06 74056 GB D MOSA 1 0 11 99 SYMBOLS IN THIS MANUAL MOSA The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety gt The information contained the manual can be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is p
49. ith EP6 key Engine Control Put the Local Remote selector on Local the key on ON the EP6 display shows only on the machines with mounted glow plugs for 5 secs the symbol UUUU then the message Sta appears the engine can be started for which turn the key on start and start the engine On the display the word Sta remains for about 20 secs then automatically disappears the engine must be started within 20 secs otherwise the EP6 blocks the starting and on the display the word fail appears Turning the key on OFF the EP6 is reset and a new starting cycle can be fixed Stop it is COMPULSORY to disconnect the load first then to stop the engine turn the key on OFF MACHINE WITH EMERGENCY BUTTON Pressing the button the engine will stop immediately in any working condition 2 Remote starting with TCM35 Put the Local Remote selector on Local Connect TCM35 to the plug on the front panel and put the switch on 0 Turn the key on ON in the EP6 Engine Control wait for the various signals to go out then press the button AUTO in the EP6 until the led AUTO flashes Shift the switch on in the TCM35 and automatically the starting cycle will start On the RUNNING IN During the first 50 hours of operation do not use machines with mounted glow plugs appears in the display EP6 for about 5 secs the symbol UUUU the starting cycle includes 3 s
50. key Derivation box Battery charge sockets Welding selector mode Siren Welding ammeter Battery Engine control unit EP4 Wire feeder supply switch Plug 230V singlephase Welding current regulator Dirty air filter warning light indicator Earth leakage relay Analogic instrument V Hz Current trasformer adjuster Polarity inverter remote control Relase coil Engine control unit EP6 Welding voltage voltmeter Polarity inverter control Oil pressure indicator Remote control switch Selection push button 30 1 1 PTO HI Battery voltmeter Remote control socket Button indicating light 20 11 PTO HI Commutator switch serial parallel Thermal magnetic circuit breaker Selection push button 20 1 1 PTO HI Water temperature indicator 10 05 01 M30 GB GE 55 PS PMS Bedienelemente QD CD Comandi M O CA Controls REv 0 05 06 CF Commandes MOSA 9507 90 50 70 FES fV ww dee wis 22 ZS WD a gt pass w 4 AG b 2 yt f 2 N il S La s 1 a La PEREA y A dur ral eh LIA LO lt D CA Using the generator 1 1 09 05 CE It is absolutely forbidden to connect the unit to the public mains and or another electrical power source Access forbidden to area adjacent to electricity generating group for all non authorized personnel The electricit
51. lities check that the voltmeter N and frequency meter E2 indicate nominal values in addition check on the voltmeter change over switch H2 where it is assembled that the three line voltages are the same c In the absence of a load the values for voltage and frequency can be greater than their nominal values See sections on VOLTAGE and FREQUENCY OPERATING CONDITIONS Diesel engine There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page c During the use of the electricity generating group NEVER EXCEED the power indications paying careful attention when several loads are powered simultaneously VOLTAGE GENERATORS WITH COMPOUND SETTING In these types of generators the no load voltage is generally greater than 3 5 with respect to its nominal value f e for nominal voltage threephase 400Vac or singlephase 230Vac the no load voltage can be comprised between 410 420V threephase and 235 245V singlephase The precision of the load voltage is maintained within 5 with balanced loads and with a rotation speed variation of 4 Particularly with resistive loads Cos 1 a voltage over elevation occurs which with the machine cold and at full load can even attain 10 96 a value which any case is halved after the first 10 15 minutes of operation The insertion and release o
52. mpulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE MOSA is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization GE_ MS_ TS_ In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i 69 O1 30 03 00 M45GB MOSA MOSA REV 1 05 08 CO Dimensioni Abmessungen GB Dimensions Dimensiones GE 35PS PSX 55 PS PMS Dimensions D DSP 600 PSX 1130 E x au 2 ee E AAA E 2 c U c 07 03 06 74035 1 MOSA lt x N lt lt m O m m 9 O gt gt CD CISA GS ELECTRICAL SYSTEM LEGENDE 7 10 09 CF Alternator Wire connection unit Capacitor Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket Socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding current ammeter Welding current regulator Current transformer Welding voltage voltmeter Weld
53. n Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 l min push button PTO HI 30 l min push button PTO HI reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 301 min solenoid valve Hydraulic oil pressure switch Hycraulic oil level gauge Preheating glow plugs Preheating gearbox Preheating indicator R C filter Heater with thermostat Choke solenoid Step relay Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic control Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection EP5 Pre heat push button Accelerator solenoid PCB Oil pressure switch Water temperature switch Water heater Engine connector 24 poles Electronic GFI relais Release coil
54. n injure See pag 1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as maintenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the maintenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not delivered as standard equipment any lifting system The periodic maintenance should be performed according to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 696349 A e Use suita
55. nd heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fac
56. ng Take out ofthe envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate 30 03 00 M3GB CD LISA TRANSPORT AND DISPLACEMENTS COVERED UNITS GE MS TS MOSA 1 0 03 00 CF A NOTE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION ITIS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine Cp 68 SUPER SILENCED LIFT ONLY THE MACHINE DO NOT LIFT THE MACHINE AND TRAILER DANGER LIFTING EYE IS NOT DESIGNED TO SUPPORT ADDED WEIGHT OF ROAD TOW TRAILER ADOA 30 03 00 M4GB CD CTL 35 45 50 95 68 Es A assemety OMOSA 1 1 0406 CF AN ATTENTION The CTL accessory cannot be
57. ng specify the length in meters VS Special version only SR By request only 14 12 986Q16M31 22 03 00 R1GB 950 90 50 70 10822 NINA EV 21524 i AS AG GE 55 PS PMS i T 9 WAY LIA 35 Va ADA AAY N es w Tes im SV c lt c v s pc s SBE ca c NEO TG Tabla de recambios CD Ersatzteile L Y e S e e Y a O d LLI MOSA MOSA MOSA MOSA CD Tavola ricambi Spare parts table CD Ersatzteile rev1 12109 Table pi ces de rechange QD Rev Rev Cod 740568066 325417007 740567048 325417001 740553101 740553100 840573100 325417049 740552200 840562200 Cod 740568066 325417007 740567048 325417001 740553101 740553100 840573100 325417049 740552200 840562200 Descr CORNICE PER RADIATORE PANNELLO POST SCATOLA ELETTR FIANCATA DX SCATOLA ELETTRICA PANNELLO ANT SCATOLA ELETTR TRAVERSA SUPP ALTERNATORE ALTERNATORE STAMFORD ALTERNATORE MARELLI FIANCATA SX SCATOLA ELETTRICA MOTORE PERKINS 1103A 33TG1 MOTORE PERKINS 1103C 33TG3 Descr FRAME FOR RADIATOR BACK PANEL ELECTRIC BOX RIGHT COVER ELECTRIC BOX FRONT PANEL ELECTRIC BOX A
58. ngine shuts down if the contact opens ALARM Control n c Selection n o or n c n o the engine shuts down if the contact closes n c the engine shuts down if the contact opens Remote Start n o Selection n o or n c n o the engine starts if the contact closes n c the engine starts if the contact opens Under Speed setting Inh Inh or 100 4000 r p m The Inh code disables the Under Speed shut down Over Speed setting Inh 100 4000 rpm or Inh The EP6 provides one second bypass delay The Inh code 24000 r p m disables the Over Speed shut down Number of Teeth of the Flywheel Inh Inh or 1 500 teeth The Inh code disables the reading of the Speed section 3 0 the Over Under Speed alarms and the Crank termination see P 24 Crank OFF Inh Crank Termination setting 100 800 rpm If the speed rises above the setting the EP6 terminates the crank cycle One seconddelay avoids false termination The code Inh inhibits the crank termination Low Oil Pressure Alarm By Pass 6 Range 0 99 secs By Pass Delay to ignore the Oil Pressure input during the engine starting cycle This input requires normally closed contact Automatic Periodic Test Cycle inh Range inh 1 99 days This is the interval time between the automatic periodic tests of the engine The code inh disables the Automatic Periodic Test see section 19 0 Automatic Engine Test Duration 51 Range
59. ngs can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure ACCES FORBIDDEN to non authorizad peaple pP P PP P P pibe SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ PROHIBITIONS No harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing gt It is compulsory to use the personal protection means given in equipment Use only with safety protections It is a must to use protection means suitable for the different welding works Use with only safety material It is prohibited to use water to quench fires the electric machines Use only with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke
60. perating temperature of 30 C so that each variation of 10 C roughly corresponds to a variation of 5 on the value of nominal current In case of an intervention on the part of the thermal magnetic protection device check that the total absorption does not exceed the electricity generating group s nominal current ADO 12 06 03 M37GB_1500G_GE ID M SA Using the generator MOSA 1 1 09 05 CF DIFFERENTIAL SWITCH The differential switch or differential relay guarantee protection against indirect contacts due to malfunction currents towards the ground When the device detects a malfunction current that is higher than the nominal current or the set current it RESET intervenes by cutting off power the circuit connected In the case of an intervention by the differential switch check that there are no sheathing defects in the Installation connection cables sockets and plugs utilities connected c Before each work session check the operation of the differential protection device by pressing the test key The electricity generating group must be in operation and the lever on the differential switch must be in the ON position THERMIC PROTECTION Generally present to protect against overloads on an Individual power socket c a When the nominal operating current has been exceeded the protection device intervenes by cutting off power to the socket The intervention of the protection device
61. place faulty 5 Battery low 5 Recharge or replace Check the battery charge circuit on motor and automatic panel 6 Battery cable terminals loose or Tighten and clean Replace if corroded corroded Q 7 Start up motor defective 7 Repair or replace 8 No fuel or air in feed circuit 8 Refill tank un aerate the circuit 9 Malfunction on feed circuit defective 9 Ask for intervention of Service pump injector blocked etc Department 10 Air filter or fuel filter clogged 10 Clean or replace 11 Air in the gasoil filter 11 Take the air out filling the filter with gasoil 12 Motor stopping device defective 12 Replace 13 Malfunction on electrical power circuit 13 Check and repair on generator control panel The motor does not 1 Al r filter or fuel filter clogged 1 Clean or replace accelerate Inconstant 2 Malfunction on feed circuit defective 2 Ask for intervention of Service speed pump injector blocked etc Department 3 Oil level too high 3 Eliminate excess oil 4 Motor speed regulator defective 4 Ask for intervention of Service Department Black smoke 1 Air filter clogged 1 Clean or replace 2 Overload 2 Check the load connected and diminish 3 Injectors defective Injection pump 3 Ask for intervention of Service requires calibration Department White smoke 1 Oil level too high 1 Eliminate excess oil 2 Motor cold or in prolonged operation 2 Insertload only with motor sufficiently wi
62. r 1 15 mins Seconds or minutes of continuous absence of the REMOTE START command to initiate the stop cycle see section 7 0 and P 20 in this section Crank Timing Output 10 51 Range 1 20 seconds Maximum insertion time of the Starter Motor Engine Running Trigger Input 1 8 0 Range 3V 24V inh If the voltage of the Charger Alternator rises above the setting the Starter Motor is disconnected Rest Timing 3 Range 3 20 secs Time interval between starting attempts Starting Attempts 3 Range 1 10 This parameter sets the number of attempts in the automatic start cycle Generator UnderVoltage short circuit inh Range 80 400V If the voltage drops under the setting for at least 6 secs or under setting 20 for 1 sec the Under Voltage protection Lo U will shut down the engine Generator Over Voltage 500V Range 110 550V or inh If the Generator voltage rises above the setting for at least 2 seconds the EP6 will energize the over voltage protection Hi U See section 4 0 to stop the engine The inh code inhibits the over voltage Generator Under Frequency Inh inh 1 to 99Hz inh disables the under frequency This protection is delayed by about 6 seconds The EP6 shuts down the engine and the display will show the Lo H message Generator Over Frequency 55 45 Hz to inh inh disables the over frequency This protection is delayed by about 2 seconds The EP6 shuts down the engin
63. rohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ SAFETY PRECAUTIONS A DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death This heading warns of situations which could result in injury for persons or damage to things A CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to things A A These headings refer to information which will assis you in the correct use of the machine and or accessories 26 11 99 M2GB D MOSA 1 1 04 03 SYMBOLS for all MOSA models MOSA STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE If the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to thi
64. running speed dueto 1 Check the load connected and too low with loaq overload diminish 2 Load with cos less than 0 8 2 Reduce or rephase load 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department J CC A A X Unstable tension 1 Contacts malfunctioning 1 Check electrical connections and tighten 2 Irregular rotation of motor 2 Ask for intervention of Service 5 Department e 3 Alternator defective 3 Check winding diodes etc on alternator Refer to alternator manual Repair replace e Ask for intervention of Service Department 8 OSA GB MAINTENANCE 1 0 09 05 CF Have qualified personnel maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING PARTS ca
65. sh The engine will stop after the programmed stop delay time Note start delay time see section 6 0 parameter P 0 Note stop delay time see section 6 0 parameter P 1 8 0 SAFETY High voltage is present inside the EP6 To avoid electric shock hazard operating personnel must not remove the protective cover Do not disconnect the grounding connection Any interruption of the grounding connection can cre ate an electric shock hazard Before making external connections always ground the PANEL first by connecting the control panel to ground 9 0 Automatic periodic TEST The EP6 does not use a clock to count the programmed days P 26 setting section 6 0 The maximum error and drift of the counter is 0 5 The user may experiment with shifting the periodic tests To avoid error accumulation and in case your unit is programmed to allow Automatic Periodic EP6 ENGINE PROTECTION Test we recommend the following procedures disconnect the power supply of the EP6 consult your genset supplier wait for the desired start time external clock reference apply the power supply to the EP6 consult your genset supplier select the AUTO operating mode The EP6 will start the engine after the programmed number of days and the engine will run for the programmed time To determine how the Automatic Periodic Test is programmed enter the Reading Mode section 6 0 parameter 26 and 27 IMPORTANT NO
66. t he becomes maker of the machine t Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB CD o ce mark MOSA REv 4 10 07 CF Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate A or placed as a sticker near the data plate B gt Wee Europa 59 20090 CUSAGO M ITALY 5 0 CS A N tel 39 02903521 fax 39 0290390466 Vle Europa 59 20090 CUSAGO MI ITALY III Ill lU http e mai infoemosa it 38 02903521 fax 39 0290390466 tel 48 in VESTALY TYPE http www mosait e mail infoemosa it i N Vol Hz pr Emi _ IRM n PC nf RPM_ Pimaxf 9 Furthermore each model it is shown the noise level value the symbol used is the following eer 2 6 28 db Say Sal 10 10 02 M1 4 GB The indication is shown in a cle
67. tank The engine stops if the contacts remain closed for 5 minutes continuously To clear the alarm follow the instructions a turn OFF the key switch b fill the tank c turn ON the key to display the message FULL d turn OFF the key in order to cancel the alarm e turn ON the key to select the MANUAL or AUTO operating mode 2 To determine the value that caused the failure push the F1 pushbutton 4 1 OPERATING messages EP6 features messages to inform you about the following uuuu Glow plugs timing U Voltage out of range StA Start prompt Starting by key switch rESt Rest timing tESt Automatic Test CAL Calibration Pro Programming rEAd Parameter reading StOP Stopping cycle MM SS Remote Start or Remote Stop cycle EP6 ENGINE PROTECTION 5 0 LEDs for visual indication The EP6 features two LEDs see section 10 0 to Indicate the following conditions ENGINE RUNNING this green led illuminates when the engine is running AUTO this yellow LED blinks to indicate a standby mode The EP6 monitors the REMOTE CONTROL and expects a command The LED illuminates continuously when the REMOTE START is activated 5 1 LEDs and Display Test A test of the LEDs and DISPLAY is obtained automatically anytime the key switch is turned ON The LEDs and DISPLAY light up for about 1 second 6 0 Parameters and settings The unit is programmed by the supplier of the Generating Set Cont
68. tarting trials When the engine starts the led AUTO remains lit continuously and simultaneously the red warning light will light in the TCM35 Stop it is COMPULSORY to disconnect the load first then shift the switch of the TCM35 on O the engine will stop immediately more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual For safety reason the key must be kept by qualified personel 02 02 06 84210 GB MOSA CONTROLS LEGENDE REV 1 10 07 CF Hydraulic oil level light Welding socket Welding socket Earth terminal A C socket Accelerator lever Feed pump 48V D C socket Engine air filter Oil level dipstick Engine oil reservoir cap Hydraulic oil reservoir cap Water filling cap Fuel prefilter Fuel tank cap Muffler Stop control Engine protection cover Engine cooling alternator fan belt Oil drain tap Hydraulic oil drain tap Water drain tap Exhaust tap for tank fuel Button Start button Booster socket 12V Booster socket 24V Battery charge fuse Space for remote control Remote control Space for 5 Space for PAC Fuel pump Electric start socket Reset button PTO HI Quick coupling m PTO HI Quick coupling f PTO HI Hydraulic oil filter Battery charger thermal switch Engine thermal switch Aux current thermal switch Supply thermal switch
69. th little or no load hot 3 Segments and or cylinders worn out 3 Ask for intervention of Service Department e Too little power provided 1 Air filter clogged 1 Clean or replace by motor 2 Insufficient fuel distribution impurities 2 Check the feed circuit clean and or water in feed circuit refill once again 3 Injectors dirty or defective 3 Ask for intervention of Service Department E Low oil pressure 1 Oil level insufficient 1 Reset level Check for leaks 2 Air filter clogged 2 Replace filter 3 Oil pump defective 3 Ask for intervention of Service Department 4 Alarm malfunction 4 Check the sensor and electrical circuit High temperature 1 Overload 1 Check the load connected and diminish 2 Insufficient ventilation 2 Check the cooling vent and relative transmission belts 3 Insufficient coolant liquid Only for 3 Restore level Check for leaks or water cooled motors breakage in the entire cooling circuit pipes couplings etc 28 01 03 M401_1500G_GE CD GB 58 Troubleshooting GE REV 3 07 06 CF Diesel engine Problem Possible cause Solution 4 Water radiator or oil clogged where it 4 Clean cooling fins on radiator is assembled 5 Water circulating pump defective Only 5 Ask for intervention of Service for water cooled motors Department 6 Injectors defective Injection pump 6 Ask for intervention of Service requires calibration Department 7 Alarm malfunction 7 Check
70. tion 1 1 09 05 CF MOSA BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY LA LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products Please refer the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase In rotation speed TS DSP GE Water cooled systems AIR FILTER Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the motor Hi FUEL Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards
71. y to start the electricity generating group During the operation of the generator all controls and signals from both the automatic panel and group are enabled it is therefore possible to control its operation from both positions In case of an alarm with a shutdown of the motor low pressure high temperature etc the automatic panel will indicate the malfunction that has caused the stoppage while the generator s front panel will be disabled and will no longer supply any information ADO 12 06 03 M37GB_1500G_GE CD Es A tem 35 REMOTE CONTROL MOSA 1 0 03 06 CF gt The selector LOCAL START REMOTE START 16 of the generating set must be switched on LOCALSTART gt Put the selector switch board N7 ON The coupling of the TCM 35 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate X1 and or rear plate with a multiple connector N B The remote control TCM 35 can be used only with machines equipped with control and protection device EP6 U7 For use of TCM 35 see page M21 start and stop of this manual TELECOMANDO REMOTE CONTROL 06 02 03 M38 GB EP6 OEM s Manual Contents 1 0 Introduction M39 12 2 0 Operating Mode selection M39 12 2 1 AUTO operating mode M39 12 2 2 MANUAL operating mode M39 12 2 3 OFF operating mode M39 12 3 0 DISPLAY features M39 12 4 0
72. y generating groups are to be considered electrical energy producing stations The dangers of electrical energy must be considered together with those related to the presence of chemical substances fuels oils etc rotating parts and waste products fumes discharge gases heat etc GENERATION IN AC ALTERNATING CURRENT Before each work session check the efficiency of the ground connection for the electricity generating group if the distribution system adopted requires it such as for example the TT and TN systems Check that the electrical specifications for the units to be powered voltage power frequency are compatible with those of the generator Values that are too high or too low for voltage and frequency can damage electrical equipment irreparably In some cases for the powering of three phase loads it is necessary to ensure that the cyclic direction of the phases corresponds to the installation s requirements Connect the electric devices to be powered to the AC sockets using suitable plugs and cables in prime condition Before starting up the group make certain no dangerous situations exist on the installation to be powered Check that the thermal magnetic switch 22 is in the OFF position input lever in downward position Start up the electricity generating group positioning the thermal magnetic switch Z2 and differential switch D to ON input lever in upward position Before powering on the uti

GE 55 PS GE 55 PMS

Contents

Download Pdf Manuals

Related Search

Related Contents