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Original instructions

1. 41 Appendix D AVANTI Iift anchor 42 6 AVANTI Service Lift for Wind Turbines 1 Limited Warranty Avanti Wind Systems A S warrants that com mencing from the date of shipment to the Customer and continuing for a period of the longer of 365 days thereafter or the period set forth in the standard AVANTI warranty the Product described in this Manual will be free from defects in material and workmanship under normal use and service when installed and operated in accordance with the provisions of this Manual This warranty is made only to the original user of the Product The sole and exclusive remedy and the entire liability of Avanti under this limited warranty shall be at the option of Avanti a replacement of the Product including incidental and freight charges paid by the Customer with a similar new or reconditioned Product of equivalent value or a refund of the purchase price if the Product is returned to Avanti freight and insurance prepaid The obligations of Avanti are expressly conditioned upon return of the Product in strict accordance with the return procedures of Avanti This warranty does not apply if the Product i has been altered without the authorization of Avanti or its authorized representative ii has not been installed operated repaired or main
2. y 18 9599 9993 93394 OS 9 44 9 995 ee eee 8 18 3 6 17 Slack rope sensor 18 3 6 18 Obstruction switches dope Wd bx d kdo a 19 3 6 19 Slack rope sensor V 19 3 6 20 Maintenance cover of SWP XL 19 3 6 21 Anchor points ees Se ES EO 19 3 6 22 Information signs and documents ee 19 4 InstallatiOB ERED SERS GES a 20 T1 UOS us EG ROSS OH Gee EG OEE 59259 9 ee eee Ee 92 20 4 2 Freight Kit 4 20 4 3 The wire ropes rg ERE E wok P 4 x 20 Wo WOW LOM 44 4 oa 3 ee SE Eee we Oe eke 21 43 2 TOwer DOOM V s 3 e546 eu 21 4 3 3 Securing the guide wire rope ground level 22 4 3 3 1 Fastening the guide wire ropes O12mm 22 4 3 3 2 Tensioning the guide wire ropes 012mm 0 22
3. 9 x m X X Rp Ow RS eas d 27 4 11 Inspection beforefirstuse 27 User s Maintenance 5 and Installation Manual 4 12 Disassembling G 27 Instructions for use ans 28 5 1 Prohibited uses 4 em AUS 28 5 2 Entry and exit 199 5 28 5 3 Stop Emergency SIO uw Sus eh oe ES e 28 5 4 Operation from inside the cabin 28 5 5 Operation from outside the cabin 28 5 6 Operation from platforms send and call configuration 28 5 7 Overload limiter oe er 29 5 9 Manual desoeriE sx 6640545 ER ee BOG eb ewe Ewe EET ES Es 29 5 9 Fall arrest device 29 5 10 oubles ootinggggggg 30 od OUCOLSEIViICe scera ee M ier dee ox x d anda db aces 32 MamtelhadHh6e i m 4X rescy 33 6
4. Imm v QUALITY MANAGEMENT Sales amp Service Australia Avanti Wind Systems PTY LTD China Avanti Wind Systems Denmark Avanti Wind Systems A S Germany Avanti Wind Systems GmbH opain Avanti Wind Systems SL UK Avanti Wind Systems Limited USA Avanti Wind Systems Inc India Avanti Wind Systems PL Brazil Avanti Brazil Sistemas E licos S L Manufactured Under Process Patent NO 8 499 896 Registered in Europe 61 0 7 3902 1445 86 21 5785 8811 45 4824 9024 49 0 41 21 7 88 85 0 34 976 149 524 44 0 1706 356 442 1 262 641 9101 M 91 95 00 173 492 P 55 85 9671 6336 U U UUU UU Contents Page 1 Limited warranty 0000 7 2 INIFOGUCHON uou uy 6 oh 8 2 1 IDSCIVAUONS lt 4 ssa m d Ed nor 8 2 2 OUNIDOIS EEG RSS OR GE 999 9434 5919 ee 9 994952244 99 8 Pro CANONS PEGS ee He ee ee ee ee ee es ee at 9 3 Description nay 33 E EOS SAGES ER mob oq yx KE 4 10 oxME LU PT 10 Od AOODDBL X3 wax wx Tes532 S95u 429 4J9 P523954495 95329 95 9 99 55 10 Ove EXGIUSIGNS 4 44 co riae de merde oe Oe eee eee eye Ree ee eS 10 3 4 Technical specifications 10 29 DIMENSIONS 44 426 54 ges eee Ga aE hohe ee ee eS os 113 9D COMDONG NS zu 45254650584 6006 9 O56 6584 eo 5 oe
5. Tracionhoist Annually personby 9 Fall arrest device oe In case of a fault do not use the service lift N until it is solved If required secure work place 6 2 Cautions Before any maintenance task ensure that walking way surfaces are dry and not slippery During maintenance tasks personnel shall e Wear at least the following PPE fall arrest equip ment when falling height is more than 2 m hand gloves helmet safety glasses and working gear e Place cabin at bottom platform and disconnect power supply e Use an electricity measuring tool when performing inspection of electrical components e Use a hand winch attachable to the ladder when handling big heavy loads and shall be performed at least by 2 persons e Panel parts shall be removed to facilitate access to confined spaces e Guiding rollers shall be replaced one by one e Usea cable grip when replacing travelling cable e Keep cabin doors closed when using a 3 step ladder e Dismount hatch to access the engine room Only qualified technicians shall perform electrical installation tasks 6 3 Daily inspection e Daily inspection of the service lift shall only be performed by personnel authorised by AVANTI If there is more than one user the employer shall appoint a supervisor in charge of the daily inspection 6 3 1 Overall Visual Inspection a Check that the cabin has no damages b Check that the top and bottom obstr
6. Does the bottom obstruction switch es interrupt descent when activated One switch for SWP L Two for SWP XL Does the emergency bottom obstruction breaker interrupt manual descent when activated Does the top obstruction switch es interrupt ascent when activated Two switches for SWP L One for SWP XL Does the emergency top and bottom limit switch function properly Is it properly adjusted at top and bottom platforms 2 11 2 12 Does the platform light green light up when service lift is parked at each platform If provided Is the slack rope sensor switch stopping the hoist when activated Only for AECO version CABIN OK Not OK ISSUE DESCRIPTION 3 1 Is the cabin free of cracks dents and disparities 3 2 3 3 3 4 Is the cabin clean and in overall good condition Are all the assembling screws of the cabin properly mounted and tightened Does the bottom obstruction device compress when pushed and decompress when released Are its guiding shafts clean and lubricated 3 5 Does the top obstruction device compress when pushed and decompress when released Are its guiding shafts clean and lubricated 3 6 4 1 Are the anchor points free of cracks and dents Do they have no permanent deformation Are the bolts properly tightened GUIDING SYSTEM Are the wire rope guides clean free of cracks dents and disparities More info in chapter 6 4 3 OK Not OK ISSUE DESCR
7. Original instructions VANTI Established 1885 AVANTI SERVICE LIFT User s Maintenance and Installation Manual C Model Service Lift SWP CE certificate for SWP L amp XL EC Type Examination EC Directive 2006 42 EC Article 12 Section 3b Machinery Number of registration 01 205 0711C 14 Certification body for machinery NB0035 at T V Rheinland Industrie Service GmbH herewith confirms for the company AVANTI WIND SYSTEMS A S Rennevangs All 6 DK 3400 Hillerod Denmark the close conformity of the product Service lift inside wind turbine systems Technical data Type SWP XL max load capacity 240 kg 2 persons 320 kg 3 persons traction hoist M508 safety gear speed net weight cabin doors max travelling height 120 m tension beam IPE 140 max length 1 783 m IPE 220 max length 2 498 m optional Cabin external send function Wind turbine platform send call function high 2 4 m and low 1 1 m fences Modification B to the certificate 01 205 0711A 12 from 2012 10 28 New lift model with a lift capacity of 320 kg Modification C to the certificate 01 205 0711B 12 from 2013 07 04 Change the type identification SWP to SWP L with the requirements according to annex of Directive 2006 42 EC about machinery and amending the Directive 95 16 EC of the European Parliament and the Council from May 2006 for adaptation of legal and administration regulations of the memb
8. O bx Oe MP A SE S sts D 3i MO bx Oe MO Ses Dus MO 4 MG bx Oe MO M sts MO 4 gt bx Oe MO MO De M Pei MO MOM es 56 M 4 1 Cabin 2 Door 3 Traction and safety wire ropes 4 Guiding wire rope 5 Wire rope guides 6 Bottom obstruction device 7 Top obstruction device Optional full cover top obstruction device 8 Travelling cable Optional feature User s Maintenance 15 and Installation Manual Traction system Fall arrest device 3 6 3 Traction system Lifting Power Wire rope Rated Traction zh Effect i weight capacity supply speed current wire rope Approx Lift Model Type Kg Ibs Voltage m min ft min KW A Frequency swe L ce msoo msos sono eeovsonze 1860 1s 23 sa 50 Powe Loe Mene soo noo exveow wm i 26 ea osos sweLaco mete sono wow zm ss Ceraso were Lorem wove aay fs RO e NR sures wow wmm eom we 2 a8 es os 3 6 4 Fall arrest device Unit weight approx Triggering Safety speed wire rope Model Type Kg Ibs m min ft min mm Kg Ibs SWP L CE OSL 500 ASL 508 500 1320 30 100 7 15 4 SWP L AECO ASL 508 500 1100 30 100 7 15 4 SWP XL CE ASL 508 600 1320 30 100 7 15 4 3 6 5 Traction safety and guiding wire ropes Lift Fall arrest device Lifting capacity Lift model 1 Wire rope Surface Mark Min break Wire rope type diameter Treatment feature resistance SWP L CE M500 OSL 500 8 4 m
9. capital letters ee Daie If the AVANTI LIFT ANCHOR is found not OK it must be removed replaced by a new AVANTI LIFT ANCHOR The result of the periodic examination must be recorded in the Registration form of anchor 44 AVANTI Service Lift for Wind Turbines D 7 Registration form of anchor Identification no Avanti Wind Systems A S DK 3400 Hiller d Avanti lift Anchor Tel 45 48 24 90 24 Fax 45 48 24 91 24 www avanti online com Date first put into service User s Maintenance 45 and Installation Manual 45540028 SWP Service Lift Manual CE AECO EN 5th Edition February 2014 Revision 3 20 8 2014 Australia Avanti Wind Systems PTY LTD Unit 15 160 Lytton Road Morningside 4170 Queensland P 61 0 7 3902 1445 F 61 0 7 3902 1252 China Avanti Wind Systems Building 4 No 518 Gangde Road XiaokunshanTown Songjiang District 201614 Shanghai P 86 21 5785 8811 F 86 21 5785 8815 Denmark Avanti Wind Systems A S Rennevangs All 6 DK 3400 Hiller d P 45 4824 9024 F 45 4824 9124 Germany Avanti Wind Systems GmbH Max Planck Str 10 25335 Elmshorn P 49 0 41 21 7 88 85 O F 49 0 41 21 7 88 85 20 Spain Avanti Wind Systems SL Poligono Industrial Centrovia Calle Los Angeles No 88 nave 1 50198 La Muela P 34 976 149524 F 34 976 149508 UK Avanti Wind Systems Limited Caldershaw Business Centre Unit 29 Ings Lane Rochdale OL12 7LQ P 44 0 1706 356 442 USA Avanti Win
10. through until the traction system starts pulling Ensure that the wire rope can exit without obstruction 4 Continue feeding the wire rope under neath round the back guide wheel and over the front guide wheel 5 Let the traction wire rope pass through until it is slightly tightened 6 Feed wire rope through platform floor Fig 11 SWP L Top window Traction wire rope T Safety wire rope 24 AVANTI Service Lift for Wind Turbines 4 5 2 Safety wire rope installation 1 Unlock the fall arrest device by pulling down the black handle Feed the safety wire rope through the fall arrest device 2 Like the traction wire rope continue feeding the wire rope underneath round the back guide wheel and over the front guide wheel 3 Pull the safety wire rope to tighten it 4 Feed wire rope through platform floor 5 Mount the top window on the service lift Ai lik 2 1M ya t E W b 4 6 Securing the traction and safety wire rope The traction wire rope is fastened as described in point 4 6 1 below and the safety wire rope is fastened as shown in point 4 6 2 4 6 1 Traction wire rope counterweight An 11kg 24 25 Ib weight is mounted approximately 200mm 7 87 in below the cable bin on the traction wire rope Excess of wire rope is coiled with at lea
11. 1 Maintenance planning 33 CAUTIONS oH eS eR RS eS Oh ee eee RNS 33 6 3 Daily inspection by the supervisor 34 O04 Overall 34 6 3 2 Travel ZONE DES 34 6 3 3 Control and safety devices 34 6 3 3 1 Cabin control from inside the cabin 34 6 3 3 2 Cabin control from outside the cabin 35 6 3 3 3 Cabin control from platform control boxes 35 6 4 Annual inspection ded 9 e 35 6 4 1 Traction system 35 6 4 2 Fall arrest deVICO x SEXO x P XX 41344395554 35 6 4 3 Wire ropeS res 35 6 4 3 1 Traction and safety wire ropes 35 6 4 4 Information signs and documents 36 GCOS a4 299959 46 2s we eG oe he eh ee eee eos 92553
12. 36 6 6 Ordering spare parts ee 36 6 6 1 Wire TODOS 2 344x243 EES 36 6 6 2 Motor and brake ied SG 36 5 5 9 BICCHIGCONIVO scs x sep SV 6 55 36 Rab ee ewe bE eee oS 55 36 6 6 4 Fall arrest device 36 6 7 Removing wire ropes for replacement 37 6 71 Parking the service lift 37 6 7 2 Wire rope ends 4493 GSES 37 6 7 3 Removing the Traction wire rope ee 37 6 7 4 Removing the safety wire rope 37 6 8 Replacing traction NOISE lt lt lt lt SOR Rod ROS ES 37 6 9 Replacing fall arrest device 37 Appendix A Regulation of overload limiter 38 Appendix B Inspection Checklist 39 Appendix C Operation Log She t
13. 4 Annual inspection Have the entire system especially the traction system and the fall arrest device tested by qualified personnel authorised by AVANTI at least once annually However inspect more frequently depending on use and the conditions of use The traction system and fall arrest device must be overhauled at an AVANTI workshop and furnished with new certificate for every 250 hours of operation The hour counter is found in the power cabinet 34 AVANTI Service Lift for Wind Turbines LL LL Annual inspection shall only be carried out by AVANTI or a qualified personnel authorised by AVANTI following the Appendix B Inspection checklist for future possible reference The WTG owner must ensure that the results of all annual and extraordinary inspections and tests are logged in the Appendix C Operation log sheet 6 4 1 Traction system The traction system is largely maintenance free Clean only when very dirty During cleaning always ensure sufficient air supply Annual test only by authorized persons 1 Ensure that no visual defects have appeared 2 Test emergency descent function 3 Test with nominal and overload is recom mended Speed and current should be like measured by first hoist test Check sound and behaviour are normal 4 Check colour of oil 5 Check traction side of the hoist whether wear is visible 6 4 2 Fall arrest device If fall arrest device has engaged qualified personnel auth
14. Anchor points The service lift is equipped with two anchor points in SWP L and three in SWP XL During operation personnel should hook to the Anchor point 3 6 22 Information signs and documents The following documents signs and labels are supplied with the service lift and shall always be available Document Quick guide document Serial number plate Working load limit N persons label Fall arrest deactivation label Door guard locking label Emergency manual release sticker Electrical hazard warning label Optional feature Mandatory for AECO versions User s Maintenance 19 and Installation Manual ide a box 1 Open the box ION INSI The service lift shall be transported to destina 2 Turn the service lift from horizontal to vertical position by means of the freight kit 4 2 Freight ki t If with these ION Lifting eye Transportation bracket 2 uc Q Cy CY CY CY 9 9 9 C9 C 9 C9 C C9 C9 Cy C9 C9 9 C9 C9 09 8 C Cy C C C9 C9 C9 C9 C C9 C9 C9 y 9 9 09 09 09 CO 0 9 9 9 9 0 8999999933 Cy C9 C9 C C Cy Cy CY C 3 C9 C 9 C9 Cy 23 f I 63 3 C C C3 0 C3 C3 QR Cy 5 C C C CS C C Cy C C C C C9 C9 C9 09 C Q8 C C9 Q3 C C C9 CO C Cy C C9 O9 C3 9 C9 0 C C C S O9 C9 09 08 8999999399 Cy Cy C C9 C3 C9 C C9 Cy C C C G3 C9 C C C C0 C C9 C9 C9 9 09 C9
15. Setup load Test load Setupload Test load travel distance KC C LC Kg The overload is correctly set Fill in the Inspection check list 38 AVANTI Service Lift for Wind Turbines Appendix B Inspection Checklist Date Name of competent Lift n Total 1 1 1 Pod p Po hours of operation OVERALL Is the cabin assembled with all plate ends and edges touching each other Serial n traction system Serial n fall arrest device Tower n Address of installation More info in chapter 6 3 1 OK Not OK ISSUE DESCRIPTION 1 2 1 3 Are the top and bottom obstruction devices without dents cracks and disparities Are the traction and safety wire ropes hanging parallel equally distanced 1 4 2 2 1 2 2 Is the hour meter reading recorded on the Operation log sheet CONTROL amp SAFETY DEVICES Are the cabin and main control boxes without dents cracks and disparities More info in chapter 6 3 3 Are all the internal buttons of cabin control box fully functional OK Not OK ISSUE DESCRIPTION 2 3 If provided Are the optional external buttons of cabin control box fully operational 2 4 2 5 2 6 Is the bottom obstruction override key present And is it fully functional Does the reset button lamp light up when activated Do all emergency stop buttons interrupt lift control when activated 2 7 2 8 2 9 2 10
16. by means of lifting slings f Dismount traction hoist from supporting structure 8 Extract traction hoist upwards through top of the cabin using a lifting crane attached to lifting slings 9 Secure the new traction hoist by means of lifting slings and mount to supporting structure using a lifting crane 10 Mount emergency bottom obstruction breaker 11 Connect electric cables to traction hoist 12 Install traction wire rope 13 Mount top front window and top obstruction device if full surface top obstruction device supplied 14 Perform inspection before first use 6 9 Replacing fall arrest device 1 Remove the safety wire rope 2 Use a ladder 2 m high to access engine room 3 Dismount top obstruction device if full surface top obstruction device supplied 4 Unplug electric cable of fall arrest device from the main control box 5 Cut and remove the wire ropes of the fall arrest device actuators 6 Dismount fall arrest device from supporting struc ture f Extract fall arrest device upwards through top of the cabin 8 Mount new fall arrest device to supporting structure 9 Mount wire ropes of fall arrest device actuators 10 Plug electric cable of fall arrest device to the main control box 11 Install safety wire rope 12 Mount top obstruction device if full surface top obstruction device supplied 13 Perform inspection before first use User s Maintenance 37 and Installation Manual Appen
17. the counterweight able to rotate freely Are the guiding wire rope locks tightened to 20 N m WIRE ROPES AT TOP BEAM More info in chapter 6 4 3 Is the top beam properly mounted and properly tightened to the WTG If welded are the top beam s weldings in good condition and not showing corrosion OK Not OK ISSUE DESCRIPTION 12 2 12 3 13 Are all the nuts of the shackles locked with a cotter pin Is the top limit device properly positioned and tightened so that it activates the top obstruction switch of the service lift TRAPPED KEY SYSTEM OK Not OK ISSUE DESCRIPTION 13 1 13 2 13 3 14 14 1 14 N Is the trapped key properly secured to the cabin with a chain or wire rope Is the trapped key lock properly tightened to the platform fence and fully functional Is the trapped key switch of the cabin control box fully functional PLATFORMS Does the service lift pass freely through all platform openings without hitting the WTG flanges platform floors and platform fences Are the safe zone plates properly positioned and tightened so that the platform switch S18 is activated at each platform OK a DESCRIPTION 14 3 14 4 14 5 Do the platform fences fulfil specifications for proper mounting Are the bolts of platform fences properly tightened so that there are at least 2 threads of the bolt sticking out past the nut If provided Are the send and call controls of the platform contro
18. wheels 5 Check that the wire rope ends are coiled separately under the bottom platform and tied with at least 3 cable ties 6 Check that the guiding wire rope tensioning system is correctly installed and that the wire rope locks and fixes are properly fastened 7 Check that the compression spring on the safety wire rope is correctly installed and that the wire rope locks are fastened 8 Check that the counterweight on the traction wire rope is properly fastened The traction wire rope coil and counterweight shall be able to rotate freely Do not attach it to a fixed part 9 Check that the guiding wire ropes are correctly tensioned as described in the instructions of tensioning the guiding wire ropes Record any visible change of the condition of the wire rope on the Appendix C Operation log sheet and monitor closely throughout time 6 4 3 1 Cleaning 1 Open the top lift hatch to access the wire ropes from inside the service lift 2 Use a cloth to wipe off the old grease from the wire ropes 3 Close the top lift hatch and ascend the service lift 1 or 2 m 4 Repeat steps 1 to 3 until the entire length of the wire ropes is clean 0 D O D D O Always keep the traction safety and guiding wire ropes clean and slightly greasy Only use mechanical means to clean the dirty wire ropes i e a cloth or a hand brush Do not use solvents or other detergents e 6 4 3 2 Lubrication If the distance between platfor
19. 0Q0000000000000900 3999999999 DIDIGIGODGGGOIIDIDIDIGIGIIGIIIP BB 2ooooooooo OQoOOOQOOQOOQOQOOOOOOOOOOOOQOQQQQQO QO 0 0 0 0 00 0 0 0 0 0 0 0 0 QoooOOQOQQQQOQQOOOOOOQQOOQOOQOQOQQOOQOQOOQ QOoooQQQQo QooOOOOOOQQOQOQOQOQOQQQOOOOOOOOOQo 0 0 000 0 0 0 0 0 0 0 0 00 0 0 PEPPPIPIPPIPIPPIPIIPIPIIPIPIPPIGIIGIPIO 7772772722722 OQQoQoOoOoOOOODOOOOOOOOO 9OOOOOoQ era ceca CB CC QUO LLLA UU C 86 00 00 00 00 0006666666 GOCE OO BOC OREO OCOD SCESCSOS OSSD SOOO OS OD OOOO CESESCSCSSSSO SESS SOSOSOS 80000 0008 0 00 88 00 QGIBGIIGIGGGIIGIIGIGIGGIGIGGIGIIIIIGGIGIIIIGI OIGGIGIGIIGIGIGIIIGGIO SOOO 0 O0 SOOO OO 0 0 0 00 QGIDIIIDIBIGIIOGIIIDIIDIDIDIGIIDIIIDGBIGGIIGIIO PIGBIGIIOGGIIDIIDGIIO 0 0 0 00 0 0 0 000 88 0000 OQOOO090990999009999990 90990000000999999999000000999 QoOOOSOOOOQOOOOOOOOOOO 0000000060008 8000 OQooooooo00099999009999999O000000099999909990900000099 OOOOeSoOOOOOOOQOOOQOOoo 00 0000 0 0 80008800 CRORE CLC QV OLLI OV OLC ROE CACIIIG ND CUNEO CHECA CHEN Ud E E URN NU QOOosSOQOOQQcQOQOQOOO HOP Bar C CDS OOOOoSOOOQOQOQQQQO SCC OC ORTUS OOOosScOOOQQQQOO NR O9 0 VIBIIBIIGIIIIVIIIIIIIIIIIGIIIIGIGOGIIIIGIOO sae O 6000 000000 I9IGIISIIIIIIIIGIIIIIIIIIISGIIGGIOGGIIIGOD ST TEES 600000006 DOVPIIPIPIIIPIIIIIIIPIIIIOIIDIIIIIOIIIIIGIIIIGIGIGIOP OOOOSOOOOO 3066 EODD UO DE DR boo EET E 4 e o 6 WN b Go9o9999999 999 9999999999999 9999900009909 ue 866 PIIBIIIIIIIIIFIIIIIISIIIIIIIGI
20. 1 1 Other components of SWP L KKE OCC IC C eeseeeeece g ICA ACC CC CIC ACC AC CC ICE ICA CE ee 090090090090900090000000 9999999999959 990992929949922929229 e2222222222222222222422222222 SSCSSSSSSSSHSSSSSSSSSSSSSSSSSSSSSSSESSESSSESESESO SSSSSSSSSSSSSSESSESSESSESSESSESSESSSESSESSESSESSESSESESSE Traction system 2 Electrical control box 3 Anchor points 1 Fall arrest device 5 Cabin control 6 Engine room 4 7 Topobstruction device AECO top obstruction device 8 Traveling cable 9 Slack rope sensor Optional feature Mandatory for AECO versions 14 AVANTI Service Lift for Wind Turbines 3 6 2 Components of SWP XL OU Peon anaop MOON OUD O0 HIODOUO PU Cea Dnamonan CODON ONS OOD DONODODODUS DONUOUSUDOBOIDOSUOR TOUS On Olin ON SO OU Os TOPS ONO It NOUV DONUTS GUOGOLU SOHO OU OODOUYO Osa OR Ce a gt GOnOoDnODDONOIS CLONA CELLES LI SZ ES LLI MUU i OOM DUT LS IDODOUOUA OO One Ina IDOUGUOU IUNE TOGO OU OO Wi Gi a DADI KARPET KA n Yt DODO ON a Oth rna nt nona CU a OD oat 1 OOO PAJAK TOND TOM et Dan ur OOOO DLODOGDDIOIOOOGODDOEGUSIUDBUO UDEA MO GUODOUOUGDUNOUOU DogaMDBODDODODODDUONU ot mercy tbe GOOD OOO OM Om a QLUOUSUDONSI DUDODON CELICE EISE MONDO OOO MOU O OO IGDIOGUOGDDUEUOUGIUDIU anm OU ODIT UDT DOOD OD OM Ord ODOD
21. 4 4 Electrical connections vy xS X Y X3 X 23 4 4 1 Power supply es 23 4 4 2 Installation of main switch 23 24 3 5upDly Cable v2 424 6 a3 Sa acque x ue a GOV ee eS Eee ee eS ooo 29 4 4 4 Power connection 23 4 5 Installation of traction and safety wire rope in lift 24 4 5 1 Traction wire rope installation ee 24 4 5 2 Safety wire rope installation 24 4 6 Securing the traction and safety wire rope ee 24 4 6 1 Traction wire rope counterweight 24 4 6 2 Safety wire rope push spring 24 4 7 Wire rope fix alignment C 25 4 8 Adjustment of safe zone plates 26 4 9 Adjustment of top obstruction device 26 4 10 Danger zone sticker
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23. 9 C C9 O9 CY C 9 9 CS 899999899983 0 999VS99999B SV99999999999999999S35 9999955559 do SSSSssssss SSSsssssss FEE 98559959995 000000 SS RR SSSss IIE 99999595559 00000 00 000 SSSSssssss 0 0 0 00 00 0 0 0 b OOo 6800 9999999999 00 0 0 0 0 0 0 0 0 0000000800 99999599999 sssssssssS RRA O 0 0 0 0 0 0 0 00 0 0 0 D 99999959995 000000006666 2900590000 0 0 0 0 0 0 0 0 0 00 0 9990000000 000000006000 98999393393 000 000 008 0070 S090000 9 9BIWSS9S99999999999 00 00000 0 0 00 0 2 S59 5956505 SS9S9SBSSSS9999S9999 CERO C O0 Ce e UO VIS SSIVIVWIS SSGSSF S9SBSSGSVVIIIIIVIVVIIVIVIIIooowowo 9999999999 SS969999999999999SSSS a 000 0000 0800 99999999999S999999999999999999999999999999S 99999999989 999999999S9S99999999999S 000000000000 CSS S C C9 C9 CY CS C3 C3 C9 C9 C9 C CS C C C C9 C9 C9 C C3 C9 C9 C9 C C9 C9 C9 C9 09 C C9 9 C9 O9 C9 CS 9 0 8989998383333 SC CS C CS CY CY CY C3 C3 9 9 C9 C9 C9 C9 C9 C9 9 9 C 9 C CS 000000000000 S3 9 0 C9 9 09 C9 C C C9 C9 0 3 CY CY C C9 B 9 9 3 9 9 3 9 3 9 3 8 8 9 C C8 CA CS 39333333933 Cy Cy Cy C08 C C9 Cy Cy CY CY CY C9 C9 9 09 C C C9 C9 C9 C C9 9 9 CS 0000006000000 S CY CY 9 9 9 9 9 6 O9 C O9 C S 3 0 0 6 0 y 0 09 09 0 0 0 0 C C9 y 090 BYBBBBSBBBG 99999999G99999999999999999893 9999999999 DSVSVSHSSISSISgggsssssssssssss 080000000000 6000069000000 QS OQ OS S aC C CS C C CS Y Y C COR C C BBBBBBAS3S_ QSHSSBSSSSSSsggsggsssssssssss 00000000000 9990559999995959599555555555555555959 95555
24. ESSI eted 9453595 3 13 3 6 1 Components of SWPL 0 13 3 6 2 Components of SWPAL ED B X Y 15 3 6 3 Traction SYSICIMw a X o d d 16 9 0 4 fall arrest device 4 TENES 16 3 6 5 Traction safety and guiding wireropes 16 3 6 6 Main control box of SWP L and SWP XL 17 3 6 7 Cabin control DOX i 44445 caged RR Eier ee rb S Ru 17 3 6 8 Platform control DOXGS x xq x awe 17 3 6 9 Main switch x mee OR e Ro Re Re 18 3 6 10 Trapped key switch 18 3 6 11 Electromagnetic motor brake 18 3 6 12 Emergency stop button TEENS 18 3 613 Overload limiter 18 3 6 14 Manual descent E E 18 3 6 15 Fall arrest G VICE
25. IIISIIIIGGGIO Lm 6 oe VIPIVIIPIISIIIIIIIGIIIIIIGIIIVIIIGIPIIIGGIO SS OOOO Soe PIBPBPIIIIPIIIIDIPIIIIIIVIPIIDPIVIIBIIBIPIIVIPIIIIOID 29999009909 2o PIVPIVYIVPIVPIVIIIIIIIIIIIIPIVIIIIIIIIPIVIIBIIPIVIIIGO 999999999999999999999999999999 9999999 2 99 9999900000 2 9999999999999999999999999999 9 9 9 99999999000 4 d z DO x 2 JI O o0 4 co O 5 1 en ing damaged or parts injury ing wire ire ropes origina Ing gear th EN 60204 1 er of the clamps t ing jame t f the system must tt er of the w t damage and allation ance wi d the tower Do not in in ble in order to avoid any damage on the S possi Ensure that lift evacuation to the tower Carefully place the cab ladder bottom of the cabin drag Wire rope lengths depend on the tower height and should be specified when ordering The coils are marked with their length 4 3 The wire ropes 4 Installation 4 1 Cautions arise yourse il tructions and the User s Manual before installing the service lift Ensure Please fam INS that all specified parts are present before tallat commencing Ins INS ded aga is provi No warranty resulting from not following this User s Maintenance and Installation Manual i e reconstruction or modification of equipment or use of non which are not approved by the manufacturer Prior to installation ensure that lved will be a
26. IPTION 4 2 Are the wire rope fixes clean free of cracks dents and disparities 4 4 4 5 4 6 Is each platform opening mounted with 2 wire rope fixes Are all the wire rope fixes free of cracks dents and disparities Are the bolts of wire rope fixes and their brackets properly tightened DOOR OK Not OK ISSUE DESCRIPTION 5 1 5 2 5 3 5 4 Is the door properly mounted and tightened to the cabin Does the door open and close smoothly Does the door guard locking lock and unlock smoothly Is the emergency manual release button fully functional from inside and outside the cabin ELECTRICAL SYSTEM OK Not OK ISSUE DESCRIPTION 6 1 6 2 6 3 Are all the electrical cables free of squeeze marks Are their isolations present and free of damages Are the electrical cables laid and fixed with cable ties ensuring that there is no slack If provided Does the internal light illuminate with a constant light 6 4 6 5 6 6 6 7 Do the warning lights flash during ascent and descent If provided Is the cable collect bin free of dents and cracks Is it mounted according to the manual Is the cable opening of bottom platform floor properly mounted Is it mounted with a rubber edge protection If provided Is the travelling cable pulley free of damage 6 8 6 9 6 10 If provided When the lift is at bottom platform is the pulley 100 mm below the platform
27. P control circuit Test and possibly repair connections in control box or traction system wiring and relays Motor hums C1 Wire ropes dirty loudly or wire ropes squeak WARNING If possible immediately replace but the lift can Further use of lift may the traction system and return it for go both up and result in damage to the test repair at AVANTI down wire rope traction User s Maintenance 31 and Installation Manual Breakdown Service lift will go up but not down N pancen Unplug the power supply before opening the power cabinet Button lamp not lit although operation is normal Hoist goes down when up button is pressed and up when down button is pressed Irresponsible behaviour STOP Jeopardizes system safety D1 The service lift has encoun tered or is stuck on an obsta cle D2 The fall arrest device is hold ing the service lift on the wire rope a Excessive hoist speed b Too low release speed on fall arrrest device A defective fall arrest device will threaten the safety of the service lift Replace immediately D3 Fault in down controller circuit on traction system E Alamp is defective F Two phases changed in the supply 5 11 Out of service 1 Securing the service lift 2 Bring the service lift all the way down until the bottom obstruction device stops the cabin Solution Carefully take the service lift up and remove the obstacle Test the operationa
28. a Gr ae ee TEF EI mmm ER Fig 17 Closed windows Fig 18 Opened windows By means of the oblong holes in the wire fix fittings adjust the fittings so that the two parts pass each other easily when the service lift moves Once the wirefix is properly fixed open the tool and lift the cabin up to overtake the fixed wirefix Then close the tool with remaining wirefixes above it and go to the next platform 4 7 2 Wire rope fix alignment for SWP XL The final position of the wire rope fixes for SWP XL shall be adjusted with the help of an installation tool see Fig 18 and following the procedure below US fi g 1 Put the installation tool inside the service lift and ascent to the first pair of wire rope fixes 2 Turn the trapped key to OFF position and then open the 2 installation windows 3 Attach the left end of the installation tool to the left guiding wire rope see Fig 20 i Fig 20 tz D a TAZELR E t z EF z 1 T er m x F TL 1 i m pcr celo UT EIS uri ET Li cm a a pir Tz x as a Ta au 1 x 1 3 oo i La E j x x mp Tei pU aoe i x em Ta qp ee TE xp he Elm cere ori t 2 si LE pe 4 Attach the right end of the installation tool to the right guiding wire rope see Fig 21 Ls t DW ass BU I 6 Adjust the position o
29. adjust the overload limiter see Appendix A Regulation of overload limiter 5 8 Manual descent If a power failure or an operation fault etc inter 1 Thelever is attached underneath the cabin top rupts the hoist a manual EMERGENCY descent is Turn it down and break the seal possible from inside the cabin 2 Push the lever upwards The service lift moves downwards The built in mechanical overspeed limiter limits the pace of descent 3 To stop simply loosen the lever tion device hits an obstacle the brake release lever is mechanically disengaged so the further descent is disabled The system is automati cally reset once the obstacle is removed During manual descent if the bottom obstruc Brake release lever of SWP L PULL TO LOCK red in SWP L 5 9 Fall arrest device To lock the fall arrest device in an emergency e Pull down the red handle in SWP L e Push the red lever upwards in SWP XL If the fall arrest device engages simply disengage it PULL TO from inside the cabin until the fall arrest device is apace Black in SWP L unlocked by e Pulling the black handle downwards in SWP L e Pushing the black actuator upwards in SWP XL However this is not possible if the safety wire rope is under tension If this is the case 1 Remove the load on the safety wire rope by pushing the UP button taking the lift upwards a few centimetres 2 Manually open the fall arrest device until the fall arrest dev
30. arrest equipment 5 Carry out yearly inspection by following the procedure in the section Inspection User s Maintenance 43 and Installation Manual D 5 Inspection After installation Periodical examination An inspection must be carried out by a competent A periodic examination at least person following the inspection form in this manual every 12 month is essential for the safety of the AVANTI LIFT ANCHOR The examination must be performed by a competent person following the Before use inspection form in this manual Each time using the AVANTI LIFT ANCHOR the user inspects the ANCHOR visual and manually by For the AVANTI LIFT ANCHOR the competent twisting pulling Check the parts are properly fixed person authorized in writing by AVANTI only needs and free of deformities damages cracks or similar to be trained in any metallic component covered unacceptable defects by the European American standard norms for fall arrest equipment D 6 Inspection form Avanti Lift Anchor PPE Anchor OK not OK 1 Lift structure does not show any deterioration 2 Anchor locking screws are fully inserted and tightened with 15 N m 3 Anchor does not show cracks deformities corrosion or other damages 4 Anchor installed on the lift structure according to the instructions 5 Anchor marking is clearly readable Is the Anchor in good condition to be used Signature of competent Yes Needs Repair Replace Name of competent in
31. ble to withstand ions invo the service lift loads e All parts are available and fully functional form e Walking way surfaces are dry and not slippery e Travel zone is protected by fences at each plat e Building sect Inst fe ing sa Ion tallat e Wear at least the following PPE INS d speed ensur The customer must define win the maximum allowable fall arrest tasks personnel shall During ire rope ge t if falling height is higher than 2 m hand der to avoid the risk of personnel los helmet safety glasses work IN OF equipmen gloves e Use a hand winch attachable to the ladder when elevating heavy weights e Use a wire rope clamp or grip when lower the wire rope and w ropes person being hit The clamp shall be secured to a platform anchor point The d lame hall match the d e Not work at different levels if tasks involve risk of or grips s falling objects O E 9 T O D C 8 O Y 9 W IN accor be made 20 AVANTI Service Lift for Wind Turbines 4 3 1 Tower top 2 Uncoil wire ropes correctly Fig 3 The wire rope coils hang from the suspension beam Fig 3 Fig 1a SWP L Safety wire Guiding wire Guiding wire 3 Feed all wire ropes to the bottom of the tower Traction wire Top limit stop All wire ropes are evenly uncoiled as shown in Fig 3 to prevent looping 1 Fit the top limit device on the traction safety an
32. cording to the Appendix A Regulation of overload limiter of the manual Does the buzzer sound when the service lift is overloaded Is the service lift able to carry 240 kg to the top platform Only for SWP L Is the service lift able to carry 320 kg to the top of the platform Only for SWP XL 10 10 1 10 2 10 3 TRACTION AND SAFETY WIRE ROPES More info in chapter 6 4 3 1 Are the traction and safety wire ropes clean and slightly greased with a standard multipurpose grease free of disulphide Are the wire ropes free of deformations and and squeeze marks Are there no wire strands broken Is there no severe corrosion on the surface or the inside of the wire ropes OK Not OK ISSUE DESCRIPTION 10 4 10 5 10 6 Are the wire ropes free of heat damages Evident by blue discolouration Is the wire ropes diameter more than 8 mm at any point Are the wire ropes free of the damages described in chapter 6 4 3 1 Traction and safety wire ropes WIRE ROPES AT BOTTOM PLATFORM More info in chapter 6 4 3 Is the safety wire rope properly mounted according to the manual with the torqued spring and the 2 wire rope locks Is the traction wire rope properly mounted according to the manual with an 11kg counterweight and the 2 wire rope locks Are the traction and safety wire ropes properly coiled up and fixed with 3 cable ties each OK Not OK ISSUE DESCRIPTION Are the traction wire rope coil and
33. ction 2 1 Observations Only trained people may use this lift This manual must be available to staff at all times during installation maintenance and operation Additional copies are available from the manufacturer upon request All measurements are indicative only and subject to change without notice The pictures and sketches in this manual may not reflect the product aesthetics colours arrangement precisely This has no impact on the function or safety 2 2 Symbols Symbol Signal word Safety instructions DANGER DANGER CAUTION Additional instructions ATTENTION e 1 IMPORTANT m VERSION Meaning Possible injury if not observed IMMEDIATE or possibly imminent Death or severe injury danger IMMEDIATE or possibly imminent danger of hazardous Death or severe injury voltage Potentially hazardous Light injury or material damage situation Potentially dangerous Damage to equipment or workplace situation Useful tips for optimum None working procedure Differentiation between CE versions and AECO version Reference to written specification documentation 8 AVANTI Service Lift for Wind Turbines 2 9 Cautions Use and daily inspection of the service lift shall only be performed by AVANTI or personnel authorised by AVANTI hired by the employer for the job at hand Installation and maintenance of the service lift shall only be performed by AVANTI or qualified personnel authorise
34. d Systems Inc 5150 S Towne Drive New Berlin Wisconsin 53151 P 1 262 641 9101 F 1 262 641 9161 India Avanti Wind Systems India Private Ltd Old No 28 New No 41 Vellala Street Aiyanambakkam Chennai 600095 Tamil Nadu P 491 44 6455 5911 Brazil Avanti Brazil Sistemas E licos S L Rodovia BR 116 Km21 Fortaleza Cear P 55 85 9671 6336 Il www avanti online com E info avanti online com
35. d by AVANTI hired by the employer for the job at hand Additionally these tasks may be per formed by qualified personnel authorised by a trainer authorised by AVANTI Personnel must be at least 18 years of age The staff must be familiar with the relevant accident prevention instructions and must have received proper training in these Personnel are obliged to read and understand this User s Manual Personnel shall wear PPE safety helmet full body harness shock absorber lanyard and slider at all times A copy of the User s Manual must be handed out to the personnel and must always be available for reference If more than one person is entrusted with one of the above tasks the employer shall appoint a supervisor in charge of the operation Self locking nuts must be used at all times The screw must extend from the nut by at least half of the thread diameter The nut may not be used once it has become possible to loosen by hand If any damage or faults are found during operation or if circumstances arise which may jeopardize safety immediately interrupt the work in progress and notify the supervisor or employer All tests repairs of electrical installations may only be performed by AVANTI or qualified personnel au thorised by AVANTI All repairs to the traction braking and supporting systems may only be performed by AVANTI or quali fied personnel authorised by AVANTI If any supporting parts are repaired or re
36. d left guiding wire ropes see Fig 2 Ensure that no obstacles are in the way of the service lift Do not pull wire over edges e Fig 2a SWP L 4 3 2 Tower bottom Holes in the bottom platform of the tower for wire rope bushing are positioned as shown in Fig 4a SWP L and Fig 4b SWP XL Fig 4a SWP L Holes for Fig 2b SWP XL Power cable bin siere Guide straps wire hole Wire rope Spacer lock Space for wire rope Plate The spacers must be positioned next to the wire rope locks opposite to the plate User s Maintenance 21 and Installation Manual Fig 4b SWP XL A Mh l Bottom Travelling platform cable NU hole for pulley pulley Guiding Safety wire X A AE EE wire rope rope spring LA xa lh tensioners ES LAEN AAA E Traction SSE X wire rope NPA al gt Boom Y counter IE Beam ee SSE lt A Power cable hole is fitted with rubber edging 4 3 3 Secu wire rope ring the guiding ground level Before feeding the guiding wire ropes through the service lift wire rope guides and bottom fit the correct number of wire rope platform fixes on the wire rope and feed through the wire rope guides See Fig 5 The wire rope fixes are fitted during the first run Fig 5 Feed the guiding wire rope through the 2 guiding wire ropes hole
37. d rectifier Return traction system for repair Breakdown Solution The service lift will A9 The reset function has Press a reset button neither go up not been activated nor down A10 The key switch ON OFF Turn the key to ON has not been activated A11 The main switch is in the Turn the main switch ON OFF position A12 The product is stuck on an Evacuate the service lift obstacle below it Inform the supervisor Check the bottom obstruction device connec tion function Replace if necessary Check the slack rope sensor connection function Replace if necessary Note Optional feature Mandatory for AECO Service lift goes Irresponsible behaviour down but not up STOP Jeopardizes system safety B1 The service lift is stuck on an obstacle Carefully move the service lift downwards and remove the obstacle Test the opera tional safety of affected platform components Inform the supervisor B2 Overload Buzzer sounds Test and possibly reduce load until in the connection cabinet buzzer stops B3 Top obstruction switch a Top obstruction switch is a Test the top obstruction switch connec DANGER defective or not connected properly tion function Replace if necessary b Top obstruction switch is b Move lift down until the top obstruction activated switch is released Unplug the power supply before opening the power B4 A phase is missing Test fuses and power supply cabinet B5 Fault in U
38. dix A Regulation of overload limiter Verification and or adjustment of the overload device on the service lift can only be done by a qualified person who must have been instructed by AVANTI to perform this task Avoid injury by strictly To adjust the lifting load limit proceed as follows following the instructions Hequired tools material e Security Torx 40 Place the service lift on the lowest travel point d Test weights for applying the test load Apply the setup load from the table depending on the WTG height To modify the lifting load limit Increase the lifting T Decrease the lifting res utton 1 Insert the overload adjustment tool in the iEn ERR adjustment screw through the hole located at the MR back of the cabin as shown in the figure below No Remove 20 Kg from the setup load and push the UP button No Cccan s ewice lift ascend Review the values l of the loads used Yes Apply the test load from the table depending on the WTG height 2 Turn the tool clockwise to increase the lifting load limit Review the values Can service lift ascend Yes 3 Turn the tool counter clockwise to decrease the DL d lifting load limit No One turn on the adjustment screw repre Perform a full run to the top sents a change of approximately 40 Kg on the lifting load limit Does overload limiter Yes engage during ascend SWP L SWP XL No Service Lift
39. dures in case of injury or sudden illness Users going to install AVANTI LIFT ANCHOR need to be familiar with the installation section of this manual It s essential to the safety that the user always attach the energy absorber as high as possible above his her position to minimize the fall distance most possible in case of a fall The position of the anchor point is crucial for fall arrest the height of the fall elongation of lanyard and energy absorber or pendulum movement of the user should be considered in order to minimize the risk of impact in obstacles in case of a fall It s prohibited for the user to do any modifications or use non original AVANTI components when assembling AVANTI LIFT ANCHOR Re use of demounted AVANTI LIFT ANCHORS or parts is not allowed Any changes or other uses beyond this manual are strictly forbidden Any changes or other uses beyond this manual are strictly forbidden This documentation must be kept in the service lift for the purpose of subsequent examinations of the anchor device If there are any doubts to the safety of the AVANTI LIFT ANCHOR or it isn t proper fixed deform or damaged with cracks or similar incompatible harms it may never be used Please contact the manufacture immediately In case of corrosion the anchor immediately needs to be removed Only to be used for fall arrest not to hoist or hang in goods or similar Before attaching in the ANCHOR the user needs to check it i
40. e refurbish ment of the traction system 6 4 4 Electrical cables Check and replace the power supply and control cables if the cable jacket or cable connections are damaged 6 4 5 Information signs and documents Verify the completeness and legibility of all rating plates information signs Replace missing or illegible plates signs 6 5 Repairs Repairs to traction system equipment may ONLY be performed by AVANTI and only using original spare parts If the gearbox oil needs to be replaced use one of the lubricants specified below corresponding to the temperature range in which the traction system equipment is used e Amount required 1 5 e Traction system M500 M508 e Specification MSHC 632 VG320 Each oil has to be verified by AVANTI 6 6 Ordering spare parts 6 6 1 Wire ropes In addition to the item number and name of the spare part always state the traction system type wire rope diameter and production number 6 6 2 Motor and brake In addition to the item number and name of the spare part always state the motor type and the type and coil voltage of the brake 6 6 3 Electric control When ordering spare parts or making requests always state the electricity category and wiring chart number See the rating plate on the connection cabi net There is a wiring chart in the connection cabinet and in the motor terminal box 6 6 4 Fall arrest device In addition to the item number and name of the spare pa
41. ed until the fence door is closed 3 6 11 Electromagnetic motor brake The hoist integrates an electromagnetic spring loaded brake which engages automatically onreleasing the UP DOWN control buttons following a power failure 3 6 12 Emergency stop button When a red emergency stop button is pushed in an emergency all control is interrupted After remedying the fault control is reactivated by pulling the button until it pops out again and pressing a reset button 3 613 Overload limiter The overload limiter is built into the wire rope traction system and will prevent upward travel in the event of an overload A warning signal buzzer is triggered which will stop only when the cause of the overload has been removed Possible reasons for activation of the limiter The service lift is overloaded or The service lift encounters an obstacle during upward travel Operator intervention Reduce the load to below the overload limit or Lower the lift until it is free of the obstacle and remove the obstacle before using the lift again 3 6 14 Manual descent The hoist is delivered with a lever that allows manual release of the electromagnetic motor brake Once the motor brake is released the motor speed is controlled by a mechanical overspeed limiter installed between the motor shaft and the gear box During manual descent and no power supply the bottom obstruction device is still operational by means of the emer g
42. ency bottom obstruction breaker 3 6 15 Fall arrest device Service lift is equipped with a fall arrest device which will prevent the load from falling in case of a traction system failure or a traction wire rope breaking The fall arrest device can be opened manually from inside the cabin The speed of the safety wire rope passing through the device is continuously monitored and the jaws automati cally close in the event of sudden excessive speed 18 AVANTI Service Lift for Wind Turbines PLATFORM g LIGHT Green Tightness of safety wire rope must be frequently checked as it fully affects functionality of fall arrest device This protects the lift from a Traction wire rope breaks and b Hoist failures The fall arrest device can also be engaged manu ally in an emergency by turning counterclockwise the Emergency stop lever 3 6 16 Warning lights Warning lights are mounted on the top and at the base of the lift The lights are flashing when the lift is in movement 3 6 17 Service lift doors 3 6 17 1 Service lift door of SWP L The roller door is closed by pushing the actuator in the door guard locking switch The control is interrupted if the door is not closed properly The roller has oval handles push down to close the roller Push up to unlatch and open the roller Magnets at the bottom of the roller shutter help to keep the roller door close The roller door is opened when the door guard locking swi
43. er countries regarding safety of machinery The verification was proved by EC type approval test Test Report No 14 006 1 from 2014 02 14 and is valid only duly considering the requirements mentioned in this document The examination was realized on site in Zaragoza Spain and after examined the documents This certificate is valid until 2019 02 17 Certification body Notified under No 0035 certifi Cologne 2014 02 17 Ing Walter Ringhausen T V Rheinland Industrie Service GmbH Y qi Alboinstra amp e 56 12103 Berlin A TUVRheinland Telefon 49 0 30 75 62 1557 Fax 49 0 30 75 62 13 70 Precisely Right Presents this AECO CERTIFICATE Certificate No 2013042912CA15816 Date 2013 04 29 To Avanti Wind Systems Inc 5150 South Towne Drive New Berlin WI 53151 USA For certification in accordance with the ASME A17 7 2007 CSA B44 7 07 of the following Elevator Subsystem Turbine Service Lift See addendum for details Effective from April 29 2013 Until April 29 2016 A bet AVR RA Issued by Daniel Posner Reviewed by Len Grant Reviewed by William N Bartunek PE AECO Certification Services AECO Certification Services AECO Certification Services Date of publication oth Edition February 2014 Revision 3 20 8 2014 Manufacturer AVANTI Wind Systems A S Hoennevangs Alle 6 3400 Hillered Denmark 45 4824 9024 45 4824 9124 info avanti online com www avanti online com
44. f the lubricant can be seen Re lubricate the wire ropes before they show signs of corrosion or run dry e Apoor lubrication leads to corrosion and to a quick wear of components e An excessive lubrication leads to dirt agglomera tion on the wire rope surface As a result this can lead to quick wear of wire rope sheaves and drum e A correct lubrication keeps the efficiency factor of the wire rope protects against corrosion helps to elongate their lifetime significantly and ensures a safe operation 6 4 3 3 Measuring of the wire rope diameter When measuring the diameter of the wire ropes use a digital calliper with broad measuring faces User s Maintenance 35 and Installation Manual E O0 D 2 hmm In general measure the diameter of the wire rope at each WTG tower platform and under the service lift where the wire rope is less loaded Specifically if a wire rope wear is detected measure on the affected area Rotate the calliper around the wire rope to measure the minimum and maximum wire rope diameter at each measurement point 6 4 3 4 Discard criteria The discard criteria of the wire ropes shall be accord ing to ISO 4309 Cranes Wire ropes Care and Maintenance inspection and discard Determine and eliminate the cause before installing a new wire rope AVANTI recommends to replace the traction and safety wire ropes after 250 hours of operation ap proximately every 5 years correspo
45. f the wire rope fixes horizon tally so that they insert in the indentations of the installation tool see Fig 23 Fig 23 io dvadad ease ser ree pease 4 gt Min ot ate uq cee TIE 3 29 X x M mss 5559 VD Sassa o Aa 242 f Tighten the bolts of the wire rope fixes 8 Slide the installation tool upwards 9 Release the right end of the installation tool from the right guiding wire rope 10 Release the left end of the installation tool from the left guiding wire rope 11 Put the installation tool inside the service lift 12 Close the 2 installation windows and then turn the trapped key to ON position 12 Repeat the previous steps with each pair of wirefixes throughtout the travel path User s Maintenance 25 and Installation Manual 4 8 Adjustment of safe zone plates The service lift door should be able to be opened whenever the cabin is in alignment with the platform tolerance 100mm The safe zone is adjusted in relation to the service lift switch in order to fulfil the above requirement see Fig 16 Fig 16 26 AVANTI Service Lift for Wind Turbines 4 9 Adjustment of top obstruction device The top obstruction device is adjusted so the top obstruction switch stops the lift in alignment with the top landing platform 4 10 Danger zone sticker Mount the Danger Zone sticker in the tower behind the lift Make sure the
46. floor for CE versions Is the pulley 150 mm above the platform floor for AECO version Does cable stocking s prevent loading on cable plug s 1 cable stocking when bin is porvided 2 cable stockings when pulley is provided If provided Is the travelling cable free of squeeze marks Is the isolation of the cables present and free of damages 6 11 If provided Is the power cable free of squeeze marks Is the isolation of the cable present and free of damages User s Maintenance 39 and Installation Manual 6 1 N Are all the electrical plugs correctly mounted and connected Are the plugs free of dents cracks disparities and loose screws 6 13 6 14 7 1 If provided Is the mid tower electrical cable support properly installed and tightened If provided Is the mid tower power cable connector free of dents cracks disparities and loose screws TRACTION HOIST Is the traction hoist clean More info in chapter 6 4 1 OK Not OK ISSUE DESCRIPTION 7 2 7 3 7 4 Does the hour counter read less than 245 h since last overhaul If it reads more overhaul traction system and fall arrest device at AVANTI so that a new certificate is Does the current of electrical circuit match the current described on the service lift data plate Are the 4 fixing bolts the washers and the nuts present Are they tightened so that there are at least 2 threads of the bolt sticking out past the
47. ice is released User s Maintenance 33 and Installation Manual 9 Slack rope sensor Activate the slack rope sensor by manually pulling traction wire rope The power supply to the service lift should be removed therefore neither upward nor downward travel shall be possible If any faults occur during work stop working If required secure the workplace and rectify the fault Make sure that nobody is exposed to danger below the service lift for instance from falling parts 6 3 3 2 Cabin control from outside of the cabin Send only configuration The automatic mode function is only available from the control buttons outside of the cabin and shall be checked as follows a Press the UP button on the control box The lift should travel upwards b Press the EMERGENCY STOP button on the control box The lift stops C Pull the EMERGENCY STOP button and press the DOWN button The service lift should travel downwards until the bottom obstruction device engages 6 3 3 3 Cabin control from platform control boxes Send and call configuration The automatic mode function is only available from the platform control boxes a Press and hold the UP button on the control box the service lift ascends with a delayed response b Press the emergency stop button on the control box the service lift stops C Pull the emergency stop button and press and hold the DOWN button the service lift descends 6
48. ice is unlocked by e Pulling the black handle downwards in SWP L e Pushing the black lever upwards in SWP XL Red locking In case of no power and the fall arrest device is lever of SWP XL locked with the safety wire rope under tension evacuate the lift according to the Evacuation Black locking lever of SWP XL guide User s Maintenance 29 and Installation Manual 5 10 Troubleshooting 1 All tests and repairs to the electronic compo 2 Repairs to the traction system the fall arrest nents shall be performed by an authorized device and to the system s supporting compo electrician only The power chart is placed nents shallbe performed by qualified fitters in the traction system s power cabinet only Breakdown Solution The service lift DANGER will neither go up Attempting to use the lift will jeopardize work safety nor down A1 The fixed EMERGENCY STOP Deactivate the button in question by button has been activated pulling it until it pops out A2 Wire rope loop on traction system Damaged or defective wire rope or Stop work immediately Ask the supplier or manufacturer for help A3 The fall arrest device is holding the service lift on the 3 b Evacuate the service lift accord safety wire rope ing to the Evacuation guide Lift wire rope breakage Hoist failure A4 The service lift is stuck on an obstacle Carefully remove the obstacle Test the operational safety of affected building section
49. ise level of the service lift is 80 dB A 3 5 Dimensions 3 5 1 Dimensions of SWP L 2963 2129 O Q Q Q Or e O 3147 o 2525626 Oo9o09o9o9o9c9o9c9o8 080808020 ogogeseso S262085958980862028 BOSOSOROSSSaR0868680 8 8888888 Er A SEE f 8 8888 8889898 Begags User s Maintenance 11 and Installation Manual 3 5 2 Dimensions of SWP XL 290999999996 Q AISA SA ISA ISASA AA AAA AA AAA DATTA AA AAA AAD A 88888888 29909999C 8888888 20000000000 5000000000 12 AVANTI Service Lift for Wind Turbines 3 6 Components F F BERE EFTE EET er Fr ALLITETI P rrukg Praga rier PF FFs TETTI ELETT Fie prageg BRE 3 6 1 Components of SWP L ae EET EEIT BPSARPARE TETT LLLLIFEM LLLITEPF TIE FERREA e Fr bgg LIP fPr brra Ap ae PriBPRrags LIFE LLLI ram PEPPER PPP eee BOB OE E eo E NUR FIITIIIFIIIITITIIIIIII In Cabi 2 Door 1 3 Traction and safety wire ropes 4 Gui Ing wire rope des 6 Bottom obstruction device 5 W ire rope gui 7 Top obstruction device AECO top obstruction device 8 Traveling cable pulley Optional feature Mandatory for AECO versions User s Maintenance 13 and Installation Manual 3 6
50. ith 2 wire rope locks 4 Stretch the guiding wire rope by means of the fastening bolt until the graduated scale indicates 7 kN 5 Coil the excess of wire rope and fix with at least 3 cable ties 6 Repeat the previous steps for the second guiding wire rope l 0 D Check the distance between the wire ropes 1220 mm for SWP L and 1510 mm for SWP XL so that the wire rope fix and wire ropes are in the centre of the wire rope guides Tighten the guiding wire ropes after the first run l 4 4 Electrical connections 4 4 1 Power supply A The electrical connection of the traction system must be made in accordance with EN 60204 1 The power supply must be protected by a fuse and an earth leak circuit breaker 30mA Disconnect the main power supply before handling power units Verify that the rated grid and motor voltages are identical The three phase motor is supplied in a star connection configuration Check the correct phase lay after first installation and after each work at control box and or power supply In case the lift travels up when the down button is pushed switch two phases on the power cable plug SWP L CE 690V 3 phases gnd 50 Hz Y 2 3A 1 5 kW 18m min SWP L CE 690V 3 phases gnd 60 Hz Y 2 8A 1 5 kW 18m min SWP L AECO 480V 3 phases gnd 60 Hz Y 41A 1 8 kW 21m min SWP L AECO 480V 3 phases gnd 60 Hz Y 31A 1 1 kW 10m min SWP XL CE 690V 3 phases gnd 50 Hz Y 2 6A 2 kW 18
51. l boxes fully functional UP amp DOWN buttons platform light reset buttons lights and emergency stop button 15 15 1 16 16 1 INFORMATION SIGNS AND DOCUMENTS More info in chapter 6 4 5 Are all the information signs and documents present and legible For example Max load and PPE stickers FINAL ASSESSMENT Is the service lift installation in overall good operational condition OK OK Not OK ISSUE DESCRIPTION Not OK ISSUE DESCRIPTION Name of competent s in capital letters c Competent inspection may only be performed by AVANTI or competent person certified by AVANTI Every 12 months competent inspection has to be carried out and the Inspection checklist and Operation log sheet must be completed for possible future reference 40 AVANTI Service Lift for Wind Turbines Signature of competent s Appendix C Operation Log Sheet User s Maintenance 441 and Installation Manual Appendix D AVANTI lift anchor D 1 Caution AVANTI LIFT ANCHOR is an anchor point used for protection against falls from heights intended for use with a full body harness approved according to EN 361 or Z359 1 2007 as applicable Connection to the LIFT ANCHOR is only allowed by using self closing connectors according to EN 362 or Z359 1 2007 as applicable Use in connection with other equipment than specified may be potentially dangerous User shall be equipped with a means of limiting the maximum dy
52. l safety of affected platform components Inform the supervisor a b Take the service lift upwards to relieve the safety wire rope unlock the fall arrest device by pull down the black handle and test its function Functional test when the lift is back on the ground Replace the hoist and fall arrest device and return them for testing Insert brake lever into the traction system and lower lift manually Test and if necessary have connec tions wiring and relays repaired Have an electrician replace it Have an electrician switch the 2 phases in the plug If these steps do not identify the cause and rectify the fault Consult a qualified electrician or contact the manufacturer Turn off the main switch to prevent inadvertent operation of the lift Turn the main switch to the OFF position power supply is now interrupted Mark the lift OUT OF SERVICE Contact the service 32 AVANTI Service Lift for Wind Turbines 6 Maintenance 6 1 Planning In order to guarantee that the service lift is ready to be used scheduled inspections shall be carried out e Before any maintenance operation check 1 that the service lift is properly out of ser vice Performed inspection Frequency b checklist Components reference Daily User 2 Travelzone J 3o o Control and safety devices Overall 2 Travelzone Ci Control and safety devices 6 Door Authorised 8
53. m 5x19 tx oe 55 kN eue SWP L CE amp AECO M508 ASL 508 8 4 mm 5x19 55 kN 2 tehackle Attached with SWP XL CE M508 ASL 508 8 4 mm 5x19 59 kN 2 nens dle 16 AVANTI Service Lift for Wind Turbines 3 6 6 Main control box of SWP L and SWP XL Bottom Hour counter obstruction override switch of SWP L 3 6 7 Cabin control box 3 6 7 1 Cabin control box of SWP L Emergency stop button Platform light Mi ae Green a d Up button Up button Reset button Ready lamp Reset button Ready lamp Down button Emergency stop button 3 6 7 2 Cabin control box of SWP XL 1 Emergency stop button 2 UP button 3 Platform light green 4 DOWN button 5 Reset button Ready lamp 6 Fall arrest device engaged red light 7 Trapped key switch 8 Bottom obstruction override switch of SWP XL Down button Emergency stop button 3 6 8 Platform control boxes 1 Emergency stop button 2 UP button send function 3 Reset button ready light blue 4 DOWN button call function 5 Platform light green User s Maintenance 17 and Installation Manual 3 6 9 Main switch Power supply is interrupted by turning the main switch of the bottom platform box to OFF position 3 6 10 Trapped key switch All control is interrupted by turning the Trapped key switch to OFF position In this case the key is able to be taken out The key allows the user to open the fence door of tower platforms The key will remain lock
54. m min SWP XL CE 690V 3 phases gnd 60 Hz Y 2 3 2A 2 kW 18m min Control voltage 24V for SWP L and 230V for SWP XL 4 4 2 Installation of main switch The main switch is installed on the bottom platform fence Fig 7 Fig 7 Mount the send and call control boxes to the platform fences and connect them to the main switch control box according to the wiring diagram supplied in the main control box of the cabin 1 Connect the power input cable to the WTG electrical cabinet 2 Connect the circuit to the plug available on the power cable coiling bin under the platform 4 4 3 Supply cable 1 The length of the cable depends on the height of the tower The power cable is marked with its length 2 Use heavy rubber cable strips for fastening the supply cable to service lift 3 An installed generator will have to provide at least 2 5 times the output of the traction system 4 4 4 Power connection 1 Push the EMERGENCY STOP button of the cabin operation box 2 Check that the various stop switch cables and fall arrest device cable are connected to the power cabinet according to colour code 3 If cable coiling bin is used Fig 8 Power cable outlet socket Spring safety SS wire Cable collect bin suspension straps Cable p stocking Cable collect bin Power cable inlet plug Counterweight traction wire Fig 8 3 1 Hang the cable collect bin underneath the power cable hole of the bottom platf
55. ms is more than 20 m perform the following procedure 1 Ascend the service lift 20 m 2 Open the top lift hatch 3 Through the top lift hatch and with a spray can apply lubricant on the wire ropes 4 Close the top lift hatch and ascend the service lift 1 or 2 m 5 Repeat steps 1 to 4 until the entire length of the wire ropes is lubricated I 6 Finally perform two complete ascends and descends in order to distribute the new lubricant evenly along the wire ropes If the distance between platforms is equal or less than 20 m perform the following procedure 1 A first person ascends in the service lift several meters so that the wire ropes are accessible from the platform 2 From the platform and with a spray can a second person applies lubricant on the wire ropes 3 Both persons ascend in the service lift to the next platform 4 One person egresses to the next platform 5 Repeat steps 1 to 4 on each platform until the entire length of the wire ropes is lubricated 6 Perform two complete ascends and descends in order to distribute the new lubricant evenly along the wire ropes Only use specialised wire rope lubricants Do not use lubricants based on lithium soap grease or bitumen Do not use disulphide containing lubricants like Molycote Apply lubricant using a spray can brush drip applica tor or pressurized device Pay special attention to sections of the wire rope where dehyaration or denaturation o
56. namic forces exerted on the user during the arrest of a fall to a maximum of 6KN In case of doubt please contact AVANTI The maximum load that can be transmitted in service from the anchor device to the structure is 22 2 KN in 15 vertical direction The maximum deflection of the anchor point that can occur in service is 10mm AVANTI LIFT ANCHOR is tested and approved only to be mounted on AVANTI lifts This manual always needs to be represented in language of sale and provided for use by all technicians Activities at height are dangerous and may lead to severe injury or even death Gaining an adequate apprenticeship in appropriate techniques and methods of protection is important and is your own responsibility D 2 Danger The AVANTI LIFT ANCHOR is for the use of one person only It is strictly forbidden to carry out work if the person is in unfit mental or physical condition Climbing and working under the influence of alcohol drugs or any medication which can interfere with the safety are also much prohibited Observations Only to be used by instructed workers Instructed workers must be aware instructed and prepared to utilize site rescue plans Only to be used for preventing vertical fall 42 AVANTI Service Lift for Wind Turbines Users are obliged to read and understand this User Manual Further they need to be proper equipped and instructed with the use of the necessary fall arrest equipment and emergency proce
57. nding with the refurbishment of the traction hoist and fall arrest device Please check with your local authority regula tions if it s mandatory in your case Check and replace the respective wire rope s if one of the following defects is found e For traction and safety wire ropes there are more than one 8 wire strand break on a wire rope length of 250 mm e For guiding wire ropes there are more than one 8 wire strand break on a wire rope length of 360 mm e Severe corrosion on the surface or the inside e Heat damage evident by the wire rope colour e For traction and safety wire ropes the wire rope diameter is less than 8 mm e For guiding wire ropes the wire rope diameter is less than 11 4 mm e Damage on the wire rope surface see following figures for most common examples of wire damage 36 AVANTI Service Lift for Wind Turbines Kinks resulting from counterweight of traction wire rope not being able to rotate freely Wire rope strap loop which cannot be unwound Loop knot forming 1 When a wire loop is SLE pulled tight Bends resulting from inappropriate treatment e g securing the load with the wire Damage resulting from crushing squeezing running over etc Wire bags Loop formation On AECO service lifts according to A17 1 5 11 traction and safety wire ropes must be replaced after 250 hours of operation or 5 years whichever occurs first corresponding with th
58. nut 7 5 7 6 td 7 8 Is there no trace of Teflon snow dust beneath the wire rope pulleys Are the wire rope pulleys free of damage abnormal deformation and wear Is there no trace of oil leak around motor and gearbox Is the traction hoist free of damage dents cracks or similar 7 9 7 10 7 11 Is the manual descent actuator present Can it be properly stored Does the manual descent system function when activated Does the traction hoist sound normal no abnormal noises or alike when running 8 1 8 2 8 3 FALL ARREST DEVICE Is the fall arrest device free of cracks dents and disparities More info in chapter 6 4 2 Is the fall arrest device clean Does the fall arrest device engage when performing overspeed hand test The safety wire rope is pulled upwards by hand from the first platform 8 4 8 5 8 6 Does the red locking knob engage the fall arrest device when pulled downwards Does the black unlocking knob release the fall arrest device when pulled downwards Only SWP L Does the red locking lever engage the fall arrest device when pushed upwards Does the black unlocking lever release the fall arrest device when pushed upwards Only SWP XL Does the red light of the cabin control box light up when the fall arrest device is activated OVERLOAD LIMITER More info in Appendix A ISSUE DESCRIPTION 9 1 9 2 9 3 Was the complete overload test performed ac
59. onnected to a location staffed by personnel author ised by AVANTI Avoid injury follow all instructions The tower owner must verify the need for LT third party service lift inspections with the LH local authority and comply with the standards specified User s Maintenance 9 and Installation Manual 3 Description 3 1 Purpose The service lift described in this User s Manual serves the following purposes Transportation of staff and material inside wind turbine systems lattice towers for wind turbines and telecommunication towers Transportation for mounting inspection and repairs The service lift may be used to transport two persons plus their tools and equipment to the most convenient height for performing work on the tower The service lift is designed for permanent installation in one specific tower 3 2 Scope The system consists of a service lift its guiding system along the tower its traction and safety wire ropes made in steel power supply system and the protective fences at landings including their interlock system The system details are described along this manual The service lift consists of a cabin made in aluminium a traction system a fall arrest device a control system and safety devices The guiding system consists of a set of guiding wire ropes made in steel the attachments to the tower and the guides of the car The protective fences consist of aluminium structures c
60. or in case of evacuation or rescue e To manipulate switches and safeties e To place objects on service lift roof e To descent on service lift roof 5 2 Entry and exit To ensure safe entry and exit a Lower the service lift onto the access platform until the bottom obstruction device is activated and the cabin stops or bring the lift to a height corresponding to the correct level for exiting from the wind turbine s platform b Open the door and exit enter the lift through the door 5 3 Stop Emergency stop a Release the Up or Down button the service lift should stop If it does not b Push the EMERGENCY STOP button and all controls should be disabled 5 4 Operation from inside the cabin a Close the door b The key switch ON OFF should be ON C Press the reset button d To go up or down push and hold the Up or Down button e To place the service lift on the floor after the bottom obstruction device has stopped the lift Turn the override bottom obstruction device 28 AVANTI Service Lift for Wind Turbines switch clockwise and hold Press the DOWN button until the service lift rests on the floor then release 5 5 Operation from outside the cabin send only configuration Transportation of people is forbidden if the operation is controlled from outside the cabin Operation by means of the user control box a The key switch ON OFF should be ON b Close the door C Press the reset button d Press
61. orised by AVANTI must verify the safety of the the fall arrest device the wire rope and wire rope l attachment The fall arrest device is largely maintenance free Clean only when very dirty Keep free from dirt and lubricate often Using too much oil will not harm the equipment or the gripping func tion Annual test only by authorized persons 1 Test the fall arrest device red actuator 2 Test the fall arrest device black actuator 3 Release safety wire rope bottom attachment in tower and perform wire rope acceleration hand test 4 Ensure that no visual defects have appeared 5 Open switch side to check mechanical defects 5 Open jaw side to check wear of jaws 6 4 3 Traction safety and guiding wire ropes Perform the following inspections and adjust if necessary 1 Inspect all the wire ropes along their entire length 2 Pay special attention to the wire rope ends parts of the wire ropes running over sheaves and wire ropes under frictional wear by external components Note Optional feature Mandatory for AECO versions 0 3 When inspecting the wire ropes consider the following points e type and number of wire breaks e position and time sequence of wire breaks e decrease of the wire rope diameter during operation e corrosion abrasion deformation e influence of heat and e operating time 4 Check that the traction and safety wire ropes are fed correctly around the 2 wire rope guide
62. orm Attach the straps on the holes shown in Fig 4 3 2 Hang the bucket in the full length of the webbing Keep the webbing as long as possible 3 3 Cut the transport strips and tape which hold the wire rope inside the bin The plug and socket connection between the lift and cable bin must be placed inside the e engine room Fig 9a If traveling cable is used pi oai Fig 9 E I Ki 3 1 Install the junction box on the first platform over mid tower s height 3 2 Cut the transport strips which hold the cable and connect the cable inlet to the junction box 3 9 Uncoil the cable to the bottom platform and guide it through the cable pulley supplied 4 Connect the power cable outlet socket to the service lift inlet plug using cable stocking Attach shackle to the eyebolt on the back of the service lift Fig 10 5 Connect the power cable plug to the grid Pre fuse 164 6 Pull the EMERGENCY STOP button to deactivate The wiring diagram is found in the electrical control box User s Maintenance 23 and Installation Manual 4 5 Installation of traction and safety wire rope in lift Wear protective gloves when handling wire ropes 4 5 1 Traction wire rope installation 1 Remove top window from the service lift See Fig 11 2 Put the wire rope into the traction system s wire rope inlet opening 3 Push the UP button on the cabin operation control manual control from inside the cabin and feed wire rope
63. overed with perforated sheet of different geometries depending on the landings where they are installed They shall comply with the relevant regulations which may include EN14122 3 OSHA 1926 502 Maximum evacuation distance from the point of emergency exit to the accessible means of evacuation shall be no more than 1 1 m The system as whole meets the essential health and safety requirements as required by the European Machinery directive 2006 42 as well as ASME A17 7 2007 CSA B44 7 07 There are two versions L and XL which mainly differ in size and lifting capacity Note Interlock system is an optional feature for AECO version 10 AVANTI Service Lift for Wind Turbines 3 0 Exclusions The lift is not designed for use in silos at drilling sites as a permanently installed facade lift asacrane lift in environments with explosion hazards 3 4 Technical specifications Operating temperature 25 C to 60 C 13 F to 140 F ourvival temperature 40 C to 80 C 40 F to 176 F Low temperature kit is also available Operating temperature 30 C to 40 C 22 F to 104 F Survival temperature 40 C to 60 C 40 F to 140 F Lifting capacity SWP L 240 kg max 2 persons and SWP XL 320 kg max 3 persons Weight of lift SWP L 165 kg and SWP XL 200 kg Weight of the power supply cable send call configuration 0 5 kg m and send only 0 2 kg m Door opening 600 mm The maximum no
64. placed the operational safety of the system must be tested and verified by AVANTI or qualified personnel author ised by AVANTI Only original fault free parts may be used Use of non original parts will render the manufac turer s warranty void and any type approval invalid No modification extension or reconstruction of the service lift is allowed without AVANTI s prior written consent No warranty is provided against damage resulting from reconstruction or modification of equipment or use of non original parts which are not approved by AVANTI Before using the lift an inspection by AVANTI or quali fied personnel authorised by AVANTI Service lift must be inspected at least once a year by AVANTI or qualified personnel authorised by AVANTI In case of high operating frequency or severe condi tions of use more frequent inspection is required Service lift is designed for a lifetime of 20 years with an operating frequency of approximately 12 5 h year 250 h in total Service lift may not be used by persons who are under the influence of alcohol or drugs which may jeopardize working safety Service lift shall ONLY be used when the turbine is not generating power All wind farm site specific rules must be followed Service lift shall not be used during inclement weath er including wind speeds over 25 m s 55 5 mph AECO service lift personnel shall be equipped with a wired or wireless two way communication device c
65. rt always state the fall arrest device type the wire rope diameter and lift serial no 6 7 Removing wires for replacement A 6 7 1 Parking the service lift Lower the lift until bottom obstruction device engages Wear protective gloves when handling wire ropes 6 7 2 Wire rope ends Beneath the access platform a Loosen and uncoil all coiled and secured wire rope ends b Remove the weight and the tightening spring 6 73 Removing the traction wire rope a Turn the bottom obstruction override switch to the right and press the DOWN button until the cabin rests on the platform b After having removed the traction wire rope counter weight press the DOWN button The wire rope now exits the traction system at the top c From above the traction system remove the wire rope by hand 6 7 4 Removing the safety wire rope a Keep the fall arrest device open and manually pull out the wire b Pull out the wire on top of the lift 6 8 Replacing traction hoist Follow maintenance cautions at all times when perform ing replacement tasks It necessary to use a lifting crane in order to replace the traction hoist 1 Remove traction wire rope 2 Use a ladder 2 m high to access engine room 3 Dismount top front window and top obstruction device if full surface top obstruction device supplied 4 Disconnect electric cables from traction hoist 5 Dismount emergency bottom obstruction breaker 6 Secure the traction hoist
66. s Inform the supervisor AN panoen Unplug the power supply before opening the power cabinet A5 Power failure a Control not switched on or deactivated b Grid voltage interrupted c Supply between grid connection and control interrupted d Slack rope sensor is engaged Optional for CE versions Mandatory for AECO versions A6 Safety switch is triggered a EMERGENCY top limit switch was pressed b Door switch is not properly closed or is defective A7 Protection switch on overheating A phase is missing Motor is not cooling C Voltage too high low A8 Brake does not open no click on on off a Supply braking coil or rectifier defective b Braking rotor closes 30 AVANTI Service Lift for Wind Turbines Turn EMERGENCY STOP button to the right until it is released Find the cause and wait for the power to return Test and if necessary repair the supply cable fuses and or wiring from the control box Check the reason why it is engaged possibly it s A11 case or a not working bottom obstruction device Perform manual descent until the emergency top limit switch is released Close the door and test the door switch Test repair fuses supply and connec tion Clean the hood Measure voltage and power consump tion on the loaded motor If voltage deviates from specifications use cable with increased dimensions Have an electrician test repair replace the supply braking coil an
67. s in the platform see Fig a amp 4b 4 3 3 1 Guiding wire ropes in SWP L Mount the wire rope as shown in Fig 6a follow ing the proced Fig 6a SWP L Wire rope locks Graduated scale Rigging screw Tensioner spring Counter nut Fastening bolt Eye nut 22 AVANTI Se ure below Ey Guiding wire xo TA rope E Fixing bolt A rvice Lift for Wind Turbines 1 Drill 2 holes of O20x110mm on the basement floor aligned with the 2 guiding wire ropes holes of the bottom platform see Fig 4a 2 Fasten the wedge anchors in the holes and mount a M20 eye nut 3 Fix the preassembled tensioner to the eye nut 4 Feed the guiding wire rope around the fixing bolt 5 Pretension the wire rope by hand and fix with 2 wire rope locks 6 Stretch the guiding wire rope by means of the fastening bolt until the graduated scale indicates kN 6 Coil the excess of wire rope and fix with at least 3 cable ties 7 Repeat the previous steps for the second guiding wire rope 4 3 3 2 Guiding wire ropes in SWP XL Mount wire ropes as shown in Fig 6b following procedure below Guiding wire rope Fig 6b SWP XL Wire rope Graduated locks scale Fixing bolt Tensioner spring Counter nut m Fastening bolt e 1 Mount the preassembled tensioner on the bottom beam see Fig 4b 2 Feed the guiding wire rope around the fixing bolt 3 Pretension the wire rope by hand and fix w
68. s sitting fixed and screws are sitting tight and proper If AVANTI LIFT ANCHOR has arrested a fall it may never be used again Part must be removed from service imme diately D 3 Marking Marking on Lift Anchor plate 8 Agr LIFT ANCHOR POINT EN 95 2012 ANSI Z359 1 2007 AS NZS 1891 4 2009 AIS 304 CAPACITY 22 2KN MAXIMUM 1 USER PO XXXXXX YYYY P N 45512194 After installation marking shall be completely accessible otherwise additional marking near the anchor device will be necessary AVANTI product nam European American standard number Material and Capacity rating Unique identification number Item number D 4 Installation The installation must be performed by a competent AVANTI LIFT ANCHOR person following the instructions of this manual 1 Fix the anchor point to the structure using the supplied hardware as shown in the AVANTI LIFT ANCHOR is tested and approved only picture below to be installed on AVANTI lift AVANTI LIFT ANCHOR made from AISI 304 Steel has to be screwed with two 2 Torque the nuts with 15 N m 11 Ib ft bolts DIN 933 A2 70 M12 mm 4 washers DIN 125A A4 and self locking nuts DIN 985 A4 M12 In case of 3 Make sure the Anchor is fully seated and doubt please contact AVANTI properly tightened Before installing the AVANTI LIFT ANCHOR in heights 4 Fill in Installation form assure to be proper secured against fall from height by using relevant fall
69. s to engage against the top limit device the emergency top limit switch is triggered and interrupts control The service lift will not be able to ascend nor descend Manual descent is possible to disengage the top obstruction switch or to descend to bottom platform AN 3 6 18 3 Bottom obstruction switches SWP L features one bottom obstruction switch S2 and SWP XL features two bottom obstruction switches S2 and S3 These switches stop downward travel if the service lift encounters an obstacle or touches the ground Do not use the service lift until the top obstruction switch fault has been rectified After pressing the reset button upward travel will be possible for instance to remove the obstacle In order to put the service lift on the ground the bottom obstruction switches can be bypassed with the bottom obstruction override switch located in the main control box in SWP L and in the cabin control box in SWP XL 3 6 16 Light with emergency function An emergency light can be installed to illuminate inside the lift with and without electric supply 3 6 19 Slack rope sensor Installed on the top of the service lift over the traction system when engaged it will remove power from service lift It detects slack traction wire rope 3 6 20 Maintenance cover of SWP XL Maintenance cover allows safe and fast inspection of traction and safety wire ropes from inside the cabin while travelling 3 6 21
70. st 3 strips See Fig 14 and Fig 8 E Ensure that counter weight and wire rope coils can rotate freely Fig 14 4 6 2 Safety wire rope push spring Underneath the platform the wire rope is fed through the spring The wire rope is then tightened as much as possible before being fastened with the wire rope locking device If prior to mounting the spring was held tight by strips cut them loose If properly tightened this will stretch the spring by approximate ly 15 mm 0 59 in See Fig 15 and Fig 8 o Before fastening the safety wire rope carry out the fall arrest device test See User s Manual section 4 Wire rope fix alignment Having mounted the service lift the wire ropes and the power cable adjust the wire rope fix alignment during the first run Fig 16 Wire rope guide Bracket platform optional There are 2 installation windows located on the rear of the service lift These shall only be used during installation and maintenance tasks In order to avoid risks turn the power supply off from the service lift before opening the 2 installation windows Do not turn the power supply back on until the windows are closed 4 7 1 Wire rope fix alignment for SWP L Additional tool is needed to make the reference to right wirefix position as the guide wire rope is not reachable for SWP L only see Fig 17 Position am IM LIT I TP rrr Fara am ea P
71. tained in accordance with this Manual or other instructions from Avanti iii has been subjected to abuse neglect casualty or negligence iv has been furnished by Avanti to Customer without charge or v has been sold on an AS IS basis Avanti service lift Product Except as specifically set forth in this Limited Warranty ALL EXPRESS OR IMPLIED CONDITIONS REPRESENTATIONS AND WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY FITNESS FOR A PARTIC ULAR PURPOSE NON INFRINGEMENT SATISFACTORY QUALITY COURSE OF DEAL ING LAW USAGE OR TRADE PRACTICE ARE HEREBY EXCLUDED TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW AND ARE EXPRESSLY DISCLAIMED BY AVANTI IF PURSUANT TO ANY APPLICABLE LAW TO THE EXTENT AN IMPLIED WARRAN TY CANNOT BE EXCLUDED AS PROVIDED IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY IS LIMITED IN TIME TO THE SAME DURATION AS THE EXPRESS WARRANT Y PERIOD SET FORTH ABOVE BECAUSE SOME STATES DO NOT PERMIT LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES THIS MAY NOT APPLY TO A GIVEN CUSTOM ER THIS LIMITED WARRANTY GIVES CUS TOMER SPECIFIC LEGAL RIGHTS AND CUSTOMER MAY HAVE OTHER LEGAL RIGHTS UNDER APPLICABLE LAWS This disclaimer shall apply even if the express warranty fails of its essential purpose In any cases of dispute the English original shall be taken as authoritative User s Maintenance 7 and Installation Manual 2 Introdu
72. tch is automatically unlocked when the cabin is located on a platform with the lift detection switch activated In the user control box there is a platform light the green light is ON when the lift is on platform In an emergency use for example power cut need of evacuation rescue the door guard locking switch can be unlocked by pushing Door Manual Release from inside or outside the cabin MAGNETS DOOR GUARD LOCKING SWITCH DOOR RELEASE FROMINSIDE OROUTSIDE 7 THECABIN OF SWPL 3 6 17 2 Service lift door of SWP XL The SWP XL lift features a full sliding door It is equiped with a guardlocking switch that can be manually released in case of emergency MANUAL RELEASE FROM INSIDE CABIN OF SWP XL DOOR GUARD LOCKING SWITCH MANUAL RELEASE FROM OUTSIDE CABIN OF SWP XL 3 6 18 Obstruction switches 3 6 18 1 Top obstruction switch At the top of the cabin a top obstruction switch will stop upward travel when activated Downward travel will still be possible after pressing the reset button A top limit device which activates the top obstruction switch is installed below the traction wire rope attachment When the top obstruction switch is engaged press the DOWN button until the top e obstruction switch is released 3 6 18 2 Emergency top limit switch The emergency top limit switch acts a backup of the top obstruction switch If the top obstruction switch fail
73. the UP or DOWN button respectively and the cabin starts ascending descending Transportation of people is forbidden if the operation is controlled from outside the cabin 5 6 Operation from platforms send and call configuration Transportation of people is forbidden if the operation is controlled from the platforms Operation by means of the platform control box a Turn the trapped key switch to ON b Close the door of the cabin and of the platform fence C Press the reset button d Press and hold the UP or DOWN button to ascend or descend the cabin e When platform light green illuminates cabin is aligned with a platform and can be opened response of cabin is delayed and an acoustic signal sounds in order to warn personnel in 9 the surroundings that cabin is going to move When actuating UP or DOWN buttons a In case of an overload the lift s upward travel should be blocked and a buzzer should sound in On entering and starting the lift the buzzer may sound briefly This is due to temporary load peaks 5 7 Overload limiter the connection cabinet occurring as the lift takes off Attempting to run in an The control box is designed not to activate the buzzer overloaded lift is prohibited or stop the lift because of peak loads caused by the cabin swinging b Remove enough of the load to make the buzzer stop LII If the problem persists have an AVANTI expert GENES ER and enable upward travel
74. uction devices are free of damages c Check that the traction and safety wire rope ropes are correctly fed and guided d Record the hour meter reading on the service lift log 6 3 2 Travel zone a Ensure that there are no obstacles within the service lift s operating area which may obstruct the travel of the cabin or cause the cabin to hit the ground 6 3 3 Control and safety devices 6 3 3 1 Cabin control from inside the cabin a Close the doors Press the EMERGENCY STOP button The lift should remain still when the UP DOWN button is pressed To restart pull the EMERGENCY STOP button and press the reset button b Test the EMERGENCY top limit switch During upward travel press the switch manually and the service lift shall stop immediately Neither upward nor downward travel should now be possible c Bottom obstruction device Lower the lift It shall stop before the rubber feet of the cabin reach the tower ground level d Door switch Open the door it shall not be possible to move the lift upwards or downwards Place the cabin at a height no corresponding to platform it shall not be possible to open the door The door is only able to open by turning the emer gency release lever up e Key switch ON OFF Turn the key to OFF it shall not be possible to move the lift upwards or downwards f Top obstruction device activate device by pressing it down The service lift shall not move up until dev
75. wall and platform are clean and dry before attaching the sticker Make sure that nobody is exposed to danger below the service lift for instance from falling parts 4 11 Inspection before first use A service lift inspector must carry out an inspection before first use Inspection shall only be carried out by LT AVANTI or an authorized person LI following the 6 4 Annual inspection And filling in the Appendix B Inspection LLI checklist for future possible reference The WTG owner must ensure that the results LLI of this inspection before first use are logged in the Appendix C Operation log sheet 4 12 Disassembling Disassemble in reverse order and dispose of in accordance with local authority regulations User s Maintenance 27 and Installation Manual 5 Instructions for use 5 1 Prohibited uses The consequences of not following below prohibitions are extremely hazardous to the physical integrity of the users When using the service lift it is prohibited to e Use the service lift beyond its intended purpose e Operate the service lift without following the safety warnings and operating instructions e Overload the service lift more than its rated load e Try to repair machine components Only person nel from AVANTI or competent persons certified by AVANTI are allowed to perform service on the machine e o use the ladder unless service lift is out of service

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