Cutes Corporation Instruction
Contents
1. Query Field Name Example hex ASCII code RTU 8 Bit Field Header 2 colon None Slave Address FO FO 1111 0110 Function 03 03 0000 0011 Start Address Hi 00 00 0000 0000 Start Address Lo 80 80 1000 0000 No of Register Hi 00 00 0000 0000 No of Register Lo 03 03 0000 0011 Error Check LRC 2 chars CRC 16 bits Trailer CR LF None Total Bytes 17 8 Response Field Name Example hex ASCII code RTU 8 Bit Field Header 1 colon None Slave Address FO FO 1111 0000 Function 03 03 0000 0011 Byte Count 06 06 0000 0110 1 Data Hi 03 03 0000 0011 1 Data Lo E8 E8 1110 1000 2 Data Hi 00 00 0000 0000 2 Data Lo 07 07 0000 0111 3 Data Hi 00 00 0000 0000 3 Data Lo 00 00 0000 0000 Error Check LRC 2 chars CRC 16 bits Trailer CR LF None Total Bytes 23 11 Serial Communications User Manual 2 Function OGH preset signal register Presets a value into a single holding register 4 x reference When broadcast the function presets the same register reference in all attached slaves The maximum parameters supported by various controller models are listed on page Ex To inverter in FOH address protocol pre set data 6000 1770H into 0080H register the protocol frame will listed as below Query Field Name Example hex ASCII code RTU 8 Bit Field Header 1 colon None Slave Address FO FO 1111 0110 Function 06 06 0000 0110 Register2. 030 037 045 055 075 093 CT2000PRO 9 Rated current A 444 48 23 33 48 61 86 125 150 170 210 278 330 leer ud 44 7 19 2 13 1 19 1 24 3 34 3 49 60 68 84 111 131 Power supply 3 200 230V 40 50HZ 3596 or 3 200 230V 40 60HZ 3596 Output voltage 3 200V 220V 230V Cooling system Forced air cooling Outline dimension Fig1 Fig1 Fig1 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Weight Kg 8 8 9 14 14 20 30 45 60 60 65 70 70 B CT2000PLUS PRO 400Vseries Motor rating KW 2 2 3 7 5 5 7 5 11 15 22 30 37 45 55 75 93 112 Model CT2000PLUS 2A2 3A7 5A5 7A5 011 015 022 030 037 045 055 075 093 112 CT2000PRO 6 Rated current A 62 9 13 17 3 24 31 52 65 74 93 110 156 180 225 iiio 4 9 7 1 10 4 13 8 19 1 24 7 41 4 51 8 56 6 74 87 6 124 143 180 Power supply 3 380 460V 40 50HZ 45 or 3 380 460V 10 60HZ 3596 Output voltage 3 380V 400V 440V 460V Cooling system Forced air cooling Outline dimension Fig1 Fig1 Fig1 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Weight Kg 8 919114114 1835 38 40 46 50 65 70 70 5 Standard Specification C Standard specification Control method Sine P W M control Frequency Digital setting 40 1 Analog setting 40 5 35 C accuracy Frequency Digital setting 0 5 100Hz 0 01Hz 100H
3. by panel key 0 Impossible 1 Possible Cd31 Initial factory 0 No change E 1 Initial factory setting 2 Reset CE05 CE36 0 ae clear for 0 No change fault annunciation 1 Memory clear ao gain 20 200 setting nn output 90 110 calibrate 168 169 Cd42 No 7 Frequency 0 400HZ Cd43 No 8 Frequency 0 400HZ Cd40 No 5 Frequency 0 400HZ Cd41 No 6 Frequency 0 400HZ 168 169 1 100 100 Cd39 Frequency 0 250 125 command bias 45 50 55 56 Function Code Table Code Function Detail of Data Initial factory MODBUS No setting Address Cd44 Stop mode 0 Decelerate stop 172 1 Free run stop 2 Free run stop after deceleration time is reached level Cd46 Speed multiplier 500 1 m E select i a e select BE Te 1 Data change not capable Readonly x m voltage current isi P uas NU UU GN differential boost uic NAR zum select 1 splay ouputcurent _ output current COIT ME MCN 60 NE NE preventive um Ir setting FH setting Fb FH zFb 205g Function Code Table No setting Address Cd59 External terminal set DM DI6 DI3 Di5 4 6 3 5 function O JOG MBS 3DF 2DF 1 JOG RST 3DF 2DF selection ras nown Ups DOWN 5 UP 6 5DF MBS DOWN UP d60 V F Frequency FC Cd61 PWM Frequency 0 2k 1 4k 2 6k 3 8k 4 10k Cd62 PWM Frequency2 15 40 Dead Time ompensation adjustment Dynamic Braking 120 1
4. 1 2 4 2 x10096 x10096 28 5 Cd53 Motor slip differential compensation Setting range 0 10 This function is to compensate speed variation produced by load variation This function must accommodate the content of Cd52 Setting value 0 100 in relative slip differential 0 0 10 0 Ex 60HZ 4 pole 1700 rpm Synchronous speed 1800 rpm Full load speed 1700 rpm Slip differential speed 1800 1700 100 rpm Slip differential Slip differential speed Synchronous speed x100 100 1800 x100 5 5 Setting Cd52 55 Slip differential compensation Load variation Time Without slip Motor differential speed compensation With slip Motor differential speed compensation With slip Spa differential frequency compensation Adjust and Function Specification 8Cd54 External analog output selection Setting range 0 1 Indicate analog output Vout terminal O 10V Physical definition of output single Cd54 0 Indicate output frequency Cd54 1 Indicate output current 8Cd56 Over current stall preventive mode Setting range 30 200 This function is to prevent when motor current exceeds stall current from stall There are 2 kinds of acceleration time slopes when motor acceleration current exceeding stall current occurs Instantaneous load increase during steady operation and current exceeding over current stall revolution frequency will drop till current dropped to within stall current level Normal Frequency preventiv
5. is 120Hz Output Frequency 2V 10V x120Hz x100 24Hz If change frequency gain to 150 then Output Frequency 2V 10V x120Hz x150 36H 4mA 20mA Analog Setting Signal Note If the maximum frequency FH exceeds more than 120Hz gain setting of larger than 100 is ignored and fixed at 100 and input data of Code 37 will not be changed Cd38 Analog output calibration Setting range 90 110 Set the ratio of frequency graduation calibration Cd38 99 99 of initial factory Cd38 101 101 of initial factory Set Cd54 to select analog output 24 Adjust and Function Specification Cd 39 Frequency command bias Setting range 0 250 External analog frequency command bias setting A Frequency Output Settable Range Frequency Command OV 10V Cd40 41 42 43 Multi speed settin Setting range 0 400 This function has 8 kinds of speed operation Use external terminal FR or RR accommodate 3 4 5 to select different speeds Refer to the following table Cd40 5 speed setting Cd41 6 speed setting Cd42 7 speed setting Cd43 8 speed setting Note Apply to multi speed setting external control is required for operation control mode e g Cd04 1 and it is also required to set Cd59 for activating common terminal 4 External terminal Selective speed Tomas o o1 oT Terminals o o o Temni 1 oO pos e or O stands for external terminal to put in SCd44 St
6. u l aa Cutes Corporation CT 2000 u siPRo series AC MOTOR DRIVER Instruction Head Office 2 22 Nan Yuan Road Chung Li City Taiwan TEL 886 3 4612333 or 886 3 4526161 ext 275 266 512 FAX 886 3 4526227 or 886 3 4511347 E mail sales cutes com tw URL www cutes com tw Introduction Table of Contents Introduction Thank you for choosing the CT 2000Plus Pro inverter unit this inverter unit is suitable for operating squirrel cage induction motors Please read this instruction manual carefully before actual usage in order to ensure proper operation and suit your needs Table of Contents 1 Inspection upon receiving s s sssssssssssreesessnrnrnrnrasnsnnnnnnnnnnnnnnnnnnnnnnanananananunnnnnnnnnnnnnnnen 4 2 Installation and Storage ec De 4 As cios URS 4 B Installation place sans an 4 3 JADDIIGQUOLRTIOLeS aciei ripa prex res brastim icri fex tres ro ROREM ERAI Dx Re PER REL 5 4 Block diagram and VV MPIC are en be Dedit dace ie dedos 5 A Wiring of main and control GIFCUIE nicer ete e dentium 5 Bis Signal CirC it sisisi Q 5 C Connecting the power supply and the AC motor ssss 6 D R S T for Power source reactor ene ortee fnere rrr redonda rb n 7 E Standard external connection diagram eee 8 F Terminal SpecifICallOriS sisi ruioeue ah oa 9 SEIS NIEMAND DUCI ODD RER 10 6 Adjust and Function SpeCcIfICaliOTi isuiiiceien tnnt retreat n nari bere
7. 2 Cd02 3 Cd02 4 Cd02 5 Cd02 6 Cd02 7 Cd02 8 Cd02 9 Cd02 10 Cd02 11 Cd02 12 Cd02 13 Cd02 14 Cd02 15 Display the frequency LED HZ active Display the current LED active Display Ultimate speed Hz and LED de active Display DC current of DC BUS showing d in front of value Display rms value of U V W AC output LED HZ active Display external control terminal status showing E in front of value Display temperature rising of PIM module showing H in front of value Display speed feedback Check if MCK circuit working properly then the restart and free run start function Cd28 will working normally Display average speed of multi step function rpm Display current step of multi step function step Display current time of multi step function minutes Display Yards counter value Display power factor cos O Display instant power KW Display KW h Display MW h 256 Adjust and Function Specification Cd03 Torque mode Setting range 0 1 The function cannot be modified during operation Cd03 0 Automatic torque compensation de active set compensation by Cd07 Cd03 1 Initial Torque boost active Maximum boost is 1 5 Cd07 setting value Start boost while operation frequency greater than 3 Hz Cd03 2 Initial Torque boost active Maximum boost is 1 5 Cd07 setting value Start boost while operation frequency greater than 1 5 Hz Cd04 Operation command mode _ Setting range 0 1 The function can
8. Bit2 Reset after failure command Failure Bit 4 3 2 1 0 40 0H 337 0 None 12 0L 4 0CPA 14 0C perd 15 PLU 6 0CPn 16 OL2 8 0V 17 BuOH Power factor 0 100 0 01 338 Instant power 0 65535 0 01KW 339 KW H 0 9999 0 01KW 340 H MW H 0 65535 0 1MWH 341 Current time of 0 999 1min 342 multi step function Yards counter s low 0 7 bit Current step of 0 16 1step 343 bits amp Current step multi step function of multi step function 8 15 bit Yards counter s low 0 255 0 01 yard bits Yards counter s high 0 65535 2 56 yard 344 16bits 6 Serial Communications User Manual 13 Serial Communications User Manual This product built in with standard RS422 RS485 communicate port support international standard MODBUS protocol user can monitor single or many inverters by using PLC PC industrial computer or other equipment which support MODBUS protocol A The physical link The wiring of this product can use either RS422 4 wires or RS485 2wires RS422 INVERTER INVERTER A A B B 1 2W 1500 R R R T Master Tq R R R 1 2N 1500 1 2W 1500 Fig 13 1 RS485 INVERTER INVERTER A A B B A A B B 1 2W 1500 R Data e Data Master m 1 2W 1500 Fig13 2 Serial Communications User Manual Note a When use REMOTE Keyboard and s
9. Use PROG key to input data Cd01 0 Use W A key to input data Cd01 0 Use Multi Step function to setting Refer to function CEO5 to CE55 Set external voltage Im 1350 49 Set external current Note 1 Set value should be in accordance with V F slope Cd05 and upper limit frequency Cd17 Set by function key A Use PROG key to input data Cd01 0 x I lololo cla nloio dee 15874 50r 0 3 o 3 0 SET Pla s s cC d O 0 0 3 10 20 220 Note Indicate 7 Segment LED flash 15 Adjust and Function Specification Cd01 Settin rocedure of frequenc Setting range 0 7 The function cannot be modified during operation Setting procedure of frequency is to select either panel key or external analog signal Cd01 0 Cd01 1 Cd01 2 Cd01 3 Cd01 4 Cd01 5 Cd01 6 Cd01 7 Set frequency on operation panel as the above items A C Set frequency by terminal In2 DC 0 10V 5KOVR Set frequency by terminal In1 DC 4 20mA Set frequency by terminal In2 IN3 DC 0 10V 5KOVR Setting from terminal In2 input DCO 10V VR 5KQ hysteresis Setting from terminal In1 input DC4 20mA hysteresis Setting from terminal In2 IN3 input DCO 10V VR 5KQ hysteresis Set frequency by Multi step function mode Cd02 Select Main monitor displa Setting range 0 15 The monitor is consisted of four 7 segment LEDs displays frequency current and various data by digital number and character Cd02 0 Cd02 1 Cd02
10. control trminal Multi function input and Operation control trminal common Tm MA M1 Multi function output contact A ulti function MB M2 Multi function output contact B 240VAC Max 1A analog output contact MCO M3 Multi function output contact 28VDC Max 10A concurrent TA RS422 T RS422 T or RS485 terminal MODBUS TB RS422 T RS422 T or RS485 terminal Communication RA RS422 R RS422 R terminal RB RS422 R RS422 R IG Shield grounding terminal Provide shield grounding system OV OrancliSctos P1 Multifunction output connector SUD common PC Multifunction output connector Below DC 48V 50mA common Grounding EG Shield grounding terminal Offer shield grounding applied for terminal analog and input terminal Operational Test 5 Operational Test A Check before test Please check the following 1 Is wiring correct Check especially the input and output terminals 2 Is there a short circuit or ground connection on external wiring 3 Make sure there is no loosening of screws 4 Check external sequence control circuit 5 Check voltage of power supply B Operation Method CT 2000 series inverter unit has both operator panel and external operation methods 1 Operator panel PANEL INPUT 2 External signal operation CT2000 series 10 Block diagram wiring C Operational test Test according to the following procedure and be aware of indications 1 Basic operational test Operationa
11. limit during value when inverter operation is over 30 286 Soceleratior motor rated frequency to reduce stall 100 prevention limit during accleration Stall prevention Gina CE59 limit during Gai d 0 1 287 deceleration 62 Function Code Table Code Function Detail of Data Initial factory MODBUS No setting Address Selection during 9 vali CE61 9 1 Decelerate by deceleration time 2 od 289 constant speed Cd11 operation Stall prevention CE62 level during Set rated current as 100 for 30 290 constant speed constant speed stall preventive level 200 operation Low voltage 155 CE63 prevention active Set input voltage RST 500 291 point When Cd28 2 is valid please 7 CE64 peed SSAC reduce setting value when unable to o 292 current 200 restart Speed search Ew 0 1 CE65 decelerati mtim When Cd28 2 is valid 10 0 293 Speed search m f 0 0 CE66 waiting time When Cd28 2 is valid 20 0 294 0 Invalid 1 Valid restart when power recovered in time of Cd80 detect CE67 Momentary power low voltage of master power when 0 2 295 Oss direction exceeded 2 Movement of CPU is valid restart when power recovered Cd80 will not be considered Momentary power re ea CE68 loss compensation Restart valid time limit when set 0 2 0 296 Cd79 1 time From OV to recover is time of CE69 voltage recovery maximum output voltage when set eh 297 time 20 0 restart FIVE Set Cd8
12. modified during revolution This is to adjust the over voltage protection active point when over voltage occurred Note 220Vseries active voltage VDC setting value 00V 96 2 400Vseries active voltage VDC setting value M00V 96 x 2 33 Adjust and Function Specification Cd77 KW Hour and MW Hour reset memo setting range 0 1 When set Cd77 1 KW Hour and MW Hour will be recorded automatically when the power off When set up successfully CLr will showed and the record will be cleared to zero Cd79 Auto saving function setting setting range 0 1 This function can t be modified during operation Cd79 0 Disable auto saving Cd79 1 Enable auto saving When power off KW Hour MW Hour Hanks counter Current time of PLC and current step PLC will be recorded automatically Cd80 Modbus Protocol and communication mode setting setting range 0 3 This function can t be modified during operation Selection of operation method on RS485 communication port Supporting Modbus Protocol Cd80 0 RS485 shut down communication interface Cd80 1 Active RTU Mode Parameter change is not allowed Cd80 2 Active RTU Mode Allow changes on general parameter Cd80 3 Active RTU Mode Allow changes on operation instruction and general parameter 8Cd81 _RS485 communication address setting setting range 1 240 This function can not be modified during operation Corresponding communication address should be set in advance when activ
13. speed operation k continuous operation last step i First step i Ld t Continuous Perform speed as the last speed in the step operation perform frequency till the RST or CE48 set to 1 then change A to first step s speed to continuous operation speed as the last speed in the step till the RST or Last step CE48 set to1 First step SCE50 Multi step function time error adjust setting range 0 256Hz SCE52 Choice of multi speed record file setting range 1 6 The function cannot be modified during operation The setting cannot be changed while the machine is working According to the needs of the user choose different file for the current step the data CE05 CE46 are stored in the files 41 Adjust and Function Specification SCE53 _Multi steps all files set to default setting range 0 1 The function cannot be modified during operation The setting can not be changed while the machine is working CE53 0 Data remain unchanged CE53 1 Reset data in files 1 6 to default SCE54 _Multi steps memory duplicate function setting range 1 6 The function cannot be modified during operation The setting cannot be changed while the machine is working Duplicate current using file CE05 CE46 to CE54 SCE55 Yards counter clear setting range 0 1 Set CE55 1 to clear Yards counter SCE56 Stall prevention selection during acceleration setting range 0 1 SCE57 Stall prevention level during acceleration set
14. step time setting 2 step time setting 3 step time setting 4 step time setting 5 step time setting 6 step time setting 7 step time setting 8 step time setting 9 step time setting 10 step time setting 11 step time setting 12 step time setting 13 step time setting 14 step time setting 15 step time setting 16 step time setting 1st Bob up speed Set the 1st frequency increase percentage The setting is related with current working speed of inverter When Inverter working under multi step function mode Cd01 7 and CE47 2 or 3 Cd59 1 short terminal 5 UP and COM then the speed will be Operation frequency current steps frequency current steps frequency CE37 SCE38 2nd frequency increase settin 2nd Bob up speed Set the 2nd frequency increase percentage SCE39 3rd frequency increase settin 3rd Bob up speed Set the 3rd frequency increase percentage setting range 0 0 10 0 setting range 0 0 10 0 setting range 0 0 10 0 SCE40 Setting Times of 1st frequency increase setting range 0 200min 1st Bob up speed time Set the time of 1st frequency increase percentage When multi step operation time shorter than CE40 CE37 will be the current frequency increase order If CE40 0 it will use CE37 as frequency increase order no matter what is the perform time in multi step function ale Adjust and Function Specification SCE41 Setting Times of 2nd frequency increase set
15. working hot condition indication the facilities displayed 0 external control terminal 49 Maintenance and inspection 9 Maintenance and Inspection Maintenance and inspection must be taken under power off Cautions on maintenance and inspection 1 Capacitor is charged at high voltage for a while after turning off the power Accordingly start the inspection work at least 5 minutes after turning off the power 2 Do the work with operator Inspection items 1 Please check the following items A Motor runs as expected B Avoid installing on circumstances like acid alkaloid C No trouble is recognized in the cooling system and irregular vibration or noise D No parts is overheated or burned 2 Periodic inspection Terminal plates and mounting bolts Corrosion and breaks in the terminal clips for the wiring Condition for the connector fixing Use clean dry air to remove dust buildup from the guards the stack and the cooling fan Check for parts burns or damage and make any exchanges necessary 50 Function Code Table 10 Standard Specification A CT2000PLUS PRO 200Vseries Motor rating KW 22 3755 7 5 11 15 22 30 37 45 55 75 9 Model CT2000PLUS 2A2 3A7 5A5 7A5 011 015 022
16. 20V Series Value of Cd51 Motor rated voltage 1 B 380V Series Value of Cd51 Motor rated voltage 1 73 C 460V Series Value of Cd51 Motor rated voltage 2 Ex a If the motor rated voltage 220Vrms Power supply voltage 220Vrms then setting Cd51 220 1 220 then the inverter output Vrate 220Vrms b If the motor rated voltage 380Vrms Power supply voltage 380Vrms then setting Cd51 380 1 73 220 then the inverter output Vrate 380Vrms c If the motor rated voltage 460Vrms Power supply voltage 460Vrms then setting Cd51 460 2 230 then the inverter output Vrate 460Vrms Voltage Output HZ Frequency Output 1 Vin Vrate when Fr Fb Vout Fr Fb xrate when Fr Fb Vout Vrate 2 Vin Vrate when Vout Vin Vout Fr Fb X rate when Vout Vin Vout Vin Vin Power supply voltage Vout Inverter output voltage Vrate Motor rated voltage Fr Inverter revolution frequency Fb base frequency 27 Adjust and Function Specification Cd52 Motor no load current settin Setting range 5 60 This function cannot be modified during operation The function is to compensate motor vibration during a light load and fixed speed revolution This function must accommodate the content of Cd06 Ex Motor 60Hz 4 pole 1 horsepower 220V no load current 1 2Arms Inverter 1 horsepower 220V rated current 4 2Arms Cd06 100 Cd52 Motor no load current Inverter rated current Motor rated current ratio Cd06 x100
17. 4 as 100 for level of CE70 overheating detecting overheating forecast for cial 298 forecast detection 100 inverter level Active when 0 Deceleration stop inverter 1 Coast stop x E overheating 2 Emergency stop Ure Sd forecast detection 3 Continuous operation Set 50 C as unit for detecting level of inverter overheating Software protection is invalid when Temperature S 50 Gale protection level SERUT 130 300 OH is only hardare protection 63 Function Code Table Code Initial factory MODBUS No Function Detail of Data setting Address C t Set hysteresis range when relay CE73 vUrrent arrearage Cd470 Cd48 and DO Cd49 2 20 301 range current detected CE74 Current detect Set current detect level when current 30 302 level detected 150 Modbus Address of Display Data 12 Modbus Address of Display Data D ie Notes Range Unit MODBUS scripti ote ME Address Operation frequency 0 24000 0 01HZ 328 Current feedback 0 9999 0 1A 329 Operation command 0 24000 0 01HZ 330 DC voltage 0 9999 0 1V 331 Output voltage Vac Output voltage 4 2 0 9999 0 1 332 External terminal 0 255 333 mode Module Temperature 112 1130 0 1 C 334 Operation status Bit2 0 Stop 1 RUN 335 Bit14 O FR 1 RR Operation command MASTER changes 336 BitO FWD command Bit1 REV command Clear BitO Bit1 Stop command
18. 40 active level Over Voltage 130 150 prevention function active 58 Function Code Table No Pe NE Cd79 Auto saving 0 Disable D aneion seting _ 1 Enae Cd80 Modbus Protocol 0 De active and 1 Active with RTU mode only for communication monitoring 8 n 1 mode setting 2 Active with RTU mode change general parameter 8 n 1 3 Active with RTU mode change of general parameter Operational RS485 communication address setting communication 1 4800 bps baud rate setting 2 9600 bps Series 211 Cd83 communication 0 15 0 response time setting Cd84 Series 0 Active group broadcasting 0 X Communication de active global broadcasting broadcasting 1 De active both group and global function setting broadcasting Cd85 Er Display Cd85 0 Display 2 parameter in LCD 0 x n ed Cd85 1 Display 4 parameter in LCD Cd85 2 Display 8 parameter in LCD Cd87 Display Group of Setting 0 3 0 X LCD monitor 59 Function Code Table CEO00 Fault annunciation D1 29 Code Function Detail of Data Initial factory MODBUS setting Address The last CE01 Fault annunciation p4 30 Before the last CEO2 raul annunciation y last CE03 Fault annunciation p4_39 The 3 before the last The 2 before CE04 Reserved S ceos StePSpeed 240Hz 233 setting n CEOe Stepspeed y 240Hz 234 setting ri cEo7 2 Step
19. 60V 50 60HZ U V W Inverter output terminal 3 phase induction motor Main Circuit E Ground Terminal Ground Terminal of inverter Breaking unit connecting PO PR temuinal Connected with brake unit DBU P N Breaking resistor connecung Connected with brake unit DBU termial 10V 10V power outout Provide 10VDC 30mA power CC Common of analog input output Sommon atanalog Input output terminal eae ee IN1 Multi function analog input 1 4 20mA input rang IN2 Multi function analog input 2 0 10V input IN3 Main speed analog input 3 0 10V input FM AM Multi function analog output 0 10V 5mA output S1 2 acceleration input terminal Select 2 acceleration time mode by AC2 shorting 1 COM set CD10 S2 2 deceleration input terminal Select 2 deceleration time mode by DC2 shorting 2 COM set CD11 rd Select 3 operation speed by shorting ELE S3 3 speed input terminal 3DF 3 COM frequency is set by CD13 Jogging operation or 5 speed Shorting 4 COM JOG 5DF is set by analog input S4 JOG SDF CD59 terminal a Select 2 operation speed by S5 2 speed input terminal 2DF shorting 5 COM frequency is by CD12 S6 Free run operation or alarm Shorting 6 COM MBS RST is set by reset MBS RST CD59 Concurrent of multi function Contact and operation control COM input terminal terminal COM common RR reverse stop terminal ON reverse OFF stop Operation FR forward stop terminal ON forward OFF stop control trminal TEAR r COM Operation
20. Address Hi 00 00 0000 0000 Register Address Lo 80 80 1000 0000 Preset Data Hi 17 17 0001 0111 Preset Data Lo 70 70 0777 0000 Error Check LRC 2 chars CRC 16 bits Trailer CR LF None Total Bytes 17 8 Response Field Name Example hex ASCII code RTU 8 Bit Field Header 1 colon None Slave Address FO FO 1111 0110 Function 06 06 0000 0110 Register Address Hi 00 00 0000 0000 Register Address Lo 80 80 1000 0000 Preset Data Hi 17 17 0001 0111 Preset Data Lo 70 70 0777 0000 Error Check LRC 2 chars CRC 16 bits Trailer CRLF None Total Bytes 17 8 D Error check Generation 1 LRC Generation Add all bytes in the message excluding the starting colon and ending CRLF Add them into an eight bit field so that carries will be discarded Subtract the final field value from FF hex all 1 s to produce the ones complement Add 1 to produce the two s complement Ex The query data is FOH 06H 00H 80H 17H 70H FDH the two s complement is 02H The 0 amp 2 will be the LRC 69 Serial Communications User Manual 2 CRC Generation Generating a CRC Step 1 Load a 16 bit register with FFFF hex all 1 s Call this the CRC register Step 2 Exclusive OR the first eight bit byte of the message with the low order byte of the 16 bit CRC register putting the result in the CRC register Step 3 Shift the CRC register one bit to the r
21. CE08 CE08 7 CE09 CE14 CE15 CE16 CE21 CE23 CE24 CE25 CE26 CE27 N N Lu o CE28 CE29 CE30 CE31 CE32 CE33 CE34 CE35 CE36 Gradually operation Output frequency CE24 CE25 CE26 CE27 N CO N N Ww LL 00 CE21 CE28 CE29 CE32 CE33 CE34 CE35 CE36 Up Down Speed function Frequency CE38 T CE39 CE37 Output freq CEAA j CE42 CE43 SCE48 Multi steps function operation reset setting range 0 1 The function cannot be modified during operation Memorized of current operation step and time in sec while shut down or power failure Step and time reset to 0 when set CE48 1 Note External terminal 6 set to RST function when RST connect with COM it will reset the records and steps time to O Adjust and Function Specification SCE49 Multi steps process control continuous operation setting range 0 2 The function cannot be modified during operation Selection of shut down or start from 1 step while entire operation procedure finished CE49 0 Not continuous operation CE49 1 Continuous operation From 1st steps speed continuous operation CE49 2 Continuous operation perform speed as the last speed in the step till the RST or CE48 set to1 then change to first step s speed Not continuous Frequency operation last step First step t Continuous frequency From 1st step
22. E35 setting O 100Min 0 263 16 step time x CE36 setting O 100Min 0 264 1st frequency i PES increase setting 299 E 209 2nd frequency K ges increase setting 199 gt 3rd frequency _ PEST increase setting 299 g or Setting Times of CE40 1st frequency 0 200 min 0 268 increase Setting Times of CE41 2nd frequency 0 200 min 0 269 increase 1st frequency iim decrease setting 1092 9 Arg 2nd frequency Y ES decrease setting VS TD Do Q 2n acp Function Code Table Code Function Detail of Data Initial factory MODBUS No setting Address CE44 fd frequency 0 40 0 0 272 decrease setting Setting Times of CE45 1st frequency 0 200 min 0 273 decrease Setting Times of CE46 2nd frequency 0 200 min 0 274 decrease CE47 Multi step function 0 3 0 275 mode selection Multi steps CE48 function operation O 1 0 x reset Multi steps process control T CE49 canals 0 2 0 277 operation Ges Mult step TURGHOIT g jig 100 X time error adjust Choice of CE52 multi speed 1 6 1 X record file Multi steps all files _ _ zes set to default ded 0 A Multi steps CE54 memory duplicate 1 6 0 X function CE55 Yards counter 0 1 0 X clear Stall prevention CE56 selection during f F 0 1 284 acceleration Stall prevention Set rated current as 100 for stall 30 PERI ee preventive leveling acceleration 200 gt Stall prevention In accordance with Cd70 setting CE58
23. Overcurrent appropriate with motor specification protects 4 Is start torque appropriate Adjust Code 07 torque boost to over operation during come steady friction but not over acceleration current trip 5 Is the acceleration time too Lengthen acceleration time by apply short when compared to load Code 08 and Code 10 or increase GD inverter capacity motor free run value from 0 to 1 OCPd is 1 Deceleration time too short Apply Code 09 and Code 11 to indicated as the unable to be loaded lengthen deceleration time or motor is increase inverter capacity decelerating Over current protects operation during deceleration Troubleshooting Description of Possible cause Solution trouble OC or OCS is 1 Short circuit on U V W or Exclude short circuit or grounding indicated during grounding for motor operation Over 2 Instantaneously mechanical Reduce load or increase inverter current load on motor capacity 3 Motor breaks down A Inverter breaks down Please contact us ing i specification braking ratio unable to be loaded lengthen deceleration time PLU is 1 Is power voltage with the Improve power voltage condition displayed during specification inverter operation 2 Instantaneous power voltage Check the capacity of the power failure facilities 3 Power dropped and the Check the capacity of the power protector function has facilities operated ing i capacity appropriate current ing i still
24. Press READ at parameter input mode can escape from parameter input mode and not save new parameter SET SET and SAVE In parameter input mode press SET key will save new parameter just input Item of display changing PressA V key at display mode select required item Parameter selection Press A W key to change value when screen shows Cd General parameter input area or CE46 Failure display and engineering mode Press and hold A V key can progressively increase or decrease 46 value Parameter modification Press A W key at parameter input mode can change parameter Using with SET key to modify parameter show as gt SHIFT Press gt key to switch location of cursor If press gt key again when cursor is at right end side it will return to left side Parameter can be changed by using this key with WI A key Input anumber Input anumber 14 Adjust and Function Specification E Function Code If you see this symbol in each parameter descriptions which means that the LCD display as an error but the parameters are still this feature The next version of the keyboard s LCD will display the correct text 8Cd00 Set frequency setting range 0 400 HZ There are 5 methods to change set frequency Items A C are methods of panel key operation items D E are methods of external terminal input A
25. Select monitor Frequency HZ 130 Current A Ultimate speed DC Voltage d Qutput AC Voltage V External I O status E Temperature of PIM module b operation frequency feedback average speed of multi step function 9 current step of multi step function 10 current time of multi step function min 11 Yards counter 12 power factor 13 instant power Kw Cd03 Torque mode 0 Without auto boost 1 3Hz above with auto boost 2 1 5Hz above with auto boost and frequency compensation 3Hz above without frequency Operation 0 Operation panel 132 command mode 1 External signal 7 0 1 2 3 4 5 6 7 8 Function Code Table setting Address Se tim 11 Set TER CD57 CD58 Cd06 Motor current rate 25 100 Cd07 ITI ES 15 0 0 15 0 185 time meme pu time time time Qus pogana frequencyfo eor2 8 MS 144 equeney mequengy acceleration deceleration time d20 Jump frequency 1 0 400HZ d21 Jump frequency 2 0 400HZ Cd22 Jump frequency 0 6HZ width Braking mode 0 de active 1 Active when stop 2 Active when start 3 Active both stop and start 55 Q Qa o Q e 133 Q Q ron N oo Function Code Table No setting Address frequency voltage i De D Reverse Cd27 Prohibited reverse 0 Invalid Speed search 1 MCK feedback Cd28 2 Detected current MCK feedback 0 3 156 P 3 MCK disconnection start coast start
26. adjustable 25 100 Altitude Altitude 1 000m or lower keep from corrosive gasses liquid and dust Ambient 10 C 50 C Non condensing and not frozen Temperature Vibration Below 0 66 Humidity Relative between 45 to 90 No condensing mE om Standard Specification D Outline dimension unit mm Fig1 5 220 0 _ 2000 s 180 0 _ 7 0 i anc DEE KOH ay C Oo O64 70o i unit mm Fig2 D F 220V Series KW A B C D E F G H 7 5 11 430 414 401 244 190 215 7 O7 15 22 492 477 466 283 200 254 7 O7 30 45 699 679 668 408 270 314 10 o 10 55 93 912 892 872 530 350 313 10 o 10 400V Series KW A B C D E F G H 7 5 15 430 414 401 244 190 215 7 O7 22 30 492 477 466 283 200 254 7 O7 37 55 699 679 668 408 270 314 10 o 10 75 112 912 892 872 530 350 313 10 o 10 53 Function Code Table 11 Function Code Table Code Function Detail of Data Initial factory MODBUS No setting Address Set frequency 0 400Hz Cd01 Setting procedure 0 Operation panel Cd00 5 129 of frequency External IN2 0 10V External IN1 4 20mA External IN2 IN3 0 10V External IN2 0 10V hysteresis External IN1 4 20mA hysteresis External IN2 IN3 0 10V hysteresis Multi steps control Cd02
27. amage has occurred during transportation Check that none of the internal parts have been damaged or have fallen off Check that none of the connectors have been damaged or have fallen off Check that there is no loosening of the terminals or screws of each of the parts 2 Installation and Storage A s 3 I P P P Uy min Uy I P PP I P I P 2 100m 100m YY Yi gt Cie YY Yi hy I P P P P P I P I P YY I P YY PP YY PP PP I P PP PP I P YY YY ZW 40cm ZW GEL DEE CLLLLLLA min Storage If the equipment is not to be installed immediately it should be stored in a clean and dry location at ambient temperatures from 20 Cto 55 C The surrounding air must be free of corrosive contaminants Installation place Places where the peripheral temperature is from 10 Cto 40 C and where the relative humidity is 90 or less Avoid installing at places where there is dust iron particles corrosive gas water spray direct sunlight or too much vibration And places where has good ventilation S Block diagram wiring 3 Application notes A Concerning the inverter unit 1 Do not fit capacitors to the output side of the inverter in order to improve the power ratio 2 In case of fitting MC between inverter and motor to control motor operation then the capacity of inverter must be 6 times the capacity of motor 3 Run a motor that is within the capacity of the inverter unit l
28. ation Operator panel parts names and functions 7 segement monitor 1 Displays frequency Cd02 0 Displays current Cd02 1 Displays RPM NO2 2 Displays various readings see Cd02 2 After indicates alarm ignore Cd02 directly displays failure status Operation monitor READY Displays that the panel is ready to accept key input Monitor mode display Displays monitor status Ten key pad display Displays forward reverse stop status Operation instruction keys Control from keyboard External control operation stop mode by set Cd04 1 Cutes Corporation N READY Data input key 0 HZ DA 0 ALARM STOP key 1 Stops inverter operation 2 Resets function 3 Resets alarm indication Step keys Shift key Switch location of cursor Function setting keys The two keys offer selecting read or setting value of function 12 1 To change frequency 2 Select function items Adjust and Function Specification B LCD Keypad Adjust and Function Specification ELI iii 7 seqement Monitor LCD Monitor Monitor ules Corporation i wo fe mo BD STOP reel Ne C Display specification yi LED Display spe
29. ause inverter damage Specifications of main circuit path and NFB are as follow Voltage V NFB A Wire size for circuit mm 2 ae Block diagram wiring D R S T for Power source reactor Instantaneous current and to improve power ratio it should be fitted the A C L to R S T input side under the following circumstance a Where power supply capacity is larger than 500 KVA b Using thyrister phase advance capacitor etc from the same power supply A C L Specifications table Voltage V Induction Value o eh Notes The A C L for 220V and 380V 460V have different induction values please does not mix up Block diagram wiring E Standard External Connection Diagram Multi step speed set 2 L Fault reset o O 3 wire operation Free run stop Extemal frequency references SU Fi s 2kQ r COM COM 10V IN1 4 20mA IN2 0 10V IN3 0 10V CC Analog output 0 10V Max 5mA Multi function Output terminals 1 AC 240V Max 1A DC 28V Max 2A Multi function Output terminals 2 Open collector DC 48V Max 50mA MODBUS RS422 485 Twisted shield wirse Block diagram wiring F Terminal Specifications Classification Terminal Terminal name Specification symbol l I 3PAC 200 240V 50 60HZ R S T AC power input terminal 30AC 380 4
30. ccommodate Cd20 and Cd21 20 Adjust and Function Specification Cd23 Braking mode _ Setting range 0 3 This function must accommodate Cd24 Cd25 and Cd26 Cd23 0 No DC braking Cd23 1 Stop mode Cd23 2 Start mode Cd23 3 Stop and start mode 8Cd24 DC braking frequenc Setting range 1 20 This function must accommodate Cd23 Cd25 and Cd26 Set frequency of DC brake starts at the time of inverter deceleration stops the DC brake is active when operates below the starting frequency Cd25 DC braking voltage Setting range 0 100 This function must accommodate Cd23 CD24 and Cd26 DC braking torque setting When DC brake is active monitor displays dCbr Cd25 0 100 the higher value the higher output brake torque Note When DC brake voltage is high be aware of over current Cd26 DC braking time Setting range 1 60 Adjust DC braking time e gt 8 LL 3 Start Braking o Frequency Frequency Braking Rate Braking Voltage Time Braking Time Note 1 DC braking time too long or too many times is possible to cause motor damage because of overheating 2 Set Cd23 0 when DC braking is not required 21 Adjust and Function Specification 8Cd27 Run direction Setting range 0 1 Use operation control terminal to execute operation No keypad stop STOP Cd27 0 to execute reverse by keypad REV Cd27 1 unable to execute reverse by keypad REV Notice Cd27 prohibits reverse selecting only
31. cification RDY RDY LED means the Keyboard working normally HZ Hz LED means of recent revolution frequency A A LED means of recent revolution current FWD FWD LED means motor operate at forward direction REV REV LED means motor operate at reverse direction STOP STOP LED means motor operate at stop D Keyboard specification Bottom Function Bottom specification MOTOR RUN Push keypad to control forward of motor and screen display main display content Cd02 setting FWD MOTOR RUN Push keypad to control reverse of motor and screen REV display main display content Cd02 setting STOP Stop motor revolution when push STOP key and on the mean time screen flashing with commanding STOP instruction RESET While failure occurred press STOP key to re start inverter and save failure in failure memory Adjust and Function Specification PROG SELECT FUNCTION In display mode press PROG key and screen shows Cd00 General parameter input area Press PROG SET key again and screen shows CE00 failure and engineering mode If pressed PROG SET key now screen would return to display mode READ READ When display shows Cd amp General parameter Input mode or CE XFailure display and engineering mode Press READ to parameter input mode Screen showing previously parameter setting Change of parameter can be proceeding CANCEL
32. ction is adjustable during revolution Ex Cd63 5 when output voltage of inverter exceed rated voltage 5 3 8 inverter output shift from 3 phase PWM to 2 phase PWM When output voltage lower than 5 of rated voltage inverter output shift from 2 phase PWM to 3 phase PWM Ex C263 17 when inverter output voltage exceed rated voltage 1796 396 20 inverter output shift from 3 phase PWM to 2 phase PWM When output voltage lower than 17 of rated voltage inverter output shift from 2 phase PWM to 3 phase PWM 31 Adjust and Function Specification Cd64 Dynamic braking mode Setting range 0 1 This function cannot be adjusted during operation Cd64 0 Dynamic braking can be active during acceleration deceleration and constant speed Cd64 1 Dynamic braking can be active during acceleration and deceleration but not active during constant speed operation Cd65 Instant initial field time Setting range 0 20 This function is to adjust instant initial field current of motor Shorter of the time higher of the field current Output frequency A MK 4 Time ae nein et ECT inmenso C423 Cd26 Cd23 Cd26 Output voltage 4 Output voltage of set frequency Output voltage of start frequency DC braking voltage T Cd25 Tine dc Adjust and Function Specification 8 amp Cd66 Analog input filter time Setting range 4 64 This function is adjustable during operation Set filter tim
33. e Time I I Iz O Stall o Stall c current current 2 2 o level o level m m 2 g i o gt gt i During Time Druing speed Time acceleration reached 8Cd57 Maximum frequency setting FH Setting range 10 240 This function cannot be modified during operation When Cd05 11 the maximum frequency V F slope FH Setting range 10Hz 240Hz Please refer to function code table SCd58 Base frequency setting Fb Setting range 10 240 This function cannot be modified during operation When Cd05 11 the base frequency V F slope Fb Setting range 10Hz 240Hz Fb sx FH Please refer to function code table 29 Adjust and Function Specification Cd59 External terminal 4 6 3 5 function selection Setting range 0 7 This function is to select setting common terminal 3 4 5 and 6 Common input terminal setting JOG RST 3DF 2DF Yards counter Down speed UP speed SDF MBS 3DF 2DF SDF RST 3DF 2DF JOG MBS U JOG RST U 5DF MBS U 5DF RST Terminal specification JOG Jogging operation accommodating with Cd15 5DF Multi speed accommodating with Cd40 41 42 43 speed setting MBS Free run stop operates both panel key and external signal RST Reset operates both panel key and external signal 2DF Second term operation accommodating with Cd12 speed setting 3DF Third term operation accommodating with Cd13 speed setting UP Using external terminal control on freq
34. e RS485 communication function Inverter is at slave side Note Communication function refers to manuals of interface Cd82 Series communication baud rate setting setting range 0 2 This function can t be modified during operation Setting of Baud rate during communication Cd82 0 2400 bps Cd82 1 4800 bps Cd82 2 9600 bps Note Re start inverter after setting Baud rate Cd83__ Series communication response time setting setting range 0 15 This function cannot be modified during revolution Setting waiting time for response when inverter receive correction data MODBUS RESPONE TIME 0 8ms 8ms CD83 Adjust and Function Specification Cd84 Series communication broadcasting function setting setting range 0 1 This function can t be modified during operation When setting communication wither active group broadcasting MODBUS Function 241 255 or global broadcasting MODBUS Function 0 function Cd84 0 Active group broadcasting de active global broadcasting Cd84 1 De active both group and global broadcasting SCd85 LCD Display Setting Setting range 0 2 Initial Factory Setting O Cd85 0 Display 2 parameter in LCD Cd85 1 Display 4 parameter in LCD Cd85 2 Display 8 parameter in LCD SCd87 Display Group of LCD monitor Initial Factory Setting O Example Cd85 2 Display 8 parameter in LCD Groups as below Setting range 0 3 Group 1 Frequency Sp
35. e by Cd66 Set filter time longer The ability of reject noise is stronger But reaction of input will be corresponsive slower Please set suitable time by request 8Cd67 DC Bus fine tune Setting range 15 This function is adjustable during operation This function is to adjust the calibration of voltage positioning on DC BUS between detected and actual position The display value of Cd02 3 will be lower when Cd67 set at bigger figure Cd02 3 display will be higher when Cd67 setting at smaller figure Cd68 Dead Time compensation adjustment Setting range 0 10 This function cannot be adjusted during operation This function is to compensate characteristic differential of IC Therefore it should be adjusted in accordance with individual power IC Motor would be vibrating if this function did not adjust properly This function has been properly adjusted before ex factory Recommend customer not to adjust If adjustment required start from 5 either increase or decrease to a figure that motor operation at the most stable operation Cd70 Dynamic Braking active level Setting range 120 140 This function cannot be modified during revolution This function is to adjust active point of dynamic braking Note 220V series protection point voltage VDC Cd70 00V 96 x 2 400V series protection point voltage VDC Cd70 400V 96 WwW 2 SCd71 Over Voltage prevention function active point Setting range 130 150 This function cannot be
36. e same time When master send out group address data the slave inverters will react when receive order but will not send any signal back to master 2 Global Broadcast User can use this function to control all inverters at the same time When master global broadcast all slaves inverters will react after receive order but will not send any signal back to master Group and Global broadcast address should be recognized refer to table as below when the group and global broadcast address is in use There are 240 addresses in total for inverter setting which means it can connect up to 240 inverters at the same time and provide 1 Global Broadcast address 15 group address Each group address can control up to 16 inverters and user can set it Individual Group Group address Global address Address Grup 1 16 24 0 Group2 17 82 2422 o Groups 33 48 243 o0 Group4 49 64 24 o Groups 65 80 245 0 Group 6 24 Group 7 97 112 24 24 2 113 128 248 129 144 249 2 250 2 2 1 2 3 4 5 6 47 8 9 51 52 Group 13 193 208 Group 14 209 224 55 Group 15 225 240 2 71
37. eared automatically Speed search setting is collocated when use momentary stop and restart AC power Inverter output Momentary power Loss compensation time CE68 _ _ Power restored in CE68 Time Time Speed search Speed search CE69 waiting time when reset Description of alarm display indications SCE70 Inverter overheating forecast detection level setting range 50 100 SCE71 Active when inverter overheating forecast detection setting range 0 3 SCE72 Temperature protection level setting range 50 130 Set action when inverter detects action point and overheating Set CE72 to Inverter overheating detection level OH1 is displayed and inverter will stop free run when it is detected CE70 set Inverter overheating forecast level set CE72 to 100 Select operation by CE71 when overheating forecast occurred CET1 Description 0 Deceleration stop Inverter is stopped by deceleration time 1 Free run stop 2 Emergency stop Inverter is stopped by Cd11 3 Continuous operation OH b displays overheating forecast When motor operation exceeds motor rated current it is overload operation and it might damage motor if under overload operation for long time SCE73 Current arrearage range setting range 2 20 SCE74 Current detect level setting range 30 150 Set the action range of current detect Current arrearage range RELAY will jump when Cd47 48 49 7 current is lowe
38. econd set RS485 at the same time please notice that external terminal Vout will be disabled b When use RS422 4wires The REMOTE socket cannot connect to any device c Single transaction can read up to 10 continuous data from slave device d It can connect up to 32 devices in single net e The R in wiring diagram is terminal resister only used on the device in the end of communication line B Data structure in communication This product support MODBUS RTU and MODBUS ASCII protocol In ASCII mode every byte of the data will transfer to two ASCII code Ex If byte data is 63H it will be 36H 33H in ASCII code 1 Hex to ASCII code transfer table Char 0 TS Dx ES 4 5 6 na ASCII code 30H 31H 32H 33H 34H 35H 36H 37H Char 8 i A B C D E ver ASCII code 38H 39H 41H 42H 43H 44H 45H 46H Char oe CR LF ASCII code 3AH ODH OAH DEVE Serial Communications User Manual C Function code This product support Function code 03H and 06H in MODBUS protocol 1 Function O3H Read holding register Read the binary contents of holding registers 4 x references in the slave Broadcast is not supported The maximum parameters supported by various controller models are listed on page Ex Read data from 3 continuous addresses in register The beginning address is 0080H the data frame are listed as follow
39. eed Amp KW H Power Temp AvqSp ACV Group 2 Frequency Temp Amp COSO Vdc Poewr AC V KW H Group 3 Speed Step Amp Time Vdc Yards ACV AvqSp 35 Adjust and Function Specification Group 4 Frequency Ext Amp MCK Vdc Temp ACV KW H 8d1 29 30 31 32 Failure record Record cause of failure in order to solve failure Note 1 Cannot record failure Err Ero Erc 2 Only memorize 4 records 3 Cannot record inverter stopped by low voltage 4 Read only d1 29 30 31 32 or delete all Cd36 cannot put in failure record by operator SCEO5 CE20 Multi step function control frequency setting setting range 0 400HZ Maximum 16 steps CEO5 1 step speed setting CEO6 2 step speed setting CEO7 3 step speed setting CEO8 4 step speed setting CEO9 5 step speed setting CE10 6 step speed setting CE11 7 step speed setting CE12 8 step speed setting CE13 9 step speed setting CE14 10 step speed setting CE15 11 step speed setting CE16 12 step speed setting CE17 13 step speed setting CE18 14 step speed setting CE19 15 step speed setting CE20 16 step speed setting 36 Adjust and Function Specification SCE21 CE36 CE21 CE22 CE23 CE24 CE25 CE26 CE27 CE28 CE29 CE30 CE31 CE32 CE33 CE34 CE35 CE36 CE37 1st frequency increase settin Multi step process control time setting setting range 0 255Min Maximum 16 steps End of entire procedure if time setting 0 1
40. et frequency from OHz to 50Hz There are 2 selections for each of acceleration time and deceleration time To set acceleration deceleration time Set Value T 50 0 AF XT1 T1 time needed for accelerate decelerate A F frequency changed Ex Frequency from 50Hz down to 30Hz needed time 1 sec Then Set Value T 50 50 30 X 2 2 5 Cd08 Acceleration time Cd09 Deceleration time Cd10 2 Acceleration time Cd11 2 Deceleration time Note The 2 acceleration deceleration time only available on external operation mode e g Cd04 1 8Cd12 13 14 Speed settin Setting range 0 400 This function has 4 kinds of speed setting The 2 3 4 speeds are set from external terminal FR or RR which accommodate terminal 3 5 the setting value cannot exceed the allowed range Cd12 2 speed setting Cd13 3 speed setting Cd14 4 speed setting Note When apply to multi speed setting use external control e g Cd04 1 to start and use panel to pre input to set frequency 18 Adjust and Function Specification SCd15 Jogging frequenc Setting range 0 60 To control jogging use external terminal 4 FR or 4 RR with COM shorted Set running direction x2 Running mode Jogging Forward Reverse Note Jogging operation is valid only when operation command selects the external operation signal mode e g Cd04 1 and Cd59 0 or 1 Jogging operation procedures 1 First put in 4 and then FR or RR 2 Puti
41. ight toward the LSB zero filling the MSB Extract and examine the LSB Step 4 If the LSB is 0 repeat Step 3 another shift If the LSB is 1 Exclusive OR the CRC register with the polynomial value A001 hex 1010 0000 0000 0001 Step 5 Repeat Steps 3 and 4 until eight shifts have been performed When this is done a complete eight bit byte will have been processed Step 6 Repeat Steps 2 5 for the next eight bit byte of the message Continue doing this until all bytes have been processed The final contents of the CRC register is the CRC value Step 7 When the CRC is placed into the message its upper and lower bytes must be swapped as described below Pseudo code for generating a CRC 16 CONST ARRAY BUFFER data ex FOh 06h 00h 80h 17h 70h CONST WORD POLYNOMIAL 0A001h X162 X15 X2 X1 SUBROTINUE OF CRC CACULATE START CRC CAL LENGTH VAR INTEGER LENGTH VAR WORD CRC16 OFFFFH CRC16 initial VAR INTEGER i j LOOP COUNTER VAR BYTE DATA DATA BUFFER FOR i 1 i LENGTH i BYTE LOOP DATA BUFFER I CRC16 CRC16 XOR DATA FOR j 1 j 8 J BIT LOOP IF CRC16 AND 0001H 1 THEN CRC16 CRC16 SHR 1 XOR POLYNOMIAL ELSE CRC16 CRC16 SHR 1 DATA DATA SHR 1 RETURN CRC16 70 Serial Communications User Manual E Group and Global Broadcast function 1 Group Broadcast User can use this function to control certain group of inverter at th
42. ight load current and no load current will cause the motor to develop ripple current 4 This unit is provided with a current limiting function The starting torque is assumed to be from 80 to 100 B Concerning the AC motor 1 When general purpose motors are operated at low speeds there is a reduced cooling effect please apply the special purpose motor 2 Operation at frequencies exceeding 60 Hz requires caution as there is the danger of the mechanical strength failure of the motor 3 When motors with brakes are being operated the power for the brake and inverter should be taken from the same power supply and the brake operation must be in phase when the unit is started and stopped 4 Block diagram and Wiring A Wiring of main and control circuit Wire according to the standard connection diagram On using the external sequence control please use small signal relay or double terminal relay to avoid relay terminal malfunction B Signal circuit The signal circuit uses either shielded pairs or twisted pairs should be wired either using a wiring duct separated from that for the power circuit or with the wiring conduit isolated as much as possible Block diagram wiring C Connecting the power supply and the AC motor Connect the main circuit by wiring according to the main circuit terminal connection diagram Care is required not to make a mistake when connecting the input and output terminals lest it will c
43. ing value The inverter will automatically accelerate to work frequency CE61 0 invalid 1 valid decelerated by Cd11 deceleration time CE62 setting method Set 100 as inverter rated current Output current CEG2 Time Time id Description of alarm display indications SCE63 Low voltage prevention active point setting range 155 500 The function is to set input voltage CE63 220 CE63 380 CE63 415 CE63 440 CE63 460 SCE67 Momentar The working voltage is The working voltage is The working voltage is The working voltage is The working voltage is 220 0 85 187 Vac 380 0 85 323 Vac 415 0 85 352 Vac 440 0 85 374 Vac 460 0 85 391 Vac can t lower than 310Vac can t lower than 340Vac can t lower than 360Vac can t lower than 376Vac ower loss direction setting range 0 2 SCE68 Momentary power loss compensation time setting range 0 2 SCE69 Voltage recovery time setting range 0 20 If a temporary power loss occurs user can restart the inverter automatically after power restored to continue motor operation To restart the inverter after power restored set CE67 1 or 2 If CE67 1 when power is restored within the time set in CE68 the inverter will restart If the time is over UV under voltage will be detected If CE67 2 when power is restored while the control power supply is kept CPU to work the inverter will resart UV under voltage will be cl
44. l procedure Connect power supply Il Monitor glittering indicates frequency Ill Press either FWD or REV key motor starts running It will stop accelerating after reaching set frequency IV After pressing STOP key motor stops and indicating frequency steps down The set frequency starts glittering after the motor stops V Repeat procedures III and IV to test forward and reverse operations Operation monitor display STOP display with reciprocal glittering indicated HZ LED and factory setting 10 00HZ Il Hz display with FWD or REV LED lighted up steadily indication goes up according to frequency until reaching value 10 00 Hz Il Indication goes down according to operation frequency and returns to situation after stop 2 Frequency change test Operational procedure Exercise the above operation test procedures Il IH Il Adjust VR on the panel to change frequency command Ill Repeat procedures II to increase or decrease frequency Operation monitor display The same as the above basic test of I II Il Monitor display indicates the current new setting value 1 Is motor operation direction correct Changing any two of U V W output terminals to change motor operation direction 2 Is there any noise or vibration on motor 3 Is it run smoothly during acceleration and deceleration 4 Is there any power failure 11 Adjust and Function Specification 6 Adjust and Function Specification A Keypad oper
45. n 4 and FR or RR simultaneously Be sure always to put in 4 before FR or RR SCd16 Start frequenc Settin Set motor start frequency range 0 5 60 Setting range of frequency from 0 5Hz to 30Hz accuracy is 0 01Hz Frequenc Start Frequency Time Note The most appropriate range for start frequency is 0 5Hz to 10Hz Cd17 Upper limiter of frequenc Setting range 10 400 This limiter is used to operate within upper limit frequency of motor Avoid input errors caused by the panel keys and result in mechanical damage 19 Adjust and Function Specification Cd18 Lower limiter of frequenc Setting range 0 100 This limiter is used to operate within lower limit frequency of motor Output Frequency Upper Limiter Lower Limiter Set Frequency Operation SCd19 Acceleration deceleration time of joggin Setting range 0 600 Time needed for set frequency from OHz to 50Hz Set Value T 50 0 AF xT1 T1 Time needed for acceleration deceleration A F Frequency changed Cd20 21 Jump frequenc Setting range 0 400 This function is to avoid mechanical resonance frequency Frequency operation automatically jumps to point jump width set by Cd22 This function is only available on constant speed operation not influence during acceleration deceleration it is settable at 2 points Output Frequency PEL cd20 y Gaze Time Cd22 Jump frequency width Setting range 0 6 This function must a
46. nas 12 A Keypad operal ns a dt eMe dorada tel rd bua dut b 12 B LCD Keypad Adjust Function Specification cece 13 C Display specifiCaliori nee 13 D Keypad spesitiealon ran 13 Es F nctiom Code een 15 7 Description of alarm display indications sees 46 B Troubleshoalind s see Se vassaunsane suavauncbesdecnatearteatsacetecsecracnants 48 9 Maintenance and Inspection erseesesensnennnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnnnnennnnnnnnnnannnne 50 TO Stan are Spsciicallof oet nO NIMM PO hob Perder UP FON PUE NIME 51 A GT2000PLUS PRO 200VSB II8S cieiakr een 51 B OI2000PEDS PRO 400VSe fl8S idein toC aasn Toa aur tta eae eda tiet creer anneanne 51 Ge Standard spesificalon s nennen 51 Diy SUIS dimensions nein 53 11 Function code Table nieht 54 12 Modbus Address of Display Data ns nenne cesser tipo Yard epe uad 65 13 Series Communication User Manual sss nenne 66 A JThephysical links uicta tee ee a a 66 B Data structure in communication eese 67 C Function code In Mtodbus 4 etii ot dea ee ERR ERE IR EE EIE ead 68 X Error check gerer allora qe cei cta RR 69 E Group amp global broadcasting function eee 71 Inspection upon receiving Installation and storage 1 Inspection upon receiving A moog uU Check that the model the capacity and power voltage specifications are as ordered Check that no d
47. not be modified during operation Cd04 0 Operation on operation panel Cd04 1 Operation by external terminal including FR RR common terminal 1 2 3 4 5 6 Cd05 Set V F pattern Setting range 1 11 The function cannot be modified during operation There are 11 patterns of V F slope as follow V V V V 1 2 13 4 F F F F 50HZ 60HZ 50HZ 100HZ 60HZ 120HZ V V V V 5 6 n 8 F F F F 50HZ 150HZ 60HZ 180HZ 50HZ 200HZ 60HZ 240HZ V V V 9 10 11 F F F 87HZ 174HZ 103HZ 206HZ Cd58 Cd57 When Cd05 11 V F slope is determined by Cd57 Cd58 8Cd06 Motor current rate Setting range 25 100 Set motor overload protective current in order to avoid motor failure because of overload Set value 100 please calculate the following formula Set Value Motor rated current Inverter rated current x100 Ex Use inverter with 3 7KW 5HP to drive motor with 2 2KW 3HP Inverter rated current 17 4A Motor rated current 8A Set Value 8 17 4 x100 46 Adjust and Function Specification 8Cd07 Torque compensation Vb Setting range 0 15 The function cannot be modified during operation This function is to raise output voltage to increase torque of motor It can also be used to increase load slope of low voltage produced by long wiring between inverter and motor as well as fluid fan and pump Output Voltage 0 Output Frequency HZ Cd08 09 10 11 Acceleration deceleration time Setting range 0 6000 The time needed for s
48. nspection Processing indication fault operation 1 OH Overheating of 1 Cooling fan stops Exchange the cooling the cooling fan 2 Ambient temperature too fan detected hot Lower the ambient Motor being overload temperature Check the load conditions Overload Is the motor being overloaded Increase the capacity of the detected for more inverter and motor than one minute detected appropriate lengthen deceleration time Switch active open OL OLA lOverload Is the motor being overloaded Increase the capacity of the warning the inverter and motor motor is nearly 1min 15096 overload ES Fb Fuse blown lis the fuse blown Change a fuse PLU Power voltage too ls power voltage too low Improve power supply low condition 41 Troubleshooting 8 Troubleshooting Description of Possible cause Solution trouble Wiring error Refer to the wiring diagram 1 Check the power input wiring 2 Is there a voltage for U V W output 2 Wrong settings at operator The function code No 04 is as panel follows 0 Panel key operation 1 External signals 3 Inverter displays fault Refer to Protect Function indication 4 Motor cannot start due to Exchange a higher capacity one overload 5 Motor breaks down Inverter breaks down Please contact us OCPA is en to the wiring diagram Reduce the load or increase inverter as the motor is capacity started 3 Is V F slope appropriate Check Code 05 V F slope is
49. op mode Setting range 0 2 Cd44 0 Deceleration stop Cd44 1 Free run stop Cd44 2 Free run stop but restart after the deceleration time is reached deceleration time is set by Cd11 25 Adjust and Function Specification 8Cd45 Frequency detect level Setting range 0 400 This function is only available when RELAY output terminal Cd47 6 or Cd48 6 and Cd45 is assigned HZ OUTPUT 8Cd46 Speed multiplier Setting range 0 500 The function shows revolution speed multiplied by a scaling factor on the Display Note 1 HZ and ALED de active 2 RPM Frequency Cd46 8Cd47 Relay 1 output select Setting range 0 10 8Cd48 Relay 2 output select Setting range 0 10 The function sets the mode of relay1 relay 2 to activate Cd47 Specification 0 Timecounter Accommodate Cd29 Fault Stop Acceleration p Speed reached Deceleration Frequency reached Operation frequency content of Cd45 Current reached Compare to CE73 and CE74 value Over heating prediction action CE70 OL fault action Noadin 26 Adjust and Function Specification Cd49 Function to lock data Setting range 0 1 To lock data prevent errors by none operator Cd49 0 Data change capable Cd49 1 Data change not capable SCd50 Software version Read only This function is to record software version read only 8Cd51 Motor rated voltage setting Vr Setting range 10 450 This function cannot be modified during operation RMS Setting A 2
50. r than rated current CE73 CE74 value Current detect level RELAY will start when Cd47 48 49 7 current is over rated current x CE74 value 45 Description of alarm display indications 7 Description of alarm display indications indication fault operation EE dad error Was the unit operated as indicated in the manual Operation error of Switch off the power and then Replace the unit internal ROM apply again RAM Error of internal Is there a large amount of Check the contact CPU external noise absorber Install a noise Over current 180 rated current Over current 180 rated current Over current 180 rated current Over current 200 rated current reduce the load Output short Is there a short circuit for the Perform a megger check circuit or ground output or grounding for the for the motor detected motor DC link over Was there fast deceleration Lengthen the deceleration voltage or fast voltage time Investigate the use of the optional DBR Insufficient Is there a low voltage at Improve the voltage voltage detected power or internal inverter condition and confirm due to power wiring error inverter model failure or instantaneous power loss Insufficient Is there a low voltage at Improve the voltage voltage detected power or internal inverter condition and confirm wiring error inverter model Description of alarm display indications Error Description of Item for i
51. r what is the time of the perform time in multi step function 38 Adjust and Function Specification SCE46 Setting Times of 2nd frequency decrease setting range 0 200min 2nd Bob down speed time Set the time of 2nd frequency decrease percentage When multi steps operation time longer than CE45 and shorter than CE46 the frequency will decrease as CE43 If CE46 0 it will use CE43 as frequency decrease order no matter what is the perform time in multi step function When multi steps operation time longer or equal to CE46 it will use CE44 as current frequency decrease order SCE47 Multi steps function modes selection setting range 0 3 The function cannot be modified during operation Select operation modes on speed variation when process control switch from previous step to next step CE47 0 Liner operation CE47 1 Gradually operation Perform time can set to zero when perform time set to 0 perform time will according to CD08 CD09 increase or decrease If the step frequency set to 0 the step will be ended CE47 2 Liner operation use Up Down Speed function CE47 3 Gradually operation use Up Down Speed function Perform time can set to zero when perform time set to 0 acceleration deceleration time will according to CD08 CDOO9 If the steps frequency set to 0 the step will be ended 39 Adjust and Function Specification Liner operation Output frequency 4 CE13 CE12 CE11 CE10 CE09
52. reconnection 8Cd29 Time Setting range 1 60000 This function must accommodate Cd47 0 setting When motor starts operation the time counter is active Cd30 Stop by panel key Setting range 0 1 Cd30 0 No function Cd30 1 With function Stop function This function enables the inverter to be stopped by panel key while the inverter is operated by external sequence Cq31 Initial factory settin Setting range 0 1 The function cannot be modified during operation Set data to original factory setting Cd31 0 No change Cd31 1 Initial factory setting refer to function code table Cd31 2 Reset PLC reset CE05 CE36 0 Note After this function is active content value returns to 0 readable value is always 0 23 Adjust and Function Specification Cd36 Failure record clear Setting range 0 1 Clear the failure record content of code d1 00 01 02 and 03 Cd36 0 No change Cd36 1 All of the contents of data will be nOnE display of LoAd after setting Note After this function is active content value automatically returns to 0 thus readable value is always 0 Cd37 Frequency gain setting Setting range 20 200 Select ratio of frequency gain Gain setting for external input signals are available using this function Output Frequency Set Value Frequency Gain MAX frequency Ex Under the mode of external voltage 0 10V frequency setting frequency gain 100 set voltage to 2V MAX frequency FH
53. restricts keypad control Cd28 Speed search selection Setting range 0 3 SCE64 Speed search current Setting range 0 200 SCE65 Speed search deceleration time Setting range 0 1 10 SCE66 Speed search waiting time Setting range 0 20 The speed search function finds the actual speed of motor that is Rotational using inertia and then starts smoothly from that speed When restoring power after a temporary power loss or Rotational using inertia fan is enable There are two ways of speed search by set Cd28 Cd28 0 invalid 1 valid MCK feedback above 3HP 2 valid current detection 3 valid MCK disconnection start inertia start B Cd23 1 MCK feedback speed search search motor rotation speed by MCK feedback signal then start operation by the speed c 0000 command Output voltage CE69 Voltage recovered time BH Cd28 2 Current detect MCK feedback speed search Start searching motor speed by frequency command or maximum output frequency when output current is over 120 rated current in searching and start by decreasing output frequency after current is lower than 120 rated current then proceed regular operation 22 Adjust and Function Specification B Cd28 3 MCK disconnection start inertial start PCB control circuit is unable to operate when disconnection or power voltage is too low This function is able to automatic search speed and restore setting frequency to operate normal when power
54. speed 0_ 240Hz 235 setting ceog 4 Step speed 0_ 240Hz 236 setting ceog gt Step speed p 240Hz 237 setting cE10 9 step speed 5 240Hz 238 setting CE41 Step speed o 240Hz 239 setting cE12 Stepspeed 240Hz 240 setting th CE43 9 Stepspeed 0 240Hz 241 setting th cE44 10 step speed 5 240Hz 242 setting th cE15 11 Stepspeed 5 240Hz 243 setting th CE16 12 Step speed 240Hz 244 setting th cE47 19 Step speed 5 240Hz 245 setting th cE14g 14 Stepspeed 5 240Hz 246 setting th ce19 1 Stepspeed 5 240Hz 247 setting th CE20 16 Stepspeed 5 240Hz 248 setting st CE21 1 Step time 0 100Min 249 setting Function Code Table Detail of Data Initial factory MODBUS No E Address na CE22 Sleplime 0 100Min setting 3 step time CE23 setting O 100Min 0 251 4 step time CE24 setting O 100Min 0 252 5 step time CE25 setting O 100Min 0 253 6 step time CE26 setting O 100Min 0 254 7 step time CE27 setting O 100Min 0 255 8 step time CE28 setting O 100Min 0 256 9 step time CE29 setting O 100Min 0 257 10 step time CE30 setting O 100Min 0 258 11 step time p CE31 setting O 100Min 0 259 12 step time T CE32 setting O 100Min 0 260 137 step time CE33 setting O 100Min 0 261 14 step time gt CE34 setting O 100Min 0 262 15 step time E C
55. ting range 0 200min 2nd Bob up speed time Set the time of 2nd frequency increase percentage When multi step function operation time longer than CE40 and shorter than CE41 the frequency will increased as CE38 If CE41 0 it will use CE38 as frequency increase order no matter what is the perform time in multi step function When multi step operation time is longer or equal to CE41 it will use CE39 as current frequency increase order SCE42 1st frequency decrease setting Setting range 0 0 10 0 1st Bob down speed 96 Set the 1st frequency decrease percentage The setting is related with current working speed of inverter When inverter working under multi steps function mode Cd01 7 and CE47 2 or 3 Cd59 1 short external terminal 3 DOWN and COM then the speed will be Operation frequency current steps frequency current steps frequency CE42 CE43 2nd frequency decrease setting Setting range 0 0 10 0 2nd Bob down speed Set the second frequency decrease percentage SCEAAM 3rd frequency decrease setting Setting range 0 0 10 0 3rd Bob down speed 96 Set the third step frequency decrease percentage SCE45 Setting Times of 1st frequency decrease setting range 0 200min 1st Bob down speed time Set the time of 1st frequency decrease percentage When multi steps operation time shorter than CE45 CE42 will be the current frequency decrease order If CE45 0 it will use CE42 as frequency decrease order no matte
56. ting range 30 200 When a heavy load is placed on the motor or acceleration time is too short during acceleration Due to current output too much to lead inverter to over current it can prevent from motor stall The inverter will stop accelerating when output current exceeds CE57 during acceleration CE56 0 invalid 1 valid CE57 Setting method set inverter rated current to 100 CE57 Time Pause accd eration to avoid stall occurred Time 42 Description of alarm display indications SCE58 Stall prevention limit during acceleration setting range 30 100 If using the motor in the constant output range and automatically lowered to prevent stalling Disable to prevent the stall prevention level in the constant output range from being reduced more than necessary Stall prevention levd during accderation CES ar CE58 x CE57 Cd58 Output frequency Base Frequency CE59 Stall prevention limit during deceleration setting range 0 1 SCE61 Stall prevention selection during constant speed operation setting range 0 1 SCE62 Stall prevention level during constant speed operation setting range 3 200 A heavy load is placed on the motor when constant operation and makes inverter output current exceed CE62 setting value The inverter will automatically reduce output frequency to prevent the motor from stall OC OL When a load disappeared or lightened and makes inverter output current be smaller than CE62 sett
57. uency increasing Max frequency is setting of Cd00 DOWN Using external terminal control on frequency decreasing Min frequency is setting of Cd16 Note when use multi steps function and Cd59 1 functions of external terminal 3 4 5 are listed as below Terminal 3 Down Speed 96 means the speed will be decreased according to function CE37 CE45 Terminal 4 Yards counter Terminal 5 Up Speed means the speed will be decreased according to function CE37 CE45 30 Adjust and Function Specification S Cd60 V F frequency FC Setting range 0 5 240 This function cannot be modified during operation To set V F slope frequency FC when Cd05 11 Setting range 10Hz 240Hz FC s Fb Output Voltage HZ 0 we pe De Output Frequency Cd60 Cd58 Cd57 Cd61 PWM frequenc Setting range 0 4 This function cannot be modified during operation This function is to set PWM frequency The higher pitch of PWM amp the lower noise of motor however motor might be shave The lower pitch of PMM amp the higher noise of motor however motor should be more stable PWM Frequency Setting by Cd62 1 5 4 0 Hz 4 KHZ 6 KHZ 8 KHZ 10 KHZ Cd62 PWM Frequency Setting range 15 40 This function cannot be adjusted during operation Ex Cd62 15 PWN Frequency 1 5KHz Ex Cd62 30 PWN Frequency 3 0KHz Cd63 Switch point for 3 phase PWM and 2 phase PWM Setting range 5 17 This fun
58. z 240Hz 0 1Hz resolution Analog setting setting value 1000 Hz VIF ratio 10 patterns or any V F patterns orque boost 0 15 0 voltage boost automatic voltage boost Acceleration 0 1 6000 sec linear two step setting Deceleration time Motor Braking 100 DB Under 20 DB Connect extra braking resister to reach 3 7KW Including 100 DB braking resister DC Braking DC Injection Braking Setting mode torque time active frequency Standard feature Free run restart jogging speed upper lower frequency limit setting jump frequency setting 8 step speed setting frequency increase decrease UP DOWN function BIAS frequency indicated output DCO 10V operation direction setting forward reverse prohibit voltage current limit data lock multi step function auto record when power off 6 memory pattern of multi step function Frequency setting Digital setting by keypad or external analog signal DCO 10V DC4 20mA Display 7 segment LED display Frequency current voltage setting value function fault status Temperature of PIM module status of multi step function average speed of multi step function instant power power factor Kwh Mwh Protection Low voltage over voltage instantaneous power failure over voltage stall overload over current stall instantaneous over current acceleration over current deceleration over current over heat Overload capacity 150 for 1 min anti time limit function
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