TESA-SCAN 50 CE Plus
Contents
1. Key Features e Automatic measurement of lengths and diameters using the REFLEX Click function e Automatic recognition of the parts being measured or the programmes used e Intelligent detection of the relevant measurement zones e Management of the operator and programming modes e Value storage e Dynamic displaying of the measurement results e Flexible reporting 2 D m Toa REE E TM P Tb HEEL HG 4 PROFILE MEASUREMENT TESA SCAN 50 tz TESA SCAN 25 TESA SCAN 25 Din H32 x L25 x P20 in TESA SCAN 50 H1055 x L800 x P580 mm H41 x L32 x P23 in Diameter 0 5 s Length 0 5 s AN Performances i see page P 8 100 110 220 240 VAC 50 60 Hz k L k E ui SSP 10 to 35 C 50 to 95 F 80 Q 2 TESA SCAN 25 e 2 O kg 148 Ibs F F TESA SCAN 50 TESA SCAN 25 D L D L 130 kg 290 05 Max workpiece size D x L 2 59 x 270 mm Technical Data 0 25 25 mm 200 mm 0 01 1 0 in 8 0 in 100 x 290 mm 707 ee 0 0001 mm 0 001 mm 0 000004 in 0 00004 in D 70 dB A 20 CIC 1 5 D 100 um 5 L 100 um 0 06 D 100 0 2 D 100 an D in mm Lin mm 1000 in D in in 1000 in L in in P Shipping packaging ME 20 1 um 2 5 ym 0 00004 in 0 0001 in Inspection report with a declaration gy of conformity e e TESA SCAN 50 D Lo D Lo 0 5 50 mm 2 5 mm 0 02 1 92. 12V continuous 800x 1200x1100 10 C 40 C lt 80 06830428 manual 200x100x150 0 05 400x280 10 10 2410 L 1000 2 94 10 1 1000 2 94 10 1 1000 Optional e 100 240 V 10 50 60 Hz 5 12V continuous 800x 1200x1100 AUG az jan 10 C 40 C lt 80 06830601 manual 300x200x150 0 05 990x430 10 20 2 4 L 1000 2 944 L 1000 2 945 L 1000 e e Optional Optional o 100 240 V 10 50 60 Hz 5 12V continuous 1630x1140x1360 20U CIC 10 C 40 C lt 80 06830634 motorised Q 300x200x150 0 05 990x430 10 20 1 6 4 L 1000 2 4 L 1000 2 945 L 1000 Optional e Optional e 170 160 640 160 900 110 240 V 10 50 60 Hz 24 V continuous 1630x1140x1360 2050596 10 C 40 C lt 80 VISION SYSTEMS Optional accessories Ne p TESA VISIO 200 GL 300 GL Light illumination 06860145 Diascopic illumination parallel Optics 06860323 Motorised zoom 12x on the purchase of a vision machine 06860315 Zoom upgrade 6 5x to 12x machine retrofit e 06860030 Additional lens 0 5x for a 6 5x zoom e e 06860031 Additional lens 0 75x for a 6 5x zoom e 06860032 Additional lens 1x for a 6 5x zoom e 06860033 Additional lens 2x for a 6 5x zoom e 06860287 Additional lens 0 5x for a 12x zoom Q 06860288 Additional lens 0 75x for a 12x zoom e 06860289 Additional
3. z direction 4 5 L 40 We lt 8 ym Lin mm Max TESA Scope II 355 Plus 06830054 pos capacity TESA Scope II 355H Plus 06830055 e TESA Scope 355H Plus 06830056 e Large Table P Anodized aluminium Telecentric Objectives T F 10 20x 25x 31 25x 50x 100x Mt Y Measuring span Ne JJ 300 x 100 mm 06860001 06860002 06860003 06860004 06860005 06860006 Y Object field 35 mm 175mm 14mm 11 2 mm 7mm 35mm coordinate working distance W 80 mm 82 mm 0 mm 96 mm 53 mm 43 mm 5 0 L 20 Maximum height H 100mm 100mm 100mm 100mm 100mm 100mm Lin mm Maximum diameter D 200mm 200 200mm 200mm 200mm 200mm po S Objective length C 37 mm 35 mm 47 mm 61 mm 64 mm 4 mm 10 kg Max width of component 165 mm 165 mm 165 mm 165 mm 165mm 165mm X Y W C 1093 20 282 a 912 11 500 1047 00 VAVAVA PROFILE PROJECTORS I Accessories amp 06860018 355 mm dia viewing screen with 4 overlay chart clips 06860020 Profile lamp 24 V 150 W 06860021 Surface lamp 24 V 200 W 06860024 V blocks and centres 06860025 Vise stage 06860026 Vise stage with base 06860056 Rotary table for model 355H 06860057 Prism for rotary table N 06860056 06860058 Vise for rotary table N 06860056 06860059 Vertical support for glass plate 06860024 06860026 Vise stage with base 06860025 06860058 06860056 P 3
4. data points Centre Centre to centre distance of the last Ts distance measured feature radius or diameter e e Auto Enter Automatic value acquisition ESA P 31 PROFILE PROJECTORS Brown amp Sharpe V Blocks and Clamps 87 V Blocks have frame for clamping cylindrical parts with diameters ranging de from 0 7 to 40 mm Used for workpiece inspection or machining Hardened steel Im Ground Ap resting faces and vee faces Not available as single items P Suited plastic case Clamping range mm 06769007 Set of Brown amp Sharpe V blocks 0 7 40 Supplied with 1 Pair of V blocks 5 40 1 Extra V block 3 8 1 Extra V block 15 25 5 Extra V blocks 0 7 3 5 2 In between bridges 2 Large frames 1 Small frame P 32 PLASTIFORM Components Non Destructive Control through Print Molding A with additives free from chlorine fluorine or sulfur Being non toxic and non polluting can be used with no special restriction SP xc Polymerization x E will not occur below 10 C shrinking less than 1 um mm after removal of the mould Stability physical properties allow to produce prints which do not deteriorate with time They will neither be affected by surroundings hence usable as master standards The products PLASTIFORM Soft allow print molding of complex internal machined parts which can then be viewed and checked using an optical
5. in mm Max field of view in mm Min field of view in mm n 04760079 04760091 055074 051638 054926 054925 06860046 06860030 06860031 0 5X 20 70 26 105 40 140 150 100 60 0 60 0 120 0 15 0 9 8 7 3 7 2 5 4 4 9 3 6 20X21 1 8x1 3 1 4 x1 PC DELL Optiplex Monitor 20 Manual zoom indexable 6 5 x Motorised zoom 6 5 x Coaxial light Ringlight 4 x 90 TESA REFLEX Vista software 06860032 5 60 210 30 0 180 32x24 0 9 x 0 7 697 887 06860033 2X 80 280 20 15 195 2 4 x 1 8 07x05 452 523 VISIO 200 GL VISIO 200 GL 06830401 manual 06830428 manual JEE P 19 P 20 Vision SYSTEMS TESA VISIO 300 GL The TESA VISIO 300 GL reflects the expertise from TESA in vision machines Besides a compact and ergonomic design this version provides a 300 x 200 x 150 mm measuring volume that covers a large part of the demands from industry in this specific field Available in two distinct models for manual or motorised operations the TESA VISIO 300 GL offer to demanding metrologists all the functionalities they need for occasional or part series inspection All hand operated machine versions running the user friendly TESA REFLEX Vista are made for multi tasking and multi users operations Running TESA REFLEX Vision your measurements will be rapidly and easily executed Main Features Optics Includes a motorised zoom along
6. non contact measuring equipment The products PLASTIFORM with Additives consist of two components which have to be mixed in equal proportion to ensure a proper polymeriz ation The test object to be reproduced by print molding must be perfectly clean as well as non greasy before applying Plastiform 11 ULM rer E AVAL ES 06869122 PLASTIFORM full case Consisting of 1 0550 injection handle 1 Cutter special with two parallel blades 1 PLASTIN 200 g 50 Mixer Injectors 10 Injector end pieces 1 DN1 spot remover 400 ml 21 Rings for mould removal 3 PLASTIFORM BAD 50 ml 3 PLASTIFORM DAV 50 ml 2 PLASTIFORM RGX80 50 ml Properties BAD DAV RGX80 6 LKAD Consistency max 15 Fluid 2 Fluid 4 5 Pasty Malleable Hardness shore A 90 20 80 70 Cut using the dual blade cutter easy uneasy easy easy Check with contact e E e without contact Roughness e E Elasticity flexible highly flexible rigid rigid P 33 PLASTIFORM BAD Fluid consistency best suited for moulding internal and full prints of small and medium sizes Medium elasticity 10 of the core allows prints to be removed in most cases Reproduces the finest details and can be used for indirect inspection of the surface finish by sight comparison with use of master roughness specimens Easily cut with the special cutter DAV Fluid consistency best suited for moulding internal and full print
7. with a CCD colour camera as standard equipment All light sources are fitted with LEDs producing a cold light also long lasting Diascopic illumination for checking profiles as well as for transparency based measurements Ringlight 4 x 90 8 x 45 for millings bores chamfers and round edges Coaxial light for blind bores and cylindrical parts Each light source can be set separately over the software Swiss mechanics Granite structure to ensure the rigidity and stability required for any high precision measuring system Basic machine Q Rigid granite Structure Opto electronic Nb measuring systems with incremental glass scales resolution to 0 05 um Manual version S MPE E Ej P 24411000 um MPEyy Ey 2 5 4 L 1000 um 2 9 5 1 1000 um Motorised version MPEy Ex Ey 1 6 411000 um MPExy Ex 2 4 L 1000 um E 2 9 5 L 1000 um Linmm Mechanical precision Measuring volume XNIL 300 x 200 x 150 mm Display 000 resolution 0 001 mm 5 80 non condensing 115 to 230 Vac Jo 90 to 60 Hz 170 kg Calibration certificate Declaration of conformity Ow Delivered fully X assembled ohipping packaging we WXDXH 1630 x 1140 x 1360 mm Vision SYSTEMS TESA Measuring table Indicative values for a 20 inch monitor with a 6 5x mag
8. x 150 mm a coordinate 0 direction b 504 20 Lin mm Max ie workload capacity 10 kg D TESA Scope II 300V TESA Scope II 300V TESA Scope 11 300V TESA Scope 11 300V Plus TESA Scope II 300V Plus TESA Scope II 300V Plus Telecentric Objectives n Object field working distance W Maximum height H Maximum Diameter D Objective length C PROFILE PROJECTORS Base Measuring Table Digital Readout Control Panel 200 300 15100 175300 100 mm Y 150 mm 06830041 e 06830042 e 06830043 e 06830044 06830045 e 06830046 Q e 10x 20x 25x 31 25x 50x 06860001 06860002 06860003 06860004 06860005 30 mm 15 mm 12 mm 9 6 mm 6 mm 80 mm 82 mm 0 mm 56 mm 53 mm 83 mm 83 mm 83 mm 83 mm 83 mm 166 mm 166 mm 166 mm 166 mm 166 mm 3 mm 35 mm 4 mm 61 mm 64 mm 700 1043 846 TS300E 100x 06860006 3mm 43 mm 83 mm 166 mm 74mm JEE P 25 PROFILE PROJECTORS Accessories Ue 06860015 200x100 mm glass plate 06860016 300 x 150 mm glass plate 06860017 300 mm diameter viewing screen with 4 overlay chart clips 06860020 Profile lamp 24 V 150 W 06860021 Surface lamp 24 V 200 W 06860022 150 mm dia rotary table Used with the 200 x 100 mm measuring table 06860029 150 mm dia rotary table Used with the 300 x 150 mm measuring table 06860024 V blocks and centres 06860025 Vise stage 06860027 TESA pr
9. 0 PROFILE PROJECTORS TS 300 or TS 300E Control Panel Each unit is able to run TESA REFLEX 2D The Reference in terms of simplicity and reliability e Geometric form elements Point Line Circle Measuring functions Alignment Input of reference values Translation Rotation Construction features Intersection Bolt hole circle Line Result output Data transfer through the RS232 output Possible conversion into DXF format Statistical data processing etc e d 06830031 15 100 Digital readout 06830034 15 300 Control panel 06830035 5 300 Control panel with edge detector 89x 118 mm display field with illuminated background 7 decade digit DOO display plus sign for all measured values ee Icon based User s guidance RS232 29 eJ Shipping w packaging Q EU sew Model 300V a integrated ac into the unit Models 355H single unit e Shipping e packaging PROFILE PROJECTORS T 100 Digital Readout Numerical display X Y axes e Resolution to 0 001 mm e Inch metric conversion e Separate zeroing of display in both X Y axes ABS INC measuring mode e Linear correction of scaling errors X Y axes e Control option for both profile and surface illumination RS232 digital output SPC Printer TATA TESA SWISS MADE Measuring functions e Diameter 3 to 10 data points Radius 3 to 10
10. 03 kg Max workpiece size D x L 100 x 300 mm Max workpiece weight 4 kg Dor A Shipping packaging Inspection report e with a declaration gt of conformity 0 iv 0 ip D L D L p 0 5 52 mm 300 mm 0 02 2 0 in Lice IN Performances are based on the results obtained 0 0001 mm 0 0005 mm 0 000004 in 0 00002 in from clean ground TN components Dae 20C 51900 2 D 100 um 5 L 100 um 0 08 D 100 0 2 L 100 QS al ids D mm Lin mm 1000 in D in in 1000 in L in in ey may be affected by the aa t sh 1 um 2 5 um 0 00004 in 0 0001 in 8 02430090 52 REFLEX Click 52 x 300 mm Measuring machine including 2 male centres TL02 0001 Supplied with PC mouse US keyboard Windows XP Multilingual operating system 20 inch TFT monitor 02430091 TESA SCAN 52 REFLEX Click with rotary headstock P 3 VAVAV x EE PROFILE MEASUREMENT TESA REFLEX Scan Software The TESA REFLEX family has expanded through the addition of the Scan version provided with intuitive graphical interface The use of the Composer mode allows complex measurements of geometrical part features such as those listed below to be carried out in a simple way e Diameters e Angles e Lengths e Chamfers Radii e Threads Equipped with a rotation axis available as an option this machine will let you inspect additional features such as e Runout Coaxiality e Across flats
11. 50 SCAN TESA SCAN 52 REFLEX Click Requires TL01 0027 e Requires TL01 0027 e Requires TL01 0027 Requires TL01 0027 Notes External clamping for manual use External clamping for use with air pressure Internal clamping for manual use Internal clamping for use with air pressure Description Centre adapter with a 6 mm dia coupling bore Two jaw gripper Two jaw gripper Raising blocks for external jaws in pairs Two jaw gripper Two jaw gripper External jaws in pairs External jaws in pairs VAVAV PROFILE MEASUREMENT Order Number Morse 1 Morse 2 Notes Description TESA SCAN 25 TESA SCAN 50 TESA SCAN 52 REFLEX Click TLO1 0015 For D 4 5 mm 01 0007 Internal jaws H 6 6 mm x TL01 0008 IN pairs TLO1 0016 D 5 6 mm H 86mm 5 01 0017 D 6 9 mm a EIE CERTE TLO1 0018 D 8 11 mm mes ES MM TLO1 0019 0 11 15 mm 20 TL01 0020 D 15 19 mm H 20 2 mm TL01 0022 Set of jaws For Internal jaws including TL01 0007 in pairs TL01 0015 TL01 0016 TLO1 0017 TL01 0018 TL01 0019 TL01 0020 TL01 0026 Apes Centre adapter e i with a 6 mm dia coupling bore 80 01 0027 Reduction Sleeve Morse 2 to 1 TL02 0001 e 2 items Extra male provided with centre TESA SCAN 25 10 mm TL02 0002 2 items Extra male provided with centre TESA SCAN 50 and 17mm TESA SCAN 52 Reflex Click TL02 0003 S D
12. 6 in 10 8 in Performances are based on 000 the results obtained 0 0001 mm 0 001 mm 0 000004 in 0 00004 in from clean ground um components De 20 1 2 D 100 um 5 L 100 um 0 08 D 100 0 2 D 100 e E gt D in mm Lin mm 1000 in Din in 1000 in L in in affected by the lt a Dos 1 um 2 5 um 0 00004 in 0 0001 in 8 02430000 25 25 x 200 mm Measuring machine with part rotation including 1 rotary headstock 1 tailstock 2 male centres TL02 0001 Supplied with PC mouse Windows XP Multilingual operating system 20 inch TFT monitor US keyboard Pro Measure software with User s manual E F D on a CD order No 02460011 TESA SCAN 50 50 x 275 mm Measuring machine with part rotation main part including 1 rotary headstock 1 tailstock 2 male centres TL02 0002 02430010 For information on Pro Measure see page P 9 Supplied with PC mouse Windows XP Multilingual operating system 20 inch TFT monitor US keyboard Pro Measure software with User s manual E F D on a CD order No 02460011 P 5 PROFILE MEASUREMENT TESA SCAN 50 CE Plus Measuring capacity D 50 L 275 mm Lis H1055 x L800 x P580 mm H41 x L32 x P23 in Equipped with slewing mechanism for thread measurement through advanced functions slide tilted through 30 Diameter 0 5 s Length 0 5 s Performances see page P 8 gt 100 110 220 240 50 60 Hz 54 10 t
13. AO file Compar option available from TESA REFLEX Vista The following two versions are supplied according to used machine type TESA REFLEX Vista for manual vision machines TESA REFLEX Vision for DCC vision machines TESA REFLEX Vista TESA REFLEX Vision Sales Programme We 06860046 TESA REFLEX Vista 063860187 Compar option for TESA REFLEX Vista 06860380 TESA REFLEX Vision P 17 18 VISION SYSTEMS The ambitious TESA s programme initiated some years ago with the develop ment of a full range of machines for non contact measurement has resulted in a growing demand for systems capable to measure forms and shapes or soft materials where mechanical probing is just impossible To meet this demand the latest hand operated TESA VISIO 200 GL has been made smal ler but with no compromise on the metrological performances Equipped with the TESA REFLEX Vista programme version learned in less than one day this machine is the perfect multi tasking multi users tool for part inspection m Main Features Exceptional Quality Price ratio Each machine has been specially designed for highest quality standard and accuracy Optics Available with a manual indexable zoom or a motorised zoom for greater comfort Also provided with a CCD colour camera e Light illuminations All light sources are fitted with LEDs producing a cold light also long last
14. O 300 GL Displacements TESA REFLEX Vista TESA REFLEX Vision Measuring volume X Y Z mm Encoder resolution X Y Z um Joystick controlled servomotors in the 3 coordinate axes Machine base and column in granite Fine adjustment in the Z axis X Y measuring table in anodised aluminium mm Thickness of the glass plate mm stage with possible resting attachment and removable glass plate Max load capacity kg Precision MPE y Ex Ev um L in mm EXy um L in mm MPE Ez um L in mm Mechanical precision m 5 Kg Camera and optics CCD colour camera 752 x 582 pixels Manual zooms indexable 6 5 x Motorised zoom 6 5x Motorised zoom 12x Diascopic illumination green LED Diascopic illumination parallel Coaxial light segmented ringlight 4 x 90 white LEDs segmented ringlight 4 x 90 8 x 45 white LEDs Laser pointer Additional data Weight machine alone kg Velocity in both XY coordinate axes mm s Acceleration in both XY coordinate axes mm s Velocity in the Z axis mm s Acceleration in the Z axis mm s Power supply Masse machine alone W x D x H in mm Reference temperature Operating temperature range Relative humidity non condensing 22 Vision SYSTEMS 06830401 manual 200 100 150 0 05 400x280 10 10 2410 L 1000 2 9410 1 1000 2 94 10 1 1000 Optional e 100 240 V 10 50 60 Hz 5
15. actice piece 06860060 90 mm rotary table Used with the 200 x 100 mm measuring table 06860061 90 mm rotary table Used with the 300 x 150 mm measuring table 06869055 Measuring foil type RA for radius circle bending radius 06869056 Measuring foil type PO for radius and angle 06869057 Measuring foil type ISO M2 for thread measurement 06860022 29 06860024 06860025 06860061 06860060 P 26 06869055 06869056 06869057 Main Part Q Heavy duty 4 all steel structure Measuring a system with incremental glass scale opto electronic Resolution 0 001 mm 2 Optics precision 0 05 profile iata 0 10 surface ja nation JIN Focusing 60mm Resolution 0 001 mm Profile illumination 24V 150W bulb Also with thermal filter included Surface illumination adjustable fibre optic 24 V 200 W bulb Also with thermal filter included 263 10 C to 40 C 100021 non condensing 115 to 230 Vac Jo 50 to 60 Hz CP IP40 IEC 61010 EN 60204 EN 61326 1 Serial number TESA qa Inspection report Declaration of conformity ow Provided fully mounted but AC w o objective be ordered separately shipping packaging PROFILE PROJECTORS TESA SCOPE 355H or 355H Plus Designed for checking round parts Profile projectors with horizontal illumination 360 rotary viewin
16. adius Worm threads on request Circularity Pitch Lead error Major and minor diameters Over Wire diameter e aper threads Tooth thickness Pitch diameter Pressure angle Major diameter Addendum Minor diameter Dedendum aper Thread depth Crest diameter Runout Ball screws on request Pitch Lead error Over wire diameter PROFILE MEASUREMENT Pro Measure Software Complex metrology based applications involving form and shape measure ment are easily performed due to a flexible programming Pro Measure enables a visual comparison of the true form as captured This function makes the analysis of any existing manufacturing problems easier It also provides the operator with the needed assistance when creating part programs This simple software tool can either be installed directly on the PC coupled with the machine or networked to a workstation enabling a part program to be prepared off line Pro Measure uses the graphic representation of the part profile created by scanning the part or importing the required geometry from a CAD file A library of icons each representing a geometric function guides the user throughout the part programming sequence Tolerance and setting values for cylindrical parts or threads can be retrieved from a database of interna tional standards in order to be entered accordingly Key Features User friendly interface fo
17. g screen in frosted glass 355 mm diameter 30 60 or 90 crossline reticle along with 4 overlay chart clips screen rotation with built in sexagesimal and decimal reading resolution in minutes RAZ ABS INC Profile illumination with green filter included Enhances image contrast makes the measurement easier reduces all effects due to the operator surface illumination through adjustable fibre optic for a perfect image projection save Lamp system for automatic shut down of the lamps whenever the projector remains unused for several minutes thus increasing the life of the lamps by 5 Objectives with bayonet mount for quick exchange Coordinate table equipped with incremental glass scales opto electronic Resolution to 0 001 mm Measuring span 200 x 100 for the standard model 300 x 100 for the model Plus X axis fitted with a clutch mechanism for fast displacement Control handle for left hand and right hand operator X axis motion Workload capacity up to 10 kg with no loss of accuracy Lateral paper sheet holder P 27 P 28 PROFILE PROJECTORS Base Measuring table Digital Readout Small Table Control Panel E 200 mm 300 75100 15300 TS300E Y 100mm 100 mm Lis Table surface 350 x 100 mm 2 2 iu Y Measuring span TESA Scope II 355H 06830051 200 x 100 mm TESA Scope 11 355H 06830052 TESA Scope II 355H 06830053
18. his version has a 500 x 200 mm measuring table and can either be operated manually or using the servomotors DCC Main Features Compact ergonomic design Fruit of a thorough mechanical investigation Machine base and column in granite Ensure superior Stability ESA patented system for optical reading Intuitive user friendly Software tools made easily accessible 200 GL 200 GL 300 GL 300 GL 06830401 06830428 06830601 06830634 manual manual manual motorised Manual zoom indexable 6 5 Motorised zoom software Ringlight Coaxial light 6 5 X 6 5 6 5 12x optional 12x optional TESA REFLEX Vista TESA REFLEX Vista TESA REFLEX Vista TESA REFLEX Vision 4 x 90 4 x 90 4 90 8x45 4x90 8x45 Vision SYSTEMS Two TESA REFLEX programme versions These two versions do not derogate from the rule to be the reference for simplicity making the TESA REFLEX software different Easy to learn and to understand it takes only a few hours each version provides the reliability needed for visual part inspection TESA REFLEX Vista or TESA REFLEX Vision will measure the highest number of geometrical elements quickly and accurately Main Features Intuitive software tools e User friendly icon based interface e Simple programming e Automatic measuring mode e On line help in the Z axis e True three axis alignment e Visual comparison of the part against its C
19. ht is projected under the part being measured to create a silhouette image of the profile Also used for the measurements based on transparency Coaxial light This light is projected from above through the zoom The collimated light beams produce an illuminated field useful for inspecting blind bores or cylindrical parts Parallel diascopic illumination This illumination is projected from the bottom using a special lens to create parallel light rays With this type of illumination multi ple light reflections can virtually be eliminated This results in sharpe EE edges when checking round parts E Visualisation with parallel diascopic illumination Visualisation without parallel diascopic illumination Illuminated contour On the left the inside of a blind bore can not be inspeted using the ringlight ESA P 15 VAVAV uin P 16 TESA VISIO sales programme Machine version Order number Displacements VISION SYSTEMS TESA VISIO THE VISION MACHINES FROM TESA FOR PRECISE OPTICAL MEASURING The TESA VISIO GL family provides Users with a full range of vision machines designed to meet their needs from the simple inspection job to the sophisti cated metrology application With a 200 x 100 mm measuring table the manual TESA VISIO 200 GL will fulfil the expectations of modern workshops Solidly built with a granite structure TESA VISIO 300 GL is worth investing in T
20. i ri 7 jr r i mul ies LIT Eom zm ig da Sas c G3 da G3 lt e VAVAV x EE PROFILE MEASUREMENT FAST ROUND PART INSPECTION The whole TESA SCAN family offers a complete solution for round part inspection Various systems such as those used on profile projectors or measuring micro scopes have been integrated into a single unit This range of TESA s products are designed to measure round parts with diameters from 0 25 up to 52 mm and can be as long as 500 mm Operating Principle All TESA SCAN incorporate high resolution CCD linear sensors that combine lines of 14 000 pixels equivalent to a 200 megapixels CCD camera As the part profile is projected these sensors which are capable to detect the slightest changes at pixel level act as a light sensitive ruler The part is scanned using a parallel green light The part image is then projected onto the linear sensors which get all needed information for analysis of the part geometry SENSOR 1 LIGHT CONDENSER LENS SENSOR 2 2D Measurement The part profile is obtained from a scanning method applied along the part axis Both diameter and length of the part are measured simultaneously thus producing a 2D video image One of the main characteristics of the TESA s concept lies in the slanted position of the linear sen
21. iamond Drive M So coated centre N 10 mm 53 5 17 3 TL02 0016 3 For added Rotation centre 6 sleeves with a B12 male valo taper plus a 0922 0923 Morse 1 taper shank P 11 P 12 Order Number TL02 0017 TL02 0018 TL02 0019 TL02 0021 2173 0908 2173 0920 2173 0921 2173 0922 2173 0923 2173 0961 2173 2020 2173 2024 2173 2025 PROFILE MEASUREMENT 2 MK1 57 20 20 56 9 19 5 1 2 Q 10 55 MK1 EIE Morse 1 TESA SCAN 25 For TL01 0003 TL01 0004 TL01 0007 TL01 0008 e Requires TL01 0002 e Requires TL01 0002 e Requires TL02 0016 e Requires 1TL02 0016 Morse 2 TESA SCAN 50 SCAN TESA SCAN 52 REFLEX Click Requires TL01 0026 e Requires TL01 0026 e Requires TL01 0027 Notes Ensures stable positioning for mounting jaws Clamping capacity outside 1 15 mm inside 11 26 m Description Rotation centre Morse 2 Rotation centre with a B12 male taper plus a Morse 1 shank Rotation centre Morse 1 Rotation centre Morse 2 Vertical support Female centre 10 mm dia Female centre 20 mm dia Female centre 10 mm dia Also with internal B12 taper Female centre 10 mm dia Also with internal B12 taper Platten 30 mm dia 3 jaw chuck clamping range 1 15 mm 6 jaw chuck clamping range 0 15 mm PROFILE MEASUREMENT Order Number Morse 1 Morse 2 No
22. ing Diascopic illumination for checking profiles as well as for transparency based measurements Ringlight 4 x 90 for millings bores chamfers and round edges Coaxial light for blind bores and cylindrical parts Each light source can be set separately over the software Swiss mechanics Granite structure to ensure the rigidity and stability required for any high precision measuring system Basic machine riu Rigid granite Structure Opto electronic A measuring systems with incremental glass scales resolution to 0 05 um b MPE Ex Ey 0 2 10 L 1000 um PE MPE Ew 2 9 10 L 1000 um MPE Ez 2 9 10 L 1000 um Linmm Mechanical precision with no displacement in X Y Measuring n volume GS QUIZ 200 x 100 x 150 mm _ Display O00 resolution 0 001 mm Ap Manual X E 10 C to 40 C d 20 C 1 C 80 non condensing 115 to 230 Vac oos 90 to 60 Hz 98 kg Calibration certificate Declaration of conformity w Delivered a fully assembled shipping packaging WxDxH 800 x 1200 x 1100 mm Measuring table Anodised aluminium Table surface X Y EF 400x280 mm Max load capacity 10 kg VISION SYSTEMS Indicative values for a 20 inch monitor with a 6 5x magnification 0 7x to 4 5x also with additional lens Order number Lenses Magnification Working distance W in mm Max height H
23. lens 1x for a 12x zoom e 06860290 Additional lens 2x for a 12x zoom Additional accessories 68900025 Monitor 22 instead of 20 e e 06860186 Foot switch for data point acquisition e Manual version 04760077 Joystick Motorised version 06860317 Suited case for Visiofix light accessory set e 06860316 Suited case for Visiofix standard accessory set o e 06860318 Visiofix accessory set steel rails 200 06860320 Visiofix accessory set steel rails 300 MisioFix 06860316 06860317 tz P23 PROFILE PROJECTORS TESA SCOPE II 300V or 300V Plus Perfect for checking parts with flat surfaces or any other component used in precision mechanics A Heavy duty 4 all steel Structure Measuring sse win incremental glass scale opto electronic Resolution 0 001 mm 9 iN Optics precision lt lt 0 05 profile niat 0 10 surface n nation OOO Resolution lt 409001 mm Profile illumination 24V 150W bulb Also with thermal filter included Surface illumination adjustable fibre optic 24 V 200 W bulb Also with thermal filter included E 10 C to 40 C 5 P 19 C to 21 C 80 non condensing Em 11510 230 Vac JD 810 50 to 60 Hz 110 kg 42 IP40 _ IEC 61010 60204 EN 61326 1 No Serial number 2 Profile projectors with vertical illumination u Inspection e 360 rotary viewing screen in f
24. nification 0 7x to 4 5x also with additional lens Anodised Order numbers 06860030 06860031 none 06860032 06860033 aluminium Lenses 05 152 2X Table surface X Y Magnifications 20 70 26 105 40 140 60 210 80 280 EF 550 x 430 mm Working distance W in mm 150 100 60 30 20 O Max height H In mm 0 60 0 120 0 150 0 180 15 190 9 kg Max field of view in mm 98X73 7 2 5 4 4 9 x 3 6 3 2 x2 2 44 x 1 8 Max field of view in mm 14 x 1 0 9 x 0 7 07X05 Indicative values for a 20 inch monitor with a 12x magnification 0 58x to 7x also with additional lens Order numbers 06860287 06860288 none 06860289 06860290 Lenses 0 5x 0 75x 15X 2X Magnifications 19 190 25 276 33 367 50 550 67 74 Working distance W in mm 150 95 65 40 25 Max height H in mm 0 60 0 120 0 150 0 180 15 190 Max field of view in mm 16 XZ 10 8 x 8 8 1x6 1 54x4 4x3 Max field of view in mm 075X039 03x036 037x027 38 228 693 883 705 763 705 810 892 gt 103 881 gt 103 3192153 275x153 550 1 2 VISIO 300 GL VISIO 300 GL 06830601 06830634 manual motorised 04760079 DELL Optiplex e 04760053 PC DELL Precision 04760091 Monitor 20 e 06860049 Motorised zoom 6 5x e coaxial light 06860158 Ringlight 4 x 90 8 x 45 06860380 TESA REFLEX Vision software Q 06860046 TESA REFLEX Vista software e 21 TESA VISIO 200 GL TESA VISI
25. o 35 C 90 to 95 F lt 80 9 140 kg 310 Ibs Max workpiece size D x L 100 x 290 mm Max workpiece weight 4 kg D 70 dB A Shipping packaging Inspection report e with a declaration JP of conformity Technical Data ip Q ir D L D L 0 5 50 mm 2 5 mm 0 02 1 96 in 10 8 in e Tilting for thread measurement max 30 Performances are based on 0 0001 mm 0 001 mm 0 000004 in 0 00004 in the results obtained from clean ground 20 1 C 2 D 100 um 5 L 100 um 0 08 D 100 0 2 D 100 components D mm Lin mm 1000 in D in in 1000 in L in in U UU ey may be Y affected by the ME 26 1 um 2 5 um 0 00004 0 0001 component shape and surface finish 02430030 TESA SCAN 50 CE Plus 50 x 275 mm Measuring machine with part rotation and slewing mechanism for thread measurement Main part including 1 rotary headstock 1 tailstock 2 male centres TL02 0002 Supplied with PC mouse Windows XP Multilingual operating system 20 inch TFT monitor US keyboard Pro Measure software with User s manual E F D on a CD order No 02460011 dd see page P 9 P 6 PROFILE MEASUREMENT SESE TESA SCAN 50 Plus H1455 x L800 x Measuring volume D 50 mm L 500 mm Sr LP X PAS in Equipped with a slewing mechanism acting on the slide for thread measurement through advanced functions Diameter 0 5 s Length 0 5 s Perf
26. ormances see P 8 100 110 220 240 VAC 90 60 Hz 100350 50 to 95 F 1010 80 9 180 kg 398 Ibs Max workpiece ip D x L 100 x 515 mm Max workpiece weight 6 kg Qo A P Shipping packaging Inspection report e with a declaration 7 of conformity M gt Technical Data 2 iy 2 D L D I 0 5 50 mm 500 mm 0 02 1 96 in 19 in ee Tilting for thread measurement 15 Performances are based on 000 the results obtained 0 0001 mm 0 001 mm 0 000004 in 0 00004 in from clean ground components Qe 20 C 1 C 2 D 100 um 5 L 100 um 0 08 D 100 0 2 D 100 0 at 20 E D mm Lin mm 1000 in D in in 1 1000 in L in in ey may be affected by the component shape De 1 um 2 5 um 0 00004 in 0 0001 in and surface finish 1 2 02430040 50 Plus O 50 x 500 mm Measuring machine with part rotation and slewing mecha nism for thread measurement Main part including 1 rotary headstock 1 tailstock 2 male centres TL02 0002 Supplied with PC mouse Windows XP Multilingual operating system 20 inch TFT monitor US keyboard Pro Measure software with User s manual E F D on a CD order No 02460011 For information on Pro Measure see page P 9 VAVAV uiis 8 PROFILE MEASUREMENT Performances Valid for the TESA SCAN 25 or TESA SCAN 50 product range Static measurement Diameter
27. packs of 50 Mixer injectors in packs of 100 Mixer injectors in packs of 200 Injector nozzles in packs of 20 PLASTIN 200 g Malleable under normal conditions Used to make stops or retainers when executing sectorial prints Reusable Cutter special with two parallel blades spaced 1 mm apart over a usable length of 60 mm DS 50 injection handle DN1 spot remover aerosol can 400 ml
28. r part programming e Wide variety of measuring functions e Statistical follow up for optimum monitoring of the manufacturing process e Full control of multiple levels of use Flexible reporting om powes D Ele far wee cun To Wine Ug eT x SOR BE i mmi E02 101 c ml 02 moo Eo 2 0 ERO 1 pe a E 4 m is 2 Hc mco 4 gt ia Pro Measure Measurement Demo Fie View Tools Debug Window Hel Demo mn Dagse 01 032010 091206 01 03 2010 05 36 54 noB Pro MEASURE 248 E 152 400 34 200 021 Rot B Average In Tel Reundnes 10 Order Number TL01 0002 TL01 0003 TL01 0004 TL01 0005 l Mis TL01 0006 1 TL01 0007 TL01 0008 TLO1 0009 0 6 mm 1 5 TL01 0010 0 6 mm T 23 TLO1 0011 6 12 3 TL01 0012 12 18mmT 26 TL01 0013 18 24 mm T2 9 TL01 0038 0 6 mm T 6 TL01 0039 0 6 mm T 15 TL01 0040 6 12 mm T 15 TL01 0021 PROFILE MEASUREMENT Accessories 56 56 056 T a X Set of jaws including TL01 0009 TL01 0010 TL01 0011 TL01 0012 TL01 0013 Morse 1 TESA SCAN 25 For TL01 0003 TL01 0004 For TL01 0003 01 0004 For TL01 0003 TL01 0004 Morse 2 TESA SCAN
29. rosted glass 300 mm diameter 30 60 report or 90 crossline reticle along with 4 overlay chart clips e Screen rotation with built in sexagesimal and decimal reading resolution Gee in minutes RAZ ABS INC EN ow Provided e Profile illumination with green filter included Enhances image contrast Y fully mounted makes the measurement easier reduces all effects due to the operator but without e Surface illumination through adjustable fibre optic for a perfect image Mou be ordered projection d e Save Lamp system for automatic shut down of the lamps whenever Shipping the projector remains unused for several minutes thus increasing w packaging the life of the lamps by 5 Objectives with bayonet mount for quick exchange Coordinate table equipped with incremental glass scales opto electronic Resolution to 0 001 mm Measuring span 200 x 100 for standard model 300 x 150 for model Plus X axis fitted with a clutch mechanism for fast displacement Control handle for left hand and right hand operator X axis motion Workload capacity up to 10 kg e Lateral paper sheet holder P 24 Small Table Anodised aluminium Table surface jv 350 210 mm RT jp span Uv 100 mm ia coordinate 0 2 direction PE 45 040 um lt 8 um Lin mm Max workload capacity 10 kg Large Table Anodised aluminium Table surface i IJ o 440 202 mm Mas span 300
30. s lengths intersection points gauge diameters radii angles etc Two axes workpiece alignment Creating a workpiece axis based on two datum diameters Dynamic measurement Concentricity Parallel or interrupted diameters tapers parallel thread profiles or on maxi form Runout Plain or interrupted diameters Diameters with rotation ovality max min and average diameters of plain or interrupted diameters Hexagon Across flats symmetry of flats to axis max dimension across corners Section analysis with rotation Longest and shortest section of radii angular location Three axes workpiece alignment Creating a workpiece axis with reference to plain diameters or thread lengths Thread measurement With no mechanical slewing Main Features TESA SCAN 25 or TESA SCAN 50 e Parallel vee shaped threads aper threads Major diameter Pitch Flank diameter Flank angle Flank angle Included taper angle Pitch Gauge length Usable thread length Pitch diameter Major diameter Conicity on diameter Thread and worm thread measurement With mechanical slewing Main Features TESA SCAN 50 CE plus or TESA SCAN 50 plus e Parallel threads Double threads parallel Major diameter Major and minor diameters Flank diameter Half pitch Pitch Flank angle Minor diameter Crest radius Flank angle Root radius Root radius Crest r
31. s of small and medium sizes High elasticity 20 of the core allows hard prints to be removed such as large re entrant angle groove complex internal shape Reproduces fine details Uneasy to cut with a cutter Print will be preferably checked as a whole RGX80 6 RGX80 is the hardest product of the cartridge range Pasty consistency best suited for moulding whole internal prints having varying sizes Weak stretching property and elasticity make it appropriate for easily removable moulding prints LKAD Malleable consistency best suited for moulding internal external and sectorial prints of small and medium sizes Applied by hand Low elasticity from 1 to 2 of the core makes it convenient for moulding prints that are removed with ease Also appropriate for prints held mechanically if desired Easily cut with the cutter Accessories P 34 06869101 06869102 06869119 06869120 06869118 06869121 06869106 06869107 06869108 06869109 06869110 06869111 06869112 06869113 BAD PLASTIFORM 8 double cartridges 50 ml DAV PLASTIFORM 8 double cartridges 50 ml PLASTIFORM Test Kit BAD 10 double cartridges of 5 ml 15 mixer injectors 2 rings for mould removal PLASTIFORM Test Kit DAV 10 double cartridges of 5 15 mixer injectors 2 rings for mould removal RGX80 PLASTIFORM 50 8 double cartridges 50 ml LKAD PLASTIFORM in packs of 2 boxes 750 g each Mixer injectors in
32. sors With an angle to 7 5 against the part axis these sensors ensure a precise data capture when inspecting diameters angles radii and other geometric part features with parallel or slopped surfaces Dynamic Measurement Rotation during the inspection process allows for a peripheral examination of the part geometry and contour each being captured at high speed and high accuracy Thread Measurement External threads are an important feature of round parts and their measurement is an intensive labour operation A true thread profile can be obtained from any TESA SCAN PROFILE MEASUREMENT x EE m TECHNOLOGY TESA SCAN 52 REFLEX Click PR This model includes the ultimate power of all TESA SCAN machines offering Dy high technological performances combined with unmatched ease of use and 33 x 39 5 x 17 in exceptional price quality relationship p Tu Thanks to the added functionality for automatic recognition of the parts to be measured the REFLEX Click mode allows them to be quickly and reli ably inspected with a single click The colour coded classification of the Performances measured values enables the analysis of the measurement results at a glance see page P 4 rendering part inspection especially easy to execute 0 24 VDC Another unique function available in the REFLEX Click mode is the ability to measure lengths and diameters speedily making the machine ideally d suited for use on the shop floor 1
33. tes Description TESA SCAN 25 TESA SCAN 50 TESA SCAN 52 REFLEX Click 7178 2009 Used to drive components 4 between fixed centres Drive 5 Directly fitted mechanism on the headstock 7178 2020 e Au A 3 jaw chuck nee with Morse 2 Outside 2 50 mm aper Snan inside 23 50 mm i 7178 2025 9 Platten 90 mm dia S Also with a Morse 2 taper hank 88 7118 2026 Diamond Drive centre 3 coated 40 mm Also with a 38 88 Morse 2 taper shank 2178 0607 H e T Female centre Sa SE 40 mm dia Also with a 25 85 12 Morse 2 taper shank 7178 0610 m Male centre E 15 40 mm dia Also with a Morse 2 2 84 taper shank 7178 0940 e _ 32 34 Requires Female centre 02 0019 10 mm dia 3 Also with a B12 P internal taper 7178 0941 43 m e Ed Requires Female centre iles 02 0019 10 mm dia Also with a B12 internal taper 7178 0942 50 55 Requires Female centre TLO2 0018 10 mm dia E Also with a B12 internal taper 7178 3028 y e Q MK2 Drive centre Je d 42 mm dia max P 13 VAVAV TESA VISION SYSTEMS TESA VISIO OPERATING PRINCIPLE The Vision technology consists in inspecting a test object lying on a To host computer glass plate support by means of an CCD colour camera optical system fitted with a camera besides additional zoom like lenses Since this technolog
34. y is based on image analysis light illumination of the part being inspected is crucial seam 5 For this reason three different light illuminations will be used Diascopic illumination mounted under the glass plate making it possible for the user to view the part profile Ringlight for a detailed visualisa tion of the upper surface of the part being checked Coaxial light to view inside a blind bore or a cavity or to measure cylindrical parts in upright position gy Coaxial light Laser pointer Ringlight gt Part to be measured at a glance the measurement area illumination on the part lying in the object field of the camera Using beam separators the coaxial light can pass through P 14 VISION SYSTEMS Different Light Illuminations Episcopic illumination The episcopic illumination or inci L dent light is particularly useful for SWISS MI MADE inspecting part features such as millings bores chamfers and rounded edges This type of illumination may vary according to the chosen machine version e TESA VISIO 200 GL the ringlight is divided into 4 segments of 90 On a TESA VISIO 300 GL the ringlight includes two circular rows The outer row is divided into 8 segments of 45 whilst the inner one has 4 segments of 90 Each segment is programmable separately over the software Diascopic illumination The diascopic illumination or trans mitted lig
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