Operating Manual
Contents
1. Eigen Translation of the original instructions 1 Overview The purpose of this manual is to provide the necessary information for proper installation operation and maintenance of the TEKNOSPEED converter connected to a LOWARA electric pump 1 Read this manual before using the product Improper use may cause personal injury and damage to property and lead to the forfeiture of the warranty coverage 1 For information regarding the electric pumps refer to the relevant manuals The instructions and warnings provided below concern the standard version Please refer to the sale contract for any modifications or special version characteristics Always specify the exact model identification code and construction number when requesting technical information or spare parts from our Sales and Service department For instructions situations or events not considered in this manual or in the sale documents please con tact our Service Center nearest you 2 Preliminary Inspection 2 1 Visual Inspection Upon delivery check the integrity of the packaging If the packaging is damaged unpack the product and inspect it visually to make sure it has suffered no damage during transport Should the product be damaged inform our dealer within 8 days from delivery 2 2 Handling and Storage The product is delivered in a cardboard box or wooden case During transport and storage protect it from humidity heat sources and possible2. LOWARA it ELETTROPOMPE SERIE TKS CON VARIATORE DI VELOCITA TEKNOSPEED Istruzioni d installazione e d uso fr de es pt LECTROPOMPES S RIE TKS Instructions pour l installation AVEC VARIATEUR DE VITESSE TEKNOSPEED et l emploi PUMPEN BAUREIHE TKS Installations und MIT FREQUENZUMFORMER TEKNOSPEED Bedienungsanleitungen ELECTROBOMBAS S RIE TKS Instrucciones de CON VARIADOR DE REVOLUCIONES TEKNOSPEED instalaci n y uso ELECTROBOMBAS S RIE TKS COM CONVERSOR DE VELOCIDADE TEKNOSPEED ELEKTROPOMPEN TKS SERIE Aanwijzingen voor de installatie MET TEKNOSPEED SNELHEIDSREGELAAR en het gebruik Instru es instala o e uso i Applica qui adesivo col codice a barre Apply the bar code label here It Conservate con cura il manuale per future consultazioni avec soin le manuel pour toute consultation future de Das Handbuch muss f r zuk nftige Konsultationen sorgfaltig aufbewahrt werden es Guardar con cuidado el manual para poderlo consultar en el futuro pt Conservar cuidadosamente manual para consultas futuras Bewaar de handleiding zorgvuldig voor latere readpleging cod 001076010 rev E ed 05 2012 it ISTRUZIONI PER L INSTALLAZIONE E L USO o 11 12 13 Generalit cala ps eee E edad ee A BA ne NR AR hen weed pag 8 Tee Ee le 8 lei EE 8 Bif e Kuul Te zb beer e de
3. IP 55 For ambient conditions other than those specified above please contact our Sales and Service Department 5 Installation Information for installers The installation operations must be carried out by skilled qualified personnel Use adequate equipment and protections Observe the accident prevention regulations in force Before proceeding with the installation read these operating instructions and the manual for the electric pump f the product shows evident signs of damage do not proceed with installation but contact our Customer Service Center Install the product sheltered location protected from the weather freezing temperatures observe the working limits in order to guarantee adeguate motor cooling For further information refer to chapters 4 and 12 Observe all the safety standards and accident prevention regulations in force 20 6 Start up Information for installers The start up operations must be performed by skilled and qualified personnel Use adequate AN equipment and protections Observe the accident prevention regulations in force 1 Before starting the unit read these operating instructions and the manual for the electric pump 6 1 Hydraulic Connection of Electric Pump Q The hydraulic connections must comply with current standards and legislation The product can be connected directly to the municipal water system or the water can be tak
4. chapter 6 Autocollant chapitre 6 Klebeetikette Kapitel 6 Adhesivo cap tulo 6 Placa adesiva cap tulo 6 Sticker hoofdstuk 6 TURN OFF POWER BEFORE SERVICE CAUTION LOWARA 100 TKS_M0007_A_SC XLS 1 Spia di segnalazione presenza tensione 1 Luz indicadora de presencia tensi n 2 Spia di segnalazione pompa in marcia 2 Luz indicadora de bomba en marcha 3 Spia di segnalazione anomalia 3 Luz indicadora de anomalia 4 Avvertenze 4 Advertencias 1 Power on indicator light 1 Luz de aviso presen a tens o 2 Pump running indicator light 2 Luz de aviso bomba em funcionamento 3 Malfunction indicator light 3 Luz de aviso anomalia 4 Warnings 4 Advert ncias 1 Voyant de signalisation pr sence tension 1 Waarschuwingslampje stroom 2 de signalisation en marche ingeschakeld 3 Voyant de signalisation anomalie 2 Waarschuwingslampje pomp in werking 4 Avertissements 3 Waarschuwingslampje storing 1 Kontrollleuchte Spannung vorhanden 4 Waarschuwingen 2 Kontrollleuchte Pumpe in Gang 3 Kontrollleuchte Anomalien 4 Hinweise it en fr de es pt Schema connessioni esterne del convertitore TEKNOSPEED capitolo 6 Diagram of TEKNOSPEED converter s external connections chapter 6 Sch ma de connexions externes du convertisseur TEKNOSPEED chapitre 6 Schema der externen Anschl sse des Frequenzumformers TEKNOSPEED Kapitel 6 Esquema de conexiones exteriores del convertidor TEKNOSPEED cap t
5. tulo 5 Minimum afstanden om een goede koeling te waarborgen hoofdstuk 5 5 M0003 A SC XLS 95 it en fr de es Esempi di installazione capitolo 6 Examples of installation chapter 6 Exemples d installation chapitre 6 Aufstellungsbeispiele Kapitel 6 Ejemplos de instalaci n cap tulo 6 Exemplos de instala o cap tulo 6 Installatievoorbeelden hoofdstuk 6 Sottobattente Positive suction head Aspiration sous charge d eau Untere Saugleitung Bomba bajo el nivel del l quido que se debe aspirar Coluna aspirada positiva Onder de aanzuighoogte TKS M0004 SC XLS Vasca o serbatoio Eventuale filtro Valvola di intercettazione Valvola di non ritorno Tubo flessibile Elettropompa con Teknospeed Reservoir or tank Possible filter On off valve Non return valve Flexible pipe Electric pump with Teknospeed A Cuve r servoir ventuel filtre Vanne d arr t Clapet anti retour Tuyau flexible lectropompe avec Teknospeed OO 96 7 Trasmettitore di pressione 8 Manometro 9 Autoclave a membrana 10 Rubinetto di prova 11 Galleggiante 7 Pressure transmitter 8 Pressure gauge 9 Diaphragm tank 10 Testtap 11 Float switch 7 Capteur de pression 8 Manom tre 9 Surpresseur membrane 10 Robinet d essai 11 Flotteur OAR UN DOON OO P A it en fr de es pt Wanne ode
6. Frequenza 8 Classe di isolamento e grado di protezione 9 Tipo motore 10 Tensione 11 Potenza assorbita 7 Frequency 8 Insulation class and protection class 9 Motor type 10 Voltage 11 nput power 6 Hauteur d l vation minimum 7 Fr quence 8 Classe d isolement et indice de protection 9 Moteur type 7 Frequenz 8 Isolationsklasse und Schutzart 9 Motortyp 10 Spannung 11 Aufnahmeleistung 6 Altura de elevaci n m nima 7 Frecuencia 8 Clase de aislamiento y grado de protecci n 9 Tipo de motor 10 Tensi n 5 M0002 SC XLS 12 Potenza nominale motore 13 Corrente 14 Tipo convertitore 15 Data di produzione e nume ro di serie 12 Rated motor power 13 Current 14 Converter type 15 Manufacturing date and Serial number 10 Tension 11 Puissance absorb e 12 Puissance nominale moteur 13 Courant 14 Convertisseur type 15 Date de production et num ro de s rie 12 Motornennleistung 13 Strom 14 Frequenzumformer Typ 15 Herstellungsdatum und Seriennummer 11 Potencia absorbida 12 Potencia nominal del motor 13 Corriente 14 Tipo de convertidor 15 Fecha de producci n y n mero de serie it en fr de es pt 1 Tipo de electrobomba 6 Altura manom trica m nima 11 Pot ncia absorvida 2 C digo 7 Frequ ncia 12 Pot ncia nominal do motorr 3 Campo de d bito 8 Casse de isolamento e 13 Corrente 4 Campo de altura grau de protec o 14 Tipo de conversor manom tric
7. TKS 0015 A SC ALS b bianco m marrone b white m brown b blanc m brun b weiB m braun b bianco m marr n b branco m castanho b wit m bruin 112 it en fr de es pt Come piegare il del trasmettitore esterno capitolo 6 2 11 How to fold the external transmitter cable chapter 6 2 11 Comment plier le c ble du capteur ext rieur chapitre 6 2 11 Zusammenlegen des Kabels des externen bertragungsger ts Kapitel 6 2 11 C mo plegar el cable del transmisor exterior cap tulo 6 2 11 Como dobrar o cabo do transmissor externo cap tulo 6 2 11 Wijze waarop de kabel van de uitwendige transmitter gevouwen moet worden paragraaf 6 2 11 o lt 2 2 113 it en fr de es pt Impostazioni di fabbrica per i dip switch di regolazione ciclo di funzionamento capitolo 6 2 12 Factory settings of dip switches for operating cycle adjustment chapter 6 2 12 Param trages effectu s en usine pour les dip switchs de r glage du cycle de fonctionnement chapitre 6 2 12 Werkseitige Einstellungen der Dip Switches zur Einstellung des Betriebsablaufs Kapitel 6 2 12 Configuraciones de f brica para los dip switch de regulaci n ciclo de funcionamiento cap tulo 6 2 12 Ajustes de f brica para os dip switch de regula o do ciclo de funcionamento cap tulo 6 2 12 Fabrieksmatige instellingen voor de dipschakelaars voor re
8. To avoid doing this we suggest that you install an on off valve between the connec tion to the tank and the system s pipe To determine the precharge value for the surge tank you can use the following formula ifin bar work pressure 0 2 precharge pressure ifinkPa work pressure 20 precharge pressure 6 2 Electrical Connection of Pump The electrical connections must comply with current standards and regulations sure that the type of power source the supply voltage and frequency match the ratings of the TKS system shown in the rating plate Provide suitable general protection against short cir cuits on the electrical power line WARNING although the TKS system has single phase power supply the pump s motor is always a three phase motor connected to 230 V The missing phases are created by the converter For further information refer to chapter 12 Before proceeding with these operations make sure that all the connections even those that are potential free are voltage free Always disconnect the TEKNOSPEED converter from the power supply before carrying out any operations on the system s electrical or mechanical components After disconnection from the power source wait at least 1 minute before carrying out any work on TEKNOSPEED to allow the condensers in the internal circuit to discharge 6 2 1 Differential Magneto thermal Switch If local regulations require the installation of a differential magneto thermal s
9. Transmissor de press o 3 Cable avec fiche 4 Electropompe 1 Koeler omvat de elektronische controle en 5 Capteur de pression besturingsprintplaat aan de binnenzijde 2 Voet 1 K hler mit integrierter elektronischer 3 Kabel en stekker Steuer und Kontrollkarte 4 Elektropomp 2 Basis 5 Druktransmitter 93 it en fr de es pt Targa datt capitoli 4 e 9 Rating plate chapters 4 and 9 Plaque des donn es chapitres 4 et 9 Datenschild Kapitel 4 und 9 Placa de caracter sticas cap tulos 4 y 9 Placa dos dados cap tulos 4 e 9 Typeplaatje hoofdstuk 4 en 9 G9 WW LOWARA x MONTECCHIO MAGGIORE VI ITALY MADE IN ITALY ITT Industries Pump CA70 33 SW1 Drive 1 TEKNOSPEED Cod 107600700 230 V 49A Q 30 80 l min 38 8 23 9 li 0 75 kW min P1 1 07 KW pem O d Tipo elettropompa Codice Campo della portata Potenza nominale Prevalenza minima ectric pump type ode ow range ead range ated power Minumum head DITO Type d lectropompe Code Plage de d bit Plage de hauteur d l vation Puissance nominale BON DOARONA DURON Pumpentyp Code F rdermengenbereich F rderh henbereich Nennleistung Mindest F rderh he Tipo de electrobomba C digo Rango del caudal Rango de la altura de elevaci n Potencia nominal BON OO P GO al 94 Campo della prevalenza 7
10. has stabilized at the desired value If necessary make slight adjustments by turning the adjusting screw to the right or left If you need to lower the pressure setting we recommend that you open a user partially see next section Lowering the pressure value ake sure that the new value you have selected is within the head range specified in the TKS sy stem s rating plate The pump stops after approx 60 seconds The switch off pressure may be slightly higher than the desired value chapter 6 4 1 Lowering the pressure value Make sure that the system is pressurized no user is open and the pump is off Unscrew the plug that protects the adjusting screw 24 Open the on off valve located on the pump s delivery side Open a user or the test tap chapter 6 1 partially allowing the pressure to drop slowly The pump starts Turn the adjusting screw slowly to the left using a screwdriver Use the slotted blade screwdriver 2 5 mm provided with the TKS system The adjusting screw has a limited travel less than one turn between the minimum value bar and the maximum value 10 bar Do not force it beyond the limits as you could damage the adjusting screw Read the pressure value on the gauge and keep turning the adjusting screw until the gauge pointer reaches the desired value Make sure that the pressure has stabilized at the desired value If necessary mak
11. increasing the flow rate based on the water demand 6 4 1 Operation The automatic electronic control system receives a signal from a pressure sensor and compares it with the set value When the system is pressurized the pump is switched off Water consumption by the users determines a decrease in system pressure which causes a reduction in the value of the signal In this case the control system starts the pump regulating its speed until the reference or operating pressure is re established If the water consumption increases the control system increases the speed of the pump while if the water consumption diminishes the control system decreases the speed of the pump When the maximum flow rate of the pump is reached the control system runs the pump at its maximum nominal speed If the pressure increases because of decreased water consumption the value of the signal from the sen sor increases in this case the control system reduces the speed of the pump If there is a swift decrease in water consumption e g due to sudden closing of the faucets the control system runs the pump at minimum speed for approx 60 seconds and then stops it In this case the stop ping pressure coincides with the set value 25 If the water consumption decreases gradually the system runs the pump at a slightly higher pressure for approx 60 seconds with transmitter full scale equal to 10 bar gt 0 2 bar and then stops it if there is no furthe
12. out any work on TEKNOSPEED to allow the condensers in the internal circuit to discharge Read this user s manual and the operating instructions for the electric pump and diaphragm tank if installed 7 1 Routine Maintenance The TKS system does not require any routine maintenance provided that the working limits described in chapter 4 are observed The pumps do not require any routine maintenance read the pump s manual Check the air pre charge in the surge tank if installed at least once a year chapter 6 1 1 7 2 Extraordinary Maintenance Use adequate equipment and protections Observe the accident prevention regulations in force Lift and handle the pumps carefully using suitable hoisting equipment Use only original spare parts to replace any faulty components WARNING Although the TKS system has a single phase power supply the pump s motor is always a three phase motor connected to 230 V The missing phases are created by the converter For further information refer to chapter 12 26 8 Troubleshooting Information for users and maintenance personnel Read this user s manual and the operating instructions for the electric pump and diaphragm tank if installed Maintenance operations must be performed by qualified personnel only For further information refer to chapters 7 and 12 8 1 Visual Signaling Devices 8 1 1 Operation Signals Green light power Off No po
13. AVAILABLE FROM LOWARA SRL UNIPERSONALE ELECTROMAGNETIC COMPATIBILITY 2004 108 EC AND THE FOLLOWING TECHNICAL STANDARDS EN 60335 2 41 ENISO 12100 e EN 809 EN 60204 1 2006 EN 61000 3 2 2006 EN 61000 3 3 2008 EN 61000 6 1 2007 EN 61000 6 3 2007 MONTECCHIO MAGGIORE 03 05 2012 AMEDEO VALENTE LA DIRECTOR OF ENGINEERING AND R amp D rev 00 fr D CLARATION CE DE CONFORMIT TRADUCTION LOWARA SRL UNIPERSONALE DONT LE SI GE EST SITU 14 VIA LOMBARDI 36075 MONTECCHIO MAGGIORE VI ITALIE D CLARE QUE LE PRODUIT LECTROPOMPES S RIE TKS VOIR L AUTOCOLLANT SUR LA PREMI RE PAGE EST CONFORME AUX DISPOSITIONS DES DIRECTIVES EUROP ENNES SUIVANTES MACHINES 2006 42 CE LE DOSSIER TECHNIQUE EST DISPONIBLE AUPR S DE LOWARA SRL UNIPERSONALE COMPATIBILIT LECTROMAGN TIQUE 2004 108 CE ET EST CONFORME AUX NORMES TECHNIQUES SUIVANTES EN 60335 2 41 EN ISO 12100 EN 809 EN 60204 1 2006 EN 61000 3 2 2006 EN 61000 3 3 2008 EN 61000 6 1 2007 EN 61000 6 3 2007 MONTECCHIO MAGGIORE 03 05 2012 AMEDEO VALENTE DIRECTEUR ING NIERIE ET R amp D r v 00 EG KONFORMITATSERKLARUNG BERSETZUNG LOWARA SRL UNIPERSONALE MIT SITZ IN VIA LOMBARDI 14 36075 MONTECCHIO MAGGIORE ITALIEN ERKLART DASS DIE NACHFOLGEND BESCHRIEBENEN PRODUKTE MOTORPUMPEN BAUREIHE TKS SIEHE KLEBESCHILD AUF DER ERSTEN SEITE DEN VORSCHRIFTEN DER FOLGENDEN EUROPAISCHEN RICHTLINIEN
14. ED converter has an incorporated overtemperature protection 22 6 2 7 Protection against dry running float switch The TEKNOSPEED converter can be connected to an external device for protection against pump dry running see chapter 6 1 The most conventional method consists in the use of a float switch installed in the suction tank To connect the cable of the external device you must remove the converter s radiator using a no 5 Allen wrench maximum torque 6 Nm Turn the radiator upside down paying attention to the connections with the removable terminal board The terminal board may have to be extracted Replace an M 16 x 1 5 plug with one of the cable glands supplied Lay the float switch cable and connect it to the terminals corre sponding to LOW 1 and LOW 2 suitable for 0 51 mm conductors Screw down the cable fastening plate and tighten the cable gland to secure the cable If you connect the suction side of the pump to the municipal water system you can use a pressure switch that opens its contact when the pressure drops below the set point If you are not using any device two terminals must be connected with a jumper Use the slotted blade screwdriver 2 5 mm provided with the TKS system for the connections on the converter s terminal board For further information refer to chapter 12 6 2 8 External Enable Device You can connect a switch instead of the float switch chapter 6 2 7 This e
15. MACHINEN 2006 42 EG DIE TECHNISCHE AKTE LIEGT BEI LOWARA SRL UNIPERSONALE AUF ELEKTROMAGNETISCHE KOMPATIBILIT T 2004 1 08 EG SOWIE DEN FOLGENDEN TECHNISCHEN VORSCHRIFTEN ENTSPRECHEN EN 60335 2 41 EN ISO 12100 EN 809 EN 60204 1 2006 EN 61000 3 2 2006 EN 61000 3 3 2008 EN 61000 6 1 2007 EN 61000 6 3 2007 MONTECCHIO MAGGIORE 03 05 2012 AMEDEO VALENTE LA LEITER TECHNIK UND R amp D rev 00 118 es DECLARACI N CE DE CONFORMIDAD TRADUCCI N LOWARA SRL UNIPERSONALE CON SEDE EN VIA LOMBARDI 14 36075 MONTECCHIO MAGGIORE VI ITALIA DECLARA QUE EL PRODUCTO ELECTROBOMBAS SERIE TKS VEA EL ADHESIVO EN LA PRIMERA P GINA ES CONFORME A LA DISPOSICIONES DE LAS SIGUIENTES DIRECTIVAS EUROPEAS M QUINAS 2006 42 CE EL EXPEDIENTE T CNICO EST DISPONIBLE EN LOWARA SRL UNIPERSONALE COMPATIBILIDAD ELECTROMAGN TICA 2004 108 CE Y ES CONFORME A LAS NORMAS T CNICAS SIGUIENTES EN 60335 2 41 ENISO 12100 EN 809 EN 60204 1 2006 EN 61000 3 2 2006 EN 61000 3 3 2008 EN 61000 6 1 2007 EN 61000 6 3 2007 MONTECCHIO MAGGIORE 03 05 2012 AMEDEO VALENTE DIRECTOR ENGINEERING Y R amp D 00 DECLARA O DE CONFORMIDADE TRADU O A LOWARA SRL UNIPERSONALE COM SEDE EM VIA LOMBARDI 14 36075 MONTECCHIO MAGGIORE IT LIA DECLARA QUE O PRODUTO ELECTROBOMBAS S RIE TKS VER O ADESIVO NA PRIMEIRA P GINA EST EM CONFORMIDADE COM AS DISPOSI ES DAS SEGUI
16. NTES DIRECTIVAS EUROPEIAS M QUINAS 2006 42 CE O DOSSIER T CNICO EST DISPOSI O JUNTO DE LOWARA SRL UNIPERSONALE COMPATIBILIDADE ELECTROMAGN TICA 2004 108 CE E EM CONFORMIDADE COM AS SEGUINTES NORMAS T CNICAS EN 60335 2 41 EN ISO 12100 EN 809 EN 60204 1 2006 EN 61000 3 2 2006 EN 61000 3 3 2008 EN 61000 6 1 2007 EN 61000 6 3 2007 MONTECCHIO MAGGIORE 03 05 2012 AMEDEO VALENTE DIRECTOR ENGINEERING E R amp D rev 00 EG VERKLARING VAN OVEREENSTEMMING VERTALING DE FIRMA LOWARA SRL UNIPERSONALE GEVESTIGD IN VIA LOMBARDI 14 36075 MONTECCHIO MAGGIORE ITALIE VERKLAART DAT HET PRODUCT ELEKROPOMPEN TKS SERIE ZIE DE STICKER OP DE EERSTE BLADZIJDE IN OVEREENSTEMMING IS MET DE BEPALINGEN VAN DE VOLGENDE EUROPESE RICHTLIJNEN MACHINERICHTLIJN 2006 42 EG HET TECHNISCH DOSSIER IS BESCHIKBAAR B LOWARA SRL UNIPERSONALE ELEKTROMAGNETISCHE COMPATIBILITEITSRICHTLIJN 2004 108 EG EN DE VOLGENDE TECHNISCHE NORMEN EN 60335 2 41 EN ISO 12100 EN 809 EN 60204 1 2006 EN 61000 3 2 2006 EN 61000 3 3 2008 EN 61000 6 1 2007 EN 61000 6 3 2007 MONTECCHIO MAGGIORE 03 05 2012 AMEDEO VALENTE DIRECTEUR VAN ENGINEERING EN R amp D rev 00 119 LOWARA fr de es pt nl da no sv fi is et lv It pl cs sk hu ro bg sl hr sr el tr ru uk ar Lowara si riserva il diritto di apportare modifiche senza obbligo di preavviso Lowara
17. a 9 Tipo de motor 15 Data de fabrico e numero de 5 Potencia nominal 10 Tens o s rie 1 Type elektropomp 7 Frequentie 12 Nominaal motorvermogen 2 Code 6 Isolatieklasse en bescher 13 Stroom 3 Opbrengstbereik mingsgraad 14 Type omzetter 4 Opvoerhoogtebereik 9 Type motor 15 Productiedatum en 5 Nominaal vermogen 10 Spanning serienummer 6 Minimum opvoerhoogte 11 Aansluitwaarde nota per l acqua 10 metri di prevalenza equivalgono a quasi 1 bar circa 100 KPa note for water 10 meters of head are equivalent to almost 1 bar approx 100 Kpa note pour l eau 10 m tres de hauteur d l vation correspondent presque 1 bar environ 100 KPa Anmerkung F r F rderung von Wasser entsprechen 10 m F rderh he ca 1 bar etwa 100 KPa nota para el agua 10 metros de altura de elevaci n equivalen a casi 1 bar unos 100 KPa nota para a gua 10 metros de altura manom trica equivalem a quase 1 bar cerca de 100 KPa NB Bij water stemt een opvoerhoogte van 10 meter overeen met bijna 1 bar circa 100 kPa Distanze minime per assicurare un corretto raffreddamento capitolo 5 Minimum clearance required to ensure proper cooling chapter 5 Distances minimums pour assurer un refroidissement correct chapitre 5 Mindestabstande f r die Gew hrleistung einer korrekten K hlung Kapitel 5 Distancias m nimas para asegurar una refrigeraci n correcta cap tulo 5 Dist ncias m nimas para garantir um arrefecimento correcto cap
18. ales documents for any information 30 it en fr de es pt 12 Tabelle disegni Tables and drawings Tableaux et dessins Tabellen und Zeichnungen Tablas y dibujos Tabelas e desenhos Tabellen en tekeningen Composizione sistema TKS capitoli 3 e 6 4 TKS system composition chapters 3 and 6 4 Composition syst me TKS chapitres 3 et 6 4 Zusammensetzung des TKS Systems Kapitel 3 und 6 4 del sistema TKS capitulos 3 6 4 Composi o do sistema TKS cap tulos 3 e 6 4 Samenstelling van het TKS systeem hoofdstuk 3 en paragraaf 6 4 TKS_M0001_A_SC XLS Radiatore include all interno la scheda elettro 3 Kabel mit Stecker nica di controllo e comando 4 Motorpumpe 2 Base 5 Druck bertragungsger t 3 Cavo con spina 4 Elettropompa 1 Radiador en el interior incluye la tarjeta electr nica 5 Trasmettitore di pressione de control y mando 2 Base 1 Radiator incorporates the electronic control Cable con clavija and command board 4 Electrobomba 2 Base 5 Transmisor de presi n 3 Cable and plug 4 Electric pump 1 Radiador inclui no interior a ficha electr nica de 5 Pressure transmitter controlo e comando 2 Base 1 Radiateur il comprend l int rieur la carte 3 Cabo com ficha lectronique de contr le et de commande 4 Electrobomba 2 Base 5
19. as Alarmrelais Kapitel 6 2 9 Conexi n al rel de alarma cap tulo 6 2 9 Conex o com o rel de alarme cap tulo 6 2 9 Aansluiting op het alarmrelais paragraaf 6 2 9 provas TKS M0013 SC XLS massimo 230 Vca massimo 1 A di solo carico resistivo maximum 230 Vac maximum 1 A of resistive load only maximum 230 Vca maximum 1 A de charge r sistive uniquement max 230 Vca max 1 A reine Ohmlast m ximo 230 Vca m ximo 1 A de s lo carga resistiva m ximo 230 Vca m ximo 1 A s de carga resisitiva maximum 230 Vac maximum 1 A alleen weerstandsbelasting 110 Connessione interfaccia seriale capitolo 6 2 10 Serial interface connection chapter 6 2 10 Connexion interface s rie chapitre 6 2 10 Anschluss an die Serienschnittstelle Kapitel 6 2 10 Conexi n interfaz serial cap tulo 6 2 10 Conex o interface s rie cap tulo 6 2 10 Aansluiting seri le interface paragraaf 6 2 10 Tx Rx Rx 3 Tx TKS M0014 A SCXLS 111 it en fr de es pt Connessione al trasmettitore esterno capitolo 6 2 11 Connection to external transmitter chapter 6 2 11 Connexion capteur ext rieur chapitre 6 2 11 Anschluss an das externe Ubertragungsgerat Kapitel 6 2 11 Conexi n al transmisor exterior capitulo 6 2 11 Conex o com o transmissor externo capitulo 6 2 11 Aansluiting op uitwendige transmitter paragraaf 6 2 11
20. bent dee hs Eres i dete eats 8 ASTAIAZIONG tzt x lanl an dt eyed Ke ed een 9 Essa Ses 10 EE 15 HiGerca guasli xad dre RE athe ws 16 sismo Wear beke aaa renners as amp 18 liu 18 EE WEE 18 Tabell amp edisegni uu ader e Ee 93 Dichiarazione di conformit 118 fr INSTRUCTIONS POUR L INSTALLATION ET L EMPLOI T Generalit bed dae ag dd e eat atada d page 31 2 Conttrole Ee la 31 EE 31 4 Ditriites d emplol sso e A Deed uel y 32 5 Installationi costi wers eene rea Tus DEE aed quens 32 6 Fonctionnement Mise en service 33 T ENTE socer oe yas dhe EE E E dean ete A are gs 38 amp Recherche des panhes rn od tee bed Ru a bind a kta 39 9 sus oa e deet Dr os Cede one a pe OR ee 42 102 Misa ai Se bid dia dd tds Sh wie Sadia 42 REE O 42 12 Tableaux e IEN EE 93 13 Declaration de c
21. e small adjustments by turning the adjusting screw to the right or left sure that the new value you have selected is within the head range specified the TKS sy stem s rating plate The pump stops after approx 60 seconds The switch off pressure may be slightly higher than the desired value chapter 6 4 1 For further information refer to chapter 12 6 3 4 Indicator Lights On the adhesive plate attached to top of the radiator there are three LED s with the following functions Steady green light Power Indicates that the TKS system is powered Steady yellow light Run Indicates that the pump is running Flashing red light Alarm Indicates an alarm has triggered If an alarm is triggered the red light will flash more or less rapidly depending on what has caused the sy stem to shut down Except for lack of water on the suction side in all other cases the system will automa tically start again after 20 seconds If the cause of the malfunction persists after three attempts to restart the system will definitively shut down except in case of lack of water on the suction side For further information refer to chapters 8 1 and 12 6 4 Product Description Information for users The TKS system consists of an electric pump operated by an automatic electronic control system fre quency converter known also as speed variator that enables the delivery of constant pressure by redu cing or
22. ealabil Lowara si pridr uje pravico do vna anja sprememb brez vsakr nega predhodnega obvestila Lowara zadr ava pravo promjene bez obveze prethodne najave Lowara zadr ava pravo promene bez obaveze prethodne najave H Lowara diatnpei ro va ETIP PEI TPOTTOTIOI GEIG KWPIG urroxp uor TIPOEISOTTOINONS Lowara sirketi nceden haber vermeksizin degisiklikler yapma hakkini sakli tutmaktadir Lowara Lowara illo al IVI y usei ela as Lowara Ils AS jd Headquarters LOWARA S R L UNIPERSONALE E d Via Vittorio Lombardi 14 100 36075 Montecchio Maggiore VI Italia Tel 39 0444 707111 Fax 39 0444 492166 e mail lowara mkt xyleminc com web www lowara com 2011 Xylem Inc
23. ellingen paragraaf 6 3 PRESSIONI PRESSURES PRESSIONS DRUCKWERTE PRESSOES DRUKWAARDEN 30 400 TKS M0018 B OT XLS 116 it en fr de es pt Struttura base di un convertitore di frequenza TEKNOSPEED capitolo 6 4 Basic structure of TEKNOSPEED frequency converter chapter 6 4 Structure de base d un convertisseur de fr quence TEKNOSPEED chapitre 6 4 Grundstruktur eines Frequenzumformers TEKNOSPEED Kapitel 6 4 Estructura de base de un convertidor de frecuencia TEKNOSPEED cap tulo 6 4 Estrutura de base de um conversor de frequ ncia TEKNOSPEED cap tulo 6 4 Basisconstructie van een TEKNOSPEED frequentieomzetter paragraaf 6 4 m a ca 1x230 V 3x230 V TKS 0019 A SC XLS c a Corrente alternata c a Alternate current Courant alternatif Corrente continua Gc Direct current Courant continu RAD Raddrizzatore RAD Rectifier RAD Redresseur INT Circuito intermedio INT Intermediate circuit INT Circuit interm diaire INV Invertitore INV Inverter INV Inverseur MOT Motore MOT Motor MOT Moteur CONTR Circuito di controllo CONTR Control circuit CONTR Circuit de contr le TRASM Trasmettitore TRASM Transmitter TRASM Capteur Wechselstrom C a Corriente alterna Corrente alterada Gleichstrom Corriente continua 6 6 Corrente cont nua RAD Gleichrichter RAD Rectificador RAD Rectificador INT Zwischenkreis INT Circuito intermedio INT Circuito interm dio INV Wechs
24. elrichter INV Inversor INV Inversor MOT Motor MOT Motor MOT Motor CONTR Kontrollkreis CONTR Circuito de control CONTR Circuito de controlo TRASM Ubertragungsger t TRASM Transmisor TRASM Transmissor Wisselstroom C C Gelijkstroom RAD Gelijkrichter INT Tussencircuit INV Frequentieregelaar MOT Motor CONTR Controlecircuit TRASM Transmitter 117 it DICHIARAZIONE CE DI CONFORMIT ORIGINALE LOWARA SRL UNIPERSONALE CON SEDE IN VIA LOMBARDI 14 36075 MONTECCHIO MAGGIORE VI ITALIA DICHIARA CHE IL PRODOTTO ELETTROPOMPE SERIE 5 VEDETE ADESIVO SU PRIMA PAGINA CONFORME ALLE DISPOSIZIONI DELLE SEGUENTI DIRETTIVE EUROPEE MACCHINE 2006 42 CE IL FASCICOLO TECNICO DISPONIBILE PRESSO LOWARA SRL UNIPERSONALE COMPATIBILIT ELETTROMAGNETICA 2004 108 CE E CONFORME ALLE SEGUENTI NORME TECNICHE EN 60335 2 41 ENISO 12100 e EN 809 EN 60204 1 2006 EN 61000 3 2 2006 EN 61000 3 3 2008 EN 61000 6 1 2007 EN 61000 6 3 2007 MONTECCHIO MAGGIORE 03 05 2012 AMEDEO VALENTE DIRETTORE ENGINEERING e R amp D rev 00 DECLARATION CONFORMITY TRANSLATION LOWARA SRL UNIPERSONALE WITH HEADQUARTERS IN VIA LOMBARDI 14 36075 MONTECCHIO MAGGIORE VI ITALIA HEREBY DECLARES THAT THE PRODUCT TKS ELECTRIC PUMP SERIES SEE LABEL ON FIRST PAGE FULFILS THE RELEVANT PROVISIONS OF THE FOLLOWING EUROPEAN DIRECTIVES MACHINERY 2006 42 EC THE TECHNICAL FILE IS
25. en from a storage tank In case of connection to the municipal water system follow the regulations locally in force issued by City utility company We suggest that you install a pressure switch on the suction side for deactivation of the electric pump in the event of low water system pressure protection against dry running Make sure that the water system pressure added to the maximum pressure of the pump does not exceed the maximum operating pressure value nominal pressure NP allowed for the pump For example if the system features a CA 70 33 pump we can calculate that Maximum head of the pump 43 meters equivalent to a closing contact pressure of approximately 4 3 bar Maximum working pressure allowed 8 bar NP 8 Water system pressure consider the maximum value 1 5 bar Resulting maximum working pressure 4 3 1 5 5 8 less than the 8 bar limit When using a storage tank it is necessary to install a float switch for deactivation of the electric pump in he event of low water protection against dry running You must install a pressure gauge the delivery side as it may be necessary to modify the fac tory settings based on the actual installation conditions To complete the system flexible pipes on suction and delivery side on off valves on suction and delivery side non return valve and surge tank with diaphragm are normally installed To avoid having to drain the system in the event that the diaphragm tank or t
26. es pt Schema connessioni interne del convertitore TEKNOSPEED capitolo 6 Diagram of TEKNOSPEED converter s internal connections chapter 6 Sch ma des connexions internes du convertisseur TEKNOSPEED chapitre 6 Schema der internen Anschliisse des Frequenzumformers TEKNOSPEED Kapitel 6 Esquema de conexiones interiores del convertidor TEKNOSPEED cap tulo 6 Esquema conex es internas do conversor TEKNOSPEED cap tulo 6 Schema van de inwendige aansluitingen van de TEKNOSPEED omzetter hoofdstuk 6 Vista generale delle morsettiere Overview of terminal boards Vue g n rale des borniers Allgemeine Ansicht der Klemmenbretter Vista general de las caja de bornes Vista geral das placas de bornes Overzicht van de klemmenplaten TKS M0009 A SC XLS Connettori Faston maschio 6 35 mm per cavi 4 Vite di terra per cavo di alimentazione morsettiera motore 5 Dip switch di regolazione ciclo di funzionamento Morsettiera per trasmettitore galleggiante in 6 Connettori Faston maschio 2 8 mm per termi terfaccia seriale IN OUT store Connettori Faston maschio 6 35 mm per fase e 7 Morsettiera per segnalazione anomalie OUT neutro cavo di alimentazione 6 35 mm Faston male connectors for motor ter 6 35 mm Faston male connectors for phase minal board cables and neutral power cord Morsettiera per trasmettitore galleggiante in 4 Ground screw for power cord
27. geling van de werkingscyclus para graaf 6 2 12 0000000 TKS_M0017_A_SC XLS Versione senza protezione PTC Versione con protezione PTC Version without PTC protection Version with PTC protection 3 Version sans protection Version avec protection PTC Ausf hrung ohne PTC Schutz Versione con protezione PTC Versi n sin protecci n PTC Ausf hrung mit PTC Schutz 5 Ra st Nea Vers o sem protec o Vers o com protec o PTC Uitvoering zonder PTC beveiliging Uitvoering met PTC beveiliging Nur IND 114 it en fr de es pt Procedure di modifica taratura di fabbrica capitolo 6 3 3 Factory settings modification procedures chapter 6 3 3 Proc dures de modification des r glages effectu s en usine chapitre 6 3 3 Vorgehen zur nderung der werkseitigen Einstellungen Kapitel 6 3 3 Procedimientos de modificaci n calibrado de f brica cap tulo 6 3 3 Procedimento de modifica o do ajuste de f brica cap tulo 6 3 3 Wijzigingsprocedure van de fabrieksmatige instellingen paragraaf 6 3 3 TKS M0024 SC XLS Valvola di intercettazione lato mandata Rubinetto di prova Tappo di protezione della vite di regolazione Cacciavite per la regolazione Manometro per leggere il valore della pressione nell impianto E WP D On off valve on delivery side Testtap Adjusting screw protection plug Adjustment screwdriver Pressure ga
28. he pressure gauge or the pressure transmitter need re placing we advise you to install on off valves If you install a check valve on the pump s delivery side position the pressure transmitter downstream from the valve We advise you to install a test tap to be used during the TKS system s calibration stage chapter 6 3 3 unless a water drawing point is already present in the vicinity of the pump For further information refer to chapter 12 6 1 1 Surge Tank Diaphragm Tank A diaphragm tank must be installed on the delivery side of the electric pump to maintain pressure in the system when there is no water demand in order to prevent continuous pump operation With the TEKNOSPEED converter there is no need for a large capacity tank The nominal capacity of the tank in liters must be at least 5 of the maximum flow rate liters per minute of one pump with a mini mum of 8 liters of nominal capacity Example maximum flow rate of pump 60 liters per minute nominal volume of tank 60 x 0 05 3 liters 8 liters maximum flow rate of pump 150 liters per minute nominal volume of tank 150 x 0 05 7 5 liters gt 8 liters 21 Make sure that the surge tank can handle the maximum pressure of the system Check and adjust the precharge pressure before connecting the surge tank to the system If the surge tank is already connected you will have to drain the system before you check and adjust the precharge pressure
29. ing tegen oververhitting PTC paragraaf 6 2 5 o o n lt e gt 108 it en fr de es pt Connessione al dispositivo esterno di protezione contro la marcia a capitoli 6 2 7 6 2 8 Connection to external device for dry running protection chapters 6 2 7 and 6 2 8 Connexion au dispositif ext rieur de protection contre la marche sec chapitres 6 2 7 et 6 2 8 Anschluss an den externen Trockenlaufschutz Kapitel 6 2 7 und 6 2 8 Conexi n al dispositivo exterior de protecci n contra la marcha en seco cap tulos 6 2 7 y 6 2 8 Conex o com o dispositivo externo de protec o contra o funcionamento a seco cap tulos 6 2 7 e 6 2 8 Aansluiting op uitwendig beveiligingssysteem tegen drooglopen paragraaf 6 2 7 en 6 2 8 21V Ri5kQ TKS M0012 A SC XLS Galleggiante o pressostato 2 No external device Float or pressure switch 2 Nessun dispositivo esterno Flotteur ou pressostat 2 Aucun dispositif ext rieur Schwimmerschalter oder Druckw chter 2 Keine externe Vorrichtung Interruptor de flotador o pres stato 2 Ning n dispositivo exterior Flutuador ou pressostato 2 Nenhum dispositivo externo Vlotterschakelaar of drukregelaar 2 Geen uitwendig systeem 109 it en fr de es pt Connessione al rel di allarme capitolo 6 2 9 Connection to alarm relay chapter 6 2 9 Connexion au relais d alarme chapitre 6 2 9 Anschluss an d
30. ing to be in contact with the cable fastening plate Use the slotted blade screwdriver 2 5 mm provided with the TKS system for the connections on the converter s terminal board For further information refer to chapter 12 6 2 10 Serial Interface The TEKNOSPEED converter is equipped with a serial interface that can only be used on pumping sy stems with two pumps Do not connect any wires to the COM TX RX terminals of the serial interface For further information refer to chapter 12 23 6 2 11 Pressure Transmitter TKS system comes with pressure transmitter connected to the TEKNOSPEED converter s terminal board The transmitter is equipped with a 2 meter shielded cable If you need to wind up the cable do not coil it but fold it For further information refer to chapter 12 6 2 12 Regulation Dip switches The TEKNOSPEED converter is equipped with a series of microswitches dip switches that determine its operating cycle Do not modify the factory setting you could damage the converter or the system on which it is in stalled For further information refer to chapter 12 6 3 Initial Start up 6 3 1 Priming Read the operating instructions for the electric pump Fill the pump suction pipes with water before starting the system Dry running can damage the pump Start the system with the on off valve on the delivery side closed Then ope
31. laar seri le interface IN OUT Faston mannetjes connectoren 6 35 mm voor fase en nul voedingskabel OR OO 106 OO MA P Nullleiter Speisekabel Erdungsschraube des Speisekabels Dip Switch zur Einstellung des Betriebsablaufs Faston Steckverbinder 2 8 mm f r Thermistor Klemmenbrett zur Anzeige der Betriebsanomalien OUT Tornillo de tierra para cable de alimentaci n Dip switch de regulaci n ciclo de fun cionamiento Conectores Faston macho 2 8 mm para termistor Caja de bornes para indicaci n anomal as OUT alimenta o Dip switch de regula o ciclo de funcionamento Conectores Faston macho 2 8 mm para termistor Placa de bornes para sinaliza o anomalias OUT Aardschroef voor voedingskabel Dipschakelaar voor regeling werkingscyclus Faston mannetjes connectoren 2 8 mm voor thermistor Klemmenplaat voor signalering storingen OUT Morsettiera ausiliaria Auxiliary terminal board Bornier auxiliaire Hilfs Klemmenbrett Caja de bornes auxiliar Placa de bornes auxiliar Hulpklemmenplaat 65 N lt e e gt it en fr de es pt 1 Connessione dispositivo esterno di protezione 4 Connessione al rel di allarme capitolo 6 2 9 contro la marcia a secco capitoli 6 2 7 e 6 2 8 5 Connessione protezione dalla sovratemperatu 2 Connessione trasmettitore esterno capitolo ra motore PTC capitolo 6 2 5 6 2 11 6 Di
32. lly after 20 seconds If the cause of the malfunction per sists the system will shut down definitively after three attempts to start 27 reset the system disconnect the power supply for at least one minute If 10 minutes elapse after an alarm without any other malfunctions occurring the alarm counter is reset and three new attempts are possible If two or more alarms are triggered simultaneously e g due to motor overtemperature and lack of water only the first malfunction signal received by the control board is signaled WARNING The converter does not have a non erasable alarm log we therefore recommend that you observe the flashing frequency carefully before disconnecting the power supply to the TKS system For further information refer to chapters 8 1 and 12 28 8 2 Troubleshooting Guide PROBLEM PROBABLE CAUSE POSSIBLE REMEDY The electric pump does not start Main switch on Green light off No power supply Restore the power supply Triggering of magneto thermal switch Reset the switch The electric pump does not start or it stops if it is already running The main switch is on Green light on Red light on flashes 2 flashes Motor overload Check the working conditions of the electric pump Damaged motor stator Check the motor 3 flashes Converter overtemperature Check to see if anything is preventing the proper cooling
33. mechanical damage impacts falls etc Lift and handle the product carefully using suitable hoisting equipment Refer to chapter 4 for further information 3 Applications The TKS system consists of a three phase electric pump the TEKNOSPEED single phase converter and an electronic pressure transmitter also known as pressure sensor The TEKNOSPEED single phase converter is suitable for the control of a three phase electric pump ac cording to the conditions described in this manual and the supply voltage frequency specified in the ra ting plate The converter controls the operation of the pump in order to ensure a constant delivery pressure based on the signal received from the electronic pressure transmitter The TKS system can be used for domestic water supply irrigation and pressure boosting applications For further information refer to chapter 12 4 Working Limits For storage e Ambient temperature 5 C to 40 C For operation For information regarding electric pumps refer to the relevant manuals 19 4 1 TKS system TEKNOSPEED mounted on the electric pump Do not use the product in environments where corrosive and or flammable powders acids AN gases etc are present Do not use the electric pump to handle dangerous or flammable liquids e Ambient temperature 0 C to 40 C aximum relative humidity 50 at 40 C provided no condensation occurs aximum height above sea le
34. n the valve gradually When the air in the pipe has been bled off the pump will run smoothly and silently 6 3 2 Checking the Direction of Rotation of the Motor There is no need to check the direction of rotation of the motor since it is pre set at the factory 6 3 3 Operating Pressure Calibration pressure gauge must necessarily be installed the delivery side as it may necessary to modify the factory setting according to the actual installation conditions and system require ments The TKS system comes with a factory setting that enables it to be used To modify the pressure based on the actual system requirements proceed as follows e Increasing the pressure value Make sure that the system is pressurized no user is open and the pump is off If there are any open users you can close the on off valve located on the pump s delivery side Unscrew the plug that protects the adjusting screw Turn the adjusting screw slowly to the right using a screwdriver Use the slotted blade screwdriver 2 5 mm provided with the TKS system adjusting screw H has a limited travel less than one turn between the minimum value bar and the maximum value 10 bar Do not force it beyond the limits as you could damage the adjusting screw The pump staris Read the pressure value on the gauge and keep turning the adjusting screw until the gauge pointer reaches the desired value Make sure that the pressure
35. nterface s rie prensa cabo ou tamp o M16 x 1 5 Entrada cabo rel sinaliza o anomalias pren sa cabo ou tamp o M16 x 1 5 Entrada cabo de alimenta o prensa cabo M20 x 1 5 Ingang kabel seri le interface kabelklem of plug M16 x 1 5 Ingang kabel waarschuwingsrelais storingen kabelklem of plug M16 x 1 5 Ingang voedingskabel kabelklem of plug M20 x 1 5 it en fr de es pt Sequenza apertura convertitore TEKNOSPEED capitolo 6 TEKNOSPEED converter opening sequence chapter 6 S quence d ouverture TEKNOSPEED chapitre 6 Sequenz zum des Frequenzumformers TEKNOSPEED Kapitel 6 Secuencia apertura convertidor TEKNOSPEED cap tulo 6 Sequ ncia abertura conversor TEKNOSPEED cap tulo 6 Openingsvolgorde TEKNOSPEED omzetter hoofdstuk 6 TKS 0020 SC XLS TKS M0022 SC XLS TKS M0023 A SC XLS 103 it en fr de es pt Come bloccare la schermatura del cavo capitoli 6 2 8 6 2 9 6 2 11 How to fasten the cable shielding chapters 6 2 8 6 2 9 6 2 11 Comment bloquer le blindage du c ble chapitres 6 2 8 6 2 9 6 2 11 Feststellen der Kabelabschirmung Kapitel 6 2 8 6 2 9 6 2 11 C mo bloquear el blindaje del cable cap tulos 6 2 8 6 2 9 6 2 11 Como bloquear a blindagem do cabo cap tulos 6 2 8 6 2 9 6 2 11 Wijze waarop de afscherming van de vastgezet moet worden paragraaf 6 2 8 6 2 9 en 6 2 11 TKS 0021 A SCXLS 104 it en fr de
36. of the converter 4 flashes Motor overtemperature if the terminal board is equipped with the PTC protection Check the working conditions of the electric pump 5 flashes Triggering of dry running Check the water level Check the external device and the related connection cables 6 flashes Problems with the pressure transmitter Check the transmitter and the related connection cable 7 flashes The supply voltage is too low Users closed Electric pump running with speed increasing and decreasing cyclically Green light on Yellow light on Water leaks through the non return valve or in the system Check the system in order to locate the leaks Repair or replace any faulty components Undersized surge tank Check the working conditions of the electric pump Ruptured surge tank diaphragm Replace the diaphragm Red light off Setting of work point not suitable Modify the system settings for the system the value is higher than the pressure that the pump is able to deliver Users open Setting of work point not suitable Modify the system settings The electric pump does not start Green light on Yellow light off Red light off for the system the value is equal to zero The electric pump is running There are vibrations in the pump or near the pump Setting of work point not suitable for the system the value is l
37. ontonmit NEE dea E RZ 118 it Istruzioni originali AVVERTIMENTI PER LA SICUREZZA DELLE PERSONE E DELLE COSE Questi simboli indicano la potenzialita del rischio derivante dal mancato rispetto della prescrizione alla quale sono stati abbinati come sotto specificato La mancata osservanza della prescrizione comporta un rischio di danni alle perso PERICOLO ne e alle cose PERICOLO La mancata osservanza della prescrizione comporta un rischio di scosse elettriche RISCHIO DI SCOSSE ELETTRICHE AVVERTENZA La mancata osservanza della prescrizione comporta un rischio di danni alle cose pompa impianto quadro 1 Leggete attentamente il manuale DANGER WARNING BES gt fr Traduction de la notice originale AVVERTISSEMENTS POUR LA SECURITE DES PERSONNES ET DES CHOSES Ces symboles indiquent la possibilit de danger d rivant du non respect de la prescription correspondante sui vant les sp cifications suivantes La non observation de la prescription comporte un risque de l sion ou dommage DANGER aux personnes et ou aux choses DANGER La non observation de la prescription comporte un risque de choc lectrique TENSION DANGEREUSE La non observation de la prescription comporte un risque de dommage aux cho AVERTISSEMENT ses pompe installation coffret i Lire attentivement le manuel
38. ower than the minimum pressure that the pump can deliver Modify the system settings Frequent starts and stops There may be problems with the float switch in the suction tank Check the float switch and the tank The electric pump is running always at maximum speed There may be problems with the pressure transmitter Check the hydraulic connection between the transmitter and the system 29 Triggering of general system Short circuit Check the connection cables protection Triggering of differential system Ground leakage Check the insulation of the protection circuit breaker electric pump and cables 9 Spare Parts Information for maintenance personnel Always state the exact model identification number and construction number when requesting technical information or spare parts from our Sales and Service Center Use only original spare parts when replacing faulty components The use of unsuitable spare parts can cause malfunctions personal injury and damage to pro 10 Disposal Information for installers and maintenance personnel After installing the unit dispose of packaging according to legislation in force if possible re utilize the packaging for other purposes If the motor needs to be decommissioned and dismantled observe the current legislation regarding sor ted waste disposal 11 Warranty Refer to the s
39. p switch di regolazione ciclo di funzionamen 3 Connessione interfaccia seriale capitolo to capitolo 6 2 12 6 2 10 1 Connection to external device for dry running 5 Connection to motor overtemperature protection chapters 6 2 7 and 6 2 8 protection PTC chapter 6 2 5 2 Connection to external transmitter 6 Operating cycle adjustment dip switch chapter 6 2 11 chapter 6 2 12 3 Serial interface connection chapter 6 2 10 4 Connection to alarm relay chapter 6 2 9 1 Connexion dispositif ext rieur de protection 5 Connexion protection contre la surchauffe du contre la marche sec chapitres 6 2 7 et moteur PTC chapitre 6 2 5 6 2 8 6 Dip switchs de r glage du cycle de fonctionne 2 Connexion capteur ext rieur chapitre 6 2 11 ment chapitre 6 2 12 3 Connexion interface s rie chapitre 6 2 10 4 Connexion au relais d alarme chapitre 6 2 9 1 Anschluss an den externen Trockenlaufschutz 4 Anschluss an das Alarmrelais Kapitel 6 2 9 Kapitel 6 2 7 und 6 2 8 5 Anschluss an den 2 Anschluss an das externe Ubertragungsgerats Motor berhitzungsschutz PTC Kapitel 6 2 5 Kapitel 6 2 11 6 Dip Switch zur Regelung des Betriebsablaufs 3 Anschluss an die Serienschnittstelle Kapitel 6 2 12 Kapitel 6 2 10 1 Conexi n dispositivo exterior de protecci n 5 Conexi n protecci n contra la contra la marcha en seco sobretemperatura motor PTC cap tulo 6 2 5 cap tulos 6 2 7 y 6 2 8 6 Dip switch de regulaci n ciclo de 2 Conexi n
40. r Beh lter 7 Druck bertragungsger t Allf lliger Filter 8 Manometer Sperrventil 9 Membrandruckbeh lter R ckschlagventil Biegsames Rohr Motorpumpe mit Teknospeed Tanque o dep sito Eventual filtro V lvula de cierre V lvula de retenci n Tubo flexible Electrobomba con Teknospeed Tanque ou reservat rio Eventual filtro V lvula de intercepc o V lvula anti retorno Tubo flex vel Electrobomba com Teknospeed Bak of reservoir Eventueel filter Afsluiter Balkeerklep Flexibele slang Elektropomp met Teknospeed 10 Testhahn 11 Schwimmerschalter 7 Transmisor de presi n 8 9 Man metro Acumulador hidr ulico de membrana 10 Grifo de prueba 1 00N 7 8 9 1 0 1 nterruptor de flotador Transmissor de press o an metro Autoclave de membrana Torneira de prova Flutuador Druktransmitter anometer embraantank 10 Testkraan 11 Vlotterschakelaar 97 it en fr de es pt Soprabattente Suction lift Aspiration au dessus du niveau de Obere Saugleitung Bomba sobre el nivel del liquido que se debe aspirar Altura de Boven de aanzuighoogte Y S Y S Yj 1 Vasca 3 Valvola di intercettazione 5 Tubo flessibile 6 Elettropompa con Teknospeed 7 Trasmettitore di pressione 1 Tank 3 On off valve 5 Flexible pipe 6 Electric pump with Teknospeed 7 Pressure transmitter 1 Cuve 3 Vanne d arr t 5 Tuyau flexible 6 lectropompe a
41. r water consumption If the system is powered the green Power light is on When the pump is running the yellow Run light is on If there is a shutdown or malfunction the red Alarm light comes on If an alarm is triggered the red light will blink more or less rapidly depending on the cause of the shut down Except for lack of water on the suction side in all other cases the system will automatically start again after 20 seconds If the cause of the malfunction persists after three attempts to restart the system will definitively shut down Refer to experienced and qualified personnel for any adjustments and or maintenance opera tions Do not attempt to change the settings or open the control system Before using the equipment read the manuals and store them safely Store the screwdriver supplied with the TKS system in a safe place 7 Maintenance Information for maintenance personnel Observe the following directions if you need to carry out any service operations on the product Maintenance operations must be performed by qualified personnel only Before carrying out any maintenance operations make sure that all the connections even those AN that are potential free are voltage free Always disconnect the TEKNOSPEED converter from the power supply before carrying out any operations the system s mechanical or electrical components After disconnection from the power source wait at least 1 minute before carrying
42. s serre cable ou bouchon M16 x 1 5 Entr e cable d alimentation serre c ble M20 x 1 5 101 it en fr de es pt a Signallampen Druckregulierungschraube Kabeleingang des DruckUbertragungsgerat Kabelniederhalter M16 x 1 5 Kabeleingang der externen Trockenlaufvorrichtung Kabelniederhalter oder Stopfen M16 x 1 5 Bombillas de indicaci n Tornillo de regulaci n presi n Entrada cable transmisor de presi n sujetaca ble M16 x 1 5 Entrada cable dispositivo exterior de protec ci n contra la marcha en seco sujetacable tap n M16 x 1 5 L mpadas de sinaliza o Parafuso de regula o da press o Entrada cabo transmissor de press o prensa cabo M16 x 1 5 Entrada cabo dispositivo externo para protec o contra o funcionamento a seco prensa cabo ou tamp o M16 x 1 5 Waarschuwingslampjes Drukregelschroef Ingang kabel druktransmitter kabelklem M16 x 1 5 Ingang kabel uitwendig systeem voor beveiliging tegen drooglopen kabelklem of plug M16 x 1 5 102 Kabeleingang der Serienschnittstelle Kabelniederhalter oder Stopfen M16 x 1 5 Kabeleingang des Anzeigerelais der Anomalien Kabelniederhalter oder Stopfen M16 x 1 5 Speisekabeleingang Kabelniederhalter M20 x 1 5 Entrada cable interfaz serial sujetacable o tap n M16 x 1 5 Entrada cable rel de indicaci n anomal as sujetacable o tap n M16 x 1 5 Entrada cable de alimentaci n sujetacable M20 x 1 5 Entrada cabo i
43. se r serve le droit d apporter des modifications sans obligation de pr avis Anderungen auch ohne vorherige Ankiindigung sind LOWARA jederzeit vorbehalten Lowara se reserva el derecho de realizar modificaciones sin necesidad de aviso previo A Lowara reserva se o direito de proceder a altera es sem aviso pr vio Lowara behoudt zich het recht voor om zonder voorafgaand bericht wijzigingen aan te brengen Lowara forbeholder sig retten til at specifikationerne uden meddelelse herom Lowara forbeholder seg retten til utfgre endringer uten forvarsel Lowara f rbeh ller sig r tten att utf ra ndringar forhandsmeddelande Lowara pidattaa itselleen oikeuden tehda muutoksia ilman ennakkoilmoitusta Lowara skilur s r r tt til a gera breytingar fyrirvara Lowara j tab endale iguse teha muudatusi eelnevalt ette teatamata Lowara patur tiesibas veikt izmainas bez iepriekS ja bridinajuma Lowara pasilieka teis atlikti pakeitimus be i ankstinio jsp jimo Lowara zastrzega sobie prawo do wprowadzenia zmian bez obowi zku wcze niejszego powiadomienia Spole nost Lowara si vyhrazuje pr vo na proveden zm n bez p edch zej c ho upozorn n Spolo nos Lowara si vyhradzuje pr vo na vykonanie zmien bez predch dzaj ceho upozornenia A Lowara fenntartja mag nak a jogot el zetes rtes t s n lk li m dos t sok eszk zl s re Lowara rezerv dreptul de a face modific ri f r o instiintare pr
44. terfaccia seriale IN OUT Terminal board for 5 Operating cycle adjustment dip switch transmitter float switch serial interface IN 6 2 8 mm Faston male connectors for thermistor OUT 7 Terminal board for malfunction signals OUT Connecteurs Faston males 6 35 mm pour 4 Vis de terre pour cable d alimentation cables bornier moteur 5 Dip swtichs de r glage cycle de fonction Bornier pour capteur flotteur interface s rie nement IN OUT 6 Connecteur Faston males 2 8 mm pour thermis Connecteurs Faston males 6 35 mm pour tor phase et neutre cable d alimentation 7 Bornier pour signalisation anomalies OUT 105 it en fr de es pt Faston Steckverbinder 6 35 mm f r Kabel des Motor Klemmenbretts Klemmenbrett fur Ubertragungsgerat Schwimmerschalter und Serienschnittstelle IN OUT Faston Steckverbinder 6 35 mm f r Phase und Conectores Faston macho 6 35 mm para ca bles caja de bornes motor Caja de bornes para transmisor interruptor de flotador interfaz serial IN OUT Conectores Faston macho 6 35 mm para fase y neutro cable de alimentaci n Conectores Faston macho 6 35 para cabos placa de bornes motor Placa de bornes para transmissor flutuador in terface s rie IN OUT Conectores Faston macho 6 35 mm para fase e neutro cabo de alimenta o Parafuso de terra para cabo de Faston mannetjes connectoren 6 35 mm voor kabels klemmenplaat motor Klemmenplaat voor transmitter vlotterschake
45. transmisor exterior cap tulo 6 2 11 funcionamiento cap tulo 6 2 12 3 Conexi n interfaz serial cap tulo 6 2 10 4 Conexi n al rel de alarma cap tulo 6 2 9 1 Conex o dispositivo externo de protecc o 4 Conex o com o rel de alarme cap tulo 6 2 9 contra o funcionamento a seco cap tulos 6 2 7 5 Conex o protec o contra a temperatura e 6 2 8 excessiva do motor PTC cap tulo 6 2 5 2 Conex o transmissor externo cap tulo 6 2 11 6 Dip switch de regula o ciclo de 3 Conex o interface s rie funcionamento cap tulo 6 2 12 cap tulo 6 2 10 1 Aansluiting uitwendig beveiligingssysteem 5 Aansluiting motorbeveiliging tegen tegen drooglopen paragraaf 6 2 7 en 6 2 8 oververhitting PTC paragraaf 6 2 5 2 Aansluiting uitwendige transmitter 6 Dipschakelaar voor regeling werkingscyclus paragraaf 6 2 11 Aansluiting seri le interface paragraaf 6 2 10 Aansluiting op alarmrelais paragraaf 6 2 9 107 it en fr de es pt Connessione alla protezione dalla sovratemperatura motore capitolo 6 2 5 Connection to motor overtemperature protection PTC chapter 6 2 5 Connexion protection contre la surchauffe du moteur PTC chapitre 6 2 5 Anschluss an den Motor berhitzungsschutz PTC Kapitel 6 2 5 Conexi n a la protecci n contra la sobretemperatura motor PTC cap tulo 6 2 5 Conex o com a protec o contra a temperatura excessiva do motor PTC cap tulo 6 2 5 Aansluiting op motorbeveilig
46. uge for reading of system pressure value D Vanne d arr t c t refoulement 2 Robinet d essai 3 Bouchon de protection de la vis de r glage 4 Tournevis pour le r glage 5 Manom tre pour lire la valeur de la pression dans l installation 1 Druckseitiges Sperrventil 2 Testhahn 3 Schutzstopfen der Stellschraube 4 Schraubenzieher zur Einstellung 5 Manometer zum Ablesen des Anlagendruckes 115 it en fr de es pt A V lvula de cierre lado impulsi n Grifo de prueba Tap n de protecci n del tornillo de regulaci n Destornillador para la regulaci n Man metro para leer el valor de la presi n en la instalaci n V lvula de intercep o lado compress o Torneira de prova Tamp o de protec o do parafuso de regula o Chave de parafusos para a regula o Man metro para ler o valor da press o na instala o Afsluiter perszijde Testkraan Beschermkapje van de regelschroef Schroevendraaier voor de regeling Manometer om de drukwaarde in de installatie af te lezen aK Tabella tarature di fabbrica capitolo 6 3 3 Factory setting chart chapter 6 3 3 Tableau des r glages effectu s en usine chapitre 6 3 3 Tabelle der werkseitigen Einstellungen Kapitel 6 3 3 Tabla de calibrados de f brica cap tulo 6 3 3 Tabela dos ajustes efectuados na f brica cap tulo 6 3 3 Tabel van de fabrieksmatige inst
47. ulo 6 Esquema das conex es externas do conversor TEKNOSPEED cap tulo 6 Schema van de uitwendige aansluitingen van de TEKNOSPEED hoofdstuk 6 Lampadine di segnalazione Vite di regolazione pressione Entrata cavo trasmettitore di pressione pressa cavo M16 x 1 5 Entrata cavo dispositivo esterno per protezione contro la marcia a secco pressacavo o tappo M16 x 1 5 Signalling lights Pressure adjusting screw Inlet for pressure transmitter cable M16 x 1 5 cable gland Inlet for external dry running protection device cable M16 x 1 5 cable gland or plug Voyants de signalisation Vis de r glage pression Entr e cable capteur de pression serre c ble M16 x 1 5 Entr e cable dispositif ext rieur pour protection contre la marche sec serre c ble ou bou chon M16 x 1 5 TKS 0008 SC XLS Entrata cavo interfaccia seriale pressacavo tappo M16 x 1 5 Entrata cavo rel segnalazione anomalie pres sacavo o tappo M16 x 1 5 Entrata cavo di alimentazione pressacavo M20 x 1 5 Inlet for serial interface cable M16 x 1 5 cable gland or plug Inlet for malfunction signalling relay cable M16 x 1 5 cable gland or plug Inlet for power supply cable M20 x 1 5 cable gland Entr e cable interface s rie serre c ble ou bouchon M16 x 1 5 Entr e cable relais signalisation anomalie
48. vec Teknospeed 7 Capteur de pression 98 TKS M0005 SC XLS 8 Manometro 9 Autoclave a membrana 10 Rubinetto di prova 11 Galleggiante 12 Valvola di fondo 8 Pressure gauge 9 Diaphragm tank 10 Test tap 11 Float switch 12 Foot valve 8 Manom tre 9 Surpresseur membrane 10 Robinet d essai 11 Flotteur 12 Clapet de pied it en fr de es pt Wanne Sperrventil Biegsames Rohr Motorpumpe mit Teknospeed Druck bertragungsger t Tanque V lvula de cierre Tubo flexible Electrobomba con Teknospeed Transmisor de presi n ND A Tanque V lvula de intercep o Tubo flex vel Electrobomba com Teknospeed Transmissor de press o Bak Afsluiter Flexibele slang Elektropomp met Teknospeed Druktransmitter 2 Om NOOU 8 Manometer 9 Membrandruckbeh lter 10 Testhahn 11 Schwimmerschalter 2 Bodenventil 4 8 Man metro 9 Acumulador hidr ulico de membrana 10 Grifo de prueba 11 Interruptor de flotador 12 V lvula de pie 8 Man metro 9 Autoclave de membrana 10 Torneira de prova 11 Flutuador 12 V lvula de p 8 Manometer 9 Membraantank 10 Testkraan 1 Vlotterschakelaar 2 Bodemklep 4 4 Valvola di non ritorno Non return valve Clapet antiretour R ckschlagventil V lvula de retenci n V lvula anti retorno Balkeerklep TKS M0006 A SC XLS 99 it en fr de es pt Adesivo capitolo 6 Adhesive plate
49. vel 1000 meters Protection class IP 55 if installed on motors with at least IP55 protection aximum operating pressure refer to the operating instructions for the electric pump The standard version features a transmitter with 10 bar full scale chapter 4 2 Temperature of pumped liquid 1 C to 40 C ature of pumped liquid water containing no chemically aggressive substances or suspended solids e Maximum rated power of electric pump connected to the converter 1 1 kW e Converter supply voltage 1 x 230 V 10 50 60 Hz e Converter output voltage corresponding to the motor supply voltage 3x230V 10 12 50 Hz these values vary according to the converter s voltage frequency curve e Converter s rated input current 6 8 A e Converter s rated output current 4 6 A e Maximum number of starts per hour evenly distributed read the operating instructions for the electric pump 4 2 Pressure transmitter The sensor for this transmitter is a piezo resistive silicon element which is sensitive to pressure It is mounted on a small flexible printed circuit TAB and is immersed in an oil chamber The pressure is tran smitted to the sensor through a steel diaphragm located in the oil chamber e Pressure range Oto 10 bar e Power supply 21 Vdc from TEKNOSPEED e Output signal 4 to 20 mA e Connection male made of nickel plated brass e Electrical connector removable provided with 2 meter shielded cable Protection class
50. wer O Green light power On steady Power Yellow light run Off Pump off Yellow light run On steady Pump running O 0025 OT XLS These basic signals are integrated by the alarm signals Therefore there could be combinations of si gnals such as green light on power yellow light off pump off and flashing red light alarm 8 1 2 Alarm signals If an alarm is triggered the red light flashes more or less rapidly flashing pause flashing depending on the cause of the system shutdown Off No malfunction Flashing Overcurrent shutdown Flashing Converter overtemperature shutdown Flashing Motor overtemperature shutdown Flashing Shutdown caused by lack of water on suction side Or shutdown caused by open external switch contact Flashing No signal from transmitter shutdown Flashing Low voltage undervoltage shutdown Flashing Problems at serial output for 2 pump units TKS M0026 OT XLS careful when servicing the system as it could restart automatically Shutdown caused by lack of water on suction side lf the system shuts down because there is not enough water on the suction side it will restart automati cally only if the external device re enables its operation float switch or pressure switch or switch chap ters 6 2 7 and 6 2 8 Shutdown caused by other problems except for lack of water on suction side In all these cases the system restarts automatica
51. witch make sure it is of a type that is suited to the system Suitable switches are those having the characteristic curve for unidirec tional alternate and pulsating DC fault current type A or C They can be identified by the presence of the following symbol 6 2 2 Version with Cable and Plug The TKS system is equipped with power cord and plug When installing the pump make sure that the plug and corresponding outlet are easily accessi AN ble in case the system needs to be deactivated If the power cord is damaged it must be replaced at a service center or by qualified personnel 6 2 3 Input Filter The TEKNOSPEED converter is equipped with an input filter according to the EMC directive 6 2 4 Motor Overload Protection The TEKNOSPEED converter has an incorporated overload protection which guarantees absolute protec tion when it is connected to motors featuring the same nominal protection as that of the converter For lower power motors an auxiliary protection is used see chapter 6 2 5 6 2 5 Motor Overtemperature Protection PTC Some models may feature an extra protection thermistor in addition to the overload protection incorpo rated in the converter The thermistor PTC is attached to the base of the terminal board and connected through cables and mini fastons The corresponding dip switch will be in the PTC Y position For further information refer to chapter 12 6 2 6 Converter overtemperature protection The TEKNOSPE
52. xternal device can be used to enable or disable the system We recommend using a shielded cable The stripping of the cable should allow the shielding to be in contact with the cable fastening plate Use the slotted blade screwdriver 2 5 mm provided with the TKS system for the connections the converter s terminal board For further information refer to chapter 12 6 2 9 Alarm Relay The TEKNOSPEED converter has a contact that can be used to obtain an external shutdown or malfunc tion signal This contact is closed when e the pump is not running due to one of the following causes no voltage motor overload chapter 6 2 5 motor overtermperature chapter 6 2 6 converter overtemperature chapter 6 2 7 Probe faulty or disconnected chapter 6 2 11 lack of water on suction side chapters 6 2 8 and 6 2 9 To connect the cable you must first take the radiator off the converter using a no 5 Allen wrench maxi mum torque 6 Nm Turn the radiator upside down paying attention to the connections with the remova ble terminal board The terminal board may have to be extracted Replace an 16 x 1 5 plug with one of he cable glands supplied Lay the cable and connect it to the terminals corresponding to COM and NC suitable for 0 5 1 mm2 conductors Screw down the cable fastening plate and tighten the cable gland o secure the cable We recommend using a shielded cable The stripping of the cable should allow the shield
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