Safety Controller CC-Link Interface Module User`s Manual (Hardware)
Contents
1. Country Region Sales office Tel Hong Kong China Taiwan Korea Singapore Thailand Indonesia India Australia Mitsubishi Electric Automation Hong Kong Ltd 10th Floor Manulife Tower 169 Electric Road North Point Hong Kong Tel 852 2887 8870 Mitsubishi Electric Automation China Ltd 4 F Zhi Fu Plazz No 80 Xin Chang Road Shanghai 200003 China Tel 86 21 6120 0808 Setsuyo Enterprise Co Ltd 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 1480 6 Gayang dong Gangseo ku Seoul 157 200 Korea Tel 82 2 3660 9552 Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2460 Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Moo 4 Serithai Rd T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2 517 1326 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Messung Systems Pvt Ltd Electronic Sadan NO III Unit No15 M 1 D C Bhosari Pune 411026 India Tel 91 20 2712 3130 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE2. Off No power supply immediately after the module start or hardware failure Lights up Executing live process data from to CPU Green Flashes Idle CPU STOP Green Flashes Executing but data link stopped or faulty Green Red Flashes 1 Hz Configuring configuration required Red 2 Hz Critical fault on CC Link interface module Lights up Critical fault on another module Red LED Meaning L RUN OFF No power supply or data link stopped LERR Lights up Data link active Green LED Meaning Flashes One of the following has been detected when Green Red data link is active e Configuration change of the station number setting switch e Terminating register not connected e Module or CC Link dedicated cable affected by noise One of the following has been detected when L RUN Flashes LERR Red data link is stopped e Configuration change of the station number setting switch e Terminating register not connected e Module or CC Link dedicated cable affected by noise Lights up Station number setting switch out of range Red Name Meaning A switch for configuring a station number for the module factory default 0 1 to 64 Station number 0 28 When the number other than 1 to 64 is bE configured the MS LED flashes in red and the L K RUN L ERR LED lights up in red 3 xi Ke Example Setting the station number 11 er STATION No XW 1284 oR mre x1 Ki WS
3. TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAC GOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHLKU NAGOYA JAPAN Specifications subject to change without notice SICK sickac http www sick com
4. right and left 5 2 Steps for dismantling the modules Number of occupied stations 1 station RX RY 32 points each RWw RWr 4 points each 2 stations RX RY 64 points each RWw RWr 8 points each 3 stations RX RY 96 points each RWw RWr 12 points each 4 stations RX RY 128 points each RWw RWr 16 points each The last 16 points of RX RY are for system use reserved Solderless terminal bar terminal and crimp tool 1 Mitsubishi Electric Engineering Co Ltd e Bar terminal model FA TVC125T9 e Crimp tool FA NH65A 2 NICHIFU Co Ltd e Bar terminal model TEO 5 10 for CC Link dedicated cable 0 5mm7 TE1 5 10 for SLD e Crimp tool NH 79 3 PHOENIX CONTACT e Bar terminal model Al0 5 10WH for CC Link dedicated cable 0 5mm7 Al1 5 10BK for SLD e Crimp tool CRIMPFOX UD6 CRIMPFOX UD6 4 CRIMPFOX UD6 6 and CRIMPFOX ZA3 Note When a shielded cable is excessively crimped to a bar terminal using a tool CRIMPFOX UD6 4 or CRIMPFOX UD6 6 the bar terminal may not be connected to the terminal block depending on the cross sectional shape after crimping Tightening torque range No torque range specified since two tier tension spring terminal is used CC Link interface 1 terminal block at the lower part of the module Cable Ver 1 10 compatible CC Link dedicated cable Data interface Backplane bus FLEXBUS Remove the plug
5. C Link interface module has a removable terminal block for network connection The module can be easily replaced without re wiring The voltage supply to the module must be off before replacing the module 5 Mounting Dismantling A ATTENTION The MELSEC WS system is only suitable for mounting in a control cabinet with at least IP54 degree of protection While supply voltage is applied gateways must not be plugged to nor be removed from the MELSEC WS system To ensure full electromagnetic compatibility EMC the DIN mounting rail must be connected to functional earth FE 5 1 Steps for mounting the modules J In a MELSEC WS system the CPU module WS0 CPUO or WS0 CPU1 is positioned at the extreme left the two optional gateways follow directly Only then do the expansion modules follow The relays modules WSO0 4RO have to be mounted at the extreme right J The modules are located in a 22 5 mm wide modular system for 35 mm DIN rails to EN 60715 J The connection between the modules is effected by means of the plug connection integrated in the housing e Mount the module in accordance with EN 50274 J Ensure that suitable ESD protective measures are also taken during mounting Otherwise the FLEXBUS bus may be damaged 3 gt Make sure that the voltage supply of the MELSEC WS system is switched off Hang the device onto the DIN rail 1 Ensure that the earthing spring contact 2
6. CC Link dedicated cables are connected for data link For wiring see Section 4 3 The SLD terminal is internally connected to the earthing spring contact the connecting part to the DIN rail This two piece terminal block allows a replacement of the failed module with the system being connected to CC Link network Before replacement power off the module to be replaced For the crimp tools see Chapter 8 Station number setting switch STATION No x10 4 Qo a gt o S Terminal block DA DB DG SLD 4 3 CC Link dedicated cable connection The following shows the connection between the CC Link interface module and the master station using a CC Link dedicated cable s CC Link Master station interface module Terminating DA eue A g eee po DA Terminating register pp Witte LW DB register DG Yellow _ DG sip Cc Link N SLD FG dedicated cable Use a bar terminal to connect the cable to the CC Link interface module For applicable bar terminals see Chapter 8 Cable specifications Two poles of each terminal are internally connected See below SLD DG DB DA SLD DG DB DA Terminating t register Jeflgjeje eloj j O IQOIOIQ O O The above figure shows a view from under the module after wiring 4 4 Interface The C
7. MITSUBISHI WS0 GCC100202 Safety Controller CC Link Interface Module User s Manual Hardware Mitsubishi Electric Corporation 2 7 3 Marunouchi Chiyoda ku Tokyo Japan Mitsubishi Electric Europe BV Gothaer strasse 8 40880 Ratingen Germany All rights reserved Specified product properties and technical data do not represent a guarantee declaration MODEL WS CC U HW MODEL CODE 13J209 IB NA 0800459 B 1008 MEE 2010 MITSUBISHI ELECTRIC CORPORATION Precautions regarding warranty and specifications MELSEC WS series products are jointly developed and manufactured by Mitsubishi and SICK AG Industrial Safety Systems in Germany Note that there are some precautions regarding warranty and specifications of MELSEC WS series products lt Warranty gt J The gratis warranty term of the product shall be for one 1 year after the date of delivery or for eighteen 18 months after manufacturing whichever is less J The onerous repair term after discontinuation of production shall be for four 4 years J Mitsubishi shall mainly replace the product that needs a repair J It may take some time to respond to the problem or repair the product depending on the condition and timing lt Specifications gt e General specifications of the products differ MELSEC Q MELSEC WS MELSEC QS Operating ambient temperature 25 to 55 C 0 to 55 C Operating ambient humidity 10
8. contacts the DIN rail such that it can electrically conduct Latch the module onto the DIN rail by pressing it lightly in the direction of the arrow 3 Uv gt Press the module downwards at the rear 1 and remove it from the DIN rail in the direction of the arrow while keeping it pressed down 2 6 Configuration and commissioning ATTENTION Do not commission without a check by specialist personnel Before the initial commissioning of the system in which you are using a MELSEC WS system it must be checked and released by qualified safety personnel The results of this check must be documented A The CC Link interface module can be configured using the MELSEC WS Setting and monitor tool via the WS0 CPUx module s RS232 interface 7 In the event of faults ATTENTION In the event of unclear faults cease operation Stop the machine if you cannot clearly identify or allocate the error and if you cannot safely rectify the malfunction Complete functional test after error rectification Carry out a full functional test after an error has been rectified A 8 Technical data General specifications Item Specifications Fieldbus CC Link FLEXBUS 10 pin connector for internal safety bus plug Ambient operating 0 C to 55 C temperature Storage temperature 25 C to 70 C Humidity 10 to 95 non condensing Climatic conditions According to EN 61131 2 Vibrat
9. in package terminals with wiring and the end clips If there are several modules slide the modules away from each other individually in the direction of the arrow until the side plug connection is separated Uv 1 Connect a terminating resistor 1100 Country Region Sales office Tel U S A Brazil Germany UK Italy Spain France South Africa Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Rep Com e Assessoria Tecnica Ltda Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB U K Tel 44 1707 276100 Mitsubishi Electric Europe B V Italian Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 20041 Agrate Brianza Milano Italy Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France TEL 33 1 5568 5568 Circuit Breaker Industries Ltd Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 928 2000
10. ion Tested in accordance with IEC 61131 2 Rigidity Tested in accordance with IEC 61131 2 Protection class Electromagnetic compatibility IEC 61000 6 2 EN 55011 Class A Housing material Polycarbonate Housing type Device for control cabinet installation Housing enclosure rating terminals IP40 IP20 according to IEC 60529 Housing color Light grey Weight 120 g Mounting rail Mounting rail according to IEC EN 60715 Cable specifications Item Specifications Ver1 10 compatible CC Link dedicated cable For the specifications and any inquiries on the CC Link dedicated cables refer to the following CC Link Partner Association website http www cc link org Cable size AWG20 Temperature rating 15 C to 75 C Material Conductor Annealed copper wire finely stranded Core type Finely stranded Supply circuits Item Specifications Supply voltage 24 V DC 16 8 30 V DC Power consumption Max 1 4 W Interfaces Item Specifications Fieldbus CC Link CC Link station type Remote device station CC Link Version Ver 1 10 Data transmission speed 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps autosensing Station number 1 to 64 factory default 0 Slide the modules together individually in the direction of the arrow until the side plug connection latches in gt Install the end clips on the
11. mount Remarks WS0 GCC100202 1 Terminating resistor 110Q 1 2W 1 Bar terminal brown brown brown Screw terminals for replacement WS0 TBS4 are not available for the WS0 GCC100202 4 1 Communication data The CC Link interface module provides the following data e input values ON OFF for all MELSEC WS extension modules and EFI devices connected J output values ON OFF for all MELSEC WS input output extension modules and EFI devices connected e logic results e the error and status information of all modules For detailed description of the data set and configuration please read the Safety Controller CC Link Interface User s Manual The occurrence of random or systematic faults within the module or in its control does not impede the MELSEC WS system s safety function Do not use non safe data from network modules for safety related applications Network modules only processes non safety related data which is not suitable for operation on a safety fieldbus ATTENTION 4 2 Display elements The CC Link interface module is equipped with two LEDs MS and L RUN LERR MS LED Station number setting switch x10 Station number setting switch x1 L RUN L ERR L RUN L ERR LED CG Link SLD DG DB DA o 0 o a H H Terminal block SLD DA DG DB LED Meaning MS
12. product 1 Although MELCO has obtained the certification for Product s compliance to the international safety standards IEC 61508 EN 954 1 ISO 13849 1 from TUV Rheinland this fact does not guarantee that Product will be free from any malfunction or failure The user of this Product shall comply with any and all applicable safety standard regulation or law and take appropriate safety measures for the system in which the Product is installed or used and shall take the second or third safety measures other than the Product MELCO is not liable for damages that could have been prevented by compliance with any applicable safety standard regulation or law 2 MELCO prohibits the use of Products with or in any application involving and MELCO shall not be liable for a default a liability for defect warranty a quality assurance negligence or other tort and a product liability in these applications 1 power plants 2 trains railway systems airplanes airline operations other transportation systems 3 hospitals medical care dialysis and life support facilities or equipment 4 amusement equipments 5 incineration and fuel devices 6 handling of nuclear or hazardous materials or chemicals 7 mining and drilling 8 and other applications where the level of risk to human life health or property are elevated 4 Product description Before using the module check that the following items are provided Item A
13. tem that communicates with primary control systems It provides non safe fieldbus data for control and diagnostic purposes The gateway does not have its own power supply and can only be operated with a MELSEC WS system Up to two gateways can be used in a MELSEC WS system These must be installed directly to the right of the WS0 CPUx This gateway must be used only by qualified safety personnel and only on the machine where it has been installed and initialized by qualified safety personnel in accordance with the operating manuals Observe the protective notes and measures in the MELSEC WS User s manual ATTENTION Mitsubishi Electric Co accepts no claims for liability if the equipment is used in any other way or if modifications are made to the device even in the context of mounting and installation e When mounting installing and using the MELSEC WS system observe the standards and directives applicable in your country J These manuals and the related operating manuals must be made available to the user of the machine where a MELSECWS system is installed The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the operating manuals 2 1 Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country specific wastedisposal regulations e g European Waste Code 16 02 14 3 Conditions of use for the
14. to 95 RH 5 to 95 RH Storage ambient temperature 25 to 70 C 40 to 75 C Storage ambient humidity 10 to 95 RH 5 to 95 RH 1 When the WS0 GCC100202 is included in the system operating ambient temperature will be 0 to 55 C J EMC standards that are applicable to the products differ MELSEC Q MELSEC WS MELSEC QS EMC standards EN 61000 6 2 EN 55011 EN 61131 2 1 About this document 1 1 Documentations for the MELSEC WS system These manuals apply for the MELSEC WS CC Link interface module WS0 GCC100202 hereinafter CC Link interface module and only in combination with the corresponding user s manual Safety Controller CC Link Interface Module User s Manual The installation configuration and commissioning of the MELSEC WS safety control system are described in the Safety Controller User s Manual and Safety Controller Setting and Monitoring Tool Operating Manual Title Number WS CPU U E Safety Controller User s Manual 13JZ32 Safety Controller Ethernet Interface User s WS ET U E Manual 13JZ33 Safety Controller CC Link Interface User s WS CC U E Manual 13JZ45 Safety Controller Setting and Monitoring SW o Tool Operating Manual 13JU67 In addition mounting protective devices also requires specific technical skills which are not detailed in this documentation 2 Correct use CC Link interface module is a CC Link based gateway and a part of the MELSEC WS sys
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