Q64TCTT(BW) - User`s Manual (Installation) IB(NA
Contents
1. MITSUBISHI Temperature Control Module MITSUBISHI General Purpose PROGRAMMABLE LOGIC CONTROLLER User s Manual Installation Q64TCTT Q64TCTTBW Thank you for purchasing the Mitsubishi general purpose programmable logic controller MELSEC Q series Prior to use please read this manual thoroughly and familiarize yourself with the product 1986 0 Mitsubishi Programmable MODEL Logic Controller CODE 1 3J Q97 IB NA 0800120 A 0006 MEE 2000 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Read these precautions before using When using Mitsubishi equipment thoroughly read this manual and the associated manuals introduced in this manual Also pay careful attention to safety and handle the module properly These SAFETY PRECAUTIONS classify the safety precautions into two categories DANGER and CAUTION QUERER ELEC TERM oh See MPO UN D DANGER Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out properly N CAUTION Procedures which may lead to a dangerous condition and cause superficial to medium injury or physical damage only if not carried out properly Depending on circumstances procedures indicated by N CAUTION may also be linked to serious results In any case it is important to follow the directions for usage Store this manual in a safe place so that you can take it out and read it whenever necessary Always2. Mitsubishi Electric Europe B V UK Hong Kong Ryoden International Ltd Branch 10th Floor Manulife Tower 169 Electric Travellers Lane Hatfield Herts AL10 Road North Point HongKong 8XB UK Tel 852 2887 8870 Tel 44 1707 276100 China Ryoden International Shanghai Ltd Germany Mitsubishi Electric Europe B V German Block5 Building Automation Branch Instrumentation Plaza 103 Cao Bao Rd Gothaer Strasse 8 D 40880 Ratingen Shanghai 200233 China GERMANY Tel 86 21 6475 3228 Tel 49 2102 486 0 Taiwan Setsuyo Enterprise Co Ltd South Africa MSA Manufacturing Pty Ltd 6F No 105 Wu Kung 3rd RD Wu Ku P O Box 39733 Bramley 201 8 Hsiang Taipei Hsine Taiwan R O C Johannesburg South Africa Tel 886 2 2299 2499 Tel 27 11 444 8080 Australia Mitsubishi Electric Australia Pty Ltd India Messung Systems td 348 Victoria Road PostalBag No 2 Electronic Sadan NO 111 Unit No15 Rydalmere N S W 2116 Australia M I D C BHOSARI PUNE 411026 Tel 61 2 9684 7777 Tel 91 212 793130 Singapore Mitsubishi Electric Asia Pte Ltd 307 ALEXANDRA ROAD 05 01 02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943 Tel 65 470 2480 A MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100 8310 TELEX J24532 CABLE MELCO TOKYO NAGOYA WORKS 1 14 YADA MINAMI 5 HIGASHI KU NAGOYA JAPAN Specifications subject to change without notice Printed in Japan on recycled paper
3. forward it to the end user DESIGN PRECAUTIONS Do not write data to the read only area in the buffer memory of the intelligent function module Do not turn on off the reserved signals among the I O signals to from the PLC CPU Doing so can malfunction the PLC system Depending on the malfunction of the external output transistor there may be cases where the output is ON or OFF status Install external monitoring circuitry for output signals that may lead to major accidents Do not bunch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100 mm 3 94 inch or more from each other Not doing so could result in noise that may cause malfunction INSTALLATION PRECAUTIONS Use the PLC in an environment that meets the general specifications contained in the CPU user s manual Using this PLC in an environment outside the range of the general specifications may cause electric shock fire malfunction and damage to or deterioration of the product When installing the module securely insert the module fixing tabs into the mounting holes of the base module while pressing the installation lever located at the bottom of the module downward Improper installation may result in malfunction breakdown or the module coming loose and dropping Securely fix the module with screws if it is subject to vibration during use Tighten the scre
4. product is made to conform to the EMC Directive Low Voltage Directive refer to the user s manual details of this module The EMC Directive Low Voltage Directive conforming model of the PLC have a CE logo on its rating plate 1 OVERVIEW This user s manual provides the specifications handling part names and others of the following temperature control modules used with the MELSEC Q series CPU modules 4 temperature control module e Q64TCTTBW temperature control module with wire break detection feature 2 SPECIFICATIONS The specifications of the Q64TCTT BW are indicated below 2 1 Performance Specifications Ambient temperature Input range width x 0 3 25 5 Ambient temperature Input range width x 0 7 0 to 55 Ambient temperature Within 1 0 C 0 to 5590 Ambient temperature Within 2 0 C 100 C to 150 C Ambient temperature Within 3 0 C 150 C to 200 C Sampling period 0 5s 4 channels ETT constant independently of the number of channels used Control output period 1 to 100s Input impedance Input filter 0 to 1005 0 Input filter OFF Sensor correction value setting 50 00 to 50 00 Operation at sensor input wire break Temperature control system PID ON OFF pulse or 2 position control PID constant setting Setting by auto tuning enabled PID constant pang 0 0 to 1000 0 0 2 position control range 9 aa time 1 to 3600s Differential
5. andling Instructions There are the following instructions for handling the Q64TCTT BW 1 Do not drop the case and connectors of the module and subject them to hard impact 2 Tighten the mounting and terminal screws of the module within the following ranges Terminal block terminal screw M3 screw 42 to 58N cm 3 2 Installation Environment Refer to the user s manual of the CPU module used 4 NAMES AND SETTINGS OF THE PARTS RUN o 4 lice 1 Q64TCTT Q64TCTTBW 1 RUN n GALM 2 ERR n pn HBA ERR n o m AAAA AA 3 Ue lt Indicates the operating status of the Q64TCTT BW On Operating normally Off power switched off a watchdog timer error occurred or a CPU stop error occurred when the intelligent function module switches of all channels set to CLEAR Indicates the error status of the Q64TCTT BW On Hardware fault Flicker Write data error occurrence Off Operating normally Indicates the alarm status of the Q64TCTT BW On Alarm occurrence Flicker Process value PV is outside the measured temperature range Loop wire br
6. d circuit Not doing so can make the sensors more susceptible to noises surges and inductions 8 Earth the shielded wire or shielded cable to FG of the PLC However depending on the external noise conditions external earthing may be recommended 5 2 External Wiring 1 When using Q64TCTT Q64TCTT Internal circuit Controlled object Internal circuit Always use shielded wires for cables 2 When using Q64TCTTBW Q64TCTTBW Internal circuit Current sensor CT Controlled Filter TN Internal circuit Filter e D S Connector CT1 CT1 CT2 CT input circuit Always use shielded wires for cables When using the heater wire break detection feature you need to make CT input channel assignment setting In the above wiring example as CT1 is used with the loop of channel 1 set 1 channel 1 to the channel assignment setting buffer memory 108H of CT1 6 SETTING FROM GPPW The Q64TCTT BW allows you to set the output status at an error stop of the PLC CPU by making the intelligent function module switch setting Make the intelligent function module switch setting using the I O assignment setting of GPPW You can
7. eak was detected Sensor is not connected No alarm occurrence Indicates the heater wire break detection status of the Q64TCTT BW On Heater wire break was detected Off Heater wire break is not detected Used for temperature sensor input transistor output and current sensor CT input RUN LED Used for Cold junction temperature compensation The terminal block layout depends on the module used The respective terminal block layouts are shown on the next page 5 1 When using Q64TCTT Terminal Number 1 L1 m rjr Reserved CH2 CH1 CH2 Reserved 10 11 12 13 14 5 2 When using Q64TCTTBW E an E o o oe 58 OI 2 COM 6 01 Reserved ____ 8 2 ____ L 9 612 0 uu TI _ c Reserved c Q d 11 5 Reserved 5 5 1 Wiring Instructions 1 Use separate cables for the AC control circuit and Q64TCTT BW s external input signals to avoid the influence of AC side surges and inductions 2 Do not run the module cables near or bundle them with the main circuit and high voltage cables and the load cables from other than the PLC Always place the temperature sensors more than 100mm 3 94inch away from the main circuit cables and AC control circuit Fully keep the sensors away from high voltage cables and circuits which include high frequencies e g inverter s main loa
8. ltage Directive A 4 Md ie eR He a cere Cente nti E 1 2 thu duct 1 2 1 Performance Specifications 222 Penso eres OUI cose 1 2 2 Types Measured Temperature Ranges and Data Resolutions or Usable ThermocolpleS na c eee ete 3 3 LOADING AND INSTALLATION wi ito dish apta Ero eee da daas aca xe du Dra es 4 92 d Handling TMSTRUCT ONS s Moers aot Saee EE 4 3 2 Installation Environment Musee bot tele a baal tre une 4 4 NAMES AND SETTINGS OF THE PARTS 4 C r 7 DO Wig 7 2 WING E odo ma or vere 7 TING FROM GPPW HOMERUM 9 i OUTLINE DRAWINGS dtu to euer ehe tas bes 10 About the Manuals The following manuals are related to this product Referring to this list please request the necessary manuals Detailed manual Manual Name Manual Number Model Code Q64TCTT Q64TCTTBW Q64TCRT Q64TCRIBW type Temperature Control Module User s Manual details SH 080108 13JT11 Conformance to the EMC Directive Low Voltage Directive When our PLC conforming to the EMC Directive Low Voltage Directive is installed into your product and your
9. mS 0 to 3600s Set 0 for PI control Set value setting range Temperature range set with the thermocouple used Cold junction temperature compensatio n accuracy Upscale processing Dead zone setting range 0 1 to 10 096 m OFF time leakage current ON time max DC1 0V TYP DC2 5V MAX voltage drop OFF ON max __ OFF 2ms max Across input and earth Transformer insulation Insulation system Across input and channel Transformer insulation Across input and earth for 1 minute Across input and channel 500VAC for 1 minute Across input and earth 20M or more Across input and channel 500VDC 20M or more The following current sensor made by URD Co Ltd Current sensor 1 Input accuracy break CTL 12 S36 8 0 0 to 100 0A 6 0 00 to 20 004 Input range width amp 1 094 Alarm delay count 3 to 255 32 points 2 slots Default I O assignment 16 empty points 16 intelligent points Applicable crimping terminals R1 25 3 1 25 YS3 RAV1 25 3 V1 25 YS3A Transistor output 0 1mA max Dielectric withstand voltage Heater wire 16 points 1 slot Number of occupied points 2 I O assignment 16 intelligent points 27 4 W 98 H 112 0 55 2 W x 98 H x 112 D 1 Only the current sensor of URD Co Ltd may be used 2 When using the Q64TCTTBW the device numbers of the I O signals are i
10. make setting easily by entering hexadecimal numbers into 4 digits O Setnglem Output setting at CPU stop error Switch 1 0 CLEAR CH4 SOM Other than 0 HOLD 7 OUTLINE DRAWINGS 1 2 0 08 n g xm m Lu 4 2 0 08 112 4 41 d 2 QO4TCTTBW 98 3 86 105 4 14 Q64TCTT RUN o oALM 27 4 1 08 Unit mm inch 2 0 08 112 4 41 10 CD rt 4 2 0 2 Q64TCTTBW RUNo ALM ERRa HBA 1 1 2 2 3 3 4 4 5 5 6 6 7 1 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 55 2 2 17 Unit mm inch Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost pr
11. ncremented by 16 points due to the empty points of the left hand side slot In this manual therefore read the I O signals as indicated below depending on the module used Example When the signal is indicated as Yn1 When using Q64TCTT Y1 When using Q64TCTTBW Y11 3 For the noise immunity withstand voltage insulation resistance and others in the PLC system using this module refer to the power supply module specifications given in the used CPU module user s manual 2 2 Types Measured Temperature Ranges and Data Resolutions of Usable Thermocouples T Thermocouple Measured Measured Data resolution Data resolution temperature range temperature range 001700 1 0403000 010 900 0 to 1000 0 0 0 10 2400 0 10 1300 200 0 to 400 0 0 0 to 400 0 0 0 to 500 0 0 0 to 800 0 0 to 500 0 to 800 0 to 1200 0 0 to 400 0 0 0 to 500 0 0 0 to 800 0 200 to 400 200 to 200 0 to 200 0 to 400 200 0 to 400 0 0 0 to 400 0 0 1 0 0 to 1000 0 0 to 1000 0 to 1600 0 to 2100 0 0 to 1000 0 0 to 700 300 to 400 003000 41 5 1 0101800 1 r to 1800 to 1000 N 0 to 400 200 to 200 0 0 to 600 0 0 to 1800 0 to 2300 0 to 700 300 to 400 0 to 400 1 0 to 800 0 to 900 0 to 1600 0 0 to 900 0 PLU 0010211 f 0102300 WSRe W26Re 0102300 1 0t03000 0 0 0 0 0 1 1 1 41 1 4 1 1 1 41 1 1 4 1 1 3 LOADING AND INSTALLATION 3 1 H
12. ofits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties For safe use This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult with Mitsubishi This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc Indonesia P T Autoteknindo SUMBER MAKMUR 500 Corporate Woods Parkway Vernon Kompleks Agung Sedayu Propertindo Hills IL 60061 Harco Mangga Dua Tel 1 847 478 2100 Blok H No 4 Mangga Dua Raya Brazil MELCO TEC Rep Com e Assessoria Jakarta Pusat 10730 Indonesia Tecnica Ltda Tel 62 21 336292 Av Rio Branco 123 15 and S 1507 Thailand F A Tech Co Ltd Rio de Janeiro RJ CEP 20040 005 1138 33 34 Rama 3 Road Yannawa Brazil Bangkok 10120 Thailand Tel 55 21 221 8343 Tel 66 2 295 2861 U K
13. ule When disconnecting a cable without a connector first loosen the screws the part that is connected to the module Pulling the cable when it is still connected to the module may cause damage to the module or cable or misoperation due to cable contact failure Always ground the shielded cable for the PLC There is a risk of electric shock or malfunction When wiring be sure to verify the rated voltage of the product as well as the terminal layout Fire or failure may result if incorrect voltage is input or incorrect wiring is performed Connecting terminals with incorrect voltage may result in malfunction or mechanical failure REVISIONS The manual number is given on the bottom right of the top cover Print Date Manual Number Revision Jun 2000 IB NA 0800120 A First edition This manual confers no industrial property rights or any rights of any other kind nor dose it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2000 MITSUBISHI ELECTRIC CORPORATION A 3 5 SAFETY PRECAUTIONS anri Puto ames 1 REVISIONS fin 3 About the MANUS Ob ae idus sunu ien ca UU A 4 Conformance to the Directive Low Vo
14. ws within the range of specified torque If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damage to the screw and or the module resulting in fallout short circuits or malfunction Switch all phases of the external power supply off when mounting or removing the module Not ding so may cause electric shock or damage to the module Do not directly touch the conductive area or electronic components of the module Doing so may cause malfunction or failure in the module WIRING PRECAUTIONS Be careful not to let foreign matters such as sawdust wire chips get inside the module They may cause fires failure or malfunction The top surface of the module is covered with protective film to prevent foreign objects such as cable offcuts from entering the module when wiring Do not remove this film until the wiring is complete Before operating the system be sure to remove the film to provide adequate heat ventilation Be sure to fix communication cables or power supply cables leading from the module by placing them in the duct or clamping them Cables not placed in the duct or without clamping may hang or shift allowing them to be accidentally pulled which may cause a module malfunction and cable damage WIRING PRECAUTIONS Do not grab on the cable when removing the communication or power cable connected to the mod
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