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1. 4 2 4 4 ofo N D e ep Z 22 2 2 O 0000Y O OO OO Uieslee ce zZ 22z 2 2 O 00 00 OO OOJOO OOJOOJOOJQ O 6452B034 Figure 8 4 Assignment between status LED and input output using the example of an IB IL 24 DI 16 PAC terminal For every terminal the assignment is specified in the terminal specific data sheet 8 6 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Diagnostic and status indicators 8 1 5 Indicators on power level terminals 1 1 G G 2 SN EE 2 i C Ngo a ae D Ly si a D R2 8 L Loc AD LOC 3 J 3 Z ANA 5 IB IL 400 MLR 1 8A 5 IB IL 400 ELR R 3A IB IL 400 ELR 1 3A 5520A080 Figure 8 5 Indicators on power level terminals Diagnostics The following states can be read on power level terminals D 1 Green LED Diagnostics for meaning see page 8 2 ERR Red LED Group error message motor protection 2 ON Operating error motor protection has been triggered contactor cannot be controlled OFF No error St
2. 6452A105 Figure 8 6 Possible indicators in the supply function area Diagnostics The following states can be read on the Inline Block IO modules E Red LED Sensor supply undervoltage ON Sensor supply voltage too low US Green LED Sensor supply ON Sensor supply present OFF Sensor supply not present US1 2 GreenLED Sensor supply 1 2 for connector to connector sensors ON Sensor supply 1 2 present OFF Sensor supply 1 2 not present UA Green LED Actuator supply ON Actuator supply present OFF Actuator supply not present UA1 2 GreenLED Actuator supply 1 2 for connector to connector actuators ON Actuator supply 1 2 present OFF Actuator supply 1 2 not present UL Green LED 24 V communications power ON 24 V communications power present OFF 24 V communications power not present B The UL LED may be located in the supply PWR or bus BUS function area 6452_en_02 PHOENIX CONTACT 8 9 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 8 2 3 Indicators in the I O function area IN OUT IN OUT a The LEDs of the I O function area are electrically located in the logic area This may mean that the LED of an output is on but the output cannot be controlled due to an error between the logic area and the digital output The LED does not monitor the out
3. Diagnostic and status indicators ZBFM labeling field Slot for incoming mains 400 V AC Slot for outgoing mains 400 V AC Release flap Slot for motor output connector Slot for brake module aot Ce 7 ZBFM aAa IN lt 2 A gt labeling field Data jumpers Potential routing for low level signals Latching on DIN rail 6452A015 Figure 5 2 Basic structure of Inline housing for power level terminals ZBFM Zack marker sheets flat See also Function identification and labeling on page 5 5 The components required for labeling are listed in the Phoenix Contact CLIPLINE catalog 6452_en_02 PHOENIX CONTACT 5 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Potential and data routing Release flaps Keyway featherkey connection Power connector power bridge cover Other connectors The entire electronics for the Inline power level terminal the potential routing for the 24 V DC area and the data routing are located in the power housing The potential and data jumpers that are led through the 24 V DC terminals are not interrupted by the power level terminals For more detailed information about the jumpers please refer to Electrical potential and data routing Inline Modular IO on page 7 1 Remove the power level terminal from the DIN rail by pulling both release flaps
4. 7 10 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Electrical potential and data routing Inline Modular IO Table 7 2 Potential and data jumpers 120 V AC 230 V AC area No Function Meaning See Figure 7 2 Basic arrangement of potential and data jumpers on page 7 8 Potential jumpers 1 7 5 V DC U Communications power for the bus interface 2 24V DC Uana VO supply for analog terminals 3 GNDL UL Ground of communications power and I O supply for analog terminals 4 120 V AC L1 Phase L1 230 V AC 5 OV N PEN conductor 6 Not present 7 PE PE Protective earth ground 9 Not present Data jumper 8 Local bus Depending on the terminal function not all of the jumpers listed in Figure 7 2 are present on a terminal Please refer to the circuit diagram of the terminal to see which jumpers are available for a terminal and how they are internally connected The circuit diagram is shown in the terminal specific data sheet PE The PE potential jumper is used in the 120 V AC 230 V AC area It must be connected to 120 V AC 230 V AC area protective earth ground via the corresponding connection at the power terminal for these voltage areas 6452_en_02 PHOENIX CONTACT 7 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www
5. At the time of going to print the IB IL 24 DI 32 PAC and IB IL 24 DO 32 PAC Inline terminals are designed to connect sensors and actuators in 1 wire technology For connection examples please refer to the corresponding data sheets 6452_en_02 PHOENIX CONTACT 10 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 2 wire technology Sensor Actuator 3 wire technology Sensor Actuator A B SO IN1 lt O OUT1 OO Us OO Us OO GND O GND IOC FE OO FE 6452A021 Figure 10 6 2 wire termination for digital devices Figure 10 6 detail A shows the connection of a 2 wire sensor The sensor signal is led to terminal point IN1 The sensor is supplied by the voltage Us Figure 10 6 detail B shows the connection of an actuator The actuator is supplied by output OUT1 The load is switched directly via the output A 6452A022 Figure 10 7 3 wire termination for digital devices Figure 10 7 detail A shows the connection of a 3 wire sensor The sensor signal is led to terminal point IN1 IN2 The sensor is supplied via terminal points Ug and GND Figure 10 7 detail B shows the connection of a shielded actuator The actuator is supplied by o
6. cccccceceeceeaeesseseseeeeeeeeeeseeanenes 5 1 Power bridge 5 4 10 16 Housing GIMENSIONS eeeeeereerrerrrereneens 5 6 Bower connect r Power terminal Seienn ia eenei 4 6 4120 V AC 230 V AC oocooooooooooo ooo ooo ooo ooo 6 6 SAT TUE LUNA siisii aiina as 2AN DE cries pnsan eee et aes 6 5 Terminals with remote bus branch a Power level terminals scccceeeeeeeees 5 4 10 15 Voltage areas 0 0 ceeeeee cece cence ee eeeeeeceseeeeeeeeeeneeee 3 1 Power dissipation Calculation example M Electronics MAI CI CUIT sais ede ecataeeccnssciss ereptus aapea Seain 7 3 HOUSING cseseseesesesesereesesecetetetesevetstseserenenseees Mains voltage for power level terminals 0 0 7 5 Working POIN ninenin ennn eai Manual mode ccccececeeeeeeeeeaeeeeeeeeaeeeeeesenaees Power supply Mechanical requirements ceserseeeeeerserteneenes UB aa i es 4 21 Motor circuit connector Power terminal ccccccecccsecececececcececececesceceseeeeceres 4 4 4 6 MOountING 2 820 ho ei Gees Additional functional earth grounding 4 7 9 8 DiStANCES 0 0 eeeeeeeeeee teeter eeeeeeenaeeeeeneeeeeeeers Diagnostic indicators eeren IL low level signal low voltage Electrical isolation c0 cccccessesesesessseseeesesesseeeeeees IL power level terminals Protective earth grounding tes Renee Creer ee AEO renee ener terre ere tree Voltage areas ooo eee cece eseeseesesteereteeseeeteteneee
7. a The top connector latching must click into place 9 16 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Mounting removing devices 9 6 1 2 Replacing a fuse The 24 V DC power and segment terminals are also available in versions with a fuse If a fuse is not present or faulty you must insert or replace it WARNING Observe the following notes when replacing a fuse for the protection of your health and your system 1 2 3 Use the screwdriver carefully to avoid injury to yourself or other persons Lift the fuse out at the metal contact Do not lift the fuse out at the glass part as this may break it Carefully lift the fuse out at one side and remove it by hand Make sure the fuse does not fall into your system When replacing a fuse proceed as shown in Figure 9 13 on page 9 18 Lift the fuse lever detail A Insert the screwdriver behind a metal contact of the fuse detail B Carefully lift out the metal contact of the fuse detail C Remove the fuse by hand detail D Insert a new fuse detail E Push the fuse lever down again until it clicks into place detail F 6452_en_02 PHOENIX CONTACT 9 17 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 6452A031 Figure 9 13 Replacing a fuse 9 18 PHOENIX CONTACT
8. cccccccccceeeeeeenneeeeeeeeeeeseennaeeeeeeesseseeeeeeeeeeeess C 1 C1 Explanation of abbreviations ccccccccceeeeeeceeeeceaeeeeeeseeaeeeeeeseeaeaeeeeeeeenaeeeeees C 1 C2 Representations used in basic circuit iAQrAMS eeceesseeeeeeeeeeneeeeeneeeeeneees C 2 C3 Frequently used SYMDOIS cesecceeesceeeeeeeeeenaeeeeeeeeeseeeeeeaeeeseeeeetsaeeeeenaeereeeeees C 3 Di ING OX E E E tivied ethic E adidas items lead ee ade i ddeciaietadl anak ei eeeieeeet D 1 iv PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Documentation landscape of Inline 1 Documentation landscape of Inline The documentation for the Inline product range is modular providing you with the optimum information for your specific bus system Inline Modular IO terminal or Inline Block IO module The documentation can be downloaded at www downl phoenixcontact com For a comprehensive list of the documentation please refer to the ordering data see Ordering data on page 11 7 Terminal specific documentation can be found in the download area for the corresponding device Make sure you always use the latest documentation Automation terminals of the Inline product range user manual IL SYS INST UM E this manual For Inline Modular IO and Inline Block IO This manual is the higher level system manual for Inline and describes the use of terminals m
9. Functions Protection Carrying capacity of the jumper contacts Grounding FE or PE 4 2 5 I O terminals Terminals with different functions are available for low level signals These include the following terminals for example The text in brackets indicates the function according to the order designation Digital input and output terminals DI DO Analog input and output terminals Al AO Relay terminals DOR Temperature measurement terminals TEMP Communication terminals Communication terminals with serial interface RS232 RS485 422 Inline AS i master ASI MA DALI terminals DALI Position detection terminals INC IN IMPULSE IN SSI IN Terminals for open and closed loop control Function terminals PWM CNT Positioning terminals SSI INC Temperature controller terminals TEMPCON Digital input and output terminals and relay terminals are available for the low voltage area These terminals are available in different sizes This enables you to set up the station ina modular way so that it meets your application requirements 5520A015 Figure 4 8 Example of a digital input terminal IB IL 24 DI 8 PAC Overload protection of the system is provided centrally by a fuse in the power terminal or by an external fuse provided by the operator The rating of the preconnected fuse must be such that the maximum load current is not exceeded For the maximum permissible load current of an I O te
10. 6452_en_02 PHOENIX CONTACT A 7 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Power dissipation of the The value for the power dissipation of the housing is specified in every terminal specific data housing sheet The power dissipation of the housing for the specified terminal is 2 7 W within the operating temperature range of 25 C to 55 C The calculated power dissipation for the electronics therefore does not exceed the permissible upper limit Maximum load Even with the maximum permissible load current 0 5 A per channel the upper limit of 2 7 W is not exceeded within the permissible temperature range of 25 C to 55 C Prot 0 19 W 8 x 0 1 W 0 5 A x 0 4 Q Por 1 79 W A 8 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Calculation examples for power dissipation and working points a Example Power dissipation of the electronics Power dissipation of the housing A 5 2 Power dissipation of the housing within the operating temperature range depending on the ambient temperature This calculation is illustrated using the IB IL 24 DO 2 2A PAC terminal as an example Formula to calculate the power dissipation of the electronics This formula is terminal specific and is provided in every data sheet n Pror 0 18 W X 0 20 W 1 x 0
11. Package slips 4 DPI a For Inline Modular IO and Inline Block IO Z A package slip contains key information for the electrical installation of a device or group of devices This includes for example Short description Safety notes Mounting removal Terminal point assignment Local diagnostic and status indicators 6452_en_02 PHOENIX CONTACT 1 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 1 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com The Inline product range 2 The Inline product range a The Inline product range consists of Inline Modular lOs Modular terminals Inline Block lOs Compact remote I O modules This manual mainly describes the Inline Modular IOs which are referred to as Inline terminals For information about the Inline Block IOs please refer to the module specific data sheets 2 1 Features Inline Modular IO Can be easily installed side by side without tools Open flexible and modular structure Terminals of varying widths can be combined to create a time saving compact and cost effective station structure 2 slot terminals These terminals enable optimum adaptation to the desired configuration They enable a flexible and compact station structure without unnecessary re
12. eeeeeeseeeeerteeeeeeees 8 3 8 1 4 Indicators on I O terminals 0 0 ceeecececeeeeeeeeeeeeeeeeeeceeeesaeeeeeeenaeetaaeeeees 8 4 8 1 5 Indicators on power level terminals eeeeceeeseeeeeeeeeeeneeeeeeeeeeeeeeeees 8 7 8 2 Indicators on Inline Block IO MOdUIES ceeceeeeeeeeeeteeeeee tee eeteeeeeeeeeesaeeeeeeeeeee 8 7 8 2 1 Indicators in the bus system function area BUS eeeeceeeeeeeeeees 8 8 8 2 2 Indicators in the supply function area PWR sesse 8 9 8 2 3 Indicators in the I O function area IN OUT IN OUT eee 8 10 ii PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Table of Contents 9 Mounting removing devices 9 1 Installation instructions 9 1 1 WIN DACKING cfc2ecccces cosescceceeceeptdecscateces fe scteten ie asicdiaeeieeudaneerseainemecinnet a 9 1 2 Replacing a device ooo ceecceeeeceeeeseeeeceeeeeeeeeeeseeceeeeeeeeseenenseneeeeneeeens 9 1 9 2 Basic information about MOUNTING ceeecceeeseeceeeeeeeeeeeeeenaeeteeeeeeeaaeeeeneeereneeeeee 9 1 9 3 Mounting distantes esii ssicerchecedscetescennpeceeet eile teuasseeeetekanseestsesiinesstanandshe shite 9 3 1 Mounting distances for Inline Modular IO terminals 9 3 2 Mounting distances for Inline Block IO modules eee ceeeeeeeeeereeeees 9 4 Grounding concept sironnan ree Gave tds Nile els 9 4 1 Functional earth ground FE ceecececees
13. Dimensions of 2 slot 4 slot 8 slot housing ry ec g A Ea 12 2 lt i 1 y 5520D023 Figure 5 10 Dimensions of the electronics base with possible connectors 2 slot 4 slot 8 slot housing in mm Examples for 2 slot 4 slot or 8 slot housing 2 slot housing 4 slot housing 8 slot housing IB IL 24 DO 2 PAC IB IL AO 1 SF PAC IB IL 24 DO 8 PAC IB IL 24 DI 4 PAC IB IL CNT PAC IB IL 24 DI 16 PAC These bases take one two or four 12 2 mm wide connectors Container housing example i 73 2 72 ASI MA IB IL 7 i IB IL 24 SAFE 1 PAC 1 Of ILC 200 UNI g N Te Y Y i i VY 5520D126 Figure 5 11 Dimensions of container housing 2 in mm 6452_en_02 PHOENIX CONTACT 5 9 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Aluminum profile h
14. The green marked side must point in the direction of the 24 V area and the gray marked side in the direction of the AC area 6452_en_02 PHOENIX CONTACT 6 5 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Internal jumpering and Depending on their function the connectors may support internal jumpering In addition special features of the some terminal points are not used or are indeed closed terminal points O NOTE Disregarding this warning may result in malfunction To avoid malfunction only snap the connector onto an appropriate terminal Refer to the relevant terminal specific data sheet to select the correct connectors t124 11 21 1 1 2 1 x 1 2 2 2 1 2 2 2 12 22 Ce O 1 3 2 3 1 3 2 3 1 3 2 3 O 14 24 14 24 1 4 2 4 oX iC XO ES E 6452B025 Figure 6 5 Internal jumpering and special features of connectors for the 120 V AC 230 V AC area xX Connector contact not present Terminal point without metal contact e Terminal point closed A Gray connector for plugging onto the left hand side of a power terminal start
15. ee ceececeececee cece ce eeeeeeeeeeeeeeeeaeeeeees 3 1 4 6 Oat Re a ee Pee 4 12 a AA AN 4 21 W Working point Calculation example D 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com A rtisan Artisan Technology Group is your source for quality TecmoogyGroup new and certified used pre owned equipment FAST SHIPPING AND SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT DELIVERY Experienced engineers and technicians on staff Sell your excess underutilized and idle used equipment TENS OF THOUSANDS OF at our full service in house repair center We also offer credit for buy backs and trade ins IN STOCK ITEMS www artisantg com WeBuyEquipment 7 EQUIPMENT DEMOS HUNDREDS OF InstraV ea REMOTE INSPECTION LOOKING FOR MORE INFORMATION MANUFACTURERS Remotely inspect equipment before purchasing with Visit us on the web at www artisantg com 7 for more our interactive website at www instraview com information on price quotations drivers technical LEASING MONTHLY specifications manuals and documentation RENTALS ITAR CERTIFIED D a gaa tia Contact us 888 88 SOURCE sales artisantg com www artisantg com
16. A rtisan Artisan Technology Group is your source for quality TecmoogyGroup new and certified used pre owned equipment FAST SHIPPING AND SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT DELIVERY Experienced engineers and technicians on staff Sell your excess underutilized and idle used equipment TENS OF THOUSANDS OF at our full service in house repair center We also offer credit for buy backs and trade ins IN STOCK ITEMS www artisantg com WeBuyEquipment 7 EQUIPMENT DEMOS HUNDREDS OF InstraV ea REMOTE INSPECTION LOOKING FOR MORE INFORMATION MANUFACTURERS Remotely inspect equipment before purchasing with Visit us on the web at www artisantg com 7 for more our interactive website at www instraview com information on price quotations drivers technical LEASING MONTHLY specifications manuals and documentation RENTALS ITAR CERTIFIED D a gaa tia Contact us 888 88 SOURCE sales artisantg com www artisantg com AUTOMATION User Manual ILSYS INST UME Order No 2698737 Automation terminals of the Inline product range GD OOD ED OD OOM DET OME INSPIRING INNOVATIONS Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisa AUTOMATION User Manual Automation terminals of the Inline product range 07 2008 Designation ILSYSINSTUME Revision 02 O
17. Functional earth ground FE is only used to discharge interference It does not provide shock protection for people Functional earth ground is used within the 24 V DC area SELV To ensure reliable functional earth grounding of the station various points must be observed For Inline Modular IO terminals functional earth ground is led from the grounded bus coupler through the 24 V DC area of the station using the FE potential jumper 1 The bus coupler power terminals and segment terminals have an FE spring metal clip on the bottom of the electronics base This spring establishes an electrical connection to the DIN rail Use grounding terminals to connect the DIN rail to protective earth ground The terminals are grounded when they are snapped onto the DIN rail 2 Phoenix Contact also recommends grounding the Inline Modular IO bus coupler via the FE terminal point of the corresponding connector to ensure reliable functional earth grounding even if the DIN rail is dirty or the metal clip is damaged see terminal specific data sheet 3 A120 V AC or 230 V AC voltage area interrupts the FE potential jumper Therefore a 24 V DC power terminal which is installed directly after such an area must also be grounded via the FE terminal point see terminal specific data sheet Any additional Inline low level signal terminals are automatically grounded via the FE potential jumper when they are properly installed The FE potential jumper
18. ccccsccccesceeeseeeeeseeeeseees Servo amplifier senenin sna nereta aea Connections 4 Shielding ae a Analog sensors and actuators CONCEP isinira Connecting the Shield ecceeceeeeeeeeeeeeereees Snap on MECHANISM ecceeeeeeeeeeeeeeeeeeeeeeneeeeeeeeeeees Status indicators See also Diagnostic and status indicators Structure CONNGCION isiin isis Electronic module ILB Electronics base IL eesceeeceesseseeeeseeeeeneeeeeeeee Inline Block lO oo eeeeeecceeteceeeeeeteeeeeeeeeeeeeeeeeeeenaees Inline CONMECTON 0 ee esse eeeeeeeeeneeeeeneeeeeeeeeeeneeeeeea Low level signal low voltage terminals 4 5 1 Power level terminals eseeeeeseeeeeeeeeenneeeeees 5 3 Supply terminals Accessory terminal 4 9 Power terminal eseeeeseeerieserrsrrrrerirrerrrrrriesress 4 6 Segment terminal ecceeceeeeeeeeeeeeeeeeeeeeeeeeeeees 4 8 Supply voltages sssseeseeeeeeeeeeeeseeee ree reteeer ren neereen rennet 7 1 BUS GOUPIGN keien isisisi nnmnnn ini e 7 1 System dala nesiete praesit rerni 11 1 T Temperature response Terminal DOX sss see ek Terminal point 2 ee eee cece eesneeeeenneeeeeeeeeeeseeeeenaeeesenes Terminal point numbering Terminals for analog signals positioning Terminals with remote bus branch cesceeeeees gt 00 0 oe U SOR MANU ses ssssissacccccccaccctndadssdiatecestaecssescseadedaeraateces 1 1 V Voltage ALCS
19. 25 C tolerance of cold junction TC type K A 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Configuration help for selecting the optimum analog input device for temperature recording A 2 2 Inline Block IO Table A 2 Configuration help for selecting Inline Block IO modules for temperature recording Criterion ILB IB Al4 AO2 ILB PB Al4 AO2 ILB S3 Al4 AO2 2878777 2878874 2692076 RTD RTD detection Yes Yes Yes detection Inputs for resistance temperature detectors e g Pt100 Pt1000 Ni100 Ni1000 Number of RTD 2 wire sensors 4 4 4 Number of RTD 3 wire sensors 4 4 4 Number of RTD 4 wire sensors 4 4 4 Dynamic Dynamic response of measuring Very high Very high Very high response inputs Measurements second 43 192 43 192 43 192 typical for all channels Precision Precision High Medium Medium Typical tolerance of Pt100 or TC 0 3 K 0 5 K 0 5 K at Ta 25 C Maximum tolerance of Pt100 or 1 6K 1 9K 2 0K TC at Ta 25 C 6452_en_02 PHOENIX CONTACT A 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME A3 Maximum cable lengths for analog devices Please also observe the information in the device specific data sheet a The following applies for the section below The values f
20. 7 IBIL AO 2 SF PAC Analog output terminal AO 8 IBIL TEMP 2 UTH PAC Analog input terminal Al after all others NOTE In the event of high simultaneity of digital outputs and maximum current load insert a power terminal after the IB IL 24 DO 16 PAC terminal If the maximum load of the outputs is 0 2 A an additional power terminal is not required This configuration is in Figure 9 20 Station 1 M1 S11 IBS IL 24 BK T U PAC IB IL 24 DO 16 PAC IB IL 24 DO 2 PAC IB IL 24 DI 16 PAC IB IL 24 DI 2 PAC IB IL 400 ELR R 3A SSIS SAY IB IL CNT PAC IB IL AO 2 SF PAC IB IL TEMP 2UTH PAC Ik 0 319 m Figure 9 20 Suggested solution 9 24 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Connecting cables 10 Connecting cables 10 1 Connecting cables using Inline connectors Excluding a few exceptions the cables for the I O and supply voltages are connected via Inline connectors using the spring cage method This means that signals up to 250 V AC DC and 8 A can be connected with a conductor cross section of 0 08 mm to 1 5mm Please observe the permissible lengths for sensor actuator cables see Cable connection method cross section on page 11 5 or terminal specific data sheet Both shielded and unshielded cables are used with Inline Modular IO terminals or Inline Block IO modules 10 1 1
21. oowoo Q Qono0o00000 200 6452A059 Figure 9 1 Fixing the DIN rail in mm Mounting position No specific mounting position is specified for the Inline Block IO modules or Inline Modular IO terminals However please refer to the ambient temperatures and any other special requirements such as derating specified in the data sheets Analog terminals are a special case The accuracy data specified in the data sheets for these devices refers to the documented mounting position usually horizontal DIN rail Figure 9 2 detail A The typical tolerance values for the relevant configurations are determined in this mounting position Experience from previous testing indicates that the typical tolerances of analog terminals are slightly affected by the mounting position This means that another mounting position is also possible in principle To ensure sufficient mechanical fixing for the Inline station or Inline Block IO module when mounting on a vertical DIN rail Figure 9 2 detail B we recommend the E AL NS 35 end clamp This prevents the station or module from slipping down particularly in the event of vibration A
22. see Mounting removing power level terminals on page 9 19 The featherkeys are on the left hand side of the terminal Figure 5 2 They snap into the keyways of the next terminal on the left when the terminal is mounted on the DIN rail 5 1 5 Connectors for power level terminals The mains voltage motor output brake module hand held operator panel mode and the enable power level 24 V isolation functions are connected via connectors A power connector is available for supplying the mains voltage IB IL 400 CN PWR IN A power bridge is available for forwarding the mains voltage between power level terminals IB IL 400 CN BRG A cover is available for covering unused connections for the 400 V mains connection of the Inline power level terminals IB IL 400 CN COV 6452A119 Figure 5 3 Power connector power bridge and cover All other connectors are connected using COMBICON or MINI COMBICON connectors see Phoenix Contact AUTOMATION catalog 5 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Structure and dimensions 5 1 6 Function identification and labeling Housing The basic fields of application for Inline Modular IO terminals can be identified by their housing type or color Table 5 1 Field of application and housing Housing type Housing color Connector Field of application color Low level sig
23. zJ lag Palea eaa ho ia aak kal s E AL NS 35 CLIPFIX 35 CLIPFIX 35 5 eiebADSO Figure 9 2 Mounting positions for an Inline station 9 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Mounting removing devices 9 3 Mounting distances The space required for cable routing depends on the number of cables to be installed and must be left free on the left and or right hand side In order to minimize the parallel installation of signal and power supply lines the cable duct on the left can be used for the signal and bus lines for example and the duct on the right for the power supply lines This ensures that the parallel installation of these cable types is kept to aminimum and limits interference on the signal lines For the distances of the upper and lower cable ducts or the cable routing to the devices please refer to the sections below 9 3 1 Mounting distances for Inline Modular IO terminals 9 3 1 1 Mounting distances for terminals in the 24 V DC 120 V AC and 230 V AC areas excluding terminals with fiber optic connections A SA SER ES o 2S Y UN 5520B110 Figure 9 3 Mounting distances for terminals in the 24 V DC 120 V AC and 230 V AC areas If the distances are smaller the minimum bending radius of the cables easy handling during installation
24. 1 1 mm 4 kV Technology for 230 V AC area single phase up to 253 V AC safe isolation according to EN 50178 Bus logic I O 5 5 mm 5 5 mm 6kV V O PE 3 2mm 3 2 mm 4kV Technology for 400 V AC area three phase safe isolation according to EN 50178 Bus logic 400 V AC I O 5 5mm 3 2mm 6 kV 24 V DC 1 0 400 V AC I O 5 5mm 3 2 mm 6kV Bus logic 24 V DC I O 0 3mm 0 3mm 0 5 kV Relay outputs Main contact N O contact See terminal specific data sheet Relay contact bus logic See terminal specific data sheet 6452_en_02 PHOENIX CONTACT 11 5 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Test voltages Isolating distance Test voltage Technology for 24 V area up to 60 V DC f For information about the test voltages between the bus and other potential areas please refer to the documentation for the bus coupler 7 5 V communications power 24 V bus coupler supply functional earth 500 V AC 50 Hz 1 min ground 7 5 V communications power 24 V bus coupler supply 24 V main supply 500 V AC 50 Hz 1 min 24 V segment supply 24 V main supply 24 V segment supply functional earth ground 500 V AC 50 Hz 1 min Technology for area up to 250 V DC Bus logic l O 2500 V AC 50 Hz 1 min Technology for 230 V AC area single phase up to 253 V AC Bus logic l O 2500 V AC 50 Hz 1 min Routine test 1200 V AC 50 Hz 1 min Relay outputs Main contact N O conta
25. 10 0 i Where Prot Total power dissipation in the module i Index n Number of set outputs n 1 to 2 li Load current of output i If no output is set the component with the sigma sign is omitted Both outputs are enabled and operating at full load The load currents of the outputs are l1 l12 2A According to the formula the electronics of this specific configuration has the following power dissipation Prop 0 18 W 2 x 0 20 W 2 A x 0 10 Q Pror 0 18W 2x0 6W Pror 0 18 W 1 20 W Pror 1 38 W The value for the power dissipation of the housing is specified in every terminal specific data sheet The permissible power dissipation of the housing for the IB IL 24 DO 2 2A PAC terminal depends on the temperature Phou 2 4 W 25 C lt Ty lt 5 C Phou 2 4 W Ta 5 C 37 5 C W 5 C lt Ta lt 55 C Where Puou Power dissipation of the housing Ta Ambient temperature Atan ambient temperature of up to 5 C you can load the housing with the maximum power dissipation 6452_en_02 PHOENIX CONTACT A 9 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Permissible working point At an increased ambient temperature you must calculate the permissible working point for the calculated power dissipation To do this set Prot Puou Pror 2 4 W T 5 C 37 5 C W After changing the formula the
26. 314 1 S321 5 Q s Q Q lt Q z feat a Q amp Q a pmr z O T lt Q zo m t O F oaqgQ0 Az 2 cg Q zeuetvre Yo S Oo wok Q Ss Be 2 g a uGs Oo Rk an aa ae DSLT 5 AR N a aA E ZAA a 2 2 2 J222 oo o o o o ooo oD FLM DO 8 M8 FLM DI 8 M8 Figure 4 1 Typical Inline station Bus coupler here with supply voltages supplied I O terminals for 24 V area Power level terminal Power and end terminal for a 230 V area Output terminal for 230 V area Power terminal for 24 V area Segment terminal Branch terminal here to connect Fieldline Modular M8 devices Fieldline Modular M8 devices M1 M2 M3 Main circuit 1 2 3 1 1 Segment circuit 1 in main circuit 1 OMAN ODA RFWDND 3 1 3 2 Segment circuit 1 and 2 in main circuit 3 6452_en_02 PHOENIX CONTACT 4 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 4 2 3 Bus couplers and terminals with remote bus branch 5520B074 6452A110 Bus coupler for INTERBUS Terminal with remote bus branch IBS IL 24 BK T U PAC IBS IL 24 RB T PAC Figure 4 2 Example Bus coupler and terminal with remote bus branch 4 2 3 1 Bus coupler A bus coupler is required to connect an Inline station to a bus Bus couplers are available for various bus systems see Table 4 1 The bus couplers are described in detail in a separate document Not all Inline t
27. 6 Terminal point Connectors are available with different forms of marking In general the numbering format X Y is marked above the terminal point 1 Terminal point numbering by connector detail A in Figure 6 6 On these connectors X Number of the terminal point column on the connector Y Number of the terminal point within the terminal point column 2 Terminal point numbering by channel detail B in Figure 6 6 For terminals with 8 16 or 32 I Os connector sets are available in which the terminal point rows are numbered by terminal 1 to 8 rather than by connector 1 and 2 X Number of the terminal point column on the Inline terminal Y Number of the terminal point within the terminal point column Select the necessary connectors from the Phoenix Contact AUTOMATION catalog 6452_en_02 PHOENIX CONTACT 6 7 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Additional labeling In addition to this connector marking you can identify the slots terminal points and connections using Zack marker strips and labeling fields 5520D036 Figure 6 7 Labeling Various options are available for labeling the slots and terminal points 1 2 3 4 5 Each connector can be labeled individually using Zack marker strips Another option is to use a labeling field Labeling fields are available in two widths either as a labeling field cove
28. 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline Modular IO Technical data and ordering data 11 Inline Modular IO Technical data and ordering data For the system data for your bus system please refer to the corresponding documentation If you are using Inline in a system with other product ranges also observe the technical data for these product ranges Please refer to the corresponding documentation for this technical data The following values are standard values for the preferred mounting position horizontal DIN rail For different values please refer to the terminal specific data sheets The technical data does not claim to be complete Technical modifications reserved 11 1 Technical data for Inline Modular IO System data Number of devices in an Inline station 63 devices maximum see documentation for bus couplers Maximum current consumption of the Inline terminals See terminal specific data sheet or DB GB IB IL DEVICE LIST data sheet a When configuring an Inline station observe the power supply through the bus couplers power terminals and segment terminals as well as the current consumption of each device This information is provided in the DB GB IB IL DEVICE LIST data sheet and in the relevant terminal specific data sheet It can differ depending on the individual terminal If the maximum current carrying capa
29. 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Mounting removing devices 9 6 1 3 Mounting removing power level terminals Observe the following safety notes and warning instructions when working on power level terminals WARNING Dangerous contact voltage Only work on power level terminals and connectors when the power is disconnected Observe the safety notes and warning instructions provided in the terminal specific data sheets Mounting When mounting a power level terminal proceed as shown in Figure 9 14 e Snap on the power housing which is required for mounting the station perpendicular to the DIN rail detail A When doing this ensure that all featherkeys and keyways on adjacent terminals are securely interlocked The keyway featherkey connection links adjacent terminals together and ensures that potential routing is created safely The keyways of an electronics base do not continue on the connector of terminals for the 24 V DC area When snapping on a power housing there must be no 24 V connector on the left hand side of the housing If a connector is present it will have to be removed BH eB 5520C088 Figure 9 14 Mounting a power level terminal e Next attach the required connectors to the housing The available connections are described in Connections on a power level terminal Inline Modu
30. Connecting unshielded cables 64520032 Figure 10 1 Connecting unshielded cables Wire the connectors according to your application For the connector pin assignment please refer to the corresponding terminal specific data sheet When wiring proceed as follows e Strip 8 mm off the cable Inline wiring is normally done without ferrules However it is possible to use ferrules If using ferrules make sure they are properly crimped e Push a screwdriver into the slot of the appropriate terminal point Figure 10 1 detail 1 so that you can insert the wire into the spring opening Phoenix Contact recommends using a SZF 1 0 6X3 5 screwdriver Order No 1204517 see Phoenix Contact CLIPLINE catalog e Insert the wire Figure 10 1 detail 2 Remove the screwdriver from the opening This clamps the wire 6452_en_02 PHOENIX CONTACT 10 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Stripping cables a B Wiring the connectors l Connecting the shield Following installation the wires and the terminal points should be labeled see also Function identification and labeling on page 5 5 10 1 2 Connecting shielded cables using an Inline shield connector Shielded cables can be connected via IB IL SCN 6 SHIELD and IB IL SCN 6 SHIELD TWIN shield connectors The IB IL SCN 6 SHIELD shield connector is designed to connect
31. Only connect or remove the motor circuit connector when the mains voltage is disconnected The motor output is connected via a 4 pos HV COMBICON connector When assembling the motor circuit connector proceed as shown in Figure 10 15 e Strip approximately 30 mm off the cable sheath detail A and 7 mm off the wires detail B Fit the wire ends with ferrules e Connect the wires to the connector detail C The pin assignment is shown in Table 10 6 A Rees 1 18 B C east ca 7mm approx 0 28 55200107 d Figure 10 15 Assembling the motor circuit connector 6452A024 Figure 10 16 Motor output assignment 6452_en_02 PHOENIX CONTACT 10 17 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Pin assignment of the motor circuit connector HV COMBICON Table 10 6 Pin X10 motor 1 Motor T1 2 Motor T2 3 Motor T3 4 Motor D Insert the assembled connector in connection X10 Figure 10 17 Figure 10 17 Inserting the motor circuit connector 10 18 PHOENIX CONTACT Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 6452_en_02 Connecting cables 10 5 3 Connecting the brake module and brake optional The brake module can be used to control the brake on motors with a brake It contains a passive semiconductor whic
32. PAC For more detailed information please refer to the terminal specific user manuals and the INTERBUS Safety system description user manual UM EN INTERBUS SAFETY SYS PROFIsafe Safety terminals for PROFIsafe are in preparation PROFIsafe is a profile for PROFIBUS and PROFINET certified according to IEC 61508 PROFIsafe can be used to achieve safety functions with the following requirements Up to category 4 according to standard EN 954 1 Upto SIL 3 according to standard IEC 61508 PROFIsafe thus meets the highest safety requirements for the process and manufacturing industry 4 16 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline product groups 4 2 9 Programmable terminals control terminals A CPU and Inline Controller are available as control terminals with distributed intelligence The Inline Controller is part of the Remote Field Controller RFC group Using an Inline Controller the Inline station becomes a distributed control system The Inline Controller integrates an IEC 61131 programmable PLC CPU in the Inline system The Inline Controller enables direct signal processing of the distributed I O points The Inline Controller also enables the creation of independent subnetworks which process automation tasks autonomously 6452A054 Figure 4 13 Example of an Inline Controller ILC 150 ETH For more detai
33. PWR IN M No No None IB IL 24 PWR IN F PAC Yes No Main circuit IB IL 24 PWR IN 2 F PAC Yes No Maineircuit and segment circuit IB IL 24 PWR IN F D PAC Yes Yes 500 kbps Main circuit IB IL 24 PWR IN 2 F D PAC Um Us Yes Yes 500 kbps circuit and segment circuit IB IL 24 PWR IN 2 F D 2MBD PAC Yes Yes 2 Mbps Ma circuit and Power segment circuit terminal TE IB IL 24 PWR IN 2F DF PAC Yes Yes 500 kbps MaN circuit and segment circuit IB IL 24 PWR IN 2F DF 2MBD PAC Yes Yes 2 Mbps MaN circuit and segment circuit IB IL 24 PWR IN R PAC Usay No No None U Uana Um IB IL 24 PWR IN PS PAG ie anal No No None IB IL 120 PWR IN PAC No No None IB IL 230 PWR IN PAC L No No None IB IL 230 PWR IN F D PAC Yes Yes 500 kbps Main circuit IB IL 24 SEG PAC No No None IB IL 24 SEG F PAC Yes No Segment circuit IB IL 24 SEG F D PAC chia Us Yes Yes 500 kbps Segment circuit IB IL 24 SEG ELF PAC Yes electronic Yes 500 kbps Segment circuit IB IL 24 SEG ELF 2MBD PAC Yes electronic Yes 2Mbps Segment circuit Um Main voltage Us Segment voltage Usay 24 V supply generated from voltages U and Uana UL Communications power Uana Analog voltage NOTE Consequential damage Protect the power supply externally regardless of the power and or segment terminal used Terminals that are not bus devices can be used in a local bus with 500 kbps as well as a local bus with 2 Mbps 6452_en_02 PHOENIX CONTACT 4 5 Artisan Te
34. Table 3 1 Voltage areas and corresponding terminal designations for Inline Voltage area Voltage used for Inline Product group SELV 24V DC Low level signal terminals Inline Block IO modules Low voltage 120 VAC Low voltage terminals AC 230V AC terminals 400 V AC Power level terminals Observe the safety notes in the following sections when working outside the SELV area 6452_en_02 PHOENIX CONTACT Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com 3 1 IL SYS INST UME 3 2 Correct usage Inline Block IO modules and Inline Modular IO terminals should only be used according to the instructions in the terminal specific data sheets and this user manual Phoenix Contact accepts no liability if the device is used for anything other than its designated use When used in the SELV area NOTE Disregarding this warning may result in malfunction Do not replace terminals while the power is connected Before removing or mounting a terminal disconnect power to the entire station Make sure the entire station is reassembled before switching the power back on When used in the low voltage area WARNING Dangerous contact voltage Do not replace terminals while the power is connected Before removing or mounting a terminal disconnect power to the entire station Make sure the entire station is reassembled before switchin
35. UME a 10 3 Connecting the bus The bus cable for your system is connected directly to the module in the case of Inline Block IO and to a bus coupler in the case of Inline Modular IO Table 10 2 below lists the basic options for connecting the bus Table 10 2 Connection options for the individual fieldbus systems Fieldbus Connection method Connection is to the Inline Block IO module or available the Inline Modular IO bus coupler Inline Inline Modular Block IO IO PROFINETIO RJ45 female connector Yes Yes SCRJ female connector Planned No INTERBUS Inline shield connector Yes Yes 9 pos D SUB female connector Yes Yes 9 pos D SUB male connector F SMA female connector Yes No E2000 female connector Yes No PROFIBUS DP 9 pos D SUB female connector Yes Yes Ethernet IP RJ45 female connector Yes E Ethernet TCP IP RJ45 female connector Yes Yes Modbus TCP RJ45 female connector Yes Yes Modbus RTU 9 pos D SUB female connector Yes SERCOS II F SMA female connector Yes SERCOS III RJ45 female connector Yes Yes DeviceNet 2 x 5 pos TWIN COMBICON male connectors Yes Yes CANopen 2 x 5 pos TWIN COMBICON male connectors Yes No 9 pos D SUB female connector No Yes Mechatrolink USB type A Yes Bluetooth Radio antenna connection with SMA female Yes connector Key Yes Connection method is available Planned Connection method is not available at present but is planne
36. V AC 8A AC 5 PEN conductor N OV OV 8A 6 7 PE PE Not defined Not defined Not defined 9 Data jumpers 8a Bus signal 8b Bus signal 8c Clock 1 Contact no 3 is reference potential for the logic Contact no 5 is reference potential for the I O 6452_en_02 PHOENIX CONTACT 7 13 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 7 14 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Diagnostic and status indicators 8 Diagnostic and status indicators Diagnostics Status Extended diagnostics La All Inline Block IO modules and Inline Modular IO terminals referred to below as the device are equipped with diagnostic and status indicators for quick local error diagnostics They enable the clear localization of system errors bus errors or peripheral faults The diagnostic indicators red yellow or green provide information about the state of the device and in the event of an error provide information about the type and location of the error The device is operating correctly if all of its green LEDs are on The status indicators yellow indicate the status of the relevant input output and the connected I O device Some devices have extended diagnostics A short circuit or overload of the sensor supply is indicated for each input If a short circuit occurs at
37. an output each channel is diagnosed individually Information about the supply voltage is also reported Information about peripheral faults is sent to the control system with precise details of the error type and is displayed using status indicators For information about the diagnostic and status indicators on a specific device please refer to the device specific data sheet 8 1 Indicators on Inline Modular IO terminals 8 1 1 Indicators on bus couplers and terminals with remote bus branch For the meaning of the diagnostic and status indicators of the bus coupler and the terminals with remote bus branch please refer to the corresponding documentation 6452_en_02 PHOENIX CONTACT 8 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 8 1 2 Indicators available on different terminals in the Inline system Some indicators can be found on various terminals see section below and generally have the same meaning UM Green LED Supply in the main circuit ON Supply present in the main circuit OFF Supply not present in the main circuit US Green LED Supply in the segment circuit ON Supply present in the segment circuit OFF Supply not present in the segment circuit D Green LED Diagnostics ON Data transmission active within the station Flashing 0 5 Hz Communications power present
38. and a clear structure cannot be guaranteed 6452_en_02 PHOENIX CONTACT 9 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 9 3 1 2 Mounting distances for terminals with fiber optic connections The bending radius and the space required for mounting terminals with fiber optic connections depends on the fiber optics used Furthermore the connector that is used affects the mounting distances Observe the instructions in the IBS SYS FOC ASSEMBLY fiber optic installation guidelines when determining the mounting distances According to the guidelines valid at the time of publication Revision 03 01 2007 the minimum bending radius for individual wires is 30 mm and the minimum bending radius for a cable is either 50 mm or 65 mm depending on the cable Using a fast connection connector with bend protection for example results in the following mounting distances B 100 mm 7 3 937 A 66 5 mm 30 mm aaa gt 1 181 r 2 618 our 4 E A i RD e q IN Si REMOTE IN ESD 8 y FO1 DON H t Fo2 ays S REMOTE OUT zzl ES Qour Piel E S B 2 x IN ojlo T 40 mm i 1 575 5520A111 Figure 9 4 Example mounting dista
39. can act as an emergency stop safety relay a safety door monitor or secondary switchgear for control strips and safety mats The safety terminal can be used to achieve safety functions with requirements up to category 4 according to standard EN 954 1 6452A037 Figure 4 11 Safety terminal IB IL 24 SAFE 1 PAC The safety terminal can be used to create a safety related segment circuit The structure of the safety related segment circuit in the Inline system is such that actuators controlled devices which are connected to output terminals can be switched separately via the bus system and can be switched off safely on a safety demand to the pre connected safety terminal The safety related segment circuit starts at a safety terminal and finishes at the last terminal before another power supply unit or at the end of the station Only Inline terminals that are specifically designed for the safety related segment circuit may be used They are listed in the Safety related segment circuit application note AH EN IL SAFE The IB IL 400 SAFE 2 terminal is available as a contact extension for this safety terminal It is used for the safe disconnection of the 400 V three phase supply for the subsequent power level terminals For information about the safety terminals please refer to the terminal specific data sheet This includes for example Method of operation Safety notes to be observed Modules permitted within
40. earth ground FE This marking may still be seen on older connectors Functional earth ground is marked in green on modern connectors Depending on their function the connectors may support internal jumpering NOTE Disregarding this warning may result in malfunction To avoid malfunction only snap the connector onto an appropriate terminal Refer to the relevant terminal specific data sheet to select the correct connectors Only place black connectors on power or segment terminals When the terminal points are jumpered in the black connector potential is routed through the jumpering in the connector and not through the printed circuit board of the terminal The complete current carrying capacity is ensured through this jumpering A black connector must not be placed on a terminal that is to be used for a double signal connector Incorrect connection may lead to a short circuit between two signal terminal points C 6452B028 Figure 6 4 Internal jumpering in connectors for the 24 V DC area 6 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline connectors A Green connector for connecting the I O B Black connector for supplying the supply voltages with jumpering of the terminal points for power supply C Black connector for s
41. keying profile Figure 6 8 Connector and terminal keying A 1 Insert a keying section of the keying profile in the corresponding keyway of the terminal point on the electronic housing 2 Twist the keying profile to break off the keying section B Remove the keying tab from the corresponding slot keying on the connector C Insert the keyed connector in the corresponding slot 6452_en_02 PHOENIX CONTACT 6 9 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 6 10 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Electrical potential and data routing Inline Modular IO 7 Electrical potential and data routing Inline Modular IO a a Carrying capacity of the jumper contacts The AX SALES software provides support when configuring an Inline station see Software support on page B 1 7 1 Circuits and provision of supply voltages There are several circuits within an Inline station These are automatically created when the terminals are properly installed The voltages of the different circuits are supplied to the connected terminals via potential jumpers An example of the circuits within an Inline station is given in Example of a circuit diagram on page 7 6 The descriptions in the following sections refer to this example Please refer to
42. of the adjacent contacts can be jumpered internally see Figure 6 4 on page 6 4 Shield connector for connecting one cable Shield connector for connecting two cables Green connectors B and C are used for signals connected using shielded cables e g analog I O signals high frequency counter inputs remote bus cable FE or shielding is connected via a shield connection clamp rather than via a terminal point Extended double signal connector The green double signal connector is used for the connection of four signals in 3 wire technology e g digital I O signals The black double signal connector is used to supply the supply voltage Some of the adjacent contacts can be jumpered internally see Figure 6 4 on page 6 4 6452_en_02 PHOENIX CONTACT 6 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Connector identification Internal jumpering All connectors are available with and without color print The connectors with color print indicated with CP in the order designation have terminal points that are color coded according to their functions The following colors indicate the signals of the terminal points Table 6 1 Color coding of terminal points 24 V DC Color Signal at terminal point Red Blue 5 Green Functional earth ground FE Green yellow Functional
43. one shielded cable Two shielded cables can be easily connected via the IB IL SCN 6 SHIELD TWIN shield connector In principle cables are connected via the shield connector in the same way as shown in Figure 10 2 on page 10 3 and Figure 10 3 on page 10 4 Figure 10 2 shows the connection of a shielded cable using a remote bus cable as an example In this example the cables are twisted pair cables Figure 10 3 shows the connection of two shielded cables using the wiring of the IB IL Al 2 SF PAC terminal as an example As two channels can be used here the IB IL SCN 6 SHIELD TWIN shield connector is used When connecting the cables proceed as shown in Figure 10 2 and Figure 10 3 e Strip the outer cable sheath to the desired length a detail A The desired length a depends on the connection position of the wires and whether the wires should have a large or small amount of space between the connection point and the shield connection e Shorten the braided shield to 15 mm detail A e Fold the braided shield back over the outer sheath detail B e Remove the protective foil e Strip 8 mm off the wires detail B Inline wiring is normally done without ferrules However it is possible to use ferrules If using ferrules make sure they are properly crimped When using twisted pair cables keep the wire twisted until just before the terminal point e Pusha screwdriver into the actuation shaft of the appropriate termin
44. safety related segment circuits Requirements regarding wiring Application examples 6452_en_02 PHOENIX CONTACT 4 15 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 4 2 8 2 Safety terminals in a bus system with a safe protocol In addition to the use of bus independent conventional safety terminals such as IB IL SAFE 1 PAC in an Inline station safety terminals can also be used in a bus system with a safe protocol INTERBUS Safety PROFIsafe In this type of bus system the safe data is transmitted between the safe controller and the safety modules via the bus using a safe protocol This means that the same cable is used for both safety related communication and standard communication INTERBUS Safety INTERBUS Safety can be used to achieve safety functions with the following requirements Up to category 4 according to standard EN 954 1 Upto SIL 3 safety integrity level according to standards EN 61508 and EN 62061 Upto PLe performance level according to standard EN ISO 13849 1 INTERBUS Safety thus meets the highest safety requirements for the process and manufacturing industry Within the Inline product range the following safety terminals are available for INTERBUS Safety for example IB IL 24 SDIO 4 4 1 IB IL 24 SDI 8 PAC IB IL 24 SDO 8 PAC IB IL 24 SDOR 4 PAC 6452A053 Figure 4 12 Safety terminal IB IL 24 SDI 8
45. segment terminal means that only segment S1 2 is switched off 2 Ifan error occurred in the system the terminals in segment S2 2 for example could be switched on or off without affecting the terminals in other segments 6452_en_02 PHOENIX CONTACT 7 7 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 7 2 Electrical potential and data routing 7 2 1 Arrangement of potential and data jumpers An important feature of Inline is its internal potential routing system The electric connection between the individual station devices is created automatically when the station is installed When the individual station devices are connected a power rail is created for the relevant circuit Mechanically this is created by interlocking knife and featherkey contacts from the adjacent terminals This potential routing eliminates the need for additional external potential routing or cross wiring The 400 V AC mains voltage for power level terminals is not led via the internal station potential routing It is supplied via a power connector and is led between two power level terminals via power bridges 8 Localbus 9 H Local bus 8 Figure 7 2 Basic arrangement of potential and data jumpers 6452A111 Potential jumper for the 24 V AC voltage area L N an Potential jumper for the 120 V AC and 230 V AC voltage areas 7
46. terminals In addition connect the FE connection to a grounding terminal at the bus coupler If the FE jumper is interrupted by a 120 V AC 230 V AC voltage level reconnect the FE connection to a grounding terminal at the subsequent 24 V DC power terminal Please also observe the information in Grounding concept on page 9 8 This spring creates the FE contact between the bus coupler a 24 V DC power terminal or a segment terminal and the grounded DIN rail The bus signal is also transmitted within the station using a connection that is created automatically when the station devices are snapped on The maximum total current flowing through the potential jumpers is limited The maximum current carrying capacity for each circuit is specified in Circuits and provision of supply voltages on page 7 1 Please also observe the information about the current carrying capacity of the power and segment terminals provided in the terminal specific data sheets NOTE Malfunctions If the current carrying capacity of the potential jumpers UL or U ana is reached the voltage must be boosted via a power terminal or a new station must be created using a bus coupler If the current carrying capacity of the potential jumpers Uy Us and GND is reached total current of Us and Up a new power terminal must be used The AX SALES software provides support when calculating the currents see Software support on page B 1
47. the interlocking screw ina ventilation slot of the power level terminal e Put the lower release flap down again detail B1 e Insertthe assembled motor circuit connector into connection X10 detail B2 See also Connecting the motor circuit connector on page 10 17 e Insert the assembled connector for the brake into connection X9 of the brake module detail B3 ANENA Y y SIS Figure 10 19 Snapping on the brake module and the connector for the brake For additional information about the brake module please refer to the module specific data sheet 10 5 4 Connecting the hand held operator panel Hand held operator panel mode manual mode is enabled via a temporarily connected external hand held operator panel This panel is connected to the power level terminal using a 4 pos MINI COMBICON connector The slot is under the upper release flap 6 in Figure 10 9 on page 10 14 The hand held operator panel can only be connected when the release flap is upright For the ordering data for the hand held operator panel please refer to the Phoenix Contact AUTOMATION catalog For additional information about hand held operator panel mode please refer to the data sheets for the power level terminals 10 20 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Connecting cables 10 5 5 Ena
48. using different segment terminals Several independent segments can thus be created within the main circuit The main circuit provides the supply voltage for these segments Some terminals access the main circuit directly For example the encoder supply for positioning terminals is tapped from the main circuit while the I O is supplied from the segment circuit The voltage in this circuit must not exceed 30 V DC The maximum current carrying capacity for the main circuit is 8 A total current with the segment circuit This maximum current carrying capacity can be limited by certain terminals Please refer to the information in the terminal specific data sheets If the limit value of the potential jumpers Up and Us is reached total current of Us and Up a new power terminal must be used In the simplest case the main voltage Uj can be supplied at the bus coupler The main voltage Uj can also be supplied via a power terminal A power terminal must be used if 1 A bus coupler that cannot supply the main voltage is used 2 Different voltage areas e g 24 V DC and 120 V AC are to be created 3 Electrical isolation between different I O areas is to be created 4 The maximum current carrying capacity of the potential jumpers Uy Us and GND total current of Ug and Uy is reached 6452_en_02 PHOENIX CONTACT 7 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisan
49. 2_en_02 PHOENIX CONTACT A 5 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Power dissipation of the electronics Pror Power dissipation of the housing Phou Permissible working point Examples A4 Temperature response of the terminals Please note that derating or simultaneity limitations must be taken into consideration depending on the ambient temperature Notes on this are provided in the terminal specific data sheets The terms used in the data sheets are explained below The power dissipation of the electronics of a terminal is calculated according to the formula provided in the terminal specific data sheet The calculated value must not exceed the power dissipation of the housing The power dissipation of the housing indicates the maximum power dissipation The maximum power dissipation is specified in the terminal specific data sheet In the permissible operating temperature range the power dissipation of the housing can be dependent on or independent of the ambient temperature If the power dissipation of the housing depends on the ambient temperature a permissible working point must be defined Depending on the power dissipation of the housing and the power dissipation of the electronics at a certain current the maximum temperature at which the terminal can be operated with this current can be calculated Examples for calculating th
50. 3 Green LED Diagnostics for meaning see page 8 2 Also on terminals with fuse E 2 Red LED Fuse status ON Fuse not present or blown OFF Fuse OK On terminals with fuses the green UM or US LED indicates that the main or segment voltage is present on the line side of the fuse meaning that if the green LED is on there is voltage on the line side of the fuse If the red E LED is also on the fuse has blown or is missing and no voltage is applied after the fuse If the red E LED is on and the green D LED is flashing at 2 Hz on terminals with fuse and diagnostics there is no voltage present after the fuse Thus a blown fuse is indicated by both diagnostic indicators E and D l 6452_en_02 PHOENIX CONTACT 8 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Li B Diagnostics Status a 8 1 4 Indicators on I O terminals In this section I O terminals are all terminals that acquire or output signals i e all terminals excluding bus couplers power segment and power level terminals The LEDs of the I O terminals are electrically located in the logic area This may mean that the LED of an output is on but the output cannot be controlled due to an error between the logic area and the digital output The LED does not monitor the output state In the event of an error the actual outp
51. 3 IB IL TEMP 2 UTH PAC As the last terminal Please also observe the following notes Inthe event of any further restrictions regarding the position of a terminal please refer to the terminal specific data sheet For the current consumption of the terminals please refer to the relevant terminal specific data sheet 9 22 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Mounting removing devices 9 6 3 2 Remote bus branch in an Inline station If you want to integrate a remote bus branch into an Inline station please note that the terminal with remote bus branch must be placed directly after a bus terminal an Inline Controller or another terminal with remote bus branch Please refer to the corresponding data sheets to see if any other special requirements should be observed 9 6 3 3 Positioning terminals for analog signals High current flowing through potential jumpers Uy and Us leads to a temperature rise in the potential jumpers and inside the terminal This reduces the measuring accuracy and shortens the service life of the terminal To keep the current flowing through the potential jumpers of the analog terminals as low as possible always place the analog terminals after all the other terminals at the end of the main circuit Within the analog terminals position the IB IL TEMP 2 UTH PAC termina
52. 8 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Electrical potential and data routing Inline Modular IO Table 7 1 Potential and data jumpers 24 V DC area No Function Meaning See Figure 7 2 Basic arrangement of potential and data jumpers on page 7 8 Potential jumpers 1 7 5V DC U Communications power for the bus interface 2 24V DC Uana VO supply for analog terminals 3 GNDL UL Ground of communications power and I O supply for analog terminals 4 24V DC Us Segment circuit supply if necessary with overload protection 5 24V DC Um Main circuit supply if necessary with overload protection 6 GND GND Ground of segment and main supply FE FE Functional earth ground 9 FE spring FE contact to the DIN rail for bus couplers segment terminals and power terminals for the SELV area Data jumper 8 Local bus Terminal inputs and outputs are supplied with voltage via the segment circuit The voltage for the segment circuit can be tapped from the main circuit In addition some terminals tap the voltage directly from the main circuit For more detailed information about the circuits that are created via the potential jumpers UL Uana Uy and Us please refer to page 7 1 Depending on the terminal function not all of the jumpers listed in Figure 7 2 are present
53. C 230 V AC areas wes eed eesti heen wedi E En oe es eens 5 2 6452_en_02 PHOENIX CONTACT i Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 5 1 4 Basic structure of power level terminals eescceeeceeeeseeeeneeeeeeeees 5 3 5 1 5 Connectors for power level terminals ccceeeceeecceeeeceeeeeeeeeeneeeeeeenaes 5 4 5 1 6 Function identification and labeling 5 1 7 Housing dimensions of terminals in the 24 V DC and 120 V AC 230 V AC areas ceccecseeceseseeseeeeeeseeeseeeeeees 5 1 8 Dimensions of power level terminals 5 2 Structure and dimensions of Inline Block IO modules ec ceeceeeeteeteeteeeeeeeee 5 12 5 2 1 Basic structure Of modules 0 0 0 ec eeeeeeceeseeeeeeeeeenaeeeeeeaeeceneeeeeateeennaes 5 2 2 Function identification and labeling 5 2 3 FOUSING GIMENSIONS ssori neyo aes aeaiee ERE aviv 6 MINE SUS ewer castes ete tec ge pte n tase tee cake lec ENSE en a Ta te EN E eens 6 1 6 1 Basic structure and dimensions of Inline CONNECHOIS ee eeeeeeeeseeeeeeeeeeeeeeeeees 6 1 6 2 Connectors for the 24 V DC af a cceeecceececeeeeeeeeeeeceeeeeeeeeeeeeaeeeaeeenneestaeteneenaes 6 3 6 3 Connectors for the 120 V AC 230 V AC area Inline Modular IO 6 5 6 4 Numbering and labeling of terminal POints ce eeeseceeeeeeeeeeeeeeneeeeeneeeeeneeeeees 6 7 6 5 Terminal point keying ee eeeeeeeeeeeeneeeeeeeeee c
54. DUS eee ceceeee eee eeeeeeeeeeeeneeeaaeeeeeecaeeeeeeeeneesaeseeeeeneetaeeeeeeea 10 8 10 4 Connecting sensors and actuators eee eeteeeeee cee eeeeeeeeeeeaeetaeeeeeeeeaeeeaeeeeeee 10 9 10 4 1 Connection methods for sensors and actuators c eeceeeeeeeeeeeees 10 9 10 4 2 Connections used for digital input and output terminals 10 10 10 4 3 The various connection methods for sensors and actuators 10 11 10 5 Connections on a power level terminal Inline Modular IO 00 10 14 10 5 1 Connecting or forwarding the incoming mains 10 5 2 Connecting the motor circuit Connector 2 eee cette eeteteeeeeteeeeeeeeees 10 5 3 Connecting the brake module and brake optional 0 0 10 5 4 Connecting the hand held operator panel 10 5 5 Enabling the power level 24 V isolation cecceeeeeseeeeeeeeeteeeeeeees 11 Inline Modular IO Technical data and ordering data cceceeeeeeeeeeeeneeeeeesnaeeteeeneeeeeeeaeeees 11 1 11 1 Technical data for Inline Modular 10 ee eee cece cece etter teeter tetas te eeaees 11 1 11 2 Ordering dataan aa aa a E S 11 7 6452_en_02 PHOENIX CONTACT iii Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME A Inline Modular IO Additional information ccccccccesssscscseeeeeeeeeeescneeeeeeeseesesneeseeeeeeeeessennnaees A 1 A1 Tips for working with INNING cece eee eeeneeeeeeee eee eee
55. Dark blue with lightning bolt Digital input Dark red with lightning bolt Digital output Terminals with a transmission speed of 500 kbps have solid color coding Terminals with a transmission speed of 2 Mbps are identified by a white stripe at the level of the D LED gt 500 kbps gt 2 Mbps D 1 D Op Q2 4 4 vos O vos O 72908003 Figure 5 5 Identification of transmission speed 5 1 7 Housing dimensions of terminals in the 24 V DC and 120 V AC 230 V AC areas Today small I O stations are frequently installed in 80 mm standard control boxes Inline terminals are designed so that they can be used in this type of control box The terminal housing dimensions are determined by the dimensions of the electronics base and the dimensions of the connector The width of the terminal depends on the electronics base used housing When a connector is plugged in each terminal has a depth of 72 mm The height of the terminal depends on the connector used and is a maximum of 141 mm For the dimensions of the terminals please refer to the relevant module specific data sheet 5 6 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Structure and dimensions 5 1 7 1 Dimensions of the electronics base with p
56. E Disregarding this warning may result in malfunction Do not replace devices while the power is connected Inline Modular IO Before removing or mounting a terminal disconnect power to the entire station Make sure the entire station is reassembled before switching the power back on Inthe low voltage area Inline Modular IO WARNING Dangerous contact voltage Do not replace devices while the power is connected Before removing or mounting a terminal disconnect power to the entire station Make sure the entire station is reassembled before switching the power back on 6452_en_02 PHOENIX CONTACT 9 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 9 2 Basic information about mounting Mounting location Modules and terminals of the Inline product range have IP20 protection and are therefore designed for use in a closed control cabinet or control box terminal box with IP54 protection or higher DIN rail All Inline Block IO modules and Inline Modular IO terminals are mounted on 35 mm standard DIN rails The modules are mounted perpendicular to the DIN rail This ensures that they can be easily mounted and removed even when space is at a premium The distance between DIN rail fasteners must not exceed 200 mm This distance is necessary for the stability of the rail wnen mounting and removing devices ISD COOH WH amp
57. L SYS INST UME 3 8 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline product groups 4 Inline product groups a The following sections provide an overview of the Inline product groups For specific information about the individual terminals modules please refer to the specific data sheets and the individual sections in this manual The product range is continuously growing Additional information can be found in the latest AUTOMATION catalog or on the Internet at www phoenixcontact com 4 1 Supported bus systems Inline devices are available for the following bus systems 6452_en_02 Table 4 1 Bus systems supported by Inline Bus system Inline Modular IO Inline Block IO PROFINET IO PIRLOLE Yes Yes New INTERBUS Yes Yes PROFIBUS DP m Yes Yes B Ul Ethernet IP Yes Not at present anes Modbus TCP Modbus Yes Yes Modbus RTU Modbus Yes Not at present SERCOS II JI SERCOS Yes Not at present interface SERCOS III JI SERCOS Yes Yes interface DeviceNet O Yes Yes DeviceNet CANopen CANopen Yes Yes Mechatrolink Bil Mecuatrounk Yes Not at present Bluetooth Q Bluetooth Not at present Yes PHOENIX CONTACT 4 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Scope of su
58. N cesses ccescste cecesossee eset eegeeeee eee 9 4 Besserer escort Aral IP20 ennenen nnn 9 2 D 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Index K Keyway featherkey connection 0ee eee 5 4 L Labeling Latching Local bus transmission speed Identification ec eeceecceceeceeeeceeeeeeeseeeeeeeeeeeeeeeess Parameterization See also Protective earth ground grounding Potential and data routing eessen 5 2 Arrangement Of jUMpPers ce eeeeeeeeeeeenreeeeeeeees 7 8 See also Data routing See also Potential routing Locking clips PA E O Potential routing LOGIC CIRCUIT ois EEA T ATT Analog CitCUit ccccccccsscccccssesssssssssesssesessesssssssseeee 7 2 Low voltage nesnenin ee eet Current and voltage distribution 7 12 Low voltage terminals Current carrying capacity See Low level signallow Voltage terminals AAE EE EE E Low level signal and low Voltage teiminals aS E E Gonirol terminal eses pea ino ae GIN ai oes aches techs ENET Low level Signal NOUSING e ceeeeeeseseeeeeeeeeeeneeeeees 3 5 Logic circuit Low level sig allow voltage terminals Main circuit eee ceeceececeeeeeeeeeeeeeeeeeeaeeeeeeseaeeeneeeaes AG terminals giaa 2 1 RE fei E A ae E ACCESSOTY EM NA S eaelat hee eee ee Segment Circuit 0 eee eeeeeeeeeeeceeeeeeteeeeeeeeeeees 7 4 Basic StrUCTUIC
59. O or an electronic module Inline Block IO and one or more connectors for connecting the I O or power supply The electronics can be replaced without removing a single wire from the connector The Inline product range offers terminals for all automation tasks Bus couplers to integrate the Inline station into various bus systems some with input and output function for digital signals The bus can be connected using copper or fiber optic technology Terminals with remote bus branch for opening an INTERBUS remote bus branch The remote bus branch can be connected using copper or fiber optic technology Terminals for supplying the supply voltages and segmenting the station with and without fuse Accessory terminals potential distributor terminals distance terminals Input and output terminals for digital and analog signals Power level terminals for switching protecting and monitoring three phase standard motors Branch terminals for integrating further product ranges e g integration of a Fieldline Modular local bus in the Inline station or to extend the local bus by several rows Terminals for open and closed loop control communication and position detection Safety terminals Programmable terminals CPU and Inline Controller Input modules output modules and I O modules for digital and analog signals Bus interface is integrated in the module Inline Modular IO terminals and Block IO module
60. Up from which UL and Uana are also generated there is no electrical isolation between logic and I O No terminals are used in segment S1 1 Segment 1 2 In a segment terminal with fuse the segment voltage Us for segment 1 2 is automatically tapped from the main voltage Ujy This segment circuit is protected by the internal fuse This segment terminal has been specifically used to create a protected segment circuit without the need for an additional external fuse If this is not necessary the terminal does not have to be used In this case the connection between Up and Us on the bus coupler must be established using a jumper as shown on the IB IL 24 PWR IN PAC terminal or a switch as shown on the IB IL 24 SEG PAC terminal Main circuit M2 The supply voltage for the power level terminals and the subsequent terminals should be segment S2 1 supplied separately For this a new power terminal e g IB IL 24 PWR IN PAC is used which supplies the supply voltage U m2 Using a jumper the segment voltage Us for segment S2 1 is tapped from the main voltage Upo at this terminal Segment S2 2 The segment voltage Us is provided at the IB IL 24 SEG PAC segment terminal via a switch Output terminals installed here can therefore be switched externally Examples of errors and their effects 1 Inthis example structure a short circuit in segment S1 2 would not affect the terminals in other segments The fuse in the IB IL 24 SEG F PAC
61. age Up Um Main supply I O supply in the main circuit The voltage Uj supplies all of the devices connected to the main circuit The voltage Uy is supplied using a bus coupler or a power terminal and is led through the potential jumper to the next power terminal Exception terminal with a relay output interrupts the potential jumper 6452_en_02 PHOENIX CONTACT C 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Us Uana UL Prot Puou Local bus INTERBUS UL Segment supply I O supply in the segment circuit The voltage Us supplies all of the devices connected to the segment circuit The voltage Us is supplied using a bus coupler or a power terminal or is tapped from the main voltage Up at the bus coupler a power terminal or a segment terminal and is led through the potential jumper to the next power or segment terminal Exception terminal with a relay output interrupts the potential jumper I O supply for analog terminals The voltage Uana is used to supply all the terminals for analog signals It is generated in the bus coupler or in a special power terminal and is led through the Inline station by means of potential routing Communications power The voltage U is used to supply all the devices with communications power supply of the module electronics It is generated in the bus coupler or in a special power terminal and is led throug
62. al bus For INTERBUS a separate bus coupler version is available for each transmission speed Bus couplers for other bus systems may only support terminals with 500 kbps or even both transmission speeds in the local bus For details of which transmission speed your bus coupler can use within the local bus please refer to the corresponding documentation the AUTOMATION catalog or AH IL BK IO LIST Examples of order designations 500 kbps complete with accessories connectors and labeling fields 2 Mbps complete with accessories connectors and labeling fields 500 kbps without accessories The PAC version for 500 kbps is used in the following examples However all information also applies for the versions for 2 Mbps and the versions without accessories 4 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline product groups 4 2 2 Example of an Inline station Figure 4 1 shows a typical Inline station It contains just a few terminals from the extensive product range The functions and special features of the individual product groups are described in the sections below In addition Figure 4 1 also shows the structure of the main and segment circuits This structure can be created using power and or segment terminals see Power segment and accessory terminals on page 4 4 M1 2 SO 3 0 SS
63. al point Figure 10 1 on page 10 1 detail 1 so that you can insert the wire into the spring opening Phoenix Contact recommends using a SZF 1 0 6X3 5 screwdriver Order No 12 04 51 7 see Phoenix Contact CLIPLINE catalog e Insert the wire Figure 10 1 on page 10 1 detail 2 Remove the screwdriver from the opening This clamps the wire For the connector pin assignment please refer to the corresponding terminal specific data sheet Figure 10 2 shows the shield connection for the IB IL SCN 6 SHIELD connector The procedure for the IB IL SCN 6 SHIELD TWIN connector shown in Figure 10 3 is the same e Open the shield connection detail C 10 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Connecting cables e Check the position of the shield connection clamp in the shield connection see also Shield connection clamp on page 10 5 e Place the cable with the folded braided shield in the shield connection detail D e Close the shield connection detail E e Tighten the screws on the shield connection with a screwdriver detail F To ensure that the shield connection clamp remains in place when the shield connection is closed first secure the shield clamp with screws and then close the shield connection A B 15mm 0 59 8mm DO NNN 6452A040 Figure 10 2 Connectin
64. artisantg com IL SYS INST UME 7 2 2 Current and voltage distribution ae WELT 5520B057 9 Figure 7 3 Current and voltage distribution Table 7 3 Current and voltage distribution in potential and data jumpers 24 V DC No Function Voltage to contact Current Minimum Maximum Maximum Potential jumpers 1 7 5V DC UL 7 0 VDC 7 87 VDC 2A 2 24V DC Uana 19 2VDC 30 V DC 0 5A 3 GNDL UL OoVDC OoVDC 2 5A 4 24V DC Us 19 2 V DC 30 V DC SA 5 24V DC Um 19 2VDC 30 V DC 6 GND GND OV OV 8A 7 FE FE Not defined Not defined Not defined 9 FE spring Data jumpers 8a Bus signal 8b Bus signal 8c Clock 1 Contact no 3 is reference potential for the logic Contact no 6 is reference potential for the I O If there is no electrical isolation between logic and I O both have the same potential 7 12 PHOENIX CONTACT Artisan Technology Group Quality Instrumentation 6452_en_02 Guaranteed 888 88 SOURCE www artisantg com Electrical potential and data routing Inline Modular IO Table 7 4 Current and voltage distribution in potential and data jumpers 120 V AC 230 V AC No Function Voltage to contact Current Minimum Maximum Maximum Potential jumpers 1 7 5 VDC UL 7 0 VDC 7 87 VDC 2A 2 24 V DC Uana 19 2VDC 30 V DC 0 5A 3 GNDL UL OoVDC OVDC 2 5A 4 120 V AC 230V L1 12VAC 253
65. ath or serious injury CAUTION This indicates a hazardous situation which if not avoided could result in minor or moderate injury The following types of messages provide information about possible property damage and general information concerning proper operation and ease of use NOTE This symbol and the accompanying text alerts the reader to a situation which may cause damage or malfunction to the device either hardware or software or surrounding property This symbol and the accompanying text provides additional information to the reader It is also used as a reference to other sources of information manuals data sheets literature on the subject matter product etc PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME General terms and conditions of use for technical documentation Phoenix Contact reserves the right to alter correct and or improve the technical documentation and the products described in the technical documentation at its own discretion and without giving prior notice insofar as this is reasonable for the user The same applies to any technical changes that serve the purpose of technical progress The receipt of technical documentation in particular data sheets installation instructions manuals etc does not constitute any further duty on the part of Phoenix Contact
66. atus The status of the motor and manual mode can be read from the corresponding yellow LED M1 Yellow LED Motor 3 ON Motor switched on OFF Motor not switched on R1 Yellow LED Motor in direction of rotation 1 3 ON Motor in direction of rotation 1 switched on OFF Motor in direction of rotation 1 not switched on R2 Yellow LED Motor in direction of rotation 2 4 ON Motor in direction of rotation 2 switched on OFF Motor in direction of rotation 2 not switched on LOC Yellow LED Manual mode local 5 ON Manual mode active OFF Bus mode active 6452_en_02 PHOENIX CONTACT 8 7 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 8 2 Indicators on Inline Block IO modules An Inline Block IO module can be divided into the function areas bus system supply and I O Local diagnostic and or status indicators are assigned to each function area 8 2 1 Indicators in the bus system function area BUS For the meaning of the diagnostic and status indicators in the bus system function area BUS in Figure 8 6 on page 8 9 of the modules please refer to the corresponding documentation 8 8 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Diagnostic and status indicators Indicators in the supply function area PWR
67. bility must be assumed e g according to product liability law in cases of premeditation gross negligence on account of loss of life physical injury or damage to health or on account of the violation of important contractual obligations Claims for damages for the violation of important contractual obligations are however limited to contract typical predictable damages provided there is no premeditation or gross negligence or that liability is assumed on account of loss of life physical injury or damage to health This ruling does not imply a change in the burden of proof to the detriment of the user 6452_en_02 PHOENIX CONTACT Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Internet Subsidiaries Published by Statement of legal authority This manual including all illustrations contained herein is copyright protected Use of this manual by any third party is forbidden Reproduction translation and public disclosure as well as electronic and photographic archiving or alteration requires the express written consent of Phoenix Contact Violators are liable for damages Phoenix Contact reserves all rights in the case of patent award or listing of a registered design Third party products are always named without reference to patent rights The existence of such rights shall not be excluded How to contact us Up to date information on Phoeni
68. bling the power level 24 V isolation The MINI COMBICON connector for terminal strip X18 enable power level 24 V isolation is under the upper release flap of a power level terminal xy g Do 6049A022 Figure 10 20 Assignment of the enable power level 24 V isolation connection Table 10 7 Enable power level X18 MINI COMBICON Pin X18 enable 1 1 24 V DC segment voltage Us 2 2 enable power level The control voltage for the power level and the brake is supplied via pin 2 of the MINICOMBICON connector The power level cannot be controlled without the 24 V control voltage The segment voltage Us is used to enable the power level and can be made available using a jumper or a switch 1 By default upon delivery terminal strip X18 is supplied with a jumper inserted between pins 1 and 2 If no switch is connected to X18 the jumper can remain inserted The power level of the power level terminal is enabled because the 24 V segment voltage is directly available 2 Ifan external switch is connected between pins 1 and 2 on terminal strip X18 the power level of the power level terminal is enabled when the switch is closed For additional information and safety notes please refer to the data sheets for the power level terminals 6452_en_02 PHOENIX CONTACT 10 21 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 10 22 PHOENIX CONTACT
69. chnology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Voltage areas 4 2 4 2 Power terminals A power terminal is used to supply the required voltages to the internal station potential jumpers Several power terminals can be used in one station This means that different circuits can be electrically isolated and areas with different voltages can be created within the station e g 24 V DC and 230 V AC All power terminals are used to supply the main voltage and or segment voltage A 24 V supply voltage is also supplied at the IB IL 24 PWR IN R PAC and IB IL 24 PWR IN PS PAC terminals from which the communications power U and the analog voltage U ana are generated These terminals are mainly designed to boost the communications power and analog voltage when the maximum current carrying capacity of the potential jumpers for U Uana or the maximum current carrying capacity of the bus coupler for U Uana is reached 5520A013 Figure 4 3 Example of a power terminal IB IL 24 PWR IN PAC Depending on the power terminal it is possible to work with 24 V DC 120 V AC or 230 V AC within an Inline station To utilize different voltage areas within a station a new power terminal must be used for each area WARNING Dangerous contact voltage When the power terminal is removed the metal contacts are freely accessible With 120 V AC or 230 V AC power terminals it s
70. city of a potential jumper is reached a new power terminal must be used or a new station must be created General data a Instructions This table provides standard data For different values please refer to the terminal specific data sheets Developed according to EN 50178 IEC 62103 UL 508 Ambient temperature Ambient temperatures operation 25 C 55 C Ambient temperature storage transport 25 C 85 C Temperature cycles 0 5 K min no condensation Speed of changing from positive to negative temperatures and vice versa Permissible humidity operation storage transport 10 95 according to DIN EN 61131 2 Permissible air pressure operation storage transport 70 kPa 106 kPa up to 3000 m above sea level Degree of protection IP20 Class of protection Ill IEC 61140 Air and creepage distances According to IEC 60644 IEC 60664A DIN VDE 0110 and EN 50178 IEC 62103 DIN VDE 0160 Housing material Plastic PVC free PA6 6 self extinguishing VO 6452_en_02 PHOENIX CONTACT 11 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME General data continued Pollution degree according to EN 50178 2 condensation not permitted during operation Surge voltage class Il 24 V DC 120 V AC and 230 V AC areas Ill 400 V AC area Gases that may endanger functions according to DIN 40046 36 DIN 40046 37 Sulfur dioxide SOs Conce
71. ct 1000 V AC 50 Hz 1 min Relay contact bus logic 2500 V AC 50 Hz 1 min 11 6 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline Modular IO Technical data and ordering data 11 2 Ordering data Ordering data for Inline terminals and corresponding connectors For the ordering data for the Inline terminals and corresponding connectors please refer to the corresponding data sheet or the AUTOMATION catalog The catalog is available in electronic form at www eshop phoenixcontact com Ordering data for accessories Description Type Order No Pcs Pkt Power supply units QUINT PS see INTERFACE catalog Keying profile ILCP 2742683 100 Zack marker strip to label the terminals ZBF 6 see CLIPLINE catalog Zack marker strip to label the terminals ZBF 12 see CLIPLINE catalog Labeling field covering one connector IB IL FIELD 2 2727501 10 Labeling field covering four connectors IB IL FIELD 8 2727515 10 Insert strips for IB IL FIELD 2 perforated can be labeled using a laser printer ESL 62X10 0809492 1 marker pen or CMS system 72 strips Insert strips for IB IL FIELD 8 perforated can be labeled using a laser printer ESL 62X46 0809502 5 marker pen or CMS system 15 strips DIN EN 50022 DIN rail 2 meters NS 35 7 5 PERFORATED 0801733 NS 35 7 5 UNPERFORATED 0801681 Standard end clamp snapped on without tools CLIPFIX 35 5 3022276 50 End c
72. ct com a The CLIP PROJECT program enables easy selection configuration and ordering of Phoenix Contact products and complete terminal strips via a Windows user interface The tool offers the following functions intelligent product selection with photo support Configuration of terminal strips including logic tests Immediate color visualization of the created terminal strip Autocorrect function whereby the cover end clamp and separating disks are positioned automatically Generation of parts lists CAD drawings and labeling data Data output to a printer plotter or file Data output in AutoCAD dxf format Data transfer to MS Excel and MS Word CSV interface for data exchange with another CAE system Management of custom databases and material numbers B4 Other software The other software tools listed in Overview of the software on page B 1 are generally designed to configure program visualize and diagnose automation products from Phoenix Contact Therefore they are not described in the scope of this user manual for Inline Additional information can be found in the latest AUTOMATION catalog or on the Internet at www phoenixcontact com 6452_en_02 PHOENIX CONTACT B 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME B 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality In
73. d No Connection method is not available at present No devices are available at present for this bus system Connect the fieldbus according to the documentation for your Inline Block IO module or Inline Modular IO bus coupler 10 8 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Connecting cables 10 4 Connecting sensors and actuators Sensors and actuators are connected using connectors The relevant terminal specific data sheet indicates which connector s can be used for which terminal Connect the unshielded cables as described in Connecting unshielded cables on page 10 1 Connect the shielded cables as described in Connecting shielded cables using an Inline shield connector on page 10 2 10 4 1 Connection methods for sensors and actuators Most of the digital I O terminals in the Inline product range support the connection of sensors and actuators in 1 2 3 or 4 wire technology Because of the different types of connectors a single connector can support the following connection methods 8 sensors or actuators in 1 wire technology 2 sensors or actuators in 2 3 or 4 wire technology 4 sensors or actuators in 2 or 3 wire technology 2 sensors or actuators in 2 or 3 wire technology with shield for analog sensors or actuators When connecting analog devices please refer to the terminal specific data sheets as th
74. d in industrial plants with a 400 V AC voltage AN WARNING Dangerous contact voltage The electrical power level terminals for the 400 V AC area and connected machines refer to equipment used in industrial plants During operation this equipment has dangerous live moving or rotating parts These can therefore cause considerable damage to health or equipment e g due to the unauthorized removal of protective covers or inadequate maintenance Only qualified personnel may work on the power level terminals or system for the definition see Section 3 3 1 on page 3 2 When working on the power level terminals and the system you must always keep the operating instructions and other items of product documentation to hand and observe the information therein It is prohibited for unqualified personnel to work on the power level terminals on the machine or in their vicinity The instructions given in the terminal specific data sheets must be followed during installation and startup The notes on the procedures and the circuit details presented in the terminal specific data sheets should be understood in a general sense and the relevant application should be tested to see if they apply Phoenix Contact cannot guarantee the suitability of the procedures or the circuit suggestions described for the relevant application 3 3 3 Installation instructions and notes for low voltage terminals AN WARNING Dangerous contact vol
75. d sensors must only be connected to the Inline terminals for the relevant voltage area The use of external bus bars for group potentials is not permitted 3 3 3 4 Interrupting PE jumpering in the 120 V AC 230 V AC area The PE jumper begins at the power terminal of the 120 V AC 230 V AC area and ina complete AC voltage area ends at the end terminal If a terminal is removed from this area the PE jumper is interrupted If the installation instructions have been followed all subsequent terminals will be disconnected 3 3 4 Electronics base and connectors for the different voltage areas Power level terminals are located in a power housing Low level signal terminals and low voltage terminals are located in the same type of housing which is referred to as low level signal housing An external feature that distinguishes the base and the corresponding connectors of low voltage terminals from the base and connectors of low level signal terminals is their color Table 3 2 Base and connector colors for the different voltage areas Area Terminal Connector Other differences Low level signal Green Green or Light color for function identification 24 V DC black e g light blue Low voltage Gray Gray Dark color for function identification 120 V AC e g dark blue with white lightning bolt 230 V AC 6452_en_02 PHOENIX CONTACT 3 5 Artisan Technology Group Quality Instrumentation Guarant
76. data for Inline devices data sheet DB GB IB IL DEVICE LIST For Inline Modular IO This data sheet is also referred to as a device list In addition to terminal specific data sheets this data sheet also includes the key data of every Inline Modular IO device This includes for example Programming data ID code length code process data channel I O address area Error messages Power supply current consumption Application notes For Inline Modular IO and Inline Block IO Overview of Inline terminals that can be used at AH IL BK IO LIST various bus couplers J Application notes provide additional information about special topics such as Information about addressing 16 channel AH ILB 24 DI DO 16 ADDRESS Inline Block IO modules Information about addressing 32 channel AH ILB 24 DI DO 32 ADDRESS Inline Block IO modules General information about the safety related AH EN IL SAFE segment circuit General information about use in AH EN IL EX ZONE 2 zone 2 potentially explosive areas Example for the use of a terminal with a specific software tool Example for the communication of a terminal with a specific control system Information about firmware versions of specific terminals Information about firmware updates 1 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Documentation landscape of Inline
77. ds on the terminal used and is specified in the relevant terminal specific data sheet For more detailed information about the function properties wiring and parameterization of the individual terminals please refer to the terminal specific documentation 4 12 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline product groups Features Connections Carrying capacity of the jumper contacts Protective earth grounding PE Voltage area Additional documentation a 4 2 6 Power level terminals 5520A128 Figure 4 9 Power level terminal Different power level terminals are available for direct switching protection and monitoring of three phase standard motors via a bus system Power level terminal as electronic direct starter for motors up to 1 5 kW 400 V AC Power level terminal as electromechanical direct starter for motors up to 3 7 kW 400 V AC Power level terminal as electronic reversing load starter for motors up to 1 5 kW 400 V AC Electronic motor protection Motor current parameterization via a bus system Motor current monitoring Quick shutdown Mains voltage up to 400 V AC or 520 V AC maximum without tolerance in electromechanical versions Nominal output power of 1 5 kW to 3 7 kW depending on the version Hand held operator panel mode Can be exte
78. e potential or data that are on each terminal depends on the function of the terminal and is shown in the circuit diagram of the relevant terminal specific data sheet Pressing the front and back snap on mechanism at the same time releases the latching enabling the terminal to be removed by pulling it straight back from the DIN rail see Basic information about mounting on page 9 2 The featherkeys are on the left hand side of the terminal Figure 5 1 They snap into the keyways of the next terminal on the left when the terminal is mounted on the DIN rail The featherkeys are also referred to as locking clips and the keyways as guideways The base and the appropriate connectors for the different voltage areas are of different colors see Electronics base and connectors for the different voltage areas on page 3 5 5 1 3 Connectors for terminals in the 24 V DC and 120 V AC 230 V AC areas The I O or supply voltages are connected using a pluggable connector For more detailed information about the Inline connectors please refer to Section 6 Inline connectors 5 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Structure and dimensions 5 1 4 Basic structure of power level terminals Power level terminals are located in a power housing The power housing consists of the following parts Slot for hand held operator panel Release flap
79. e connection method for analog devices differs from that for digital devices 6452_en_02 PHOENIX CONTACT 10 9 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 10 4 2 Connections used for digital input and output terminals Different connection options are described below using 24 V DC terminals as an example For the 120 V AC 230 V AC area the data changes accordingly A connection example is provided in the relevant terminal specific data sheet Table 10 3 Overview of the connections used for digital input terminals Connection Representatio 1 wire 2 wire 3 wire 4 wire n in the figure Sensor signal IN IN X X X X Sensor supply Us Um Us 24 V X xX X Ground GND GND 1 xX X Ground FE shielding FECA 2 x X Used Not used Table 10 4 Overview of the connections used for digital output terminals Connection Representation in the 1 wire 2 wire 3 wire 4 wire figure Actuator signal OUT OUT X X X X Actuator supply Us Us 24 V X Ground GND GND 1 xX X X Ground FE shielding FE A z x x X Used Not used In the following diagrams Us is the supply voltage because this potential jumper is accessed in the majority of terminals The relevant terminal specific data sheet specifies whether the I O is supplied from the main circuit Up or the segment circuit U
80. e main circuit This maximum current carrying capacity can be limited by certain terminals Please refer to the information in the terminal specific data sheets If the limit value of the potential jumpers Up and Us is reached total current of Us and Up a new power terminal must be used There are various ways of providing the segment voltage Us 1 The segment voltage can be supplied at the bus coupler or a power terminal 2 Thesegment voltage can be tapped from the main voltage at the bus coupler or a power terminal using a jumper or a switch 3 AnIBIL24 PWRIN 2 F PAC power terminal with fuse for the main and segment circuit or a segment terminal with fuse for the segment circuit can be used In these terminals the segment voltage is automatically tapped from the main voltage 4 Asegment terminal can be used without a fuse and the segment voltage can be tapped from the main voltage using a jumper or a switch The creation of segments is not possible for the 120 V AC and 230 V AC voltage levels Here only one circuit is used which corresponds to the main circuit 7 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Electrical potential and data routing Inline Modular IO 7 1 6 Mains voltage for power level terminals The mains voltage for power level terminals is not provided via the potential jumpers It is either su
81. ed values and the corresponding output values of analog modules can be represented in different data formats depending on the module used and its configuration These formats are listed in the relevant module specific data sheets The scope of the diagnostics depends on the module used and is specified in the relevant module specific data sheet For more detailed information about the function properties wiring and parameterization of the individual modules please refer to the terminal specific documentation 4 22 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Structure and dimensions 5 Structure and dimensions 5 1 Structure and dimensions of Inline Modular IO terminals 5 1 1 Basic structure of terminals in the 24 V DC and 120 V AC 230 V AC areas Regardless of the function and design width an Inline terminal for these voltage areas consists of the electronics base and the snap on connector Inline connector Pa ZBFM labeling field for connector Back connector shaft latching Keyway for attaching labeling field ZBFM labeling field for signal 1 2 nd abeling field for signal Signal terminals 1 2 Diagnostic and status Potential terminals indicators FE or signal terminals 3 4 Colored TILA ha function encoding SE3 _ ZBFM labeling field for signal 3 4 Back N a Connector snap on mechanis
82. eeaeeeeeeeeeeaaeeeeeaaeeseeeeereneeeees A 1 A2 Configuration help for selecting the optimum analog input device for temperature recording A 2 A2 1 inline Mod lar IO szcecescecseescesvecsszessexusacvzsadacecssas saesscevaed ees sseuzesevensenepeeess A 2 A2 2 Inline BIOCK lO eren rs ERER A 3 A3 Maximum cable lengths for analog devices eeeeeeeeeeeeenteeeeeeeeeenaeeceneeeenneetees A 4 A3 1 Analog input and temperature recording cccccecccceeeeeeceeeeeeeeeaees A 4 A32 Analog Output sisien iniseti aadar A 5 A3 3 Analog I O ee A 5 A4 Temperature response of the terminals eeseceesseeeeeeeeeeeeeeeeeneeeeeeeeeenneeeeeas A 6 A5 Calculation examples for power dissipation and working points eee A 7 A5 1 Constant power dissipation of the housing over the Operating temperature range ee ceeeeeeeeeenteeeeeeeeeeneeeeenaeeeeeeeeenneeeeees A 7 A5 2 Power dissipation of the housing within the operating temperature range depending on the ambient temperature A 9 B Software SUD DONT errenten E r eR E R mute AE ROTE EE AARE A EE EARR B 1 B1 Overview of the software eeecceeesceceeeneeceeeeceseeeeceaaeeeceseeseseeeeseaaeeesneaeessnseeneas B 1 B2 AX SALES e E ie erececes oeesenet tae B 2 B3 CLIP PROJECT seine a Hi ei eee E E B 3 B4 Other software 2 2 eeccececceceseeceeeeeeecseeeecesaeceeeeecesaeceseaaeesceeseeseeeeecaeeessseeeeseseeeneas B 3 C Explanation of abbreviations and SYMbOIS
83. eed 888 88 SOURCE www artisantg com IL SYS INST UME 3 3 5 Safety mechanisms to prevent incorrect connection of terminals for different voltage areas 3 3 5 1 Protection against the insertion of 24 V DC terminals and power level terminals in the 120 V AC 230 V AC area Low level signal terminals and power level terminals cannot be snaped on within a low voltage area because there is no keyway on the right hand side of the low voltage terminals 120 V AC 230 V AC WARNING Dangerous contact voltage The power terminals for the 24 V DC area can be inserted in a 120 V AC 230 V AC area The minimum isolating distance in this case is the distance between two adjacent connectors This isolating distance is not permitted Therefore only use end terminals that are designed for terminating the 120 V AC 230 V AC area 3 3 5 2 Protection against the connection of 24 V connectors to 120 V AC 230 V AC terminals The two terminal points for the low voltage I O terminals are closed using filler plugs The connectors for low level signal terminals therefore do not fit on the low voltage terminals Exception 1 The low level signal connectors can be plugged into 120 V AC 230 V AC power terminals This connection error has no hazardous effect on the electrical components but it can lead to system malfunctions Only the appropriate connectors should therefore be plugged into the low voltage power terminals Exception 2 The low l
84. eeeeeaeeeeeeaeeeaeeeeeaeeeeeeaeeesaeeeeeaaeeeeeaeeeenneeeees 2 2 3 Important information about voltage Areas esecccceeeeeeeeeeeceeeeeeeeeeeeeeeeeneneeeeesesneneneeeeeeeeees 3 1 3 1 Voltage areas for Inline Modular IO and Inline Block IO eee eeeeeeeetreeeteeeneeeees 3 1 3 2 COMMECE USAC eener eae ae cobacoadescbeevasucteseacsnesactesdesedsaseiiavescessiaseats 3 2 3 3 Notes for Inline Modular lO c ccccecceceeeececeeeceseeeeeseaeeeeeeaeeceneeeesaeeseneeeesnneeeees 3 2 3 3 1 Safety notes for use in the low voltage area oo eee eeseeeeeeeeeeteeeeeeees 3 2 3 3 2 Safety notes for electrical equipment used in industrial plants with a 400 V AC Voltage ecceeeceeeecceeeeeeeceeeeneeeeeeeenteeeaeeeneeaes 3 3 3 3 3 Installation instructions and notes for low voltage terminals _ 3 3 3 3 4 Electronics base and connectors for the different voltage areas 3 5 3 3 5 Safety mechanisms to prevent incorrect connection of terminals for different Voltage areas oo eeeeeeeenteeeeeeeeeeneeetenaeeeseneees 3 5 3 3 6 Response to the connection of a 120 V AC or 230 V AC terminal in the 24 V DC area oo eecceccecececcecesneeceeeeeeceeeeeeseeesssaeesseneess 3 6 4 Anine product QrOUDPS sirsiran ea E ANE EEN EAEE E a aE aaraa iiaii 4 1 4 1 Supported DUS SYStOMS ce eececeececeeeseeceeeeceeeeaaeceeeecaeseeaeeeeessaeseaeesnseeeaseeneenaes 4 1 4 2 Inline Modular IO terminals cccccccceseececeneceeeeeeeesaeceseea
85. eeseneeeesaeeseeeeeeseneeeess 4 2 4 2 1 Scope of supply and transmission speed ceecceeeeeeeeeeeeeeetteeeeeeees 4 2 4 2 2 Example of an Inline Station oo eee cceeeeceeeeeeeeeeneeeeeeeeeeeeeeeaeeeneeeees 4 3 4 2 3 Bus couplers and terminals with remote bus branch cceee 4 4 4 2 4 Power segment and accessory terminals ccceseceeeeeeeeeeeeeeees 4 2 5 W O tenia siideri a cist w iced a A Aaaa E dade ce 4 2 6 Power level terminals 2 c ccccceeeeceeceeeeseaeeeeeeeecaeeeeeesecaeaeeeeeeeseaeees 4 2 7 Servo amplifier oo eee ees ce eee ceececeeeeceaeeeeeeeeeeaaeeeeeesaeeeaeeeeeeeeaeeeeeeees 4 2 8 Safety terminals 00 2 eeceeececeeceeeceeeeeeaeeeeeecaeeeeaeeseeessaeseaeeseaeeeaaeeeeeees 4 2 9 Programmable terminals control terminals 4 2 10 Branch terminals ccccceecececceeeeceeeeee eee eeceeeeeeeeeseeaeeeeeesenaeeeeeeseesaes 4 2 11 Typical structure of an Inline Modular IO station cece 4 22 4 3 Inline Block IO modules ccesecceeenceeceeeeceeaeececeeeeceeeeecaaeeeeeeeeesseeseeneesseeeess 4 23 5 Structure And CIMONSIONS wacsiwisiinedveadanavtenenuninndvaiinen ate imanaanieaial naeaitiedataes 5 1 5 1 Structure and dimensions of Inline Modular IO terminals ccccceeeeeeeees 5 1 5 1 1 Basic structure of terminals in the 24 V DC and 120 V AC 230 V AC areas 5 1 2 Electronics base siciissitivitstinnntinneiiinddieene 5 1 3 Connectors for terminals in the 24 V DC and 120 V A
86. ence eesaeeeeeaaeeeeeeeeeeaeeseeaeesneaeersneeeeeaa 6 8 7 Electrical potential and data routing Inline Modular lO cccceeeeeeeeeeeeeeeeeeeeeeneeeeeeenaeeeeeeee 7 1 7 1 Circuits and provision of supply VOItAGES eee eececeeceeteceneeceeeeseeeeeeeeteettaeeeeeeaes 7 1 7 1 1 Bus coulpler supply siirron ia ene 7 1 7 1 2 MOG IGSCIMC UM AEEA case fecdestetcstencceescctien E 7 1 3 Analog circuit 7 1 4 Mait CUCUIE os ctves tide costenceteiee chia ean enie aaaea aiaa tibet 7 1 5 SEGMENT CICUIE seisis restesse sesir irar ana eraro Feine Kian Eneee EREEREER 7 3 7 1 6 Mains voltage for power level terminals eeeeeeeeeeeeeennnn 7 4 7 1 7 Example of a circuit diagram eseeseeeeieesresesirerirrerrnsrresriieerrerrrnnrnns 7 6 7 2 Electrical potential and data routing eeseeeieeerrsseriesrrerrnrrrrnsriresrinerrnnrrrnens 7 8 7 2 1 Arrangement of potential and data jumpers essences 7 8 7 2 2 Current and voltage distribution 00 ce eee eeeeeeeeetteeeeeeeeeeeeeeeeeeeneeees 7 12 8 Diagnostic and status indicators eases ceca saseseucdenactediecs cae seccantacseienseadseancdeinssiasss siensdadeneinedeccsnasandes 8 1 8 1 Indicators on Inline Modular IO terminalls cescececeeeeeeeeeeeeeeeeneeceeeesueeeeeeennees 8 1 8 1 1 Indicators on bus couplers and terminals with remote bus branch 8 1 8 1 2 Indicators available on different terminals in the Inline system 8 2 8 1 3 Indicators on power and segment terminals
87. erminals can be used with every bus coupler For an overview of the compatibility between Inline terminals and bus couplers for various bus systems please refer to AH IL BK IO LIST 4 2 3 2 Terminals with remote bus branch A terminal with remote bus branch can only be used in an INTERBUS system For more detailed information about this please refer to the IB IL SYS PRO UM E user manual or the data sheet for the terminal with remote bus branch 4 2 4 Power segment and accessory terminals For more detailed information about the voltages used within an Inline station please refer to Circuits and provision of supply voltages on page 7 1 4 2 4 1 Overview of power and segment terminals Power terminals and segment terminals are available to supply the station with I O voltage The segmentterminals extend the power terminals The segment terminals make it possible to create different segments within a main circuit Different types can be used to meet your requirements 4 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline product groups Table 4 2 Overview of power and segment terminals Designation Type Supply Fuse Diagnostics Fused area provision bus device IB IL 24 PWR IN PAC No No None IB IL 24
88. es 9 3 2 Mounting distances for Inline Block IO modules A 6452A104 Figure 9 7 Mounting distances in mm If the distances are smaller the minimum bending radius of the cables easy handling during installation and a clear structure cannot be guaranteed 6452_en_02 PHOENIX CONTACT 9 7 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Protective earth grounding PE Functional earth grounding FE Inline Modular IO a a 9 4 Grounding concept Within an Inline station a distinction is made between functional earth ground FE and protective earth ground PE For Inline Block IO modules only functional earth grounding is used Protective earth grounding protects people and machines against hazardous voltages To avoid these dangers correct installation taking the local conditions into account is vital Functional earth grounding is used to improve noise immunity All devices must be grounded so that any possible interference from data transmission paths is shielded and discharged to ground A 1 5 mm wire must be used for grounding spring cage terminals 9 4 1 Functional earth ground FE Functional earth ground is a low impedance current path between circuits and ground It is not designed as a safety measure but rather for example for the improvement of noise immunity
89. ese values can be found in the section below A 6 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Calculation examples for power dissipation and working points a Example Power dissipation of the electronics A5 Calculation examples for power dissipation and working points A 5 1 Constant power dissipation of the housing over the operating temperature range This calculation is illustrated using the IB IL 24 DO 8 PAC terminal as an example Formula to calculate the power dissipation of the electronics This formula is terminal specific and is provided in every data sheet n Pror 0 19 W X 0 10 W 1 x 0 40 0 i Where Prot Total power dissipation in the module i Index n Number of set outputs n 1 to 8 li Load current of output i If no output is set the component with the sigma sign is omitted Load currents of the outputs 114 0 5 A Io 0 4 A I_g 0 2 A IL4 0 5 A l5 0 3 A lg 0 4 A Outputs 7 and 8 are not used According to the formula the electronics of this specific configuration has the following power dissipation 2x0 4Q 2x0 4Q 2x0 4Q 2x0 4Q 2x0 4Q 2x0 4Q Prop 0 19W 0 1W 0 1 W 0 1 W 0 1 W 0 1 W 0 1 W 0 5A 0 4 A 0 2 A 0 5A 0 3 A 0 4 A Se E 2 a a E Prop 0 19W 0 200 W 0 164 W 0 116 W 0 200 W 0 136 W 0 164 W Pror 1 37 W
90. evel signal connectors can be plugged into relay terminals Because the relay outputs are floating this connection error has no adverse effects 3 3 5 3 Protection against the connection of live 120 V AC 230 V AC connectors in the 24 V DC area If the connectors for the I O terminals are wired according to the installation instructions they are disconnected from the power supply when removed The following connectors may be live in the low voltage area 1 Connectors of the power terminals for the 120 V AC and 230 V AC areas 2 Connectors for relay terminals These connectors are closed using filler plugs in some places and therefore do not fit on the terminals of the 24 V area 3 6 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Important information about voltage areas a Table 3 3 3 3 6 Response to the connection of a 120 V AC or 230 V AC terminal in the 24 V DC area An AC terminal can be inserted in the 24 V DC area The effects are described in Table 3 3 A 24V DC terminal cannot be inserted accidentally in an AC area as these terminals are not mechanically compatible Response to the connection of an AC terminal in the 24 V DC area AC terminal in the 24 V DC area Effect description AC power terminal in the 24 V DC area Specified interface between a 24 V DC area and an AC area The AC power termina
91. ext in brackets indicates the function according to the order designation Digital input and output terminals DI DO DIO Analog input and output terminals Al AO Overload protection of the system must be provided by the operator The rating of the preconnected fuse must be such that the maximum load current is not exceeded For the maximum permissible load current of an I O module please refer to the module specific data sheet 6452_en_02 PHOENIX CONTACT 4 21 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Grounding FE Shielding Parameterization Data formats Diagnostics Additional documentation a All Inline Block IO modules have an FE spring metal clip on the bottom of the electronics base This spring establishes an electrical connection to the DIN rail Use grounding terminals to connect the DIN rail to protective earth ground The module is grounded when it is snapped onto the DIN rail To ensure reliable functional earth grounding of the module even when the DIN rail is dirty or the metal clip is damaged Phoenix Contact also recommends grounding the module via one of the FE terminal points of a power connector Shield connectors are available for connecting shielded cables Some modules can be parameterized via process data or PCP For detailed information please refer to the module specific data sheet The measur
92. fied mounting distances and the particular configuration of the individual Inline stations The possible mounting distances are shown in Figure 9 6 die Unan eN Ee Rio N gc ES Ww LO ES Vin gS ED Qe 1 L 6452A005 Figure 9 6 Mounting distances for mounting outside the terminal box for different station structures 9 6 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Mounting removing devic
93. g a shielded cable via the IB IL SCN 6 SHIELD shield connector 6452_en_02 PHOENIX CONTACT 10 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 15mm a 8mm 0 59 6452A012 Figure 10 3 Connecting two shielded cables via the IB IL SCN 6 SHIELD TWIN shield connector 10 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Connecting cables Shield connection clamp The shield connection clamp a in Figure 10 4 detail B in the shield connection can be used in various ways depending on the cable cross section For thicker cables e g bus cable the dip in the clamp must be turned away from the cable Figure 10 4 detail B For thinner cables the dip in the clamp must be turned towards the cable Figure 10 4 detail F If you need to change the position of the shield connection clamp proceed as shown in Figure 10 4 e Open the shield connection housing detail A e The shield connection is delivered with the clamp positioned for connecting thicker cables detail B e Remove the clamp detail C turn it to suit the cross section of the cable detail D then reinsert the clamp detail E e Detail F shows the position of the clamp for a thin cable 6452A033 Figure 10 4 Shield connection clamp alignment 6452_en_02 PHOENIX CONTACT 10 5 Art
94. g circuit The voltage in this circuit is 24 V DC 20 15 The analog voltage U ana is provided by the bus coupler or a corresponding power terminal from the connected supply voltage The maximum current carrying capacity is 0 5 A If this value is reached the voltage must be boosted via a power terminal or a new station must be created using a bus coupler The current consumption from the analog circuit of each device that is supplied from Uana is specified in the DB GB IB IL DEVICE LIST data sheet and the relevant terminal specific data sheet 7 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Electrical potential and data routing Inline Modular IO Function Voltage Current carrying capacity Provision of Uj i 7 1 4 Main circuit The main circuit with the main voltage Uy starts at the bus coupler or a power terminal and is led through subsequent terminals until it reaches the next power terminal Please note the special requirements of Inline terminals with relay outputs These terminals interrupt the potential jumpers Uy and Us A new circuit starts at the next power terminal This circuit is electrically isolated from the previous one if electrically isolated power supply units are used Several power terminals can be used within one station The segment voltage Us can be tapped from the main voltage Uj
95. g the power back on WARNING Dangerous contact voltage Please note that there are dangerous contact voltages when switching circuits that do meet SELV requirements When working on the terminals and wiring always switch off the supply voltage and ensure it cannot be switched on again 3 3 Notes for Inline Modular IO 3 3 1 Safety notes for use in the low voltage area Only qualified personnel qualified electricians or persons instructed in electrical engineering may work on Inline terminals outside the SELV area The instructions given in the terminal specific data sheets must be followed during installation and startup An electrician is a person who because of their education experience and instruction and their knowledge of relevant standards can assess any required operations and recognize any possible dangers Definitions according to DIN VDE 1000 10 1995 A person instructed in electrical engineering is someone who has been instructed by an electrician in their required tasks and the possible dangers caused by incorrect handling and if necessary has also been informed of the necessary safety equipment and safety measures Definitions according to DIN VDE 1000 10 1995 3 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Important information about voltage areas 3 3 2 Safety notes for electrical equipment use
96. gy Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME A2 Configuration help for selecting the optimum analog input device for temperature recording A 2 1 Inline Modular IO Table A 1 Configuration help for selecting Inline Modular IO terminals for temperature recording Criterion IBILTEMP 2 IBILTEMP 4 8 IBILTEMP 4 8 IBIL TEMP 2 RTD PAC RTD PAC RTD EF PAC UTH PAC 2861328 2863915 2897402 2861386 RTD RTD detection Yes Yes Yes No detection Inputs for resistance temperature detectors e g Pt100 Pt1000 Ni100 Ni1000 Number of RTD 2 wire sensors 8 Number of RTD 3 wire sensors 8 Number of RTD 4 wire sensors 8 TC TC detection Yes detection Thermocouple inputs e g type B C E J K E R S T U W HK Number of TC 2 wire sensors 2 Internal cold junction Yes compensation for thermocouple detection Additional connection option for Yes an external cold junction sensor Pt1000 Ni1000 Dynamic Dynamic response of measuring High Very high Low High response inputs Measurements second 30 50 4 165 0 3 0 5 30 typical for all channels Precision Precision High Medium Very high Medium Typical tolerance of Pt100 or TC 0 26 K 0 50 K 0 09 K 0 6 K at Ta 25 C tolerance of cold junction TC type K Maximum tolerance of Pt100 or 1 0 K 2 13 K 0 19 K 2 4K TC at T4
97. h can be used for quick motor braking The brake module is designed for motors with a nominal voltage of 400 V AC Assemble the connector for the brake as shown in Figure 10 18 e Strip approximately 30 mm off the outer cable sheath detail A e Strip approximately 7 mm off the wires detail B e _ Fit the wire ends with ferrules and connect the wires to the connector detail C Make sure that the brake is connected with the correct polarity otherwise it may not operate correctly ca 30 mm approx 1 18 A C wa P B ca 7 mm a approx 0 276 CI 5520A090 Figure 10 18 Assembling the connector for the brake The brake module is snapped into connection X8 of a power level terminal using a 3 pos inverted COMBICON connector The 2 pos COMBICON connector for the brake is snapped into connection X9 of the brake module 6452_en_02 PHOENIX CONTACT 10 19 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME a a Connect the brake as shown in Figure 10 19 e Ifthe motor connector is plugged in remove it The entire module should be prepared power level terminal with brake module before the I O is connected e Lift up the lower release flap detail A1 e Snap the brake module into connection X8 detail A2 Fasten the brake module by turning the interlocking screw 1 90 This secures
98. h four inputs or outputs the following LEDs are assigned to the following terminal points LED 1 Terminal point 1 1 LED 2 Terminal point 2 1 LED 3 Terminal point 1 4 LED 4 Terminal point 2 4 On the module in Figure 8 8 e g with 4 2 LED 2 on slot 14 is indicated According to the data sheet the LED belongs to input 30 at terminal point 14 2 1 slot 14 terminal point 2 1 B For every module the assignment is specified in the module specific data sheet 6452_en_02 PHOENIX CONTACT 8 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 8 12 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Mounting removing devices 9 Mounting removing devices 9 1 Installation instructions 9 1 1 Unpacking ESD regulations NOTE Electrostatic discharge The devices contain components that can be damaged or destroyed by electrostatic discharge When handling the devices observe the necessary safety precautions against electrostatic discharge ESD according to EN 61340 5 1 and EN 61340 5 2 Unpacking All devices are supplied in an ESD bag Only qualified personnel should pack unpack mount and remove the device while observing the ESD regulations 9 1 2 Replacing a device When replacing a device please observe the following Inthe SELV area NOT
99. h the Inline station by means of potential routing Power dissipation of the electronics Power dissipation of the housing C2 Representations used in basic circuit diagrams This designation represents the data jumpers for the local bus two jumpers sometimes still called INTERBUS This designation represents the following potential jumpers Communications power U_ Communications power ground U_ Supply voltage for analog terminals Uana Supply voltage for analog terminals 24 V DC segment voltage 24 V DC main voltage Phase in the 120 V AC or 230 V AC voltage area Neutral conductor in the 120 V AC or 230 V AC voltage area C 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Frequently used symbols C3 Frequently used symbols Earth ground and equipotentials Ground general symbol Noiseless ground functional earth ground FE Protective earth ground PE Ground housing GND Ground In basic circuit diagrams Different markings indicate the electrical isolations Shield In basic circuit diagrams Different markings indicate the electrical isolations Inputs outputs and other connections Analog input Analog output Digital input Digital output Potential or data jumper with jumper contacts on the side Terminal point Cable s x indicates the number of cables Ideal circu
100. he Inline system shielded cables are used with the following terminals Remote bus cables Connecting cables Atterminals for analog signals analog input analog output temperature recording At terminals for open and closed loop control Atcommunication terminals At detection terminals At programmable terminals Observe the following points when installing shielding Secure the shielding so that as much of the braided shield as possible is held underneath the clamp of the shield connection Make sure there is good contact between the connector and base Donot damage or squeeze the wires When connecting the shielding observe the specifications for the connector wiring 9 5 2 Shielding when connecting analog sensors and actuators Always connect analog sensors and actuators with shielded twisted pair cables Connect the shielding via the Inline connector with shield connection see Connecting shielded cables using an Inline shield connector on page 10 2 B When connecting the cables observe the instructions in the terminal specific data sheets Asarule shielding must only be connected directly to the PE potential on one side This is to prevent any occurrence of voltage equalization currents via the shielding If necessary integrate the shielding concept for analog I O cables into the system concept for example it is useful to use a central FE shield connection at the control cabi
101. hould be assumed that dangerous contact voltage is present You must disconnect power to the station before removing a terminal If these instructions are not followed there is a danger of damage to health or even of a life threatening injury Observe safety notes Observe the notes provided in Important information about voltage areas on page 3 1 when using voltages outside the SELV area 4 6 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline product groups Potential jumpers Carrying capacity of the jumper contacts Electrical isolation Functional earth grounding 24 V DC Required additional functional earth grounding 24 V DC Protective earth grounding 120 V AC 230 V AC Additional documentation a The power terminal interrupts all potential jumpers for the voltages to be reinjected and recreates all potential jumpers see also Electrical potential and data routing Inline Modular IO on page 7 1 The maximum current carrying capacity of the jumper contacts on the side is specified in Current and voltage distribution on page 7 12 The power terminal is used to create electrically isolated I O areas within a station 24 V power terminals are connected to functional earth ground when they are snapped onto the grounded DIN rail via the FE spring on the bottom of the terminal This spring is co
102. identification The Inline Block IO modules are color coded to enable visual identification of the function areas 1 in Figure 5 16 6452A103 Figure 5 16 Function identification The following colors indicate the functions Table 5 3 Color coding of module function areas Color Module function area Gray Bus supply Light blue Digital input Pink Digital output Purple Digital input or output Green Analog input Yellow Analog output 6452_en_02 PHOENIX CONTACT 5 13 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 5 2 3 Housing dimensions Today small I O stations are frequently installed in 80 mm standard control boxes Inline Block IO modules are designed so that they can be used in this type of control box The terminal housing dimensions are determined by the dimensions of the electronic module and the dimensions of the connector The width of the electronic modules depends on the function and is either 95 mm or 156 mm When a connector is plugged in each terminal has a depth of 55 mm The height of the terminal depends on the connector used and is a maximum of 141 mm For the dimensions of the modules please refer to the relevant module specific data sheet 141 120 Figure 5 17 Maximum dimensions dimensions in mm 5 14 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrume
103. ied with the bus coupler and does not have to be ordered separately When mounting observe the correct order of the Inline terminals see Order of the Inline Modular IO terminals on page 9 22 6452_en_02 PHOENIX CONTACT 9 13 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 9 6 1 1 Mounting removing replacing terminals in the 24 V DC and 120 V AC 230 V AC areas Mounting When mounting a terminal in these areas proceed as shown in Figure 9 11 on page 9 15 e Disconnect the power to the station e First snap on the electronics base which is required for mounting the station perpendicular to the DIN rail detail A When doing this ensure that all featherkeys and keyways on adjacent terminals are securely interlocked detail B The keyway featherkey connection links adjacent terminals together and ensures that data and potential routing is created safely e First insert the data jumper for the bus interface in the guideways by snapping it onto the previous terminal detail B1 O NOTE Malfunction in the event of no contacting Press gently against the adjacent terminal on the left to make sure that the featherkey has snapped into its keyway on the bus interface e Then insert the other potential jumpers into their guideways and snap the featherkeys into the corresponding keyways detail B2 e Detail C1 shows a common er
104. ina 8 10 Ore DT e E hi dn E EE 7 1 W O terminals ceeeeeeeceeeeeeeeeeeeeeeeaeeeeeeeeeeeeaeeeeeeeee 8 4 Connecting cables Power and segment terminals 0 cee 8 3 Shielded kederin nsistiet neninn a 10 2 Power level terminals eeeeeeeeenenn 8 7 Unshielded itsi besa tivtoceneevesnches eeeetateadeess 10 1 SUPPlY WEB seriis srete Aedetecteaceectees REEE IERE 8 9 Connecting shielded cables c ceseeeceeeeeeeeeeeees 10 2 Connecting unshielded cables cccceeeeseeeees 10 1 6452_en_02 PHOENIX CONTACT D 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Diagnostics Extended Dimensions CONECTO moasa chee evcctevtcudi tesla petecckaterd stich 6 2 Low level signal low Voltage cceecceeteeseeeees 5 6 Power NOUSING eseeeeeeeeeeeeeeceeeeeeeneeetenaeeeseneees 5 11 DIN raile nnas nn 9 2 9 3 Documentation landscape seeren 1 1 E Electronic module ILB cceecceeeeeeeeeeeteeeeeeeees DIMENSIONS rraioa tees StrUCture ooo cecceeeecececesceeeeeeceeeeeeeeseeeesaeeeeaenneeees Electronics base IL 0 ceccesseeeeeeeeeeeeeeeeeeeeeeeeeeaes Dimensions SUC ck eee ed EMC directive ecceceeeceeteeeeeeeeeeeceeeeeeeeeeeeeseeeeeeens Enable power level End Clamp kL cetintidieialehld Geek heed End plate b i issis taeshenecsadenendedssnesheceveeeneeeteve See also Functional earth ground groundi
105. ing mains 6452_en_02 PHOENIX CONTACT 10 15 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME The PEN conductor N is not required for power level terminals However the connectors offer the option of connecting and forwarding the PEN conductor Insert the assembled connector into connection X11 Figure 10 11 of the power level terminal Figure 10 12 60491005 Figure 10 12 Connecting a power connector You can forward the mains supply using a power bridge If several power level terminals are connected one after the other a power level terminal can be connected to the preceding power level terminal using a power bridge If the preceding terminal is supplied with voltage this voltage is led via the power bridge e Insert the power bridge on two adjacent power level terminals so that connection X12 outgoing mains of the preceding terminal is connected to connection X11 incoming mains of the following terminal The power bridge can carry a maximum of 20 A 60491006 60521008 Figure 10 13 Inserting a power bridge Figure 10 14 Power level terminals with a mains connector and power bridge 10 16 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Connecting cables 10 5 2 Connecting the motor circuit connector AN WARNING Dangerous contact voltage
106. ion Guaranteed 888 88 SOURCE www artisantg com Mounting removing devices Mounting side by side Inline Modular IO End clamps Inline Modular IO End plate Inline Modular IO Order of the Inline terminals 9 6 Mounting removal 9 6 1 Inline Modular IO Mounting removal An Inline station is set up by mounting the individual components side by side No tools are required Mounting the components side by side automatically establishes the potential and bus signal connections between the individual station components After a station has been set up individual terminals can be exchanged by pulling them out or plugging them in Tools are not required Mount end clamps on both sides of the Inline station The end clamps ensure that the Inline station is correctly mounted End clamps secure the Inline station on both sides and keep it from moving from side to side on the DIN rail For the recommended end clamps please refer to Ordering data on page 11 7 When mounting on a horizontal DIN rail the end clamps can be snapped onto the DIN rail at any point during station assembly When mounting on a vertical DIN rail secure the end clamp on the left at the start of station assembly so as to prevent the station from slipping down The end plate terminates an Inline station It has no electrical function It protects the station against ESD pulses and the user against dangerous contact voltages The end plate is suppl
107. ion B IEC 61000 4 5 AC supply lines 2 0 kV 4 0 kV symmetrical asymmetrical DC supply lines 0 5 kV 0 5 kV symmetrical asymmetrical Signal lines 1 0 kV 2 0 kV symmetrical asymmetrical 11 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline Modular IO Technical data and ordering data Conformance with EMC directive 2004 108 EC continued EN 61000 4 6 IEC 61000 4 6 Conducted interference Noise emission test according to EN 61000 6 4 Noise emission of housing EN 55011 Data transfer in the local bus Protocol Transmission speed Transmission 24 V bus coupler supply Up Nominal voltage Ripple Permissible voltage range Connection Criterion A Test voltage 10 V Class A IEC 61158 500 kbps or 2 Mbps Inline data jumpers 24V DC 5 19 2 V DC 30 0 V DC ripple included Inline connectors a The communications power U 7 5 V and the analog supply U ana 24 V are generated from the bus coupler supply Upx 7 5 V supply of the bus logic UL generated from Upx Nominal voltage Ripple Load current Maximum Terminal specific 7 5V 5 See terminal specific data sheet or DB GB IB IL DEVICE LIST data sheet 2A 0 7 A e g IL IB BK PAC These terminals can limit the maximum permissible load current a Observe the specifications in the terminal specific data sheet for
108. irements that differ from the system specifications The specifications for Inline system supply voltages are described in Technical data for Inline Modular IO on page 11 1 However some terminals have specific requirements Therefore always refer to the corresponding data sheet This section provides information about the various possible requirements within an Inline system Table 10 1 Supply voltage requirements of various products Inline IB IL 400 MLR 1 8A IB IL 24 SAFE 1 PAC system requirements IB IL 24 SAFE 2 Nominal voltage 24V DC 24V DC 24 V DC Ripple 5 5 5 Permissible voltage range 19 2 V DC to 30 0 VDC 19 2 V DC to 28 8 V DC 20 4 V DC to 27 6 V DC including ripple Documented in Technical data for Data sheet Data sheet Inline Modular IO on page 11 1 a If you are using Inline in a system with other product ranges also observe the technical data for these product ranges Please refer to the corresponding documentation for this technical data Two options are available when using terminals which have special requirements regarding the power supply 1 Observe the specific parameters for the power supply in the entire system 2 Observe the specific parameters in the main circuit where the terminals are located 6452_en_02 PHOENIX CONTACT 10 7 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST
109. is looped through the power level terminals 9 8 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Mounting removing devices 64520013 Figure 9 8 Additional functional earth grounding of a bus coupler Example IL PB BK DI8 DO4 PAC Figure 9 8 shows the additional grounding for a bus coupler using the example of the IL PB BK DI8 DO4 PAC bus coupler Connect the additional grounding to your device according to the terminal specific documentation Inline Block IO 1 The modules have an FE spring metal clip on the bottom of the electronics base This spring establishes an electrical connection to the DIN rail Use grounding terminals to connect the DIN rail to protective earth ground The modules are grounded when they are snapped onto the DIN rail 2 Phoenix Contact also recommends grounding the Inline Block IO module via the FE terminal point of the corresponding connector to ensure reliable functional earth grounding even if the DIN rail is dirty or the metal clip is damaged see terminal specific data sheet 6452_en_02 PHOENIX CONTACT 9 9 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 9 4 2 Protective earth ground PE Inline Modular IO Protective earth ground is a low impedance current path that minimizes the risk to the operator in the even
110. isan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 10 2 Connecting the power supplies Inline Modular IO To operate an Inline station you must provide the supply voltage for the bus coupler the logic of the terminals and the sensors and actuators Connect the power supplies using unshielded cables as described in Connecting unshielded cables on page 10 1 For the connector pin assignment of the supply voltage connections please refer to the terminal specific data sheets for bus couplers power terminals and segment terminals Inline Block IO When using Inline Block IO modules the supply voltage for the module and the sensors and actuators must be provided Depending on the module connection can be via Inline connector or COMBICON connector The power supplies are connected using unshielded cables For connection via Inline connector see Connecting unshielded cables on page 10 1 For the connector pin assignments for connecting supply voltages please refer to the relevant module specific data sheet 10 2 1 Inline Modular IO Supply options Bus coupler supply A For detailed information please refer to the documentation for your bus coupler Power terminal supply Depending on the type of power terminal the following supply voltages can be supplied or provided Up and Us I O supply voltage Up4y generation
111. its Ideal current source Ideal voltage source 6452_en_02 PHOENIX CONTACT C 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Resistors capacitors and inductors Resistor general symbol Capacitor general symbol Semiconductors Semiconductor diode general symbol LED general symbol In basic circuit diagram Diagnostic and status indicators on the terminals PNP transistor NPN transistor note the general symbol for transistor see above is sometimes also used for NPN wired terminals Al Al k lt Miscellaneous Protocol chip Bus logic including voltage conditioning Optocoupler Converter general symbol Analog digital converter Digital analog converter Coupler with electrical isolation Power supply unit with electrical isolation general symbol Coupling network IEGSNNNGG Amplifier Electrically isolated area Fuse C 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com D Index Numerics Connection Method cecceeeeecereeeeeeeeeeeeeeteeeeneeees 10 9 1 wire technology sssssesesesssssetesescteteeeteseteesees 10 11 Wire techNOlOJY ei ae pnia aiie Leila PAVESE 1e AET 10 21 SNe Here MOLY sracsecesseierecrenmean ts aac adele 2 wire technolog
112. l after all the other terminals to keep the current flowing through all the potential jumpers for this terminal as low as possible 9 6 3 4 Positioning power level terminals In a 24 V DC area position the power level terminals anywhere in the main circuit but before the analog terminals In a 24 V DC area power level terminals can be positioned anywhere in the main circuit before terminals with a special function and analog terminals Due to noise emissions power level terminals with mechanical load relay MLR should be positioned away from analog terminals i e they must not be placed adjacent to them Please note that only adjacent power level terminals can be connected for potential jumpering using power bridges 6452_en_02 PHOENIX CONTACT 9 23 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 9 6 3 5 Example of the structure of a main circuit Table 9 2 Example Structure of a main circuit Terminal Type Reason for position 1 IBIL24 D0 16 PAC Digital output terminal DO current higher than for 2 please observe note below table 2 IBIL24DO2 PAC Digital output terminal DO 3 IBIL24 DI 16 PAC Digital input terminal DI current higher than for 4 4 IBIL24 DI2 PAC Digital input terminal DI 5 IBIL 400 MLR 1 8A Power level terminal Any before analog 6 IBILCNT PAC Function terminal
113. l consists of two function parts The left hand part interrupts the jumpering of Us Um GND and FE The connections for the power supply and the jumper contacts for L N and PE are on the right hand part Digital AC output terminal in the 24 V DC area No direct danger to people If the output is activated the Triac output may be forced to trip and no longer switch off because the supply voltage does not pass through zero NOTE Possible malfunction This is likely to be caused by a malfunction of the actuator connected to the relevant output Digital AC input terminal in the 24 V DC area No danger to people or machines The input does not function due to missing ground Relay terminal in the 24 V DC area No direct danger to people The module has no diagonal routing so there is no direct danger from the terminal even with a 230 V connector This means that the shortest isolating distance is the distance from one connector to the next This isolating distance is not permitted Therefore insert a distance terminal order designation IB IL DOR LV SET before and after the relay terminal AC end terminal in the 24 V DC area No danger to people or machines The terminal offers neither diagonal routing nor connector connection 6452_en_02 PHOENIX CONTACT 3 7 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com I
114. lamp for CANopen and DeviceNet CLIPFIX 35 3022218 50 snapped on without tools End clamp for use in the event of vibrations or installation on vertical DIN rail E AL NS 35 1201662 50 secured with screws Screwdriver according to DIN 5264 blade width 3 5 mm 9 64 in SZF 1 0 6x 3 5 1204517 1 Ordering data for documentation Description Type Order No Pecs Pkt INTERBUS amp AUTOMATION Terms and definitions IBS TERM RG UME 2743695 1 user manual Summary of key data for Inline devices data sheet I O modules at bus couplers DB GB IB IL DEVICE LIST AH IL BK IO LIST The comprehensive documentation listed above and all terminal specific documentation application note can be downloaded at www download phoenixcontact com Make sure you always use the latest documentation 6452_en_02 PHOENIX CONTACT 11 7 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 11 8 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com A Inline Modular IO Additional information Al Tips for working with Inline Safe grounding When grounding always observe the notes in Grounding concept on page 9 8 Order of the terminals During configuration observe the notes in Order of the Inline Modular IO terminals on page 9 22 6452_en_02 PHOENIX CONTACT A 1 Artisan Technolo
115. lar IO on page 10 14 6452_en_02 PHOENIX CONTACT 9 19 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Removal When removing a terminal proceed as shown in Figure 9 15 e If adjacent terminals belong to the 24 V DC or 120 V AC 230 V AC area Remove the adjacent connectors of the neighboring terminals Figure 9 12 on page 9 16 This prevents the potential routing knife contacts and the keyway featherkey connection from being damaged e Lift the release flaps towards the center of the power level terminal Figure 9 15 detail A e Remove the power level terminal by uniformly pulling the release flaps straight back from the DIN rail detail B If you have not removed the connector of the adjacent terminal on the left remove it now in order to protect the potential routing featherkeys and the keyway featherkey connection 5520B089 Figure 9 15 Removing a power level terminal 9 20 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Mounting removing devices 9 6 2 Inline Block IO Mounting removal Mounting Ny Figure 9 16 Snapping on the base Figure 9 17 Snapping on a connector e Place the base onto the DIN rail from above Figure 9 16 A and press down firmly B e Plug the connectors into the base Figure 9 17 First insert the fr
116. led information please refer to the terminal specific data sheets and user manuals a 6452_en_02 PHOENIX CONTACT 4 17 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 4 2 10 Branch terminals 4 2 10 1 Branch terminal for integrating a Fieldline Modular local bus in an Inline station 6452B017 Figure 4 14 Example of a branch terminal IB IL 24 FLM PAC These branch terminals can be used to integrate sensors and actuators in close proximity to the station which are connected to the Fieldline Modular M8 or M12 local bus with IP65 67 protection in your bus system The terminal converts the physical transmission method of the Inline local bus to the physical transmission method of the Fieldline Modular local bus For additional information please refer to the terminal specific data sheet and the documentation for Fieldline Modular 4 18 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline product groups 4 2 10 2 Local bus extension jumping between two rows An Inline station can be extended by one or more rows A combination of an IB IL 24 FLM PAC branch terminal and an IB IL 24 LSKIP PAC local bus extension terminal is used for this The branch terminal is installed at the end of a row of an Inline station and the local bus extension
117. lity Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Supply and segmentation M1 M2 j S11 Ai 2 1 2 2 2 3 Structure of an AC area M1 M2 M3 3 1 I S14 j 1 3 2 ij zZz 5 S i 5 z Z g g z g a N o x 3 D J x x 3 z g a x oO oO a a o o a a m a INTERBUS OPC INTERBUS m UY E Ua E Ua y E UL 2 1 Ea Us Us 1 Us z uU U P U Us L1 u Us X aae N a M Up 7 5 i Un DO N s A H A A o a2 L N 1 l 1 ih Uyt Uy2 Uy2 INTERBUS Segment terminals can be used to create different segment circuits within a 24 V area of an Inline station Integration of power level terminals z S mali ie INTERBUS create AC areas within an Inline station 1 2 2 1 a IB IL 24 SEG F 7 1B IL 400 ELR 1 3A IB IL 400 IBS IL 24 BK T IB IL 24 PWR INJ 7 ELR 1 3A IB IL 24 SEG INTERBUS UL Uana UL INTERBUS A 400 V power bus is supplied at the first power level terminal and jumpered further Figure 4 7 Supply and segmentation options Special AC power and segment terminals can be used to 4 10 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline product groups
118. m Maximum cable lengths for analog devices A 3 2 Analog output Table A 5 Maximum cable lengths and immunity to short circuiting Analog output terminals Criterion IB IL AO1 SF IB IL AO1 U SF IB IL AO 2 U BP IB IL AO 2 SF IB IL AO4 8 U PAC PAC PAC PAC BP PAC 2861315 2861399 2861467 2863083 2878036 Number of 1 1 2 2 8 channels Signals OV 10V OV 10V 10V 10V OV 10V 10V 4 10V OmA 20 mA OV 10V OmA 20 mA OV 10V 4mA 20mA 4mA 20mA 5V 45V OV 5V Maximum cable 250 m 250 m 500 m 250 m 250 m length Immunity to short circuiting of analog voltage output Yes 1 minute Yes 1 minute Yes 1 minute Yes 1 minute Yes 1 minute Immunity to short circuiting of analog current output Yes continuous Not present Not present Yes continuous Not present A 3 3 Analog I O Table A 6 Maximum cable lengths and immunity to short circuiting Analog I O Criterion ILB xx Al4 AO2 Number of channels for input 4 Number of channels for output 2 Signals 10V 410V OV 10V 5V 45V OV 5V OmA 20mA 20 mA 20 mA 4mA 20mA Maximum cable length 250 m Immunity to short circuiting of analog voltage output Yes continuous Immunity to short circuiting of analog current output Yes continuous 1 Please observe the specified tolerances for the selected connection method 2 3 or 4 wire see data sheet 645
119. m Front ZBFM labeling field connector shaft latching for module labeling Electronics base Data jumpers Slot encoding knife contacts Front Potential jumpers snap on mechanism knife contacts Latching on DIN rail Feather of keyway featherkey connection ee Figure 5 1 Basic structure of an Inline Modular IO terminal ZBFM Zack marker sheets flat See also Function identification and labeling on page 5 5 B The components required for labeling are listed in the Phoenix Contact CLIPLINE catalog 6452_en_02 PHOENIX CONTACT 5 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Potential and data routing Snap on mechanism latching Keyway featherkey connection Base colors 5 1 2 Electronics base The electronics base holds the entire electronics for an Inline terminal and the potential and data routing Potential and data routing are located in the base As all terminals are snapped onto the DIN rail the position of the interfaces between the terminals in relation to the DIN rail is the same for all terminals The advantage of this is that terminals of different sizes can be integrated into the station The knife contacts are located on the left hand side of the terminal Shown in Figure 5 1 They snap into the featherkeys of the next terminal on the left when the station is mounted The type of routing contacts i
120. maximum permissible ambient temperature with this load is calculated as Ta 2 4 W Prot X 37 5 C W 5 C Por 1 38 W from the calculation for the power dissipation of the electronics Ta 2 4 W 1 38 W x 37 5 C W 5 C Ta 1 02 W x 37 5 C W 5 C Ta 33 25 C With both outputs at full load this terminal can be operated up to an ambient temperature of 33 C If you never operate the outputs simultaneously and if a set output consumes a current of 2 A you can operate up to an ambient temperature of Pror 0 18 W 0 20 W 2 A x 0 10 Q Prot 0 18 W 0 60 W Prot 0 78 W Ta 2 4 W Prot X 37 5 C W 5 C Prot 0 78 W from the calculation for the power dissipation of the electronics Ta 2 4 W 0 78 W x 37 5 C W 5 C Ta 1 62 W x 37 5 C W 5 C Ta 55 75 C T 55 C maximum permissible ambient temperature As the maximum permissible ambient temperature is 55 C you can operate under the conditions specified above in the entire permissible temperature range This results in a simultaneity of 50 at 55 C as specified in the data sheet A 10 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com B Software support B 1 Overview of the software From the planning phase through to system servicing our software solutions guide you through every stage of the value added chain of an automation solu
121. ment terminals Segment terminals can only be used in the 24 V DC area Segment terminals can be used to create partial circuits segment circuits within the main circuit On segment terminals without a fuse the connection between the main circuit Up and the segment circuit Us must be established using a jumper or a switch Segment terminals with a fuse establish this connection automatically 5520A014 Figure 4 4 Example of a segment terminal IB IL 24 SEG PAC The potential jumper for the main circuit Uy is not interrupted in the segment terminal The potential for the segment circuit Us is tapped from the potential jumper at the segment terminal The segment terminal interrupts the segment circuit Us in the potential jumper of the previous terminal For more detailed information about the supply voltages please refer to Circuits and provision of supply voltages on page 7 1 The maximum current carrying capacity of the jumper contacts on the side is specified in Current and voltage distribution on page 7 12 The terminal is connected to functional earth ground when it is snapped onto the grounded DIN rail via the FE spring on the bottom of the terminal This spring is connected to the FE potential jumper and to the terminal points for an FE connection When snapped onto the previous terminal the segment terminal is connected to the FE potential jumper of the station For more detailed information about the function pr
122. ms Time interval between voltage dips lt 1s Behavior Evaluation criterion 3 Bus disconnection all system outputs are reset Current and voltage distribution in data and potential jumpers See Current and voltage distribution on page 7 12 Cable connection method cross section Cable connection method for the low level signal and low voltage levels Spring cage terminals Cable connection method for the power level Screw terminals Cable cross section for the low level signal and low voltage levels 0 08 mm 1 5 mm typical Cable cross section for the low level signal and low voltage levels 1 5 mm cable is as short as possible Connection of the protective conductor PE Cable cross section for the power level 0 2 mm 2 5 mm stranded and solid cables Power connection motor connection brake connection Length of the sensor actuator cables For digital terminals lt 30m For analog terminals See Maximum cable lengths for analog devices on page A 4 Electrically isolated areas See terminal specific data sheets Air and creepage distances according to EN 50178 VDE 0109 VDE 0110 Isolating distance Clearance Creepage Impulse voltage distance withstand level Technology for 24 V area Incoming bus bus logic 0 3mm 0 3 mm 0 5 kV Outgoing bus bus logic 0 3 mm 0 3mm 0 5 kV Incoming bus outgoing bus 0 3mm 0 3 mm 0 5 kV Bus logic l O 0 3 mm 0 3mm 0 5 kV Technology for area up to 250 V DC Bus logic I O 3 1 mm
123. n with power level terminals and 24 V DC terminals The example Inline station shown in Figure 4 16 consists of the following elements 1 Endclamps Bus coupler example Power level terminals Terminals for the 24 V DC area e g I O terminal End plate end of the station a Ff WN 4 20 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline product groups Scope of supply Bus system Power supply Voltage areas Functions Protection 4 3 Inline Block IO modules Block IO modules are available for inputting and or outputting digital and analog signals to various bus systems see Table 4 1 6890A001 Module for PROFIBUS with four analog Module for INTERBUS with 16 digital inputs and two analog outputs inputs ILB IB 24 DI16 ILB PB Al4 AO2 Figure 4 17 Example Modules of the Inline Block IO product range Inline Block IO modules are available as complete items The following are supplied as standard with a complete item The electronics base All required Inline connectors Inline Block IO modules are available for various bus systems see Table 4 1 All the required voltages are supplied at each individual Inline Block IO module Inline Block IO modules are available for the 24 V DC voltage area Inline Block IO modules are available with various functions These include the following terminals for example The t
124. nal housing Green Green Low level signal 24 VDC All functions except supply safety DALI Black Low level signal 24 VDC Supply segmentation Yellow Yellow Low level signal 24 VDC Safety Gray Gray Low level signal 24 VDC DALI Low voltage I O supply 120 V AC 230 V AC Power housing Green Power Function identification visual identification of the functions 1 in Figure 5 4 Figure 5 4 55200075 Function identification The following colors indicate the functions Table 5 2 Color coding of terminal function The area for the diagnostic and status indicators on the terminals is color coded to enable Color Terminal function Gray Bus couplers terminals with remote bus branch 24 V DC area Black Supply segmentation Light blue blue Digital input Pink red Digital output Light green green Analog input temperature recording Light yellow yellow Analog output Orange Open and closed loop control communication position detection programmable terminals 6452_en_02 Artisan Technology Group Quality Instrumentation PHOENIX CONTACT Guaranteed 888 88 SOURCE www artisantg com 5 5 IL SYS INST UME Identification of transmission speed Table 5 2 Color coding of terminal function Color Terminal function 120 V AC 230 V AC area White Distance White with lightning bolt Supply
125. nces for the IBS IL 24 BK LK PAC bus coupler when using individual wires bending radius 30 mm 9 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Mounting removing devices 9 3 1 3 Mounting distances for power level terminals O NOTE Overheating The minimum vertical mounting distances shown in Figure 9 5 must be observed for power level terminals to ensure sufficient ventilation of the power level terminals f Ensure additional space for installing the cables FR 115 mm Wy 1 9695 i 4 528 a c amp l i EIN wA o2 3 ANN ts 6 5 ele 4 EIS 4 Orp Ope NJN 2 oye O Ly v Eic C Els H g2 e D C E D C E D C E 5 eel O D Y Omamma LA 50 mm 1 969 LA i 5520A112 Figure 9 5 Mounting distances for power level terminals 6452_en_02 PHOENIX CONTACT 9 5 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 9 3 1 4 Mounting distances for mounting outside a terminal box If the Inline stations are housed e g in a control cabinet rather than a terminal box the DIN rail distances depend on the previously speci
126. nd another power terminal must always be considered when calculating the current If power terminals are not used the entire station is a main circuit Within a main circuit install the terminals according to their current consumption Install the terminals with the highest current consumption first This has the advantage that the high supply current does not flow through the entire main circuit and thus does not flow through all the terminals The following order is recommended Table 9 1 Order of the Inline terminals within a main circuit Function Abbreviation in order Function Note designation identification 1 Digital output DO SDO Pink red In descending order of current consumption dark red 2 Digital input DI SDI Light blue blue In descending order of current consumption dark blue 3 Relay DOR SDOR Dark red 4 Power ELR MLR Dark red See also 9 6 3 4 EC AR DC AR 5 Special functions Orange In descending order of current consumption Open and PWM CNT closed loop SSI INC TEMPCON control Communication RS ASI MA DALI Detection INC IN SSI IN IMPULSE IN Safety SAFE Please observe any special requirements subsequent safety related segment circuit or subsequent power level terminals 6 Analog output AO Yellow In descending order of current consumption see also 9 6 3 3 7 Analog input Al SGI TEMP Green In descending order of current consumption see also 9 6 3
127. nd their forwarding via potential jumpers Explanations for this can be found in the following sections Main circuit e g M1 M2 Segment circuit y in main circuit x e g S2 1 S2 2 Bus coupler in conjunction with a power terminal if required Bus coupler supply supply for bus coupler generates Uana and UL Main supply I O supply in the main circuit Segment supply I O supply in the segment circuit I O supply for analog terminals Communications power Data jumper for the local bus Ground GND for the supply voltages Uy and Us 7 6 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Electrical potential and data routing Inline Modular IO Noiseless ground functional earth ground FE pe Protective earth ground l Indicates the interruption of a potential jumper Main circuit M1 The supply voltage for the bus coupler Ug is supplied at the bus coupler BK In addition segment S1 1 the main voltage Uj is supplied at the bus coupler or a subsequent power terminal The communications power U and the supply voltage for the analog terminals U aya are generated from the bus coupler supply and led through the entire station Electrical isolation between logic and I O is created through the separate supply of the bus coupler supply Up and the main voltage U 1 If these voltages are not supplied separately e g only the voltage
128. nded with brake function as an option Thermal motor monitoring using connected thermistor terminal Connections for the mains supply input remote cabling motor output hand held operator panel mode and a brake are available on a power level terminal The maximum current carrying capacity of the jumper contacts on the side is specified in Current and voltage distribution on page 7 12 The power level terminal is connected to protective earth ground via the mains connection Power level terminals must be installed in a 24 V DC area within an Inline station Operation in a different voltage area is not permitted For more detailed information about the function properties wiring and parameterization of the individual terminals please refer to the terminal specific documentation 6452_en_02 PHOENIX CONTACT 4 13 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Features Connections Carrying capacity of the jumper contacts Functional earth grounding FE Voltage area Additional documentation a 4 2 7 Servo amplifier 6976A000 Figure 4 10 Servo amplifier Various servo amplifiers are available for controlling position speed or torque control DC motors with and without brushgears via a bus system Can be used as a position torque or speed controller depending on the version For DC motors with or without b
129. nditions e g for maximum current carrying capacity NOTE Please note that software can only provide support The design engineer is responsible for ensuring that the configuration is correct The tool offers the following functions Generation of an Inline station consisting of Inline and Fieldline products Tool support with current monitoring and autocorrect function Required additional terminals are inserted automatically e g additional power terminals Terminals are positioned in the recommended order Notes can be added to channels Immediate color visualization of the created Inline station Specification of the current consumption and station width Specification of Fieldline system cables and cable lengths Display of technical data such as width data width cycle time current consumption of the station Data transfer e g to CLIP PROJECT MS Word MS Excel programming tools Data transfer to the e shop via the clipboard in order to generate orders Documentation options project notes Generation of price information if a price list is loaded Export and import of release lists B 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com CLIP PROJECT B3 CLIP PROJECT Additional information can be found in the latest CLIPLINE catalog or on the Internet at www phoenixconta
130. net entry 6452_en_02 PHOENIX CONTACT 9 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Example Integration of analog shielding in a concept with central equipotential bonding at the control cabinet entry ul Ni Ni N oa Ou Oo Ou go Og Ob Of OO On Quo On Oo O88 Oo Ono Oo Qp Qu oa Qn Of Qg op 3 2 6452A112 Figure 9 10 Integration of analog shielding in a concept with central equipotential bonding at the control cabinet entry 1 Lead the analog cable into the Inline connector making sure to maintain the cable insulation 2 Use shielded twisted pair cables 3 Connect the strain relief directly to PE potential Connect the shield for the entire analog transmission path to PE potential at just one point In the example above this point is the jumpering level C 4 Lead the sensor cable into the sensor making sure to maintain the cable insulation O NOTE Possible malfunctions When integrating the shielding of analog I O cables in an equipotential bonding concept make sure that direct connection to the PE potential is only made at one point e g at the central grounding point of the jumpering level 9 12 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentat
131. ng RAe EEE E 7 10 Function identification G END EEEE 7 10 Grounding Functional earth grounding 9 8 Grounding Concept sseseeseeeeeeereeresrrrreerrerreeeee 9 8 VOterminal Senna ranei 4 11 E e E E E E E 4 22 Protective earth grounding eseseeeeerenee 9 8 See also Protective earth grounding GuidewayS 0 eeeceececeteeeececeeeeeaeeeeeeeeaeetaaesneeettaeeeneeaes 5 2 H Hand held operator panel mode essere 10 20 Housing dimensions 1O IL Diagnostic and status indicators VO CONNECHON iar aero ia in I O terminals IL Diagnostic and status indicators eee 8 4 Grounding senn onena aneen ann a 4 11 Protectio re 4 11 Inline Mounting location eeeeeeeererrrrrennen 2 2 Product description esesseeereeeererrrerrrrrresrren 2 2 Terminal Versions ccecceeeeeeeecceeeeeeeeeeeeeeeeeees 2 2 Inline Block IO Basic structure eee Housing dimensions Inline connector Functional AIAN QU OUI zning ve Basic SUUCtUle inienn 6 1 Functional earth grounding Labeling eseti e aa 6 7 VO terminals isnie er 4 11 T cececcscssscccsseessssscccesessnsescecsessssersceere 6 7 Power terminals cccccececeeeeeeeeseeesennseeeeeeeeeeees 4 7 Inline station Segment terminal isisi 48 SC C 4 20 SENO AUMIPIINGN ces accsegcceesestcecctsdcneedccevanceeesceeteseees 4 14 Order af the terminals ai oes esses 9 22 PUMGNONE Installation INO Se meee reer tere eee ceerecrney eter 4 11 ASLO
132. nications power U starts at the bus coupler or at a power terminal IB IL 24 PWR IN R PAC IB IL 24 PWR IN PS PAC and is led through all the terminals of an Inline station The logic circuit e g protocol chip microcontroller of the devices in a station is supplied with voltage from the logic circuit The voltage in this circuit is 7 5 V DC 5 The communications power U is provided by the bus coupler or a corresponding power terminal from the connected supply voltage The maximum current carrying capacity is 2 A If this value is reached the voltage must be boosted via a power terminal or a new station must be created using a bus coupler The current consumption from the logic circuit of each device is specified in the DB GB IB IL DEVICE LIST data sheet and the relevant terminal specific data sheet The communications power is not electrically isolated from the 24 V DC input voltage for the bus coupler This maximum current carrying capacity can be limited by certain bus couplers or corresponding power terminals Please refer to the information in the terminal specific data sheets 7 1 3 Analog circuit The analog circuit with the supply for the analog terminals also referred to as analog voltage Uana Starts at the bus coupler or at a power terminal IB IL 24 PWR IN R PAC IB IL 24 PWR IN PS PAC and is led through all the terminals of an Inline station The I O for analog signal terminals is supplied from the analo
133. nnected to the FE potential jumper and to the terminal points for an FE connection If the previous terminal is a 24 V terminal the power terminal is connected to the FE potential jumper of the station when it is snapped onto this terminal A 120 V AC and 230 V AC voltage level area interrupts the FE jumper which is connected to FE via the additional functional earth grounding at the bus coupler A 24 V DC power terminal that is at a different voltage area must therefore be reconnected to functional earth ground via the FE connection to ensure reliable functional earth grounding of the station even if the FE spring is dirty or damaged Connect the terminal points for the FE connection to a grounded PE terminal see Grounding concept on page 9 8 The PE terminal point of the power connector connects the 120 V AC and 230 V AC power terminals to protective earth ground PE This terminal point is connected to the PE potential jumper which is led through the entire 120 V AC or 230 V AC voltage area For more detailed information about the function properties and wiring of the individual terminals please refer to the terminal specific documentation 6452_en_02 PHOENIX CONTACT 4 7 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Carrying capacity of the jumper contacts Functional earth grounding Additional documentation a 4 2 4 3 Seg
134. ns Kole 11o g AE A Power level terminal ccccccccccccccccccececceccececeeee Mounting POSition 2 ccccececeeeeeeeeeeeeeeeeteeeeeeeeneneees CONNECTIONS occcccccccccccecccccceccccecececceseeeeses POSITIONING cisesicctatievtteteseheteeeeeiein tis O Protective earth grounding Order of the Inline terminals ccccccceseseseeeees 9 22 Power level terminals 2 ccccceeeeseceeeeeeeteceeeeeees Basic structure ccceccccceeeeeeeeeeeeeeeeeeeaeeeeeeeenaees P Housing dimensions Package SIiPSs cc cuiiievieccee tect deliver csteteed dinier 1 3 Programmable terminals 6452_en_02 PHOENIX CONTACT D 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Protection We Okien ei aaaea VBa Protective earth ground Protective earth grounding eseese 4 7 120 V AC 230 V AC power terminal 00 9 10 I O terminals c c ecceeeeceesseeeceeeeeseeeeeeeeeessneees 4 11 Power level terminals sssesseeeeeeees 4 13 9 10 Q Quick Start GUIde ee cccecseceeeecseeecesseeeeseeseeeeees 1 1 R Release flaps ccecscceceececeseeceeeeeeeeseeeeeeeeeeeeeeeeeeees 5 4 Remote bus branch positioning 9 23 Removal S Safety related segment circuit seese seeen 1 2 Scope of supply Segment circuit ceecceceseeeceeeeeeseeeeesseeeeseeeees Segment terminal
135. ntation Guaranteed 888 88 SOURCE www artisantg com Inline connectors 6 Inline connectors Inline connectors are used on Inline Modular IO terminals and Inline Block IO modules 6 1 Basic structure and dimensions of Inline connectors Connector width The connectors have a width of two terminal points Connector colors To distinguish between the functions and voltage areas the connectors have been assigned different colors Green Connectors for low level signal terminals 24 V DC excluding power segment terminals Black Connectors for low level signal power segment terminals 24 V DC Gray Connectors for terminals in the 120 V AC and 230 V AC areas not required for Inline Block IO modules Basic structure Pa ZBFM labeling field for connector Back connector shaft latching Keyway for attaching labeling field z ZBFM labeling field for signal 1 2 ee abeling field for signal Signal terminals 1 2 A ee g Potential terminals weer FE or signal terminals 3 4 gt ZBFM labeling field for signal 3 4 Connector Front connector shaft latching Slot encoding 6452A101 Figure 6 1 Basic structure of an Inline connector ZBFM Zack marker sheets flat See also Function identification and labeling on page 5 5 f The components required for labeling are listed in the Phoenix Contact CLIPLINE catalog 6452_en_02 PHOENIX CONTACT 6 1 Artisan Technology Group Quality In
136. ntration 10 0 3 ppm Ambient conditions Temperature 25 C 2 C Humidity 75 5 Test duration 10 days Hydrogen sulfide H2S Concentration 1 0 3 ppm Ambient conditions Temperature 25 C 42 C Humidity 75 5 Test duration 4 days Resistance of the housing material to termites Resistant Resistance of the housing material to fungal decay Resistant Mechanical requirements Vibration test 5g load 2 hours in each direction Sinusoidal vibrations according to 24 V DC 120 V AC and 230 V AC areas IEC 60068 2 6 EN 60068 2 6 2g load 2 hours in each direction 400 V AC area Shock test according to 25g load for 11 ms half sinusoidal wave IEC 60068 2 27 EN 60068 2 27 three shocks in each direction and orientation Broadband noise according to 0 78g load 2 5 hours in each direction IEC 60068 2 64 EN 60068 2 64 Conformance with EMC directive 2004 108 EC A This table provides standard data For different values please refer to the terminal specific data sheets Noise immunity test according to EN 61000 6 2 Electrostatic discharge ESD EN 61000 4 2 Criterion B IEC 61000 4 2 6 kV contact discharge 8 kV air discharge Electromagnetic fields EN 61000 4 3 Criterion A IEC 61000 4 3 Field strength 10 V m Fast transients burst EN 61000 4 4 Criterion B IEC 61000 4 4 Remote bus 2 kV Power supply 2 kV I O cables 2 kV Criterion A All interfaces 1 kV Surge voltage EN 61000 4 5 Criter
137. odules for all bus systems User manuals system bus coupler or special terminal For Inline Modular IO The additional user manuals either describe Abus system e g INTERBUS Abus coupler in association with a bus system e g PROFIBUS DP or A special Inline terminal e g counter terminal positioning terminal Each manual only describes the relevant terminal and or bus specific special features As the higher level manual the IL SYS INST UM E user manual also applies INTERBUS amp AUTOMATION Terms and definitions reference manual IBS TERM RG UME This manual provides an overview of technical terms and definitions in the field of INTERBUS amp AUTOMATION Quick Start Guides For Inline Modular IO A Quick Start Guide is available for various topics A Quick Start Guide describes the startup of a system or a terminal step by step using an example 6452_en_02 PHOENIX CONTACT 1 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Terminal module specific data sheets For Inline Modular IO and Inline Block IO A The data sheet describes the specific properties of each device f This includes at the very least a Function description Local diagnostic and status indicators Pin assignment terminal point assignment and connection example Programming data configuration data Technical data Summary of key
138. of U and Uana Um and Us communications power and I O supply voltage Please also refer to the information provided in Power segment and accessory terminals on page 4 4 Providing the segment voltage at segment terminals At segment terminals the segment voltage Us is provided from the main circuit Uy Please also refer to the information provided in Power segment and accessory terminals on page 4 4 Notes on supply voltages The bus coupler supplies the module electronics of the connected terminals with communications power UL which is generated for example from the bus coupler supply voltage Upx If the supply voltage Upx is disconnected the bus stops 10 6 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Connecting cables a The supply voltage to the sensors and actuators Um Ug should be installed and protected independently of the bus coupler supply Ugx In this way the bus continues to run even if some I O devices are switched off 10 2 2 Power supply requirements WARNING Dangerous contact voltage Only use power supply units that ensure safe isolation between the primary and secondary circuits according to EN 50178 For additional power supply requirements please refer to the documentation for your bus coupler and the power terminals Inline Modular IO Supply voltage requ
139. of the AC area Gray connector for supplying the supply voltage Gray connector for connecting the I O Gray connector for connecting the cables to a relay terminal Gray connector for plugging onto an end terminal moQgo Ww 6 6 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline connectors 6 4 Numbering and labeling of terminal points Labeling terminal Terminal point numbering is explained using the example of an 8 slot Inline Modular lO numbering terminal H ajn 4 H h W e a ba 111 1 214 14 1 2 1 1 4 2 143 1 4 1 5 1 6 1 7 1 8 1 OO OJOOJOO OO 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 OJOOI0OJQO 3 2 3 3 3 4 3 5 3 6 3 7 3 8 3 OJOO JOOJOO OO OO 424 34 4 4 54 64 7 4 8 4 OOJOOJOOJOO JOOJOOJOOJOO WV 64528026 Figure 6 6 Terminal point numbering iy N N N N K K Ou ron O w N w w N w pN N pN a N p P N gt ES N pe gt Slot connector The slots connectors on a base are numbered consecutively This numbering is not indicated on the terminal shown above the terminals in Figure 6
140. on a terminal Please refer to the circuit diagram of the terminal to see which jumpers are available for a terminal and how they are internally connected The circuit diagram is shown in the terminal specific data sheet 6452_en_02 PHOENIX CONTACT 7 9 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME GND 24 V DC area i FE 24 V DC area a FE spring 24 V DC area Data routing all areas Current carrying capacity all areas i This potential jumper is ground for the main and segment circuits NOTE Overload Please note that the GND potential jumper carries the total current of the main and segment circuits The total current of the main and segment circuits must not exceed the maximum current carrying capacity of the potential jumpers 8 A The maximum current carrying capacity is determined not only by the potential jumpers but also by the power segment terminal used Calculate the current in the station Refer to the data provided in the terminal specific data sheets for your particular application The AX SALES software provides support when calculating the currents see Software support on page B 1 The FE potential jumper is connected to the grounded DIN rail via the FE spring at each bus coupler each 24 V power terminal and each segment terminal and is led through all subsequent 24 V
141. ont connector shaft latching A Then press the top of the connector towards the base until it snaps into place B Removal N Figure 9 18 Removing a connector Figure 9 19 Removing the base e Disconnect the power to the module e If there is a labeling field which covers several connectors it may have to be removed Before removing the base disconnect all the necessary connectors so as to provide access to the base latch When using extended double signal connectors long connectors please ensure that you do not bend them back too far as you may break the front snap on mechanism e Lift the connector that is to be removed by pressing on the back connector shaft latching Figure 9 18 A e Remove the connector B e Insert a tool in the base latch and pull gently upwards Figure 9 19 A Pull the module out from the DIN rail B C 6452_en_02 PHOENIX CONTACT 9 21 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 9 6 3 Order of the Inline Modular IO terminals 9 6 3 1 General order The order of the terminals within an Inline station should depend on the current consumption of the I O from the potential jumpers Ujy and Us As the voltage at every power terminal is reinjected into the potential jumpers Uy and Us the section main circuit between a bus coupler and a power terminal or between a power terminal a
142. operties and wiring of the individual terminals please refer to the terminal specific documentation 4 8 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline product groups Additional documentation a 4 2 4 4 Accessory terminals Potential distributor terminals and distance terminals are available as accessory terminals Potential distributor terminals for GND and 24 V are designed for the economical return wiring of sensor and actuator cables when using Inline terminals with 1 wire termination The distance terminal set creates the specified creepage distance when using AC terminals Both distance terminals interrupt the potential jumpers for the main voltage segment voltage ground and functional earth ground 6452A108 6452A109 Figure 4 5 Example of a potential Figure 4 6 Distance terminal set distributor terminal IB IL DOR LV SET PAC IB IL PD 24V PAC For more detailed information about the function properties and wiring of the individual terminals please refer to the terminal specific documentation 4 2 4 5 Supply and segmentation options Figure 4 7 provides an overview of supply and segmentation For more detailed information please refer to Electrical potential and data routing Inline Modular IO on page 7 1 6452_en_02 PHOENIX CONTACT 4 9 Artisan Technology Group Qua
143. or the maximum cable length are valid in accordance with the installation instructions and have been determined using the following reference data for the sensor or actuator cable Cable type LiYCY TP Nx2x0 5 Where N Number of wire pairs 0 5 Conductor cross section A in mm Inductance 0 67 mH km typical Effective 120 nF km Between the wires capacitance D The values in the tables also apply for versions of the specified terminal with comparable technical properties e g 2MBD or non PAC versions Information about longer lengths or other cable types is available on request A3 1 Analog input and temperature recording Table A 3 Maximum cable lengths Analog input Criterion IB IL Al2 SF PAC IB IL Al8 SF PAC IB IL Al8 IS PAC IB IL Al2 SF 230 IB IL Al4 EF PAC PAC 2861302 2861412 2861661 2861577 2878447 Number of 2 8 8 2 4 channels Maximum cable 250 m 250 m 250 m 250 m 250 m length Table A 4 Maximum cable lengths Temperature recording Criterion IB IL TEMP 2 IB IL TEMP 4 8 IB IL TEMP 4 8 RTD PAC RTD PAC RTD EF PAC 2861328 2863915 2897402 Number of 2 8 8 channels Maximum cable 250 m 250 m 250m length 1 Please observe the specified tolerances for the selected connection method 2 3 or 4 wire see data sheet A 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg co
144. ossible connectors BK IO housing example UUUUL IL xx BK DI8 DO4 2TX PAC ILC 150 ETH BENE Hhhh M g annn pH 5 5 1 oe 80 i m 72 6452A055 Figure 5 6 Dimensions of BK IO housing in mm Container housing example IBS IL 24 BK LK PAC IL PB DP V1 PAC N 7 ee i 90 l 6452D019 Figure 5 7 Dimensions of the electronics base container housing 1 in mm 6452_en_02 PHOENIX CONTACT 5 7 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Container housing example ILC 3xx i 185 73 ry o 2 O l a o N r 7 t r o o e o y T 6452A056 Figure 5 8 Dimensions of container housing 4 in mm Container housing example La i gt ILC 200 IB ry ya as JEE a ba B tot j al ee Y Y 55200127 Figure 5 9 Dimensions of container housing 3 in mm 5 8 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Structure and dimensions
145. ousing example a 97 2 l B 85 IB IL DC AR 48 10A IB IL EC AR 48 10 A PAC PIAL O O N 8 on EEE Co f is i i F ie g 5 ee o Q SESS Oo j 1 O m 6452A115 Figure 5 12 Dimensions of IB IL DC EC AR in mm Example IB IL 24 SDIO 4 4 1 We 183 5 ay i io O k LO O o N tof oHa g n Q Q osio oa o BEREEEEE 0 a 9 cBEBE SERS S Io 7 CHEE Lo ol SEREEEM e 2 O o o o o 1 y GC Y 6452A116 Figure 5 13 Dimensions of IB IL 24 SDIO in mm 6452_en_02 5 10 PHOENIX CONTACT Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Structure and dimensions 5 1 8 Dimensions of power level terminals p 110 A HEHEHE o La Op OP A Op Op o O E E E poss Eas 7 L Om TE O 5520B096 Figure 5 14 Dimensions of power housing Please note the additional space required when inserting a connector for a hand held operator panel 6452_en_02 PHOENIX CONTACT 5 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 5 2 Structure and dimensions of Inline Block IO modules 5 2 1 Basic structure of modules Regardles
146. pplied to the power level terminal via a power connector or led between directly adjacent power level terminals via power bridges Voltage The mains voltage must have the following values IB IL 400 ELR IB IL 400 MLR Nominal voltage during 400 V AC 400 V AC operation conductor voltage Voltage range 187 V AC 440V AC 0 187VAC 519VAC 0 with safe isolation between with safe isolation between mains and SELV mains and SELV 187 V AC 600 V AC 0 with basic insulation between mains and SELV Frequency The frequency of the mains voltage must be 50 Hz or 60 Hz Current carrying capacity The maximum current carrying capacity for the incoming mains must be 20 A If this value is reached it must be reinjected 6452_en_02 PHOENIX CONTACT 7 5 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Mx Sx y BK PWR IN Usk Um Us Uana UL Local bus L 7 1 7 Example of a circuit diagram M1 M2 1 1 1 2 2 1 2 2 u og og 6 oS o 1 ru ruc 1 o a o x o x x Ow Ow x i m a i fea Protocol chip Local bus Bi BK PWR IN Uu 6452C002 Figure 7 1 Potential routing within an Inline station The illustrated Inline station is a typical example It shows the supply and provision of different voltages a
147. pply Local bus transmission speed a a Examples IB IL 24 DI 2 PAC IB IL 24 DI 2 2MBD PAC IB IL 24 DI 2 Convention for this document 4 2 Inline Modular IO terminals 4 2 1 Scope of supply and transmission speed Inline terminals are predominantly available as complete items This is indicated in the order designation by the extension PAC The following are supplied as standard with a complete item The electronics base All required Inline connectors All required labeling fields In the past Inline terminals were available as stand alone items without accessories For a stand alone item without accessories the Inline connectors and labeling fields have to be ordered separately It is possible to operate at a transmission speed of 500 kbps or 2 Mbps within an Inline station Items designed for 2 Mbps are indicated by the extension 2MBD in the order designation The versions without this extension are designed for 500 kbps In the product range terminals with 500 kbps are basic versions Some not all of the terminals are also available as 2MBD versions Additional information about the available terminals can be found in the latest AUTOMATION catalog or on the Internet at www phoenixcontact com NOTE Use the same transmission speed throughout an Inline station The station cannot operate otherwise Make sure that your bus coupler supports this transmission speed in the loc
148. put state In the event of an error the actual output state may differ from the state indicated by the LED IN OUT 6452A105 Figure 8 7 Indicators on I O terminals Status The status of the input or output can be read from the relevant yellow LED 1 2 Yellow LED Status of the input output a ON Corresponding input output set OFF Corresponding input output not set For terminals with extended diagnostics E Red LED The meaning depends on the module It is described in the 1 module specific data sheet e g Short circuit overload of a sensor supply Short circuit at one or more outputs in the group ON An error has occurred OFF No error 8 10 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Diagnostic and status indicators Assignment between status LED and input output The figure shows the general principle of the assignment of a status LED to its input or output Figure 8 8 Assignment between status LED and input output Each slot in the LED area is labeled with the function in Figure 8 8 e g 101 102 13 14 The principle of assignment between the LED and terminal point is the same for all slots For each slot wit
149. rder No 2698737 This user manual is valid for All automation terminals in the Inline product range without bus couplers and bus specific special features 6452_en_02 PHOENIX CONTACT Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME H BB PB Please observe the following notes In order to ensure the safe use of the product described you have to read and understand this manual The following notes provide information on how to use this manual User group of this manual The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them who are familiar with applicable standards and other regulations regarding electrical engineering and in particular the relevant safety concepts Phoenix Contact accepts no liability for erroneous handling or damage to products from Phoenix Contact or third party products resulting from disregard of information contained in this manual Explanation of symbols used and signal words hazards Obey all safety messages that follow this symbol to avoid possible This is the safety alert symbol It is used to alert you to potential personal injury A injury or death DANGER This indicates a hazardous situation which if not avoided will result in death or serious injury WARNING This indicates a hazardous situation which if not avoided could result in de
150. ring one connector 2 IB IL FIELD 2 or as a labeling field covering four connectors 3 IB IL FIELD 8 You can label each channel individually with free text On the upper part of the connector there is a keyway for attaching this labeling field The labeling field can be tilted up and down In each end position a light latching ensures that the labeling field remains in place Each signal can be labeled individually using Zack marker strips On a double signal connector the upper keyway 4 is designed for labeling signals 1 and 2 and the lower keyway 5 is for signals 3 and 4 On the electronics base each slot can be labeled individually using Zack marker strips These marker strips are covered when a connector is plugged in Using the marker strips on the connector and on the electronics base you can clearly assign both connector and slot Insert strips for use with a laser printer are available for insertion in the IB IL FIELD 2 and IB IL FIELD 8 labeling fields see Ordering data for accessories on page 11 7 The components required for labeling are listed in the Phoenix Contact CLIPLINE catalog 6 8 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline connectors 6 5 Terminal point keying In order to prevent connectors being mixed up the connection points between connectors and terminals can be keyed using the IL CP
151. rminal please refer to the terminal specific data sheet The maximum current carrying capacity of the jumper contacts on the side is specified in Current and voltage distribution on page 7 12 Connection to functional earth ground 24 V DC area or protective ground 120 V AC or 230 V AC area is established via the corresponding potential jumpers when the terminal is snapped onto the previous terminal 6452_en_02 PHOENIX CONTACT 4 11 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Voltage areas Shielding Parameterization Data formats Diagnostics Additional documentation i I O terminals are available for different voltage areas Depending on the power terminal it is possible to operate with 24 V DC 120 V AC or 230 V AC To utilize different voltage areas within a station a new power terminal must be used for each area Inline shield connectors are available for connecting shielded cables Some terminals can be parameterized via process data or PCP For detailed information please refer to the terminal specific data sheet The measured values and the corresponding output values of analog and temperature measurement terminals can be represented in different data formats depending on the terminal used and its configuration These formats are listed in the relevant terminal specific data sheets The scope of the diagnostics depen
152. ror Here the bus interface has not contacted properly The featherkey is not in the keyway The bus is not running or is running with errors loose contact e Detail C2 shows secure contacting of the data jumpers and the interlocking keyway featherkey connection e Once all the bases have been snapped on plug the connectors into the appropriate bases First place the front connector shaft latching in the front snap on mechanism detail D1 Then press the top of the connector towards the base until it snaps into the back snap on mechanism detail D2 The keyways of an electronics base do not continue on a connector When snapping on an electronics base there must be no connector on the left hand side of the base If a connector is present it will have to be removed 9 14 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Mounting removing devices 64520010 Figure 9 11 Mounting a terminal Removal When removing a terminal proceed as shown in Figure 9 12 on page 9 16 e Disconnect the power to the station e If there is a labeling field which covers several connectors it may have to be removed detail A1 If a terminal has several connectors all connectors of the terminal must be removed The following describes how a 2 slot terminal is removed e Lift the connector of the terminal to be removed b
153. rushgears depending on the version 4 quadrant function External brake chopper Short circuit proof motor output Nominal voltage of 12 V to 48 V Motor current of up to 10 A The following connections are available on a servo amplifier Power supply Motor In addition the following connections may be available Limit and home position switches Incremental encoder Hall sensor The maximum current carrying capacity of the jumper contacts on the side is specified in Current and voltage distribution on page 7 12 Connection to functional earth ground is established via the corresponding potential jumpers when the servo amplifier is snapped onto the previous terminal Servo amplifiers must be installed in a 24 V DC area within an Inline station Operation ina different voltage area is not permitted For more detailed information about the function properties wiring and parameterization of the individual terminals please refer to the terminal specific documentation 4 14 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline product groups IB IL 24 SAFE 1 PAC Safety related segment circuit IB IL 400 SAFE 2 a 4 2 8 Safety terminals 4 2 8 1 Bus independent safety terminals The IB IL 24 SAFE 1 PAC safety terminal is designed for use within the 24 V area of an Inline station It
154. s 10 10 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Connecting cables 10 4 3 The various connection methods for sensors and actuators 1 wire technology A B OO IN1 0 OUT1 OO IN3 OOl OUT3 OO INS OO OUTS OO IN6 OC OUT6 IN1 SW 24 V Us L 6452A036 Figure 10 5 1 wire termination for digital devices Sensor Figure 10 6 detail A shows the detection of a sensor signal schematically The SW switch provides the input signal The sensor signal is led to terminal point IN1 The sensor is supplied by the voltage Us D NOTE Malfunction due to potential shifts Supply the sensors and Us of the Inline station from the same power supply Make sure that there is at least one common GND as reference potential This will prevent potential shifts which can have undesirable effects on the function of the station Actuator Figure 10 6 detail B shows the connection of an actuator The actuator is supplied by output OUT1 The load is switched directly via the output O NOTE Malfunction due to potential shifts Make sure that GND of the actuators and GND of the supply voltage Us which supply the actuators have the same potential This will prevent potential shifts which can have undesirable effects on the function of the station
155. s meet IP20 protection and are designed for use in closed housing The compact design means that most Inline Modular IO terminals and all Block IO modules can be installed in standard terminal boxes Inline Modular IO terminals and Block IO modules can be snapped onto DIN rails without tools Potential and data jumpers are automatically created when the Inline Modular IO terminals are properly installed Inline Modular IO The Inline station is integrated in the bus system via a bus coupler The bus is controlled by the Inline station through data routing Inline Block IO The bus interface is integrated in the module The bus is connected directly to the I O module The Inline terminals and Block IO modules have connectors for 1 2 3 and 4 wire sensors or actuators The wires are connected using spring cage technology For more detailed information please refer to the individual sections 2 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Important information about voltage areas 3 Important information about voltage areas 3 1 Voltage areas for Inline Modular IO and Inline Block IO Inline Block IO modules are available for the SELV area Inline Modular IO terminals are available for the SELV and low voltage areas The terminals are divided into three product groups according to their use in a specific voltage area and their function
156. s of a power level terminal No in Figure 10 9 Slot Connector connection 1 X11 Incoming mains here power connector 2 X12 Outgoing mains power bridge 2A or cover 2B 3 X10 Motor output 4 X8 Brake module including brake switch and connection for brake 5 x9 Connection of the brake to the brake module 6 X32 Hand held operator panel connection hand held operator panel mode 7 X18 Enable power level 10 14 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Connecting cables 10 5 1 Connecting or forwarding the incoming mains AN WARNING Dangerous contact voltage Only remove or insert the power connector or the power bridge when the mains voltage is disconnected There are two ways of connecting the incoming mains to a power level terminal You can connect the incoming mains using a power connector When assembling the power connector proceed as shown in Figure 10 10 e Strip approximately 80 mm off the cable sheath detail A and 7 mm off the wires detail B Fit the wire ends with ferrules e Connect the wires to the connector detail C The assignment is shown in Figure 10 11 A ca 80 mm C approx 3 15 ta approx 0 28 B ca 7mm D d 6452A035 Figure 10 10 Assembling a power connector 6453A007 Figure 10 11 Power connector assignment X11 Incoming mains X12 Outgo
157. s of the function an Inline Block IO module consists of the electronic module and the snap on connectors Inline connectors L Colored A lt function encoding ofall i Diagnostic and status A indicators N Elektronics module ___ Latching on DIN rail ZBFM labeling field for module labeling Connector 6452A102 Figure 5 15 Basic structure of an Inline Block IO module ZBFM Zack marker sheets flat See also Function identification and labeling on page 5 5 l The components required for labeling are listed in the Phoenix Contact CLIPLINE catalog Electronic module The electronic module holds the entire electronics for an Inline Block IO module Pressing the snap on mechanism releases the latching enabling the terminal to be removed by pulling it straight back from the DIN rail see Basic information about mounting on page 9 2 Connector The I O or supply voltages are connected using a pluggable connector For more detailed information about the Inline connectors please refer to Section 6 Inline connectors 5 12 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Structure and dimensions 5 2 2 Function identification and labeling Housing Apart from their width Inline Block IO modules have the same appearance in terms of their housing type and housing color green Function
158. seceeeeceeeeeseeeneeesaeeeeeeeeeeeaaeeneees 9 4 2 Protective earth ground PE Inline Modular lO sasen 9 5 Shielding CONCEPt esinemine naian aaar a EE aE EnEn EAE 9 5 1 Inline shielding concept eee eeeeeceeenneeceeeeeeeneeeeeaeeesenaeeesneeeeenaeeenaes 9 5 2 Shielding when connecting analog sensors and actuators 9 11 9 6 MOUnting removal ceecececceceeeeeeeeeeeeeeeeceeeeceeeeeaeeeeeeeeaeseaeesneeeseeseeeenneesiaeeneeeeaes 9 13 9 6 1 Inline Modular IO Mounting removal eeeesceeeeeeeeeeeeeeeeeeeneeeeeeeees 9 13 9 6 2 Inline Block IO Mounting removal eecceeeeeeeeeeeeeeeeeeeeeeeteeeneeeeneees 9 21 9 6 3 Order of the Inline Modular IO terminals c ccecccesceeeeeeeteeeeeeeeees 9 22 10 Connecting cables ecreitacsncatocecereedneteeadiusend aancthantataccextsacgacteveencutmandneeundanntecsutenanwecnuteismberd 10 1 10 1 Connecting cables using Inline CONnectors eee eect eeeee eee eeee eect eeteeeeeeeeeees 10 1 10 1 1 Connecting unshielded Cables 000 eeccecceeececeeeeeeeeeeee eters seaeeeeeeees 10 1 10 1 2 Connecting shielded cables using an Inline shield connector 10 2 10 2 Connecting the power supplies 0 c ce eeeeececeteeenee cee eeeeeceeeeeeeeeeaeeeeeeeeaeetaaeeeeeeed 10 6 10 2 1 Inline Modular lO Supply Options ee eceeeeeeeeeeeeeeeeeeeeeeeeeeeeeenees 10 6 10 2 2 Powersupply requirements ooo eeeceeesseceeeeeeeeeeeeeeaeeseneeenenneeeeeas 10 7 10 3 Connecting the
159. serve installation space 8 slot terminals These terminals provide a fast and effective station structure for larger stations Functional orientation of the control box or control cabinet The modular structure makes it possible to assemble standard function blocks in advance Parts of the system can be started up independently of one another This means that pretests can be carried out when the system is set up and the whole system can be adapted and extended Automatic creation of isolated groups potential circuits and data circuits The amount of costly parallel wiring is reduced Within a station potential and data routing can be carried out without additional wiring Supports all popular bus systems Inline Block IO Integrated bus interface for all popular bus systems High channel density Compact 55 mm flat design Can be easily installed without tools Same look and feel as Inline Modular IO 6452_en_02 PHOENIX CONTACT 2 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Inline Modular IO versions Inline Block IO versions Mounting location Mounting Bus connection I O connection 2 2 Product description Automation terminals with various functions are available within the Inline product range With just a few exceptions the automation terminals consist of an electronics base Inline Modular I
160. sheet Maximum 8A Terminal specific 6A e g IB IL 24 PWR IN 2 F PAC 4A e g IB IL 24 PWR IN 2 F D PAC Load current at Us segment supply See terminal specific data sheet or DB GB IB IL DEVICE LIST data sheet Maximum 8A Terminal specific 6A e g IB IL 24 SEG F PAC 4 A e g IB IL 24 SEG F D PAC 2 5 A e g IB IL 24 SEG ELF PAC Observe the specifications in the terminal specific data sheet for the terminal used for power supply Ujy Us These terminals can limit the maximum permissible load current Connection to corresponding terminals for supply Inline connectors Connection within the Inline station Inline potential jumpers Supply of terminals for digital signals L in the 120 V AC and 230 V AC areas Nominal voltage 120 V AC 230 V AC Tolerance 15 10 Ripple 5 Permissible voltage range 12 VAC 253 V AC ripple included Load current 8 A maximum Connection Inline potential jumpers Voltage dips and interrupts to the I O supply Intensity PS1 Interrupt time lt 1 ms Time interval between voltage dips lt 1s Behavior Evaluation criterion 1 A dip in the supply voltage lt 1 ms is not registered by the bus 11 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline Modular IO Technical data and ordering data Voltage dips and interrupts to the I O supply continued Intensity PS2 Interrupt time lt 10
161. slow data transmission not active within the station 2 Hz Communications power present medium peripheral fault e g fuse has blown voltage not present 4 Hz Communications power present fast error at the interface between previous and flashing terminal the terminals after the flashing terminal cannot be addressed E g loose contact at the bus interface terminal before the flashing terminal has failed another terminal was snapped on during operation not permitted OFF Communications power not present 8 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Diagnostic and status indicators 8 1 3 Indicators on power and segment terminals e a D a h eh OO OO OO QOJ xY 64520029 Figure 8 1 Possible indicators on power and segment terminals Diagnostics The following states can be read on power and segment terminals Power terminal UM 1 GreenLED Supply voltage in the main circuit for meaning see page 8 2 Segment terminal US 1 GreenLED Supply voltage in the segment circuit for meaning see page 8 2 Power terminal with fuse and diagnostics segment terminal with electronic fuse D
162. strumentation Guaranteed 888 88 SOURCE www artisantg com C Explanation of abbreviations and symbols Ground PE GND C1 Explanation of abbreviations Ground general symbol Functional earth ground Noiseless ground This ground is free from external noise voltage and is used to ground cable shields and to suppress noise and interference voltages Functional earth ground is a low impedance current path between circuits and ground It is not designed as a safety measure but rather for example for the improvement of noise immunity EN 61131 This ground connection must be separated from parts with hazardous voltage by means of double or reinforced insulation EN 60950 Protective earth ground This ground is used to ground devices It also provides shock protection for people Protective earth ground is a low impedance current path that minimizes the risk to the user in the event of an error EN 61131 0 V ground housing or chassis In this user manual the term ground refers to common voltage return lines Ground is electrically isolated from FE and PE If ajumper is placed between ground and FE or PE this isolation is removed Various additions to GND such as F GND BC GND etc indicate separate potentials Usk Bus coupler supply The voltage Ugx is used to supply the bus coupler power supply unit In the power supply unit the communications power U and the analog voltage Uana are generated from the volt
163. strumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Dimensions C Ch g K x ip i NJ g E ka n 2 2 o bo Oy E OO E 00 00 lt O OJ E Oo oJ od F lOO lOO lOO bo Oy 9 Oo Lo OO x 00 O0 Be ze 38 4 oop ole Gg 12 2 MM w 00 0 480 12 2 mm 12 2 mm 12 2 mm A480 a 0 480 0 480 0 480 6452 009 Figure 6 2 Connector dimensions Key A Standard connector B Shield connector for connecting one cable C Shield connector for connecting two cables D Extended double signal connector The depth of the connector does not influence the overall depth of the Inline Modular IO terminal or Inline Block IO module 6 2 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Inline connectors 6 2 Connectors for the 24 V DC area Connector types The following connector types are available for the 24 V DC area Figure 6 3 Connector types for Inline terminals A Standard connector The green standard connector is used for the connection of two signals in 4 wire technology or 8 signals in 1 wire technology e g digital I O signals The black standard connector is used to supply the supply voltage Some
164. t of an error including a high voltage and or current error between an electrical circuit and ground In Inline terminals protective earth ground is used outside the SELV WARNING Disregarding this warning may result in the loss of electrical safety Every power terminal of the 120 V AC or 230 V AC area must be connected to the DIN rail with low impedance otherwise no protection is provided The PE protective earth ground potential jumper is led from the power terminal of the 120 V AC or 230 V AC area through this entire area to the next power terminal Power level terminals are connected to PE using the power connector and voltage continuation between power level terminals is ensured using the power bridge 64520014 Figure 9 9 Additional grounding of a bus coupler and protective earth ground connection Example IL PB BK DI8 DO4 PAC Figure 9 9 shows the additional grounding and protective earth ground connection using the example of the IL PB BK DI8 DO4 PAC bus coupler Connect the additional grounding and protective earth ground to your devices according to the terminal specific documentation 9 10 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Mounting removing devices 9 5 Shielding concept Shielding is used to reduce the effects of interference on the system 9 5 1 Inline shielding concept In t
165. tage Please note that there are dangerous contact voltages when switching circuits that do meet SELV requirements Connecting and disconnecting the terminals for the 120 V AC and 230 V AC voltage areas is only permitted if the power supply is disconnected When working on the terminals and wiring always switch off the supply voltage and ensure it cannot be switched on again WARNING Dangerous contact voltage in the event of ground faults e g because the FI circuit breaker has not tripped or the star point connection is free Inline terminals for the 120 V AC and 230 V AC voltage areas should only be operated in grounded AC voltage networks AC networks 3 3 3 1 Structure of a 120 V AC 230 V AC area A 120 V AC 230 V AC area must have a power terminal at one end and an end terminal at the other 6452_en_02 PHOENIX CONTACT 3 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME I O terminals for these voltage areas can be used between these terminals The number of terminals is limited by the system limits of the bus system and the Inline system see Section 11 Inline Modular lO Technical data and ordering data 1 2 3 45 6 Figure 3 1 ona fh WD 3 3 3 2 j 2 r E A ES 1 2 4 2 1 277 2 Oa ja Oj Col GERe Ou Ob Ot Cu ou Oo O
166. tegalestinaseal TETE 6 3 6 5 B e ae eek eas 6 1 Basic circuit diagram COMNIIO DOX iecsaecciek ten cectsetiaasceckeeh ebedegbes dens taken EEAS 9 2 Explanation of symbols seee C 2 See also Terminal box BRIO LIST icrit cessas iat agiies 1 2 Control CabINet eee eececeeeeneeeeeeeeeeeteeeeeeeteaeeeneeeaes 9 2 Brake five oddities audi ede 10 19 Control terminal aissis Hee 4 17 Brake MOdUIe cescceeeeeeeeeeeee sence eeseeeeseeeeeneenes 10 19 BUS CONNGCHON evinced ai ed aie 2 2 D BUS COUPIEL cccceeeeeeeeteeeteeeeeeeesesesseeeseseeseseesaseesaeees 4 2 Data formats Additional functional earth grounding 9 9 IL VO terminals 0 eee eeeeeeeeeeseeeeeeeseeeeeeeeeees 4 12 Diagnostic and status indicators 1 111 8 1 HOB aise Ad A RU 4 22 Bus systems Data routing Pe EEE 7 10 7 12 7 13 S EEE E E E A 4 4 DEES aTeY ec ccccccccccccceccecccccecceccecseceessecceseecesececceseseesees 1 2 ILB esses eeseeeessseteeeeeesssnnteeeeeessnneteeeteessnanteeteeessanany ae Data SNECHS ececececeeseeteeteeteneeteneeteneeteseseseeeeees 1 2 Data antler siisii isipan 11 3 C DOVICC ISH E T 1 2 Cable connection method cccseeceeeeereeeeeneees 11 5 Diagnostic and status indicators cccceeeeserees 8 1 Cable Cross Section 0 ecee ce ieee seer tee seer teeeaes 11 5 BUS COUPICM lt 2 s vesec cette coisa stove eave siaren e 8 1 Circuit diagram example 00 cceeeeeeeeeeetteeeteeeeeees 7 6 VO LB ie
167. terminal is installed at the start of the following row The data is transmitted between the two terminals via the RS 422 protocol IB IL 24 FLM PAC BK IL IO PROFIBUS se aa ADDRESS fi TH Nk maj oojoo oole lo go oo oo o0 OOJO 0000 000000 aal oojoolpoloplppogniog 00 00 00 00000000 aal oojoopoloplpoogioa OOIOOJOC OO OO OO CO aal oo oojoo oo oo0 o0 o0 0 OOJOO OO OO OO0 O0 OO0 oofoo oo 00 00 0000 po opjog 010 000000 IB IL 24 LSKIP PAC ILIO e p m p f a g f a 7 Ole stoolocotH oolooloo o0 sale MOO 000000 Sie oojooioo og adi s fo ete 5810 GIy OO COJOOJOO O O Oo oo oo oo 010000000 oojoojloojoo oOoOJ000000 oo oo oo oo 000100 0 00 7521D005 Figure 4 15 Example Jumping between two rows within an Inline station 6452_en_02 PHOENIX CONTACT 4 19 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 4 2 11 Typical structure of an Inline Modular IO station 6452B018 Figure 4 16 Example statio
168. tg com IL SYS INST UME Function Voltage Current carrying capacity Provision of Us a 7 1 5 Segment circuit The segment circuit with segment voltage Us starts at the bus coupler or a power or segment terminal and is led through the subsequent terminals until it reaches the next power or segment terminal Please note the special requirements of Inline terminals with relay output These terminals interrupt the potential jumpers Uy and Us You can use several segment terminals within a main circuit and therefore segment the main circuit Almost all the terminals in the Inline station except the analog terminals are supplied from the segment circuit e g digital input terminals digital output terminals The segment circuit also provides the auxiliary voltage for controlling circuit breakers and contactors Some terminals access both the segment circuit and the main circuit For example the encoder supply for positioning terminals is tapped from the main circuit while the I O is supplied from the segment circuit The segment circuit can be switched off or fused using the safety or segment terminals It has the same reference ground as the main circuit This means that circuits with different fuses can be created within the station without external cross wiring The voltage in this circuit must not exceed 30 V DC The maximum current carrying capacity for the segment circuit is 8 A total current with th
169. the terminal specific data sheet for the circuit to which the I O circuit of a specific terminal is to be connected Observe the maximum current carrying capacity of the jumper contacts on the side for each circuit The current carrying capacities for all potential jumpers are given in the following sections and are summarized in Current and voltage distribution on page 7 12 For the arrangement of the potential jumpers and information about current and voltage distribution on the potential jumpers please refer to Electrical potential and data routing on page 7 8 The connection of the supply voltages is described in Connecting the power supplies on page 10 6 For voltage connection please observe the notes in the terminal specific data sheets 7 1 1 Bus coupler supply Please refer to the documentation for your bus coupler to determine the correct supply voltage for the bus coupler The voltages for the logic circuit U and the supply of the terminals for analog signals Uana are always internally generated from the bus coupler supply 6452_en_02 PHOENIX CONTACT 7 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Function Voltage Provision of UL Current carrying capacity a Function Voltage Provision of Uana Current carrying capacity 7 1 2 Logic circuit The logic circuit with the commu
170. the terminal used for power supply Ugg Connection Remark Inline potential jumpers Voltage is generated in the bus coupler by a DC DC converter from the 24 V supply voltage U is not electrically isolated from the 24 V bus coupler supply voltage UL is electrically isolated from the I O voltages Uy and Us The communications power U is electronically short circuit proof Supply of terminals for analog signals Uana generated from Upx Nominal voltage Tolerance Ripple Permissible voltage range 24V DC 15 20 5 19 2 V DC 30 0 V DC ripple included 6452_en_02 Artisan Technology Group Quality Instrumentation PHOENIX CONTACT 11 3 Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME Supply of terminals for analog signals Uana generated from Upx continued Maximum load current 500 mA Connection Inline potential jumpers Remark Decoupling of the 24 V input voltage by means of a diode Smoothing via x filter with base frequency of 9 8 kHz and attenuation of 40 dB decade Uana is not electrically isolated from the 24 V bus coupler supply voltage and the 7 5 V communications power Supply of terminals for digital signals Um Us in the 24 V area Nominal voltage 24V DC Tolerance 15 20 Ripple 5 Permissible voltage range 19 2 V DC 30 0 V DC ripple included Load current at Uy main supply See terminal specific data sheet or DB GB IB IL DEVICE LIST data
171. tion The software tools from Phoenix Contact are perfectly designed to work together have a modular design and are based on international standards which means that even complex applications can be implemented easily Software can be used to perform the following tasks Automated planning and configuration of Inline stations AX SALES Planning configuration and labeling of Inline stations terminal strips CLIP PROJECT Network and device configuration PC Worx Config AutomationXplorer CMD Application programming PC Worx programming blocks Steeplechase VLC System visualization Visu AX OPC Server System diagnostics Diag 6452_en_02 PHOENIX CONTACT B 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME B2 AX SALES The AX SALES program enables easy selection and configuration of an Inline station via a Windows user interface Rules for creating an Inline station and technical data for the available Inline and Fieldline products are stored in the AX SALES software AX SALES thus provides comprehensive support during configuration which means that the user does not have to have extensive knowledge of the product range For example you have the option of selecting functions according to your application Based on this the software creates a suggested Inline station which meets the selected conditions and the system co
172. to furnish information on alterations to products and or technical documentation Any other agreement shall only apply if expressly confirmed in writing by Phoenix Contact Please note that the supplied documentation is product specific documentation only and that you are responsible for checking the suitability and intended use of the products in your specific application in particular with regard to observing the applicable standards and regulations Although Phoenix Contact makes every effort to ensure that the information content is accurate up to date and state of the art technical inaccuracies and or printing errors in the information cannot be ruled out Phoenix Contact does not offer any guarantees as to the reliability accuracy or completeness of the information All information made available in the technical data is supplied without any accompanying guarantee whether expressly mentioned implied or tacitly assumed This information does not include any guarantees regarding quality does not describe any fair marketable quality and does not make any claims as to quality guarantees or guarantees regarding the suitability for a special purpose Phoenix Contact accepts no liability or responsibility for errors or omissions in the content of the technical documentation in particular data sheets installation instructions manuals etc The aforementioned limitations of liability and exemptions from liability do not apply in so far as lia
173. to its input or output l a FI S s e Fe No wo ori Ca La Ou Oo Oo amp Garou O Gaon O O O O O 6452A118 Figure 8 3 Assignment between status LED and input output Please refer to Function identification and labeling on page 5 5 for an explanation of the numbering With an 8 slot terminal the LEDs of a slot belong to the terminal points of this slot Every slot can be considered a 2 slot terminal For a 2 slot terminal with four inputs or outputs middle example in Figure 8 3 the following LEDs belong to the following terminal points LED 1 Terminal point 1 1 LED 2 Terminal point 2 1 LED 3 Terminal point 1 4 LED 4 Terminal point 2 4 On the 8 slot terminal in Figure 8 3 and Figure 8 4 e g with 4 2 LED 2 on slot 4 is indicated The LED belongs to input 14 at terminal point 4 2 1 slot 4 terminal point 2 1 6452_en_02 PHOENIX CONTACT 8 5 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME
174. u Ou On on oo oo Gu Gu Gu Ou Qn On Go Ou 4 On Qu Op Ou Ou Ou Oo 5 Ou CA T zt r ooo Oo Oo Ou o yo Ou Ob Ob On Quo Og Oo oo 5 OU On oo Qo on ooo O GI Ou Ou GEl Oc rn r Qu Of Oo on Ob Oo ciga on Of Ou ca out op ocn ca Ou Ou on O OE Ou Ou 6452A003 Typical structure of an Inline station with different voltage areas Bus coupler Power terminal for the 120 V AC or 230 V AC area Various I O terminals for the 120 V AC or 230 V AC area End terminal for the 120 V AC or 230 V AC area Power terminal for the 24 V DC area Various I O terminals for the 24 V DC area Fuse protection for a 120 V AC 230 V AC area Each 120 V AC 230 V AC area must be protected by its own external fuse Select the rating of the fuse according to the strength of the cable The maximum fuse value is 8 A For additional restrictions please refer to the data sheets for the power terminals 3 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Important information about voltage areas 3 3 3 3 Connecting the power supply and I O in the 120 V AC 230 V AC area WARNING Dangerous contact voltage The supply voltage must only be provided at the appropriate power terminal If you provided voltage to several places in an incomplete Inline station there would be a danger of touching live parts The connecting cables of all actuators an
175. upplying the supply voltages without jumpering of the terminal points for power supply D Green shield connector for connecting shielded cables the terminal points are jumpered via the shield connection E Green double signal connector for connecting the I O F Black connector for supplying the supply voltages with jumpering of the terminal points for power supply The shield connector is jumpered between terminal points 1 4 and 2 4 through the shield connection as seen in Figure 6 4 All other connectors are jumpered internally through the terminal point connections in the connector 6 3 Connectors for the 120 V AC 230 V AC area Inline Modular IO Connector types Gray standard connectors see A in Figure 6 4 are available for the 120 V AC and 230 V AC areas They have different color print according to their function Special features The special features of the connectors and base for the 120 V AC and 230 V AC areas are described in Electronics base and connectors for the different voltage areas on page 3 5 Table 6 2 Color coding of terminal points 120 V AC 230 V AC Color Signal at terminal point Black Phase L Blue Neutral conductor N Green yellow Protective earth ground PE B The connectors for terminals used to isolate different voltage areas are color coded with two colors This includes connectors for power terminals and end terminals for the 120 V AC and 230 V AC areas as well as distance terminals
176. ut state may differ from the state indicated by the LED Figure 8 2 6452A117 Indicators on I O terminals The following states can be read on I O terminals D 1 Green LED Diagnostics for meaning see page 8 2 2 4 2 Um The status of the input or output can be read from the relevant yellow LED Yellow LED Status of the input output ON Corresponding input output set OFF Corresponding input output not set E1 E2 E3 E4 Yellow LED For terminals with extended diagnostics The meaning depends on the terminal It is described in the terminal specific data sheet e g Short circuit overload of the initiator supply Short circuit of an output Diagnostic input error message ON An error has occurred OFF No error Additional diagnostic or status indicators can be found on the terminals They are described in the corresponding documentation 8 4 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Diagnostic and status indicators Assignment between status LED and input output The figure shows the general principle of the assignment of a status LED
177. utput OUT1 OUT2 The load is switched directly via the output 10 12 PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Connecting cables 4 wire technology 6452A023 Figure 10 8 4 wire termination for digital devices Sensor Figure 10 8 detail A shows the connection of a shielded 3 wire sensor The sensor signal is led to terminal point IN1 The sensor is supplied via terminal points Us and GND The sensor is grounded via the FE terminal point Actuator Figure 10 8 detail B shows the connection of a shielded actuator The provision of the supply voltage Ug means that even actuators that require a separate 24 V supply can be connected directly to the terminal 6452_en_02 PHOENIX CONTACT 10 13 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME 10 5 Connections on a power level terminal Inline Modular IO AN WARNING Dangerous contact voltage Only connect and remove the connectors of a power level terminal when the mains voltage is disconnected and cannot be switched on again A power level terminal has slots for the following connections 6049B009 Figure 10 9 Power level terminal with all possible connectors Table 10 5 Slots and connector
178. x Contact products and our Terms and Conditions can be found on the Internet at www phoenixcontact com Make sure you always use the latest documentation It can be downloaded at www download phoenixcontact com A conversion table is available on the Internet at www download phoenixcontact com general 7000_en_00 pdf If there are any problems that cannot be solved using the documentation please contact your Phoenix Contact subsidiary Subsidiary contact information is available at www phoenixcontact com PHOENIX CONTACT GmbH amp Co KG PHOENIX CONTACT FlachsmarktstraBe 8 P O Box 4100 32825 Blomberg Harrisburg PA 17111 0100 Germany USA Phone 49 0 52 35 3 00 Phone 1 717 944 1300 Fax 49 0 52 35 3 4 12 00 Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals please send your comments to tecdoc phoenixcontact com PHOENIX CONTACT 6452_en_02 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com Table of Contents 1 Documentation landscape of Inline ccd sccerdsicsastezcrinecseceasaducece undaadinduteceanesnnwucceeteieanmevesebeniepeeay 1 1 2 The Inline Product range ccccssccseccsecceeeeaeeaeceaaeeaeceaeceaecceceaeceeeccecceeeeeeeeeceeeseeeseeeseeeseeeeeetness 2 1 2 1 Features sashes did serie E aed een Ai die doer 2 1 2 2 Product GESCTIPtION 0 e ce eeeeeeeeenneeeeee
179. y eccscsssecsssesescseseeecsesesecetseseeeens 10 12 mE NERO D Vicia es rae 10212 3 wire technology cscecsesesescecesevscececenerscsceceeetenes 10 12 4 wire techNOlOgY 21711111151 111111 111112111111011 toag 4 wire teCHNOlOQY ecscceceseeceseeeeteeeeseeeseeeeeseeeeees 10 13 Conpeciot 120 V AC 230 V AC internal jumpering 6 6 A 120 V AC 230 V AC special features 6 5 120 V AC 230 V AC types 0 eeececeeeeeeeteteeeeeeees 6 5 AC terminals 0 0 00 ce eeeeeeeceeecesceceeeeceeeeaeeeeeetsaeseaeeeneees 3 1 Bl PC identification cos edocs sscacacacccdesads octets 6 4 Accessory terminal EEE ahha 4 4 4 9 24 V DC internal jumpering ccsccscscseseseseeeeeee 6 4 Additional functional earth grounding 24 V DC types 0 eee cece ceteeeeeeceeeeeeeeeeeeenaeetaeeeneees 6 3 BUS COUP ET issnin aaaeaii i Colors r I A 6 1 POW T TENINA ee eee see ena eee DIMENSIONS riscas riirn 6 2 Air and creepage distances cccecceeeeeeteeeees 11 5 Special features of 120 V AC 230 V AC Analog Cir Cult cccccececesetececeeneenseneeneeneeseaseneeaes 7 2 terminal Points c scescesesseeseseessessesseeseeseeseeeeteees 6 6 Analog terminals positioning 0 cee 9 23 Structure sasra reece dee ra seca tteesenenetseeee 5 1 5 12 Application NOLES 0 eccceecteecneeecteeeeneeeeneeeceeeeneeeens 1 2 Terminal point ea c3scts cesesceccs ccsstaaseesatasedetancabesiets 6 7 TYPOS oasi pcveedeosdsteevscckislee
180. y pressing on the back connector shaft latching detail A2 When using extended double signal connectors long connectors please ensure that you do not bend them back too far as you may break the front snap on mechanism e Remove the connector detail B e Remove the adjacent connectors of the neighboring terminals detail C This prevents the potential routing knife contacts and the keyway featherkey connections from being damaged You also have more space available for accessing the terminal 6452_en_02 PHOENIX CONTACT 9 15 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com IL SYS INST UME e Press the snap on mechanism detail D1 and remove the electronics base from the DIN rail by pulling the base straight back detail D2 If you have not removed the connector of the adjacent terminal on the left remove it now in order to protect the potential routing knife contacts and the featherkeys of the keyway featherkey connection 6452A030 Figure 9 12 Removing a terminal Replacing a terminal If you want to replace a terminal within the Inline station follow the removal procedure described above Do not snap the connector of the adjacent terminal on the left back on yet Insert the base of the new terminal When doing this ensure that all featherkeys and keyways on adjacent terminals are securely interlocked Then reconnect all the connectors

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